# KNM STEEL CONSTRUCTION SDN. BHD.

VENDOR DOC. NO.: K99087-E-C-006

200140X

Page 42

DESIGN CALCULATION
FOR C-2432 C2C SUCTION DRUM 2ND STAGE

APPROVED

WITH COMMENT

REVIEWED

RESUBMIT

This approval or review does not relieve the
vendor / subcontractor of his responsibilities
to meet all requirements of the contract
ORIGINAL

CHECKED

APPD (PRJ.)

SIGN
DATE
SAMSUNG ENGINEERING CO., LTD.

0

7/18/2013

FOR APPROVAL

REV.

ISSUE DATE

DESCRIPTION

PROJECT NAME
SECL JOB NO.
REQUISITION NO.
LETTER OF INTENT NO.

:
:
:
:

WINSON LIM

KS LAW

TC MOK

PREPARED BY CHECKED BY APPROVED BY

MALAYSIA OLEFINS PROJECT (MOP)
SC0273
MFA-003-1
98-MOP-SEM-06

OWNER :

PURCHASER :

PLANT LOCATION :

KERTEH, MALAYSIA

OPTIMAL OLEFINS MALAYSIA SDN. BHD.

SAMSUNG ENGINEERING CO., LTD.

Equivalent design pressure case 7 3.P. M. Skirt design calculation 19 5.A. Nozzle design calculation 25 . Design pressure case 1 2.TABLE OF CONTENT 1. case 13 4.W.

613.55 N/m² . Qw overall diameter h/D D*(Qz)^(1/2) 3000. Gh Force Coefficient.58 ( 4572 / zg )(2/a) case z < 4572mm = Gradient height ( table C6 ) = 900 ft = Ground surface roughness factor ( table C6 ) Gh where = 0.65.(I.Tz Tz Do = ( 2.58 ( z / zg )(2/a) zg a = 2.7436031 2.5 10850 mm 1020.0 1 .66 N/m² 1. the wind pressure shall be determined as follows : Qw = Qz.30 m/s = = 1 40.08 km/hr 40.35 Do1/2 )/( z/ 9144 )(1/a) = Surface drag coefficient ( table C6 ) Cf = Force coefficient ( table 12 ) = 0.Gh.Kz.Cf N/m² where Qz = Velocity pressure ( N/m² ) Gh = Gust response factor ( dimensionless ) Cf = Force coefficient ( dimensionless ) Calculate : Qz = 0.4 mm 3.1995 A ) AT OPERATING CONDITION 1 . Cf Wind design pressure. z Velocity pressure.WIND LOAD CALCULATIONS TO .95 C = = 145.74 942.1 WIND DESIGN CALCULATION Design code Exposure category : : GEOMETRIC DATA Basic design wind speed.856227 > = = = = = 0.ASCE 7 . Qz Gust Response Factor. V As per ASCE 7.65 + 3.2 ASCE 7 .30 m/s = = 274320 mm 7 case 4572mm  z  zg Kz = 2.242 0.V)² where I = Importance factor ( table 5 ) V = Basic design wind speed 1 .6161845 95.005 WIND FORCE CALCULATION PRESSURE VESSEL Height above average level of ground.

Do' : : : : : 2000 14 2028 140 2308 mm mm mm mm mm The diameter to be used for section B calculation.3 = = 2908 mm 3000 mm mm To convert the diameter used to the % over diameter D" .00 % 2308 2308 over diameter x 100 % . OD Insulation thickness (if applicable) Vessel OD + insulation.Do' Do' = = 3000 30. ID Vessel thickness. D" or Larger of the two = = Do' Do' = 3000 + x 600 1. ts Vessel diameter.% OVER DIAMETER CALCULATION Vessel diameter.

