Table of Contents
Introduction & Technical Information . . . . . . . . . . A1 Alphabetical Model Listing . . . . . . . . . . . . . . . . A15 Replacement Instructions . . . . . . . . . . . . . . . . . . . 1 Changeover Listing . . . . . . . . . . . . . . . . . . . . . 786 Manufacturers’ Part Numbers . . . . . . . . . . . . . . 800

WARNING Be Safe! Do not use Gates belts, pulleys or sprockets on any aircraft propeller or rotor drive systems or in-flight accessory drives. Those Gates products are not designed or intended for aircraft use. CAUTION Use Gates products only on applications specified in Gates literature. Install and maintain products according to the vehicle manufacturer’s recommended procedures and with the recommended tools. Failure to follow these instructions could result in injury or property damage. Gates Corporation disclaims all liability due to failure to follow these instructions.

Gates PowerGrip™
Timing Component Kits and Individual Timing Components
Now you can have it either way!

PowerGrip™Timing Component Kits
PowerGrip™ Timing Component Kits give you the best and most complete repair solution for your customers. Save time and money by preventing costly comebacks and warranties. Ideal for the consumer because the job is done right the first time; saving them from returning when other components fail and accrue additional labor costs. A broken belt can cause severe and expensive engine damage. A failing or failed tensioner or idler pulley bearing often causes timing belt failure. That’s why each kit comes with the right components, plus detailed installation instructions specific to each application. With PowerGrip™ kits, it’s not necessary to multi-source components, look up several different manufacturers, or present your customer with several cartons containing different parts. Deliver in one carton with all the components required to do a thorough job.
(Kits can contain multiple belts, tensioners, idler and tensioner pulleys, depending on the application. Kits do not contain hydraulic tensioning cylinders or tensioning springs.)

PowerGrip™ Timing Components!
Gates is the largest producer of automotive timing belts in the world. Because we are the leader, we are the experts in the timing system. Our expertise is used globally to help OEMs design the most durable and efficient timing systems available. Now Gates brings this expertise to you with PowerGrip™ Timing tensioners and idlers! Although Gates recommends a PowerGrip™ Timing Component Kit whenever changing a timing belt, there are those who will only want to replace a single part. PowerGrip™ Timing Components provide the solution. The broad Gates line covers passenger car and light truck applications and includes automatic timing tensioners that, until now, were only available through an OEM dealership. So, whether it’s the complete job or just what's necessary, Gates PowerGrip™ Timing Component System products are the solution!
Note: Beware of low cost timing belts with little or no warranty. For Gates warranty information, see inside front cover. A1

Gates Timing Component Oil Seals

Order these high quality cam and crank oil seals with our popular Timing Component Kits to create the “ultimate” timing repair solution.
Gates TCK Oil Seals offer: • Improved belt life with Gates Timing Component Kit installation • Convenience through single source ordering These quality seals are engineered to work in conjunction with our popular Timing Component Kit. They are designed to keep oil away from the timing belt assembly, ensuring maximum belt life. Gates suggests that installers replace oil seals when they install our Timing Component Kits, to ensure the best possible repair.

Timing System Operation
The crankshaft drives the camshaft(s) and actuates the valves via a belt or a chain. The timing belt is widely used by car manufacturers because of its advantages over a chain, namely reduced space, as well as lighter and quieter running.

Important:
In order to achieve safe and thorough servicing of the engine, we recommend the belt, belt tensioner pulley, and idler pulleys of the timing system or the auxiliary drive, all be changed at the same time. It is highly probable that the source of damage to the belt (too much or too little tension, vibration, high temperature, belt misalignment, etc.) will also have affected the other rotating components of the system including the belt tensioner and idler pulley. If they are not changed together with the belt, early breakdown may be encountered, resulting in serious damage to the engine. It is highly recommended that belt tension be measured using a timing belt tension tester (Gates part #91000.) See page A12 for more details.

A2

Technical Support
Several factors can cause timing belt tensioner or idler failure.
Bearing life is limited by wear, temperature, misalignment, and loss of lubricant. Most of these problems cannot be readily identified by an inspection, so it is always best to replace the tensioner and/or idlers as part of the timing belt replacement. Top reasons to “Replace Belt Tensioner and Idler when Replacing the Timing Belt” • OE recommends as part of normal preventative maintenance • Preventative maintenance should address all forms of failure • After 60,000 miles tensioners are more likely to fail (especially after installation and adjustment of new belt) • Reduce labor claims and comebacks • A worn or loose pulley can cause belt problems • Normal tensions cannot be maintained to assure proper life of replacement belt • Internal bearing wear is not noticeable

Today’s Timing Belts are Highly Sophisticated
The days of generic timing belts of standard materials and tooth profiles are gone. Improved new generation belts are providing the extended durability and smoother performance characteristics required by today’s engines. Gates leads the world in timing belt technology, assuring customers a replacement belt to match the capabilities of the original belts.
HNBR Elastomeric Compound High-Strength Tensile Cord

Formulated for better heat resistance and durability

Designed for high-tension applications
Improved Tooth Jacket

Engineered for improved wear resistance

Tooth Profiles Aren’t Interchangeable
The earliest timing belts had a trapezoidal tooth profile. Competition and more demanding applications led to the development of a curvilinear profile. This in turn, evolved into a modified-curvilinear profile. Belts with different tooth profiles are not interchangeable. Gates has the most complete timing belt line available, with more than 250 part numbers. The line includes both neoprene and HSN constructions, and all three tooth profiles:
Trapezoidal Curvilinear Modified Curvilinear

Positioning Marks for Easy Installation
Gates timing belts have positioning marks to make installation fast and easy. You won’t find that with many competitive belts, which require you to count individual teeth for correct belt installation.

A3

Timing System Component Identification
Hydraulic Damper Pivot Arm
Several engine manufacturers use a pivot arm in correlation with a hydraulic damper to tension the belt. This damper uses a piston that pushes a pivot arm with a pulley, providing the required tension. When re-using the hydraulic damper the piston will need to be driven back into its cylinder and locked in place. A vice can be used to retract the piston. Simply remove the damper from the engine, place it between vice jaws and slowly compress the piston. Once compressed, line up the holes in the piston with the holes in the cylinder and insert a pin to hold the piston in place. The Gates 91010 pin set is a great tool, and the only tool, created just for this purpose. See page A12 for details.

Automatic Spring Loaded Tensioner
Also known as “frictional” tensioner. Manufacturers are increasing their usage each year because this type of tensioner provides a more consistent belt tension that can react and adjust to today’s high rev’ing engines. Gates carries several of these tensioners, many of which were only available through the OE until now. Proper installation of these tensioners is critical and installation instructions must be followed. Once installed, belt installation is generally very simple. In most cases a hexhead wrench is used to rotate the tensioner into a position that permits the belt to slip into place. Once the belt is in place the tensioner is allowed to return to its relaxed position, applying the necessary tension. When replacing any timing component always refer to the vehicle’s Service Manual or this Gates Timing Belt Replacement Manual for the most complete timing belt replacement instructions.

A5

What Makes Up a PowerGrip Automatic Timing Belt Tensioner?
A Great Deal of Technology goes into a PowerGrip Automatic Tensioner:
Installation Shaft – Assures proper positioning on the engine when tensioner is installed. Front Plate – Retains the complete tensioner assembly axially.

Thrust Washer – A self-lubricating surface that provides the alignment for the tensioner. Pulley – Produced in either a highly engineered polymer or metallic surface. Bearing – Precision ball bearings constructed for high heat and premium seals for a maintenance free long life. Pivot Bushing – Assures proper tensioner arm alignment while providing damping through this self-lubricating, exceptionally wear resistant polymer component. Arm – Torque from the spring is transmitted to the pulley through this precision aluminum component, providing a constant belt tension. Includes operation range stops that impede kickback. Spring – Designed with a specific torque for each application, this essential component provides the critical belt tension. Spring Support – This highly wear resistant, engineered polymer provides secondary damping for an efficient timing belt system. Pivot Shaft – Sustains alignment between the tensioner arm and pulley. Base Plate – Assures proper positioning on the engine while providing the secondary anti-kickback element.

NOTE: PowerGrip Automatic Tensioners are not serviceable and should never be disassembled. These components are under a spring load and attempting to disassemble can cause injury.
A6

Timing Belt System Troubleshooting
One out of every three passenger cars and light trucks use a timing belt to transmit power from the crankshaft to the camshaft(s). Most 4-cylinder and V-6 engines, as well as a few V-8’s, use a timing belt. The timing belt is critical to the engine because it sets the engine’s fuel/air and exhaust valves in motion. There are two basic types of engines using timing belts, conventional and interference. If a timing belt on a conventional type fails there is generally no additional engine damage, the engine simply can no longer function. However, many engines utilize the interference design. This design allows for better power and fuel efficiency, but the valve to piston timing is extremely vital. If the timing belt fails the pistons will collide with valves. This type of failure is one of the most costly repairs to a vehicle. Whether your customer’s vehicle utilizes a conventional or interference engine, these failures can be avoided by adhering to the OEM recommended replacement intervals and preventative maintenance. Typically an automaker recommends a timing belt replacement at about 60,000 miles, but certain make/models require replacement at an earlier or later interval. See replacement intervals noted in this manual. Also, severe conditions such as towing, aggressive driving and maintenance history need to be considered. The most common type of timing belt failure is through a failed bearing within the timing belt system pulley. Below are some pulley failure modes to help you recognize a failing pulley: Misalignment: Misalignment can be determined by rotating the pulley. Does it wobble or is there roughness felt when spinning the pulley? Is the pulley bracket worn or broken? Has the pulley been installed correctly and all foreign material (grease, grime) removed from behind the mount? And finally, are all the bolts tightened to specification? Locked Pulley: A worn bearing commonly causes a locked or seized pulley. It could also be a result of improper installation or the pulley coming into contact with another object. Pulley surface discoloration is a direct result of a locked pulley.

Damaged Pulley Surface: A pitted, cracked, uneven, discolored or chipped pulley should always be replaced. Foreign material build-up on the pulley surface is also an issue and should be removed or replace the pulley.

Noise: Noise is a result of a failing bearing or improper belt tension. Replace the pulley if the bearing is failing. In the case of improper tension, the use of a tension meter is always recommended. Gates Timing Belt Tensioning Tester, part number 91000, is an excellent and simple tool for this task. See page A12 for details. Damaged Pulley Bearing Seal: Grease leaking from the front or back of a pulley is an indicator of the bearing seal being damaged and the bearing will soon fail.

Many times you can diagnose a timing belt system problem by looking at the belt’s appearance. The chart on page A8 lists several of the conditions you may find.

A7

Timing Belt Troubleshooting Guide
Synchronous belts have been used on automotive camshaft drives for more than 20 years. Our belts will give OEM equivalent service if the following points are observed.

Storage
Belts should be kept in their original packaging until needed. Store in an environment which avoids: • Temperature extremes • Direct sunlight • High humidity • Contamination by oil, water, chemicals, etc.

Handling
It is important that belts are not crimped during handling since this could seriously damage the tensile members and lead to premature failure.

Installation Tips
IMPORTANT: Avoid crimping the belt when installing it on pulleys — no tools should be used on the belt. Replace and properly refit timing cover to prevent drive contamination by foreign matter.

Replacement
Follow vehicle manufacturer’s instructions regarding belt replacement intervals. If the belt is removed, then a new belt should be installed. If engine is being repaired and belt is near OEM recommended replacement interval, it’s a good time to replace the belt.

A8

Timing Belt Troubleshooting Guide
Symptom Probable Cause
1. Excessive shock load. 2. Improper belt handling and storage prior to installation. 3. Debris or foreign object in drive. 4. Extreme pulley/sprocket run-out. 5. Extreme Over-tension. 1. Seized Drive Component 2. Excessive shock loads. 3. Extreme sprocket run-out. 4. Worn sprocket. 5. Misaligned drive. 6. Belt under tensioned. 1. Too low or high belt tension. 2. Belt running partly off unflanged sprocket. 3. Misaligned drive. 4. Worn sprocket. 1. Extreme high temperature 2. Extreme low temperature at start-up. 3. Cocked sprocket. 4. Excessive tension 1. Excessive tension 2. Worn Sprocket 1. Oil, fuel, coolant leak.

Concern/Corrective Action
1. Excessive RPMs; Modified engine. 2. Follow proper storage and handling procedures. 3. Remove objects; Replace pulleys. 4. Replace pulley/sprocket. 5. Adjust tension to recommended value. 1. Replace Component (Tensioner/Idler pulley, W.P., camshaft, Oil pump). 2. Excessive RPMs; Modified engine. 3. Check camshaft/crankshaft journals. 4. Replace sprocket. 5. Worn sprocket bearing, replace sprocket; Bent bracket; Improper sprocket installation. 6. Adjust tension to recommended value. 1. Adjust tension to recommended value. 2. Correct alignment. 3. Worn sprocket bearing, replace sprocket; Bent bracket; Improper sprocket installation. 4. Replace sprocket. 1. Overheated engine; Seized or partially seized pulley 2. Install engine heater 3. Replace Sprocket. 4. Adjust tension to recommended value. 1. Adjust tension to recommended value. 2. Replace Sprocket 1. Replace faulty seals and/or gaskets; Check timing cover for improper installation, replace if cracked or worn. 1. Follow proper handling instructions. 2. Replace sprocket. 3. Adjust tension to recommended value. 4. Replace sprocket. 5. Correct alignment. 6. Remove obstruction or correct alignment. 1. Adjust tension to recommended value. 2. Adjust tension to recommended value. 3. Worn sprocket bearing, replace sprocket; Bent bracket; Improper sprocket installation. 4. Replace pulley(s).

Tensile Failure

Tooth Shear

Tooth Wear

Backside Cracks

Land Wear (wear between teeth) Contamination

Edge Wear

1. Damage due to handling. 2. Flange damage. 3. Belt tension too low. 4. Rough belt pulley flange. 5. Improper tracking. 6. Belt contacting engine, timing cover or other engine component. 1. High tension. 2. Low tension. 3. Misalignment. 4. Damaged pulley flange.

Unusual Noise

A9

Free Running or Interference Engine? You and Your Customers Need to Know.
Automobile engines can be classified as either Free-Running or Interference, depending on what occurs if piston/valve synchronization is lost. As illustrated below, in the free-running engine with the crankshaft still moving, there is enough clearance between the valve and piston, even if the cam stops with a valve fully open. However, interference engines usually sustain damage if synchronization is lost. As illustrated, disrupted synchronization allows the piston and valve to collide causing damage and very expensive repairs for the vehicle owner. Damage can occur to valves, pistons, or heads, and in some cases, completely ruin the engine. Most import (with higher compression engines) and most car and light truck diesel engines are interference. To avoid costly engine repairs, follow the auto manufacturers’ mileage replacement recommendations or we recommend timing belt replacement at around 60,000 miles.

Free Running
No Valve/Piston Interference

Interference
Valve/Piston Interference

NOTE: For your convenience, interference engines have been footnoted with a star in the application listings of this publication and are noted in the index. This lets you easily identify them, and pass that information on to your customers. Since timing belts are inside the engine they tend to be an out-of-sight, out-of-mind item and are seldom thought of as a part of routine maintenance. Here are some questions to ask customers that will help sell belts and protect the customer from expensive repairs: 1. Did you buy the car new? If yes, they’ll know if the belt has ever been replaced. 2. Did you buy the car used? If so, they won’t know if the belt has been replaced. This is a flag for the customer to get the belt checked, replaced or at least be aware that he has a timing belt. 3. How many miles are on the vehicle? Generally belts should be replaced at around 60,000 miles or less. Our Timing Belt Replacement Recommendations Booklet is an excellent tool for determining replacement intervals. 4. Have you ever replaced the timing belt? If the answer is yes or no (and the customer knows the mileage) you can determine where the vehicle is in the replacement cycle. Here’s a helpful hint for customers with vehicles within a few thousand miles of the recommended replacement interval. If they are having any engine repair done, have the timing belt and pulleys checked. If either/or both need replacing, do it now, along with the other repairs and save time and money.

A10

Overhead Valve Engine Identification
The engine illustrations below are all overhead valve type engines. These diagrams are provided for your reference and convenience. This page is also for customers who may not know the engine type they have, but may be able to identify it through these illustrations.

A11

Timing System Tools
Gates professional tools help you quickly and easily install and maintain timing system components.
Multi-Lock Tool
Part No. 91009 Many engines risk expensive damage from interference piston-to-valve or valve-to-valve contact. Multi-Lock tool “locks” twin camshafts in place during timing belt replacement or engine overhaul. Fits onto sprockets and extends to hold sprocket teeth. Incorporates “variable pitch” adjustable arms to fit various diameters and tooth pitches. Unique design is fully adjustable to fit numerous applications including diesel injector pump sprockets and sprockets that are positioned closely together like those on Mitsubishi or GM EcoTec engines. Ratchet locking handle provides compact, strong lever action for secure positioning. Includes extension bar for wider
spaced cams ($25 value).

Timing Belt Tension Tester
Part No. 91000 Provides a precise method of testing timing belt tension on a variety of automotive applications. Traditionally, technicians needed to purchase several specialized tools for each type of vehicle being serviced. Gates tension tester will test any timing belt up to 30mm wide, thus replacing several expensive tools. Comes with adapters for varying belt thicknesses. Uses force deflection method to measure tension. Compact design works in tight engine compartments. Scale can be read in any position. Includes coupon for free timing belt manual on CD.

Hydraulic Tensioner Pin Set
Part No. 91010 A Gates exclusive that’s a must have for every technician. Timing belt tensioners need to be compressed during service. Many technicians use a drill bit or allen wrench to hold tensioners in their compressed state, which can be dangerous and may bend or damage tools. Pin set is made of hardened spring steel to hold the strongest tensioners. Comes conveniently mounted on key chain with six different sizes to service a variety of applications. Can also be used to hold certain serpentine belt tensioners in place during service.

A12

Timing System Tools - Continued
Master Timing Kit
Part No. 91007 Kit includes one Gates Timing Belt Tension Tester (#91000), one Cam Gear Sprocket Tool (#91008) and two Gates Multi-Lock Tools (#91009).

Cam Gear Sprocket Tool
Part No. 91008 Many engine-timing procedures require camshaft to be held in position while gear or belt is removed from shaft to re-align cam timing position properly. Gear holding tool provides safe, effective means for holding gear while removing and reinstalling belt or sprockets without damaging gears, cams or valves. Tool can also be used to turn gears during timing alignment. Essential tool for many timing belt, pump adjustment and engine timing applications.

Gates offers several timing belt sales aids:

Timing Belt Counter Card (428-1437) and Brochures (428-1438)

PowerGrip Timing Systems Product Catalog (428-1448)

Timing Belt Replacement Mileage Wall Chart (428-0408)

A13

Belt Tensioning
V- Belt Tension Ranges for Manual Tensioners
Always use a belt tension gauge that indicates static tension, such as the Gates Krikit® Tension Gauge, to determine proper tension from the Installation Chart. Tension ranges below are for drives requiring single belts. If multiple belts are needed for a drive, divide tension by number of belts to give per belt tension to be measured. • Position belt and set tension to the prescribed Installation Tension. • Run belt for five minutes. • If belt tension drops below Suggested Tension range, retighten belt to Installation Tension. This will allow the belt to seat-in and run at Suggested Tension after it has operated under normal driving conditions.
Suggested Tension (lbs.) Ranges 45-65 60-85 85-115 105-145 135-185 155-200 160-220 Installation Tension (lbs.) Used Belts 60.0 75.0 100.0 120.0 150.0 170.0 175.0 Installation Tension (lbs.) New Belts 80.0 100.0 130.0 160.0 200.0 215.0 235.0 1" 1-1/16" 1-1/8" 1-5/16" Suggested Tension (lbs.) Ranges 175-240 190-255 215-295 225-310 245-330 285-385 Installation Tension (lbs.) Used Belts 190.0 205.0 230.0 240.0 260.0 300.0 Installation Tension (lbs.) New Belts 255.0 270.0 310.0 325.0 345.0 400.0

Belt Top Width 1/4" 5/16" 3/8" 1/2" 5/8" 11/16" 3/4"

Belt Top Width 13/16" 7/8"

NOTE:

A belt is considered "used" once it has been "run-in".

Micro-V® Belt Tension Ranges for Manual Tensioners
Always use a belt tension gauge that indicates static tension, such as the Gates Krikit Tension Gauge, to determine proper tension from the Installation Chart. Many Micro-V belts are automatically tensioned by a spring-loaded automatic tensioner, which does not require tension to be set. The tension ranges below are used for applications requiring manual tensioning. • For drives with manual take-up on locked-center drives, position the belt and set tension to the prescribed Installation Tension. • Run belt for five minutes. • If belt tension drops below Suggested Tension range, retighten belt to the Installation Tension. This will allow the belt to seat-in and run at Suggested Tension after it has operated under normal driving conditions.
Suggested Tension (lbs.) Ranges 45-60 60-80 75-100 90-125 105-145 120-160 Installation Tension (lbs.) Used Belts 67.5 90.0 112.5 135.0 157.5 180.0 Installation Tension (lbs.) New Belts 90.0 120.0 150.0 187.5 217.5 240.0 Suggested Tension (lbs.) Ranges 135-180 150-200 165-220 180-240 210-280 Installation Tension (lbs.) Used Belts 202.5 225.0 247.5 270.0 292.5 Installation Tension (lbs.) New Belts 270.0 300.0 333.0 360.0 420.0

Number of Ribs 3 4 5 6 7 8

Number of Ribs 9 10 11 12 14

NOTE:

A belt is considered "used" once it has been "run-in".

A14

ALPHABETICAL MODEL LISTING
Make Model/ Year Engine Timing Belt Part No. Timing Component Kit Part No. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles)
Page

ACURA
Passenger Cars EL (Canadian) 1997-00 1.6L 4-Cyl. *# Integra 1986-89 1.6L 4-Cyl. *# 1992-93 1.7L 4-Cyl. *# 1990-94 1.8L 4-Cyl. (Exc. VTEC) *# 1995-96 1.8L 4-Cyl. (Exc. VTEC) *# 1997-01 1994 1995-96 1997-01 Legend 1986-87 1987-89 1990 1991-94 1995 MDX 2001-04 NSX 1991-96 1997-04 1997-04 NSX-T 1995-96 1997-03 1997-03 Vigor 1992-94 2.2CL 1997 1.8L 4-Cyl. (Exc. VTEC) *# 1.8L 4-Cyl. (VTEC) *# 1.8L 4-Cyl. (VTEC) *# 1.8L 4-Cyl. (VTEC) *# 2.5L V6 *# 2.7L V6 *# 2.7L V6 *# 3.2L V6 (C32A1) *# 3.2L V6 (C32A1) *# 3.5L V6 (J35A3) *# 3.0L V6 3.0L V6 3.2L V6 3.0L V6 3.0L V6 3.2L V6 2.5L 5-Cyl. *# 2.2L 4-Cyl. *# Balance Shaft Camshaft 2.3CL 1998-99 2.5TL 1995-96 1997-98 3.0CL 1997-99 3.2CL 2001-03 2.3L 4-Cyl. *# Balance Shaft Camshaft 2.5L 5-Cyl. *# 2.5L 5-Cyl. *# 3.0L V6 (J30A1) *# 3.2L V6 (J32A1/A2) *# T224 T130 T227 T184 T184 T184 T247 T247 T247 T129 T129 T129 T193 T193 T286
4

105,000 3 TCK130 TCK227 TCK184 TCK184 TCK184 TCK247 TCK247 TCK247 TCK129 TCK129 TCK129 TCK193 TCK193 TCK286 T41018 T41016 T41016 T41016 T41016 T41016 T41016 T41016 T41015 T41015 T41015 T41021 T41021 Not Available Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Available 60,000 1 90,000 90,000 90,000 Normal 60,000 Severe 105,000 3 90,000 90,000 Normal 60,000 Severe 105,000 3 60,000 1 60,000 1 90,000 90,000 90,000 Normal 60,000 Severe 105,000 3 Inspect at 90,000, replace if needed 105,000 3 105,000 3 Inspect at 90,000, replace if needed 105,000 3 105,000 3 T41020 TCK244 TCK244 T41013 T41014 Not Applicable Not Applicable Not Applicable 90,000 90,000 Normal 2 60,000 Severe 90,000 Normal 2 60,000 Severe 105,000 3 105,000 3 90,000 Normal 60,000 Severe 105,000 3 105,000 3 105,000 3

1 4 5 6 6 6 6 6 6 6 6 12 12 12 26 26 26 23 14 14 14 14 14 14 14 14 10 8 8 8 8 8 8 10 10 10 20 23

4 4

4

4 4

T211 T186 T244

T186 T244 T211 T211 T286 T286

TCK244 TCK244

T41013 T41014 T41020 T41020

Not Applicable Not Applicable Not Applicable Not Applicable Not Available Not Available

TCK286 TCK286

Not Available Not Available

* - Interference engine. Other interference engine applications may exist which are not indicated here. See page A-10 for interference engine cautions. # - Uses a timing belt driven water pump. ** - Does not include camshaft tensioner hydraulic assembly. 1 - Belt manufacturers suggest the belt be replaced at 60,000 mile intervals. 2 - The vehicle manufacturer recommends replacing all belts at the same time. 3 - See timing belt repair procedure for more information on belt replacement interval. 4 - While a replacement timing belt is not available, a timing belt repair procedure has been included for your convenience. A15

000 3 105.6L 4-Cyl.000 298 300 AUDI Allroad 2001-04 A4 1997-98 2. A16 .000 3 105.Belt manufacturers suggest the belt be replaced at 60. (DOHC) # Light Trucks Sunrunner (Canadian) 1989-95 1.The vehicle manufacturer recommends replacing all belts at the same time.5L V6 3.5L V6 (C35A1) *# Balance Shaft Camshaft T193 T193 T286 T286 T286 T329 T280 T279 TCK193 TCK193 TCK286** TCK286** T41021 T41021 T41090** T41090** Not Applicable Not Applicable T42038 T42038 90. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page ACURA (Cont.8L 4-Cyl.6L 4-Cyl.) 3. LS & S 1991-93 Alliance 1985-87 Concord 1978-79 Encore 1985-86 Gremlin 1977-78 Spirit 1979 2.000 Normal 60. * 2.Does not include camshaft tensioner hydraulic assembly.0L 4-Cyl.000 3 26 26 26 20 23 23 23 29 29 3. * 2.While a replacement timing belt is not available. 3 .0L 4-Cyl.000 50. * T119 T017 T119 T017 T017 TCK017 TCK017 T41079 T41079 Not Applicable Not Applicable TCK017 T41079 Not Applicable 60.000 3 105.000 3 105. 2 .500 Severe 72 47 47 47 47 * .ALPHABETICAL MODEL LISTING (Cont.2L V6 (J32A1/A2) *# 3. 5 .2L V6 (SOHC) # 3.2TL 1996 1997-98 1999 2000 2001-03 2004 3. Timing Component Kit Part No. AEB engines originally equipped with T291 (152 tooth belt).000 1 60.) Make Model/ Year 3.See timing belt repair procedure for more information on belt replacement interval. VIN U) 1994-02 1.5L V6 (DOHC) # T221 T303 TCK221** T41028** T42002 60.5RL 1996-04 Light Trucks SLX 1996-97 1999-98 Engine Timing Belt Part No. Turbo (AEB) * 152 Tooth Belt 5 153 Tooth Belt T297 T291 T317 105.000 3 105. ** .000 75.000 1 60. 1 .000 35 33 ALFA ROMEO GTV Coupe 1982-86 164L.500 Severe 105.Uses a timing belt driven water pump.000 mile intervals. Other interference engine applications may exist which are not indicated here.2L V6 (J32A3) *# 3.7L V6 Twin Turbo (APB) *# 1.000 Severe 105. 4 .000 37 39 AMERICAN MOTORS 1. * 1. # .000 105.7L 4-Cyl.0L V6 T120 T120 50.ATW engines use T317 (153 tooth belt).000 1 60.2L V6 (C32A6) *# 3. a timing belt repair procedure has been included for your convenience.000 1 609 41 41 41 41 ASUNA Passenger Cars Sunfire (Canadian) 1993 1. * 2. (SOHC.000 292 T164 T212 TCK164 TCK212 T41064 T41065 Not Applicable Not Applicable 60.000 1 60.2L V6 (C32A6) *# 3.8L 4-Cyl.000 3 105.000 Normal 52.2L V6 (J32A1/A2) *# 3. but may have had tensioner and belt upgraded to T317 (153 tooth belt).000 Normal 52.000 1 60. See page A-10 for interference engine cautions.Interference engine. (SOHC.2L V6 (J32A1/A2) *# 3.7L 4-Cyl.0L 4-Cyl. VIN 6) T205 60.

Turbo (AWM) * 1. Turbo (AWM) * 1996 2.500 Severe 105.000 1 90.000 Normal 52.000 75. 30-Valve *# A4 Avant & Sedan 2002-04 1.000 Normal 105.8L V6. AEB engines originally equipped with T291 (152 tooth belt). Turbo (AEB) * 152 Tooth Belt 153 Tooth Belt 1.500 Severe 120.8L V6. Other interference engine applications may exist which are not indicated here. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page AUDI (Cont.8L 4-Cyl.8L 4-Cyl.8L 4-Cyl.000 Normal 52.8L 4-Cyl.Uses a timing belt driven water pump. Turbo (AEB & ATW) * 152 Tooth Belt 5 153 Tooth Belt 2000-01 1. 12-Valve *# 2. Turbo (AEB & ATW) * 152 Tooth Belt 5 153 Tooth Belt T291 T317 T291 T317 T306 T306 T218 T218 T297 T297 105.000 Normal 52.000 Normal 52. a timing belt repair procedure has been included for your convenience.500 Severe 105. Timing Component Kit Part No.8L V6.8L 4-Cyl. 30-Valve *# * .500 Severe 105.000 Normal 52.8L 4-Cyl.000 Normal 52.See timing belt repair procedure for more information on belt replacement interval. Turbo (AMB) *# 2002-04 A4 Cabriolet 2003-04 2002-04 A4 Quattro 1997-98 3.500 Severe 105. A17 . 30-Valve (AVK) *# T291 T317 T306 T306 T218 T218 T297 T297 T297 T306 T330 105.500 Severe 47 47 47 47 59 59 80 80 82 82 82 49 49 86 86 49 49 86 86 1.8L V6. 30-Valve (AVK) *# T306 T330 1.Interference engine.) A4 (Cont.While a replacement timing belt is not available.8L 4-Cyl. Turbo (AMB) *# 3.8L 4-Cyl.) Make Model/ Year Engine Timing Belt Part No. 4 . 12-Valve *# 1998 2. 1 .000 90.000 90.000 mile intervals. Turbo (AWM) * 2. # .000 105.0L V6.000 Normal 52. 30-Valve *# 2. Turbo (AWM) * 2002-04 1.8L V6.Belt manufacturers suggest the belt be replaced at 60. See page A-10 for interference engine cautions. 2 . 3 .0L V6.Does not include camshaft tensioner hydraulic assembly.8L V6.8L 4-Cyl. ** . 12-Valve *# 2. 30-Valve *# 2000-01 2.500 Severe 105.) 1999-00 1.000 90.000 75.000 1 90.000 60. 5 .8L V6.000 47 47 47 47 47 47 47 59 59 80 80 82 82 1999-00 2000-01 2002-04 1996 1997 1998 1999 1.000 105.8L V6.000 Normal 52. 30-Valve *# 1999 2. but may have had tensioner and belt upgraded to T317 (153 tooth belt).000 60.000 90.8L V6. 12-Valve *# 1997 2.The vehicle manufacturer recommends replacing all belts at the same time.ALPHABETICAL MODEL LISTING (Cont.500 Severe 105.ATW engines use T317 (153 tooth belt).000 Normal 52.500 Severe 120.

000 1 60.8L V6.2L 5-Cyl. # 2. 12-Valve *# 1997 2.Does not include camshaft tensioner hydraulic assembly. 30-Valve *# 2.000 1 90.7L V8 (AEW) *# 3.2L 5-Cyl. Other interference engine applications may exist which are not indicated here.000 1 90. 30-Valve *# 2.3L 5-Cyl.000 105. Turbo 2.8L V6.Interference engine.000 1 80 80 80 82 82 82 86 86 72 80 80 80 82 82 82 111 111 104 104 108 104 104 108 80 80 118 118 118 118 68 43 118 118 118 66 76 66 A6 Quattro & Quattro Turbo 2000-04 2. Timing Component Kit Part No.2L V8 (ABZ Engine) *# 2.500 Severe 90.000 Normal 52.000 105. 12-Valve *# 2.000 60.000 1 60. Turbo # * .2L 5-Cyl. 12-Valve *# 2.8L V6.2L V8 (ABZ Engine) *# 4.2L 5-Cyl. 12-Valve *# 2. 12-Valve *# 2.8L V6. 30-Valve *# 2000-04 4. 3 . 30-Valve *# 2000-01 2.) Make Model/ Year Engine Timing Belt Part No. 30-Valve *# 1999 2.000 60.See timing belt repair procedure for more information on belt replacement interval.000 60.000 1 60.7L V6 Twin Turbo *# 2. 12-Valve *# 1998 2. 2 .000 1 60.8L V6. See page A-10 for interference engine cautions.000 75. # 113 Tooth Belt 120 Tooth Belt 2.7L V6. 4 . 30-Valve *# 3. a timing belt repair procedure has been included for your convenience. 30-Valve (AVK) *# T218 T218 T297 T297 T297 T297 T330 T297 T218 T218 T297 T297 T297 T297 T297 T207 T207 T297 T207 T207 T297 T218 T218 T065 T065 T127 T127 T197 T017 T065 T065 T127 T225 T297 T225 TCK017 T41079 Not Applicable 60. ** .8L V6.000 90.2L V8 *# 4.000 75.000 1 105.2L 5-Cyl.8L V6.8L V6.000 1 60. # . Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page AUDI (Cont.000 90. A18 .While a replacement timing belt is not available.000 1 60.2L 5-Cyl. 12-Valve *# 1998 2.000 1 60.6L 4-Cyl. # 1.) A6 1995-96 1997 1998 1998 1999 2000 2002-04 2.2L V8 *# A8 1997-98 1999 2000-03 A8 Quattro 1997-98 1999 2000 Cabriolet 1994-96 1997-98 Coupe 1981-83 1984-85 Coupe GT 1986-87 Coupe Quattro 1990-91 Fox 1973-79 Quattro 1983 1984-85 S4 1992-94 S4 Quattro 2000-02 S4 Sedan 1992-94 3. 1 .000 105.Uses a timing belt driven water pump.The vehicle manufacturer recommends replacing all belts at the same time. Twin Turbo *# 1995-96 2.000 75.0L V6.000 1 90.000 90.000 105.000 90.000 75.7L V8 (AEW) *# 4.000 105.Belt manufacturers suggest the belt be replaced at 60. 12-Valve *# 2.2L V8 (ABZ Engine) *# 4.2L 5-Cyl. # 2.000 105.000 mile intervals.000 1 60.500 Severe 105. # 113 Tooth Belt 120 Tooth Belt 2.ALPHABETICAL MODEL LISTING (Cont. # 2.8L V6. # 2.8L V6.8L V6.000 60.000 1 60.8L V6.000 Normal 52.8L V6.000 90.8L V6.

3L 5-Cyl. 2 . 12-Valve *# 90 Quattro 1988 2.000 1 60.3L 5-Cyl.3L 5-Cyl. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page AUDI (Cont.2L 5-Cyl.3L 5-Cyl.8L V6.3L 5-Cyl.500 Severe 60.3L 5-Cyl.000 90.000 1 105.000 Normal 52. 89J396702 From Chas.000 1 60.3L 5-Cyl.Interference engine.000 60.) Make Model/ Year Engine Timing Belt Part No. # Up To Chas. # 1989 2.2L V8 *# TT Coupe & Roadster 2000-04 1. Turbo # S6 Avant Quattro 2002-03 4. 063970 1990-91 2. a timing belt repair procedure has been included for your convenience. 4 .000 120.000 1 60.2L V8 # S6 Quattro 1995 2. See page A-10 for interference engine cautions. 063970 1990-91 2.000 1 66 111 111 66 108 56 98 98 63 70 70 70 70 70 63 70 70 70 70 80 70 70 70 70 80 70 70 70 80 70 70 70 80 * . 89J394743 1990-92 2.3L 5-Cyl.000 1 60. # .The vehicle manufacturer recommends replacing all belts at the same time. # Up To Chas.000 1 60.000 1 60.000 1 60. 063969 From Chas.) S6 1995 2.000 1 60.Belt manufacturers suggest the belt be replaced at 60.000 1 60.2L 5-Cyl.000 1 60.000 1 60. # 1989 2.000 1 60. 12-Valve *# 100 Quattro 1989-91 2.8L 4-Cyl.000 1 60. # 1992-94 2.6L V8 (PT Engine) *# 1992-94 4.3L 5-Cyl.8L V6.000 1 60. 89J396703 1990-91 2. # 1989 2.See timing belt repair procedure for more information on belt replacement interval.000 1 60. # 80 Quattro 1988 2. 3 .ALPHABETICAL MODEL LISTING (Cont. * 1988 2. 063969 From Chas. # Up To Chas. 89J394742 From Chas.3L 5-Cyl. 89J394742 From Chas. Timing Component Kit Part No.000 1 60.0L 4-Cyl.000 1 60.000 1 60. 89J394743 1990-92 2. 12-Valve *# 100 1989-91 2. # 1993-95 2. # 1992-94 2.3L 5-Cyl.3L 5-Cyl. ** . Other interference engine applications may exist which are not indicated here.000 1 60.Uses a timing belt driven water pump.Does not include camshaft tensioner hydraulic assembly.3L 5-Cyl. Turbo # S8 2001-03 4. A19 .000 1 105.0L 4-Cyl. Turbo *# V8 Quattro 1990-91 3.8L V6.000 1 60.000 1 60.8L V6.While a replacement timing belt is not available.3L 5-Cyl. 1 . 12-Valve *# T225 T297 T225 T297 T306 T207 T207 T017 T170 T127 T127 T170 T170 T017 T127 T127 T170 T170 T218 T127 T127 T170 T170 T218 T127 T170 T170 T218 T127 T170 T170 T218 TCK017 T41079 Not Applicable TCK017 T41079 Not Applicable 60. * 1991-92 2.000 1 60.000 60. # Up To Chas.000 1 60.000 mile intervals.000 1 60. # 90 1988 2. # Up To Chas. # 1993-95 2.2L V8 (ABH Engine) *# 80 1988-90 2.

Other interference engine applications may exist which are not indicated here.2L 5-Cyl. # 113 Tooth Belt 120 Tooth Belt 1986-87 2.000 1 118 118 118 1990-91 4000 1982-83 1. # 4000S 1984-87 1.000 1 60. Turbo # 5000 Quattro 1988 2.3L 5-Cyl.2L 5-Cyl.The vehicle manufacturer recommends replacing all belts at the same time.ALPHABETICAL MODEL LISTING (Cont.000 3 120 120 * .) 200 1989 1990-91 200 Quattro 1989 2.000 1 60. 2 1. # 113 Tooth Belt 120 Tooth Belt 1986 2. # T127 T170 T170 T043 T017 T065 T127 T127 T017 T065 T127 T127 T083 T082 T083 T082 T065 T127 T127 T127 T065 T127 T127 T127 TCK017 T41079 Not Applicable TCK017 T41079 Not Applicable 60.000 1 60. # 4000CS Quattro 1987 2.Uses a timing belt driven water pump. # 5000S Quattro 1988 2.2L 5-Cyl.000 60.See timing belt repair procedure for more information on belt replacement interval.2L 5-Cyl.000 1. 1 .3L 5-Cyl.000 1 60.2L 5-Cyl. Diesel *# Camshaft Injection Pump 1979-83 2. 2 . # 5000CS Quattro 1987-88 2. 44K004457 From Chas.000 1 60.8L 4-Cyl.Turbo Diesel *# Camshaft Injection Pump 1978-83 2.000 1 60.2L 5-Cyl. *# 1980-81 2. 4 . 44K400001 2.2L 5-Cyl.Interference engine. Diesel 1980-83 1.000 1 60.000 3 60. # 2. Timing Component Kit Part No. # T127 T170 T170 60. # 1984-85 2. * 4000S Quattro 1984-85 2.2L 5-Cyl. 2 60.000 1 60. # 4000CS 1986-87 2. # Up To Chas.) Make Model/ Year Engine Timing Belt Part No. 44K004458 2.Does not include camshaft tensioner hydraulic assembly. a timing belt repair procedure has been included for your convenience.000 1 60. See page A-10 for interference engine cautions.000 1 60. ** .000 1 60.0L 5-Cyl.000 1 60.000 1 60.5L 6-Cyl.000 1 60.000 1 60.000 1 60. # Up To Chas. A20 .000 1 60.7L 4-Cyl. * 127 Tooth Belt 128 Tooth Belt T131 T106 60.000 1 BMW 325 Series 1987 2.000 1 60.2L 5-Cyl.000 1 60.2L 5-Cyl. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page AUDI (Cont. 44K400000 From Chas. # .6L 4-Cyl.3L 5-Cyl.000 1 60. # 5000 1979-83 2. 3 .000 1. 2 60.2L 5-Cyl.While a replacement timing belt is not available.2L 5-Cyl. 2 118 118 118 42 43 118 118 118 45 118 118 118 65 65 65 65 118 118 118 70 118 118 118 70 60.0L 5-Cyl. # 5000S 1987-88 2.Belt manufacturers suggest the belt be replaced at 60.2L 5-Cyl.000 1.000 mile intervals.000 1 60.

000 1 60.) 325 Series (Cont.000 60.4L V6 *# Metro 1998-00 1. Van) 1991-95 3.000 3 60.Belt manufacturers suggest the belt be replaced at 60.While a replacement timing belt is not available. # 2.Interference engine.4L V6 # 3.000 3 60.000 100. (DOHC) 1. replace at 100.000 3 60.000 1 60.4L 4-Cyl.000 1 60.000 3 120 120 120 120 120 120 120 120 120 120 120 BUICK Skyhawk 1982-86 1987-88 1.5L 6-Cyl. # T081 T081 TCK081 TCK081A Not Applicable Not Applicable Not Applicable Not Applicable 60.5L 6-Cyl. 4 .The vehicle manufacturer recommends replacing all belts at the same time.2L V6 * T285 T285 T285 TCK285 TCK285A Not Available Not Available Not Available Not Available 100.000 1 60. * 1994-95 2.) Make Model/ Year Engine Timing Belt Part No.Uses a timing belt driven water pump.See timing belt repair procedure for more information on belt replacement interval.000 60. (SOHC) T310 T037 T039 T037 T039 T061 T076 T192 T273 T194 T194 T192 T273 T112 T070 TCK192 TCK273 TCK070 Not Available Not Available T41066 Not Available Not Available Not Applicable TCK192 TCK273 TCK194A Not Available Not Available T41010 Not Available Not Available Not Applicable 60. * 127 Tooth Belt 128 Tooth Belt 1989-91 2. 2 . # Chevette 1976 1.000 1 60.000 1 60.6L 4-Cyl. 1998-01 Monte Carlo 1995 1996-97 Nova 1988 1985-88 1.5L 6-Cyl. 1 .4L 4-Cyl.6L 4-Cyl.000 1 60.000 Inspect at 60.6L 4-Cyl.000 60. ** .4L V6 *# 1. 1976 1.000 3 60. 1977 1.7L 6-Cyl.000 3 60.8L 4-Cyl.0L 4-Cyl.3L 4-Cyl.6L 4-Cyl.Does not include camshaft tensioner hydraulic assembly.000 mile intervals.000 100.5L 6-Cyl.) 1988 2. * 127 Tooth Belt 128 Tooth Belt 1988 2. 3 .4L V6 # 1996-97 3. Timing Component Kit Part No.6L 4-Cyl.000 3 60. Diesel * Lumina (Exc.000 3 60. Other interference engine applications may exist which are not indicated here.6L 4-Cyl. 1981-86 1.000 60.000 3 60.000 1 60. * 127 Tooth Belt 128 Tooth Belt 525i 1989-93 2.ALPHABETICAL MODEL LISTING (Cont.8L 4-Cyl.7L 6-Cyl.000 3 60.0L V6 (DOHC) *# 3.0L V6 (DOHC) *# 3.7L 6-Cyl. 1979-87 1. * 1984-87 2. # .0L 3-Cyl.000 60. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page BMW (Cont. A21 . a timing belt repair procedure has been included for your convenience. 1977-78 1.000.000 100. 3. * 528e 1982-88 2.000 274 274 278 CHEVROLET Passenger Cars Aveo 2004 1.000 3 60. * 127 Tooth Belt 128 Tooth Belt T131 T106 T131 T131 T106 T131 T106 T131 T131 T131 T106 TCK131 TCK131 T41083 T41083 T41083 Not Applicable Not Applicable TCK131 TCK131 T41083 T41083 Not Applicable Not Applicable 60.000 1 271 272 CADILLAC Catera 1997-98 1999-01 CTS 2003-04 3. See page A-10 for interference engine cautions.000 1 266 265 265 265 265 265 270 284 284 294 296 284 284 269 269 * .

The vehicle manufacturer recommends replacing all belts at the same time. 1989-91 1. Diesel * Tracker 1998-02 1.0L 3-Cyl. VIN X) # 2.5L 4-Cyl.2L 4-Cyl. CT & MA) 100.5L V6 *# 3.Uses a timing belt driven water pump. See page A-10 for interference engine cautions. Diesel * S10 & S15 Pickups 1983-85 2.5L V6 *# T295 T295 T295 T219 T255 T295 T295 T295 T071 T071 T295 T295 T295 TCK295** TCK295** TCK295** TCK219** TCK255** TCK295** TCK295** TCK295** TCK071 TCK071 TCK295** TCK295** TCK295** T41084** T41084** T41084** T41084** T41084** T41084** T41084** T41000 T41000 T41084** T41084** T41084** Not Applicable Not Applicable Not Applicable Not Applicable T41002** Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable 2003-04 3.000 100.000 100.5L V6 *# 3.Does not include camshaft tensioner hydraulic assembly. CT & MA) 105.000 California 100. (DOHC. VIN 6) T075 T075 T212 TCK212 T41065 Not Applicable 60.000 1 60. Timing Component Kit Part No.2L V6 *# 2000 3. 3 . VIN X) # 2.000 405 405 300 CHRYSLER Passenger Cars Cirrus 2000 2. *# Up To 4/30/87 From 5/1/87 1988 1. *# Sprint (Includes Canadian) 1985-88 1.M.000 60. (SOHC.2L 4-Cyl.ALPHABETICAL MODEL LISTING (Cont. VIN C) *# 1995-96 1997 2000 1995-00 2.000 100.While a replacement timing belt is not available.000 3 (CA.2L V6 *# 2001 1993-94 1995-97 2000-01 2002 3.0L 4-Cyl. VIN X) # 2. a timing belt repair procedure has been included for your convenience.5L V6 *# E Class 1983-84 2. (DOHC.5L V6 *# 3.000 105.000 Federal 105.000 Federal 105.000 California 100. T118 T162 T162 T095 T166 TCK118 TCK118 Not Available Not Available Not Applicable Not Applicable 60.000 60.) 1.000 293 293 293 294 294 T41009 Not Applicable CHEVROLET/G.000 60.000 60. (SOHC.000 Federal 105.000 1 105.000 California 60.Interference engine.4L 4-Cyl. Other interference engine applications may exist which are not indicated here.000 Federal 105.000 60.4L 4-Cyl.000 California 105.000 3 (Exc.2L V6 *# * .Belt manufacturers suggest the belt be replaced at 60.2L V6 *# 2001 3. (SOHC) Executive Limo (Includes Canadian) 1986 2. Light Trucks LUV 1981-82 2.000 105. 105.4L 4-Cyl.C. 1 .5L 4-Cyl. # .See timing belt repair procedure for more information on belt replacement interval.5L V6 *# T245 T265 T265 T265 T259 TCK259** T43005 T43005 T41039** Not Available Not Available T42018 100.000 60. (DOHC. CA. 2 . (SOHC) Intrepid (Includes Canadian) 1998-99 3.000 California 131 131 150 150 150 150 162 162 162 162 182 182 182 182 182 182 182 182 182 182 182 182 143 143 182 182 182 182 182 Concorde (Includes Canadian) 1998-99 3.) Make Model/ Year Spectrum 1985-87 Engine Timing Belt Part No.000 60.2L V6 *# 3.000 100.000 mile intervals.000 Calif.000 Federal 105.2L V6 *# 2000 3.0L 3-Cyl.2L 4-Cyl.2L 4-Cyl.000 Federal 105. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page CHEVROLET (Cont.6L 4-Cyl.000 Federal 105.000 California 102.000 Federal 105.000 California 100. ** . 4 . A22 .

5L 4-Cyl.0L V6 (SOHC) # 3. (SOHC) 2. VIN B) *# 2. CA. VIN B) *# 2.5L 4-Cyl. (SOHC) 2.0L 4-Cyl. (DOHC. (SOHC) 3. (SOHC) LeBaron GTS 2.000 102.000 1 60. 2 .000 105.000 3 Federal 100.000 120. a timing belt repair procedure has been included for your convenience. (DOHC.4L 4-Cyl.000 California 105. (SOHC) 2.4L 4-Cyl.000 3 (Exc.5L 4-Cyl. VIN X) # 1997-98 2. # .4L 4-Cyl. ** .000 90.000 Federal 105.000 1 60. 4G6) *# Balance Shaft Camshaft 2.000 Severe 105. 4 .000 3 (Exc.000 105.5L V6 *# 3.Cont.0L V6 (SOHC) # 3.See timing belt repair procedure for more information on belt replacement interval.000 100.5L V6 *# 3.2L 4-Cyl. VIN Y) *# T246 TCK246** T41002** T41002 * .000 Turbo 90. A23 . (SOHC) 2.5L 4-Cyl.000 Federal 105.4L 4-Cyl.While a replacement timing belt is not available.5L V6 *# 2.2L 4-Cyl. VIN X) # 2002-04 2.000 Non-Turbo 105. See page A-10 for interference engine cautions. VIN X) # 1996-00 2.000 3 (CA. 3 .000 2 60.000 90.5L V6 *# 1995-97 3.000 1 60.000 100. (DOHC.000 1 60. Other interference engine applications may exist which are not indicated here.000 1 60.5L V6 *# 3.5L 4-Cyl.0L 4-Cyl.2L 4-Cyl. (DOHC.5L V6 *# 2003-04 Laser 1990-94 1984-86 1986 LeBaron & 1982-88 1989-90 1986-87 1988 1989-94 1990-93 1994-95 LHS 1994 1995-97 1999 2000-01 New Yorker 1983-88 1986-87 1988 1988-89 1994 1995-96 PT Cruiser 2001 2002 2003-04 3.000 3 (CA.000 3 60.0L V6 (SOHC) # 3.000 1 60.Uses a timing belt driven water pump. (SOHC) 2.5L 4-Cyl.Interference engine. (SOHC) 3.Does not include camshaft tensioner hydraulic assembly. (DOHC.000 3 105. (DOHC.000 1 60. (DOHC.000 105.5L V6 *# 2.4L 4-Cyl.) 1993-94 3.ALPHABETICAL MODEL LISTING (Cont. (DOHC.5L V6 *# 3. Timing Component Kit Part No. CT & MA) 60.Belt manufacturers suggest the belt be replaced at 60.5L V6 *# 2000-02 3. CT & MA) 100. VIN B) *# T219 T255 T295 T295 T168 T167 T071 T114 T071 T153 T114 T132 T153 T139 T139 T219 T255 T295 T295 T071 T114 T132 T139 T219 T255 T265 T265 T265 TCK219** TCK255** TCK295** TCK295** TCK167** TCK167** TCK071 TCK114 TCK071 TCK153 TCK114 TCK132 TCK153 TCK139 TCK139 TCK219** TCK255** TCK295** TCK295** TCK071 TCK114 TCK139 TCK219** TCK255** T41084** T41002** T41084** T41084** T41047 T41046** T41000 T41000 T41001 Not Available Not Available T41001 T41048 T41048 T41084** T41002** T41084** T41084** T41000 Not Available T41048 T41084** T41002** T43005 T43005 T43008 Not Applicable T41002 Not Applicable Not Applicable Not Applicable T42017 Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable T41002 Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable T41002 Not Available Not Available 105.000 2 60.000 California 102. (SOHC) 2. (SOHC) 2.000 1 60. CT & MA) 182 182 182 182 182 175 175 143 143 143 143 143 143 143 164 164 164 182 182 182 182 182 143 143 143 164 182 182 152 152 152 152 152 150 150 156 162 162 162 162 200 200 200 200 Sebring Convertible 1996 2.000 105.The vehicle manufacturer recommends replacing all belts at the same time.000 mile intervals. CA.) Make Model/ Year Engine Timing Belt Part No.5L V6 *# T265 T265 T265 T259 TCK259** T43005 T43005 T41039** Not Available Not Available T42018 Sebring Coupe 1995-99 2.000 1 60.000 60. CT & MA) 100.) Intrepid (Includes Canadian .000 105.000 60.5L V6 *# 2.4L 4-Cyl. 1 .000 1 60.000 California 60. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page CHRYSLER (Cont.2L 4-Cyl.

000 3 (CA & Select) 60.4L 4-Cyl.2L 4-Cyl.000 3 (CA & Select) 90. 3 . CA & Select) 100. VIN X) # 2. (DOHC) *# T310 T305 T309 60. A24 .5L V6 *# T168 T232 T168 T232 T259 TCK259** T41039** T42018 60. CT & MA) 60.000 3 (CA.000 TCK153 TCK139 TCK295** TCK295** T41001 T41048 T41084** T41084** Not Applicable Not Applicable Not Applicable Not Applicable 60. CT & MA) 100. CA.While a replacement timing belt is not available.5L V6 *# T265 T153 T139 T295 T295 T295 3. VIN G) *# Balance Shaft Camshaft 2003-04 2. 1 . Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page CHRYSLER (Cont. (DOHC.Interference engine.000 159 159 159 159 159 159 159 159 162 162 162 162 168 168 168 168 168 168 168 168 156 141 164 182 182 182 182 2001-02 3.000 3 (Exc.000 California 102.The vehicle manufacturer recommends replacing all belts at the same time.0L V6 (SOHC) *# T259 Sebring Sedan 2001-04 TC (Maserati) 1990 1990-91 300M 1999 2000-02 2003-04 Light Trucks Pacifica 2004 Town & Country 1982-88 1986-87 1988 Voyager 2001-02 2003 2.) 2001-02 2. (DOHC) *# 2.000 1 60. Timing Component Kit Part No.) Sebring Coupe (Cont.000 mile intervals.000 3 (CA .000 3 (Exc.000 3 (Exc.5L 4-Cyl.4L 4-Cyl. VIN B) *# 2.4L 4-Cyl. CT & MA) 60.ALPHABETICAL MODEL LISTING (Cont.5L V6 *# 3. (DOHC. 2 . (SOHC.000 Federal 102. CA .0L 4-Cyl.000 170 143 143 143 156 156 T43005 Not Available Not Available Not Available DAEWOO Lanos 1999-02 Leganza 1999-02 Nubira 1999-02 1.5L 4-Cyl. VIN B) *# T295 T071 T114 T132 T265 T265 TCK071 T41000 Not Applicable N/A 60. VIN R) 3. VIN G) *# Balance Shaft Camshaft 1995-00 2.Belt manufacturers suggest the belt be replaced at 60.000 Federal 3 72.000 Federal 102. CT & MA) 100.Does not include camshaft tensioner hydraulic assembly.000 100.4L 4-Cyl. a timing belt repair procedure has been included for your convenience.000 1 105.000 Federal 3 72.000 120.5L V6 *# 3. CT & MA) 60. CA.2L 4-Cyl.000 3 (Exc.0L V6 (SOHC) *# T259 TCK259** T41039** T42018 2003-04 3. 4 .Uses a timing belt driven water pump.4L 4-Cyl. CT & MA) 100. (SOHC) 2.000 1 120.000 3 (CA.000 Federal 105. (SOHC) 2.6L 4-Cyl. See page A-10 for interference engine cautions.2L 4-Cyl.000 Federal 3 205 205 210 210 208 208 * . 24-Valve *# 2.000 Federal 102. ** .See timing belt repair procedure for more information on belt replacement interval.000 1 60. (DOHC.5L V6. # .000 3 (Exc. (SOHC) 2. (DOHC) *# 2. Other interference engine applications may exist which are not indicated here.000 1 60. CA & Select) 100.) Make Model/ Year Engine Timing Belt Part No. (SOHC. (DOHC.0L V6 (SOHC) # 3.

* 1.6L 4-Cyl. CT & MA) 60.000 143 143 143 143 143 200 200 200 200 162 162 162 162 126 124 124 128 143 122 122 173 173 173 173 126 126 126 124 124 192 1995-00 2.7L 4-Cyl.2L 4-Cyl. * 1.000 3 (Exc. (SOHC) 1989 2. 3 .5L 4-Cyl.6L 4-Cyl.6L 4-Cyl.000 1 60. *# Light Trucks Rocky 1990-92 1.Belt manufacturers suggest the belt be replaced at 60. (SOHC) Avenger 1995-99 2.000 60.000 3 (Exc.000 212 214 214 DATSUN (SEE NISSAN) DODGE Passenger Cars Aries 1981-88 2. Other interference engine applications may exist which are not indicated here. (SOHC.0L 3-Cyl. CA. *# 1989-92 1.000 1 60. *# T178 T181 T182 T41003 T41004 T41004 60. CT & MA) 100.Uses a timing belt driven water pump. (SOHC) 1989 2.5L 4-Cyl.000 1 60.000 3 (CA. RWD) w/o Balance Shaft 1. * 2.000 2 TCK017 TCK071 TCK073 TCK073 TCK128 TCK191 TCK191 T41079 T41000 Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable 60. VIN Y) *# T071 T153 T114 T132 T153 T246 TCK071 TCK153 TCK114 TCK153 TCK246** T41000 T41001 T41001 T41002** Not Applicable Not Applicable Not Applicable Not Applicable T41002 60.6L 4-Cyl.2L 4-Cyl. FWD) w/o Balance Shaft 1. * 1.000 60.6L 4-Cyl.5L 4-Cyl.000 60.6L 4-Cyl. (SOHC) Balance Shaft Camshaft 1. # . (SOHC) 1986-87 2. (SOHC) 1.000 1 60. 4 . (DOHC.5L V6 *# T259 TCK259** T41039** T42018 Challenger 1978-79 1978-79 Charger 1983 1983-87 Colt 1979 1980-84 1985-86 1987-90 1991 1992-94 1978-79 1979-82 1983-89 1977-80 1989-90 1. (SOHC) 1988 2.ALPHABETICAL MODEL LISTING (Cont.000 60.6L 4-Cyl.4L 4-Cyl.000 1 60. (SOHC) w/o Balance Shaft 1.See timing belt repair procedure for more information on belt replacement interval. CA.000 1 60. CT & MA) 100. * 1. Timing Component Kit Part No.000 60. A25 .5L 4-Cyl.5L 4-Cyl.000 60.000 mile intervals.0L 4-Cyl.3L 4-Cyl.4L 4-Cyl.000 2 60.000 60. ** .Interference engine.000 60. 1 . (DOHC) * T064 T062 T013 T017 T071 T073 T073 T073 T128 T191 T191 T064 T064 T093 T062 T013 T165 T41042 T41042 T41051 * . 2 . * 1. (SOHC.While a replacement timing belt is not available.5L 4-Cyl.000 60.5L 4-Cyl. CT & MA) 60. (SOHC) w/o Balance Shaft 1.000 60.000 2 60. a timing belt repair procedure has been included for your convenience. See page A-10 for interference engine cautions.000 60.The vehicle manufacturer recommends replacing all belts at the same time.000 3 (CA.6L 4-Cyl.000 2 60. (SOHC) Balance Shaft Camshaft 1.000 1 60.2L 4-Cyl. * 1.000 60.) Make Model/ Year Engine Timing Belt Part No.Does not include camshaft tensioner hydraulic assembly. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page DAIHATSU Passenger Cars Charade 1988-92 1.

5L 4-Cyl.000 1 60. (DOHC. (VINs C & D) # 1984-86 2. (VIN T) 1992 2. (SOHC) Balance Shaft Camshaft 1990-91 2.5L 4-Cyl.000 2 60.While a replacement timing belt is not available. (SOHC) 1990-93 3.000 2 60.000 2 60.000 1 60.0L 4-Cyl.0L 4-Cyl. (SOHC) 1989-90 2.4L 4-Cyl. (VINs C & D) # Colt (Canadian) 1985-86 1.000 60.5L 4-Cyl.000 2 60. Timing Component Kit Part No.2L 4-Cyl.5L 4-Cyl.2L 4-Cyl.000 2 60. (SOHC) 1992-93 2.000 2 60.8L 4-Cyl.000 1 60.6L 4-Cyl.5L 4-Cyl. Balance Shaft Camshaft 1994 2.000 2 60.Uses a timing belt driven water pump. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page DODGE (Cont.0L 4-Cyl.000 2 60. Balance Shaft Camshaft Colt Wagon (Includes Canadian) 1989-90 1. 4 .000 60.000 1 60.000 60.Does not include camshaft tensioner hydraulic assembly. Balance Shaft Camshaft 1994 2.The vehicle manufacturer recommends replacing all belts at the same time. A26 . a timing belt repair procedure has been included for your convenience.) 1989-90 1. (SOHC) Balance Shaft Camshaft 1992 2.See timing belt repair procedure for more information on belt replacement interval.000 2 60.4L 4-Cyl.000 1 60.5L 4-Cyl.Interference engine. ** . # .) Make Model/ Year Engine Timing Belt Part No.000 1 60.000 3 130 198 173 173 173 173 198 180 180 180 180 180 180 203 203 203 203 203 203 130 203 203 203 203 203 203 192 192 143 143 139 143 143 143 164 * . Balance Shaft Camshaft 1993 2. * 1991 1.000 2 60. Other interference engine applications may exist which are not indicated here. 2 .8L 4-Cyl. Balance Shaft Camshaft 1993 2. * 1992 & 1995 1.000 60.8L 4-Cyl. (SOHC) 1989-93 2.2L 4-Cyl. (DOHC) * Daytona & Daytona Shelby (Includes Canadian) 1984-88 2.4L 4-Cyl.0L V6 (SOHC) # T093 T201 T073 T128 T128 T191 T201 T090 T089 T159 T158 T159 T158 T159 T204 T159 T230 T168 T230 T093 T159 T204 T159 T230 T168 T230 T165 T165 T071 T153 T206 T114 T132 T153 T139 TCK071 TCK153 TCK114 TCK153 TCK139 T41000 T41001 Not Available T41001 T41048 Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable TCK158A TCK158A TCK158A TCK158A T41045 T41044 T41045 T41044 Not Applicable Not Applicable Not Applicable Not Applicable TCK128 TCK128 TCK191 T41042 T41042 T41051 Not Applicable Not Applicable Not Applicable 60. VIN A) 1986-87 2.000 60.000 2 60.ALPHABETICAL MODEL LISTING (Cont.000 2 60.4L 4-Cyl.000 2 60.000 60. (VIN T) 1992-94 1.000 2 60.Belt manufacturers suggest the belt be replaced at 60. (DOHC) * Colt 200 (Canadian) 1989-90 1.000 60.) Colt (Cont.8L 4-Cyl. * 1989-90 1.5L 4-Cyl. (SOHC) 1988 2.4L 4-Cyl.000 60.000 2 60.000 mile intervals. (SOHC) Balance Shaft Camshaft 1987-89 2.000 2 60.6L 4-Cyl. 3 .000 60.000 2 60. Balance Shaft Camshaft Colt 100 (Canadian) 1989-90 1.000 60.000 2 60. 1 .4L 4-Cyl. * Colt Vista (Includes Canadian) 1992-94 1. See page A-10 for interference engine cautions.

ALPHABETICAL MODEL LISTING (Cont.)
Make Model/ Year Engine Timing Belt Part No. Timing Component Kit Part No. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles)
Page

DODGE (Cont.)
Dynasty (Includes Canadian) 1988 2.5L 4-Cyl. (SOHC) 1989-93 2.5L 4-Cyl. (SOHC) 1988-93 3.0L V6 (SOHC) # Expo (Canadian) 1987-88 2.2L 4-Cyl. 1989 2.2L 4-Cyl. Intrepid (Includes Canadian) 1998-99 3.2L V6 *# 2000 3.2L V6 *# 2001 1993-94 1995-97 2000-02 2003-04 Lancer 1985-88 1989 1986-87 1988 1989 Neon 1995-99 1995-97 1998-99 2000-02 2003-04 2003-04 Omni 1978-83 1981-88 1989-90 Rampage 1982-84 Shadow 1987-88 1989-94 1988 1989-94 1992-93 1994 Spirit 1991-92 1989-95 1989-93 3.2L V6 *# 3.5L V6 *# 3.5L V6 *# 3.5L V6 *# 3.5L V6 *# 2.2L 4-Cyl. (SOHC) 2.2L 4-Cyl. (SOHC) 2.5L 4-Cyl. (SOHC) 2.5L 4-Cyl. (SOHC) 2.5L 4-Cyl. (SOHC) 2.0L 4-Cyl. (DOHC, VIN Y) *# 2.0L 4-Cyl. (SOHC, VIN C) *# 2.0L 4-Cyl. (SOHC, VIN C) *# 2.0L 4-Cyl. *# (SOHC, VINs C & F) 2.0L 4-Cyl. *# (SOHC, VINs C & F) 2.4L 4-Cyl. (DOHC, VIN S) *# 1.7L 4-Cyl. * 2.2L 4-Cyl. (SOHC) 2.2L 4-Cyl. (SOHC) 2.2L 4-Cyl. (SOHC) 2.2L 4-Cyl. (SOHC) 2.2L 4-Cyl. (SOHC) 2.5L 4-Cyl. (SOHC) 2.5L 4-Cyl. (SOHC) 3.0L V6 (SOHC) # 3.0L V6 (SOHC) # 2.2L 4-Cyl. (DOHC, VIN A) 2.5L 4-Cyl. (SOHC) 3.0L V6 (SOHC) # T132 T153 T139 T071 T153 T295 T295 T295 T219 T255 T295 T295 T071 T153 T114 T132 T153 T246 T245 T245 T245 T245 T265 T017 T071 T153 T071 T071 T153 T132 T153 T139 T139 T206 T153 T139 TCK017 TCK071 TCK153 TCK071 TCK071 TCK153 TCK153 TCK139 TCK139 T41079 T41000 T41001 T41000 T41000 T41001 T41001 T41048 T41048 Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable TCK071 TCK153 TCK153 TCK246** TCK245** T41000 T41001 T41001 T41002** T41002** T43001 Not Applicable Not Applicable Not Applicable T41002 Not Applicable TCK219** TCK255** TCK295** T41084** T41002** T41084** Not Applicable Not Applicable Not Applicable TCK153 TCK139 TCK071 TCK153 TCK295 TCK295** T41001 T41048 T41000 T41001 T41084** T41084** Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable 60,000 1 60,000 1 60,000 3 60,000 1 60,000 1 105,000 100,000 Federal 105,000 California 100,000 Federal 105,000 California 105,000 105,000 100,000 Federal 105,000 California 102,000 60,000 1 60,000 1 60,000 1 60,000 1 60,000 1 105,000 105,000 105,000 105,000 105,000 105,000 Normal 90,000 Severe 60,000 1 60,000 1 60,000 1 60,000 1 143 143 164 143 143 182 182 182 182 182 182 182 182 182 182 143 143 143 143 143 200 131 131 134 134 152 152 128 143 143 143 143 143 143 143 164 164 164 139 143 164

60,000 1 60,000 1 60,000 1 Not Applicable 60,000 1 Not Applicable 60,000 3 Not Applicable 60,000 3 Federal 100,000 3 California Not Applicable Not Applicable 60,000 1 60,000 1 60,000 3

TCK153 TCK139

T41001 T41048

* - Interference engine. Other interference engine applications may exist which are not indicated here. See page A-10 for interference engine cautions. # - Uses a timing belt driven water pump. ** - Does not include camshaft tensioner hydraulic assembly. 1 - Belt manufacturers suggest the belt be replaced at 60,000 mile intervals. 2 - The vehicle manufacturer recommends replacing all belts at the same time. 3 - See timing belt repair procedure for more information on belt replacement interval. 4 - While a replacement timing belt is not available, a timing belt repair procedure has been included for your convenience. A27

ALPHABETICAL MODEL LISTING (Cont.)
Make Model/ Year Spirit (Cont.) 1994-95 Stealth 1991-93 1991-93 1994-96 1994-96 1991-93 1994-96 Stratus 1995-99 2000 1995-96 1997-99 2000 2001-02 2003-04 2001-04 Engine Timing Belt Part No. Timing Component Kit Part No. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles)
Page

DODGE (Cont.)
3.0L V6 (SOHC) # 3.0L V6 *# (DOHC Non-Turbo) 3.0L V6 (DOHC Turbo) *# 3.0L V6 *# (DOHC Non-Turbo) 3.0L V6 (DOHC Turbo) *# 3.0L V6 (SOHC) # 3.0L V6 (SOHC) # 2.0L 4-Cyl. (SOHC, VIN C) *# 2.0L 4-Cyl. (SOHC, VIN C) *# 2.4L 4-Cyl. (DOHC, VIN X) # 2.4L 4-Cyl. (DOHC, VIN X) # 2.4L 4-Cyl. (DOHC, VIN X) # 2.4L 4-Cyl. (DOHC, VIN X) # 2.4L 4-Cyl. (DOHC, VIN X) # 2.4L 4-Cyl. (SOHC, VIN G) # Balance Shaft Camshaft 2.5L V6 *# 3.0L V6 (SOHC) *# T139 T195 T195 T195 T195 T139 T139 T245 T245 T265 T265 T265 T265 T265 T168 T232 T259 T259 TCK259** TCK259** T41039** T41039** T42018 T42018 T43005 T43005 T43005 Not Available Not Available Not Available TCK139 TCK139 TCK245** T41048 T41048 T41002** TCK139 TCK195 TCK195 T41048 T41039 T41039 Not Applicable T42018 T42018 60,000 3 Federal 100,000 3 California 60,000 3 164 164 189 189 189 189 189 189 164 164 164 131 131 131 131 150 150 150 150 156 156 159 159 159 159 162 168 168 168 168 128 143 143 143 143 143 180 180 180 180

60,000 3 60,000 3 Federal 100,000 3 California 60,000 3 Federal 100,000 3 California Not Applicable 60,000 3 Not Applicable 60,000 3 Federal 100,000 3 California Not Applicable 100,000 Federal 105,000 California 100,000 Federal 105,000 California 105,000 105,000 100,000 Federal 105,000 California 90,000 90,000 60,000 2, 3 (Exc. CA & Select) 100,000 2, 3 (CA & Select) 60,000 3 60,000 3 (Exc. CA & Select) 100,000 3 (CA & Select) 60,000 1 60,000 1 60,000 1 60,000 1 60,000 1 60,000 1 60,000 2 60,000 2 60,000 2 60,000 2

1995-00 Stratus Coupe 2001-04

024 1981-82 1.7L 4-Cyl. * 1981-82 2.2L 4-Cyl. (SOHC) 400 1982-83 2.2L 4-Cyl. (SOHC) 600 1983-88 2.2L 4-Cyl. (SOHC) 1986-87 2.5L 4-Cyl. (SOHC) 1988 2.5L 4-Cyl. (SOHC) 2000 GTX (Canadian) 1989-90 2.0L 4-Cyl. (SOHC) Balance Shaft Camshaft 1991-92 2.0L 4-Cyl. (SOHC) Balance Shaft Camshaft

T017 T071 T071 T071 T114 T132 T159 T155 T159 T155

TCK017 TCK071 TCK071 TCK071 TCK114

T41079 T41000 T41000 T41000 Not Available

Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable

TCK155 TCK155

T41053 T41043

Not Applicable Not Applicable

* - Interference engine. Other interference engine applications may exist which are not indicated here. See page A-10 for interference engine cautions. # - Uses a timing belt driven water pump. ** - Does not include camshaft tensioner hydraulic assembly. 1 - Belt manufacturers suggest the belt be replaced at 60,000 mile intervals. 2 - The vehicle manufacturer recommends replacing all belts at the same time. 3 - See timing belt repair procedure for more information on belt replacement interval. 4 - While a replacement timing belt is not available, a timing belt repair procedure has been included for your convenience. A28

ALPHABETICAL MODEL LISTING (Cont.)
Make Model/ Year Light Trucks Caravan 1982-83 1984-87 1988 1996 1997-00 2001-02 2003-04 1986 1987 1988 1989-95 1987-93 1994-96 1997-00 Dakota 1987-88 1989-95 Mini Ram Van 1984-87 1987 1988 1987-93 Raider 1989 Ram 50 1983-86 1987-89 1983-85 1990-92 1993 1990-91 Scamp Pickup 1983 Voyager 1984-87 1996 1997-00 1987 1988 1989-95 Engine Timing Belt Part No. Timing Component Kit Part No. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles)
Page

DODGE/PLYMOUTH
2.2L 4-Cyl. (SOHC) 2.2L 4-Cyl. (SOHC) 2.2L 4-Cyl. (SOHC) 2.4L 4-Cyl. (DOHC, VIN B) # 2.4L 4-Cyl. (DOHC, VIN B) # 2.4L 4-Cyl. (DOHC, VIN B) *# 2.4L 4-Cyl. (DOHC, VIN B) *# 2.5L 4-Cyl. (SOHC) 2.5L 4-Cyl. (SOHC) 2.5L 4-Cyl. (SOHC) 2.5L 4-Cyl. (SOHC) 3.0L V6 (SOHC) # 3.0L V6 (SOHC) # 3.0L V6 (SOHC) # 2.2L 4-Cyl. (SOHC) 2.5L 4-Cyl. (SOHC) 2.2L 4-Cyl. (SOHC) 2.5L 4-Cyl. (SOHC) 2.5L 4-Cyl. (SOHC) 3.0L V6 (SOHC) # 3.0L V6 (SOHC) # 2.0L 4-Cyl. (SOHC) Balance Shaft Camshaft 2.0L 4-Cyl. (SOHC) Balance Shaft Camshaft 2.3L 4-Cyl. Turbo Diesel *# Balance Shaft Camshaft 2.4L 4-Cyl. (SOHC) Balance Shaft Camshaft 2.4L 4-Cyl. (SOHC) Balance Shaft Camshaft 3.0L V6 (SOHC) # 2.2L 4-Cyl. 2.2L 4-Cyl. 2.4L 4-Cyl. (DOHC, VIN B) # 2.4L 4-Cyl. (DOHC, VIN B) # 2.5L 4-Cyl. 2.5L 4-Cyl. 2.5L 4-Cyl. T071 T071 T071 T265 T265 T265 T265 T114 T114 T132 T153 T139 T139 T139 T071 T153 T071 T114 T132 T139 T139 T090 T089 T159 T158 T092 T091 T159 T124 T168 T229 T139 T071 T071 T265 T265 T114 T132 T153 TCK124 TCK124 TCK158A TCK158A T41045 T41044 T41049 T41050 T41053 T41044 Not Applicable Not Applicable Not Applicable Not Applicable T41000 T41000 T41000 Not Available T43005 T43005 Not Available T41001 T41001 T41048 T41048 T41048 T41000 T41001 T41000 Not Available T41048 T41048 Not Applicable Not Applicable Not Applicable Not Available Not Available Not Available Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable 60,000 1 60,000 1 60,000 1 120,000 120,000 120,000 120,000 60,000 1 60,000 1 60,000 1 60,000 1 60,000 3 Federal 100,000 3 California 60,000 3 60,000 3 60,000 1 60,000 1 60,000 1 60,000 1 60,000 1 60,000 3 60,000 3 60,000 2 60,000 2 60,000 2 60,000 2 50,000 2 50,000 2 60,000 2 60,000 2 60,000 2 60,000 2 60,000 3 60,000 1 60,000 1 120,000 120,000 60,000 1 60,000 1 60,000 1 143 143 143 148 148 156 156 143 143 143 143 164 164 164 164 143 143 143 143 143 164 164 180 180 180 180 185 185 187 187 187 187 164 143 143 148 148 143 143 143

TCK071

TCK114 TCK132 TCK153 TCK139 TCK139 TCK139 TCK071 TCK153 TCK071 TCK132 TCK139 TCK139

TCK139 TCK071 TCK071 TCK114 TCK132 TCK153

T41048 T41000 T41000 Not Available T43005 Not Available Not Available T41001

Not Applicable Not Applicable Not Applicable Not Available Not Available Not Applicable Not Applicable Not Applicable

* - Interference engine. Other interference engine applications may exist which are not indicated here. See page A-10 for interference engine cautions. # - Uses a timing belt driven water pump. ** - Does not include camshaft tensioner hydraulic assembly. 1 - Belt manufacturers suggest the belt be replaced at 60,000 mile intervals. 2 - The vehicle manufacturer recommends replacing all belts at the same time. 3 - See timing belt repair procedure for more information on belt replacement interval. 4 - While a replacement timing belt is not available, a timing belt repair procedure has been included for your convenience. A29

ALPHABETICAL MODEL LISTING (Cont.)
Make Model/ Year Engine Timing Belt Part No. Timing Component Kit Part No. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles)
Page

DODGE/PLYMOUTH (Cont.)
Voyager (Cont.) 1987-93 3.0L V6 (SOHC) # 1994-96 3.0L V6 (SOHC) # 1997-00 3.0L V6 (SOHC) # T139 T139 T139 TCK139 TCK139 TCK139 T41048 T41048 T41048 Not Applicable Not Applicable Not Applicable 60,000 3 60,000 3 Federal 100,000 3 California 60,0003 164 164 164 164

EAGLE
Medallion 1989 Summit 1989-90 1991-96 1989-90 1992-96 1992 1993-96 2.2L 4-Cyl. 1.5L 4-Cyl. * 1.5L 4-Cyl. * 1.6L 4-Cyl. (DOHC) * 1.8L 4-Cyl. (VINs C & D) # 2.4L 4-Cyl. Balance Shaft Camshaft 2.4L 4-Cyl. Balance Shaft Camshaft T140 T128 T191 T165 T201 T159 T204 T168 T230 T201 T159 T158 T168 T167 T246 T246 TCK158 TCK158 TCK167** TCK167** TCK246** TCK246** T41057 T41056 T41047 T41046** T41002** T41002** Not Applicable Not Applicable Not Applicable T42017 T41002 T41002 TCK128 TCK191 T41042 T41051 Not Applicable Not Applicable 60,000 1 60,000 60,000 60,000 60,000 60,000 2, 3 60,000 2, 3 60,000 2, 3 60,000 2, 3 60,000 60,000 2 60,000 2 60,000 2 60,000 2 60,000 2, 3 Federal 100,0002, 3 California 60,000 2, 3 (Exc. CA, CT & MA) 100,000 2, 3 (CA, CT & MA) 60,000 2, 3 Federal 100,000 2, 3 California 60,000 2, 3 (Exc. CA, CT & MA) 100,000 2, 3 (CA, CT & MA) TCK219** TCK255** TCK128 TCK191 T41084** T41002** T41042 T41051 Not Applicable Not Applicable Not Applicable Not Applicable 105,000 105,000 60,000 60,000 60,000 216 173 173 192 198 203 203 203 203 198 195 195 175 175 200 200 200 200 200 200 175 175 175 175 175 175 182 182 173 173 192

Summit Wagon 1992-96 1.8L 4-Cyl. (VINs C & D) # Talon 1993-94 1.8L 4-Cyl. Balance Shaft Camshaft 1990-94 2.0L 4-Cyl. (DOHC) * Balance Shaft Camshaft 1995-97 2.0L 4-Cyl. *# (DOHC, VIN Y, Non-Turbo) 1998 2.0L 4-Cyl. *# (DOHC, VIN Y, Non-Turbo)

1995-96

2.0L 4-Cyl. (DOHC Turbo) * Balance Shaft Camshaft 2.0L 4-Cyl. (DOHC Turbo) * Balance Shaft Camshaft

T168 T167 T168 T167 T219 T255 T128 T191 T165

1997-98

Vision 1993-94 3.5L V6 *# 1995-97 3.5L V6 *# Vista (Canadian) 1989-91 1.5L 4-Cyl. * 1992 1.5L 4-Cyl. * 1989-90 1.6L 4-Cyl. (DOHC) *

* - Interference engine. Other interference engine applications may exist which are not indicated here. See page A-10 for interference engine cautions. # - Uses a timing belt driven water pump. ** - Does not include camshaft tensioner hydraulic assembly. 1 - Belt manufacturers suggest the belt be replaced at 60,000 mile intervals. 2 - The vehicle manufacturer recommends replacing all belts at the same time. 3 - See timing belt repair procedure for more information on belt replacement interval. 4 - While a replacement timing belt is not available, a timing belt repair procedure has been included for your convenience. A30

ALPHABETICAL MODEL LISTING (Cont.)
Make Model/ Year Engine Timing Belt Part No. Timing Component Kit Part No. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles)
Page

EAGLE (Cont.)
Vista (Canadian - Cont.) 1989 1.6L 4-Cyl. (SOHC) w/o Balance Shaft 1989-91 2.0L 4-Cyl. (SOHC) Balance Shaft Camshaft 2000 GTX (Canadian) 1989-93 2.0L 4-Cyl. (DOHC) * Balance Shaft Camshaft 1989-92 2.0L 4-Cyl. (SOHC) Balance Shaft Camshaft T093 T159 T158 T168 T167 T159 T155 TCK158A TCK158A TCK167 TCK167 T41045 T41044 T41047 T41046 Not Applicable Not Applicable Not Applicable T42017 60,000 60,000 2 60,000 2 60,000 2 60,000 2 60,000 2 60,000 2 126 180 180 175 175 180 180

FIAT
Brava 1974-78 1979-81 Spider 2000 1979-82 Strada 1979-82 X1/9 1974-78 1979-83 124 Series 1971-74 1974-78 128 Series 1973-79 131 Series 1975-78 1.8L 4-Cyl. * 2.0L 4-Cyl. * 2.0L 4-Cyl. * 1.5L 4-Cyl. * 1.3L 4-Cyl. * 1.5L 4-Cyl. * 1.6L 4-Cyl. * 1.8L 4-Cyl. * 1.3L 4-Cyl. * 1.8L 4-Cyl. * T020 T068 T068 T069 T018 T069 T020 T020 T018 T020 25,000 30,000 30,000 30,000 36,000 30,000 25,000 25,000 36,000 25,000 218 220 220 217 217 217 218 218 217 218

FORD
Passenger Cars Aspire 1994-97 1.3L 4-Cyl. Contour 1995-97 1998 1999 2.0L 4-Cyl. (DOHC, VIN 3) 2.0L 4-Cyl. (DOHC, VIN 3) 2.0L 4-Cyl. (DOHC, VIN 3) Up To 3/28/1999 From 3/29/1999 2000 Escort 1981-85 1991-96 1985-90 2.0L 4-Cyl. (DOHC, VIN 3) 1.6L 4-Cyl. (SOHC) *# 1.8L 4-Cyl. (DOHC) 1.9L 4-Cyl. (SOHC) *# T185 T258 T294 T294 T294 T294 T067 T179 T067 TCK185 TCK285 TCK294 TCK294 TCK294A TCK294A TCK067 TCK179 TCK067 T41030 T41008 T43003 T43003 T43003 T43003 T41006 T41031 T41006 Not Applicable T42032 (LH) T42033 (RH) T42035 (Upr) T42034 (Lwr) T42035 T42034 T42036 T42034 T42036 T42034 (Upr) (Lwr) (Upr) (Lwr) (Upr) (Lwr) 60,000 Federal 105,000 California 60,000 1 Inspect at 120,000; replace if needed Inspect at 120,000; replace if needed Inspect at 120,000; replace if needed Inspect at 120,000; replace if needed 60,000 60,000 60,000 221 221 234 236 236 236 236 236 236 236 236 224 227 224

Not Applicable T42005 Not Applicable

* - Interference engine. Other interference engine applications may exist which are not indicated here. See page A-10 for interference engine cautions. # - Uses a timing belt driven water pump. ** - Does not include camshaft tensioner hydraulic assembly. 1 - Belt manufacturers suggest the belt be replaced at 60,000 mile intervals. 2 - The vehicle manufacturer recommends replacing all belts at the same time. 3 - See timing belt repair procedure for more information on belt replacement interval. 4 - While a replacement timing belt is not available, a timing belt repair procedure has been included for your convenience. A31

ALPHABETICAL MODEL LISTING (Cont.)
Make Model/ Year Engine Timing Belt Part No. Timing Component Kit Part No. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles)
Page

FORD (Cont.)
Escort (Cont.) 1991 1992-96 1984-87 1997-00 1.9L 4-Cyl. (SOHC) *# Up To 3/25/1991 From 3/26/1991 1.9L 4-Cyl. (SOHC) # 2.0L 4-Cyl. Diesel *# Camshaft Injection Pump 2.0L 4-Cyl. (SOHC, VIN P) T067 T194 T194 T103 T102 T283 T283 T294 T294 T067 T067 T014 T141 T185 T294 T294 T283 T283 T014 T014 T014 T014 T210 T014 T210 T014 T013 T014 T228 T134 TCK067 TCK194 TCK194 T41006 T41007 T41007 Not Applicable Not Applicable Not Applicable 60,000 60,000 60,000 100,000 2 100,000 2 Inspect at 120,000; replace if needed 120,000 Inspect at 120,000; replace if needed 120,000 60,000 60,000 60,000 1 60,000 60,000 120,000 120,000 Inspect at 120,000; replace if needed 120,000 60,000 1 60,000 1 60,000 1 60,000 1 60,000 1 60,000 1 60,000 1 60,000 1 60,000 1 60,000 1 60,000 Federal 105,000 California 60,000 224 224 224 229 229 250 250 250 240 240 240 224 224 254 221 221 242 246 250 250 250 254 254 254 254 254 254 254 254 226 254 252 252 252

TCK283 TCK283 TCK294 TCK294A TCK067 TCK067 TCK014 TCK141 TCK185 TCK294A TCK294A TCK283 TCK283 TCK014 TCK014 TCK014 TCK014 TCK014 TCK014 TCK014 TCK228 TCK134

T43004 T43004 T43003 T43003 T41006 T41006 T41005 T41030 T41030 T43003 T43003 T43004 T43004 T41005 T41005 T41005 T41005 T41005 T41005 T41005 T41091 T41029

Not Applicable Not Applicable T42035 T42034 T42036 T42034 (Upr) (Lwr) (Upr) (Lwr)

2001-02 2.0L 4-Cyl. (SOHC, VIN P) Escort Coupe & ZX2 1998-2/9/99 2.0L 4-Cyl. (DOHC, VIN 3) 2/10/99-2003 2.0L 4-Cyl. (DOHC, VIN 3) EXP 1982-85 1986-88 Fairmont 1978-83 Festiva 1988-89 1990-93 Focus 2000-04 2002-04 2000 2001-04 Granada 1981-82 LTD 1983-86 Mustang 1974-79 1980-91 1992 1993 Mustang II 1974-78 Pinto 1971-74 1974-80 Probe 1993-97 1989-92 1.6L 4-Cyl. (SOHC) *# 1.9L 4-Cyl. *# 2.3L 4-Cyl. 1.3L 4-Cyl. 1.3L 4-Cyl. 2.0L 4-Cyl. (DOHC, VIN 3) * 2.0L 4-Cyl. (DOHC, VIN 5) * 2.0L 4-Cyl. (SOHC, VIN P) 2.0L 4-Cyl. (SOHC, VIN P) 2.3L 4-Cyl. 2.3L 4-Cyl. 2.3L 4-Cyl. 2.3L 4-Cyl. 2.3L 4-Cyl. Round Tooth Sprocket Square Tooth Sprocket 2.3L 4-Cyl. 2.3L 4-Cyl. 2.0L 4-Cyl. 2.3L 4-Cyl. 2.0L 4-Cyl. * 2.2L 4-Cyl. *

Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable T42036 (Upr) T42034 (Lwr) T42036 (Upr) T42034 (Lwr) Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable T42008 T42003

* - Interference engine. Other interference engine applications may exist which are not indicated here. See page A-10 for interference engine cautions. # - Uses a timing belt driven water pump. ** - Does not include camshaft tensioner hydraulic assembly. 1 - Belt manufacturers suggest the belt be replaced at 60,000 mile intervals. 2 - The vehicle manufacturer recommends replacing all belts at the same time. 3 - See timing belt repair procedure for more information on belt replacement interval. 4 - While a replacement timing belt is not available, a timing belt repair procedure has been included for your convenience. A32

ALPHABETICAL MODEL LISTING (Cont.)
Make Model/ Year Engine Timing Belt Part No. Timing Component Kit Part No. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles)
Page

FORD (Cont.)
Probe (Cont.) 1993-97 Taurus SHO 1989-95 1993-95 Tempo 1984-86 Thunderbird 1983-88 Light Trucks Aerostar 1987 Courier 1977-82 Escape 2001-04 Ranger 1983-88 1983-91 1992 1993-94 1995-97 1985-87 1998-00 2001 2.5L V6 *# 3.0L V6 3.2L V6 2.0L 4-Cyl. Diesel *# Camshaft Injection Pump 2.3L 4-Cyl. 2.3L 4-Cyl. 2.3L 4-Cyl. 2.0L 4-Cyl. (DOHC, VIN B) * 2.0L 4-Cyl. 2.3L 4-Cyl. 2.3L 4-Cyl. Round Tooth Sprocket Square Tooth Sprocket 2.3L 4-Cyl. 2.3L 4-Cyl. 2.3L 4-Cyl. Diesel * Balance Shaft Camshaft 2.5L 4-Cyl. T214 T248 T248 T103 T102 T014 T014 T014 T294 T014 T014 T210 T014 T210 T276 T092 T091 T276 T276 TCK014 TCK014 TCK014 TCK294A T41005 T41005 T41005 T41085 Not Applicable Not Applicable Not Applicable T42036 (Upr) T42034 (Lwr) Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable TCK214** T41034** T42010 (Upr) T42009 (Lwr) 60,000 Federal 105,000 California 100,000 100,000 100,000 2 100,000 2 60,000 1 60,000 1 60,000 1 120,000 60,000 1 60,000 1 60,000 1 60,000 1 60,000 1 60,000 60,000 1 60,000 1 Inspect at 120,000; replace if needed 120,000 260 260 263 263 229 229 254 254 254 231 254 254 254 254 254 258 256 256 259 259 259

TCK014 TCK210 TCK014 TCK210 TCK276

T41005 T41005 T41005 T41005 T41005

TCK276 TCK276

T41005 T41005

Not Applicable Not Applicable

2.5L 4-Cyl. G.M.C. (SEE CHEVROLET/G.M.C.)

GEO
Passenger Cars Metro 1989-92 1.0L 3-Cyl. 1993 1.0L 3-Cyl. 4-Bolt Sprocket 5-Bolt Sprocket 1994-95 1.0L 3-Cyl. 1996-97 1.0L 3-Cyl. 1998-00 1.0L 3-Cyl. 1992-93 1994 1995-97 1998-01 1.3L 4-Cyl. 1.3L 4-Cyl. 1.3L 4-Cyl. 1.3L 4-Cyl. T166 T166 T241 T241 T194 T194 T095 T243 T272 T194 TCK166 TCK166 TCK241 TCK241 TCK194A TCK194A T41009 T41009 T41010 T41010 Not Applicable Not Applicable Not Applicable Not Applicable 60,000 60,000 60,000 60,000 60,000 Inspect at 60,000; replace at 100,000 60,000 60,000 60,000 Inspect at 60,000; replace at 100,000 294 294 294 294 294 294 294 296 296 296 296 296

TCK272

T41065

Not Applicable

* - Interference engine. Other interference engine applications may exist which are not indicated here. See page A-10 for interference engine cautions. # - Uses a timing belt driven water pump. ** - Does not include camshaft tensioner hydraulic assembly. 1 - Belt manufacturers suggest the belt be replaced at 60,000 mile intervals. 2 - The vehicle manufacturer recommends replacing all belts at the same time. 3 - See timing belt repair procedure for more information on belt replacement interval. 4 - While a replacement timing belt is not available, a timing belt repair procedure has been included for your convenience. A33

ALPHABETICAL MODEL LISTING (Cont.)
Make Model/ Year Engine Timing Belt Part No. Timing Component Kit Part No. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles)
Page

GEO (Cont.)
Metro (Canadian) 1992-93 1.3L 4-Cyl. 1994 1.3L 4-Cyl. Prizm 1989-92 1.6L 4-Cyl. (DOHC, VIN 6) * 1993-97 1993-97 Prizm GSI 1990-92 Spectrum 1989 Storm 1990-91 1990-93 1992-93 Light Trucks Tracker 1989-95 1994-02 1.6L 4-Cyl. (DOHC, VIN 6) * 1.8L 4-Cyl. (DOHC, VIN 8) * 1.6L 4-Cyl. (DOHC, VIN 5) 1.5L 4-Cyl. *# 1.6L 4-Cyl. (DOHC) # 1.6L 4-Cyl. (SOHC) *# 1.8L 4-Cyl. (DOHC) # 1.6L 4-Cyl. (SOHC, VIN U) 1.6L 4-Cyl. (SOHC, VIN 6) T095 T243 T036 T236 T235 T176 T162 T169 T177 T205 T164 T212 TCK177 T41027 Not Available T42001 Not Applicable TCK036 TCK236 TCK235 T41066 T41072 T41072 Not Applicable Not Applicable Not Applicable 60,000 60,000 Inspect at 30,000 3, replace at 60,000 Inspect at 30,000 3, replace at 60,000 Inspect at 30,000 3, replace at 60,000 60,000 60,000 60,000 30,000 60,000 60,000 1 60,000 296 296 290 290 290 290 290 290 287 293 292 288 292 298 300

TCK164 TCK212

T41064 T41065

Not Applicable Not Applicable

HONDA
Passenger Cars Accord (Includes Canadian) 1976-78 1.6L 4-Cyl. (SOHC) * 1979-83 1.6L 4-Cyl. (SOHC) * 1979-83 1.8L 4-Cyl. * 1984-85 1.8L 4-Cyl. * 1986-89 2.0L 4-Cyl. * 1990-93 2.2L 4-Cyl. (SOHC) *# Balance Shaft Camshaft 1994 (EX) 2.2L 4-Cyl. (SOHC) *# Balance Shaft Camshaft 1994 (Exc. EX) 2.2L 4-Cyl. (SOHC) *# Balance Shaft Camshaft 1995 (EX) 2.2L 4-Cyl. (SOHC) *# Balance Shaft Camshaft 1995 (Exc. EX) 2.2L 4-Cyl. (SOHC) *# Balance Shaft Camshaft T041 T041 T041 T094 T160 T186 T187 T186 T244 T186 T187 T186 T244 T186 T187 TCK041 TCK160 TCK160 TCK186 TCK186 TCK244 TCK244 TCK186 TCK186 TCK244 TCK244 TCK186 TCK186 Not Available T41012 T41012 T41013 T41014 T41013 T41014 T41013 T41014 T41013 T41014 T41013 T41014 Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable 60,000 1 60,000 1 60,000 1 60,000 1 60,000 1 90,000 2 90,000 2 90,000 2 90,000 2 90,000 2 90,000 2 90,000 2 Normal 60,000 2 Severe 90,000 2 Normal 60,000 2 Severe 90,000 2 Normal 60,000 2 Severe 90,000 2 Normal 60,000 2 Severe 314 314 324 324 329 338 338 338 338 338 338 338 338 338 338 338 338 338 338

* - Interference engine. Other interference engine applications may exist which are not indicated here. See page A-10 for interference engine cautions. # - Uses a timing belt driven water pump. ** - Does not include camshaft tensioner hydraulic assembly. 1 - Belt manufacturers suggest the belt be replaced at 60,000 mile intervals. 2 - The vehicle manufacturer recommends replacing all belts at the same time. 3 - See timing belt repair procedure for more information on belt replacement interval. 4 - While a replacement timing belt is not available, a timing belt repair procedure has been included for your convenience. A34

ALPHABETICAL MODEL LISTING (Cont.)
Make Model/ Year Engine Timing Belt Part No. Timing Component Kit Part No. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles)
Page

HONDA (Cont.)
Accord (Includes Canadian - Cont.) 1996 2.2L 4-Cyl. (SOHC) *# Balance Shaft Camshaft (w/o VTEC) Camshaft (w/ VTEC) 1997 2.2L 4-Cyl. (SOHC) *# Balance Shaft Camshaft (w/o VTEC) Camshaft (w/ VTEC) 2.3L 4-Cyl. (SOHC) *# Balance Shaft Camshaft 2.7L V6 *# 2.7L V6 *# 3.0L V6 (J30A1) *# 3.0L V6 (J30A1) *# 3.0L V6 (J30A1) *# 1.2L 4-Cyl. * 1.3L 4-Cyl. *# Canada USA 1.3L 4-Cyl. *# 1.3L 4-Cyl. *# 1.5L 4-Cyl. *# 1.5L 4-Cyl. *# 1.5L 4-Cyl. *# 1.5L 4-Cyl. *# 1.5L 4-Cyl. *# 1.5L 4-Cyl. *# 1.6L 4-Cyl. (DOHC) *# 1.6L 4-Cyl. (SOHC) *# 1.6L 4-Cyl. (SOHC) *# 1.6L 4-Cyl. (SOHC) *# 1.6L 4-Cyl. (SOHC) *# 1.6L 4-Cyl. (SOHC) *# 1.6L 4-Cyl. (SOHC) *# 1.6L 4-Cyl. (SOHC) *# T186 T187 T244 T186 T187 T244 T186 T244 T263 T263 T286 T286 T329 T028 T028 T073 T099 T161 T041 T099 T161 T143 T143 T143 T227 T145 T145 T145 T224 T224 T224 T224 T224 T312 T028 T036 T041 TCK041 Not Available Not Applicable TCK186 TCK244 T41013 T41014 T41014 T41013 T41014 T41014 T41013 T41014 Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable 90,000 2 60,000 2 90,000 2 60,000 2 90,000 2 60,000 2 Normal Severe Normal Severe Normal Severe 338 338 338 338 338 338 338 338 338 342 342 347 347 347 348 348 348 302 303 303 303 303 306 306 306 306 306 306 306 312 314 314 314 314 314 314 314 318 318 318 321 303 306 306

TCK186 TCK244 TCK244

105,000 2, 3 105,000 2, 3 105,000 2, 3 105,000 2, 3 105,000 2, 3 90,000 Normal 60,000 Severe 105,000 3 105,000 3 105,000 3 105,000 3 60,000 1 60,000 1 60,000 1 60,000 1 60,000 1 60,000 1 60,000 1 60,000 1 60,000 1 90,000 90,000 Normal 60,000 Severe 105,000 3 60,000 1 90,000 90,000 90,000 90,000 90,000 Normal 60,000 Severe 90,000 Normal 60,000 Severe 105,000 3 110,000 3 60,000 1 60,000 1 60,000 1

1998-02 1996 1997 1998-00 2001-02 2003-04 Civic 1973-79 1980-83 1984-85 1986-87 1980-83 1984-85 1986-87 1988-89 1990-94 1995 1999-00 1988-89 1991 1992 Except Si Si 1993-94 1995 1996

TCK286

T41090

T42038

TCK161 TCK161 TCK161 TCK161 TCK143 TCK143 TCK143 TCK227 TCK145 TCK145 TCK145 TCK244 TCK244 TCK244 TCK224 TCK224

T41017 T41017 T41017 T41017 T41011 T41011 T41011 T41016 T41011 T41011 T41011 T41023 T41023 T41023 T41023 T41023

Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable

1997-00 1.6L 4-Cyl. (SOHC) *# 2001-04 1.7L 4-Cyl. (SOHC) *# Civic (Canadian) 1980-83 1.3L 4-Cyl. * Civic CVCC 1975 1.5L 4-Cyl. * 1976-79 1.5L 4-Cyl. *

* - Interference engine. Other interference engine applications may exist which are not indicated here. See page A-10 for interference engine cautions. # - Uses a timing belt driven water pump. ** - Does not include camshaft tensioner hydraulic assembly. 1 - Belt manufacturers suggest the belt be replaced at 60,000 mile intervals. 2 - The vehicle manufacturer recommends replacing all belts at the same time. 3 - See timing belt repair procedure for more information on belt replacement interval. 4 - While a replacement timing belt is not available, a timing belt repair procedure has been included for your convenience. A35

ALPHABETICAL MODEL LISTING (Cont.)
Make Model/ Year Engine Timing Belt Part No. Timing Component Kit Part No. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles)
Page

HONDA (Cont.)
Civic CRX 1984 1.3L 4-Cyl. *# 1984-85 1.5L 4-Cyl. *# 1986-87 1.5L 4-Cyl. *# 1988-89 1.6L 4-Cyl. (SOHC) *# 1990-91 1.6L 4-Cyl. (SOHC) *# Civic del Sol (Except VX) 1993-94 1.5L 4-Cyl. *# 1995 1.5L 4-Cyl. *# 1993-94 1995 1996 1997 1994 1995-96 1.6L 4-Cyl. (SOHC) *# 1.6L 4-Cyl. (SOHC) *# 1.6L 4-Cyl. (SOHC) *# 1.6L 4-Cyl. (SOHC) *# 1.6L 4-Cyl. (DOHC) *# 1.6L 4-Cyl. (DOHC) *# T099 T099 T161 T145 T145 T143 T143 T224 T224 T224 T224 T227 T227 T227 T223 T223 T223 T223 T041 T041 T094 T094 T160 T094 T160 T144 T144 T142 T142 T142 T186 T226 T186 T226 T186 T226 TCK161 TCK161 TCK161 TCK145 TCK143 TCK143 TCK224 TCK224 TCK224 TCK224 TCK227 TCK227 TCK227 T41017 T41017 T41017 T41011 T41011 T41011 T41023 T41023 T41023 T41023 T41016 T41016 T41016 Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable 60,000 1 60,000 1 60,000 1 60,000 1 90,000 90,000 90,000 Normal 60,000 Severe 90,000 90,000 Normal 60,000 Severe 90,000 Normal 60,000 Severe 105,000 3 90,000 90,000 Normal 60,000 Severe 105,000 3 90,000 90,000 Normal 60,000 Severe 90,000 90,000 Normal 60,000 Severe 60,000 1 60,000 1 60,000 1 60,000 1 60,000 1 60,000 1 60,000 1 60,000 1 90,000 60,000 1 90,000 90,000 90,000 2 90,000 2 90,000 2 Normal 60,000 2 Severe 90,000 2 Normal 60,000 2 Severe 105,000 2, 3 105,000 2, 3 303 306 306 314 314 306 306 306 314 314 314 318 318 318 312 312 312 312 306 306 306 306 306 306 314 324 324 324 324 329 329 329 329 331 331 331 333 333 333 333 333 333 333 333

1997 1.6L 4-Cyl. (DOHC) *# Civic del Sol VX 1993-94 1.5L 4-Cyl. *# 1995 1.5L 4-Cyl. *# Civic VX 1992-94 1995 Prelude 1980-82 1979-82 1983 1984-85 1986-87 1985 1986-87 1988-89 1990 1988-89 1990-91 1990-91 1993-94 1995-96 1.5L 4-Cyl. *# 1.5L 4-Cyl. *# 1.6L 4-Cyl. (SOHC) * 1.8L 4-Cyl. * 1.8L 4-Cyl. *# 1.8L 4-Cyl. *# 1.8L 4-Cyl. *# 2.0L 4-Cyl. (SOHC) * 2.0L 4-Cyl. (SOHC) * 2.0L 4-Cyl. (SOHC) *# 2.0L 4-Cyl. (SOHC) *# 2.0L 4-Cyl. (DOHC) *# 2.0L 4-Cyl. (DOHC) *# 2.1L 4-Cyl. (DOHC) *# 2.2L 4-Cyl. (DOHC) *# Balance Shaft Camshaft 2.2L 4-Cyl. (DOHC) *# Balance Shaft Camshaft 1997-01 2.2L 4-Cyl. (DOHC) *# Balance Shaft Camshaft

TCK160 TCK160 TCK160 TCK160 TCK142 TCK142 TCK142 TCK186 TCK186 TCK186 TCK186 TCK186 TCK186

T41012 T41012 T41012 T41012 T41019 T41019 T41019 T41019 T41019 T41022 T41024 T41022 T41024 T41022 T41024

Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable

* - Interference engine. Other interference engine applications may exist which are not indicated here. See page A-10 for interference engine cautions. # - Uses a timing belt driven water pump. ** - Does not include camshaft tensioner hydraulic assembly. 1 - Belt manufacturers suggest the belt be replaced at 60,000 mile intervals. 2 - The vehicle manufacturer recommends replacing all belts at the same time. 3 - See timing belt repair procedure for more information on belt replacement interval. 4 - While a replacement timing belt is not available, a timing belt repair procedure has been included for your convenience. A36

ALPHABETICAL MODEL LISTING (Cont.)
Make Model/ Year Engine Timing Belt Part No. Timing Component Kit Part No. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles)
Page

HONDA (Cont.)
Prelude (Cont.) 1992-94 2.2L 4-Cyl. (SOHC) *# Balance Shaft Camshaft 1995-96 2.2L 4-Cyl. (SOHC) *# Balance Shaft Camshaft 1992-94 1995-96 2.3L 4-Cyl. (DOHC) *# Balance Shaft Camshaft 2.3L 4-Cyl. (DOHC) *# Balance Shaft Camshaft Light Trucks CR-V 1997-01 Odyssey 1995-96 1997 1998 1999-04 Passport 1994-96 1994-97 1998-99 2000-02 Pilot 2003-04 T186 T187 T186 T187 T186 T216 T186 T216 TCK186 TCK186 TCK186 TCK186 TCK216 TCK216 TCK216 TCK216 T41013 T41014 T41013 T41014 T41013 T41014 T41013 T41014 Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable 90,000 2 90,000 2 90,000 2 60,000 2 90,000 2 60,000 2 Normal Severe Normal Severe 338 338 338 338 338 338 338 338 338 338 338 338

90,000 2 90,000 2 90,000 2 60,000 2 90,000 2 60,000 2 Normal Severe Normal Severe

2.0L 4-Cyl. *# 2.2L 4-Cyl. (SOHC) *# Balance Shaft Camshaft 2.2L 4-Cyl. (SOHC) *# Balance Shaft Camshaft 2.3L 4-Cyl. (SOHC) *# Balance Shaft Camshaft 3.5L V6 (J35A1 & J35A4) *# 2.6L 4-Cyl. * 3.2L V6 (SOHC) # 3.2L V6 (DOHC) # 3.2L V6 (DOHC) # 3.5L V6 (J35A1 & J35A4) *#

T184 T186 T187 T186 T187 T186 T244 T286 T147 T221 T303 T303 T286

TCK184 TCK186 TCK186 TCK186 TCK186 TCK244 TCK244 TCK147 TCK221

T41016 T41013 T41014 T41013 T41014 T41013 T41014 T41026 T41028

Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable T42002

105,000 3 90,000 2 90,000 2 105,000 2, 3 105,000 2, 3 105,000 2, 3 105,000 2, 3 105,000 3 60,000 60,000 75,000 105,000 3 105,000
3

327 336 336 336 336 342 342 348 345 35 351 351 348

HYUNDAI
Accent 1996 1997 1995-96 1997-99 2000-02 2001-04 Elantra 1992-95 1.5L 4-Cyl. (DOHC) * 1.5L 4-Cyl. (DOHC) * 1.5L 4-Cyl. (SOHC) * 1.5L 4-Cyl. (SOHC) * 1.5L 4-Cyl. (SOHC) * 1.6L 4-Cyl. (DOHC) * 1.6L 4-Cyl. (DOHC) * Balance Shaft Camshaft T282 T282 T191 T191 T324 T282 T168 T165 T41037 T41037 T41051 T41051 T41037 T41037 T41047 T41046 T42016 T42016 Not Applicable Not Applicable Not Applicable Not Available Not Applicable T42017 60,000 60,000 3 60,000 60,000 3 60,000 3 60,000 3 60,000 60,000
2 2

TCK191 TCK191

353 353 354 354 354 356 357 357

TCK165 TCK165

* - Interference engine. Other interference engine applications may exist which are not indicated here. See page A-10 for interference engine cautions. # - Uses a timing belt driven water pump. ** - Does not include camshaft tensioner hydraulic assembly. 1 - Belt manufacturers suggest the belt be replaced at 60,000 mile intervals. 2 - The vehicle manufacturer recommends replacing all belts at the same time. 3 - See timing belt repair procedure for more information on belt replacement interval. 4 - While a replacement timing belt is not available, a timing belt repair procedure has been included for your convenience. A37

ALPHABETICAL MODEL LISTING (Cont.)
Make Model/ Year Engine Timing Belt Part No. Timing Component Kit Part No. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles)
Page

HYUNDAI (Cont.)
Elantra (Cont.) 1993-95 1.8L 4-Cyl. (DOHC) * Balance Shaft Camshaft 1996-98 1.8L 4-Cyl. * 1999-01 2.0L 4-Cyl. (DOHC) * 2002-03 2.0L 4-Cyl. (DOHC) * 2004 2.0L 4-Cyl. (DOHC) * Excel 1986-89 1.5L 4-Cyl. (SOHC) * 1990-94 1.5L 4-Cyl. (SOHC) * Santa Fe 2001-04 2.4L 4-Cyl. (DOHC) *# Balance Shaft Camshaft 2001-04 2.7L V6 (DOHC) *# Scoupe 1991-93 1.5L 4-Cyl. (SOHC) * 1994-95 1.5L 4-Cyl. (SOHC) * Sonata 1992-98 2.0L 4-Cyl. (DOHC) * Balance Shaft Camshaft 1989-91 2.4L 4-Cyl. (SOHC) * Balance Shaft Camshaft 1999-2003 2.4L 4-Cyl. (DOHC) *# Balance Shaft Camshaft 1999-01 2.5L V6 (DOHC) *# 2002-04 2.7L V6 (DOHC) *# 1990-98 3.0L V6 *# Tiburon 1997 1.8L 4-Cyl. * 1997 2.0L 4-Cyl. * 1998-01 2.0L 4-Cyl. * 2003-04 2.0L 4-Cyl. * 2003-04 2.7L 4-Cyl. *# XG300 2001 3.0L V6 (DOHC) *# XG350 2002-03 3.5L V6 (DOHC) *# 2004 3.5L V6 (DOHC) *# T168 T167 T278 T284 T284 T284 T073 T128 T314 T313 T315 T128 T128 T168 T167 T159 T124 T314 T313 T315 T315 T139 T278 T284 T284 T284 T315 T322 T323 T323 T41040 T41040 T42014 T42014 TCK128 TCK191 TCK167 TCK167 TCK124 TCK124 TCK167** TCK167** TCK278 TCK284 T41047 T41046** T41041 T41041 Not Applicable T42017 T42015 T42015 60,000 2 60,000 2 60,000 3 60,000 3 60,000 3 60,000 3 60,000 60,000 60,000 60,000 60,000
2 2 3

357 357 361 361 361 362 354 354 371 371 383 354 354 368 368 374 374 371 371 381 383 376 361 361 361 361 383 385 385 378

TCK073 TCK128

Not Available T41042

Not Applicable Not Applicable

T42014 T41042 T41051 T41047 T41046 T41053 T41044

Not Available Not Applicable Not Applicable Not Applicable T42017 Not Applicable Not Applicable

60,000 60,000 60,000 60,000 60,000 60,000
2, 3 2, 3

2 2

TCK139 TCK278 TCK284

T41048 T41041 T41041 T41041

T42014 T42014 Not Applicable T42015 T42015 T42015 T42014

60,000 2, 3 60,000 2, 3 60,000 3 60,000 3 60,000 3 60,000 3 60,000 3 60,000 3 60,000 3 60,000 3 60,000 3 60,000 3 60,000 3

INFINITI
Passenger Cars J30 1993 3.0L V6 * 1994-97 3.0L V6 * M30 1990-92 3.0L V6 * T180 T251 T104 TCK104 T41059 Not Applicable 60,000 60,000 60,000 388 388 391

