Professional Documents
Culture Documents
TABLE OF CONTENTS
PAGE 1
PAGE 2
SUMMARY OF RESULTS
PAGE 5
BOTTOM DESIGN
PAGE 37
SEISMIC MOMENT
PAGE 42
PAGE 3
PAGE 44
PAGE 51
PAGE 52
: True
: True
: True
: False
: False
: True
: True
: 0.5 in.
: 0.5 in.
: False
: True
: True
Job
: JGC
Date of Calcs.
: 7/15/2013 , 01:39 PM
: Faizal
Project
: Global Toyo
Plant
: Marunda
Site
: Indonesia
Design Basis
----------------------------------------------------------------------
OD of Tank = 57.1193 ft
Shell Height = 54.0353 ft
S.G. of Contents = 1
Max. Liq. Level = 20 ft
Re-Rate Temperature = 70 F
Tank Joint Efficiency = 1
DESIGN NOTES
SUMMARY OF RESULTS
(ft)
CA
-----------------------------------------------------------------------Ratio = (t-CA)/R
= (0.25 - 0)/342.7155
= 0.0007
10 5.403 A-283 Gr C
Ratio = (t-CA)/R
= (0.25 - 0)/342.7155
= 0.0007
9
5.403 A-36
Ratio = (t-CA)/R
= (0.25 - 0)/342.7155
= 0.0007
8
5.403 A-36
Ratio = (t-CA)/R
= (0.25 - 0)/342.7155
= 0.0007
5.403 A-36
Ratio = (t-CA)/R
= (0.25 - 0)/342.7155
= 0.0007
5.403 A-36
Ratio = (t-CA)/R
= (0.25 - 0)/342.7155
= 0.0007
5.403 A-36
Ratio = (t-CA)/R
= (0.25 - 0)/342.7155
= 0.0007
5.403 A-36
Ratio = (t-CA)/R
= (0.25 - 0)/342.7155
= 0.0007
5.403 A-36
Ratio = (t-CA)/R
= (0.25 - 0)/342.7155
= 0.0007
2
5.403 A-36
Ratio = (t-CA)/R
= (0.25 - 0)/342.7155
= 0.0007
5.403 A-36
-----------------------------------------------------------------------Total Weight
98,851
(in.)
(in.)
(in.)
(in.)
(in.)
----------------------------------------------------------------10
0.0032
0.1
0.25
0.003
0.1
0.25
0.003
0.1
0.25
0.003
0.1
0.25
0.003
0.1
0.25
0.2462
0.2462
0.0382
0.1
0.25
0.25
0.0883
0.1
0.25
0.1384
0.1384
0.25
0.1885
0.1885
0.25
-----------------------------------------------------------------
Rafters:
26 Rafters at Rad. 28.559 ft.: 3 X 3 X 1/4 ANGLE
Girders:
Columns:
1 Column at Center:
R = 28.5596 ft
pt = 0.75 in/ft (Cone Roof Pitch)
= PI*28.5596^2
= 2,562 ft^2
Dead_Load = Ground_Snow_Load + Added_Dead_Load
=0+0
= 0 lbf/ft^2
P = Design Load
= Snow Load + Live Load + Insulation + Roof Plates + P_external
= 0 + 20 + (8)(0/12) + 15.2982 + (0)(144)
= 35.2982 lbf/ft^2
= 0.2451 PSI
MINIMUM # OF RAFTERS
N_min = 26
Actual # of Rafters = 26
t-Calc = l/SQRT(1.5*Fy/p) + CA
= 82.82/SQRT(1.5*30,000/0.2451) + 0
= 0.1933 in.
NOTE: Governs for roof plate thickness.
0 - 177.14)/144
= -0.985 PSI or -27.30 IN H2O.
RAFTER DESIGN
P_max_ext = 0 PSI
(limited by Rafter Type)
COLUMN DESIGN
CENTER COLUMN
l = Column Length
= 670 in = 55.83 ft (as computed)
r = Radius of gyration
Fa = 18,000/(1 + R^2/18,000)
= 18,000/(1 + 298.3^2/18,000)
= 3,029 PSI
A_reqd = P/Fa
= [46,959 + (670/12)(18)]/3,029
= 15.83 in^2
P_max_ext = 0 PSI
(limited by Column Type)
Roof_Area = 36*PI*OD^2/COS(Theta)
= 36*PI*(57.1193)^2/COS()
= 369,712 in^2
ROOF WEIGHT
= 4.5 in^2
T1 = R3/[2*COS(Alpha)]*(P + W/At)
= 342.7155/[2*COS(86.4237)]*(0 + -0.1063)
= -292.01 lbf/in
T2 = R3/COS(Alpha)*(P + W/At)
= 342.7155/COS(86.4237)*(0 + -0.1063)
= -584.03 lbf/in
Sts = 16,500 PSI (Allowable Tensile Stress per API-620 Table 5-1)
R = R2 = Rc = 342.7155 in.
