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GMK II EKS

TRAINING INSTITUTE

EKS3 Front/Rear Panel


Front Face
EKS 3

Rear Face
-X2 -X4

ft

Teile-Nummer/Anderungsindex

Typenbezeichung

Herstellerkennzeichen

ft

ft

ft

-X3

3.15A MT

F1

Zentraleinheit EKS3

U E

2314829

k lbs
max

1.25A MT BUS A

F2

1.25A MT BUS B
Lfd. - Nummer Herstelldatum

F3

Prufstempel /-Datum

0696

251

03.05.96 UM

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-X5

-X1

n=

ft

H4 -X10

-X11

EKS3 Front Panel Display


Telescope Extend % Information Display Outrigger Configuration Counterweight, Reeving and Configuration Code SLI Shutdown and Warning Indicators Extension/Jib Indicators Load Status
EKS 3

ft

ft

ft

ft

k lbs
max

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EKS3 Front Panel Display


Error Warning Selector Tip Height Limit Preset
(under development not in use)
ft n
o

EKS 3

Slewing Angle & Warning


(Also known as Swing Angle)
ft ft n
o

ft

Boom Angle Preset Active Hoist Boom Angle Display Load Radius Display

k lbs
max

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ft

EKS3 Front Panel Display


Boom Length Display Tip Height Display Lattice Angle Input Percent Utilization Information (not active) #1 Piston Side Pressure #2 Rod Side Pressure #3 Future Function
EKS 3

ft

ft

ft

ft

k lbs
max

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EKS3 Front Panel Display


EKS Override Lockout Key F1 Function (not active) F2 Function (not active) Numerical Input Pad 0-9 Confirm Entry KeySelect Function Key Panel Dimmer Sensor
EKS 3

ft

ft

ft

ft

k lbs
max

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EKS3 Rear Panel Connections


Rear Face

-X2 Connector -X4 Connector


Teile-Nummer/Anderungsindex Typenbezeichung

-X2

-X4

Herstellerkennzeichen

-X3 Connector -F1 3.15A Fuse -F2 1.25A Fuse

-X3

3.15A MT

F1

Zentraleinheit EKS3 251

U E

2314829
03.05.96 UM

1.25A MT BUS A

F2

1.25A MT BUS B
Lfd. - Nummer Herstelldatum

F3

H4

Prufstempel /-Datum

0696

-X5

-X1

-F3 1.25A Fuse

-X10

-X11

EKS3 Rear Panel Connections


Rear Face

-X1 Connector -X5 Connector


Teile-Nummer/Anderungsindex Typenbezeichung

-X2

-X4

Herstellerkennzeichen

-X10 Connector - X11 Connector -H4 Warning Horn

-X3

3.15A MT

F1

Zentraleinheit EKS3 251

U E

2314829
03.05.96 UM

1.25A MT BUS A

F2

1.25A MT BUS B
Lfd. - Nummer Herstelldatum

F3

H4

Prufstempel /-Datum

0696

-X5

-X1

Unit Placard

-X10

-X11

EKS3 Panel Connector -X1


Pin #1 Pin #2 Pin #3 Pin #4

-X1

Transmitter Board Terminal #1 Transmitter Board Terminal #2 Not Used Not Used

-X2

EKS3 Panel Connector -X2


Pin #3 Pin #1 Pin #5 Pin #23 Pin #2 Load Limits 24VDC to Switch TeleLocked 24VDC to Switch Slewing Angle 24VDC to Switch Tele Top 24VDC to Switch Not Used

-X3

EKS3 Panel Connector -X3


Pin #9 Pin #14 Pin #15 Pin #3 Pin #4 Pin #8 Not Used, No Wire Warning, 24VDC to Switch Warning, 24VDC to NC Relay to Yellow SLI Shutdown 24VDC to Switch SLI Shutdown, 24VDC to NC Relay to Red Not Used, No Wire

-X3

EKS3 Panel Connector -X3


Pin #36 Pin #37 Pin #33 Pin #28 Pin #21 Pin #22 Slewing Angle, Not Used, No Wire Slewing Angle, Not Used, No Wire Not Used, No Wire Tele Lock In, 24VDC to Switch Tele Lock In, 24VDC to Blue Lamp Not Used, No Wire

-X4

EKS3 Panel Connector -X4


Pin #1 Pin #2 Main Power + from 24VDC Source, Main Power Switch Main Power - from 24VDC Source

-X10

EKS3 Panel Connector -X10


Pin #1 Pin #2 Pin #3 Pin #5 Pin #6 Pin #9 Pin #10 Lamp Test/Dimmer to MOM. Switch Lamp Test/Dimmer Ground Lamp Test/Dimmer to MOM. Switch Override Power Override Signal Line Not Used, Redundant to Pin #5 Not Used, Redundant to Pin #6

EKS Transmitter Boards


EKS Components

EKS Transmitter Board


Kennung X=Bruke eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X

P1 10,00v KL 6-8 18-30V 100mA BUS

10V 10V/20mV >350R = S1 S2 S3 S4

Schirm

2,0V 1-10K

+ _

+ +

_ + + + +
W1

W2

W3

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23 UE

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23

- 5v Supply CPU Data Bus Lines Analog Input Signal + 5v Supply +2v Supply External Jumpers Identify Different Boards (consult chart)

