Mogas Industries, Inc

14430 E. Hardy St
Houston, TX 77039
Phone: +1.281.449.0291
Fax:
+1.281.590.3412

ESI - 6136

INSTALLATION, OPERATION and MAINTENANCE MANUAL
for MOGAS COKER SWITCHING VALVE

Prepared by:
Vinh Nguyen
Director of Technology

Reviewed by:
John Williams, P. Eng
Chief Engineer

Approved by:
Duke Tran, P. Eng
Vice-President of Business Development

17 Nov 2010
Engineering Standard ESI – 6136, Rev. 0 (Initial Release)

........................................................................ 9 6.................................................................... 6 5................................................... 5 4..................... 3 1......................2 INSPECT VALVE .......................................................................................................5 VERIFY OPERATION ........................... 4 3...........................................0 MAINTENANCE .................................................................................................................................................................................. 4 4................... 8 5...........................IOM Coker Switching Valve ESI-6136 Rev 0 TABLE of CONTENTS Preface ....1 GLAND PACKING TORQUE...............................................................................1 ORIENTATION ............3 ACTUATOR LUBRICATION............ 4 4.......4 GOING TO BYPASS from DRUM A ...................................................... 7 5.....................................................3 SWITCHING from DRUM B to DRUM A.....5 GOING TO BYPASS from DRUM B ..........................................................................1 REMOVE VALVE ........... 5 4............ 3 2............. 4 3.................................................................................0 PRE........................0 VALVE CONSTRUCTION ............... 5 5........................................................................................................................2 OPEN / CLOSE VALVE REGULARLY .............................................................. 7 5..........................................................................................................1 START-UP ......................................2 PIPING ............ 9 Reprinted on [11/17/2010 1:39:50 PM] Page 2 of 9 .........................3 ACTUATOR..... 5 4......................................................3 REMOVE PROTECTIVE COVERS ............................................................................................0 INSTALLATION ................... 4 4...... 7 5.. 9 6..................................................................... 9 6..............0 OPERATION ............................................. 4 3.4 SECURE VALVE IN PLACE.................................................2 SWITCHING from DRUM A to DRUM B.............................. 8 6...........................................0 BACKGROUND .....................INSTALLATION ............................... 4 3.................

proper operating practices and recommended periodic maintenance to assure highest optimal performance.IOM Coker Switching Valve ESI-6136 Rev 0 PREFACE 1. MOGAS has added several customized safety features to extend the highest degree of safety-first approach into this valve design. Reprinted on [11/17/2010 1:39:50 PM] Page 3 of 9 . Please review this document in its entirety to understand its functionality. The MOGAS Switching Valve is a highly engineered-design product that has adopted many successful features which are utilized in severe coking applications.0 BACKGROUND This document shall inform the reader about the proper installation techniques.

-----------------------------------------------------------------------------------------------------Do not lift the assembly by the actuator itself -----------------------------------------------------------------------------------------------------3. ------------------------------------------------------------------------------------------ Reprinted on [11/17/2010 1:39:50 PM] Page 4 of 9 .1. such as: a) Drum A. or angled position. For motorized gearbox operators.IOM Coker Switching Valve ESI-6136 Rev 0 2.0 PRE.2 The valve can be installed with the stem in horizontal or vertical position.1.3 REMOVE PROTECTIVE COVERS Remove protective covers from the valve ends Inspect valve internally for shipping debris or damage 4.0 VALVE CONSTRUCTION A general arrangement drawing of a Switching Valve is provided in Attachment A. 3. to identify its direction of flow.1 REMOVE VALVE Remove valve (and actuator. if available.1 ORIENTATION 4. -----------------------------------------------------------------------------------------The entire valve assembly may require support(s) due to its weight. Please review your job specific drawing. and c) Bypass 4.INSTALLATION 3.1 Each port description shall be stenciled on the flange. if supplied) carefully from shipping crate or pallet by using lifting lugs or nylon straps around the valve body and the sturdy section of the actuator. the mounting hardware shall sufficiently support the gearboxes without additional support(s).2 INSPECT VALVE Inspect the general condition of the valve (and actuator. Each Switching Valve configuration may be slightly different than the general arrangement drawing due to Customer’s specifications/requirements. 3. b) Drum B.0 INSTALLATION 4. It is recommended that the Customer review the valve assembly and determine its proper support system. if supplied) for any potential shipping damage.

3 ACTUATOR -----------------------------------------------------------------------------------------------------If the valve was supplied with an actuator.1 Allow for sufficient flexibility in piping system for thermal growth and mechanical strains on pipe work.2 Install purge piping in accordance to Customer’s normal work practices.2 PIPING 4.2. cycle valve several times to ensure smooth operation Reprinted on [11/17/2010 1:39:50 PM] Page 5 of 9 .5 VERIFY OPERATION After installation.IOM Coker Switching Valve ESI-6136 Rev 0 4. -----------------------------------------------------------------------------------------------------4. the actuator must not be reoriented without prior notice to MOGAS or without supervision by authorized SERVICE personnel.4 SECURE VALVE IN PLACE Install flange gaskets and bolting per customer requirements 4. 4. Orientation and purge port connection sizes and types shall be available on Customer valve assembly drawing 4.2.