At = 368,992 in^2
T1 = Rc/2*(P + W/At)
= 342.7155/2*(8.802 + -0.268)
= 1,462 lbf/in
T2 = P*Rc
= 8.802*342.7155
= 3,017 lbf/in
(Per 5.10.3.2)
T = MAX(T1, T2) = 3,017 lb./in.
Sts = 16,000 PSI (Allowable Tensile Stress per API-620 Table 5-1)
T1 = Rc/2*(P + W/At)
= 342.7155/2*(0 + -0.268)
= -45.92 lbf/in
T2 = P*Rc
= 0*342.7155
= 0 lbf/in
Tp = MAX(ABS(T1),ABS(T2))
= 45.9 lb/in.
Tpp = MIN(ABS(T1),ABS(T2))
= 0 lb/in.
Rp = R2 = 342.7155 in.
Rpp = R1 = 342.7155 in.
t_19 = SQRT[Tpp*Rpp]/1000 + CA
= 0 in.
t-Calc = MAX(t_18,t_19)
Ratio = (t-CA)/R
= (0.25 - 0)/342.7155
= 0.0007
Sca = 10^6*Ratio (Per 5.5.4.3)
= 729 PSI (Allowable Compressive Stress)
R = R2 = Rc = 342.7155 in.
At = 368,992 in^2
T1 = Rc/2*(P + W/At)
= 342.7155/2*(6.4623 + -0.2412)
= 1,066 lbf/in
T2 = P*Rc
= 6.4623*342.7155
= 2,215 lbf/in
(Per 5.10.3.2)
T = MAX(T1, T2) = 2,215 lb./in.
Sts = 16,000 PSI (Allowable Tensile Stress per API-620 Table 5-1)
T1 = Rc/2*(P + W/At)
= 342.7155/2*(0 + -0.2412)
= -41.33 lbf/in
T2 = P*Rc
= 0*342.7155
= 0 lbf/in
Tp = MAX(ABS(T1),ABS(T2))
= 41.3 lb/in.
Tpp = MIN(ABS(T1),ABS(T2))
= 0 lb/in.
Rp = R2 = 342.7155 in.
Rpp = R1 = 342.7155 in.
t_19 = SQRT[Tpp*Rpp]/1000 + CA
= 0 in.
t-Calc = MAX(t_18,t_19)
Ratio = (t-CA)/R
= (0.25 - 0)/342.7155
= 0.0007
Sca = 10^6*Ratio (Per 5.5.4.3)
= 729 PSI (Allowable Compressive Stress)
R = R2 = Rc = 342.7155 in.
At = 368,992 in^2
T1 = Rc/2*(P + W/At)
= 342.7155/2*(4.1226 + -0.2144)
= 669.7 lbf/in
T2 = P*Rc
= 4.1226*342.7155
= 1,413 lbf/in
(Per 5.10.3.2)
Sts = 16,000 PSI (Allowable Tensile Stress per API-620 Table 5-1)
T1 = Rc/2*(P + W/At)
= 342.7155/2*(0 + -0.2144)
= -36.74 lbf/in
T2 = P*Rc
= 0*342.7155
= 0 lbf/in
Tp = MAX(ABS(T1),ABS(T2))
= 36.7 lb/in.
Tpp = MIN(ABS(T1),ABS(T2))
= 0 lb/in.
Rp = R2 = 342.7155 in.
Rpp = R1 = 342.7155 in.
t_19 = SQRT[Tpp*Rpp]/1000 + CA
= 0 in.
t-Calc = MAX(t_18,t_19)
Ratio = (t-CA)/R
= (0.25 - 0)/342.7155
= 0.0007
Sca = 10^6*Ratio (Per 5.5.4.3)
= 729 PSI (Allowable Compressive Stress)
R = R2 = Rc = 342.7155 in.
At = 368,992 in^2
T1 = Rc/2*(P + W/At)
= 342.7155/2*(1.7829 + -0.1876)
= 273.37 lbf/in
T2 = P*Rc
= 1.7829*342.7155
= 611.03 lbf/in
(Per 5.10.3.2)
T = MAX(T1, T2) = 611 lb./in.