Ground for Measurements

EKS Transmitter Board #2


P1 10,00v KL 6-8 18-30V 100mA BUS

Check Check Main Main Boom Boom Angle Angle Potentiometer Potentiometer
10V
Schirm

2,0V 1-10K

+ _

1 2 3 4

Install InstallVoltmeter: Voltmeter: _ + - #4 + on -on onpin pin+ #4and and+ + onpin pin#7 #7 + + + o o Measure 0 at 0 volts Measure 0 at 0 volts 5 6 7 Max 8 9 10 11 12 at 13 14 15 volts 16 17 MaxAngle Angle at+2 +2 volts 18 19 20 21 22 23
_
W1 W2 W3

10V/20mV >350R =

S1

S2

S3

S4

Kennung X=Bruke eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X

UE

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23

CPU Data Bus Lines

Main Boom Angle Potentiometer

Jumper 18 -19 Identify Main Boom (W1 only)

EKS Transmitter Board #6


Check T1 & T2 Potentiometer
Schirm

P1 10,00v KL 6-8 18-30V 100mA BUS

2,0V 1-10K

10V/20mV >350R =

+ _

S1 Voltmeter: S2 S3 S4 Install - _ on pin #4 and + on pin #7 + T1 & T2 + Retracted at + 0 volts W1 + + + T1 & T2 Fully Extended at +2 volts

10V

Kennung X=Bruke eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X

W2

W3

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23 UE

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23

CPU Data Bus Lines

Telescope 1 &2 Potentiometer

Jumper 18 -19 & 22 -23 Identify Tele 1 & Tele 2 (W1 and W3)

EKS Transmitter Board #3


Check T3 & T4 Potentiometer
Schirm

P1 10,00v KL 6-8 18-30V 100mA BUS

2,0V 1-10K

10V/20mV >350R =

+ _

S1 Voltmeter: S2 S3 S4 Install - _ on pin #4 and + on pin #7 + T1 & T2 + Retracted at + 0 volts W1 + + + T1 & T2 Fully Extended at +2 volts

10V

Kennung X=Bruke eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X

W2

W3

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23 UE

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23

CPU Data Bus Lines

Telescope 3 &4 Potentiometer

Jumper 20-21 Identify Tele 3 & Tele 4 (W2 only)

Check Pressure Transducer EKS Transmitter Board #5 (Piston Side)


Install Voltmeter: - on pin #4 and + on pin #6 for +5v 10V -10V/20mV on pin #4 and + on pin #8 for -5v S1 S2 S3 S4 >350R = _ - on pin #6 and + on pin #8 for 10v 2,0V 1-10K _ + Disconnect pins 6, 7, 8 and recheck W1 + + + + +(pins 4 & 6, 4 & 8, 6 & 8)
10 11 12 13 14 15 16 17
Kennung X=Bruke eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X

P1 10,00v KL 6-8 18-30V 100mA BUS

Schirm

+ _

W2

W3

1 2 3 4 5 6 7 8 9

18 19 20 21 22 23 UE

1 2 3 4 5 6 7 8 9
+5V -5V 3 2

10 11 12 13 14 15 16 17

18 19 20 21 22 23

CPU Data Bus Lines

Lift Cylinder Pressure Transducer (Piston Side)

Jumper 22-23 Identify Pressure Transducer (Piston Side)

Check Pressure Transducer EKS Transmitter Board #1 (Rod Side)


P1 10,00v KL 6-8 18-30V 100mA BUS

Schirm

+ _

Install Voltmeter: - on pin #4 and + on pin #6 for +5v 10V S1 + S2 on S3 -10V/20mV on pin #4 and pin S4 #8 for -5v >350R = _ 2,0V - on pin #6 and + on pin #8 for 10v 1-10K _ + Disconnect pins 6, 7, + 8 and recheck W1 + + + + (pins 4 & 6, 4 & 8, 6 & 8)
10 11 12 13 14 15 16 17

Kennung X=Bruke eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X

W2

W3

1 2 3 4 5 6 7 8 9

18 19 20 21 22 23 UE

1 2 3 4 5 6 7 8 9
+5V -5V 3 2

10 11 12 13 14 15 16 17

18 19 20 21 22 23

CPU Data Bus Lines

Lift Cylinder Pressure Transducer (Rod Side)

No Jumpers Required Identify Pressure Transducer (Rod Side)

Transmitter Board Voltage Tests

P1 10,00v KL 6-8 18-30V 100mA BUS

10V 10V/20mV >350R = _ S1 S2 S3 S4

Schirm

2,0V 1-10K

+ _

+ +

_ + + + +
W1

Kennung X=Bruke eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X

W2

W3

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23 UE

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23

Check between pins 4 & 5 for +2 vdc

Transmitter Board Voltage Tests

P1 10,00v KL 6-8 18-30V 100mA BUS

10V 10V/20mV >350R = S1 S2 S3 S4

Schirm

2,0V 1-10K

+ _

+ +

_ + + + +
W1

Kennung X=Bruke eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X

W2

W3

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23 UE

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23

Check between pins 4 & 6 for +5 vdc

Transmitter Board Voltage Tests

P1 10,00v KL 6-8 18-30V 100mA BUS

10V 10V/20mV >350R = _ S1 S2 S3 S4

Schirm

2,0V 1-10K

+ _

+ +

_ + + + +
W1

Kennung X=Bruke eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X

W2

W3

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23 UE

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23

Check between pins 4 & 8 for -5 vdc

GMK II EKS Wiring Diagrams


TRAINING INSTITUTE

GMK 5160 EKS 3


Schem. 3008088 Pg. 5
-X31 -A104
+BE 700 +BE 700

-A100
+BE 630

Central Unit EKS 3

-X100

-A111
+BE 700

-A113
+BE 700

Measuring Value Transmitter

-A102 -X30
+BE 700 G 5Y11, 5Y12 5Y13 +BE 600

-A103
+BE 600

Transducers

-X30

S1 S11 S2 S21

-A113

-A111

-A104

+BE 700

-X33 (-X35)