0 – Top View of Switching Valve is shown in the Drum A position Reprinted on [11/17/2010 1:39:50 PM] Page 6 of 9 .IOM Coker Switching Valve ESI-6136 Rev 0 5.0 OPERATION The operational functions for the Switching Valve are detailed below: BYPASS PORT DRUM B DRUM A Bypass Lock/Stop Pin Lockout Pin No 2 Lockout Pin No 1 Groove mark indicate ball opening port Figure 5.

5.2 Once the starting position of the SV is determined.4 Engage Lockout Pin No. remove Lockout Pin No. rotate ball port to the orientation desired 5. 1 and Lockout Pin No. there are other position indicators to show (current) valve position.2. 1 and 2 5. remove Lockout Pin No. 1 and Lockout Pin No. 2 to lock valve position in Drum B 5.2 Engage Bypass Lock/Stop Pin 5.3.1 Insert Lockout Pin 1 to lock position for Drum A operations.3 Rotate valve clockwise to Drum B position.2 SWITCHING from DRUM A to DRUM B 5.2 Insert Lockout Pin 2 to lock position for Drum B operations 5.2.3. on Switching-Valve (SV) should be disengaged from their holes 5.1 To switch operational sequence from Drum A to Drum B.2. Lockout Pin No. Stop plate shall engage on Bypass Lock/Stop/ Pin to position ball port opening to Drum B 5.3 Rotate valve counter-clockwise to Drum A position.3.1.1 All positional stops: Bypass Lock/Stop Pin.1.1 To switch operational sequence from Drum B to Drum A. User may not be able to view ball opening port. 2.1 START-UP Please use Figure 5. 5. All pins are tethered to the valve assembly via cables. or 5. insert Bypass Lock/Stop Pin fully into its hole to prevent accidental switching to Bypass port (line). Stop plate shall engage on Bypass Lock/Stop Pin to position ball port opening to Drum A Reprinted on [11/17/2010 1:39:50 PM] Page 7 of 9 . 5. 2.3 SWITCHING from DRUM B to DRUM A 5.3.2 Engage Bypass Lock/Stop Pin 5.2.1.1.0 as reference for operational functions. Secure lock-in pins are also provided and intended to be used once lockout pins are engaged into their holes.1.3.3 Once the ball port is rotated to the starting Drum (A or B).IOM Coker Switching Valve ESI-6136 Rev 0 5.

remove the Bypass Lock/Stop Pin and Lockout Pin No.4 To lock-out the bypass position. 1 to position ball port opening to Bypass position 5. 2 once Bypass position is active 5.2 Rotate valve clockwise to Bypass position.5 GOING TO BYPASS from DRUM B 5.1 To switch operational sequence from Drum A to Bypass position. insert Lockout Pin No.4.3 Rotate valve counter-clockwise to Bypass position. 1 5.IOM Coker Switching Valve ESI-6136 Rev 0 5.5. 1 to lock valve position in Drum A 5. 2 to position ball port opening to Bypass position 5. 2 5.3.1 To switch operational sequence from Drum B to Bypass position.4 GOING TO BYPASS from DRUM A 5.5. remove the Bypass Lock/Stop Pin and Lockout Pin No.5. 1 once Bypass position is active Reprinted on [11/17/2010 1:39:50 PM] Page 8 of 9 .4. insert Lockout Pin No.4.2 Engage Lockout Pin No.3 To lock-out the bypass position. Stop plate shall engage on Lockout Pin No.4 Engage Lockout Pin No. Stop plate shall engage on Lockout Pin No.4. 1 5.

The following guidelines will affect the valve warranty --------------------------------------------------------------------------------------------------------------6. pneumatic and worm gear actuators fully lubricated according to actuator manufacturer’s specifications Reprinted on [11/17/2010 1:39:50 PM] Page 9 of 9 .2 Body to bonnet connection 6.IOM Coker Switching Valve ESI-6136 Rev 0 6.1.1 Packing gland flange 6.3 ACTUATOR LUBRICATION Keep hydraulic.0 MAINTENANCE --------------------------------------------------------------------------------------------------------------It is extremely important to follow these steps to ensure maximum valve performance. It is recommended that steam purging is utilized as recommended by Manufacturer.1 GLAND PACKING TORQUE After the first exposure to elevated temperature and/or pressure and the valve has completely cooled-down.2 OPEN / CLOSE VALVE REGULARLY Typically.1. verify bolting torque at these locations: 6.3 Actuator to valve mounting 6. 6. these Coker Switching valves are supplied with steam purges.1.

