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PETROVIETNAM MARINE SHIPYARD COMPANY

NGHI SON REFINERY AND PETROCHEMICAL COMPLEX PROJECT

INSPECTION AND TEST PLAN FOR FIELD ERECTED TANK

A Rev. No.

15-May2013 Issue Date

Issue for Bidding Objective Prepared Approved Approved Approved PV-Shipyard

Document No.: GKMM-QA-IT-004


Notes:

Total page: 9 (including cover page)

This procedure is the property of PVMS Company. It shall not be copied in whole or part without the consent of the Managing Director or Management Representative.

GKMM-QA-IT-004 15/05/2013

Date:

TABLE OF CONTENTS 1.0PURPOSE.................................................................................................2 2.0SCOPE......................................................................................................2 3.0REFERENCES.........................................................................................2 4.0DEFINITION (According to Para 2.3 of Appendix 3 of [2]) ...............3 5.0RESPONSIBILITIES..............................................................................4 6.0INSPECTION AND TEST PLAN..........................................................4 7.0RECORDS................................................................................................4 8.0APPENDIX...............................................................................................4

1.0 PURPOSE This Inspection and Test Plan (ITP) is a typical plan for field erected tank work to be performed during the construction activities, related to Nghi Son Refinery and Petrochemical complex Project. 2.0 SCOPE The procedure covers all the activities related to the field rected tank works. 3.0 REFERENCES Client specification:
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GKMM-QA-IT-004 15/05/2013

Date:

Technical Specification for Upgrading & Repairing of Self-Elevating Floating Rig (Jack-Up) MURMANSKAYA project Codes and Standards: [1]- API Standard 650: Welded Steel Tanks for Oil Storage [2]- API Standard 620: Recommended Rules for Design and Construction of Large Welded Low Pressure Storage Tanks [3]- API RP2000: Venting Atmospheric and Low Pressure Storage Tank Project procedures: Material Control Procedure Project Quality Plan Document Control Procedure ITP for Dimension Welder Qualification Test Procedure Welding Control Procedure Welding Consumable Control Procedure Weld Repair and Buttering Procedure Welding Qualification Test Procedure Post Weld Heat Treatment Procedure Dimensional Control Procedure Distortion Control Procedure Tank Test Procedure : GKMM-QA-PP-001 : GKMM-GE-PP-003 : GKMM-GE-PP-004 : GKMM-QA-IT-006 : GKMM-QA-PP-004 : GKMM-QA-PP-005 : GKMM-QA-PP-006 : GKMM-QA-PP-007 : GKMM-QA-PP-008 : GKMM-QA-PP-009 : GKMM-QA-PP-016 : GKMM-QA-PP-020 : GKMM-QA-PP-021

4.0 DEFINITION (According to Para 2.3 of Appendix 3 of [2]) 1.1.H - Hold Point To indicate mandatory to fully comply in area of inspection, beyond which work shall not proceed without the specified activity, work or function being witnessed or verified by inspector. PVMS shall notify to Owner and/or RS minimum 18 hours in advance of carrying out any work. 1.2.M - Monitoring Point (Patrol) Act of checking on an independent and unscheduled basis that applicable process, activities and associated documentation of the shipbuilding functions identified in the Table continue to conform to the RS (Russian Maritime Register of Shipping) and statutory requirements. Normally, PVMS need not to apply the notification form to Owner and RS. 1.3.W - Witness Point To indicate that it is mandatory for full compliance in area of inspection which will be witnessed or verified by inspector. PVMS to submit detailed inspection schedule and notify to Owner and/or RS minimum 18 hours in advance of carrying out the actual inspection. Notification for inspections being on weekend or holidays (Sat., Sun., and Holidays) shall be made prior to close of business on Friday. In case of Owner/ RS will not be available at
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GKMM-QA-IT-004 15/05/2013

Date:

the inspection time, the fabrication process can proceed under PVMSs Control. 1.4.R - Review Point The inspection reports, quality records and certificates applicable must be reviewed and endorsed by party assigned by the appendix I. 1.5.X The inspection or test execution, and issue of inspection report consists of controlling with measurement, test or visual checks that the specified requirements are sufficient met. 1.6.( ) - Spot (W) Spot Witness (R) Spot Review 5.0 RESPONSIBILITIES It is responsibility of all the related parties to ensure that all activities are strictly in accordance with this ITP. 6.0 INSPECTION AND TEST PLAN See attached Appendix I. 7.0 RECORDS All inspection documentations QC Summary sheets shall be compiled by Quality management Department on an ongoing basis to maintain for fabrication. 8.0 APPENDIX Appendix I - Inspection and test plan for field erected tank.

