MEPCO SCHLENK ENGINEERING COLLEGE, SIVAKASI Department of Mechanical Engineering COURSE PLAN COLLEGE VISION Envisioning a World Lead

by our To Produce Competent, Disciplined and Engineers, holding a Beacon of Hope and Quality Engineers & Administrators Through Confidence Service par Excellence for Generations to Come MECHANICAL DEPARTMENT MISSION The department, with a perfect blend of intellectual and hands on experiences, nurtures students to become leading technocrats of excellent calibre in order to serve the society with concern and to provide innovative solutions to a variety of needs in an ever changing global scenario Course Staff Course Duration MECHANICAL DEPARTMENT VISION To render services to the global needs of engineering industries by educating students to become professional mechanical engineers of excellent calibre COLLEGE MISSION

: ME 2304, Engineering Metrology and Measurements, Credits : 3 : Dr.B.Gnanasundara Jayaraja : Odd Semester 2013-2014 Approved by:

Prepared by: Dr.B.Gnanasundara Jayaraja Dr.P.Nagaraj, HoD/Mech. Engg.

Programme Educational Objectives (PEOs) No I II III IV Self-Learning Breadth Analytical reasoning Communication Skills PEOs Definition of PEOs Continual receptiveness for leadership and social challenges. Inculcate good scientific and engineering knowledge to create novel products for the real life issues. Integrate fundamentals and new concepts from engineering practices. Excel in vocabulary and interpersonal skill as a Professional Engineer.

Programme Outcome (POs) No. a. b. c. d. e. f. g. h. i. j. k. l. Programme Outcome Imparting strong foundation in the technical know-how of mechanical engineering Root cause analysis of mechanical engineering problem through basic and engineering sciences Solving complex mechanical engineering problems Critical thinking/analysing mechanical engineering problems using research based methodology Handling latest engineering tools with advanced software knowledge Tuning Mechanical engineering advancements to the benefits of society Mechanical engineering solutions to green and sustainable development Adopting Professional ethics in technical field Perform individual activity/Leadership ability in a multifaceted group Communication competency in presenting technocrats reports Capability in completing a project with financial management Up-to-date in current events

Mapping of PEOs with POs Communica tion Skills Analytical reasoning 5 SelfLearning 2 Course Outcome 3 4

No

PO/PEO

a. b. c. d. e. f. g. h. i. j. a. b.

Imparting strong foundation in the technical know-how of mechanical engineering Root cause analysis of mechanical engineering problem through basic and engineering sciences Solving complex mechanical engineering problems Critical thinking/analysing mechanical engineering problems using research based methodology Handling latest engineering tools with advanced software knowledge Tuning Mechanical engineering advancements to the benefits of society Mechanical engineering solutions to green and sustainable development Adopting Professional ethics in technical field Perform individual activity/Leadership ability in a multifaceted group Communication competency in presenting technocrats reports Capability in completing a project with financial management Up-to-date in current events

The course outcomes (COs): 1. This course will familiarise the various steps involved basic design process in the engineering field. 2. To understand the principles involved in evaluating the shape and dimensions of a component to satisfy functional and strength requirements. 3. To learn to use standard practices and standard data.

4. Identify loading of machine elements and perform stress and deformation calculations to design safe machine parts. 5. To learn to use catalogues and standard machine components.

Mapping of program outcomes(Pos) (a-k) with course outcome (Cos) (1-5) :

Program Outcome a b c d e f g h i j k

Breadth

Course Overview and Context This course is offered in fifth semester of B.E/B.Tech. programme in Mechanical Engineering as professional core subject. The pre-requisite to this course are Quality Control & Reliability Engineering Mathematics, Statistics and Numerical Methods. The main objective of the course is to make the student to understand the important concepts and procedures behind the Metrology and Measurements. Learning of this course begins with the understanding of simple concepts and definitions such as precision, accuracy, repeatability, response and so on. This subject is useful to understand the functions of various measuring instruments like Tool maker microscope, Angle Decker, Gleason gear testing machine, Co-ordinate measuring machine, Laser interferometry, Computer Aided Inspection and so on. This course is offered in fifth semester of B.E/B.Tech. programme in Mechanical Engineering as professional core subject. The pre-requisite to this course are Quality Control & Reliability Engineering Mathematics, Statistics and Numerical Methods. The main objective of the course is to make the student to understand the important concepts and procedures behind the Metrology and Measurements. Learning of this course begins with the understanding of simple concepts and definitions such as precision, accuracy, repeatability, response and so on. This subject is useful to understand the functions of various measuring instruments like Tool maker microscope, Angle Decker, Gleason gear testing machine, Co-ordinate measuring machine, Laser interferometry, Computer Aided Inspection and so on. This subject is useful for doing mini-project and main projects, where the measurement of force, torque, pressure, velocity has to be carriedout. This subject is also useful to students preparing for professional examinations, preparing for interviews in reputed companies especially the companies dealing with the instrumentation and calibration. The course can be delivered by the following teaching aids- through lectures (chalk & talk, PPT, OHP). Course Syllabus
ME2304 ENGINEERING METROLOGY AND MEASUREMENTS LT P C 3 0 0 3

(Common to Mechanical and Automobile) OBJECTIVE: UNIT I To understand the basic principles of measurements To learn the various linear and angular measuring equipments, their operation and applications To learn about various methods of measuring Mechanical parameters CONCEPT OF MEASUREMENT principle of

