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HYDRAULIC 2-sTAGE PUMP
Instructions and precautions
Distributed exclusively by Harbor Freight Tools®. 3491 Mission Oaks Blvd., Camarillo, CA 93011 Visit our website at: http://www.harborfreight.com
Save these instructions. Read all precautions and instructions.
Copyright© 2008 by Harbor Freight Tools®. All rights reserved. No portion of this document or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this document may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Page 2 . please call 1-800-444-3353.Contents Specifications�������������������������� 3 Unpacking���������������������������������� 3 Important SAFETY Information���������������������������� 3 General and Specific Safety Warnings���������������������� 3 Set Up Precautions�������������������� 4 Use Precautions�������������������������� 4 Unpacking��������������������������������������� 4 Instructions for putting into use������������������������������������ 4 Operating Instructions������ 4 Tool Set Up������������������������������������ 4 MAINTENANCE & SERVICING����� 5 PLEASE READ THE FOLLOWING CAREFULLY������������������������������������ 6 Parts List����������������������������������� 6 Limited 1 year / 90 Day warranty�������������������������������� 8 SKU 99742 For technical questions.
Safety equipment such as non-skid safety shoes. Keep work area clean and well lit. d. please call 1-800-444-3353. Unpacking When unpacking. alcohol or medication. without the safety alert symbol. or reset. could result in death or serious injury. Pressure Max. if not avoided. hard hat. Page 3 . please call Harbor Freight Tools at the number shown on the cover of this document as soon as possible. If any parts are missing or broken. Cluttered or dark areas invite accidents. f. Power tool use and care a. Wear ANSI-approved safety goggles during set up and use. indicates a hazardous situation which. 3. 1/2" -14 NPT 0. e. Be alert. Maintain this Hydraulic Pump properly. WARNING indicates a hazardous situation which.5" (Diameter) 1-3/8" Length Inlet. will result in death or serious injury. b. Inspect before each use. Save all warnings and instructions for future reference.4" Diameter CAUTION. is used to address practices not related to personal injury. b. Keep out of reach of children. General and Specific Safety Warnings WARNING Read all safety warnings and instructions. Valve should only be set.Specifications Flow Max. 3/4" OD Tubing Outlet. 1. or hearing protection used for appropriate conditions will reduce personal injuries. Check for breakage of parts and any other condition that may affect its operation. g. Tools are dangerous in the hands of untrained users. A moment of inattention may result in serious personal injury. DANGER indicates a hazardous situation which. make sure that the item is intact and undamaged. could result in minor or moderate injury. c. 2. To prevent serious injury: a. if not avoided. NOTICE is used to address practices not related to personal injury. Important SAFETY Information This is the safety alert symbol. Do not use while you are tired or under the influence of drugs. Distractions can cause you to lose control. Failure to follow the warnings and instructions may result in serious injury. Obey all safety messages that follow this symbol to avoid possible injury or death. Only attach hydraulic components rated to 2900 PSI or more. have it repaired before use. Personal safety a. CAUTION. Keep children and bystanders away while operating. It is used to alert you to potential personal injury hazards. used with the safety alert symbol. Do not adjust factory set Safety Valve. by a qualified technician. Store this Air Hydraulic Pump out of the reach of children and do not allow persons unfamiliar with the tool or these instructions to operate. SKU 99742 For technical questions. Speed Shaft Dimension Hydraulic Pump Inlet/Outlet Mounting Holes 11 GPM 2900 PSI 3400 RPM 0. b. if not avoided. If damaged. watch what you are doing and use common sense.