Sts = 16,000 PSI (Allowable Tensile Stress per API-620 Table 5-1)
PV = 0 PSI
T1 = Rc/2*(P + W/At)
= 342.7155/2*(0 + -0.1876)
= -32.15 lbf/in
T2 = P*Rc
= 0*342.7155
= 0 lbf/in
Tp = MAX(ABS(T1),ABS(T2))
= 32.2 lb/in.
Tpp = MIN(ABS(T1),ABS(T2))
= 0 lb/in.
Rp = R2 = 342.7155 in.
Rpp = R1 = 342.7155 in.
= 0.0783 in.
t_19 = SQRT[Tpp*Rpp]/1000 + CA
= 0 in.
t-Calc = MAX(t_18,t_19)
Ratio = (t-CA)/R
= (0.25 - 0)/342.7155
= 0.0007
Sca = 10^6*Ratio (Per 5.5.4.3)
= 729 PSI (Allowable Compressive Stress)
R = R2 = Rc = 342.7155 in.
At = 368,992 in^2
T1 = Rc/2*(P + W/At)
= 342.7155/2*(0.142 + -0.1608)
= -3.22 lbf/in
T2 = P*Rc
= 0.142*342.7155
= 48.67 lbf/in
(Per 5.10.3.3)
T_tens = 48.7 (Tension Load),
Sts = 16,000 PSI (Allowable Tensile Stress per API-620 Table 5-1)
N = 0.9995
M = 0.9939
T1 = Rc/2*(P + W/At)
= 342.7155/2*(0 + -0.1608)
= -27.55 lbf/in
T2 = P*Rc
= 0*342.7155
= 0 lbf/in
Tp = MAX(ABS(T1),ABS(T2))
= 27.6 lb/in.
Tpp = MIN(ABS(T1),ABS(T2))
= 0 lb/in.
Rp = R2 = 342.7155 in.
Rpp = R1 = 342.7155 in.
t_19 = SQRT[Tpp*Rpp]/1000 + CA
= 0 in.
t-Calc = MAX(t_18,t_19)
Ratio = (t-CA)/R
= (0.25 - 0)/342.7155
= 0.0007
Sca = 10^6*Ratio (Per 5.5.4.3)
= 729 PSI (Allowable Compressive Stress)
R = R2 = Rc = 342.7155 in.
At = 368,992 in^2
T1 = Rc/2*(P + W/At)
= 342.7155/2*(0.142 + -0.134)
= 1.37 lbf/in
T2 = P*Rc
= 0.142*342.7155
= 48.67 lbf/in
(Per 5.10.3.2)
T = MAX(T1, T2) = 48.7 lb./in.
Sts = 16,000 PSI (Allowable Tensile Stress per API-620 Table 5-1)
T1 = Rc/2*(P + W/At)
= 342.7155/2*(0 + -0.134)
= -22.96 lbf/in
T2 = P*Rc
= 0*342.7155
= 0 lbf/in
Tp = MAX(ABS(T1),ABS(T2))
= 23 lb/in.
Tpp = MIN(ABS(T1),ABS(T2))
= 0 lb/in.
Rp = R2 = 342.7155 in.
Rpp = R1 = 342.7155 in.
t_19 = SQRT[Tpp*Rpp]/1000 + CA
= 0 in.
t-Calc = MAX(t_18,t_19)
Ratio = (t-CA)/R
= (0.25 - 0)/342.7155
= 0.0007
Sca = 10^6*Ratio (Per 5.5.4.3)
= 729 PSI (Allowable Compressive Stress)
R = R2 = Rc = 342.7155 in.
At = 368,992 in^2
T1 = Rc/2*(P + W/At)
= 342.7155/2*(0.142 + -0.1072)
= 5.96 lbf/in
T2 = P*Rc
= 0.142*342.7155
= 48.67 lbf/in
(Per 5.10.3.2)
T = MAX(T1, T2) = 48.7 lb./in.
Sts = 16,000 PSI (Allowable Tensile Stress per API-620 Table 5-1)
T1 = Rc/2*(P + W/At)
= 342.7155/2*(0 + -0.1072)
= -18.37 lbf/in
T2 = P*Rc
= 0*342.7155
= 0 lbf/in
Tp = MAX(ABS(T1),ABS(T2))
= 18.4 lb/in.
Tpp = MIN(ABS(T1),ABS(T2))
= 0 lb/in.
Rp = R2 = 342.7155 in.