General concept Generalised measurement system-Units and standards-measuring instruments: sensitivity, stability, range, accuracy and precision-static and dynamic response-repeatabilitysystematic and random errors-correction, calibration - Introduction to Dimensional and Geometric Toleranceing - interchangeability, UNIT II LINEAR AND ANGULAR MEASUREMENT 9 Definition of metrology-Linear measuring instruments: Vernier, micrometer, Slip gauges and classification, - Tool Makers Microscope - interferometery, optical flats, - Comparators: limit

gauges Mechanical, pneumatic and electrical comparators, applications. Angular measurements: -Sine bar, Sine center, bevel protractor and angle Decker.. UNIT III FORM MEASUREMENT 9 Measurement of screw threads: Thread gauges, floating carriage micrometer- measurement of gear tooth thickness: constant chord and base tangent method-Gleason gear testing machine radius measurements-surface finish: equipment and parameters, straightness, flatness and roundness measurements. UNIT IV LASER AND ADVANCES IN METROLOGY 9 Precision instruments based on laser-Principles- laser interferometer-application in measurements and machine tool metrology- Coordinate measuring machine (CMM): need, construction, types, applications.- computer aided inspection. UNIT V MEASUREMENT OF MECHANICAL PARAMETERS 9 Force, torque, power:-mechanical, pneumatic, hydraulic and electrical type-Pressure measurement - Flow: Venturi, orifice, rotameter, pitot tube Temperature: bimetallic strip, thermocouples, pyrometer, electrical resistance thermistor. TOTAL: 45 PERIODS TEXT BOOKS: 1. Jain R.K., Engineering Metrology, Khanna Publishers, 2005 2. Alan S. Morris, The Essence of Measurement, Prentice Hall of India, 1997 REFERENCES 1. 2. 3. 4. Gupta S.C, Engineering Metrology, Dhanpat rai Publications, 2005 Jayal A.K, Instrumentation and Mechanical Measurements, Galgotia Publications 2000 Beckwith, Marangoni, Lienhard, Mechanical Measurements, Pearson Education,2006. Donald Deckman, Industrial Instrumentation, Wiley Eastern, 1985. Instruction Schedule Sl. No. 1. 2. 3. 4. 5. 6. Topic
UNIT I- CONCEPT OF MEASUREMENT

Hours 1 2 2 1 2 2 10

References 1,2,3 1,3,4 1,2,4 3,4 1,2,3 1,2,3

General concept, Generalized measurement system Units and standards, measuring instruments Sensitivity, stability, range, accuracy and precision Static and dynamic response, repeatability Systematic and random errors, correction Calibration, Introduction to Dimensional and Geometric Tolerancing, Interchangeability TOTAL
UNIT II LINEAR AND ANGULAR MEASUREMENT

1. 2. 3. 4. 5. 6.

Definition instruments

of

metrology-Linear

measuring

1 2 2 2 2 1 10

1,2,3 3,4 1,2, 1,3,4 3,4 1,2,4

Vernier, micrometer, Slip gauges and classification Tool Makers Microscope - interferometery, optical flats Comparators: limit gauges Mechanical, pneumatic and electrical comparators, applications. Angular measurements: -Sine bar, Sine center Bevel protractor and angle Decker TOTAL UNIT III FORM MEASUREMENT Measurement of screw threads: Thread gauges, floating carriage micrometer

1.

1,2,3

Sl. No. 2. 3. 4. 5.

Topic Measurement of gear tooth thickness: Constant chord and base tangent method-Gleason gear testing machine Radius measurements-surface finish: equipment and parameters, straightness, Flatness and roundness measurements. TOTAL UNIT IV LASER AND ADVANCES IN METROLOGY

Hours 2 2 2 2 10

References 1,2,4 2,3 1,3,4 3,4

1. 2. 3. 4.

Precision instruments based on laser-PrinciplesLaser interferometer-application in measurements and machine tool metrology. Coordinate measuring machine (CMM): need, construction, types, applications Computer aided inspection TOTAL
UNIT V MEASUREMENT OF MECHANICAL PARAMETERS

2 3 3 2 10

1,2,4 1,2,3 1,3,4 2,3

1. 2. 3. 4.

Force, torque, power:-mechanical, pneumatic, hydraulic and electrical type-. Pressure measurement - Flow: Venturi, orifice, rotameter, pitot tube Temperature: bimetallic strip, thermocouples Pyrometer, electrical resistance thermistor TOTAL GRAND TOTAL

2 3 3 2 10 50

1,2,3 2,4 3,4 1,4

Assessment Pattern:

Item Internal Test 1 Internal Test 2 Internal Test 3 Attendance Final Examination Tests and Examinations:

Weightage 25 25 25 25 100

Cognitive Level Test 1 Test 2 Test 3 Remember 30 20 20 Understand 25 35 35 Apply 35 40 40 Analyze 10 5 5 Create/Design -

Concept map of the course

Engineering Metrology and Measurement

Consists of

Consists of

Consists of

Consists of

Concept of Measurement

Linear And Angular Measurement

Form Measurement

Laser and Advances in Metrology

Measurement of Mechanical Parameters

Discuss in details about

Discuss in details about

Discuss in details about

Discuss in details about

Force, Torque Measurements

Mechanical, Pneumatic type

Measurem ent systems

Units and standards

Sensitivity, stability, range

Errors

Vernier, Micrometer, Slip gauges

Thread gauges

Laser Interferometer Principles

Pressure Measurements

Systematic and random errors

Toolmakers Microscope Correction Calibration Inter ferometry

Floating Carriage Micrometer

Applications in measurements and machine tool metrology Gleason gear testing machine

Venturimeter, Pitots tube

Co-ordinate measuring machine Straightness, flatness and roundness measurementss

Thermocouples

Dimensional and
Geometric Tolerancing

Interchangeability

Optical flats

Angle Decker

Computer aided inspection