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GKMM-QA-IT-005

Date: 15/05/2013 Inspection involve Subco Contrac Client/ ntract tor Owner or

APPENDIX I
No. Inspection item Check point NDE Procedures (RT, UT, PT & MT) Welding Procedure Specification (WPS and Procedure Qualification Records (PQR) Certificates of Welders / Welder List Tank Erection Procedures Hydrotest Procedures Painting Procedures Welding Sequence (Welding Map) of Bottom Plates and Erected Plates Drawings to latest revision Reference document Record/ report

Construction procedures/ documents

API 650 Drawings To be updated (TBU)

(R)

Mechanical test records PQR WPS Welder/Welding operator qualification test records NDT Reports Welder/Welding operator Certificate Approved register of welder/welding operator

Control of inspection, measurement and test equipment

Calibration Certificates of Inspection Tools

API 650 TBU

Certificates/ technical cards

Welding Consumables Painting Materials Blasting Medium Plates Piping Piping Fitting (Nozzles)

API 650 TBU

Rev.:3

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GK001-QA-IT-005 Inspection involve No. 4 Receiving Inspection item Inspection of Materials Mill certificates Identification Check point Dimension/quantity Damage Overage Shortage Purchase Order Mill certificates Reference document Delivery order Material control procedure API 650 TBU

Date: 18/07/2012

(W)

Material Receiving Record/ report Inspection Reports OS&D Reports (if any)

Checking of Tank Foundation Dimensional inspection after marking and before Cutting Dimensional and edge preparation check after Cutting Rolling/ forming fit up, welding and dimensional inspection Material Identification and Marking Inspection Dimensional and edge preparation check after Cutting Fit up Inspection and Welding Inspection of Finished Weld

API 650 TBU

(W)

Shell Fabrication (Shop inspection)

API 650 TBU

(W)

Fit up reports Visual inspection reports Dimension reports

Bottom Plate Fabrication (Shop Inspection )

API 650 TBU

(W) W

Dimension reports Fit up reports Visual Inspection reports

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GK001-QA-IT-005 No. Inspection item Check point Radiographic Testing (RT), (Annular plate butt weld only) Vacuum Box Test Materials Identification and Marking Inspection Dimension and edge preparation after Cutting Vertical and Horizontal fit up Inspection and Welding Shell Plate Erection Inspection of finished Welds Radiographic Testing (RT) of weld joint PWHT as applicable Leak test on the reinforcement pad as applicable Shell to annular corner weld ( MT,PT, Oil Pen. Or Vacuum Box ) Reference document API 650 TBU Inspection involve

Date: 18/07/2012 Record/ report NDE reports Vacuum Box Test reports

API 650 TBU

(W)

Dimension reports

API 650 TBU API 650 TBU API 650 TBU API 650 TBU API 650 TBU

Fit up reports

(W)

Visual inspection report NDE reports PWHT reports Leak test reports NDE/ Vacuum Box Test reports

W/R

W/R

W/R

W/R

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GK001-QA-IT-005 Inspection involve Materials Identification and Marking Inspection Erection roof frame API 650 point Reference document Weld Check seam fit up Welding and Inspection of TBU finished Welds Roof Air Test ( Floating Roof Pontoons ) Marking nozzle fit up and welding Erection of Stairway and Roof Handrails

Date: 18/07/2012

No. 14

Inspection item Roof Erection

(W)

Dimension reports Fit up reports Record/ report Visual Inspection reports Air test reports

15

Other erection works

Drawings TBU

(W)

Fit up reports Visual inspection reports

16

Surface Preparation and Paining Cathodic Protection System (if any)

Refer to ITP for Painting

TBU

17

Refer to ITP for Cathodic Protection (if any) Vents Nozzles Manholes Structures Shell plates Bottom plates

TBU

18

Final visual check

Drawings TBU

Final inspection reports

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Hydraulic Testing as per procedure

Air Test

API 650 TBU

Hydraulic test reports Page 7 of 9

GK001-QA-IT-005 Inspection involve Internal Inspection item inspection installation as applicable

Date: 18/07/2012

No. 20

Check point

Drawings Reference document TBU

Record/ report

21

Box-up inspection manholes

API 650 TBU

22

Insulation (If any)

Refer to applicable ITP as applicable

23

Tank calibration as applicable

Drawings TBU

Note: 1. Subcontractor shall make an unequivocal statement that the material and work comply in all respects with the specifications, standards, codes and / or drawings. Any deviation from requirements shall be advised with reference to the relevant specifications, standards, codes, drawings. 2. 3. 4. Surveys measurement, after signature by Subcontractor Manager or his nominated representative, shall be submitted for acceptance to the CONTRACTORs Field Engineering. Appendix F of API 650 Subcontractor shall provide a detailed ITP or FQCP showing reference standards and acceptance criteria.

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