Tool Set Up To prevent serious injury from accidental operation: Turn off and detach the air supply. refer to the Assembly Diagram near the end of this manual. 5. or cleaning procedures. This product is not a toy. Keep assembly area clean and well lit. This product is not a toy. 4. Assemble only according to these instructions. Note: Save these instructions. Do not allow children to play with or near this item. contact Harbor Freight Tools for a replacement. Set Up Precautions 1. maintenance. Instructions for putting into use Read the entire Important Safety Information section at the beginning of this manual including all text under subheadings therein before set up or use of this product.5. precautions. please call 1-800-444-3353. do not use if parts are loose or damaged. 4. SKU 99742 For technical questions. 3. 2. Mount this Hydraulic Pump to the Coupling which should already be attached to the Use Precautions 1. Maintain product labels and nameplates. Operating Instructions Read the entire Important Safety Information section at the beginning of this manual including all text under subheadings therein before set up or use of this product. check to make sure that the item is intact and undamaged. It must be understood by the operator that common sense and caution are factors which cannot be built into this product. 6. Keep it out of reach of children. Inspect before use. These carry important safety information. WARNING: The brass components of this product contain lead.Many accidents are caused by poorly maintained tools. 1. 2. For additional information regarding the parts listed in the following pages. These carry important safety information. Unpacking When unpacking. If any parts are missing or broken. If unreadable or missing. please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible. 4. Page 4 . but must be supplied by the operator. and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. This Pump is designed to be used with the 24-Ton Hydraulic Log Splitter SKU #91839. contact Harbor Freight Tools for a replacement. 2. a chemical known to the State of California to cause birth defects (or other reproductive harm). Improper assembly can create hazards. If unreadable or missing.) The warnings. Wear ANSI-approved safety goggles and heavy-duty work gloves during assembly. 3. safely discharge any residual air pressure before performing any inspection. Maintain labels and nameplates on the tool. Use for intended purpose(s) only. Keep bystanders out of the area during set up. Have your Hydraulic Pump serviced only by a qualified repair person using identical replacement parts. (California Health & Safety code § 25249. et seq.
sliding the pump shaft out from the Coupling taking care not to lose the Key from the shaft.) a.driving engine. Run an appropriate high-pressure line (not included) from the outfeed of this pump to the infeed of the Hydraulic Log Splitter such as a 4000 PSI hose with 1/2" ID. 2. Disconnect the upper delivery hose and cap the end immediately to prevent oil from leaking. Otherwise the splitting blade will start moving immediately. this return hose should be filled with oil to prevent air from getting into the system. a. c. A pan should be placed under the pump in order to catch dripping oil when disconnecting the hoses. Four 10mm bolts and washers are required for this (not supplied). Care must be taken to assure oil is not spilled. Warning: Make sure the lever on the splitter directs the circulating oil from the pump back to the pump and not the log splitter’s cylinder before the engine is started. again capping the end. Fig. 1 3. Remove the Valve Blocks (26. Pull the pump back. 2 Valve Block (29) Front End Cap (9) Drive Shaft (1) 0. 3. 5. Disconnect the bottom return hose. Valve Blocks (26) (Outfeed) High-pressure outfeed hose connects here Back End Cap (22) Pump Body Box (13) 90º Elbow (Infeed) Fig. 4. 2. please call 1-800-444-3353.4" Mounting Holes SKU 99742 For technical questions. When the pump’s Drive Shaft (1) slides into the Coupling. This unit does not have an oil reservoir. 1. b. Remove the 10mm bolts holding the pump to the Coupling. the first task would be to disconnect the hoses. Hydraulic Pump Coupling Gas Engine 6.) 1. NOTE: A few drops of oil must be placed in this outfeed port before initial start up. (See Fig. (See Fig. Page 5 .) Servicing the pump can now be done. The 90º elbow should be positioned underneath. Replace both Valve Blocks. The Drive Shaft (1) has a slot into which a Flat Key (40) is inserted. 4. the Key locks the pump’s Drive Shaft to the Coupling. The outfeed port is located on top of the Back End Cap (22). (See Fig. If the unit is new and unused. 29) and put a few drops of oil in each of the openings so that the gears do not experience metal-tometal damage upon start up. Run another high-pressure line (not included) from the outfeed port in the splitter to the curved 90º elbow underneath the pump.2. MAINTENANCE & SERVICING In the event that the Pump must be removed from the log splitter.