* - Interference engine. Other interference engine applications may exist which are not indicated here. See page A-10 for interference engine cautions. # - Uses a timing belt driven water pump. ** - Does not include camshaft tensioner hydraulic assembly. 1 - Belt manufacturers suggest the belt be replaced at 60,000 mile intervals. 2 - The vehicle manufacturer recommends replacing all belts at the same time. 3 - See timing belt repair procedure for more information on belt replacement interval. 4 - While a replacement timing belt is not available, a timing belt repair procedure has been included for your convenience. A38

ALPHABETICAL MODEL LISTING (Cont.)
Make Model/ Year Engine Timing Belt Part No. Timing Component Kit Part No. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles)
Page

INFINITI (Cont.)
Light Trucks QX4 1997-00

3.3L V6 (SOHC) *

T249

TCK249

T41059

Not Applicable

105,000

393

ISUZU
Passenger Cars I-Mark (Includes Canadian) 1985-87 1.5L 4-Cyl. *# Up To 6/30/86 From 7/1/86 1988-90 1.5L 4-Cyl. *# 1989 1.6L 4-Cyl. (DOHC) # 1981-84 1.8L 4-Cyl. Diesel * Impulse 1990-92 1.6L 4-Cyl. Non-Turbo # 1991-92 1.6L 4-Cyl. Turbo # 1992 1.8L 4-Cyl. # 1985-89 2.0L 4-Cyl. Turbo * 1988-89 2.3L 4-Cyl. * Stylus 1991 1.6L 4-Cyl. (DOHC) # 1991 1.6L 4-Cyl. (SOHC) *# 1992-93 1.6L 4-Cyl. (SOHC) *# 1992-93 1.8L 4-Cyl. (SOHC) # Light Trucks Amigo 1998 2.2L 4-Cyl. (DOHC) *# 1999-00 2.2L 4-Cyl. (DOHC) *# 1989-93 1989-94 1998 1999-00 Axiom 2002-04 Oasis 1996 2.3L 4-Cyl. * 2.6L 4-Cyl. * 3.2L V6 (DOHC) # 3.2L V6 (DOHC) # 3.5L V6 (DOHC) *# 2.2L 4-Cyl. (SOHC) *# Balance Shaft Camshaft 1997 1998-99 2.2L 4-Cyl. (SOHC) *# Balance Shaft Camshaft 2.3L 4-Cyl. (SOHC) *# Balance Shaft Camshaft

T118 T162 T162 T169 T076 T169 T169 T205 T121 T122 T169 T177 T177 T205 T305 T305 T122 T147 T303 T303 T303

TCK118 TCK118 TCK118

Not Available Not Available Not Available T41027 T41027 T41027 T41027

Not Applicable Not Applicable Not Applicable T42001 T42001 T42001 T42001 Not Applicable T42001 Not Applicable Not Applicable T42001

60,000 60,000 60,000 60,000 60,000 60,000 60,000 60,000 60,000 60,000 60,000 60,000 60,000 60,000 75,000 100,000 Normal 75,000 Severe 60,000 60,000 75,000 100,000 Normal 75,000 Severe 100,000 Normal 75,000 Severe

293 293 293 397 400 397 397 397 402 402 397 397 397 397 407 407 407 402 402 416 416 416 416 416 409 409 409 409 409 409 411 411 405 402 402

TCK122 TCK177 TCK177

T41025 T41027 Not Available Not Available T41027

TCK122 TCK147

T41025 T41026

Not Applicable Not Applicable

T186 T187 T186 T187 T186 T244 T075 T122 T147

TCK186 TCK186 TCK186 TCK186 TCK244 TCK244 TCK122 TCK147

T41013 T41014 T41013 T41014 T41013 T41014 T41025 T41026

Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable

90,000 2 Normal 60,000 2 Severe 90,000 2 Normal 60,000 2 Severe 105,000 2, 3 105,000 2, 3 105,000 2, 3 105,000 2, 3 60,000 60,000 60,000

Pickup & P’UP 1981-87 2.2L 4-Cyl. Diesel * 1986-95 2.3L 4-Cyl. * 1988-95 2.6L 4-Cyl. *

* - Interference engine. Other interference engine applications may exist which are not indicated here. See page A-10 for interference engine cautions. # - Uses a timing belt driven water pump. ** - Does not include camshaft tensioner hydraulic assembly. 1 - Belt manufacturers suggest the belt be replaced at 60,000 mile intervals. 2 - The vehicle manufacturer recommends replacing all belts at the same time. 3 - See timing belt repair procedure for more information on belt replacement interval. 4 - While a replacement timing belt is not available, a timing belt repair procedure has been included for your convenience. A39

ALPHABETICAL MODEL LISTING (Cont.)
Make Model/ Year Engine Timing Belt Part No. Timing Component Kit Part No. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles)
Page

ISUZU (Cont.)
Rodeo 1998 1999-00 2001-03 1991-97 1993-97 1998 1999-04 2004 Rodeo Sport 2001-03 2001-03 Trooper 1990-91 1992-95 1992-97 1998 1999-02 Trooper II 1984-87 1986-87 1988-89 VehiCROSS 1999-01 2.2L 4-Cyl. (DOHC) *# 2.2L 4-Cyl. (DOHC) *# 2.2L 4-Cyl. (DOHC) *# 2.6L 4-Cyl. * 3.2L V6 (SOHC) # 3.2L V6 (DOHC) # 3.2L V6 (DOHC) # 3.5L V6 (DOHC) # 2.2L 4-Cyl. (DOHC) *# 3.2L V6 (DOHC) *# 2.6L 4-Cyl. * 3.2L V6 (DOHC) # 3.2L V6 (SOHC) # 3.5L V6 (DOHC) # 3.5L V6 (DOHC) # 2.2L 4-Cyl. Diesel * 2.3L 4-Cyl. * 2.6L 4-Cyl. * 3.5L V6 (DOHC) # T305 T305 T305 T147 T221 T303 T303 T303 T305 T303 T147 T220 T221 T303 T303 T075 T122 T147 T303 TCK147 TCK221** T41026 T41028 T41028** Not Applicable T42002 T42002 TCK147 TCK221** T41026 T41028** Not Applicable T42002 75,000 100,000 Normal 75,000 Severe 75,000 Normal 60,000 Severe 60,000 60,000 75,000 100,000 Normal 75,000 Severe 100,000 Normal 75,000 Severe 75,000 Normal 60,000 Severe 100,000 Normal 75,000 Severe 60,000 60,000 60,000 75,000 100,000 Normal 75,000 Severe 60,000 60,000 60,000 100,000 Normal 75,000 Severe 407 407 407 407 407 402 414 416 416 416 416 416 407 407 416 416 402 414 414 416 416 416 405 402 402 416 416

TCK122 TCK147

T41025 T41026

Not Applicable Not Applicable

JEEP
Liberty 2002 2003-04 Wrangler 2003-04 2.4L 4-Cyl. (DOHC, VIN 1) *# 2.4L 4-Cyl. (DOHC, VIN 1) *# 2.4L 4-Cyl. (DOHC, VIN 1) *# T265 T265 T265 T43005 T43008 T43008 Not Available Not Available Not Available 120,000 Normal 90,000 Severe 120,000 Normal 90,000 Severe 120,000 Normal 90,000 Severe 145 145 145 145 145 145

KIA
Passenger Cars Amanti 2004 3.5L V6 (DOHC) *# Optima 2001-04 2.4L V6 (DOHC) * Balance Shaft Camshaft T323 T314 T313 T41038 T41087** Not Applicable T42017 60,000 3 105,000 (CA) 3 60,000 (Exc. CA) 105,000 (CA) 3 60,000 (Exc. CA) 385 428 428 428 428

* - Interference engine. Other interference engine applications may exist which are not indicated here. See page A-10 for interference engine cautions. # - Uses a timing belt driven water pump. ** - Does not include camshaft tensioner hydraulic assembly. 1 - Belt manufacturers suggest the belt be replaced at 60,000 mile intervals. 2 - The vehicle manufacturer recommends replacing all belts at the same time. 3 - See timing belt repair procedure for more information on belt replacement interval. 4 - While a replacement timing belt is not available, a timing belt repair procedure has been included for your convenience. A40

ALPHABETICAL MODEL LISTING (Cont.)
Make Model/ Year Engine Timing Belt Part No. Timing Component Kit Part No. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles)
Page

KIA (Cont.)
Optima (Cont.) 2001 2.5L V6 (DOHC) *# 2002-04 Rio 2001-02 2003-04 Sephia 1994-95 1996-97 1995-97 1998-01 1996-97 Spectra 2000-04 Light Trucks Sedona 2002-04 Sorento 2003 2004 Sportage 1995-02 1995 2.7L V6 (DOHC) *# 1.5L 4-Cyl. (DOHC) * 1.6L 4-Cyl. (DOHC) * 1.6L 4-Cyl. (SOHC) * 1.6L 4-Cyl. (DOHC) * 1.8L 4-Cyl. (DOHC) * 1.8L 4-Cyl. (DOHC) * 1.8L 4-Cyl. (SOHC) * 1.8L 4-Cyl. (DOHC) * T315 T315 T318 T318 T185 T179 T179 T302 T185 T302 T41032 Not Available TCK185 TCK179 TCK179 T41030 T41031 T41031 T41032 Not Applicable T42005 T42005 T42005 T41040** T41040** T42014 T42014 105,000 (CA) 3 60,000 (Exc. CA) 105,000 (CA) 3 60,000 (Exc. CA) 105,000 (CA) 3 60,000 (Exc. CA) 105,000 (CA) 3 60,000 (Exc. CA) 105,000 (CA) 3 60,000 (Exc. CA) 105,000 (CA) 3 60,000 (Exc. CA) 105,000 (CA) 3 60,000 (Exc. CA) 105,000 (CA) 3 60,000 (Exc. CA) 105,000 (CA) 3 60,000 (Exc. CA) 105,000 (CA) 3 60,000 (Exc. CA) 60,000 3 60,000 3 Normal 40,000 Severe 60,000 3 Normal 40,000 Severe 105,000 (CA) 3 60,000 (Exc. CA) 105,000 (CA) 3 60,000 (Exc. CA) 381 381 383 383 418 418 418 418 421 421 420 420 420 420 423 423 421 421 423 423 385 385 385 385 385 425 425 427 427

3.5L V6 (DOHC) *# 3.5L V6 (DOHC) *# 3.5L V6 (DOHC) *# 2.0L 4-Cyl. (DOHC) * 2.0L 4-Cyl. (SOHC) *

T323 T323 T323 T281 T264 TCK281

T41039** T41039**

T42018 T42018

T41029 T41029

T42004 T42003

LANCIA
Beta 1976-78 1.8L 4-Cyl. * T020 25,000 430

LAND ROVER
Freelander 2002-04 2.5L KV6 (DOHC) *# Front Rear T327 T326 72,000 3 72,000 3 431 431

LEXUS
ES 250 1990-91 ES 300 1992-93 1994-98 1999-01 2.5L V6 (2VZ-FE) # 3.0L V6 (3VZ-FE) # 3.0L V6 (1MZ-FE) # 3.0L V6 (1MZ-FE) # T157 T200 T257 T257 TCK157** TCK200** T41057** T41057** T42030 T42030 60,000 1, 3 60,000 1, 3 60,000 1, 3 90,000 442 442 442 451

* - Interference engine. Other interference engine applications may exist which are not indicated here. See page A-10 for interference engine cautions. # - Uses a timing belt driven water pump. ** - Does not include camshaft tensioner hydraulic assembly. 1 - Belt manufacturers suggest the belt be replaced at 60,000 mile intervals. 2 - The vehicle manufacturer recommends replacing all belts at the same time. 3 - See timing belt repair procedure for more information on belt replacement interval. 4 - While a replacement timing belt is not available, a timing belt repair procedure has been included for your convenience. A41

ALPHABETICAL MODEL LISTING (Cont.)
Make Model/ Year ES 300 (Cont.) 2002-03 ES 330 2004 GS 300 1993-97 1998-04 GS 400 1998-99 2000 GS 430 2001-04 IS 300 2001-04 LS 400 1990-94 1995-97 1998-00 LS 430 2001-04 SC 300 1993-97 1998-00 SC 400 1992-94 1995-97 1998-00 SC 430 2002-04 Light Trucks GX 470 2003-04 LX 470 1998-04 RX 300 1999-01 2002-03 RX 330 2004 Engine Timing Belt Part No. Timing Component Kit Part No. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles)
Page

LEXUS (Cont.)
3.0L V6 (1MZ-FE) # 3.3L V6 (3MZ-FE) *# 3.0L 6-Cyl. (2JZ-GE) 3.0L 6-Cyl. (2JZ-GE) * 4.0L V8 (1UZ-FE) *# 4.0L V8 (1UZ-FE) *# 4.3L V8 (3UZ-FE) * 3.0L 6-Cyl. (2JZ-GE) * 4.0L V8 (1UZ-FE) # 4.0L V8 (1UZ-FE) # 4.0L V8 (1UZFE) *# 4.3L V8 (3UZ-FE) * 3.0L 6-Cyl. (2JZ-GE) * 3.0L 6-Cyl. (2JZ-GE) 4.0L V8 (1UZ-FE) # 4.0L V8 (1UZ-FE) # 4.0L V8 (1UZ-FE) # 4.3L V8 (3UZ-FE) * 4.7L V8 (2UZ-FE) *# 4.7L V8 (2UZ-FE) *# 3.0L V6 (1MZ-FE) *# 3.0L V6 (1MZ-FE) *# 3.3L V6 (3MZ-FE) *# T257 T257 T215 T215 T298 T298 T298 T215 T190 T190 T298 T298 T215 T215 T190 T190 T298 T298 T298 T298 T257 T257 T257 TCK257** T41075** T42030 Not Available T42031 Not Available T42031 Not Available Not Available T42031 T42031 90,000 90,000 60,000 1, 3 90,000 90,000 90,000 90,000 90,000 60,000 1, 3 90,000 Normal 60,000 Severe 90,000 90,000 60,000 1, 3 90,000 60,000 1, 3 90,000 Normal 60,000 Severe 90,000 90,000 90,000 90,000 90,000 90,000 90,000 451 472 446 448 458 458 462 448 454 454 454 458 462 446 448 454 454 454 458 467 482 477 451 451 472

MAZDA
Passenger Cars Miata & MX-5 Miata 1990-92 1.6L 4-Cyl. (DOHC) 1993 1.6L 4-Cyl. (DOHC) 1994-96 1997 1.8L 4-Cyl. (DOHC) 1.8L 4-Cyl. (DOHC) T179 T179 T179 T179 TCK179 TCK179 TCK179 TCK179 T41031 T41031 T41031 T41031 T42005 T42005 T42005 T42005 60,000 60,000 Federal 105,000 California 60,000 Federal 105,000 California 60,000 (Exc. CA & MA) 105,000 (CA & MA) 489 489 489 492 492 492 492 492

* - Interference engine. Other interference engine applications may exist which are not indicated here. See page A-10 for interference engine cautions. # - Uses a timing belt driven water pump. ** - Does not include camshaft tensioner hydraulic assembly. 1 - Belt manufacturers suggest the belt be replaced at 60,000 mile intervals. 2 - The vehicle manufacturer recommends replacing all belts at the same time. 3 - See timing belt repair procedure for more information on belt replacement interval. 4 - While a replacement timing belt is not available, a timing belt repair procedure has been included for your convenience. A42

ALPHABETICAL MODEL LISTING (Cont.)
Make Model/ Year Engine Timing Belt Part No. Timing Component Kit Part No. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles)
Page

MAZDA (Cont.)
Miata & MX-5 Miata (Cont.) 1999-00 1.8L 4-Cyl. (DOHC) T179 TCK179 T41031 T42005 60,000 3 (Exc. CA & Select) 105,000 3 (CA & Select) 60,000 492 492 492 492 492 514 514 514 514 514 514 514 514 514 514 518 518 518 518 518 518 518 518 518 518 489 489 489 489 489 499 499 499 499 499 504 504 504 504 504 504 571 578 578 578

2001-04 Millenia 1995-96 1997-98 1999-00

1.8L 4-Cyl. (DOHC) 2.3L V6 2.3L V6 2.3L V6

T179 T267 T267 T267

TCK179

T41031

T42005

2001-02 1995-96 1997-98 1999-00

2.3L V6 2.5L V6 2.5L V6 2.5L V6

T267 T214 T214 T214

TCK214** TCK214** TCK214**

T41034** T41034** T41034**

2001-02 MX-3 1994-95 1992 1993 1992 1993

2.5L V6 1.6L 4-Cyl. (DOHC) 1.6L 4-Cyl. (SOHC) 1.6L 4-Cyl. (SOHC) 1.8L V6 1.8L V6

T214 T179 T185 T185 T214 T214 T214 T228 T228 T228 T134 T214 T214

TCK214** TCK179 TCK185 TCK185 TCK214** TCK214** TCK214** TCK228 TCK228 TCK228 TCK134 TCK214** TCK214**

T41034** T41031 T41030 T41030 T41034** T41034** T41034** T41091 T41091 T41091 T41029 T41034** T41034**

60,000 Federal 105,000 California 60,000 3 (Exc, CA & MA) 105,000 3 (CA & MA) 60,000 3 (Exc. CA & Select) 105,000 3 (CA & Select) 60,000 60,000 Federal T42010 (Upr) T42009 (Lwr) 105,000 California 60,000 3 T42010 (Upr) T42009 (Lwr) (Exc. CA & MA) 105,000 3 (CA & MA) T42010 (Upr) 60,000 3 T42009 (Lwr) (Exc. CA & Select) 105,000 3 (CA & Select) 105,000 3 T42010 (Upr) T42009 (Lwr) T42005 Not Applicable Not Applicable T42010 T42009 T42010 T42009 (Upr) (Lwr) (Upr) (Lwr) 60,000 Federal 105,000 California 60,000 60,000 Federal 105,000 California 60,000 60,000 Federal 105,000 California 60,000 Federal 105,000 California

MX-3 (Canadian) 1995 1.8L V6 MX-6 1993 1994-96 1997 1988-92 1993 1994-96 2.0L 4-Cyl. (DOHC) 2.0L 4-Cyl. (DOHC) 2.0L 4-Cyl. (DOHC) 2.2L 4-Cyl. * 2.5L V6 2.5L V6

T42010 (Upr) T42009 (Lwr) T42008 T42008

60,000 60,000 Federal 105,000 Calif. T42008 60,000 3 (Exc. CA & MA) 105,000 3 (CA & MA) T42003 60,000 T42010 (Upr) 60,000 T42009 (Lwr) 60,000 Federal T42010 (Upr) T42009 (Lwr) 105,000 California

* - Interference engine. Other interference engine applications may exist which are not indicated here. See page A-10 for interference engine cautions. # - Uses a timing belt driven water pump. ** - Does not include camshaft tensioner hydraulic assembly. 1 - Belt manufacturers suggest the belt be replaced at 60,000 mile intervals. 2 - The vehicle manufacturer recommends replacing all belts at the same time. 3 - See timing belt repair procedure for more information on belt replacement interval. 4 - While a replacement timing belt is not available, a timing belt repair procedure has been included for your convenience. A43

CA & Select) 105.000 (CA & MA) 3 486 Not Available 60. 1. a timing belt repair procedure has been included for your convenience.6L 4-Cyl. CA & MA) 105.0L 4-Cyl. Other interference engine applications may exist which are not indicated here.000 60.000 Federal 105. (SOHC) 2.000 3 (CA & Select) 578 578 578 578 Protege 1995-97 1998 1. CA & MA) 486 105. (SOHC) T185 T185 T228 T228 T183 T149 T123 T141 T185 T185 TCK185 TCK185 TCK228 TCK228 T41030 T41030 T41091 T41091 2001-03 2. Timing Component Kit Part No.000 100. (DOHC) 1.While a replacement timing belt is not available. (DOHC) 1. Diesel * Camshaft Injection Pump 2. CA & MA) 105. 2 .000 3 (Exc.6L 4-Cyl. 1 .Uses a timing belt driven water pump. CA & Select) 105.6L 4-Cyl. (SOHC) 1.See timing belt repair procedure for more information on belt replacement interval.000 60. ** . CA & MA) 105.000 California 60.0L 4-Cyl.000 Not Applicable 60.000 3 (CA & Select) Not Applicable 60. (DOHC) * Protege5 2002-03 2. 19473 T266 T266 T308 T308 TCK266 TCK266 TCK266 Not Available Not Available Not Available Not Available 60.000 (CA & MA) 3 60. (SOHC) * TCK141 TCK185 TCK185 T41030 T41030 T41030 Not Applicable Not Applicable Not Applicable T103 T102 T088 * .Does not include camshaft tensioner hydraulic assembly.5L 4-Cyl.000 3 (CA & Select) 105.000 60. (DOHC) * Serenia (Canadian) 1992-95 3.) Make Model/ Year MX-6 (Cont.000 (Ex.000 3 (Exc. # . 3 .8L 4-Cyl. 4 .000 3 (CA & MA) 60. CA & Select) 105. (SOHC) 1. A44 .000 T42005 60.0L 4-Cyl.6L 4-Cyl.8L 4-Cyl.0L V6 (DOHC) * 323 1988-89 1986 1987-89 1990-92 1993-94 626 1984-85 1983 1. (DOHC) 1.000 3 (Exc. 19472 From Eng. (DOHC) T308 T179 T179 T179 T179 T316 TCK179 TCK179 TCK179 TCK179 T41031 T41031 T41031 T41031 1990-92 1993-94 1.6L 4-Cyl.) 2. (DOHC) 2001 1990-92 1993-94 1995-96 1997-98 1999-00 1.) 1997 Engine Timing Belt Part No. (DOHC) 1.0L 4-Cyl.5L 4-Cyl.000 (CA & MA) 3 Not Available 60.6L 4-Cyl.000 California T42005 60.000 Federal 105.The vehicle manufacturer recommends replacing all belts at the same time.000 486 486 486 486 487 487 487 487 487 489 489 489 492 492 492 492 492 497 497 497 497 489 489 489 504 504 521 521 489 489 489 489 489 489 502 502 511 1999-00 1.000 California 100.000 Federal 105. (DOHC) 1. (DOHC) 1. No.000 (Ex.8L 4-Cyl. (SOHC) 1.ALPHABETICAL MODEL LISTING (Cont.000 60. No.8L 4-Cyl.Interference engine.000 3 T42008 105.000 3 60.Belt manufacturers suggest the belt be replaced at 60.000 3 T42005 60. See page A-10 for interference engine cautions.000 mile intervals.000 California T42005 60.8L 4-Cyl.8L 4-Cyl. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page MAZDA (Cont.000 Federal 105. Up To Eng.000 Federal 105.000 California T42008 105.000 3 (Exc.8L 4-Cyl.000 (Ex.6L 4-Cyl.000 60. (SOHC) 1.5L V6 T214 TCK214** T41034** T42010 (Upr) T42009 (Lwr) 60.

000 3 (CA & Select) 105. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page MAZDA (Cont.3L 4-Cyl.000 3 60. CA & MA) 105.0L 4-Cyl.ALPHABETICAL MODEL LISTING (Cont.0L V6 (SOHC) * T113 T117 T117 T134 T210 T276 T276 T146 T146 T146 TCK117 TCK134 TCK210 TCK276 TCK276 TCK146** TCK146** TCK146** T41035 T41029 T41005 T41005 T41005 T41033** T41033** T41033** Not Applicable T42003 Not Applicable Not Applicable Not Applicable T42011 T42001 T42011 T42001 T42011 T42001 (Upr) (Lwr) (Upr) (Lwr) (Upr) (Lwr) 60. CA & Select) 105.000 511 511 511 504 504 504 504 504 504 504 504 511 518 518 518 518 518 518 518 518 521 521 521 521 523 TCK117 TCK228 TCK228 TCK228 T41035 T41091 T41091 T41091 Not Applicable T42008 T42008 T42008 2001-02 1988-92 1993 1994-96 1997-00 2.2L 4-Cyl.000 60.0L V6 (SOHC) * 3. * 2.000 mile intervals.While a replacement timing belt is not available. (DOHC) 2.Interference engine.000 Federal 105. 3 .000 60.2L 4-Cyl. (DOHC) T113 T088 T117 T228 T228 T228 60.000 60.5L V6 3. Other interference engine applications may exist which are not indicated here. # .) 2.000 Federal 105.5L V6 2.0L 4-Cyl. 2.000 California 60. (SOHC) * Up To Chas.000 3 60.000 California 60.000 3 (Exc.000 3 (CA & MA) 511 511 511 511 513 513 517 523 523 523 523 523 523 * .000 3 (CA & Select) 105.0L V6 (SOHC) * T214 T183 T183 T146 TCK214** TCK183A** TCK183** TCK146** T41034** T41036** T41036** T41033** 2.5L V6 2.000 60.000 3 (Exc. (SOHC) * 2.000 California 60.0L 4-Cyl.000 60.The vehicle manufacturer recommends replacing all belts at the same time. ** . 568707 From Chas.000 California 60.0L V6 (DOHC) * 3.0L 4-Cyl.000 60.Belt manufacturers suggest the belt be replaced at 60.000 60.0L 4-Cyl.0L 4-Cyl.) 1984-85 1986-87 1993 1994-96 1997-00 Engine Timing Belt Part No. (SOHC) * Round Tooth Sprocket Square Tooth Sprocket 2.000 60.Does not include camshaft tensioner hydraulic assembly.3L 4-Cyl.0L V6 (SOHC) * 3.Uses a timing belt driven water pump.000 60.000 60.5L 4-Cyl.0L 4-Cyl.000 60. 4 .) Make Model/ Year 626 (Cont. (DOHC) 2.000 Federal 105. CA & Select) 105.0L 4-Cyl.See timing belt repair procedure for more information on belt replacement interval. (DOHC) 2. Timing Component Kit Part No. * 2.0L V6 (DOHC) * 3.000 120.5L V6 T228 T134 T214 T214 T214 TCK228 TCK134 TCK214** TCK214** TCK214** T41091 T41029 T41034** T41034** T41034** T42008 T42003 T42010 (Upr) T42009 (Lwr) T42010 (Upr) T42009 (Lwr) T42010 (Upr) T42009 (Lwr) T42010 (Upr) T42009 (Lwr) T42007 T42006 T42013 T42012 T42011 T42001 (Upr) (Lwr) (Upr) (Lwr) (Upr) (Lwr) 2001-02 929 1990-91 1992-95 1988-91 Light Trucks B2000 1986 1987 B2200 1987-93 B2300 1994 1995-97 B2500 1998-00 MPV 1989-93 1994-96 1997-98 2.000 60. a timing belt repair procedure has been included for your convenience. 1 . 568708 2. (SOHC) *# 2.000 3 (Exc. 2 . 3.000 60.000 California 60. 2. A45 . See page A-10 for interference engine cautions.000 Federal 105.000 Federal 105.

000 60.0L 4-Cyl.000 mile intervals.000 1 60.000 1 Inspect at 120.000 1 60.000 60.Interference engine.6L 4-Cyl. (DOHC. 2 .000.0L 4-Cyl.000 2 226 254 226 222 226 254 236 236 236 236 236 236 236 254 254 224 224 224 229 229 254 234 236 236 236 236 236 236 236 236 229 229 TCK014 TCK179 TCK014 TCK294 TCK294A TCK294A TCK294A TCK014 TCK014 TCK067 TCK067 TCK067 T41005 T41031 T41005 T43003 T43003 T43003 T43003 T41005 T41005 T41006 T41006 T41006 Not Applicable T42005 Not Applicable T42035 (Upr) T42034 (Lwr) T42036 (Upr) T42034 (Lwr) T42036 (Upr) T42034 (Lwr) T42036 (Upr) T42034 (Lwr) Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable T103 T102 * .000 60. 2. 1 .3L 4-Cyl. Timing Component Kit Part No.000. VIN 3) Up To 3/28/1999 From 3/29/1999 2000 Topaz 1984-86 2. (SOHC) *# 2. (SOHC) *# 1.000 1 Inspect at 120.6L 4-Cyl. VIN 3) Up To 3/28/1999 From 3/29/1999 2000 2001-02 1981 1984-86 LN7 1982-83 Lynx 1981-85 1985-87 1984-87 Marquis 1983-86 Mystique 1995-97 1998 1999 2.0L 4-Cyl. VIN 3) 2. replace if needed Inspect at 120. (DOHC. 1976-86 2. replace if needed Inspect at 120.Does not include camshaft tensioner hydraulic assembly. 1975-80 2. Capri 1972 1. replace if needed 120.3L 4-Cyl.0L 4-Cyl. a timing belt repair procedure has been included for your convenience. Diesel *# Camshaft Injection Pump T013 T014 T013 T179 T013 T014 T294 T294 T294 T294 T014 T014 T067 T067 T067 T103 T102 T014 T258 T294 T294 T294 T294 TCK014 TCK258 TCK294 TCK294 TCK294A TCK294A T41005 T41008 T43003 T43003 T43003 T43003 Not Applicable T42032 (LH) T42033 (RH) T42035 (Upr) T42034 (Lwr) T42035 T42034 T42036 T42034 T42036 T42034 (Upr) (Lwr) (Upr) (Lwr) (Upr) (Lwr) 60. 3 .000 1 60. 2.000 508 MERCURY Passenger Cars Bobcat 1974 2. (DOHC) 1971-74 2.000 60.0L 4-Cyl.000 2 60.000. replace if needed 100.000.000.Belt manufacturers suggest the belt be replaced at 60. ** . (DOHC.000 100.000 1 60. A46 .000. Other interference engine applications may exist which are not indicated here. replace if needed Inspect at 120.0L 4-Cyl. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page MAZDA (Cont.0L 4-Cyl. 4 . VIN 3) 2.While a replacement timing belt is not available.6L 4-Cyl. (DOHC) T294 TCK294A T43003 T42036 (Upr) T42034 (Lwr) 90.3L 4-Cyl.6L 4-Cyl.000 2 100. (DOHC. replace if needed Inspect at 120. # . (SOHC) *# 1. VIN 3) 2.000 1 60. VIN 3) 2. Cougar 1999 2. VIN 3) 2.000 1 60. 1991-94 1.3L 4-Cyl.) Make Model/ Year Tribute 2001-04 Engine Timing Belt Part No. Diesel *# Camshaft Injection Pump 2.0L 4-Cyl. (DOHC. (DOHC.The vehicle manufacturer recommends replacing all belts at the same time.0L 4-Cyl.000 2 100.3L 4-Cyl.0L 4-Cyl. replace if needed Inspect at 120.000 1 60. See page A-10 for interference engine cautions.See timing belt repair procedure for more information on belt replacement interval.Uses a timing belt driven water pump.ALPHABETICAL MODEL LISTING (Cont.) 2. 1.0L 4-Cyl.000. (DOHC.9L 4-Cyl.0L 4-Cyl.

000 Inspect at 120.000 2 60. CA & Select) 100.) 1.000 60.0L V6 (DOHC) *# 1992-93 1994-96 1997-02 3. (DOHC) 1.0L V6 (SOHC.000 1 254 MITSUBISHI Passenger Cars Cordia & Tredia 1983-84 1. (SOHC) *# 1.000 2 60. Timing Component Kit Part No.0L 4-Cyl.The vehicle manufacturer recommends replacing all belts at the same time.5L V6 (SOHC) *# T090 T089 T159 T089 T159 T158 T090 T089 T159 T089 T159 T158 T195 T195 T139 T139 T287 TCK195** TCK195** TCK139 TCK139 TCK287 T41039** T41039** T41048 T41048 Not Available T42018 T42018 Not Applicable Not Applicable Not Available TCK158 TCK158 T41057 T41056 Not Applicable Not Applicable 60.000 60.0L V6 (SOHC.8L 4-Cyl.0L V6 (SOHC) 3.6L 4-Cyl.Interference engine.000 California 60.000 3 (Exc.000 1 105. replace if needed 60.8L 4-Cy Balance Shaft Camshaft 1984 2. 12-Valve) # 3. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page MERCURY (Cont.000 2 60. 3. 1 .0L V6 (DOHC) *# 1994-95 3.000 60.000 2 60. # . VIN P) 2.While a replacement timing belt is not available.000 105.9L 4-Cyl.000 3 (CA & Select) 530 530 530 530 530 530 530 530 530 530 530 530 189 189 189 563 563 563 575 575 575 575 * . A47 .000 mile intervals.000 60.000 2 60.000 Federal 100. 4 .9L 4-Cyl.3L V6 (SOHC) * T141 T179 T067 T194 T194 T283 T014 T104 T249 T249 TCK141 TCK179 TCK067 TCK194 TCK194 T41030 T41031 T41006 T41007 T41007 Not Applicable T42005 Not Applicable Not Applicable Not Applicable 60. See page A-10 for interference engine cautions.000 2 60. (SOHC.000 California 60.000 2 60. 12-Valve) # 3.) Make Model/ Year Tracer 1987-90 1991-96 1991 1992-96 1997-99 Zephyr 1978-83 Light Trucks Villager 1993 1994-98 1999-02 Engine Timing Belt Part No.000 60. Balance Shaft Camshaft 1985-86 1.0L 4-Cyl.000. 3 . a timing belt repair procedure has been included for your convenience.000 2 60.000 2 60. (SOHC) # 2.8L 4-Cyl.0L 4-Cyl. Other interference engine applications may exist which are not indicated here. Balance Shaft Camshaft 1987-88 2.See timing belt repair procedure for more information on belt replacement interval.000 2 60. ** .0L 4-Cyl.3L 4-Cyl.8L 4-Cyl.000 105. Balance Shaft Camshaft Diamante 1992-93 3.000 224 227 224 224 224 250 250 254 262 262 393 TCK014 TCK104 TCK249 T41005 T41059 T41059 Not Applicable Not Applicable Not Applicable MERKUR XR4Ti 1985-89 2.0L V6 (SOHC) 3.000 2 60.000 60.Does not include camshaft tensioner hydraulic assembly.ALPHABETICAL MODEL LISTING (Cont. T014 TCK014 T41005 Not Applicable 60. 2 . (SOHC) *# Up To 3/25/1991 From 3/26/1991 1.000 3 Federal 100.3L 4-Cyl.Belt manufacturers suggest the belt be replaced at 60.Uses a timing belt driven water pump. Balance Shaft Camshaft 1987-88 1.000 2 60. Balance Shaft Camshaft 1985-86 2.

000 2. 3 (CA. CT & MA) 100. 3 .000 2.000 3 (CA.) 2003-04 3.) Make Model/ Year Engine Timing Belt Part No. (DOHC) Turbo * Balance Shaft Camshaft T168 T167 T168 1998-99 2. CA & Select) 100.000 2 60.0L 4-Cyl.Interference engine. 3 Federal 100.0L 4-Cyl. a timing belt repair procedure has been included for your convenience. (SOHC. A48 .000 3 (Exc. CA. CT & MA) 100. 3 (CA. Other interference engine applications may exist which are not indicated here.000 2 60.000 2 Federal 100.4L 4-Cyl.Uses a timing belt driven water pump. 3 Federal 100.000 2.000 2 California 60.000 2. # . 1 .000 3 Federal 100.000 3 (Exc. Timing Component Kit Part No. 3 (CA. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page MITSUBISHI (Cont.000 2.000 3 California 60.000 2. CT & MA) 60.000 2.000 2. CA. VIN Y) 2.000 mile intervals. 3 (CA.5L V6 (SOHC) *# T287 60.4L 4-Cyl.See timing belt repair procedure for more information on belt replacement interval. Balance Shaft Camshaft 2. ** .000 2.While a replacement timing belt is not available.8L 4-Cyl.000 2.000 2. 3 California 60. 3 (Exc. CA. Non-Turbo *# (DOHC.The vehicle manufacturer recommends replacing all belts at the same time.000 2 California 60. (SOHC.000 2 Federal 100. 3 (Exc. CA. CT & MA) 100.000 2 60.0L 4-Cyl. 3 (Exc. (DOHC) * Balance Shaft Camshaft 2. CT & MA) 60. VIN Y) T159 T158 T168 T167 T246 T246 1995-97 2. See page A-10 for interference engine cautions. 2 . VIN G) * Balance Shaft Camshaft T168 T230 T168 1997-99 2.000 2 60. 4 . CT & MA) 100. Non-Turbo *# (DOHC. CA. CT & MA) 575 575 575 575 195 195 537 537 200 200 200 200 200 200 537 537 537 537 537 537 537 537 537 537 537 537 558 558 558 558 558 558 558 558 558 558 558 558 Eclipse 1990-94 1990-94 1995-97 1998-99 1. VIN G) * Balance Shaft Camshaft T230 * .ALPHABETICAL MODEL LISTING (Cont. CT & MA) 60. (DOHC) Turbo * Balance Shaft Camshaft T167 1996 2.000 3 (CA & Select) TCK158 TCK158 TCK167** TCK167** TCK246** TCK246** T41057 T41058 T41047 T41046 T41002** T41002** Not Applicable Not Applicable Not Applicable T42017 T41002 T41002 60. 3 (Exc. 3 California 60.000 2.Does not include camshaft tensioner hydraulic assembly.Belt manufacturers suggest the belt be replaced at 60.0L 4-Cyl.0L 4-Cyl. CT & MA) 100. CT & MA) 60.) Diamante (Cont.

CA & Select) 100. (SOHC.000 3 California 60. CA. 3 (Exc. 3 (CA & Select) 60. 3 .Interference engine. VIN G) * Balance Shaft T168 Camshaft T332 2000 3.000 3 Federal 100. 24-Valve) *# 3. CT & MA) 100. 3 60.000 2. CT & MA) 100. A49 . (SOHC.000 2.000 2. CA & Select) 100.000 2. 3 Federal 100. CA. 24-Valve) *# T259 TCK259** T41039** T42018 2001 2002-04 3. CA & Select) 100.4L 4-Cyl.8L 4-Cyl.000 3 (Exc. (SOHC. CT & MA) 60.0L V6 (SOHC.000 2. CT & MA) 100.000 2. 3 60.000 2. 3 (Exc. CA & Select) 100.000 2.000 2.4L 4-Cyl.000 2. VIN G) * Balance Shaft Camshaft T232 2004 2. 3 (Exc.000 Federal 100.) Make Model/ Year Engine Timing Belt Part No.000 mile intervals.) Eclipse (Cont. 3 (CA. 3 (CA & Select) 60.000 2.ALPHABETICAL MODEL LISTING (Cont. 2 . 3 558 558 558 558 558 558 558 558 558 558 558 558 558 558 558 558 558 558 558 558 558 558 558 558 558 558 558 558 568 568 568 568 568 568 568 568 568 568 198 198 198 203 203 203 203 Camshaft T232 2001 2. 3 California 60. CA & Select) 100. 24-Valve) *# T259 T259 TCK259** TCK259** T41039** T41039** T42018 T42018 Expo & Expo LRV 1992-93 1.See timing belt repair procedure for more information on belt replacement interval.4L 4-Cyl. See page A-10 for interference engine cautions.000 2.While a replacement timing belt is not available.000 3 (CA & Select) 60. a timing belt repair procedure has been included for your convenience. 4 . CT & MA) 60. 3 (CA & Select) 60.000 2.000 2. 1 . Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page MITSUBISHI (Cont. Other interference engine applications may exist which are not indicated here.000 3 (Exc.000 2.The vehicle manufacturer recommends replacing all belts at the same time.000 2. 3 (Exc. CA.0L V6 (SOHC. 3 (CA.4L 4-Cyl. 3 60.000 60. ** . VIN G) * Balance Shaft Camshaft T168 T232 T168 2002-03 2.000 2. 3 Federal 100.) 2000 2. 3 (Exc. VIN G) * Balance Shaft T168 60. # .8L 4-Cyl.0L V6 (SOHC.Uses a timing belt driven water pump. (SOHC. CT & MA) 60.000 3 (CA. Balance Shaft Camshaft T201 T201 T159 T204 T168 T230 TCK201 TCK201 T41052 T41052 Not Applicable Not Applicable * . 3 (Exc. (VINs C & D) # 1992 1993-95 2.000 California 60.Belt manufacturers suggest the belt be replaced at 60. 3 (CA & Select) 60. 3 California 60.Does not include camshaft tensioner hydraulic assembly. Timing Component Kit Part No. Balance Shaft Camshaft 2.000 2.4L 4-Cyl.000 2. (VINs C & D) # 1994 1.4L 4-Cyl.000 2.

000 California 530 530 530 530 537 537 537 537 544 544 544 544 555 555 558 558 558 558 558 558 558 558 558 558 558 558 558 558 558 558 558 558 558 558 558 558 558 558 Camshaft T230 1999-00 2.Belt manufacturers suggest the belt be replaced at 60. (SOHC) Balance Shaft Camshaft 2. (SOHC. (SOHC) Balance Shaft Camshaft 2.000 2 60. CT & MA) 100. 3 (CA .000 2 . a timing belt repair procedure has been included for your convenience.The vehicle manufacturer recommends replacing all belts at the same time.4L 4-Cyl.000 California 60. VIN G) * Balance Shaft Camshaft T168 T232 * .4L 4-Cyl. 3 Federal 100.0L 4-Cyl.000 2 .ALPHABETICAL MODEL LISTING (Cont. 3 California 60. 3 (CA . Other interference engine applications may exist which are not indicated here. (SOHC. VIN G) * Balance Shaft Camshaft 1997-98 2. (DOHC) * Balance Shaft Camshaft 2.000 2 . 3 (Exc. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page MITSUBISHI (Cont.000 2 . CT & MA) 100.000 California 60. 3 Federal 100. 4 .000 2 60.4L 4-Cyl. (DOHC) * Balance Shaft Camshaft Up To May.) Make Model/ Year Galant 1989-92 1993 1989-92 1993 1994 Engine Timing Belt Part No.) 2.While a replacement timing belt is not available. (SOHC.000 2 60.000 2 60. CA .0L 4-Cyl. 3 (Exc. (DOHC) * Balance Shaft Camshaft 2.000 2.Interference engine. CT & MA) 60.000 2 60. CT & MA) 60.Uses a timing belt driven water pump. (SOHC. VIN G) * Balance Shaft T159 T155 T168 T232 T168 T167 T168 T232 T168 T256 T159 T124 T168 T230 T168 TCK256** TCK124 TCK124 TCK155 TCK155 TCK232 TCK232 TCK167** TCK167** TCK232 TCK232 T41053 T41043 T41047 T41054 T41047** T41046** T41047 T41054 T41038 T41054** T41053 T41044 T42017 Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable T42017 Not Applicable Not Applicable 60.0L 4-Cyl.000 2 60. VIN G) * Balance Shaft T168 Camshaft T232 2001 2. (SOHC) Balance Shaft Camshaft 2.000 mile intervals. CT & MA) 60.000 2 60.000 2. 3 (Exc.000 2 . CA . Timing Component Kit Part No.000 2 . 3 (CA .See timing belt repair procedure for more information on belt replacement interval.000 2 Federal 100. A50 . ** . 3 (Exc.Does not include camshaft tensioner hydraulic assembly. 3 California 60.000 2 Federal 100.000 2 . # .000 2.000 2. 1 .4L 4-Cyl.000 2 . CA .000 California 60.000 2 60. 2 . See page A-10 for interference engine cautions. 3 . CT & MA) 60.4L 4-Cyl.000 2 60.000 2 . 3 Federal 100. CT & MA) 100.0L 4-Cyl. 3 (CA . CA .000 2 . CT & MA) 100. 1994 1985-87 1994-96 2.4L 4-Cyl. 3 Federal 100.000 2 60.

000 2 . * Up To 5/31/1986 From 6/1/1986 T168 T167 T073 T073 * .4L 4-Cyl.0L 4-Cyl. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page MITSUBISHI (Cont.ALPHABETICAL MODEL LISTING (Cont.Does not include camshaft tensioner hydraulic assembly.While a replacement timing belt is not available. ** .) Make Model/ Year Galant (Cont.000 3 (Exc.) 2. 3 (Exc. CT & MA) 100. CA .000 mile intervals. CT & MA) 60.000 2 .000 3 Federal 100.000 60.0L 4-Cyl. MA & VT) 100. 12-Valve) # 2. 2 .) 2002-03 Engine Timing Belt Part No.8L V6 (SOHC) 4 Galant Sigma 1988 Lancer 2002-04 3. Timing Component Kit Part No. CA & Select) 100.000 2 . MA & VT) 100.000 California 60. (SOHC) * T332 Lancer Evolution Turbo 2003-04 2.Belt manufacturers suggest the belt be replaced at 60.4L 4-Cyl.000 2 . CA.000 3 (CA & Select) 60. 24-Valve) *# T259 T259 TCK259** TCK259** T41039** T41039** T42018 T42018 2004 3.000 3 (CA .000 3 (Exc. 3 (CA & Select) 60.000 3 (CA . CA & Select) 100. CA & Select) 100. a timing belt repair procedure has been included for your convenience.5L 4-Cyl. MA & VT) TCK073 Not Applicable 60.000 3 (CA . MA & VT) 100.Interference engine. VIN G) * Balance Shaft T168 60. 3 (CA & Select) 60. CA . A51 . 3 (Exc. CA & Select) 100.0L V6 (SOHC. 3 (CA & Select) 60. 24-Valve) *# 3.000 2 .000 2 . 3 .4L 4-Cyl.000 60.0L V6 (SOHC. CA. (SOHC.0L V6 (SOHC.0L V6 (SOHC. CA & Select) 100.000 2 . MA & VT) 60. See page A-10 for interference engine cautions. (DOHC) *# Balance Shaft Camshaft Mirage 1985-86 1.000 3 (Exc.000 3 (Exc. 3 (Exc. VIN G) * Balance Shaft T168 Camshaft T332 1999-00 3. 1 . (SOHC.Uses a timing belt driven water pump.000 3 (Exc.000 2 . # . CA & Select) 100. MA & VT) 60.000 3 (Exc.000 558 558 558 558 558 558 558 558 558 558 558 558 558 558 558 558 568 568 568 568 568 568 568 568 568 568 582 582 582 582 563 542 542 542 542 547 547 547 547 532 532 532 532 525 525 Camshaft T232 2004 2.The vehicle manufacturer recommends replacing all belts at the same time. 24-Valve) *# T259 TCK259** T41039** T42018 2001 2002-03 3. Other interference engine applications may exist which are not indicated here. 4 .See timing belt repair procedure for more information on belt replacement interval. 3 (Exc. (SOHC) *# T139 T201 TCK139 T41048 Not Applicable 2004 2.000 3 (CA & Select) 60. 3 (CA & Select) 60.000 3 (CA.

* 1. a timing belt repair procedure has been included for your convenience.) Make Model/ Year Engine Timing Belt Part No.0L V6 (DOHC) *# 1999 1997-99 3.Belt manufacturers suggest the belt be replaced at 60.000 Federal 100. * T289 1985-86 1987-88 1989 1991-92 1993 1994-96 1997-02 1.Does not include camshaft tensioner hydraulic assembly.000 3 (Exc.5L 4-Cyl. (DOHC) * 1. * T073 T128 T128 T139 T195 T195 T195 TCK073 TCK128 TCK128 TCK139 TCK195** TCK195** TCK195** Not Available T41042 T41042 T41048 T41039** T41039** T41039** Sigma 1989-90 3.000 Not Applicable 60.5L 4-Cyl. CT & MA) Not Applicable 60. (SOHC) * 1.000 Federal 100.000 60. (VINs C & D) # 1. 3 .0L V6 (SOHC.000 60.000 3 (CA. 1 .6L 4-Cyl.6L 4-Cyl.5L 4-Cyl.The vehicle manufacturer recommends replacing all belts at the same time.000 3 (CA.000 3 (Ex.000 3 California 60.6L 4-Cyl. CA.000 3 (Ex. 12-Valve) # Tredia (See Cordia) 3000GT 1991-93 3.000 (CA. CT & MA) 100. A52 .000 California 60. (DOHC) * 1. CT & MA) Not Applicable Not Applicable Not Applicable Not Applicable 525 525 525 525 525 525 525 525 525 525 525 525 525 528 528 192 192 198 198 198 198 198 198 198 525 525 525 525 563 189 189 189 189 189 189 189 189 189 189 563 563 563 563 2000-02 1. * T128 T191 T191 T191 T289 TCK128 TCK191 TCK191 TCK191 TCK289 T41042 T41051 T41042 T41051 Not Available 60.ALPHABETICAL MODEL LISTING (Cont.5L 4-Cyl.See timing belt repair procedure for more information on belt replacement interval.000 3 (CA & Select) 60.8L 4-Cyl. CT & MA) 100.5L 4-Cyl. 12-Valve) # T195 T139 TCK195** TCK139 T41039** T41048 T42018 Not Applicable * .0L V6 (DOHC) *# 3. CT & MA) Not Applicable Not Applicable Not Applicable Not Applicable T42018 T42018 T42018 60.000 (CA & MA) 60. 2 .000 60.000 California 60. See page A-10 for interference engine cautions. CA.000 3 (Exc.) 1987-90 1991 1992-93 1994-96 1997-99 1.000 3 (Exc. 4 . CA & MA) 100.000 3 Federal 100. (SOHC) * 1. Timing Component Kit Part No.0L V6 (DOHC) *# 1996-98 3. * 1.6L 4-Cyl.) Mirage (Cont.8L 4-Cyl. CA & Select) 100.000 Federal 100.000 3 (CA.Interference engine. CA. ** .5L 4-Cyl.000 60.000 Not Applicable 60.000 mile intervals. Other interference engine applications may exist which are not indicated here.000 3 California Not Applicable 60. CT & MA) 100. * 1.0L V6 (DOHC) *# 1994-95 3. * 1.000 60. (VINs C & D) # T093 T093 T165 T165 T201 T201 T288 T41055 T41056 TCK201 TCK201 T41052 T41052 Precis 1987-89 1990-93 1994 1.5L 4-Cyl. CT & MA) 100.5L 4-Cyl. * 1.Uses a timing belt driven water pump.000 60.8L 4-Cyl.000 60.000 Not Applicable 60.While a replacement timing belt is not available.000 3 (Exc.000 60. CT & MA) 60.5L 4-Cyl. CA.0L V6 (SOHC. * 1. # . (VINs C & D) # 1.000 60. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page MITSUBISHI (Cont.

CT & MA) 100. CA .8L V6 (SOHC) *# T320 Montero Sport 1997-98 2.8L V6 (SOHC) *# 4 60.5L V6 (SOHC) *# T139 T139 T259 T253 T287 TCK287 Not Available Not Available 2001-02 3. VIN G) * Balance Shaft Camshaft 3. VIN G) * Balance Shaft T168 Camshaft T230 1999 1997-02 2. CA . 3 (CA . 3 (CA . 24-Valve) *# 3.) Make Model/ Year Light Trucks Endeavor 2004 Engine Timing Belt Part No. CT & MA) 60. Timing Component Kit Part No. CT & MA) 60.000 California 60. 4 . 3 60. 1 .000 3 Federal 100. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page MITSUBISHI (Cont. a timing belt repair procedure has been included for your convenience. See page A-10 for interference engine cautions.000 California 60. CA . MA & VT) 100.000 3 (CA .000 3 Federal 100.The vehicle manufacturer recommends replacing all belts at the same time. 2 .4L 4-Cyl. CA & Select) 100.Does not include camshaft tensioner hydraulic assembly. 3 . (SOHC.000 3 (CA.000 3 (Exc.0L V6 (SOHC. 12-Valve) # 3.5L V6 (DOHC) *# 3. CT & MA) 60. MA & VT) 100.000 3 (Exc.000 2.0L V6 (SOHC. CT & MA) 60. 12-Valve) # 3. CT & MA) 100. Other interference engine applications may exist which are not indicated here.000 60. CT & MA) 100.0L V6 (SOHC.ALPHABETICAL MODEL LISTING (Cont.000 2.000 3 (Exc. # . 3 (CA . CA & Select) 100.While a replacement timing belt is not available.000 3 (CA & Select) 60. CA .Uses a timing belt driven water pump.000 3 (CA & Select) 582 582 582 582 563 563 563 568 568 572 572 575 575 575 575 575 575 575 575 586 586 586 586 558 558 558 558 558 558 558 558 558 558 568 568 568 568 568 568 568 568 575 575 575 575 Montero 1989-93 1994 1995-96 1994-96 1997-00 3.000 mile intervals.Belt manufacturers suggest the belt be replaced at 60.000 3 (Exc.000 3 (Exc. CA & Select) 100.0L V6 (SOHC. A53 . 24-Valve) *# T259 1999-00 3.000 3 (CA & Select) 60.000 2 .000 2 .Interference engine. 3 (Exc. MA & VT) 60. (SOHC. CT & MA) 100.000 3 Federal 100. MA & VT) TCK139 TCK139 TCK259** T41048 T41048 T41039** Not Applicable Not Applicable Not Applicable 60.000 2. ** . CA .000 2.4L 4-Cyl. 3 (CA .000 California 60.000 2. 3 (Exc.See timing belt repair procedure for more information on belt replacement interval. 24-Valve) *# T168 T232 T259 TCK259** T41039** T42018 2003 3.000 2 . CA.000 3 (Exc.5L V6 (SOHC) *# T320 2003-04 3.0L V6 (SOHC.5L V6 (SOHC) *# T287 * . 3 60.) 3.000 3 (Exc.

4L 4-Cyl.While a replacement timing belt is not available.000 2 60.4L 4-Cyl.3L 4-Cyl. (SOHC) * 1986-88 1.000 2 575 575 575 575 575 575 575 575 547 547 547 547 530 530 530 530 185 185 187 187 187 187 563 563 563 555 555 2003-04 3.000 3 (Ex.000 2 60. (DOHC) * T104 T104 T249 T104 T077 T077 T077 T137 T137 TCK104 TCK104 TCK249 TCK104 TCK077 TCK077 TCK077 T41059 T41059 T41059 T41059 T41058 T41058 T41058 T41058 Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable 60. 1 . See page A-10 for interference engine cautions. 12-Valve) # 2.000 60.0L V6 (SOHC) * Round Tooth Sprocket Square Tooth Sprocket Pulsar & Pulsar NX (Includes Canadian) 1983-84 1.000 2 60.) 2001-02 3. Other interference engine applications may exist which are not indicated here.000 60. A54 . (SOHC) * 1987 1. 3 . (SOHC) Balance Shaft Camshaft 3.000 3 (CA & Select) 60.000 60. 12-Valve) # 3.000 60.000 1 60. (SOHC.4L 4-Cyl. CA & Select) 100. (SOHC) Balance Shaft Camshaft 2. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page MITSUBISHI (Cont.000 2 50.000 2 60.6L 4-Cyl.5L V6 (SOHC) *# T287 TCK287 Not Available Not Available 60.8L 4-Cyl.0L V6 (SOHC) * 1986-91 3.000 Federal 100. 4 .000 2 60. CA & Select) 100.Does not include camshaft tensioner hydraulic assembly.000 60.000 2 TCK158A TCK158A T41045 T41044 T41049 T41050 TCK124 TCK124 T41053 T41044 Not Applicable Not Applicable Not Applicable Not Applicable 60.000 2 60.000 60.0L 4-Cyl.ALPHABETICAL MODEL LISTING (Cont. Balance Shaft Camshaft 2.Interference engine.000 2 50. Balance Shaft Camshaft 2. (SOHC) Balance Shaft Camshaft T168 T232 T332 T090 T089 T159 T158 T092 T091 T159 T124 T168 T229 T139 T139 Pickup 1983-86 1987-89 1983-85 1990-92 1993-96 1990-93 1994 Van 1987-90 TCK139 TCK139 T41048 T41048 Not Applicable Not Applicable T159 T124 TCK124 TCK124 T41053 T41044 Not Applicable Not Applicable NISSAN Passenger Cars Maxima 1985 3. # .000 mile intervals. VIN G) * Balance Shaft Camshaft (2003) Camshaft (2004) 2. 2 .) Make Model/ Year Engine Timing Belt Part No.See timing belt repair procedure for more information on belt replacement interval. a timing belt repair procedure has been included for your convenience.Uses a timing belt driven water pump.000 596 596 596 596 589 589 589 590 590 * . Timing Component Kit Part No.000 1 60.0L V6 (SOHC. CA & Select) 100.000 3 (Exc.000 3 (Exc.0L V6 (SOHC.5L 4-Cyl. ** .6L 4-Cyl.Belt manufacturers suggest the belt be replaced at 60.000 3 (CA & Select) 60.The vehicle manufacturer recommends replacing all belts at the same time.) Montero Sport (Cont.0L V6 (SOHC) * 1992-94 3.4L 4-Cyl.000 2 60.0L 4-Cyl.000 (CA & Select) 60. (SOHC) * 1983-85 1.000 1 60.6L 4-Cyl.5L V6 (SOHC) *# T287 Outlander 2003-04 2.000 2 60. (DOHC) * 1988-89 1.000 California 60. Turbo Diesel * Balance Shaft Camshaft 2.

0L 4-Cyl. 3 .000 * .000 60. * 1986-87 2.7L 4-Cyl. A55 .000 60.000 60. (SOHC) * 1986-88 1.000 60. 1 .0L 4-Cyl.000 60.7L 4-Cyl.Interference engine. * 1986-89 2.6L 4-Cyl. (SOHC) * 1983-85 1.0L 4-Cyl.000 589 589 589 592 592 592 592 593 593 593 593 593 593 593 593 593 596 596 596 594 594 594 594 594 594 589 393 393 596 596 596 596 393 596 TCK078A TCK078A TCK078 TCK104 TCK104 TCK104 T41089 T41089 T41088 T41059 T41059 T41059 T41085** T41085** T41085** T41085** T41058 T41059 T41059 T41059 T41059 T41059 T41059 T41059 Not Applicable Not Applicable Not Applicable Not Applicable 60.0L V6 (SOHC) * 3.8L 4-Cyl. Other interference engine applications may exist which are not indicated here.000 1 Not Applicable Not Applicable 60.Does not include camshaft tensioner hydraulic assembly. a timing belt repair procedure has been included for your convenience. (SOHC) * 1983-85 1.000 60.000 60.000 60.000 60.0L 4-Cyl.000 1 60.0L 4-Cyl.Belt manufacturers suggest the belt be replaced at 60.0L V6 (SOHC) * T077 T077 T077 T096 T097 T096 T097 T078 T078 T078 T078 T100 T100 T078 T078 T078 T104 T104 T104 T180 T180 T251 T251 T077 T249 T249 T104 T249 T104 T249 T249 T104 TCK077 TCK249 TCK249 TCK104 TCK249 TCK104 TCK249 TCK249 TCK104 TCK078 TCK078 TCK078 TCK078 T41088 T41088 T41088 T41088 Not Applicable Not Applicable Not Applicable Not Applicable TCK077 TCK077 TCK077 T41058 T41058 T41058 Not Applicable Not Applicable Not Applicable 60.6L 4-Cyl. * 3.000 1 60.While a replacement timing belt is not available. See page A-10 for interference engine cautions.0L V6 (DOHC) * 1993 1994-96 1994-96 310 1982 Light Trucks Frontier 1999-03 2004 Pathfinder 1986-92 1993-94 1995-96 1996-00 Pickup 1986-92 3.The vehicle manufacturer recommends replacing all belts at the same time. 2 .3L V6 (SOHC) * 3. * 1986-89 2.) Make Model/ Year Engine Timing Belt Part No.000 1 60.0L V6 (SOHC) * 3. * 1988 2.000 T42020 (Lwr) T42021 (Upr) 60.0L V6 (DOHC) Turbo * 3.000 (Non-Convertible) T42021 (Upr) 60. Diesel * Camshaft Injection Pump Stanza 1982-85 2.0L V6 (DOHC) * 3.5L 4-Cyl. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page NISSAN (Cont.3L V6 (SOHC) * 3.0L V6 * (DOHC) Non-Turbo 1. Turbo 1986-87 1. ** . # .8L 4-Cyl.0L V6 (SOHC) * 300ZX 1984-85 3.000 (Convertible) T42020 (Lwr) 105.000 60.0L 4-Cyl.000 60.000 1 60.000 60.000 1 60.) Sentra (Includes Canadian) 1982-83 1.000 T42020 (Lwr) T42021 (Upr) T42020 (Lwr) Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable 105.000 1 105. Timing Component Kit Part No.000 105.000 1 60.000 105. * Stanza Wagon 1982-85 2.000 60.0L V6 (SOHC) * Round Tooth Sprocket Square Tooth Sprocket 3. * 200SX (Includes Canadian) 1984-85 1.0L V6 (SOHC) * 1990-92 3.Uses a timing belt driven water pump.000 1 60.000 1 60.0L V6 (SOHC) * 1986-89 3. 4 .See timing belt repair procedure for more information on belt replacement interval.ALPHABETICAL MODEL LISTING (Cont. * 1987-88 3. Turbo 1984-85 2.5L 4-Cyl.000 mile intervals.3L V6 (SOHC) * 3.000 60. Diesel * Camshaft Injection Pump 1986-87 1.0L 4-Cyl.000 T42021 (Upr) 60.

000 1 60.) 3. # 1988-89 2.000 1 60. Turbo) T188 T189 T140 60.000 Federal 105.000 60.0L V6 (SOHC) * 3.000 3 Federal 100.6L 4-Cyl. (Exc.000 60. # T148 T081 T163 60.) 1993-94 1995 Quest 1993-94 1995-98 1999-02 Xterra 2000-02 2003-04 Engine Timing Belt Part No.000 60.Interference engine.000 California 105. 3 .3L V6 (SOHC) * 3.0L 4-Cyl.000 Federal 105.000 1 60.000 2 60. Other interference engine applications may exist which are not indicated here.000 1 60.000 1 60.000 1 599 599 599 TCK163 T43002 Not Applicable PEUGEOT 405 1989-91 1989-91 505 1986-91 1. # 1987-88 2. (SOHC) w/o Balance Shaft 1.9L 4-Cyl. 4 .000 596 596 596 596 596 596 393 393 393 OLDSMOBILE Cutlass Supreme 1991-95 3. # .Does not include camshaft tensioner hydraulic assembly.000 60.4L V6 # 1996 3.000 mile intervals. a timing belt repair procedure has been included for your convenience.5L 4-Cyl.2L 4-Cyl.6L 4-Cyl.000 60. (SOHC) 1989-93 3.0L V6 (SOHC) * Round Tooth Sprocket Square Tooth Sprocket 3.000 60. 1 . # T192 T273 T081 T081 TCK192 TCK273 TCK081 Not Available Not Available Not Available Not Available 60.ALPHABETICAL MODEL LISTING (Cont.000 2 TCK245** T41002** Not Applicable 100.4L 4-Cyl. ** . VIN X) # T153 T139 T139 TCK153 TCK139 TCK139 T41001 T41048 T41048 Not Applicable Not Applicable Not Applicable 60.Belt manufacturers suggest the belt be replaced at 60.3L V6 (SOHC) * T249 T104 T249 T249 T104 T249 T249 T249 T249 TCK249 TCK104 TCK249 TCK249 TCK104 TCK249 TCK249 TCK249 TCK249 T41059 T41059 T41059 T41059 T41059 T41059 T41059 T41059 T41059 Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable 60. Timing Component Kit Part No.000 California 100. (SOHC.4L V6 *# Firenza 1982-86 1.000 1 284 284 271 272 Not Applicable Not Applicable OPTIMA Optima (Canadian) 1988-92 1.0L V6 (SOHC) * 3.000 60. (SOHC.000 60. (SOHC) Balance Shaft Camshaft 2.8L 4-Cyl.3L V6 (SOHC) * 3.0L V6 (SOHC) # Arrow 1978-80 1977-80 Breeze 1996-99 2000 1997-99 1.Uses a timing belt driven water pump.0L V6 (SOHC) * Round Tooth Sprocket Square Tooth Sprocket 3. # 1990-91 2.000 60.9L 4-Cyl. A56 . 2 .000 105. (DOHC) 1. VIN C) *# 2.000 1 60.000 105. VIN C) *# 2.0L 4-Cyl. (SOHC) 2. (DOHC.000 105.000 California 60.000 1 600 600 602 PLYMOUTH Passenger Cars Acclaim 1989-95 2.) Make Model/ Year Pickup (Cont. See page A-10 for interference engine cautions.000 143 164 164 164 126 124 124 131 131 131 131 150 T064 T062 T013 T245 T245 T265 T43005 Not Available * .The vehicle manufacturer recommends replacing all belts at the same time.6L 4-Cyl.See timing belt repair procedure for more information on belt replacement interval. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page NISSAN (Cont.0L V6 (SOHC) # 1994-95 3.0L 4-Cyl.0L 4-Cyl.While a replacement timing belt is not available.0L 4-Cyl.

000 California 60.6L 4-Cyl.000 60.ALPHABETICAL MODEL LISTING (Cont.000 2 60.000 60.000 mile intervals.2L 4-Cyl.5L 4-Cyl. a timing belt repair procedure has been included for your convenience. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page PLYMOUTH (Cont.000 2 60. 1 .000 2 60.000 60. Timing Component Kit Part No.8L 4-Cyl. * 1.5L 4-Cyl. Shaft w/o Balance Shaft 1. * 1.) 2.) 2000 Caravelle 1983-88 1986-87 1988 Champ 1979 1980-82 1979-82 1979-80 Colt 1979-82 1983-84 1985-86 1987-90 1991-94 1978-79 1979-82 1983-89 1977-80 Engine Timing Belt Part No. w/o Bal. Balance Shaft Camshaft 1993 2. (SOHC) 1.000 2 60. * 1. (VIN T) 1. * 1.000 2 60.Interference engine.000 2 60.0L 4-Cyl.See timing belt repair procedure for more information on belt replacement interval.6L 4-Cyl. Balance Shaft Camshaft * .000 60.000 60.The vehicle manufacturer recommends replacing all belts at the same time.000 60.Belt manufacturers suggest the belt be replaced at 60.5L 4-Cyl. Balance Shaft Camshaft 1. A57 .000 60. (SOHC) Balance Shaft Camshaft 1. * 1.000 2 60. * 1. * 1995 1.0L 4-Cyl.8L 4-Cyl.000 1 60.4L 4-Cyl.000 2 60. (RWD) w/o Balance Shaft 1.6L 4-Cyl.000 2 60. (SOHC) Balance Shaft Camshaft 1990-91 2. (VINs C & D) # T265 T071 T114 T132 T073 T073 T064 T062 T013 T073 T073 T073 T128 T191 T064 T064 T093 T062 T013 T165 T093 T201 T128 T191 T201 T090 T089 T159 T158 T159 T158 T159 T204 T159 T230 TCK158A TCK158A TCK158A TCK158A T41045 T41044 T41045 T41044 Not Applicable Not Applicable Not Applicable Not Applicable TCK128 TCK191 T41042 T41051 Not Applicable Not Applicable TCK073 TCK073 TCK128 TCK191 Not Available Not Available T41042 T41051 Not Applicable Not Applicable Not Applicable Not Applicable TCK071 TCK114 TCK132 TCK073 T43005 T41000 Not Available Not Applicable Not Applicable Not Applicable Not Applicable 100.000 60. 2 .Does not include camshaft tensioner hydraulic assembly. (SOHC) 2.4L 4-Cyl. See page A-10 for interference engine cautions. 4 .Uses a timing belt driven water pump.000 2 60.6L 4-Cyl.000 60.5L 4-Cyl.000 60.000 2 60.While a replacement timing belt is not available.4L 4-Cyl.000 60.000 60. (SOHC) 2. * 1. (SOHC) w/o Balance Shaft 1. 3 .6L 4-Cyl.) Make Model/ Year Breeze (Cont.000 2 60. # .000 2 150 150 143 143 143 122 122 126 124 124 122 122 173 173 173 126 126 126 124 124 192 130 198 173 173 198 180 180 180 180 180 180 203 203 203 203 Not Available 1989-90 1989-90 1992-94 Colt (Canadian) 1989-92 1. (VINs C & D) # 1984-86 2. (FWD) w/o Balance Shaft 1. (DOHC.8L 4-Cyl. (SOHC) Balance Shaft Camshaft 1987-89 2. Other interference engine applications may exist which are not indicated here.000 60.4L 4-Cyl.5L 4-Cyl.4L 4-Cyl. (DOHC) * 1.000 60.0L 4-Cyl.4L 4-Cyl.000 1 60. (SOHC) Balance Shaft Camshaft 1992 2. VIN X) # 2. * Colt Vista (Includes Canadian) 1992-94 1.5L 4-Cyl.5L 4-Cyl.000 60.000 1 60.6L 4-Cyl.6L 4-Cyl. ** .000 60.000 60.4L 4-Cyl.000 Federal 105.000 2 60.

5L 4-Cyl. (SOHC.000 1 60.000 3 60.7L 4-Cyl.000 60. (SOHC) 1.Belt manufacturers suggest the belt be replaced at 60.While a replacement timing belt is not available. *# (SOHC.5L 4-Cyl. ** .000 2 60. VIN C) *# 1998-99 2.000 105.000 1 60.000 1 60.) Colt Vista (Includes Canadian .000 2 60.0L 4-Cyl.7L 4-Cyl.2L 4-Cyl.000 2 60.000 mile intervals. (SOHC) Laser 1990-94 1.0L 4-Cyl. VIN C) *# 2000-04 2. (SOHC) 2. 2 .ALPHABETICAL MODEL LISTING (Cont. A58 .5L 4-Cyl.000 1 60. (DOHC.000 Federal 105. (SOHC) Balance Shaft Camshaft 2.000 105.000 1 60.Uses a timing belt driven water pump.000 100.8L 4-Cyl.2L 4-Cyl.000 2 60. a timing belt repair procedure has been included for your convenience. (DOHC) * Horizon 1978-83 1.000 2 60.000 1 60.000 1 60.5L 4-Cyl. (SOHC) 2.6L 4-Cyl. Balance Shaft Camshaft 1990-94 2. (SOHC) 1989-90 2.0L V6 (SOHC) # 1.Does not include camshaft tensioner hydraulic assembly.0L 4-Cyl. Balance Shaft Camshaft Colt 100 & 200 (Canadian) 1989-90 1.) 1994 2. * 2.0L V6 (SOHC) # 3.000 1 60. (SOHC) 2. # .Cont.000 1 203 203 192 128 143 143 195 195 175 175 200 131 131 134 182 182 182 143 143 143 143 143 126 124 124 143 143 143 143 143 164 164 128 143 * .2L 4-Cyl.000 1 60. (DOHC) * Balance Shaft Camshaft Neon 1995-99 2. (SOHC) 2.2L 4-Cyl. (SOHC) T168 T230 T165 T017 T071 T153 T159 T158 T168 T167 T246 T245 T245 T245 T295 T295 T071 T153 T114 T132 T153 T064 T062 T013 T071 T071 T153 T132 T153 T139 T139 T017 T071 TCK071 TCK071 TCK153 TCK132 TCK153 TCK139 TCK139 TCK017 TCK071 T41000 T41000 T41001 T41001 T41001 T41048 T41048 T41079 T41000 Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable TCK071 TCK071 TCK114 TCK153 T41000 T41001 Not Available T41001 Not Applicable Not Applicable Not Applicable Not Applicable TCK017 TCK071 TCK153 TCK158 TCK158 TCK167** TCK167** TCK246** TCK245** TCK245** T41079 T41000 T41001 T41057 T41056 T41047 T41046** T41002** T41002** T41002** Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable T42017 T41002 Not Applicable Not Applicable 60.000 1 60. VIN Y) *# 1995-97 2. (SOHC) w/o Balance Shaft 1.2L 4-Cyl. 4 .5L V6 *# Reliant 1981-88 1989 1986-87 1988 1989 Sapporo 1978-80 1977-80 Scamp Pickup 1983 Sundance 1987-88 1989-94 1988 1989-94 1992-93 1994 TC3 1981-82 1981-82 2.4L 4-Cyl. * 1981-88 2.000 1 60.000 1 60. Other interference engine applications may exist which are not indicated here.2L 4-Cyl. VINs C & F) Prowler 1999 3. Timing Component Kit Part No.The vehicle manufacturer recommends replacing all belts at the same time. (SOHC. See page A-10 for interference engine cautions. (SOHC) 3.) Make Model/ Year Engine Timing Belt Part No.6L 4-Cyl. (SOHC) 2. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page PLYMOUTH (Cont.000 California 60.See timing belt repair procedure for more information on belt replacement interval.000 2 105.2L 4-Cyl.000 1 60.000 1 60. (SOHC) 2.000 60.5L 4-Cyl. (SOHC) 2. 1 . (SOHC) 2. 3 .Interference engine.0L 4-Cyl.000 105.5L V6 *# 2000-02 3.000 105.0L 4-Cyl.000 2 60.000 2 60.6L 4-Cyl.000 1 60.2L 4-Cyl.

0L 4-Cyl.8L 4-Cyl.000 60.ALPHABETICAL MODEL LISTING (Cont.000 1 60.000 1 60.4L 4-Cyl.000 1 60.000 1 60. Grand Am 1987-88 2.0L 4-Cyl. 1000 1983-87 1.) Turismo 1983 1. 1994-95 1.000 60.000 60. # 1987-88 2.000 1 60.2L 4-Cyl.0L 4-Cyl.000 1 60.6L 4-Cyl.000 1 60. See page A-10 for interference engine cautions.0L 3-Cyl.000 1 60. 1977-78 1. # 1990 1.6L 4-Cyl. 2000 1983 1. Diesel * Firefly (Canadian) 1985-88 1. *# 1989 2. *# With Tensioner Without Tensioner 1991-93 1.Uses a timing belt driven water pump.0L 4-Cyl.0L 4-Cyl.000 1 60.While a replacement timing belt is not available. # Sunbird 1985-86 1.6L 4-Cyl. 4 .0L 3-Cyl.) Make Model/ Year Engine Timing Belt Part No. *# T1000 1981-82 1.000 1 60. 2 . 1979-87 1.8L 4-Cyl.000 60.000 1 60.000 1 60. # . 1995-97 1. 1998-00 1. # 1989-94 2.000 1 60. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page PLYMOUTH (Cont. # First Design Second Design 1990 2. 1981-85 1. 1 .6L 4-Cyl. A59 .8L 4-Cyl.See timing belt repair procedure for more information on belt replacement interval.000 1 60.000 1 60.The vehicle manufacturer recommends replacing all belts at the same time. # LeMans 1988-89 1.000 60.0L 4-Cyl.8L 4-Cyl.000 1 60.000 1 128 143 PONTIAC Passenger Cars Acadian (Canadian) 1976 1. ** . * 1983-87 2.5L 4-Cyl.6L 4-Cyl.6L 4-Cyl. 1996-97 1. 1989-91 1.000 100.000 100. 1998-00 1.000 1 265 265 265 265 265 270 294 294 294 294 294 296 296 272 272 285 285 271 268 268 268 268 272 272 272 271 272 272 293 265 265 271 Not Applicable Not Applicable T43002 Not Applicable Not Available Not Available Not Available Not Available Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable T43002 Not Applicable T43002 Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable T43002 Not Applicable Not Available Not Applicable * .000 60. Other interference engine applications may exist which are not indicated here.3L 4-Cyl. a timing belt repair procedure has been included for your convenience. Timing Component Kit Part No.0L 3-Cyl.000 60.6L 4-Cyl. # Grand Prix 1991-95 3.Does not include camshaft tensioner hydraulic assembly. 3 .000 1 60.3L 4-Cyl. (SOHC) Light Trucks (See DODGE/PLYMOUTH Light Trucks) T017 T071 TCK017 TCK071 T41079 T41000 Not Applicable Not Applicable 60.0L 3-Cyl.000 1 60.000 60.000 1 60. 1976 1. # Sunburst (Canadian) 1985-88 1.7L 4-Cyl.000 1 60.6L 4-Cyl. 1977 1.4L V6 # 1996 3.000 1 60.Interference engine.4L V6 *# J2000 1982 1. # T037 T039 T037 T039 T061 T076 T095 T166 T241 T194 T194 T272 T194 T081 T163 T192 T273 T081 T148 T203 T148 T203 T081 T163 T163 T081 T081 T163 T118 T061 T061 T081 TCK081 Not Applicable Not Applicable TCK166 TCK241 TCK194A TCK194A TCK272 TCK081A TCK163 TCK192 TCK273 TCK081 TCK148 TCK148 TCK081A TCK163 TCK163 TCK081 TCK081A TCK163 TCK118 Not Available Not Available T41010 T41010 T41065 Not Available Not Available Not Applicable Not Applicable Not Applicable 60.0L 3-Cyl.000 1 60.4L 4-Cyl. # 1989 2.Belt manufacturers suggest the belt be replaced at 60.000 mile intervals.

000 mile intervals.000 90.000 60.ALPHABETICAL MODEL LISTING (Cont. *# Balance Shaft Camshaft 944S & 944 Turbo 1987-88 2.000 1 609 610 610 SAAB 900 1994-97 9000 1995-97 9-5 1999-03 2. * 2. # Light Trucks Sunrunner (Canadian) 1989-95 1.000 603 604 604 607 607 607 607 604 604 604 604 604 604 604 604 604 604 2. *# Balance Shaft Camshaft 968 1992-95 3. ** .7L V8 *# 5.0L 4-Cyl.0L 4-Cyl.000 45.000 1 60.000 271 298 300 PORSCHE 924 1977-82 1987-88 928 1978-82 1983-84 1985-91 1992-95 944 1983-89 2.While a replacement timing belt is not available.000 45.Interference engine.Uses a timing belt driven water pump. 1 . 4 .000 1 60.5L 4-Cyl. A60 .8L 4-Cyl. Sportwagon 1984-86 2.000 45.6L 4-Cyl. (SOHC. a timing belt repair procedure has been included for your convenience.000 45. See page A-10 for interference engine cautions.5L V8 *# 4. T119 T140 T140 60.000 45.000 45.) 2000 Sunbird 1984 1.5L 4-Cyl.0L V6 (DOHC) T285 T285 T285 TCK285 Not Available Not Available 60.6L 4-Cyl.See timing belt repair procedure for more information on belt replacement interval. (SOHC. Other interference engine applications may exist which are not indicated here.2L 4-Cyl.7L 4-Cyl.5L 4-Cyl.4L V8 *# T017 T293 T107 T196 T196 T196 T196 T293 T107 T293 T107 T293 T152 T293 T152 T293 T152 TCK017 T41079 Not Applicable 45.0L V8 *# 5.000 60.000 1 60.000 60.000 45.000 60. 3 .0L V6 * 3.7L 4-Cyl.000 3 45.0L 4-Cyl.The vehicle manufacturer recommends replacing all belts at the same time. * Fuego 1984-85 2. *# Balance Shaft Camshaft 1989 2. VIN U) 1994-02 1. *# Balance Shaft Camshaft 4. 2 .Belt manufacturers suggest the belt be replaced at 60. *# Balance Shaft Camshaft RENAULT Alliance & Encore 1985-87 1. *# Balance Shaft Camshaft 1989-91 3. # . VIN 6) T081 T164 T212 TCK081 TCK164 TCK212 Not Applicable Not Applicable T41064 T41065 Not Applicable Not Applicable 60. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page PONTIAC (Cont.2L 4-Cyl.000 45.Does not include camshaft tensioner hydraulic assembly.000 45. Timing Component Kit Part No.5L V6 * 3.) Make Model/ Year Engine Timing Belt Part No.000 45.000 60.000 612 612 613 * .000 45.000 1 60.

2L 3-Cyl.5L 4-Cyl.000 mile intervals. 1 .000 100. VIN B) *# 2004 3.000 Federal 105.000 100. (SOHC) * 2.2L 4-Cyl.000 1 624 624 SUBARU Passenger Cars Coupe 1985-89 1.Interference engine.5L V6 (SOHC) *# T285 T285 T285 T285 T285 T329 100. 1994 1995-97 2002-04 1995-96 1997-98 1999-01 1998 1. Legacy & Outback 1990-93 2.8L 4-Cyl.000 T42023 (Lwr-L) T42024 (Lwr-R) 105.Belt manufacturers suggest the belt be replaced at 60. (SOHC) * Impreza & Outback Sport 1993 1.0L 4-Cyl. See page A-10 for interference engine cautions. (DOHC) Turbo * 2.000 100.0L V6 (DOHC.000 619 619 619 616 616 622 STERLING 825 1987-88 827 1989-91 2. (DOHC) # 1999-04 2.The vehicle manufacturer recommends replacing all belts at the same time.While a replacement timing belt is not available.000 100. # .See timing belt repair procedure for more information on belt replacement interval.000 California 105. a timing belt repair procedure has been included for your convenience. 4 . Timing Component Kit Part No. VIN R) *# L300 & LW300 2001 3.000 T42023 (Upr-L) 105.5L 4-Cyl. T42023 (Upr-L) 60.5L 4-Cyl. 3 .2L 4-Cyl.000 T41060 TCK172** T41063** * . Left Hand Belt Right Hand Belt Forester 1998 2.) Make Model/ Year Engine Timing Belt Part No.000 California T42024 (Lwr-R) 60.7L V6 *# T129 T129 TCK129 TCK129 T41015 T41015 Not Applicable Not Applicable 60.5L 4-Cyl.000 T42023 (Upr-L) T42023 (Lwr-L) T42024 (Lwr-R) 60.8L 4-Cyl. ** .2L 4-Cyl.000 100.ALPHABETICAL MODEL LISTING (Cont.2L 4-Cyl.000 T42023 (Lwr-L) T42024 (Lwr-R) T42023 (Upr-L) 60. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page SATURN LS2 & LW2 2000 3. A61 .000 2 52.0L V6 (DOHC. 2.Uses a timing belt driven water pump.000 T42023 (Lwr-L) T42024 (Lwr-R) T42023 (Upr-L) 60.5L V6 *# 2. (SOHC) 2.000 T42023 (Upr-L) 60.8L 4-Cyl. (SOHC) *# Justy 1987-95 1.000 2 105.000 105. (DOHC) # T299 T300 T277 T304 T172 T254 T254 T328 T254 T254 T304 T277 T304 T135 T172 TCK299 TCK299 T41061 T41062 T42022 Not Applicable 52.0L V6 (DOHC.000 1 60. 2 .Does not include camshaft tensioner hydraulic assembly.000 Federal T42023 (Lwr-L) 105.000 Federal T42023 (Lwr-L) 105.000 California T42024 (Lwr-R) 105. 1.000 60. (SOHC) 2.0L V6 (DOHC. Other interference engine applications may exist which are not indicated here. VIN R) *# Up To S/N 578511 From S/N 578512 Vue 2002-03 3.8L 4-Cyl. VIN R) *# 2002-04 3.000 628 628 637 635 627 627 627 627 630 627 627 627 627 635 637 635 626 627 TCK172** TCK254** TCK254** T41063** T41063** T41063** TCK254** T41063** TCK277** T41092** 1999-04 2.

000 Federal 105.6L 4-Cyl.000 2 52.000 649 649 651 651 * . Other interference engine applications may exist which are not indicated here.000 California 105. 1995-97 3. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page SUBARU (Cont.8L 4-Cyl. a timing belt repair procedure has been included for your convenience.) 1994 2.Does not include camshaft tensioner hydraulic assembly.000 California 60. (SOHC) * T299 T300 T151 T150 T307 SUZUKI Passenger Cars Esteem 1995-00 1. (DOHC) # 2.000 60.000 2 52. 1995-96 2.Interference engine. ** .000 Inspect at 30.000 2 52.Belt manufacturers suggest the belt be replaced at 60.000 2 60.8L 4-Cyl. (SOHC) * 2.5L 4-Cyl. Left Hand Right Hand 2.8L 4-Cyl. A62 .000 T42023 (Upr-L) 60.000 2 52. (SOHC) * 1. 3 .000 60.000 2 60.5L 4-Cyl.8L 4-Cyl.000 60. TCK299 TCK299 T41061 T41062 T42022 Not Applicable 52.While a replacement timing belt is not available. 1997-98 1999 1996-97 1998-99 2.000 Not Applicable Not Applicable 627 627 627 627 627 635 637 637 2000-03 Loyale 1990-94 RX 1985-89 2.000 Federal 105. (DOHC) # T254 T254 T254 T304 T277 T277 TCK277** TCK277** T41092** T41092** TCK254** TCK254** 60.5L 4-Cyl. Timing Component Kit Part No. 2 .0L 4-Cyl.Uses a timing belt driven water pump.000 2 52. Left Hand Right Hand 2.000 Replace at 60.2L 4-Cyl.5L 4-Cyl.000 2 105.ALPHABETICAL MODEL LISTING (Cont.7L 6-Cyl.2L 4-Cyl.3L 6-Cyl. See page A-10 for interference engine cautions. XT 1985-91 XT6 1988-91 Light Trucks Baja 2003-04 1.The vehicle manufacturer recommends replacing all belts at the same time. 1 .) Legacy & Outback (Cont. 4 . 2.000 Federal 105.000 T42023 (Lwr-L) T42024 (Lwr-R) T42023 (Upr-L) 105.000 TCK299 TCK299 TCK299 TCK299 TCK299 TCK299 T41061 T41062 T41061 T41062 T42022 Not Applicable T42022 Not Applicable Not Applicable Not Applicable 52. (SOHC) Esteem (Canadian) 2001-02 1. Left Hand Right Hand T307 T299 T300 T299 T300 T299 T300 T209 T209 635 628 628 628 628 628 628 644 644 644 628 628 641 641 635 1.000 2 52.See timing belt repair procedure for more information on belt replacement interval. Left Hand Right Hand Sedan & Station Wagon 1985-89 1.000 2 60. (SOHC) Forenza 2004 2. # . Left Hand Right Hand SVX 1992-94 3.000 Calif.2L 4-Cyl. T212 T212 T309 TCK212 TCK212 T41065 T41065 Not Applicable Not Applicable 60.3L 6-Cyl.) Make Model/ Year Engine Timing Belt Part No.6L 4-Cyl.000 mile intervals.000 T42023 (Lwr-L) T42024 (Lwr-R) 105.2L 4-Cyl.

GT-S 1988-91 2.0L V6 (1MZ-FE) *# 2004 3.3L 4-Cyl.5L V6 # 1992-93 3.3L 4-Cyl.3L V6 (3MZ-FE) *# T257 T257 T098 T087 T087 T125 T138 T138 T199 T199 T157 T200 T257 T257 T257 T257 TCK257** TCK257** TCK087 TCK087 TCK199 TCK199 TCK199 TCK199 TCK157** TCK200** TCK257** TCK257** T41075** T41075** T41077 T41070 T41070 T41067 T41067 T41067 T41067 T41067 T41075** T41075** T41075** T41075** T42030 T42030 T42027 T42025 T42025 T42025 T42025 T42025 T42025 T42025 T42030 T42030 T42030 T42030 60. 1.000 1 60.000 Severe 60.000 90.Uses a timing belt driven water pump. Diesel 1983-85 2. # 1998-01 2.000 60. 1 .0L V6 # 1998-02 3.2L 4-Cyl.3L 4-Cyl.000 Severe 60.ALPHABETICAL MODEL LISTING (Cont. (SOHC) T171 T171 T095 T095 T243 T272 T194 T095 T095 T095 T095 T243 T243 T095 T164 T164 T212 T164 T212 T212 T212 T212 60.000 60.000 60.000 Severe 60.000 60.000 Severe 90.000 60. (SOHC) 1.000 1 60.000 60.000 645 645 647 647 647 647 647 647 647 647 647 647 647 647 649 649 649 649 649 649 649 649 TCK095 TCK095 TCK272 TCK194A T41064 T41064 T41065 Not Applicable Not Applicable Not Applicable Not Applicable TCK095 TCK095 TCK095 T41064 T41064 Not Applicable Not Applicable Not Applicable 1. (SOHC) Up To VIN R4100375 From VIN R4100376 1.3L 4-Cyl.000 60.000 Severe 90.) 1. 4 .While a replacement timing belt is not available. (SOHC) 1. Timing Component Kit Part No.3L 4-Cyl. # 1992-97 2.3L 4-Cyl.000 60.000 1 60.0L 4-Cyl.000 mile intervals.0L V6 (1MZ-FE) *# Camry 1984-86 1. (SOHC) 1.000 60.0L V6 (1MZ-FE) *# 2003-04 3. (DOHC) * 1.3L 4-Cyl.000 1 60.6L 4-Cyl.The vehicle manufacturer recommends replacing all belts at the same time.000 60.6L 4-Cyl.3L 4-Cyl.0L 4-Cyl. Convertible Hardtop 1996-98 1. 3 .8L 4-Cyl.000 683 697 667 669 669 669 669 669 678 678 683 683 683 697 697 472 * . Vitara (Includes Canadian) 1999-01 1. (SOHC) 1.Interference engine.0L 4-Cyl.6L 4-Cyl.000 60.000 Severe 60.3L 4-Cyl. 2 . # .6L 4-Cyl. 1988-91 2. See page A-10 for interference engine cautions.6L 4-Cyl.Does not include camshaft tensioner hydraulic assembly.000 90.See timing belt repair procedure for more information on belt replacement interval.000 1 60. (DOHC) * 1. # GT-S Exc.0L 4-Cyl. Other interference engine applications may exist which are not indicated here.000 1 60. (SOHC) 1.3L 4-Cyl.000 Severe 60. (SOHC) 1. TCK095 TCK164 TCK164 TCK212 TCK164 TCK212 TCK212 TCK212 TCK212 T41064 T41064 T41064 T41065 T41064 T41065 T41065 T41065 T41065 Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable TOYOTA Passenger Cars Avalon 1995-97 3. (SOHC) 1.0L V6 # 1998-04 3.3L 4-Cyl. (SOHC) 1.3L 4-Cyl.000 60.000 60.000 60. a timing belt repair procedure has been included for your convenience. ** .2L 4-Cyl.3L 4-Cyl.) Make Model/ Year Swift 1989-92 1993-94 1989-92 1993 1994 1995-97 1998-01 Light Trucks Samurai 1985 1986-92 1993 1994 1995 Sidekick 1989 1989-91 1992 Engine Timing Belt Part No. (SOHC) 1.6L 4-Cyl. # 1987 2.000 1 60.000 Severe 60. A63 . # 1986 2.000 60.000 60.000 1 60. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page SUZUKI (Cont.000 1 60. X-90 1996-98 1.0L V6 # 1994-97 3.000 Severe 90. Convertible Hardtop 1993-95 1.Belt manufacturers suggest the belt be replaced at 60.

1986-87 1.000 60.See timing belt repair procedure for more information on belt replacement interval.000 Severe 60.8L 4-Cyl.8L 6-Cyl. 4A-GE) 1986-88 1. (4A-GE/GELC) Corolla SR5 1985 1.6L 4-Cyl. 2 .6L 4-Cyl.6L 4-Cyl.000 Severe 60. 1992-93 2. (SOHC) 1985 1. (4A-GE) 1986-87 1. (SOHC) 1986-87 1.000 1 60.6L 4-Cyl. 2001 2.000 1 60. Cressida 1983 2.000 Severe 60.000 Severe Severe Severe Severe 678 678 697 472 664 664 664 669 669 669 669 678 678 678 669 669 678 678 687 687 662 662 662 664 664 667 664 662 660 660 660 660 660 660 662 662 662 660 660 653 687 687 60. Other interference engine applications may exist which are not indicated here.6L 4-Cyl.8L 6-Cyl. # 1990-91 2. 4A-FE) 1984-85 1. Celica Supra 1982-83 2.2L 4-Cyl.Belt manufacturers suggest the belt be replaced at 60. T199 T199 T257 T257 T036 T239 T235 T087 T138 T125 T125 T138 T199 T199 T125 T125 T138 T199 T074 T101 T070 T070 T036 T036 T236 T098 T235 T070 T112 T112 T112 T112 T176 T176 T070 T070 T036 T112 T112 T070 T074 T101 TCK199 TCK199 TCK257** TCK036 TCK235 TCK087 TCK199 TCK199 TCK199 TCK199 T41067 T41067 T41075** T41066 T41072 T41070 T41067 T41067 T41067 T41067 T41067 T41070 TCK199 TCK199 TCK101 TCK070 TCK070 TCK036 TCK036 TCK236 TCK235 TCK070 TCK176 TCK176 TCK176 TCK176 TCK176 TCK070 TCK070 TCK036 TCK176 TCK176 TCK070 TCK101 T41067 T41067 T41069 T41066 T41066 T41066 T41066 T41072 T41077 T41072 T41066 T41074 T41074 T41074 T41074 T41074 T41066 T41066 T41066 T41074 T41074 T41066 T41069 T42025 T42025 T42030 Not Applicable Not Applicable T42025 T42025 T42025 T42025 T42025 T42025 T42025 T42025 T42025 Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable T42027 Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable 90. 1999-03 3. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page TOYOTA (Cont.000 Severe 60.6L 4-Cyl.000 Severe 60.8L 6-Cyl.6L 4-Cyl.6L 4-Cyl.000 Severe 60. (SOHC) 1988-92 1.000 Severe 60.0L 4-Cyl.000 1 60.0L 4-Cyl. 4 . 4A-GE) Corolla GTS 1985 1. Corolla Sport 1985 1.6L 4-Cyl. 3 .Does not include camshaft tensioner hydraulic assembly. (DOHC.000 60.2L 4-Cyl.000 Severe 60.000 Severe 60.) Camry Solara 1999-00 2.6L 4-Cyl.2L 4-Cyl.6L 4-Cyl.000 60.000 1 60.2L 4-Cyl.000 Severe 60.0L 4-Cyl.000 Severe 60. 1998-99 2.000 Severe 60.6L 4-Cyl.000 1 * .000 90. # 1991-93 2. 1984-85 2.000 90.6L 4-Cyl.000 Severe 60.000 Severe 60.6L 4-Cyl.000 Severe 60. a timing belt repair procedure has been included for your convenience.6L 4-Cyl.2L 4-Cyl.000 90. # . (4A-GE/GELC) 1990-91 1.000 Severe 60. (DOHC.000 Severe 60. Corolla 1983-85 1.000 Severe 60. (DOHC. (DOHC) 1986 2.0L V6 (1MZ-FE) *# 2004 3.Interference engine.0L 4-Cyl. # 1987-88 2.While a replacement timing belt is not available.000 Severe 90. # 1987-89 2. (4A-GE) Corolla Tercel 1980-82 1. (7A-FE) Corolla FX & FX-16 1987-88 1. 1992-97 2.2L 4-Cyl. ** .8L 6-Cyl.000 1 60. (DOHC) 1993 1. (DOHC) 1994-97 1. 1 .000 Severe 60.6L 4-Cyl.000 1 60. (DOHC. See page A-10 for interference engine cautions.8L 4-Cyl. 1988 1.2L 4-Cyl.000 60.6L 4-Cyl. (SOHC) 1988 1.6L 4-Cyl.000 Severe 60.000 1 60. (DOHC.000 Severe 60. Diesel 1993-97 1.6L 4-Cyl. 4A-GE) 1989 1. Celica GT & ST 1990-92 1. A64 .) Make Model/ Year Engine Timing Belt Part No.000 mile intervals.3L V6 (3MZ-FE) *# Celica.000 Severe 60. 4A-GE) 1986-88 1. # 1990 2.000 60. # 1990-91 2.Uses a timing belt driven water pump. (DOHC.0L 4-Cyl.5L 4-Cyl.8L 4-Cyl.ALPHABETICAL MODEL LISTING (Cont.000 1 60.000 60. Celica GTS 1986 2.0L 4-Cyl.The vehicle manufacturer recommends replacing all belts at the same time. 4A-FE) 1993-97 1. 1984-85 2. Timing Component Kit Part No.

5L 4-Cyl.6L 4-Cyl. (7M-GE & GTE) 1991-92 3.000 Severe 60. (3E) * Tercel Wagon 1987-88 1.0L V6 (3V-ZE) # 1992 3.See timing belt repair procedure for more information on belt replacement interval.000 mile intervals.000 Severe 60.000 90.2L 4-Cyl. (4A-GE) 1986-88 1.5L 4-Cyl.000 Severe 90.) 1986-88 2. 1989-91 3.000 Severe 60.000 Severe 60. (5E-FE) Tercel Sedan 1987 1.Belt manufacturers suggest the belt be replaced at 60.000 Severe 60. (3A-C) 1988-94 1. a timing belt repair procedure has been included for your convenience.0L V6 (3V-ZE) # Up To 8/92 From 9/92 1993-95 3. (7M-GE & GTE) 1993-97 3.000 Severe 60. Diesel * Up To 5/31/1982 From 6/1/1982 1983 2. (5E-FE) 1998 1.000 Severe 60. 3 .000 1 60.) Cressida (Cont.Does not include camshaft tensioner hydraulic assembly. 2 .0L 4-Cyl. 1 .8L 6-Cyl. # 1991 2. (7M-GE) 1992 3. # .000 60.000 Severe 60.000 100.000 Severe 90.While a replacement timing belt is not available. (4A-GE) 1991-95 2.0L 6-Cyl.000 Severe 60.0L 6-Cyl.7L V8 (2UZ-FE) *# 2002-04 4. (5E-FE) Tercel (Canadian) 1999 1.2L 4-Cyl. (3E) *# 1995-97 1.0L 6-Cyl. (4A-GE) 1989 1.000 100.2L 4-Cyl.000 90. # Paseo (Includes Canadian) 1992-97 1.5L 4-Cyl. 1986-90 3.000 Severe 60.000 100.0L V6 (3V-ZE) # T101 T126 T237 T112 T112 T176 T125 T138 T199 T208 T208 T208 T101 T126 T237 T215 T215 T070 T233 T208 T208 T208 T136 T070 T257 T257 T298 T298 T079 T079 T084 T084 T084 T154 T154 T240 T240 TCK070 TCK257** T41066 T41075** T41078 T41078 T41068 T41068 T41068 T41068 TCK240** TCK240** TCK240A** TCK240A** T41073** T41073** Not Available Not Available Not Applicable T42030 T42031 T42031 T42026 T42026 T42026 T42026 T42037 T42037 T42037 T42037 TCK070 TCK233 TCK208 TCK208 TCK208 T41066 T41076 T41071 T41071 T41071 Not Applicable T42028 T42029 T42029 T42029 TCK101 T41069 Not Applicable 60.5L 4-Cyl.000 100.000 Severe 60.ALPHABETICAL MODEL LISTING (Cont. (3A-C) Light Trucks Highlander 2001-03 3.0L 6-Cyl.0L 6-Cyl. 4 .000 Severe 60.Uses a timing belt driven water pump.2L 4-Cyl. Diesel * 1988-91 3. Other interference engine applications may exist which are not indicated here.7L V8 (2UZ-FE) *# Pickup 1981 2.000 1 60.) Make Model/ Year Engine Timing Belt Part No.5L 4-Cyl.000 Severe 90.6L 4-Cyl. (5E-FE) 1998 1.5L 4-Cyl.5L 4-Cyl.000 Severe 687 695 695 660 660 660 669 678 678 658 658 658 687 695 695 689 691 653 655 658 658 658 655 653 697 472 477 477 676 676 676 676 681 702 702 702 702 TCK176 TCK176 TCK176 TCK199 TCK199 TCK208 TCK208 TCK208 TCK101 T41074 T41074 T41074 T41067 T41067 T41071 T41071 T41071 T41069 Not Applicable Not Applicable Not Applicable T42025 T42025 T42029 T42029 T42029 Not Applicable * . A65 .000 Severe 90.0L 6-Cyl. Diesel * 1982 2.000 Severe 60.000 60. # 1992-95 2.5L 4-Cyl.8L 6-Cyl.000 Severe 90.000 Severe 60. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page TOYOTA (Cont.000 Severe 60.000 Severe 60. ** . (5E-FE) Supra 1986 2. See page A-10 for interference engine cautions.6L 4-Cyl.The vehicle manufacturer recommends replacing all belts at the same time.000 Severe 60.5L 4-Cyl. (2JZ-GE & 2JZ-GTE) Tercel 1983-86 1.4L 4-Cyl.000 Severe 90.000 90.5L 4-Cyl.000 60. (7M-GE) MR2 1985 1.Interference engine. (2JZ-GE & 2JZ-GTE) 1998 3. Diesel * 1984-87 2.2L 4-Cyl. (5E-FE) 1999 1.3L V6 (3MZ-FE) *# Land Cruiser 1998-01 4. Timing Component Kit Part No.0L V6 (1MZ-FE) *# 2004 3.000 100.

Diesel (ALH) *# 1. ABA) *# 2.000 Severe 90. 2 .000 60.000 Severe 60.000 60. Diesel (ALH) *# 1. ** .000 Severe 60.000 60. A66 .9L 4-Cyl. (ABA) * T306 T301 T301 or T321 T301 T301 T321 T321 T321 T321 T296 T296 T296 T262 T43007 T43007 T43007 T43007 T43007 T43007 T43007 TCK296 TCK296 TCK296 TCK262 T43010 T43010 T43010 T41079 Not Available Not Available Not Available Not Available Not Available Not Available Not Available Not Available Not Available Not Available Not Applicable 105. AWP.0L V6 (3V-ZE) # 3. 500.0L 4-Cyl. # 2.000 Severe 90.000 Severe 90. Diesel (ALH) *# Up To Eng.000 From Eng.4L V6 (5VZ-FE) *# 3.9L 4-Cyl.9L 4-Cyl.000 90.000 1 715 733 733 733 733 733 733 733 733 733 736 743 743 743 740 * . See page A-10 for interference engine cautions.0L V6 (3V-ZE) # 3.0L 4-Cyl.000 674 674 674 477 697 472 705 705 705 477 477 702 705 705 702 702 702 702 705 705 482 TCK240A** TCK271 TCK271 TCK240** TCK240** TCK240A** TCK240A** TCK271 TCK271 VOLKSWAGEN Passenger Cars Beetle (New Beetle) 1999-04 1.8L 4-Cyl. No.000 90.4L V6 (5VZ-FE) *# 3.9L 4-Cyl. # 2.000 100.7L V8 (2UZ-FE) *# 3. *# (APH. (Exc.000 (M/T) 40.Uses a timing belt driven water pump.) 2.000 40.001 2002 2003-04 2004 1998-00 2001-03 2004 Cabrio 1995-02 1.Interference engine. 3 . & AWV) 1998 1.4L V6 (5VZ-FE) *# 3. Diesel (ALH) *# 2000 2001 1.000 90.While a replacement timing belt is not available.000 90. Diesel (ALH) *# 1.4L V6 (5VZ-FE) *# 4.000 90.000 (A/T) 60.000.0L 4-Cyl.7L V8 (2UZ-FE) *# 3.0L 4-Cyl. Diesel (ALH) *# 1999 1.0L V6 (1MZ-FE) *# 3. # .4L V6 (5VZ-FE) *# 4.4L V6 (5VZ-FE) *# 3.0L V6 (3V-ZE) # 3.000 (A/T) 60.0L 4-Cyl.7L V8 (2UZ-FE) *# 4.The vehicle manufacturer recommends replacing all belts at the same time. Severe 60.0L V6 (3V-ZE) # Up To 8/92 From 9/92 3. 500. # 4.0L 4-Cyl.000 60.000 Severe 90. Timing Component Kit Part No. 4 .000 90. (Exc.000 Severe 60. No. Other interference engine applications may exist which are not indicated here.000 60.) Make Model/ Year RAV4 1996-97 1998 1999-00 Sequoia 2001-03 Sienna 1998-03 2004 Tacoma 1995-97 1998-04 Tundra 2000-04 2000-01 2002-03 T100 1993-94 1995-97 1998 4Runner 1988-91 1992 1993-95 1996-97 1998-02 2003-04 Engine Timing Belt Part No.000 Severe 60.9L 4-Cyl.See timing belt repair procedure for more information on belt replacement interval. 1 . (Exc. a timing belt repair procedure has been included for your convenience.000 (M/T) 80.000 60.000 1 105.000 90.3L V6 (3MZ-FE) *# 3.000 mile intervals.4L V6 (5VZ-FE) *# 3.9L 4-Cyl.Belt manufacturers suggest the belt be replaced at 60.000 40.ALPHABETICAL MODEL LISTING (Cont.Does not include camshaft tensioner hydraulic assembly. ABA) *# 2.9L 4-Cyl.0L 4-Cyl.000 N/A 60. ABA) *# 2. Diesel (BEW) *# 2. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page TOYOTA (Cont.000 90.7L V8 (2UZ-FE) *# T199 T199 T199 T298 T257 T257 T271 T271 T271 T298 T298 T240 T271 T271 T154 T154 T240 T240 T271 T271 T298 TCK257** TCK271 TCK271 TCK271 T41075** Not Available Not Available Not Available T41078** Not Available Not Available Not Available T41073** T41073** Not Available Not Available Not Available Not Available T42030 Not Available Not Available Not Available T42031 T42037 Not Available Not Available T42037 T42037 T42037 T42037 Not Available Not Available TCK199 TCK199 TCK199 T41067 T41067 T41067 T42025 T42025 T42025 60.000 Severe 90.

000 90.Interference engine.8L 4-Cyl.000 1 60.0L 4-Cyl. (Exc.000 60.8L 4-Cyl.0L 4-Cyl. (DOHC) * 1996-99 2.9 4-Cyl.9L 4-Cyl.000 1 60.0L 4-Cyl.000 1 N/A N/A 60. Timing Component Kit Part No.6L 4-Cyl. AHU & 1Z) 1.000 1 724 724 711 710 711 710 724 710 724 712 728 733 733 733 733 733 733 733 733 736 740 743 743 743 746 710 724 740 728 726 724 712 726 740 743 740 711 710 710 711 * .000 mile intervals.8L 4-Cyl.6L 4-Cyl.9L 4-Cyl. * 1.0L 4-Cyl. Diesel * 1. No.000 1 60.000 1 120. * 1. # .000 1 60. * T017 T017 T017 T043 T017 T043 T017 T043 T017 T306 T242 T301 or T321 T301 T301 T321 T321 T321 T321 T262 T296 T296 T296 T296 T043 T017 T262 T242 T292 T017 T306 T292 T262 T296 T262 T017 T043 T043 T017 TCK017 TCK262 TCK296 TCK262 TCK017 TCK017 T41079 T41079 T43010 T41079 T41079 T41080 T41079 Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable TCK017 TCK017 TCK017 TCK017 TCK017 TCK017 T41079 T41079 T41079 T41080 T41079 T41080 T41079 T41080 T41079 T43006 T43007 T43007 T43007 T43007 T43007 T43007 TCK262 TCK296 TCK296 TCK296 TCK296 TCK017 TCK262 T41079 T43010 T43010 T43010 T43010 T41079 T41079 Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Available Not Available Not Available Not Available Not Available Not Available Not Available Not Applicable Not Available Not Available Not Available Not Available Not Applicable Not Applicable 60.000 1 60.0L 4-Cyl. Turbo *# 1990-92 2.8L 4-Cyl.000 (M/T) 80.Uses a timing belt driven water pump. Diesel (ALH) *# 1. 4 . BBW) *# 2004 2.Belt manufacturers suggest the belt be replaced at 60.6L 4-Cyl.8L 4-Cyl.6L 4-Cyl.While a replacement timing belt is not available. 2 . * 1981-86 1. (Exc. Diesel * 1993-95 1. Diesel * 1981-84 1.000 100.000 60.000 1 60. (SOHC) * 1.000 1 60. Diesel * 1. Diesel * 1989-92 1.ALPHABETICAL MODEL LISTING (Cont.9L 4-Cyl. Diesel (ALH) *# 1.000 1 60.000 1 60.5L 4-Cyl. (SOHC) * 1. No. 500. 1 . See page A-10 for interference engine cautions. (SOHC) * 1.000 (A/T) 60. 3 .000 1 60. 500. ** .000 1 60. (ABA) * 1999-00 2.9L 4-Cyl.000 1 60. (BBW) *# Golf (Canadian) 1988-92 1.9L 4-Cyl.000 (A/T) 60. a timing belt repair procedure has been included for your convenience. BBW) *# 2004 2.0L 4-Cyl.000 & Before Eng.000 1 60.000 40.000 1 60.6L 4-Cyl.Does not include camshaft tensioner hydraulic assembly.000 60.000 1 60.000 (M/T) 40.000 40.5L 4-Cyl.0L 4-Cyl.0L 4-Cyl.0L 4-Cyl. (Exc. ABA) *# 2001-03 2.8L 4-Cyl. Turbo Diesel * GTI 1987-89 1.000 60. (SOHC) * 2000-04 1. Diesel (ALH) *# 2003-04 1.9L 4-Cyl.8L 4-Cyl. (SOHC) * 1995 2. (ABA) * 1999-00 2. Diesel * 1. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page VOLKSWAGEN (Cont.000 1 60.000 1 120.000 1 60.7L 4-Cyl. Diesel (ALH) *# Eng.000 1 60. A67 . (SOHC) * 1. (ABA) * Jetta 1980 1.9L 4-Cyl.The vehicle manufacturer recommends replacing all belts at the same time. Turbo *# 1.8L 4-Cyl. Diesel * (AAZ.See timing belt repair procedure for more information on belt replacement interval. Diesel (ALH) *# 2004 1.001 & After 2002 1. ABA) *# GTI (Canadian) 1993-95 2. Other interference engine applications may exist which are not indicated here. (DOHC) * 1985-92 1.) 1. (Exc.0L 4-Cyl.000 1 60.6L 4-Cyl.000 1 60. (ABA) * Golf III 1993-95 1.6L 4-Cyl.8L 4-Cyl.) Make Model/ Year Cabriolet 1985-93 Corrado 1990-92 Dasher 1974-75 1979-80 1976-80 1981 Fox 1987-93 Golf 1985-87 1985-92 2000-01 1993-97 1999 2000 2001 Engine Timing Belt Part No. Diesel (BEW) *# 1993-99 2.000 3 60.000 1 60.

