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SPIRAL BEVEL GEARBOXES
SPIRAL BEVEL GEARBOX
. The drive input is usually on shaft d1.SPIRAL BEVEL GEARBOX Design: The basic gearbox housing is of cubiod form for dimensional symmetry. The gearbox housing and bearing flanges are made from high quality grey cast iron and are machined on all sides with tapped mounting holes. but shaft d2 or d3 can also act as the driver. All input and output sides have a register for central location. The use of robust roller bearings ensures a long operating life. The modular design system allows designs with multi-shaft and take-off drives with up to 6 shafts.
SPIRAL BEVEL GEARBOX Gearing: The bevel gearboxes incorporate the Klingelnberg palloid-spiral gearing. together with very quiet running and good efficiency. either the gear. the larger. . case hardened and lapped in pairs. The bevel gear sets are made from high quality alloy steel. or the wheel. With these features an optimum tooth contact pattern is achieved. With the spiral tooth form and largearea of contact.high torques can be transmitted. The smaller gear in a pair is often called the pinion.
SPIRAL BEVEL GEARBOX Spiral bevel gearboxes. Unviersal application Easy to install Designed with the machine in mind Efficient and reliable Available in different designs .
Sizes: 050/ 100/ 200/ 230/ 250/ 300/ 370/ 400/ 500/ 600 Ratios mathematically exact: 0.SPIRAL BEVEL GEARBOX Spiral bevel gearboxes.5 up to 6.8500 Nm Types: K/ L/ LS/ LV/ H/ MK/ ML/ MLS/ MLV/ MH Variants: More than 50 000 .000 Nominal output torque: 10 .
SPIRAL BEVEL GEARBOX Type-code: K K K K K K K K L L L L L L L L L L H H H H H H H H H H 050 100 200 230 250 300 370 400 500 600 .
250. 370. 500 and 600 are not available. 400 1.000 50 ratio up to 4. 230. 200.000 only.000 up to 6.SPIRAL BEVEL GEARBOX Type K: Sizes: Ratio: Size: Design: Size: 100. 300. . 20…. BA 10.
BA 30.000 only. Ratio: Size: Design: .000 50 ratio up to 4.SPIRAL BEVEL GEARBOX Type L: Sizes: 100. 600 1. 230. 300. 60….000 up to 6. 50. 500. 250. 200. 40. 370. 400.
Through shaft (A to B) on design 30 and 60 can transmit higher torques. 200. The permissible torque of the bevel gear is the same as type L. Ratio: Size: Design: Shaft: . 60 …. 500.SPIRAL BEVEL GEARBOX Type LV: Sizes: 100.000 only. 370. 300. 600 1. 40. 250. 50. BA 30.000 up to 6. 230. 400.000 50 ratio up to 4.
250. 300.SPIRAL BEVEL GEARBOX Type LS: Sizes: 100.000 50 not avilable. Through shaft A-B is speed increased Ratio: Size: Design: Shaft: . 200.250 up to 2. 370. 230. 400. 50…. 500. 40. 600 1. BA 30.
250. 200.000 50 ratio up to 4. 600 1. 230.SPIRAL BEVEL GEARBOX Type H: Sizes: 100. 370.000 up to 6. 400. BA 70. 500. 300.000 only. 80…. Ratio: Size: Design: Bearings: On the output side are reinforced for higher radial load. .
SPIRAL BEVEL GEARBOX Type H with compression coupling: Side A Side B .
SPIRAL BEVEL GEARBOX Type UL: Sizes: Ratio: Size: Design: 1. Reversing gearbox for changing rotation. 25. 2.000 Other sizes are not available. . BA 30. 40.000 up to 2. 1. 30. 37. 23.
L. and H type. and H type. Direct connection motor and gearbox Like K. L. A. B and C see catalogue page 76-77 .SPIRAL BEVEL GEARBOX Type MK ML MH: Sizes: M-: Design: Version: Like K.
SPIRAL BEVEL GEARBOX Indentification of sides / direction of rotation: .
D. The important points here are a way of identifying each side of a gearbox and the positions of the bevel gears. and clear definition of the directions of rotation. Identification of sides: The sides of a spiral bevel-gearbox are identified with the letters A. The output gear is positioned side A. The bevel gears are positioned against sides C and A. . Postitions of bevel gears.C. uniform standards are required. From this viewpoint the direction of rotation is given as clockwise or counterclockwise. and F.B. and side C is defined as the input side.E.SPIRAL BEVEL GEARBOX Identification of sides / Direction of rotation: To describe and define a spiral bevel gearbox accurately. See previous drawing. Directions of rotation: The direction of rotation of each shaft end is defined as though you were looking from the outside at the shaft end.
Atek parallel high tooth Tooth cutting with special milling cutter ( christmas tree cutter) Tooth cutting with two-piece cutter head • • • • • Gleason Graessner. ZZ. ZAE. Brockefeld & Maier Conical depth of teeth along with of tooth face Generate in single dividing Tooth cutting with one-piece cutter head .SPIRAL BEVEL GEARBOX Manufacturing processes for bevel gears: • • • • • • Klingelnberg Vogel. Tandler.
roll-pushed Quality 7-12 form-milled. form-pushed Quality 8-12 punched. roll-planed. pressed. Quality 2-7 polished Quality 5-7 lapped Quality 5-9 roll-milled. extruded .SPIRAL BEVEL GEARBOX Gear tooth quality: There are 12 teeth qualities which are manufactured today. sintered. where 1 is the finest and 12 the roughest teeth quality.