-X31

-X32

-X100

-A104
+BE 700

DATA BUS LINES

-A100
+BE 630

-X31
+BE 700 -X100

Central Unit EKS 3

-A111
+BE 700

-A113
+BE 700

Measuring Value Transmitter

-A102 -X30
+BE 700 +BE 600

-A103
+BE 600

DESC. OF LOCATION -X30


5Y11, 5Y12 5Y13

Transducers

S1 S11 S2 S21

-A113

-A111

-A104

+BE 700

-X33 (-X35)

-X31

-X32

-X100

GMK 5160 EKS System Components


-A 100
+BE 630

EKS 3

ft

ft

ft

ft

k lbs

max

EKS3 Central Unit

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Junction Box Right Side T/T Angle and Boom Junction Box
Rod Side

Angle Pot.
UE UE

P1 10,00v KL 6-8

10V
Schirm

18 19 20 21 22 23

18 19 20 21 22 23

18 19 20 21 22 23

18 19 20 21 22 23

W3

W3

Kennung X=Bruke eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X

Kennung X=Bruke eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X

18-30V 100mA BUS _

2,0V 1-10K

10V/20mV >350R = _

S1

S2

S3

S4

+ +

_ + + + +

Kennung X=Bruke e ingeb aut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X

W1

W2

W3

W1

W1

T1
S4 S3 10V S2 S1

T2 &3
W2 S4 10V S3 S2 S1

W2

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23 UE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 10 11 12 13 14 15 16 17 10 11 12 13 14 15 16 17 10 11 12 13 14 15 16 17

10 11 12 13 14 15 16 17

18 19 20 21 22 23

Piston Side
P1 10,00v KL 6-8 18-30V 100mA BUS _ 10V
Schirm

1 2 3 4 5 6 7 8 9

1 2 3 4 5 6 7 8 9

1 2 3 4 5 6 7 8 9

1 2 3 4 5 6 7 8 9

10V/20mV > =350R _

10V/20mV > =350R _

2,0V 1-10K

10V/20mV >350R = _

S1

S2

S3

S4

+ +

_ + + + +

Kennung X=Bruke e ingeb aut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X

2,0V 1-10K

2,0V 1-10K

W1

W2

W3

Schirm

18-30V 100mA BUS

Schirm

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23 UE

18-30V 100mA BUS P1 10,00v KL 6-8

P1 10,00v KL 6-8

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23

Angle

-A 101
+BE 600.R

-A 104
+BE 700.G

Junction Box Right Side T/T


Rod Side
P1 10,00v KL 6-8 18-30V 100mA BUS _ 10V
S chirm

EKS 3

-A 100
+BE 630
ft ft n
o

X4 - 24vdc & Ground


n
o

ft

ft

X2 - 24v Inputs
k lbs
max

2,0V 1-10K

10V/20mV > 350R = _

S1

S2

S3

S4

+ +

_ + + + +

Ke nnung X=Bruk e eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X

X3 - 24v Out. & Inputs


II
t

W1

W2

W3

I
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o

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23 UE

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23 n=

ft

Piston Side
P1 10,00v KL 6-8 18-30V 100mA BUS _ 10V
S chirm

X10 - 24v Additional Input & Outputs X1 Data Bus Line

2,0V 1-10K

10V/20mV > 350R = _

S1

S2

S3

S4

+ +

_ + + + +

Ke nnung X=Bruk e eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X

W1

W2

W3

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23 UE

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23

-A 101
+BE 600.R

-A 104
+BE 700.G

Angle Pot.
18 19 20 21 22 23 UE 18 19 20 21 22 23 UE 18 19 20 21 22 23
W1

10 11 12 13 14 15 16 17

W1

T1
S4 S3 10V S2

T2 &3
S4 10V S3 S2

10 11 12 13 14 15 16 17

10 11 12 13 14 15 16 17

1 2 3 4 5 6 7 8 9

1 2 3 4 5 6 7 8 9

1 2 3 4 5 6 7 8 9

18-30V 100mA BUS

P1 10,00v KL 6-8

Angle

GMK 5160 EKS System Components

EKS 3

Signal Inputs to Transmitter Boards


-A 100
+BE 630

ft

ft

ft

ft

k lbs

max

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Rod Side
P1 10,00v KL 6-8 18-30V 100mA BUS _ 10V
S chirm

