Welding Procedure Specification (WPS

)
Welding Procedure No: Superduplex TIG/GTAW
Consumables
Welding process (root): Consumable: Specification: Consumable: Specification: TIG / GTAW Parent Material:

Base Material
Superduplex. (UNS S32750 & S32760). ASME IX: P or S number (QW422) = 10H group 1. Thickness: Outside Diameter: 18.26mm (Schedule 160) 6 inch NB

Zeron 100X
BS EN 12072: W 25 9 4 N L TIG / GTAW

Welding process (fill): -

Zeron 100X
BS EN 12072: W 25 9 4 N L

Joint Details
Joint Type: Manual/Mechanised: Single side butt Manual Welding Position:

Joint Position
ASME 6G

Joint Sketch
6” NB Schedule 160

Welding Sequences

65°±5°
Split layers (2 beads per layer) from runs 4/5 onwards.

18.26mm
0.5-1.5mm
.

2-4mm

Welding Details
Run Process Consumable Diameter mm Current A Voltage V Travel speed mm/min Type of current / Polarity Heat Input kJ/mm

1 2 Fill

TIG TIG TIG

Zeron 100X Zeron 100X Zeron 100X

2.4 2.4 3.2

80-100 90-130 200-225

~12 ~12 ~12

~50 ~125 100-175

DCDCDC-

~1.2 ~0.8 ~1.5

Electrode Baking or Drying: Gas – root (TIG) shielding: backing: Gas - fill/cap (TIG) – Shielding: Purge: Tungsten Electrode Type/Size: Details of Back Gouging/Backing: Preheat Temperature: Interpass Temperature: Post-Weld Heat Treatment and/or Ageing: Temperature: Time:

NA Ar + 2% N2 Ar Ar Ar 2%Th/2.4mm NA 20°C 150°C max None

Notes: 1. Tack joint securely to prevent root closure using four bridging tacks. 2. Weld pipe in four 90° segments to prevent excessive overheating. 3. Purge to maintain 0.5% oxygen max. 4. Ar + 2%N2 shielding gas is recommended for the root run to ensure G48A properties. 5. Purging 20-30l/min (reduced to ~10l/min for tie-in). Maintain purge for first two runs. 6. Shielding gas flow rate 8-12l/min.

n:\tech\literature\technical profiles\duplex\wps superduplex.doc

4. Ar + 2%N2 shielding gas is recommended for the root run to ensure G48A properties. Weld pipe in four 90° segments to prevent excessive overheating.26mm 0.2 80-100 90-130 75-95 ~12 ~12 ~25 ~50 ~125 75-125 DCDCDC+ ~1.2 ~0. ASME IX: P or S number (QW422) = 10H group 1. (UNS S32750 & S32760). Purging 20-30l/min (reduced to ~10l/min for tie-in).5mm . 6.4mm NA 20°C 150°C max None Notes: 1. Tack joint securely to prevent root closure using four bridging tacks. 3. 2-4mm Welding Details Run Process Consumable Diameter mm Current A Voltage V Travel speed mm/min Type of current / Polarity Heat Input kJ/mm 1 2 Fill TIG TIG MMA Zeron 100X Zeron 100X Zeron 100XKS / 2507XKS 2.4 2. 2.2 Electrode Baking or Drying: Gas – root (TIG) shielding: backing: Gas .26mm (Schedule 160) 6 inch NB Zeron 100X BS EN 12072: W 25 9 4 N L MMA / SMAW Welding process (fill): - Zeron 100XKS / 2507XKS BS EN 1600: E 25 9 4 N L B 4 2 Joint Details Joint Type: Manual/Mechanised: Single side butt Manual Welding Position: Joint Position ASME 6G Joint Sketch 6” NB Schedule 160 Welding Sequences 70°±5° 18.4 3. Thickness: Outside Diameter: 18. Maintain purge for first two runs.doc . Shielding gas flow rate 8-12l/min.fill/cap: Tungsten Electrode Type/Size: Details of Back Gouging/Backing: Preheat Temperature: Interpass Temperature: Post-Weld Heat Treatment and/or Ageing: Temperature: Time: 200°C/2 hours Ar + 2% N2 Ar Not applicable 2%Th/2.8 ~1.5% oxygen max.Welding Procedure Specification (WPS) Welding Procedure No: Superduplex MMA/SMAW Consumables Welding process (root): Consumable: Specification: Consumable: Specification: TIG / GTAW Parent Material: Base Material Superduplex.5-1. n:\tech\literature\technical profiles\duplex\wps superduplex. Purge to maintain 0. 5.