000 60. Turbo Diesel * 1995-97 1.9L 4-Cyl.000 1 60.0L 4-Cyl. a timing belt repair procedure has been included for your convenience.9L 4-Cyl. See page A-10 for interference engine cautions. (ABA) * 1999-00 2.000 90. (AEB) *# 152 Tooth Belt 5 153 Tooth Belt 2000 1. 4 .8L 4-Cyl. (AEB & ATW) *# 152 Tooth Belt 5 153 Tooth Belt 2000-04 1.9L 4-Cyl. Diesel (ALH) *# 1.9L 4-Cyl.8L 4-Cyl. (SOHC) * Jetta III 1993-95 1.0L 4-Cyl.000 3 60. Turbo Diesel * 1998-99 1.) 1. No. No.000 75.000 mile intervals.9L 4-Cyl.000 1 60.000 3 90.0L 4-Cyl. Other interference engine applications may exist which are not indicated here.000 1 60.8L 4-Cyl. 1 . (DOHC) * 1.0L 4-Cyl.000 1 N/A N/A 60.8L 4-Cyl. 3 .000 (A/T) 60.0L 4-Cyl.The vehicle manufacturer recommends replacing all belts at the same time. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page VOLKSWAGEN (Cont.000 3 60.9L 4-Cyl.Interference engine.0L 4-Cyl. 2 .See timing belt repair procedure for more information on belt replacement interval.Does not include camshaft tensioner hydraulic assembly. Timing Component Kit Part No.9L 4-Cyl. Diesel * (AAZ.000 1 60. Turbo Diesel * T292 T017 T306 T242 T301 or T321 T301 T301 T321 T321 T321 T321 T292 T262 T296 T296 T296 T296 T043 T043 T017 T242 T242 T291 T317 T291 T317 T306 T292 T262 T297 T297 T297 T017 T242 T242 T242 T43006 Not Available TCK017 T41079 T43006 T43007 T43007 T43007 T43007 T43007 T43007 TCK262 TCK296 TCK296 TCK296 TCK296 T41079 T43010 T43010 T43010 T43010 T41080 TCK017 T41079 Not Applicable Not Applicable Not Available Not Available Not Available Not Available Not Available Not Available Not Available Not Applicable Not Available Not Available Not Available Not Available 60.000 105.000 (M/T) 80. A68 . (Exc.9L 4-Cyl. 500.0L 4-Cyl. BBW) *# 2004 2.001 2002 1.000 40.9L 4-Cyl.000 90. Diesel (BEW) *# 1990-92 2.000 3 60.000 3 60. # .000 60.000 1 60.9L 4-Cyl.000 60. Diesel (ALH) *# 2003-04 1.8L 4-Cyl. (ABA) * 1998 2.000 105. Diesel (ALH) *# 1.0L 4-Cyl.000 1 60.000 3 726 724 712 728 733 733 733 733 733 733 733 733 736 726 740 743 743 743 746 710 710 724 728 728 718 718 718 718 720 726 740 755 755 755 724 728 728 728 TCK262 T41079 Not Applicable TCK017 T41079 T43006 Not Applicable Not Available * .Belt manufacturers suggest the belt be replaced at 60.000 3 105. 5 . BBW) *# 2004 2.9L 4-Cyl. (Exc.8L V6 *# 1999 2.While a replacement timing belt is not available.6L 4-Cyl.8L 4-Cyl. Diesel (ALH) *# Up To Eng.000 (M/T) 40.000 (A/T) 60.000 60.ALPHABETICAL MODEL LISTING (Cont. Diesel * 1993-95 1.6L 4-Cyl.000 From Eng.000 100.8L 4-Cyl.000 3 105.000 1 60. (Exc.000 1 90.ATW engines use T317 (153 tooth belt). (BBW) *# Jetta (Canadian) 1986 1.Uses a timing belt driven water pump.000 1 60. (AUG & AWM) *# 1990-92 2. Diesel (ALH) *# 2004 1. AHU & 1Z) 1. (SOHC) * 1. Turbo Diesel * 1998 1. (SOHC) * 1993-94 1. Turbo *# 1.000 40.000 1 60. but may have had tensioner and belt upgraded to T317 (153 tooth belt). AEB engines originally equipped with T291 (152 tooth belt). ABA) *# 2001-03 2.9L 4-Cyl. (DOHC) * 1993-99 2. ** . Diesel * 1988-92 1.8L V6 *# 2000-04 2.8L 4-Cyl. 500. Turbo Diesel * Passat 1996-97 1.000 1 120.) 1987-89 1984-92 2000-04 1993-98 1999 2000 2001 Engine Timing Belt Part No.) Make Model/ Year Jetta (Cont.8L V6 *# Passat (Canadian) 1992-94 1. (DOHC) * 1993-96 2.

but may have had tensioner and belt upgraded to T317 (153 tooth belt).6L 4-Cyl. 2 .Uses a timing belt driven water pump.2L 5-Cyl.000 1 T043 T41080 60.Belt manufacturers suggest the belt be replaced at 60.000 1 60.000 1 60.5L 5-Cyl.000 1 60.000 1 60. a timing belt repair procedure has been included for your convenience. VIN 1266128 2.000 1 VOLVO C70 1998 1999-01 2002-04 2.000 60. 3 .6L 4-Cyl.1L 5-Cyl. Turbo *# To Eng.Does not include camshaft tensioner hydraulic assembly. * 1981-83 1.5L 4-Cyl. # T043 T017 T017 T127 T065 T127 T065 T127 T017 T043 T043 T017 T043 T017 T017 T017 T017 T017 T292 T017 4 TCK017 TCK017 T41080 T41079 T41079 Not Applicable Not Applicable 60.ATW engines use T317 (153 tooth belt).ALPHABETICAL MODEL LISTING (Cont. VIN 1266127 From Eng.000 1 60.3L 5-Cyl.000 1 T043 T017 T043 T017 4 TCK017 TCK017 T41080 T41079 T41080 T41079 Not Applicable Not Applicable 60.70” Belt Width . Diesel * 1980 1. * Transporter (Canadian) 1992-96 2.000 1 1 710 711 724 118 118 118 118 118 711 710 710 711 710 711 724 711 711 711 726 724 750 710 711 710 711 750 710 1 1 1 1987-88 Rabbit 1975-79 1.3L 5-Cyl. (SOHC) * 2. ** .000 1 60. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page VOLKSWAGEN (Cont. Diesel * TCK017 TCK017 TCK017 TCK017 TCK017 TCK017 TCK017 TCK017 T41079 T41080 T41079 T41080 T41079 T41079 T41079 T41079 T41079 T41079 Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable 60.000 1 60. # . * 1977-78 1. AEB engines originally equipped with T291 (152 tooth belt).8L 4-Cyl.5L 4-Cyl.000 3 105. 4 . # . * 1981-83 1.000 1 60.000 1 60. 1 . Diesel * 1980 1. * Vanagon 1982 1.000 1 60.While a replacement timing belt is not available.5L 5-Cyl. * 1976-80 1.000 1 60.6L 4-Cyl. VIN 1266128 2. Diesel * 1981-84 1.000 766 766 766 766 775 * .000 1 60.000 1 60.000 3 105.5L 4-Cyl.000 1 60. # . * Pickup & Rabbit Pickup 1980 1.000 1 60.7L 4-Cyl.7L 4-Cyl.7L 4-Cyl.) Make Model/ Year Quantum 1982-85 1982-83 1985 1984-85 1983-86 Engine Timing Belt Part No.6L 4-Cyl. (SOHC) * Light Trucks Eurovan 1992-96 2. * 1985-89 1.70” Belt Width .000 60.000 1 60.5L 4-Cyl. Turbo *# To Eng. 5 .000 mile intervals.6L 4-Cyl. A69 .The vehicle manufacturer recommends replacing all belts at the same time. Diesel * 1979-80 1. (DOHC) * 1983-89 1. See page A-10 for interference engine cautions.6L 4-Cyl.000 105.3L 5-Cyl.000 1 60.75” Belt Width 2.000 1 60.000 1 60.Interference engine. Other interference engine applications may exist which are not indicated here.2L 5-Cyl.000 70.75” Belt Width 2. * 1.8L 4-Cyl. Diesel * 1.8L 4-Cyl.000 60. Diesel * 1981-83 1. * 1981-84 1. (SOHC) * Scirocco (Includes Canadian) 1978 1.000 60. Timing Component Kit Part No. VIN 1266127 From Eng.5L 4-Cyl.6L 4-Cyl. Turbo *# T252 T311 T252 T311 T252 70. * 1983-84 1.8L 4-Cyl.) 1.See timing belt repair procedure for more information on belt replacement interval.7L 4-Cyl.

3L 4-Cyl. (B21) * GLT (Canadian) 1983 2. Other interference engine applications may exist which are not indicated here. Turbo *# 2001 2. Turbo *# 2004 1/2 2.3L 5-Cyl.4L 5-Cyl. (B230. VIN 1266128 * . VIN 1266127 From Eng. Timing Component Kit Part No. (B21) * 2.1L 4-Cyl.000 40.000 3 105.3L 4-Cyl. (B23) * 2. (B23) * GLT 1981-83 2.000 40.5L 5-Cyl. Turbo *# To Eng.000 120.4L 5-Cyl.9L 4-Cyl. VIN 1266127 From Eng. 1 .000 3 105.000 70.See timing belt repair procedure for more information on belt replacement interval.000 40. Turbo *# S60 2001 2. VIN 1266128 2.Does not include camshaft tensioner hydraulic assembly.Belt manufacturers suggest the belt be replaced at 60.Uses a timing belt driven water pump. VIN 1266127 From Eng. VIN 1266128 1999-00 2.000 3 105. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page VOLVO (Cont.000 3 105.000 mile intervals. VIN 1266128 2. # .000 40.4L 5-Cyl.000 3 120. VIN 1266128 2002-04 2. F & FT) * 2.000 105. a timing belt repair procedure has been included for your convenience. VIN 1266127 From Eng.000 3 766 766 766 766 775 770 765 765 765 780 780 765 765 765 765 765 758 758 762 777 777 766 766 775 766 766 775 775 766 766 766 766 DL (Canadian) 1983 2.3L 5-Cyl. 4 .000 2 40.1L 4-Cyl.000 105.000 105.1L 4-Cyl.4L 5-Cyl. 2 .000 40.Interference engine.000 70. 3 .4L 5-Cyl. ** .000 2 75.000 3 105.The vehicle manufacturer recommends replacing all belts at the same time.) 2. Non-Turbo *# 2002-04 2.000 3 105.000 3 105.ALPHABETICAL MODEL LISTING (Cont.4L 5-Cyl.000 105.3L 4-Cyl.000 3 105.While a replacement timing belt is not available. Turbo *# S70 1998 2.4L 5-Cyl.000 40.3L 4-Cyl. VIN 1266127 From Eng. A70 . (B23) * 2. *# To Eng. Turbo *# To Eng.3L 4-Cyl.000 70. VIN 1266128 2002-04 2.3L 5-Cyl. (B23) * GT Turbo 1984-85 2.3L 5-Cyl.000 105. *# To Eng. Turbo *# 2004 1/2 2. VIN 1219110 From Eng.4L 6-Cyl.000 75. *# To Eng. Diesel * Camshaft Injection Pump T252 T311 T252 T311 T331 T032 T032 T032 T032 T083 T082 T032 T032 T032 T032 T032 T252 T311 T311 T331 T331 T252 T311 T252 T252 T311 T252 T331 T252 T311 T252 T311 TCK032 TCK032 TCK032 TCK032 TCK032 T41081 T41081 T41081 T41081 T41081 Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable TCK032 TCK032 TCK032 TCK032 T41081 T41081 T41081 T41081 Not Applicable Not Applicable Not Applicable Not Applicable 70. See page A-10 for interference engine cautions.000 50.1L 4-Cyl.) 1998 1999-01 2002-04 Coupe 1991 DL & GL 1980-83 1982 1983-85 1980-84 Engine Timing Belt Part No. (B21) * GLE (Canadian) 1984 2.) Make Model/ Year C70 (Cont.000 40. Turbo *# To Eng. (B21) * S40 2000-01 1.000 105. VIN 1219111 2002-04 1. VIN 1266127 From Eng.000 3 105. Turbo *# 2.9L 4-Cyl. *# To Eng.

F & FT) * 2. 2 .000 3 105.The vehicle manufacturer recommends replacing all belts at the same time.5L 5-Cyl.000 3 70.9L 6-Cyl. Turbo *# 2.000 3 105.While a replacement timing belt is not available. (B230. 1 .000 70. VIN 1266128 2.000 3 105. Turbo * 2. VIN 1266127 From Eng.000 (AWD) 105. F & FT) * 2.Interference engine. VIN 1219111 1.8L 6-Cyl. Turbo * 2.9L 6-Cyl. Other interference engine applications may exist which are not indicated here.1L 4-Cyl. Turbo *# 2.4L 6-Cyl. Turbo *# 2.) 2.9L 4-Cyl.9L 6-Cyl.000 105. VIN 1266128 2.3L 4-Cyl.000 105.000 2 766 766 766 766 782 782 782 782 782 768 758 758 762 766 766 766 766 775 766 766 766 766 775 775 768 775 775 775 782 770 770 765 770 780 780 * . Turbo *# 1. Turbo *# To Eng. VIN 1266127 From Eng. (B230. 244 & 245 1976-79 740 Series 1986-92 1985-86 Engine Timing Belt Part No. VIN 1266128 2. Turbo *# 2.4L 5-Cyl.000 120.000 3 105. # . Turbo *# 2. Turbo *# 2.000 105. VIN 1266128 2.) 1998 1999-00 S80 1999 2000-01 2002-03 1999 2000-03 S90 1997-98 V40 2000-01 2002-04 V70 1998 1999-01 2002-04 1998 1999-01 2002-04 2002-04 V90 1997-98 XC90 2003 2004 2003-04 240 1986-92 1993 242.000 75. F & FT) * 2. 3 .3L 5-Cyl.4L 5-Cyl. Non-Turbo *# 2. Turbo * 2.000 3 105.000 3 105.000 70.000 50.4L 5-Cyl.000 50. *# To Eng.000 70. *# To Eng.000 2 75.) Make Model/ Year S70 (Cont.8L 6-Cyl. VIN 1266127 From Eng.5L 5-Cyl. VIN 1266127 From Eng. Non-Turbo * 2. Turbo *# To Eng. (B21) * 2.3L 4-Cyl. *# To Eng. Turbo * 2.9L 6-Cyl.000 3 105. ** .ALPHABETICAL MODEL LISTING (Cont. (B230.9L 6-Cyl.000 105.3L 5-Cyl. 4 .9L 4-Cyl.000 3 70. A71 .4L 5-Cyl. a timing belt repair procedure has been included for your convenience. *# To Eng. VIN 1266127 From Eng.3L 5-Cyl.000 3 105. VIN 1219110 From Eng. Turbo *# To Eng.000 3 105. Timing Component Kit Part No.000 mile intervals.Uses a timing belt driven water pump.000 3 105.000 70.4L 5-Cyl. See page A-10 for interference engine cautions. VIN 1266127 From Eng.4L 5-Cyl.3L 4-Cyl.000 70. Diesel * Camshaft Injection Pump T252 T311 T252 T311 T270 T319 T319 T270 T319 T270 T252 T311 T311 T252 T311 T252 T311 T252 T252 T311 T252 T311 T252 T331 T270 T331 T331 T319 T032 T234 T032 T032 T083 T082 TCK032 TCK234 TCK032 TCK032 T41081 Not Available T41081 T41081 Not Applicable Not Applicable Not Applicable Not Applicable 70.See timing belt repair procedure for more information on belt replacement interval.000 105.000 3 50. VIN 1266128 2.Belt manufacturers suggest the belt be replaced at 60.000 3 105. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page VOLVO (Cont.000 (FWD) 120. Non-Turbo * 2. VIN 1266128 2.000 120.000 3 105.Does not include camshaft tensioner hydraulic assembly.000 40.9L 6-Cyl.

(B234. F & FT) * 1993 2.Uses a timing belt driven water pump. (B230. No. No. Other interference engine applications may exist which are not indicated here.000 2 50.000 2 50. 1 .000 2 50. Diesel * Camshaft Injection Pump 780 Series 1989-90 2. F & FT) * 940 (Canadian) 1991 2. DOHC) *# Automatic Tensioner Balance Shaft Camshaft Manual Tensioner Balance Shaft Camshaft 1990 2. F & FT) * 850 1994 2. No. (B234. DOHC) *# Balance Shaft Camshaft 1992 2.ALPHABETICAL MODEL LISTING (Cont. (B234.000 2 TCK032 TCK032 T41081 T41081 Not Applicable Not Applicable 50.000 75.4L 6-Cyl. 3 .000 2 40.3L 4-Cyl. Turbo *# 1993 2. Diesel * Camshaft Injection Pump 760 GLE 1984 2.3L 4-Cyl. No.) 740 Series (Canadian) 1986-88 2.3L 4-Cyl.000 70.000 2 50. (B230. Timing Component Kit Part No. No.000 50. (B230. (B23) * 1983-84 2.3L 4-Cyl. 131035 1994-97 2. # . DOHC) *# Balance Shaft Camshaft 1989 2.3L 4-Cyl.000 2 75. 131034 From Eng. 131034 From Eng.000 70.4L 5-Cyl. Turbo *# Up To Eng.000 2 75.3L 4-Cyl. F & FT) * 1985 2. 131034 From Eng. (B234.4L 5-Cyl.4L 6-Cyl.3L 4-Cyl.000 mile intervals. No.000 75.) Make Model/ Year Engine Timing Belt Part No. (B230. F & FT) * 1994-95 2.000 2 50. 131035 940 Series 1991-92 2.3L 5-Cyl. 4 .Belt manufacturers suggest the belt be replaced at 60.3L 5-Cyl.000 70.Interference engine.000 70. DOHC) *# Balance Shaft Camshaft 760 Series 1985-90 2.000 w/o EGR 100. Turbo *# 850 (Canadian) 1996 2.000 w/ EGR 50.3L 4-Cyl.000 70. 131035 1995-97 2.Does not include camshaft tensioner hydraulic assembly. Turbo *# Up To Eng. ** .3L 4-Cyl.000 50.000 50. (B230.000 2 50.The vehicle manufacturer recommends replacing all belts at the same time. a timing belt repair procedure has been included for your convenience.000 70.While a replacement timing belt is not available.000 2 771 771 771 771 771 771 771 771 770 780 780 765 780 780 770 768 768 768 768 768 768 768 768 768 770 770 770 770 771 771 771 771 T174 T198 T174 T198 * . See page A-10 for interference engine cautions.3L 4-Cyl.000 2 50.000 70.000 2 50. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page VOLVO (Cont. A72 .See timing belt repair procedure for more information on belt replacement interval.000 2 50.000 2 50. Turbo *# 1995 2.3L 4-Cyl.3L 5-Cyl.000 2 50. DOHC) *# Balance Shaft Camshaft T174 T173 T174 T198 T174 T173 T174 T173 T032 T083 T082 T032 T083 T082 T032 T217 T252 T252 T217 T252 T252 T252 T217 T269 T032 T234 T234 TCK032 TCK234 TCK234 T41081 Not Available Not Available Not Applicable Not Applicable Not Applicable TCK032 T41081 Not Applicable TCK032 T41081 Not Applicable TCK032 T41081 Not Applicable 50. (B234. Turbo *# Up To Eng.000 70. 2 .000 50.4L 5-Cyl.

1L 4-Cyl.) Make Model/ Year 960 1992-93 1994 1995-97 Engine Timing Belt Part No. A73 . *# 2. * 1.000 3 50. Timing Component Kit Part No. 2 . *# T217 T252 T270 30.9L 6-Cyl.3L 4-Cyl. Other interference engine applications may exist which are not indicated here.Interference engine.9L 6-Cyl.) 2. ** .000 1 785 785 * .000 1 60.Does not include camshaft tensioner hydraulic assembly.000 768 768 768 YUGO GV Series 1986-89 1987 1. * T018 T018 60.000 mile intervals.9L 6-Cyl.000 70. *# 2. 4 . # .See timing belt repair procedure for more information on belt replacement interval. a timing belt repair procedure has been included for your convenience.Uses a timing belt driven water pump. Timing Tensioners Timing Pulleys Recommended Replacement Interval (Miles) Page VOLVO (Cont. 3 .The vehicle manufacturer recommends replacing all belts at the same time. 1 .Belt manufacturers suggest the belt be replaced at 60. See page A-10 for interference engine cautions.While a replacement timing belt is not available.ALPHABETICAL MODEL LISTING (Cont.

............... Mark rotation direction of timing belt if it is to be reused.... 1 2...... 4.............6L 4-Cylinder – EL TIMING BELT APPLICATION Application 1.......................m) A/C Drive Belt Idler Pulley Bracket Bolt . Push tensioner to release belt tension.............. Install crankshaft pulley............... TIMING BELT NOTE: If the radio has a coded theft protection circuit...................................... add ................................ See Fig. NOTE: For information about tensioners and/or pulleys (when available).... 2) Remove engine oil dipstick..................... TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft.................... Remove timing belt from pulleys................ ............................... 17 (24) Alternator Adjusting Bolt ........... 2....................6L 4-Cyl......... 17 (24) Timing Belt Tensioner Adjusting Bolt ........................... water pump pulley...... reverse removal procedure........... 1 1 Labor Time Belt Part No...............0 Hours .... timing belt will need to be removed and repositioned. 106 1 (12) (10) (10) (12) – Lubricate bolt threads and bolt head shoulder........................ 89 Water Pump Bolt .................... Do not rotate camshaft or crankshaft when timing belt is removed.000 miles if car is regularly driven in extreme temperatures (over 110 degrees F....................... 1 piston at TDC (White TDC mark on crankshaft pulley aligned with pointer on cover)..............ACURA 1...... 54 (74) Power Steering Pump Bracket Bolt Power Steering Pump Lock Bolt ...... If not......... 3) Install timing belt in this sequence: timing belt drive pulley.. Remove crankshaft pulley............. Rotate crankshaft counterclockwise 3 teeth on camshaft pulley... See Fig... 3) Use jack to support engine................ remove engine mount bracket nuts.... 4) Remove Crankshaft Speed Fluctuation (CKF) sensor from oil pump.. Remove lower cover and dipstick tube... 3. Lbs.......... or engine damage may occur............ Install lower cover. CAUTION: Always adjust timing belt tension with engine cold.... (N......................... To complete installation.................................................................. Ensure crankshaft and camshaft pulley timing mark are aligned with TDC marks. Working from front of engine. Adjust drive belts to proper tension................................... See Fig.... Tighten pulley bolt to specification.. Loosen the timing belt tension adjusting bolt 180 degrees........................................... TDC marks should align with top surface of cylinder head......................... MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE For 1997-00 vehicles.............. Removal – 1) Disconnect battery negative cable. and camshaft pulley. or under -20 degrees F)... (N........... 1.... ... set No.. 33 (45) INCH Lbs. 89 Timing Belt Cover Bolt ... Installation – 1) Ensure No... Remove power steering pump.................................... See TORQUE SPECIFICATIONS.......... Tighten bolts to specification..... See Fig....................... 14 (20) Step 2 ... 17 (24) Alternator Mount Bolt ............. Timing belt drive pulley TDC mark must align with pointer on oil pump housing........... Remove power steering...... 3..................................... Rotate crankshaft counterclockwise to TDC of compression stroke............ Ensure arrow on used belt points in original rotation direction............... 33 (45) Camshaft Pulley Center Bolt .............. If necessary... and set aside with hoses attached..........3 hours...... normal replacement interval is at 105........... add .... DO NOT bend or twist belt excessively........ see ALPHABETICAL MODEL LISTING.......... 4) Loosen and retighten adjusting bolt to tension timing belt.... Retighten tension adjusting bolt...... 5) To adjust timing belt tension....... Rotate crankshaft pulley 5-6 turns counterclockwise so timing belt positions on pulley........ Tighten adjusting bolt............... Replace at 60...000 miles or 84 months. 6) Ensure crankshaft and camshaft pulleys are still aligned at TDC........... tension adjusting pulley.. Plus 90° Clockwise Engine Mount Bracket Nuts ............... REMOVAL & INSTALLATION CAUTION: This application is an interference engine....................... See Fig...... retorque crankshaft pulley bolt... – SOHC EL (Canadian) 1997-00 ........... See Fig................. 27 (37) Crankshaft Pulley Bolt 1 Step 1 ........... Remove timing belt upper cover and A/C drive belt idler pulley bracket...... With Cruise Control........ be sure to get the customer’s code before disconnecting battery................................ 2) Set camshaft pulley to TDC....... 106 Engine Lower Splash Shield ........ Remove engine lower splash shield.............. alternator.........4 hours. See TORQUE SPECIFICATIONS....... Loosen adjusting bolt 180 degrees............... 1 cylinder is at TDC of compression stroke....... and A/C compressor drive belts...m) CKF Sensor Bolt .................. 5... ........... T224 – With Air Conditioning................

Inc.2 ACURA 1.) Courtesy of American Honda Motor Co. 2: Aligning Crankshaft TDC Mark & Oil Pump Mark . Fig. Inc... 1: Exploded View Of Timing Belt & Components Courtesy of American Honda Motor Co. Fig.6L 4-Cylinder – EL (Cont.

3: Aligning Timing Belt Marks Courtesy of American Honda Motor Co. Inc.ACURA 1. Fig. 4: Timing Belt Installation Sequence Courtesy of American Honda Motor Co. Fig.. 5: Locating Timing Belt Adjuster Bolt . Inc. Fig..) 3 Courtesy of American Honda Motor Co..6L 4-Cylinder – EL (Cont. Inc.

.....4 ACURA 1............. TIMING BELT Removal – 1) Disconnect negative battery cable..............................m) A/C Compressor/Bracket Bolts ................ 1 1 2.. reverse removal procedure........................... and position out of the way without disconnecting hoses................. camshaft sprockets........ Tighten tensioner adjustment bolt............ Loosen timing belt tensioner to relieve tension on timing belt.............................. Position “UP” mark on sprockets at top...... Remove all drive belts.......m) Timing Belt Cover Bolts ....... .................................................. Align grooves on sprockets................................. Courtesy of American Honda Motor Co...... 3) Slide belt off sprockets.... Adjust the drive belts to proper tension..... (N......................... MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Although the manufacturer does not recommend a specific scheduled maintenance interval................ 33 (45) Wheel Lug Nuts . Inc......... Remove bolts............................ Remove A/C compressor and power steering pump......................................... Remove crankshaft pulley.................................... 1 to TDC of its compression stroke.................... 86 (10) Valve Cover Nuts . Do not rotate camshaft or crankshaft when timing belt is removed... see ALPHABETICAL MODEL LISTING............ 17 (23) Alternator Mount Bolt .......... See Fig.....2 hours.... See Fig................. To complete installation.................. TCK130 ....... 27 (37) Crankshaft Pulley Bolt ........... Remove lower timing belt cover from engine block............ Lbs.. (N.............................. 2: Locating Camshaft Timing Marks ................. and retaining bolts (if removed)........................................ washers................... NOTE: A timing belt component kit is available for this application..............6L 4-Cylinder – Integra Labor Time Component Belt Kit No............ 3) Rotate crankshaft counterclockwise 3 teeth on camshaft sprockets to create tension on belt. Use care not to excessively bend or twist belt..000 miles........... Installation – 1) Ensure No...... 1: Exploded View Of Timing Belt & Components Courtesy of American Honda Motor Co... REMOVAL & INSTALLATION CAUTION: This application is an interference engine.......6L 4-Cyl...........8 Hours ......... 2) Remove engine valve cover and upper timing belt cover. Inc........ 1.... TIMING BELT APPLICATION Application 1.... 29-33 (38-45) Timing Belt Adjustment Bolt ........... camshaft sprockets.......... add .... ... 80 (110) INCH Lbs...... 33 (45) Alternator Belt Adjustment Bolt .. .................. NOTE: For information about tensioners and/or pulleys (when available)............ Install Woodruff keys.................................... 2) Install timing belt on sprockets................ Integra 1986-89 ... Fig........... belt manufacturers suggest the belt be replaced every 60.................... 83 (112) Power Steering Pump Mounting Bolts ......... 2............... 86 (10) Fig... washer... See page A1 for information on component kits......... or engine damage may occur......... and Woodruff key (if necessary)... 1 piston is still at TDC........ TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft.................... Part No...... Turn crankshaft counterclockwise to bring piston in cylinder No. T130 – With Air Conditioning. 33 (45) Camshaft Pulley Bolt ..

.......................... then retighten to 133 ft.................. reverse removal procedure........... then retighten to 133 ft.. Lubricate threads only of crankshaft pulley bolt... Rotate crankshaft counterclockwise to bring No. REMOVAL & INSTALLATION CAUTION: This application is an interference engine............. Fig..... 3..... Retighten adjuster bolt......... (180 N... Inc.. tighten crankshaft pulley bolt to 147 ft................. Raise and support vehicle........... Do not rotate camshaft or crankshaft when timing belt is removed....... Fig.. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends the belt be replaced every 90.....2 hours........ Install timing belt onto sprockets..... 84 (10) 1 – Tighten to 147 ft.. Remove left front wheel......m)............ 40 (54 INCH Lbs...........m)... Lbs...................... Inc................. TIMING BELT Removal – 1) Disconnect negative battery cable......... See page A1 for information on component kits................. Remove timing belt..........................8 Hours .... (180 N...... 17 (23) Timing Belt Tension Adjuster Bolt .. loosen.. lbs............... Inc.... Position UP mark on sprockets at top..m) Timing Belt Cover Bolts ....... 1: Exploded View Of Timing Belt & Components Courtesy of American Honda Motor Co.......7L 4-Cylinder TIMING BELT APPLICATION Application 1... On 1993 models. Push tensioner to relieve tension on timing belt............. 2) Remove valve cover and middle timing belt cover... ............ 108 (12) Valve Cover Nuts ......7L 4-Cyl......................... (200 N.. (N. 2............. 27 (37) Crankshaft Pulley Bolt 1992 ..m).. 3: Locating Timing Belt Adjuster Bolt ... Installation – 1) Ensure No................... Remove cylinder head cover. (N............ Part No............. 1 piston is at TDC of compression stroke...... 2) To complete installation.. 1.......... See Fig.... Remove power steering pump with hoses attached........... NOTE: A timing belt component kit is available for this application...................... Remove crankshaft pulley. lbs.. DO NOT bend or twist belt excessively... 1 5 Labor Time Component Belt Kit No....... T277 – With Air Conditioning.......... 1 133 (180) Power Steering Mount Bolt . Loosen timing belt tension adjuster bolt 180 degrees...............m).... Remove drive belts. Remove left front wheelwell splash shield... or engine damage may occur.......... Courtesy of American Honda Motor Co.............. loosen.......... 3) Remove left engine mount.... leaving underside of bolt head dry. Align grooves on sprockets. Adjust timing belt tension....... (200 N..................... TCK227 . ............................... Courtesy of American Honda Motor Co......ACURA 1...............m) Camshaft Sprocket Bolts ......... see ALPHABETICAL MODEL LISTING... add ..... Adjust drive belts to proper tension......... 1 piston to TDC of its compression stroke....... Integra 1992-93 ... 1 2......... Fig............................000 miles or 72 months....... Remove crankshaft pulley... See Fig... NOTE: For information about tensioners and/or pulleys (when available). and set it aside..... lbs.......... 2: Aligning Timing Marks TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft...................... 87 (118) 1993 ... See Fig.. lbs...

....... TIMING BELT Removal – 1) Disconnect negative battery cable... Inc................ (180 N.........m).... normal replacement interval is at 105. Fig............ Install timing belt onto sprockets............ loosen.................... ....... ... see ALPHABETICAL MODEL LISTING....... (180 N....... the manufacturer recommends the belt be replaced every 90...... 1..000 miles for normal service and 60............. radio will go into anti-theft mode.. 106 (12) 1 REMOVAL & INSTALLATION CAUTION: This application is an interference engine..... When battery is reconnected.......... 106 (12) Valve Cover Nuts ............................................. 17 (23) Alternator Belt Adjustment Bolt ...... .............. ......... TCK247 ................ (N.. Remove all drive belts.............................. loosen............ 4. Integra 1990-01 1.......... Remove left front wheel................ lbs................................. adjust drive belts to proper tension.......... replace belt at 60............. To complete installation.......... For 1995-96 models....8L 4-Cyl...................................... For 1997-01 models.... add ........... Remove left front wheelwell splash shield... Loosen timing belt tension adjuster bolt... For 1997-01 models....................... 2) Remove valve cover and upper timing belt cover... TCK184 ............. Remove engine mount......000 miles or 84 months..........2 hours..000 miles...................... Part No................ Remove crankshaft pulley..... On 1993-01 models. (200 N.... 1: Exploded View Of Timing Belt & Components TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft............ See Fig....... 27 (37) Crankshaft Pulley Bolt 1990-92 ...................... NOTE: For information about tensioners and/or pulleys (when available)........... 2.....6 ACURA 1........................... See Fig....... NOTE: A timing belt component kit is available for this application............ Lbs.. lbs..............8 Hours ..... Set power steering pump aside..... 17 (23) Alternator Mount Bolt .................. ........ Remove power steering pump with hoses attached.......... then retorque to 133 ft..... VTEC) .... Position UP mark on sprockets at top........................... manufacturer recommends the belt be replaced every 90......... DO NOT bend or twist belt excessively............ reverse removal procedure. See page A1 for information on component kits.............. Installation – Ensure No.. (N. 2 – Tighten crankshaft pulley bolt to 147 ft........... 3....... On all models....m).......... 88 (10) Water Pump Bolt ... 2...................8L 4-Cyl................... When battery is disconnected.. NOTE: Some vehicles may be equipped with radio/cassette or radio/CD players that contain anti-theft protection circuit................ 3) Remove left engine mount bolts and nut.. 17 (23) Timing Belt Tension Adjuster Bolt .... Integra 1994-01 1 (Exc................ T247 – With Air Conditioning............... 2 Power Steering Bolt ....................... T184 (VTEC) ............. – See Fig.. 2....... Raise and support vehicle..........8 Hours .......... 1 piston is at TDC......... TIMING BELT APPLICATION Application 1...8L 4-Cylinder Labor Time Component Belt Kit No........ 47 (64) Engine Mount Bolts .......... See Fig........................ Push tensioner to relieve tension on timing belt.................... radio will display CODE and will be inoperative until proper code is entered by vehicle owner... Retighten adjuster bolt........... then retorque to 133 ft..................m).. Courtesy of American Honda Motor Co......000 miles if vehicle is regularly driven in extreme temperatures (over 110 degrees F.......................... 40 (54) INCH Lbs...... lbs................ See Fig..........m) Timing Belt Cover Bolts .. or under -20 degrees C)..................... Turn crankshaft counterclockwise to bring No...... Remove lower timing belt cover.. 33 (45) Camshaft Sprocket Bolts ............... 1 piston to TDC of its compression stroke..............m) A/C Compressor/Bracket Bolts ............. Remove timing belt................... 87 (118) 1993-01 .................. Do not rotate camshaft or crankshaft when timing belt is removed..................... (200 N.................... tighten crankshaft pulley bolt to 147 ft. lbs....... or engine damage may occur........................... ..............000 miles for severe service..... MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE For 1990-94 models............ Adjust timing belt tension......................... Align grooves on sprockets....... 3......... 1 133 (180) Engine Block-To Transaxle Bolt .............m)....

) 7 Courtesy of American Honda Motor Co. Fig.8L 4-Cylinder (Cont.. 3: Engine/Transaxle Mount Location & Tightening Sequence . Inc.. Inc. Fig.. 2: Aligning Timing Marks Courtesy of American Honda Motor Co.ACURA 1. 4: Positioning Camshaft Courtesy of American Honda Motor Co. Inc. Fig.

Install crankshaft pulley and bolt..... see ALPHABETICAL MODEL LISTING. 2.. . Replace at 60.. See page A1 for information on component kits...1 Hours . 8) Remove 6x100 mm bolt from balance shaft.. 2: Aligning Camshaft Sprocket Timing Marks ... MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE For the 2....... 1 is at TDC of compression stroke. Camshaft . 4) Remove crankshaft pulley and lower cover.. 3) Rotate crankshaft about 5-6 times counterclockwise..3CL 1998-99 Balance Shaft . Do not rotate camshaft or crankshaft when timing belt is removed.. NOTE: For information about tensioners and/or pulleys (when available). Remove alternator terminal and connector. Fig.. 4.8 ACURA 2. Remove balance shaft belt and timing belt from pulleys. Install balance shaft drive pulley and lower cover... Make sure crankshaft and camshaft pulleys are at TDC... add . T186 TCK244 .. 2) Remove oil dipstick and pipe.. 3.. . or engine damage may occur.000 miles for normal service or 60.0 mm bolt. Remove crankshaft pulley. Courtesy of American Honda Motor Co. Retighten tension adjuster bolt.. Remove side engine mount... Part No. 1 ... or under -20 degrees F).. 5) Push tensioner to remove tension from balance shaft belt adjuster.. Remove valve cover. to support engine. DO NOT loosen adjuster nut.. Loosen adjuster nut about one turn to tension balance shaft belt. See Fig. 1 TCK244 .. 9) Remove crankshaft pulley... be sure to get the customer’s code before disconnecting battery. ......... 1 piston at TDC. insert bolt through hole and into balance shaft.. Rotate crankshaft counterclockwise 3 teeth on camshaft pulley... Loosen timing belt tension adjuster bolt about 1/2 turn.2CL... 1. Raise and support vehicle... Set No. Installation – 1) Ensure No.2L 4-Cyl..2L & 2.. TIMING BELT APPLICATION Application 2.000 miles or 84 months. Loosen timing belt adjusting nut about one turn.. 1 piston is at TDC of compression stroke.. NOTE: If the radio has a coded theft protection circuit. . Remove wheelwell splash shield..... Ensure “UP” mark is at 12 o’clock position.... Camshaft .. While rotating crankshaft.... 2.. .. then retighten nut..2CL 1997 Balance Shaft .. reverse removal procedure.. T186 TCK244 .... 3. 2.. normal replacement interval is at 105.. with cushion between oil pan and jack.... 1: Identifying TDC Mark On Crankshaft Drive Pulley TIMING BELT Removal – 1) Disconnect negative battery cable. Remove accessory drive belts... Install crankshaft pulley.. Rotate crankshaft about one turn counterclockwise... 6) Scribe a line 2...... See Fig. 2.... Push tensioner to release belt tension from timing belt and balancer belt.. 3... . Install lower cover.. . Ensure crankshaft is still at TDC.. Install crankshaft pulley and center bolt. . For the 2. REMOVAL & INSTALLATION CAUTION: This application is an interference engine. and make sure balance shaft belt adjuster moves freely.. . 7) Align groove on balance shaft pulley with pointer on oil pump housing.. To complete installation. See Fig.....3L 4-Cylinder Labor Time Component Belt Kit No. Install rubber seal around adjuster nut..000 miles for severe service. Loosen and retighten the timing belt adjusting nut about one turn. Remove upper and lower timing belt covers. Align camshaft pulley with mating marks on back cover upper surface. Lock timing belt adjuster arm in place by installing a 6x1. Inc... 1 . Remove balance shaft drive pulley. Remove 6x1. .. Use a jack.. then tighten adjuster nut.000 miles if car is regularly driven in extreme temperatures (over 110 degrees F. Install balance shaft belt.... See Fig. 2) Install timing belt in sequence shown.9″ (74 mm) from the end of a 6x100 mm bolt... Loosen timing belt adjusting nut about one turn.... normal replacement interval is 90. See Fig. Tighten timing belt adjusting nut. T244 TCK244 . 5..1 Hours ...... Adjust drive belts to proper tension.. NOTE: A timing belt component kit is available for this application. To align balance shaft. check water pump for signs of seal leakage. Rotate crankshaft counterclockwise until cylinder No. Fig. Remove bolt from side of engine block...0 mm bolt from timing belt adjuster arm........... Courtesy of American Honda Motor Co.3CL.2 hour.. T244 – With balance shaft belt. See Fig.. Install sealing bolt in side of engine block. 6.. Inc.3L 4-Cyl....

... Fig............... 86 (9.... (N.................m) Alternator Bracket-To-Engine Bolt . Inc................................................... 80 (110) INCH Lbs.............................................................. 16 (22) Timing Belt Tension Adjuster Nut ............. Fig...........................3L 4-Cylinder (Cont...... 181 (245) Power Steering Pump Mount Bolt ................ (N...2L & 2.................................... ................................................................... 86-104 (7......... 33 (45) Wheel Lug Nuts ..... Inc..............................................................................) 9 Courtesy of American Honda Motor Co......................................................... 4: Timing Belt Adjuster Nut TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft........7) Valve Cover Bolt .... Lbs......... Fig............... 5: Aligning & Locking Balance Shaft Courtesy of American Honda Motor Co................................... 27 (37) Crankshaft Pulley Bolt . 3: Timing Belt Installation Sequence Courtesy of American Honda Motor Co... Fig..................................... Inc..................8) Courtesy of American Honda Motor Co.....m) Timing Belt Cover Bolt ............2-8..................................ACURA 2............. 33 (45) Camshaft Sprocket Bolt ....... Inc..................................... 6: Identifying Balance Shaft Pulley ................

2: Locating Timing Belt Adjuster Bolt ... 2..... Ensure arrow on used belt points in original rotation direction.1 Hours ... Rotate crankshaft counterclockwise about 5-6 turns.. Remove timing belt. 6. If reusing timing belt.. tension adjuster pulley. TIMING BELT APPLICATION Application 2... For 1997-98 2.. mark direction of belt rotation before removing. or engine damage may occur. 1 piston is at TDC.... replacement interval is 90.. Push tensioner to relieve tension on timing belt.... T211 2.. Install timing belt (in sequence) onto crankshaft pulley. Courtesy of American Honda Motor Co....5TL.... remove and reposition timing belt. See TORQUE SPECIFICATIONS..000 miles. 3........ 1 piston at TDC...5TL.... Fig.. Retighten adjuster bolt. Remove accessory drive belts. 1 piston to TDC of compression stroke.... See Fig...... DO NOT bend or twist belt excessively. NOTE: Before disconnecting negative battery cable. REMOVAL & INSTALLATION CAUTION: This application is an interference engine. 2) Loosen and retighten adjusting bolt to tension timing belt. Do not rotate camshaft or crankshaft when timing belt is removed. Fig.. Install upper and lower covers. T211 NOTE: For information about tensioners and/or pulleys (when available). See Figs.. and tighten bolt to specification.... Rotate crankshaft counterclockwise 3 teeth on camshaft pulley..000 miles for normal service and 60....... Loosen the adjusting bolt 180 degrees... 3. Tighten bolts to specification.. Installation – 1) Ensure No.... If pulleys are not positioned at TDC.. 1.000 miles if car is regularly driven in extreme temperatures (over 110 degrees F. Tighten adjusting bolt..... Position timing marks on camshaft pulley.... Remove cylinder head cover and upper timing belt cover....... Install crankshaft pulley. Adjust drive belts to proper tension. or under -20 degrees F)..10 ACURA 2.5TL 1995-98 .. 3. obtain radio anti-theft code from vehicle owner. 1: Exploded View of Timing Belt Components Courtesy of American Honda Motor Co. reverse removal procedure.. 3) Set No. Inc.. See Fig. normal replacement interval is at 105.. TIMING BELT Removal – 1) Disconnect negative battery cable... normal replacement interval is 90..... Inc... water pump pulley and camshaft pulley.. For 1995-96 2.5L 5-Cylinder Labor Time Belt Part No.. Ensure camshaft and crankshaft pulleys are at TDC.... 4 and 5..... Replace at 60.5L 5-Cylinder Vigor 1992-94 . See Fig. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE For Vigor.. 2) Loosen timing belt tension adjuster bolt 180 degrees... See Fig... 4) To complete installation... Remove lower timing belt cover.. see ALPHABETICAL MODEL LISTING......000 miles or 84 months... Rotate crankshaft counterclockwise to bring No.000 for severe service..1 Hours .. Remove crankshaft pulley.. See TORQUE SPECIFICATIONS..

...... 106 (12) Water Pump Bolts .............................m) A/C Belt Idler Pulley Bolt ......................................... Lbs......................................... (N........ Inc................................................ Fig..................... 4: Aligning Camshaft Timing Marks Courtesy of American Honda Motor Co................................ 33 (45) Camshaft Pulley Bolts .................................................) 11 Courtesy of American Honda Motor Co..................... Inc.................... 181 (245) Power Steering Pump Mount .................................. 106 (12) Cylinder Head Cover Nuts ..................... 5: Positioning Camshaft Courtesy of American Honda Motor Co........ 33 (45) Timing Belt Tension Adjuster Bolt .... 106 (12) ................................................................. 32 (44) A/C Compressor Bracket Bolts ................................ (N........................................................................................................... Fig...........................................................................................................................................5L 5-Cylinder (Cont............................................m) Timing Belt Cover Bolts ............. Fig.................. 16 (22) Alternator Mounting Bolts ....... 6: Identifying Timing Belt Installation Sequence TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft........ 52 (70) Crankshaft Pulley Bolt ............................................ Inc............. 36 (49) A/C Compressor Mount Bolts .ACURA 2..................... 33 (45) INCH Lbs. Inc........................................................ 3: Aligning Crankshaft Timing Marks Courtesy of American Honda Motor Co................................ Fig......

............ 1 piston to TDC of compression stroke........... T129 NOTE: A timing belt component kit is available for this application.... Adjust drive belts to proper tension..... Turn crankshaft clockwise to bring No................. water pump pulley............. Lbs. See Fig............ 33 (45) Alternator Mount Bolts ................. Part No.. See Figs........................... and all other drive belts........... NOTE: Always adjust timing belt tension with engine cold.000 miles.................................... Remove engine wiring harness clamp from right side of engine compartment... 86 (10) Valve Cover Bolts ....................... REMOVAL & INSTALLATION CAUTION: This application is an interference engine............................ See Fig.... (N..........7L V6 Labor Time Component Belt Kit No. . 2) Rotate camshaft pulleys to compression stroke (TDC position) of No......... Inc............................ Leaving hoses connected................... Install pulley guides so guides form a “V” groove for belt to ride in......... ...... (N................. Turn crankshaft clockwise to bring No.......... TCK129 .......................12 ACURA 2.7L V6 Legend 1987-90 ............... ........... 1................ Return crankshaft pulley 15 degrees to TDC position......... 106 (12) Water Pump Bolts ............... Remove upper timing belt pulley covers............. 40 (54) Power Steering Pump Mount Bolt ...... missing teeth or cracks.... See page A1 for information on component kits.......................... TIMING BELT Removal – 1) Remove negative battery cable.. TCK129 ............. remove power steering pump and secure out of way....... 1 and 2..... 33 (45) Alternator Bracket Bolts .......... Remove timing belt lower cover...... 1..............000 miles or 72 months............... see ALPHABETICAL MODEL LISTING.............. front camshaft pulley... On right side of engine compartment....... Install timing belt over crankshaft pulley........... remove engine-to-body mount (on front of engine)........................0 Hours ......................... 4) Loosen timing belt tensioner to relieve tension on timing belt............................... 1........ NOTE: For information about tensioners and/or pulleys (when available)............ See Fig.................................. ................... 106 (12) ....... Fig. Courtesy of American Honda Motor Co....... 3) Remove alternator...... Remove A/C...... 23 (31) Crankshaft Pulley Bolt ... Rotate crankshaft clockwise 9 teeth on rear camshaft pulley...... 16 (22) Camshaft Pulley Bolts ..... Remove pulley cover from upper timing belt cover......................m) Timing Belt Cover Bolts ......... Remove crankshaft pulley...... 2) Support front of engine... TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft........ 1 piston to TDC of compression stroke............................ Advance crankshaft an additional 15 degrees from TDC position.... Tighten adjuster bolt.... Loosen timing belt tensioner bolt..5L V6 Legend 1986-87 .................................... 16 (22) A/C Compressor Bracket Bolts . the manufacturer recommends the belt be replaced every 90.. tensioner and rear camshaft pulley................. Reverse removal procedure to complete installation....... 1 piston to TDC on compression stroke.............. 6) Ensure timing belt is seated properly on pulleys.............. Blue mark on crankshaft pulley should match pointer on lower cover.....m) A/C Compressor Bolts ..... For 1990 models............................ belt manufacturers suggest the belt be replaced every 60.... 4) Note position of timing belt pulley guides on both sides of crankshaft.......................................................... 123 (170) Engine Mount Bolts ...... although the manufacturer does not recommend a specific scheduled maintenance interval........... 4............................. 3) Push timing belt tensioner to full release position and snug adjuster bolt........ TIMING BELT APPLICATION Application 2...... MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE For 1986-89 models................. 1 cylinder. Loosen timing belt tensioner bolt.... power steering...0 Hours ... 5) Set No..... 1: Adjusting Timing Belt NOTE: After timing belt installation. 4. rotate engine clockwise several times to ensure valves DO NOT contact pistons. Remove lower engine splash shield........ or engine damage may occur..................... Do not rotate camshaft or crankshaft when timing belt is removed.....5L & 2.................................................... 33 (45) INCH Lbs.. 33 (45) Timing Belt Tensioner Bolt .............. Check belt for damage.... Installation – 1) Remove spark plugs. T129 2..................

2: Exploded View Of Timing Belt & Components ..) 13 Courtesy of American Honda Motor Co.7L V6 (Cont. Inc. Fig.ACURA 2.5L & 2.

4..14 ACURA 3.. 1 piston is at TDC of compression stroke. or under –20 degrees F).. N/A ... 5) Remove air cleaner assembly and breather hose.. Fig. 1: Removing Intake Manifold Plate & Top Cover MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE For 1991-96 models......... ...... CAUTION: DO NOT rotate crankshaft counterclockwise..... 4.. ... dipstick and dipstick pipe...2L – NSX & NSX-T Labor Time Belt Part No... See Fig..... Fig..... REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Remove engine oil cooler base assembly mounting bolts......... and replace if necessary. Disconnect positive battery cable.............. Remove ignition coil covers......0L V6 NSX 1991-04 NSX-T 1995-03 3.... Remove generator belt and generator.. Inc..........2L V6 NSX 1997-04 NSX-T 1997-03 . 2: Identifying Camshaft & Crankshaft Positions With No... Disconnect negative battery cable.. inspect belt at 90. 4. 7) Remove generator bracket stiffener.8 Hours . Coils and covers for front side are marked “FR”. N/A . 1 Cylinder At TDC . 3) Remove intake manifold plate and top cover.... 7.....0L & 3.... 4) Rotate crankshaft clockwise until No. 6) Remove cylinder head covers...... Disconnect electrical connectors from generator....000 miles if car is regularly driven in extreme temperatures (over 110 degrees F.. Be sure to use correct ones for side being serviced....... 2...... Coils and covers for rear side are marked “RR”... and mounting nut from generator........... Do not rotate camshaft or crankshaft when timing belt is removed...... Remove expansion tank.8 Hours ..... .. 4........8 Hours .000 miles.. See Fig......... Using a floor jack..... 5. 2) Raise vehicle on hoist and remove right rear wheel... Remove spare tire and spare tire holder. Disconnect electrical connectors from ignition coils..... 3 or 4.... 1....... Replace at 60........ NOTE: For information about tensioners and/or pulleys (when available). normal replacement interval is at 105. Timing belt could jump a tooth on camshaft pulleys....... See Fig. Remove engine compartment strut brace... Lower vehicle. See Fig. or engine damage may occur. . and set out of way without removing coolant hoses. Wire oil cooler base assembly out of way without disconnecting hoses.8 Hours . if equipped.... Loosen A/C idler pulley center nut and adjusting nut. Remove side engine mount bolts. Inc. N/A Courtesy of American Honda Motor Co.. Push side engine mount bracket into body support bracket..... TIMING BELT NOTE: Different ignition coils and ignition coil covers are used for front side and rear side...... adjusting bolt............... fuel injector covers and wire harness covers... see ALPHABETICAL MODEL LISTING. See Fig. 6. See Fig..... TIMING BELT APPLICATION Application 3.... mounting bolt.. tilt front of engine 5°...... Remove transmission mount..... N/A ..... Remove A/C compressor belt... Remove ignition coils and spark plugs...000 miles or 84 months..... Remove belt cover.. Courtesy of American Honda Motor Co. Removal – 1) Mark timing belt direction of rotation BEFORE removal. Place wood brace under front of engine and pad oil pan for protection. For 1997-04 models..

4: Removing Generator (1995-04) Inspection – 1) Inspect timing belt for cracks or damaged teeth. Push tensioner to release tension from belt. Using Crankshaft Pulley Holder Handle (07JAB-001020A) and Holder Attachment (07NAB-001040A for automatic transmission. . 1 piston is at TDC of compression stroke. Fig. See Figs. Clean middle and lower timing belt covers. hold crankshaft pulley and remove crankshaft pulley bolt. counterclockwise on 1995 and later models). or 07NAB-001030A for manual transmission). See Fig.ACURA 3.. 9. 1 piston is at TDC of compression stroke. Inc. timing belt rear middle cover.) 8) Ensure No. Remove crankshaft pulley. Replace as necessary. Fig.. Fig. 10 and 11. and timing belt drive pulley. On 1991-94 models. Loosen timing belt adjusting bolt 180°. 2. If one edge of belt is damaged. 10) Remove timing belt from pulleys. Small amount of “weeping” from bleed holes is normal. then remove timing belt front middle cover. 15 Courtesy of American Honda Motor Co.. 7: Removing Generator Bracket Stiffener Courtesy of American Honda Motor Co. Fig. check alignment of gears and tensioner. Installation – 1) To install. Inc. 3: Removing Generator (1991-94) Courtesy of American Honda Motor Co.0L & 3. 2) Ensure water pump pulley turns freely (both directions on 1991-94 models. See Fig. Ensure timing belt is not contaminated with oil or coolant. reverse removal procedure. See Fig. and lower cover. Inc. Ensure No. DO NOT bend. 12. Inc. 9) Remove rubber seal from adjusting bolt.2L – NSX & NSX-T (Cont. 5: Removing Side Engine Mount Bolts & Transmission Mount Through-Bolt Courtesy of American Honda Motor Co. Fig. DO NOT crimp or bend timing belt more than 90° or less than 1″ (25 mm) in diameter.. Inc. 8. set timing belt drive pulley (crankshaft) keyway pointing upward. Check for signs of seal leakage.. 6: Tilting Engine For Timing Belt Removal Courtesy of American Honda Motor Co. twist or turn timing belt inside out. then retighten adjusting bolt. See Fig. DO NOT allow belt to contact coolant or oil.

Align TDC mark on rear intake camshaft pulley to pointer on back cover. 9: Releasing Timing Belt Tension 2) On 1995-04 models. See Fig. in that order. rear intake camshaft pulley and rear exhaust camshaft pulley. Fig. 12-14.16 ACURA 3. See Figs. front intake camshaft pulley. 1 is at TDC. 1 is at TDC. Courtesy of American Honda Motor Co. water pump pulley. Inc. front exhaust camshaft pulley. 14. 3) On all models.. 10: Inspecting Water Pump (1991-96) ... Fig. Fig. 8: Exploded View Of Timing Belt & Components Courtesy of American Honda Motor Co. 13. Set rear camshaft pulleys so piston No. See Fig. Align rear exhaust camshaft pulley 1/2 tooth clockwise past TDC. See Fig. Ensure timing belt drive pulley (crankshaft) and camshaft pulleys are still at TDC. Align TDC marks on front exhaust camshaft pulley and front intake camshaft pulley to pointer on back cover. 12. set front camshaft pulleys so piston No.) Courtesy of American Honda Motor Co. set timing belt drive pulley (crankshaft) keyway pointing upward and align mark on tooth side of pulley with pointer on oil pump. tension adjusting pulley.0L & 3. 15. 4) Install timing belt onto timing belt drive pulley (crankshaft). Inc.2L – NSX & NSX-T (Cont. See Fig. Inc.

) 17 Courtesy of American Honda Motor Co..ACURA 3.2L – NSX & NSX-T (Cont. 15: Installing Timing Belt . Fig. 14: Setting Rear Camshaft Pulleys For Timing Belt Installation Courtesy of American Honda Motor Co. water pump and rear intake camshaft pulleys. front intake camshaft and water pump pulleys. 12: Setting Crankshaft For Timing Belt Installation 5) Remove slack in timing belt between timing belt drive pulley (crankshaft) and front exhaust camshaft pulley. Inc. and rear intake camshaft and rear exhaust camshaft pulleys. Courtesy of American Honda Motor Co.. Fig. Inc. Fig. Inc.0L & 3.. Inc. in order. by turning each camshaft pulley SLIGHTLY. front exhaust camshaft and front intake camshaft pulleys. Fig. Inc.. 11: Inspecting Water Pump (1997-04) Courtesy of American Honda Motor Co. 13: Setting Front Camshaft Pulleys For Timing Belt Installation Courtesy of American Honda Motor Co. Fig..

Fig. See Fig. 1 piston at TDC of compression stroke. 9) Verify that No. Retighten adjusting bolt to specification. 17: Checking Crankshaft & Camshaft Pulleys At TDC . See TORQUE SPECIFICATIONS. Install crankshaft pulley with No.2L – NSX & NSX-T (Cont. and reinstall timing belt. 6) Loosen timing belt adjusting bolt 180°. go to step 11).. Tighten timing belt adjusting bolt to specification. Remove pin punches after timing belt has been reinstalled. Slack between rear exhaust camshaft pulley and tension adjusting pulley should be eliminated. or timing belt will skid over the teeth of the rear intake camshaft pulley. After all nuts and bolts have been tightened to specification. See Figs.) NOTE: Do not rotate crankshaft when timing belt adjusting bolt is loose. See TORQUE SPECIFICATIONS. Inc. Always use NEW “O” ring at engine oil cooler base and NEW rubber seals on intake side of ignition coil covers.0L & 3. If a camshaft is not positioned at TDC. 16. Hold crankshaft pulley and tighten crankshaft pulley bolt to specification. 1 piston is at TDC. Fig.. See Fig. rear middle cover and front middle cover. 17. rear middle cover. remove timing belt lower cover.0 mm pin punches to hold camshafts at TDC. See Fig.0 mm pin punches can be inserted through camshaft holder hole into camshaft hole to hold camshafts at TDC. go to next step. front middle cover and timing belt. See TORQUE SPECIFICATIONS. Courtesy of American Honda Motor Co. 12-14. Adjust position of crankshaft and camshaft pulleys. 17. If crankshaft and camshafts are at TDC. Go to next step. Loosen adjusting bolt. and TDC mark (White mark) on crankshaft pulley should be at about 5 o’clock position. adjust A/C compressor belt and generator belt tension. 8) Install timing belt lower cover. rotate crankshaft CLOCKWISE 9 teeth on camshaft pulley. Courtesy of American Honda Motor Co. Inc. Blue mark on crankshaft pulley should be aligned with pointer on lower cover. When camshafts are at TDC. 7) If No. 11) Complete installation of components in reverse order of removal. Apply thin layer of liquid gasket to cylinder head cover mating surface and rubber seals to hold seals in place. 5.18 ACURA 3. 16: Final Step Of Adjusting Timing Belt Tension 10) If a camshaft is not positioned at TDC. Align holes on camshaft holder with camshaft holes and insert 5. 1 piston and camshaft pulleys are still at TDC.

..............m)................................................ .......................... (280 N........... 1 181 (245) Generator Bracket 8 mm Bolts ......................... 71 (8) Cover Bolts ............................ 53 (72) Through-Bolt ................................................................. 33 (45) Generator Bracket Stiffener 8 mm Bolts .............................................. 16 (22) Idler Pulley Center Nut ................................................... 106 (12) Water Pump Mounting Bolts (6 mm) ................................................................................m) Camshaft Holder Bolts (6 mm) ........................................ 33 (45) Generator Mounting Bolt & Nut ..... 16 (22) Camshaft Pulley Bolts ................... 16 (22) 10 mm Bolts .................................... 16 (22) 10 mm Bolts .............................................................................................................................................. lbs.....................................................) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft....................................... lbs...................................................... 88 (10) Dipstick Pipe Bolt .................................................................. 106 (12) Generator Adjusting Bolt (1991-94) .............................. 33 (45) Idler Pulley Assembly Bolts .................................. 106 (12) Ignition Coil Bolts .................... 106 (12) 1 19 – For NEW bolt on 1991-94 models..................................................... loosen completely and then tighten to 181 ft....................................................................................................................................................... 88 (10) Timing Belt Cover Bolts ........................................................................m) Camshaft Holder Bolts (8 mm) ......................................................................... 69 (94) Timing Belt Adjusting Bolt .......................................2L – NSX & NSX-T (Cont...........0L & 3................................................................... (250 N.................................. 16 (22) Camshaft Holder Bridge Bolts ...........................ACURA 3.... tighten to 206 ft...................................................................................................................................................................................... 33 (45) Side Engine Mount Mounting Bolts ................................................................ 106 (12) Ignition Coil Cover Bolts . (N.................................................. 51 (69) Crankshaft Pulley Bolt ........................ Lbs.................................................................................................................................................................................................................... 31 (42) Water Pump Mounting Bolts (8 mm) ........................................................................................................... 16 (22) INCH Lbs.....................................m)....................... (N..

.2TL 1999 . Inc.0L V6 (J30A1) 3.0CL & 1999 3. TCK286 ... 4) Remove one of the battery clamp bolts from battery tray..... Ensure camshaft sprocket timing marks are aligned with tabs on bottom of access holes....... Courtesy of American Honda Motor Co. If reusing timing belt.. 1.... .... Remove lower engine splash shield...0 Hours ... TIMING BELT Removal – 1) Disconnect negative battery cable.. or under -20 degrees F). .. Remove crankshaft pulley center bolt and pulley..... Part No. TCK286 .....2L V6 – 3... White mark on crankshaft pulley should align with pointer on front cover. Replace at 60..... Support engine with a jack. see ALPHABETICAL MODEL LISTING........ 2) Remove dipstick tube from front of engine.2L V6 (J32A1/A2) 3. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Normal replacement interval is at 105.... CAUTION: This application is an interference engine...... 4.0L & 3... See Fig.. Grind threaded end of bolt to a partial point (about 45-degree chamfer). 4.... Remove timing belt. Remove rubber plugs from front and rear upper timing belt covers. See Fig. T286 NOTE: For information about tensioners and/or pulleys (when available). or engine damage may occur. 1: Exploded View Of Timing Belt & Components ....... ..0CL 1997-99 . 1 piston is at TDC on compression stroke. 3) Remove upper and lower timing belt covers... Remove the generator and power steering pump drive belts.. Hand tighten ONLY.. 5) Remove side engine mount bracket from front of engine (above water pump pulley). mark direction of belt rotation for installation reference. Do not rotate camshaft or crankshaft when timing belt is removed..... TIMING BELT APPLICATION Application 3..000 miles or 84 months. Turn crankshaft pulley so that No.2TL REMOVAL & INSTALLATION Labor Time Component Belt Kit No. . Loosen timing belt idler pulley bolt 5-6 turns..20 ACURA 3.000 miles if car is regularly driven in extreme temperatures (over 110 degrees F.. Fig. T286 3. 2. and remove engine side mount from front of engine. Thread battery bolt into rear cover to hold timing belt adjuster in installed position..0 Hours ...

front camshaft pulley. Remove maintenance bolt. 3.) Installation – 1) Ensure that engine is at TDC. Install upper and lower covers. idler pulley. Place stopper on auto-tensioner while turning screwdriver clockwise to compress tensioner to bottom.0L & 3. Tighten idler pulley bolt. Insert flat-bladed screwdriver into maintenance hole.22 fl oz). Adjust drive belt to correct tension. Align camshaft pulleys with pointers on back covers. 3: Aligning Crankshaft & Camshaft Timing Marks Courtesy of American Honda Motor Co. 4. 5) Install timing belt in the following sequence: Crankshaft pulley. Crankshaft pulley White mark should be aligned with pointer on front cover. 7) Rotate crankshaft about 5-6 turns clockwise to position timing belt on pulleys. Lubricate crankshaft pulley bolt threads. Inc. Tighten crankshaft pulley bolt to specification. 6) Remove stopper or pin from auto-tensioner. See Fig.2TL (Cont. Install engine side mount bracket to the front of engine (above water pump pulley). 21 Courtesy of American Honda Motor Co. remove timing belt and readjust position.. 5. Align dimple on timing belt drive pulley with pointer on oil pump. See Fig. Tighten all fasteners to specification. water pump pulley. Fig. 4: Compressing Auto-Tensioner . Ensure crankshaft and camshaft pulleys are aligned at TDC.ACURA 3. 3) Hold auto-tensioner with maintenance bolt pointing up. Install crankshaft pulley. See TORQUE SPECIFICATIONS. CAUTION: Handle auto-tension carefully so oil does not spill or leak out. Ensure crankshaft and camshaft pulleys remained aligned with marks on back cover. The total capacity is 6. 2: Installing Battery Clamp Bolt On Auto-Tensioner Courtesy of American Honda Motor Co. reverse removal procedure. Ensure no oil is leaking around maintenance bolt. To complete installation. 2) Remove battery clamp bolt from back cover. Remove rubber plugs from upper covers to check camshaft pulley positions. See TORQUE SPECIFICATIONS. 8) If either camshaft is not at TDC. Inc. Fig.. Reinstall maintenance bolt with NEW gasket.0CL & 1999 3. 4) If any of the oil has spilled or leaked out of the auto-tensioner. Remove the timing belt auto-tensioner. See Fig. and install bolt. then reinstall auto-tensioner onto engine with stopper in place.5 ml (0. rear camshaft pulley and tension adjust pulley. Inc.. DO NOT grip auto-tensioner housing. refill it with 5W-30 motor oil. Fig. Replace any oil that may leak out. Clamp auto-tensioner in soft-jawed vise.2L V6 – 3.

.............................................. Fig.................... 181 (245) Engine Side Mount Bracket-To-Mount Through-Bolt 3.......................... 5: Installing Timing Belt Auto-Tensioner Maintenance Bolt ...............................2L V6 – 3...................... 17 (24) Power Steering Pump Mount Bolt ........................... 106 (12) ... (N.... 33 (44) Idler Pulley Bolt ................0L & 3...................................................22 ACURA 3.....0CL & 1999 3.................................................................................m) Courtesy of American Honda Motor Co................................................................................................................................................................................................................................................................................................................0CL ......................................................... 67 (90) Crankshaft Pulley Bolt ............................................................. 71 (8) Auto-Tensioner Mount Bolts ...................................................................................m) Camshaft Sprocket Center Bolt ................ (N.................................... 17 (24) INCH Lbs................................................................................. 106 (12) Water Pump Bolts .....................2TL ........... 40 (54) Engine Side Mount-To-Engine Bolts ............................................................. 33 (44) Power Steering Pump Lock Nut ........................... Inc..... 106 (12) Lower Engine Splash Shield Bolts .................................... 47 (64) 3....) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft...........2TL (Cont............ 106 (12) Timing Belt Cover Bolts ..... Lbs......................

6) Remove engine mount bracket on end of front cylinder head...... .. Fig.. Hand tighten bolt into timing belt adjuster to hold position......ACURA 3.0L & 3.. ... TCK286 . Remove upper timing belt covers and lower timing belt cover. 3..5L V6 (Except 3. Courtesy of American Honda Motor Co.2TL 2000 . see 3.. ..2L V6 (J32A1/A2) 3..5RL... Remove power steering pump belt. 1 TCK286 .... check through rear timing belt cover opening to ensure camshaft pulley mark and rear cover mark are aligned... .. See Fig....2CL 2001-03 .. 1 T286 T286 T286 T329 T286 – Timing component kit does not include camshaft tensioner hydraulic assembly... Ensure marks on front camshaft pulley and front cover are aligned.... Inc..... 2) Raise vehicle and remove front wheels.. TIMING BELT APPLICATION Application Labor Time Component Belt Kit No. . disconnect negative battery cable... see 3..... 3.. 1 piston to TDC by turning crankshaft so White mark aligns with pointer. lock nut and mounting bolt... and remove pulley bolt.. Hold crankshaft pulley... 4. 3) Support engine with jack and wood block under oil pan.. 4) Remove dipstick and tube..... Support engine with jack and wood block under oil pan.. .. .. TCK286 .. then remove timing belt...5L 3... For timing belt replacement information on 3. Fig.... or engine damage may occur...... 23 5) Using a battery hold-down bolt. See Fig. 4.. 2001-03 . Replace at 60. Remove splash shield... Remove splash shield.. 1 piston to TDC by turning crankshaft so White mark aligns with pointer.... grind threaded end to a slight bevel.2CL.. move auto-tensioner to relieve tension from generator belt..5RL) NOTE: For timing belt replacement information on 3. 3) Loosen power steering pump adjusting nut. Part No...... move auto-tensioner to relieve tension from generator belt..... . see ALPHABETICAL MODEL LISTING.... 1: Removing Side Engine Mount Bracket REMOVAL & INSTALLATION CAUTION: This application is an interference engine..5RL article... Remove side engine mount bracket. NOTE: A timing belt component kit is available for this application. Remove side engine mount bracket. TL 2004 . 4... On MDX and 3... Note radio preset frequencies..... Courtesy of American Honda Motor Co... Using lever tool... Obtain anti-theft code numbers before disconnecting battery. 1. 4.... N/A . . NOTE: Radio and navigation system (if equipped) contain an antitheft protection circuit.. On 3.2L V6 (Except NSX & NSX-T) & 3. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Normal replacement interval is at 105. .0 Hours .. Loosen idler pulley bolt about 5-6 turns.. NOTE: For information about tensioners and/or pulleys (when available)...000 miles or 84 months....2TL. 2.... See Fig. 2: Exploded View Of Timing Belt & Components Removal (2003-04 MDX) – 1) Set No...... Inc......5L V6 – 3.... Using lever tool...... 3. See Fig........ Replace belt if necessary.... Remove ignition coil cover (if necessary) and front upper timing belt cover......000 miles if car is regularly driven in extreme temperatures (over 110 degrees F. . . Remove generator belt..... Inspect timing belt for cracks or signs of oil or coolant leakage onto belt.2L NSX and NSX-T...... Remove generator belt....... 2) Raise vehicle and remove front wheels.......... Do not rotate camshaft or crankshaft when timing belt is removed.2L – NSX & NSX-T article. ensure marks on front camshaft pulley and front cover are aligned..5L V6 (J35A3) MDX 2001-04 . or under –20 degrees F)......... Discard “O” ring..0 Hours ..... TIMING BELT NOTE: To inspect belt to determine if replacement is needed.....0 Hours . See page A1 for information on component kits.. . . 3...... Removal (Except 2003-04 MDX) – 1) Set No..... ...... 1...... ..............0 Hours ..

If timing belt guide plate was removed. 7) Turn crankshaft pulley to align TDC mark. Lubricate pulley bolt and washer. 3) Align holes on rod and auto-tensioner housing. See TORQUE SPECIFICATIONS. Reconnect negative battery cable. making sure the pin stays in place. 5. Courtesy of American Honda Motor Co. repeat installation procedure. Reset radio and navigation system (if equipped) anti-theft code. See TORQUE SPECIFICATIONS. Inspection – Check belt teeth for cracks. and tighten bolts to specification (tighten shorter vertical mounting bolts first. Ensure no oil leaks or spills from auto-tensioner during handling. install generator belt. Fig. See TORQUE SPECIFICATIONS.2L V6 (Except NSX & NSX-T) & 3. Check TDC mark alignment of camshaft pulleys. 2. Inc. Inc. 3. 6. 5: Compressing Auto-Tensioner . grind threaded end to a slight bevel. and remove pulley bolt. of pressure when compressing auto-tensioner. Inspect all sprockets for damage.. Set pulleys to TDC position by aligning TDC marks on camshaft pulleys with pointers on back covers. Install engine mount bracket. Ensure timing belt pulley is still set to TDC position..5L V6 (Except 3. 4. then horizontal mounting bolt). See Fig. 4) Install auto-tensioner. On all models. 5) Using a battery hold-down bolt. and loosely install idler pulley. Pull out set pin of auto-tensioner. If camshaft pulley marks are not at TDC. install timing belt. Fig. 6) Remove engine mount bracket on end of front cylinder head. 3: Installing Hold-Down Bolt To Hold Timing Belt Adjuster In Position 4) Hold crankshaft pulley. install with concave side facing outward. and slowly compress until a holding pin can be placed through housing and rod. CAUTION: Do NOT exceed 2200 lbs. On all models. install dipstick and tube with NEW “O” ring. 6) Clean crankshaft pulley and bolt. Remove idler pulley bolt. Courtesy of American Honda Motor Co. and tighten bolt to specification while holding pulley. Remove battery hold-down bolt from back cover. Check tensioner pulley and idler pulley for grease leakage and roughness in rotation. Fig. Rotate crankshaft pulley about 5-6 turns clockwise so timing belt properly sets on all pulleys. rear camshaft pulley and tensioner adjusting pulley. water pump pulley. working in counterclockwise direction. Replace components if necessary. 4: Aligning Crankshaft & Camshaft Timing Marks Courtesy of American Honda Motor Co. and the upper and lower covers. cracks or damage.) 9) On 2003-04 MDX. 8) On all models except 2003-04 MDX. See Fig. Install and adjust tension of power steering belt. Mount auto-tensioner in press. Ensure maintenance bolt is always pointing upward. perform Powertrain Control Module (PCM) reset procedure and Crankshaft Position (CKP) pattern learn procedure. On 2003-04 MDX.24 ACURA 3. See Fig. If camshaft pulley marks are at TDC. Remove timing belt. Install upper and lower timing belt covers. Install crankshaft pulley. See Fig. 5) Tighten idler pulley bolt to specification. Install side engine mount bracket. idler pulley. apply liquid thread lock to idler pulley bolt. 2) Remove auto-tensioner. Installation (New Belt – All Models) – 1) Clean timing belt pulleys. damage and oil contamination. Check sprockets and pulleys for wear. Remove upper timing belt covers and lower timing belt cover. front camshaft pulley. and idler pulley. See RESET PROCEDURES (2003-04 MDX). Reset preset radio frequencies. until belt is around all pulleys in the following order: crankshaft sprocket. go to next step.5RL) (Cont. Hand tighten bolt into timing belt adjuster to hold position. Inc. See Fig.. Clean camshaft pulleys.

..... remove and compress auto-tensioner........... and tighten bolts to specification (tighten shorter vertical mounting bolts first....................... 4......................................... 7) On all models except 2003-04 MDX...........25 mm Bolt ........ See TORQUE SPECIFICATIONS............. See Fig............. Wait for 30 seconds... 33 (44) 12 x 1.............................................................. 17 (24) Power Steering Pump Mount Bolt .. 17 (24) INCH Lbs........... install with concave side facing outward............................... Check TDC mark alignment of camshaft pulleys................ working in counterclockwise direction...... Inc....... enable criteria was probably not met.......... front camshaft pulley..... Set pulleys to TDC position by aligning TDC marks on camshaft pulleys with pointers on back covers..............m) Auto-Tensioner Maintenance Bolt ......... Ensure timing belt pulley is still set to TDC position... Install side engine mount bracket.. Install crankshaft pulley..........ACURA 3................ water pump pulley...25 mm Bolt .......... This command is for the repair of a misfire or CKP sensor............ leave Honda PGM Tester or the HDS connected to DLC and turn ignition switch off.... 8..... If auto-tensioner has extended and timing belt cannot be installed................. 6) Turn crankshaft pulley to align TDC mark...... until belt is around all pulleys in the following order: crankshaft sprocket.............. Lubricate pulley bolt and washer...........0 mm Bolt ............... go to next step........................................ Remove battery hold-down bolt from back cover..... then horizontal mounting bolt)........... 6: Installing Timing Belt Installation (Used Belt – All Models) – 1) Clean timing belt pulleys........................................... If camshaft pulley marks are not at TDC.................. See TORQUE SPECIFICATIONS............ (N................................... If it is set to NG.............. Reset radio and navigation system anti-theft code....................... If timing belt guide plate was removed.. Install and adjust tension of power steering belt........... The PCM stores data and DTCs to correct the system even when there is no electrical power (such as the No........................... 67 (90) Crankshaft Pulley Bolt .... and loosely install idler pulley......... use the “CLEAR COMMAND”................ Crankshaft Position (CKP) Pattern Learn Procedure – 1) Having cleared the CKP pattern from PCM....... Honda PGM Tester and HDS has 3 kinds of clear commands to meet the purpose: • DTC Clear − This command erases all stored DTC codes and Freeze Data................... See RESET PROCEDURES (2003-04 MDX)......... 6..... 3) Install timing belt..... 4) Check status of PULSER F/B LEARN............... Reconnect negative battery cable.... NOTE: Enable criteria: Engine coolant temperature must be 176°F (80°C) or higher........ Decelerate (with throttle fully closed) from engine speed of 2500 RPM to 1000 RPM with A/T in “2” or “D3” position.. If camshaft pulley marks are at TDC.......................................... Fig......) RESET PROCEDURES (2003-04 MDX) 25 Powertrain Control Module (PCM) Reset Procedure/Clearing Diagnostic Trouble Codes – To clear codes using the Honda PGM Tester or the HDS................5RL) (Cont...... (N........................... See INSTALLATION (NEW BELT – ALL MODELS)................... and the upper and lower covers.. if auto-tensioner has extended and timing belt cannot be installed........................ Freeze Data and all specific data to correct the system except CKP pattern..... 5) Clean crankshaft pulley and bolt........ Repeat the procedure from beginning......... repeat installation procedure.. Install upper and lower timing belt covers......................... 8) On 2003-04 MDX... See CKP PATTERN LEARN PROCEDURE.m) Camshaft Sprocket Center Bolt .....................7 (12) 10 x 1........25 mm Bolt ... Install engine mount bracket... and tighten bolt to specification while holding pulley..... On all models......... 106 (12) Timing Belt Cover Bolts .. rear camshaft pulley and tensioner adjusting pulley. • PCM Clear − This command erases all stored DTC codes. 181 (245) Engine Mount Bracket 6 x 1....................................2L V6 (Except NSX & NSX-T) & 3.. Turn ignition switch on...... install generator belt. Reset preset radio frequencies.. 106 (12) ................... 2) On 2003-04 MDX. See Fig..... 106 (12) Lower Engine Splash Shield Bolts .............. 33 (44) Power Steering Pump Lock Nut ............. 4) Tighten idler pulley bolt to specification...................... idler pulley.............. Courtesy of American Honda Motor Co.............. If CKP pattern data is cleared from PCM. 33 (44) Engine Side Mount Bracket 10 x 1................................... perform Powertrain Control Module (PCM) reset procedure and Crankshaft Position (CKP) pattern learn procedure....... 106 (12) Dipstick & Tube ...... TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft. 2) Start vehicle and test drive on a level road..... apply liquid thread lock to idler pulley bolt.. you must do the CKP pattern relearn procedure by test drive..... Clean camshaft pulleys... On all other models..... DO NOT turn the ignition switch off.. Select the ALL DATA list in DATA LIST menu using Honda PGM Tester or the HDS ....... install dipstick and tube with NEW “O” ring........ 3) Stop vehicle... 106 (12) Water Pump Bolts ....... See TORQUE SPECIFICATIONS.......................................... 71 (8) Auto-Tensioner Mount Bolts .. perform new belt installation procedure.................. 40 (54) Idler Pulley Bolt ........... Lbs......................... 10 BACK UP fuse removed or battery negative cable disconnected)........ • CKP Clear − This command erases only CKP pattern data..................................5L V6 (Except 3......... Rotate crankshaft pulley about 5-6 turns clockwise so timing belt properly sets on all pulleys............ Install auto-tensioner...............................

Obtain radio anti-theft code from vehicle owner before disconnecting negative battery cable... Rotate crankshaft about 5-6 turns clockwise to seat timing belt.. Blue mark on crankshaft pulley will should line up with pointer on lower cover. Removal (1994-98) – 1) Disconnect negative battery cable. CAUTION: DO NOT turn crankshaft or camshaft with timing belt removed.... 1 piston is at TDC of compression stroke. Disconnect TCS throttle sensor and actuator connectors.... 1 cylinder TDC... Use jack to support engine. Remove injector harness covers.. TIMING BELT Removal (1991-93) – 1) Disconnect negative battery cable... Do NOT rotate crankshaft when tension adjusting bolt is loose.. mark belt with arrow indicating direction of rotation. 5...0 Hours .. or engine damage may occur. and dipstick pipe. Ensure timing marks are aligned.. 1 piston at TDC of compression stroke.. Remove accessory drive belts. Installation (1991-93) – 1) Remove spark plugs. T193 NOTE: A timing belt component kit is available for this application. 2) If equipped. 1.. Temporarily install lower timing belt cover and crankshaft pulley.. Tighten timing belt adjusting bolt to 31 ft... For 1995-96 model years. 3) Loosen timing belt tension adjusting bolt. see ALPHABETICAL MODEL LISTING.. Align timing marks. right camshaft. normal replacement interval is at 105. . Disconnect breather pipe.. To ease installation. lbs.000 miles or 72 months. TCK193 .. To complete installation. advance right camshaft pulley about a half tooth from TDC position. Remove crankshaft pulley. water pump pulley.. Push tensioner to release belt tension. 2) Install timing belt in this sequence: Crankshaft pulley.. 1: Exploded View Of Intake Manifold (1991-93) 5) Loosen timing belt adjusting bolt 180 degrees. 3. Remove engine wiring harness from front of engine.. 2. See Fig.m).. TCK193 ...2L V6 – Legend & 1996-98 3. dipstick. NOTE: After installing timing belt. turn crankshaft pulley counterclockwise back to TDC. See Fig. or under -20 degrees F). 4) Remove timing belt upper and lower covers. Loosen timing belt adjusting bolt 1/2 turn. Do not rotate camshaft or crankshaft when timing belt is removed. Remove TCS control valve assembly... replacement interval is 90.. 3) Remove engine front wiring harness cover with oil pressure switch and engine ground cable connectors... Coat crankshaft pulley center bolt threads with oil before installation.. tensioner pulley. When installing timing belt. . leaving breather pipe by-pass hose connected.26 ACURA 3. 1 piston is at TDC of compression stroke.. See Fig. 4. 2. Place No. repeat timing belt installation procedure. Fig.2TL (C32A6) 1996-98 . See Fig. .... Part No. Remove center bracket and mount from front. causing damage. and power steering belts. Rotate crankshaft clockwise until No...... Remove crankshaft pulley.. turn crankshaft clockwise 15 degrees past No.....000 miles for severe service. Remove engine oil dipstick tube...6 Hours .. If timing marks are not aligned. Courtesy of American Honda Motor Co. A/C compressor.. Remove A/C belt tensioner pulley. See Fig... MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE For 1991-94 model years. because pistons may hit valves.... NOTE: For information about tensioners and/or pulleys (when available). then retighten adjusting bolt. remove Traction Control System (TCS) valve assembly brackets. REMOVAL & INSTALLATION CAUTION: This application is an interference engine. After adjusting left and right camshaft pulleys to TDC... Remove timing belt.. Replace at 60. reverse removal procedure.. Verify crankshaft and camshaft timing marks are still aligned. .000 miles for normal service and 60.2L V6 Legend (C32A1) 1991-95 . slowly rotate engine clockwise several times to be sure valves do not contact pistons. 4) Rotate crankshaft clockwise 9 teeth on camshaft pulley. Remove vacuum pipe bracket.. Loosen timing belt adjusting bolt 180 degrees to remove tension from belt.. See Fig.. NOTE: Some vehicles may be equipped with radio/cassette or radio/CD players that contain anti-theft protection circuit. Remove idler pulley bracket.. Remove the generator. For 1997-98 model years. Retighten adjusting bolt. (42 N.. lower part of engine. left camshaft. T193 3. Rotate crankshaft clockwise until No. If timing belt is to be reused.2TL Labor Time Component Belt Kit No... manufacturer recommends belt be replaced every 90. Inc.. TIMING BELT APPLICATION Application 3.. 5. 4..000 miles or 84 months. Adjust accessory drive belt to proper tension. and retighten it after tensioning the timing belt.000 miles if car is regularly driven in extreme temperatures (over 110 degrees F. See page A1 for information on component kits.. 3) Remove timing belt lower cover. . 2) Remove timing belt upper covers.

Fig.) 27 Courtesy of American Honda Motor Co. 4) Install upper and lower covers and crankshaft pulley. 1 piston is at TDC of compression stroke. Courtesy of American Honda Motor Co. lbs. Loosen tensioner adjusting bolt 1/2 turn.2L V6 – Legend & 1996-98 3. Rotate crankshaft clockwise until No. 5. mark direction of belt rotation before removing. Remove damper from center bracket. Remove timing belt. Rotate crankshaft 9 teeth clockwise on camshaft pulley. then tighten bolt to 31 ft.m). water pump pulley. Inc.. Loosen and tighten tensioner adjuster bolt to remove slack in belt.2TL (Cont. Inc. tension adjuster pulley. reverse removal procedure. 2: Exploded View Of Timing Belt & Components 5) If timing belt is to be reused.. 3) Install timing belt in this sequence: Crankshaft pulley. See Fig. See Fig. repeat timing belt installation procedure. Remove upper left camshaft cover. If reusing timing belt. Verify camshaft timing marks are aligned. Tighten pulley bolt to specification. ensure arrow made in removal procedure points in direction of original rotation. NOTE: After installing timing belt. 6) Rotate crankshaft clockwise until No. 5) Adjust timing belt tension. 2) Adjust camshaft pulley(s) until TDC mark on pulley and pointer on cover plate are aligned. (42 N.ACURA 3. See TORQUE SPECIFICATIONS. 1 piston is at TDC of compression stroke. slowly rotate engine clockwise several times to be sure valves do not contact pistons. and right camshaft pulley. Installation (1994-98) – 1) Remove all spark plugs. Position crankshaft and camshaft pulleys as shown. 1 piston is at TDC of compression stroke. To complete installation. Rotate crankshaft clockwise 5-6 revolutions to seat timing belt. left camshaft pulley. If timing marks are not aligned. Coat crankshaft pulley center bolt threads with oil before installation. Fig. 3. Align Blue mark on crankshaft pulley with pointer on lower cover. Ensure No. 3: Aligning Timing Marks For Timing Belt Tension .

....................................................... 40 (54) Crankshaft Pulley Bolt .................................... Fig..... 16 (22) TCS Lower Bracket Bolts .............................................. 181 (245) Power Steering Mount Lock Nut .................................... 31 (42) INCH Lbs......m) Camshaft Pulley Bolts .......................................................................... 5: Aligning Timing Marks (TDC) ................................................................................... 23 (31) Center Bracket Bolts .........................................) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft.........28 ACURA 3...................... Fig....................................................................................2TL (Cont............................................................................................................................................... (N........... Lbs..2L V6 – Legend & 1996-98 3................ 106 (12) Timing Belt Cover Bolts ................ (N........................... 106 (12) Courtesy of American Honda Motor Co..... 4: Locating TCS Connectors & Control Valve Courtesy of American Honda Motor Co............. Inc............... Inc.............. 16 (22) Timing Belt Adjusting Bolt .............. 106 (12) TCS Upper Bracket Bolts ........m) Front Engine Wiring Harness Bolts ........................

.. Do not rotate camshaft or crankshaft when timing belt is removed. Install upper and lower covers. 3) Rotate crankshaft clockwise 5-6 turns to properly position timing belt on pulleys.... 9) To complete installation. Remove TCS control valve assembly. Rotate crankshaft pulley about 5 or 6 turns clockwise to position balancer belt on pulleys....... 4) Remove crankshaft pulley and lower cover. See Fig. left camshaft pulley. and right camshaft pulley.. Install sealing bolt in maintenance hole.. T280 Camshaft . adjusting pulley. See Fig. then remove power steering pump belt. 1 piston is at TDC.. 3) Disconnect TCS throttle sensor connector. Ensure timing belt drive pulley is set so that No.. 29 3... Loosen camshaft timing belt adjuster bolt 180 degrees.. 5. Rotate crankshaft clockwise 10 teeth on camshaft pulley. See Fig.. Loosen and retighten timing belt adjusting bolt. Loosen and retighten balancer belt adjusting bolt to tension balancer belt. Installation – 1) Remove spark plugs.. Remove camshaft timing belt. If reusing balancer timing belt. When battery is reconnected.. See Fig.. Ensure balancer belt pulley pointer aligns with pointer on balancer gear case. 2) Set camshaft pulleys so that No. NOTE: Some vehicles may be equipped with radio/cassette or radio/CD players that contain anti-theft protection circuit... Loosen idler pulley center nut and adjuster bolt... 1.. 1 . Pistons may hit valves and cause damage. White mark on crankshaft pulley must be aligned with pointer on lower cover. T279 1 – Balancer belt labor included in camshaft belt labor time. Align TDC marks on camshaft pulleys to pointers on back covers..000 miles or 84 months.. mark direction of rotation before removing. Ensure guide plate is installed in correction direction. See TORQUE SPECIFICATIONS. 1 piston is at TDC. See Fig......000 miles if car is regularly driven in extreme temperatures (over 110 degrees F. Tighten balancer belt adjusting bolt to specification. Align maintenance hole and balancer shaft hole.... Remove Ignition Control Module (ICM) bracket from right upper cover. remove timing belt guide plate from end . See Fig. Loosen timing belt adjusting bolt 180 degrees.... 5) Remove 12-mm sealing bolt from side of engine block... mark direction of belt rotation for installation reference. intake air duct. NOTE: For information about tensioners and/or pulleys (when available)... Fig.. using a new washer... then remove wire harness holder. NOTE: For easier installation.6 Hours .. .. 5) Remove upper and lower covers. turn right camshaft pulley clockwise about half a tooth from TDC position. Remove balancer timing belt. and air cleaner assembly... Loosen adjusting bolt.. Remove 6-mm bolt. Replace at 60.. 2..... Tighten all fasteners to specification. Align TDC mark on timing belt drive pulley with pointer on oil pump. Remove balancer belt drive pulley. then retighten adjusting bolt. TCS throttle actuator connector and throttle position sensor connector. radio will go into anti-theft mode. . Install timing belt (in sequence) on timing belt drive (crankshaft) pulley.. Loosen balancer belt adjusting bolt 180 degrees. Install balancer belt pulley... or under –20 degrees F)..5RL TIMING BELT APPLICATION Application Labor Time Belt Part No.... See TORQUE SPECIFICATIONS.. Inc. radio will display CODE and will be inoperative until proper code is entered by vehicle owner.. CAUTION: DO NOT rotate crankshaft pulley or camshaft pulley with timing belt removed..5RL 1996-04 Balancer . See Fig... Remove crankshaft pulley. 7. Tighten adjusting bolt to specification. REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Ensure camshaft and crankshaft pulleys remain at TDC.. 3.. see ALPHABETICAL MODEL LISTING. When battery is disconnected.. 6. 1 piston is at TDC of compression stroke.. ... 1 piston at TDC of compression stroke.. Adjust drive belts to proper tension. dipstick.. lock bolt and adjusting rod...5L V6 – 3. Remove idler pulley bracket... or engine damage may occur. 2) Loosen alternator mounting bolt....... See Fig. Courtesy of American Honda Motor Co. lock nut and mounting bolt..... TIMING & BALANCER BELTS Removal – 1) Turn crankshaft until No. and dipstick tube. 4.... Remove Traction Control System (TCS) control valve upper and lower brackets. Disconnect vehicle speed sensor subharness connector. Install balancer belt. 8) Remove crankshaft pulley. Blue mark on crankshaft pulley should align with pointer on lower cover.....ACURA 3. Remove inspection plugs in upper camshaft covers to check pulley alignment. 3. reverse removal procedure... 6) Set timing belt drive pulley so that No. Push on tensioner to release belt tension. See Fig... 2. 6) If camshaft timing belt is to be reused... 4) Remove crankcase breather hose and vacuum hoses from front of right upper cover. Remove engine cover.... Remove A/C belt.. 1 piston is at TDC. Ensure crankshaft pulley and left camshaft pulley are at TDC... Push on tensioner to release belt tension. Ensure crankshaft pulley and camshaft pulley are at TDC.....5L V6 (C35A1) 3. Install timing belt guide plate and balancer belt drive pulley on crankshaft. Install lower cover and crankshaft pulley.. set No.. 4. To set timing belt tension.. 1: Locating TCS Connectors & Control Valve of crankshaft... Insert a 6-mm bolt into sealing bolt hole.. 7) Install crankshaft pulley. Loosen balancer timing belt adjuster bolt 180 degrees.. Noting installed position. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Normal replacement interval is at 105. NOTE: Ensure water pump turns freely in clockwise direction and there are no leaks. then retighten adjusting bolt. then install crankshaft pulley. then remove alternator belt. See TORQUE SPECIFICATIONS. water pump pulley.

) Courtesy of American Honda Motor Co..30 ACURA 3. 2: Exploded View Of Timing Belt & Components . Fig.5L V6 – 3. Inc.5RL (Cont.

Fig. Inc.5L V6 – 3.5RL (Cont.. 5: Aligning Timing Marks (TDC) . 4: Identifying Timing Belt Routing Courtesy of American Honda Motor Co. Inc. Fig.. 3: Aligning TDC Timing Marks Fig.. Inc.ACURA 3. Courtesy of American Honda Motor Co.) 31 Courtesy of American Honda Motor Co.

.......................................................... 89 Dipstick Tube Bolt ............................ 106 Ignition Control Module (ICM) Bracket Bolts ....... Fig........................................ ..........................................................................................................................0 mm) ................. 14 (20) Traction Control System (TCS) Control Valve Lower Bracket Bolts ............... 106 Water Pump Bolt (6 x 1.................. (N........... 16 (22) Upper Bracket Bolts .........................................................................................................m)............................... 33 (44) Camshaft Pulley Bolt .............................. 23 (31) Crankshaft Pulley Bolt ..................................................... Inc......... Inc...................... 181 (245) Idler Pulley Bracket Bolt ........................... 106 Timing Belt Cover Bolts ................ 7: Aligning Balancer Shaft Marks .. Courtesy of American Honda Motor Co................................................................................. 31 (42) Water Pump Bolt (8 x 1..................................................... 1 Timing Belt Tension Adjuster Bolt ...............m) Balancer Belt Tension Adjusting Bolt ..........32 ACURA 3.........m) Engine Cover Bolts/Nuts ........................................... 6: Installing Balancer Shaft Lock Bolt Courtesy of American Honda Motor Co................. 106 Wire Harness Holder Bolts .. Lbs............... (12 N......................................................................................5RL (Cont..............5L V6 – 3..................................................... Fig........................................................................... 106 1 (10) (12) (12) (12) (12) (12) – Tighten bolts to 106 INCH lbs.................................................... (N..........................................................................................................25 mm) .................) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft................... 16 (22) INCH Lbs.............. 16 (22) Engine Sealing Bolt (12 mm) ....................

. Remove serpentine drive belt idler pulley assembly... See Figs.. and set aside. Install timing belt on crankshaft pulley...ACURA 3. 2: Aligning Crankshaft Timing Marks water pump pulley and install on other left hand camshaft sprocket. Turn pulley clockwise slightly to give some belt slack between the crankshaft sprocket and right hand camshaft sprocket...... See Fig.. Connect battery. Courtesy of Isuzu Motor Co. Remove timing belt. aligning White dotted line on belt with timing mark on crankshaft pulley.. 4) Install timing belt around idler pulley and tensioner pulley. Courtesy of Isuzu Motor Co.5L V6 – SLX TIMING BELT APPLICATION Application Labor Time Belt Part No. CAUTION: To prevent air from entering timing belt tensioner.. See Fig. . 5) If reusing timing belt. (100 kg) to compress timing belt tensioner rod. see ALPHABETICAL MODEL LISTING. Installation – 1) Align grove on crankshaft sprocket with mark on oil pump. Install radiator fan shroud. Install timing belt on right hand camshaft sprocket. Fig...... aligning the White alignment mark on timing belt with camshaft sprocket mark. 2) Align timing mark on right hand (passenger’s side) camshaft sprocket with alignment mark on valve cover. 8) Rotate crankshaft 2 turns clockwise.. 3: Installing Timing Belt On Right Hand Camshaft Sprocket .. Install a locking pin through the holes. No.. SLOWLY compress timing belt tensioner rod until hole in top of rod and holes in housing are aligned. When timing marks are aligned. Remove crankshaft pulley bolt. 4. 6. Install pinch clip to hold belt on sprocket. T303 NOTE: For information about tensioners and/or pulleys (when available)...5L V6 – DOHC SLX 1998-99 ..... Rotate crankshaft to align timing marks. REMOVAL & INSTALLATION TIMING BELT Removal – 1) Disconnect negative battery cable. 3. note arrow on belt which indicates direction of rotation.. tensioner rod must always face up.. Remove timing belt tensioner. Ensure timing marks are still aligned... Install cooling fan pulley... remove crankshaft pulley.. 33 3... and set aside with push rod facing up. Ensure rubber sealing bushings are installed on timing belt cover bolts. 3) Remove power steering pump with hoses attached. Inc. Install power steering pump. NOTE: It will take about 220 lbs. Tighten center bolt to specification.. Remove air cleaner assembly. Fig. Remove serpentine drive belt. Remove upper fan shroud. See TORQUE SPECIFICATIONS. 2 piston will be at TDC. 2) Remove cooling fan and drive pulley. 9) Remove crankshaft pulley and install timing belt covers. Secure belt with spring clip.. 10) Install crankshaft pulley..000 miles for 1998-99 model years. Using Puller (J-8614-01) or equivalent. 6) Install tensioner on engine with locking pin in place. 4) Remove timing belt covers.. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Normal replacement interval is at 75. 3) Align timing mark on left hand (driver’s side) camshaft sprocket with alignment mark on valve cover.. Fig. 1 and 2...... 5) Holding tensioner upright..4 Hours .... 7) Remove locking pin from timing belt tensioner. See Fig.. 1: Aligning Camshaft Timing Marks NOTE: For correct timing belt installation. Route timing belt around Courtesy of American Honda Motor Co.. mark belt with arrow to indicate original rotation direction. Install cooling fan.. Remove clips from camshaft and crankshaft sprockets. align mating marks on belt and camshaft sprocket that were made during removal... 2. Also. Tighten bolts to specification.. Remove serpentine drive belt tensioner assembly. If reusing old timing belt. lettering on belt must be able to be read as viewed from the front of the vehicle. See Fig. 2. See Fig... Ensure there is no slack in belt between camshaft pulleys. aligning the White alignment mark on timing belt with camshaft sprocket mark. Install serpentine drive belt idler pulley and tensioner assemblies. Secure belt to sprocket with spring clip. Temporarily install crankshaft pulley. 5. Also place mating marks on timing belt and camshaft sprockets for reassembly reference.

..................................... Lbs........................ 16 (22) M10 ........................................................................ Inc.................... 72 (98) Cooling Fan Pulley Bolt ................... 34 (46) Timing Belt Cover Bolt ...... Inc... 31 (42) Water Pump Bolt ............... 16 (22) Crankshaft Pulley Bolt .......................................... Fig..................................................................................................... Inc........................................ 5: Installing Locking Pin In Timing Belt Tensioner Courtesy of American Honda Motor Co.............................. 38 (52) Timing Belt Tensioner Bolt ........... 14 (19) Timing Belt Idler Arm Pulley Bolt ..................................................................... Fig.....................34 ACURA 3............ 18 (25) Courtesy of American Honda Motor Co..............................................................................................................................................................................m) Camshaft Sprocket Bolt ............ 6: Installing Timing Belt Cover Bushings .......5L V6 – SLX (Cont....................... (N..................................................................... 123 (167) Power Steering Pump Bolt M8 Bolt .............. Fig.. 18 (25) Timing Belt Tensioner Pulley Pivot Bolt .............) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft............................. 4: Installing Timing Belt On Left Hand Camshaft Sprocket Courtesy of American Honda Motor Co...............................................................................................

3 hours. (if used)... 2: Aligning Crankshaft Timing Marks . See Fig. 3... .. Using Puller (J-8614-01) or equivalent.. Tighten bolts to specification... Tighten tensioner pulley bolt to specification..... Install crankshaft pulley. Fig.... See Figs. T221 SLX 1996-97 .... 5) If timing belt tensioner pusher rod protrusion is not within specification.... Remove timing belt cover. . 3) Loosen tensioner pulley bolt.4 hours.... T221 1 Installation – 1) Ensure all timing marks are aligned. Remove cooling fan assembly.. Rotate crankshaft 2 turns clockwise.... 1 2. Part No. Fig. 2) Remove fan pulley assembly. Fig. ... remove crankshaft pulley. see ALPHABETICAL MODEL LISTING.. ensure direction of rotation arrows are pointing in proper direction.. With Power Steering. 4. NOTE: For information about tensioners and/or pulleys (when available). Remove crankshaft pulley and install timing belt cover.. Remove air cleaner assembly. tightening center bolt finger tight. CAUTION: To ensure correct timing belt installation. Ensure timing belt tensioner pusher rod protrudes proper amount.. See Fig. install belt in original direction of rotation... 4) Remove pinch clips from timing belt.. Align all timing marks prior to belt removal. add .. 2) Compress timing belt tensioner pusher and insert pin to retain pusher.. Apply pressure on belt by rotating tensioner.. – With Air Conditioning.. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends the belt be replaced every 60.000 miles.. remove pusher....... If timing belt is being reused. Remove all accessory drive belts. Fig. 1 and 2... See TORQUE SPECIFICATIONS.. Adjust drive belts to proper tension. Belt should go over tensioner last. Tighten nuts and bolts to specification.... 35 3. Secure belt at each pulley during installation with pinch clips. 3: Installing Pinch Clips On Timing Belt Courtesy of Isuzu Motor Co. See TORQUE SPECIFICATIONS... add ..... 2. Remove crankshaft pulley bolt.. Remove belt tensioner pusher and timing belt.. Remove oil cooler hose from timing cover..2L V6 – 1994-97 TIMING BELT APPLICATION Application Labor Time Component Belt Kit No. Install belt over one pulley at a time starting at crankshaft sprocket working counterclockwise... Remove upper fan shroud. To complete installation.. REMOVAL & INSTALLATION TIMING BELT Removal – 1) Disconnect negative battery cable. . Courtesy of Isuzu Motor Co. TCK221 .8 Hours .. reverse removal procedure... 1: Aligning Camshaft Timing Marks Courtesy of Isuzu Motor Co.ACURA & HONDA 3.2L V6 – SOHC Passport 1994-97 . loosen tensioner pulley bolt and readjust. Remove pin from timing belt tensioner pusher. 4: Adjusting Timing Belt Tensioner Pusher Courtesy of Isuzu Motor Co... TCK221 .8 Hours .. Apply pressure to tensioner against belt and install tensioner pusher.. Reset timing belt tensioner pusher rod and repeat timing belt tensioning procedure..

............. 14 (19) Idler Arm Retaining Bolt .........................................................m) Camshaft Pulley Bolt ............ (N........... 18 (24) INCH Lbs............................................ 32 (43) Timing Belt Tensioner Pusher Bolt .........................................36 ACURA & HONDA 3.. Lbs.......................................................................................... 33 (44) Power Steering Pump Bolt ..........................................m) Camshaft Thrust Plate Bolt ...................................................... 69 (8) Courtesy of Isuzu Motor Co............................................................... 87 (10) Cooling Fan Assembly Nut ............... 13 (18) Timing Belt Tensioner Pulley Bolt ................................................................ 34 (46) Timing Belt Cover Bolt ..... 123 (167) Fan Pulley Bolt .... 5: Exploded View Of Cylinder Head Components .............................................................. (N.............................................................................................................................................................................................................................................................. 41 (56) Camshaft Sprocket Bolt ................... Fig............................................................................) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft...........................................2L V6 – 1994-97 (Cont.......................................... 41 (56) Crankshaft Pulley Bolt .................................................. 16 (22) Front Plate Bolt ......................................................................................... 14 (19) Upper Intake Manifold Bolt .....................................

.... Remove air filter............... Clean spark plug seats and remove spark plugs...ALFA ROMEO 2....m) Front Cover Bolts ...... (N........ Disconnect coolant hoses and wiring from thermostat housing........... 3.... Disconnect hose from air intake duct and separate duct from throttle body. 174 (235) INCH Lbs.. Remove coolant temperature sending unit from thermostat housing............... Disconnect spark plug leads........... screws.2........... Reverse removal procedure to complete installation... Adjust drive belts to proper tension.......... See Fig.... distributor drive gear............ T120 NOTE: For information about tensioners and/or pulleys (when available). 3) Disconnect distributor vacuum hose from throttle body............... See Fig........... and timing belt cover.. Remove auxiliary air solenoid valve from timing belt cover.... Ignition rotor must point toward notch on distributor body........ Engage 5th gear and push vehicle forward until “P” (TDC notch) on crankshaft pulley aligns with reference pin.............. 8) Lift arm of timing belt tensioner and insert Adjustment Pin (A........... and then tighten top nut.... and oil vapor separator.... 72-82 (8-9) Valve Cover Bolts . 1.................... 4) Recheck all alignment marks and ensure rotor points toward reference notch......... 1. 7) Ensure camshaft marks align with marks on camshaft caps.. and remove distributor cap.. Stop vehicle when “P” (TDC notch) on crankshaft pulley aligns with reference pin............. Press belt tensioner against timing belt and tighten tensioner arm nuts................. right cylinder head.......0183) and dial indicator into spark plug seat of cylinder No. Fig. 2) Disconnect idle speed adjustment hose from air intake box.A. 1: Replacing Timing Belt TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft........... 85 (115) Crankshaft Pulley Nut ........ 6) Remove bolt................. coil lead. .. Remove air filter cover.....5L V6 GTV Coupe 1982-86 .. Make sure piston in cylinder No... 1 is at TDC of compression stroke (both valves closed)..........000 miles REMOVAL & INSTALLATION TIMING BELT Removal – 1) Disconnect negative battery cable... Unplug connector from airflow sensor and release cable from bracket..... 3) Engage 5th gear on transmission and push vehicle forward to rotate crankshaft 2 complete revolutions..................... 2....... See Fig............ 2) Install timing belt over crankshaft pulley........... 4) Disconnect pressure regulator hose.5L V6 – GTV TIMING BELT APPLICATION Application Labor Time Belt Part No.............. Disconnect fuel vapor canister hose from air intake box...............p.... ..... air intake duct... and over belt tensioner pulleys......m) Belt Tensioner Pulley Bolt .......... left cylinder head...... Loosen top nut on belt tensioner.............. Lbs..... Installation – 1) Check that engine is on TDC of compression stroke by installing TDC Adapter (C. press tensioner downward to end of travel.. (N...6..... MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends the belt be replaced every 50........................... Remove timing belt from pulleys.. Loosen nuts on tensioner arm... Lift tensioner arm slightly and remove adjustment pin........ see ALPHABETICAL MODEL LISTING... Courtesy of Alfa Romeo Auto S.... Ensure “P” (TDC notch) on crankshaft pulley aligns with reference pin and camshafts are aligned with marks on camshaft caps. Remove timing belt covers..... 37 2. 1............ 15 (20) Camshaft Hub Nut ...................... Disconnect oil vapor hose from timing belt cover.. Disconnect air hose and wiring to auxiliary air solenoid valve......... 82-96 (9-11) ..9 Hours .. 5) Remove all fan belts......0363) in block to keep tensioner arm up..........

p.38 ALFA ROMEO 2.A.) Courtesy of Alfa Romeo Auto S.5L V6 – GTV (Cont. 2: Disconnecting Engine Components . Fig.

. connect oil cooler tubes.. air conditioning.. See Fig. Install air intake box. Connect fuel vapor and cruise control hoses.825.p. timing belt must be removed and repositioned. See Fig. disconnect oil cooling tubes from heat exchanger.. Maintain tension on timing belt during installation.. connect engine throttle sensor electrical connector. 5) On models with heat exchanger.8 Hours . . On models equipped with automatic transmission. Flywheel and transmission housing timing marks should align.. and tighten upper retaining nut.. and return hose to water pump. 6) Connect spark plug wires for cylinders No.. 3) Turn crankshaft in normal direction of rotation 2-3 revolutions to seat timing belt. A/C compressor.... Disconnect oil vapor separator hoses. 1: Identifying Flywheel Timing Marks 4) Position No.. Courtesy of Alfa Romeo Auto S.000 miles.. Installation – 1) Position Adapter (1. or equivalent.. If timing marks are not aligned... 4) Disconnect fuel pressure regulator and power brake unit vacuum hoses.820. Adjust accessory drive belt tension. Disconnect return hose from water pump.. Remove throttle body cover. 1.... 39 3. Disconnect coolant hose from thermostat unit...A. 3) Disconnect accelerator cable. disconnect fuel vapor and cruise control hoses. Push tensioner downward to limit of travel.. Remove left side valve cover and gasket. 2. Connect fuel pressure regulator and power brake unit vacuum hoses. Connect negative battery cable. Install right side valve cover and gasket. connect kickdown cable. Loosen hydraulic belt tensioner retaining nuts. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends the belt be replaced every 50.... 2) Install timing belt over crankshaft sprocket.. 5 and 6. see ALPHABETICAL MODEL LISTING.007. connect coolant hose to thermostat unit. 1 cylinder is at TDC of compression stroke. right camshaft sprocket.. Disconnect coolant temperature switch and sensor electrical connectors. Remove right front inner fenders. 6) Partially drain cooling system. and oil pump sprocket hydraulic belt tensioner pulley. Raise and support vehicle.. Disconnect crankshaft position sensor connector. 8) Connect oil vapor separator hoses. 4. Disconnect constant idle speed actuator electrical connector. 7) On S models.. Install timing belt covers. T120 NOTE: For information about tensioners and/or pulleys (when available). disconnect engine throttle sensor electrical connector. On models with automatic transmission. Remove air intake box attaching screws and clamps. 4. See Fig. and remove sensor. 1. 5 and 6. 5) Disconnect spark plug wires for cylinders No... . then release tensioner arm by removing tool holding arm in position.. Install right front wheel and tire assembly.. Install hydraulic drive belt tensioner. Connect throttle body switch electrical connector. Install power steering pump.. Remove hydraulic belt tensioner... Install spark plugs.. 8) Lift belt tensioner arm from timing belt. 2. 2 and 3. Ensure crankshaft and camshaft timing marks are aligned... If equipped...... disconnect kickdown cable. See Fig. Camshaft sprocket timing marks should align with bearing cap marks. Disconnect ground strap from air intake box. 1 cylinder spark plug hole.. On all models. and remove air intake box. Remove intake ducts and gaskets.. Slightly lift belt tensioner arm.00) or equivalent into hole on arm to lock in position. 1 cylinder at TDC compression stroke. Fig. Remove timing belt. REMOVAL & INSTALLATION TIMING BELT Removal – 1) Disconnect negative battery cable..0L V6 164 1991-93 .0L V6 TIMING BELT APPLICATION Application Labor Time Belt Part No..053. Plug in coolant switch and sensor electrical connectors.. Connect spark plug wires for cylinders No. and water pump drive belts. and a dial indicator into No. 7) Remove timing belt covers. and power steering drive belts. left camshaft sprocket.. 2 and 3. 1..ALFA ROMEO 3.. Connect accelerator cable.. Keep timing belt under tension and push hydraulic tension pulley against timing belt.. Disconnect throttle opening switch electrical connector. 3. Install crankshaft position sensor and electrical connector. Disconnect spark plug wires for cylinders No. Remove spark plugs Rotate crankshaft so No. On all models.. Install throttle body cover. Tighten 2 tensioner retaining nuts. Loosen timing belt hydraulic tensioner upper retaining nut.000). Insert Holding Tool (1. 2) Remove water pump. then lower vehicle.. Install left side valve cover and gasket. Remove right valve cover and gasket. On S models. Install intake ducts and gaskets. Connect ground strap to air intake box. Connect constant idle speed actuator electrical connector. 9) Install front right inner fenders.. Ensure camshaft and crankshaft timing marks align. 4. Remove right front wheel.

2: Identifying Camshaft Timing Marks . Fig.p.A.0L V6 (Cont. Fig.40 ALFA ROMEO 3. 3: Installing Timing Belt Courtesy of Alfa Romeo Auto S.A.p.) Courtesy of Alfa Romeo Auto S.

.. Adjust drive belts to proper tension......... . NOTE: For information about tensioners and/or pulleys (when available)................. TCK017 ........................ Courtesy of American Motors/Renault Corp......... TCK017 ...... ...5 Hours ....5 Hours .... 2.... 1. T017 Concord & Spirit 1979 .m) Camshaft Rear Bearing Cap Screw ........... see ALPHABETICAL MODEL LISTING. See Fig. 2........ . Do not turn engine by camshaft.......... Lbs. 58 (78) Crankshaft Sprocket Screw .................. 3) Mark rotation of belt rotation before removal... CAUTION: Use hands to install belt...AMERICAN MOTORS 2....... MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Although the manufacturer does not recommend a specific scheduled maintenance interval........................... 181 (123) Water Pump Screw (Large) ........... or engine damage may occur....................... T017 1 – With Air Conditioning...........m) Camshaft Belt Tensioning Idler Screw ... 2......... 3) Reverse removal procedure to complete installation........................... belt is properly tensioned....... NOTE: A timing belt component kit is available for this application......... Removal – 1) Disconnect negative battery cable..0L 4-Cyl.... CAUTION: Rotate engine by turning crankshaft..... 84 (10) ........... 84 (10) Water Pump Screw (Small) ....... 2) Loosen front pulley retaining screws.. Fig... add ......... (N. Courtesy of American Motors/Renault Corp.. 2: Exploded View Of Timing Belt & Components TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft.............. Camshaft sprocket timing mark should now be adjacent to pointer on cylinder head cover....................... 2) Turn offset adjusting nut on tensioning pulley clockwise to tighten belt tension.. 1: Aligning Timing Marks REMOVAL & INSTALLATION TIMING BELT CAUTION: This application is an interference engine.... See Fig..... (N... Concord & Gremlin 1977-78 ........ DO NOT pry with tool............ See Fig........................................ Position belt in tensioning pulley groove and install belt to camshaft sprocket.. Fig....... When belt can be twisted 90° with thumb and forefinger...................... CAUTION: Excessive tension may cause pulley to fail.................. belt manufacturers suggest the belt be replaced every 60... 16 (21) INCH Lbs............ Remove alternator and power steering drive belts.................... ... Do not rotate camshaft or crankshaft when timing belt is removed... 1.......... Rotate engine until timing mark (notch) on crankshaft is pointing to zero.... 1..... Loosen tensioner retaining screw and remove camshaft drive belt.............................. Installation – 1) Mount belt onto crankshaft sprocket....2 hours..... Part No......0L 4-Cylinder TIMING BELT APPLICATION Application 1 41 Labor Time Component Belt Kit No...............................000 miles..... See page A1 for information on component kits.... 29 (39) Camshaft Sprocket Screw ... Remove cam drive belt shield.