Rpp = R1 = 342.7155 in.
t_19 = SQRT[Tpp*Rpp]/1000 + CA
= 0 in.
t-Calc = MAX(t_18,t_19)
Ratio = (t-CA)/R
= (0.25 - 0)/342.7155
= 0.0007
Sca = 10^6*Ratio (Per 5.5.4.3)
= 729 PSI (Allowable Compressive Stress)
R = R2 = Rc = 342.7155 in.
At = 368,992 in^2
T1 = Rc/2*(P + W/At)
= 342.7155/2*(0.142 + -0.0804)
= 10.56 lbf/in
T2 = P*Rc
= 0.142*342.7155
= 48.67 lbf/in
(Per 5.10.3.2)
T = MAX(T1, T2) = 48.7 lb./in.
Sts = 16,000 PSI (Allowable Tensile Stress per API-620 Table 5-1)
PV = 0 PSI
T1 = Rc/2*(P + W/At)
= 342.7155/2*(0 + -0.0804)
= -13.78 lbf/in
T2 = P*Rc
= 0*342.7155
= 0 lbf/in
Tp = MAX(ABS(T1),ABS(T2))
= 13.8 lb/in.
Tpp = MIN(ABS(T1),ABS(T2))
= 0 lb/in.
Rp = R2 = 342.7155 in.
Rpp = R1 = 342.7155 in.
= 0.0512 in.
t_19 = SQRT[Tpp*Rpp]/1000 + CA
= 0 in.
t-Calc = MAX(t_18,t_19)
Ratio = (t-CA)/R
= (0.25 - 0)/342.7155
= 0.0007
Sca = 10^6*Ratio (Per 5.5.4.3)
= 729 PSI (Allowable Compressive Stress)
R = R2 = Rc = 342.7155 in.
At = 368,992 in^2
T1 = Rc/2*(P + W/At)
= 342.7155/2*(0.142 + -0.0536)
= 15.15 lbf/in
T2 = P*Rc
= 0.142*342.7155
= 48.67 lbf/in
(Per 5.10.3.2)
T = MAX(T1, T2) = 48.7 lb./in.
Sts = 16,000 PSI (Allowable Tensile Stress per API-620 Table 5-1)
= -0.0536 PSI
PV = 0 PSI
T1 = Rc/2*(P + W/At)
= 342.7155/2*(0 + -0.0536)
= -9.18 lbf/in
T2 = P*Rc
= 0*342.7155
= 0 lbf/in
Tp = MAX(ABS(T1),ABS(T2))
= 9.2 lb/in.
Tpp = MIN(ABS(T1),ABS(T2))
= 0 lb/in.
Rp = R2 = 342.7155 in.
Rpp = R1 = 342.7155 in.
t_19 = SQRT[Tpp*Rpp]/1000 + CA
= 0 in.
t-Calc = MAX(t_18,t_19)
Ratio = (t-CA)/R
= (0.25 - 0)/342.7155
= 0.0007
Sca = 10^6*Ratio (Per 5.5.4.3)
= 729 PSI (Allowable Compressive Stress)
R = R2 = Rc = 342.7155 in.
At = 368,992 in^2
T1 = Rc/2*(P + W/At)
= 342.7155/2*(0.142 + -0.0268)
= 19.74 lbf/in
T2 = P*Rc
= 0.142*342.7155
= 48.67 lbf/in
(Per 5.10.3.2)
T = MAX(T1, T2) = 48.7 lb./in.
Sts = 15,200 PSI (Allowable Tensile Stress per API-620 Table 5-1)
T1 = Rc/2*(P + W/At)
= 342.7155/2*(0 + -0.0268)
= -4.59 lbf/in
T2 = P*Rc
= 0*342.7155
= 0 lbf/in
Tp = MAX(ABS(T1),ABS(T2))
= 4.6 lb/in.
Tpp = MIN(ABS(T1),ABS(T2))
= 0 lb/in.
Rp = R2 = 342.7155 in.
Rpp = R1 = 342.7155 in.
t_19 = SQRT[Tpp*Rpp]/1000 + CA
= 0 in.
t-Calc = MAX(t_18,t_19)
Ratio = (t-CA)/R
= (0.25 - 0)/342.7155
= 0.0007
Sca = 10^6*Ratio (Per 5.5.4.3)
= 729 PSI (Allowable Compressive Stress)
ME = 28,799,999/28,799,999
=1
= {1*600,000*0.25*SQRT[0.25/57.1193]^3} / 1
= 43.4338 ft
Per 5.6.1.3, this course t-Calc cannot exceed the lower course t-Calc.