12 THRU EQUALLY SPACED ON A 14.75 07 58 68 1A DETAIL C 7C C 1C 20.000 6.060 XX = ±.75 03 9.M.500 TYP DETAIL B 10 300# GOST STUDDED CONNECTIONS TYP 4 PLACES LVL 7 6 5 4 3 2 Material PER B.34 31.37 1:7 Title VALVE GOST DN250 PN63 RF X 10 300# TO BARE STEM This drawing and the information shown thereon are the exclusive property of MOGAS INDUSTRIES INC.5 XXXXX XXXXX XX-XX-XX = 125AA or better Drawn By aanderson Checked By AA Approved By AA Date 10/30/2010 Scale A THIS DRAWING REPLACES: XXXXXXXX BREAK ALL SHARP EDGES AND DEBURR REVISION HISTORY ECO APP DATE 10. STRADDLE CL 2 120° TYP 5D 52 8C 15 12 60 +.003 10 11 9B 16A 10B C 2B 08 04 9.998 .005 ANGLE . ITEM NUMBER QUANTITIES MAY VARY-SEE BOM 2.743 APPROX STEEL WEIGHT 3517 LBS 1595 KG SECTION A-A 13 06 14 22 23.010 XXX= ±. Tolerances (Unless noted otherwise) X = ±.. and is not to be conveyed.00 . copied.840 02 14.005 9C 16 DETAIL C 1B 18. or reproduced in whole or in part without prior written consent from MOGAS INDUSTRIES SEVERE SERVICE BALL VALVES SolidWorks Drawing Drawing Number Sheet1 of 2 164233 LOCATION Revision Level 1 .03 B.C.840 TYP VALVE: 65 66 67 68 2.31 4C 51 C SIZE 9A 31 37 B A +.748 .000 4.00 NOT SHOWN 38.O. DIMENSIONS IN [ ] ARE MILLIMETERS 8 X 1.03 63 64 16..NOTES: 1.

..............Key 07 ..........Ball 1B ....................Seat Ring 1C........Nut........... Mounting Adapter 58 ...Gasket...........................Spring Disc....................Thrust Bearing Washer 9A ....................Valve Assembly 1A .........Eye Bolt       .....Mounting Flange Assembly 15 .......Stem Adapter 14 ......Anti-Extrusion Ring 9C........Nut....Stud......Indicator Rod 06 ............Bushing Flange 16A .................................Lantern Ring 10 ....................................................Bonnet 03 ...Roll Pin 69 .....End Connection 04 ...Spring Disc 02 ...........Bearing Stem Seal 8C...........  Bubble Description 43 ........ Gland 13 ...............Gland Flange 7C...................................................Stop Pin 67 ...............................Stem Packing Ring 9B ....................Gasket............. Body 11 ..Thrust Bearing 8D..................... Bonnet 12 ..................................Pipe....... Purge 65 ...........Stud.....................Stem Bushing 22 . Gland 16 ....................Release Pin 68 .......Stud....... Body 4C.Flange.................................Nut................................Stud 31 ...... Bonnet 5D.......................Body 2B ................Socket-head Screw......Stop Plate 60 ............ Live Load 08 ................ Purge 64 ......................Spring 63 ...................... Mounting Adapter 37 ............................. Bonnet 10B .................................

M.O.56 11.00 TYP 10. or reproduced in whole or in part without prior written consent from MOGAS INDUSTRIES SEVERE SERVICE BALL VALVES SolidWorks Drawing Drawing Number Sheet2 of 2 164233 LOCATION Revision Level 1 . Tolerances (Unless noted otherwise) X = ±.MARKING DATA M1 MARK PER ESF-7111 18.19 TYP M2 19.005 ANGLE .37 WEIGHT: 3/4" 300# SEAT PURGE 3/4" 300# SEAT PURGE UNLESS OTHERWISE SPECIFIED. and is not to be conveyed.46 6. ALL DIMENSIONS ARE IN INCHES WORK ORDER NUMBER: QUANTITY: SALES ORDER NUMBER: PART NUMBER: REVISION: HEAT NUMBER(S): SPECIAL INSTRUCTIONS: SHOP FOREMAN: C SIZE DATE: FINAL INSPECTION: DATE: 3/4" 300# SEAT PURGE THIS DRAWING REPLACES: XXXXXXXX BREAK ALL SHARP EDGES AND DEBURR LVL REVISION HISTORY ECO APP DATE 7 6 5 4 3 2 Material PER B.5 XXXXX XXXXX XX-XX-XX = 125AA or better Drawn By aanderson Checked By AA Title VALVE GOST DN250 PN63 RF X 10 300# TO BARE STEM Approved By AA Date 10/30/2010 Scale 1:16 This drawing and the information shown thereon are the exclusive property of MOGAS INDUSTRIES INC.10 3/4" 300# LANTERN RING STEM PURGING 3/4" 300# BODY PURGE 14. copied.060 XX = ±.010 XXX= ±.

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