............. Remove timing belt cover and camshaft cover................................. Installation – 1) Check that TDC mark on flywheel is still aligned with reference mark............... readjust timing belt tension.................................. 33 (45) Timing Belt Tensioner .................... Remove timing belt. Tool must be properly installed to prevent camshaft from moving. 3) Using Tension Gauge (210)........... See Fig.........6L 4-Cyl.. Fig. Check that TDC mark on flywheel is aligned with reference mark on bellhousing........ Fig.... 2: Using Timing Belt Tension Gauge TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft.. Tighten camshaft sprocket bolt.... 33 (45) Intermediate Shaft Pulley ........ Adjust drive belts to proper tension..................... belt manufacturers suggest the belt be replaced at 60................... see ALPHABETICAL MODEL LISTING.. Lbs............... TIMING BELT APPLICATION Application 1................. 3) Insert Pin Tool (2064) through small cutout in injection pump sprocket to lock sprocket in place......6L 4-Cylinder – Diesel Labor Time Belt Part No....... Inc...... 2) Secure camshaft in place by installing Setting Bar (2065) at rear of camshaft............ 1......... 33 (45) .................... 2... Inc.................... ........ 108 (150) Turbo ... 4) Check that timing marks on injection pump sprocket..42 AUDI 1. Courtesy of Audi of America.... Remove crankshaft pulley....... See Fig........... 4000 Diesel 1982-83 ..... Strike timing belt with a rubber mallet midway between camshaft sprocket and injection pump sprocket........m) Camshaft Sprocket Bolt . 5) If necessary............... 1 piston on TDC at end of compression stroke...... (N................. Injection pump sprocket must not be allowed to move..............3 Hours ....... 1 cylinder must point upward. 1: Installing Camshaft Locking Tool REMOVAL & INSTALLATION TIMING BELT & SPROCKET Removal – 1) Disconnect negative battery cable.. Tension is correct if gauge reads 12-13.................. Using Tension Gauge (210). Lobes of camshaft on No.... Apply tension to belt by turning timing belt tensioner to right.. pump body and mounting plate are aligned... 5) Loosen timing belt tensioner to relieve tension on timing belt... Do not allow crankshaft to turn....... Loosen camshaft sprocket bolt 1/2 turn. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Although the manufacturer does not recommend a specific scheduled maintenance interval.............................. Turn crankshaft to place No.............. Courtesy of Audi of America. 145 (200) Injection Pump Sprocket ............................................. 4) Turn crankshaft clockwise 2 turns.... 2................................. recheck timing belt tension........... Remove accessory drive belts................ 33 (45) Crankshaft Pulley/Damper Standard .......... Remove pin tool from injection pump sprocket...... T043 NOTE: For information about tensioners and/or pulleys (when available).................. check timing belt tension midway between camshaft and injection pump sprockets......... 2) Install timing belt.................... Check injection pump timing..000 mile intervals............... Install remaining components in reverse order of removal.. Loosen sprocket from camshaft by tapping with a rubber mallet.......

. 1 piston is at TDC on compression stroke and that crankshaft pulley notch is aligned with sprocket mark at TDC pointer...7L) . belt manufacturers suggest the belt be replaced at 60.. Ensure No. . MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Although the manufacturer does not recommend a specific scheduled maintenance interval. Fig.6L 4-Cyl.....1 Hours . T017 NOTE: A timing belt component kit is available for this application. Removal – Disconnect negative battery cable..... NOTE: For information about tensioners and/or pulleys (when available)..6L) REMOVAL & INSTALLATION TIMING BELT CAUTION: This application is an interference engine. Fox 1973-79 . 1. Inc. Fig..6L & 1. 2: Aligning Timing Marks (1.. reverse removal procedure... . Fig. 4: Adjusting Timing Belt Tension (1... Inc.. 43 1.. TCK017 ... Courtesy of Audi of America.... Part No.. 4000 1980-83 ..... Loosen mounting nut of camshaft belt tensioner arm and remove tension from belt...7L 4-Cylinder TIMING BELT APPLICATION Application Labor Time Component Belt Kit No. Adjust drive belts to proper tension.7L) Courtesy of Audi of America........ To complete installation.... Remove camshaft belt guard. Installation – Install new belt and adjust tensioner arm until belt can be turned 90° with thumb and index finger at a point midway between camshaft sprocket and intermediate sprocket. Do not rotate camshaft or crankshaft when timing belt is removed.... .. Fig..... Courtesy of Audi of America. See page A1 for information on component kits. Slide belt forward off camshaft sprocket. Remove radiator grille. T017 1. see ALPHABETICAL MODEL LISTING.. Inc.1 Hours ......7L) Courtesy of Audi of America. Remove accessory drive belts........ . 3: Aligning Camshaft Sprocket With Upper Edge Of Gasket (1. or engine damage may occur. TCK017 .... Check valve timing. Inc........000 mile intervals.. 1. Remove water pump pulley..7L 4-Cyl.AUDI 1. 1: Exploded View Of Timing Belt & Components (1.

................................7L 4-Cylinder (Cont.................................................................................................. 58 (80) Crankshaft Drive Belt Sprocket ................................................) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft.......... (N..................................44 AUDI 1..................................... 14 (20) Drive Belt Tension Nut ......................................................... Lbs....................... 58 (80) .....m) Camshaft Sprocket ..... 58 (80) Crankshaft “V” Belt Pulley ...............................6L & 1............................................. 33 (45) Intermediate Shaft Sprocket .............................

3. 45 1. Remove water pump pulley... Install timing belt on camshaft sprocket. Place timing belt on crankshaft and intermediate shaft sprockets. Removal – 1) Disconnect negative battery cable. Do not rotate camshaft or crankshaft when timing belt is removed.000 mile intervals.. Check all timing marks. TCK017 .. Inc. 2: Aligning Intermediate Shaft & Crankshaft Courtesy of Audi of America. 2) On all models.1 Hours .... 1.. 3: Setting Camshaft Timing Marks Courtesy of Audi of America. Inc. 1 cylinder should point upward at 45 degrees from camshaft follower so both valves are closed. Adjust drive belts to proper tension. Remove upper and lower timing belt outer covers..8L 4-Cylinder – 1984-87 TIMING BELT APPLICATION Application Labor Time Component Belt Kit No. or engine damage may occur. 4) Belt has correct tension when it can be twisted 90 degrees with thumb and finger pressure. See Fig. Slide timing belt off intermediate shaft sprockets. See Fig. and vibration damper. T017 NOTE: A timing belt component kit is available for this application. . See Fig. Make sure shaft timing marks have not moved. Fig.. 3) Loosen timing belt tensioner to relieve tension on timing belt. See page A1 for information on component kits. 4000S 1984-87 .... 1: Exploded View Of Timing Belt & Components (16-Valve Shown) . reverse removal procedure. To complete installation. 3) Adjust timing belt tension by turning tensioner adjusting hex clockwise against belt. Part No.... On 16-valve engine. Install crankshaft pulley and tighten all 4 bolts. Courtesy of Audi of America..AUDI 1. 1 piston at TDC of compression stroke.. and check tension of timing belt at point midway between camshaft sprocket and intermediate sprocket. Tighten tensioner lock nut.. Inc.. REMOVAL & INSTALLATION CAUTION: This application is an interference engine. 1..... Loosen alternator adjusting bolts. Fig. NOTE: For information about tensioners and/or pulleys (when available).. 2.. Rotate engine by hand through 2 revolutions in clockwise direction..8L 4-Cyl..... . remove upper half of intake manifold. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Although the manufacturer does not recommend a specified scheduled maintenance. belt manufacturers suggest the belt be replaced at 60. Turn crankshaft to position No. see ALPHABETICAL MODEL LISTING. as timing belt could be stretched. Align mark on crankshaft pulley with mark on intermediate shaft sprocket at TDC. remove camshaft cover from cylinder head.. Make sure distributor housing and flywheel timing marks are correctly aligned... Both lobes for No. See Fig. Installation – 1) Set crankshaft at point just before TDC compression for No. 1 cylinder. 4. Fig.. 2) Position camshaft so mark on back of sprocket is in line with upper edge of timing belt rear cover.. crankshaft pulley.. TIMING BELT CAUTION: Never use camshaft sprocket attaching bolt to turn engine. Remove all drive belts..

............................................................) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft................................. 14 (20) Crankshaft Sprocket Bolt .........................................................46 AUDI 1.............................. 48 (65) Timing Belt Tensioner Nut ................................ Inc.. 4: Adjusting Timing Belt Tension ............................................................................................8L 4-Cylinder – 1984-87 (Cont.... Fig....................................m) Camshaft Sprocket Bolt 8-Valve ............................................................................................ 58 (80) 16-Valve ..... 33 (45) Courtesy of Audi of America.......................................................................................................... (N... 58 (80) 16-Valve ...................................................................................... 48 (65) Crankshaft Pulley Nut .................................. Lbs................... 148 (200) Intermediate Shaft Sprocket Bolt 8-Valve ...................................................

. 6.. Install vibration damper pulley. Using Torx T45 bit. loosen timing belt tensioner. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer suggests the belt be replaced at 105.. Install lower timing belt cover.....8L 4-Cylinder Turbo (AEB & ATW) A4 & A4 Quattro 1997-00 152 Tooth Belt .500 mile intervals under severe driving conditions.. T291 153 Tooth Belt . 3) Remove serpentine drive belts. 47 1.. Viscous fan pulley is secured by one Allen-head bolt.. Remove lock carrier support bolts securing lock carrier to vehicle.7 Hours . 1 is extended 0...AUDI 1..... REMOVAL & INSTALLATION CAUTION: This application is an interference engine. 1 and 2... 4.. Install serpentine drive belt tensioner and belt. Install timing belt on crankshaft sprocket.. Remove engine undercover... Rotate crankshaft by hand to Top Dead Center (TDC)... through access hole in accessory mount bracket... 2) Ensure crankshaft vibration damper is correctly aligned to lower timing belt cover.. 2) Install Lock Carrier Support Tool (3369) through lock carrier to chassis. and remove timing belt.. and piston No.. This will allow servicing of front engine components..000 mile intervals under normal driving conditions... . see ALPHABETICAL MODEL LISTING.. 5) Belt tension is correct if edge of tensioner lever aligns with piston upper edge (Area “A”).. Rotate crankshaft 2 revolutions in normal direction of rotation. See Figs. Fig. 2: Positioning Lock Carrier Support Tool (3369) 4) Tighten tensioner pulley bolt to specification.. To complete installation. CAUTION: To prevent pistons from hitting valves.14″ (25-29 mm) (dimension “D”).. See TORQUE SPECIFICATIONS... use spanner wrench to rotate tensioner pulley clockwise until tensioner piston No. 4) Remove upper timing belt cover.... 3) Install timing belt on the tensioner and camshaft sprocket. Inc.... Courtesy of Audi of America. and tighten bolts to specification. 3.. make sure crankshaft is NOT at TDC for any piston before turning camshaft. 6) Install upper timing belt cover. Allen-head bolt is removed from rear of pulley. AEB engines are originally equipped with T291 (152 tooth belt)..8L 4-Cylinder Turbo – AEB & ATW Engines – 1997-00 A4 TIMING BELT APPLICATION Application Labor Time Belt Part No... 5) Mark timing belt running direction. Ensure lock carrier Torx bolts are installed in correct position.... 3. 5... Remove viscous fan clutch and pulley assembly. Slide lock carrier forward onto support tool.... reverse removal procedure. and 52. Remove lower timing belt cover... or piston No.. 1: Exploded View Of Lock Carrier Assembly (A4) TIMING BELT Removal – 1) Remove complete front bumper assembly... Disconnect all necessary electrical connectors from front of vehicle.. Push timing belt tensioner down. 1 is fully extended.... 4. It is NOT necessary to remove crankshaft center bolt... Make sure camshaft and crankshaft timing marks are aligned...... CAUTION: Crankshaft center bolt is torque-to-yield type.. 2 lifts about . Manufacturer recommends replacing bolt if it is loosened or removed.. Remove air intake duct from air filter housing.. Remove crankshaft vibration damper pulley...... . See Fig... . To tension timing belt.. but may have had tensioner and belt upgraded to T317 (153 tooth belt). Fig...040″ (1 mm). See Fig.98-1...7 Hours . See TORQUE SPECIFICATIONS. 4... Courtesy of Audi of America. See Fig. Installation – 1) Align mark on camshaft sprocket with mark on cylinder head cover and/or timing belt guard. See Fig.. See Fig. T317 NOTE: For information about tensioners and/or pulleys (when available). Remove serpentine drive belt tensioner. or engine damage may occur. Inc. NOTE: ATW engines use T317 (153 tooth belt). Check for wear in Areas “B” and “C”. Do not rotate camshaft or crankshaft when timing belt is removed. See Fig. 3.

...................................................................................................................................... 66 (90) Step 2 ...................................... 89 (10) Water Pump Bolt ............ – Bolt strength grade is 10.......... 4: Tensioning Camshaft Belt – REPLACE torque-to-yield bolt if loosened or removed.. (N....... 30 (40) Viscous Cooling Fan Pulley Bolt ............................................................. Fig................. Fig....... 33 (45) INCH Lbs.... 89 (10) 1 2 Courtesy of Audi of America............... Fig................. 5: Identifying Tensioner Dimensions ................... 48 (65) Crankshaft Sprocket Center Bolt 1 Step 1 ................................................................................................................ 18 (25) Timing Belt Idler Pulley Bolt ..................... Fig............................9............................... 7 (10) M8 ..... Inc. 33 (45) Lower Timing Belt Cover-To-Engine M6 ....... (N......................................... 18 (25) Vibration Damper Pulley Bolts 2 .................... 89 (10) Timing Belt Tensioner Bottom Bolt ............................m) Camshaft Sprocket Bolt .......... Inc............................................................................8L 4-Cylinder Turbo – AEB & ATW Engines – 1997-00 A4 (Cont..... Additional 1/4 Turn Lock Carrier-To-Frame Bolts ..................................48 AUDI 1.................. Lbs........ 6: Positioning Lock Carrier Assembly Torx Bolts Courtesy of Audi of America............................................................... 15 (20) Serpentine Belt Tensioner Bolt ..................................................................................... Inc.............................................................. Inc.....................................................................................................................................m) Lock Carrier-To-Fender Torx Bolts ............................ Courtesy of Audi of America.......... 3: Identifying Top Dead Center (TDC) Position TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft...................) Courtesy of Audi of America.........................................................

See Fig. Rear noise insulation (3) remains installed. 3... See Fig... 2) For vehicles with auxiliary heater.. Remove left cover in engine compartment. Mark on camshaft sprocket and mark on crankshaft must be at TDC cylinder 1.. 16) To release tension from timing belt.. Repeat procedure on opposite side of the vehicle. See Fig...... NOTE: Mark direction of rotation of timing belt with chalk or felt tip pen...AUDI 1.... 4) Loosen left and right wheelhousing liners in front area.. See Fig. T306 NOTE: For information about tensioners and/or pulleys (when available).. Unbolt air guide between lock carrier and air filter on lock carrier. 4.. excessive force can damage the tensioning pulley.. Lock tensioner using a mandrel (T10060) and remove ribbed belt. 8) On right side. disconnect hose (1) to headlight cleaning system. 5. Fig....8L 4-Cylinder Turbo – AMB Engine – 2002-04 A4 TIMING BELT APPLICATION Application Labor Time Belt Part No..8L 4-Cylinder Turbo (AMB) A4 Avant & Sedan 2002-04 . 14) Remove upper part of timing belt cover. Running a used belt in the opposite direction could destroy it.. Remove timing belt..... See Fig... 14. See Fig. 10) Remove on both sides. Swivel tensioning element in direction of arrow to slacken off ribbed belt.... Remove bolt (2) and nuts (1)... T306 A4 Cabriolet 2003-04 ... 8.. 8. CAUTION: The stop tab of the eccentric bolt must not be bent. 11..500 mile intervals under severe driving conditions. 10.. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer suggests the belt be replaced at 105... See Fig. . Inc. 4. REMOVAL & INSTALLATION CAUTION: This application is an interference engine.. Pull back wheelhousing liner (A).... remove bolt (5) and install support tool (3369) in its place. 1: Removing Under-Car Noise Insulation (Sedan & Avant) Courtesy of Audi of America.. 6) If installed. Remove front tires. 1.. 8 and 9. or engine damage may occur. Remove center and lower part of timing belt cover.. TIMING BELT NOTE: Many service operations are made easier by moving lock carrier into service position... Remove bolts and quick release screws (1 and 2). See Fig. Remove left and right retaining bolts until bumper is fully released..... 2: Identifying Auxiliary Heater Exhaust Pipe Bolts (Sedan & Avant) ... see ALPHABETICAL MODEL LISTING....000 mile intervals under normal driving conditions. 3) Remove right cover in engine compartment. by placing fender bolts in holes..... To install. Do not rotate camshaft or crankshaft when timing belt is removed.4 Hours . See Fig.4 Hours . NOTE: Take special note of the installed position of the upper part of the timing belt cover. Unclip bumper rear edge from catch (B). remove bolts for exhaust pipe of parking/auxiliary heater at noise insulation.... loosen nut on pulley and rotate eccentric bolt clockwise in direction of arrow using special tool (3387). 4. See Fig. Slide lock carrier forward unit the rear bolt hole in lock carrier aligns with the forward threaded fender bolt hole...... See Fig. 9) On left side. See Fig.. See Fig. 13) Remove engine cover by lifting up. Remove ribbed belt tensioner. 52... Disconnect harness connectors (2) and remove bumper. Push pulley counter-clockwise in direction of arrow with a socket head wrench using even but not excessive application of force until tensioner piston can be locked with Locking Plate (T10008)... 15) When compressing the tensioner...... CAUTION: The engine must only be turned in the direction of engine rotation (clockwise) at the crankshaft. 16.. all bolts (2). Remove vibration damper.. NOTE: Mark direction of ribbed belt with chalk or felt-tip pen prior to removal.... Pull off hood seal from lock carrier and fender edges. To turn engine over. .. 5) Release catches (1-4) using a screwdriver and remove air inlet grille on left and right on bottom part of bumper. See Fig.. 12. 2. 13. install support tool (3369) in threaded hole in chassis.. Inc. Removal (Sedan & Avant) – 1) Raise and support vehicle.... all bolts (3 and 4). particularly where it meets the center part of the timing belt cover.. See Figs... 7.. 6.. Bring engine to TDC cylinder 1.... CAUTION: Timing belt tensioner is oil-damped and can only be compressed slowly and with evenly applied force. See Fig. reverse placing in service position procedure. use center bolt on the crankshaft.. 11) Remove on both sides. 15.. Courtesy of Audi of America.. Fig. See Fig. 12) Secure lock carrier in this position... 7) Inspect headlight and turn signal electrical connectors and wiring harness (which may hang up when lock carrier is moved forward)......... 49 1.

Inc. Fig. Fig. Inc. Inc. 6: Identifying Bumper Fasteners (Sedan & Avant) Courtesy of Audi of America.) Courtesy of Audi of America. Inc. 7: Identifying Washer Hoses & Harness Connectors (Sedan & Avant) Courtesy of Audi of America. 3: Locating Wheelhousing Fasteners (Sedan & Avant) Courtesy of Audi of America. Fig. Inc. Inc. 4: Identifying Front Bumper-To-Fender Fasteners (Sedan & Avant) Courtesy of Audi of America. 5: Removing Grilles (Sedan & Avant) . Fig. 8: Identifying Lock Carrier Components (Sedan & Avant) Courtesy of Audi of America. Fig. Fig.50 AUDI 1.8L 4-Cylinder Turbo – AMB Engine – 2002-04 A4 (Cont.

15: Compressing Timing Belt Tensioner Courtesy of Audi of America. 9: Identifying Support Tool (Part No. Inc. Fig. 3369) Courtesy of Audi of America. 14: Identifying Top Dead Center (TDC) Position Courtesy of Audi of America. Inc. Inc.8L 4-Cylinder Turbo – AMB Engine – 2002-04 A4 (Cont. 10: Installing Support Tool (3369) Into Chassis (Sedan & Avant) Courtesy of Audi of America. Fig.) 51 Courtesy of Volkswagen United States. Inc. Fig. Fig. 12: Removing/Installing Ribbed Belt . Fig.AUDI 1. Inc. Fig. 11: Securing Lock Carrier In Service Position Courtesy of Audi of America. 13: Locking Ribbed Belt Tensioner Courtesy of Audi of America. Inc. Inc. Fig.

16: Releasing Timing Belt Tension Removal (Cabriolet) – 1) Loosen bolts or quick release fasteners (1 and 2). See Figs. Remove vibration damper. Remove center and lower part of timing belt cover. Pull lock carrier forward until rear hole in lock carrier aligns with front threaded hole in fender flange. 15. 16. 11. See Fig. See Fig. See TORQUE SPECIFICATIONS. Remove timing belt. NOTE: Take special note of the installed position of the upper part of the timing belt cover. See Fig. 14. disconnect hose for headlight washer unit. loosen nut on pulley and rotate eccentric bolt clockwise in direction of arrow using special tool (3387). Pull the wheel housing liner back. excessive force can damage the tensioning pulley. Remove ribbed belt tensioner. make sure crankshaft is NOT at TDC for any piston before turning camshaft. Inc. 8) Remove upper part of timing belt cover. 9 and 20. See Fig. The hole in the vibration damper must be located over the raised part on the crankshaft timing belt sprocket. NOTE: Mark direction of rotation of timing belt with chalk or felt tip pen. Inc.8L 4-Cylinder Turbo – AMB Engine – 2002-04 A4 (Cont. The rear noise insulation quick-release fasteners (3) should remain installed. Push pulley counter-clockwise in direction of arrow with a socket head wrench using even but not excessive application of force until tensioner piston can be locked with Locking Plate (T10008). 14. 2) If necessary. Remove air duct between lock carrier and air cleaner (air duct is bolted to lock carrier). CAUTION: The engine must only be turned in the direction of engine rotation (clockwise) at the crankshaft. See Fig. 9) When compressing the tensioner. The quick-release fasteners remain in the bumper cover (1). 5) Remove left and right engine compartment covers. 7) Remove engine cover by lifting up. Bring engine to TDC cylinder 1. Courtesy of Audi of America. Unclip bumper extension from catch (B). See Fig. particularly where it meets the center part of the timing belt cover. 4) If equipped. Remove the bolt (2) and nuts (1). 2) Loosen the wheel housing liners on left and right at front. NOTE: Mark direction of ribbed belt with chalk or felt-tip pen prior to removal. Installation (Sedan & Avant) – 1) Place timing belt on crankshaft sprocket (if reusing belt. Lock tensioner using a mandrel (T10060) and remove ribbed belt. 12. 6) Remove bolts (4 and 5) and pull lock carrier forward. 18: Identifying Bumper Cover Fasteners At Wheel Opening (Cabriolet) CAUTION: To prevent pistons from hitting valves. Courtesy of Audi of America. 13. See Fig. 17. Inc.52 AUDI 1. See Fig. 18. Pull bumper cover forward slightly. Install timing belt in this order: water pump. 19. 3) Remove bolts and tilt front grille slightly forward and pull it out in an upward direction from bumper cover. 10) To release tension from timing belt. Fig. Running a used belt in the opposite direction could destroy it. Tighten vibration damper/pulley to specification. Disconnect connector(s) and remove bumper cover from vehicle.) CAUTION: The stop tab of the eccentric bolt must not be bent. To turn engine over. Install Lock Carrier Support Tool (3369) into thread on left and right side near impact absorbers. Install vibration dampener. See Fig. Fig. Remove bolts (1-8) and pull side extensions out of guide piece. align camshaft sprocket-to-cylinder head cover positioning marks and vibration damper-to-timing belt cover positioning marks. tensioning pulley. use center bolt on the crankshaft. CAUTION: Timing belt tensioner is oil-damped and can only be compressed slowly and with evenly applied force. camshaft sprocket. Swivel tensioning element in direction of arrow to slacken off ribbed belt. Fig. Install lower part of timing belt cover. Mark on camshaft sprocket and mark on crankshaft must be at TDC cylinder 1. 17: Identifying Bumper Cover Fasteners (Cabriolet) Courtesy of Audi of America. See Fig. observe direction of rotation). .

Push pulley on counter-clockwise in direction of arrow with a socket head wrench using even but not excessive application of force until tensioner piston can be locked with locking plate (T10008). Tighten bolts (2 and 4) to 48 INCH lbs. Inc. Hold eccentric bolt in this position and remove locking plate. (6 N.5 mm and C = 0 mm +/– 0.8L 4-Cylinder Turbo – AMB Engine – 2002-04 A4 (Cont. lbs. Fig. Push pulley on counter-clockwise in direction of arrow with a socket head wrench using even but not excessive application of force until tensioner piston can be locked with locking plate (T10008). See Fig.g. Install bumper retaining bolts until bumper can stay in place without any assistance. NOTE: Before installing bumper. 19: Removing Bumper Cover (Cabriolet) NOTE: If the timing belt tensioner has not been restrained and is at its travel limit. 8) Clip in side extensions and fasten using the bolts (8). Remainder of installation is the reverse of removal. check for the presence of threaded pins at bumper rear edge as well as expanding clips and sleeves in the fenders. If dimension is not obtained. See Fig. Tighten fasteners to specification. See TORQUE SPECIFICATIONS. Tighten bolt (3) to 48 INCH lbs. On vehicles with A/C.) 53 vehicle. 7. Turn eccentric bolt clockwise to right in direction of arrow until a gauge with dimension of 8 mm (e. If OK. 5) Install center and upper timing belt cover and ribbed belt tensioner. Let support stop rest on rubber buffer for torque support with its own weight and tighten bolts to 21 ft. See Fig. 8) Do not tighten completely allowing for any necessary adjustments. reverse removal procedures outlined in REMOVAL (CABRIOLET). 3) Turn eccentric bolt counter-clockwise in direction of arrow using special tool (3387). Repeat procedure on opposite side of the .. Mark on camshaft sprocket and mark on crankshaft must be at TDC cylinder 1. 2) If necessary. Torque all fasteners to specification. 14. See TORQUE SPECIFICATIONS.AUDI 1. See Fig. This procedure can take up to 5 minutes. See TORQUE SPECIFICATIONS. 4) Turn crankshaft two complete turns by hand in direction of engine rotation until crankshaft is at TDC again. reverse removal procedures outlined in REMOVAL (CABRIOLET). tension timing belt again. Loosely screw in bolt (3). Torque nuts. Go to step 3). Install lower part of timing belt cover. 9) Verify fender gaps as follow: A = 2 mm +/– 0. Tighten all fasteners to specification. Install left and right air inlet grille on bumper. See Fig. tensioning pulley. (6 N. Dimension should be 6-10 mm. This procedure can take up to 5 minutes.. Gap dimensions can be checked using Audi special tool (3371). tension timing belt again. 19.5 mm. Engage bumper rear edge into catch (B). See TORQUE SPECIFICATIONS. Mark on camshaft sprocket and mark on crankshaft must be at TDC cylinder 1.m). Hold eccentric bolt in this position and tighten pulley nut to specification. (28 N. NOTE: Prior to installation of the bumper cover check for presence of threaded pins (2) at the bumper extensions as well as grommets (3) in the fenders. 21. Adjust gaps as necessary. make sure that direction of rotation is correct and that belt is installed correctly to pulleys. If not. 6) To install lock carrier. Close hood and check overlap or gap dimension of bumper cover with respect to the hood. Check dimension between tensioning lever and tensioner housing with a gauge. Install timing belt in this order: water pump. excessive force can damage the tensioning pulley. 22. Torque all fasteners to specification. align camshaft sprocket-to-cylinder head cover positioning marks and vibration damper-to-timing belt cover positioning marks. See TORQUE SPECIFICATIONS. reverse removal procedures outlined in REMOVAL (SEDAN & AVANT). Move bumper into installation position. it must be pushed back in the installed position together with the pulley. Hold eccentric bolt in this position and tighten pulley nut to specification. Hold eccentric bolt in this position and remove locking plate. See Fig. Check dimension between tensioning lever and tensioner housing with a gauge. See Fig. 15. Install vibration dampener. Pull back wheelhousing liner (A). 3) Turn eccentric bolt counter-clockwise in direction of arrow using special tool (3387). 15. make sure that direction of rotation is correct and that belt is installed correctly to pulleys. Remainder of installation is the reverse of removal. 6 and 7) to 24 INCH lbs. See Fig. drill bit) can be passed between tensioning lever and tensioner housing. Always replace bumper retaining bolts. 6) To install lock carrier. See TORQUE SPECIFICATIONS. When compressing the tensioner. open hood and loosen bolts (2 or/and 4) to correct upper bumper as required. camshaft sprocket. 7) To install bumper cover. (6 N. When compressing the tensioner. Slide bumper cover onto lock carrier and connect the hose of headlight washer unit as necessary. If dimension is not obtained. See Fig. When installing ribbed belt.m). 24. 14. Tighten fasteners to specification. observe direction of rotation).m). tighten all the bolts. 5) Install center and upper timing belt cover and ribbed belt tensioner. it must be pushed back in the installed position together with the pulley. 4) Turn crankshaft two complete turns by hand in direction of engine rotation until crankshaft is at TDC again.g. NOTE: If the timing belt tensioner has not been restrained and is at its travel limit. See Fig. and bolts (5.m). 23. Torque left and right retaining bolts to specification. See Fig. 3. Dimension should be 6-10 mm.m). Go to step 3). The hole in the vibration damper must be located over the raised part on the crankshaft timing belt sprocket. excessive force can damage the tensioning pulley. See TORQUE SPECIFICATIONS. When installing ribbed belt. (3 N. 21. See Fig. On vehicles with A/C. Make sure threaded pins in bumper side edges engage into holes at the fenders. drill bit) can be passed between tensioning lever and tensioner housing. See Fig. install ribbed belt to A/C compressor last. Ensure that the threaded pins in the bumper side extensions engage in the holes at the fender. Turn eccentric bolt clockwise to right in direction of arrow until a gauge with dimension of 8 mm (e. install ribbed belt to A/C compressor last.5 mm. 7) Slide bumper onto impact absorber and re-connect hose (1) of headlight cleaning system and electrical harness connectors (2). 22. Tighten vibration damper/pulley to specification. Reconnect connectors as necessary. See TORQUE SPECIFICATIONS. See TORQUE SPECIFICATIONS. Installation (Cabriolet) – 1) Place timing belt on crankshaft sprocket (if reusing belt. 14. B = 0 mm +/– 0. Tighten cap nut to 48 INCH lbs. See Fig. Courtesy of Audi of America.

Inc. Fig.54 AUDI 1. 23: Identifying Torque Support Bolts (Sedan & Avant) Fig. 24: Bumper Cover Gaps (Cabriolet) Courtesy of Audi of America. 22: Adjusting Timing Belt Tensioner . Inc. Fig. 21: Releasing Locking Plate From Tensioner Courtesy of Audi of America.8L 4-Cylinder Turbo – AMB Engine – 2002-04 A4 (Cont. Inc. Inc. 20: Exploded View Of Lock Carrier Components (Cabriolet) Courtesy of Audi of America. Inc.) Courtesy of Audi of America. Fig. Fig. Courtesy of Audi of America.

........... 18 (25) Torque Reaction Support Bolts ...................................................................m) Timing Belt Guard Bolts 2 ................................. 11 (15) Larger Bolt .......................................m) Camshaft Gear Bolt ..................................... Lbs.......................... 48 (65) Crankshaft Gear Bolt .......................... 17 (23) Timing Belt Tensioner Pulley Bolt ............................................................... 33 (45) Ribbed Belt Tensioner-To-Bracket Bolts .....................................................8L 4-Cylinder Turbo – AMB Engine – 2002-04 A4 (Cont.................................................................................................................................................................................... 17 (23) Impact Absorber-To-Frame Bolts ....................... (N..... 89 (120) INCH Lbs........... ........) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Component Ft................................................................................................................ 89 (10) Vibration Damper Bolts 3 ...............................AUDI 1.................................................. tighten an additional quarter turn (90°)..................... 20 (27) Timing Belt Tensioner-To-Bracket Bolts Smaller Bolt ................................................................................................................... – Replace bolts........................................ 21 (28) Wheel Bolt .................................................. 1 89 (10) 1 2 3 55 – After achieving torque......................... (N............... – Install with locking fluid D 000 600 A2........ 1 66 (90) Impact Absorber-To-Bumper Bolts ...........................................

See Fig. 4) Install engine right-hand engine support arm and console using NEW bolts.. Ensure camshaft sprocket timing mark is aligned with mark on rear timing belt cover.. Do not rotate camshaft or crankshaft when timing belt is removed..8L 4-Cylinder Turbo AMU. 1.. 3. 3) Remove locking pin or drill bit from timing belt tensioner. remove center and right-hand noise insulation panels from under vehicle. Fig. 4) Remove vacuum hose connecting fuel evaporative canister to throttle body. Remove bolts from engine console and right-hand engine support arm. 7... ATC & AWP) TT Coupe & Roadster 2000-04 ... See Fig. 11) SLOWLY turn hex nut on stud to compress timing belt tensioner. Engine may be supported from below using floor jack.8L 4-Cylinder Turbo (AMU. Tighten bolts to specification. . 5) Remove Engine Support Bracket (10-222) or floor jack from under vehicle. Use care not to damage components.. 2) Ensure camshaft and crankshaft timing marks are still aligned.. T306 NOTE: Engine code is located on machined pad on bellhousing flange. To identify engine. 1. 5) Remove weight of engine from engine mounts by installing Support Bracket (10-222) or equivalent. On all models.. Install hex nut and washer onto stud. 1 cylinder.. Install lower timing belt cover. TIMING BELT Removal – 1) On ATC and AWP engines. Remove serpentine drive belt and tensioner. 6) Turn crankshaft sprocket center bolt in normal direction of rotation to align the crankshaft vibration damper at TDC of No. manufacturer recommends replacing the bolt. 6.. Manufacturer recommends replacing the bolts if they are removed.. 3) Remove cooling system expansion tank and power steering reservoir bolts.... 9. Install serpentine belt tensioner and serpentine belt... CAUTION: To prevent engine damage. ATC. 8) Remove center and bottom timing belt covers. Remove M5 x 55 stud from tensioner bracket. Install timing belt on water pump. Unplug electrical connectors on coolant expansion tank and fuel evaporative canister. AWP & BEA Engines – TT TIMING BELT APPLICATION Application Labor Time Belt Part No. See Fig.. 2. If removed. disconnect charge air cooler duct at bottom of right-hand crossmember. DO NOT turn camshaft while the crankshaft is at TDC. Install vibration damper pulley.. 6.50″ (13 mm). where engine connects to transaxle. NOTE: Crankshaft sprocket center bolt is a torque-to-yield type.. See Fig.. See TORQUE SPECIFICATIONS... NOTE: Engine console and right-hand engine support bolts are torque-to-yield type.. 9) Remove bolts for engine support. but do not remove engine support. 7.. DO NOT move crankshaft during removal of vibration dampener... MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer suggests the belt be replaced at 105. Slightly lift engine.. see ALPHABETICAL MODEL LISTING. Install center and upper timing belt covers. making sure notch in center hole of vibration damper is aligned with projection on crankshaft sprocket. 2: Identifying Engine Code Installation – 1) Install timing belt onto crankshaft sprocket. .... See Fig. or engine damage may occur. secure expansion tank and reservoir out of way... 4..... Remove upper timing belt cover. locking the tensioner in place. See Fig. Courtesy of Audi of America. Fig.56 AUDI 1. Remove engine console and right-hand engine support arm. Compress tensioner just enough so that a locking pin or drill bit can be inserted through the tensioner body... See Fig.. mark belt with arrow to indicate original direction of rotation. See Fig..... NOTE: For information about tensioners and/or pulleys (when available)... 7) Remove 4 bolts around center bolt on vibration damper.. Inc... 8. See Fig. Turn crankshaft 2 complete revolutions in normal direction of rotation. 2) Rotate serpentine drive belt tensioner clockwise (as viewed from front of engine) to relieve belt tension.. 1: Identifying Air Duct (ATC & AWP Engines) Courtesy of Audi of America. leaving hoses attached. Align camshaft and crankshaft timing marks. Inc. Pull out timing belt through space between engine support and cylinder block.4 Hours .. See Fig. Remove vibration damper.. If reusing old timing belt. 10) Screw a M5 x 55 stud into the timing belt tensioner bracket. Adjust engine console and right-hand engine support arm so clearance is about 0.. tensioner pulley and camshaft sprocket.. 3.. It is NOT necessary to remove crankshaft center bolt..000 mile intervals. REMOVAL & INSTALLATION CAUTION: This application is an interference engine. check engine code located on a pad on engine block near bellhousing of transmission.

Fig. Fig. Inc.) 6) Install coolant expansion tank and power steering reservoir. 57 Courtesy of Audi of America.AUDI 1. Courtesy of Audi of America. Install vacuum line between fuel evaporative canister and throttle body.8L 4-Cylinder Turbo AMU. 5: Exploded View Of Timing Belt & Components Fig. 3: Identifying Noise Insulation Panels Courtesy of Audi of America. ATC. Inc. Fig. Inc. AWP & BEA Engines – TT (Cont. 6: Aligning Timing Marks Courtesy of Audi of America. reverse removal procedure. Inc. 4: Identifying Serpentine Belt & Tensioner . To install remaining components.

. 8: Identifying Right-Hand Engine Support Courtesy of Audi of America....................................................................... Inc.......................... 48 (65) Crankshaft Sprocket Center Bolt 1 Step 1 ............. Inc........................................................................................................................................ 18 (25) Water Pump Bolt ...................... Additional 1/4 Turn Engine Support Arm-To-Engine Bracket 1 Step 1 .......... 44 (60) Step 2 ................................ Inc.................................................... Courtesy of Audi of America.........................................m) Timing Belt Cover Bolt ........................................................... Manufacturer recommends replacing bolt if it is removed................................ 9: Compressing Timing Belt Tensioner ................... AWP & BEA Engines – TT (Cont............................................... Lbs.............................................................. 15 (20) Timing Belt Tensioner Pulley Bolt ...... 11 (15) INCH Lbs............................ 11 (15) Top Bolt ................................................... Additional 1/4 Turn Serpentine Belt Tensioner Bolt . 30 (40) Step 2 ................. Fig................................................ Fig..................................................................................................................................................58 AUDI 1.............................................................. (N.... Additional 1/4 Turn Engine Console-To-Body 1 Step 1 ................................................................................... 66 (90) Step 2 ................................. Fig.............. 18 (25) Timing Belt Tensioner Bottom Bolt ...........................................................8L 4-Cylinder Turbo AMU......................... 20 (27) Vibration Damper-To-Crankshaft Sprocket .............. 89 (10) 1 Courtesy of Audi of America....... 7: Locating Right-Hand Engine Support Arm – Torque-to-yield type bolt....m) Camshaft Sprocket Bolt ............................................................................................................ ATC....................... (N....) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft...............................................

.. lbs. Attach ribbed belt to pulleys from crankshaft and vane pump and.... 15. see ALPHABETICAL MODEL LISTING.. 12. 5) Remove bolt and install Lock Carrier Support Tool (3369) through lock carrier to chassis.... 8) Remove upper timing belt guard. Install viscous fan.. 2) Remove socket head fastener (T10092) and pull out pin (T40011) from tensioner. Install Lock Carrier Support Tool into bore on opposite side of vehicle. NOTE: When lock carrier is in the service position. Place timing belt on crankshaft sprocket (if reusing old belt. 13. (4 N.. 1 cylinder by turning central bolt on crankshaft sprocket in direction of rotation.. and finally camshaft sprocket.... 10... Torque to 3 ft. See Fig.. remove Torx screws at wheelhousing liner.. Remove inner end of grille first. See TORQUE SPECIFICATIONS. 3. the manufacturer suggests the belt be replaced at 90. After installing lock carrier.. 4) Install timing belt guard (center and top sections). See Fig. 3) Turn crankshaft two full turns in direction of rotation (by turning central bolt on crankshaft sprocket by hand) and check that camshaft and crankshaft marks align with their reference points. See Fig. ribbed belt tensioner can be secured to prevent from turning by inserting a suitable pin or Allen key into holes. 59 1. 12. Remove lower front engine shield (noise insulator).. 8.. Install ribbed belt over generator pulley last. Secure vibration damper/belt pulley with one bolt (note installation arrangement). 14.... 1: Identifying Lower Engine Shield (Noise Insulator) Mounting Points REMOVAL & INSTALLATION CAUTION: This application is an interference engine. tighten tensioner bolts to 17 ft.8L 4-Cylinder Turbo (AWM Engine) A4 & A4 Quattro 2000 . Courtesy of Audi of America.... MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE For 2000-01.. Secure lock carrier to vehicle using holes in lock carrier and fender. ensure harness next to radiator is routed correctly. T306 NOTE: For information about tensioners and/or pulleys (when available).. If belt rotates in the wrong direction when it is refitted.. T306 2001-04 . lbs. See Fig. observe direction of rotation noted during removal). Install tensioner for ribbed belt... Attach torque wrench at 7 o’clock position to hex on tensioner and pretension to 22 ft. Swivel tensioner for ribbed belt in direction of arrow.. .m). pull up with auxiliary tool... 10. Rotate tensioner in direction of arrow to loosen ribbed belt. Fig. Courtesy of Audi of America.. Remove timing belt. Attach Socket Head Fastener (T10092 or any M5 x 55 stud) into tensioner for timing belt. See Fig. Inc. or engine damage may occur.. 2) Remove air inlet grilles by using screwdriver to disengage clips.. 6 and 7.. reverse removal procedures outlined in REMOVAL. 9) Unbolt and remove vibration damper. make sure crankshaft is NOT at TDC for any piston before turning camshaft... Bolt (4) is for securing impact absorber to lock carrier for service position. lbs..... lbs. .. Remove viscous fan from mounting.. See Fig. belt breakage may result. Disconnect any wiring harness attached to the front bumper and remove front bumper cover. 4) Remove lower air duct hose-to-charge air cooler. Slide lock carrier forward onto support tool. TIMING BELT Removal – 1) Raise and support vehicle... .. See Fig. See Fig. reverse removal procedures outlined in REMOVAL.. See Fig.. Bumper height is adjusted by shifting the threaded sleeve in the impact absorber..000 mile intervals. Remove air duct between lock carrier and air filter housing. Remove lower and center sections of timing belt guard. mark direction of timing belt rotation with chalk or felt pen before removing the belt. 6) Remove engine cover and loosen bolts securing ribbed belt tensioning roller for A/C compressor.... This will allow servicing of front engine components. then tensioning roller..... See Fig...7 Hours ....4 Hours .. 6) For installation of lock carrier. Remove front tires.. 1. if necessary... 3) Unclip bumper from bracket (9) and pull forward....... 4. Set crankshaft to markings for TDC of No.. See Fig.. See Figs.. With vehicle raised. 2: Removing Inner End Of Air Inlet Grill (A4) CAUTION: To prevent pistons from hitting valves.... Installation – 1) Align marking on camshaft sprocket with marking at cylinder head cover. Set crankshaft to TDC for cylinder No...For 2002-04. See Fig. Torque bolts to specification..m)... Remove ribbed belt from generator and release tensioner..m) when installing bumper. See Fig.. While applying tension.. Release tensioner and check that ribbed belt is properly seated. 4.. Tighten combination bolt to 17 ft.000 mile intervals. Remove A/C compressor belt.AUDI 1......... 5) Fit ribbed belt for A/C compressor.. 7) For installation of bumper... Install lower timing belt guard. Install timing belt onto coolant pump.. See TORQUE SPECIFICATIONS. 9.... 7) Secure pulley for viscous fan with pin punch (1) and remove using Allen key (2).. 1. 5. (23 N.. 9.. Install remaining vibration damper bolts and torque to specification. Attach limit stop for torque reaction support to rest on rubber buffer for reaction support under its own weight.. Inc.. 5..8L 4-Cylinder Turbo – AWM Engine – 2000-04 A4 TIMING BELT APPLICATION Application Labor Time Belt Part No. Remove lock carrier support bolts securing lock carrier to vehicle. (30 N.. See Fig.. (23 N. Remove bolt/washer assembly (1).. Do not rotate camshaft or crankshaft when timing belt is removed. NOTE: If serpentine belt is to be reused.... Only tension pressure piston of tensioner until pressure piston can be secured with pin (T40011). 4... the manufacturer suggests the belt be replaced at 120. Fig. See Fig. See Fig. 2.. 11.m).. Disconnect harness retaining clips from left side of radiator shroud.

Inc. Fig. 4: Identifying Air Charge Cooler Hose (A4) Courtesy of Audi of America. 3: Identifying Front Bumper Components (A4) Courtesy of Audi of America.8L 4-Cylinder Turbo – AWM Engine – 2000-04 A4 (Cont. Fig. Inc. 5: Exploded View Of Lock Carrier Assembly (A4) . Fig.) Courtesy of Audi of America.60 AUDI 1. Inc.

Courtesy of Audi of America. Courtesy of Audi of America.) 61 Courtesy of Volkswagen United States. Fig. Inc.AUDI 1.8L 4-Cylinder Turbo – AWM Engine – 2000-04 A4 (Cont. Fig. 11: Removing Viscous Fan Fig. Fig. Inc. 8: Positioning Lock Carrier Assembly Torx Bolts . 9: Removing/Installing Alternator Belt (A4) Courtesy of Audi of America. Inc. 10: Securing Tensioner Courtesy of Audi of America. Fig. Inc. Inc. 6: Identifying Support Tool (3369) Courtesy of Audi of America. Inc. 7: Positioning Lock Carrier Support Tool (3369) Fig.

........................ 14: Adjusting Stop For Torque Reaction Support ................ Fig......... (N........................................................................................... 18 (25) Torque Reaction Support Bolts ..................... Inc................... 12: Identifying Top Dead Center (TDC) position Courtesy of Audi of America.................................................. tighten an additional quarter turn (90°).................) Courtesy of Audi of America...................... Fig................................................... – Install with locking fluid D 000 600 A2.................................. Lbs............. 17 (23) Timing Belt Guard Bolts 2 .......... 33 (45) Ribbed Belt Tensioner-To-Bracket Bolts ..................................................................................................................................... 11 (15) Larger Bolt ............8L 4-Cylinder Turbo – AWM Engine – 2000-04 A4 (Cont................. Inc...................... 15: Adjusting Front Bumper Height (A4) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Component Ft........................ 48 (65) Crankshaft Gear Bolt ...62 AUDI 1.................................................................... 21 (28) Vibration Damper Bolts 3 .. 1 66 (90) Impact Absorber-To-Bumper Bolts ..................................... 7 (10) Timing Belt Tensioner Pulley Bolt .................... 20 (27) Timing Belt Tensioner-To-Bracket Bolts Smaller Bolt ..............................................................m) Camshaft Gear Bolt ................... 17 (23) Impact Absorber-To-Frame Bolts .......................... Inc. Courtesy of Audi of America........................... Fig.................... 13: Compressing Timing Belt Tensioner – After achieving torque.......................... 1 7 (10) 1 2 3 Fig..................................................................... – Replace bolts............................

.... . Do not rotate camshaft or crankshaft when timing belt is removed.. T017 90 1988 .... Proper tension is achieved when belt can be twisted 90 degrees.. See Fig.... 3) Rotate tensioner clockwise to tighten belt and install lock nut... Position camshaft sprocket mark even with base of valve cover.. 5. See Fig. 80 1988-90 .8 Hours .. T017 NOTE: A timing belt component kit is available for this application..000 mile intervals. 1. Part No. 2: Aligning Ignition Rotor Courtesy of Audi of America... belt manufacturers suggest the belt be replaced at 60. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Although the manufacturer does not recommend a specific scheduled maintenance interval.... Remove A/C and power steering belts (if equipped). 3 or 4.. To complete installation.. Place crankshaft at TDC with No. Fig.. TCK017 .... .. NOTE: For information about tensioners and/or pulleys (when available)... Rotate crankshaft 2 revolutions and check timing mark alignment.. See Fig. 1... See Fig. 1. 2..... Inc..AUDI 2... Courtesy of Audi of America. Remove alternator belt. Match mark all components for reassembly reference. REMOVAL & INSTALLATION TIMING BELT CAUTION: This application is an interference engine. Use exploded view to locate components.. 2) With intermediate shaft/ignition rotor positioned. TCK017 ... Fig. Remove distributor cap. Remove water pump and crankshaft pulleys...... reverse removal procedure. or engine damage may occur... Install timing belt on camshaft sprocket.. see ALPHABETICAL MODEL LISTING.. Remove lower timing belt cover.. See page A1 for information on component kits...0L 4-Cyl. 2) Remove upper timing belt cover.. Installation – 1) Align flywheel/flexplate “0” mark with pointer. rotate crankshaft and align mark on crankshaft pulley with mark on intermediate shaft sprocket... ........ and check position of ignition rotor.... Rotate intermediate shaft and position rotor at No. Remove timing belt.0L 4-Cylinder TIMING BELT APPLICATION Application Labor Time Component Belt Kit No. 1: Exploded View of Timing Belt & Components . 63 2. Fig. Inc. 3: Aligning Timing Marks (8-Valve) Courtesy of Audi of America. 1 cylinder on compression stroke. Install timing belt on crankshaft and intermediate shaft gears. Inc. 1 cylinder mark on housing..... . Removal – 1) Disconnect negative battery cable...... Adjust drive belts to proper tension.8 Hours ....

.............. 53 (6) Courtesy of Audi of America............ Fig........................ (N................. Fig...................... Inc................................................................. Lbs.......................................... 58 (80) Crankshaft Pulley Nut ......................... 4: Aligning Timing Marks (16-Valve) Courtesy of Audi of America.... 33 (45) Water Pump Pulley ......... 15 (20) INCH Lbs................................................................. Inc.....0L 4-Cylinder (Cont............) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft.................. (N.....................................................................m) Timing Belt Cover Bolts ................................... 133 (180) Timing Belt Tensioner Pulley Nut .......................m) Camshaft Sprocket Bolt .... 5: Checking Proper Timing Belt Tension ...........................................64 AUDI 2................... 5 (20) Crankshaft Sprocket Bolt ................................

.... Using Tension Tester (VW 210)....................... belt manufacturers suggest the belt be replaced at 60.............. Using Support Tool (2084) to hold crankshaft. Hold inner half of vacuum pump pulley and injection pump drive sprocket with tool (3036).. Pump ......000 mile intervals......... T082 2... check timing belt tension midway between camshaft and water pump sprockets...... 33 (45) Rear ... tap camshaft sprocket loose from camshaft taper. Fig........... install and tighten center bolt....................... 5) Check that crankshaft and injection pump timing marks are still aligned. See Fig............ 5) With camshaft locked in place............. Install crankshaft damper/pulley with sprocket and timing belt.......................... 14 (20) ..... Lbs.. drive belt and inner pulley half.................. T082 NOTE: For information about tensioners and/or pulleys (when available)......... turn water pump until pump sprocket provides tension against timing belt......... Inc..... 72 (100) Crankshaft Damper/Pulley (Locktite) .0L 5-Cyl....... 2) Remove cam cover. – Turbo Diesel 5000 1979-83 Camshaft .. Inc......1 Hours ..... (N........................... Tighten camshaft sprocket bolt and remove camshaft holding tool.............. See Fig.6 Hours .................. Courtesy of Audi of America.. 1 cylinder at TDC.... T083 1.. Tighten injection pump drive sprocket retaining bolt until it is just possible to turn sprocket on camshaft by hand......... 1.. 2) With camshaft still locked in place....... Do not rotate camshaft or crankshaft when timing belt is removed............. Courtesy of Audi of America. TIMING BELT & INJECTION PUMP BELT Removal – 1) Disconnect negative battery cable..............m) Camshaft Sprocket Front ....... ......... Pump .... T083 1. Using a brass drift inserted through hole in rear timing belt cover...... Ensure valve timing and injection pump timing are correct............... or engine damage may occur... Remove outer half of vacuum pump pulley................... ......... and remove upper and lower timing belt covers. Inject. 4) Secure crankshaft from moving with Support Tool (2084).... Remove accessory drive belts. 2..... Remove attaching bolts. 4) Using tension tester (VW210)......... Install remaining components in reverse order of removal.. – Diesel 5000 1979-83 Camshaft .. 3) Lock injection pump sprocket with Pin Tool (2064)..... 1: Exploded View Of Timing Belt & Components 6) Install injection pump sprocket............. Inject. Rotate crankshaft to position No. Note position and number of spacer washers on pulley..... To adjust timing belt tension.1 Hours ............ 2. loosen water pump bolts to relieve tension on timing belt... 8) Tighten fuel injection pump drive sprocket bolt and remove Pin Tool (2064) from injection pump sprocket. Tension is correct when tester reads 12-13...... Remove inner pulley half.......... pump sprocket and injection pump drive belt......................... Adjust drive belts to proper tension..... check belt tension midway between fuel injection pump and drive sprockets.................0L 5-Cylinder – Diesel & Turbo Diesel TIMING BELT APPLICATION Application 2....6 Hours ........ ............ and position aside...........AUDI 2.......... Labor Time Belt Part No...... REMOVAL & INSTALLATION CAUTION: This application is an interference engine.... ..... Remove injection pump covers. 7) Adjust fuel injection pump drive belt tension by loosening mounting bolts and repositioning mounting plate and support on engine..... Remove power steering pump with hoses connected... Fig..... Remove sprocket center retaining bolt. Also. timing marks on fuel injection pump sprocket and pump mounting plate must be aligned.............. 65 2...... 2: Replacing Injection Pump Drive Belt TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft.. 258 (350) Water Pump Bolts ...... Loosen crankshaft damper/pulley center bolt.......... Timing marks on flywheel and clutch housing must be aligned...... MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Although the manufacturer does not recommend a specific scheduled maintenance interval. 3) Attach timing belt to camshaft sprocket....... loosen camshaft sprocket bolt one full turn. Remove crankshaft pulley with timing belt sprocket and timing belt.. see ALPHABETICAL MODEL LISTING.0L 5-Cyl...... Installation – 1) Ensure crankshaft and injection pump timing marks are aligned........... Install Camshaft Holding Tool (2065A) at rear of camshaft.............

4. Remove timing belt with vibration damper. Camshaft sprocket mark must align with mark on cylinder cover.. 2) Ensure that belt can just be twisted 90 degrees with thumb and forefinger between camshaft sprocket and water pump. TIMING BELT APPLICATION Application 2...... Installation – 1) Ensure crankshaft and camshaft are at TDC of cylinder No. Remove radiator bolts...2L 5-Cyl... water pump and camshaft sprocket...2L 5-Cylinder – Turbo. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Although the manufacturer does not recommend a specific scheduled maintenance interval. belt manufacturers suggest the belt be replaced at 60. Install vibration damper and at same time.. Fig.. Raise and support vehicle... Courtesy of Audi of America... Place new belt on crankshaft pulley. – Turbo S4 1992-94 .. 1.. . 1.. NOTE: Turn engine by hand using hex flange on hydraulic pump. 2. 1 Cylinder TDC Inspection Hole Courtesy of Audi of America. Inc. See Fig....... T225 S6 & S6 Quattro 1995 . Remove viscous fan...... Remove upper radiator support with attached parts. radiator air guide and upper air duct from radiator. ....... fit lower timing belt cover.. See Fig.. 1 cylinder......... 2) Attach special Radiator Support Tool (3251) to right bumper mount bracket......... Remove upper timing belt guard.... and unclip wiring from fan frame. TDC marking must be positioned below edge in inspection hole.. Fit belt onto idler pulley..... 2.. Markings on camshaft sprocket and cylinder head cover must align. To complete installation.. See Fig. Remove lower timing belt cover... Inc.... 3.... Remove underpanel.. 3..66 AUDI 2... Remove vibration damper... Inc.... Fig.... 2: Locating No......... Insert Pin (3204) into holes.. See Fig. 3: Aligning Camshaft Sprocket Timing Marks . and swing radiator forward.. Adjust drive belts to proper tension. Remove tensioner. reverse removal procedure.. 3. see ALPHABETICAL MODEL LISTING.. Fig... 3) Turn crankshaft to TDC of No. 1: Relieving Tension On Accessory Drive Belt Courtesy of Audi of America.. Remove front bumper... REMOVAL & INSTALLATION TIMING BELT Removal – 1) Disconnect negative battery cable. 1...000 mile intervals... Loosen tensioner bolts... Tension belt by turning tensioner toward right with bolts loosened.8 Hours . Relieve tension from accessory drive belt by swinging tensioner in direction shown. See Fig. Remove belt...4 Hours .. Tighten tensioner... See Fig. Remove bracket for trim panel from right side of vehicle.... T225 NOTE: For information about tensioners and/or pulleys (when available)..... 1992-95 Labor Time Belt Part No..

.............................................. (N.................. 4: Installing Timing Belt ............................. 15 (20) Timing Belt Tensioner .................2L 5-Cylinder – Turbo...................... 59 (80) Timing Belt Idler Pulley Bolt ............. (N....................................m) Camshaft Sprocket Bolt .............................................m) Radiator Mounting Bolts ....... 1992-95 (Cont. 89 (10) Courtesy of Audi of America......... 15 (20) INCH Lbs............................... Inc................................................................................................... 258 (350) Water Pump Bolt ........................................................................... 15 (20) Vibration Damper Bolt ...................................AUDI 2............................................................................. 89 (10) Timing Belt Cover ............................................................................................................... Fig........... 89 (10) Valve Cover Nuts/Bolts ....................) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS 67 Application Ft...................................................... Lbs.........

.3L 5-Cyl. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Although the manufacturer does not recommend a specific scheduled maintenance interval.8 Hours ...... 1.. 1. 2.. see ALPHABETICAL MODEL LISTING. Complete installation in reverse order of removal.. Tension is correct when belt can be twisted 90 degrees using finger pressure at point midway between camshaft sprocket and water pump sprocket...... Fig. Inc. Remove power steering pump with pressure hoses connected. Install timing belt. 1 cylinder point upward. 3) Loosen water pump adjusting bolts to relieve tension on timing belt.. See Fig.... Fig....... Coupe Quattro 1990-91 . T197 NOTE: For information about tensioners and/or pulleys (when available). 4.... 3.... Inc.3L 5-Cylinder – Coupe Quattro Labor Time Belt Part No... 2) Using crankshaft bolt. Remove timing belt.. Adjust drive belts to proper tension.. See Fig. 1 cylinder compression stroke. Courtesy of Audi of America.. Remove upper radiator cover.000 mile intervals..68 AUDI 2.. Crankshaft must be at TDC for No. Courtesy of Audi of America. 1 cylinder. Turn water pump body counterclockwise to increase belt tension... .. 2) Install water pump with new sealing “O” ring. See Fig... Align timing mark on back of camshaft sprocket with upper edge of gasket.... Remove valve cover and outer timing belt covers. Flywheel TDC mark must be aligned with index point on transmission housing........ Mark (notch or dot) on back of camshaft sprocket must be aligned with top of valve cover gasket or rear timing belt cover. Set pump aside. belt manufacturers suggest the belt be replaced at 60.. Remove drive belts. DO NOT allow crankshaft or camshaft to move. 3) Recheck valve timing.. 3: Aligning Ignition Rotor .. Remove water pump to check “O” ring. See Fig. REMOVAL & INSTALLATION TIMING BELT & COVER Removal – 1) Disconnect negative battery cable. TIMING BELT APPLICATION Application 2.. Fig. 1: Exploded View Of Timing Belt & Components Installation – 1) Ensure both camshaft lobes on No.. turn crankshaft clockwise to TDC of No.. Inc. 2: Aligning Timing Marks Courtesy of Audi of America.

................................ 15 (20) Vibration Damper Bolt .. 59 (80) Timing Belt Idler Pulley Bolt ................ (N.....................m) Camshaft Sprocket Bolt ...................................) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS 69 Application Ft.............................................. 258 (350) Water Pump Bolt ...........................................AUDI 2............... Inc......................................... 15 (20) INCH Lbs.. Lbs...................... 84 (10) Courtesy of Audi of America................................... (N................................................................. 4: Checking Proper Timing Belt Tension ................................. Fig....................m) Valve Cover Nut .........3L 5-Cylinder – Coupe Quattro (Cont.................................................

063 970 ............... .. Pivot water pump toward center of engine to allow belt to be looped around camshaft sprocket and idler pulley..... .3L 5-Cyl. Mark (notch or dot) on back of camshaft sprocket must be aligned with top of valve cover gasket or rear timing belt cover. 80 1991-92 ..........8 Hours ..... .... ..8 Hours .. T170 1................. Recheck valve timing.... See Fig. 89 J 394 742 ... T170 1. Remove vibration damper/crankshaft sprocket...................... ... Install vibration damper/crankshaft sprocket with belt onto crankshaft end.....8 Hours .. Inc........... belt manufacturers suggest the belt be replaced at 60. ... 1990-92 ..............8 Hours ... T170 1..... REMOVAL & INSTALLATION TIMING BELT Removal (1987-90) – 1) Disconnect negative battery cable.... Using Extension (2079) and breaker bar. 1989 Thru Chassis No..... T127 1.... 100/100 Quattro 1989-91 Thru Chassis No.... 3) Pivot water pump away from engine until belt is tight.......... 3) Loosen water pump adjusting bolts to relieve tension on timing belt.. 89 J 396 703 ............ Remove drive belts.... Remove timing belt... 2) Slightly loosen 3 water pump bolts......8 Hours ..... Fig... From Chassis No...... Take up all slack in belt between camshaft and water pump.. T127 1. 1..8 Hours .. and between water pump and crankshaft.. Turn water pump body counterclockwise to increase belt tension..... ............... See Fig...................8 Hours ............. 5000S Quattro 1988 . Align timing mark on back of camshaft sprocket with upper edge of gasket................... 2: Aligning Camshaft Sprocket Installation (1991-92) – 1) Ensure timing marks are aligned.......... . Tension is correct when belt can be twisted 90 degrees using finger pressure at point midway between camshaft sprocket and water pump sprocket......... 1...... 89 J 396 702 .......... Set pump aside.............. Pivot water pump toward center of engine to relieve timing belt tension. T127 1.. To check belt tension.. 90 1988 .... 1 cylinder point upward.... ensuring belt is not jammed between crankshaft sprocket and front cover.......... .... .............. 80/90 Quattro 1988 ........... turn crankshaft clockwise to TDC of No........ 5000S 1987-88 ..... Remove timing belt. Installation (1987-90) – 1) Ensure both camshaft lobes on No.... Flywheel TDC mark must be aligned with index point on transmission housing. TIMING BELT APPLICATION Application 2.. With crankshaft sprocket attached to vibration damper.. Adjust drive belts to proper tension. T127 2. Fig.. From Chassis No... Remove water pump to check “O” ring... grasp belt with thumb and forefinger between camshaft and water pump sprocket.. 89 J 394 743 . Rotate crankshaft until timing marks are aligned. ...... T170 2. loop timing belt around crankshaft sprocket........70 AUDI 2...... T170 1.............. Remove accessory drive belts... 1990-91 ....000 mile intervals..... remove vibration damper bolt... T127 Courtesy of Audi of America............... T127 1.. Insert Holder (2084) into vibration damper to prevent crankshaft from turning..8 Hours ......8 Hours . From Chassis No. 2) Install water pump with new sealing “O” ring... Remove upper radiator cover..... Remove upper front and lower front timing belt covers..2 Hours .... See Fig. 1 cylinder.... 2. 1: Exploded View Of Timing Belt & Components NOTE: For information about tensioners and/or pulleys (when available). 3.. T127 1.... Belt tension is correct if belt can be twisted 90 degrees.......3L 5-Cylinder – Except Coupe Quattro Labor Time Belt Part No............... 1 cylinder compression stroke. Complete installation in reverse order of removal...... . MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Although the manufacturer does not recommend a specific scheduled maintenance interval. Remove valve cover and outer timing belt covers..8 Hours ... ......8 Hours ..... 1990-91 .... Courtesy of Volkswagen United States...... Removal (1991-92) – 1) Disconnect negative battery cable. T170 1.... Tighten water pump bolts to specification. Inc...2 Hours .......... Remove power steering pump with pressure hoses connected..... Crankshaft must be at TDC for No................ Mark an arrow on timing belt (if reusing) to indicate direction of rotation.... See Fig.. see ALPHABETICAL MODEL LISTING..... DO NOT allow crankshaft or camshaft to move... Install timing belt... T170 1............ .... 3.....8 Hours .. 1989 Thru Chassis No....... ............. 2) Slightly loosen 3 water pump bolts........... 063 969 .... 2) Using crankshaft bolt................ Adjust drive belts to proper tension........ Complete installation in reverse order of removal......

................................................................................. 3: Aligning Timing Marks . 89 (10) Courtesy of Audi of America.................................................................................. 59 (80) Timing Belt Idler Pulley Bolt ....m) Camshaft Sprocket Bolt ............) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS 71 Application Ft........... (N........ 15 (20) INCH Lbs...........................................................................................................m) Valve Cover Nut .... Fig...................3L 5-Cylinder – Except Coupe Quattro (Cont.................................................. Inc............................................................................................................. 15 (20) Vibration Damper Bolt .......... 258 (350) Water Pump Bolt ............................................................. 89 (10) Timing Belt Cover ............... Lbs.......... (N.AUDI 2..

both camshaft sprockets with Gear Puller (T40001). 14. NOTE: Take note of position of the retaining strips.72 AUDI 2. 13... See Fig. 6... Working under vehicle.. 16... 5) Pre-tension timing belt by turning tensioner pulley center bolt clockwise with a torque of 11 ft.. 7.. NOTE: Center bolt does NOT have to be loosened to remove the vibration damper. See Fig..7L V6 DOHC – APB Engine – A6 Quattro & Allroad Labor Time Belt Part No.... Injury could result. Screw Crankshaft Holding Tool (Audi 3242) into sealing plug and tighten..... . Check position of camshafts.. turn timing belt tensioner clockwise 8 mm in direction of arrow... (15 N. 3) To move lock carrier into service position... Ensure lock carrier-to-fender Torx bolts are installed correctly. Damage may result if belts are installed in opposite direction of rotation. Remove accessory drive belt.... 12) Using a hex key. Remove crankshaft holding tool.. If this is not the case. Using hex key.. Remove bolts on left and right.. and unscrew flanged nuts on both sides.. See Fig.. 11) Remove idler wheel for accessory drive belt. Remove turbocharger pressure pipes.. For accessory drive belt routing. 3 and 4.. Ensure notch “A” is aligned with notch “B”.. See TORQUE SPECIFICATIONS. but do not remove. T297 NOTE: For information about tensioners and/or pulleys (when available).. Install plug in engine block.. See Fig. See Fig.. 2. • Remove bolts from lock carrier........ 5. TIMING BELT APPLICATION Application 2. • On right side. Inc. Remove timing belt guard behind vibration damper.... Turn until tensioning lever compresses the oil-damped tensioner element enough to enable Pin (T40011) to be fitted through the holes in the tensioner body and the plunger.. larger holes in the securing plates on the camshaft sprockets must face one another on the inside. A used belt can break if it rotates in the opposite direction when reinstalled. The toothed belt tensioning element is oil-damped and can be compressed slowly by applying constant pressure. 6) Unscrew bolts and remove center engine cover panel..... 10.. 11.... See Fig... Install Camshaft Locator Bar (3391) on camshafts.. Tighten bolts on camshaft sprockets to specification. Remove pressure hoses between charge air coolers and pressure pipes on left and right sides. 1. T297 Allroad 2001-04 .... 12. .. Twin Turbo (APB Engine) A6 Quattro 2000-04 . or engine damage may occur.. Remove screw/washer assembly from wheelhouse liner.. NOTE: Camshaft sprockets should be just tight enough on the camshaft tapers so that they can still be rotated. See Fig..... . Fig. 18.. The TDC mark in crankshaft must be visible (or be able to be felt) in line with sealing plug hole. 3) Reinstall both camshaft sprockets with securing plates and tighten hand tight.000 miles... Remove left and right timing belt guards (2) and center guard (3). NOTE: Viscous fan has left-hand threads. • On left side. 1: Removing Noise Insulation Installation – 1) Insert Camshaft Locator Bar (3391) into securing plates of the two camshafts.. See Fig... See Fig. install Support Tool (3369) into threaded hole. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Manufacturer recommends belt and belt tensioner be replaced at 105. See Figs. mark an arrow indicating direction of rotation on accessory drive belt and/or timing belt.. See Fig. turn timing belt tensioner clockwise 8 mm until pin can be removed from tensioner.. Secure lock carrier using bolts.. See Fig. WARNING: DO NOT turn engine while feeling for TDC mark.. 9) Remove sealing plug from left side of cylinder block.. 7) Remaining installation is reverse of removal procedure. lbs. 5. 14..m).. see ALPHABETICAL MODEL LISTING. Ensure that the Courtesy of Audi of America. See Fig. perform following steps: • Remove intake air duct between lock carrier and air cleaner housing at lock carrier. 2) Remove front wheels. 8) Rotate crankshaft by hand to TDC... remove noise insulator.. Loosen both camshaft bolts and unscrew approximately 5 turns. 8.... 5) Using a 17-mm wrench turn belt tensioner to the right until two holes are aligned. rotate crankshaft one revolution more.... 5.....2 Hours . CAUTION: Mark the direction of the accessory drive belt rotation with chalk or felt pen before removing. • Remove bolts and pull lock carrier forward until rear hole in lock carrier aligns with front threaded hole in fender flange.. 5. Loosen.. Remove socket-head bolts and remove bumper cover (together with impact absorber) toward front.....2 Hours . 4) Position timing belt over camshaft sprockets. Hold tensioner in position with Mandrel (3204)... Loosen front half of wheelhousing. 6) Remove camshaft locator bar. 10) Remove 8 socket-head bolts and remove vibration damper. Removal – 1) Disconnect negative battery cable. 7) Remove accessory drive belt tensioner (1).... 4) Remove viscous fan using spanner wrench and Pin Wrench (3212) to hold fan. but do not move axially (up and down). see Fig.. remove bolt and install Support Tool (3369) into right bore. TIMING BELT CAUTION: Before removal. See Fig.... See Fig. 2) Remove Camshaft Locator Bar (3391).... 15. 9.. Install timing belt guards. See Fig. See Fig. Remove timing belt. See Fig. 17.. Do not rotate camshaft or crankshaft when timing belt is removed.. See Fig. 3.. This will secure plunger in position. REMOVAL & INSTALLATION CAUTION: This application is an interference engine.7L V6.

3: Moving Lock Carrier To Service Position Courtesy of Audi of America. 6: Removing Viscous Fan . Inc. Inc. Fig. Fig. Inc. 2: Removing Front Bumper Courtesy of Audi of America.AUDI 2. Inc.7L V6 DOHC – APB Engine – A6 Quattro & Allroad (Cont.) 73 Courtesy of Audi of America. Fig. 4: Positioning Lock Carrier Support Tool (3369) Courtesy of Audi of America. 5: Securing Lock Carrier Courtesy of Audi of America. Inc. Fig. Fig.

Inc.7L V6 DOHC – APB Engine – A6 Quattro & Allroad (Cont. 7: Loosening Accessory Drive Belt Fig. 9: Removing Accessory Drive Belt Tensioner & Timing Belt Covers Fig. Fig. . 8: Removing Pressure Hoses Courtesy of Audi of America. 10: Aligning Crankshaft Timing Marks Courtesy of Audi of America. Inc. Inc. 12: Removing Vibration Damper Courtesy of Audi of America. Inc. Inc. Fig. Courtesy of Audi of America.) Courtesy of Audi of America. Fig. Inc. 11: Using Crankshaft Holding Tool Courtesy of Audi of America.74 AUDI 2. Fig.

.................................. 37 (50) Viscous Fan ..................7L V6 DOHC – APB Engine – A6 Quattro & Allroad (Cont...................... 89 (10) 1 Courtesy of Audi of America.................................... .............................. 89 (10) Timing Belt Tensioner Bolt .................................... Lbs.................................................................... 33 (45) Impact Absorber Hex Bolts ....... Inc............................... 13: Removing Timing Belt Guard Fig............. Inc........................................................ Inc.... 16: Removing Camshaft Sprockets With Gear Puller Courtesy of Audi of America.............................................. 15: Installing Camshaft Locking Bar – ALWAYS replace bolt if loosened or removed........... 89 (10) Water Pump Bolt ......................................................... Inc...... 14: Compressing Timing Belt Tensioner Courtesy of Audi of America............................ (N........ Courtesy of Audi of America.............................. Plus 180° (1/2 Turn) Crankshaft Pulley-To-Sprocket Bolt .......................... 52 (70) INCH Lbs....... (N...... Fig................ ...... Fig.... Fig........... 147 (200) Step 2 .......................................................................AUDI 2..............................m) Lock Carrier-To-Fender Torx Bolt ........................................................................................................................... Inc.............. 18: Accessory Drive Belt Routing TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft......... 17 (23) Camshaft Pulley-To-Sprocket Bolt .................. 17: Installing Timing Belt On Sprockets Courtesy of Audi of America.........................) 75 Courtesy of Audi of America.............................. 40 (55) Crankshaft Damper Center Bolt 1 Step 1 ..................................... Fig.... Fig............................................ 33 (45) Lock Carrier-To-Body Hex Bolt ................. Inc. 15 (20) Idler Wheel Bolt .............................................................................m) Bumper Combination Bolts .........

. Inc. Do not rotate camshaft or crankshaft when timing belt is removed. A used belt can break if it rotates in the opposite direction when reinstalled..5 Hours . This will secure tensioner plunger in place.. See Fig. 13. 3) On VIN 8DXA200001 and forward. 2) On VIN up to 8DXA200000. 13) Remove idler wheel for accessory drive belt and timing belt guard behind vibration damper. Remove inner end of air inlet grill first... 1. 5. If this is not the case.76 AUDI 2. . Remove left and right timing belt guards “2” and center guard “3”. See Fig. 9. TIMING BELT APPLICATION Application 2. Ensure that the Courtesy of Audi of America. 4. 12) Screw Crankshaft Holding Tool (Audi 3242) into sealing plug and tighten. larger holes in the securing plates on the camshaft sprockets face one another on the inside. Remove bolt and install Support Tool (3369) into left bore.... 7) Loosen accessory drive belt by using a 17-mm wrench to turn belt tensioner to the right until two holes are aligned. Check position of camshafts. 14. 5. remove noise insulator. See Fig. See Fig.. turn timing belt tensioner clockwise in direction of arrow... See Fig.. See Fig. Unbolt air guide between lock carrier and air cleaner at lock carrier. manufacturer recommends belt be replaced at 105. install appropriate M6 bolts into rear bored holes of lock carrier and fender bore.. See Fig. See Fig. Fig. 11.. 8) Unscrew bolts and remove center engine cover panel. Remove pressure pipes. 3. The TDC mark in crankshaft must be visible (or be able to be felt) in line with sealing plug hole.. Loosen. Fig.. impact absorber and hex bolts. Removing 3 quick release screws on front of noise insulation panel... Remove pressure hoses between charge air coolers and pressure pipes on left and right sides. 10) Rotate crankshaft by hand to TDC. Remove timing belt.. NOTE: The center bolt does not have to be loosened to remove the vibration damper.... See Fig.7L V6 DOHC – APB Engine – S4 Quattro Labor Time Belt Part No. See Fig... Turn until tensioning lever compresses the oil-damped tensioner element enough to enable Pin (T40011) to be fitted through holes in tensioner housing and plunger. See Fig. Installation – 1) Insert Camshaft Locator Bar (3391) into securing plates of the two camshafts.. 6) Remove viscous fan using Pin Wrench (3212) to hold fan. REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Remove Camshaft Locator Bar (3391). noting installed position of retaining strips.. 12. See Fig. See Fig. TIMING BELT CAUTION: Before removal... Later Models Are Similar) NOTE: Camshaft sprockets should be just tight enough on the camshaft tapers so that they can still be turned. See Fig. Unclip bumper from bracket. or engine damage may occur. remove bumper by removing Torx screws at wheel housing liner. NOTE: Viscous fan has left-hand threads. and air inlet grill at bumper by disengaging tabs at top and bottom using a screwdriver.. rotate crankshaft one revolution more.. 3. 14. 11) Remove sealing plug from left side of cylinder block. 6. Remove bolts. but do not move axially (up and down).. See Fig. Unclip bumper from bracket.. Injury could result.. and remove toward front. Remove combination bolts. remove retaining clamps for wiring harness on left side of radiator frame. remove bumper by removing bolt with washer.. To secure lock carrier. Remove accessory drive belt.. 7.. 5) Remove bolts and pull lock carrier out to stop..... 14) Using a 8 mm hex key.... but do not remove.. Working under vehicle.. mark an arrow indicating direction of rotation on accessory drive belt or timing belt..... 9) Remove timing belt tensioner “1”... T297 NOTE: For information about tensioners and/or pulleys (when available). CAUTION: Mark the direction of rotation of the accessory drive belt with chalk or felt pen before removing. Hold tensioner in position with Mandrel (3204). Inc. If installed. 2: Removing Front Bumper (Up to VIN 8DXA200000 Shown. Remove inner end of air inlet grill first. Ensure notch “A” is aligned with notch “B”..000 miles. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE For 2000 model vehicles. See Fig. 10. see ALPHABETICAL MODEL LISTING.. both camshaft sprockets with Gear . 1: Removing Noise Insulation Courtesy of Audi of America. Remove Torx screws at wheel housing liner and air inlet grill at bumper by disengaging tabs at top and bottom using a screwdriver.7L V6 Twin Turbo (APB Engine) S4 Quattro 2000-02 . 8.... Removal – 1) Disconnect negative battery cable.. Loosen both camshaft bolts and unscrew approximately 5 turns. 2. Remove crankshaft vibration damper. Damage may result if belts are installed in opposite direction of rotation.. Remove bolt and washer assembly. WARNING: DO NOT turn engine while feeling for TDC mark. 4) Move lock carrier to service position. and remove toward front.

Tighten all nuts and bolts to specification. and tighten hand tight. Install bumper. 4) Remove crankshaft holding tool from side of engine block. Remove camshaft locator bar. 5) Install accessory drive belt. Use a torque wrench to pre-tension timing belt by turning clockwise with a torque of 11 ft. lbs. 15. 5: Removing Viscous Fan Courtesy of Audi of America. (15 N. Fig. See Fig. Fig. 18. Install the accessory drive belt idler wheel and timing belt guard behind vibration damper. Reinstall both camshaft sprockets with securing plates.m). 77 Courtesy of Audi of America. 16. Inc. Inc. 13. Install lock carrier to body. 3: Removing Inner End Of Air Inlet Grill Courtesy of Audi of America. 17. See Fig. Tighten bolts on camshaft sprockets to specification. See Fig. reverse removal procedure. 4: Moving Lock Carrier To Service Position . See Fig. Fig. Install vibration damper. See TORQUE SPECIFICATIONS.AUDI 2. 3) Using hex key. 2) Position timing belt over camshaft sprockets. 7: Removing Pressure Hoses Courtesy of Audi of America.7L V6 DOHC – APB Engine – S4 Quattro (Cont. See Fig.) Puller (T40001). Fig. To complete installation. Install sealing plug. install Camshaft Locator Bar (3391) on camshafts. See TORQUE SPECIFICATIONS. Ensure lock carrier aligns correctly with fender and install Torx bolts. Fig. Inc. Inc. Inc. turn timing belt tensioner clockwise until pin can be removed. 6: Loosening Accessory Drive Belt Courtesy of Audi of America. With large holes in camshaft securing plates facing inboard. Note the position of locating lugs on belt sprocket.

10: Using Crankshaft Holding Tool Fig. Inc. Inc. Fig. Inc.78 AUDI 2. Fig. 11: Removing Vibration Damper Courtesy of Audi of America. 12: Removing Timing Belt Guard Courtesy of Audi of America. 13: Compressing Timing Belt Tensioner . Inc.) Courtesy of Audi of America. Courtesy of Audi of America. Courtesy of Audi of America. 9: Aligning Crankshaft Timing Marks Fig. Courtesy of Audi of America. Inc. Inc. Fig.7L V6 DOHC – APB Engine – S4 Quattro (Cont. 8: Removing Accessory Drive Belt Tensioner Fig.

................................................................................................................. Fig..................................................... 89 (10) 1 Courtesy of Audi of America. 15: Removing Camshaft Sprockets With Gear Puller – Plus 190 degrees.. 89 (10) Timing Belt Tensioner Bolt ........................................ Inc........ Fig. 33 (45) INCH Lbs..... 15 (20) Idler Wheel Bolt ....... 33 (45) Lock Carrier-To-Body Support (Hex) Bolts ............................... Inc........................... Inc......................................................................................................................... 14 (1......... Fig.........) 79 Courtesy of Audi of America............... (N.. 33 (45) Impact Absorber Hex Bolts .. Fig.m) Bracket Combination Bolts ......................5) Lock Carrier-To-Fender Torx Bolts ...... Inc........... 14: Installing Camshaft Locking Bar Courtesy of Audi of America........................................................... Inc.................. (N................ 17: Routing Accessory Drive Belt Courtesy of Audi of America......................... Fig...m) Bumper Combination Bolts ...... 18: Positioning Lock Carrier Torx Bolts TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft....................... 16: Installing Timing Belt On Sprockets ..........7L V6 DOHC – APB Engine – S4 Quattro (Cont.... Always use new bolt................................................................ Lbs.. 1 147 (200) Crankshaft Pulley Bolt ....................................................... 17 (23) Camshaft Sprocket Bolt ...............................AUDI 2................... Courtesy of Audi of America.. 40 (55) Crankshaft Damper Center Bolt ........................................................

.. A6 1995-97 ........... .. T218 3... See Fig................... .... Install Crankshaft Holding Tool (Audi 3242) in CKP sensor hole....... toward center of engine. 4) Remove crankshaft vibration damper........... T297 2..... manufacturer recommends belt be replaced at 90.... belt manufacturers suggest the belt be replaced at 60. 3: Using Camshaft Holding Tool .... 2... See Fig...... Fig. T218 2......9 Hours ................4 Hours ... Damage may result if belts are installed in opposite direction of rotation............ TIMING BELT CAUTION: Before removal.........00 miles. Removal – 1) Disconnect negative battery cable...5 Hours ............... but not loose enough to tilt............ Loosen camshaft sprocket bolts about 3 turns.... slacken and remove accessory drive belt.... 1998 ........... TDC hole in crankshaft should be felt.............. REMOVAL & INSTALLATION CAUTION: This application is an interference engine... Loosen and remove timing belt..5 Hours . 100 & 100 Quattro 1992-94 .... 1: Aligning Crankshaft Timing Marks MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE For 1997-98 model vehicles.... NOTE: For information about tensioners and/or pulleys (when available).... 4... T218 4. Using a 15-mm wrench at accessory drive belt tensioner........5 Hours .....8L V6 A4 1996-97 .................... Inc.. See Fig........... TIMING BELT APPLICATION Application 2. Lightly tighten crankshaft holder.... .......... 3) Remove Crankshaft Position (CKP) sensor from left side of cylinder block............ Using puller............ Courtesy of Audi of America............................... Hold accessory drive belt in place with Mandrel (3204)................... ............... 4. T218 Courtesy of Audi of America. A6 Quattro 1995-97 . Remove accessory drive belt guard. Install Camshaft Holding Tool (Audi 3243). Fig............ rotate crankshaft one revolution.... Ensure notch “A” is aligned with notch “B”..... 1998 ............... see ALPHABETICAL MODEL LISTING.... For 1996 and earlier model years........ 1...4 Hours ....... However......80 AUDI 2............ T297 3............. T218 4........... 3.......... If large hole in each plate does not face inward.............. loosen camshaft sprockets... Do not rotate camshaft or crankshaft when timing belt is removed.9 Hours ... Inc.... behind oil filter and above oil pan. NOTE: Camshaft sprockets must be loose enough to rotate on camshaft...000 mile intervals... ... 2: Using Crankshaft Holding Tool Courtesy of Audi of America....... DO NOT remove bolts... Inc. Remove camshaft holder... 90 & 90 Quattro 1993-95 ..8L V6 – 12-Valve Labor Time Belt Part No. Fig..... the manufacturer does not recommend a specific scheduled maintenance interval.... See Fig...... T218 2.. .... Remove lower timing belt guard........ 3 is at TDC.. Insert finger in CKP sensor hole... Cabriolet 1994-98 ...........9 Hours ........ T218 4...... .. ...... . or engine damage may occur...9 Hours ... 2) Rotate crankshaft by hand until cylinder No........ Note locating plate on front end of each camshaft sprocket........... A4 Quattro 1996-97 ......... mark an arrow indicating direction of rotation on accessory drive belt or timing belt.

...m) Crankshaft Position (CKP) Sensor ..... Remove crankshaft holding tool...........AUDI 2.. Adjust drive belts to proper tension............ Lightly tighten tensioner bolt (ensure tensioner can be rotated by hand).......................) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS 81 Application Ft.... Lbs............. between camshaft sprocket and retaining bolts.. To complete installation. the camshaft holder (3243) must be used.......................... 33 (45) INCH Lbs.... reverse removal procedure.... then position over tensioner.. 52 (71) Crankshaft Damper Bolt ............................. See TORQUE SPECIFICATIONS. 295 (400) Timing Belt Tensioner Bolt .......... (N..... Position accessory drive belt over drive sprockets and idler roller.................. Alignment of camshafts for proper valve timing is accomplished through the camshaft locking plates located on end of camshaft.....8L V6 – 12-Valve (Cont.. 53-89 (6-10) Courtesy of Audi of America............. Installation – 1) Position timing belt over camshaft sprockets.......... then over tensioner roller............ 4: Exploded View Of Timing Belt & Components CAUTION: Camshaft sprockets are not keyed nor do they have alignment marks.. Remove camshaft holding tool... 96 (10) Valve Cover Bolt ....................... 3) Tighten camshaft sprocket bolts to specification........ Tighten tensioner bolt to specification................... install mandrel............... 2) Tighten belt by rotating tensioner on bolt................... Install Crankshaft Position (CKP) sensor............................................ To install accessory drive belt. 11 (15) Camshaft Sprocket Bolt ....... Remove mandrel......................................... See Fig..... (N................... . The larger hole on both of the camshaft locking plates should point toward the center of the engine when number one cylinder is at TDC (compression stroke)................. .... 4.......... Connect negative battery cable..m) Camshaft Bearing Cap Nut ................ Fig...... Inc............................................................. To properly align the camshafts. Position timing belt over all sprockets.. Tighten belt until it can be twisted 90 degrees by hand at midway point between right camshaft sprocket and water pump pulley.................... Install camshaft holder..

.. or engine damage may occur... Compress timing belt tensioner just enough so that a 2-mm pin can be inserted through the holes in top of tensioner body and push rod... 4) Using 8-mm hex socket... 6 and 7. Damage may result if belts are installed in opposite direction of rotation. 2) Remove front bumper. remove bolt and install Lock Carrier Support Tool (3369). Working under vehicle. 5.. Remove serpentine belt idler pulley.. Carefully slide lock carrier forward on support tool. Courtesy of Audi of America. Remove timing belt.. Loosen camshaft sprocket bolts about 5 turns. 1 or 2...8L V6. 9) Remove crankshaft vibration damper from crankshaft. NOTE: Obtain radio anti-theft code before disconnecting battery.. It is NOT necessary to remove center bolt. 3) Using an 8-mm hex wrench.. TDC mark on crankshaft must be visible or be felt through sealing plug hole... 2) Ensure all timing marks are still aligned.. ... rotate crankshaft one revolution.... SLOWLY turn timing belt tensioner pulley clockwise to compress timing belt tensioner.. 6) Note securing plate on front end of each camshaft sprocket... TIMING BELT APPLICATION Application 2....... If reusing belt. 2: Exploded View Of Bumper Assembly (A6) NOTE: Camshaft sprockets must be loose enough to rotate on camshaft. REMOVAL & INSTALLATION CAUTION: This application is an interference engine..2 Hours . and 105... but not loose enough to tilt... 30-Valve (AHA & ATQ Engines) A4 & A4 Quattro 1998-01 . Do not rotate camshaft or crankshaft when timing belt is removed... lbs.. Install Crankshaft Holding Tool (Audi 3242) into sealing plug hole. . Large holes of securing plates on camshaft sprockets must face toward inside and align. place torque wrench on timing belt tensioner pulley. T297 NOTE: For information about tensioners and/or pulleys (when available). Non-Turbo 1998-01 .. Remove air intake duct from air cleaner housing.. 10. mark belt rotation direction with arrow for reassembly reference. NOTE: DO NOT turn crankshaft while checking for TDC mark. Unscrew and remove viscous cooling fan clutch from pulley. Leaving camshaft sprocket bolts in place.9 Hours ..... 4 and 5... MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer suggests the belt be replaced at 90.. Fig. (15 N. Remove locator bar. 4) Use a 17-mm box wrench to turn serpentine belt tensioner counterclockwise to relieve belt tension and remove serpentine belt.... remove noise insulation panel from under front of vehicle. Install timing belt on engine.. Removal – 1) Disconnect negative battery cable. Apply 11 ft. Remove lock carrier-to-body bolts. See Fig... ..000 mile intervals for 1998 models. use gear puller to loosen camshaft sprockets on camshaft taper. See Fig. 8) Using an 8-mm hex wrench.000 miles on 2000-01 models. See Figs. This will hold the tensioner in the compressed position... see ALPHABETICAL MODEL LISTING.. 8... See Fig.. Inc.. Inc. See Fig.. 7) Remove sealing plug from left side of engine block. If center bolt is removed..... Viscous cooling fan is LEFTHAND threaded. Ensure crankshaft timing marks are still aligned.. Personal injury may result... 13.. 4.8L V6 – 30-Valve 10) Remove lower timing belt guard (if equipped).. See Fig. SLOWLY compress timing belt tensioner so that 2-mm pin can be removed from tensioner....000 mile intervals for 1999 models... Labor Time Belt Part No. manufacturer recommends using NEW bolt on reassembly. 75.... Install Camshaft Locator Bar (3391) into locking plates of camshafts.... 3. T297 A6 & A6 Quattro. 3) Hold cooling fan pulley with spanner wrench.. If large hole in each plate does not face inward.. 9.. Remove engine top cover..82 AUDI 2.. toward center of engine... See Figs... mark an arrow indicating direction of rotation on accessory drive belt or timing belt.... 12.. Turn crankshaft in normal direction of rotation until TDC marks on crankshaft pulley and timing belt cover are aligned. See Fig... Fig.........m) to tensioner in direction of tension (clockwise).. On right side of lock carrier.. 1: Exploded View Of Bumper Assembly (A4) TIMING BELT CAUTION: If reusing old timing belt..... Courtesy of Audi of America. Installation – 1) Install Camshaft Locator Bar (3391) into locking plates of camshafts... 5) Unclip left and right timing belt guards and remove. This will preload belt tension. Ensure belt routing is correct and there is no slack in belt..

8L V6 – 30-Valve (Cont. Fig. reverse removal procedure. 7: Aligning Crankshaft Timing Marks (2 Of 2) . Fig. On A4. When installing crankshaft pulley. A6 and Quattro models. See TORQUE SPECIFICATIONS. 83 Courtesy of Audi of America. ensure lock carrier-to-body Torx bolts are correctly positioned. Inc. ensure notches in pulley are aligned with locating lugs in crankshaft. 3: Exploded View Of Lock Carrier Assembly (A4) Courtesy of Audi of America.AUDI 2. Inc. Remove camshaft locator bar. See Fig. Fig. To complete installation. Fig. Fig. Inc. 14. Inc. 6: Aligning Crankshaft Timing Marks (1 Of 2) Courtesy of Audi of America. 5: Positioning Lock Carrier Support Tool (3369) Courtesy of Audi of America. 4: Exploded View Of Lock Carrier Assembly (A6) Courtesy of Audi of America. Inc.) 5) Tighten camshaft sprocket bolts to specification. Remove crankshaft holder. Install sealing plug.

8L V6 – 30-Valve (Cont. Inc. Fig. Inc. 9: Using Crankshaft Holding Tool Courtesy of Audi of America. Courtesy of Audi of America.) Courtesy of Volkswagen United States. 12: Installing Camshaft Locator Bar Fig. Fig.84 AUDI 2. Courtesy of Audi of America. 11: Marking Timing Chain & Sprockets Fig. Inc. 13: Identifying Timing Belt Routing Courtesy of Audi of America. 10: Compressing Timing Belt Tensioner . Inc. Inc. Fig. Inc. Fig. 8: Locating Camshaft Sprocket Holes Courtesy of Audi of America.

........................................................................................ 89 (10) Water Pump Bolt ............................................................... 89 (10) 1 – If removed...AUDI 2...... Lbs......................................... 15 (20) Crankshaft Pulley Center Bolt .. Inc............. (N.......................................................................................................................m) Camshaft Sprocket Bolt . 37 (50) Timing Belt Idler Pulley Bolt .................. 40 (55) Crankshaft Pulley-To-Crankshaft Hex Bolt ......................... (N.........................8L V6 – 30-Valve (Cont...... 33 (45) Timing Belt Tensioner Center Bolt ............................................. 89 (10) Timing Belt Tensioner Bolt/Nut ....................) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS 85 Application Ft............................................ 15 (20) INCH Lbs................................................................. Courtesy of Audi of America........................................m) Lock Carrier-To-Body Torx Bolts ............... manufacturer recommends using NEW bolt.............. 14: Positioning Lock Carrier Torx Bolts ........................................... Fig............... 1 148 (200) + 180° Lock Carrier-To-Body Bolts ...............................

The quick-release fasteners remain in bumper cover (1)... Using Ribbed Belt Installation Tool (3299) with claw for tensioner (3299/1). 26.. See Fig.. mark direction of rotation with chalk or felt-tip marker. Remove left and right retaining bolts until bumper is fully released. The timing belt tensioner is oildampened. Loosen but do not remove bolts for camshaft gears... See Fig. Reversing the direction can ruin timing belt.0L V6 (AVK Engine) A4 Avant & Sedan 2002-04 . CAUTION: If reusing timing belt.... Repeat procedure for left valve cover. 8. .... See Fig..... 5.. tie expansion tank off to side. Unclip bumper rear edge from catch (arrow B).. 8. See Fig. reverse placing in service position procedure.. 24. Disconnect hose (4) from line of secondary air injection. 2. This will allow servicing of front engine components..500 miles under severe driving conditions. 1... Remove hose of crankshaft housing ventilation located at rear of valve cover. See Fig.. See Fig. 9) On left side.. 12) Secure lock carrier in this position.. 21) Turn engine at crankshaft central bolt.. remove front noise insulation completely. 52. 24) Pry off securing rings (1) for caps (2) at all camshaft gears. CAUTION: Turning of the engine must only occur in direction of engine rotation (clockwise) at the crankshaft.......... 4. Remove ribbed belt gear of power steering vane pump (arrows) using 3212 spanner wrench as retainer.. See Fig....... See Fig.. Insert Camshaft Adjuster Gauge (T40030) at camshafts of right cylinder head. 2) For vehicles with auxiliary heater... 23) If installed.. or engine damage may occur... Remove bolts and quick release screws (1 and 2). Remove left cover in engine compartment... 11.... 5.. 17.000 miles under normal driving conditions. See Figs.. 8) On right side... 18.. Pull back wheelhousing liner (A). See Fig.. remove bolts (1. 25. . TIMING BELT APPLICATION Application 3.. 7) Inspect headlight and turn signal electrical connectors and wiring harness (which may hang up when lock carrier is moved forward)... See Fig... 20.. 18) Disconnect Mass Air Flow (MAF) sensor harness connector (1). See Fig. Remove screw attaching expansion tank to vehicle. 10) Remove on both sides. install support tool (3369) in threaded hole in chassis. 19. all bolts (2). 2) attaching front coolant pipe (3) and remove timing belt guards (4... T330 A4 Cabriolet 2003-04 ..... T330 NOTE: For information about tensioners and/or pulleys (when available). Compress it by slowly applying constant pressure. Install Locking Pin (T40026) into the hole of the removed sealing plug and tighten. See Fig. TIMING BELT NOTE: Lock carrier is slid forward onto alignment tools.. See Fig. Repeat procedure on opposite side of the vehicle. (10 N. NOTE: During next step. See Fig. Remove bolts for right valve cover in the sequence 12-1 and remove valve cover.... Slide lock carrier forward unit the rear bolt hole in lock carrier aligns with the forward threaded fender bolt hole. 13... See Fig... 11) Remove on both sides. 5... 25) Using an 8 mm hex socket wrench.. 8 and 9. Spread and tighten camshaft adjuster gauge with threaded shaft to 7 ft.86 AUDI 3. 21. T330 A6 2002-04 . 22) Slightly turn crankshaft back and forth so that the claw of camshaft adjuster gauge can properly grab the camshafts. Remove air guide hose (2) together with MAF sensor.. 6... remove bolt (5) and install support tool (3369) in its place. See Fig. 12... Removal (A4) – 1) Raise vehicle. 15. Disconnect harness connectors (2) and remove bumper. See Fig. See Fig.. 5.. To install. mark rotational direction of belt. See Fig. See Fig. see ALPHABETICAL MODEL LISTING.. 16) Without disconnecting coolant hoses...... See Fig... MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends belt be replaced at 105... all bolts (3 and 4)... Remove thrust washer if equipped. Rear noise insulation (3) remains installed. 4) Loosen left and right wheelhousing liners in front area.... 14. Remove air filter housing (arrows).. Pull off hood seal from lock carrier and fender edges. Unbolt air guide between lock carrier and air filter on lock carrier. 5.. 5) Release catches (1-4) using a screwdriver and remove air inlet grille on left and right on bottom part of bumper.. Remove bolt (2) and nuts (1).. 6). Disconnect Engine Coolant Level (ECL) warning switch harness connector at bottom of expansion tank. ..4 Hours .. Removal (Cabriolet) – 1) Loosen bolts or quick release fasteners (1 and 2). NOTE: Thrust washer is only installed on timing belt gear with part number 06C 105 063. Without disconnecting coolant hoses. Thrust washer is NOT installed for timing belt gear with part number 06C 105 063 B... Turn engine until the cams (arrows) at intake and exhaust camshaft of cylinder 3 (right cylinder bank) point upward uniformly. by placing fender bolts in holes.. 6) If installed. Pull out guide tube for oil dipstick (2) from the oil pan (upper part) toward top and swing it forward for removal. 3. Remove ribbed belt from pulley of power steering pump..... swing tensioner in direction of arrow. Remove sealing plug of TDC mark at cylinder block... 17) Remove rear engine cover at rear of intake manifold. turn timing belt tensioner in direction of arrow until tensioning lever pushes the tensioner together far enough so pin (T40011) can be inserted into the bore of the piston and housing of tensioner.. See Fig.... remove front tires. Lock carrier can be removed at technicians discretion. CAUTION: Before removing ribbed belt.. Slightly turn crankshaft back and forth to allow locking pin to bottom in crankshaft properly.... disconnect hose (1) to headlight cleaning system.. 22....... catch escaping oil using a rag. 14) Remove ribbed belt tensioner.. ..0L V6 – AVK Engine – A4 & A6 Labor Time Belt Part No.. 13) Remove front engine cover. remove bolts for exhaust pipe of parking/auxiliary heater at noise insulation.. 19) Remove bolts (1) and (3)... disconnect after-run coolant pump harness connector.. Reversing the direction of rotation of a run-in belt can destroy the belt......... REMOVAL & INSTALLATION CAUTION: This application is an interference engine.... See Fig. See Fig.. See Fig. 20) Remove ignition coils from right valve cover...... Repeat procedure for left cylinder head. The rear noise insulation quick-release fasteners (3) remain installed. lbs.... 7...... 10 . 3) Remove right cover in engine compartment. See Fig. 15) Remove 8 bolts attaching harmonic balancer to crankshaft and remove balancer....... NOTE: To ease repair work.4 Hours . 16. 23.m) until seated without axial play.. Loosen bolt of eccentric pulley on opposite side of tensioner and remove timing belt. Do not rotate camshaft or crankshaft when timing belt is removed.8 Hours ..

4) If equipped. 11) Disconnect electrical harness connector (1) at Mass Air Flow (MAF) sensor. See Figs. CAUTION: Before removing ribbed belt. Remove air duct between lock carrier and air cleaner (air duct is bolted to lock carrier). Unbolt air guide between lock carrier and air filter on lock carrier. 32. 13.0L V6 – AVK Engine – A4 & A6 (Cont. See Fig. swing tensioner in direction of arrow. 12. 5. Remove ribbed belt gear of power steering vane pump using 3212 spanner wrench as retainer. See Fig. Remove air guide hose (2) together with Mass Air Flow (MAF) sensor. by placing fender bolts in holes. Pull off hood seal from lock carrier and fender edges. 15. Repeat procedure for left cylinder head. See Fig. Remove flange nut (10) on both sides. Remove ribbed belt from pulley of power steering pump. Remove thrust washer. Remove front tires. Thrust washer is NOT installed for timing belt gear with part number 06C 105 063 B. turn timing belt tensioner in direction of arrow until tensioning lever pushes the tensioner together far enough so pin (T40011) can be inserted into the bore of the piston and housing of tensioner. remove bolts for exhaust pipe of parking/auxiliary heater at noise insulation. See Fig. See Fig. 25. swing tensioner in direction of arrow. Disconnect any wiring harness that attach to the front bumper. 14) Turn engine at crankshaft central bolt. 9) Without disconnecting coolant hoses. Loosen but do not remove bolts for camshaft gears. Insert Camshaft Adjuster Gauge (T40030) at camshafts of right cylinder head. all (2. 11. See Fig. See Fig. catch escaping oil using a rag. Reversing the direction of rotation of a run-in belt can destroy the belt. Slightly turn crankshaft back and forth to allow locking pin to bottom in crankshaft properly. Slide lock carrier forward unit the rear bolt hole in lock carrier aligns with the forward threaded fender bolt hole. Remove 8 bolts attaching harmonic balancer to crankshaft and remove balancer. See Fig. Remove hose of crankshaft housing ventilation located at rear of valve cover. 28. Remove bolts for right valve cover in the sequence 12 to 1 and remove valve cover. mark direction of rotation with chalk or felt-tip marker. 32. 12) Remove bolts (1) and (3). Remove ribbed belt from pulley of power steering pump. 5. 14. 23. See Fig. CAUTION: Turning of the engine must only occur in direction of engine rotation (clockwise) at the crankshaft. 3 and 4) bolts. 14. 4) Release catches (1-4) using a screwdriver and remove air inlet grille on left and right on bottom part of bumper. Disconnect connector(s) and remove bumper cover from vehicle. 31. disconnect electrical harness connector at after-run coolant pump. 16) If installed. See Fig. 6. 32. Pull bumper cover forward slightly. Remove thrust washer if equipped. 24. See Fig. 7) On right side. Remove air filter housing (arrows). 17. See Fig. CAUTION: If reusing timing belt. The timing belt tensioner is oildampened. Remove ribbed belt gear of power steering vane pump (arrows) using 3212 spanner wrench as retainer. 18. 12) Remove ribbed belt tensioner. 9 and 29. Without disconnecting coolant hoses. See Fig. 27. NOTE: It is not necessary to completely remove noise insulation from beneath the engine. Spread and tighten camshaft adjuster gauge with threaded shaft to 7 ft. 14) Remove rear engine cover at rear of intake manifold. Compress it by slowly applying constant pressure. Using Ribbed Belt Installation Tool (3299) with claw for tensioner (3299/1). 10) Secure lock carrier in this position. Thrust washer is NOT installed for timing belt gear with part number 06C 105 063 B. 2) attaching front coolant pipe (3) and remove timing belt guards (4. 7) Remove front engine cover. Turn engine until the cams (arrows) at intake and exhaust camshaft of cylinder 3 (right cylinder bank) point upward uniformly. mark rotational direction of belt. 5) Remove left and right engine compartment covers. lbs. Repeat procedure for left valve cover. See Fig. Disconnect hose (4) from line of secondary air injection. 11. To install. 10. See Fig. See Fig. remove bolts (1. install support tool (3369) in threaded hole in chassis. Pull out guide tube for oil dipstick (2) from the oil pan (upper part) toward top and swing it forward for removal. tie expansion tank off to side. 5. CAUTION: Before removing ribbed belt. See Fig. 13. Remove screw attaching expansion tank to vehicle. 6) Inspect headlight and turn signal harness connectors and wiring harness (which may hang up when lock carrier is moved forward). Remove lower front engine shield (noise insulator). (10 N. 3) Remove right cover in engine compartment. and 6). See Fig. NOTE: Thrust washer is only installed on timing belt gear with part number 06C 105 063. See Fig. See Fig. 21. Disconnect Engine Coolant Level (ECL) warning switch harness connector at bottom of expansion tank. 30. disconnect hose for headlight washer unit. Loosen bolt of eccentric pulley on opposite side of tensioner and remove timing belt. See Fig. remove bolts (1 and 2) attaching front coolant pipe (3) and remove timing belt guards (4. See Fig. Remove 8 bolts attaching harmonic balancer to crankshaft. See Fig. See Fig. Remove socket-head bolts (7) and remove bumper cover together with impact absorber towards front. 13) Remove ignition coils from right valve cover. See Fig. See Fig. 87 17) Pry off securing rings (1) for caps (2) at all camshaft gears. Install Lock Carrier Support Tool (3369) into thread on left and right side near impact absorbers. Disconnect electrical wiring to Engine Coolant Level (ECL) warning switch at bottom of expansion tank. 8) Remove ribbed belt tensioner. Reversing the direction of rotation of a run-in belt can destroy the belt. mark direction of rotation with chalk or felt-tip marker. See Fig.AUDI 3. Removal (A6) – 1) Raise and support vehicle. 2. Pull the wheel housing liner back. 16. 12. See Figs. Remove sealing plug of TDC mark at cylinder block. Remove the bolt (2) and nuts (1). 6) Remove bolts (4 and 5) and pull lock carrier forward. 15. Pull lock carrier forward until rear hole in lock carrier aligns with front threaded hole in fender flange. Install Locking Pin (T40026) into the hole of the removed sealing plug and tighten. 15) Slightly turn crankshaft back and forth so that the claw of camshaft adjuster gauge can properly grab the camshafts. 16. Without disconnecting coolant hoses. NOTE: During next step. Remove bolts (1-8) and pull side extensions out of guide piece. 19. See Fig. See Fig.m) until seated without axial play. tie expansion tank off to side. 2) For vehicles with auxiliary heater. Remove left and right retaining bolts until bumper is fully released.) 2) Loosen the wheel housing liners on left and right at front. 20. Remove left cover in engine compartment. 6). See Fig. NOTE: Thrust washer is only installed on timing belt gear with part number 06C 105 063. 9) Remove on both sides. 13) Without disconnecting coolant hoses. reverse placing in service position procedure. 8. 5) Remove screw with washer assembly (6) from wheel housing liner (5). Only remove the quick release fasteners that attach to the front bumper assembly. 8) On left side. 8 and 9. See Fig. 3) Remove bolts and tilt front grille slightly forward and pull it out in an upward direction from bumper cover. remove bolt (5) and install support tool (3369) in its place. See Fig. 18) Using an 8 mm hex socket wrench. 22. . Reversing the direction can ruin timing belt. Unclip bumper extension from catch (B). 10) Remove rear engine cover at rear of intake manifold. Loosen front half of wheel housing splash shield (liner). Using Ribbed Belt Installation Tool (3299) with claw for tensioner (3299/1). Remove screw attaching expansion tank to vehicle. 11) Remove front engine cover. See Fig.

Install timing belt guards. See Fig. 35. turn timing belt tensioner in direction of arrow until tensioning lever pushes the tensioner together far enough so pin (T40011) can be inserted into the bore of the pistons and housing.m) in direction of arrow to tension timing belt. crankshaft must not be at TDC for any cylinder.m) until it is seated without axial play. Turn rotor of camshaft adjuster at right cylinder bank clockwise to 7. See Fig.5 ft. 39. 16) Remove bolts (1 and 3). Remove Camshaft Adjuster Gauge (T40030). Make sure threaded pins in bumper side edges engage into holes at the fenders. 21. See Fig. (45 N. 6) To install lock carrier. (25 N. lbs. See Fig. (100 N. Valves and/or pistons may be damaged. the timing belt must make exact contact with front edge of all timing belt gears. NOTE: During next step.m) in direction of arrow to tension timing belt. 23. 3) Using 8 mm socket head wrench. check for the presence of threaded pins at bumper rear edge as well as expanding clips and sleeves in the fenders. turn timing belt tensioning roller in opposite direction of arrow until pin (T40011) can pulled out. 40. 19 and 20. lbs. Install Locking Pin (T40026) into the hole of the removed sealing plug and tighten. 7) Slide bumper onto impact absorber and re-connect hose (1) of headlight cleaning system and electrical harness connectors (2).m).88 AUDI 3. See Fig. Install bumper retaining bolts until bumper can stay in place without any assistance. Valves and/or pistons may be damaged. 37. disconnect electrical harness connector at after-run coolant pump. See TORQUE SPECIFICATIONS. lbs. 23. lbs. Remove hose of crankshaft housing ventilation located at rear of valve cover. (25 N. Torque all fasteners to specification. (10 N. See Fig. See Fig. Turn with 33 ft. See Fig. the timing belt must make exact contact with front edge of all timing belt gears.0L V6 – AVK Engine – A4 & A6 (Cont. Torque left and right retaining bolts to specification. 20) Repeat procedure for left cylinder head. When turning camshaft.m). 4) Insert Socket (T40028) at camshaft adjuster of exhaust camshaft on left cylinder bank.5 ft. See Fig. See TORQUE SPECIFICATIONS. crankshaft is locked in place and camshaft gear bolts are loose as described in removal procedures. Slightly turn crankshaft back and forth to allow locking pin to bottom in crankshaft properly. (45 N. . 20. Pull back wheelhousing liner (arrow A). lbs. ensure camshafts are aligned. 7. lbs. Turn with 18 ft. Remove Camshaft Adjuster Gauge (T40030). See Fig. The timing belt tensioner is oil-dampened.) 5) Insert caps with new “O” rings at camshaft gears and secure with ring. Install harmonic balancer and ribbed belt. See Fig. See Fig. 22. Install valve covers and tighten in sequence. (28 N. catch escaping oil using a rag. Compress it by slowly applying constant pressure. 22) Using an 8 mm hex socket wrench. Installation (A4) – 1) Ensure bolts (1-4) attaching camshaft gears are in far enough to allow camshaft gears to spin freely without wobbling. Insert Camshaft Adjuster Gauge (T40030) at camshafts of right cylinder head. 37. Loosen bolt of eccentric pulley on opposite side of tensioner and remove timing belt. lbs. Turn with 33 ft. Turn rotor of camshaft adjuster at right cylinder bank clockwise to 7. See TORQUE SPECIFICATIONS. Repeat procedure for left valve cover. Torque nuts. 38. Remainder of installation is the reverse of removal.m) in direction of arrow to pre-tension timing belt. 38. NOTE: Before installing bumper. Disconnect hose (4) from line of secondary air injection. (10 N. Remove bolts for right valve cover in the sequence 12 to 1 and remove valve cover. Torque all fasteners to specification.m) in direction of arrow to pre-tension timing belt. Spread and tighten camshaft adjuster gauge with threaded shaft to 7 ft. See Fig. 24. CAUTION: Turning of the engine must only occur in direction of engine rotation (clockwise) at the crankshaft. Place torque wrench horizontally on socket-head of tensioning lever. ensure camshafts are aligned. 19) Slightly turn crankshaft back and forth so that the claw of camshaft adjuster gauge can properly grab the camshafts. See Fig. 36. 17) Remove ignition coils from right valve cover. Hold pin wrench in this position and tighten bolt (3) to 33 ft. 2) Using Pin Wrench (3387). See Fig. See Fig. (10 N. 25. turn eccentric pulley (1) in clockwise direction until the handle of the pin wrench is exactly above the center axle of coolant pump gear (2). (45 N. Remove air guide hose (3) together with MAF sensor. lbs. 39. Installation (Cabriolet) – 1) Ensure bolts (1-4) attaching camshaft gears are in far enough to allow camshaft gears to spin freely without wobbling. See Fig. See Fig. See Figs. See TORQUE SPECIFICATIONS. (45 N. turn eccentric pulley (1) in clockwise direction until the handle of the pin wrench is exactly above the center axle of coolant pump gear (2). lbs. 22. Pull out dipstick tube (2) from the oil pan (upper part) toward top and swing it forward for removal. 3) Using 8 mm socket head wrench. crankshaft must not be at TDC for any cylinder. (10 N. 15) Disconnect Evaporative Emission (EVAP) Canister Purge Regulator Valve (1) at air filter housing. See Fig.m). (10 N. See Fig.m) up to stop. If installed. Place torque wrench horizontally on socket-head of tensioning lever. See Fig. 2) Using Pin Wrench (3387). Repeat procedure on opposite side of the vehicle. 19. CAUTION: Before installation. Install valve covers and tighten in sequence.m). Install harmonic balancer and ribbed belt. For exact valve timing adjustment.m). 19 and 20. See Fig. See Fig. 18. Turn rotor of camshaft adjuster clockwise to 7. Install timing belt guards.m) up to stop. Torque all fasteners to specification. Always replace bumper retaining bolts. Place torque wrench horizontally on socket-head of tensioning lever. Remove Alignment Bolt (T10026) and install sealing plug of TDC marking with new “O” ring into cylinder block. turn timing belt tensioning roller in opposite direction of arrow until pin (T40011) can pulled out. Engage bumper rear edge into catch (arrow B). 4) Insert Socket (T40028) at camshaft adjuster of exhaust camshaft on left cylinder bank. See Fig. 3. 25. lbs. reverse removal procedures outlined in REMOVAL (A4). See Fig. 8) Do not tighten completely allowing for any necessary adjustments. See Fig. Move bumper into installation position. See Fig. Install timing belt. Place torque wrench horizontally on socket-head of tensioning lever. See Figs. Loosen but do not remove bolts for camshaft gears. 38. Install left and right air inlet grille on bumper. 16.m) up to stop. lbs. 18) Turn engine at crankshaft central bolt. Torque all fasteners to specification. 21) Pry off securing rings (1) for caps (2) at all camshaft gears. When turning camshaft. Install timing belt. 5) Insert caps with new “O” rings at camshaft gears and secure with ring.5 ft. 36. CAUTION: Mark rotational direction of timing belt.5 ft. Torque bolts for all four camshaft gears to 74 ft. reverse removal procedures outlined in REMOVAL (CABRIOLET).m) up to stop. lbs. 16. Turn rotor of camshaft adjuster clockwise to 7. Disconnect Mass Air Flow (MAF) sensor harness connector (2). 25. See Fig. 38. See Fig. 22. Remove air filter housing (arrows). Hold pin wrench in this position and tighten bolt (3) to 33 ft. Torque bolts for all four camshaft gears to 74 ft. Remove sealing plug of TDC mark at cylinder block. Let support stop rest on rubber buffer for torque support with its own weight and tighten bolts to 21 ft. 23. Turn with 18 ft. Turn engine until the cams (arrows) at intake and exhaust camshaft of cylinder 3 (right cylinder bank) point upward uniformly. For exact valve timing adjustment. CAUTION: Before installation. lbs. (100 N. lbs. Remove Alignment Bolt (T10026) and install sealing plug of TDC marking with new “O” ring into cylinder block. crankshaft is locked in place and camshaft gear bolts are loose as described in removal procedures. Reversing the direction in which it runs can ruin it. 6) To install lock carrier. See TORQUE SPECIFICATIONS. See Fig.