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3 5.9 5. N7 Nozzle.46 36 63 31 31 4 2.7 2 113.21 1799. N4 Nozzle.53 385. N5 Nozzle.3 7.WEIGHT CALCULATION Equipment no: Equipment name: Equipment size: 09-F004 NH3 SEPARATOR ID 1500 T/T 2000 Description Ellip Head (top) Ellip Head (bottom) Shell plate Jacket head Jacket shell Lifting lugs Reinforcement Plate Nozzle.51 4650 Fabrication weight Empty weight Content weight Operating weight Water weight Hydrotest weight Full of water weight 4650 5580 2823 8403 4420 10230 10230 kg kg kg kg kg kg kg .74 560. N6B Nozzle.5 5.9 26 85 2. N1 Nozzle.3 138. N11 Line pipe Demister Elbow N6B Elbow N9B Skirt & base ring Name plate Miscellaneous Total Weight (kg) 286.3 4. N3 Nozzle. N8 Nozzle.25 393.3 5.5 645. N9B Nozzle.5 2. N9A Nozzle.3 5.5 2. N6A Nozzle. N10 Nozzle. N2 Nozzle.

..5 = DYNAMIC LOAD FACTOR..... (1.(USED W....5 * Wo.....PAGE .5*LH PH = PV*TAN15 ° 175048 N) ....T IS= Y= 3825 mm X= 4225 mm R= 1005 mm LL = W*( Y*COSá + RSINá ) / ( ( X+Y )*COSá + R*SINá ) TL = W*( X*COSá ) / ( ( X+Y)*COSá + R*SINá) LV = LL*COSá LH = LL*SINá TV = TL*COSá TH = TL*SINá PV = 0.5 x 116699 = 175048 N..... C-2432 CALCULATION OF LIFTING FORCE W = 1. OF ...... Wo = TOTAL LIFTING WEIGHT) = 1..

..à --------0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 --------- LL LV LH TL TV TH PV PH -----------------....... ) FORCE --------ANGLE --------- LL 175048 -------------90 -------------- LV 83860 ---------------5 ---------------- LH 175048 ---------------90 ---------------- TL 91873 --------------0 --------------- TV 91873 -------------0 -------------- TH 65680 --------------65 --------------- PV 87524 -----------------90 ------------------ PH ## ---90 ---- ...-------------------------.. OF .-------------------.PAGE ..----------------.--------------------------... ANGLE ( DEG....... C-2432 RESULT OF LIFTING FORCE ( á = 0° TO 90° ) DEG..------------83175 83175 0 91873 91873 0 0 0 84168 83847 7336 90880 90534 7921 3668 ## 85154 83860 14787 89894 88528 15610 7393 ## 86149 83213 22297 88899 85870 23009 11148 ## 87168 81911 29813 87880 82580 30057 14907 ## 88229 79963 37287 86819 78684 36691 18644 ## 89352 77381 44676 85696 74215 42848 22338 ## 90561 74183 51943 84487 69208 48460 25972 ## 91887 70389 59064 83161 63705 53455 29532 ## 93372 66024 66024 81676 57754 57754 33012 ## 95074 61112 72831 79974 51406 61264 36415 ## 97077 55681 79521 77971 44722 63870 39760 ## 99509 49755 86177 75539 37769 65418 43089 ## 102577 43351 92967 72470 30627 65680 46483 ## 106639 36473 100208 68408 23397 64283 50104 ## 112376 29085 108546 62672 16221 60537 54273 ## 121259 21056 119417 53789 9340 52972 59708 ## 137193 11957 136671 37855 3299 37711 68335 ## 175048 0 175048 0 0 0 87524 ## --------------------------------------------------------------------------------------------------------- MAX... FORCE SUMMARY AT LIFTING AND TAILING LUGS FORCE ( N )..--------------------.-----------------...