8 O-Ring 9 x 1. or that he or she is qualified to replace any parts of the product. please call 1-800-444-3353.PLEASE READ THE FOLLOWING CAREFULLY The manufacturer and/or distributor has provided the parts list and assembly diagram in this document as a reference tool only. the manufacturer and/or distributor expressly states that all repairs and parts replacements should be undertaken by certified and licensed technicians. Neither the manufacturer or distributor makes any representation or warranty of any kind to the buyer that he or she is qualified to make any repairs to the product. 1 24 1 1 1 1 1 1 1 6 1 1 1 2 3 3 1 2 4 8 8 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 4 1 SKU 99742 For technical questions.8 O-Ring 3 x 1.8 Bearing Inner Sleeve Bearing 61902 Oil Seat Ø11 x 28 x 7 Hole Shaft Circlip Ø28 x 1. or arising out of his or her installation of replacement parts thereto.8 Tip Pole O-Ring 5 x 1. Page 6 .5 x 3 Wire Circlip 11 Flat Key A4 x 25 Description Qty. and not by the buyer. The buyer assumes all risk and liability arising out of his or her repairs to the original product or replacement parts thereto. In fact.8 Pump Body Thick Gear O-Ring 54 x 1.2 Driven Gear Shaft Rolling Needle 2. Parts List Part 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Drive Shaft Rolling Needle 2.8 Valve Block Valve Spring Steel Ball SØ13 Flooding Valve Block O-Ring 12 x 1.8 Thin Gear Box Thin Gear Column Pin A8 x 25 Spring Washer 8 Inner Hex Screw M8 x 110 Back End Cap Column Pin 8 x 40 Intermediate O-Ring 18 x 1.8 x 1 Spring Cover Block Valve Core Valve Pole Front End Cap QT450-10 Sliding Bearing L=14 O-Ring 52 x 1.5 x 4 Washer Ø16 x 18.
SKU 99742 Assembly Diagram For technical questions. Page 7 . please call 1-800-444-3353.
We will return repaired products at our expense. repairs or alterations outside our facilities. Proof of purchase date and an explanation of the complaint must accompany the merchandise. SKU 99742 For technical questions. please call 1-800-444-3353. abuse. that all other parts and components of the product are free from defects in materials and workmanship (90 days if used by a professional contractor or if used as rental equipment). but if we determine there is no defect. and warrants to the original purchaser that for a period of ninety days from date of purchase that the engine/motor. special or consequential damages arising from the use of our product. then you must bear the cost of returning the product. the belts (if so equipped). express or implied. or that the defect resulted from causes not within the scope of our warranty. to misuse. This warranty does not apply to damage due directly or indirectly. and are not available individually as replacement parts. or for incidental. the product or part must be returned to us with transportation charges prepaid. We shall in no event be liable for death. Harbor Freight Tools also warrants to the original purchaser. contingent. Some states do not allow the exclusion or limitation of incidental or consequential damages. so the above limitation of exclusion may not apply to you.Limited 1 year / 90 Day warranty Harbor Freight Tools Co. injuries to persons or property. normal wear and tear. and the blades (if so equipped) are free of defects in materials and workmanship. we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. If our inspection verifies the defect. 3491 Mission Oaks Blvd. Page 8 . makes every effort to assure that its products meet high quality and durability standards. or to lack of maintenance. negligence or accidents. • PO Box 6009 • Camarillo. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. record month and year of purchase instead. This warranty is expressly in lieu of all other warranties. including the warranties of merchantability and fitness. To take advantage of this warranty. Note: Some parts are listed and shown for illustration purposes only. CA 93011 • (800) 444-3353 Record Serial Number Here: Note: If product has no serial number. for a period of one year from date of purchase.