Close hood and check overlap or gap dimension of bumper cover with respect to the hood. lbs. See Figs. Reconnect connectors as necessary. (6 N. 2) Using Pin Wrench (3387). See Fig. 4) Insert Socket (T40028) at camshaft adjuster of exhaust camshaft on left cylinder bank. reverse removal procedures outlined in REMOVAL (CABRIOLET). tighten all the bolts. reverse removal procedures outlined in REMOVAL (A6). 40. Tighten bolt (3) to 48 INCH lbs. (6 N. Slide bumper cover onto lock carrier and connect the hose of headlight washer unit as necessary. Tighten all fasteners to specification. 32. 28. See Fig. See Fig. Remainder of installation is the reverse of removal. 37. Torque bolts for all four camshaft gears to 74 ft. Adjust gaps as necessary. Torque flange nuts (10) to 53 INCH lbs. B = 0 mm ± 0. open hood and loosen bolts (2 or/and 4) to correct upper bumper as required. 8) Latch bumper cover (1) into guide (2). 23. Valves and/or pistons may be damaged. Gap dimensions can be checked using Audi special tool (3371). 8) Clip in side extensions and fasten using the bolts (8). turn eccentric pulley (1) in clockwise direction until the handle of the pin wrench is exactly above the center axle of coolant pump gear (2).m) in direction of arrow to pre-tension timing belt. (3 N. 9) Verify fender gaps as follow: A = 2 mm ± 0. See Fig. 9) Torque left and right retaining bolts to specification. See Fig. Remove Camshaft Adjuster Gauge (T40030). Place torque wrench horizontally on socket-head of tensioning lever. Let support stop rest on rubber buffer for torque support with its own weight and tighten bolts to 21 ft. See TORQUE SPECIFICATIONS. Turn rotor of camshaft adjuster clockwise to 7. See Fig. ensure camshafts are aligned. CAUTION: Before installation. Inc. Fig. 41.5 mm.m).AUDI 3. 7) To install bumper cover.m). See Fig. (10 N. 22. 19 and 20. lbs. 33. 6 and 7) to 24 INCH lbs. When turning camshaft. 42. Install valve covers and tighten in sequence. See Fig. and bolts (5. (25 N.m) in direction of arrow to tension timing belt. When installing the tabs. Tighten cap nut to 48 INCH lbs. See TORQUE SPECIFICATIONS. Ensure that the threaded pins in the bumper side extensions engage in the holes at the fender. 32. Fig. crankshaft must not be at TDC for any cylinder. (6 N. (45 N. 6) To install lock carrier.0L V6 – AVK Engine – A4 & A6 (Cont. See Fig. 36. Turn with 33 ft. lbs. Tighten bolts (2 and 4) to 48 INCH lbs. (100 N. 1: Removing Under-Car Noise Insulation (A4) Courtesy of Audi of America. Install harmonic balancer and ribbed belt. If not. Inc.5 mm and C = 0 mm ± 0. 89 NOTE: The impact absorber is installed vertical to the cross member and has height compensating elements. (6 N. 39. crankshaft is locked in place and camshaft gear bolts are loose as described in removal procedures. Repeat for right cylinder bank. See Fig. 38.m). Remainder of installation is the reverse of removal. Torque all fasteners to specification.5 ft. Install timing belt. See Fig. the timing belt must make exact contact with front edge of all timing belt gears. 38. Install left and right air inlet grille on bumper. 7) Before installing the bumper. 25. 2: Identifying Auxiliary Heater Exhaust Pipe Bolts (A4 & A6) Courtesy of Audi of America. Inc. If OK.5 mm. Remove Alignment Bolt (T10026) and install sealing plug of TDC marking with new “O” ring into cylinder block. Loosely screw in bolt (3). 3) Using 8 mm socket head wrench. For exact valve timing adjustment. See Fig. Place torque wrench horizontally on socket-head of tensioning lever. turn timing belt tensioning roller in opposite direction of arrow until pin (T40011) can pulled out. Install timing belt guards. Hold pin wrench in this position and tighten bolt (3) to 33 ft. See Fig. lbs.m) up to stop. 16.m). 5) Insert caps with new “O” rings at camshaft gears and secure with ring. See TORQUE SPECIFICATIONS. Fig.m). Courtesy of Audi of America. (28 N.m).) NOTE: Prior to installation of the bumper cover check for presence of threaded pins (2) at the bumper extensions as well as grommets (3) in the fenders. See Fig. 3: Locating Wheelhousing Fasteners (A4) . lbs. the bumper cover must latch into clip (4). See TORQUE SPECIFICATIONS. See Fig. Torque all fasteners to specification.m). See Fig.m). Turn with 18 ft. lbs. (45 N. Installation (A6) – 1) Ensure bolts (1-4) attaching camshaft gears are in far enough to allow camshaft gears to spin freely without wobbling. ensure the expanding clips are pressed into the fender.

Inc.0L V6 – AVK Engine – A4 & A6 (Cont.90 AUDI 3. 6: Identifying Bumper Fasteners (A4 & A6) Courtesy of Audi of America. 5: Removing Grilles (A4 & A6) Courtesy of Volkswagen United States. 8: Identifying Lock Carrier Components (A4 & A6) Courtesy of Audi of America.) Courtesy of Audi of America. 10: Installing Support Tool (3369) Into Chassis (A4 & A6) Courtesy of Audi of America. Inc. 4: Identifying Front Bumper-To-Fender Fasteners (A4) Courtesy of Audi of America. 7: Identifying Washer Hoses & Harness Connectors (A4) . Fig. 9: Identifying Support Tool (Part No. Inc. Fig. Fig. Inc. Inc. Fig. Inc. Fig. Fig. Fig. Inc. 3369) Courtesy of Audi of America.

Fig. 16: Identifying Timing Belt Guards . Inc. Inc. 15: Removing/Installing Power Steering Vane Pump Pulley Courtesy of Audi of America. Fig.0L V6 – AVK Engine – A4 & A6 (Cont. 14: Identified Ribbed Belt Tensioner Bolts Courtesy of Audi of America.) 91 Courtesy of Audi of America. Inc. 13: Removing/Installing Ribbed Belt Courtesy of Audi of America. Fig.AUDI 3. Fig. Inc. 11: Securing Lock Carrier In Service Position Courtesy of Audi of America. Fig. 12: Identifying Front Engine Cover Courtesy of Audi of America. Inc. Fig. Inc.

Inc. 18: Identifying Secondary Air Injection Component Courtesy of Audi of America. Inc.) Courtesy of Audi of America. Fig. Fig. 19: Right Valve Cover Bolt Sequence . Fig. 22: Installing Cam Adjuster Gauge On Cam Lobes (Right Bank Shown. Fig. 17: Air Filter Housing Components Fig. Inc.0L V6 – AVK Engine – A4 & A6 (Cont. 20: Left Valve Cover Bolt Sequence Courtesy of Audi of America. Inc.92 AUDI 3. Inc. Left Bank Similar) Courtesy of Audi of America. Inc. 21: Lining Up Cylinder #3 Camshaft Lobes (Right Cylinder Bank) Courtesy of Audi of America. Fig. Courtesy of Audi of America.

Inc. 23: Installing Locking Pin Into Cylinder Block Courtesy of Audi of America. Fig. Fig. Inc. 25: Compressing & Securing Timing Belt Tensioner Courtesy of Audi of America. Fig.AUDI 3.0L V6 – AVK Engine – A4 & A6 (Cont. 28: Removing Bumper Cover (Cabriolet) . Fig. Inc.) 93 Courtesy of Audi of America. Inc. Fig. Inc. 26: Identifying Bumper Cover Fasteners (Cabriolet) Courtesy of Audi of America. 24: Removing Securing Rings Courtesy of Audi of America. Fig. Inc. 27: Identifying Bumper Cover Fasteners At Wheel Opening (Cabriolet) Courtesy of Audi of America.

Inc. Inc. Fig.) Courtesy of Audi of America. 29: Exploded View Of Lock Carrier Components (Cabriolet) Courtesy of Audi of America. Inc. 31: Identifying Wheel Housing Liner Components (A6) . 30: Identifying Lower Engine Shield (Noise Insulator) Mounting Points (A6) Courtesy of Audi of America.0L V6 – AVK Engine – A4 & A6 (Cont. Fig.94 AUDI 3. Fig.

Inc. 32: Identifying Front Bumper Components (A6) Courtesy of Audi of America. Inc. Fig. 34: Identifying Bumper Guide Components (A6) Courtesy of Audi of America. Fig. 33: Identifying Bumper Attaching Point To Impact Absorber (A6) .0L V6 – AVK Engine – A4 & A6 (Cont.AUDI 3. Fig.) 95 Courtesy of Audi of America. Inc.

0L V6 – AVK Engine – A4 & A6 (Cont. Fig. 36: Timing Belt Routing (A4 & A6) Fig. Inc. Inc. Courtesy of Audi of America. 41: Bumper Cover Gaps (Cabriolet) . 37: Adjusting Eccentric Pulley (A4 & A6) Courtesy of Audi of America. Fig. Inc. 38: Adjusting Timing Belt Tension (A4 & A6) Courtesy of Audi of America.) Courtesy of Audi of America. Courtesy of Audi of America. Fig. Inc. Fig. Inc. Fig.96 AUDI 3. Inc. 35: Identifying EVAP & MAF Connectors (A6) Fig. Inc. 39: Preloading Camshaft Adjuster (Left Shown. Right Is Similar – A4 & A6) Courtesy of Audi of America. 40: Identifying Torque Support Bolts (A4 & A6) Courtesy of Audi of America.

42: Identifying Bumper Cover Attaching Points For Removal & Installation (A6) ....................................................................................................................................... 18 (25) Torque Support Lock-To-Lock Carrier Bolts .............. 89 (120) INCH Lbs........................................................................................................................... Valve Cover Bolts .........0L V6 – AVK Engine – A4 & A6 (Cont........... 37 (50) Ribbed Belt Tensioner-To-Cylinder Block M8 Bolts .............. Lbs............ 1 89 89 89 89 (10) (10) (10) (10) – Use NEW bolts......................................... 30 (40) Sealing Plug In Cylinder Block ............ 74 (100) Eccentric Pulley-To-Front Sealing Flange Bolt .......................................................................................... 21 (28) Wheel Bolt ......................................) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS 97 Application Ft............................................m) Belt Pulley Power Steering Vane Pump Bolts ................................................................................................................................................................ Timing Belt Guard Bolts 1 ................................................... 37 (50) Camshaft Gear-To-Camshaft Bolts ........................................................ 17 (23) Bumper-To-Long Member Bolts .............. Courtesy of Audi of America.................................................. Fig............................. Inc............................ 17 (23) M10 Bolts ................................................. Front Coolant Pipe Bolts .m) Bumper-To-Fender Bolts ...................... 33 (45) Harmonic Balancer Bolts ................................................................................................................................................................................................................ 17 (23) Impact Absorber Bolts ........................................ (N......................................... (N...................AUDI 3.....

See Fig. Remove timing belt. Remove serpentine belt. 1. water pump pulley and camshaft sprockets.. Remove screws securing wiring harness at alternator. 2) Apply locking sealant (AMV 188 0012). See Figs. Remove both ignition distributor caps.. Remove alternator cooling air duct.. Camshaft sprocket should still be loose on camshaft. mark belt with an arrow indicating direction of rotation.. loosen center bolt on tensioner pulley with eccentric center (right side of engine block)..6L and 4. 17) Using a plastic hammer. Fully tighten 4 crankshaft pulley bolts to specification. 2 and 3. Remove Setting Tool (3204). Damage may result if belts are installed in opposite direction of rotation. 4) Remove bolts securing lower part of air cleaner housing. Loosen camshaft sprocket bolts about 2 turns.. Remove electric cooling fan bolts. Remove timing belt damper top bolt.. remove lower timing belt cover. 15... Remove bolts securing viscous fan to pulley and remove fan. Place timing belt over crankshaft sprocket. Move lower radiator hose to right at rear. Using 13-mm box wrench. Remove upper part of air cleaner housing and air filter. Locating pin on distributor flange should fit in slot in locating flange. See Fig.... See Fig.... 14. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends belt be replaced at 60..2L V8 – 1990-94 Labor Time Belt Part No. Loosen viscous cooling fan by turning clockwise... If not.... 4. TIMING BELT APPLICATION Application 3.. Do not loosen upper mounting bolt yet. T207 4. 5. Leave center nut loose so that eccentric can be turned. disconnect ignition secondary wires at ignition coils.... 3) Working from under vehicle...... 9) Remove flanged nuts and left side timing belt cover... Viscous cooling fan is LEFTHAND threaded. Courtesy of Audi of America. Remove electric cooling fan. See Fig. See Figs... Install crankshaft pulley center bolt and hand tighten temporarily. and 90... 1993. Secure locating flange with distributor mounting bolts.. Remove lower radiator hose. remove bolt securing intake air ducts.. 8 and 9.6L V8 (PT Engine) V8 Quattro 1990-91 ..... .. hold camshaft sprocket. 13. Remove upper radiator hose.. Removal – 1) Disconnect negative battery cable. See Fig.. Replace as necessary.. Remove top mounting bolt from right side timing belt cover. See Fig... Lift out lower part of air cleaner housing.. Loosen clip and disconnect coolant temperature sensor harness connector.. Install Vibration Damper Locking Tool (3211).98 AUDI 3. . Remove timing belt tensioner pulley with eccentric center... See Fig. 12........ loosen stop plate at timing belt tensioner. 4. 16) Using spanner wrench. T207 NOTE: For information about tensioners and/or pulleys (when available).. 12) Rotate crankshaft to TDC of compression stroke...6L engine. Remove alternator and set aside.... 2) Disconnect outer half of air duct at alternator. 3) Loosen camshaft sprocket center bolts by about 1 turn. 4. Remove crankshaft center bolt and remove crankshaft pulley... DO NOT use Locating Flange (3199) to hold camshaft while loosening sprocket bolt. See Fig. Lift out fan and shroud. See TORQUE SPECIFICATIONS.. Drain coolant from radiator. 6. Note number and position of shims for reassembly. 11) Noting positions for reassembly. Install 4 bolts that hold crankshaft pulley to sprocket. See Fig.6L and 4. 10) Turn serpentine belt tensioner clockwise and insert Setting Tool (3204) below mounting bolt.6L & 4. 14) For 3.000 miles on 4.. turn crankshaft one more revolution.. Do not rotate camshaft or crankshaft when timing belt is removed. Remove 2 lower mounting bolts from right side timing belt cover.. In engine compartment...3 Hours . On 3. 15) Fit Locating Flange (3199) at end of each camshaft. Remove both distributors. or engine damage may occur. 7. Inc. See Fig.. Installation – 1) Ensure crankshaft is still at TDC position. 6) On 3. ensure TDC mark on vibration damper is aligned with pointer before and after tightening camshaft sprockets. Firmly press tensioner lever once by hand clockwise...000 miles on 3... insert Adjusting Tool (3204) into tensioner lever so that tool engages recess on back of stop plate.. 18) Remove 4 bolts fastening crankshaft pulley to crankshaft sprocket.. 6) Disconnect fan shrouds for viscous fan and electric fan.2L engines. turn serpentine belt tensioner clockwise to relieve tension. to crankshaft center bolt threads.. 13) Ensure distributor rotor points to mark on distributor housing.. Remove coolant expansion tank cap. 7) Hold viscous cooling fan mount with a spanner wrench. Remove left and right side intake air ducts..... Install crankshaft pulley on crankshaft. 11. Remove lower radiator hose support from front of engine. Hand tighten temporarily. 5) On 3. Use span- .6L engine. If there is no hole to accept Vibration Damper Locking Tool..... Fig. September 1. see ALPHABETICAL MODEL LISTING. set basic timing belt tension by turning tensioner pulley with eccentric center in clockwise direction. or equivalent..2L V8 (ABH Engine) V8 Quattro 1992-94 .... LIGHTLY tap edge of camshaft sprockets until camshaft sprockets are loose.. 16. Remove noise insulation panel from under front of vehicle... Battery is under rear seat. See Fig.6L engines. Remove camshaft sprocket Woodruff keys..2L engines.. 5) Remove lower radiator hose from thermostat housing.. Replacement interval revision is from Audi technical service bulletin 93-02. See Fig....3 Hours .. 10..... Install tensioner pulley with eccentric center... REMOVAL & INSTALLATION CAUTION: This application is an interference engine... Ensure TDC mark on crankshaft pulley aligns with mark on timing belt cover. TIMING BELT CAUTION: If serpentine or timing belt is being reused. Remove viscous fan shroud. Loosen center bolt of crankshaft pulley one turn while using Crankshaft Pulley Holder (3197). Remove right side timing belt cover.. It is not necessary to remove sprocket from crankshaft.... 1: Locating Coolant Temperature Sensor Inspection – Inspect tensioner and idler pulley for ease of rotation and rough bearings.2L engines. 8) Remove front engine support mount. 4) Position timing belt in position over idler pulleys.

6L & 4. With A/C still on high. Top off coolant level to MAX mark. if necessary.6L and 4. reverse removal procedure. 10) To bleed air from cooling system. Install expansion tank cap. Tighten tensioner pulley center nut to specification. See TORQUE SPECIFICATIONS. raise engine RPM to 4000-5000 RPM several times. to complete installation.6L engine. Turn eccentric until damper length is at specified dimension. Readjust. G 001 1V8A). Inc. 9) On 3.AUDI 3. turn on ignition with engine off. 7) Holding camshaft sprockets in place. Fig. Fill with coolant while squeezing upper hoses to allow trapped air to escape. Turn crankshaft at least 2 turns. Adjust drive belts to proper tension. Remove camshaft Locating Flanges (3199). Use 50/50 mix of coolant and water. Remove Adjusting Tool (3204). See Fig.2L engines. Restart engine and repeat topping off procedure.2L V8 – 1990-94 (Cont. On 3. tighten stop plate mounting bolt to specification. When refilling cooling system. See TORQUE SPECIFICATIONS. 99 Courtesy of Audi of America. 8) Ensure timing belt damper length is still correct. 2: Exploded View Of Serpentine Belt Assembly . Turn off ignition. manufacturer recommends using Audi anti-freeze (Part No. carefully open expansion tank cap. 17. tighten camshaft sprocket center bolts to specification. After about 5-10 minutes. Tighten crankshaft pulley center bolt to specification. 11) Start and run engine between 2000-3000 RPM until warm. Set A/C controls to high. Open radiator expansion tank. Coolant temperature gauge must read just under 212°F (100°C).) ner wrench to turn eccentric.

3: Removing Serpentine Belt Courtesy of Audi of America. 5: Removing Viscous Cooling Fan (Left-Hand Thread) Courtesy of Audi of America. Inc.100 AUDI 3. Fig. 7: Removing Left Side Timing Belt Cover . 4: Removing Electric Cooling Fan Courtesy of Audi of America. Fig. Inc. 6: Loosening Crankshaft Pulley Center Bolt Courtesy of Audi of America. Inc. Fig. Fig. Inc. Inc.6L & 4. Fig.2L V8 – 1990-94 (Cont.) Courtesy of Audi of America.

10: Aligning Crankshaft Pulley Timing Marks Courtesy of Audi of America. 8: Exploded View Of Timing Belt Assembly Courtesy of Audi of America. Inc. Fig. Fig. Inc.2L V8 – 1990-94 (Cont. 9: Positioning Serpentine Belt Tension .6L & 4. Inc.) 101 Courtesy of Audi of America.AUDI 3. Fig.

) Courtesy of Audi of America. Fig. 14: Positioning Camshafts With Locating Flange (3199) Courtesy of Audi of America. 15: Positioning Adjusting Tool (3204) Into Stop Plate (3. Inc. Courtesy of Audi of America. Inc. 11: Aligning Distributor Rotor To Housing Fig.6L Engine) Courtesy of Audi of America.102 AUDI 3. 16: Rotating Tensioner Lever In Direction Of Arrow .6L & 4. Inc.2L V8 – 1990-94 (Cont. Inc. Inc. Fig. Fig. Courtesy of Audi of America. Fig. 12: Identifying Timing Belt Routing Courtesy of Audi of America. Inc. 13: Timing Belt Tensioner With Eccentric Center Fig.

... 1 Courtesy of Audi of America...................................................................................6L) ............................................... 18 (25) Timing Belt Idler Pulley Bolt ......................................... 1 332 (450) Crankshaft Pulley-To-Sprocket Bolts ................................................................................................... 18 (25) Timing Belt Adjustment Damper Bolts ............................................................................. (N.... 30 (40) Serpentine Belt Idler Pulley Bolt ......2L V8 – 1990-94 (Cont.............. Water Pump Bolts ......................................................................6L & 4................................................. 33 (45) Camshaft Sprocket Bolt ..................................................................... 18 (25) Engine Front Support Mount Bolt .................................................................. Inc............. 18 (25) Timing Belt Damper Mount Bolt ...............................................m) Fan Shroud Bolts ............AUDI 3....... (N.................................................................................... 18 (25) INCH Lbs....................... Lbs........... Fig..............m) Alternator Bottom Mount Bolt ............................ Stop Plate Mounting Bolt (3.. 17: Setting Timing Belt Damper Length 89 89 89 89 (10) (10) (10) (10) – Install with thread locking sealant AMV 18800102..................................... Timing Belt Cover Flanged Nut ........................................... 18 (25) Timing Belt Tensioner Nut .....................................) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS 103 Application Ft............................................................................................................................. 33 (45) Crankshaft Pulley Center Bolt ............................................................................... ....................... 18 (25) Alternator Top Mounting Bolt ...............................................

.. See Fig...... 4...000 miles. Remove engine top trim cover. REMOVAL & INSTALLATION CAUTION: This application is an interference engine.. manufacturer recommends belt be replaced at 90. Remove viscous fan by turning clockwise.7L V8 (AEW Engine) A8 1997-99 .... Removal – 1) Disconnect negative battery cable.2L V8 – 1997-99 TIMING BELT Labor Time Belt Part No........ Rotate crankshaft to TDC of compression stroke... TIMING BELT APPLICATION Application 3. T207 NOTE: For information about tensioners and/or pulleys (when available).. 3) Remove air intake duct between air cleaner and throttle body.2L V8 (ABZ Engine) A8 Quattro 1997-99 ...... 1: Exploded View Of Serpentine Belt Assembly ...9 Hours . turn serpentine belt tensioner clockwise to relieve tension..... mark belt with an arrow indicating direction of rotation........... Remove air intake grille from front of bumper.. Remove serpentine belt. 5) Remove right front engine mount. 4) Hold viscous cooling fan pulley with a spanner wrench.. or engine damage may occur... 3. Ensure TDC mark on crankshaft pulley aligns with mark on timing belt cover......... Remove coolant hoses at front of engine.9 Hours .. See Fig. Remove noise insulation panel from under front of vehicle. Disconnect fan shrouds for viscous fan and electric fan.... see ALPHABETICAL MODEL LISTING.. Courtesy of Audi of America..... Fig... Inc. For 1999 model year..000 miles........7L & 4... Drain coolant from radiator.. See Fig. T207 4... See Fig..... 2) Using box wrench.... 2. ....... 4.. the manufacturer recommends the belt be replaced at 75. CAUTION: If serpentine or timing belt are being reused... 1. 4.. Do not rotate camshaft or crankshaft when timing belt is removed......... . MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE For 1997 and 1998 model vehicles... Remove coolant hose retaining clamp on right side upper timing belt cover. Damage may result if belts are installed in opposite direction of rotation... Viscous fan is LEFT-HAND threaded.....104 AUDI 3....

Remove timing belt. See Fig. or equivalent. hold timing belt tensioner pulley. Courtesy of Audi of America. See Figs. If necessary.AUDI 3. 6. 9) Using spanner wrench. Eccentric insert should still be able to turn. 6) To set basic timing belt tension. Place timing belt over crankshaft sprocket. See Fig. Fig. Fig. Carefully lift right side timing belt guard up and out. loosen center bolt about 1 turn. Use a spanner wrench inserted into the 2 holes in the eccentric insert. 8) Holding camshaft sprocket with Sprocket Holder (3036). . It is not necessary to remove sprocket from crankshaft. 6) Holding crankshaft pulley with Crankshaft Pulley Holder (3197). Remove right side timing belt guard mounting bolts. See TORQUE SPECIFICATIONS. Inc.) CAUTION: Manufacturer recommends that crankshaft pulley center bolt be REPLACED whenever the bolt is loosened or removed. Turn tensioner pulley to relieve timing belt tension. 7) Disconnect harness connector from switch for intake manifold change-over valve. Position timing belt in position over idler pulleys. Using locking compound AMV 00102. turn tensioner pulley eccentric insert clockwise. See Fig. 10) Remove timing belt from camshaft sprockets.7L & 4. See Fig. Holding camshaft sprockets in place. 9. Fig. See Fig. Inc. See Fig. Camshafts can be rotated by removing the valve cover and using the hex machined into the front end of the camshaft. LIGHTLY strike edge of camshaft sprockets with plastic hammer to loosen sprocket from tapered ends of camshafts. Inc. loosen camshaft sprocket bolts. install crankshaft pulley center bolt and hand-tighten temporarily. 2) Lightly oil threads and contact surfaces of NEW center bolt. Fig. Loosen tensioner pulley center nut. Remove top of air cleaner housing. If camshaft sensor is NOT positioned behind sensor plate window. Hand tighten temporarily. 5) Tighten 4 crankshaft pulley-to-crankshaft sprocket mounting nuts. Inc. 105 Courtesy of Audi of America. 5. 2: Removing Viscous Cooling Fan (Left-Hand Thread) Installation – 1) Ensure crankshaft is still at TDC position. CAUTION: Manufacturer recommends that crankshaft pulley center bolt be REPLACED whenever the bolt is loosened or removed. water pump pulley and camshaft sprockets. Tighten tensioner pulley center nut hand tight. Remove camshaft flange at rear of right side cylinder head. See TORQUE SPECIFICATIONS. 4) Push timing belt over tensioner pulley. rotate camshaft to allow locking device to engage. Adjust position of timing belt tensioner until damper length is within specified range. 4: Aligning Crankshaft Pulley TDC Marks Courtesy of Audi of America. 5: Loosening Crankshaft Pulley Center Bolt 3) Loosen camshaft sprocket center bolts by about 1 turn. Remove timing belt guard. 7) Tighten timing belt tensioner center nut to specification. Unclip cap at guide pulley for serpentine belt at right side timing belt guard. Remove crankshaft center bolt and remove crankshaft pulley. Install 4 bolts that hold crankshaft pulley to sprocket. 11. Camshaft sprocket should still be loose on camshaft tapers. CAUTION: The Camshaft Locking Devices (3341) are NOT to be used to hold camshafts in place when loosening or tightening the camshaft sprocket bolts. Install crankshaft pulley on crankshaft.2L V8 – 1997-99 (Cont. See Fig. 11) Remove 4 bolts fastening crankshaft pulley to crankshaft sprocket. Remove camshaft position sensor plate and housing. rotate crankshaft 1 full revolution. Install Camshaft Locking Device (3341) at rear of each cylinder head. 6. 7. 9 and 10. Remove camshaft position sensor at housing at rear of left cylinder head. tighten camshaft sprocket center bolts to specification. 8. 3: Removing Right Front Engine Mount Courtesy of Audi of America.

................ Remove cap from radiator expansion tank............... use Audi coolant additive G12-A8D TL 774D (Red color)....... Install cap on radiator expansion tank.... 41 (55) Crankshaft Pulley Center Bolt ... 15) With ignition on........... Close vent valves...... Check timing belt damper length........... Install housing behind camshaft position sensor and tighten bolts to specification......................7L & 4......................................... 15 (20) Camshaft Sprocket Bolt .................................... Use 50/50 mix of coolant and water.........m) Camshaft Position Sensor Housing Bolt .............................. Noise indicates that air is trapped in system and bleed procedure needs to be repeated.......... Courtesy of Audi of America... Camshaft position sensor plate MUST engage in camshaft with catch............ 7: Loosening Camshaft Sprocket Bolts 8) Remove Camshaft Locking Device (3341) from rear of each camshaft.... 10) To complete installation................ open vent screws at heater core feed and return lines (rear of engine).... 18 (25) Timing Belt Idler Pulley Bolt ............. 9) Turn crankshaft at least 2 revolutions in normal direction of rotation...... Tighten crankshaft center bolt to specification.. and A/C controls set to HI.... 18 (25) Timing Belt Adjustment Damper Bolts ..... near power brake booster..... turn off ignition............ coolant pump must NOT make any noise......... Fig.... Start engine and run at about 2000 RPM for about 3 minutes... 13) Set A/C controls to LO position.... Refill to MAX level........ Turn off ignition...... Start and run engine at 2000-3000 RPM for about 10 minutes.............. Set A/C controls to HI position.... Readjust timing belt tension............................. Fig...... Check coolant level in radiator expansion tank...... 18 (25) INCH Lbs...... reverse removal procedure........ (N...................m) Timing Belt Cover Flanged Nut .) Courtesy of Audi of America.................. Inc..... 89 (10) 1 Fig........................ Inc..... 8: Installing Camshaft Locking Device (3341) 12) Disconnect 2-pin electrical connector from coolant pump unit...... Coolant pump unit is located in left rear corner of engine compartment............ Reconnect coolant pump 2-pin connector........................ with engine off..... .... TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft..... (N..... – Use NEW bolt if loosened or removed. 6: Locating Camshaft Position Sensor & Housing Courtesy of Audi of America....... 1 332 (450) Crankshaft Pulley-To-Sprocket Bolts ....................... Turn ignition on.................... Add coolant until it flows from vent valves..... Lbs................ Oil threads...................................................... if necessary..... 14) Turn off ignition........................................... Install with thread locking compound AMV 00102. 18 (25) Timing Belt Tensioner Nut ... When refilling cooling system.................................. 89 (10) Water Pump Bolts ..................... Refill radiator expansion tank......... Inc...106 AUDI 3.............. 18 (25) Serpentine Belt Idler Pulley Bolt ... and blower motor to lowest setting.................. or equivalent...2L V8 – 1997-99 (Cont..................... if necessary....... If there are no unusual noises from coolant pump........ 11) Before filling cooling system......

7L & 4. Fig. 10: Locating Timing Belt Tensioner Pulley Courtesy of Audi of America. Fig. 11: Adjusting Timing Belt Damper Length .) 107 Courtesy of Audi of America.AUDI 3. Inc. 9: Exploded View Of Timing Belt & Components Courtesy of Audi of America. Inc. Inc.2L V8 – 1997-99 (Cont. Fig.

Insert Spring Pin (T40011) through top of timing belt tensioner and through hole in top of tensioner piston.. See Fig. Remove noise insulation panel from under front of vehicle. 4) Using box wrench... Remove timing belt covers.... Using 2-jaw gear puller... 10) Remove bracket for viscous cooling fan.. Remove vibration dampener retaining bolts. 9) Remove serpentine belt tensioner from front of engine block.. T297 S8 2001-03 .... Remove vibration dampener... Inc.... Ensure TDC mark on vibration dampener aligns with mark on engine. .. See Fig. on the end of the camshaft.. TIMING BELT CAUTION: If serpentine or timing belt are being reused. Removal – 1) Raise and support vehicle. 5) Disengage spring clips at timing belt covers.. Remove Camshaft Bar (T40005)... Inc.. 8.9 Hours .. 1. but not tilt... 4.. turn serpentine belt tensioner clockwise with 19 mm ring wrench until the two holes are aligned. 2: Removing & Installing Serpentine Belt Courtesy of Audi of America. 7.000 miles.. Remove timing belt along with camshaft sprocket for cylinders No. mark belt with an arrow indicating direction of rotation.2L V8 (AKB.. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends belt be replaced at 105.. 6. 11) Using 8-mm hex wrench. AUX & AYS Engines) A8 2000-03 . Fig.. It is NOT necessary to remove center bolt. 13) Loosen both camshaft sprocket securing bolts about 5 turns. Viscous fan is LEFT-HAND threaded.... or engine damage may occur.. Tensioner pulley is located above and to the right of crankshaft Courtesy of Audi of America........ See Fig....108 AUDI 4.. sprocket. CAUTION: Manufacturer recommends REPLACING vibration dampener center bolt if it has been loosened or removed... Fig......... TDC drilling in crankshaft MUST be behind sealing plug hole..... 7) Check position of camshafts. 4 (passenger side cylinder head). See Fig. SLOWLY compress hydraulic timing belt tensioner by turning tensioning lever counterclockwise. 1: Removing Viscous Cooling Fan (Left-Hand Threads) Courtesy of Audi of America....... See Fig......... See Fig.... loosen camshaft sprockets so that they are free to rotate. Fig. See Fig.. ... Remove serpentine belt. Remove air intake duct for air cleaner. 2.. see ALPHABETICAL MODEL LISTING. 4. 8) Remove sealing plug from lower left side of engine block.... 5....2L V8 – AKB.... 2) Remove trim cover at front of engine compartment... TIMING BELT APPLICATION Application 4. T297 NOTE: For information about tensioners and/or pulleys (when available)............ Larger hole in camshaft sprocket securing plates must face inboard and align with each other. 12) Install Camshaft Bar (T40005) onto securing plates of both camshafts. AUX & AYS Engines – A8 & S8 Labor Time Belt Part No.9 Hours . Do not rotate camshaft or crankshaft when timing belt is removed.... REMOVAL & INSTALLATION CAUTION: This application is an interference engine. See Fig. Remove engine top trim cover and cylinder head trim covers. Inc... 3) Remove outer ring for viscous fan. Damage may result if belts are installed in opposite direction of rotation. 1 through No.... 14) Loosen center bolt of timing belt tensioner pulley with eccentric center. 3... 3: Aligning Crankshaft Pulley TDC Marks . 6) Rotate crankshaft by hand to TDC of compression stroke. Hold tensioner in position with pin (3204). 4.. Screw Crankshaft Clamping Bolt (3242) into hole. Hold viscous cooling fan pulley with pin wrench (3212).. Remove viscous fan by turning clockwise.

Inc.197″ (5 mm). lbs. Courtesy of Audi of America. tighten center nut to 16 ft. 6: Locating Viscous Cooling Fan Mounting Bracket Installation – 1) Ensure crankshaft is still at TDC position. 4: Aligning Camshaft Sprocket Securing Plate Holes Courtesy of Audi of America. Keep Camshaft Bar (T40005) in place to prevent camshafts from moving.AUDI 4. Fig.m). 5 through No. 8: Installing Camshaft Bar (T40005) 3) Attach Camshaft Bar (T40005) to camshafts. Inc. rotate timing belt tensioning lever counterclockwise until Spring Pin (T40011) can be removed from hydraulic tensioner. See TORQUE SPECIFICATIONS. 7) Remove Camshaft Bar (T40005) after camshaft sprocket bolts are tightened. Fig. Set tension to 35 INCH lbs. 10. 7: Relieving Timing Belt Tension Courtesy of Audi of America. 4) Set initial timing belt tension using Tensioning Key (T40009). Camshaft sprockets must be tight enough on camshaft tapers to be turned. install toothed belt and bolt sprocket onto camshaft. Fig. Dimension should be . Inc. . Turn crankshaft 2 revolutions in normal direction of rotation. 2) Lightly secure both camshaft sprockets with securing plates by tightening hand-tight. Fig. Tighten camshaft sprocket bolts to specification. 5: Locating Crankshaft Clamping Bolt (3242) Courtesy of Audi of America. Then take camshaft sprocket for cylinder bank 1-4. tensioner pulleys. While holding tensioner at this point. (4 N. Insert a 5-mm drill bit between the tensioning lever and the tip of the hydraulic tensioner piston. Inc.) 109 Courtesy of Audi of America. Remove 5-mm drill bit. water pump pulley and dampener pulley. 8.197″ (5 mm). If dimension is not correct. AUX & AYS Engines – A8 & S8 (Cont. 5) Using 8-mm hex wrench. Remove Crankshaft Clamping Bolt (3242) from side of engine block. Remove 7-mm drill bit. camshaft sprocket for cylinders No. Inc. 8) Measure distance between tensioning lever and top of hydraulic tensioner body. (22 N. Fig. but should not tilt back and forth. Install sealing plug in hole. See Fig. Place timing belt over crankshaft sprocket. readjust timing belt tension until dimension is .2L V8 – AKB.m). 6) Rotate timing belt tensioner lever CLOCKWISE until a 7-mm drill bit can be inserted between the tip of the tensioning lever and the top of the hydraulic tensioner body. See Fig. Socket Attachment (5122) and Torque Wrench (1410). 9.

.... reverse removal procedure................................................0393″ (1 mm).... See Fig........................ Courtesy of Audi of America.. (N.................................... 1 148 (200) Step 2 ................0393″ (1 mm).............2L V8 – AKB. 11) Install vibration dampener.................... 41 (55) Vibration Dampener Center Bolt Step 1 ............... Tighten rear timing belt cover bolts................ Plus 180° Vibration Dampener-To-Sprocket Bolts ...... Fig..... Lbs............... Loosen bolts and adjust clearance to .................... 52 (70) Water Pump Bolts ............ To complete installation...... See Fig....................................................................m) Timing Belt Hydraulic Tensioner Bolts .................................... Loosen bolts and adjust clearance to ............................................................................................................... Inc.............. 11: Measuring Timing Belt-To-Guard Clearance (Right-Side Cylinder Head) Courtesy of Audi of America..... 10 (14) Courtesy of Audi of America................ Fig...........110 AUDI 4... turn crankshaft until all rear timing belt cover bolts are exposed...................... Inc.............. Align notch in vibration dampener with locating lug on timing belt sprocket....................... turn crankshaft by hand until all rear timing belt cover bolts are exposed..........) 9) Measure clearance between bottom of right hand timing belt guard and top of timing belt.............................. 12: Measuring Timing Belt-To-Guard Clearance (Left-Side Cylinder Head) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft. Tighten rear timing belt cover bolts................ Tighten all bolts to specification.............. AUX & AYS Engines – A8 & S8 (Cont............. rotate tensioner clockwise and remove pin... Inc. 9: Setting Initial Timing Belt Tension Courtesy of Audi of America.. 10: Measuring Tensioning Lever-To-Piston Clearance – Use NEW bolt if loosened or removed.................................. If clearance is not correct.. 89 (10) Viscous Cooling Fan Bracket Mount Bolts ..... ............. 12............................... (N.......... Inc.................. If clearance is not correct........... 15 (20) Timing Belt Tensioner Center Nut ..... 89 (10) 1 Fig.......... INCH Lbs............... 11.................m) Camshaft Sprocket Bolt . 10) Measure clearance between bottom of left hand timing belt guard and top of timing belt................... See TORQUE SPECIFICATIONS............ 16 (22) Viscous Cooling Fan-To-Pulley ..... 89 (10) Timing Belt Rear Cover Bolts ........ When installing serpentine belt..... Fig.........

. 6. 12.... 15) Remove sealing plug from alignment access hole in left side of engine block. (55 N. See Fig. Camshaft sprockets must be able to move on tapered camshaft. 16) Remove accessory drive belt tensioner.. Larger holes of camshaft securing plates (located on front of camshaft sprockets) must be on inside and must align. Rotate crankshaft by to Top Dead Center (TDC). see ALPHABETICAL MODEL LISTING. 8. 17.000 miles under normal driving conditions.. Remove drill bit. Loosen 8 Allen-headed bolts and remove crankshaft vibration damper (center bolt does not have to be removed). See Fig. 7. If camshafts are in correct position. See Fig. 3... crankshaft must not be at TDC for any cylinder. See Fig.. Loosen the front half of the wheelhousing splash shield (liner)... 9) Remove bolts (2.. Insert pin and release tension.. Remove lower front engine shield (noise insulator). See Fig.2L V8 – ART.. See Fig.. Install left camshaft sprocket to camshaft with timing belt. See Fig. Remove left cover in engine compartment...... NOTE: It is not necessary to completely remove noise insulation from beneath the engine. Replace drive belt if necessary. 20. Removal – 1) Raise and support vehicle. 8 and 9.. remove camshaft sprocket.... cracks or other damage.. rotate crankshaft one turn further. 2) For vehicles with auxiliary heater. 21. Remove camshaft locator bar.. crankshaft is locked in place and camshaft gear bolts are loose as described in removal procedures.. 6... ensure camshafts are aligned. 3..... See Figs...... Pull off hood seal from lock carrier and fender edges. Ensure that hole in crankshaft is visible through alignment access hole... See Fig. TIMING BELT NOTE: Lock carrier is slid forward onto alignment tools to allow servicing of front engine components. T297 S6 Avant Quattro 2002-03 . . . 3 and 4) from both sides. See Fig. Loosen camshaft bolts and back bolts out 5 turns. 3) Remove right cover in engine compartment. . 17) Using an 8-mm wrench..500 miles under severe driving conditions. AWN & BBD Engines) A6 Quattro 2000-04 . See Fig... Disengage clips and remove timing belt cover.. 12) Using a 19-mm wrench. 3 and 4.... See Fig. See Fig..... Disconnect any wiring harness that attaches to the front bumper. Tighten camshaft sprockets to 41 ft. Compress it by slowly applying constant pressure.... T297 NOTE: For information about tensioners and/or pulleys (when available).. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends belt be replaced at 105. Only remove the quick-release fasteners that attach to the front bumper assembly. See Fig. Continue turning timing belt tensioner clockwise until a 7-mm drill bit can be inserted between timing belt tensioner and tensioner piston.. and remove air inlet grille on left and right sides of bottom part of bumper.. 7) On passenger’s side.m). Inc. Loosen timing belt tensioning roller.. 13) Remove upper cylinder head covers.. 22. Courtesy of Audi of America. timing belt tensioning roller and right camshaft sprocket. 23.. water pump. and hand tighten camshaft sprocket bolts. go to next step. and 52. and remove bumper cover together with impact absorber towards front.... remove bolts for exhaust pipe of parking/auxiliary heater at noise insulation. See Fig. See Fig.. NOTE: Timing belt tensioner is oil-dampened. See Figs. Remove flange nut on both sides.. 18. Fig. Remove engine cover. See Fig.. See Fig. 11. REMOVAL & INSTALLATION CAUTION: This application is an interference engine. See Fig. If camshafts are not in correct position. Using Spanner (T40009) and torque wrench. 19. install Support Tool (3369) in threaded hole in chassis. 13...... 15..4 Hours .. Remove front tires....... 14) Check position of camshafts. 6... rotate drive belt tensioner clockwise to loosen belt tensioner. Ensure belt has no splits. 111 4. 8) On driver’s side.. 1: Identifying Lower Engine Shield (Noise Insulator) Mounting Points CAUTION: Before installation. Turn clockwise to loosen. 14.... Do not rotate camshaft or crankshaft when timing belt is removed. AWN & BBD Engines – A6 & S6 TIMING BELT APPLICATION Application Labor Time Belt Part No... Insert a 5-mm drill bit between timing belt tensioner and tensioner piston. When turning camshaft.. or engine damage may occur.. Remove left and right retaining bolts until bumper is fully released.. apply 35 INCH lbs.. Remove radiator fan and fan shroud from vehicle.m) to timing belt tensioning roller. (4 N.. Remove socket-head bolts (7). lbs. 18) Install Camshaft Locator Bar (3391) into camshaft locking plates.. See Fig. See Fig. Remove drive belt.. 5) Remove screw with washer assembly (6) from wheelhousing liner (5). 2. 5.4 Hours . Install Crankshaft Holder (3242) into alignment access hole to prevent crankshaft from rotating. Remove timing belt and left camshaft sprocket together.. then to tensioner.. 11) Remove air intake hose to air cleaner.. Unbolt air guide between lock carrier and air filter on lock carrier... Remove noise insulation panel.2L V8 (ART. 10) Secure lock carrier in this position by placing fender bolts in holes. 6) Inspect headlight and turn signal electrical connectors and wiring harness (which may hang up when lock carrier is moved forward). 16. Secure belt tensioner using Drift (3204). 18. use Open-End Spanner (3312) or equivalent to loosen fan clutch.. 3) Using an 8-mm Allen wrench. Installation – 1) Install timing belt first to crankshaft. Using Camshaft Sprocket Puller (T40001). Valves and/or pistons may be damaged. Using Spanner Wrench (3212) to hold fan clutch pulley.. See Fig. 1... 2) Install Camshaft Holding Bar... NOTE: Fan clutch is fitted with left-handed threads. See Fig....AUDI 4.. 4) Release catches (1-4) using a screwdriver... Lock carrier can be removed at technician’s discretion. Remove engine torque support... turn timing belt tensioning roller clockwise until tensioning lever compresses tensioner so a pin (2 mm in diameter) can be inserted into plunger.. remove bolt (5) and install Support Tool (3369) in its place. turn timing belt tensioner clockwise until tensioning lever compresses and remove pin. Slide lock carrier forward unit the rear bolt hole in lock carrier aligns with the forward-threaded fender bolt hole. 10... See Fig.

and move guard until dimension is . See Fig. (28 N. 3. (6 N. Let support stop rest on rubber buffer for torque support with its own weight and tighten bolts to 21 ft.m).m).040” (1 mm). See Fig. To complete installation. See TORQUE SPECIFICATIONS. See Fig. repeat belt tensioning procedure. If dimension is not as specified. Install left and right air inlet grille on bumper. Torque flange nuts (10) to 53 INCH lbs.112 AUDI 4. the bumper cover must latch into clip (4). go to next step. 3 and 4. Tighten bolts to specification. 9) Latch bumper cover (1) into guide (2). Tighten bolts to 89 INCH lbs. Inc. Torque all fasteners to specification. To complete timing belt installation. 27. AWN & BBD Engines – A6 & S6 (Cont. go to next step. reverse removal procedures.) 4) Remove Camshaft Holding Bar. Fig.m). Courtesy of Audi of America. 7) To install lock carrier. 6) Rotate crankshaft until all bolts are exposed. See TORQUE SPECIFICATIONS. repeat procedure on left camshaft timing belt guard. If dimension is as specified. 3: Identifying Front Bumper Components (1 Of 2) Courtesy of Audi of America. Remove drill bit.040” (1 mm). Inc. (10 N. NOTE: The impact absorber is installed vertical to the cross member and has height compensating elements. See TORQUE SPECIFICATIONS. reverse remaining removal procedure. 5) Using feeler gauge. 25. reverse removal procedures outlined in REMOVAL. Fig. Dimension should be . 24. 8) Before installing the bumper. 10) Torque left and right retaining bolts to specification. When installing the tabs. 28. If dimension is as specified. Turn crankshaft by hand 2 full revolutions. 4: Identifying Front Bumper Components (2 Of 2) . ensure the expanding clips are pressed into the fender. lbs. Loosen bolts. Dimension should be 5 mm. Fig. See Fig. 26. See Figs. Inc. Measure distance between timing belt tensioner and tensioner body. See Fig. If dimension is not as specified.2L V8 – ART. check distance between timing belt and timing belt guard at right camshaft. 2: Identifying Wheelhousing Liner Components Courtesy of Audi of America. See Fig.

6: Removing Grilles Courtesy of Audi of America. Inc. Inc. Fig.2L V8 – ART. Inc. 7: Identifying Bumper Fasteners Courtesy of Audi of America. 5: Identifying Auxiliary Heater Exhaust Pipe Bolts Fig. Fig. Fig. Inc. Fig. Inc.AUDI 4. Inc. 9: Identifying Support Tool (3369) Courtesy of Audi of America. Courtesy of Volkswagen United States. AWN & BBD Engines – A6 & S6 (Cont. 12: Removing Engine Cover Courtesy of Audi of America. 11: Securing Lock Carrier In Service Position Courtesy of Audi of America.) 113 Courtesy of Audi of America. Inc. Fig. Inc. Fig. 8: Identifying Lock Carrier Components . Fig. 10: Installing Support Tool (3369) Into Chassis Courtesy of Audi of America.

Inc. Fig. Fig. 17: Removing Engine Torque Support Courtesy of Volkswagen United States.114 AUDI 4. 16: Installing Crankshaft Holder Courtesy of Audi of America. Inc. Inc. Fig. Inc. Fig. Fig.) Courtesy of Audi of America. 13: Drive Belt Routing Courtesy of Audi of America. Inc.2L V8 – ART. 14: Aligning Timing Marks Courtesy of Audi of America. Inc. Fig. 15: Aligning Camshaft Securing Plates Courtesy of Volkswagen United States. 18: Compressing Timing Belt Tensioner . AWN & BBD Engines – A6 & S6 (Cont.

Inc. Inc.) 115 Courtesy of Volkswagen United States. Fig.2L V8 – ART. 22: Setting Up Timing Belt Tensioner . 24: Checking Timing Belt Tensioner Adjustment Fig. Inc. Fig. Fig. 19: Installing Sprocket Puller Courtesy of Audi of America. AWN & BBD Engines – A6 & S6 (Cont. Fig. Inc. Courtesy of Volkswagen United States. 20: Installing Timing Belt Courtesy of Audi of America. 23: Tensioning Timing Belt Tensioning Roller Courtesy of Volkswagen United States. 21: Installing Camshaft Holding Bar Courtesy of Audi of America. Inc. Fig.AUDI 4. Inc.

116 AUDI 4. Fig. Fig. 25: Checking Timing Belt Guard Adjustment Courtesy of Audi of America.) Courtesy of Audi of America. Inc. AWN & BBD Engines – A6 & S6 (Cont. 26: Identifying Torque Support Bolts .2L V8 – ART. Inc. Inc. Fig. 27: Identifying Bumper Cover Attaching Points For Removal & Installation Courtesy of Audi of America.

........................ 27 (37) Using Torque Wrench Without Open End Wrench ............................................. Valve Cover Bolts .................. ... 21 (28) Viscous Fan Using Torque Wrench & Open End Wrench ............................................................................................................. 28: Identifying Bumper Attaching Point To Impact Absorber TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft.................................................................AUDI 4........... Timing Belt Guard Bolts 1 .......... (N................................................................................................................. Lbs......................................... (N............................... 15 (20) Timing Belt Idler Pulley ........................... 18 (25) Torque Support Lock-To-Lock Carrier Bolts ...................................... 30 (40) Sealing Plug In Cylinder Block ..................................................... AWN & BBD Engines – A6 & S6 (Cont.............. 37 (50) Camshaft Gear-To-Camshaft Bolts .................................................... 41 (55) Eccentric Pulley-To-Front Sealing Flange Bolt ........................................................................................................................................ 17 (23) M10 Bolts ........................... 37 (50) Ribbed Belt Tensioner-To-Cylinder Block M8 Bolts ............................................. Timing Belt Tensioner .........................) 117 Courtesy of Audi of America................................................m) Bumper-To-Long Member Bolts .........................................m) Bumper-To-Fender Bolts ................................................................................................................... 33 (45) Vibration Dampener Bolts .......................... 15 (20) Impact Absorber Bolts ............................................ Inc...................................................................................................................................... 16 (22) Timing Belt Tensioning Pulley ............................................................................................ 52 (70) INCH Lbs. Fig........2L V8 – ART........................... 1 89 89 89 89 (10) (10) (10) (10) – Use NEW bolts..............

....................... 1 T127 T065 T065 T065 T127 T127 T127 T065 T127 T065 T127 T065 T065 T127 T127 T170 T170 T127 T170 T170 Courtesy of Audi of America.... Set pump aside.............. 1 2.....................5 Hours .......... ...............8 Hours ...3 Hours ... ................ .2 Hours .............................. ................. Remove water pump to check “O” ring..... 120 Tooth Belt . Remove timing belt. ....... . Inc........... 120 Tooth Belt .. 1 cylinder point upward.. ..... 3... .....................W........ T065 T127 T127 Fig... 44 K 400 000 .......8 Hours ... Flywheel TDC mark must be aligned with index point on transmission housing......... TIMING BELT APPLICATION Application TIMING BELT Removal – 1) Disconnect negative battery cable............... .... .............. 2... 2..2 Hours .. ... .............. Remove drive belts...000 mile intervals........... . ...8 Hours .................8 Hours ................ 2.....118 AUDI & VOLKSWAGEN 2.. Without Factory Air Conditioning..... .... .. Quattro 1983 .....5 Hours ..... 1984-85 113 Tooth Belt .... 1........ 200 Quattro 1989 Thru Chassis No..................8 Hours . See Fig.W.... . 4000CS Quattro 1987 ....................................... ..............W.... 2.. ..... Install timing belt............... Inc..... 200 1989 Thru Chassis No..................... – With Air Conditioning.... 1..8 Hours ...................................................8 Hours .......3 Hours .... Reverse installation order of removal.. 1 cylinder compression stroke.. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Although the manufacturer does not recommend a specific scheduled maintenance interval.. ... Tension is correct when belt can be twisted 90 degrees using finger pressure at point midway between camshaft sprocket and water pump sprocket. 44 K 400 001 .. Turn water pump body counterclockwise to increase belt tension.......... 44 K 004 458 . see ALPHABETICAL MODEL LISTING.................... 1......... Quantum 1983-85 .8 Hours ........... 2..75″ Belt T........... 1. 2. Mark (notch or dot) on back of camshaft sprocket must be aligned with top of valve cover gasket or rear timing belt cover.....................3 Hours ...........2 Hours . ...... 2..... NOTE: For information about tensioners and/or pulleys (when available).................8 Hours ....3 Hours ... Fig............W..............3 Hours ......... 1986-87 ..... 1 cylinder......... . belt manufacturers suggest the belt be replaced at 60............ See Fig...... ............... 1990-91 . 1986 .................... 2.... Quantum 1984-85 .2L 5-Cylinder..... . Coupe 1981-83 .........1 Hours .............. With Radiator removal.....3 Hours ................. 2................ ...... 120 Tooth Belt ......... 2.... 5000S 1984-85 113 Tooth Belt .............. turn crankshaft clockwise to TDC of No................70″ Belt T.... ..... ...... 1........ ....................70″ Belt T.. 1990-91 .. 1986-87 ................ 1: Exploded View Of Timing Belt & Components T065 T127 T127 T065 T127 T065 T127 T127 Courtesy of Volkswagen United States......5 Hours ..... 1978-91 REMOVAL & INSTALLATION Labor Time Belt Part No...... . 2......... Remove upper radiator cover... DO NOT allow crankshaft or camshaft to move....... 2: Aligning Camshaft Sprocket Installation – 1) Ensure both camshaft lobes on No.. 1986 ........ 1............ Recheck valve timing............... 1............ 5000CS Quattro 1987-88 .. 1....8 Hours .. 1. 1..........5 Hours ............75″ Belt T............ .... 4000CS 1986-87 . 2.8 Hours .......... .... 44 K 004 457 ..................... 4000 1980-81 ................. 4000S Quattro 1984-85 113 Tooth Belt ....W. labor time is 3........ 1..... ....70″ Belt T............75″ Belt T............... Remove power steering pump with pressure hoses connected.................. 1987-88 ........ ....3 Hours . Crankshaft must be at TDC for No.. 1 2...... 2.............. Adjust drive belts.... ... 1. 5000 1978-83 .............. .... ..5 Hours ..... 2..... 1......................... ................ 2) Using crankshaft bolt.............................2L 5-Cyl...................... 2) Install water pump with new sealing “O” ring................................ Remove valve cover and outer timing belt covers.......1L 5-Cyl..............2 Hours ..... From Chassis No......8 Hours ...... ........9 hours. 1984-85 113 Tooth Belt . 1.......... ...............5 Hours ........ 1 2........1L & 2..... 3) Loosen water pump adjusting bolts to relieve tension on timing belt...... Align timing mark on back of camshaft sprocket with upper edge of gasket. ...............W. 2.... 1... 120 Tooth Belt ......................... See Fig... 2..... .............. From Chassis No..............8 Hours ...... 1 2...

...................... Inc......................... 15 (20) INCH Lbs..... (N........ 89 (10) Courtesy of Audi of America............................... 15 (20) Vibration Damper Bolt ............................................................................ 1978-91 (Cont.AUDI & VOLKSWAGEN 2.......... (N... 59 (80) Timing Belt Idler Pulley Bolt ....................... Loosen tensioner bolts.............................................................m) Camshaft Sprocket Bolt ... 3: Aligning Timing Marks ..............2L 5-Cylinder........................................................................................ 15 (20) Timing Belt Tensioner ..............m) Radiator Mounting Bolts ................................. 119 TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft......................................... 89 (10) Timing Belt Cover ...... Lbs................... 258 (350) Water Pump Bolt ................................................ 89 (10) Valve Cover Nuts/Bolts ..................... Fig................................................................................................................1L & 2............................) NOTE: Turn engine by hand using hex flange on hydraulic pump............................................................................

....7 Hours . Remove cover from distributor housing..2 Hours .... Drain cooling system.....2 Hours ....5L 6-Cyl... Fig......... ...... Remove lower splash shield..... When installing crankshaft sprocket.5L & 2.. 1 is set to TDC on compression stroke....... .. 1.. 528e 1982-88 127 Tooth Belt .... ... ....... Do not rotate camshaft or crankshaft when timing belt is removed.......... Hold crankshaft in place and remove center bolt from vibration damper hub.. T131 3... .... ..7 Hours .... Remove alternator tension bracket and move aside..... Courtesy of BMW of North America. 325 Series 1987-88 127 Tooth Belt . remove vibration damper hub from crankshaft..... . Remove all drive belts.. See Fig.2 Hours . MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends the belt be replaced every 60...... 1... ............... 525i 1989-95 ...... . ....... 4) Using new gasket... T131 2....... Remove distributor cap and rotor.....7L 6-Cyl. .. TCK131 ........... ..... DO NOT use 128 tooth belt on new style adjusting pulley. Remove radiator....000 miles or whenever tensioner roller has been released........ 2..... install and tighten timing belt cover... .. REMOVAL & INSTALLATION CAUTION: This application is an interference engine.. Install remaining components in reverse order of removal procedure......... .. TIMING BELT APPLICATION Application 2. ..... Install Centering Tool (11 2 211) on crankshaft and on intermediate shaft to align front cover. 3) Remove front cover.. ........... NOTE: For information about tensioners and/or pulleys (when available).. . .... Ensure timing mark on crankshaft sprocket is aligned with notch in cover (about one o’clock position).. Use 128 tooth belt with OEM tensioner pulley... ... . ... 128 Tooth Belt . T106 NOTE: Use 127 tooth belt with retrofit tensioner pulley. Loosen timing belt tensioner mounting bolts. ..... 2) Install timing belt on sprockets...... Disconnect electrical connector from radiator switches.... Coat oil pan-to-cover gasket with gasket sealer..... Ensure cylinder No..... .... T131 2. ............. .......... 128 Tooth Belt . .. T131 3.. 3.120 BMW 2.. Remove timing belt. See Fig... ..7L 6-Cylinder Labor Time Component Belt Kit No..... 325 Series 1984-88 127 Tooth Belt . TIMING BELT Removal – 1) Disconnect negative battery cable... 2. or engine damage may occur.. . Tighten upper mounting bolt to hold tensioner in place. 128 Tooth Belt ... ... Adjust drive belts to proper tension............. T106 2. Tighten tensioner bolt.. 2) Using a puller...7 Hours .... see ALPHABETICAL MODEL LISTING.. Remove cooling fan and water pump pulley. and press in on tension roller.... Part No..2 Hours .... See Fig.. . 1989-91 . lettering must face forward. Turn crankshaft in direction of normal rotation until timing belt tightens... 3) Clean gasket mating surfaces. Disconnect both hoses and transmission cooling line... T131 2.... . Inc............7 Hours . 1: Aligning Timing Sprockets Installation – 1) Ensure arrow on camshaft sprocket is still aligned with timing mark on cylinder head. T106 3.. Loosen tensioner adjusting bolt to allow spring tension on timing belt....

.7L 6-Cylinder (Cont........................ ................. (N................ Lbs...................................BMW 2.............. 283-311 (390-430) . ............. 40-47 (55-64) Vibration Damper Hub ............. Inc..5L & 2... 47-50 (65-70) Intermediate Shaft Sprocket ............................................) 121 Courtesy of BMW of North America...... 2: Exploded View Of Camshaft Drive Assembly TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft....... Fig.....m) Camshaft Sprocket ................................................

water pump pulley and drive belt. spring.. See Fig. With only spring tension applied to belt.... 1 1.. . then disconnect accelerator cable and oxygen sensor lead... Do not rotate camshaft or crankshaft when timing belt is removed. T073 1..... Colt 1979 ........... Courtesy of DaimlerChrysler Corp.. spacer...4L 4-Cyl..... Position spring against tensioner first. 2: Installing Timing Belt Tensioner .... 1980-84 . 3) Slowly turn crankshaft one revolution clockwise and realign crankshaft sprocket timing mark at TDC. Remove fan. ... Move timing belt tensioner upward toward water pump and secure. then remove wires from spark plugs... See Fig... ... or engine damage may occur....1 Hours ...1 Hours ... . TCK073 .. 2) Remove left engine mount bracket. TIMING BELT Removal – 1) Disconnect negative battery cable..... T073 1. 2) Install timing belt on crankshaft and camshaft sprockets......... Installation – 1) Align camshaft and crankshaft sprockets....... .... Position and secure tensioner toward water pump... See page A1 for information on component kits....4L 4-Cylinder 1 TIMING BELT APPLICATION Application Labor Time Component Belt Kit No. mark position of spark plug wires for installation...... . On front wheel drive models. Tighten tensioner bolts by tightening slotted adjustment hole bolt first and tensioner spring bolt last. support engine using a suitable engine support bar... NOTE: A timing belt component kit is available for this application.. REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Ensure tension side is tight and timing marks are aligned when pressure is applied to turn camshaft in reverse direction. .... . Loosen tensioner spring bolt first then slotted adjustment hole bolt......122 CHRYSLER 1. Mount belt tensioner. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends the belt be replaced every 60.... TCK073 .. 3... Do not push or shake belt while turning or turn crankshaft in counterclockwise direction.... and remove timing belt.2 hours.. Mark belt with an arrow indicating direction of rotation for installation reference.. (5 kg) force......... spacer and temporarily tighten bolt.... Remove timing belt from camshaft sprocket.. 2.... .1 Hours ..... Part No.. Fig. 1: Removing & Installing Timing Belt 4) Check belt tension by pushing tension side of timing belt in horizontally using about 11 lbs.. Courtesy of DaimlerChrysler Corp... Champ 1979 ........ .. add ........... Loosen tensioner bolt. Align dowel and install crankshaft pulley...... .... see ALPHABETICAL MODEL LISTING. tighten tensioner spring bolt first and slotted adjustment hole bolt last. On front wheel drive models.. 1980-82 . T073 – With Air Conditioning..... 1.... Fig. NOTE: For information about tensioners and/or pulleys (when available)... T073 1.... then against case and tighten bolt.. remove air cleaner assembly...... On all models..1 Hours ..... Timing belt tooth end should be approximately 1/4 of tensioner mounting bolt head width (across flats) away from bolt head center. See Fig... Remove rocker arm cover and timing belt cover...... . Adjust drive belts to proper tension... Ensure proper mesh of belt and sprocket... 1...000 miles.

.. 72-108 (8-10) Courtesy of DaimlerChrysler Corp...................... 37-43 (50-58) Timing Chain Tensioner ............) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS 123 Application Ft........................ 47-54 (64-73) Crankshaft Sprocket Bolt ............ 90-102 (10-11) Oil Pump Cover ........ Fig.... 15-18 (20-24) INCH Lbs...m) Crankshaft Pulley Bolt ........................................................................................................................................... Lbs.............................. ..........................................................4L 4-Cylinder (Cont.................. ................m) Camshaft Sprocket ............................................................... 3: Checking Timing Belt Tension .....CHRYSLER 1. (N..... ...... (N.. ......

. install tensioner.. Clearance between back of timing belt and edge of rear timing case seal line should be . NOTE: For information about tensioners and/or pulleys (when available). Loosen center bolt on counterbalance belt tensioner pulley.36″ (59. Colt 1977-80 .... then bolt. camshaft and oil sprocket timing marks are still aligned.. Install counterbalance shaft belt so that there is no slack on tension side of belt...................8 Hours .... Adjust drive belts to proper tension....8 Hours ............. .. While keeping tension on counterbalance shaft belt. Courtesy of DaimlerChrysler Corp.. Fig. 4) Install outer crankshaft sprocket... 1977-80 .. See Fig. Loosen timing belt tensioner mounting nut and bolt.. See TORQUE SPECIFICATIONS.... 1 cylinder is at TDC of compression stroke.. 6) Lightly push camshaft belt tensioner toward timing belt...... 1978-79 ...47″ (12 mm)... the tensioner may also turn more than necessary. Install timing belt covers.. 1. .. Install accessory drive belts... if necessary...... grasp camshaft timing belt between thumb and forefinger........... .............. 2: Holding Counterbalance (Silent) Shaft In Stationary Position 7) Ensure all camshaft timing marks are still aligned............. See Fig. T013 T062 T013 T062 T013 T062 T013 T062 1 1 2 3 1 1 2 3 1 1 2 3 2 3 – Counterbalance shaft belt included in labor time.9 Hours ....... Do NOT turn crankshaft counterclockwise...... Ensure tension spring is seated in correct position on water pump body............... ....... see ALPHABETICAL MODEL LISTING... MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends the belt be replaced every 60... 10) Remove crankshaft pulley... 2) Position counterbalance shaft tensioner so that the eccentric in the center of the pulley is located to the left and above the bolt....... DO NOT allow tensioner pulley to rotate while tightening center bolt....... See Fig...2 hours..... – SOHC Arrow & Sapporo 1977-80 ..9 Hours ... Secure tensioner away from timing belt.. Screwdriver MUST insert at least 2. Move tensioner away from timing belt and temporarily tighten nut..... See Fig. 5) Remove screwdriver inserted in left side of engine block.. Remove crankshaft pulley.... tighten tensioner pulley bolt. 1....... Remove timing belt. Challenger 1978-79 .... 6..... 1: Identifying Counterbalance & Timing Belt Routing REMOVAL & INSTALLATION TIMING BELT Removal – 1) Disconnect negative battery cable..... 1. With Air Conditioning.6L 4-Cylinder – With Balance Shaft Labor Time Belt Part No.. Install camshaft timing belt first on crankshaft sprocket... 1.. .... Tighten crankshaft sprocket center bolt and pulley bolts to specification...... ......... Tighten tensioner mounting bolt.. Temporarily install crankshaft pulley to prevent timing belt movement when crankshaft is turned............ Ensure pulley flange faces toward front of engine.. 9) To check timing belt tension...9 mm).9 Hours .. Install crankshaft pulley........... – Counterbalance shaft belt...... Readjust camshaft timing belt tension.............. 3... Champ 1979-80 .. Courtesy of DaimlerChrysler Corp.......000 miles.......6L 4-Cyl. Rotate crankshaft so that No...... 1 1 1 1............ 2 3 TIMING BELT APPLICATION Application 1. 3) If camshaft timing belt tensioner was removed.............. Remove counterbalance shaft belt...... 8) Loosen tensioner mounting bolt and nut..... add ... This will take any slack out of timing belt....... ........ 4. If not... 1..... 1979-80 .124 CHRYSLER 1... 1.. 1..... 5...... Keep screwdriver in place until timing belt is installed. Keep slack out of belt during installation... See TORQUE SPECIFICATIONS.. then around the oil pump sprocket and camshaft sprocket. add ... Loosen camshaft timing belt tensioner nut and bolt. Install plug. 1977-80 .2 hours.... . Installation – 1) Align counterbalance shaft and crankshaft sprocket timing marks......... Tighten camshaft timing belt tensioner mounting nut first.... – Camshaft timing belt...... If bolt is tightened first........... See Fig... See Fig. Insert a screwdriver to keep left counterbalance (silent) shaft in position. Turn crankshaft one revolution in normal direction of rotation (clockwise). With Power Steering.... CAUTION: Do NOT push or twist camshaft timing belt during final tension adjustment...9 Hours ..8 Hours ................. Fig.. upper and lower timing belt front covers.... ... Ensure timing belt fully meshes with all teeth on sprockets.... 2... 1.... 3) Remove outer crankshaft sprocket and flange.. Final tighten tensioner mounting nut to specified torque........8 Hours ... turn oil pump sprocket (which drives left counterbalance shaft) one full turn until timing mark is aligned again......... 2) Remove plug at bottom of left side of cylinder block.. Ensure crankshaft...

.......... 16-21 (22-29) INCH Lbs........................................................... .. 6: Checking Camshaft Timing Belt Tension Courtesy of DaimlerChrysler Corp....................... ........... Lbs........... ... (N............ 16-21 (22-29) Timing Belt Tensioner Mounting Nut .........6L 4-Cylinder – With Balance Shaft (Cont............................ Fig... 90-102 (10-11) Fig.................... 4: Positioning Counterbalance Pulley Courtesy of DaimlerChrysler Corp.) 125 Courtesy of DaimlerChrysler Corp.............. ................. TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft.................................... 44-50 (60-68) Oil Pump Sprocket Bolt ............................ Fig................. Fig................................m) Camshaft Sprocket Bolt ........CHRYSLER 1.......m) Crankshaft Pulley Bolt ......... 5: Positioning Camshaft Timing Belt Tensioner Spring ......... 3: Aligning Counterbalance Shaft Timing Marks Courtesy of DaimlerChrysler Corp............................ (N.. ........................ 25-28 (34-39) Timing Belt Tensioner Mounting Bolt ...... 44-57 (60-78) Crankshaft Sprocket Center Bolt .....................

..... Vista (Canadian) 1989 ..... See Fig.......... 3: Adjusting Timing Belt Tension Courtesy of DaimlerChrysler Corp... Challenger & Colt (RWD) 1978-79 ........... then tighten mounting bolt... 5) Turn crankshaft one turn in normal direction of rotation...... ............ Readjust tension.. REMOVAL & INSTALLATION TIMING BELT Removal – 1) Disconnect negative battery cable.... Fig... 1.. Courtesy of DaimlerChrysler Corp.............6 Hours ...... NOTE: For information about tensioners and/or pulleys (when available). 4) Loosen tensioner mounting bolt so that spring-loaded tensioner applies pressure to the timing belt. Tension is correct when distance between back of belt and edge of rear timing case cover is . 3) Ensure all timing marks are still aligned.. ........... See Fig....6L 4-Cyl. Tighten tensioner mounting nut....... 2: Installing Timing Belt Tensioner Courtesy of Mitsubishi Motor Sales of America... See Fig....2 hours. 6) To check timing belt tension......... Fig... Tighten mounting nut to specified torque.... . 2...8 Hours .. Remove engine mount on timing belt end of engine...... This will take out any slack in belt.... in that order..... add ........... 1 T064 T064 T064 T064 T093 T093 – With Air Conditioning... Install timing belt covers.. grasp belt between thumb and forefinger near timing belt tensioner.. Remove timing belt......... See Fig.8 Hours .. 1.. 3.... ensure spring is positioned correctly under water pump body..8 Hours ..... If tensioner was removed..000 miles... 1: Identifying Timing Belt Routing & Alignment Installation – 1) Ensure that all timing marks are still in alignment....... On front wheel drive only..... 1 1. Without Balance Shaft Arrow & Sapporo 1978-80 .. 4.. ... TIMING BELT APPLICATION Application 1. 2) Install timing belt on crankshaft sprocket....... 1 1......2 hours........ 3) Loosen belt tensioner mounting nut and bolt.. Fig.. see ALPHABETICAL MODEL LISTING..... Loosen the timing belt tensioner mounting bolt and nut....... Champ 1979-82 ..... With Power Steering... ...... add .............. See Fig.. Keep slack out of belt during installation.... Install crankshaft pulley and tighten bolts to specification... Turn crankshaft clockwise to align camshaft and crankshaft timing marks... 1 2..... Temporarily install crankshaft pulley. Secure tensioner out of way so that timing belt can be installed... Remove crankshaft pulley. Do NOT turn in opposite direction...... See Fig. .. On front wheel drive vehicles....... remove accessory drive belts. Tighten timing belt tensioner bolt...6L 4-Cylinder – Without Balance Shaft Labor Time Belt Part No........ MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends the belt be replaced every 60........... .....8 Hours .. 1..... Adjust drive belts to proper tension.... Move tensioner away from belt and temporarily tighten nut. Colt (FWD) 1979-82 .. 7) Remove crankshaft pulley... on oil pump sprocket and camshaft sprocket..... 1 2.....6 Hours ....126 CHRYSLER 1.. 2...... – SOHC. 2) On all models.. See TORQUE SPECIFICATIONS.... 1983-89 .....47″ (12 mm) with finger pressure..... install engine mount...... if necessary....... support engine under oil pan with a floor jack.... 1 2............ upper and lower timing belt front covers.. Lightly push tensioner up by hand to ensure timing belt completely meshes with drive sprockets..

..........6L 4-Cylinder – Without Balance Shaft (Cont............... Lbs..m) Crankshaft Pulley Bolt ....... 16-21 (22-29) INCH Lbs... .......................... Fig......m) Timing Belt Tensioner Nut/Bolt ................. 4: Checking Timing Belt Tension ................. (N.........CHRYSLER 1........... (N.. 90-102 (10-11) Courtesy of DaimlerChrysler Corp..............) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS 127 Application Ft........................

.2 hours..... leaving refrigerant lines and/or hoses connected. TCK017 .... TIMING BELT APPLICATION Application 1.. remove water pump......2 hours..... add . Omni 1978-83 ... Remove lower plastic timing belt cover..... . ... TCK017 . or engine damage may occur. T017 3...1 Hours .... Charger 1983 . 024 1981-82 .. ...... 3) Lower vehicle and place jack under engine.. Fig..... See Fig.000 mile intervals......7L 4-Cyl...... T017 3.... Installation – 1) Align timing marks on crankshaft and intermediate sprockets..... ...2 hours.... 2: Locating Crankshaft & Intermediate Sprocket Timing Marks .. With Power Steering. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Although the manufacturer does not recommend a specific scheduled maintenance interval....1 Hours . Remove idler pulley assembly. ..........2 hours.... Remove alternator from mounting bracket.......1 Hours . add . See Fig............... See page A1 for information on component kits..........1 Hours ..... Fig...1 Hours ... NOTE: Do not turn engine by turning camshaft pulley.. and position aside... .... 1: Exploded View Of Timing Belt & Components REMOVAL & INSTALLATION TIMING BELT CAUTION: This application is an interference engine...128 CHRYSLER 1. 2) Install timing belt and Belt Tensioner Tool (L-4502 or equivalent) horizontally on large hex of belt tensioner pulley.. remove AIR pump belts (if equipped).... ... Remove crankshaft pulley and power steering belt..... On all models. and loosen tensioner lock nut.. With Power Steering.. T017 3........ TCK017 ...7L 4-Cylinder Labor Time Component Belt Kit No.. Courtesy of DaimlerChrysler Corp.... add ... – With Air Conditioning.2 hours. Adjust drive belts to proper tension.. Turn camshaft sprocket until timing mark on sprocket is lined up with camshaft cover sealing surface.... Removal – 1) Disconnect negative battery cable. Courtesy of DaimlerChrysler Corp.... 2. See Fig................ 3.....1 Hours ... T017 3..... If necessary.. ..... TCK017 ... T017 3...... Horizon 1978-83 ...... With Air Pump... .... 4. and raise engine slightly... If equipped.. add .. 1.. ...... Remove right motor mount through-bolt.1 hours.. T017 1 1 1 2 2 2 2 – With Air Conditioning. On 1981-83 models...... With Air Pump. .. ..... TCK017 .. add ....... 3) Turn engine clockwise from TDC 2 complete crankshaft revolutions to TDC... 1982 ..... ... NOTE: For information about tensioners and/or pulleys (when available). NOTE: A timing belt component kit is available for this application.. Do not rotate camshaft or crankshaft when timing belt is removed. see ALPHABETICAL MODEL LISTING.. belt manufacturers suggest the belt be replaced at 60... T017 3. TCK017 . Tighten tensioner lock nut while holding belt tensioner wrench in position. reset belt tensioner tool to have axis within 15° of horizontal. Part No. TCK017 . TC3 1981 ... Reverse removal procedure to complete installation......... . This will cause belt to skip teeth..... 1 1 3........ See Fig. remove A/C compressor and power steering pump from mounting brackets and position aside. Turismo 1983 . add . 2) Raise vehicle and remove inner fender splash shield.1 Hours ..... Loosen timing belt tensioner and remove timing belt..

.... 3: Locating Camshaft Timing Mark Courtesy of DaimlerChrysler Corp..... Lbs......................................... 8 (11) Water Pump Bolts ........... Fig................................................................................................................................. 30 (41) Courtesy of DaimlerChrysler Corp...) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS 129 Application Ft..................................... 4: Tensioning Timing Belt ................................... 58 (80) Timing Belt Cover Screw .................................................. 58 (80) Crankshaft Sprocket Bolt ........................... 58 (80) Intermediate Shaft Retainer Bolt ........... (N................................................CHRYSLER 1............................................ 18 (29) Intermediate Shaft Sprocket Bolt ........................................ Fig...........7L 4-Cylinder (Cont.....................................m) Camshaft Sprocket Bolt ........

......... Apply force on cam- .............2 hours.......... TIMING BELT APPLICATION Application 1. Ensure all timing marks are aligned.. .. ............... Courtesy of DaimlerChrysler Corp.................. Check belt tensioner for signs of grease leakage or roughness in tensioner rotation. T093 – With Air Conditioning....... 2: Positioning Timing Belt Tensioner shaft sprocket................ add ........ 48-60 (5-7) Water Pump Pulley Bolt ..m) Timing Belt Cover Bolt ... 17-20 (23-27) Water Pump Bolt 8 X 70 mm .... Remove A/C belt tensioner (if equipped)...................... reverse removal procedure..............................................130 CHRYSLER 1. Fig....... See Fig......... Remove protective cover below engine................. and install timing belt on oil pump sprocket and then on crankshaft sprocket.................... 3.......................... Fig...... 2.................. Adjust accessory drive belts to proper tension.. 1..... 1: Identifying Timing Mark Alignment & Belt Arrangement Inspection – Check belt teeth for cracks.....000 miles...................................... 2....... MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends the belt be replaced every 60.......8L 4-Cylinder – VIN T Labor Time Belt Part No.. 10 (14) INCH Lbs. ................ 2) Apply pressure on tension side of belt. 3: Checking Timing Belt Tension TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft........... See Fig.......2 hours. Courtesy of DaimlerChrysler Corp............. (N........... See Fig......... 11-13 (15-18) Engine Support Bracket Bolt ........ 84-108 (9-12) Valve Cover Bolt ....... 11-13 (15-18) Tensioner Pulley Bracket Bolt ...... 58-72 (79-98) Crankshaft Pulley Bolt .. see ALPHABETICAL MODEL LISTING.... ................................................................... damage or oil contamination..... REMOVAL & INSTALLATION TIMING BELT Removal – 1) Disconnect negative battery cable............ Rotate engine clockwise (as viewed from timing belt end of engine) to align timing mark on camshaft sprocket with mark on upper rear cover. Tighten tensioner nut................ 3) If reusing belt........ and tighten nut temporarily to maintain tensioner position.. Lbs.... Replace components if damaged.. Loosen timing belt tensioner bolt and nut.. 80-94 (109-127) Damper Pulley Bolt .. 22-30 (30-41) Front Cover Bolt ..... Note bolt lengths and locations. 72-84 (8-9) Courtesy of DaimlerChrysler Corp............................ Fig. 11-13 (15-18) Crankshaft Sprocket Bolt ........... Ensure camshaft and crankshaft timing marks are aligned....... Remove drive belts and water pump pulley....... Ensure all timing marks are aligned..... 2) Remove crankshaft pulley assembly...... ..... NOTE: For information about tensioners and/or pulleys (when available)............................... mark timing belt position on camshaft sprocket and indicate direction of belt rotation. in counterclockwise direction........................................ ..... See Fig..................... Remove spark plug wires and rocker cover.4 Hours ..........23″ (6 mm)........... Inspect all sprockets for damage...................... Colt & Colt Wagon 1989-90 ........................................... 4) Check belt tension by applying slight thumb pressure to timing belt in direction of timing belt lower rear cover................ 15-19 (20-26) All Others ......................................... ............ (N....... Support engine and remove engine mount from timing belt end of engine......... Installation – 1) Rotate tensioner toward water pump and temporarily tighten retaining nut....................... then tighten bolt.... add ........ Rotate camshaft sprocket clockwise until timing mark is offset by 2 teeth to apply tension on belt.. Remove upper front and lower timing belt covers............ to apply tension on tension side of belt.......................... With Power Steering................... See Fig...........................m) Camshaft Sprocket Bolt .8L 4-Cyl............... 1 1 2................................... Move timing belt tensioner toward water pump to release tension................ then loosen nut to place tension on timing belt.. Ensure distance between back of timing belt (smooth side) and timing belt lower rear cover is approximately ............ To complete installation.............. 3) Loosen belt tensioner bolt......... Remove timing belt....... ........ 1... ..........................

. Courtesy of DaimlerChrysler Corp..... Timing Belt Tensioner Bracket Precaution – On models with hydraulic timing belt tensioner. the manufacturer recommends the belt be replaced at 100.... T245 NOTE: For information about tensioners and/or pulleys (when available). mark arrow on belt to indicate direction of rotation. 3... 4) Remove front timing belt cover. it is necessary to compress plunger into tensioner body... remove power steering pump with hoses attached.9 mm) hex wrench or locking pin through body and plunger to hold plunger in place until tensioner is installed. CAUTION: The following revised information regarding the tensioner pulley pivot bolt is from Chrysler technical service bulletin 09-06-96...6 Hours ..... See Fig..... Cirrus 2000 .. 2: Aligning Timing Marks & Adjusting Belt Tension (Hydraulic Timing Belt Tensioner) Inspection – Check belt teeth for damage or oil contamination.......... the manufacturer recommends the belt be replaced at 105... set number one cylinder to TDC of compression stroke.... 2....... Fig.... On Neon...4 Hours ... Inspect belt for glossy.. Labor Time Belt Part No.. then back off to 3 notches before TDC.. 1996.000 mile intervals with California emissions.... 2) Disconnect negative battery cable.... 1: Exploded View Of Timing Belt & Components REMOVAL & INSTALLATION CAUTION: This application is an interference engine... TIMING BELT Removal (Hydraulic Tensioner) – 1) Remove No. Remove accessory drive belts...... 2.... tighten..0L 4-Cyl. On Breeze..000 mile intervals...... 3) Lower vehicle and place a jack under engine to support weight. 5.... Do not rotate camshaft or crankshaft when timing belt is removed...CHRYSLER 2...... Stratus 1995-00 ... . Remove right engine mount. Inspect all sprockets for damage... Installation (Hydraulic Tensioner) – 1) Place tensioner in soft-jawed vise and slowly compress plunger.. hardened or non-elastic surface...... Check tensioner pulley and idler pulley for signs of grease leakage or roughness in rotation. 131 2...6 Hours ... CAUTION: To prevent pistons from hitting valves. Fig. Loosen timing belt tensioner bolts..... DO NOT loosen. 2) Set crankshaft sprocket to TDC by aligning sprocket with arrow on oil pump housing. On all models.. entire bracket assembly must be replaced............. Using dial indicator.... do not loosen... Neon 1995-99 .6 Hours .... March 29... separated or showing canvas fiber..... Ensure timing mark on camshaft aligns with mark on rear cover. Replace components if damaged. When plunger is compressed into tensioner body..... or remove tensioner pulley pivot bolt. Index tensioner in vise the same way it is installed on engine to ensure proper pin orientation when tensioner is installed on engine........... 1.. .. Use gear puller to remove crankshaft damper.. Remove crankshaft damper bolt.. Bolt is installed at factory with special threadlocking compound that is not reusable..... 1.......... and secure out of way..... install a 5/16″ (1. If tensioner pivot bolt is disturbed... Ensure the belt is not cracked...... MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE On Neon... and 105... The tensioner pulley center bolt MAY be removed and installed. . Rotate crankshaft so that timing marks are aligned.... remove generator (with wiring attached) and bracket. or remove timing belt tensioner pivot bolt... T245 2.. Raise vehicle and remove right inner splash shield. On Breeze and Stratus... see ALPHABETICAL MODEL LISTING...0L 4-Cylinder – VIN C – 1995-00 TIMING BELT APPLICATION Application 2....... If reusing timing belt.. See Fig.000 mile intervals on vehicles with Federal emissions........ NOTE: When tensioner is removed from engine..... 1 spark plug... T245 2. .... do not rotate camshaft or crankshaft after removing the timing belt.. See Fig... See Fig. tighten.... Remove access plug from top of timing belt cover. or engine damage may occur... 4.. See Fig..... T245 2. Remove timing belt and tensioner... and secure out of way.. remove right engine mount bracket from engine. See Fig..... See Fig. Cirrus and Stratus..... – SOHC Breeze 1996-00 ... . Courtesy of DaimlerChrysler Corp...

then around water pump sprocket and then camshaft sprocket. Final tighten tensioner bolts. 4) Move crankshaft sprocket to TDC to take up belt slack. Ensure timing mark on camshaft aligns with mark on rear cover. 4: Locating Right Engine Mount Bracket (Typical) 3) Set camshaft to TDC by aligning mark on sprocket with arrow on rear of timing belt cover. 1 spark plug. Removal (Mechanical Tensioner) – 1) Remove No. Rotate crankshaft 2 revolutions. Remove right engine mount from engine and body. Use gear puller to remove crankshaft damper. 1. Install timing belt by starting at crankshaft. m) of torque in clockwise direction. Install front timing belt cover. Move crankshaft to 1/2 notch mark before TDC for belt installation.0L 4-Cylinder – VIN C – 1995-00 (Cont. Install crankshaft damper. 2. 6. Install engine mount bracket.) 7) Raise vehicle on hoist. Fig. 7.132 CHRYSLER 2. Fig. 1. See Fig. Move bracket away from engine for clearance to remove timing belt cover. Courtesy of DaimlerChrysler Corp. Install accessory drive belts. See Fig. Install tensioner to block. but do not final tighten bolts. 3: Exploded View Of Splash Shield Components Courtesy of DaimlerChrysler Corp. Perform cam/ crank relearn procedure. Fig. Adjust drive belts to proper tension. 5: Compressing Hydraulic Timing Belt Tensioner Courtesy of DaimlerChrysler Corp. Follow scan tool manufacturer’s instructions to access the cam/crank relearn procedure. Using a torque wrench on tensioner pulley. Remove accessory drive belts. . 2000. lbs. 8) On Neon. See Fig. With torque applied to tensioner pulley. lower vehicle and place a jack under engine to support weight. move the tensioner up against the tensioner pulley bracket. Remove jack from under engine. Install right inner splash shield. Remove generator bracket-to-engine bolts. 6: Aligning Crankshaft Sprocket Timing Marks NOTE: Chrysler recommends replacing worn mechanical tensioners with updated hydraulic tensioner kits. Using dial indicator. apply 21 ft. set number one cylinder to TDC of compression stroke. Pretension is correct when pin can be removed and installed. Courtesy of DaimlerChrysler Corp. Check alignment of the timing marks. remove accessory drive belt idler pulley from generator bracket. See Fig. 3. For 2000 Breeze and Stratus. Lower vehicle. See Fig. 5) Pull tensioner plunger locking pin. Information is from Chrysler technical service bulletin 09-06-00. Remove engine mount bracket from engine. Fig. 3) On Breeze and Stratus. 2) Disconnect negative battery cable. Install generator and bracket (Breeze and Stratus) or power steering pump (Neon). See TORQUE SPECIFICATIONS. and secure out of way. Remove generator (with wiring attached) and bracket. (28 N. connect scan tool to Data Link Connector (DLC) under lower left edge of instrument panel. and tighten bolt to specification. See Fig. Raise vehicle and remove right inner splash shield. Remove access plug from top of timing belt cover. Remove crankshaft damper bolt. March 10. 6) Install right engine mount.

......... Lbs........ lower vehicle and place jack under engine to support weight......... CAUTION: Mechanical timing belt tensioner is serviced as an assembly.... 5) On all models....................................... Inspect belt for glossy...... Follow scan tool manufacturer’s instructions to access the cam/crank relearn procedure.................................. Inspection – Check belt teeth for damage or oil contamination... Perform cam/crank relearn procedure... Continue installation in reverse of removal procedure........... 6......... hardened or non-elastic surface...m) Timing Belt Cover Bolts (M6) ....................... 133 Courtesy of DaimlerChrysler Corp.... 85 (115) Crankshaft Damper Bolt ..... 7........... Replace components if damaged................ do not rotate camshaft or crankshaft after removing the timing belt........ Fig... Rotate the crankshaft so that timing marks are aligned.......... (N................. Remove right engine mount-to-engine mount bracket through-bolt..... 7............. Install engine mount bracket to engine............................................... Remove engine mount bracket from engine................... 40 (54) Timing Belt Tensioner Bolt (Hydraulic Tensioner) ....... 45 (61) Generator Mounting Bolts .......................... 106 (12) ........ 2) Set camshaft to TDC by aligning mark on sprocket with arrow on rear of timing belt cover..............) 4) On Neon........................0L 4-Cylinder – VIN C – 1995-00 (Cont.. 45 (61) Power Steering Pump Mounting Bolts .. Ensure the belt is not cracked......m) Camshaft Sprocket Bolt .. See Fig.... and secure out of way.. Tighten all fasteners to specification. remove timing belt and realign timing marks....................... 7: Aligning Timing Marks & Adjusting Belt Tension (Mechanical Timing Belt Tensioner) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft...... Adjust accessory drive belts to proper tension........... 5) On 1998-99 Neon.... Remove timing belt.... 23 (31) INCH Lbs. Install timing belt by starting at crankshaft................ connect scan tool to Data Link Connector (DLC) under lower left edge of dash... Remove power steering pump with hoses attached..................... 105 (142) Engine Mount Bolt ... 3) Remove Allen wrench from timing belt tensioner pulley........ 7) If reusing old timing belt. See TORQUE SPECIFICATIONS............. Installation (Mechanical Tensioner) – 1) Set crankshaft sprocket to TDC by aligning sprocket with arrow on oil pump housing.......... do NOT separate tensioner pulley from tensioner bracket..... 7.... See Fig............. 106 (12) Water Pump Mounting Bolts .. CAUTION: To prevent pistons from hitting valves.. Rotate crankshaft clockwise 2 revolutions.................. then back off to 3 notches before TDC................ until it slides into the locking hole......... 23 (31) Timing Belt Tensioner Bracket Bolt (Mechanical Tensioner) ................ Check alignment of camshaft and crankshaft timing marks... See Fig...CHRYSLER 2........... separated or showing canvas fiber....... (N........ Slowly rotate tensioner counterclockwise with 8-mm Allen wrench while pushing lightly on the 3-mm Allen wrench..................................... remove timing belt cover................... 45 (61) Engine Mount Bracket-To-Engine Bolts ....... Inspect all sprockets for damage.. then around water pump sprocket and then camshaft sprocket.............................. Move crankshaft sprocket to TDC to take up belt slack...... If timing marks do not align.. Insert long end of a 3-mm Allen wrench into pin hole in the front of tensioner......... 6) Install an 8-mm Allen wrench into timing belt tensioner.... 4) Install front timing belt cover...... See Fig......... Check tensioner pulley and idler pulley for signs of grease leakage or roughness in rotation................. Move crankshaft to 1/2 mark before TDC for belt installation.. See Fig.......... To prevent premature timing belt failure and engine damage.... mark belt with arrow to indicate direction of rotation.. 7...

See Fig.... 2) Disconnect negative cable from battery.. See Fig. Removal (With Hydraulic Tensioner) – 1) Remove No. See Fig.. Engine position may now be adjusted by positioning a suitable floor jack on the forward edge of transmission bellhousing.. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Manufacturer recommends the timing belt be replaced at 105.. but DO NOT tighten... 3: Measuring Engine Position (Top View) REMOVAL & INSTALLATION CAUTION: This application is an interference engine. set No. ADJUSTMENTS ENGINE TORQUE STRUT ADJUSTMENT NOTE: Whenever a torque strut bolt(s) is loosened. See Fig. T245 NOTE: For information about tensioners and/or pulleys (when available). 1.. and ground strap from engine mount bracket. See TORQUE SPECIFICATIONS. see ALPHABETICAL MODEL LISTING. 1: Positioning Floor Jack . 2. Lower engine enough with jack to remove lower engine mount bracket bolt.. or engine damage may occur. Remove lower engine torque strut.. Remove right engine mount-to-engine mount bracket bolt. refer to illustration. 5. Remove crankshaft damper bolt.....0L 4-Cyl... and ensure timing mark on camshaft aligns with mark on rear cover. Raise engine with jack to allow engine-to-body clearance for engine bracket removal. 4. floor jack must be positioned as shown... this procedure must be performed. 2. See Fig. TIMING BELT APPLICATION Application 2. 2. TIMING BELT NOTE: For identification of timing belt with hydraulic tensioner and related components. NOTE: To prevent minimal upward lifting of engine.. See Fig... 3) Lower vehicle and place a jack under engine. 3.. Upper and lower torque struts need to be adjusted together to assure proper engine positioning and engine mount loading. 1 cylinder to TDC of compression stroke. . See Fig. Raise vehicle and remove right inner splash shield. See Fig. Reinstall torque strut bolt(s). tighten both upper and lower torque strut bolts to specification..... allowing upper engine to rotate rearward until distance between center of rearmost attaching stud on engine mount bracket (point “A”) and center of hole for washer hose clip on shock tower bracket (point “B”) is 4.. and use gear puller to remove crankshaft damper..6 Hours . 3) Carefully apply upward force. See Fig. See Fig. 1... Fig..000 mile intervals or at 84 months..0L 4-Cylinder – VINs C & F – 2000-04 Labor Time Belt Part No.7” (119 mm). Remove access plug from top of timing belt cover. Fig.. Do not rotate camshaft or crankshaft when timing belt is removed..... Remove accessory drive belts... Using dial indicator. See Fig. 8.... See Fig. 7. 1 spark plug.134 CHRYSLER 2. Remove power Courtesy of DaimlerChrysler Corp.. 2) With engine supported.. 2: Removing Upper & Lower Engine Torque Struts Courtesy of DaimlerChrysler Corp.. Courtesy of DaimlerChrysler Corp.... 2. Verify that torque struts are free to move within shock tower bracket and crossmember. 6. remove upper and lower torque struts attachment bolt(s) at shock tower bracket and suspension crossmember. 9.. – SOHC Neon 2000-04 .. Remove upper torque strut from front of engine.... 1) Loosen upper and lower torque strut attaching bolt at suspension crossmember and shock tower bracket... 4) With engine held at proper position. Remove floor jack. Raise jack enough to support engine weight. Fig..

10. Timing Belt Tensioner Bracket Precaution – On models with hydraulic timing belt tensioner. 5: Identifying Camshaft Sprocket & Rear Cover Timing Marks CAUTION: The following revised information regarding the tensioner pulley pivot bolt is from Chrysler technical service bulletin 09-06-96. tighten. Courtesy of DaimlerChrysler Corp. See Fig. Remove two remaining upper engine mount bracket bolts and remove engine mount bracket. 9. 4: Exploded View Of Timing Belt & Components (With Hydraulic Tensioner) Courtesy of DaimlerChrysler Corp. Fig. 1996.0L 4-Cylinder – VINs C & F – 2000-04 (Cont. Loosen timing belt tensioner bolts. or remove tensioner pulley pivot bolt. Inspection – Check belt teeth for damage or oil contamination. 8: Removing Right Engine Mount Bolt . 4. and secure out of way. Check tensioner pulley and idler pulley for signs of grease leakage or roughness in rotation. Remove front timing belt cover bolts and remove front timing belt cover. 6: Removing Right Front Splash Shield Courtesy of DaimlerChrysler Corp. separated or showing canvas fiber. See Fig. See Fig. The tensioner pulley center bolt MAY be removed and installed. Remove timing belt and tensioner.) steering pump with hoses attached. Inspect belt for glossy. 4) Rotate crankshaft so that timing marks are aligned. tighten. If reusing timing belt. 10. Replace components if damaged. Ensure the belt is not cracked. Bolt is installed at factory with special threadlocking compound that is not reusable. hardened or non-elastic surface. If tensioner pivot bolt is disturbed. See Fig. Fig. Inspect all sprockets for damage. Pivot bolt is located on timing belt tensioner assembly. mark arrow on belt to indicate direction of rotation. Fig. do not loosen. 7: Removing Crankshaft Damper Courtesy of DaimlerChrysler Corp. Fig. Fig. entire bracket assembly must be replaced. do not rotate camshaft or crankshaft after removing the timing belt.CHRYSLER 2. 135 Courtesy of DaimlerChrysler Corp. CAUTION: To prevent pistons from hitting valves. DO NOT loosen. or remove timing belt tensioner pivot bolt. March 29.

2) Set crankshaft sprocket to TDC by aligning sprocket TDC mark with TDC reference mark arrow on oil pump housing. . 5) Pull tensioner plunger locking pin. and finally around timing belt tensioner pulley. 9: Locating Engine Mount Bracket Upper & Lower Bolts Courtesy of DaimlerChrysler Corp. See TORQUE SPECIFICATIONS. Lower vehicle. but do not final tighten bolts. located under lower left edge of instrument panel. Install engine mount bracket and power steering pump.9 mm) hex wrench or locking pin through body and plunger to hold plunger in place until tensioner is installed. Install crankshaft damper. Install tensioner to block. Install and adjust upper and lower engine torque struts. If pin cannot be reinstalled. lbs. See Fig. Check alignment of the timing marks. refer to illustration. Move crankshaft to 1/2 notch mark before TDC for belt installation. See Fig. See TORQUE SPECIFICATIONS. install a 5/64″ (1. and remove jack from under engine.) NOTE: When hydraulic tensioner is removed from engine. Fig. Using a torque wrench on tensioner pulley. 11: Compressing Hydraulic Timing Belt Tensioner NOTE: For identification of timing belt with mechanical tensioner related components. repeat tensioning procedure.0L 4-Cylinder – VINs C & F – 2000-04 (Cont. 8) Connect scan tool to Data Link Connector (DLC). move the tensioner up against the tensioner pulley bracket. See Fig. 4) Move crankshaft sprocket to TDC to take up belt slack. See Fig. apply 21 ft. Pre-tension is correct when pin can be removed and installed.m) of torque in clockwise direction. then back off to 3 notches before TDC. See Fig. When plunger is compressed into tensioner body. 10. (28 N. Install right inner splash shield. With torque applied to tensioner pulley. and tighten bolt to specification. 6) Install front timing belt cover. and then camshaft sprocket. 11. Rotate crankshaft 2 revolutions.136 CHRYSLER 2. Final tighten tensioner bolts to specification. 10: Aligning Timing Marks & Adjusting Belt Tension (Hydraulic Timing Belt Tensioner) Courtesy of DaimlerChrysler Corp. then select RELEARN CAM CRANK and follow directions on scan tool screen. Fig. Install right engine mount. 10. 7) Raise vehicle on hoist. Adjust drive belts to proper tension. Select MISCELLANEOUS. Check belt tension by installing pin into tensioner housing. then around water pump sprocket. Courtesy of DaimlerChrysler Corp. 3) Set camshaft to TDC by aligning mark on sprocket with arrow on rear of timing belt cover. Install timing belt starting at crankshaft sprocket. See Fig. it is necessary to compress plunger into tensioner body. Install accessory drive belts. Perform cam/crank relearn procedure by accessing ENGINE diagnostics. See Fig. 14. Fig. 12. 10. See ENGINE TORQUE STRUT ADJUSTMENT under ADJUSTMENTS. Turn ignition on. Installation (With Hydraulic Tensioner) – 1) Place tensioner in soft-jawed vise and slowly compress plunger. 12.

12: Adjusting Crankshaft Sprocket For Timing Belt NOTE: Chrysler recommends replacing worn mechanical tensioners with updated hydraulic tensioner kits. 12. See TORQUE SPECIFICATIONS. set No. See Fig. Courtesy of DaimlerChrysler Corp. 13: Identifying Mechanical Tensioner & Adjusting Timing Belt . CAUTION: To prevent pistons from hitting valves. Check alignment of camshaft and crankshaft timing marks. and tighten bolt to specification. located under lower left edge of instrument panel. Perform cam/crank relearn procedure by accessing ENGINE diagnostics. See TORQUE SPECIFICATIONS. 1 spark plug. 9. If timing marks align and spring tang is within specification. and secure out of way. Install accessory drive belts. 12. Adjust drive belts to proper tension. Also check if spring tang is within tolerance window. then around water pump sprocket. Rotate crankshaft clockwise 2 revolutions. Install right inner splash shield. See Fig. See Fig. If reusing old timing belt. See Fig. and ground strap from engine mount bracket. Rotate tensioner counterclockwise with 6-mm Allen wrench. See Fig.CHRYSLER 2.0L 4-Cylinder – VINs C & F – 2000-04 (Cont. See Fig. Install and adjust upper and lower engine torque struts. Remove timing belt.) 137 CAUTION: Mechanical timing belt tensioner is serviced as an assembly. Install right engine mount and remove jack from under engine. 3) Lower vehicle and place a jack under engine. See Fig. 13. The tensioner pulley will move against timing belt and tensioner setting notch will eventually start to move clockwise. See Fig. 2000. 15. DO NOT separate tensioner pulley from tensioner bracket. Remove right engine mount-to-engine mount bracket bolt. See Fig. Raise vehicle and remove right inner splash shield. Lower vehicle. Using dial indicator. Remove front timing belt cover bolts and remove front timing belt cover. and tighten tensioner bolts to specification. Remove access plug from top of timing belt cover and ensure timing mark on camshaft aligns with mark on rear cover. Slowly rotate tensioner clockwise with 6-mm Allen wrench until there is enough slack in timing belt to allow removal. See Fig. 16. Check tensioner pulley and idler pulley for signs of grease leakage or roughness in rotation. 13. Replace components if damaged. See Fig. Fig. Information is from Chrysler technical service bulletin 09-06-00. Remove upper torque strut from front of engine. 2. Hold tensioner setting notch aligned with spring tang. Installation (With Mechanical Tensioner) – 1) Set crankshaft sprocket to TDC by aligning sprocket TDC mark with TDC reference mark arrow on oil pump housing. separated or showing canvas fiber. 9. 6. To prevent premature timing belt failure and engine damage. Move crankshaft to 1/2 notch mark before TDC for belt installation. Raise jack enough to support engine weight. Courtesy of DaimlerChrysler Corp. then back off to 3 notches before TDC. Remove power steering pump with hoses attached. 3) Move crankshaft sprocket to TDC to take up belt slack. 5. See Fig. go to next step. Install engine mount bracket and power steering pump. See Fig. then select RELEARN CAM CRANK and follow directions on scan tool screen. Lower engine enough with jack to remove lower engine mount bracket bolt. 7) Connect scan tool to Data Link Connector (DLC). Remove two remaining upper engine mount bracket bolts and remove engine mount bracket. repeat step 3). 4) Install a 6-mm Allen wrench into hexagon opening of top plate tensioner pulley. and finally around timing belt tensioner pulley. Remove lower engine torque strut. See Fig. do not rotate camshaft or crankshaft after removing the timing belt. See Fig. Inspection – Check belt teeth for damage or oil contamination. 4) Remove Allen wrench from timing belt tensioner pulley. 7. Ensure the belt is not cracked. 5) Install front timing belt cover. See Fig. Inspect belt for glossy. Raise engine with jack to allow engine-to-body clearance for engine bracket removal. March 10. Remove crankshaft damper bolt. Install crankshaft damper. Removal (With Mechanical Tensioner) – 1) Remove No. Select MISCELLANEOUS. hardened or non-elastic surface. Remove accessory drive belts. 14. Fig. If timing marks do not align or if spring tang is not within specification. 2) Set camshaft to TDC by aligning mark on sprocket with arrow on rear of timing belt cover. Turn ignition on. 2) Disconnect negative cable from battery. Watching movement of notch. Install timing belt starting at crankshaft sprocket. 15. 6) Raise vehicle on hoist. 8. Inspect all sprockets for damage. 1 cylinder to TDC of compression stroke. mark belt with arrow to indicate direction of rotation. 2. Install a 6-mm Allen wrench into hexagon opening of top plate tensioner pulley. and use gear puller to remove crankshaft damper. and then camshaft sprocket. 13. continue rotating tensioner counterclockwise until the setting notch is aligned with spring tang. See Fig. See ENGINE TORQUE STRUT ADJUSTMENT under ADJUSTMENTS.

.. 106 (12) Fig................................0L 4-Cylinder – VINs C & F – 2000-04 (Cont... Fig........................ 87 (118) Power Steering Pump Mounting Bolts ............................. 45 (61) Engine Mount Through-Bolt .................................. 23 (31) Timing Belt Tensioner Bracket Bolt (Mechanical Tensioner) ............... 16: Timing Belt Tension Verification TORQUE SPECIFICATIONS Courtesy of DaimlerChrysler Corp.........138 CHRYSLER 2..... (N............................................. Fig...........m) Timing Belt Cover Bolts (M6) .......... 15: Aligning Camshaft & Crankshaft Timing Marks ................................................... 85 (115) Crankshaft Damper Bolt ............................................................................ 100 (136) Engine Mount Bracket-To-Engine Bolts ........... (N.......... 23 (31) Timing Belt Tensioner Lock Nut (Mechanical Tensioner) .....m) Camshaft Sprocket Bolt ................................................................................... 22 (30) INCH Lbs................................................................................................................ 87 (118) Engine Torque Strut Bolts ...................................................................................... TORQUE SPECIFICATIONS Application Ft....... 40 (54) Timing Belt Tensioner Bolt (Hydraulic Tensioner) . Lbs............ 106 (12) Water Pump Mounting Bolts ..........................................................................) Courtesy of DaimlerChrysler Corp. 14: Exploded View Of Timing Belt & Components (With Mechanical Tensioner) Courtesy of DaimlerChrysler Corp...........................................

.... T206 1 – With Air Conditioning. 1 is at TDC of compression stroke.. Inspection – Inspect timing belt for damaged teeth. tensioner clockwise to obtain a tension of 110 lbs... Check timing belt tensioner for worn bearing.. VIN A TIMING BELT APPLICATION Application 2......... 5) Remove air cleaner fresh air duct.....2 hours.. see ALPHABETICAL MODEL LISTING. Remove timing belt.. belt manufacturers suggest the belt be replaced every 60. add . MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Although the manufacturer does not recommend a specific scheduled maintenance interval.... Remove valve covers. To complete installation.. .. and remove right wheel and inner splash shield.... 2. Installation – 1) Loosen rocker arm assembly bolts about 3 turns.. – DOHC. Remove drill bits or pins from camshaft sprockets. See Fig... REMOVAL & INSTALLATION TIMING BELT Removal – 1) Remove PCV hose. 1. It is NOT necessary to remove center bolt from the crankshaft. CAUTION: Do NOT reverse rotate crankshaft or attempt to rotate crankshaft using camshaft or intermediate shaft bolt. 6) Loosen center bolt of timing belt tensioner pulley to relieve timing belt tension. reverse removal procedure. 2... Rotate crankshaft until No.. Remove dial indicator from cylinder head.. 1 139 Labor Time Belt Part No. See TORQUE SPECIFICATIONS. mark belt with arrow to indicate original direction of rotation.. Place floor jack under vehicle to support weight of engine and transaxle assembly.2 hours.2L 4-Cyl. .. 7) Install valve covers.. Remove right engine mount (timing belt end of engine). 5) Rotate crankshaft clockwise 2 revolutions.... Remove ignition secondary wire cover from top of engine. With Power Steering.... (445 N. 4) Lower vehicle... Fig. Install fresh air duct... Remove crankshaft pulley bolts and remove pulley.. T206 2... 1: Identifying Rocker Arm Loosening & Tightening Sequence .. Remove lower timing belt cover. Tension gauge must contact timing belt between the teeth to get an accurate reading.. 3) Remove lower accessory drive belt idler pulley and tensioner pulley. spark plugs and ignition wire covers..CHRYSLER 2.) for a used belt..... 1 piston is at TDC.6 Hours . Turbo III Daytona (Includes Canadian) 1992-93 . Accessory drive shaft does not have to be timed. cracking and oil contamination..6 Hours ..000 miles.. Adjust drive belts to proper tension. 3) Install timing belt and idler pulley in correct sequence.. See Fig.. Replace damaged components. Remove upper timing belt cover... crankshaft and intermediate shaft seals for leaks.. Readjust. Remove water pump pulley. Rotate crankshaft so that cylinder No... Remove accessory drive belts.. if necessary. 1 2. Mark engine block for TDC reference... See Fig.... add . See TORQUE SPECIFICATIONS. Install tension on the belt run between the 2 camshafts.2L 4-Cylinder – DOHC. NOTE: For information about tensioners and/or pulleys (when available).. See Fig. Align and pin both camshafts with 3/32″ drill bits or pins. Spirit 1991-92 .... Check camshaft........ Note position and number of shims for reassembly reference... 6) Recheck timing belt tension.. If reusing old timing belt. Remove spark plugs. Tighten rocker arm shafts to specification in specified sequence.. Remove accessory drive belt idler pulley bracket. 1 spark plug hole... Check alignment of camshaft and crankshaft timing marks.. or 70 lbs.... 2) Raise vehicle on hoist.... 4) Install a belt tension gauge on the timing belt.... 1.... (311 N.. Tighten timing belt tensioner center bolt to specification.) for a new belt..... 2) Install a dial indicator in No. Rotate timing belt Courtesy of DaimlerChrysler Corp..