P1 10,00v KL 6-8

2,0V 1-10K

10V/20mV > 350R = _

S1

S2

S3

S4

+ +

_ + + + +

18-30V 100mA BUS

Ke nnung X=Bruk e eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X

W1

W2

W3

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23 UE

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23

Angle Pot.
UE

Piston Side
18 19 20 21 22 23 18 19 20 21 22 23 18 19 20 21 22 23
UE

W1

W1

T1
S4 S3 10V S2

T2 &3
S4 10V S3 S2

18 19 20 21 22 23

W3

Kennung X=Bruke eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X

Kennung X=Bruke eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X

W2

W2

W3

P1 10,00v KL 6-8 18-30V 100mA BUS _

10V
S chirm

10 11 12 13 14 15 16 17

10 11 12 13 14 15 16 17

10 11 12 13 14 15 16 17

10 11 12 13 14 15 16 17

2,0V 1-10K

10V/20mV > 350R = _

S1

S2

S3

S4

+ +

_ + + + +

Ke nnung X=Bruk e eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X

W1

W2

W3

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23 UE

S1

S1

1 2 3 4 5 6 7 8 9

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23

1 2 3 4 5 6 7 8 9

1 2 3 4 5 6 7 8 9

1 2 3 4 5 6 7 8 9

Schirm

18-30V 100mA BUS

Schirm

-A 101
+BE 600.R

10V/20mV > =350R _

10V/20mV > =350R _

2,0V 1-10K

18-30V 100mA BUS

2,0V 1-10K

P1 10,00v KL 6-8

Angle

-A 104
+BE 700.G

P1 10,00v KL 6-8

1 2 3 4 5 6 7 8 9

10V/20mV > =350R _

10V/20mV > =350R

2,0V 1-10K

Schirm

+ _

Schirm

2,0V 1-10K

+ _

10 11 12 13 14 15 16 17

S1

S1

18 19 20 21 22 23

W3

Kenn ung X=Bruke eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X

Kenn ung X=Bruke eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X

W2

W2

W3

Outputs to Signal Bus Lines


-A 100
+BE 630

EKS 3

ft

ft

ft

ft

k lbs

max

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Rod Side
P1 10,00v KL 6-8 18-30V 100mA BUS _ 10V
S chirm