0 710 A = 394.0 t1 = 22.7 MPa < Sa = 0.0 14..0 0.89 + 24.65 301....9 22.89 + 24..5 x 17650g = 175047..0 e = 577.0 E = 500.700165 MPa < Sa = 0..94 Mpa 2 ) /4 + t ] OK OK 2 ..9 MPa o 0. P is the max load during lifting.0 g = d' = 110.0 38.27 ± 66. DESIGN LOAD PER LIFTING LUG 1...66 N Sb' = M/Z 2 = P' x d' / (t1 x a /6) = 33.275 Mpa OK X X Y Y At Y-Y section COMBINE STRESSES s1/2 = (sx + sy/2 = (Sb + Ss/2 = = = SQRT[ (sx + sy2/4 + t2 ]  SQRT[ (Sb + Ss2/4 + t2 ]  65.0 0..0 leg ( 35 1.0 15 N MPa MPa MM MM MM MM MM MM MM MM MM mm) PK 262 182 444 Note : t1 and t2 are throat length We had considered the 5o out of bending by dividing the max load with cos 5o WT P= = 87858 N 2 x COS 5° 2..0 206 c = 91.0 14.10 MPa < Sa = 0. Sbr PIN DIAMETER USED = 70 mm 2 A= 3500 mm Sbr = P/A = = 25.9Sy = 65.4Sy = Shear Stress. 2) BENDING STRESS Pxg Sb = M / Z = t x a² / 6 0..9Sy = 5 301...5WT = 65..8 118.21 OR -21.30316 Mpa 133.0 w = 197..66326 ± SQRT [ ( ( MPa < Sa = 0.0 MM MM b = MM d = MM f = MM h = MM B = MM tr = MM t2 = mm leg ( 110..66Sy = 220..0 81..9 MPa << OK >> Please note that P is not vertical load.. Ss x 2 49..94 112.8 SA 537 CL1 SA 240 304 334.PAGE .275 Mpa OK BENDING STRESS AT HORIZONTAL POSITION O P' = 1/2 x WT/2 COS 5 = 43595.9 Mpa < Sa = 0.65 2 45. C-2432 ************** *** ************** *** ************* * * LIFTING LUG * ************** *** ************** *** ************* * ERECTION WEIGHT (WT) : MATERIAL OF LUG : MATERIAL OF PAD : YIELD STRESS (LUG) : YIELD STRESS (PAD) : LUG THICKNESS (t) : PAD THICKNESS (tp) : 476 a = 200..5WT/cos(5 ) << OK >> 3) BEARING STRESS..66Sy = 220. OF .. STRENGTH OF LIFTING LUG 1) SHEAR STRESS P Ss = 2 ( t x f + 2tr x h ) = t= = 24..0 264.

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. á = atan ( ----------) = a/2 3) DIRECT SHEAR STRESS S2 = P / (2*b*t1 + a*t1) = 4) MAX...55 x 0..PAGE .5 MPa << OK >> PAGE .6 ° 9..8 MM Sv = S1 cosá = Sh = SI siná = 94.5 MPa (b .n) rmax / J = WHERE.....8 MPa < Sa = 0...... OF .....b [(b²/12) + r1²] + (a-d)[ + n²] 12 d² + 2.. SHEAR STRESS S = S3 + S4 = 23.n) WHERE..6Sy = 36... OF . TORSIONAL STRESS S1 = P (e + b ..c [(c²/12) + r2²] + d [ + (c . r1² = ( -n)²+( 2 r2² = ( c -n)²+ 2 ( 4 74063936 MM a )²= 2 d )²= 2 10334 MM 438 MM 2) MAX.... SHEAR STRESS S = @SQRT ( (S2 + Sv)² + Sh² ) = 102..1 MPa 2) DIRECT SHEAR STRESS S4 = P /(2 (A+B) t2) = 4.6Sy = REFERENCE : PRESSURE VESSEL DESIGN HANDBOOK (H.5 MPa 110.n)²])............... STRENGTH OF WELDMENT (PAD AND SHELL) 1) TORSIONAL SHEAR STRESS S3 = P (E+B/2)/(2 A B t2) = 19..8 MPa 3) MAX.t1 12 = bb WHERE....7 MM a + 2b + 2c POLAR MOMENT OF INERTIA (J) (a ... C-2432 3.5 MPa << OK >> . BEDNAR) AISC .d)² J = (2..0 MPa 56. STRENGTH OF WELDMENT (PAD AND LUG) 1) CRITICAL WELD CROSS SECTION PROPERTIES b² + c² + d * c/2 n= = 36.ALLOWABLE STRESS 110.. C-2432 2. rmax = SQRT ( (b .7 MPa 76.5 MPa < Sa = 0....n)² + (a/2)² ) = 122.55 x 0.