................................................................................. 50 (68) Timing Belt Tensioner Bolt .. 65 (88) Right Engine Mount To-Engine Bracket Through-Bolt ... 95 (129) INCH Lbs............ Lbs........... 65 (89) Crankshaft Pulley-To-Sprocket Bolt .............................. 106 (12) Step 2 ..............................................................m) Camshaft Sprocket Bolt .................................................................................................................................................................................................. (N...................................................... Fig.........................2L 4-Cylinder – DOHC.... 100 (136) To-Frame Rail Bolts ................................................ ................................................ (N.................................... 85 (115) Intermediate Shaft Bolt ............................................................................................................................................................. 45 (61) Water Pump Pulley Bolt ................................................. 21 (28) Wheel Lug Nut ............................... 210 (24) Courtesy of DaimlerChrysler Corp.....................................m) Rocker Arm Shaft Bolts Step 1 ................140 CHRYSLER 2................. 2: Installing Timing Belt ....................... 27 (31) Crankshaft Sprocket Center Bolt .. VIN A (Cont...................................) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft......................................................

2: Installing Pin Punches In Camshafts Courtesy of DaimlerChrysler Corp. Remove accessory drive belts....2L 4-Cylinder – DOHC.. Fig. if necessary. to position the axis within 15 degrees of horizontal. 2. Adjust tensioner tool index.. If reusing old timing belt. 5) Position timing belt on the crankshaft sprocket first. 2 degrees clockwise. 3) Place floor jack under vehicle to support weight of engine and transaxle assembly. See Fig. TCK153 .. Repeat this procedure for the camshaft sprockets. Raise vehicle on hoist.... Remove upper and lower timing belt covers. T153 NOTE: A timing belt component kit is available for this application. Remove valve cover. The distributor rotor must be facing the No. upper side..CHRYSLER 2... Lower vehicle. 3) Turn crankshaft until the alignment mark on the sprocket is in line with the crankshaft and intermediate shaft centerline. REMOVAL & INSTALLATION TIMING BELT Removal – 1) Rotate crankshaft so that cylinder No.2L 4-Cyl.. Place Tension Tool (C-4703) on large hex nut in center of timing belt tensioner pulley. Tighten the lock nut on the timing belt tensioner. Remove crankshaft pulley bolts and remove pulley.. 3: Adjusting Timing Belt Tension . . Remove right engine mount (timing belt end of engine).. NOTE: For information about tensioners and/or pulleys (when available). See page A1 for information on component kits. 4) Turn the intermediate shaft until the marking on the sprocket (if there is one) is in line with the marking on the crankshaft sprocket..... 1 cylinder in the distributor cap. Part No.. 4) Loosen center bolt of timing belt tensioner pulley. The 2 keyways not used must be positioned at the top. Check camshaft.. It is NOT necessary to remove center bolt from the crankshaft.. crankshaft and intermediate shaft seals for leaks. 1 and 4. – DOHC.. reverse removal procedure.. 3.. . VIN R TIMING BELT APPLICATION Application Labor Time Component Belt Kit No..... 2) Position pin punches in intake and exhaust camshaft alignment holes. If there is no marking on the intermediate shaft sprocket.. 6) Remove the spark plugs. Then. if necessary. 1: Aligning Camshaft Timing Marks Courtesy of DaimlerChrysler Corp. 7) Loosen tensioner pulley lock nut. Fig. 2.9 Hours ... install timing belt on intermediate shaft sprocket by turning it slightly. Remove the pin punches. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Although the manufacturer does not recommend a specific scheduled maintenance interval. Fig. Courtesy of DaimlerChrysler Corp... set timing hole on vertical line through center of the axis.. Replace damaged components.. mark belt with arrow to indicate original direction of rotation. 2. and remove right inner splash shield. 1. Inspection – Inspect timing belt for damaged teeth.000 miles. Check timing belt tensioner for worn bearing. 8) Rotate crankshaft clockwise from TDC 2 full revolutions back to TDC. see ALPHABETICAL MODEL LISTING. Position both camshafts so that the 2 alignment holes in the exhaust and intake camshaft sprockets are below and adjacent to the centerline of the 2 sprockets. Turbo TC (Maserati) 1990 . See Figs... 2) Remove water pump pulley. Installation – 1) Turn crankshaft and intermediate shaft until the alignment marks on the sprockets are aligned.. 141 9) To complete installation.. See Fig. Rotate crankshaft to TDC.. outside of the vertical centerline of the camshafts. CAUTION: Do NOT rotate crankshaft counterclockwise or attempt to rotate the engine using the camshaft or intermediate shaft mounting bolt. cracking and oil contamination. See Fig. Adjust drive belts to proper tension. belt manufacturers suggest the belt be replaced every 60. 1 is at TDC of compression stroke. 3.. See Fig.. Remove timing belt.

................................................................... VIN R (Cont........................... Crankshaft & Intermediate Shafts TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft...................................................... (N...m) Camshaft Sprocket Bolt ......................142 CHRYSLER 2.......... 45 (61) INCH Lbs...................................................m) Water Pump Pulley Bolt ................................................................. 106 (12) .......................... 40 (54) Intermediate Shaft Bolt .................... 4: Aligning Camshaft.......................................... 21 (28) Crankshaft Sprocket Center Bolt ............. 21 (28) Timing Belt Tensioner Bolt ......................................... (N.................. Fig..................................... 50 (68) Generator Drive Belt Idle Pulley Bolt .............. 75 (102) To-Frame Rail Bolts ......................................................................................) Courtesy of DaimlerChrysler Corp............................................... 65 (88) Right Engine Mount To-Engine Bracket Through-Bolt .......................................................................................2L 4-Cylinder – DOHC.................. Lbs..... 60 (80) Crankshaft Pulley-To-Sprocket Bolt ................

Spirit 1989-95 ... . T132 2..2 Hrs.2 Hrs............. 1988 ....... Caravan.2 Hrs. . .... ....... E Class 1983-84 .................... .. TCK132 . 1989-90 . T132 2...... 1989-93 ..... ..... . NOTE: If timing belt is to be reused.. TCK114 ....... TCK114 .. . ............. ... Shadow & Sundance 1987-88 ... 1 2. T071 ....... TCK071 ... ... ......................... add ............................. ..... 2.......2 Hrs.... .......... ... . .... 1 2. Aries...... TCK153 ................................. Lancer & Reliant 1986-87 . 1 2.. . TCK153 .......... ......... ......... 1 2... 1 2. ............... TCK071 . .....2 Hrs... 1 2. .................. Horizon & Omni 1981-88 ... T071 .2 Hrs. ....2 Hrs.......... 1989 . . .. TCK071 ...2 Hrs....... .. T114 2.. TCK071 . ... .2 Hrs.2 Hrs...2 Hrs.. 1 2. ... T132 2. Daytona 1984-88 . .... With Power Steering..... REMOVAL & INSTALLATION TIMING BELT Removal – 1) Disconnect negative battery cable. Lancer 1985-88 ...... T114 2..... T071 . Laser 1986 ..... and A/C compressor (if equipped)... See Fig....... ...1 Hrs..................................... TCK153 .. .............................. TCK071 ......2 Hrs. ...... 400 1982-83 .......... New Yorker & 600 1983-88 ............2 Hrs.......... ... ........ 1988 ........ 1 2... ... .......... T071 ............. T071 ......2 Hrs... T071 ......... .. 1 2. TCK132 .. ..... .............. ......... . ........... T132 .. 1 2........ 1988 ....... ... T071 – With Air Conditioning........ ..... ... Caravelle & 600 1986-87 ....... .... . 1 2....... TCK071 ... TCK114 ........ TCK071 ..2 Hrs....................2 Hrs....... Laser 1984-86 .. .. ..... Turismo 1983-87 ........ ......2 Hrs.......2 Hrs... T114 ........... Rampage 1982-84 ...... T071 .. 1 2..... T153 2......... . 1989-94 ......CHRYSLER 2..... 1 2. . .... TCK153 ............ .......2 Hrs..................... . TCK071 .. T132 2............. . 1 2... .....2 Hrs.. . 1......... . T071 ........ ............... ...... New Yorker 1983-88 ..... ............ .... DO NOT disconnect refrigerant lines... T114 2. ... TCK153 ............... 2...2 Hrs..... Dynasty 1988 ..................... see ALPHABETICAL MODEL LISTING............ ..... . T114 T114 T132 T153 ..... Dakota 1987-88 ......... TC3 1981-82 . ........ 1989-93 ....... TCK114 . ..... T114 2...2 Hrs........ TCK153 ... TCK153 . .....5L 4-Cylinder TIMING BELT APPLICATION Application Labor Time Component Belt Kit No............ 1989 .. ......... 1988 .2 Hrs. Installation – 1) Remove spark plugs........ Loosen the timing belt tensioner.... 3) Remove right engine mount bolt............. ..... T153 2..... T071 2 ....... 1 2............ TCK153 .. 1 2..... 1 on TDC...... ..................2 Hrs. ............ T153 ..) Application Labor Time 143 Component Belt Kit No. New Yorker 1986-87 ...... ...... T153 .. ..... ...... Caravelle.... 600 1983-88 . .............. T153 ........ ...... . – With Air Conditioning........... 1989-93 . 1 2..2 Hrs........ Daytona 1986-87 .............. Remove right inner splash shield..... Executive Limo (Canadian) 1986 . MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Although the manufacturer does not recommend a specific scheduled maintenance interval.......... T153 1 Dakota 1989-95 .. TCK114 .. ........ . . ............... TCK114 ...... TCK071 . 1 2. 024 1981-82 ................ ..2 Hrs. Mini Ram Van 1984-87 ...... ......... TCK153 ...5 hours...... 1988 ......... Mini Ram Van 1987 ..... and raise engine slightly... 1989 . . 1 2......... T114 2. . TCK071 .......2 Hrs............. ... .. 1989-94 ......2L 4-Cyl............ ..2 hours.. TCK132 ...... T132 2.. .......... – SOHC Aries & Reliant 1981-88 .....2 Hrs... ...2 Hrs....... 1 2.. ....... Town & Country & Voyager 1986 ... 1 2.. ... ..... ........ . ....... ....... 1 2... See . T071 ... ........... NOTE: A timing belt component kit is available for this application..............2 Hrs. T071 ... . TIMING BELT APPLICATION (Cont.......... ........ ....... ........ Scamp Pickup 1983 ...... .. 1989-94 ......... . T153 . . Charger & Turismo 1983-87 .. .......... ........2 Hrs.......2 Hrs....... TCK071 . . . ..2 Hrs. LeBaron & LeBaron GTS 1986-87 ..2L & 2...................... ... ..... T114 2. TCK153 ........ Town & Country & Voyager 1982-88 ...... Remove A/C belt idler pulley....... . ... – SOHC Acclaim 1989-95 .2 Hrs. . T153 2................................. T071 ...... .. .....2 Hrs.........2 Hrs. ....... 1 2... .... TCK114 ... .. T071 ..... T132 2............ TCK153 .. T132 2....2 Hrs...... ... T153 2. ...... ....2 hours........ ...2 Hrs...... TCK071 ...... ....2 Hrs........ ... .......2 Hrs. T153 .... 1 2. .. .. ......... ....... ..000 mile intervals......2 Hrs. . T071 .... . ...... NOTE: For information about tensioners and/or pulleys (when available)... Support engine using a jack............ Caravan... ........... .... . ................ ................... 1989 ........2 Hrs.. 1 2.. mounting brackets...... 1989 ........... Remove all accessory drive belts..... ..... LeBaron & LeBaron GTS 1982-88 .... TCK071 ...2 Hrs.. 1 2........ T153 . 1 2.. With Power Steering.2 Hrs.... T071 ........................... T153 2.... See Fig.2 Hrs.......... .... ... .............. ............ 1988 .... T153 2...2 Hrs.................. add .... TCK071 . ...... .2 Hrs. ...... TCK153 ..2 Hrs.. ........................ TCK071 .... 1988 . 2 1........ 1 2... 1 2............ TCK132 .2 Hrs......... ...2 Hrs.. .. T071 . T071 ...... ..... ....... TCK132 .... T114 ..2 hours... .................. ... TCK153 ........... ......... 1 2... T071 .....5L 4-Cyl...... TCK071 .......2 Hrs. . TCK071 .........2 Hrs............. . 1 2. .. ....... 1989-94 .... . TCK153 .. 1987 ........ .......... .. T071 .......... ......... Place cylinder No....... See page A1 for information on component kits.. ................... ....... .... ... 1 2................ . Remove water pump and crankshaft pulleys....... and remove timing belt....... ...... 1 2......... ..... 1989-90 ........ . . TCK071 ..... mark direction of rotation for reassembly reference... TCK153 . TCK153 . add ...... . Expo (Canadian) 1987-88 ........ ..................... 1 2. ..... 1 2... ... 1 1... ........ T153 2.. ... If necessary........... TCK071 . .. T071 ....... ... ... T071 . TCK153 ........... ....1 Hrs............ ........... .. .... .. T153 .....2 Hrs...... 2..... 1 2.... ............. ... TCK071 .. T132 .. TCK153 ....... 2) Raise and support vehicle.. .....2 Hrs. 1 2.... .....2 Hrs.. .... .. TCK071 .. T153 ...... remove alternator..2 Hrs. ..... Shadow 1988 ...... ...... .....2 Hrs... . TCK071 .....2 Hrs.. T153 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ........... add .... 1989-95 ............ Sundance 1988 .... Remove upper and lower timing belt covers................ belt manufacturers suggest the belt be replaced at 60... .. T071 . ................. ......... ............ ....... . . .........2 Hrs. ........ .... TCK071 ............. Part No. .......... ........... .... ..... Lancer 1986-87 ................. ..... 1 2.... ....... Align timing marks on crankshaft and intermediate shaft sprockets........... ....... Part No........ .. ...... T132 2.............. 1988 ..........2 Hrs.. 1 2......

..................................................... 21-23 (28-30) Intermediate Shaft Sprocket Bolt .....2L & 2.. Fig............... 4........................... 106 (12) Water Pump Pulley Bolt ............ 106 (12) Balance Shaft Chain Pivot & Tensioner Bolt .................................... 106 (12) Courtesy of DaimlerChrysler Corp............. Fig........ 106 (12) Intermediate Shaft Retainer Bolt ............................. Fig......... (N................................ 70 (95) Damper Weight .5L 4-Cylinder (Cont.......................... 106 (12) Balance Shaft Cover Bolt ........ ............... Adjust drive belts to proper tension................................................................. To complete installation.............................. Rotate camshaft sprocket until 2 marked arrows on sprocket hub align with camshaft bearing cap-to-cylinder head parting line....................... 2....... (N........................................... Fig........................ Check all timing marks for proper alignment....... 2: Adjusting Timing Belt Tension Fig. See Fig........ Small hole in camshaft sprocket must be at 12 o’clock relative to cylinder head line... Intermediate Shaft & Camshaft Timing Marks Courtesy of DaimlerChrysler Corp............... Tighten tensioner retaining bolt to specification while holding belt tensioner wrench in position................................ See Fig...................................... 1: Removing Timing Belt Covers Courtesy of DaimlerChrysler Corp. DO NOT rotate engine using camshaft or intermediate shaft sprocket bolts...... . CAUTION: DO NOT rotate crankshaft counterclockwise.........m) Bracket-To-Block Bolt .................................... Lbs... Install Timing Belt Tensioner (C-4703) horizontally on large hex of belt tensioner pulley........... 4: Aligning Timing Marks TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft.......... Tighten lock nut................... 40 (54) INCH Lbs.... 106 (12) Timing Belt Cover Bolt ...............................................) Courtesy of DaimlerChrysler Corp.................. Ensure timing belt is installed in original direction of rotation... 2) Install timing belt.......................... 65 (88) Timing Belt Tensioner Bolt .........................................m) Balance Shaft Chain Guide Nut ......... Loosen tensioner lock nut (if necessary) to reset belt tensioner to within a 15-degree axis of horizontal position of tool........................144 CHRYSLER 2.............. 3....................... reverse removal procedure........................ 3: Aligning Crankshaft........ 3) Rotate crankshaft clockwise 2 complete revolutions to TDC..................... See TORQUE SPECIFICATIONS... 44 (5) Valve Cover Bolt .................................

Remove A/C-generator belt tensioner pulley assembly........ – DOHC. 3.... VIN 1 Liberty 2002-04 . or every 90. T265 Wrangler 2003-04 .. separated or showing canvas fiber. 2: Identifying Upper & Lower Timing Belt Covers & Drive Belt Tensioner Courtesy of DaimlerChrysler Corp. Ensure the belt is not cracked. Raise vehicle on hoist and remove accessory drive belts. If necessary... remove crankshaft sprocket from crankshaft using Special Tool (6793) and Insert (C-4685-C2). or engine damage may occur. 6...... always rotate engine from crankshaft.... Set crankshaft sprocket to TDC by aligning Courtesy of DaimlerChrysler Corp.. 4) Install a 6-mm Allen wrench into timing belt tensioner. Remove upper timing belt cover bolts and remove cover. An incorrectly installed sprocket will result in timing belt and engine damage. Check tensioner pulley and idler pulley for signs of grease leakage or roughness in rotation. Failure to align trailing edge of sprocket tooth to TDC mark on oil pump housing will cause camshaft timing marks to be misaligned.... 145 2. 2... 1.... See Fig.. 1: Removing Crankshaft Vibration Damper REMOVAL & INSTALLATION CAUTION: This application is an interference engine.. See Fig. 5 and 6.4L 4-Cyl. CAUTION: When aligning crankshaft and camshaft timing marks.. Fig. 4. Installation – 1) If necessary. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Manufacturer recommends the timing belt be replaced every 120.. use of Special Tool (6792) is required to set the sprocket to original installation depth.. See Figs. NOTE: Crankshaft sprocket TDC mark is located on the trailing edge of sprocket tooth.. Insert long end of a 3-mm Allen wrench into pin hole in the front of tensioner.000 miles for normal service.. 2. VIN 1 TIMING BELT APPLICATION Application Labor Time Belt Part No. or damage to valve components may occur. Camshaft should not be rotated after timing belt is removed.000 miles for severe service. T265 NOTE: For information about tensioners and/or pulleys (when available).. Inspect belt for glossy. 2... See Fig.. and clean air tube...... CAUTION: Ensure that arrows on both camshaft sprockets are facing up.. 5.. . Replace components if damaged. Inspection – Check belt teeth for damage or oil contamination.. See Fig... 3. 1. Slowly rotate tensioner counterclockwise with 6-mm Allen wrench while pushing lightly on the 3-mm Allen wrench until it slides into the locking hole..... If removed.. 3: Aligning Crankshaft & Camshaft Timing Marks sprocket with arrow on oil pump housing. See Fig..... rotate crankshaft until TDC mark on oil pump housing aligns with the TDC mark on crankshaft sprocket (trailing edge of sprocket tooth)... 3) Before removal of timing belt. Fig. install crankshaft sprocket to crankshaft using Special Tool (6792).....CHRYSLER 2.0 Hours .... 1......... See Fig... see ALPHABETICAL MODEL LISTING.. Remove timing belt.1 Hours ....... hardened or non-elastic surface. 2) Remove lower timing belt cover bolts and remove cover. Remove bolt and crankshaft vibration damper. Fig... TIMING BELT Removal – 1) Remove air cleaner upper cover.... Lower vehicle. .. CAUTION: The crankshaft sprocket is set to a predetermined depth from the factory for correct timing belt tracking... See Fig........ Also set camshaft timing marks so that exhaust camshaft sprocket is a 1/2 notch below intake camshaft sprocket... Inspect all sprockets for damage.... housing.. Do not rotate camshaft or crankshaft when timing belt is removed... Courtesy of DaimlerChrysler Corp.. See Fig....4L 4-Cylinder – DOHC. See Fig.. ...

5) Check if spring tang is within tolerance window. Using Allen wrench to prevent top plate from moving. Move exhaust camshaft sprocket counterclockwise to align marks and take up belt slack. housing. installation process is complete and nothing further is required. and rotate top plate counterclockwise. rotate crankshaft an additional 2 revolutions until TDC is achieved. Install crankshaft vibration damper. NOTE: Repositioning the crankshaft to the TDC position must be done only during the clockwise rotation movement. If spring tang is not within tolerance window. See Fig. until crankshaft is repositioned to TDC. 6: Installing Timing Belt Courtesy of DaimlerChrysler Corp. Remove Allen wrench and torque wrench from timing belt tensioner pulley.) Courtesy of DaimlerChrysler Corp. remove timing belt and realign timing marks. Courtesy of DaimlerChrysler Corp. 7. See Fig. See Fig. Fig. Starting at the crankshaft. 7: Adjusting Timing Belt Tension . camshaft sprockets and then around tensioner. See Fig. If TDC is missed. 3) Tensioner pulley will move against belt and tensioner setting notch will eventually start to move clockwise. VIN 1 (Cont. Fig.4L 4-Cylinder – DOHC. If spring tang is within tolerance window. See Fig. See Fig. Connect negative battery cable. Check alignment of camshaft and crankshaft timing marks. 3. Install accessory drive belts. See Fig. 6. 6.146 CHRYSLER 2. 6) Install upper and lower timing belt covers. and clean air tube. continue rotating top plate counterclockwise until setting notch is aligned with spring tang. idler pulley. See TORQUE SPECIFICATIONS. 8. go around water pump sprocket. Install air cleaner upper cover. Install A/C-generator belt tensioner pulley. Watching movement of setting notch. 4) Rotate crankshaft clockwise 2 revolutions. 5: Aligning Camshaft Sprockets For Timing Belt Installation Courtesy of DaimlerChrysler Corp. Setting notch and spring tang should remain aligned after lock nut is torqued. Fig. 2. repeat installation procedure from beginning. If timing marks do not align. DO NOT rotate crankshaft counterclockwise. 7. 4: Locking Timing Belt Tensioner 2) Install timing belt. Insert a 6-mm Allen wrench into hexagon opening located on top plate of belt tensioner pulley. Fig. tighten tensioner lock nut to specification.

...............) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS 147 Application Ft......................................................... 45 (61) Timing Belt Tensioner Lock Nut .................................... Fig........................ 74 (101) Crankshaft Vibration Damper Bolt .................m) Camshaft Sprocket Bolt .................. 45 (61) Timing Belt Idler Pulley Bolt .......................................................................................... 106 (12) Water Pump Bolts ................ 105 (142) Drive Belt Tensioner Bracket Bolts ........... (N...................................... 8: Verifying Timing Belt Tension .................................. VIN 1 (Cont............................................... (N..CHRYSLER 2.........................................................4L 4-Cylinder – DOHC...... 45 (61) Timing Belt Tensioner Assembly Bolts ........ 22 (30) INCH Lbs....................................................................................................................................... 30 (41) Drive Belt Tensioner Pulley Bolt .................................................................m) Timing Belt Cover Bolts ............................................................ Lbs........ 106 (12) Courtesy of DaimlerChrysler Corp.....

4L 4-Cyl.. 1 1 2.. Turn exhaust camshaft sprocket clockwise about 1/2 notch below intake camshaft sprocket...... See Fig....0 Hours .. DO NOT remove large nut from center bolt of insulator rubber. Remove the one horizontal fastener. reposition timing belt... Adjust drive belts to proper tension. See Fig. 7) On all models. See Fig. See Courtesy of DaimlerChrysler Corp. Fig. add . See Fig.. Remove holding pin from tensioner. Set camshafts timing marks together by aligning notches on sprockets.. 1.. VIN B Labor Time Belt Part No. Insert long end of 3-mm Allen wrench into pin hole on front of tensioner. Fig.. . See Fig..2 hours. Installation – 1) Ensure camshaft and crankshaft timing marks are still aligned. 2) Remove generator drive belt idler pulley. 3) Place floor jack under vehicle to support weight of engine and transaxle assembly. CAUTION: Crankshaft sprocket mark must be located on trailing edge of sprocket tooth.. push in lightly on the 3-mm Allen wrench until it can be pushed into locking hole. 4) On 1996 models with hydraulic timing belt tensioner. While rotating the tensioner counterclockwise. 8) To complete installation. . reverse removal procedure.... Check timing belt tensioner for worn bearing. cracking and oil contamination. Rotate crankshaft to align timing marks on camshafts and oil pump housing. mark belt with arrow to indicate original direction of rotation.. See TORQUE SPECIFICATIONS.. pull locking Allen wrench from timing belt tensioner. but do NOT final tighten bolts.. 2) Install timing belt starting at crankshaft.4L 4-Cylinder – DOHC. 3) Move exhaust camshaft counterclockwise to take out belt slack and align timing marks.148 CHRYSLER 2. Remove accessory drive belts.... – DOHC. around water pump sprocket... Align holes in tensioner body and plunger.. 4) Remove 2 right engine mount vertical bolts from frame rail. Install generator idler pulley.... See Fig.. T265 – With Power Steering.m) of torque to tensioner pulley in a clockwise direction. camshaft sprockets and rear timing belt cover will need to be removed. 6) On models with a mechanical timing belt tensioner. Timing belt tension is correct when pin can be removed and installed freely. 6) On all models. 5) On 1996 models equipped with hydraulic tensioner.. Inspection – Inspect timing belt for damaged teeth. push timing belt tensioner against tensioner pulley bracket and final tighten tensioner bolts. Remove right inner splash panel. see ALPHABETICAL MODEL LISTING. Failure to align trailing edge of sprocket tooth with oil pump housing mark will cause camshaft marks to be misaligned.. install tensioner on engine block. 1. Remove purge duty solenoid and wiring harness from right engine mount bracket (timing belt end of engine).. 1: Aligning Crankshaft & Camshaft Timing Marks Courtesy of DaimlerChrysler Corp..000 miles.. 4. rotate crankshaft 2 revolutions and check alignment of timing marks. Remove crankshaft vibration damper.. remove hydraulic tensioner bolts and remove tensioner. 1. idler pulley. Remove timing belt. Remove lower timing belt cover.. (28 N. 2. 5.. With torque applied to tensioner pulley. 5) On models with mechanical timing belt tensioners. VIN B Caravan & Voyager 1996-00 . REMOVAL & INSTALLATION TIMING BELT Removal – 1) Raise vehicle on hoist and remove right front wheel.. 7) Install right engine mount support and support bracket.. insert a 6-mm Allen wrench into tensioner.. if reusing old timing belt. lbs. Remove right engine mount assembly. and SLOWLY compress tensioner plunger.. TIMING BELT APPLICATION Application 2. If timing marks are not correct. 3. Apply 21 ft... Install crankshaft vibration damper.. NOTE: If timing belt tensioner needs to be replaced.. Lower vehicle. Skip next step. camshafts sprockets and then around tensioner pulley. Remove horizontal and vertical fasteners from engine side of mount. Skip next step. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends the belt be replaced every 120... and insert a pin through body and plunger to lock plunger in place. Replace damaged components. 2: Adjusting Timing Belt Tension (Mechanical) Fig. Place hydraulic tensioner in vise.. Install upper and lower timing belt covers... NOTE: For information about tensioners and/or pulleys (when available). and remove upper timing belt cover.

............................................... 3: Moving Exhaust Camshaft to 1/2 Notch Position Courtesy of DaimlerChrysler Corp................................................................................................................................................... Fig............... 40 (54) Lower Timing Belt Tensioner Bracket Bolt ................................................ 40 (4.............................................................. 24 (28) Timing Belt Tensioner Assembly Bolt .................................................................. (N...................................................................... 111 (150) Vertical Engine Fastener ................... 106 (12) Courtesy of DaimlerChrysler Corp...................... VIN B (Cont....................................... Fig.................. 105 (12) Water Pump Bolt .......................................................... 24 (28) Timing Belt Tensioner (Mechanical) Center Bolt ...................................................... 105 (142) Engine Mount Bracket-To-Engine Bolts ..................... 45 (61) Generator Drive Belt Idle Pulley Bolt .......... 100 (135) INCH Lbs.... 45 (61) Right Engine Mount Frame Rail Fasteners ...............................m) Timing Belt Cover Bolts M6 (Outer-To-Inner) ....... 5: Adjusting Timing Belt Tension (Hydraulic) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft............. 75 (102) Timing Belt Tensioner (Hydraulic) Mounting Bolt .................................................................. 4: Installing Timing Belt Tensioner Assembly ................................................CHRYSLER 2..............................................) 149 Courtesy of DaimlerChrysler Corp..........................................................................5) M6 (Inner-To-Head) ...................... 75 (101) Crankshaft Vibration Damper ..................... Lbs............................................................................................ 45 (61) Wheel Lug Nut ..................................................................................... (N.................................... Fig... ......... 50 (68) Horizontal Engine Fastener ...............................4L 4-Cylinder – DOHC............................m) Camshaft Sprocket Bolt ...............

.. idler pulley... the manufacturer recommends the timing belt be replaced every 105.. Do not rotate camshaft after timing belt is removed..... 1.. Failure to align trailing edge of sprocket tooth with oil pump housing mark will cause camshaft marks to be misaligned.. . 5. Align the holes in the tensioner body and plunger.. See Fig.. 2: Adjusting Timing Belt Tension (Mechanical) Installation – 1) Ensure camshaft and crankshaft timing marks are still aligned. Skip next step... See Fig... . Remove holding pin from tensioner........ REMOVAL & INSTALLATION TIMING BELT Removal – 1) Raise vehicle on hoist and remove right front wheel.. 3... 1.. and SLOWLY compress tensioner plunger.m) of torque to tensioner pulley in a clockwise direction.... 4. 4) Lower vehicle... if reusing old timing belt.150 CHRYSLER 2. insert a 6-mm Allen wrench into tensioner. For 2000 model years... Place hydraulic tensioner in vise... MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Up to 1999 model year... VIN X Labor Time Belt Part No.... camshafts sprockets and then around tensioner pulley. See Fig.... Apply 21 ft.. 5) Move A/C drier aside.. T265 3. Fig.. Skip next step. 1 1 3.. remove hydraulic tensioner bolts and remove tensioner.. ....6 Hours .... push in lightly on the 3-mm Allen wrench until it can be pushed into locking hole.000 miles for California vehicles........ 2) Install timing belt starting at crankshaft..... Check timing belt tensioner for worn bearing. lbs. Remove coolant reservoir tank. Remove lower timing belt cover.....4L 4-Cyl....000 miles. VIN X Breeze 1996-00 ....... 3) On models with hydraulic timing belt tensioner. Insert long end of 3-mm Allen wrench into pin hole on front of tensioner.6 Hours ....2 hours.... Replace damaged components.. With Power Steering. (28 N..... NOTE: For information about tensioners and/or pulleys (when available). Remove right engine mount... T265 1 1 1 – With Air Conditioning..... Set camshafts timing marks together by aligning notches on sprockets.. With torque applied to tensioner pulley.... 2. mark belt with arrow to indicate original direction of rotation..... 9) On all models.. T265 3....... Timing belt tension is correct when pin can be removed and installed freely. Sebring Convertible 1996-99 .2 hours. Fig. ... Place floor jack under vehicle to support weight of engine and transaxle assembly. See TORQUE SPECIFICATIONS. Remove accessory drive belts.. CAUTION: Crankshaft sprocket mark must be located on trailing edge of sprocket tooth. Turn exhaust camshaft sprocket clockwise about 1/2 notch below intake camshaft sprocket.. See Fig. Remove right inner splash panel.. push timing belt tensioner against tensioner pulley bracket and final tighten tensioner bolts...... Remove timing belt....000 miles for Federal vehicles and at 105. 8) On models with a mechanical timing belt tensioner.. While rotating the tensioner counterclockwise.. 3) Remove right engine support assembly vertical bolts from bottom of frame rail (timing belt end of engine). Courtesy of DaimlerChrysler Corp........... CAUTION: Align timing marks by rotating crankshaft only... 7) On models equipped with hydraulic tensioner.. Cirrus 1995-00 ..... cracking and oil contamination.... T265 3. or engine damage may result....... Remove crankshaft vibration damper.4L 4-Cylinder – DOHC.. See Fig. add ... around water pump sprocket.. and insert a pin through the body and plunger to lock the plunger in place.. but do NOT final tighten bolts.. Stratus 1995-00 .. See Fig.... 2) Remove generator drive belt idler pulley. 6) Rotate crankshaft clockwise to align timing marks on camshafts and oil pump housing....... install tensioner on engine block. the manufacturer recommends the timing belt be replaced at 100.. Remove 3 bolts attaching engine mount assembly to engine bracket..... . Remove 3 bolts attaching engine mount bracket to engine block.. see ALPHABETICAL MODEL LISTING....... Remove upper timing belt cover.............6 Hours .. TIMING BELT APPLICATION Application 2..... add ............. Inspection – Inspect timing belt for damaged teeth....... 1: Aligning Crankshaft & Camshaft Timing Marks Courtesy of DaimlerChrysler Corp... – DOHC.....6 Hours ...

.................. 40 (4...................... 75 (101) Crankshaft Vibration Damper ............ Adjust drive belts to proper tension......................) 4) On models with mechanical timing belt tensioners............................... 106 (12) Courtesy of DaimlerChrysler Corp............................................................................................................ Install generator idler pulley....... reposition timing belt......... (N........ rotate crankshaft 2 revolutions and check alignment of timing marks....... 3: Moving Exhaust Camshaft to 1/2 Notch Position TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft...................................................................... 105 (142) Generator Drive Belt Idler Pulley Bolt ................ Fig........... pull locking Allen wrench from timing belt tensioner....................................... 100 (135) INCH Lbs......... Install crankshaft vibration damper................................ (N... Fig.... reverse removal procedure.......... If timing marks are not correct............ VIN X (Cont..... 5: Adjusting Timing Belt Tension (Hydraulic) Courtesy of DaimlerChrysler Corp............. 45 (61) Timing Belt Tensioner (Hydraulic) Mounting Bolt .......................... 105 (12) Water Pump Bolt ................................................ 151 Courtesy of DaimlerChrysler Corp...... 5) On all models................................5) M6 (Inner-To-Head) ............................................................ Install upper and lower timing belt covers.......... 40 (54) Right Engine Mount Frame Rail Vertical Fasteners ............................................. 7) To complete installation..................................................CHRYSLER 2........................ 45 (61) To-Engine Support Bracket ........... Lbs......................... Fig...................................................... 4: Installing Timing Belt Tensioner Assembly ........................................................................................................m) Timing Belt Cover Bolts M6 (Outer-To-Inner) ....4L 4-Cylinder – DOHC. 6) Install right engine mount and support bracket.................................. 45 (61) Wheel Lug Nut ..............m) Camshaft Sprocket Bolt .... 21 (28) Timing Belt Tensioner (Mechanical) Bracket Mounting Bolt .......

See Fig. See Fig. 2: Removing Pencil Strut REMOVAL & INSTALLATION CAUTION: This application is an interference engine...000 miles or 102 months (non-turbo) or 105.... Do not rotate camshaft or crankshaft when timing belt is removed.... normal replacement interval is at 105. Fig... 1) Remove pencil strut.. discharge and evacuate A/C system... 3.. Remove crankshaft damper.... VINs B & S Neon 2003-04 . 2.... T265 PT Cruiser 2001-04 . See Fig. normal replacement interval is at 90.000 miles.. 2) With engine supported..3 Hours .. T265 NOTE: For information about tensioners and/or pulleys (when available). 2. normal replacement interval is at 102. see ALPHABETICAL MODEL LISTING.000 miles or 96 months. Verify that torque struts are free to move within shock tower bracket and crossmember. 7.. – DOHC... Fig. CAUTION: Engine must be held in position with jack until both upper and lower torque strut bolts are tightened..000 miles or 84 months (turbo)...... See Fig. 2.. See Fig....... Remove engine torque strut bracket from strut tower.. ... 5. 4) With engine held at proper position. Disconnect A/C lines at junction block near upper timing belt cover. Raise vehicle on hoist and remove right front wheel....000 miles. TIMING BELT Removal – 1) Disconnect negative battery cable...4L 4-Cylinder – DOHC....... On PT Cruiser (Turbo). tighten both upper and lower torque strut bolts to specification.. remove upper timing belt cover bolts and remove cover...... For Neon..... Remove splash shield. 8. 1: Positioning Floor Jack ADJUSTMENTS ENGINE TORQUE STRUT ADJUSTMENT NOTE: Whenever a torque strut bolt(s) is loosened..4L 4-Cyl... 6.. allowing upper engine to rotate rearward until distance between center of rearmost attaching stud on engine mount bracket (point “A”) and center of hole for washer hose clip on shock tower bracket (point “B”) is 4. Courtesy of DaimlerChrysler Corp.. 4. See Fig. For 2002 PT Cruiser.. Remove pencil strut.. Loosen upper and lower torque strut attaching bolt at suspension crossmember and shock tower bracket. Fig. Remove floor jack. Install pencil strut.. with a severe service replacement recommendation of 90. Upper and lower torque struts need to be adjusted together to assure proper engine positioning and engine mount loading.152 CHRYSLER 2.... Remove lower engine torque strut.. 3: Removing Upper & Lower Engine Torque Struts 2) On all models...000 miles or 84 months. See Fig.. normal replacement interval is at 120... MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE For 2001 PT Cruiser...7” (119 mm).. NOTE: To prevent minimal upward lifting of engine. Remove accessory drive belts...... For 2003-04 PT Cruiser.... See Fig.. 3. See TORQUE SPECIFICATIONS.... or engine damage may occur. VINs B & S – Neon & PT Cruiser Labor Time Belt Part No. 5...... .... See Fig. Courtesy of DaimlerChrysler Corp. 3) Carefully apply upward force.. 1. . Courtesy of DaimlerChrysler Corp.. but DO NOT tighten... See Fig. 1. remove upper and lower torque struts attachment bolt(s) at shock tower bracket and suspension crossmember.. and tighten nuts to specification... Reinstall torque strut bolt(s).. See Fig.. with a severe service replacement recommendation of 90.6 Hours .. floor jack must be positioned as shown.. this procedure must be performed..000 miles.. Remove upper engine torque strut attaching bolts and remove engine torque strut. Engine position may now be adjusted by positioning a suitable floor jack on the forward edge of transmission bellhousing. TIMING BELT APPLICATION Application 2.

remove right engine mount throughbolt. rotate crankshaft until TDC mark on oil pump housing aligns with the TDC mark on crankshaft sprocket (trailing edge of sprocket tooth). and then around tensioner. 10. See Fig. or damage to valve components may occur. Disconnect A/C pressure switch at rear of compressor housing. 4) With engine properly supported. always rotate engine from crankshaft. Using Allen wrench to prevent top plate from moving. CAUTION: If timing belt was damaged due to incorrect rotating tracking (alignment). 5: Locating Engine Mounting Components Courtesy of DaimlerChrysler Corp. Setting notch and spring tang should remain aligned after lock bolt is torqued. Check timing belt tensioner for worn bearing. and rotate top plate counterclockwise. go around water pump sprocket. Remove screw attaching ground strap to strut bracket. If not done previously.CHRYSLER 153 2. and insert a 6-mm Allen wrench into hexagon opening located on top plate of belt tensioner pulley.) Courtesy of DaimlerChrysler Corp. remove pump and bracket and set pump aside. cracking and oil contamination. Remove upper radiator closure panel. 11. 5) Before removal of timing belt. Move exhaust camshaft sprocket counterclockwise to align marks and take up belt slack. belt tensioner pulley and bracket must be replaced as an assembly. Fig. Insert a 6-mm Allen wrench into hexagon opening located on top plate of belt tensioner pulley. 4: Measuring Engine Position (Top View) 3) Disconnect exhaust system front pipe from manifold. Raise engine with jack until engine support bracket bolts are accessible. 11. See Fig. 5. CAUTION: When aligning crankshaft and camshaft timing marks. Courtesy of DaimlerChrysler Corp. Remove lower timing belt cover bolts and remove cover. and remove engine support bracket. camshaft sprockets. Watching movement of setting notch. Disconnect A/C lines at junction block. 6. Camshaft should not be rotated after timing belt is removed. Without disconnecting lines from power steering pump. 6) Loosen timing belt tensioner lock bolt. See Fig. Starting at the crankshaft. See Fig. 3) Tensioner pulley will move against belt and tensioner setting notch will eventually start to move clockwise. Remove Allen wrench and torque wrench. CAUTION: Ensure that arrows on both camshaft sprockets are facing up. CAUTION: Crankshaft sprocket TDC mark is located on the trailing edge of sprocket tooth. 11. discharge and evacuate A/C system. Fig. VINs B & S – Neon & PT Cruiser (Cont. Also set camshaft timing marks so that exhaust camshaft sprocket is a 1/2 notch below intake camshaft sprocket. Inspection – Inspect timing belt for damaged teeth. mark belt with arrow to indicate original direction of rotation. Failure to align trailing edge of sprocket tooth to TDC mark on oil pump housing will cause camshaft timing marks to be misaligned. See TORQUE SPECIFICATIONS. See Fig. 6: Removing Front Timing Belt Covers 2) Install timing belt. 9.4L 4-Cylinder – DOHC. Lower vehicle and support engine with a jack. See Fig. idler pulley. tighten tensioner lock bolt to specification. Remove torque strut bracket from strut tower. See Fig. Installation – 1) Set crankshaft sprocket to TDC by aligning sprocket with arrow on oil pump housing. Remove timing belt. See Fig. If reusing old timing belt. Fig. 12 . continue rotating top plate counterclockwise until setting notch is aligned with spring tang. Replace damaged components as necessary. . 10. Rotate top plate clockwise until there is enough slack in timing belt to allow for removal. See Fig.

If TDC is missed. 4) Rotate crankshaft clockwise two complete revolutions manually for seating of belt until crankshaft is repositioned at TDC position. 7: Removing Right Front Splash Shield Courtesy of DaimlerChrysler Corp. Verify that camshaft and crankshaft timing marks are in proper position. rotate a further 2 revolutions until TDC is achieved.) Courtesy of DaimlerChrysler Corp. 8: Removing Crankshaft Damper Courtesy of DaimlerChrysler Corp. repeat installation procedure from beginning.4L 4-Cylinder – DOHC. 13. See Fig. If spring tang is within tolerance window. DO NOT rotate crankshaft counterclockwise. See Fig. Courtesy of DaimlerChrysler Corp. If spring tang is not within tolerance window. Fig. 10: Identifying Camshaft & Crankshaft TDC & Timing Marks Courtesy of DaimlerChrysler Corp. 11: Adjusting Timing Belt Tension NOTE: Repositioning the crankshaft to the TDC position must be done only during the clockwise rotation movement. Fig. Fig. installation process is complete and nothing further is required. VINs B & S – Neon & PT Cruiser (Cont. Fig. 9: Removing Engine Support Bracket . 5) Check if spring tang is within tolerance window.154 CHRYSLER 2. 10. Fig.

.................. 50 (6) Timing Belt Tensioner Lock Bolt ...........................m) Timing Belt Cover Bolts ............................................... Fig........ Perform torque strut adjustment........................4L 4-Cylinder – DOHC............. Raise vehicle and connect exhaust system to manifold.. 43 (58) Power Steering Mounting Bracket ............... 5.......... Ensure power steering pump is properly located in mounting location on bracket and tighten mount bracket bolts to specification..................................... Install pencil strut. 13: Verifying Timing Belt Tension .... 5........... 45 (61) Timing Belt Tensioner Assembly Bolts ................ (N.m) Camshaft Sprocket Bolt ................... 8) Connect A/C lines........................ 2........ 155 2.....CHRYSLER 6) Install upper and lower timing belt covers....... Install upper torque strut attaching bolts.............................................. 85 (115) Pencil Strut Nut ...................................... 40 (54) Timing Belt Idler Pulley .............. Connect A/C pressure switch connector............... 7) Lower engine into mounting position and install right engine mount through-bolt......... See TORQUE SPECIFICATIONS............) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft.. See ENGINE TORQUE STRUT ADJUSTMENT under ADJUSTMENTS......... Install engine torque strut bracket to strut tower.............. .... See Fig..................... and tighten bolts to specification.................................................................................................. (N....... See TORQUE SPECIFICATIONS............ Connect ground strap to bracket............................ Install splash shield and install right front wheel........................... 45 (61) Engine Torque Strut Bolts ............. Lbs............... See TORQUE SPECIFICATIONS.. Install upper radiator closure panel........................................................ 87 (118) Engine Support Bracket Bolts ....................... Install engine support bracket.............................. 220 (25) Courtesy of DaimlerChrysler Corp. 100 (136) INCH Lbs. Install crankshaft damper and accessory drive belts.................... See Fig........ VINs B & S – Neon & PT Cruiser (Cont.. See Fig..... Tighten all bolts to specification.... Tighten all bolts to specification........................................... 85 (115) Crankshaft Vibration Damper ................... 100 (136) Engine Mount Through-Bolt (Right) ....................... evacuate and recharge system....................... See TORQUE SPECIFICATIONS......................... 12: Identifying Camshaft Sprocket Alignment For Timing Belt Installation Courtesy of DaimlerChrysler Corp............................ Fig.......... Connect negative cable to battery...................................... Install power steering pump and bracket.. 45 (61) Wheel Mounting Nuts ..... Install lower torque strut...............

Fig. Failure to align trailing edge of sprocket tooth to TDC mark on oil pump housing will cause camshaft timing marks to be misaligned..... 6................ VINs B & X – Except Neon & PT Cruiser TIMING BELT APPLICATION Application 2. 5.........6 Hours .... belt tensioner pulley and bracket must be replaced as an assembly.. Remove splash shield..... With Power Steering........ see ALPHABETICAL MODEL LISTING... If reusing old timing belt...4L 4-Cylinder DOHC.. remove right engine mount. 1 or 2.... 1: Removing Timing Cover & Engine Support Bracket (Caravan & Voyager) TIMING BELT Removal – 1) Disconnect negative battery cable. 1 Labor Time Belt Part No... T265 2............... See Fig...... Rotate top plate clockwise until there is enough slack in timing belt to allow for removal. Remove crankshaft damper..... Sebring Convertible & Sedan 2001-04 ... See Fig. Camshaft should not be rotated after timing belt is removed... 5) Loosen timing belt tensioner lock bolt and insert a 6-mm Allen wrench into hexagon opening located on top plate of belt tensioner pulley...... T265 1 1 1 – With Air Conditioning.. T265 3... . VINs B & X Caravan 2001-04 .... CAUTION: If timing belt was damaged due to incorrect tracking (alignment).... REMOVAL & INSTALLATION CAUTION: This application is an interference engine.............. Remove generator and bracket. Raise engine with jack until engine support bracket bolts are accessible. Stratus Sedan 2001-04 ....... .. Remove engine support bracket bolts and then engine bracket. Voyager 2001-03 .. On Sebring and Stratus.0 Hours .. and every 120.. remove coolant recovery bottle..... add ....... CAUTION: Crankshaft sprocket TDC mark is located on the trailing edge of sprocket tooth.. 2: Removing Timing Belt Cover & Engine Support Bracket (Sebring & Stratus) Inspection – Inspect timing belt for damaged teeth..0 Hours .... ... Courtesy of DaimlerChrysler Corp. 4) Before removal of timing belt.. 1 or 2. See Fig....... NOTE: For information about tensioners and/or pulleys (when available)............ Remove lower timing belt cover bolts and remove cover. See Fig... See Fig... Replace damaged components as necessary. or damage to valve components may occur.4L 4-Cyl.000 miles for Caravan and Voyager (this maintenance is recommended by manufacturer.... Raise vehicle on hoist and remove right front wheel. .. – DOHC.... cracking and oil contamination.. Remove timing belt.. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Manufacturer recommends the timing belt be replaced every 90...... Check timing belt tensioner for worn bearing......... See Fig... 2) Remove A/C-generator belt tensioner and pulley assembly. 1 or 2.. 3) With engine properly supported.......... or engine damage may occur. mark belt with arrow to indicate original direction of rotation. See Fig.. Remove accessory drive belts. 3.... T265 3.. 4.......6 Hours . always rotate engine from crankshaft. 5. rotate crankshaft until TDC mark on oil pump housing aligns with the TDC mark on crankshaft sprocket (trailing edge of sprocket tooth)..2 hours.. .. Courtesy of DaimlerChrysler Corp...2 hours.......... Remove upper timing belt cover bolts and remove cover.... add . CAUTION: When aligning crankshaft and camshaft timing marks......000 miles for Sebring and Stratus models.156 CHRYSLER 2... 1 2. Fig. See Fig. but is not required to maintain emission warranty). Do not rotate camshaft or crankshaft when timing belt is removed.

) 157 Courtesy of DaimlerChrysler Corp. camshaft sprockets. VINs B & X – Except Neon & PT Cruiser (Cont. If spring tang is not within tolerance window. See Fig. Verify that camshaft and crankshaft timing marks are in proper position. Fig. Install upper and lower timing belt covers. 1 or 2. Also set camshaft timing marks so that exhaust camshaft sprocket is a 1/2 notch below intake camshaft sprocket. Connect negative battery cable. install accessory drive belts. installation process is complete and nothing further is required. See Fig. 2) Install timing belt. On Sebring and Stratus. Install generator and bracket. 4. 5. rotate a further two revolutions until TDC is achieved. Insert a 6-mm Allen wrench into hexagon opening located on top plate of belt tensioner pulley. See Fig. 5: Identifying Crankshaft & Camshaft Timing Marks . 6. See TORQUE SPECIFICATIONS. If spring tang is within tolerance window. Courtesy of DaimlerChrysler Corp. 7.4L 4-Cylinder DOHC. continue rotating top plate counterclockwise until setting notch is aligned with spring tang. Setting notch and spring tang should remain aligned after lock bolt is torqued.CHRYSLER 2. 4) Rotate crankshaft clockwise two complete revolutions manually for seating of belt until crankshaft is repositioned at TDC position. NOTE: Repositioning the crankshaft to the TDC position must be done only during the clockwise rotation movement. 3: Removing Crankshaft Damper Courtesy of DaimlerChrysler Corp. Install right engine mount. 6) Install engine support bracket. 6. On all models. go around water pump sprocket. Installation – 1) Set crankshaft sprocket to TDC by aligning sprocket with arrow on oil pump housing. See Fig. Fig. repeat installation procedure from beginning. and rotate top plate counterclockwise. tighten tensioner lock bolt to specification. idler pulley. and then around tensioner. See Fig. Install A/C-generator belt tensioner. Fig. See Fig. install coolant recovery bottle. 8. Starting at the crankshaft. Move exhaust camshaft sprocket counterclockwise to align marks and take up belt slack. See Fig. 6: Adjusting Timing Belt Tension CAUTION: Ensure that arrows on both camshaft sprockets are facing up. See Fig. Using Allen wrench to prevent top plate from moving. DO NOT rotate crankshaft counterclockwise. 9. Remove Allen wrench and torque wrench. Install splash shield and right front wheel. Watching movement of setting notch. 5) Check if spring tang is within tolerance window. 3) Tensioner pulley will move against belt and tensioner setting notch will eventually start to move clockwise. Install crankshaft damper. If TDC is missed. Fig. 4: Removing Drive Belt Tensioner Courtesy of DaimlerChrysler Corp.

............4L 4-Cylinder DOHC. 45 (61) Timing Belt Idler Pulley Bolt ..................... VINs B & X – Except Neon & PT Cruiser (Cont................................. 100 (136) Drive Belt Tensioner Bolt .............. Fig................................................ Lbs.................................. Fig... Fig...................................................................................... (N.............................................. 45 (61) Timing Belt Tensioner Assembly Bolts ................... 8: Identifying Camshaft & Crankshaft TDC & Timing Marks .................................................. 220 (25) Courtesy of DaimlerChrysler Corp.............. 40 (54) Engine Mount Bracket Bolts ....................... 45 (61) Right Engine Mount Bolt .......................................................) Courtesy of DaimlerChrysler Corp.....................................m) Camshaft Sprocket Bolt ..........m) Timing Belt Cover Bolts ........... 7: Identifying Camshaft Sprocket Alignment For Timing Belt Installation Courtesy of DaimlerChrysler Corp................................................................. 9: Timing Belt Tension Verification TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft................. (N....................................... 50 (6) Timing Belt Tensioner Bolt .................................... 45 (61) INCH Lbs..................................158 CHRYSLER 2.................................................................... 85 (115) Crankshaft Damper Bolt .................

.. 3) Remove crankshaft pulley. Check for rounded sides on belt. Hold timing belt auto tensioner upright... use chalk to mark (on flat side) an arrow indicating the clockwise direction. Do not rotate camshaft or crankshaft when timing belt is removed. In these states. Maine and Vermont. If reusing old belt. manufacturer recommends the belt be replaced every 60. install in original direction of rotation. In California. In California. In these states.. Loosen crankshaft sprocket mounting bolt. Remove balance shaft belt. If timing belt is to be reused.000 miles except in California. For 2003-2004 vehicles. Massachusetts....4 Hours . See Fig.000 miles.... Replace as necessary..... timing belt replacement is recommended. 1: Exploded View Of Timing Belt & Components REMOVAL & INSTALLATION CAUTION: This application is an interference engine. 2: Installing Crankshaft Sprocket & Sensing Blade 2) Check timing belt and balance shaft belt tensioner pulleys for worn bearings. Courtesy of Mitsubishi Motor Sales of America..... .. Noting bolt lengths and locations. Massachusetts. remove upper and lower timing belt cover with gasket. Loosen tension pulley fixing bolt..... VIN G TIMING BELT APPLICATION Application Labor Time Belt Part No. Courtesy of DaimlerChrysler Corp.4L 4-Cylinder – SOHC... 3) Check timing belt auto tensioner for leaks...... 1. Massachusetts and Connecticut..... unless previously changed... mark direction of rotation before removing..... Massachusetts and Connecticut.. See Fig. 2) Remove all accessory drive belts. at 60.. 5. Remove water pump pulley.. .... Loosen balance shaft tensioner pulley center bolt.. 159 2. 5) Move tension pulley to water pump side....000 miles except in California. CAUTION: If timing belt is to be re-used.4L 4-Cyl. Install balance shaft belt. see ALPHABETICAL MODEL LISTING...CHRYSLER 2. but not required. 3: Inspecting Timing Belt Auto Tensioner Installation – 1) Align crankshaft rear sprocket (sprocket “B”) and balance shaft sprocket timing marks.. Sides of belt should be straight and clear-cut. 3.000 miles. manufacturer recommends the belt be replaced every 60...000 miles.... (98-196 N) of force to end of rod.. Move coolant reservoir bottle out of way. T168 Camshaft . If auto tensioner rod moves more than 0. . 7) If reusing old balance shaft belt. timing belt replacement is recommended.... and remove sprocket. Maine and Vermont... and then remove timing belt. and remove upper engine mount located near timing belt cover.. cracking and rubber from canvas also indicates that belt warrants replacement. or engine damage may occur. 6) Use crankshaft pulley mounting bolt to hold Special Tool (MB991367). peeling. Fig...... replace timing belt at 100... See Fig.. Cracks are most evident at base of tooth. Apply 22-44 lbs... replace timing belt at 100...39″ (1 mm)..... Inspection – 1) Inspect back of belt for being hard... CAUTION: DO NOT rotate crankshaft counterclockwise (as viewed from timing belt end of engine). NOTE: For information about tensioners and/or pulleys (when available). 1 . non-elastic and having a glossy surface. but not required.... unless previously changed...... Fig. – SOHC Sebring Coupe & Stratus Coupe 2001-04 Balance Shaft ... T232 1 – Balance shaft belt labor time included in camshaft belt labor time. Courtesy of DaimlerChrysler Corp. .... TIMING BELT Removal – 1) Support weight of engine with floor jack.. 2.. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE For 2001-02 vehicles. CAUTION: The crankshaft should always be turned in the forward direction only. mark belt with arrow to indicate rotation direction. replace the auto tensioner... Fig..... at 60. 4) Turn crankshaft in forward direction (to the right) to align camshaft sprocket timing marks.000 miles. Flaking. Ensure that there is no slack in the belt. 1 2. See Fig......

) 2) To prevent the crankshaft bolt from loosening.3″ (5-7 mm).8-1. If screwdriver will only go in 0.5 mm). Now tighten bolt to fix the tensioner. 14) Check again to be sure that timing marks of each sprocket are aligned. 9) After turning crankshaft 1/4 of a revolution in counterclockwise direction. 6. Fig. Fig. To complete installation. and then use Special Tool (MD998767) and a torque wrench to tighten fixing bolt to specifications. 8. See Fig. Adjust belt tension is not within specification. crankshaft sprocket B. 6: Adjusting Balance Shaft Timing Belt Tensioner . replace auto-tensioner. See TORQUE SPECIFICATIONS. 5: Aligning Balance Shaft Timing Marks Courtesy of DaimlerChrysler Corp. crankshaft sensing blade and crankshaft. 6. Courtesy of Mitsubishi Motor Sales of America. Check to be sure that screwdriver goes in 2. 4. 13) If amount of protrusion is outside the standard value. Apply engine oil to threads and seat of crankshaft sprocket bolt. 3) Move the balance shaft tensioner pulley so that the center of the tensioner pulley is above and to the left of the centerline of the tensioner center bolt.4L 4-Cylinder – SOHC. insert set pin. 12) Turn crankshaft 2 revolutions clockwise so that the timing marks are aligned. reverse removal procedures. See Fig.4″ (60 mm) or more. (42-54 N. 0. (3.5 N. turn it in clockwise direction until the timing marks are aligned. 7. 4) Holding timing belt B tensioner up with your finger in direction of arrow. Tighten bolt to 32-40 ft. See Fig.m). realign timing marks and check that screwdriver goes in 2. crankshaft sprocket and oil pump sprocket. depress belt with a finger. To ensure tension is correct. it may be damaged. See Fig. Allowing it to rotate with bolt can cause excessive tension of bolt. If outside standard value. VIN G (Cont. After leaving it for 15 minutes. When holes are aligned. 2. Courtesy of DaimlerChrysler Corp. See Fig. CAUTION: Never compress pushrod too fast. Standard value 0. measure amount of protrusion of auto-tensioner. 15) Install timing belt covers. See Fig. Timing belt tension torque should be 31 INCH lbs.0″ (20-25 mm) before striking the counterbalance shaft.18″ (3.4″ (60 mm) or more.m). 6) Use a press or vise to gently compress auto-tensioner pushrod until pin hole A of pushrod and pin hole B of tensioner cylinder are aligned. See TORQUE SPECIFICATIONS. NOTE: When tightening balance shaft tensioner pulley center bolt. 5) Apply 22-44 lbs.160 CHRYSLER 2. Install crankshaft front sprocket. CAUTION: When tightening fixing bolt make sure that tension pulley does not turn with bolt. 7) Align timing marks on camshaft sprocket. ensure tensioner pulley shaft does not rotate with bolt. 8) After aligning timing mark on oil pump sprocket. 3.8-4. apply pressure on timing belt so tension side of belt is taut. 10) Loosen tension pulley fixing bolt. turn sprocket once. The screwdriver should not be taken out until timing belt is installed.15-0. See Fig. 4: Aligning Front Timing Belt Marks Fig. repeat steps 9)-12).2-0. lbs. degrease or clean seating surfaces of crankshaft. The tensioner pulley flange should face toward the front of the engine. Install and tighten bolt to specification while holding crankshaft stationary. remove cylinder block plug and insert a 3″ (80 mm) Phillips head screwdriver. force to pushrod of auto-tensioner by pressing it against a metal object (such as the engine block) and measure the movement of the pushrod. 11) Remove set pin that has been inserted into the auto-tensioner.

..CHRYSLER 2........................................... 2 51-69 (69-93) Mount-To-Engine Bracket Nut/Bolt ...4L 4-Cylinder – SOHC............................................................. ..m) Timing Belt Cover Bolt Lower Cover Bolts ................. 12-16 (16-22) Camshaft Belt Pulley .............. 104-130 (13-15) Water Pump Pulley Bolt ...m) Auto Tensioner Bolt .. 14-22 (20-29) Crankshaft Sprocket Center Bolt ...................................................... ..... .................... 7: Adjusting Timing Belt Tension Application Ft............................................... ......... . ................................................................................. 69-81 (8-9...................15) 1 2 – Apply engine oil to bolt threads........................................ Fig.................. ....... 32-40 (42-54) INCH Lbs.............. (N............................) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS 161 Courtesy of Mitsubishi Motor Sales of America........................................ 14-18 (20-25) Engine Upper Mount Mount-To-Body Through-Bolt ............ 14-20 (20-26) Camshaft Sprocket Bolt ........................ ......................................... 8: Holding Balance Shaft In Stationary Position ........... ........................04-11) Upper Cover Bolts ..... 56-72 (74-98) Tensioner Pulley Center Bolt Balance Shaft Belt Pulley ............................. ........ 58-72 (78-98) Crankshaft Drive Belt Pulley Bolt . 1 80-94 (109-127) Drive Belt Tensioner Pulley Bracket Bolt ............................. Fig.................................... 80-97 (9...... ........ Lbs...................... VIN G (Cont.................................................................... Courtesy of DaimlerChrysler Corp.................... – Final tighten bolt with weight of engine on mount......................... (N..........

. 6) Remove power steering pump (hoses attached) and bracket from engine block. 2) Index tensioner in vise the same direction as installed.. T259 4. and Massachusetts... Remove right engine support assembly vertical bolts from bottom side of frame rail (timing belt end of engine). 3) Set crankshaft mark with timing mark on oil pump housing.. Remove coolant reservoir tank.5L V6 Labor Time Component Belt Kit No. NOTE: When automatic tensioner is removed from engine. Remove timing belt covers.... See Fig... remove cruise control actuator and set aside. Remove 3 bolts attaching engine support assembly to engine block bracket.. Courtesy of DaimlerChrysler Corp. Raise and support vehicle. 1 and 2... CAUTION: DO NOT rotate crankshaft or camshaft with timing belt removed.2 hours... When plunger is compressed into tensioner body. it is necessary to compress plunger into tensioner body. NOTE: When automatic tensioner is removed from engine.. TIMING BELT APPLICATION Application 2. Remove right front wheel. Place floor jack under vehicle to support weight of engine and transaxle assembly.. Part No. add . 3) Remove accessory drive belts. Remove side panel from right wheelwell. and set aside. Remove power steering pump (hoses attached) and bracket from engine block. On models with cruise control.. 2: Aligning Camshaft Sprockets TIMING BELT Removal (Avenger & Sebring Coupe) – 1) Disconnect negative battery cable. Remove engine mount-to-engine bracket nuts and bolt. 2) On all models.. See Figs. 3) Lower vehicle. . and SLOWLY compress plunger.... Remove right front wheel. and remove bracket. 5) Remove crankshaft vibration damper. Remove coolant reservoir bottle.. In these states.000 miles and replace if necessary. 7) If reusing old timing belt.5L V6 Avenger & Sebring Coupe 1995-00 . Remove automatic tensioner.. CAUTION: DO NOT rotate crankshaft or camshaft with timing belt removed. install locking pin through body and plunger holes to retain plunger until tensioner is installed.. Removal (Cirrus. it is necessary to compress plunger into tensioner body.. Remove generator and bracket from engine block... Remove timing belt. 4) Move the A/C drier aside with hoses attached.. .. See Figs.162 CHRYSLER 2.. 2.000 miles. If not replaced at 60.. Remove crankshaft vibration damper.8 Hours .. 4) Lower vehicle... 1.000 miles.. NOTE: Reamer bolt head will have a “R” marking for identification.... 3. . 5) Remove 3 bolts attaching engine support bracket to engine block. Spray lubricant on bolt while removing.. mark timing belt direction of rotation for installation reference... Remove timing belt... and set aside....... .. raise and support vehicle..... Set camshaft sprockets by aligning timing marks on sprockets with marks on rear timing belt cover.. . mark timing belt direction of rotation for installation reference.. . . 3. 1: Setting Crankshaft Sprocket MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends the belt be replaced at 60. Remove automatic tensioner. NOTE: A timing belt component kit is available for this application...000 mile intervals... With Power Steering.. Place floor jack under vehicle to support weight of engine and transaxle assembly.8 Hours .. See Fig... 1 and 2... 6) Rotate crankshaft to align camshaft and crankshaft timing marks... replace at 100. 8) If reusing old timing belt.. Loosen timing belt automatic tensioner bolts. Remove engine mount-to-frame through-bolt...... T259 4. T259 1 1 – With Air Conditioning add .... NOTE: For information about tensioners and/or pulleys (when available). TCK259 . Top reamer bolt may be heat seized on engine support bracket... Remove 3 bolts attaching engine support bracket to engine block... Sebring Convertible 1996-00 ... 7) Rotate crankshaft to align camshaft and crankshaft timing marks. See Fig... or engine damage may occur. see ALPHABETICAL MODEL LISTING. 2) Remove accessory drive belts. Do not rotate camshaft or crankshaft when timing belt is removed..8 Hours . This will ensure proper pin orientation when tensioner is installed in engine..... Remove accessory drive belt splash shield from right wheelwell.. inspect belt at 60.. TCK259 .... Sebring Convertible & Stratus) – 1) Disconnect negative battery cable from jumper terminal.... Loosen timing belt tensioner pulley bolt. Fig. TCK259 . 1 1 4.. See Fig.. Fig... Courtesy of DaimlerChrysler Corp.. Cirrus & Stratus 1995-00 . except in California.2 hours. Remove right engine support assembly. Installation (All Models) – 1) Place automatic tensioner into vise. See page A1 for information on component kits. Remove timing belt covers.. Connecticut.. then back off 3 notches before TDC.. REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Remove engine mount..

................. Projection is measured between top edge of automatic tensioner housing and arm of tensioner pulley bracket...... reverse removal procedure to complete installation.......... Sebring Convertible & Stratus ................... 18 (24) Wheel Lug Nut Avenger & Sebring Coupe ................................................... Install spring clip on front sprocket and belt.................. 72-87 (98-118) Engine Support Assembly-To-Engine Mount Bracket Avenger & Sebring Coupe .......... 6) Loosen tensioner pulley center bolt.. .. 16 (22) Cirrus...... 40 (54) Timing Belt Idler Pulley Bolt ........... and torque wrench...... ............................... Tighten tensioner bolt to specification..................5L V6 (Cont..... 47-54 (64-74) Generator Mount Bracket-To-Engine Block Avenger & Sebring Coupe . Install Adapter (MD998767) or equivalent... Retension timing belt.................................................. Fig.............................................................. Fig......................................................... Pull tensioner plunger locking pin.......... 10) Install engine mount bracket..................... 89-106 (10-12) Courtesy of DaimlerChrysler Corp.................. Keeping belt taught................ 33 (45) Timing Belt Tensioner Pulley Bolt ................................ (N............... On Avenger and Sebring Coupe. 8) Rotate crankshaft 2 revolutions clockwise.... 32 (44) Timing Belt Tensioner Pivot Arm Bolt .. See Fig..... 4) Install timing belt on right (next to firewall) camshaft sprocket first..................... 65 (88) Crankshaft Vibration Damper Bolt .................. Install crankshaft vibration damper......... ................ Tighten crankshaft damper bolt to specification................................. 30 (41) Power Steering Pump Bracket-To-Engine Bolts Avenger & Sebring Coupe ............... Position tensioner pulley with pin holes facing down....... Apply 39 INCH lbs..5 mm)..... NOTE: Reamer bolt head will have a “R” marking for identification..... See TORQUE SPECIFICATIONS..... Lbs.......4 N........... Adjust drive belts to proper tension.8-4... install belt under water pump pulley and then around front camshaft sprocket....... Continue routing belt around idler pulley................. 11) On all models......... Tighten bolts to specification................................................................................................. 65-80 (88-108) Cirrus....... Sebring Convertible & Stratus .. 9) Install timing belt covers........................................... Even if locking pin cannot be easily inserted................. (N. Sebring Convertible & Stratus ....... ......... crankshaft sprocket...... 5) Rotate crankshaft clockwise to TDC......... install automatic tensioner (with locking pin in place) to tensioner pulley bracket.. Ensure all timing marks are still aligned..... 100 (135) INCH Lbs........m) in a counterclockwise direction to tensioner.............................................................................. to tensioner pulley........................ and check alignment of timing marks............. 134 (182) Engine Mount Bracket-To-Engine Block Cirrus...................................... Sebring Convertible & Stratus ............. and tensioner pulley.. belt tension is okay if automatic tensioner plunger projection is within .. without letting tensioner pulley rotate.............. 33 (45) Engine Mount-To-Engine Support Bracket Bolt/Nut Avenger & Sebring Coupe ...... 64 (86) Engine Mount-To-Frame Through-Bolt Avenger & Sebring Coupe ................. Install a spring clip to keep belt in position.... install in original direction of rotation........ 35 (48) Timing Belt Tensioner-To-Engine Bolt ............................................................ 7) With torque being applied to tensioner pulley............ (4................................. 163 TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft. Install tensioner locking pin into automatic tensioner....... Apply rotating force to crankshaft sprocket in clockwise direction to tension belt............................................... tighten top reamer bolt slowly while spraying it with lubricant.....................................................177″ (3...... 45 (61) Engine Support Assembly-To-Frame Rail Avenger & Sebring Coupe ............................................... 47-54 (64-74) Cirrus................... See TORQUE SPECIFICATIONS..............................................................................m) Timing Belt Cover Bolts ................ 47-54 (64-74) Cirrus............................ .149-................... 4.. Attach engine mount so arrow on side plate points toward engine................... if necessary.. when installing engine support bracket to engine block....... 3: Compressing Tensioner Courtesy of DaimlerChrysler Corp...................................) NOTE: If reusing old timing belt.................... 17 (23) Water Pump Bolt ...m) Camshaft Sprocket Bolt ..CHRYSLER 2......................... 4: Tensioning Timing Belt ..... 45 (61) Engine Support Bracket-To-Engine Block Bolt Avenger & Sebring Coupe .... Pin should slide in and out with no resistance... Sebring Convertible & Stratus ...

... add ....... Align timing marks on front and rear camshaft sprockets and timing mark on crankshaft sprocket... Remove crankshaft pulleys and vibration damper... Caravan.. add .. T139 TCK139 .....000 miles. Remove all accessory drive belts.. T139 TCK139 .. Remove cooling fan bracket assembly. 3. With Power Steering. See Fig... T139 TCK139 ... Remove accessory drive belt splash shield. Remove upper (front outer) timing belt cover. 1 3.. Remove A/C compressor (with hoses connected) and mounting bracket.. Remove flange.. 6) Loosen timing belt tensioner bolt..5 Hours ..000 miles.2 hours.. .... . 3.... Remove timing belt covers. 2) Lower vehicle.... 1: Locating Timing Belt & Sprockets 2) Raise and support vehicle.. Spirit & Sundance (1987-89) – 1) Disconnect negative battery cable.......... 2 3...... Shadow & Sundance 1992-94 . ....... T139 Courtesy of DaimlerChrysler Corp. 3) Slightly raise engine. Raider & Ram 50 – 1) Disconnect negative battery cable... Mini Ram Van & Voyager 1987-00 ......... Remove upper radiator shroud. Remove purge duty solenoid and wiring harness from right engine mount bracket.. 5) Rotate crankshaft.... . Stealth 1991-96 .....5 Hours .5 Hours ... Support engine with floor jack.. Remove right inner fender shield. LeBaron..... 3) Remove 2 right engine mount insulator vertical bolts Remove the one horizontal fastener... . Caravan & Voyager – 1) Raise vehicle.. Remove A/C tensioner pulley and mounting bracket.....2 hours..5 Hours ....... Move timing belt tensioner away from timing belt....... – With Air Conditioning. Inspect belt at 90....... hold camshaft by engaging Camshaft Sprocket Holder (MB990775) in the holes on front of camshaft sprocket.. Dynasty...... Loosen timing belt tensioner bolt and remove timing belt.. ..... ..... 3.. See page A1 for information on component kits.... 2 – With Air Conditioning. .... See Fig. noting bolt length for installation reference.... Support engine weight with floor jack. Remove front engine mount bracket...... 5) If removing camshaft sprocket.. TIMING BELT APPLICATION Application 3...... 3......... Dynasty (Includes Canadian) 1988-93 . This maintenance is NOT required if belt was replaced at 90...... the manufacturer recommends the belt be inspected at 60.. Shadow.. Part No.5 Hours ... Remove A/C compressor mounting bracket and drive belt tensioner.......000 miles.......... 3.... mark direction of timing belt rotation for installation reference.. Drain cooling system.. T139 TCK139 .. 2) Remove crankshaft pulleys and vibration damper. Remove horizontal and vertical fasteners from engine side of mount. and temporarily tighten bolt. Move timing belt tensioner away from timing belt. Support engine and transmission with floor jack. .. Remove accessory drive belts. Disconnect upper radiator hose...... T139 TCK139 ... noting bolt length for installation reference......5 Hours ... 1.. and replaced if necessary....... except in California....... and replace if necessary... T139 TCK139 ......164 CHRYSLER 3... ..3 hours. Remove power steering pump with pressure and return hoses connected..000.. Remove timing belt..... 1..... .. Inspect belt at 120.. 1. T139 TCK139 .. T139 TCK139 .... Remove flange and crankshaft sprocket from crankshaft (if necessary)... New Yorker...........000. Fig. Remove timing belt.... Ram 50 1990-91 ...0 Hours . 4) Loosen timing belt tensioner bolt. . 1 4... timing belt replacement is recommended. ..0 Hours .... Separate right (timing belt side) engine mount from engine mount bracket located in front of timing belt cover. Remove engine mount.. 2. and replace if necessary..000 miles.. Lower vehicle.. With Power Steering.. Remove timing belt No...0L V6 Acclaim & Spirit 1989-95 ... For 1994-96 model years... Dynasty. Remove crankshaft pulleys and vibration damper.. 2... 3... Acclaim..000... Note direction of flange installation on front of crankshaft. . New Yorker 1988-89 ... Remove timing belt covers.....0L V6 – SOHC – 1987-00 Labor Time Component Belt Kit No.. 1 TCK139 .. Remove A/C compressor and power steering pump with hoses attached..5 Hours ..... Raider 1989 .... Daytona (Includes Canadian) 1990-93 ........ NOTE: For information about tensioners and/or pulleys (when available)....... add ....... Remove cooling fan pulley... NOTE: A timing belt component kit is available for this application. In California...... Remove engine mount bracket.5 Hours ..... LeBaron 1990-95 .. If reusing timing belt... See Fig.000 miles.. Remove accessory drive belts. and set aside.. Remove camshaft sprocket bolt and washer.. . but not required at 60. Daytona. .. see ALPHABETICAL MODEL LISTING.... This maintenance is NOT required if belt was replaced at 60.5 Hours .. 3. Sundance & TC (1990-96) – 1) Disconnect negative battery cable.. LeBaron. the manufacturer recommends the timing belt be replaced at 60.... See Fig.. Rotate engine and align timing marks on camshaft sprockets and crankshaft sprocket... Replace the timing belt at 100. If reusing timing belt. and align timing marks on camshaft sprockets and crankshaft sprocket.. add .... Note direction of flange installation on front of crankshaft. Remove camshaft sprocket. DO NOT remove large nut from center bolt of insulator rubber.. 1 upper outer cover and gaskets. ...... Remove cooling fan and fan clutch assembly... REMOVAL & INSTALLATION TIMING BELT REMOVAL Acclaim.. in front of crankshaft sprocket. TC Maserati 1990-91 ..... ..... and secure aside (if equipped)... .. Mini Ram Van... Daytona. . .... the manufacturer recommends the timing belt be replaced at 60. in front of crankshaft sprocket. ... T139 TCK139 .. T139 TCK139 ... unless previously changed... 2) Remove power steering pump brackets... Remove power steering/ alternator belt tensioner.... 4) Remove engine support bracket from front of engine..... For 1997-00 model years.. ......... Spirit....... MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Up to 1993 model year... mark direction of timing belt rotation for installation reference... Shadow.000 miles........7 hours.

See Fig. Rotate crankshaft to align all timing marks. DO NOT use engine “V” belt to hold crankshaft pulley unless belt is to be replaced. place arrow on belt to indicate direction of belt rotation. Remove timing belt and belt tensioner. Install belt on radiator side camshaft sprocket. Remove front engine mount through-bolt and front engine mount. Remove timing belt and belt tensioner. Inspect belt tensioner for smooth rotation. and a used “V” belt. Then. and rotate belt tensioner counterclockwise to release belt tension. remove crankshaft pulley. Spirit & Sundance (1987-89) – 1) Install belt tensioner and tensioner spring. Adjust drive belts to proper tension. 1. Remove cruise control actuator (if equipped). place arrow on belt to indicate belt running direction. 2. gaskets. allowing spring tension to be applied on timing belt tensioner and timing belt. Ensure timing belt is installed in this order. water pump pulley. See Fig.0L V6 – SOHC – 1987-00 (Cont. or hardened black surface. 4. Using Holder (MB990767) and Adapter Bolts (MD998719). See Fig. Install tensioner spring between water pump retaining pin and tensioner bracket with hook of spring facing outward. See TORQUE SPECIFICATIONS. and finally on timing belt tensioner. To complete installation. NOTE: Apply spray lubricant on reamer bolt during removal. Rotate belt tensioner counterclockwise to relieve belt tension. Unplug electrical connector at power steering pump. 2: Exploded View Of Timing Belt & Components (Raider & Ram 50) Stealth – 1) Remove lower splash shields. 5) If timing belt is to be reused. Loosen timing belt tensioner bolt. and gaskets. 2) Install timing belt on crankshaft sprocket first while keeping belt tight on tension side. Remove crankshaft pulley. 6) To install remaining components. Replace if defective. Inspect belt for signs of oil contamination. and flange.CHRYSLER 3. Turn crankshaft 2 full turns in a clockwise direction ONLY. 1. Remove engine support bracket. Loosen belt tensioner bolt. separation. damaged or contaminated. Sundance & TC (1990-96) – 1) Rotate timing belt tensioner counterclockwise and temporarily tighten bolt. TIMING BELT INSPECTION Inspect timing belt for wear on edges of drive teeth. 5) If reusing timing belt. Loosen tensioner from temporary position. 3) Remove engine support bracket bolts in proper sequence. install spring on tensioner arm with end of hook facing out (away from engine). 3: Identifying Engine Support Bracket (Stealth) TIMING BELT INSTALLATION Acclaim. Remove all drive belts. leaving hoses connected. Caravan & Voyager – 1) If timing belt tensioner spring was removed. 1. Ensure all timing marks are aligned. New Yorker. If reusing timing belt. reverse removal procedure. Shadow. 1. NOTE: Turn crankshaft smoothly and ONLY in a clockwise direction. Install crankshaft sprocket flange. Install timing belt on crankshaft sprocket while holding timing belt tight on tension side. rear camshaft sprocket. Support engine. as bolt is sometimes seized in engine support bracket. See Fig. rear camshaft sprocket and then on timing belt tensioner. Daytona. Tighten bolts to specification. timing belt cover. Realign all timing marks. ensure timing belt is installed in original direction of rotation. Ensure all timing marks are aligned. LeBaron. 2 upper outer cover and gaskets. remove crankshaft pulley bolt.) CAUTION: ′’V” belt will be damaged by tool. Remove timing cover cap. 4) Install flange on front of crankshaft sprocket (if removed) with flat side against timing belt and offset side toward front of crankshaft. DO NOT rotate crankshaft counterclockwise. See Fig. Courtesy of Mitsubishi Motor Sales of America. 3) Remove timing belt No. See Fig. and tighten temporarily to hold tensioner in position. See Fig. . 2) Remove power steering pump. Acclaim. 4) Remove flange. Using Holder (MB998747) or equivalent. cracks. Replace belt if worn. Dynasty. install belt on water pump pulley. reverse removal procedures. 165 Courtesy of DaimlerChrysler Corp. 1. See Fig. Tighten tensioner locking bolt to specification. 5) Rotate crankshaft clockwise 2 full revolutions. 4) Again line up all timing marks and tighten tensioner against belt. Fig. Turn tensioner full counterclockwise in adjustment slot. Remove A/C tensioner pulley and mounting bracket. 3) Apply rotating force on front (radiator side) camshaft sprocket in opposite direction to apply pressure on tension side of timing belt. See TORQUE SPECIFICATIONS. Adjust drive belts to proper tension. Fig. 3) Apply rotating force to front camshaft sprocket in opposite direction of tension side of belt. Loosen belt tensioner bolt. Dynasty. and wire aside. LeBaron. 2) Install timing belt on front (radiator side) camshaft sprocket. Spirit. worn or missing teeth. Shadow. Remove timing belt lower outer cover and gaskets. Ensure timing belt cover bolts are installed in original location. Ensure all timing marks align. Rotate crankshaft and align all timing marks. Daytona. CAUTION: When reusing timing belt. 4) Remove lower timing belt cover. 3. Mini Ram Van. and allow it to apply tension to timing belt. ensure timing belt is installed in original direction of rotation. Tighten timing belt tensioner bolt to specification.

See TORQUE SPECIFICATIONS. To install remaining components. and allow tensioner to apply belt tension. Realign all timing marks. reverse removal procedure. 2) Install timing belt onto crankshaft sprocket. Using belt tension gauge. DO NOT rotate crankshaft counterclockwise. Rotate belt tensioner counterclockwise as far as possible. 4.) 5) Belt tension should be 57. See Fig. Adjust drive belts to proper tension. Route timing belt onto water pump pulley. Align all timing marks with No. 4: Identifying Timing Belt Cover Bolt Lengths (Except Raider. 3 and 6. reverse removal procedure. See TORQUE SPECIFICATIONS. Apply lubricant onto bolt during installation. Fig. front cylinder bank camshaft sprocket. Install flange on crankshaft. rotate crankshaft 2 revolutions clockwise. Ram 50 & Stealth) 2) Ensure all timing marks are aligned. Ensure belt is installed in original direction of rotation. Install covers and engine support bracket. Tighten bolts to specification. measure belt tension halfway between crankshaft sprocket and camshaft sprocket on side opposite belt tensioner. See Figs. See Fig. rear cylinder bank camshaft sprocket. Temporarily tighten bolt. Install bolts into proper holes. See TORQUE SPECIFICATIONS. 1. Install crankshaft vibration damper. 5: Identifying Timing Belt Cover Bolt Lengths (Raider & Ram 50) Courtesy of DaimlerChrysler Corp. 1. 4) Install flange on front of crankshaft sprocket with flat side against timing belt and offset side toward front of crankshaft. See Fig. See Fig. Raider & Ram 50 – 1) Install belt tensioner and spring. Stealth – 1) Install belt tensioner and spring. 3) Using Crankshaft Socket (MD998716) or equivalent. Adjust drive belts to proper tension. measure belt tension halfway between crankshaft sprocket and camshaft sprocket on side opposite belt tensioner.0L V6 – SOHC – 1987-00 (Cont. 6) Install timing belt covers. Ensure bolts are installed in original locations. 2) Rotate belt tensioner counterclockwise as far as possible. rotate crankshaft 2 revolutions clockwise. Tighten bolts to specification. Install right side engine mount. 3) Install timing belt on crankshaft sprocket and then left camshaft sprocket with all slack removed from tension side of belt. Realign all timing marks. 1. If reusing timing belt. and timing belt tensioner. Loosen timing belt tensioner bolt. (20-30 kg). 1 cylinder at TDC of compression stroke. 4) Belt tension should be 44-66 lbs. (26-38 kg). Tighten timing belt tensioner bolt to specification. Fig. NOTE: Engine support bracket reamer bolt must be tightened slowly while spraying lubricant on bolt. Courtesy of Mitsubishi Motor Sales of America. Ensure timing belt is installed in this order and there is no slack in belt. right camshaft sprocket and tensioner.166 CHRYSLER 3. Ensure spring is secured on pin of water pump and engaged in hole of belt tensioner. water pump pulley. Install proper length bolts in timing belt covers. Align all timing marks with No. with hook of spring pointing away from cylinder block. Tighten belt tensioner bolts to specification. Ensure spring is secured on pin of water pump and engaged in hole of belt tensioner with hook of spring pointing away from cylinder block. Tighten belt tensioner bolts to specification. To install remaining components. 1. Adjust drive belts to proper tension. See TORQUE SPECIFICATIONS. 4) Using Crankshaft Socket (MD998716). DO NOT rotate counterclockwise. 6: Identifying Timing Belt Cover Bolt Lengths (Stealth) . See Fig. Realign all timing marks. Install timing belt on crankshaft sprocket while holding timing belt tight on tension side. 5) Slowly rotate crankshaft clockwise 2 full revolutions. 1 cylinder at TDC of compression stroke. ensure timing belt is installed in original direction of rotation. Fig. Courtesy of Mitsubishi Motor Sales of America. rear camshaft sprocket and then on timing belt tensioner. reverse removal procedure. NOTE: Engine support bracket reamer bolt must be tightened slowly.8 lbs.3-83. Loosen belt tensioner bolts slightly. and all timing marks are aligned. Ensure all timing marks are aligned. 5. DO NOT rotate counterclockwise. Install engine support bracket. Loosen belt tensioner bolts slightly and allow tensioner to apply belt tension. See Fig. See TORQUE SPECIFICATIONS. Using belt tension gauge. Install flange onto crankshaft. 7) To install remaining components. 3) Install timing belt on front (radiator side) camshaft sprocket. Remove any slack from belt by rotating left and then right camshaft sprockets counterclockwise. and temporarily tighten bolt. allowing spring tension to be applied on timing belt tensioner and timing belt. water pump pulley.

............... 84-108 (9-12) TORQUE SPECIFICATIONS (STEALTH) 167 Application Ft............................................ 20 (27) TORQUE SPECIFICATIONS (RAIDER & RAM 50) Application Ft.................................................................................................................................................................................................................................................................................................................................... Lbs.......... 40 (54) Camshaft Sprocket Bolt ........................................................................................................m) Automatic Tensioner Bolt ...m) A/C Compressor Drive Belt Idler Pulley Bolt ........................................................ ...... (N....................... 108-116 (146-157) 1992-94 ........................ 84-108 (9-12) ............................................................. .. (N.................m) Timing Belt Cover Bolt .......................................................................m) Camshaft Sprocket Bolt ..................... 66 (90) Crankshaft Pulley Bolt 1991 ......................... 16-21 (22-29) Water Pump Bolt ................................... 130-137 (176-186) Raider .................................................CHRYSLER 3................................................................................ 17 (23) INCH Lbs............................................................................................................................................................................ Lbs............................. 31 (42) Timing Belt Tensioner Pulley Nut ............................... ........... 17 (23) Camshaft Sprocket Bolt ........ Lbs............. ................................................ 25-36 (34-49) 10 X 40 mm .. 70 (95) Crankshaft Vibration Damper Bolt ......................................) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS (EXCEPT RAIDER.................... 84-108 (9-12) Timing Belt Cover Cap Bolt .........0L V6 – SOHC – 1987-00 (Cont..... ............................ ............................................ .................. 108-116 (146-157) Left Engine Support Bracket Bolt .................... .......................................................... 100 (135) Engine Bracket-To-Engine Bolt ............ 10 (14) Timing Belt Tensioner Pulley Bolt .................. 14-20 (19-27) INCH Lbs..... ......m) Timing Belt Cover Bolt .............................................. ........................................................................... 36 (49) Water Pump Bolt ............................................................................................................................................... RAM 50 & STEALTH) Application Ft................................................................................................................. ..................................................... 35 (47) Engine Mount-To-Frame Bolt .................................................................................................................................................................. 18-21 (25-28) Water Pump Bolts ....................................................... 75 (102) Timing Belt Cover Bolt .............. (N............................................................................................ .......................................... ................................................ 76-83 (103-113) Timing Belt Tensioner Arm Bolt ...................................................... 47-54 (64-73) 10 X 40 mm .......................................... 50 (68) Engine Mount Vertical Bolt ........................................ 136 (185) Engine Support Bracket Bolt 10 X 40 mm ........... 47-61 (64-83) Timing Belt Tensioner Bolt ......................................................................... 15-21 (20-30) Rear Engine Support Bracket Bolt . ....................... 13-18 (18-25) Right Engine Support Bracket Bolt 10 X 22 mm ...... (N.......... (N.... 58-72 (79-98) Crankshaft Pulley Bolt Pickup .. 25-36 (34-49) 12 X 22 mm & 12 X 32 mm ..........

. replace timing belt at 100. In these states. Check push rod for cracks. If there is a plug at the base of the auto tensioner body.000 miles except in California. 2: Aligning Timing Marks 5) If timing belt is to be reused. 3) Using End Yoke Holder (MB990767) and Crankshaft Pulley Holder Pin (MD998715). See Fig. 2001-04 Labor Time Belt Part No. at 60.. T259 NOTE: For information about tensioners and/or pulleys (when available). Remove dipstick tube from front of engine.000 miles. . Courtesy of DaimlerChrysler Corp.. 1. manufacturer recommends the belt be replaced every 60........ and remove timing belt. Massachusetts and Connecticut. Replace belt if worn.. timing belt replacement is recommended. In California..000 miles. Courtesy of DaimlerChrysler Corp. manufacturer recommends the belt be replaced every 60. Courtesy of Mitsubishi Motor Sales of America. place arrow on belt to indicate direction of belt rotation. place flat washer around plug so it will not contact the vise jaw. or hardened black surface.... at 60.. or engine damage may occur. separation. Inspect belt tensioner pulley for smooth rotation...... unless previously changed.. 2. Massachusetts. Fig. Remove engine support bracket from front of engine.. In these states... Fig. Massachusetts. 2) Check timing belt auto tensioner for leaks.168 CHRYSLER 3. Inspect belt for signs of oil contamination. hold crankshaft pulley stationary and remove crankshaft pulley bolt... Remove crankshaft pulley. 1: Exploded View Of Timing Belt & Components REMOVAL & INSTALLATION CAUTION: This application is an interference engine...6 Hours .000 miles except in California. 2) Support weight of engine with jack.0L V6 – SOHC Sebring Coupe & Stratus Coupe 2001-04 ..039″ (1 mm). Remove engine mount from timing belt end of engine. and secure out of way. Hold timing belt auto tensioner upright. TIMING BELT APPLICATION Application 3.. Massachusetts and Connecticut..... Remove engine mount bracket from engine block. worn or missing teeth..000 miles. See Fig. see ALPHABETICAL MODEL LISTING. For 2003-04 vehicles... Installation – 1) Place auto tensioner in soft-jawed vise to SLOWLY compress the push rod. TIMING BELT Removal – 1) Remove generator and A/C compressor drive belt.0L V6 – SOHC.... See Fig.. Inspection – 1) Inspect timing belt for wear on edges of drive teeth... 1 cylinder at TDC. but not required.. damaged or contaminated. Turn crankshaft clockwise to align camshaft and crankshaft timing marks and to set No.. replace timing belt at 100.. If auto tensioner push rod moves more than 0. Loosen center bolt of timing belt tensioner pulley. Do not rotate camshaft or crankshaft when timing belt is removed. Maine and Vermont. but not required. Replace if defective.. Remove power steering pump drive belt and tensioner pulley.. In California....... Apply 22-44 lbs. 2. cracks. 3: Inspecting Timing Belt Auto Tensioner .. 4) Remove upper and lower timing belt covers. Remove generator with wires attached. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE For 2001-02 vehicles. unless previously changed. (98-196 N) of force to end of push rod.. 3. CAUTION: Do not turn crankshaft counterclockwise. replace the auto tensioner. Fig. Remove timing belt auto tensioner from engine block. Maine and Vermont.000 miles. timing belt replacement is recommended..

....8-5......... ....... measure clearance between body of auto tensioner and arm of tensioner pulley bracket................................. Install timing belt on crankshaft sprocket........... See Fig......... then working in a counterclockwise direction......... push tensioner pulley into timing belt..m) of torque (clockwise direction) to tensioner pulley............. – Final tighten bolt with full weight of engine on mount. 6: Installing Engine Support Bracket TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft.. 2001-04 (Cont.... reverse removal procedure........ or the push rod will be damaged............. 115-133 1 2 (10-12) (13-15) (10-12) (13-15) Courtesy of DaimlerChrysler Corp. 4) Using Tensioner Wrench (MD998767).................................... If protrusion is not correct. (4..... Apply engine oil to crankshaft pulley bolt............... Adjust drive belts to proper tension............. ..................................... then tighten bolt to specification............................. ...... Fig. turn crankshaft 1/4 turn counterclockwise... To check push rod protrusion......................m) Auto Tensioner-To-Engine Block Bolt ..CHRYSLER 3...... water pump pulley.. 29-36 (39-49) Generator Pivot Bolt .. Lbs.................................. Turn crankshaft 2 revolutions clockwise and align all timing marks.........0 mm)...4 N......................... See TORQUE SPECIFICATIONS.......0L V6 – SOHC........................................ Temporarily tighten center bolt......... 2) Slowly compress auto tensioner push rod until holes in push rod and auto tensioner housing are aligned..... WARNING: Right bank camshaft can easily turn from applied spring pressure......... Install Tensioner Wrench (MD998767) on tensioner pulley................... Fig........... 89-106 8-mm .................. ....................... and tensioner pulley....... .................... ................ DO NOT rotate counterclockwise.. tighten the remaining bolts. repeat tensioning procedure....... Tighten tensioner center bolt to specification while holding tensioner stationary....... Then turn crankshaft clockwise until timing marks are aligned. 9) Install engine support bracket on engine block............... (N... left bank camshaft sprocket... . Fig........................ (N..... apply 39 INCH lbs.. See TORQUE SPECIFICATIONS............. 2 55-72 (74-98) Engine Support Bracket-To-Engine Bolt ..20″ (3............ 2..... idler pulley...... 58-72 (78-98) Crankshaft Pulley Bolt . 8) Wait for at least 5 minutes. .. Take all slack out of timing belt by turning right bank camshaft sprocket counterclockwise......... 89-106 Timing Belt Rear Cover Bolt ................................. 3) Ensure all timing marks are still aligned...... 31-40 (42-54) Engine Mount To-Engine Support Bracket Bolt 10-mm ........ Install crankshaft pulley............... 169 Courtesy of DaimlerChrysler Corp....... pin will already be inserted into pin holes of new part..... ............ 6) Loosen tensioner pulley center bolt.......m) Timing Belt Lower Cover Bolt .. 6..... See Fig................................................................... 25-40 (34-54) Timing Belt Tensioner Center Bolt ........ 51-69 (69-93) To-Body Through-Bolt .............. Install timing belt covers..... 1 131-137 (178-186) Dipstick Tube Bolt ................. 25-40 (34-54) Timing Belt Tensioner Arm Pivot Bolt .... ......... 10) To install remaining components....................................................... .......... 5) Using Crankshaft Pulley Spacer (MD998769).............................. 4.............................. See Fig..............................15-0..... 31-40 (42-54) INCH Lbs. .. Leaving locking pin inserted................................. .................................. right bank camshaft sprocket........ See Fig....................... 15-19 (20-26) Camshaft Sprocket Bolt ................................................ ............. 29-44 (39-59) Generator Top Bolt ................... 4: Adjusting Timing Belt Tension – Apply engine oil to bolt threads before installation... install auto tensioner on engine. 13-18 (17-25) Power Steering Pump Belt Tensioner Bolt ................. then check auto tensioner push rod protrusion. Check all timing marks again..........) CAUTION: Never compress the auto tensioner too fast...... If replacing auto tensioner....... 5.. 7) Remove locking pin from auto tensioner................................. Tighten top bolt first. Position tensioner pin holes at top of tensioner. Insert a locking pin into the alignment holes...... 5: Measuring Auto Tensioner Push Rod Protrusion Courtesy of Mitsubishi Motor Sales of America........................ Using torque wrench...................... 115-133 Timing Belt Upper Cover Bolt 6-mm .......... ......... Be careful not to pinch fingers when installing timing belt....................... Clearance should be 0........ ........ 55-72 (74-98) 12-mm .....

. 3.. DO NOT turn camshafts a full revolution or damage to valves and/or pistons could result. bearing grease leakage. always rotate camshaft toward the direction nearest the timing marks. • Cracks on rubber back.... If not rotating freely.. See MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE. REMOVAL & INSTALLATION CAUTION: This application is an interference engine. 10) Support engine with a floor jack.7 Hours . 16) Rotate engine clockwise until crankshaft mark aligns with the TDC mark on the oil pump housing and the camshaft sprocket marks are aligned with the marks on the rear cover. 3) Inspect the pivot and for free movement.. 2. • Cracks on belt sides. 11) Remove the air cleaner housing... loosen the valve train rocker assemblies before servicing the timing device.. 4: • Hardening of back rubber or back side is glossy without resilience and leaves no indent when pressed with fingernail. remove crankshaft damper.. Courtesy of DaimlerChrysler Corp. 3. replace arm and pulley assembly. 5.. install a pin through the body and plunger to retain plunger in place until tensioner is installed... 2) Remove both cylinder head covers and loosen the rocker arm assemblies. 8) Remove the lower front timing belt cover fasteners. 4) Remove accessory drive belt and tensioner.. Replace belt if any of the following conditions exist. See Fig. Courtesy of DaimlerChrysler Corp. 9) Lower vehicle....5L V6 – 24 Valve Labor Time Belt Part No. 6) Remove right front wheel and accessory drive belt splash shield. see ALPHABETICAL MODEL LISTING. mark belt running direction. See Fig.... CAUTION: Index tensioner in the vise the same way it is installed on the engine. Do not rotate camshaft or crankshaft when timing belt is removed. Fig. Inspection – 1) Inspect both sides of the timing belt.... 12) Remove the front engine mount. 2) When plunger is compressed into the tensioner body..... • Crack on peeling of canvas. 2: Removing & Installing Front Timing Belt Cover CAUTION: If camshafts have moved from the timing marks. 2. The sides are normal if they are sharp as if cut by a knife. Fig.... • Abnormal wear on belt sides.. 13) Disconnect the fuel supply line at the fuel rail. or engine damage may occur. 3) Raise vehicle on hoist......5L is NOT a freewheeling engine. Removal – 1) Relieve fuel system pressure and disconnect negative battery cable. 17) Remove the timing belt tensioner and remove timing belt.. See Fig...... See Fig... 7) Remove crankshaft damper bolt.. 1: Removing Crankshaft Damper TIMING BELT CAUTION: The 3.. • Missing teeth. .. Using Puller (1023) and Insert (9020-R)... 14) Remove the upper timing belt cover bolts and remove front timing belt cover... See Fig. .. This ensures proper pin orientation when tensioner is installed on the engine. • Cracks on rib root... 15) If timing belt is to be reused.. T295 NOTE: For information about tensioners and/or pulleys (when available). TIMING BELT APPLICATION Application 3.. Total bleed down of tensioner should take about 5 minutes. 5) Remove bolts for power steering pump and move pump aside. Installation – 1) Place tensioner into a vise and slowly compress the plunger. • Vehicle mileage or time at component maintenance requirement. Replace tensioner if leaking. 3) Align the crankshaft sprocket with the TDC mark on oil pump cover.... 2) Inspect tensioner for fluid leakage around the plunger seal. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Information is not available from manufacturer.. Therefore.170 CHRYSLER 3. and smooth rotation... See Fig.5L V6 Pacifica 2004 . 1..

6) Holding the tensioner pulley against the belt. install the tensioner into the housing and tighten bolts. 5: Installing Timing Belt Tensioner . 3. 17) Install accessory drive belt tensioner. 12) Install air cleaner housing. Install the belt around the last sprocket. counter hold and tighten the camshaft gears to final torque specification. Courtesy of DaimlerChrysler Corp.9″ Bolt With Nut (C-4685-C1) and Thrust Bearing (6792). it is only necessary to have camshaft gear retaining bolts installed to a snug torque at this time. repeat procedure.) 171 Courtesy of DaimlerChrysler Corp. 3: Aligning Timing Marks 4) Align the camshaft sprockets timing reference mark with the mark on the rear cover. 22) Connect negative battery cable. 11) Connect fuel supply line at fuel rail. 9) Install front timing cover. See TORQUE SPECIFICATIONS. 6. 20) Lower vehicle. 2. NOTE: If camshaft gears have been removed and timing is correct. 14) Install crankshaft damper using 5. See TORQUE SPECIFICATIONS. 18) Install accessory drive belt. 7) When tensioner is in place. See TORQUE SPECIFICATIONS. See TORQUE SPECIFICATIONS. See TORQUE SPECIFICATIONS. Fig. 8) Rotate camshaft sprocket 2 revolutions and check the timing marks on the camshafts and crankshaft. See Fig. Fig. See TORQUE SPECIFICATIONS.5L V6 – 24 Valve (Cont. See TORQUE SPECIFICATIONS. Maintain tension on the belt as it is positioned around the tensioner pulley.CHRYSLER 3. See Fig. 13) Remove floor jack and raise vehicle. 10) Install the upper engine mount. 21) Tighten the rocker arm assemblies and install cylinder head covers. NOTE: If the camshaft gears have been removed. pull retaining pin to allow the tensioner to extend to the pulley bracket. If marks do not line up. and Installer (6792-1). The marks should line up within their respective locations. Courtesy of DaimlerChrysler Corp. 5) Install the timing belt starting at the crankshaft sprocket going in a counterclockwise direction. Fig. See TORQUE SPECIFICATIONS. See Fig. See Fig. 19) Install the accessory drive belt splash shield and right front wheel. 15) Install power steering pump fasteners. 4: Inspecting Timing Belt 16) Install crankshaft damper bolt. 3. Each camshaft mark should remain aligned at the rear cover marks.

....................................................................................................... (12 N.................................................................. 21 (28) Timing Belt Tensioner Pulley Assembly Bolt ........................................) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft.................................................................. 45 (61) Upper Engine Mount Upper Engine Mount-To-Frame Rail Bolts ....................................................................................... Courtesy of DaimlerChrysler Corp.......... 1 M8 Bolts ......... 40 (54) Timing Belt Tensioner Bolts ..... (N............................. ....................................................................................m) Accessory Drive Belt Tensioner Bolt ............................................................................................................................................................................................................................................................ 70-85 (90-115) Power Steering Pump Belt Tensioner Bolt ..................................................................172 CHRYSLER 3. Plus 1/4 Turn Crankshaft Damper Bolt ................................................. 17 (23) Timing Belt Cover Bolts M6 Bolts ...................................... (N................................................................m) Cylinder Head Cover Bolts .......... Fig... 40 (54) INCH Lbs...... 6: Installing Crankshaft Damper .......m).............5L V6 – 24 Valve (Cont. 75 (102) Step 2 ................................................. 21 (28) M10 Bolts ............................................................. 85 (115) Step 2 . Plus 1/4 Turn Left Side Step 1 ................................................................................................................................................................................................................ Lbs........ 105 (12) 1 – Tighten to 105 INCH Lbs........ 21 (28) Camshaft Sprocket Bolt Right Side Step 1 .......... 50 (68) Upper Engine Mount-To-Timing Belt Cover ..............

......... Temporarily tighten bolt in slot side of tensioner. ..... Loosen Courtesy of Mitsubishi Motor Sales of America...000 miles. Installation – 1) Ensure crankshaft and camshaft timing marks are aligned....... Inspect all sprockets for damage... A tension gauge can also be used to check belt tension............. .... hold belt tensioner and timing belt together. T128 2....8 Hours . then disconnect accelerator cable and oxygen lead sensor.... ........ 1 173 Labor Time Component Belt Kit No. ............ T128 2....... See Fig.... add .. See page A1 for information on component kits. TCK191 . Examine belt tensioner for grease leakage and roughness when pulley is rotated...4 Hours ...4 Hours .. TCK128 .. T191 2.. T191 2... reverse removal procedure..... ...........8 Hours . .. ..... 3. 2) Remove timing belt covers and gaskets... add ... Install crankshaft pulley. TCK128 .. . 1992 & 1995 .... or engine damage may occur.. TCK191 .... belt tensioner may rotate. .. 4... Tighten tensioner bolts. .... REMOVAL & INSTALLATION CAUTION: This application is an interference engine. 2. ................. 1.. Ensure all timing marks are aligned......... TCK128 . Adjust drive belts to proper tension......... Remove timing belt from camshaft sprocket. Colt (Canadian) 1985-86 .... TCK073 .. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends the belt be replaced every 60........ 1991-94 . .......... See Fig.... TCK191 .... then remove wires from spark plugs... T128 2.. . 1. 2: Installing Timing Belt Tensioner . place reference mark on timing belt to indicate direction of rotation before removing.... Recheck belt tension...... ensure spring is installed correctly...... TIMING BELT Removal – 1) Disconnect negative battery cable....... ..... T073 T128 T128 T191 2..CHRYSLER & EAGLE 1...... Mark position of spark plug wires for installation............. Colt 1985-86 .. 1987-88 . NOTE: For information about tensioners and/or pulleys (when available).... TCK128 ... .... Inspection – Inspect belt teeth for cracks...5L 4-Cylinder – SOHC TIMING BELT APPLICATION Application 1........ Vista (Canadian) 1989-91 ... NOTE: A timing belt component kit is available for this application... CAUTION: If pivot bolt is tightened before side bolt. Ensure tension side is tight and all timing marks are aligned when camshaft sprocket is rotated....8 Hours ..... ... TCK073 .... 2...... TCK191 ... . Apply slight thumb pressure at center point of belt tensioner.... see ALPHABETICAL MODEL LISTING...8 2...... Fig.. Summit 1989-90 ..... Ensure timing belt is not out of position and has not jumped a sprocket tooth..... 1992 ..4 Hours Hours Hours Hours . With Power Steering. ..............8 2.. T073 2.2 hours.. Fig.. ..... Replace components if defective...... Remove all accessory drive belts and pulleys.. If tensioner was removed...4 Hours .4 Hours ..... until crankshaft sprocket timing mark aligns with TDC position... T191 – With Air Conditioning. .. or oil contamination... 3) To complete installation. damage.... noting bolt lengths and locations as they are removed. ....... See Fig......... .. Move tensioner inward toward water pump....5L 4-Cyl.... ....... 1989-91 ... Part No..... Do not rotate camshaft or crankshaft when timing belt is removed.... .. If reusing timing belt.. 1: Aligning Timing Marks tensioner mounting bolts. Courtesy of DaimlerChrysler Corp.... Remove left engine mount bracket... To check belt tension.2 hours.. Remove crankshaft pulley and timing belt. Install timing belt onto crankshaft and camshaft sprockets.4 2.... CAUTION: DO NOT rotate engine counterclockwise (as viewed from timing belt end of engine)........ causing belt to be over tightened.... 1989-90 .. ..... 2) Rotate crankshaft one full revolution clockwise. 3) Loosen timing belt tensioner bolts...... See Fig.. ............. ..... Rotate engine clockwise to align timing mark on camshaft sprocket with mark on cylinder head... Remove air cleaner assembly.......... Support engine using a suitable engine support bar....... 1991-96 .. See Fig....

....................................................... ............................................................................................................... ........................... Fig............ 4: Checking Timing Belt Tension ..................................................................... .................................................. 108-120 (12-14) 1989-96 .............. 13-17 (1.............................. 52-74 (70-100) Crankshaft Sprocket Bolt 1985 .................................................................... 14-20 (19-27) Courtesy of Mitsubishi Motor Sales of America.................................. .................5-1.... 90-102 (10-11) Front Cover Bolt 1989-96 .... ...... ................................ 37-43 (50-58) 1986-96 ................. 47-54 (65-75) 1992-96 ...................... 9-10 (12-14) Rocker Arm Adjuster Lock Nut 1989-96 .... ................. 3: Adjusting Timing Belt Tension Courtesy of DaimlerChrysler Corp....................................174 CHRYSLER & EAGLE 1.. ........... .... ....................................................... 90-102 (10-11) 1987-88 ......................................................................5L 4-Cylinder – SOHC (Cont................. .......9) Timing Belt Cover Bolt 1989-96 ....... .............................................................................. 10-13 (14-18) Timing Belt Tensioner Bolt 1985-96 ............................................................................................ 72-84 (8-9) Fig............................. (N................... 84-108 (9-12) Water Pump Pulley Bolt 1986-88 ..............................................................................................................................) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft....... Lbs.................................................. .. 52-74 (70-100) Front Cover Bolt 1985-88 .... 84-108 (9-12) Rocker Cover Bolt 1989-96 ...................m) Camshaft Sprocket Bolt 1985-91 .............. INCH Lbs...... 108-120 (12-14) 1991-96 ............................................................................................................................................m) Crankshaft Pulley Bolt 1985-90 .......................................... .................................................................................... 84-132 (9-15) Fuel Rail Bolt 1992-96 ................................................................................................... (N............................................................................

Timing marks should face each other..... Close vise SLOWLY to push rod back into auto tensioner housing. See Fig... T167 T168 T167 T168 T167 T168 T167 T168 1. Remove stub bolt of engine support bracket.. 7) Install timing belt on intake camshaft sprocket.. See Fig..5 Hours .... .... but not required.. TIMING BELT & BALANCE SHAFT BELT Removal – 1) Disconnect negative battery cable. Ensure there is no slack in tension side of belt. For exhaust camshaft sprocket.. NOTE: A timing belt component kit is available for this application....... CAUTION: DO NOT rotate crankshaft counterclockwise. 2 1.... crankshaft and oil pump timing marks are still aligned. Talon (Non-Turbo & Turbo) 1990-94 .2 hours. mark timing belts for direction of rotation. If screwdriver will only go in about .. See Fig.. If auto tensioner rod moves more than ..6 Hours .. See page A1 for information on component kits. . See Fig. ..98″ (20-25 mm). CAUTION: Ensure tensioner pulley shaft does not rotate when bolt is tightened.... 2 or 3....6 Hours ... 5) Ensure camshaft.. 3) Remove upper timing belt cover and gasket.........0L 4-Cylinder – DOHC. Install idler pulley (if removed).. 6) Rotate camshaft sprocket so dowel pins are upward and away from cylinder head and timing marks are aligned with cylinder head surface. use timing mark on right with dowel pin facing up... insert set pin........ ..... Tighten tensioner retaining bolt without letting tensioner pulley rotate out of position.2 hours.. (98-196 N) of force to end of rod.. 3. See Fig.. Remove timing belt auto tensioner. If reusing timing belt “B”. See Fig.... 1989-93 . . REMOVAL & INSTALLATION CAUTION: This application is an interference engine.. – Balance shaft belt.... 2000 GTX (Canadian) 1989-93 . DO NOT remove screwdriver from side of engine block until timing belt is installed.. Do not rotate camshaft or crankshaft when timing belt is removed. 1995-98 ..... Remove crankshaft pulley.. 3...000 miles.. Install a ... Remove crankshaft sprocket bolt. 2 or 3.0 mm) diameter Phillips screwdriver into the hole against balance shaft. 3. – Timing belt.. at 60. See Fig....... crankshaft and oil pump sprocket timing marks are aligned... . 4.. 3.. timing belt replacement is recommended. NOTE: Intake and exhaust camshafts use same camshaft sprocket. Place a wrench on each camshaft sprocket retaining bolt.. Place wooden block between jack and oil pan.. Inspection – 1) Inspect timing belts for damaged teeth and cracking.. .. 4..... timing belt replacement is recommended but not required at 60...79-. Apply 22-44 lbs.. 2 3.. and tighten bolt to specification.. 2) Align balance shaft and crankshaft timing marks with rear cover. 1....... Remove engine mount assembly near timing belt cover...CHRYSLER & EAGLE 2..... – With Air Conditioning. Remove engine undercover. TCK167 ..... remove outer crankshaft sprocket. Apply light coat of engine oil to crankshaft sprocket bolt threads. turn sprocket one revolution and align timing mark. TCK167 . see ALPHABETICAL MODEL LISTING. 2 or 3. 9... mark direction of belt rotation for reassembly reference. .. 1990-94 .0-7.. Belt deflection should be ... Move . .. 7) Remove crankshaft sensing blade (if equipped). TCK167 ... Using gear puller. Connecticut and Massachusetts. Ensure timing marks are aligned.. Loosen timing belt “B” tensioner bolt. 10... 11.... the manufacturer recommends the belt be replaced every 60. 4) Ensure camshaft.. If using old belt............ Remove power steering and water pump pulleys. 2 1..... add . ... Part No. See Fig..47″ (12 mm). . When pin hole in cylinder aligns with pin hole in rod.000 miles. with offset in proper direction. Length should be . Remove timing belt ”B”. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE For 1990-94 vehicles. or timing belt may be damaged. use timing mark on the left with dowel pin hole on top... If reusing timing belts. 4) Install crankshaft sensing blade (if equipped) in front of crankshaft sprocket “B”... Install spring clip to retain timing belt on sprocket.. 2 3 4 1.. See Fig.. the manufacturer recommends the belt be replaced every 60..... ..000 miles. Readjust timing belt if belt deflection is not within specification..... Camshaft sprockets are provided with 2 timing marks..6 Hours .. See TORQUE SPECIFICATIONS. and remove center timing belt cover. replace timing belt at 100. Loosen tensioner pulley center bolt.31″ (8.6 Hours .. Replace tensioner assembly if rod can be retracted easily into housing..36″ (60 mm) or more. 3. 1..6 Hours ....... 2 1. Rotate tensioner inward toward timing belt until belt is tight. .000 miles..0 mm)...... Measure rod protrusion above edge of housing. Install crankshaft sprocket “A”. Remove timing belt. 5) Remove plug from left side of cylinder block. 1990-94 ...000 miles except in California. Keep screwdriver in place until timing belt is installed... See Fig... or engine damage may occur..20-....... Hold timing belt auto tensioner upright. and raise engine slightly. ... For 1995-97 vehicles... In these states.. On intake camshaft sprocket. replace timing belt at 100. Except VIN Y TIMING BELT APPLICATION Application 2..... CAUTION: Install crankshaft sensing blade and crankshaft sprockets in correct positions.... 5..5 Hours .... ... See Fig..6 Hours .... 1 2 175 Labor Time Component Belt Kit No........000 miles. – DOHC (4G6) Laser 1990-94 ......... NOTE: Camshaft sprocket dowel pins will be in 12 o’clock position when timing marks are correctly aligned. Check tensioners for free rotation and grease leakage.. . Rotate crankshaft clockwise so that No....... ... Remove all drive belts and tensioner bracket. Replace components if damaged or if grease leakage exists.. add . 3 4 1. In California. In California. 6.. .. ..039″ (1 mm)... 2 3 4 3 4 – Balance shaft labor time included in camshaft labor time... 1 cylinder is at TDC of compression stroke. See Fig. Rotate camshafts so timing marks align with each other... hold crankshaft sprocket stationary with a spanner wrench.000 miles except in California.. Installation – 1) Retract rod into auto tensioner housing by placing auto tensioner assembly in a soft-jawed vise. 3) Install timing belt “B” tensioner so center of tensioner pulley is to the left and above of retaining bolt center. or excessive pressure will be applied to timing belt. Screwdriver must go in at least 2... 6) To remove timing belt “B” (balance shaft belt).. 7 or 8.. 2) Check timing belt auto tensioner for leaks. . Install auto tensioner on engine with set pin in place....28″ (5.. tensioner to relieve timing belt tension.. Talon (Turbo) 1995-98 ..... .0L 4-Cyl.. Remove lower timing belt cover.. ..... With Power Steering. the manufacturer recommends the belt be replaced every 60. ... Check belt deflection at designated area. For 1998 vehicles.. Ensure belts are not contaminated with oil.... 2 3 4 1.. 4.. install belt in original direction of rotation. 2 1.. TCK167 .. 2) Remove clamp for power steering return hose near timing belt cover.. NOTE: For information about tensioners and/or pulleys (when available)....... This ensures that balance shaft driven by oil pump sprocket remains in correct position. Install timing belt “B” on sprockets. replace the auto tensioner. .