2,0V 1-10K

10V/20mV > 350R = _

S1

S2

S3

S4

+ +

_ + + + +

Ke nnung X=Bruk e eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X

W1

W2

W3

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23 UE

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23

Angle Pot.
UE

Piston Side
18 19 20 21 22 23 18 19 20 21 22 23 18 19 20 21 22 23
UE

W1

W1

T1
S4 S3 10V S2 S1

T2 &3
W2 S4

18 19 20 21 22 23

W3

Kennung X=Bruke eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X

Kennung X=Bruke eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X

W2

W3

P1 10,00v KL 6-8 18-30V 100mA BUS _

10V
S chirm

10 11 12 13 14 15 16 17

10 11 12 13 14 15 16 17

10 11 12 13 14 15 16 17

10 11 12 13 14 15 16 17

2,0V 1-10K

10V/20mV > 350R = _

S1

S2

S3

S4

+ +

_ + + + +

Ke nnung X=Bruk e eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X

W1

W2

W3

10V

S3

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23 UE

S2

S1

1 2 3 4 5 6 7 8 9

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23

1 2 3 4 5 6 7 8 9

1 2 3 4 5 6 7 8 9

1 2 3 4 5 6 7 8 9

Schirm

Schirm

-A 101
+BE 600.R

10V/20mV > =350R _

10V/20mV > =350R _

_ + _ + +

2,0V 1-10K

18-30V 100mA BUS

P1 10,00v KL 6-8

P1 10,00v KL 6-8

18-30V 100mA BUS

2,0V 1-10K

Angle

-A 104
+BE 700.G

X1 Data Bus Line

TRAINING INSTITUTE

Base Transmitter Junction Box

TRAINING INSTITUTE

EKS Length & A2B Reel

EKS Transmitter Boards Signal Multiplexing


Pulse Time

Current

Board Pulses

Pulse Frequency

Time

EKS Transmitter Boards Signal Multiplexing


Board #1 Board #2 Board #3 Board #5 Board #6 Board #7 Board #8

EKS Transmitter Boards Signal Multiplexing


Modulation Width

Board #4

Board #1 Current

Board #1; Rod Side Lift Cylinder

Board #1

EKS Transmitter Boards Signal Multiplexing


Modulation Width

Board #2 Current Board #3 Current

Board #2; Boom Angle Indicator

EKS Transmitter Boards Signal Multiplexing


Modulation Width

Board #2 Board #3

Board #3; Tele 3 & 4 Length Reel

EKS Transmitter Boards Signal Multiplexing


Modulation Width

Board #4; Not Used on GMK5160

EKS Transmitter Boards Signal Multiplexing


Modulation Width

Board #5 Current

Board #4

Board #5; Piston Side Lift Cylinder

Board #5

EKS Transmitter Boards Signal Multiplexing


Modulation Width

Board #6 Current

Board #6; Tele 1 & 2 Length Reel

EKS Transmitter Boards Signal Multiplexing

Board #6 Board #7 Board #8

Board #7 & #8; Not Used on GMK5160

TRAINING INSTITUTE

EKS Tranducer Transmitters

Transmitter Board
-5 v +5 v

Transmitter Board
-5 v +5 v

Piston Side

Rod Side

Board #5
W1 W2 W3

Board #1
W1 W2 W3

1 2 3 4 5 6 7

8 9

18 19 20 21 22 23

1 2 3 4

5 6 7 8 9

18 19 20 21 22 23

H B

A D

E A

DATA BUS LINE

Data Bus Line Pressure Transducer Piston


Continues onto Length & Angle Transmitter Junction Box

EKS CENTRAL UNIT

Pressure Transducer Rod

Transmitter Board
-5 v +5 v

Transmitter Board
-5 v +5 v

Piston Side

Rod Side

Board #5
W1 W2 W3

Board #1
W1 W2 W3

1 2 3 4 5 6 7

8 9

18 19 20 21 22 23

1 2 3 4

5 6 7 8 9

18 19 20 21 22 23

H B

A D

E A

DATA BUS LINE

Data Bus Line Pressure Transducer Piston


Continues onto Length & Angle Transmitter Junction Box

EKS CENTRAL UNIT

Pressure Transducer Rod

+5 vdc -5 vdc Signal

TRAINING INSTITUTE

Base Transmitter Junction Box

EKS 3 Length & Angle Trans. Wiring


Transmitter Board -5 v +2 v Transmitter Board -5 v +2 v Transmitter Board -5 v +2 v

Boom Angle

Tele Sect. 1 &2

Tele Sect. 3 &4

Board #2
W1 W2 W3
1 2 3 4 5 6 7 8 9 18 19 20 21 22 23 1 2 3 4 5 6 7 8 9

Board #6
W1 W2 W3
18 19 20 21 22 23 1 2 3 4 5 6 7 8 9

Board #3
W1 W2 W3
18 19 20 21 22 23

13

12

11

X1 1 2 3 4 5 X2 1 2 3 4 5 6 7
1 2 3

X3 1 2 3 4 5 6 7 8 9
1 2 3

X4 1 2 3 4 5 6 7 8 9 0

Data Bus Line Tele Section 1 & 2 Length Pot. Tele Section 3 & 4 Length Pot.

-A104
+BE 700 G.

EKS 3 Length & Angle Trans. Wiring


Transmitter Board -5 v +2 v Transmitter Board -5 v +2 v Transmitter Board -5 v +2 v

Boom Angle

Tele Sect. 1 &2

Tele Sect. 3 &4

Board #2
W1 W2 W3
1 2 3 4 5 6 7 8 9 18 19 20 21 22 23 1 2 3 4 5 6 7 8 9

Board #6
W1 W2 W3
18 19 20 21 22 23 1 2 3 4 5 6 7 8 9

Board #3
W1 W2 W3
18 19 20 21 22 23

13

12

11

Boom Angle
X3 1 2 3 4 5 6 7 8 9
1 2 3

X1 1 2 3 4 5 X2 1 2 3 4 5 6 7
1 2 3

X4 1 2 3 4 5 6 7 8 9 0

-A104
Data Bus Line Tele Section 1 & 2 Length Pot. Tele Section 3 & 4 Length Pot.

+BE 700 G.

+2 vdc Supply Analog Signal Pot. Ground

EKS 3 Length & Angle Trans. Wiring


Transmitter Board -5 v +2 v Transmitter Board -5 v +2 v Transmitter Board -5 v +2 v

Boom Angle

Tele Sect. 1 &2

Tele Sect. 3 &4

Board #2
W1 W2 W3
1 2 3 4 5 6 7 8 9 18 19 20 21 22 23 1 2 3 4 5 6 7 8 9

Board #6
W1 W2 W3
18 19 20 21 22 23 1 2 3 4 5 6 7 8 9

Board #3
W1 W2 W3
18 19 20 21 22 23

13

12

11

Tele. Sect 1&2


X3 1 2 3 4 5 6 7 8 9
1 2 3

X1 1 2 3 4 5 X2 1 2 3 4 5 6 7
1 2 3

X4 1 2 3 4 5 6 7 8 9 0

-A104
Data Bus Line Tele Section 1 & 2 Length Pot. Tele Section 3 & 4 Length Pot.

+BE 700 G.

+2 vdc Supply Analog Signal Pot. Ground

EKS 3 Length & Angle Trans. Wiring


Transmitter Board -5 v +2 v Transmitter Board -5 v +2 v Transmitter Board -5 v +2 v

Boom Angle

Tele Sect. 1 &2

Tele Sect. 3 &4

Board #2
W1 W2 W3
1 2 3 4 5 6 7 8 9 18 19 20 21 22 23 1 2 3 4 5 6 7 8 9

Board #6
W1 W2 W3
18 19 20 21 22 23 1 2 3 4 5 6 7 8 9

Board #3
W1 W2 W3
18 19 20 21 22 23

13

12

11

Tele. Sect 3&4


X3 1 2 3 4 5 6 7 8 9
1 2 3

X1 1 2 3 4 5 X2 1 2 3 4 5 6 7
1 2 3

X4 1 2 3 4 5 6 7 8 9 0

-A104
Data Bus Line Tele Section 1 & 2 Length Pot. Tele Section 3 & 4 Length Pot.

+BE 700 G.