SPIRAL BEVEL GEARBOX Gear tooth quality: involute diagram base of a gear tooth tip of a gear tooth DIN .quality .
SPIRAL BEVEL GEARBOX Gear tooth quality: .
: Weak supporting requires short bearing faces strongly inclined to the large diameter in unloaded state.15 to 0.) Motion of the flank fit: The greater the load the greater the displacements and deviations and the stronger the flank engagement will be displaced towards the small diameter. 2. 3.SPIRAL BEVEL GEARBOX Gear tooth quality: 1.20 mm . not shorter than 50% of tooth length or reinforce supports. Consequently. 4. The bearing faces will become visible as bright places. Caution!Too short supporting faces reduce resistance and promote creation of noise! Consequently. The twist side play ( tooth-play) may normally not exceed 0.) Testing of flank fit: Tooth flanks of the larger wheel to be coated with thick oil.) Correct flank fit: in unloaded state: At the forward flank (v) : bearing face in the centre At the backward flank (r) : bearing face nearer to the large diameter.) Principle: Install always according to correct fit of the flanks without considering whether the tooth ends are adjusted or not. have some revolutions in operation direction.
If mounting pos.SPIRAL BEVEL GEARBOX Input speed for spiral bevel gearbox: The max. . Short high speed up to 4500 rpm are possible according to gearbox size. input speed of Spiral bevel gearboxes are dependent according to gearbox size. runtime and mounting position. C or D under. revs higher than 3000 rpm. At continous operation.higher heat production happens because of the oil level as mounted all shafts horizontal. a bearing and heat calculation according to gearbox size should be done.
8 (up to 1000 times during the lifetime) Vaild for all gearboxes of Wilhelm Vogel GmbH Antriebstechnik .SPIRAL BEVEL GEARBOX Short term peak torque: M tmax = M tnenn x 1.
100 .96 = 80 % 90 % 95 % 96% .8 = 0.230 Gr.600 η≈ η≈ η≈ η≈ 0.95 = 0. 250 .9 = 0. 500 . 050 Gr.SPIRAL BEVEL GEARBOX Efficiency: Gr.400 Gr.
the backlash is usually taken entirely off the gear and the pinion is given full sized teeth. uniform thermal expansion characteristics throughout the system. For instance. "0. and no lubricant." A pair of gears could be designed to have zero backlash. It exists because there is always some clearance between the trailing face of the driving tooth and the leading face of the tooth behind it on the driven gear.1 mm of backlash. Another method involves tapering the teeth in the axial direction and providing for the gear to be slid in the axial direction to take up slack. In the case of a large gear and a small pinion.SPIRAL BEVEL GEARBOX Backlash: Backlash is the error in motion that occurs when gears change direction. Therefore. free to rotate about the shaft. one half fixed to the shaft in the usual manner. the other half placed alongside it. The term "backlash" can also be used to refer to the size of the gap. not just the phenomenon it causes. one could speak of a pair of gears as having. but this would presuppose perfection in manufacturing. and that gap must be closed before force can be transferred in the new direction. For situations. where precision is important. a single gear with expanding teeth. however. in effect. . thus. such as instrumentation and control. so that one achieves. gear pairs are designed to have some backlash. for example. It is usually provided by reducing the tooth thickness of each gear by half the desired gap distance. backlash can be minimised through one of several techniques. Backlash can also be provided by moving the gears farther apart. but with springs between the two halves providing relative torque between them. the gear can be split along a plane perpendicular to the axis.
standard Quality 7 arcmin. Please enquire. low backlash ZPG zyclo palloid fine grind For low backlash gearboxes 7 and 4 arcmin we have to charge a higher price. low backlash gears are sized and lapped in pairs Quality 4 arcmin. Quality 10 arcmin. The price is depended on number of pieces. All of our gearboxes will be measured for backlash with 2% of the nominal output torque .SPIRAL BEVEL GEARBOX Backlash: Vogel has 3 quality standards.
Oil change interval after… operating h .SPIRAL BEVEL GEARBOX Oil change: Oil bath temp.
-Nr. Id.SPIRAL BEVEL GEARBOX Sticker plate Name plates: There are 2 different name plates: 1 Sticker mostly used on small planetary gearboxes 2 Aluminium plate used for bigger gearboxes Markings. Order confirmation no. Article # or Ident # Typ: Type and size i= Ratio BA: Design week and year of manufacturing Aluminium plate . Nr. A.
.SPIRAL BEVEL GEARBOX Old Version – New Version: Size 0 Size 1 Size 2 Size 23 Size 25 Size 30 Size 37 Size 4 Size 5 Size 6 - 50 100 200 230 250 300 370 400 500 600 Some dimensions has been changed you will find the comparison table on our home page www.de /CAD/Construction/ Vogel CAD News.vogel-antriebe.
SPIRAL BEVEL GEARBOX SPIRAL BEVEL GEARBOX : Functional range: The gearboxes suit general purposes: General machinery Packaging machines Speial purpose machines Lifting gear Crane machinery Rolling mills Ropeways Conveyors drives Wire stranding machine etc. Universally usable Easy to fit and adaptable Easy to design and retrofit Saves cost Compact modular design High power to weight ratio High efficiency Quiet running Easy to maintain .
.com are available in different languages.vogel-antriebe.SPIRAL BEVEL GEARBOX Manuals and maintenance instructions: Downloads under www.vogel-antriebe.de or www.
SPIRAL BEVEL GEARBOX Competitors: Tandler Atek Graessner ZZ ZAE Schäfer SEW Flender / Siemens Hub City .
SPIRAL BEVEL GEARBOX Thank you for your attention: .
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