...... screw the set screw in a few more threads and remove the set pin from the auto tensioner.... See Fig.. Do not let tensioner pulley turn with bolt.........) Courtesy of DaimlerChrysler Corp... Remove set screw from engine.... (N... rotate crankshaft about 1/4 turn counterclockwise....m)..... Dimension “A”...... At that point..m) “A” 6 x 16 mm Flange Bolt ............ oil pump sprocket..... To tension timing belt...... 89-106 (10-12) . Measure distance between top of auto tensioner body and tensioner arm... Final Assembly – To install remaining components........ See Fig... Install torque wrench on adapter.18″ (3. See Fig.... 4) Hold tensioner pulley at specified torque.....18″ (3.. See Fig.. 5) Rotate crankshaft 2 full revolutions clockwise so that timing marks are aligned... go to FINAL ASSEMBLY... repeat tensioning procedure until distance is correct..... 2) Remove screwdriver from side of engine block and install plug.......... crankshaft sprocket and tensioner pulley.....8-4...... Hand tighten center bolt. . go to FINAL ASSEMBLY... With torque applied to eccentric............ Except VIN Y (Cont. See Fig..5) “D” 6 x 25 mm Flange Bolt .. If distance is incorrect.... See Fig..... 89-106 (10-12) “B” 6 x 18 mm Flange Bolt ... Tighten timing belt tensioner pulley center bolt to 35 ft........7 N. ............ The distance should be ...5 mm).. 89-106 (10-12) “C” 6 x 25 mm Loose Washer Bolt . 15. Wait 15 minutes without turning crankshaft..... Once distance is correct.. then rotate crankshaft 1/4 clockwise until timing marks are aligned again......... (2.............. 13............... (48 N..... reverse removal procedure. See TIMING COVER BOLT LENGTH & TORQUE table.... 89-106 (10-12) “E” 6 x 45 mm Flange Bolt ... Remove spring clips from camshaft sprockets.... Install Adapter (MD998767) or equivalent to tensioner eccentric. timing belt tension will have to be readjusted. ....... 3) Rotate crankshaft 1/4 turn counterclockwise...... Slowly rotate set screw until set pin can be removed... .... tighten tensioner pulley center bolt to 32-40 ft.. .. See Fig.. No....... See TORQUE SPECIFICATIONS.. Attach torque wrench to adapter and apply 24 INCH lbs.. Allow engine to stand for 15 minutes without turning crankshaft............... 2) Remove screwdriver from balance shaft hole in side of engine block. Adjust drive belts to proper tension.. Timing Belt Tension Adjustment (1993-98) – 1) Lift tensioner pulley upward to apply tension on timing belt. Timing Belt Tension Adjustment (1990-92) – 1) Position timing belt tensioner pulley so that the 2 pin holes in the center eccentric are facing to the left (as viewed from timing belt end of engine) of the center bolt.. Install spring clip to retain timing belt.... If distance is correct..0L 4-Cylinder – DOHC. TIMING COVER BOLT LENGTH & TORQUE Application INCH Lbs.. (43-55 N.... (3. Install plug.. Install timing belt over idler pulley............ 16....m).m) of torque counterclockwise on tensioner pulley.. 1 cylinder should be at TDC of compression stroke... 14. 5) Insert Set Screw (MD998738) through inner timing belt cover until it contacts tensioner arm.... Distance between top of auto tensioner housing and tensioner arm should be ....... 6) Rotate crankshaft 6 complete turns clockwise........ Fig..m) of torque in a clockwise direction. Remove the set screw..... 1: Exploded View Of Timing Belts & Components 8) Install timing belt over exhaust camshaft. then 1/4 turn clockwise until all timing marks align.........8-4..... 58 (6......5 N.... lbs. 4) Attach Adapter (MD998767) to tensioner pulley eccentric.... Screw the Set Screw (MD998738) into engine support bracket until it makes contact with tensioner arm. Starting with eccentric pin holes still facing down..... Ensure proper length bolts are installed in timing belt covers..... Dimension “A”...... The 2 pin holes in the center of the tensioner must face down. 3) Loosen tensioner pulley center bolt.15-.5 mm).........15-... apply 31 INCH lbs... lbs. and tighten tensioner center bolt to specification.176 CHRYSLER & EAGLE 2.... If distance is not correct....... 12... 13.... 14......

Except VIN Y (Cont. 2: Aligning Timing Belt “A” Timing Marks (1990-93) Courtesy of DaimlerChrysler Corp. Fig.) 177 Courtesy of Mitsubishi Motor Sales of America. 3: Aligning Timing Belt “A” Timing Marks (1994-98) . Fig. Fig. 4: Holding Balance (Silent) Shaft Stationary Courtesy of DaimlerChrysler Corp.CHRYSLER & EAGLE 2.0L 4-Cylinder – DOHC.

Fig. 10: Installing Crankshaft Sprocket & Crankshaft Sensing Blade Courtesy of Mitsubishi Motor Sales of America. 7: Aligning Timing Belt “B” (1990-92) Courtesy of DaimlerChrysler Corp. Except VIN Y (Cont. Fig. Fig. 9: Installing Timing Belt “B” Tensioner Courtesy of DaimlerChrysler Corp. 6: Inspecting Timing Belt Auto Tensioner Courtesy of DaimlerChrysler Corp.0L 4-Cylinder – DOHC. Fig. 8: Aligning Timing Belt “B” (1993-98) .178 CHRYSLER & EAGLE 2. 11: Installing Timing Belt On Intake Sprockets Courtesy of Mitsubishi Motor Sales of America.) Courtesy of DaimlerChrysler Corp. Fig. Fig. Fig. 5: Locating Timing Belt “B” (Balance Shaft Belt) Components Courtesy of DaimlerChrysler Corp.

..... ........................... Fig............ 16: Installing Timing Belt Cover Bolts TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft................... 89-106 (10-12) Water Pump Pulley Bolt .................. 43-58 (60-80) 1993-98 .............................CHRYSLER & EAGLE 2........ 49 (67) Idler Pulley Bolt ........... 17-20 (23-26) Engine Mount-To-Body Through-Bolt 1990-92 ............................................. Fig......................................) 179 Courtesy of DaimlerChrysler Corp..... (N....................................... 17 (24) Balance Shaft Sprocket Bolt ........................................... .................................................................. Except VIN Y (Cont................. 36-47 (50-65) 1993-98 ............... 14: Measuring Timing Belt Auto Tensioner Protrusion Courtesy of DaimlerChrysler Corp...................................................................................................................... 11-16 (15-20) Timing Belt Tensioner Pulley Center Bolt ...................................................................................................................................................... 72-87 (98-118) Engine Mount-To-Engine Bolt/Nut 1990-92 ....................................... .................... 80-94 (108-127) Drive Belt Tensioner Pulley Bracket ...............................................m) Auto Tensioner Bolt .................................................... Fig............. Fig..................................................................... .. (N.................................................................................................. 15: Adjusting Timing Belt Tension (1993-98) ..... 13: Installing Set Screw On Tensioner Pulley Courtesy of Mitsubishi Motor Sales of America................................. 35 (48) Water Pump Bolt .................................................. .................0L 4-Cylinder – DOHC..................................................................m) Timing Belt Cover Bolt ..... 12: Adjusting Timing Belt Tension (1990-92) Courtesy of Mitsubishi Motor Sales of America............................................................................................................................... 80 (9) Courtesy of Mitsubishi Motor Sales of America.......... Fig............................. Lbs............... 65 (90) Crankshaft Pulley Bolt .............................................. 33 (46) Camshaft Sprocket Bolt .................... 10 (14) INCH Lbs..... 18 (25) Crankshaft Sprocket Bolt . 27 (38) Timing Belt “B” (Balance Shaft) Tensioner Bolt ...............

1987-89 Balance Shaft ... .... 3 – Balance Shaft labor time included in camshaft labor time.... – SOHC Colt Vista 1984-86 Balance Shaft ..... then insert screwdriver into hole to hold balance shaft in position while removing oil pump sprocket nut........ .. See Fig. .......... 1 cylinder at TDC of compression stroke.. ..0L 4-Cyl. If camshaft timing belt is to be reused........ 2. Ensure flange on tensioner is mounted away from engine and finger-tighten bolt....... Loosen main tensioner pivot and disengage spring from boss on water pump..... – With Air Conditioning..... . 7) Loosen right side balance shaft sprocket bolt.. Ensure tension side of belt has no slack.... .. 1 .. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends the belt be replaced at 60........... ........... then remove balance shaft belt tensioner. If no mark is produced when fingernail is forced into it........... 5) Rotate crankshaft in direction of rotation and align timing marks.. 1.... 2 2...2 hours. Ensure tensioner is fully toward water pump and install camshaft timing belt (belt “A”) in order of crankshaft sprocket..8 Hours .. Ensure that the pulley is to left of installation bolt and pulley flange faces front of engine.... add ..... Install tensioner “B” so only light pressure is on belt.......... .0 mm)...... being careful to prevent turning shaft.... .......... oil pump sprocket and camshaft sprocket. Fig..... Remove drive belts........... relieve camshaft timing belt tensioner pressure and secure tensioner toward water pump. Part No....7 hours.............. With Power Steering.. .. add ..... Camshaft ... 3.... add . – With Air Conditioning.195-. non-elasticity and glossy surface.... 3 2.... Camshaft .. then crankshaft sprocket and flange........ replace belt.... Remove crankshaft sprocket attaching bolt.. Remove tensioner assembly. cracking and separating rubber...... .. Courtesy of DaimlerChrysler Corp............ Installation – 1) Install timing belt “B”.. 2. TCK158A ..2 hours....8 Hours ... REMOVAL & INSTALLATION TIMING BELT Removal – 1) Disconnect negative battery cable........ . .. 2. . TIMING BELT APPLICATION Application 2. 3 2..180 CHRYSLER & EAGLE 2. . .. ... ........ ..... . support engine and remove upper engine mount located near timing belt cover. . Camshaft . Deflection should be . mark belt with an arrow indicating direction of rotation and remove camshaft timing belt. .. ...... ... ..000 mile intervals.. .......... . TCK158A .3 Hours .. water pump and power steering pulleys... flaking. Ensure timing marks are in alignment..... NOTE: A timing belt component kit is available for this application.. Align crankshaft and balance shaft sprocket timing marks with marks on timing case. using index finger and measuring belt deflection.... ensuring tension side has no slack.. .....8 Hours . See Fig... Check for rounded sides on belt. ..... 2 2....... 2: Locking Balance Shaft In Place Inspection – Inspect back of belt for hardness........ 3) On 1989-91 models...... .... . Remove upper and lower front timing belt covers..0-7. Loosen tensioner mounting bolt and nut. 6) Remove camshaft sprocket... See Fig........... Tighten tensioner bolt. Remove balance shaft belt (belt “A”). 1: Aligning Timing Marks Courtesy of DaimlerChrysler Corp..... .... Camshaft ..... ... 1 .... Loosen pulley bolts.. 4.. 1 .... peeling... Remove crankshaft.. add ....... TCK158A .. remove upper radiator shroud and cooling fan/clutch assembly... 4) Ensure camshaft timing belt sprockets align with timing marks.. 2) On all models........ Readjust if not within specification.2 hours..8 Hours . .. 3) Check belt tension by pressing center of tension side inward.. Ram 50 1983-86 Balance Shaft .... With Power Steering...... 1 2 T090 T089 T159 T158 T090 T089 T159 T158 T159 T158 T159 T155 Fig. Camshaft .... 1 . . ..... see ALPHABETICAL MODEL LISTING.. See Fig....265″ (5..0L 4-Cylinder – SOHC Labor Time Component Belt Kit No. .. Remove plug from lower left side of cylinder block. 4) On all models... ......... .. remove tensioner pulley bracket..... Vista (Canada) 1989-91 Balance Shaft ...... Tighten right silent shaft bolt.. 1987-91 Balance Shaft . .......8 Hours ... 2 2..... On vehicles equipped with A/C... . 2 2.. 2) Lift tensioner with finger tip until slack is removed from tension side of belt..... On 1989-91 models..8 Hours ....... Camshaft .. NOTE: For information about tensioners and/or pulleys (when available).. and allow tensioner spring to tension belt.. See page A1 for information on component kits.3 Hours ............................ ............ 2000GTX (Canada) 1989-92 Balance Shaft . ............. position No.... Remove balance shaft timing belt (belt “B”)..... ............ Cracks are most evident at base of tooth.

.................. 58-72 (79-98) Crankshaft Pulley Bolt 1983-85 ............... 17-20 (23-27) Tensioner Pulley Center Bolt ........ then tighten nut........................................ Tighten slot side bolt................. .................................. ......................................................... Lbs..................................................... 16-21 (22-28) 1986-91 ........................................... 1 Left Lower Rear ......................................................... ........m) Automatic Tensioner Bolt ...... Ensure all timing marks are in correct alignment........................................................... 22-30 (30-41) Timing Belt Tensioner Nut 1983-85 ........................................................ Adjust drive belts to proper tension............................ 15-19 (20-26) 1 Courtesy of DaimlerChrysler Corp........ 15-21 (20-29) Crankshaft Sprocket Bolt ........................................... ............................. .............................................. 9-11 (12-15) 8 X 65 mm ........ Fig........ 31-40 (42-54) Timing Belt Cover Bolt Except Left Lower Rear .... ............... 14-20 (19-27) Camshaft Sprocket Bolt .............................. 3: Aligning Balance Shaft Sprocket – Tighten bolts to 84-108 INCH lbs.................................. ................0L 4-Cylinder – SOHC (Cont........... 4: Installing Balance Shaft Tensioning Pulley ..................... .............................................................. 32-39 (42-53) Water Pump Bolt Except 8 X 65 mm ......... ..... Turn crankshaft clockwise one revolution...................................................... ................................................ Loosen mounting nut and bolt to allow tensioner to readjust... 25-30 (34-41) Tensioner Pulley Bracket Bolt .....................................................................CHRYSLER & EAGLE 2............................. 181 TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft................................................... (9-12 N...................................... ......................................................................... ........................... Fig............................. ............. 15-19 (20-26) 1989 M8 X 30 Bolt .................................................................... and then tighten nut....................) 5) Tighten slot side bolt.. 80-94 (109-127) Front Cover Bolts 1983-88 ........... 14-20 (19-27) Idler Pulley Bolt . ..... (N........................................................ 11-15 (15-20) 1986-91 ................m)....... 20-26 (27-35) Except 1989 M8 X 30 Bolt ....... Reverse removal procedure to complete reassembly.................... ............................. Courtesy of DaimlerChrysler Corp.....................................

.... CAUTION: The following procedure can only be used if camshaft sprockets have NOT been loosened or removed.........7 Hours ............ Courtesy of DaimlerChrysler Corp. LHS & 300M 1994 ..... 1 2.. .. 1 2....000 miles up to the 1999 model year.. . For 2003-04 model years........ add ..... 2003-04 . ...000 miles.7 Hours .... 1995-97 ..2 hours..... Removal – 1) Disconnect negative battery cable from jumper terminal............182 CHRYSLER & EAGLE 3......... . 1 2............. .......................... 1 2. 1995-97 ............. 1 2.. .... ..... ..... NOTE: A timing belt component kit is available for this application..... TCK219 ... ... TCK219 ... add .... TCK295 ..... TCK219 . 1 2..... 1 2...... Part No...... special tools and timing procedure are required. and 105.......................... ............. ........ the manufacturer recommends the timing belt be replaced at 102... Fig.... 1 2............. 1 2...... .... 2003-04 ..2L V6 Concorde & Intrepid (Includes Canadian) 1998-01 ............. ......................... New Yorker 1994 .. 3... see ALPHABETICAL MODEL LISTING.. For 2000-02 model years..........000 miles for California vehicles...8 Hours .. TCK295 . TCK255 . .. 1995-96 ..... .....7 Hours .. ... ..... With Power Steering.7 Hours ..2L & 3.... 1999-02 .... .........7 Hours ......5L V6 Concorde & Intrepid (Includes Canadian) 1993-94 ................. . TCK219 . .... ..... . the manufacturer recommends the timing belt be replaced at 100....2 hours...... . .....7 Hours ............5L V6 Labor Time Component Belt Kit No...... ...... TCK255 ... 1: Exploded View Of Timing Belt & Components (2000 & Up) ...... – With Air Conditioning.. If camshaft sprockets have been removed...... .... 1 T295 T219 T255 T295 T295 T219 T255 T295 T295 T219 T255 T295 T219 T255 REMOVAL & INSTALLATION TIMING BELT CAUTION: This application is an interference engine... 1 2....... TCK255 ... ...........7 Hours .......... or engine damage may occur.... 2....... ..7 Hours ........8 Hours ......... TCK295 ... Do not rotate camshaft or crankshaft when timing belt is removed. 2000-02 ....... . ..............000 miles for Federal vehicles..7 Hours ....7 Hours ........... Remove electric cooling fan module with fans.. ..... See page A1 for information on component kits. 1 2........ .... . 1995-97 ....7 Hours ..... 1 2...... 1 2....... NOTE: For information about tensioners and/or pulleys (when available).. Remove upper radiator crossmember (may also be referred to as the engine compartment support).............. TCK255 . Prowler 1999-02 ... 3... TIMING BELT APPLICATION Application MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends the belt be replaced every 105......... Vision 1993-94 .....7 Hours .......

Install accessory drive belts. This could cause valves to contact pistons. 5) Holding tensioner pulley against belt. Store with plunger facing up. If marks do not line up. To remove air. Installation – 1) When tensioner is removed from engine. going in a counterclockwise direction. 1. See Fig. 7) Install timing belt covers and crankshaft damper. 3) Remove lower timing belt cover. Align camshaft sprockets with marks on rear covers. 4) Remove cast (left side) timing belt cover. 5) Rotate crankshaft to align crankshaft sprocket timing mark with TDC mark on oil pump housing. 8) Start engine and allow to idle for about one minute. See TORQUE SPECIFICATIONS. 6) Remove timing belt tensioner. Adjust drive belts to proper tension. Fig. Total bleed down of plunger should take about 5 minutes. If reusing old timing belt. Remove stamped steel (right side) timing belt cover. Fig. CAUTION: When aligning timing marks. always rotate camshafts toward the direction nearest to the timing marks. 3: Installing Timing Belt CAUTION: If camshafts have moved from the timing marks. mark belt direction of rotation for reinstallation. 2: Aligning Camshaft Sprocket Timing Marks CAUTION: This procedure can only be used when the camshaft sprockets have NOT been loosened or removed from the camshafts. 4. CAUTION: When timing belt tensioner is removed from engine. Marks should line up within their respective locations. repeat procedure.2L & 3. reverse removal procedure. 1. After belt is installed on right camshaft sprocket.5L V6 (Cont. When pin holes are aligned. See Fig. If camshaft timing marks are not aligned. See Fig. Ensure camshaft timing marks are aligned. Failure to do so will result in valve and/or piston damage. DO NOT turn camshafts a full revolution. 2 and 3. When tensioner is in place. and check timing marks on camshafts and crankshaft. 1. run engine at 1600-2000 RPM for 10 minutes to purge air. See Figs. See Fig. install locking pin through tensioner and plunger. or damage to valves and pistons may occur.) 2) Remove accessory drive belts. 6) Rotate crankshaft sprocket 2 revolutions. If noise is present in timing belt tensioner. 183 Courtesy of DaimlerChrysler Corp. air has possibly entered tensioner. 3) Ensure camshaft and crankshaft sprocket timing marks are still aligned. Remove the A/C belt guide/lift bracket. pull locking pin to allow tensioner to extend to pulley bracket.CHRYSLER & EAGLE 3. To complete installation. Use gear puller to remove crankshaft damper. always rotate camshafts toward nearest timing marks. . Remove timing belt. See Figs. Courtesy of DaimlerChrysler Corp. as it is reusable. always store tensioner with plunger facing up. 2 and 3. install tensioner into housing and tighten bolts to specification. 2) SLOWLY compress plunger. always rotate engine by turning crankshaft. 4) Install timing belt starting at crankshaft sprocket. DO NOT remove the sealer on the stamped steel cover. keep tension on belt until it is past tensioner pulley. Place timing belt tensioner in vise with holes in plunger and housing aligned. Hold crankshaft damper stationary while removing center bolt. DO NOT turn the camshafts a full revolution or damage to valves and/or pistons could result. it is necessary to compress plunger into tensioner body. CAUTION: Align camshaft sprockets between marks on rear belt covers before removing timing belt.

.................................2L & 3........ 85 (115) 1999-04 ........... Courtesy of DaimlerChrysler Corp.............................................................................................................................. 1 M8 ............................................................................... Lbs.... 21 (28) M10 .........m).....................................................................5L V6 (Cont............... 4: Compressing Tensioner ........................................... (N.......................... 40 (54) Timing Belt Tensioner ............................................ (N.................................................................. 45 (61) INCH Lbs................................................... 106 (12) 1 – Tighten bolts to 106 INCH lbs............. 21 (28) Timing Belt Tensioner Pulley Assembly ..............) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft...............................184 CHRYSLER & EAGLE 3.................... 70 (95) Timing Belt Cover Bolts M6 .............................................................. Fig.................. ............................................................................m) Crankshaft Pulley Bolt 1993-97 ............. (12 N..........m) Water Pump Bolts ............................................

.... add . noting reference mark if refitting old belt... Insert screwdriver and socket extension into holes to hold silent shafts in place. See Fig............ 8) Ensure tension side of belt is taut and injection pump sprocket does not turn... loosen tensioner mounting bolts and allow tensioner spring pressure to tighten belt..... REMOVAL & INSTALLATION CAUTION: This application is an interference engine...... NOTE: For information about tensioners and/or pulleys (when available).. 5) Install timing belt “B”. 3) Install both silent shaft sprockets............. 3.. check sprocket alignment...16-.CHRYSLER & MITSUBISHI 2....... Reverse removal procedure to complete installation. add .. 1 1 1.... pulleys. press belt on tension side of belt between camshaft sprocket and injection pump sprocket.... or engine damage may occur. T091 1 1 1. 3) Remove silent shaft sprockets by removing plug from right side of block and cover from left side of block........... injection pump sprocket and camshaft sprocket...3L 4-Cyl.. 1 185 Labor Time Belt Part No. Courtesy of DaimlerChrysler Corp.. – Turbo Diesel Pickup 1983-85 Balance Shaft ........ and tighten nut to specifications.... and timing belt covers. Pivot tensioners toward water pump and secure. 2.. Do not rotate camshaft or crankshaft when timing belt is removed.. 12) Using forefinger..20″ (4-5 mm).. 7) Position and secure camshaft timing belt tensioner fully toward water pump...... then tighten bolt. Tightening bolts out of specified sequence will over-tighten belt. ..3L 4-Cylinder – Diesel TIMING BELT APPLICATION Application 2.... Deflection should be ....... ensuring tension side has no slack. Tighten nut and bolt to specification... 2: Removing Silent Shaft Sprockets 2) Install flange to injection pump sprocket.. See Fig. Loosen nuts and bolts securing belt tensioners.. Fig.2 hours. . DO NOT tighten bolt first.... . Position cylinder No. Mount injection pump sprocket... Using index finger.. 4. 6) Tighten nut first... noting flange holes are offset to aid in correct installation. if removed...... Camshaft .8 Hours .. See Fig.. Align camshaft. Remove drive belts. Adjust drive belts to proper tension... ...... 1.8 Hours . .. 4) Position and secure tensioner “B” fully toward water pump. 9) While keeping belt taut. TIMING BELT & SPROCKETS Removal – 1) Disconnect negative battery cable. T092 1. Measure belt deflection... 10) Tighten upper (slot-side) bolt first.. Loosen tensioner “B” mounting nut and bolt. Install timing belt “B”.. Turn crankshaft counterclockwise and realign timing marks.. press belt at center of tension side inward and measure belt deflection.. See Fig. Ensure timing belt and camshaft sprocket are still in mesh. Keep silent shafts from turning by using method described in removal procedure. 11) Turn crankshaft clockwise until second tooth past timing mark on camshaft sprocket is in alignment with “triangle” timing mark.. Ram 50 1983-85 Balance Shaft .8 Hours .. Align timing marks on crankshaft sprocket and silent shaft sprockets.. fan. Check alignment of timing marks......... With Power Steering..... 1: Aligning Timing Marks Installation – 1) Install crankshaft sprocket and flange ensuring flange on crankshaft sprocket “B” is installed correctly.. Deflection should be . Lightly oil left silent shaft spacer and insert spacer with chamfered end toward seal. T091 – With Air Conditioning... make certain belt is installed according to rotation reference mark. 1..000 miles.. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends the belt be replaced every 50..... T092 1. Camshaft ... Courtesy of DaimlerChrysler Corp... see ALPHABETICAL MODEL LISTING. Remove timing belts and all necessary sprockets...8 Hours ...20″ (4-5 mm)...16-.. After tightening tensioner mounting bolts. Install timing belt on pulleys in order of crankshaft sprocket.. See Fig.............. Then tighten lower (fulcrum-side) bolt.. Fig. 1 at TDC of compression stroke and ensure timing marks are in alignment. If reusing old belt..7 hours. crankshaft and injection pump timing marks..... and allow tensioner spring pressure to adjust belt. 2) Mark belts indicating direction of rotation...

............... ............................................................................ 3: Installing Crankshaft Sprocket Courtesy of DaimlerChrysler Corp......................... 25-28 (34-39) INCH Lbs.................................................... 1 – Tighten to 108-120 INCH lbs..................) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft..... 15-19 (20-26) 1985 .............. ............... Fig..........m) Valve Cover Bolts .....................................................m) Belt Tensioner Bolts ..................... .......................................... ..................................... (12-14 N............................................... 16-21 (22-29) Camshaft Sprocket Bolts ..................................m)..............186 CHRYSLER & MITSUBISHI 2.... 1 Silent Shaft Sprocket Bolt ... ................. (N... Lbs........... ............................ .................... 47-54 (64-73) Crankshaft Pulley Bolt ...... Fig.......... 123-137 (167-186) Front Case Bolts 1983-84 ..3L 4-Cylinder – Diesel (Cont.............................................. 44-53 (5-6) Courtesy of DaimlerChrysler Corp................................................... (N................... 4: Aligning Timing Belt “B” Marks ........... ................. 33-34 (45-47) Crankshaft Sprocket Bolt ..................

..... Align timing mark on camshaft sprocket with mark on cylinder head...... Insert a .. If timing belt is to be reused..... 3 – Balance shaft labor time included in camshaft labor time.. Install front timing belt (belt “A”) on crankshaft. and remove sprocket.... See TORQUE SPECIFICATIONS. T124 1 ....3 Ram 50 1990-91 Balance Shaft .......3 1992 Balance Shaft ......0-7.... Camshaft .. . Remove oil pump sprocket access plug from cylinder block.. CAUTION: DO NOT rotate crankshaft counterclockwise (as viewed from timing belt end of engine).......... add ..... T229 Courtesy of DaimlerChrysler Corp.. 2) Remove crankshaft sprocket bolt and washer. 3.. 6) To check belt tension. oil pump and camshaft sprockets... Note bolt length and location.. . 2 2.... See Fig..... Align timing marks.. 3) Loosen timing belt tensioner adjustment bolt. See page A1 for information on component kits.... 2 2.. ...... Remove all drive belts and crankshaft pulley. 3 2. ...... 3 2..... With Power Steering. .. Remove front crankshaft sprocket and flange.. To complete installation......... Replace components if damaged...... Remove radiator shroud........ .. – With Air Conditioning.2 hours.2 hours... 1 is at TDC of compression stroke... tension spring and spacer.4L 4-Cylinder TIMING BELT APPLICATION Application Labor Time Component Belt Kit No. 1. . 1.. ... 2: Holding Silent Shaft In Stationary Position Installation – 1) Install rear crankshaft sprocket and flange.. TCK124 ..... Inspect sprockets for damage... damage and contamination. . See Fig. Remove upper timing belt covers and gaskets. – SOHC Pickup 1990-92 Balance Shaft . ... add ..0 mm) diameter Phillips screwdriver to block left silent shaft. T124 1 ...... ......... and move tensioner toward water pump......... .. .. Rotate crankshaft clockwise (as viewed from timing belt end of engine) until cylinder No. .........3 1993-96 Balance Shaft .... ..... 4) Apply pressure on tension side of timing belt while installing belt (in order) on crankshaft.. 5) Remove oil pump sprocket nut.. .. T229 1 .. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends the belt be replaced every 60... REMOVAL & INSTALLATION TIMING BELT Removal – 1) Disconnect negative battery cable... 1: Aligning Front Timing Belt NOTE: A timing belt component kit is available for this application........... ... ..... .......... Fig.. .. T168 Hours .. Camshaft .. Loosen tensioner to apply spring pressure to timing belt..... 6) Remove rear timing belt tensioner assembly..... Camshaft ... 2) Install rear tensioner..... Camshaft .....0 mm). See Fig..7 hours. Ensure deflection is .... apply slight thumb pressure and measure deflection between camshaft and oil pump sprocket. . Adjust drive belts to proper tension. Tighten tensioner spacer nut....... Install rear timing belt (belt “B”) on sprockets. See Fig....... Remove front timing belt (belt “A”) and tensioner....... Ensure spring is properly engaged against water pump case. ... . Remove rear timing belt (belt “B”).... TCK124 ... 2.. DO NOT rotate crankshaft after timing belt has been removed. .. 4) Remove camshaft sprocket (if necessary).. With Power Steering.31 (8. . Rotate tensioner toward water pump.. Install camshaft sprocket. and temporarily tighten bolts... 187 2.. . Belt deflection should be .. ... .. T124 1 ... Courtesy of DaimlerChrysler Corp.... T159 Hours ... 3 2. see ALPHABETICAL MODEL LISTING........... ......... ........CHRYSLER & MITSUBISHI 2....... reverse removal procedure.3 1 2 1 . See Fig...3 1993 Balance Shaft .. 5. Part No.28″ (5.. – With Air Conditioning. Tighten bolt to secure tensioner.. Check belt tensioner for leakage and roughness in rotation.. Fig............... Spacer should be installed with chamfered end into oil seal. T159 Hours .. Install right silent shaft sprocket and spacer..55″ (14...... ...... T168 Hours . Ensure timing marks are aligned.. add . cooling fan and pulley....... 3) Install front timing belt tensioner....... Inspection – Check belt teeth for cracks. TCK124 . add .. . See Fig.......... .. Tighten camshaft sprocket bolt to specification. ...... .......... 5) To apply tension to belt..000 miles. 4..1 mm).. ... Tighten tensioner bolt........... ... ..4L 4-Cyl... T159 Hours .. NOTE: For information about tensioners and/or pulleys (when available)... rotate crankshaft clockwise until camshaft sprocket timing mark is offset by 2 teeth................ mark direction of rotation before removing... Camshaft ........ .... .20-.. Hold tensioner tightly against belt while tightening bolts...... Note direction and order of installation for reassembly reference.......2 hours.....

................................................... 25-29 (34-39) Timing Belt “A” Tensioner Bolt .......................) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft............188 CHRYSLER & MITSUBISHI 2...................................................................... ............................................... 16-22 (22-30) Timing Belt “B” Tensioner Bolt ............. ................................. 3: Aligning Rear Timing Belt Courtesy of DaimlerChrysler Corp........................... (N... ............................... 5: Checking Timing Belt “A” Tension ................... 17-20 (23-27) Camshaft Sprocket Bolt ................................................ Fig........................................................................... ........................................................................... (N............ . Lbs.................. ................. Fig................................ 4: Installing Timing Belt “B” Tensioner Courtesy of DaimlerChrysler Corp.......... 72-84 (8-9) Courtesy of DaimlerChrysler Corp.............. 36-47 (49-64) Silent Shaft Sprocket Bolt ....m) A/C Tensioner Pulley Bracket Bolt ................................... ................................................................................................................................. 84-108 (9-12) Valve Cover Bolt ..... Fig........................... 11-13 (15-18) Crankshaft Sprocket Bolt ..............4L 4-Cylinder (Cont.................... 80-94 (109-127) Damper Pulley Bolt ..................................................... 10 (14) 8 X 65 mm ........ ........................................................... 11-16 (15-22) Water Pump Bolt Except 8 X 65 mm ..........m) Timing Belt Cover Bolt ............... 15-19 (20-26) INCH Lbs....................................................... .............. 11-13 (15-18) Engine Support Bracket Bolt . 58-72 (79-98) Crankshaft Pulley Bolt ....... 48-60 (5-7) Water Pump Pulley Bolt ........................................................... .................

lift engine to remove weight from engine mounts. or engine damage may occur..... TCK195 . but not required at 60...000 miles except in California.... WARNING: Use care when aligning timing marks. sensor and crankshaft position sensor.. 1 cylinder is at TDC may damage valve and piston.. For 1998 model year.... 3000GT 1991-99 Non-Turbo ... Replace timing belt at 100.. timing belt replacement is recommended.. Remove alternator..... verify intake and exhaust camshaft timing marks are not within shaded area of figure.....000 miles. ...... at 60. 1 piston from TDC and prevent valve and piston contact.. Turbo . CAUTION: Turning camshaft sprockets while No..7 Hours . See Fig....... ..000 miles... T195 3. In California. .. T195 4. Connecticut. 4) Rotate crankshaft to align all timing marks.. but not required. the manufacturer recommends replacing the timing belt at 60..... Remove drive belts. unless previously changed. 3...... except in California. timing belt replacement is recommended.. In California... 1 4....... REMOVAL & INSTALLATION CAUTION: This application is an interference engine... See Fig.. In California.. TCK195 . pinching hand between sprockets.. remove crankshaft pulley.000 miles. Remove timing belt upper and lower covers. For 1994-95 model years. Remove crankshaft pulley.... See Fig.6 Hours .. T195 3.. and Massachusetts. Slowly close vise to press rod back into tensioner until both rod and housing holes are aligned... On vehicles with ABS... Using engine hoist.... and install assembly with wire in place. Remove timing belt. Remove engine support bracket. Support engine. NOTE: Remove remaining engine mount bracket bolts in sequence. Install a .. Replace belt at 100..4 Hours .000 miles. Use care when aligning timing marks... turn crankshaft back 3 sprocket teeth (measured at timing mark). Align timing marks on crankshaft and camshaft sprockets... When camshaft sprocket timing marks are in indicated area..000 miles.. T195 – With Air Conditioning.CHRYSLER & MITSUBISHI 3. unless previously changed.. Turn crankshaft clockwise to align all timing marks.. Mark rotation direction if belt is to be reused.....0L V6 – DOHC TIMING BELT APPLICATION Application 1 189 Labor Time Component Belt Kit No.. noting length and location of cover bolts..... belt replacement is recommended.. unless previously changed..... MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE CHRYSLER Up to 1993 model year. 1.. but not required. the manufacturer recommends the belt be replaced every 60.. but not required.. Replace timing belt at 100.. Apply penetrating lubricant to bolt during removal. Disconnect brake fluid level sensor... . ... For 1994-96 model years.. ... Remove left front and left side splash shields. Remove engine support bracket.. see ALPHABETICAL MODEL LISTING. Remove front engine mount through-bolt and front engine mount. Installation (All Models) – 1) Place automatic tensioner assembly in a soft-jawed vise. 3. Install crankshaft sprocket (if removed)...3 Hours .. the manufacturer recommends the belt be replaced every 60.. 2) Remove timing belt covers..000 miles. 1: Removing Engine Support Bracket Bolts Removal (Stealth & 3000GT) – 1) Disconnect negative battery cable. 2.. 4. ....... Starting with front bank of cylinders. ..055″ (1..... See Fig.. carefully rotate camshaft sprocket until timing mark is located in nearest safe area. camshaft is under valve spring pressure and may rotate suddenly... Remove engine support bracket bolts in sequence.....000 miles except in California.. 2) Remove tensioner from vise.. MITSUBISHI For 1991-93 model years. Part No.2 hours. add . at 60... timing belt replacement is recommended. In these states... and Massachusetts.. 1. NOTE: Engine support bracket reamer bolt may be seized... .. Loosen tensioner center bolt.40 mm) diameter wire through both holes.. TCK195 . NOTE: For information about tensioners and/or pulleys (when available).. See page A1 for information on component kits.000 miles. In California and Massachusetts.0L V6 – DOHC Diamante 1992-95 . 4... Courtesy of DaimlerChrysler Corp... the manufacturer recommends the belt be replaced every 60. T195 3. TIMING BELT Removal (Diamante) – 1) Disconnect negative battery cable.. unless previously changed.. NOTE: A timing belt component kit is available for this application.. See Fig.... . Turbo .. Remove timing belt. 2) Using Holder (MB990767) and Adapter Bolts (MD998754) or equivalent...000 miles.9 Hours . See Fig. 4) If camshaft sprocket timing mark is within indicated area.. Fig.. 3......000 miles except in California and Massachusetts.. ..... the manufacturer recommends the belt be replaced every 60. With Power Steering. Lubricate reamer bolt with penetrating oil before and during removal. replace timing belt at 100.. at 60. Do not rotate camshaft or crankshaft when timing belt is removed. Remove alternator and drive belt tensioner assembly. Remove cruise control actuator (if equipped).. Connecticut.... See Fig.. Stealth 1991-96 Non-Turbo .... Disconnect power steering connections.. For 1996-97 model years. the manufacturer recommends the belt be replaced every 60.. add . Remove upper timing belt covers..000 miles. Loosen center bolt on tensioner pulley to relieve belt tension. 3) To lower No..... remove overflow tank and bracket.... Remove drive belt tensioner. 3) Remove drive belt idler pulley. . Remove generator/air conditioning idler pulley..2 hours.000 miles.. remove camshaft position .000 miles... Remove lower splash shields. ... .. On 1993-95 models.

See TORQUE SPECIFICATIONS. Use wrenches on camshaft sprocket bolts to prevent camshafts from turning during belt installation. Install bolts into engine support bracket in reverse order of removal sequence. (10 N. apply approximately 90 INCH lbs. repeat previous five steps. Using Tensioner Pulley Socket (MD998767) or equivalent. Push tensioner pulley against belt. NOTE: Lubricate engine support bracket reamer bolt while it is tightened slowly. 6. 6) Repeat previous three steps and this step for rear cylinder bank camshafts. and remove clips. Fig.18″ (3. See Fig. 3: Aligning Timing Marks (Initial Alignment) 5) Rotate either camshaft sprocket clockwise to align timing marks as shown in illustration. or automatic tensioner rod projects from tensioner body . Ensure all timing marks are aligned. 10) To complete installation. Fig. 8) Rotate crankshaft 1/4 revolution counterclockwise. Remove wire. Use spring-type paper clips to secure belt on sprockets.0L V6 – DOHC (Cont. Courtesy of Mitsubishi Motor Sales of America. crankshaft sprocket may be turned one tooth counterclockwise to aid belt installation. NOTE: If necessary. Loosen tensioner center bolt. 1. Repeat procedure for other front bank camshaft sprocket. 5. If camshaft sprocket is rotated past timing mark. See Fig. See Fig. See Fig. Wait 5 minutes. or rod projection is not to specification.5 mm). Tighten bolts to specification. Verify wire can still be moved easily. 5: Aligning Timing Marks (Final Alignment) . Adjust drive belts to proper tension. Fig. Install bolts into correct timing belt cover holes. Courtesy of Mitsubishi Motor Sales of America. and tighten center bolt.190 CHRYSLER & MITSUBISHI 3. Rotate crankshaft clockwise until timing marks are realigned. 4: Aligning Timing Marks to Prevent Valve & Piston Damage Courtesy of Mitsubishi Motor Sales of America. rotate it counterclockwise to realign it.m) torque to tensioner pulley to prevent it from turning.) 7) Rotate timing belt tensioner pulley until pin holes are located above center bolt. Fig. See TORQUE SPECIFICATIONS. 7. Retighten center bolt to specification. If wire does not move easily. Install timing belt onto sprockets in sequence.8-4. See Fig. Align crankshaft timing mark.15-. Ensure tensioner pulley does not rotate while tightening center bolt. 9) Rotate crankshaft 2 revolutions clockwise. 2: Exploded View of Timing Belt Components Courtesy of Mitsubishi Motor Sales of America. reverse removal procedure. 7.

.......) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS 191 Application Ft........................... (N............... 84-108 (9-12) Courtesy of Mitsubishi Motor Sales of America............................................................................... 36 (49) Water Pump Bolt ................................ ..... 66 (90) Crankshaft Pulley Bolt ...........................0L V6 – DOHC (Cont.................................... 7: Adjusting Timing Belt Tensioner .........m) Timing Belt Cover Bolt ................................................................ Fig. ..................... Fig.................................................................................... 47-54 (64-73) Except 10 X 40 mm .............................................. 76-83 (103-113) Timing Belt Tensioner Arm Bolt .........................................m) Automatic Tensioner Bolt .................................. (N......................................................................................... 6: Installing Timing Belt Courtesy of Mitsubishi Motor Sales of America.......................................................CHRYSLER & MITSUBISHI 3........ 17 (23) Camshaft Sprocket Bolt ............................................ 136 (185) Engine Support Bracket Bolt 10 X 40 mm .......... 31 (42) Timing Belt Tensioner Pulley Nut ........................ 17 (23) INCH Lbs. Lbs................................................

. Replace. 6) Remove rubber plug from inner timing belt cover.3 hours. add .. then rotate clockwise until No.... Install rubber plug in rear timing belt cover. – With Air Conditioning. Remove crankshaft pulley-to-crankshaft sprocket bolts.7 N.... Remove water pump pulley. add .. 2) Rotate camshaft sprockets so dowel pins face upward and timing marks on sprockets align. . Install lower splash shield... 2) Inspect auto tensioner for leaks.. 1 cylinder is at TDC.. Using INCH lb.. 14) Install crankshaft pulley. When exhaust camshaft sprocket is released. mark belt with original rotation direction. Install clip below cylinder head surface. 7.. torque wrench until correct distance of .. 8) To adjust belt tension..... TIMING BELT APPLICATION Application 1. tighten tensioner pulley center bolt to 32-41 ft.. Ensure timing belt cover bolts are installed in correct location....5 mm) is obtained. 2. 3) Remove accessory drive belt tensioner pulley bracket.2 hours.... If reusing belt. Tighten center bolt finger tight. TIMING BELT Removal – 1) Raise and support vehicle.. 4) Install timing belt around intake camshaft sprocket. 1.18″ (3.. Remove A/C compressor drive belt (if equipped). but do not remove.... 1994. 7) Install timing belt in the following order: around idler pulley. Colt 200 & Vista (Canada) 1989-90 .. Use Set Screw to compress auto tensioner again... 10) SLOWLY rotate set screw until Allen wrench or pin can be removed from auto tensioner. See Fig. 4) Remove upper and lower timing belt covers.6L 4-Cyl.. 4.. 3. (43-55 N...15-. See Fig.. Install Set Screw (MD998738) into engine support bracket until it contacts auto tensioner arm. Insert a 1/16” Allen wrench or pin into aligned holes to hold push rod in compressed position. Remove generator and power steering pump drive belts..8-4. Install A/C compressor belt (if equipped). See Fig..4 hours. With Power Steering. camshaft will rotate one tooth in counterclockwise direction. 2) Loosen..... EAGLE & MITSUBISHI 1. .5 mm)..m).... 6. Distance should be . Ensure timing marks are aligned.. measure distance between bottom edge of tensioner arm and top of auto tensioner body... 15) Install engine mount bracket on timing belt end of engine. Loosen center bolt on tensioner pulley. ....... 13) Remove set screw. CAUTION: Install flange and crankshaft sprocket in correct direction to prevent damage to timing belt.. NOTE: For information about tensioners and/or pulleys (when available).... 6) Install another spring-type paper clip on timing belt and exhaust camshaft sprocket to hold belt on sprocket... (2. Inspect tensioner pulley and idler pulley for smooth rotation. – DOHC Colt & Summit 1989-90 . 1 cylinder is at TDC of compression stroke.. Ensure all timing marks are aligned. Use socket wrench to rotate tensioner pulley..... 2. NOTE: Replacement procedures include revised information from Chrysler technical service bulletin 09-01-94... Remove water pump pulley. 12) If distance is not correct... loosen timing belt tensioner pulley center bolt. NOTE: It is necessary to lower engine slightly to remove the crankshaft pulley. ensure this rotation is compensated for... See Fig. on outer side of camshaft sprocket. Remove engine support fixture.. Leave Allen wrench or pin installed in auto tensioner. . Remove set screw.. 5... Adjust drive belts to correct tension.. See Fig...8-4. ensure it is installed in original direction of rotation.. Rotate tensioner pulley inward toward timing belt until belt is NOT sagging. T165 3. See Fig... Remove crankshaft pulley. Install generator and power steering pump drive belts. On timing belt end of engine... See Fig. water pump pulley bolts. Remove lower left engine compartment splash shield.... oil pump sprocket...000 miles..m) on tensioner pulley... Replace if bearings are worn. See Dimension “A” in illustration. Readjust timing belt tension using Socket Wrench (MD998752) and INCH lb. Inspection – 1) Check belt teeth for cracks. remove engine mount bracket connecting engine to body... Loosen timing belt tensioner pulley center retaining bolt. REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Check tensioner pulley and idler pulley for grease leakage and roughness in rotation.. Remove timing belt. Remove auto tensioner...6 Hours .. see ALPHABETICAL MODEL LISTING. torque wrench and Socket Wrench (MD998752)....... rotate crankshaft 1/4 turn counterclockwise. Install spring-type paper clip on timing belt and camshaft sprocket to hold belt on sprocket. With Power Steering. 5) Install box wrench on both camshaft sprocket bolts.. Outer marks on sprockets should be aligned with cylinder head surface. CAUTION: Crankshaft may need to be rotated up to 6 revolutions before all sprockets are properly aligned.15-. It is NOT necessary to remove crankshaft pulley center bolt.. Clip should be installed below cylinder head surface. lbs... 9) Note pin holes in tensioner pulley..192 CHRYSLER... if necessary.. 5) Rotate engine clockwise (as viewed from timing belt end of engine) to align all timing marks so No. apply a clockwise torque of 24 INCH lbs.. Do not rotate camshaft or crankshaft when timing belt is removed. Mirage 1989 & 1991-92 . Install accessory drive belt tensioner bracket. or engine damage may occur. With torque applied to tensioner pulley.... Install water pump pulley. If installing old timing belt. Remove both spring-type paper clips... Replace components if damaged..6 Hours . CAUTION: Ensure all timing belt teeth are engaged with teeth on camshaft.. Install timing belt around exhaust camshaft sprocket while holding camshaft sprocket bolt to align timing mark on camshaft sprocket with timing mark.... After 15 minutes..... T165 3.4 Hours . crankshaft sprocket and tensioner pulley.... When installing timing belt. oil pump and crankshaft sprockets. 1 1 3. T165 1 2 2 – With Air Conditioning.. Temporarily tighten center bolt on tensioner pulley.. Colt 100. 11) Rotate crankshaft clockwise 6 complete revolutions and leave in this position for approximately 15 minutes. damage and oil contamination.6L 4-Cylinder – DOHC Labor Time Belt Part No... See Fig... Installation – 1) Rotate timing belt tensioner pulley so that the 2 pin holes are to the left of the center bolt... Push rod may need to be rotated to align holes.. add . Inspect all sprockets for damage.2 hours. 7) Compress auto tensioner push rod by SLOWLY rotating Set Screw (MD998738) until hole in auto tensioner aligns with hole in auto tensioner body.. on outer side of camshaft sprocket........ January 28.. Install upper and lower timing belt covers... MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends the belt be replaced every 60.. Support weight of engine from above with Support Fixture (C-4852 or 7137) or equivalent. 3) Rotate crankshaft and align timing marks on crankshaft and oil pump sprockets. add .18″ (3.

Fig.6L 4-Cylinder – DOHC (Cont. 2: Aligning Timing Marks .CHRYSLER. EAGLE & MITSUBISHI 1. Fig.) 193 Courtesy of DaimlerChrysler Corp. 1: Exploded View Of Timing Belt & Components Courtesy of DaimlerChrysler Corp.

...................................................... 3: Retracting Auto Tensioner Rod Courtesy of DaimlerChrysler Corp....... 32-41 (43-55) Timing Belt Cover Left Lower Rear Cover Bolt ... ........... 17-20 (23-27) Auto Tensioner Bolt ............................................ Lbs........ 43-58 (60-80) To-Engine Bracket Bolt/Nut ..................... ....... 36-47 (50-65) Idler Pulley Bolt ............... TORQUE SPECIFICATIONS Fig.......... 6: Measuring Timing Belt Auto Tensioner Protrusion ........ Fig......... ............................................................. ....................................................) Courtesy of DaimlerChrysler Corp............ 58-72 (79-98) Crankshaft Pulley-To-Sprocket Bolt ......... (N...................... ..................................................................................... Fig.....6L 4-Cylinder – DOHC (Cont......................... .............. .. ...................... Fig.............. 71-89 (8-10) Courtesy of DaimlerChrysler Corp.............................. EAGLE & MITSUBISHI 1................................. 25-30 (34-41) Tensioner Pulley Center Bolt ..... ............................................................................... 7: Installing Timing Belt Cover Bolts TORQUE SPECIFICATIONS Courtesy of DaimlerChrysler Corp........... (N..............................194 CHRYSLER...................................... 22-30 (30-41) INCH Lbs.........m) Accessory Drive Belt Tensioner Pulley Bracket Bolt .....m) Timing Belt Cover Bolt .... 80-94 (109-127) Engine Mount Bracket To-Body Through-Bolt ............. .. 4: Positioning Timing Belt Tensioner Pulley Application Ft.... 14-20 (19-27) Camshaft Sprocket Bolt ....... 84-106 (10-12) Water Pump Pulley Bolt ............. ............................ 5: Adjusting Timing Belt Tension Courtesy of DaimlerChrysler Corp..... 14-22 (19-30) Crankshaft Sprocket Center Bolt .............................. Fig................ .............................

...47″ (12. .... and ensure it can be inserted at least 2. – Balance shaft labor time included in camshaft labor time...9 mm). 3) Check belt deflection at designated area.. and temporarily tighten nut...36″ (59. 2.0 mm). Clearance should be . and realign timing mark. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends the belt be replaced every 60.....8L 4-Cyl. ....0-7. Rotate crankshaft clockwise (as viewed from timing belt side of engine).. 4. . CAUTION: DO NOT tighten tensioner spacer nut before tightening tensioner bolt.2 hours.. Move tensioner toward water pump. – With Air Conditioning. See Fig. 7) If screwdriver can only be inserted .31″ (8.. Ensure flange on tensioner pulley is toward front of engine. 3. and remove sprocket.. NOTE: A timing belt component kit is available for this application..CHRYSLER... rotate crankshaft clockwise so camshaft sprocket moves 2 teeth past timing mark on rear timing belt cover..0-24. reverse removal procedure.28″ (5... Install camshaft and oil pump sprockets. Remove crankshaft sprocket “A” and flange. 3..... See Fig. Camshaft ..... Timing belt may need to be readjusted.0 mm) diameter Phillips screwdriver into plug hole.. 2) Remove engine mount assembly near timing belt cover. 4) Loosen timing belt tensioner bolt for timing belt “A”.. DO NOT rotate crankshaft counterclockwise (as viewed from timing belt end of engine).. See Fig.. . ensure belt is installed in original direction of rotation.. See Fig.... water pump and damper pulleys. . See Fig...98″ (20.. See Fig.. push timing belt “A” outward toward lower timing belt cover...... .. .9 mm).. ensure tensioner does not rotate. Install crankshaft sprocket “A”.. 5) Install tensioner spring. Eclipse & Laser 1990-94 Balance Shaft .. Insert a . tensioner spacer and tensioner spring. Part No..... 5. 9) Loosen tensioner nut to allow spring tension to be applied to timing belt. See page A1 for information on component kits. add ..0 mm) diameter Phillips screwdriver to hold left silent shaft.2 hours.. DO NOT remove screwdriver until timing belt is installed. Note clearance between timing belt and cover. ...31″ (8. Talon 1993-94 Balance Shaft .20-. 6) Remove oil pump sprocket nut.. Tighten tensioner bolt. 8) Install timing belt “A” on sprockets. Raise engine slightly. Remove all drive belts and tensioner pulley bracket. See Fig.. 1.... Tighten timing belt tensioner bolt. Camshaft . .. See Fig. Disconnect power steering hose clamp.. Remove power steering... 6) Ensure all timing marks are aligned. TCK158 . CAUTION: Ensure right silent shaft spacer is installed with chamfered side toward oil seal. and then on camshaft sprocket..... 1 2 T159 T158 T159 T158 Installation – 1) Coat outer diameter of right silent shaft spacer with engine oil.. Remove timing belt “B”.. ...... See Fig........ 2.. Ensure all timing marks are aligned. Remove camshaft sprocket. 8. DO NOT rotate crankshaft counterclockwise.. . see ALPHABETICAL MODEL LISTING..1 mm)... Rotate tensioner inward toward timing belt until belt is tight. See Fig.. 3) Remove upper and lower timing belt covers and gaskets.. Remove plug from side of cylinder block.. Remove timing belt tensioner “B”. Place wooden block between jack and oil pan. Install spacer with chamfered side toward oil seal..... .. 11) To complete installation..... TCK158 .. See Fig. If timing belt “B” is to be reused... Ensure upper end of tensioner spring contacts water pump. with offset toward crankshaft. Ensure no slack exists on tension side of belt.. 1...000 miles... remove plug from cylinder block. Readjust timing belt if belt deflection is not within specification.. 195 Inspection – Inspect timing belts for damaged teeth or cracks.8L 4-Cylinder – VINs B & T TIMING BELT APPLICATION Application Labor Time Component Belt Kit No.. 9.. 6. Remove screwdriver and install plug. Insert screwdriver. 2 2. Ensure proper length bolts are installed in designated areas in timing belt covers. CAUTION: When tightening bolt.. Remove timing belt. Install timing belt on crankshaft sprocket “A”. and align timing mark on camshaft sprocket with timing mark on rear upper timing belt cover... tensioner spacer and timing belt “A” tensioner..... and install a ...4 Hours . When aligning oil pump sprocket timing marks. 2.... See Fig. NOTE: Ensure timing marks are aligned. add .. At midway location between camshaft sprocket and oil pump sprocket. 1 ... Removal – 1) Disconnect negative battery cable. REMOVAL & INSTALLATION TIMING BELT CAUTION: To prevent engine damage. or damage to oil seal will result. See Fig. . Ensure timing belt fully engages camshaft sprocket. 1. Install right silent shaft sprocket.. Check tensioners for freedom of rotation. or timing belt tensioner will rotate and apply excessive pressure on timing belt. . 2) Install timing belt tensioner “B” so center of pulley is located left of tensioner bolt. Ensure belt is installed in original direction of rotation and no slack exists in belt. oil pump sprocket. NOTE: For information about tensioners and/or pulleys (when available). See Fig. .. 1... If reused. 4) Install flange in front of crankshaft sprocket “B”.. mark direction of timing belt rotation for reassembly reference. 7. To apply tension on timing belt.. 5) Remove timing belt tensioner. Replace components if damaged. rotate oil pump sprocket one revolution. With Power Steering.. See Fig. Remove adapter and crankshaft pulley.. 10) Rotate tensioner inward toward timing belt. Mark direction of rotation of all timing belts.. Belt deflection should be ..... See TORQUE SPECIFICATIONS.. Tighten tensioner spacer nut.. 1 ... 5. Install timing belt “B” on sprockets... Adjust drive belts to proper tension..4 Hours .. Tighten bolts to specification. Remove crankshaft sprocket “A” bolt and washer. Rotate tensioner toward water pump. Remove engine undercover. and tighten tensioner bolt. Remove access cover. Align crankshaft sprocket “B” and right silent shaft timing marks...79-.. EAGLE & MITSUBISHI 1.. Ensure belts are not contaminated by oil.. or excessive pressure will be applied to timing belt. 2 2..

EAGLE & MITSUBISHI 1. 1: Exploded View Of Timing Belts & Components Courtesy of DaimlerChrysler Corp. 2: Aligning Timing Belt “A” Timing Marks Fig.) Courtesy of DaimlerChrysler Corp.196 CHRYSLER. Courtesy of DaimlerChrysler Corp. Fig.8L 4-Cylinder – VINs B & T (Cont. Fig. 3: Holding Silent Shaft In Stationary Position .

.................... (N........ 5: Installing Timing Belt “B” Tensioner Courtesy of DaimlerChrysler Corp...........m) A/C Tensioner Pulley Bracket Bolt .... .... .............................. 8: Checking Timing Belt “A” Tension Courtesy of DaimlerChrysler Corp............... 84-108 (9-12) Valve Cover Bolt ........................... 94-101 (127-137) Front Cover Bolt .) 197 Courtesy of DaimlerChrysler Corp..................................... 11-13 (15-18) Flywheel/Drive Plate Bolt ................................................. 17-20 (23-27) Camshaft Sprocket Bolt ........... 48-60 (5-7) Water Pump Pulley Bolt ... .................... (N...........................................................................CHRYSLER....................................................................... 80-94 (109-127) Damper Pulley Bolt ........ TORQUE SPECIFICATIONS Application Ft........ Fig............. 15-19 (20-26) INCH Lbs............. 4: Aligning Timing Belt “B” Timing Marks Courtesy of DaimlerChrysler Corp.................... 72-84 (8-9) Fig.................. Lbs............... 9: Identifying Timing Belt Cover Bolt Locations TORQUE SPECIFICATIONS Courtesy of DaimlerChrysler Corp.............................................. 11-13 (15-18) Timing Belt “A” Tensioner Bolt .................... 58-72 (79-98) Crankshaft Pulley Bolt ..................................................... . 11-13 (15-18) Crankshaft Sprocket Bolt ..... EAGLE & MITSUBISHI 1.................................................... 11-16 (15-22) Water Pump Bolt Except 8 X 65 mm ..................... ................................................................... Fig........................ 10 (14) 8 X 65 mm .......8L 4-Cylinder – VINs B & T (Cont.............. ...........m) Timing Belt Cover Bolt .......................... Fig......................................... 7: Applying Tension To Timing Belt “A” ................................................. ......................... Fig..................................................................... Fig.................... 6: Installing Crankshaft Sprockets Courtesy of DaimlerChrysler Corp................................ ......................... 16-22 (22-30) Timing Belt “B” Tensioner Bolt ........................................................... ......................................

... EAGLE & MITSUBISHI 1... mark direction of rotation before removing... move tensioner away from timing belt... install timing belt in the following sequence: crankshaft sprocket.. ..... Part No... replace timing belt at 100.. T201 2....000 miles except in California.. Remove all accessory drive belts...... 2: Aligning Timing Marks (1992-96) Inspection – Check belt teeth for cracks.. Mirage 1993-96 . 1. Summit Wagon 1992-96 ... Inspect all sprockets for damage. add . but not required.... Tighten bolt to secure tensioner.... .4 Hours . NOTE: A timing belt component kit is available for this application.... T201 2..... the manufacturer recommends the belt be replaced every 60. Courtesy of DaimlerChrysler Corp.4 Hours ..... Using a screwdriver. timing belt replacement is recommended.. ... water pump and crankshaft sprockets... . at 60.... but not required. remove crankshaft pulley bolt and pulley. remove power steering pump bracket stay and engine support bracket.. the manufacturer recommends the belt be replaced every 60... Connecticut.4 hours..... 1 1 2..4 Hours . On Expo..... and Massachusetts........ .. Loosen timing belt tensioner bolt........ ... .. In these states. MITSUBISHI For 1992-93 models.. TIMING BELT APPLICATION Application 1...... Loosen timing belt tensioner to apply spring pressure to timing belt. unless previously changed.. T201 2. Remove under cover..3 hours. Expo 1992-94 . . .... CAUTION: DO NOT rotate crankshaft counterclockwise (as viewed from timing belt end of engine). See Fig. Courtesy of DaimlerChrysler Corp...000 miles........ In California... T201 2. On all models. see ALPHABETICAL MODEL LISTING.. . Colt 1992-94 . then tensioner pulley. 2 or 3.. In California. Connecticut.. Using a screwdriver.. REMOVAL & INSTALLATION TIMING BELT Removal – 1) Disconnect negative battery cable.... With Power Steering. 2) Remove upper and lower timing belt covers...000 miles except in California.. See page A1 for information on component kits..... .2 hours.....4 Hours ...8L 4-Cyl. 1 is at TDC of compression stroke.. push tensioner toward engine mount. leaving bolt loose..000 miles... camshaft sprocket......... water pump sprocket.. at 60..... 3) If timing belt is to be reused... T201 2....3 hours.. add ....... Replace components if damaged..... See Fig. add .. ..... 3) Rotate camshaft in reverse direction and ensure that there is no slack in timing belt.....000 miles... . and timing mark on camshaft sprocket and crankshaft sprocket align with timing mark on engine.. Using End Yoke Holder (MB990767) and Crankshaft Pulley Holder (MD998718) or equivalent.... TCK201 .. Remove flange..000 miles. T288 2... and Massachusetts.......... Tighten timing belt tensioner bolt.. If necessary... Summit 1992-96 ... 1997-02 ....... ..... . Colt Vista 1992-94 .. Installation – 1) Install timing belt tensioner.. NOTE: For information about tensioners and/or pulleys (when available).... remove A/C and power steering hose mounting bracket from upper engine mount at timing belt cover. .. damage and oil contamination........... T201 1 2 1 1 1 1 2 – With Air Conditioning.. remove condenser tank... TCK201 . Ensure timing marks are still aligned. the manufacturer recommends the belt be replaced at 60...000 miles.. Keeping tension applied between camshaft. .... For 1994-96 models... See Fig.... .. ....4 Hours ......... ..... . ... Fig....8L 4-Cylinder – VINs C & D Labor Time Component Belt Kit No....... add ....000 miles...... unless previously changed. With Power Steering. 1... . In California... Remove timing belt... replace timing belt at 100. Rotate crankshaft clockwise (as viewed from timing belt end of engine) until cylinder No...... For 1997-02 models... timing belt replacement is recommended.... ............. – With Air Conditioning..4 Hours .. 1: Exploded View Of Timing Belt & Components MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE CHRYSLER & EAGLE The manufacturer recommends the belt be replaced every 60.198 CHRYSLER..... Check belt tensioner for grease leakage or roughness in tensioner rotation.. Fig..... 2) Align camshaft sprocket and crankshaft sprocket timing marks with timing marks on engine...4 Hours ......

.............................................. ............................. 18 (24) Water Pump Bolt ........... (N......... 17-20 (23-27) Camshaft Sprocket Bolt ...................................................................... (N...... Lbs............. Tighten timing belt tensioner bolt.............................................. Fig....................... 5) Install flange.................................... (N. 4........................... Ensure timing belt teeth are properly seated in sprockets..................................... 4: Installing Flange ..................................................................................................................................................... ......... Adjust drive belts to proper tension...................................................... 11-13 (15-18) Crankshaft Center Pulley Bolt .......... Fig........ 80-94 (109-127) Damper Pulley Bolt ... EAGLE & MITSUBISHI 1...................................m) Courtesy of Mitsubishi Motor Sales of America........CHRYSLER...... To complete installation............... (N................................................................... 65 (88) Crankshaft Pulley Bolt .............. 16-22 (22-30) Timing Belt “B” Tensioner Bolt ..8L 4-Cylinder – VINs C & D (Cont.......... 11-16 (15-24) INCH Lbs.... See Fig............. 18 (25) Camshaft Sprocket Bolt .................... Courtesy of Mitsubishi Motor Sales of America........................... 131-139 (177-188) Engine Support Bracket Bolt .............................. 11-13 (15-18) Front Cover Bolt ............. ....................................... ........ 18 (24) INCH Lbs.............. . Lbs...................................................... See Fig................................ reverse removal procedure.....m) Timing Belt Cover Bolt ................... 84-108 (9-12) Valve Cover Bolt ............................. 5.) 199 Courtesy of Mitsubishi Motor Sales of America. 11-13 (15-18) Timing Belt “A” Tensioner Bolt ....................................................................................................... Timing Belt Cover Bolt ........................................................................................................................................... 48-60 (5-7) TORQUE SPECIFICATIONS (MIRAGE) Application Ft................................. 5: Identifying Timing Belt Cover Bolt Locations TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS (EXCEPT MIRAGE) Application Ft............ ... 97 (11) Fig................. Ensure proper length bolts are installed in designated areas in timing belt covers...........m) A/C Tensioner Pulley Bracket Bolt ......... 3: Aligning Timing Marks (1997-02) 4) Rotate crankshaft 2 complete revolutions clockwise (as viewed from timing belt end of engine) and ensure timing marks are still aligned........................................... 58-72 (79-98) Crankshaft Pulley Bolt ............m) A/C Tensioner Pulley Bracket Bolt . 33 (44) Timing Belt Tensioner Bolt ............................... 36 (49) Power Steering Pump Bracket Stay Bolt ................................... ........

Insert long end of a 3-mm Allen wrench into pin hole in the front of tensioner.. unless previously changed. With Power Steering. Remove center bolt from crankshaft pulley.. Move crankshaft sprocket to TDC to take up belt slack.. and Massachusetts. remove timing belt and realign timing marks. Courtesy of Mitsubishi Motor Sales of America. Follow scan tool instructions to access the cam/crank relearn procedure. Use gear puller to remove crankshaft pulley. Check tensioner pulley and idler pulley for signs of grease leakage or roughness in rotation. For 1997-98 model years... but not required.. Rotate engine clockwise to align the camshaft and crankshaft timing marks. 4) Continue installation in reverse of removal procedure.. . 1: Aligning Timing Marks & Adjusting Belt Tension (Mechanical Timing Belt Tensioner) Inspection – Check belt teeth for damage or oil contamination.... See page A1 for information on component kits. timing belt replacement is recommended.... and Massachusetts.. In these states... mark belt with arrow to indicate direction of rotation. Connecticut... connect scan tool to Data Link Connector (DLC) under lower left edge of instrument panel.... 1.000 miles. unless previously changed. the manufacturer recommends replacing the timing belt at 105. Ensure the belt is not cracked. In these states.. and Massachusetts. Rotate crankshaft clockwise 2 revolutions. Connecticut. do not separate tensioner pulley from tensioner bracket. the manufacturer recommends the belt be replaced every 60. NOTE: For information about tensioners and/or pulleys (when available).. replace timing belt at 100. Remove timing belt cover. Slowly rotate tensioner counterclockwise with 8-mm Allen wrench while pushing lightly on the 3-mm Allen wrench.. If timing marks do not align. Remove timing belt. replace timing belt at 100. Connecticut. See Fig.. .. On all models. timing belt replacement is recommended. . timing belt replacement is recommended.. the manufacturer recommends the belt be replaced every 60. Neon & Sebring Coupe 1995-99 . Installation (Mechanical Timing Belt Tensioner) – 1) Ensure camshaft and crankshaft timing marks are aligned. and Massachusetts..000 miles.. and then around tensioner pulley.. separated or showing canvas fiber. In California. at 60....000 miles except in California.000 miles. remove coolant reservoir and place out of way. In California. add .. 3) Remove Allen wrench from timing belt tensioner pulley. Remove engine mount bracket from front of engine.. Remove right inner splash shield.. Place jack under engine for support. On Avenger and Sebring Coupe. Remove right side engine mount.6 Hours .. but not required. unless previously changed.. See Fig....000 miles.. CAUTION: Mechanical timing belt tensioner is serviced as an assembly. TCK246 .. T246 1 – With Air Conditioning. idler pulley. 3) Lower vehicle. Do not rotate camshaft or crankshaft when timing belt is removed. Perform cam/crank relearn procedure. – DOHC.. or engine damage may occur. at 60.. In these states... replace timing belt at 100... REMOVAL & INSTALLATION CAUTION: This application is an interference engine...000 miles. until it slides into the locking hole. go around water pump sprocket.... Check alignment of camshaft and crankshaft timing marks. at 60.... Inspect belt for glossy.000 miles..000 miles... Connecticut. Fig.000 miles.2 hours..000 miles. T246 Talon (Non-Turbo) 1995-98 .... T246 Eclipse (Non-Turbo) 1995-99 . timing belt replacement is recommended. Connecticut. camshaft sprockets.000 miles.. and Massachusetts. add . NOTE: A timing belt component kit is available for this application. timing belt replacement is recommended. TIMING BELT APPLICATION Application 2. In California.. In California... TCK246 .. MITSUBISHI For 1995-97 model years. To prevent premature timing belt failure and engine damage... . 1.. 1 3.. the manufacturer recommends the belt be replaced every 60. 4) Install 8-mm Allen wrench into timing belt tensioner.0L 4-Cylinder – DOHC. . EAGLE For 1995-96 model years.. but not required. at 60. replace timing belt at 100.2 hours... hardened or non-elastic surface. VIN Y Avenger.. In California. 2.. and Massachusetts. In California.. Replace components if damaged.. VIN Y Labor Time Component Belt Kit No. raise and support vehicle. see ALPHABETICAL MODEL LISTING... . See Fig. but not required.000 miles. the manufacturer recommends the belt be replaced every 60... at 60. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE CHRYSLER On Neon.. Adjust drive belts to proper tension. replace timing belt at 100.200 CHRYSLER.0L 4-Cyl....000 miles except in California.000 miles except in California. Move out of way. except in California. For 1998-99 model years. do not rotate camshaft or crankshaft after removing the timing belt. TIMING BELT Removal (Mechanical Timing Belt Tensioner) – 1) On Avenger and Sebring. 1 3.... In California.. CAUTION: To prevent pistons from hitting valves. TCK246 .. unless previously changed... Inspect all sprockets for damage. .. 2) Install timing belt starting from crankshaft pulley sprocket. EAGLE & MITSUBISHI 2........ If reusing old timing belt. 5) On Neon only. the manufacturer recommends the belt be replaced every 60. Part No. Rotate crankshaft pulley sprocket 1/2 tooth counterclockwise from TDC location. 2) Remove power steering pump (hoses attached) and mounting bracket from engine.6 Hours . Connecticut. 1 3..000 miles.. but not required..000 miles except in California...6 Hours .

Install timing belt tensioner. separated or showing canvas fiber. If reusing old belt.CHRYSLER. 4) Remove tensioner plunger locking pin. VIN Y (Cont. idler pulley. Replace components if damaged. entire bracket assembly must be replaced. March 29. See TORQUE SPECIFICATIONS. 4: Adjusting Timing Belt Tension (Hydraulic Timing Belt Tensioner) Fig. (28 N. Remove timing belt cover. 2) Install timing belt starting from crankshaft pulley sprocket. go around water pump sprocket. Move crankshaft sprocket to TDC to take up belt slack. CAUTION: To prevent pistons from hitting valves. 5) Rotate crankshaft clockwise 2 revolutions and check timing belt alignment marks. Fig. and then around tensioner pulley. See Fig. The tensioner pulley center bolt MAY be removed and installed. See Fig. move tensioner against pulley bracket and tighten bolts to specification. do not rotate camshaft or crankshaft after removing the timing belt. Installation (Hydraulic Timing Belt Tensioner) – 1) Ensure camshaft and crankshaft timing marks are aligned. Install timing belt covers. and when holes are aligned. 3: Aligning Timing Marks (Hydraulic Timing Belt Tensioner) . 4) Loosen timing belt tensioner to remove timing belt. If tensioner pivot bolt is disturbed. mark belt with arrow to indicated direction of rotation. Follow scan tool instructions to access the cam/crank relearn procedure.) 201 NOTE: The following revised information regarding the tensioner pulley pivot bolt is from Chrysler technical service bulletin 09-06-96. Inspect belt for glossy. It will be necessary to compress the center plunger and lock it in place. do not loosen. 6) Continue installation in reverse of removal procedure. connect scan tool to Data Link Connector (DLC) under lower left edge of instrument panel. May 1996. Slowly compress the tensioner. 1996. Bolt is installed at factory with special threadlocking compound that is not reusable. Align the hole in the end of the tensioner center plunger with the hole in the end of the tensioner body. 4. Inspection – Check belt teeth for damage or oil contamination. Mechanical Tensioner Is Similar) Removal (Hydraulic Timing Belt Tensioner) – 1) Raise and support vehicle.0L 4-Cylinder – DOHC. Use gear puller to remove crankshaft pulley. Remove timing belt. Reset belt if marks are not aligned. Remove right inner splash shield. 3) Lower vehicle. See Fig. 7) On Neon only. 2. Remove right side engine mount. Perform cam/crank relearn procedure. 2) Remove power steering pump (hoses attached) and mounting bracket from engine. lbs. 3) With 21 ft. Also Mitsubishi technical service bulletin 96-11-004. Timing Belt Tensioner Bracket Precaution – On models with hydraulic timing belt tensioner. tighten. 2: Aligning Crankshaft Timing Mark (Hydraulic Timing Belt Tensioner Shown. 3. EAGLE & MITSUBISHI 2. Fig. Rotate crankshaft pulley sprocket 1/2 tooth counterclockwise from TDC location. Courtesy of DaimlerChrysler Corp. or remove timing belt tensioner pivot bolt. Remove center bolt from crankshaft pulley. Ensure the belt is not cracked. Courtesy of DaimlerChrysler Corp. Courtesy of Mitsubishi Motor Sales of America. 5) Remove tensioner from engine. Inspect all sprockets for damage. Remove engine mount bracket from front of engine. Move out of way. Rotate engine clockwise to align the camshaft and crankshaft timing marks. Place jack under engine for support. insert a locking pin in the tensioner. camshaft sprockets.m) of torque applied to tensioner pulley. but do not final tighten fasteners yet. Pretension is correct when locking pin can be removed and installed again. Adjust drive belts to proper tension. 6) Place tensioner in a soft-jawed vise. Check tensioner pulley and idler pulley for signs of grease leakage or roughness in rotation. hardened or non-elastic surface.

........................202 CHRYSLER.......................................................... (N......... 72-87 (98-118) Engine Mount-To-Engine Mount Bracket Nut/Bolt ......................... 64 (86) Engine Mount-To-Frame Rail Bolt (Neon) ................................................m) Timing Belt Cover Bolt ............................................ 75 (101) Crankshaft Pulley Bolt ..................m) Camshaft Sprocket Bolt ..................................... 21 (28) Timing Belt Tensioner Pulley Bolt Hydraulic Belt Tensioner ................................................................................. 40 (54) Power Steering Pump Bolts .............................................. 30 (41) Mechanical Belt Tensioner ............ EAGLE & MITSUBISHI 2..........................................................................................................................................0L 4-Cylinder – DOHC............................................ 50 (68) INCH Lbs...................................................................................................................................................................... 29 (39) Timing Belt Tensioner Bolt Hydraulic Belt Tensioner ........ 30 (41) Engine Mount-To-Body Bracket Through-Bolt ................. 106 (12) .....) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft......................... Lbs.................... 106 (12) Water Pump Bolt .................................................................. (N.............................. 105 (142) Engine Mount Bracket-To-Engine Nut/Bolt ............. VIN Y (Cont........................

2 hours.4 Expo 1992 Balance Shaft ...20-.. See Fig.................... Rotate crankshaft in normal direction of rotation......... When installing timing belt..... T230 1 ....... Leave screwdriver inserted in hole until after timing belt has been installed... T204 1 . Remove coolant reservoir........... T168 Hours ......... ................. 2) Raise the tensioner toward belt by hand.... .. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends the belt be replaced every 60.............. With Power Steering.. .................................... . then raise and support vehicle with jackstands................ After plunger has been compressed........ 2: Aligning Balance Shaft Marks aligned.. – With Air Conditioning..... 2 2.. idler pulley..........2 hours.. Ensure that timing marks are still Courtesy of DaimlerChrysler Corp........ 4) Remove auto-tensioner from vise and install on engine....... ... T159 Hours .0-7......31″ (8......4L 4-Cylinder TIMING BELT APPLICATION Application Labor Time Belt Part No..... 2) Remove accessory drive belts and pulleys.... . With Power Steering........ Remove balance shaft timing belt tensioner pulley bolt.......4″ (61. with a shaft diameter of .0 mm) or more. ..... insert a ....... add ............... 2 2....... then crankshaft sprocket and flange................ Assemble tensioner so that pulley is to the left of the installation bolt and pulley flange is facing the front of engine..... Fig............... then remove tensioner pulley..... .................... rotate oil pump sprocket one revolution and realign timing marks...... T230 1 .... be sure tension side of belt has no slack.................... .. alignment is correct.....0 mm)... then check belt tension. NOTE: For information about tensioners and/or pulleys (when available). 2 2.... 1.............. 203 2...... T230 1 ..4L 4-Cyl..... Install balance shaft belt tensioner..... 3.... Ensure that tensioner does not rotate with bolt as it is tightened. Loosen left front wheel lug nuts.... Remove right side engine mount............... into the hole.......CHRYSLER... 2..... ..... Remove balance shaft timing belt.. T204 1 . Camshaft ........ 3 2... There should be approximately ..... See Fig. Camshaft .... 1: Aligning Camshaft Timing Belt Marks 3 – Balance shaft labor time included in camshaft labor time....... 5) If screwdriver can only be inserted .. Colt Vista & Colt Wagon (Canada) 1992 Balance Shaft ......... With oil pump sprocket timing marks aligned. 2..... camshaft sprocket and tensioner pulley. Support engine with jack and wooden block placed under the oil pan. remove plug from side of engine and insert a screwdriver..8-1″ (20.......... Colt.......... Protrusion should be ... T159 Hours ... T159 Hours ...... Camshaft . 3) Install crankshaft sprocket flange with the raised side facing outward......... add .....4″ (61.. T168 Hours ..............9 mm). Position timing belt tensioner in a soft-jawed vise. 3 2... .. T168 Hours .... REMOVAL & INSTALLATION TIMING BELT Removal – 1) Disconnect negative battery cable.. T230 Courtesy of DaimlerChrysler Corp..... .. then install crankshaft sprocket.... See Fig..4 hours...... 6) Install camshaft timing belt.. Install balance shaft timing belt over crankshaft and balance shaft sprockets.......4 Summit 1992 Balance Shaft ........ then oil pump sprocket. Ensure crankshaft and camshaft timing marks are aligned.... Remove left front wheel and tire assembly.... Hold belt so there is no slack on tension side...4 1993 Balance Shaft ... 2 2.28″ (5.....4 mm) pin or wire through tensioner body to hold plunger in place.............. Remove left front inner splash shield through the wheel well........ ..... Camshaft . T204 1 . – With Air Conditioning. If screwdriver can be inserted 2......... .......... 2 2..................4 1993-95 Balance Shaft ....4 1994 Balance Shaft .3-25. Remove timing belt upper and lower front covers. .................... 2. Apply sufficient pressure so that tension side of belt is taut.. then tighten tensioner bolt........... T159 Hours .. Camshaft . Camshaft ................4 mm).....4 1993-96 Balance Shaft ..4 1 2 1 ..000 miles..... add . Installation – 1) Align crankshaft and balance shaft sprocket timing marks with the marks on the timing case..... .3 hours.. Ensure screwdriver can be inserted 2.. add ....0 mm) slack on tension side of belt when belt is moved by hand.... ..... and align timing marks........ See Fig.... then carefully compress plunger.. Apply counterclockwise ....0 mm) or more. Measure protrusion of auto-tensioner plunger from tensioner housing............ See Fig.... Remove auto-tensioner assembly.47″ (11.. Fig... 1..... see ALPHABETICAL MODEL LISTING............ Ensure balance shaft (silent shaft) sprocket and crankshaft sprocket timing marks are properly aligned.... EAGLE & MITSUBISHI 2.... Camshaft . first over crankshaft sprocket............ .... then remove camshaft timing belt........ .....055″ (1............. 3) Remove crankshaft sprocket bolt....... ..... . See Fig.. as excessive tension will be placed on the belt.

. then tighten center bolt............... Ensure that all timing marks remain aligned...........15-.... After completing installation of engine mount....m) Crankshaft Pulley Bolts ........ See TORQUE SPECIFICATIONS. and tighten bolts to specification............................................. Fig...................... remove jack and wooden block supporting engine... 4: Measuring Auto Tensioner Protrusion . then lower vehicle....... Plunger protrusion should be ..... and tighten bolts/nuts to specification.................. See Dimension “A” in illustration........ then position socket tool and a suitable torque wrench to the pulley............... Tighten to specification.............. 4............ Tighten set screw tool until it contacts tensioner arm...... (N........6-12) Water Pump Pulley Bolts ................ then tighten tool slightly more..... 7) Loosen tensioner pulley retaining bolt......... Remove pin or wire retaining auto-tensioner plunger.................... 42 (58) Through-Bolt Attaching Nuts ... Fig...... (N................... Courtesy of Mitsubishi Motor Sales of America.4L 4-Cylinder (Cont....) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft......... 78 (8............... Install crankshaft pulley and water pump pulley..18″ (3.................. Install drive belt tensioner pulleys................. measure auto-tensioner plunger protrusion from tensioner housing............... aligning crankshaft and camshaft timing marks.... See Fig......204 CHRYSLER...... 9) Install timing belt lower and upper front covers....... ........... readjust timing belt tension....... Install set screw tool through left hand engine support bracket......... 18 (25) Right Side Engine Mount Bolt/Nuts ... then turn clockwise..... Install left front wheel and tire assembly... Tighten retaining bolt while holding the pulley in position.................... 8) Rotate engine in the clockwise direction two turns........................ Carefully position timing belt tensioner pulley against timing belt..8-4.................. Connect negative battery cable.. If protrusion is not within limits.............. 51 (70) INCH Lbs... then remove set screw tool.... EAGLE & MITSUBISHI 2..9) force on camshaft sprocket to aid in tensioning belt.5) Timing Belt Front Cover Bolts . 10) Install right side engine mount.. Adjust drive belts to proper tension.... Install coolant reservoir.. Engine may need to be raised slightly to install set screw tool.......... After approximately 15 minutes........................... 3: Holding Silent Shaft In Stationary Position (Typical) Courtesy of DaimlerChrysler Corp.....................m) Tensioner Pulley Bolt ....... 25 (34) Through-Bolt Nut .. Install left front inner splash shield.......... 31 (3.. See TORQUE SPECIFICATIONS........6 mm)............. Check and adjust ignition timing as necessary......... Lbs............... Rotate crankshaft pulley 1/4 turn counterclockwise.. and tighten attaching bolts to specification... 84-108 (9............. power steering pump and alternator drive belts.. Install A/C compressor..

Remove power steering pump pulley. or engine damage may occur. 2: Removing Timing Belt Covers ...DAEWOO 1. Loosen water pump bolts..6L 4-Cyl. Ensure camshaft sprocket timing marks face each other. 4) Remove crankshaft sprocket center bolt. Connect negative battery cable.000 miles and replace the belt at 102. Install accessory drive belts. Final tighten water pump bolts.. 5. Remove right front splash shield from wheelwell...6L 4-Cylinder – DOHC TIMING BELT APPLICATION Application 1. see ALPHABETICAL MODEL LISTING.. Tighten water pump bolts. 4. 3) Remove power steering pump pulley bolts (if equipped).. Tighten center bolt to specification... .. Using Timing Belt Adjuster (J-42492)... rotate crankshaft one full turn clockwise (as viewed from timing belt end of engine). Disconnect the breather tube from the valve cover... NOTE: For information about tensioners and/or pulleys (when available). Inc... Install timing belt covers. 3) Rotate water pump until the adjust arm pointer on the automatic tensioner is aligned with the pointer on the automatic tensioner bracket. 6) Align mark on crankshaft sprocket with notch at bottom of rear timing belt cover. rotate water pump counterclockwise to relieve tension on the timing belt. Adjust the drive belts to correct tension.. Remove accessory drive belts..000 miles.. Tighten bolts to specification. 8..... See Fig. Set power steering pump aside with hoses attached... 2) Using crankshaft center bolt. 5) Using crankshaft center bolt.. Remove crankshaft pulley. 3.. Connect air intake temperature sensor connector.. Inc. See TORQUE SPECIFICATIONS. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends replacing the belt at 60.. In California. Install the timing belt.. 4) Remove upper and lower timing belt covers.. REMOVAL & INSTALLATION CAUTION: This application is an interference engine... 6. Installation – 1) Ensure crankshaft and camshaft timing marks are still aligned.. Courtesy of Daewoo Motor America.. See Fig. Install right front splash shield. 2. Do not rotate camshaft or crankshaft when timing belt is removed.2 hours. See Fig.3 Hours . 1. See Fig. Install power steering pump (if equipped). 7. Fig.. Remove the air filter housing.. Lower vehicle... turn crankshaft clockwise (as viewed from timing belt end of engine) 2 full revolutions. See Fig. Install air filter housing.. CAUTION: Engine damage could result if camshaft sprockets are not properly aligned with notches on valve cover. Remove crankshaft pulley center bolt.. T310 – With Air Conditioning. Remove power steering pump mount bolts (if equipped). See Fig. TIMING BELT Removal – 1) Disconnect negative battery cable. Fig. 2) Raise and support the vehicle.. inspect the belt at 60. Disconnect the air intake tube from the throttle body. Install crankshaft pulley. See Fig. See Fig.000 miles.... 1 205 Labor Time Belt Part No. 7) Slightly loosen water pump bolts. Remove right front wheel. 5) Install power steering pump pulley (if removed). Remove timing belt.. DOHC Lanos 1999-2002 .... 1 2. 1: Removing A/C Compressor Drive Belt Courtesy of Daewoo Motor America. Disconnect intake air temperature sensor connector from intake air duct. Install right front wheel. except in California. Turn water pump clockwise until the adjust arm pointer on the automatic tensioner aligns with the notch on the automatic tensioner bracket. add ...

Fig.206 DAEWOO 1. Fig. Inc. 4: Aligning Camshaft Sprocket Timing Marks Fig. Courtesy of Daewoo Motor America.6L 4-Cylinder – DOHC (Cont. Fig. Inc.) Courtesy of Daewoo Motor America. 5: Moving Water Pump To Relieve Timing Belt Tension Courtesy of Daewoo Motor America. 6: Identifying Timing Belt Routing . Inc. Inc. 3: Aligning Crankshaft Sprocket Timing Marks Courtesy of Daewoo Motor America.

................. Inc........................................................ 49 (68) Crankshaft Pulley Center Bolt Step 1 ........ 18 (25) Timing Belt Automatic Tensioner Bolt ................ Plus 30° Step 3 ...................... 88 (120) INCH Lbs.. (N.............................................m) Camshaft Sprocket Bolt ....................................................................................................................................................... 70 (95) Step 2 ........ 18 (25) Water Pump Bolt .....................................................................................................DAEWOO 1.............. Plus 15° Power Steering Pump Mount Bolt ........................................................m) Timing Belt Cover Bolt ...................................................... 18 (25) Power Steering Pump Pulley Bolt ................... (N..................... Inc............................................... 10 (89) Wheel Lug Nuts .......................................... Lbs.....................................................................................................................................) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS 207 Application Ft........ Fig....................... 8: Aligning Timing Belt Tensioner With Pointer ................. 7: Aligning Timing Belt Tensioner With Notch Courtesy of Daewoo Motor America.. 89 (10) Courtesy of Daewoo Motor America........................................... Fig.......................................6L 4-Cylinder – DOHC (Cont..................................

.0L 4-Cylinder – DOHC Labor Time Belt Part No.. 4.. REMOVAL & INSTALLATION Courtesy of Daewoo Motor America. Installation – 1) Ensure crankshaft and camshaft timing timing marks are still aligned. Do not rotate camshaft or crankshaft when timing belt is removed. 2: Removing Engine Mount Bracket Fig. 7) Loosen the automatic tensioner bolt.. Fig. Remove crankshaft pulley.0L 4-Cyl.. Disconnect the breather tube from the valve cover. except in California. Install right front wheel... . Align camshaft sprocket timing marks with notches on valve cover.208 DAEWOO 2. Install crankshaft pulley. Fig... turn crankshaft clockwise (as viewed from timing belt end of engine) 2 full revolutions.. Remove the air filter housing. Remove right front wheel..8 Hours . 1. CAUTION: Engine damage could result if camshaft sprockets are not properly aligned with notches on valve cover. 3) If timing belt tensioner is correctly aligned. 1...000 miles and replace the belt at 102. Remove right front splash shield from wheelwell... T309 NOTE: For information about tensioners and/or pulleys (when available)... 6. Connect air intake temperature sensor connector. DOHC Nubira 1999-2002 . Remove engine mount bracket from timing belt end of engine. Remove serpentine accessory drive belt....... or engine damage may occur. Disconnect intake air temperature sensor connector from intake air duct.. Install the timing belt. Disconnect the air intake tube from the throttle body... Lower vehicle. Install serpentine accessory drive belt.. See Fig. 3) Remove crankshaft pulley bolts... 4) Support engine assembly from above with Support Fixture (J-28467-B). Inc. 2) Using crankshaft center bolt.. 4) Install air filter housing..000 miles. Turn the timing belt tensioner clockwise to tension the timing belt.. Using crankshaft center bolt. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends replacing the belt at 72. see ALPHABETICAL MODEL LISTING. 3. CAUTION: This application is an interference engine.. 2) Raise and support the vehicle.. In California.. install timing belt cover.. Courtesy of Daewoo Motor America. TIMING BELT APPLICATION Application 2... 3: Aligning Crankshaft Sprocket Timing Marks . Use an Allen wrench to rotate tensioner and relieve tension on timing belt. 1: Supporting Engine Assembly TIMING BELT Removal – 1) Disconnect negative battery cable. Install right front splash shield. See Fig.. Courtesy of Daewoo Motor America... See Fig.. 5) Remove front timing belt cover. It is NOT necessary to remove crankshaft sprocket center bolt. See Fig. Connect negative battery cable. 2. 5.. See Fig.. Install the engine mount bracket on the timing belt end of engine...000 miles. Inc. Ensure timing belt tensioner pointer is still aligned with notch. Inc. See TORQUE SPECIFICATIONS. inspect the belt at 60. Tighten automatic tensioner bolt... Remove timing belt. 6) Align mark on crankshaft sprocket with notch at bottom of rear timing belt cover... See Fig.. rotate crankshaft one full turn clockwise (as viewed from timing belt end of engine)... Turn tensioner until the pointer aligns with the notch on the rear timing belt cover..

......................................... 53 (6) Fig........................ 15 (20) Crankshaft Sprocket Center Bolt Step 1 ...................................... 15 (20) Wheel Lug Nuts ......................... Inc. 18 (25) Timing Belt Tensioner Bolt ................................................................................................. 18 (25) Water Pump Bolt ..................................... Plus 40-50° Engine Mount Bracket Bolt ......................................................................................... 4: Aligning Camshaft Sprocket Timing Marks Courtesy of Daewoo Motor America..................... 44 (60) Timing Belt Idler Pulley Bolt/Nut ................................................0L 4-Cylinder – DOHC (Cont................... Plus 15° Crankshaft Pulley Bolt ........................................................................... 88 (120) INCH Lbs.........................................m) Courtesy of Daewoo Motor America............. (N................................................................ Inc.............. Fig............... Plus 60° Step 3 ........ (N.................) 209 Courtesy of Daewoo Motor America..................... Lbs................................................... Fig..............................m) Camshaft Sprocket Bolt Step 1 .................. Timing Belt Cover Bolt ......... 5: Locating Timing Belt Tensioner .................................................................................. 6: Identifying Timing Belt Routing TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft.................... 96 (130) Step 2 .................................................................................................... 37 (50) Step 2 ............... Inc....................DAEWOO 2...............................................................................................................................................................................................

DOHC Leganza 1999-2002 .000 miles and replace the belt at 102.8 Hours . Inc. Connect negative battery cable. Remove resonator from throttle body... 1. See Fig.. rotate crankshaft one full turn clockwise (as viewed from timing belt end of engine)... Turn the timing belt tensioner counterclockwise to tension the timing belt.2L 4-Cyl.210 DAEWOO 2.. 5. Fig. Remove right front wheel.. see ALPHABETICAL MODEL LISTING.. Connect air intake temperature sensor connector. 4. In California. Remove front timing belt cover. T305 NOTE: For information about tensioners and/or pulleys (when available).. 1...... Tighten automatic tensioner bolt to specification. Do not rotate camshaft or crankshaft when timing belt is removed. 4) Install right front splash shield.. 4) Support engine assembly from above with Support Fixture (J-28467-B).. Disconnect the air intake tube from the throttle body. Remove air filter housing.. See Fig. and install clamp bolt. See Fig... and position hose away from timing belt cover.. 2) Using crankshaft center bolt. or engine damage may occur. 3) If timing belt tensioner is correctly aligned. 7) Loosen the automatic tensioner bolt... See Fig.. 2: Removing Engine Mount Bracket Courtesy of Daewoo Motor America. 2) Raise and support the vehicle. Courtesy of Daewoo Motor America.. Remove timing belt. CAUTION: This application is an interference engine. Installation – 1) Ensure crankshaft and camshaft timing marks are still aligned. .2L 4-Cylinder – DOHC Labor Time Belt Part No. Using crankshaft center bolt... Fig.000 miles.. 3. See Fig. except in California... 7. install timing belt cover. turn crankshaft clockwise (as viewed from timing belt end of engine) 2 full revolutions. See Fig. Ensure timing belt tensioner pointer is still aligned with notch. CAUTION: Engine damage could result if camshaft sprockets are not properly aligned with notches on valve cover.. Inc. REMOVAL & INSTALLATION Courtesy of Daewoo Motor America. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends replacing the belt at 72... TIMING BELT APPLICATION Application 2. See Fig. 3.. Install crankshaft pulley. Remove right front splash shield from wheelwell.. Disconnect intake air temperature sensor connector from intake air duct. 2.. 1: Supporting Engine Assembly TIMING BELT Removal – 1) Disconnect negative battery cable... 3) Remove crankshaft pulley bolts. Disconnect the breather tube from the valve cover.. Install right front wheel. Inc...000 miles. Position power steering hose in place.. 6) Align mark on crankshaft sprocket with notch at bottom of rear timing belt cover. Remove serpentine accessory drive belt. 5) Remove power steering hose clamp bolt...... Remove engine mount bracket from timing belt end of engine.. Use an Allen wrench to rotate tensioner and relieve tension on timing belt.. inspect the belt at 60. It is NOT necessary to remove crankshaft sprocket center bolt. Install the timing belt. Turn tensioner until the pointer aligns with the notch on the rear timing belt cover. 3: Identifying Front Timing Belt Cover & Bolts ... Install the engine mount bracket on the timing belt end of engine.. Install serpentine accessory drive belt. See Fig.. Remove crankshaft pulley. Install air filter housing and resonator. Lower vehicle. Fig. See TORQUE SPECIFICATIONS. Align camshaft sprocket timing marks with notches on valve cover. 6...

...............m) Power Steering Hose Clamp Bolt .............................. Inc....... Plus 15° Crankshaft Pulley Bolt ........ Inc............................................. 18 (25) Timing Belt Tensioner Bolt ................................................................................ Plus 40-50° Engine Mount Bracket Bolt ..................................................) 211 Courtesy of Daewoo Motor America........ 37 (50) Step 2 ...................................... 44 (60) Timing Belt Idler Pulley Bolt/Nut ....... Fig......... Plus 60° Step 3 ....... Lbs..................... (N...................................................................................... 18 (25) Water Pump Bolt ................................... 71 (8) Timing Belt Cover Bolt ........... Fig...............................................................DAEWOO 2.......................... 88 (120) INCH Lbs................................................ Fig....................................... 6: Identifying Timing Belt Tensioner ................................................................................................ 15 (20) Crankshaft Sprocket Center Bolt Step 1 ...................................................................................... 15 (20) Wheel Lug Nuts ..............m) Camshaft Sprocket Bolt Step 1 ......................................................................................................... 4: Aligning Crankshaft Sprocket Timing Mark Courtesy of Daewoo Motor America.......................................................2L 4-Cylinder – DOHC (Cont......................................... 7: Identifying Timing Belt Routing TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft........................................................................ 53 (6) Courtesy of Daewoo Motor America........................... Inc......... (N.... 96 (130) Step 2 ................................................ 5: Aligning Camshaft Sprocket Timing Marks Courtesy of Daewoo Motor America....................................................................................... Fig................................ Inc................

.. Slightly lower jack and remove front mount bracket.. Ensure exhaust valve rocker on No. rotate crankshaft 360 degrees (one turn).. Replace if necessary. mark belt rotation direction.0L 3-Cyl.. Loosen adjusting bolt. Fig. 6) Insert screwdriver through bellhousing to hold ring gear. 7) If reusing timing belt. Remove upper and lower timing belt covers.. Pulley can be held by installing rod through pulley hole and resting it against rib on cylinder head. and rotate crankshaft so No.. Inspection – 1) Inspect idler pulley for smooth rotation. Working from left side fenderwell.... Courtesy of Daihatsu Motor Co. Remove front mount bracket-to-mount nuts. 1 1 1. Using a wooden block and jack. remove pulley retaining bolt...212 DAIHATSU 1. loosen idler pulley mounting nut... Loosen accelerator cable lock nut.. LTD. and remove crankshaft pulley retaining bolt... LTD.. add . On models equipped with A/C. and align timing marks. ... see ALPHABETICAL MODEL LISTING.. remove alternator drive belt. 1 cylinder is free.. See Figs. 1 cylinder is at TDC of compression stroke.. NOTE: For information about tensioners and/or pulleys (when available). Remove crankshaft pulley.. 2: Removing Cylinder Head Mounting Bracket Courtesy of Daihatsu Motor Co. Remove idler pulley and spring. Ensure timing mark on flywheel aligns with mating mark on bellhousing... 8) If replacing belt pulleys.. Remove timing belt.. Replace pulleys if measurements are not to specification. or engine damage may occur.. Fig..... 3) Inspect all belt pulleys for wear in belt areas.3 hours. See TIMING BELT PULLEY SPECIFICATIONS table. See Fig. 2) Remove alternator electrical connector. remove camshaft belt pulley.. 3: Aligning Flywheel Timing Marks Courtesy of Daihatsu Motor Co. Using Pulley (09213-87701-000). and mark all hoses for installation reference... and remove drive belt.. REMOVAL & INSTALLATION CAUTION: This application is an interference engine. On all models. TIMING BELT APPLICATION Application 1. Replace spring if free length and tension are not within specification... Check tension spring free length and tension. place socket on crankshaft pulley bolt.. T178 – With Air Conditioning. Remove the 3 front engine mounting bracket-to-cylinder head attaching bolts.... Courtesy of Daihatsu Motor Co. If rocker is not free. 3) Remove right lower engine cover.. apply slight pressure to oil pan to release pressure from front mounts. 2) Inspect idler pulley tension spring for damage.. Fig. For camshaft belt pulley. remove crankshaft belt pulley and flange.. Measure diameter of crankshaft and camshaft belt pulleys. Remove accelerator cable from throttle body and clamp.. Position pulley as far left as possible. 5) Remove oil filter cap. and tighten pulley bolt. Charade 1988-92 . Remove front mount bracket-to-cylinder head bolts.. See Fig.. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends the belt be replaced every 60.8 Hours .... LTD. Remove vent hose from valve cover. 4.. Do not rotate camshaft or crankshaft when timing belt is removed..000 miles.0L 3-Cylinder Labor Time Belt Part No. 3.... 1: Removing Engine Front Mounting Bracket Nuts TIMING BELT Removal – 1) Disconnect negative battery cable. 4: Installing Crankshaft Pulley & Flanges . LTD... Loosen idler pulley bolt. 1 and 2. Fig.. 4) Remove water pump pulley. Remove flange on front of crankshaft pulley. Remove air cleaner assembly.

...................... reverse removal procedure........................... 2) Install idler pulley and tension spring......m) Timing Belt Cover Bolts ...........................................3 mm) Idler Pulley Tension Spring Free Length ......................... loosen idler pulley to apply spring tension on idler pulley..... .............. See Fig.................... If installing used belt..... 53-80 (6-9) .............. To complete installation........................ . 18-36 (2-4) Water Pump Pulley Bolt . 3...... 6) Install outer flange on crankshaft pulley........................ 4..........56” Installation – 1) Install camshaft belt pulley..... 5: Aligning Crankshaft & Camshaft Mating Marks TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft..... ................... Fig.. See Fig.............. Align camshaft and crankshaft mating marks... 2............. 5) Loosen idler pulley bolt to apply spring tension against timing belt................................... 4) Temporarily install bolt in crankshaft and rotate crankshaft COUNTERCLOCKWISE 2 complete revolutions until No................... 11-16 (15-22) INCH Lbs...... Ensure all timing marks align................ 1 piston is at TDC...... Adjust drive belts to proper tension................ .. align the mark on back of belt with mating mark on each pulley...... 3) After belt is installed...... ensure it is installed in original rotation direction. Tighten retaining bolt to specification.........13” (54...72” (119........... 213 Courtesy of Daihatsu Motor Co.............. The “F” mark on camshaft drive pulley should be toward top when No.........................0L 3-Cylinder (Cont............................ with protruding side toward crankshaft belt pulley.... @ 2.. 22-33 (30-44) Crankshaft Sprocket Bolt ...............................DAIHATSU 1.. 25-33 (34-44) Water Pump Bolts .....6 Lbs. If installing new belt. See TORQUE SPECIFICATIONS.. Install timing belt on engine...............33” (59. 5.. Temporarily tighten idler pulley bolt..... Install crankshaft belt pulley and inner flange in proper direction............. 2. ........... Position pulley as far left as possible................... ................................. (N..... LTD............ ... 4............ 1 piston is at TDC...........................0 mm) Spring Tension ........................................... Tighten idler pulley bolt to specification... Lbs...... (N.m) Camshaft Sprocket Bolt ... 65-72 (88-98) Timing Belt Tensioner Bolt .....................) TIMING BELT PULLEY SPECIFICATIONS Application Specification Camshaft Belt Pulley Diameter ...................9 mm) Crankshaft Belt Pulley Diameter .....

3L & 1.335” (59.. LTD... and pull wire toward throttle body. 2: Identifying Timing Belt Components (1. see ALPHABETICAL MODEL LISTING.. 5) Loosen timing belt tensioner bolt..3L 4-Cyl... 2) Disconnect fan clutch.. Mark and remove all hoses attached to air cleaner.. LTD. Fig.. See Fig. and remove timing belt from engine....3 Hours . Rotate engine until “F” mark on camshaft sprocket aligns with timing indicator on cylinder head cover.. See Fig...... Remove air conditioner compressor... Tighten timing belt tensioner....... add . 4. 1 1 1.8 Hours .. See Fig.... See Fig. Remove radiator fan shroud and fan clutch. .. 4) Remove upper and lower timing belt covers..... Remove crankshaft pulley by removing 4 small attaching bolts. Inspection (All Models) – 1) Inspect timing belt for wear and defects. mark arrow on belt to indicate direction of rotation. Measure sprocket diameter. 2. check sprocket flange.... Check camshaft for smooth rotation.8 mm). NOTE: For information about tensioners and/or pulleys (when available). Fig. LTD..... Courtesy of Daihatsu Motor Co. . and disconnect engine mount bracket and insulators. 4) Loosen timing belt tensioner bolt.. 3) Loosen water pump pulley bolts.. T181 1 2.... mark arrow on belt to indicate direction of rotation... and move tensioner away from belt....... Remove 8 timing belt cover bolts. 1: Locating Service Hole Cover (Charade) Removal (1. Remove crankshaft pulley attaching bolts and remove pulley. 3: Locating Timing Belt Alignment Marks 3) Remove timing belt cover. TIMING BELT APPLICATION Application 1. Remove service hole cover to access crankshaft pulley bolts... Rocky 1990-92 ... 3. Do not rotate camshaft or crankshaft when timing belt is removed.000 miles. Remove water pump pulley and belt. 2) Remove power steering pump from engine.. Camshaft sprocket should be 4.... Loosen and remove drive belts. 1.... 1.37 mm).. If reusing belt.717″ (119. Remove air cleaner...6L 4-Cylinder Labor Time Belt Part No. and move tensioner away from belt... Slightly raise engine..3L) – 1) Disconnect negative battery cable.. Fig.. Courtesy of Daihatsu Motor Co.3 hours. REMOVAL & INSTALLATION CAUTION: This application is an interference engine.. Disconnect clutch cable clamps from upper radiator shroud... TIMING BELT Removal (1. 2) Check for dirt or contamination on sprocket teeth. Remove radiator reserve tank.. T182 – With Air Conditioning.. Check sides of belt... Remove water pump pulley and belt...... If reusing belt.. Remove oil pressure switch wire harness brackets. Charade 1989-92 ..6L 4-Cyl. 3. Remove cylinder head cover. Rotate engine until “F” mark on camshaft sprocket aligns with timing mark on cylinder head cover. If belt side is damaged......6L) – 1) Disconnect negative battery cable. Crankshaft sprocket should be 2.....3L) Courtesy of Daihatsu Motor Co. Remove air cleaner assembly........ Ensure tensioner contact surface is clean and not damaged... Remove air conditioner drive belt and idler assembly (if equipped). or engine damage may occur... ...214 DAIHATSU 1. leaving hoses attached. Check timing belt tensioner for smooth rotation.. Tighten timing belt tensioner. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends the belt be replaced every 60... See Fig.. Clean and/or repair as necessary. Remove timing belt from engine.

..................8-1...... See Fig....... Fig............ Tighten camshaft sprocket bolts to 11-16 ft........... lbs.....3L & 1. 18-35 (2-4) Water Pump Pulley Bolt ....................... If installing used belt.....m) A/C Idler Pulley Bolt ...... (30-44 N............ .. 5: Adjusting Timing Belt TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft.... to cylinder head near camshaft bearing cap contact areas........ If installing new belt.... Courtesy of Daihatsu Motor Co............. 2) Install camshaft timing belt sprocket (if removed).8-3.................................6L 4-Cylinder (Cont... (N.......m)...... (88-98 N.9 turns until “F” mark on camshaft comes within 3 teeth of indicator mark on engine... 3..DAIHATSU 1.... .... (0............5 lbs................ Courtesy of Daihatsu Motor Co.................... Tighten timing belt tensioner lock bolt to 22-32 ft. 3........... See Fig...... Ensure both timing marks are aligned with indicators... 4) Loosen tensioner lock bolt.............. . and belt rotates in same direction................. See Fig.6L) Installation (All Models) – 1) Install crankshaft timing belt sprocket (if removed)............. LTD............... 11-16 (15-22) Crankshaft Pulley Bolts .. lbs. Ensure crankshaft sprocket timing notch (drilled mark) aligns with timing indicator on engine......) 215 sioner lock bolt to apply tension to timing belt..m).......................... See Fig......6 kg).......... .. To complete installation... CAUTION: DO NOT allow engine to rotate counterclockwise during timing belt adjustment.. Ensure camshaft and crankshaft sprockets are aligned............ align marks on belt with timing notches (drilled marks) on sprockets... 15-22 (20-30) Crankshaft Sprocket Bolt ..................... Tighten crankshaft timing belt sprocket bolt to 65-72 ft..... 5....... and rotate crankshaft until “F” mark aligns with indicator mark on engine...m) Timing Belt Cover Bolts ....... LTD............ reverse removal procedure. 23-35 (31-47) Camshaft Sprocket Bolts ... 2-32 (30-44) Water Pump Bolts ....... Install cylinder head cover...................m)........ Apply Sealant (Three Bond 1104) or equivalent.... Adjust drive belts to proper tension....... lbs.... At midpoint..2″ (5 mm) with a pushing force of 1........... 3) Install timing belt on sprockets.................. 5) Check belt tension................................ (15-22 N................. Lbs.................... 3.. Rotate crankshaft clockwise 1..... .......... ...... 4: Identifying Timing Belt Components (1... Loosen ten- Fig...... belt should deflect 0.. (N.... Ensure recessed side of crankshaft sprocket flange faces engine block............... 53-80 (6-9) .................. 65-72 (88-98) Timing Belt Tensioner Bolt ............... ensure there are 35 teeth between sprocket timing notches (drilled marks)........................ Tighten tensioner lock bolt.. 11-16 (15-22) INCH Lbs..............