+2 vdc Supply Analog Signal Pot. Ground

-X2

-X2

Cwt. Locked Input Tele #1 Locked Input Swing Angle Limit Input T1 Position Input Aux Hoist On Input

Cwt. Locked Input Tele #1 Locked Input Swing Angle Limit Input T1 Position Input Aux Hoist On Input

3 1 5 23 2

3 1 5 23 2

-X4

-X4

24 vdc Supply Power EKS S/S Ground

24 vdc Supply Power EKS S/S Ground

X1 Data Bus Line

-X3

-X3

9 14 15

9 14 15

EKS Prewarning

EKS Prewarning

9 4 8 36 37 33 28 21 22

3 4 8 36 37 33 28 21 22

EKS Shutdown

EKS Shutdown

Swing Angle Limit

Swing Angle Limit

-X1

-X1
1
-A100 +BE630

EKS 3 Central Unit

EKS 3 Central Unit

-A100 +BE630

Tele In Lockout

Tele In Lockout

-X10

-X10

2 3 4

2 3

1 2 3 5 Lamptest/ Dimmer

1 2 3 5 Lamptest/ Dimmer

SLI/ EKS Override

SLI/ EKS Override

6 9 10

6 9 10

-X2

Cwt. Locked Input Tele #1 Locked Input Swing Angle Limit Input T1 Position Input Aux Hoist On Input

Cwt. Locked Input Tele #1 Locked Input Swing Angle Limit Input T1 Position Input Aux Hoist On Input

3 1 5 23 2 1 2 9 14 15

3 1 5 23 2

-F3 6 2.3

-X4

24 vdc Supply Power EKS S/S Ground

24 vdc Supply Power EKS S/S Ground

1 2

X2 5 1.23

9 14 15

X2 Digital Inputs

EKS Prewarning

EKS Prewarning

9 4 8 36 37 33 28 21 22

9 4 8 36 37 33 28 21 22

X4 - Power Supply & Ground

EKS Shutdown

EKS Shutdown

Swing Angle Limit

Swing Angle Limit

-X1
1 2 3 4

-X1

EKS 3 Central Unit

EKS 3 Central Unit

-A100 +BE630

-A100 +BE630

Tele In Lockout

Tele In Lockout

2 3

1 2 3 5 Lamptest/ Dimmer

1 2 3 5 Lamptest/ Dimmer

SLI/ EKS Override

SLI/ EKS Override

6 9 10

6 9 10

Sheet # 1

Sheet # 1

Sheet # 2

Cwt. Locked Input Tele #1 Locked Input Swing Angle Limit Input T1 Position Input Aux Hoist On Input

Cwt. Locked Input Tele #1 Locked Input Swing Angle Limit Input T1 Position Input Aux Hoist On Input

3 1 5 23 2 1 2 9 14 15

3 1

-X10 Inputs / Outputs

5 23 2

24 vdc Supply Power EKS S/S Ground

24 vdc Supply Power EKS S/S Ground

1 2

-X3
.A1 X36 7
1.3

9 14 15

EKS Prewarning

EKS Prewarning

.A1 X36 8
1.1

.A1 X36 2 .A1 X36 1


1.4 1.4

9 4 8 36 37 33 28 21 22

9 4 8 36 37 33 28 21 22

EKS Shutdown

EKS Shutdown

4K9 A1 4K5 71
2.3 2.3

Swing Angle Limit

Swing Angle Limit

-X1
1 2 3 4

-X1

EKS 3 Central Unit

EKS 3 Central Unit

.A1 X36 5 .A1 X36 6


1.2 1.5

-A100 +BE630

-A100 +BE630

Tele In Lockout

Tele In Lockout

-X10
F3 6

2 3

X3 Inputs /Outputs

1 2 3 5 Lamptest/ Dimmer

1 2 3 5 Lamptest/ Dimmer

SLI/ EKS Override

SLI/ EKS Override

2.3

.A1 X36 14
1.6

6 9 10

6 9 10

F3 6
2.3

.A1 X36 12
1.4

Challange: How does the Prewarning Light (H12) become illuminated?

Hint:
Prewarning Light (H12) is found Page (blatt) #1, Grid #1 in Enclosure .A1 +BE630

Answer Path:

From

Exit Prewarning Light (H12) Page (blatt) #1, Grid #1 Go to Page (blatt) #5, Grid #5 Enclosure -A100 +BE630 EKS Central Unit Connector X37 pin 4

Answer Path:

From

Page (blatt) #5, Grid #5 Enclosure -A100 +BE630 EKS Central Unit Connector X37 pin 3 Go Back to Enclosure .A1 +BE630 Connector X36 pin 7

Answer Path:

From

Enclosure .A1 +BE630 Page (blatt) #1, Grid #2 Connector X36 pin 7 Go to Connector X31 pin 7 Fuse Panel F2 Fuse #1

.A1 Schem. 3008088 Pg. 1


X31 7 X36 7 H12 GE X36 8

-F2 1
1.12

X37 3
5.5

X37 4
5.5

Central Unit Schem. 3008088 Pg. 5

!
X37 3 X37 4

9 14

EKS Prewarning Relay

.A1 X36 7
1.3

GMK 5160 EKS 3 Prewarning Circuit

15

.A1 X36 8
1.1

.A1 Schem. 3008088 Pg. 1


X31 7 X36 7 H12 GE X36 8

-F2 1
1.12

X37 3
5.5

X37 4
5.5

Central Unit Schem. 3008088 Pg. 5 9 14

Prewarning Activated
X37 3 X37 4

! !

