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Plant Assessment
Plant Maintenance Management System

Plant Turn Around

Equipment Maintenance & Repair

Plant Reactivation & Relocation

PLANT SERVICE DEPT.

Plant Operation & Maintenance

Plant Energy Audit

Pre-Comm Commissioning & Start Up Plant Inspection Services

Plant ReEngineering & Modification

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TRACON Partner in Solution with INNOVATION

What is Assessment Process ?

PLANT ASSESSMENT is inspection activity at production facilities (Plant), either still operating or not operating

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ASSESSMENT CATEGORY
Non Active Plant Assessment Active Plant Inspection
Predictive Check Overhaul Check ( Vibration, Oil Analysis, Thermograpy, Temperature, Ultrasound )

NDT Inspection

History Maintenance Card

etc

etc

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Green, Reliable & Productive Plant

Energy Eficiency

Maintenance

ASSESSMENT

Man, Equipment , Design

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FUNCTION OF PLANT ASSESSMENT & AUDIT

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ASSESSMENT FLOW PROCESS

Start

Preparation Phase

Mobilization

Support Data Review & HAZIDS

Inspection Phase

Demobilization

Inpectipn Data Review Phase

Reporting Phase

Finish

Contract Award

Kick off Meeting, Prepare Tools, Prepare Equipment, Collecting Support Data,dll

Mobilizatio n Man Power, Tools, Equipment to site

Review PID, PFD, History Maintenan ce, Hazard Identificatio n

Inspection Euipment & Facility, Interviewin g Plant Operator/ Maintenan ce

House Keeping, Demobiliza tion To JKT

Reviewing Data

Budgetery & Technical Report

Closing

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HIGH QUALITY ASSESSMENT REQUIREMENT


Experienced, Trained
Man Power High Quality of Assessment Tools Methodology Procedure

Base on International Standard

Calibrated, High Technology

Efficient Communicat ion, effective

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HIGH QUALITY ASSESSMENT RESULT


High Quality of Report
( RESULT )

High Level HSE Optimum Assessment Cost

Optimum Duration

HIGH QUALITY ASSESSMENT

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Static
Pressure vessels (Drums, Columns, Reactors), Water Tube Boilers, Fire Tube Boilers, Above Ground Storage Tanks, Process Piping Systems, Process Heaters, Shell and Tube Heat Exchangers, Fin Tube Heat Exchangers, Plate Heat Exchangers,etc

Rotating
Pumps, Compressors, Reciprocating Compressor, Fans, Blowers, Gas Turbines, Steam Turbines, etc.

Electrical
Electric generator Electric Motor Power Transformer Control Panel Gas Circuit Breaker Switchgear Power Cable etc

Instrumentation
Control Systems, etc.

Other
Industrial Valves Gate Valve, Glob Valve, Check Valve, Plug Valves, Pressure Safety Valves, etc. Static Structure Lifting etc

TRACON Partner in Solution with INNOVATION

TRACON Partner in Solution with INNOVATION

1. 2. 3. 4. 5. 6. 7. 8. 9. 10.

Project Manager Specialist ( Gas Turbine Generator, laboratory , etc ). Process Engineer Mechanical Rotating Engineer Mechanical Static Engineer Electrical Engineer Instrument Engineer Cost Estimator Supporting Staff Technician

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TRACON Partner in Solution with INNOVATION

TECHNICAL REPORT, RECOMMENDATION & MATERIALS

Report Contents

1. 2. 3. 4. 5. 6.

Rotating Equipment Static Equipment Electrical Intrumentation System Man

1. 2. 3. 4. 5. 6.

Failure, Finding Recommendation Material & Sparepart list Tools & Equipments list Man Power Requirement Duration of Repair / Replacement

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BUDGET ESTIMATION
Accomodation & Meal Man Power Tools & Equipment

Materials & Sparepart Chemical & Consumable

Transport

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EXPERIENCED
1. Plant Assessment Singa Central Processing Plant & Pagar Dewa Metering Station-MEDCO EP 2. Site Assessment Plant at Bengkulu SS Mining Service 3. Assessment / Inspection & Telecommunications Tower WTP Pertamina EP UBEB Jambi 4. Assessment of Letang Tengah gas station for LTRO Project Conoco Philips Grissik Ltd 5. Assessment Gas Metering Gathering Merbau Pertamina EP Region Sumatera 6. Plant Assessment & Technical Evaluation of Fertilizer Plant in Nigeria PT.Indorama 7. etc

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MARKETING AREA

1.Power Generation 2.Oil & Gas 3.Petrochemical 4.Pulp & Paper 5.Steel Mill 6.Cement Industry 7.Agro Industry
TRACON Partner in Solution with INNOVATION