..0 MM 416. STRENGTH OF TAILING LUG 1) SHEAR STRESS P Ss = -----------2 (2tlt x(R-d/2) f + 2tr x h ) = 28. STRENGTH OF WELDMENT 1) REQUIRED WELDMENT BY SHEAR P P Aw = ------....ALLOWABLE STRESS << OK >> .2 MPa < Sa = 0.8 MPa 91872...0 MM 60 MM 208.0 MM 60.4Sy = 133.9 MPa << OK >> 2) BENDING STRESS PxB Sb = M / Z = --------------t x H² / 6 = 34...0 MM 22..7 MPa < Sa = 0.0 MM = 16 MM REFERENCE : PRESSURE VESSEL DESIGN HANDBOOK (H.= ------------.9 MPa << OK >> 220. BEDNAR) AISC ...LUG (P) TV : RADIUS (R) : HOLE DIAMETER (d) : LUG THICKNESS (t) : B : H = 2R : Lw = 2 H : SA 537 CL1 334..= Sa 0....66Sy = 2.....= Lw USE LEG LENGTH 3..4 Sy 1248 MM² 2) LEG LENGTH Aw l = ---------------.PAGE ...0 MM 1... C-2432 ************** *** ************** *** ************* * * TAILING LUG * ************** *** ************** *** ************* * MATERIAL : YIELD STRESS (Sy) : LOAD AT TAIL.92 N 104..55x0. OF .

........... OF .K! 1. a = d= b= a/d = T= c= t= 74 60 208 1..2333333 22 0 0 < 220.... TENSILE STRENGTH AT "A" A= = P x K2 (a x T) + ( 2 x c x t) 95.....935 MPa ===> K2 = O...7 ..C-2432 PAGE ...94 MPa WHERE ...

5 100..A1 = 8. SHEAR STRESS ==> Po P = ¶ w Rm w = P / ¶ Rm Mo 34.L1 = 84. MOMENT OF INERTIA I (t1xL1^3 + L2xt2^3 + t3xL3^3) + A1x(Y-l1)² + A2x(Y-l2)² + A3x(Y-l3)² = -----------------------------------------------------12 = 1.. 155.0 MM² 2566...A (L1xt1xl1) + (L2xt2xl2) + (L3xt3xl3) Y = = ---------------------------------------------------(L1xt1) + (L2xt2) + (L3xt3) 15.8 103.03 N w 6.5 Sall.ROARK.8 41...0 MM. COMBINED STRESSES Wo / A2 ± Sb = 138..10 N/MM Wo = 0.6 MM 2..A2 = 15.0 MM.PAGE .t2 = 112.19008 THEREFORE. STRESS (Sall. C-2432 ************ ** ************** *** ************** * ************* ********* ************ ** * STRENGTH OF BASE BLOCK * * DURING ERECTION * ************ ** ************** *** ************** *** ************* ********* ************ ** MATERIAL YIELD STRESS (Sy) ALLOW.9E+07 N-MM 132..t3 = 1.) LOAD (P = TV) Le = 0. CALCULATION OF N.8 MM..9 MM.4 91872.92 70.8 MM² 100.239 x P x Rm = 2) BENDING STRESS Mo Sb =-------= Z 1.1 MPa NOT REQUIRED.5 w Rm² = 0.6 MM..A3 = = 3180..L2 = 125.66Sy = 136...9 MM.55 SQRT ( Do x t2 ) HOLE DIAMETER (d ) Rm = MEAN RADIUS l1 = l2 = l3 = : : : : : : : A 283 GR C 206. BRACING OF SHELL IS REF....= Y 142111 MM^3 4...L3 = MPa MPa N MM MM MM 200. SECTION MODULUS I Z = ------.0 MM...4E+07 MM^4 3..5 MPA < Sa =0..5 w Rm 14622.. BY RAYMOND J. OF .t1 = 320. .0 MM.0 857..5 MPa P 5. : " FORMULAS FOR STRESS AND STRAIN" > 1. BENDING STRESS OF BASE BLOCK DUE TO TV ( á = 0ø ) 1) BENDING MOMENT Mo = 1.0 MM..4 MM² 1780.