EKS Prewarning Relay

.A1 X36 7
1.3

GMK 5160 EKS 3 Prewarning Circuit

.A1 .A1Schem. Schem.3008088 3088088Pg. Pg 1 1

15

.A1 X36 8
1.1

X31 14 X36 4 X36 3 X36 2 X36 14

-F3 3
2.18

A2B

EKS Shutdown Relay

X17 2
5.10

X37 1
5.4

X38 13
5.5

K11
Central Unit Schem. 3008088 Pg. 5

X36 1

X37 2
5.4

X37 1

.A1 X36 2
1.4

3 4

X37 2

.A1 X36 1
1.4

EKS Shutdown Relay

-F3 6
2.3

EKS Override Switch

X38 12 X38 13

F3 6
2.3

.A1 X36 14
1.6

.A1 .A1Schem. Schem.3008088 3088088Pg. Pg 1 1

X31 14 X36 4 X36 3 X36 2 X36 14

-F3 3
2.18

A2B

EKS Shutdown Relay

X17 2
5.10

X37 1
5.4

X38 13
5.5

K11
Central Unit Schem. 3008088 Pg. 5

X36 1

X37 2
5.4

X37 1

.A1 X36 2
1.4

3 4

X37 2

.A1 X36 1
1.4

EKS Shutdown Relay

-F3 6
2.3

EKS Override Switch

X38 12 X38 13

F3 6
2.3

.A1 X36 14
1.6

.A1 .A1Schem. Schem.3008088 3088088Pg. Pg 1 1

X31 14 X36 4 X36 3 X36 2 X36 14

-F3 3
2.18

A2B

EKS Shutdown Relay

X17 2
5.10

X37 1
5.4

X38 13
5.5

K11
Central Unit Schem. 3008088 Pg. 5

X36 1

X37 2
5.4

X37 1

.A1 X36 2
1.4

3 4

X37 2

.A1 X36 1
1.4

EKS Shutdown Relay

EKS Shutdown
X38 12 X38 13

-F3 6
2.3

EKS Override Switch

F3 6
2.3

.A1 X36 14
1.6

.A1 .A1Schem. Schem.3008088 3088088Pg. Pg 1 1

X31 14 X36 4 X36 3 X36 2 X36 14

-F3 3
2.18

A2B

EKS Shutdown Relay

X17 2
5.10

X37 1
5.4

X38 13
5.5

K11
Central Unit Schem. 3008088 Pg. 5

X36 1

X37 2
5.4

X37 1

.A1 X36 2
1.4

3 4

X37 2

.A1 X36 1
1.4

EKS Shutdown Relay

EKS Override
X38 12 X38 13

-F3 6
2.3

EKS Override Switch

F3 6
2.3

.A1 X36 14
1.6

To Sheet # 1 To Sheet # 4

GMK 5160 A2B Circuit


9 6 9 5 5 4 7 6 8 7 11

-A104
+BE 700.G

X3

-A113
+BE 700.G

Slip Rings

Dummy Plug
6 6 5

A
1

4 2 2

3 7 5

X30
+BE 700 T4

Optional Boom Nose Lights

1S1

Anti-Two Block Switch

G
Wind Speed Generator

.A1 X36 3

.A1 X36 4 5 4

To Sheet # 1 To Sheet # 4

-A104
+BE 700.G

6 9 5

1.4

1.4

7 6

8 7 11

X3

-A113
+BE 700.G

Slip Rings

Dummy Plug
6 6 5

A
1

4 2 2

3 7 5

X30
+BE 700 T4

GMK 5160 A2B Circuit

1S1

EKS Transmitter Board


Kennung X=Bruke eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X 5 X 6 X X 7 X X 8 X X X

P1 10,00v KL 6-8 18-30V 100mA BUS

10V 10V/20mV >350R = S1 S2 S3 S4

Schirm

2,0V 1-10K

+ _

+ +

_ + + + +
W1

W2

W3

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23 UE

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23

+5v Supply CPU Data Bus Lines


Analog Input Signal

-5v Supply

+2v Supply
Ground for Measurments

External Jumpers to Identify Boards Installed Here

EKS 83 / 3 Data Bus Transmitter Links

Error Code Bus 1 (Transmitter No.)

D1 (001)
0 1 0 1 1 0 0 0 1 1 0 1 0 1 1 1 1 1 0 1 0 1 0

D2 (002)

D3 (003)

D4 (004)

D5 (005)

D6 (006)

D7 (007)

D8 (008)

Bus 2 Bus 2 G3 G6
1

Link Number

W1 W2 W3 W1 W2 W3 W1 W2 W3 W1 W2 W3 W1 W2 W3 W1 W2 W3 W1 W2 W3 W1 W2 W3 W1 W2 W3 W1 W2 W3

Link Location
See below See below Pressure Piston side See below See below See below See below

Function

Pressure Ring / Annular Side

Angle Main Boom

See below

Models

2020, 2025, 3040, 4055, 4070, 5090, 5110SB, 5130SB. Telescope 3 As above Telescope 1

As above

As above

2035, 3050

As above

As above

Telescope 4 As above

Telescope 1

Angle - Jib

4080, 5110LB, 5120LB, 5130LB 5140, 5160 Telescope 4 As above

As above

As above

Telescope 2

4080 Japan (only)

As above

As above

Swingaway Telescope Power Tele 4 Length

As above

Swingaway Power Tele "Pressure" Ring / Annular side

Swingaway Angle (Power Tele)