--------------------------
= 390(0.236)/SQRT(20.3279*1)
= 20.41 in.
W_int = 24 in.
Wind_Uplift = Iw * 30 * vf
= 1 * 30 * 1
= 30 lbf/ft^2
= 0.75*57.1193^2/48
= 50.978 ft^2
Mw (Wind moment)
= M_roof + M_shell = 2,195,476 + 1,500,996
= 3,696,472 ft-lbf
MDL = Stabilizing Moment about the Shell-to-Bottom Joint from the Shell and
Roof weight supported by the Shell.
= (W_shell + W_roof)*OD/2
= (98,851 + 39,234)*28.5596
= 3,943,656 ft-lbf
MF_min_liq = wa_min_liq*PI*OD
= 0*3.1416*57.1193
= 0 lbf
Criteria 1
0.6*(3,696,472) + 1,496,436 < (3,943,656 + 0)/1.5
Since 3,714,319 >= 2,629,104, Tank must be anchored.
Criteria 2
3,696,472 + 0.4 * 1,496,436 < (3,943,656 + 5,077,027)/2
Since 4,295,047 < 4,510,342, Tank is stable.
F_wind = vF * 18 * As
= 1 * 18 * 3,086
= 55,556 lbf
<Anchorage Requirement>
Anchorage required since Criteria 1, Criteria 2, or Sliding
are NOT acceptable.
Bolt Spacing = 10 ft, Min # Anchor Bolts = 18
Ms (Seismic Moment)
Ms = Z*I*(C1*Ws*Xs + C1*Wr*Ht + C1*W1*X1 + C2*W2*X2)
Z = 0.075
I =1
S = 1.5
wl = 7.9*(tb1)*SQRT(Sy*G*H)
= 7.9*(0.2451)*SQRT(30,000*1*20)
= 1,500 lbf/ft
1.25*G*H*OD = 1.25(1)(20)(57.1193)
= 1,428 lbf/ft
N = 20
Number of Anchors
Sd = 15,000 PSI
A_s_r = Bolt Root Area Req'd
A_s_r = N.A., since Load per Bolt is zero.
Sd = 20,000 PSI
A_s_r = Bolt Root Area Req'd
A_s_r = N.A., since Load per Bolt is zero.
bt = U / N = -2,465 lbf
Exclusive of Corrosion,
Bolt Diameter Req'd = 0.56 in. (per ANSI B1.1)
<ANCHORAGE REQUIREMENTS>
Entered Parameters
Chair Material:
A-283 Gr C
DISCRETE
Chair Style:
VERT. STRAIGHT
= 4.000 in.
= 2.708 in.
= 2.500 in.
= 0.2500 in.
= 0.2500 in.
= 342.591 in.
Design Load per Bolt: P = 4.8 KIPS (1.5 * Maximum from Uplift Cases)
Sts = 15,200 PSI (Allowable Tensile Stress per API-620 Table 5-1)
h = 12 in.
g_min = d + 1 = 2 in.
g = g_min = 2 in.
Sts = 16,000 PSI (Allowable Tensile Stress per API-620 Table 5-1)
= 57.11925 ft
<EMERGENCY VENTING>
Max W = 30 ft.
For flat bottom tanks, only shell is considered for Wetted Area.
Wetted Area = 5,383 ft^2
Qe = x1*x2*Qe = (0.5)(1)(742,000)
= 371,000 CFH
: 1,034,265 gal
382,810 gal
New Condition
0 gal
382,810 gal
Corroded
----------------------------------------------------------Shell
98,851 lbf
98,851 lbf
Plates
39,234 lbf
39,234 lbf
Rafters
3,646 lbf
3,646 lbf
Girders
0 lbf
Roof
0 lbf
Columns
1,005 lbf
1,005 lbf
Bottom
26,440 lbf
25,996 lbf
Stiffeners
0 lbf
0 lbf
Nozzle Wgt
0 lbf
0 lbf
0 lbf
0 lbf
0 lbf
0 lbf
Insulation
0 lbf
0 lbf
----------------------------------------------------------Total
169,176 lbf
168,732 lbf
169,176 lbf
: 8,800,531 lbf
: 3,363,879 lbf
: 3,363,879 lbf
2,562 ft^2
66.03 lbf/ft^2
SURFACE AREAS
Roof 2,565 ft^2
Shell 9,696 ft^2
Bottom 2,562 ft^2
Wind Moment
3,696,472 ft-lbf
3,435 lbf/ft^2
3,435 lbf/ft^2
Seismic Moment
978,300 ft-lbf