39 1..03 1. FROM TABLE 16-2 (JIS B8821) L LAMDA =-----.30 1..03 1.15 1. 1 1 1..08 2 1 1..6Sy 46...13 1...10 1.6Sy = 124.= n^0.40 1.09 1..32 1. THIS BRACING IS SUITABLE.13 3 1 1. w = = (i) : LAMDA 20 30 40 50 60 70 80 90 100 110 0 1 1.20 1.34 1.92 N TENSILE STRESS ST = P / A RADIUS OF GYRATION COMPRESSION STRESS Pxw Sc = ----.K 67. CHECK FOR SHELL BRACING BRACING MATERIAL : YIELD STRESS Sy : SHELL I..21 1.07 .03 124.5xi n= 8.04 1. WHEN BOTH FIXED..73 2.08 1.24 1..63 1.20 1.41 1.23 1.1064 MPa O. C-2432 7...PAGE .14 THEREFORE.40 6 1.33 1.79 2.47 7 1 ## ## ## ## ## ## ## ## ## .47 1.07 1.31 1..12 1..58 1.05 1..46 1.= A WHERE.08 1.D (L) : SIZE : AREA [A] : P(TV) A 106 GR B 206..19 1..842843 MPa < 0. REFERENCE : FORMULAS FOR STRESS AND STRAIN (ROARK) JIS 4 1 1..17 1.76 2.7 2.59 1.39328 MM 9.43 1.52 MM² : 91872.56 1.07 1.53 1.09 1.54 1.3 4 .14 1.90 2.1 MPa 1..13 1.05 1..44 1.22 1.05 1.5 MPA < Sa = 0.28 1..844 MPa 6236 MM W 6" X 6" X 20 LB/FT 10389.04 1.81 2.61 1...01 1.20 5 1 1.87 2.29 1. OF .16 1..

AISC .

595 MPa < OK > 5....595 MPa < OK > SHEAR STRESS S2 = LV / (AW1xn) COMBINED SHEARING STRESS Ss = S1 + S2 LIFTING IN VERTICAL POSITION LIFTING IN VERTICAL POSITION.f1 79..6*0.. OF ...595 MPa < OK > 80..389 MPa <0.C-2432 PAGE .. P 87858.7*Sy) TENSILE STRESS SV2 = R1 / (AW1*n) PAGE . n THROAT = 0.67401 f2 = C1 + L1 .23 N SHEAR STRESS SV1 = P / (AW1xn) 11.32599 Ix = 2x{(C1+L1)xC1^3/12 + (C1+L1)xC1x((C1+D1)/2)²} +2x{C1x((D1-D2)/2)^3/12 + C1x(D1-D2)/2x(D2/2+(D1-D2)/4)²} +2x{L2xC1^3/12+L2xC1x((D2-C1)/2)²} + C1xD2^3/12 69873628 + 13915919 + 605572 84395119 Iy = 2x{C1x(C1+L1)^3/12 + C1x(C1+L1)x((C1+L1)/2-f1)²} +2x{((D1-D2)/2xC1^3)/12 + (D1-D2)/2xC1x(f1-C1/2)²} +2x{C1xL2^3/12+C1xL2x(L2/2-f1)²} +{D2xC1^3/12 + D2xC1x(L2+C1/2-f1)²} 9464612 6216143 4906519 3936535 24523810 Ip = Ix + Iy 1...7*Sy = 140.. LV/2 L1 L2 D1 D2 e JOINT EFFICIENCY..968 < 140.816 < 234..49 22 N y x AW1 = 2xC1x(C1+L1)+C1xD1+2xC1xL2 14982 r = ((D1/2+C1)²+f2²) 144. OF ...595 < OK > MPA 0.712 MPa < 140.....325 < OK > MPA (0... STRENGTH OF WELDMENT (PAD AND LUG) LIFTING IN HORIZONTAL POSITION. C-2432 ...7 t1 = C1 = = = = = = = 41930......05 110 110 197 38 577 0...2666 f1 = {2xC1x(C1+L1)²/2 + (D1-D2)xC1²/2 + 2xC1xL2²/2 + D2xC1 x(L2+C1/2)}/AW1 52......09E+08 + + + SHEAR STRESS DUE TO TORSIONAL MOMENT S1 = LV x (f2+e) x r / (Ip x n) 74........101 MPa < 140..........

844 MPa 16 MM 538.14 MPa < 0.25 2229.414 13.32599 MM 137 MM R = P TAN 15° * (L7+L8)/L7 29532.( g + t/2) L8 = t/2 + g + d/2 A283 Gr.C/ A285 Gr.7 Sy = MM2 144.7908 MPa <OK> . C 206.PTAN 15° 5991.1491 N COMPRESSIVE STRESS Sc = R / AW2 AW2 = a * t / 1. STRENGTH OF WELDING JOINT OF LIB LIB MATERIAL YIELD STRENGTH .691 N R1 = R .5. Sy t = L7 = f2 + e .