Swingaway Power Tele "Pressure" Piston side

Telescope 2

6160, 6200, 7250

As above

As above

Telescope 4

Telescope 4

As above

Telescope 1

Angle - Jib

Load - Jib

Telescope 4

EKS 3 - Programming
The system will go through a brief test cycle when the ignition is turned on. Once the self test is complete, the operator must verify the Parts of line to be used and the proper Operating code (from Load Chart). In addition, the Confirm Key must also be pressed. The below steps can be completed in any order, but all three must be preformed for the LMI to allow craning functions. Step 1: Press the Confirm Key 1 this should silence the buzzer. Step 2: Press the Parts of 4 Line Key 2 for one second, this will cause the decimal E ft n n point to the right of the digit to disappear, confirming the - - - - 5 correct Parts of Line. ft n % Step 3: Press the Operating ft Mode Key 3 for one second, i 1 2 3 this will cause the decimal point to the right of the last digit to disappear, confirming the correct Operating mode (Load Chart) code. Step 4: Verify that no Error II I codes are present by pressing t the Error button 4 and viewing the error in the infor2 .2. n= mation window 5 . If there are no errors you should see dash 00 3 410.0. marks, if there is an error refer to the appropriate Error code F1 1 2 listing.
o o o

EKS 3

no

!
ft

klbs

max

klbs

no

ft

3 8

4 9

5 0

1 CE

F2

EKS 3 - Changing Operating Mode


Step 1: Press and hold the Confirm/Change button 6 and then touch the Operating mode button 3 , the operating mode number in the display window should begin to blink. Release all buttons. Step 2: Using the numbered key pad (0-9) begin to enter the desired operating mode (from the appropiate Load chart). You can also scroll through all of the Cranes Operating Modes by pressing the operating mode button 3 as it will scroll up to the next highest operating mode. Step 3: Once you are satisfied with the operating code, press the Confirm/Change button 6 for one second to stop the operating mode number from flashing. Step 4: Push the Operating mode button 3 for one second to eliminate the decimal point to the right of the last digit. Step 5: Touch the Acknowledge/Clear Switch 1 to silence the buzzer.
klbs

EKS 3

ft

no

no

no

- - - ft ft no

5
% ft

1 2 3
klbs
max

II I
t no

.2.

n=

2
00

410.0.
F1 F2

3 1 6 2 7 3 8 4 9

ft

5 0

1 CE 6

EKS 3 - Changing Parts of Line


Step 1: Press and hold the Confirm/Change button 6 and then touch the Parts of Line button 2 , the parts of line number in the display window should begin to blink. Release all buttons. Step 2: Using the numbered key pad (0-9) begin to enter the desired parts of line (input a zero for single digit parts of line). You can also scroll through all of the parts of line by pressing the parts of line button 2 as it will scroll up to the next highest parts of line. Step 3: Once you are satisfied with the parts of line, press the Confirm/Change button 6 for one second to stop the parts of line number from flashing. Step 4: Push the parts of line button 2 for one second to eliminate the decimal point to the right of the last digit. Step 5: Touch the Acknowledge/Clear Switch 1 to silence the buzzer.
klbs

EKS 3

ft

no

no

no

- - - ft ft no

5
% ft

1 2 3
klbs
max

II I
t no

.2.

n=

2
00

410.0.
F1 F2

3 1 6 2 7 3 8 4 9

ft

5 0

1 CE 6

EKS 3 - Error Codes

1 . 138
Error Group Group of Errors 1. Single Errors 1 2 3 8 var. var. 1 2 3 5 6 7 1 2 1 2 3 var. 1 2 9. C. E.
1)

Single Errors Error (Countermeasure)

2. 3. 4.

5. 6.

7. 8.

var. var. var.

Incorrect configuration (check EKS code and rigging mode) Incorrect reeving mode (verify proper parts of line) New code or reeving mode selected (delete decimal point at code or reeving mode status display) Incorrect EKS code selected (verify correct EKS code) Various-Notify Grove Cust. Support Various-Notify Grove Cust. Support Transmitter Board - Rod side pressure 1) Transmitter Board - Main Boom Angle 1) Transmitter Board - Tele sect. II - IV 1) Transmitter Board - Piston side pressure 1) Transmitter Board - Tele sect. I 1) Transmitter Board - Angle of Telescopic swing-away, lattice extension 1) Incorrect Telescope status (check EKS code and reeving) Radius to large (raise main boom) Incorrect Main Boom Angle (raise main boom) Incorrect Lattice extension angle (raise or lower lattice ext.) Telescoping retraction locked (maintain tele. order or boom angle) Various (check and if necessary replace SLI F3 fuse) Data Transmitter; see error groups 4 and 7 (check SLI code and configuration, otherwise notify Grove Cust. Support) Boom System (check SLI code and configuration, otherwise notify Grove Cust. Support) Various-Notify Grove Cust. Support Ambient temperture of EKS is too high or too low. Heat the operators cab or ventilate until error disappears. Various-Notify Grove Cust. Support

Errors in error group 4 may be caused by a defect in the data transmitter board or a blown fuse.