Shielding gas flow rate: TIG = 8-12l/min.5-1. ASME IX: P or S number (QW422) = 10H group 1. (UNS S32750 & S32760). n:\tech\literature\technical profiles\duplex\wps superduplex. 5.8 ~1. Tack joint securely to prevent root closure using four bridging tacks.doc . 2-4mm Welding Details Run Process Consumable Diameter mm Current A Voltage V Travel speed mm/min Type of current / Polarity Heat Input kJ/mm 1 2 3-4 Fill TIG TIG TIG FCAW Zeron 100X Zeron 100X Zeron 100X Supercore Z100XP/2507P 2. 6.5 Electrode Baking or Drying: Gas – root (TIG) shielding: backing: Gas . Purging 20-30l/min (reduced to ~10l/min for tie-in). 2.4 2.2 80-100 90-130 140-160 140-180 Notes: ~12 ~12 ~12 ~26 ~50 ~125 ~75 100-175 DCDCDCDC+ ~1.2 ~0.Welding Procedure Specification (WPS) Welding Procedure No: Superduplex FCAW Consumables Welding process (root): Consumable: Specification: Consumable: Specification: TIG / GTAW Parent Material: Base Material Superduplex. Ar + 2%N2 shielding gas is recommended for the root run to ensure G48A properties. Weld pipe in four 90° segments to prevent excessive overheating.4 2.4mm NA 20°C 150°C max None 1. 4. FCAW = 20-25 l/min.4 1.5% oxygen max.5mm . Purge to maintain 0. Thickness: Outside Diameter: 23mm (Schedule 160) 8 inch NB Zeron 100X BS EN 12072: W 25 9 4 N L FCAW Welding process (fill): - Supercore Z100XP / 2507P -- Joint Details Joint Type: Manual/Mechanised: Single side butt Manual Welding Position: Joint Position ASME 6G Joint Sketch 8” NB Schedule 160 Welding Sequences 70°±5° 23mm 0.5 ~1.fill/cap (FCAW) – Shielding: Tungsten Electrode Type/Size: Details of Back Gouging/Backing: Preheat Temperature: Interpass Temperature: Post-Weld Heat Treatment and/or Ageing: Temperature: Time: NA Ar + 2% N2 Ar Ar-20% CO2 2%Th/2. 3.

4 2. 25mm 0. Ar + 2%N2 shielding gas is recommended for the root run to ensure G48A properties.5mm . 2%Th/2.5-1. Thickness: Outside Diameter: ~25mm Not applicable Zeron 100X BS EN 12072: W 25 9 4 N L SAW Welding process (fill): - Zeron 100X BS EN 12072: W 25 9 4 N L Joint Details Joint Type: Manual/Mechanised: Single side butt Mechanised Welding Position: Joint Position ASME 1G Joint Sketch Welding Sequences 65°±5° Split layers (2 beads per layer) from runs 4/5 onwards.doc . Purge to maintain 0. 2.5 ~1.4 NA Ar + 2% N2 Ar LA491 80-100 90-130 140-160 300-400 ~12 ~12 ~12 ~30 Notes: ~50 ~125 ~75 300-500 DCDCDCDC+ ~1.2 ~0.5 Electrode Baking or Drying: Gas – root (TIG) shielding: backing: Flux .8 ~1. 2-4mm Welding Details Run Process Consumable Diameter mm Current A Voltage V Travel speed mm/min Type of current / Polarity Heat Input kJ/mm 1 2 3-4 Fill TIG TIG TIG SAW Zeron 100X Zeron 100X Zeron 100X Zeron 100X 2. (UNS S32750 & S32760). 3. Maintain purge for first two runs. 5.fill/cap (SAW) – Tungsten Electrode Type/Size: Details of Back Gouging/Backing: Preheat Temperature: Interpass Temperature: Post-Weld Heat Treatment and/or Ageing: Temperature: Time: 1.4 2. Purging 20-30l/min (reduced to ~10l/min for tie-in).Welding Procedure Specification (WPS) Welding Procedure No: Superduplex SAW Consumables Welding process (root): Consumable: Specification: Consumable: Specification: TIG / GTAW Parent Material: Base Material Superduplex.4 2.4mm NA 20°C 150°C max None n:\tech\literature\technical profiles\duplex\wps superduplex. 4. Tack joint securely to prevent root closure using four bridging tacks. ASME IX: P or S number (QW422) = 10H group 1. Shielding gas flow rate 8-12l/min.5% oxygen max.

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