.... T140 NOTE: For information about tensioners and/or pulleys (when available)..... cooling fan and A/C condenser... Clearance should be ..3 Hours ............... Turn adjusting screw to adjust clearance.... . Remove radiator............216 EAGLE 2.. (N.276″ (5... Ensure clearance between timing belt tensioner and intermediate shaft cover is .. See Fig...10 mm)....... 3) Spring-loaded timing belt tensioner will automatically adjust to correct position.....000 mile intervals.0 mm)... 861) into TDC hole in crankcase... Reverse removal procedures to complete installation.... Install timing belt. Disconnect cooling fan and thermoswitch wires. belt manufacturers suggest the belt be replaced at 60... Fig. Remove timing belt cover..... 2. Loosen timing belt tensioner bolts and allow tensioner spring to tighten timing belt..... Remove water pump pulley bolt and pulley..10 mm). Tighten upper bolt.............. Install water pump with new gasket....... timing belt and timing belt tensioner...... Remove timing belt cover and loosen timing belt tensioner bolts a maximum of 1/4 turn..... 37 (50) Crankshaft Pulley Bolt ..........2L 4-Cyl......... MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Although the manufacturer does not recommend a specific scheduled maintenance interval..... Remove TDC rod and install plug in cylinder block...... Retighten timing belt tensioner bolts.....216-... Disconnect negative battery cable.... Loosen serpentine drive belt adjustment bolt and nut. Remove plug in cylinder block.... 1: Checking Timing Belt Tensioner Clearance TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft. gasket. Installation – 1) Use feeler gauge to measure clearance between intermediate shaft cover and timing belt tensioner...... Drain coolant and discharge A/C system... water pump pulley and water pump pulley bolt........ Remove water pump. Loosen belt and remove from water pump pulley...... 96 (130) Courtesy of DaimlerChrysler Corp.2L 4-Cylinder Labor Time Belt Part No. 2) Position timing belt cover over sprockets and check camshaft timing mark with index on cover.... Tighten lower timing belt tensioner bolt.004″ (. and insert TDC Rod (Mot..m) Camshaft Sprocket Bolt .. Remove grille....... Fig.. Courtesy of DaimlerChrysler Corp.... TIMING BELT APPLICATION Application 2.. 2) Loosen power steering pump belt...5-7......004″ (. 1 piston is at TDC of compression stroke.... 2: Installing Timing Belt ..... Adjust the drive belts to proper tension... 4) Install timing belt cover. radiator support and facia panel............ Test belt tension with Tension Gauge (Ele 343).. see ALPHABETICAL MODEL LISTING.. See Fig....... DO NOT rotate counterclockwise. Position camshaft sprocket timing index in line with static timing mark..... Position crankshaft so No.... Lbs......... 1.. Rotate camshaft clockwise 2 complete revolutions............ 2.. Remove water pump attaching bolts. Medallion 1989 . Deflection should be ....... REMOVAL & INSTALLATION TIMING BELT Removal – 1) Remove hood.....

...2 hours.......... Adjust drive belts to proper tension. Installation (128 & Strada) – Install new belt......... ..... Position transmission into 4th gear... Lbs......... see ALPHABETICAL MODEL LISTING.... Remove timing belt cover........ Loosen idler pulley lock nut to ensure all slack is removed................... 2) Put vehicle in low gear.................. Fig...4 Hours ........... Remove timing belt cover.. 128 1973-78 . replace belt every 36.. Loosen idler pulley lock nut........ Start installation of timing belt at crankshaft pulley.................. Install remaining components in reverse of removal order...000 miles. Loosen alternator and remove alternator/water pump drive belt... 1.........................3L 4-cylinder.. 4 cylinder are pointing up.........................3L & 1....... to prevent crankshaft from turning............. Remove distributor............ or engine damage may occur. T018 2. Recheck timing.... Loosen air pump and remove drive belt... replace belt every 30... X1/9 1974-78 ....... causing engine damage...................3 Hours .... .. T018 2..... 33 (45) ........ NOTE: Never allow engine to rotate backwards......... ......... Install remaining components... Strada 1979-82 ..................... 2) Remove right guard from under engine.3L 4-Cyl........... On 1979 1. 1.. Rotate No.5L 4-Cylinder TIMING BELT APPLICATION Application 1 217 Labor Time Belt Part No... 1 2..........0 Hours . Remove fan belt.............. 4 cylinder into firing position at top dead center... loosen tensioner pulley retaining nut and relieve tension. making sure belt and sprocket teeth engage correctly..................5L 4-Cyl........ 2) Rotate engine 2 turns in direction of engine rotation.. Apply parking brake......5L 4-cylinder.. 1: Aligning Timing Marks 3) Remove valve cover and check that camshaft lobes of No. 4 cylinder is in firing position (cam lobe up)...... Remove right guard and loosen timing belt cover retaining screws. Tighten pulley support nut.. 1... Courtesy of Fiat Motor Co.............. 101 (137) Timing Belt Tensioner Pulley Nut . Do not rotate camshaft or crankshaft when timing belt is removed.. Check timing by aligning index marks on top and bottom of camshaft sprocket with index marks on engine mounting and upper case................. .............m) Camshaft Sprocket Bolt ..... 1979 ........... Remove timing belt.... Index on crankshaft sprocket should be in alignment with index on crankshaft seal case..... from under vehicle. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends the belt be replaced at the following intervals: On 1974-78 models. TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft..... TIMING BELT Removal (128 & Strada) – 1) Disconnect negative battery cable..000 miles..000 miles... replace belt every 36.. Rotate engine until No...FIAT 1........ T018 2..... Installation (X1/9) – 1) Install timing belt making sure that teeth are properly engaged in sprockets... and apply hand brake to prevent crankshaft from turning............... Removal (X1/9) – 1) Disconnect negative battery cable....... NOTE: For information about tensioners and/or pulleys (when available).. Retighten lock nut..3 Hours ...... X1/9 1979-83 ..... Adjust drive belts to proper tension........ 61 (85) Crankshaft Pulley/Sprocket Nut . Release idler pulley lock nut and retighten after tension is on belt. See Fig....... or slack will develop in belt and belt will jump timing.... CAUTION: If camshaft is turned independently of engine. On 1979-82 1..... valves may hit pistons.... REMOVAL & INSTALLATION CAUTION: This application is an interference engine............. T069 – With Air Conditioning......... T069 2... add .. (N............. Remove timing belt starting at idler pulley..0 Hours . ...

Courtesy of Fiat Motor Co.4 Hours ...2 hours....... Remove upper section of air duct................. – With Air Conditioning............... NOTE: For information about tensioners and/or pulleys (when available).. See Fig. T020 ..... 124 1971-74 1. 1 or 2........ Do not rotate camshaft or crankshaft when timing belt is removed..... .. 1... . 1: Aligning Timing Marks (1... T020 Removal – 1) Disconnect negative battery cable... NOTE: Any time tension is relieved from timing belt. 1........ see ALPHABETICAL MODEL LISTING...... Rotate crankshaft until marks on both camshaft sprockets are aligned with fixed pointer on front of engine.. Place transmission in 4th gear and apply parking brake to prevent crankshaft from turning....6L & 1.... T020 ........ Fig....... timing belt must be replaced....... ......6L 4-Cyl. or engine damage may occur. 1.......... T020 TIMING BELT .000 miles (1978 models).... Brava 1974-78 124 1974-78 131 1975-78 1 Labor Time Belt Part No.. CAUTION: This application is an interference engine. add .. Remove spark plugs. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends that belt be replaced every 25....000 miles or 24 months (1974-77 models) or every 25............ .218 FIAT 1.....9 Hours ..... as valves may hit pistons. ..................6L) .........9 Hours ...........9 Hours ........8L 4-Cyl.............................. Number 4 piston should now be at TDC firing position.... Drain cooling system and remove upper radiator hose............. CAUTION: Do not turn crankshaft or camshafts independent of each other..8L 4-Cylinder REMOVAL & INSTALLATION 1 TIMING BELT APPLICATION Application 1.... 2...

42577....6L engines before No.. Adjust drive belts to proper tension.......... loosen idler pulley tensioner nut and allow pulley to tension timing belt.... and remove belt..FIAT 1........ Ensure hole in auxiliary shaft pulley is lined up with tensioner pulley bolt. 87 (118) Tensioner Nut .. Rotate crankshaft pulley 2 full turns and recheck timing marks...............6L & 1..... Tighten tensioner nut and bracket bolt..... 33 (45) Courtesy of Fiat Motor Co.......... On 1....) 2) Remove lower engine protection plate.. Remove all drive belts..... 2: Aligning Camshaft & Crankshaft Timing Marks (1........ (N.. and release timing belt tension..... Tighten pulley nut and bracket bolt. Loosen timing belt idler pulley nut and mounting bracket bolt.......... making sure not to move sprockets...............m) Camshaft Sprocket Bolt ......... Installation – 1) Install timing belt.......................................8L 4-Cylinder (Cont....... 2) To adjust timing belt tension.. Lbs.. pry pulley to release tension....... 219 TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft.......... Disconnect coolant extension union at cylinder head.........8L) ......... Fig.............

...... To complete installation. reverse removal procedure............ then turn crankshaft 2 full turns........ Spider 2000 1979-82 .....1 Hours . Crankshaft and/or camshafts must not be turned with belt removed due to resultant valve and/or piston damage....000 miles.... Remove all drive belts from crankshaft pulley..... Installation – Turn auxiliary sprocket to align hole in sprocket with sprocket bolt and spring retaining bolt..................................... (N... See Fig....2 hours...... 2.... See Fig..... then unbolt and remove union from the cylinder head..... MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends the belt be replaced every 30....0L 4-Cylinder Labor Time Belt Part No....... Fig....... 2: Identifying Sprocket Alignment For Timing Belt Installation ...... CAUTION: Timing belts must not be reused once tension is relieved. TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft.............. Fig...... 4 cylinder. 1: Aligning Camshaft & Crankshaft Timing Marks TIMING BELT Removal – 1) Disconnect negative battery cable and drain cooling system............... or engine damage may occur.......m) Camshaft Sprocket Bolt .. Remove upper radiator hose from “T” union... Courtesy of Fiat Motor Co. Remove water pump pulley bolts and remove pulley. Remove spark plugs and set engine to fire (TDC) on No.. Do not rotate camshaft or crankshaft when timing belt is removed. Brava 1979-81 ......................... T068 1 – With Air Conditioning........... Adjust drive belts to proper tension.... Install belt and adjust tensioner..... REMOVAL & INSTALLATION CAUTION: This application is an interference engine.. Remove lower timing cover...220 FIAT 2.. add . and recheck tension and timing. 87 (118) Timing Belt Tensioner Nut .. 1........ Loosen belt tensioner to release belt tension..... Crankshaft and camshaft timing marks must be aligned with indicators...... 2) Remove hot air hose from exhaust manifold to air intake............ ....... TIMING BELT APPLICATION Application 2.. Lbs. NOTE: For information about tensioners and/or pulleys (when available)...4 Hours ... ..... T068 3... 33 (45) Courtesy of Fiat Motor Co... 3) Lock crankshaft to prevent turning and remove crankshaft pulley.................... Remove timing belt... 1 1 2.. Remove outer timing belt cover.......0L 4-Cyl.......... see ALPHABETICAL MODEL LISTING...

... the manufacturer recommends the belt be replaced every 60............... 2) Mark timing belt direction of rotation for installation reference.......... CAUTION: Never twist.. ...... Remove inner pulley and baffle plate.... NOTE: A timing belt component kit is available for this application... .......... 2) Install timing belt tensioner spring..... the manufacturer recommends the belt be replaced every 60.. and not worn or damaged.. turn inside out. To complete installation.................................................................... 2: Locating Timing Belt Upper & Lower Covers TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft.................. ........... spring cover. Align crankshaft and camshaft timing marks....0 Hours .....3L 4-Cylinder TIMING BELT APPLICATION Application 1... MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE For Aspire............... See TORQUE SPECIFICATIONS.. – VIN H ............. 36-45 (49-61) Crankshaft Pulley Bolts ..........................000 miles on Federal vehicles. Courtesy of Ford Motor Co................................... 27-38 (37-52) Timing Belt Tensioner Adjuster Bolt ...... .... Remove both covers................. Remove tensioner pulley............. Courtesy of Ford Motor Co...... 1: Removing Right Inner Fender Panel REMOVAL & INSTALLATION TIMING BELT Removal – 1) Disconnect negative battery cable.. and spring cover.............. Lbs........ or bend timing belt......000 miles........ .............. ......... 44-79 (5-9) Fig........ TCK185 ........ and pulley..................... . 3: Aligning Timing Marks Courtesy of Ford Motor Co.. T141 2........m) A/C Compressor Bolt ............ NOTE: For information about tensioners and/or pulleys (when available)... Installation – 1) Ensure timing belt and sprockets are clean... .... Remove right inner fender panel to gain access to crankshaft pulley........ see ALPHABETICAL MODEL LISTING..... then outer stiffener and spacer...... Remove outer crankshaft pulley attaching bolts. Rotating crankshaft backwards may cause belt to jump timing.. .......... Remove timing belt tensioner pulley bolt............... 29-40 (39-54) Camshaft Pulley Bolt ............. TCK185 ... See Fig.......................000 miles on California vehicles..... 71-97 (8-11) Timing Belt Cover Bolt ............... Keep belt away from grease and oil........... Aspire 1994-97 Festiva 1988-89 1990-93 1 221 Labor Time Component Belt Kit No... See Fig................ 3......... ........ Part No............... Fig..........FORD 1.... 80-87 (108-118) Power Steering Adjuster Nut .................................. See Fig......... Remove bolts retaining upper and lower cover halves to engine front.............. 71-97 (8-11) Valve Cover Bolt ................ ..............................2 hours............ 14-19 (19-26) Water Pump Pulley Bolts .........0 Hours . 1........ .... reverse removal procedure................ Position belt onto sprockets in original running direction... Remove accessory belts............. TCK141 ......... Adjust drive belts to proper tension........ 9-13 (12-17) Camshaft Sprocket Bolt .........3L 4-Cyl.............. 36-45 (49-61) INCH Lbs..... NOTE: Always rotate engine in direction of normal operation. Remove water pump pulley.... ..................................0 Hours ...........m) Camshaft Cover .......... ......................... ... T185 2.......................... Fig........... See page A1 for information on component kits............... 1 2........... spring............ (N................... T185 1 1 – With Air Conditioning................ .............. and 105. 10-13 (12-17) Crankshaft Sprocket Bolt .... For Festiva........ ... add ......... Tighten all bolts and nuts to specification.... 2.. (N.......... Remove timing belt..........

2. Replace spring as necessary. 3. reverse removal procedure. Exhaust cam should have letter “E” aligned with arrow on belt cover.. T179 NOTE: A timing belt component kit is available for this application. Fig...8 mm).. Courtesy of Ford Motor Co. 1.6L 4-Cyl. . August 24. 1. 4. remove timing belt and reset timing. CAUTION: DO NOT clean pulleys. Remove right engine mount.6 Hours . Loosen timing belt tension pulley. or idler pulleys with solvents.5 mm).. Wipe them clean only.. See Fig. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends the belt be replaced every 60.. loosen tension pulley and repeat procedure. Fig. Remove crankshaft pulley. install belt in original direction of rotation. replace tension spring. Remove center and lower timing belt covers. Align timing marks on camshafts and crankshaft. 1994. July 21. or damaged. See Fig. See Fig. After marking timing belt direction of rotation..6L and 1. See TORQUE SPECIFICATIONS.. This is caused be a belt guide plate that does not maintain correct timing belt alignment. tensioner.. Keep tension on opposite side of tensioner as tight as possible. Loosen tension pulley retaining bolt to allow tension spring to tighten belt. TIMING BELT APPLICATION Application 1. Remove timing belt tension spring.33-0. Lower vehicle. See page A1 for information on component kits. 2) Remove upper timing belt cover. Rotate engine 2 full turns. tensioner. Crankshaft key should align with arrow.. 4) Measure timing belt tension between camshaft pulleys. .. NOTE: For information about tensioners and/or pulleys (when available). Fig.. 1993. To complete installation. 1: Exploded View Of Timing Belt & Components Installation – 1) Ensure sprockets. Remove right front tire and wheel assembly. If incorrect.6L 4-Cylinder – DOHC Labor Time Component Belt Kit No... This bulletin supercedes 94-15-10.6L engines built up to 10/1/1990 may exhibit a “swish” noise from the timing belt. see ALPHABETICAL MODEL LISTING. Action – A revised timing belt guide plate and pulley boss is available to correct the noise.45″ (8... Remove spark plugs and set No. See Fig... Belt deflection should be 0. 1 cylinder to TDC of compression stroke.. 3. and idler pulleys are clean and not worn.. Tighten tension pulley with tension spring fully extended. See Fig.. 2: Aligning Camshaft & Crankshaft Timing Marks Courtesy of Ford Motor Co.. . deformed.000 miles. Verify timing mark alignment..315″ (58.. – DOHC Capri 1991-94 .5-11. remove timing belt.. Part No. Adjust drive belts to proper tension.... Inspect alignment of timing marks. damper and baffle plate. If reusing timing belt. REMOVAL & INSTALLATION TIMING BELT Removal – 1) Disconnect negative battery cable. 3) Rotate crankshaft 2 full turns. Tighten tension pulley to specification...222 FORD 1. This procedure will also require replacement of the crankshaft and associated hardware. Remove water pump pulley.. TECHNICAL SERVICE BULLETIN REVISION NOTE: Information on revised service procedure is from Ford technical service bulletin 94-17-5. “SWISH” NOISE FROM TIMING BELT Issue – Some 1990 1.. 2) Unloaded free length of timing belt tension spring should be 2. Remove accessory drive belts. Remove dipstick.. TCK179 . If any mark is not aligned.. If correct tension cannot be achieved. Raise and support vehicle. 3: Checking Timing Belt Tension Courtesy of Ford Motor Co. Intake cam should have letter “I” aligned with arrow on belt cover. Support engine with floor jack.. Remove right front splash guard...

...... .................................................... ....................................................................... The crankshaft pulley center bolt listed in the TORQUE SPECIFICATIONS table is the revised bolt torque.............................................. ................ ............................................. See TIMING BELT PULLEY PARTS (1990) table......... F1CZ-6C337-A Crankshaft Pulley Plate ..................................................................................................................................... ........................................... E7G7-6659-A Timing Pulley Bolt ......................m) Camshaft Cover ......................................... ................................................................................................................................................................................... F1CZ-6378-A Crankshaft Timing Pulley ....... 115-123 (157-167) Power Steering Adjuster Nut ............................ .................................. ................ .. TIMING BELT PULLEY PARTS (1990) Application Part No................................. F1CZ-6701-B Oil Pump Assembly ................... ..... When replacing the timing belt and crankshaft.......... 27-38 (37-52) Timing Belt Tensioner Adjuster Bolt ..........m) A/C Compressor Bolt ...... Fig...... 14-19 (19-26) INCH Lbs................................... 10-13 (12-17) Crankshaft Pulley Center Bolt ... ........ Lbs................6L 4-Cylinder – DOHC (Cont..... 37-45 (49-61) Crankshaft Pulley Bolts .... F1JY-6A312-A Crankshaft Damper Pulley (With “V” Belt) Generator & Water Pump .............................. ........................................................... F2CZ-6600-A Oil Pump Body-To-Inlet Tube Gasket ... E7GZ-6626-A Oil Pump-To-Cylinder Block Gasket ..................................................................................................................... 44-79 (5-9) Water Pump Pulley Bolt .... Use Crankshaft Pulley Holder (T92C-6316-AH)............................ F1CZ-6306-B Oil Pan Gasket .... F1JY-6A312-A Crankshaft Pulley Boss w/Pin .......................................................................... 71-97 (8-11) Courtesy of Ford Motor Co............... F1CZ-6A340-A Timing Pulley Key .................................... 71-97 (8-11) Timing Belt Cover Bolt ....... F1CZ-6B316-B 223 TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft..................... all associated parts MUST be replaced as a set.FORD 1.............................................. 4: Identifying New & Old Style Crankshaft & Timing Belt Pulley .................................................... (N......................................... (N..................................................................................................... ............................................................................... 71-97 (8-11) Valve Cover Bolt ........ ........) This procedure is also recommended when replacing a damaged crankshaft to prevent timing belt noise.............................. Crankshaft ...... F1JY-6303-A Crankshaft Accessory Pulley (With FEAD Belt) With A/C & Power Steering ........................................... ......................................................................... 29-40 (39-54) Camshaft Pulley Bolt .

3 and 4.... – SOHC Escort. To install remaining components.... Remove timing belt. 1992-96 .. ... ...3 Hours ..... and align timing mark on camshaft sprocket with timing mark on cylinder head.... 1 2... . ... Part No.. . EXP.... Do not rotate camshaft or crankshaft when timing belt is removed...... 6 and 7...................3 Hours ....... Tracer (Includes Canadian) 1987-90 ....... TCK194 ... T067 2..224 FORD 1.... From: 3-26-91 ........... 5.......6L 4-Cyl... 1992-96 .. If camshaft must be rotated... MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends the belt be replaced every 60... Allow belt tensioner to apply tension on timing belt.. reverse removal procedure... 2...... and tighten tensioner bolt... TCK067 . T194 2.... Remove timing belt cover.2 Hours ......3 Hours . . Pry timing belt tensioner away from timing belt... TCK194 . 1991 Thru: 3-25-91 .. T141 2.000 miles.2 Hours ......3 Hours .... Support engine with floor jack... Remove spark plugs.... T067 Courtesy of Ford Motor Co.... See Figs... See page A1 for information on component kits. NOTE: For information about tensioners and/or pulleys (when available).. 1 at 90 degrees BTDC......... 3: Releasing Timing Belt Tension (Except Tracer) ... Adjust drive belts to proper tension. 3) Raise and support vehicle......... Tracer 1991 Thru: 3-25-91 . Rotate crankshaft clockwise.. T067 2... T194 2. Courtesy of Ford Motor Co.....6L and 1985-91 1..... Remove engine mount at timing belt end of engine............ T194 Fig......... . install crankshaft pulley and position crankshaft with cylinder No. . 1: Aligning Camshaft & Crankshaft Timing Marks – With Air Conditioning. ... Tighten belt tensioner bolt to specification. TCK067 .... TCK067 .....2 hours.... ..... DO NOT rotate crankshaft counterclockwise. Remove retaining bolt and crankshaft pulley... TCK194 .... TCK067 ........ ..... Courtesy of Ford Motor Co. Installation – 1) Install timing belt over sprockets in counterclockwise direction.... see ALPHABETICAL MODEL LISTING..... .... – SOHC Escort & EXP 1985-90 ... From: 3-26-91 ... or engine damage may occur.. TCK141 ... CAUTION: DO NOT rotate crankshaft or camshaft with timing belt removed. . NOTE: A timing belt component kit is available for this application......3 Hours ... TCK067 .. 2) Loosen timing belt tensioner bolt.. 1....... 2) Loosen belt tensioner bolt.. 1.............. starting at crankshaft. Fig.. . CAUTION: Maintain tension on timing belt between crankshaft and camshaft sprockets when installing belt over remaining sprockets. ..... ...... LN7 & Lynx 1981-85 ... Remove accessory drive belt.9L engines are interference engines..2 Hours . 2..3 Hours .. Fig... See Fig. T194 2.. 2: Removing Timing Belt Tensioner Pulley (Tracer) REMOVAL & INSTALLATION TIMING BELT Removal – 1) Disconnect negative battery cable. ...... Rotate crankshaft 2 full revolutions clockwise and realign timing marks. Lynx 1985-87 ............... ... . add ... T067 2....... Ensure crankshaft sprocket timing mark aligns with oil pump housing timing mark...... CAUTION: The 1. 1.... See Figs...9L 4-Cylinder – SOHC 1 TIMING BELT APPLICATION Application Labor Time Component Belt Kit No. See TORQUE SPECIFICATIONS.....9L 4-Cyl. .....0 Hours .. Tighten bolts to specification. TCK194 . T067 2.... Remove right front splash shield.6L & 1......

..........................FORD 1.... 7: Aligning Crankshaft Sprocket Timing Marks (Tracer) ....... Fig..... (N......... ....................................................6L & 1............................. ................. ................. TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft..m) Timing Belt Cover Nut .......... 4: Exploded View Of Timing Belt & Components Courtesy of Ford Motor Co......................... .) 225 Courtesy of Ford Motor Co....... 44-106 (5-12) Fig................................................ 5: Aligning Camshaft Sprocket Marks (Tracer) Courtesy of Ford Motor Co..................... 30-41 (41-56) Water Pump Bolt ............... Fig.. 6: Installing Timing Belt (Tracer) Courtesy of Ford Motor Co..... 17-22 (23-30) Crankshaft Pulley Bolt . .............................................................................9L 4-Cylinder – SOHC (Cont...................... ............. (N..................... 15-22 (20-30) Belt Tensioner Bolt ... 44-62 (5-7) Valve Cover Bolt ...................................... Fig...................................... 15-22 (20-30) INCH Lbs....................... 81-96 (110-130) Power Steering Pump Bolt ...........m) A/C Compressor Mounting Bolt .................................. Lbs....................

.. 1 1 1............ Installation – Place new belt over sprockets and loosen tensioner adjustment bolt to place tension on belt............. 7-9 (10-12) Water Pump Bolts 8 mm ..............................6L 4-Cyl......3 Hours .... T013 1 1..226 FORD 1............. Pinto 1971-74 ......6L & 2... Capri 1972 ............... 2.......... ...... TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft... See TORQUE SPECIFICATIONS.... NOTE: For information about tensioners and/or pulleys (when available).....................3 Hours .... REMOVAL & INSTALLATION TIMING BELT Removal – Disconnect negative battery cable.............. ........... T013 1..... Fig.........3 Hours ....... ......... MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Although the manufacturer does not recommend a specific scheduled maintenance interval................ Rotate crankshaft 2 complete turns to place timing marks in proper position and to remove all slack from belt.... 32-36 (42-48) Crankshaft Pulley ............ see ALPHABETICAL MODEL LISTING......... Capri & Pinto Labor Time Belt Part No.. add ........................... ....... Bobcat 1974 ................................. Torque tensioner adjustment bolt and pivot bolt to specification............ Loosen belt tensioner adjustment bolt and force tensioner to one side to relieve belt tension............... Ensure that crankshaft is at TDC of No.............m) Belt Tensioner ........... belt manufacturers suggest the belt be replaced at 60.... and tighten bolt to hold tensioner............ Hold tensioner in this position.................................................................. 39-43 (54-60) Timing Belt Cover ...... ..................................... TIMING BELT APPLICATION Application 1... 1 cylinder compression stroke... 1...0L 4-Cylinder – Bobcat..................................... 26-31 (35-41) ........................................... ........ ............................. 12-15 (15-21) 10 mm ..... ......................... Remove camshaft belt cover...0L 4-Cyl.3 Hours .... Lift belt off sprockets........... 1: Checking Camshaft Timing Courtesy of Ford Motor Co.... See Fig..... Lbs....... T013 1 1 – With Air Conditioning.... Adjust drive belts to proper tension.. Capri 1971-74 ...6 hours...... T013 1. NOTE: DO NOT rotate crankshaft or camshaft with belt removed......... (N.................................................000 mile intervals......... Remove accessory drive belts................ ..

3) Remove crankshaft pulley and hub. Ensure all timing marks are aligned. See page A1 for information on component kits. Rotate crankshaft clockwise 2 full revolutions. Align crankshaft timing mark with tension set mark (at approximately 10 o’clock position). 5..8L 4-Cyl. 3) Loosen tensioner bolt. T179 2) Remove middle and lower timing belt covers.. as engine damage could result. lbs. Ensure timing marks on crankshaft sprocket and oil pump align. and tighten tensioner bolt. Tighten tensioner bolt to 27-38 ft.. – With Air Conditioning... Remove right upper and lower splash shield. REMOVAL & INSTALLATION TIMING BELT NOTE: Mark direction of timing belt rotation if timing belt is to be reused. .. See Fig. Remove water pump pulley. See Fig. remove timing belt and repeat timing belt tensioning procedure.. ensure belt is installed in original direction of rotation.. Escort & Tracer 1991-96 . Removal – 1) Disconnect negative battery cable..... Remove upper timing belt cover. add . TCK179 . Remove right front wheel.m).8 Hours . NOTE: For information about tensioners and/or pulleys (when available).. See Fig.. Ensure camshaft timing marks are aligned. (37-52 N. CAUTION: DO NOT rotate camshafts with timing belt removed.. 4) Rotate crankshaft clockwise 1 5/6 revolutions.FORD 1. Raise and support vehicle. Part No. Apply tension to the tensioner.000 miles... 5. See Figs. Tighten tensioner bolt. 1 2.2 hours.8L 4-Cylinder – DOHC TIMING BELT APPLICATION Application 1. Install timing belt...... 1. 1 227 Labor Time Component Belt Kit No.. 1: Exploded View Of Timing Belt & Components . 4. 2 and 3. If timing marks are not aligned.. See Figs... 2 and 3. Remove accessory drive belts. CAUTION: Ensure “I” and “E” camshaft sprocket timing marks are facing up. Camshaft sprockets may be stamped with more than one mark. Loosen timing belt tensioner bolt. see ALPHABETICAL MODEL LISTING. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends the belt be replaced every 60. Loosen tensioner bolt.. If reusing timing belt... Courtesy of Ford Motor Co.. See Fig.. Installation – 1) Temporarily position belt tensioner with spring fully extended. Rotate crankshaft clockwise until No.... Position tensioner so slack is removed from timing belt. Fig. . NOTE: A timing belt component kit is available for this application.. 1 piston is at TDC.. 2) Ensure camshaft sprocket timing marks are still aligned. Mark direction of timing belt rotation if timing belt is to be reused. and remove timing belt.

228

FORD
1.8L 4-Cylinder – DOHC (Cont.)

5) Rotate crankshaft clockwise 2 1/6 revolutions. Ensure timing marks align. If timing marks are not aligned, repeat installation procedure. Measure timing belt deflection by applying 22 lbs. (10 kg) of pressure on timing belt at a point halfway between camshaft sprockets. See Fig. 6. 6) Timing belt deflection should be .35-.45″ (8.9-11 mm). If deflection is not within specification, loosen tensioner bolt. Using a pry tool, tighten or loosen tensioner to obtain proper timing belt deflection. Tighten tensioner bolt. 7) To complete installation, reverse removal procedure. Tighten bolts to specification. See TORQUE SPECIFICATIONS. Adjust drive belts to proper tension.

TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS Application Ft. Lbs. (N.m) A/C Compressor Mounting Bolt .................................................... ................. 15-22 (20-30) Belt Tensioner Bolt ........................................................................ ................. 17-22 (23-30) Camshaft Sprocket Bolt ................................................................ ................. 36-45 (49-61) Crankshaft Sprocket Bolt ............................................................................ 80-87 (109-118) Power Steering Pump Bolt ........................................................... ................. 30-45 (40-62) Timing Belt Tensioner Bolt ............................................................ ................. 27-38 (37-52) Water Pump Bolt ........................................................................... ................. 15-22 (20-30) INCH Lbs. (N.m) Timing Belt Cover Nut .................................................................. ..................... 44-61 (5-7) Valve Cover Bolt ........................................................................... ................. 48-106 (5-12)
Courtesy of Ford Motor Co.

Fig. 4: Identifying Crankshaft Pulley & Guide Plates

Courtesy of Ford Motor Co.

Fig. 5: Aligning Crankshaft Sprocket Timing Marks

Courtesy of Ford Motor Co.

Fig. 2: Aligning Timing Marks

Courtesy of Ford Motor Co.

Fig. 6: Checking Timing Belt Deflection

Courtesy of Ford Motor Co.

Fig. 3: Identifying Camshaft Sprocket Timing Marks

FORD
2.0L 4-Cylinder – Diesel
TIMING BELT APPLICATION Application
1

229

Labor Time

Belt Part No.

NOTE: DO NOT allow crankshaft to rotate with timing belt removed. Installation – 1) Align camshaft and crankshaft sprockets with their respective timing marks. See Figs. 1 and 2. Remove tensioner spring from front timing belt upper cover pocket, and install in tensioner lever slot and over crankcase stud. See Fig. 3. Push tensioner lever as far as possible toward water pump and tighten lock bolt. 2) Install timing belt. With tensioner pulley loose, adjust belt tension by rotating crankshaft pulley in direction of rotation twice until No. 1 cylinder is at TDC (camshaft timing marks aligned). Tighten tensioner lock bolt. Adjust belt tension to 33-44 lbs. (15-20 kg). Remove tensioner spring and place in front cover pocket. 3) Install front upper cover and flywheel timing mark case. Install front timing belt lower cover. Install crankshaft pulley and front timing belt upper cover. Adjust drive belts to proper tension.

2.0L 4-Cyl. – Diesel Escort & Lynx 1984-87 Camshaft ................................................ Injection Pump ....................................... Tempo & Topaz 1984-86 Camshaft ................................................ Injection Pump .......................................
1

6.2 Hours ... ..... T103 1.3 Hours ... ..... T102

6.2 Hours ... ..... T103 1.3 Hours ... ..... T102

– With Air Conditioning, add .6 hours.

NOTE: For information about tensioners and/or pulleys (when available), see ALPHABETICAL MODEL LISTING.

MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE
The manufacturer recommends the belt be replaced every 100,000 miles.

REMOVAL & INSTALLATION
CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur.

ENGINE
NOTE: Engine/transaxle must be removed to replace timing belt. The engine/transaxle is removed as an assembly. Removal & Installation – 1) Disconnect negative battery cable. Mark hinges for reinstallation and remove hood. Remove air cleaner assembly. Drain coolant. Remove upper and lower radiator hoses. 2) Disconnect wiring at cooling fan. Remove shroud and cooling fan as an assembly. Remove radiator. Discharge A/C system (if equipped). Disconnect hoses at compressor. Remove cable at starter. 3) Disconnect all vacuum lines as necessary. Disconnect clutch cable at transaxle, injection pump throttle linkage, and fuel hoses at engine. 4) Disconnect both engine harness connectors and glow plug relay connectors at dash panel. Connectors are located under plastic shield on dash panel. Remove and save plastic retainer pins. Disconnect alternator connector on right-hand fender apron. 5) Disconnect power steering hoses at pump (if equipped). Remove hose bracket from cylinder head. Attach engine support tool to lifting eye. Raise vehicle. Disconnect exhaust bracket at oil pan. Disconnect both exhaust pipes from manifold. Pull exhaust system from grommets and set aside. Disconnect speedometer cable from transaxle. Disconnect heater hoses at water pump inlet tube and at oil cooler. 6) Disconnect control arms at body. Remove stabilizer bar brackets. Remove half-shaft assemblies and install alignment plugs in differential side gears. On manual transaxle models, remove shift stabilizer bar-totransaxle bolts. Remove shift mechanism-to-shift shaft attaching bolt at transaxle. 7) Remove left-hand rear insulator mount bracket from body bracket. Remove left-hand front insulator-to-transaxle bolts. Lower vehicle. Attach engine hoist to lifting eyes. Remove engine support tool. Disconnect right-hand insulator intermediate bracket from engine bracket and insulator. Remove bracket. Lower engine and transaxle assembly to floor. To install, reverse removal procedures.

Courtesy of Ford Motor Co.

Fig. 1: Cross Section Of 2.0L Diesel Engine

FRONT TIMING BELT
Removal – 1) With engine out of vehicle, remove front upper timing belt cover and flywheel timing mark case. 2) Rotate crankshaft in normal direction of rotation to align timing marks of flywheel and front camshaft sprocket with pointers. Loosen tensioner pulley lock bolt to slide timing belt off water pump and camshaft.

Courtesy of Ford Motor Co.

Fig. 2: Aligning Crankshaft Timing Marks

230

FORD
2.0L 4-Cylinder – Diesel (Cont.)

Courtesy of Ford Motor Co.

Fig. 3: Installing Front Timing Belt Tensioner Spring

REAR TIMING BELT
Removal – 1) Remove rear timing belt cover and flywheel timing mark case. Rotate crankshaft until No. 1 cylinder is at TDC (flywheel timing mark at TDC, camshaft sprocket and injection pump timing marks aligned). See Figs. 4, 5 and 6. 2) Loosen tensioner lock nut. Turn tensioner clockwise with a screwdriver to loosen timing belt. Tighten lock nut and remove timing belt. Installation – Install timing belt. See Fig. 7. Adjust belt tension as follows: with tensioner pulley loose, rotate crankshaft twice until flywheel TDC timing mark aligns with pointer. Tighten tensioner lock nut and adjust belt tension to 22-33 lbs. (10-15 kg). Install timing belt cover and flywheel timing mark case. Adjust drive belts to proper tension. Fig. 6: Aligning Camshaft Timing Marks

Courtesy of Ford Motor Co.

Courtesy of Ford Motor Co.

Fig. 7: Installing Rear Timing Belt

TORQUE SPECIFICATIONS
Courtesy of Ford Motor Co.

TORQUE SPECIFICATIONS Application Ft. Lbs. (N.m) Camshaft Sprocket (Front & Rear) .......................................................................... 45 (61) Crankshaft Pulley .................................................................................................. 119 (165) CV Hub Nut ................................................................................... ......... 180-200 (244-271) Insulator Bracket-To-Body Bracket Bolts ...................................... ........... 75-100 (102-136) Intermediate Bracket-To-Engine Bracket Bolts ............................. ........... 75-100 (102-136) Roll Restrictor-To-Transaxle Bolts ................................................. ................. 25-45 (35-61) Shifter-To-Input Shaft Bolts ........................................................... ................... 7-10 (10-14) Shift Stabilizer-To-Transaxle Bolts ................................................ ................. 23-35 (31-47) Water Pump ............................................................................................................... 29 (39)

Fig. 4: Aligning Camshaft & Injection Pump Timing Marks

Courtesy of Ford Motor Co.

Fig. 5: Aligning Flywheel Timing Marks

FORD
2.0L 4-Cylinder – DOHC – Escape
TIMING BELT APPLICATION Application Labor Time Component Belt Kit No. Part No.

231

2.0L 4-Cyl. – VIN B Escape 2001-04 ............................... 3.8 Hours .... TCK294A . ..... T294 NOTE: A timing belt component kit is available for this application. See page A1 for information on component kits. NOTE: For information about tensioners and/or pulleys (when available), see ALPHABETICAL MODEL LISTING.

MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE
The manufacturer recommends the belt be replaced every 120,000 miles.

Courtesy of Ford Motor Co.

Fig. 1: Removing Valve Cover

REMOVAL & INSTALLATION
CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur.

TIMING BELT
Removal – 1) Disconnect negative battery cable. Remove accessory drive belt. Remove air cleaner outlet pipe. Disconnect ignition wires from spark plugs. Remove spark plugs. Disconnect throttle cable and cruise control actuator cable. On 2002-04 models, disconnect the catalyst monitor and heated oxygen sensor connectors, and detach the connectors from the bracket. Remove wiring harness anchors from valve cover studs, and position the wiring harness aside. On all models, remove valve cover. See Fig. 1. 2) Remove catalytic converter. Remove coolant tube bolt and nut. Position coolant tube to side. Remove right front wheel and tire assembly. Remove right lower splash shield. 3) Rotate crankshaft to just before No. 1 cylinder TDC. See Fig. 2. Remove stud and install Crankshaft TDC Timing Peg (303-574). See Fig. 3. NOTE: Make sure second notch in pulley is indexed to lower cylinder block. See Fig. 2. 4) Rotate crankshaft clockwise against peg to bring it to TDC. Loosen water pump pulley bolts. 5) Loosen crankshaft pulley bolt. Rotate tensioner and remove accessory drive belt. Remove crankshaft pulley. Remove bolts and lower timing belt cover. See Fig. 4. Install Engine Support Bar (303-F072). See Fig. 5. 6) Remove ground strap and engine mount upper bracket. See Fig. 6. Remove upper timing belt cover studs. Disconnect the knock sensor connector from upper timing cover, if necessary. Remove upper timing belt cover bolts and cover. See Fig. 7. NOTE: Installation of Camshaft Alignment Tool (303-465) into exhaust camshaft may require camshafts to be rotated slightly clockwise. 7) Remove water pump pulley and accessory drive belt idler pulley. Install Camshaft Alignment Tool (303-465) and align camshafts. See Fig. 8. 8) Raise and support vehicle. Remove engine mount lower bracket. See Fig. 9. 9) Loosen timing belt tensioner pulley, and allow it to slide down to bottom of its travel. If timing belt is going to be reused, mark direction of rotation for installation reference. Slide timing belt off of camshaft and crankshaft sprockets.

Courtesy of Ford Motor Co.

Fig. 2: Aligning Crankshaft Timing Marks Before TDC

Courtesy of Ford Motor Co.

Fig. 3: Removing Stud For Installation Of Crankshaft TDC Timing Peg (303-574)

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Fig. 4: Removing Lower Timing Belt Cover

232

FORD
2.0L 4-Cylinder – DOHC – Escape (Cont.)

Courtesy of Ford Motor Co. Courtesy of Ford Motor Co.

Fig. 9: Removing Engine Mount Lower Bracket Fig. 5: Installing Engine Support Bar (303-F072) Installation – 1) Slide crankshaft pulley onto crankshaft. Ensure crankshaft position is at No. 1 TDC by rotating it clockwise against Crankshaft TDC Timing Peg (303-574). Ensure second notch in pulley is indexed to lower cylinder block. See Fig. 2. Remove crankshaft pulley. 2) Ensure timing belt tensioner is installed correctly with tab positioned in slot in inner timing cover. See Fig. 10. 3) Starting from the crankshaft timing belt pulley and working counterclockwise, position the timing belt in place while keeping it under tension. Adjust timing belt tensioner by using a 6-mm Allen wrench to rotate adjuster counterclockwise and align marks. See Figs. 11 and 12. Tighten tensioner pulley bolt to specification. See TORQUE SPECIFICATIONS. 4) Install front engine mount lower bracket. Install accessory drive belt idler pulley. Install water pump pulley, and hand tighten bolts. Install timing belt covers. Install crankshaft pulley. Tighten water pump pulley bolts to specification. See TORQUE SPECIFICATIONS. 5) Install splash shield, then wheel and tire assembly. Remove Crankshaft TDC Timing Peg (303-574). Install stud. Install engine mount upper bracket and ground strap. Remove Engine Support Bar (303-F072). Install coolant tube and catalytic converter. Remove Camshaft Alignment Tool (303-465). 6) Install valve cover and spark plugs. On 2002-04 models, connect wiring harness anchors to valve cover studs. Install and reconnect the catalyst monitor and heated oxygen sensor connectors. On all models, reconnect accelerator cable and cruise control actuator cable. Install ignition wires, air cleaner outlet pipe and accessory drive belt. Reconnect negative battery cable.

Courtesy of Ford Motor Co.

Fig. 6: Removing Engine Mount Upper Bracket

Courtesy of Ford Motor Co.

Fig. 7: Removing Upper Timing Belt Cover

Courtesy of Ford Motor Co.

Fig. 10: Installing Timing Belt Tensioner

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Fig. 8: Installing Camshaft Alignment Tool (303-465)

FORD
2.0L 4-Cylinder – DOHC – Escape (Cont.)
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS

233

Courtesy of Ford Motor Co.

Fig. 11: Installing Timing Belt On Sprockets

Application Ft. Lbs. (N.m) Accessory Drive Belt Idler Pulley Bolt ..................................................................... 35 (45) Camshaft Sprocket Bolts .......................................................................................... 50 (68) Catalytic Converter Bracket Bolts ............................................................................. 18 (25) Coolant Tube Attachments ........................................................................................ 15 (20) Crankshaft Pulley Bolt ............................................................................................. 85 (115) Engine Mount Lower Bracket Nuts .......................................................................... 37 (50) Engine Mount Upper Bracket Bolt ........................................................................................................................... 57 (77) Nuts .......................................................................................................................... 72 (98) Studs ........................................................................................................................ 25 (34) Exhaust Camshaft Center Plug ................................................................................ 27 (37) Ground Strap ............................................................................................................. 25 (34) Spark Plugs ............................................................................................................... 11 (15) Stud (For Crankshaft TDC Timing Peg) ................................................................... 18 (25) Timing Belt Idler Pulley Bolt ..................................................................................... 18 (25) Timing Belt Tensioner Bolt ........................................................................................ 18 (25) Water Pump Pulley Bolt ............................................................................................ 18 (25) Wheel Lug Nuts ...................................................................................................... 98 (133) INCH Lbs. (N.m) Timing Belt Cover Bolts Inner ......................................................................................................................... 89 (10) Lower ......................................................................................................................... 62 (7) Upper ......................................................................................................................... 71 (8) Splash Shield Bolts ..................................................................................................... 80 (9) Valve Cover Bolts ........................................................................................................ 80 (9)

Courtesy of Ford Motor Co.

Fig. 12: Adjusting Timing Belt Tensioner

234

FORD
2.0L 4-Cylinder DOHC, VIN 3 – Contour & Mystique (1995-97)
4) Install lower timing belt cover. Apply Silicone Gasket Sealer (F1AZ 9562-A) or equivalent to crankshaft keyway. Install crankshaft pulley. Tighten bolt to specification. See TORQUE SPECIFICATIONS. 5) Ensure crankshaft timing marks are aligned. See Fig. 1. Loosen timing belt tensioner pulley, and allow spring to pull pulley against timing belt. Remove camshaft alignment tool. Rotate crankshaft clockwise 2 full revolutions. 6) Tighten timing belt tensioner pulley to specification. See TORQUE SPECIFICATIONS. Align crankshaft timing marks. See Fig. 1. Ensure camshafts are still aligned by installing Camshaft Alignment Tool (T94P-6256-CH) on rear of camshafts. If crankshaft and camshaft alignment is correct, continue with installation procedure. 7) If camshaft alignment tool cannot be installed on camshafts with crankshaft at TDC, hold camshaft sprocket with Camshaft Sprocket Holding Tool (T74P-6256-B) or spanner wrench. Loosen, but do not remove, camshaft sprocket center bolt. Rotate camshafts until camshaft alignment tool can be installed on rear of camshafts. Crankshaft MUST remain at TDC when aligning camshafts. Tighten camshaft sprocket center bolts to specification. 8) Install timing belt covers. Install crankshaft pulley. Tighten bolt to specification. Install valve cover. Install spark plugs. 9) Install upper front engine mount. Remove engine support tool. Install water pump pulley. Install serpentine belt idler pulley and serpentine bolt. 10) Install coolant recovery reservoir. To complete installation, reverse removal procedure.

TIMING BELT APPLICATION Application Labor Time Timing Belt Belt Kit No. Part No.

2.0L 4-Cyl. Contour & Mystique 1995-97 ............................... 2.2 Hours ... .. TCK258 .. ..... T258 NOTE: A timing belt component kit is available for this application. See page A1 for information on component kits. NOTE: For information about tensioners and/or pulleys (when available), see ALPHABETICAL MODEL LISTING.

MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE
Although the manufacturer does not recommend a specific scheduled maintenance interval, belt manufacturers suggest the belt be replaced at 60,000 mile intervals.

REMOVAL & INSTALLATION
TIMING BELT
Removal – 1) Noting position for installation reference, disconnect secondary wires from spark plugs. Remove spark plugs. 2) Disconnect negative battery cable. Remove air intake resonators. Remove power steering pressure hose bracket from lifting eye, and position aside. 3) Support engine from above using Three Bar Engine Support (D88L-6000-A) or equivalent. Remove upper timing belt cover. 4) Mark position of upper front engine mount before removal. Remove upper front mount. If equipped, disconnect coolant level sensor connector from coolant recovery reservoir. Remove retainers attaching recovery reservoir, and position aside. Remove upper front mount insulator. 5) Loosen water pump pulley bolts. Remove serpentine drive belt. Remove drive belt idler pulley from alternator mounting bracket. Remove water pump pulley. 6) Remove center timing belt cover. Raise and support vehicle. Remove crankshaft pulley. See Fig. 3. Remove lower timing belt cover. Remove valve cover. 7) Temporarily install crankshaft pulley. Rotate crankshaft to align timing mark on block with larger notch on pulley. See Fig. 1. Use Camshaft Alignment Tool (T94P-6256-CH) or equivalent to align camshafts. See Fig. 2. Install tool in slots on camshafts at rear of engine. 8) Loosen timing belt tensioning pulley. See Fig. 4. Move pulley to relieve tension on timing belt, and retighten pulley. If reusing timing belt, mark direction of rotation before removal. Remove timing belt. Installation – 1) Temporarily install crankshaft pulley. Ensure crankshaft pulley timing marks are aligned. See Fig. 1. Ensure camshaft alignment tool is still installed. 2) Install tensioner and retaining bolt (if necessary). Remove crankshaft pulley. 3) Install timing belt on crankshaft sprocket. Working in a clockwise direction, install timing belt around camshaft sprockets. Ensure timing belt span between crankshaft sprocket and exhaust camshaft is not loose. Ensure timing belt is aligned on all sprockets.

Courtesy of Ford Motor Co.

Fig. 1: Aligning Crankshaft Timing Marks

Courtesy of Ford Motor Co.

Fig. 2: Installing Camshaft Alignment Tool

FORD
2.0L 4-Cylinder DOHC, VIN 3 – Contour & Mystique (1995-97) (Cont.)
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS

235

Application Ft. Lbs. (N.m) A/C Compressor Mounting Bolt .................................................... ................. 15-22 (20-30) Alternator Mounting Bolt ............................................................... ................. 30-41 (41-56) Camshaft Sprocket Bolt ................................................................ ................. 47-53 (64-72) Crankshaft Pulley Bolt ................................................................................. 81-89 (110-121) Serpentine Belt Idler Pulley Bolt .............................................................................. 35 (48) Timing Belt Tensioner Bolt ............................................................ ................. 26-30 (35-40) Upper Front Engine Mount Nuts .................................................. ................. 52-70 (70-95) Water Pump Bolt ........................................................................... ................. 12-15 (16-20) INCH Lbs. (N.m) Center Timing Belt Cover Bolt ...................................................... ..................... 53-71 (6-8) Lower Timing Belt Cover Bolt ....................................................... ..................... 53-71 (6-8) Spark Plug ..................................................................................... ............. 106-156 (12-18) Upper Timing Belt Cover Bolt ....................................................... ..................... 27-44 (3-5) Valve Cover ................................................................................... ..................... 53-71 (6-8) Water Pump Pulley Bolt ................................................................ ............... 89-124 (10-14)

Courtesy of Ford Motor Co.

Fig. 3: Exploded View Of Timing Belt Components

Courtesy of Ford Motor Co.

Fig. 4: Identifying Timing Belt Tensioner

236

FORD
2.0L 4-Cylinder DOHC, VIN 3 – Cougar, Contour & Mystique (1998-02)

TIMING BELT APPLICATION Application 2.0L 4-Cyl. – VIN 3 Cougar 1999 Before 3/28/99 .................. After 3/29/99 ..................... 2000-02 ............................... Contour & Mystique 1998 .................................... 1999 Before 3/28/99 .................. After 3/29/99 ..................... 2000 .................................... Labor Time Component Belt Kit No. Part No. CAUTION: DO NOT pull the spark plug cable when removing the spark plug connectors. If necessary, remove the ignition cables from the ignition coil to avoid kinking the cables. Turn the spark plug connectors slightly before removing to loosen the seal. 8) Disconnect throttle cable and cruise control cable from engine appearance cover. Disconnect solenoid valve electrical connector (1), and remove the engine appearance cover (2). See Fig. 6. Pull off the spark plug connectors in line with the spark plugs. Remove the PCV hose. Loosen 10 valve cover bolts from the outside to the inside, working diagonally. See Fig. 7. Remove the valve cover. 9) Remove the spark plugs. Turn the engine to TDC on cylinder No. 1. To remove the tension on timing belt, unscrew the timing belt tensioner bolt (1) 4 turns. See Fig. 8. Position the tensioner so the locating tab (2) is at approximately the 4 o’clock position. Line up the hex key slot (3) in the tensioner adjusting washer with the pointer that is located behind the pulley. CAUTION: To achieve proper tension when installing timing belt, camshaft sprocket bolts must be loose enough to allow sprockets to turn freely on the camshafts. 10) Remove blanking plug (1) from center of exhaust camshaft pulley. See Fig. 9. Loosen, but do not remove, exhaust camshaft sprocket bolt (2). Loosen, but do not remove, intake camshaft sprocket bolt (3). Remove timing belt.

3.2 Hours ... .. TCK294 .. ..... T294 3.2 Hours .... TCK294A . ..... T294 3.2 Hours .... TCK294A . ..... T294 3.2 Hours ... .. TCK294 .. ..... T294 3.2 Hours ... .. TCK294 .. ..... T294 3.2 Hours .... TCK294A . ..... T294 3.2 Hours .... TCK294A . ..... T294

NOTE: A timing belt component kit is available for this application. See page A1 for information on component kits. NOTE: For information about tensioners and/or pulleys (when available), see ALPHABETICAL MODEL LISTING.

MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE
For 1998-00 model years, the manufacturer recommends the belt be inspected every 120,000 miles. Replace, if necessary. For 2001-02 model year, the manufacturer recommends the belt be replaced every 120,000 miles.

REMOVAL & INSTALLATION
TIMING BELT
Removal – 1) Disconnect negative battery cable. Raise and support vehicle. Remove right front wheel. Remove engine undercover, if equipped. Remove engine splash shield from right wheelwell. 2) Loosen, but do not remove, water pump pulley bolts. If accessory drive belt is to be reused, mark belt with arrow to indicate direction of rotation. Turn accessory drive belt tensioner clockwise, and remove accessory drive belt. See Fig. 1. 3) Remove water pump pulley. Remove serpentine belt idler pulley. Using access hole in bottom of transaxle case to stop rotation of engine, remove crankshaft pulley/vibration damper. CAUTION: Removal of lower timing belt cover is necessary to avoid damage to timing belt. 4) Remove lower timing belt cover. See Fig. 2. Working from under vehicle, loosen center bolt of left-hand and right-hand engine support insulators 2 turns. DO NOT remove center bolts. 5) Lower vehicle. Remove coolant reservoir tank with hoses attached, and set aside. Disconnect cruise control cable (if equipped) from coolant reservoir. CAUTION: Use a block of wood between oil pan and floor jack, or oil pan may be damaged. 6) Position floor jack under engine. Raise engine slightly to release pressure from mounting insulator on front of engine. Marking installed position for installation reference, remove engine front support insulator from timing belt end of engine. See Fig. 3. 7) Remove power steering pressure hose bracket from engine lifting eye, and position aside. Remove the timing belt upper cover bolts, but leave the timing belt cover in its installed position. See Fig. 4. Remove the timing belt center cover/front engine mounting bracket. See Fig. 5. Remove the timing belt upper and center covers.

Courtesy of Ford Motor Co.

Fig. 1: Removing & Installing Accessory Drive Belt

Courtesy of Ford Motor Co.

Fig. 2: Identifying Lower Front Timing Cover Bolts

FORD
2.0L 4-Cylinder DOHC, VIN 3 – Cougar, Contour & Mystique (1998-02) (Cont.)

237

Courtesy of Ford Motor Co.

Fig. 3: Removing & Installing Front Support Insulator

Courtesy of Ford Motor Co.

Fig. 7: Locating Crankcase Ventilation Hose & Valve Cover Bolts

Courtesy of Ford Motor Co.

Fig. 4: Locating Upper Front Timing Cover Bolts

Courtesy of Ford Motor Co.

Fig. 8: Removing Tension From Timing Belt

Courtesy of Ford Motor Co.

Fig. 5: Locating Center Timing Cover Bolts
Courtesy of Ford Motor Co.

Fig. 9: Identifying Camshaft Sprocket Holding/Removing Tool

Courtesy of Ford Motor Co.

Fig. 6: Removing & Installing Appearance Cover

238

FORD
2.0L 4-Cylinder DOHC, VIN 3 – Cougar, Contour & Mystique (1998-02) (Cont.)
11) Attach the timing belt center cover/front engine mounting bracket. See Fig. 5. Install the valve cover. See Fig. 7. Tighten the valve cover bolts in 2 stages: • Step 1: 18 INCH lbs. (2 N.m). • Step 2: 62 INCH lbs. (7 N.m). NOTE: Check the seating of the timing belt upper cover gasket and correct it if necessary. 12) Install the timing belt upper cover. See Fig. 4. Install the front engine mount. Connect the Power Assisted Steering (PAS) reservoir. Install the coolant expansion tank. 13) Install the power steering pipe bracket to the engine lift eye. Install the front support insulator. See Fig. 3. Remove the floor jack. 14) Install the coolant expansion tank. Attach the cruise control cable (if equipped) to the coolant expansion tank. Raise and support the vehicle. NOTE: Verify that the center bolt is centered in the support insulator. 15) Tighten the center bolt of the right engine support insulator. Tighten the center bolt of the left engine support insulator. Install the lower part of the engine front cover. See Fig. 2. Tighten front cover bolts to specification. See TORQUE SPECIFICATIONS. NOTE: Use the access hole in the bottom of transaxle case to stop engine rotating. 16) Install the crankshaft pulley/vibration damper and tighten to specification. See TORQUE SPECIFICATIONS. Install the accessory drive belt. See Fig. 1. Note the accessory drive belt direction mark if belt is being reused. Install the belt idler pulley. Install the water pump pulley. 17) Tension the belt tensioner clockwise, and position the accessory drive belt in place. Tighten the water pump pulley bolts to specification. See TORQUE SPECIFICATIONS. 18) Install the right front lower splash shield. Install the engine splash shield (if equipped). Lower the vehicle. Install the right front wheel, and tighten nuts to specification. See TORQUE SPECIFICATIONS. 19) Connect the negative battery cable. Check the fluid levels and correct as necessary. Check the routing of the vacuum hoses and wiring and secure them with cable ties. 20) When battery is disconnected, some abnormal driveability symptoms may occur until the PCM relearns its adaptive strategy. The vehicle may need to be driven 10 miles or more to complete a relearn cycle.

NOTE: To achieve proper timing belt tension, camshaft sprocket bolts must be loosened enough to permit sprockets to turn freely on camshafts. With cam sprocket bolts loose and cylinder No. 1 at TDC, crankshaft must be rotated to TDC in clockwise direction (install camshaft alignment tool in cam slots). Cylinders No. 1 and 4 are at TDC when Woodruff key points straight up. Installation – 1) Rotate the crankshaft clockwise to TDC cylinder No. 1. Remove the blanking plug, completely screw in the Crankshaft TDC Timing Peg (303-574, T97-P6000-A), and auto-align the crankshaft to TDC. See Fig. 10. 2) Turn the camshafts to ignition position on cylinder No. 1, and insert the Camshaft Alignment Plate (303-465, T94P-6256-CH) into the camshafts. See Fig. 11. NOTE: DO NOT kink or bend the timing belt less than a diameter of 1.38″ (35 mm). DO NOT rotate the crankshaft, and check that it is still resting against the timing pin. The lug of the belt tensioner must not be hooked into the sheet metal cover during timing belt installation. 3) Starting from the crankshaft timing belt pulley and working counterclockwise, position a NEW timing belt in place while keeping it under tension. See Fig. 12. 4) Apply tension to the timing belt. Incorrect timing belt tension will cause incorrect valve timing. Rotate the tensioner locating tab counterclockwise and insert the locating tab into the slot in the rear timing cover. See Fig. 13. 5) Position the hex key slot in the tensioner adjusting washer to the 4 o’clock position. Tighten the attaching bolt (3) enough to seat the tensioner firmly against the rear timing cover, but still allow the tensioner adjusting washer to be rotated using a 0.24″ (6 mm) hex key. 6) Tension the timing belt, working counterclockwise. Using the hex key, rotate the adjusting washer counterclockwise until the notch in the pointer is centered over the index line on the locating tab (the pointer will move clockwise during adjustment). See Fig. 14. 7) While holding the adjusting washer in position, tighten the bolt to specification. See TORQUE SPECIFICATIONS. DO NOT tighten the camshaft timing pulley bolts against the camshaft alignment plate. Use the camshaft sprocket holding tool to prevent movement. See Fig. 9. The crankshaft must remain at TDC on cylinder No. 1. Tighten the bolts of the camshaft timing pulleys to specification. 8) Unscrew and remove crankshaft timing peg. Remove camshaft alignment plate from the camshafts. Turn the crankshaft 2 revolutions in the normal direction of rotation. Check the valve timing by inserting the crankshaft timing peg. Correct it if necessary. 9) Screw in crankshaft timing peg and make sure that the crankshaft is touching it. Insert camshaft alignment plate into the camshafts. If necessary, loosen the timing pulleys and correct the camshaft alignment. Remove the crankshaft timing peg and camshaft alignment plate. Screw in and tighten the blanking plug. NOTE: Coat the inside of the spark plug connectors with silicone grease to a depth of 0.20-0.39″ (5-10 mm). Use a blunt object (such as a plastic cable tie) to apply the silicone grease, to avoid damaging the spark plug connectors. 10) Attach the PCV hose. Coat the spark plug thread with Never Seize, and screw in the spark plugs. Tighten spark plugs to specification. See TORQUE SPECIFICATIONS. Push in the spark plug connector until it engages. Install appearance cover, and tighten bolts to specification. Connect solenoid valve electrical connector and press in rubber seal. Connect throttle and cruise control cables to appearance cover. Put the upper timing belt cover together with the center timing belt cover in place.

Courtesy of Ford Motor Co.

Fig. 10: Aligning Crankshaft Timing Marks

FORD
2.0L 4-Cylinder DOHC, VIN 3 – Cougar, Contour & Mystique (1998-02) (Cont.)

239

Courtesy of Ford Motor Co.

Fig. 11: Installing Camshaft Alignment Tool

Courtesy of Ford Motor Co.

Fig. 14: Setting Timing Belt Tension

TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS Application Ft. Lbs. (N.m) Camshaft Sprocket Bolt Intake ....................................................................................................................... 50 (68) Exhaust Step 1 .................................................................................................................... 44 (60) Step 2 .................................................................................................................. 89 (120) Center Bolt-Left & Right-Hand Support Insulator Bolts ......................................... 89 (120) Crankshaft Pulley Bolt ............................................................................................. 85 (115) Engine Front Support Insulator Bolt/Nut .................................................................. 61 (83) Engine Lifting Eye With Coolant Hose Brackets ..................................................... 13 (18) Exhaust Camshaft Center Blanking Plug ................................................................. 27 (37) Serpentine Drive Belt Idler Pulley Bolt ..................................................................... 30 (40) Spark Plugs ............................................................................................................... 11 (15) Timing Belt Tensioner Attaching Bolt ........................................................................ 18 (25) Water Pump Bolt ....................................................................................................... 13 (18) Water Pump Pulley Bolt ............................................................................................ 18 (24) Wheel Lug Nut ........................................................................................................ 94 (128) INCH Lbs. (N.m) Lower Engine Front Cover Bolt .................................................................................. 71 (8) Timing Belt Tensioner Spring Retaining Pin ............................................................ 89 (10) Upper Engine Front Cover Bolt ................................................................................ 89 (10) Valve Cover Step 1 ........................................................................................................................ 18 (2) Step 2 ........................................................................................................................ 62 (7) Valve Cover Appearance Cover ................................................................................. 62 (7)

Courtesy of Ford Motor Co.

Fig. 12: Identifying Timing Belt Installed Position

Courtesy of Ford Motor Co.

Fig. 13: Applying Pre-Tension To Timing Belt

240

FORD
2.0L 4-Cylinder – DOHC, VIN 3 – Escort & ZX2
Labor Time Component Belt Kit No. Part No.

TIMING BELT APPLICATION Application 2.0L 4-Cyl. – DOHC, VIN 3 Escort 1998 .................................... 1999 Before 2/9/99 .................... After 2/10/99 ..................... 2000-02 ............................... ZX2 2000-03 ...............................

2.8 Hours ... .. TCK294 .. ..... T294 2.8 Hours ... .. TCK294 .. ..... T294 2.8 Hours .... TCK294A . ..... T294 2.8 Hours .... TCK294A . ..... T294 2.8 Hours .... TCK294A . ..... T294

NOTE: A timing belt component kit is available for this application. See page A1 for information on component kits. NOTE: For information about tensioners and/or pulleys (when available), see ALPHABETICAL MODEL LISTING.
Courtesy of Ford Motor Co.

MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE
For 1998-00 model years, the manufacturer recommends the belt be inspected every 120,000 miles. Replace, if necessary. For 2001-03 model year, the manufacturer recommends the belt be replaced every 120,000 miles.

Fig. 1: Installing Crankshaft TDC Timing Peg

REMOVAL & INSTALLATION
TIMING BELT
CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. Removal – 1) Disconnect negative battery cable. Remove spark plugs. Raise and support vehicle. Remove catalytic converter. Remove splash shield. Rotate crankshaft to TDC of No. 1 cylinder. Install TDC Timing Peg (T97P-6000-A) in hole at lower right of block. See Fig. 1. Rotate crankshaft clockwise against timing peg. See Fig. 2. Lower vehicle. 2) Drain cooling system. Loosen water pump pulley bolts. Remove accessory drive belt. Remove drive belt idler pulley from generator mounting bracket. Remove bolts and position A/C compressor out of the way. Remove water pump pulley. 3) . Disconnect wiring connector at Variable Camshaft Timing (VCT) solenoid. Disconnect crankcase ventilation hose from fitting on valve cover. Position accelerator and speed control cables aside. Disconnect spark plug wires from spark plug wire brackets on valve covers. Remove bolt, nut and front support isolator damper. Remove upper timing belt cover. Remove valve cover bolts in a diagonal pattern working inward. Remove valve cover and gasket. 4) Raise and support vehicle. Remove center timing belt cover. Remove crankshaft pulley. Remove lower timing belt cover. Use Camshaft Alignment Timing Tool (T94P-6256-CH) to align camshafts. Install tool in slots on camshafts at rear of engine. See Fig. 3. 5) Loosen timing belt tensioning pulley bolt. Disconnect tensioner tab from timing cover back plate to relieve tension on timing belt. If reusing timing belt, mark direction of rotation before removal. Remove timing belt. CAUTION: Do not use camshaft alignment tool to hold camshafts in place when removing or installing camshaft sprocket bolts, or damage to camshaft ears may result. Use open-end wrench to keep camshaft from rotating. 6) Remove camshaft alignment tool. Remove bolt and intake camshaft timing sprocket. Remove VCT oil plug, bolt and exhaust camshaft sprocket. Installation – 1) Ensure crankshaft pulley timing marks are aligned. See Fig. 2. Use Camshaft Alignment Timing Tool (T94P-6256-CH) to align camshafts. Install tool in slots on camshafts at rear of engine. See Fig. 3.

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Fig. 2: Aligning Crankshaft Timing Marks

Courtesy of Ford Motor Co.

Fig. 3: Installing Camshaft Alignment Timing Tool Ensure camshafts are aligned. Install intake timing sprocket and loosely install bolt. Rotate oil control bushing one complete turn and check for binding. Position bushing with single hole in 12 o’clock position. CAUTION: The VCT sprocket has a rectangular tab on the backside of the sprocket which must align with the hole on the front face of the thrust bushing. Failure to align may result in poor engine performance. 2) Install NEW exhaust sprocket “O” ring. Install exhaust sprocket. Ensure tab on sprocket engages hole in oil control bushing. Loosely install sprocket bolt. Loosely install timing belt tensioner. Install timing

FORD
2.0L 4-Cylinder – DOHC, VIN 3 – Escort & ZX2 (Cont.)
belt. See Fig. 4. Engage timing belt tensioner tab into upper timing cover backplate. Using 6-mm Allen wrench, adjust timing belt tensioner until marks are aligned. See Fig. 5. Tighten bolt to 17-20 ft. lbs. (22-28 N.m). NOTE: Camshaft must be held stationary with an open end wrench. DO NOT use alignment tool to hold camshaft in position, as damage to camshaft may occur. 3) Tighten intake camshaft sprocket bolt to 50 ft. lbs. (68 N.m). Tighten exhaust camshaft sprocket bolt to 36 ft. lbs. (50 N.m). Remove camshaft alignment tool and timing peg. Retighten exhaust camshaft sprocket bolt to 85-92 ft. lbs. (115-125 N.m). Install Variable Cam Timing (VCT) oil plug, if necessary. 4) Ensure second crankshaft timing mark is aligned with raised mark on oil pan. Position crankshaft just prior to TDC. Install TDC timing peg. See Fig. 1. Rotate crankshaft clockwise against peg. Ensure camshafts are aligned. If crankshaft and camshaft are misaligned, repeat procedure until alignment is correct. 5) When alignment is correct, complete installation by reversing removal procedure. When installing valve cover, clean gasket mating surfaces before installing NEW gasket. Install and tighten valve cover bolts in a diagonal pattern starting from the inside working outward. See Fig. 6. Tighten all nuts and bolts to specification. See TORQUE SPECIFICATIONS.

241

Courtesy of Ford Motor Co.

Fig. 6: Identifying Valve Cover Torque Sequence

TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS Application Ft. Lbs. (N.m) Camshaft Sprocket Bolt Intake ....................................................................................................................... 50 (68) Exhaust .................................................................................................................. 88 (120) Catalytic Converter Bracket Bolts ............................................................................... ................. 41-47 (55-64) To-Exhaust Manifold Bolts .......................................................... ................. 41-47 (55-64) To-Muffler Pipe Flange Bolts ...................................................... ................. 34-39 (46-54) Crankshaft Pulley Bolt ................................................................................. 81-89 (110-120) Crossmember Bolts ....................................................................... ............... 69-93 (94-126) Engine Front Support Isolator Nut & Bolt .................................... ................. 50-68 (67-93) Exhaust Camshaft (VCT) Sprocket Plug .................................................................. 27 (37) Serpentine Drive Belt Idler Pulley Bolt ..................................................................... 35 (40) Spark Plugs ................................................................................... ................. 10-12 (13-17) Timing Belt Idler Pulley Bolt ..................................................................................... 35 (48) Timing Belt Tensioner Bolt ............................................................ ................. 17-20 (22-28) Water Pump Bolt ....................................................................................................... 17 (24) Wheel Lug Nut Alloy Wheel ................................................................................. ........... 74-100 (100-135) Steel Wheel ................................................................................................. 66-87 (89-117) INCH Lbs. (N.m) Splash Shield Assembly .................................................................................... 62-97 (7-11) Timing Belt Backplate Bolt ................................................................................ 80-97 (9-11) Timing Belt Cover Bolt Center .......................................................................................... ..................................... 1 Lower ......................................................................................................................... 61 (7) Upper ........................................................................................... ..................... 27-44 (3-5) Valve Cover Bolt ........................................................................... ..................... 54-70 (6-8) Valve Cover Appearance Cover ................................................................................. 62 (7)
1

Courtesy of Ford Motor Co.

Fig. 4: Identifying Timing Belt Installed Position

– Tighten bolts to 10 ft. lbs. (13 N.m).

Courtesy of Ford Motor Co.

Fig. 5: Index Marks For Timing Belt Tensioner

242

FORD
2.0L 4-Cylinder – DOHC, VIN 3 – Focus
Labor Time Component Belt Kit No. Part No. Position the tensioner so the locating tab (2) is at approximately the 4 o’clock position. Line up the hex key slot (3) in the tensioner adjusting washer with the pointer that is located behind the pulley. 7) Remove the timing belt. Loosen the camshaft pulley retaining bolts. Prevent sprocket from turning using the Cam Sprocket Holding/ Removing Tool (303-098, T74P-6256-B). See Fig. 7.

TIMING BELT APPLICATION Application

2.0L 4-Cyl. – DOHC, VIN 3 Focus 2000-04 ............................... 2.8 Hours .... TCK294A . ..... T294 NOTE: A timing belt component kit is available for this application. See page A1 for information on component kits. NOTE: For information about tensioners and/or pulleys (when available), see ALPHABETICAL MODEL LISTING.

MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE
The manufacturer recommends the belt be replaced at 120,000 miles.

REMOVAL & INSTALLATION
CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur.

Courtesy of Ford Motor Co.

Fig. 1: Removing & Installing Accessory Drive Belt

TIMING BELT
NOTE: The positions of the engine mounting and the engine roll restrictor are described looking from the transmission towards the engine. If necessary, use Coolant Hose Remover (412-108) to remove coolant and ventilation hoses. Owing to special model variants, some steps DO NOT apply to all vehicles. These are clearly marked in the text. If necessary, cut the cable tie and install new on installation. NOTE: Numbers in parenthesis refer to numbers in figures. Removal – 1) Disconnect the negative battery cable. Raise and support the vehicle. Remove the drive belt cover. Mark the drive belt running direction. Loosen the bolts on the water pump pulley (1). See Fig. 1. 2) Slacken the drive belt by turning tensioner clockwise. Remove the drive belt. Remove the water pump belt pulley (2). Remove the multi-groove belt idler pulley (3). Remove the crankshaft pulley/vibration damper. CAUTION: The removal of the lower part of the engine front cover is necessary to avoid damage to the timing belt. 3) Remove the lower timing belt cover. See Fig. 2. Lower the vehicle. Remove the coolant expansion tank and lay it to one side. Remove the Power Assisted Steering (PAS) reservoir and lay it to one side. Position the jack with the wooden block under the oil pan, and raise so that the front engine mounting is free from load. NOTE: Mark the position of the engine mounting. 4) Remove the front engine mounting. Remove the timing belt upper cover bolts, but leave the timing belt cover in its installed position. See Fig. 3. Remove the timing belt center cover/front engine mounting bracket. See Fig. 4. Remove the timing belt upper cover. CAUTION: DO NOT pull the spark plug cable when removing the spark plug connectors. If necessary, remove the ignition cables from the ignition coil to avoid kinking the cables. Turn the spark plug connectors slightly before removing to loosen the seal. Pull off the spark plug connectors in line with the spark plugs. 5) Pull off the spark plug connectors. Remove the PCV hose. Loosen 10 valve cover bolts from the outside to the inside, working diagonally. See Fig. 5. Remove the valve cover. Remove the spark plugs. 6) Turn the engine to TDC on cylinder No. 1. Remove the tension on timing belt. Unscrew the timing belt tensioner bolt 4 turns (1). See Fig. 6.

Courtesy of Ford Motor Co.

Fig. 2: Identifying Lower Front Timing Cover Bolts

Courtesy of Ford Motor Co.

Fig. 3: Locating Upper Front Timing Cover Bolts

Courtesy of Ford Motor Co.

Fig. 4: Locating Center Timing Cover Bolts

FORD
2.0L 4-Cylinder – DOHC, VIN 3 – Focus (Cont.)

243

NOTE: The lug of the belt tensioner must not be hooked into the sheet metal cover during timing belt installation. 3) Position a NEW timing belt in place and starting from the crankshaft timing belt pulley and working counterclockwise, position the timing belt in place while keeping it under tension. See Fig. 11. 4) Apply tension to the timing belt. Incorrect timing belt tension will cause incorrect valve timing. Rotate the tensioner locating tab counterclockwise and insert the locating tab (1) into the slot in the rear timing cover. See Fig. 12. 5) Position the hex key slot (2) in the tensioner adjusting washer to the 4 o’clock position. Tighten the attaching bolt (3) enough to seat the tensioner firmly against the rear timing cover, but still allow the tensioner adjusting washer to be rotated using a 0.24″ (6 mm) hex key. 6) Tension the timing belt, working counterclockwise. Using the hex key, rotate the adjusting washer counterclockwise until the notch in the pointer is centered over the index line on the locating tab (the pointer will move clockwise during adjustment). See Fig. 13. 7) While holding the adjusting washer in position, tighten the bolt to specification. See TORQUE SPECIFICATIONS. DO NOT tighten the camshaft timing pulley bolts against the camshaft alignment plate. Use the camshaft sprocket holding tool to prevent movement. See Fig. 7. The crankshaft must remain at TDC on cylinder No. 1. Tighten the bolts of the camshaft timing pulleys to specification. 8) Unscrew and remove crankshaft timing peg. Remove camshaft alignment plate from the camshafts. Turn the crankshaft 2 revolutions in the normal direction of rotation. Check the valve timing by inserting the crankshaft timing peg. Correct it if necessary: • Screw in crankshaft timing peg and make sure that the crankshaft is touching it. • Insert camshaft alignment plate into the camshafts. If necessary, loosen the timing pulleys and correct the camshaft alignment. • Remove the crankshaft timing peg and camshaft alignment plate. 9) Screw in and tighten the blanking plug to specification. CAUTION: Use a blunt object (such as a plastic cable tie) to apply the silicone grease, to avoid damaging the spark plug connectors. Push on the spark plug connectors, keeping them in line with the spark plugs. NOTE: Coat the inside of the spark plug connectors with silicone grease to a depth of 0.20-0.39″ (5-10 mm). 10) Install the valve cover. See Fig. 5. Tighten the valve cover bolts in 2 stages: • Step 1: 18 INCH lbs. (2 N.m). • Step 2: 62 INCH lbs. (7 N.m). Attach the PCV hose. Coat the spark plug thread with Never Seize. Screw in the spark plugs. Tighten spark plugs to specification. See TORQUE SPECIFICATIONS. 11) Push in the spark plug connector until it engages. Put the upper timing belt cover together with the center timing belt cover in place. Attach the timing belt center cover/front engine mounting bracket. See Fig. 4. NOTE: Check the seating of the timing belt upper cover gasket, and correct it if necessary. 12) Install the timing belt upper cover. See Fig. 3. Install the front engine mount. Connect the Power Assisted Steering (PAS) reservoir. Install the coolant expansion tank. 13) Pull the jack out towards the front of the vehicle. Raise and support the vehicle. Install the lower timing belt cover. See Fig. 2. Attach the crankshaft pulley/vibration damper and tighten to specification. See TORQUE SPECIFICATIONS. 14) Install the drive belt. If reusing drive belt note the direction previously recorded in removal procedure. See Fig. 1. Attach the multi-groove belt idler pulley (3). Install but DO NOT tighten the water pump pulley bolts (1). Install the drive belt by turning the tensioner (2) clockwise and tensioning it.

Courtesy of Ford Motor Co.

Fig. 5: Locating Crankcase Ventilation Hose & Valve Cover Bolts

Courtesy of Ford Motor Co.

Fig. 6: Removing Tension From Timing Belt

Courtesy of Ford Motor Co.

Fig. 7: Identifying Cam Sprocket Holding/Removing Tool NOTE: DO NOT tighten the bolts. The camshaft timing pulleys must be able to turn freely on the camshafts. Installation – 1) Turn the camshafts to ignition position on cylinder No. 1 and insert the Camshaft Alignment Plate (303-465, T94P-6256-CH), into the camshafts. See Fig. 8. Rotate the crankshaft clockwise to TDC cylinder No. 1. See Fig. 9. NOTE: Cylinders No. 1 and No. 4 are at TDC when the Woodruff key points straight up. 2) Remove the blanking plug. Completely screw in the Crankshaft TDC Timing Peg (303-574, T97-P6000-A), and auto-align the crankshaft to TDC. See Fig. 10. CAUTION: DO NOT kink or bend the timing belt less than a diameter of 1.38″ (35 mm). DO NOT rotate the crankshaft, and check that it is still resting against the timing pin.

244

FORD
2.0L 4-Cylinder – DOHC, VIN 3 – Focus (Cont.)

15) Tighten the bolts on the water pump pulley to specification. Attach the drive belt cover. Lower the vehicle. Connect the negative battery cable. Check fluid levels and correct if necessary. Check the routing of vacuum hoses and cables, and secure them with cable ties. NOTE: When the battery has been disconnected and reconnected, some abnormal drive symptoms may occur while the vehicle relearns its adaptive strategy. The vehicle may need to be driven 10 miles (16 km) or more to relearn the strategy.

Courtesy of Ford Motor Co.

Fig. 8: Installing Camshaft Alignment Timing Tool

Courtesy of Ford Motor Co.

Fig. 11: Installing Timing Belt

Courtesy of Ford Motor Co.

Fig. 9: Aligning Crankshaft Timing Marks

Courtesy of Ford Motor Co.

Fig. 12: Applying Pre-Tension To Timing Belt

Courtesy of Ford Motor Co. Courtesy of Ford Motor Co.

Fig. 13: Setting Timing Belt Tension

Fig. 10: Installing Crankshaft Position Timing Peg

........................................ 62 (7) 245 ................................................................................................................................................................. 11 (15) Timing Belt Idler Pulley Bolt ................................................................................................................................................... 18 (24) Wheel Lug Nuts ................................................FORD 2..................................... 18 (25) Water Pump Pulley Bolt ....................................................0L 4-Cylinder – DOHC......... 94 (128) INCH Lbs........................................... 50 (68) Crankshaft Pulley Bolt ....................................... 30 (40) Spark Plugs ....................................................................... 8 (71) Valve Cover Bolts Stage 1 .............................................................................................................. ........................................................... 18 (24) Camshaft Sprocket Bolt Intake & Exhaust .......................................... 53-71 (6-8) Lower Timing Belt Cover Bolt .................................................................................... 62 (7) Upper Timing Belt Cover Bolt ........................... VIN 3 – Focus (Cont..... Lbs...................................................... (N.......................................) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft...................................m) Center Timing Belt Cover Bolt ......................... 35 (48) Serpentine Drive Belt Idler Pulley Bolt ................................ 85 (115) Engine Front Support To-Engine Bracket Nut .............. (N..................................................................................................................................................... 18 (2) Stage 2 ............................................................................. 17 (23) Timing Belt Tensioner Attaching Bolt ..........................m) Blanking Plug (Cylinder Block Oil Gallery) .............................. 59 (80) To-Frame Bolts ..................

8) Remove the tension on timing belt. NOTE: Numbers in parenthesis refer to numbers in figures. Owing to special model variants. 7) Turn the engine to 60 degrees BTDC on cylinder number 1. 2. Remove the water pump belt pulley (2). Mark the drive belt running direction.. Unscrew the timing belt tensioner bolt 4 turns (1).. 7. TIMING BELT APPLICATION Application 2. VIN 5 – Focus Labor Time Component Belt Kit No. Remove the coolant expansion tank and lay it to one side. but leave the timing belt cover in its installed position. If necessary. Removal – 1) Disconnect the negative battery cable. TIMING BELT CAUTION: The camshaft must be held stationary with an openended wrench or a suitable pair of locking pliers. 4.246 FORD 2. Remove the drive belt. NOTE: Mark the position of the engine mounting.000 miles. Remove the multi-groove belt idler pulley (3). Using an open-ended wrench to prevent the camshaft from rotating. See Fig. Raise and support the vehicle. Remove the PCV hose. 6. Remove the timing belt upper cover... . Remove the engine upper cover. 3. Remove the timing belt. 1: Removing & Installing Accessory Drive Belt Fig.. or engine damage may occur. Remove the valve cover. 1. Do not rotate camshaft or crankshaft when timing belt is removed.. Turn the spark plug connectors slightly before removing to loosen the seal. 3: Locating Upper Front Timing Cover Bolts . See Fig. Courtesy of Ford Motor Co. See Fig. use Coolant Hose Remover (412-108) to remove coolant and ventilation hoses.0L 4-Cyl. remove the ignition cables from the ignition coil to avoid kinking the cables. 2: Identifying Lower Front Timing Cover Bolts Courtesy of Ford Motor Co. Remove the spark plugs.... NOTE: At TDC the crankshaft keyway is in the 12 o’clock position. Detach the coolant pipe from the retaining clip (2). TCK294A . MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends the belt be replaced at 120. Remove the crankshaft pulley/vibration damper. Remove the ignition coil pack cover (3). CAUTION: DO NOT pull the spark plug cable when removing the spark plug connectors..0L 4-Cylinder – DOHC. Disconnect the Variable Cam Timing (VCT) valve electrical connector.. Loosen the bolts on the water pump pulley (1). working diagonally. Pull off the spark plug connectors in line with the spark plugs. some steps DO NOT apply to all vehicles. Remove the timing belt upper cover bolts. Remove the Power Assisted Steering (PAS) reservoir and lay it to one side. see ALPHABETICAL MODEL LISTING. If necessary. 9) Position the tensioner so the locating tab (2) is at approximately the 4 o’clock position. and raise so that the front engine mounting is free from load. See Fig... Remove the drive belt cover.. See Fig. – DOHC. Remove the timing belt center cover/front engine mounting bracket. Lower the vehicle. VIN 5 Focus 2002-04 . remove the intake camshaft pulley blanking plug.. cut the cable tie and install new on installation... See Fig.. Fig. 11.. See Fig.. Part No.. See page A1 for information on component kits. See Fig.. Courtesy of Ford Motor Co. If necessary. 9. Loosen 10 valve cover bolts from the outside to the inside.. REMOVAL & INSTALLATION CAUTION: This application is an interference engine... 5. 6) Pull off the spark plug connectors. 2) Slacken the drive belt by turning tensioner clockwise. See Fig. These are clearly marked in the text... 3) Remove the lower timing belt cover. T294 NOTE: A timing belt component kit is available for this application. Position the jack with the wooden block under the oil pan. Using an open-ended wrench to prevent the camshaft from rotating....8 Hours .. Do not use the alignment tool to hold the camshaft in position or damage to the camshaft may occur. 2. Remove the accessory drive belt idler pulley... See Fig. NOTE: For information about tensioners and/or pulleys (when available).. loosen the camshaft pulley retaining bolts. 5) Detach the retaining clips (1). 10. NOTE: The positions of the engine mounting and the engine roll restrictor are described looking from the transmission towards the engine. CAUTION: The removal of the lower part of the engine front cover is necessary to avoid damage to the timing belt.. Fig... 4) Remove the front engine mounting. Line up the hex key slot (3) in the tensioner adjusting washer with the pointer that is located behind the pulley.

7: Locating Variable Cam Timing Valve Electrical Fig. Fig.FORD 2. 4: Locating Center Timing Cover Bolts Fig.0L 4-Cylinder – DOHC. Courtesy of Ford Motor Co. 5: Identifying Ignition Coil Pack Cover Fig. Fig. 11: Removing Tension From Timing Belt . Fig. 6: Locating Engine Upper Cover Courtesy of Ford Motor Co. Fig. 10: Locating Intake Camshaft Pulley Blanking Plug Fig. VIN 5 – Focus (Cont. Courtesy of Ford Motor Co.) 247 Courtesy of Ford Motor Co. 8: Locating Center Timing Cover Bolts Courtesy of Ford Motor Co. Courtesy of Ford Motor Co. 9: Locating Crankcase Ventilation Hose & Valve Cover Bolts Courtesy of Ford Motor Co. Courtesy of Ford Motor Co.

1 and insert the Camshaft Alignment Plate (303-465. 17. Remove the blanking plug. See Fig. Attach the drive belt cover. 9. Install the engine cover. CAUTION: DO NOT kink or bend the timing belt less than a diameter of 1. (7 N. 11) Push in the spark plug connector until it engages. 1 and No. NOTE: Cylinders No. Install the accessory drive belt idler and tighten bolt to specification. Using an open-ended wrench to prevent the camshaft from rotating. 10) Install the valve cover. some abnormal drive symptoms may occur while the vehicle relearns its adaptive strategy. T97-P6000-A). and auto-align the crankshaft to TDC. position the timing belt in place while keeping it under tension. install the intake camshaft pulley blanking plug. keeping them in line with the spark plugs. 4 are at TDC when the Woodruff key points straight up. See TORQUE SPECIFICATIONS. to avoid damaging the spark plug connectors. 13. loosen the timing pulleys and correct the camshaft alignment. 8. Attach the crankshaft pulley/vibration damper and tighten to specification. See Fig. Courtesy of Ford Motor Co. DO NOT tighten the camshaft timing pulley bolts against the camshaft alignment plate. Install the drive belt by turning tensioner (2) clockwise and tension it. See Fig. (2 N. Connect the negative battery cable. T94P-6256-CH). NOTE: Check the seating of the timing belt upper cover gasket. If reusing drive belt note the direction previously recorded in removal procedure. 2) Rotate the crankshaft clockwise to TDC cylinder No. and check that it is still resting against the timing pin. 2. See Fig.39″ (5-10 mm). See Fig. 13) Pull the jack out towards the front of the vehicle. Screw in the spark plugs. Coat the spark plug thread with Never Seize.248 FORD 2. 14. Completely screw in the Crankshaft TDC Timing Peg (303-574. Make sure that the crankshaft contacts the timing peg. See Fig. NOTE: Coat the inside of the spark plug connectors with silicone grease to a depth of 0. See TORQUE SPECIFICATIONS. Lower the vehicle. tighten the bolt to specification. Installation – 1) Turn the camshafts to ignition position on cylinder No.m). Install but DO NOT tighten the water pump pulley bolts (1). NOTE: The lug of the belt tensioner must not be hooked into the sheet metal cover during timing belt installation. Install the ignition coil pack cover.0L 4-Cylinder – DOHC.38″ (35 mm). Fig. Incorrect timing belt tension will cause incorrect valve timing. Attach the timing belt center cover/front engine mounting bracket. Check fluid levels and correct if necessary. See Fig. 6) Tension the timing belt. 7) While holding the adjusting washer in position. The crankshaft must remain at TDC on cylinder No. 13: Installing Crankshaft Position Timing Peg . 8) Unscrew and remove crankshaft timing peg. Push on the spark plug connectors. 12: Installing Camshaft Alignment Timing Tool Courtesy of Ford Motor Co. Install the lower timing belt cover. and correct it if necessary. 16. Raise and support the vehicle. 15) Tighten the bolts on the water pump pulley to specification. CAUTION: Use a blunt object (such as a plastic cable tie) to apply the silicone grease. Install the front engine mount and tighten bolts to specification. working counterclockwise.24″ (6 mm) hex key. Remove camshaft alignment plate from the camshafts. Tighten the valve cover bolts in 2 stages: • Step 1: 18 INCH lbs. 14) Install the drive belt. rotate the adjusting washer counterclockwise until the notch in the pointer is centered over the index line on the locating tab (the pointer will move clockwise during adjustment). Connect the Power Assisted Steering (PAS) reservoir. 1. • Insert camshaft alignment plate into the camshafts. See Fig. Check the valve timing by inserting the crankshaft timing peg. See Fig. Correct it if necessary: • Screw in crankshaft timing peg and make sure that the crankshaft is touching it. Fig. NOTE: When the battery has been disconnected and reconnected. The vehicle may need to be driven 10 miles or more to relearn the strategy. Put the upper timing belt cover together with the center timing belt cover in place. Attach the retaining clips. NOTE: DO NOT tighten the bolts. 12) Install the timing belt upper cover and tighten bolts to specification. See TORQUE SPECIFICATIONS. Turn the crankshaft 2 revolutions in the normal direction of rotation. Connect the VCT valve electrical connector. and secure them with cable ties. Check the routing of vacuum hoses and cables. Attach the multi-groove belt idler pulley (3).) Attach the PCV hose. 12. Attach the coolant pipe to the retaining clip. Using the hex key. • Remove the crankshaft timing peg and camshaft alignment plate. 4) Apply tension to the timing belt. • Step 2: 62 INCH lbs. VIN 5 – Focus (Cont. 9) Screw in and tighten the blanking plug to specification. See Fig. The camshaft timing pulleys must be able to turn freely on the camshafts. tighten the bolts of the camshaft timing pulleys to specification.m).20-0. Tighten spark plugs to specification. Using an open-ended wrench to prevent the camshaft from rotating. If necessary. into the camshafts. 5) Position the hex key slot (2) in the tensioner adjusting washer to the 4 o’clock position. See Fig. 3. 3) Position a NEW timing belt in place and starting from the crankshaft timing belt pulley and working counterclockwise. Install the coolant expansion tank. 15. but still allow the tensioner adjusting washer to be rotated using a 0. DO NOT rotate the crankshaft. 1. Rotate the tensioner locating tab counterclockwise and insert the locating tab (1) into the slot in the rear timing cover. Tighten the attaching bolt (3) enough to seat the tensioner firmly against the rear timing cover. 1.

.............................. 10 (89) Valve Cover Bolts Stage 1 ........ 18 (24) Wheel Lug Nuts ............................ 15: Installing Timing Belt Courtesy of Ford Motor Co....................................................................................................................................................................................................................................................................... 94 (128) INCH Lbs.................................................................................................................... 62 (7) Fig..................................................... 18 (25) Water Pump Pulley Bolt ... (N............................m) Center Timing Belt Cover Bolt ............... 18 (24) Blanking Plug (Intake Camshaft Pulley Blanking Plug) ............ 62 (7) Upper Timing Belt Cover Bolt ..................................................... 35 (48) Serpentine Drive Belt Idler Pulley Bolt ............. (N...................................................................) 249 Courtesy of Ford Motor Co...................................................... TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft......................... 35 (48) Blanking Plug (Cylinder Block Oil Gallery) ............................................ Fig..... 17 (23) Timing Belt Tensioner Attaching Bolt ............. 53-71 (6-8) Engine Cover ............................FORD 2.................................................................................................................... VIN 5 – Focus (Cont............................................................ 50 (68) Intake .................................................................................... ................................................................................ 59 (80) To-Frame Bolts/Nuts .................... 17 (37) Camshaft Sprocket Bolt Exhaust ......... Fig......................................................................... 11 (15) Timing Belt Idler Pulley Bolt .............. 18 (2) Stage 2 ....... 30 (40) Spark Plugs ....................................................... 37 (50) Engine Front Support To-Engine Bracket Bolts ...................................................m) Accessory Drive Belt Idler Bolt ............. 89 (10) Lower Timing Belt Cover Bolt ...................................................... 89 (120) Crankshaft Pulley Bolt ...........................................................0L 4-Cylinder – DOHC............................ 16: Applying Pre-Tension To Timing Belt ...................... Fig.................................................................................................................. Lbs...................................................... 14: Aligning Crankshaft Timing Marks Courtesy of Ford Motor Co.................... 17: Setting Timing Belt Tension Courtesy of Ford Motor Co.................. 85 (115) Engine Front Mount Bracket ..............................................................................................................

Replace.. if necessary.. 1: Aligning Crankshaft & Camshaft Timing Marks Installation – 1) Ensure timing marks are still aligned... Remove accessory drive belt and tensioner. Using a blunt object (such as a plastic cable tie). Rotate crankshaft clockwise 2 revolutions. Install engine mount to engine and frame.. If necessary. 1 to TDC of compression stroke. See Fig. Using an 8-mm hex wrench.. Install spark plug connectors using a straight movement.. 1. Courtesy of Ford Motor Co... 2) Remove drill bit and tighten tensioner bolt. VIN P Escort 1997-02 .... Loosen timing belt tensioner.. coat inside of spark plug connector with silicone grease to a depth of 5-10 mm.250 FORD 2. .. Remove engine mount bracket from timing belt end of engine.. Remove right front wheel.. mark belt with arrow to indicate original direction of rotation.. 2. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Up to 2000 model year.... Tighten nuts and bolts to specification. 2. Using an 8-mm hex wrench. do not pull on ignition wire. and set to one side. Courtesy of Ford Motor Co. Raise vehicle. Remove jack from under engine. Recheck timing mark alignment..... Install timing belt in a counterclockwise direction starting at crankshaft sprocket.... Fig. ..0L 4-Cylinder – SOHC. T283 Focus 2000-04 .2 Hours . TCK283 . the manufacturer recommends that the timing belt be replaced at 120. and remove power steering pump center nut... Raise and support vehicle.. Tighten bolts to specification... reverse removal procedure. readjust timing belt. Remove timing belt. remove spark plugs. See Fig.. Rotate crankshaft clockwise 2 revolutions.000 miles. 2.. See page A1 for information on component kits. Recheck timing mark alignment... remove ignition coil plug to avoid bending ignition wire. Remove front engine mount and timing belt cover from timing belt end of engine. turn tensioner 1/4 turn counterclockwise.. TIMING BELT APPLICATION Application 2. Fig... Remove timing belt cover. Remove right hand splash shield. disconnect spark plug secondary cables from spark plugs using a straight movement. . ... 2: Identifying Timing Belt Tensioner Removal (Focus) – 1) Disconnect negative battery cable. Lower vehicle.. Remove the accessory drive belt splash shield... 2. Set power steering pump aside with hoses attached.. 2) Raise and support vehicle.... TCK283 .. Remove power steering pump pulley.. NOTE: Remove power steering pump.000 miles. rotate the tensioner clockwise to relieve tension.. Installation – 1) Ensure timing marks are still aligned.... 5) Remove the crankshaft pulley and vibration damper......2 Hours .. REMOVAL & INSTALLATION TIMING BELT Removal (Escort & Tracer) – 1) Disconnect negative battery cable. ensure it is installed in original direction of rotation.... Lower the vehicle. Remove power steering pump mounting nuts. See Fig. the manufacturer recommends that the timing belt be inspected at 120.. See Fig. See TORQUE SPECIFICATIONS. ... 6) Noting position for reassembly reference. 2... . Install crankshaft pulley and vibration damper. For 2001-2004 model years. If reusing old belt. TCK283 .... ensure it is installed in original direction of rotation.. Install timing belt in a counterclockwise direction starting at the crankshaft.... Remove timing belt. Keep belt span between crankshaft and camshaft tight while installing timing belt over camshaft.. 2) Loosen timing belt tensioner. ... 2) Remove drill bit and tighten tensioner bolt.... Place cylinder No. turn tensioner 1/4 turn counterclockwise..... 3) Install engine mount bracket and timing belt cover to engine.. Turn spark plug connector slightly before removing to loosen gasket... see ALPHABETICAL MODEL LISTING.. Place jack under engine to support weight. 4) Install spark plugs in cylinders from which they were removed (new spark plugs may be installed in any cylinder)... Position drive belt on crankshaft pulley... Insert 1/8 drill bit to lock tensioner in place.0L 4-Cylinder – SOHC.... Align timing marks... If reusing old belt. If reusing old belt. If not correct. Noting position for reassembly reference.. If reusing old belt. if necessary. Using a 3/8 inch square drive breaker bar in the hole provided. T283 NOTE: A timing belt component kit is available for this application.. NOTE: For information about tensioners and/or pulleys (when available).. Remove the two ignition wire separators from the valve cover. Keep slack out of belt span from crankshaft to camshaft sprocket while installing timing belt over camshaft.... 7) Turn the crankshaft so that timing marks are aligned.. Remove crankshaft pulley. if necessary.. To complete installation.. T283 Tracer 1997-99 . VIN P Labor Time Component Belt Kit No.. CAUTION: When removing spark plug connectors. and remove serpentine drive belt. Tighten center bolt to specification. mark belt with arrow to indicate original direction of rotation. Detach coolant expansion tank. 1... 3) Hold power steering pump pulley stationary... Remove power steering fluid reservoir from shock tower. Part No. 4) Raise and support vehicle. and set aside with hoses attached.. Insert 1/8 drill bit to lock tensioner in place.2 Hours .

................................ TORQUE SPECIFICATIONS (FOCUS) 251 TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS (ESCORT & TRACER) Application Ft............. 35 (48) Timing Belt Tensioner Bolt ........ 11 (15) Timing Belt Tensioner Bolt ..... .0L 4-Cylinder – SOHC.....m)...... 17 (23) Pulley Bolt ............................................................................... Install power steering pump.................... if removed........... See TORQUE SPECIFICATIONS....................................... 15-22 (20-30) Water Pump Bolts ................... Install right front wheel..................................................... ... Install serpentine drive belt............................................. 1 Upper ............................. Lbs........... (N..................................................... .......................................................................................... (10 N........................................................................................................ Connect negative battery cable................................................................................................................... 35 (47) Spark Plugs ............... Install power steering fluid reservoir and coolant expansion tank................... 35 (48) Power Steering Pump Mount Bolt ...... ...................................................................m) Camshaft Sprocket Bolt ........ Lower vehicle........................... 18 (25) Wheel Lug Nut ................................................ Tighten center bolt to specification....................... 70-85 (95-115) Crankshaft Pulley Bolt .. (N............................................................................................................................................................................................................................ 71-97 (8-11) Application Ft........................................................................................ 66-86 (89-117) INCH Lbs............. 15-22 (20-30) Pulley Bolt ................................. 11 (15) Timing Belt Cover Bolts Lower .... (N............m) Valve Cover Bolts ..............................................) 5) Install lower drive belt cover. ............................... 15-22 (20-30) Spark Plugs ............................................ 80 (9) 1 – Tighten bolt to 89 INCH lbs........................m) Camshaft Sprocket Bolt . 89 (120) Engine Mount Bracket-To-Engine ......... ...........................................FORD 2.................................... VIN P (Cont..... (N......................................... 81-96 (110-130) Engine Mounting Bracket Bolts ................. Install power steering pump pulley.........................................................................................................................................................m) Splash Shield Assembly Bolts ................................................................................................ 31-42 (41-57) Power Steering Pump Mount Bolt ....................................................... 71-97 (8-11) Timing Belt Cover Bolts ................................................................ 15-22 (20-30) Wheel Lug Nuts ................................. 94 (128) INCH Lbs.................................................................................................................................... .......................................................................................... 59 (80) To-Frame Bolts ................................................... 35 (48) To-Engine Nuts .......................................... Lbs........... 77 (105) Crankshaft Pulley Bolt .

..... MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE For the 2. TIMING BELT APPLICATION Application 2. Probe 1993-97 .000 miles..252 FORD 2. Remove spark plug wires and valve cover..... Remove upper timing belt cover.. Raise and support vehicle.0L engine. 1 or 2.. Part No. . For the 2. Remove lower timing belt cover. See page A1 for information on component kits... NOTE: Mark direction of timing belt rotation if reusing belt.. . See Fig... except in California. the manufacturer recommends the belt be replaced at every 60... . Using an Allen wrench.... Remove timing belt. or engine damage may occur... Fig.. see ALPHABETICAL MODEL LISTING. Courtesy of Ford Motor Co. NOTE: For information about tensioners and/or pulleys (when available).. turn timing chain tensioner and remove tensioner spring. 2) Remove water pump pulley.. replace belt at 105.3 Hours .. TCK134 ....... Probe 1989-92 . Remove crankshaft pulley and crankshaft pulley guide plate. T228 TIMING BELT 1 2........000 miles. 3) Rotate crankshaft clockwise and align crankshaft sprocket timing notch with line on oil pump... See Fig... Install Three Bar Engine Support (014-00750) or equivalent. the manufacturer recommends the belt be replaced at every 60. Remove dipstick bolt..0L & 2. 1 1 2... 3 or 4. TCK228 ... T134 CAUTION: DO NOT rotate crankshaft or camshafts with timing belt removed. Remove right front wheel. 1: Exploded View Of Timing Belt Components (2.... Remove right engine mount... Temporarily install crankshaft pulley bolt.0L engine... 2. add .. Do not rotate camshaft or crankshaft when timing belt is removed.0L 4-Cyl... NOTE: A timing belt component kit is available for this application. Slightly raise engine with a jack.2L 4-Cylinder – Probe REMOVAL & INSTALLATION Labor Time Component Belt Kit No.. Remove accessory drive belts...000 miles. Ensure camshaft sprocket timing marks align. Damage to valve/piston may result.... Remove right upper and lower splash shield..0L) ..8 Hours . – With Air Conditioning.. Removal – 1) Disconnect negative battery cable.2L engine.2L 4-Cyl. .2 hours. Install Camshaft Pulley Holder (T92C-6256-AH) or equivalent.. For California 2.. CAUTION: This application is an interference engine..

.............. ............................ 3: Aligning Camshaft & Crankshaft Timing Marks (2... 53-62 (6-7) Water Pump Pulley Bolt ............................. .... To complete installation..... and ensure camshaft sprocket timing marks are still aligned..... ................. 1 or 5.......... Rotate crankshaft clockwise 2 full revolutions.................... . Fig.. See Fig.... Fig......... Rotate tensioner clockwise with an Allen wrench......... (N..... 27-38 (37-52) Camshaft Sprocket Bolt .m) A/C Compressor Mounting Bolt ........... ..........) 253 Courtesy of Ford Motor Co.... Ensure all timing marks align................ 71-89 (8-10) Courtesy of Ford Motor Co................................. remove timing belt....................... Tighten bolts to specification.... 5: Locating Timing Belt Tensioner & Spring (2...................................0L & 2............ Adjust drive belts to proper tension....................... 2) Remove camshaft pulley holder......... TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft....... Lbs.. . 14-19 (19-26) INCH Lbs... 3) If timing marks do not align.................................. (N............................ See TORQUE SPECIFICATIONS. Fig..............2L) Courtesy of Ford Motor Co.................. reverse removal procedure............. 36-45 (49-61) Crankshaft Sprocket Bolt ........ 27-38 (37-52) Water Pump Bolt .............2L) .. 4: Aligning Camshaft & Crankshaft Timing Marks (2............. 2: Exploded View Of Timing Belt Components (2.......... Ensure timing marks on crankshaft sprocket and engine block align................................................FORD 2..........2L 4-Cylinder – Probe (Cont....................................... 116-123 (157-167) Tensioner Bolt .......... Fig...... 18-26 (24-35) Alternator Mounting Bolt ................................ and install tensioner spring................................m) Timing Belt Cover Bolt ............................ .............. ............ 61-87 (8-10) Valve Cover ............0L) Installation – 1) Install timing belt.....2L) Courtesy of Ford Motor Co......................... Repeat previous two steps................

.. See TORQUE SPECIFICATIONS... . – With Air Conditioning... Rotate engine clockwise and position cylinder No........... TCK014 . 5) Loosen belt tensioner bolts. 2 2... . Ensure “O” mark on crankshaft pulley aligns with “O” mark on outer timing belt cover. 7) To install remaining components.........5 Mustang. See TORQUE SPECIFICATIONS..... Remove hub assembly and belt guide....... add ... ..... 1. (19-30 N...... Install timing belt over crankshaft sprocket.. as spring tension may not move belt tensioner against timing belt. ..2 2....... or equivalent... 3 1.... cooling fan and fan shroud... 3) Remove fan guard. Tighten bolts to specification..... 2 1... release spring tension on belt tensioner......... .... NOTE: It may be necessary to push belt tensioner against timing belt.. .... Rotate belt tensioner away from timing belt and tighten bolts.0 hours... see ALPHABETICAL MODEL LISTING. 5) Install crankshaft sensor over dowel pins..... Install camshaft sprocket with timing mark outward.5 hours. 2 2.... – OHC Ranger 1983-88 .6 Thunderbird 1983-88 ......... T210 Hours ... add ......... .. See Fig.. 1 and 3. (19-30 N...... Tighten short crankshaft sensor bolts to 14-22 ft... ...0L & 2. Ensure camshaft sprocket timing mark aligns with cover pointer. 1 on TDC of compression stroke...... reverse removal procedure.. Tighten timing belt tensioner bolts to specification. See TORQUE SPECIFICATIONS...... 1 2............ Discharge A/C system (if equipped) using approved refrigerant recovery equipment.. ... See Fig.. T014 Hours . – With Air Conditioning. Remove timing belt... 3 1. Drain cooling system.. With Power Steering..... TCK014 .... Remove A/C compressor mounting bracket with power steering pump attached.................. ... .. CAUTION: Install NEW camshaft sprocket bolt..... Install belt guide with flat side toward camshaft sprocket... TCK014 ..... TCK014 ....6 With Square Tooth Sprockets . Rotate crankshaft clockwise approximately 90 degrees so outer vane of hub assembly engages with crankshaft sensor positioner.... T014 Hours . Part No..... 3 1.... TCK014 ..... TCK210 . T014 Hours ... belt manufacturers suggest the belt be replaced at 60..... TCK014 ...5 hours. . T210 Hours ... ....... .m)..2 Bobcat & Pinto 1974-80 .. ..... Refill radiator.....6 1993-94 . water pump pulley and automatic belt tensioner... ... ........ T014 Hours ........ 3 1...... NOTE: For information about tensioners and/or pulleys (when available). TCK014 . 2) Looking through plug hole of outer timing belt cover.... Installation – 1) Install crankshaft sprocket (if removed) with recessed area toward crankshaft..... T014 Hours ... 4 1.. add 1........... – OHC Aerostar 1987 ... Remove upper radiator hose.. ... allowing tension to be applied on timing belt.... T014 Hours .. TCK014 ............. 3 2.... . ....... DO NOT reuse bolt.. . lbs. T014 Hours ... .. and position aside......... T014 Hours .. 2) Install NEW camshaft sprocket bolt.. T210 Hours ...m)..... TCK014 .3 hours..... NOTE: A timing belt component kit is available for this application.. TCK014 . Tighten bolts to specification...... TIMING BELT APPLICATION Application TIMING BELT Removal – 1) Disconnect negative battery cable.......... Using Camshaft Belt Tensioner (T74P-6254-A) or equivalent.3 hours.. 2 2... add .... Ensure all timing marks align properly...... T210 Hours ..3 1984-86 ..... and tighten to specification while holding camshaft with camshaft sprocket holder....6 1984-86 ............ cooling shroud. Remove hub assembly retaining bolt from crankshaft.......... Rotate engine clockwise (viewed from front of engine) 2 complete revolutions.... 2 1..0 Cougar 1981 .6 Granada 1981-82 .... See page A1 for information on component kits.2 Fairmont & Zephyr 1978-83 . Adjust drive belts to proper tension.... T014 Hours ..... .... then counterclockwise over auxiliary shaft and camshaft sprockets.. 3 1......3L 4-Cyl..0 Ranger 1983-91 . TCK210 ... TCK014 . See TORQUE SPECIFICATIONS....... Fill cooling system with Ford Coolant (E2FZ-19549-AA)..... 4 1................ 1.3 Courier 1977-82 ........ T014 2 3 4 – With Air Conditioning.... 4) Remove retaining bolt and crankshaft pulley.... T014 Hours . ....0 Mustang 1993 ... lbs. 2........... MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Although the manufacturer does not recommend a specific scheduled maintenance interval................ T014 Hours ... ... TCK014 .. See Fig...... .........3 1 Hours ..... With Power Steering.5 Merkur XR4Ti 1985-89 .. Install belt guide on crankshaft. 3) Align camshaft sprocket timing mark with pointer............254 FORD 2.... ...........6 1992 With Round Tooth Sprockets ......... 3 2.. See Fig. TCK014 ... Install heater hose...... Loosen belt tensioner bolt... See Figs.. . . 8) Disconnect heater hose from fitting on thermostat housing to bleed air from cooling system when filling.. T014 Hours ... TCK014 . .. 2. ............. . add . .... 1.... 4) Remove one spark plug from each cylinder.. Remove drive belt........ 4 1........ Note direction of belt guide installation...... ... Properly position crankshaft so timing mark aligns with notch in front cover casting......... 2 1. TCK210 . 6) Remove retaining bolts and pull crankshaft sensor from dowel pins. .. 6) Install hub assembly and crankshaft pulley..0 With Square Tooth Sprockets . .... 3 2.... 3 1...... – With Air Conditioning... Rotate crankshaft counterclockwise approximately 45 degrees so outer vane of hub assembly does not engage with crankshaft sensor positioner................. ....... TCK014 ....... ensure camshaft sprocket timing mark aligns with cover pointer.... 1..................0L 4-Cyl. TCK014 . Remove thermostat housing and gasket..... Mustang II & Capri 1974-91 .. T014 Hours . Install crankshaft sensor positioner... .. Remove outer timing belt cover... until coolant flows from fitting.. .. See Fig. Tighten long crankshaft sensor bolts to 14-22 ft.000 mile intervals... See Fig...... .... ..9 hours............ ...... T014 Hours ...... 4......... T014 Hours . add ..6 1992 With Round Tooth Sprockets ...6 LTD & Marquis 1983 .3L 4-Cylinder – 1974-94 Except Probe REMOVAL & INSTALLATION Labor Time Component Belt Kit No.. . 4 1.

...........m) Auxiliary Shaft Sprocket Bolt .................................... Fig.... .... (N........................... ............................... 72-108 (8-12) Auxiliary Shaft Retainer Plate Bolt ..................................... 2: Positioning Crankshaft Courtesy of Ford Motor Co............ 12-18 (16-24) Camshaft Sprocket Bolt 1 ............3L 4-Cylinder – 1974-94 Except Probe (Cont... 14-21 (19-29) Water Pump Pulley Bolt ........................... 52-70 (71-95) Crankshaft Pulley-To-Hub Assembly Bolt .................................................................. 4: Positioning Crankshaft Sensor TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft........................ – Apply thread sealant on bolt threads..... Fig........................... 29-40 (39-54) Belt Tensioner Adjusting Bolt .................................................................................... ...... DO NOT reuse bolt......... 15-22 (20-30) Water Pump Bolt 2 ........ 72-108 (8-12) Valve Cover Bolt ...................................m) Auxiliary Shaft Cover Bolt .................................................................................................0L & 2.............................. ........................................ 14-22 (19-30) Pivot Bolt ................. 3: Aligning Camshaft & Oil Pump Timing Marks ....... ..................... ...... 29-40 (39-54) Camshaft Plug ..........FORD 2............... 60-96 (6-11) 1 2 Courtesy of Ford Motor Co....... 14-22 (19-30) INCH Lbs.......................................... Fig......................) 255 Courtesy of Ford Motor Co.. Lbs................ ............. ........... 1: Exploded View Of Timing Belt & Components – Install NEW bolt..................... Courtesy of Ford Motor Co......................... 72-108 (8-12) Outer Timing Belt Cover Bolt .................................. ................................................................... ................. ................ Fig......... 72-108 (8-12) Camshaft Retainer Thrust Plate Box .............. ............ (N.....................

. belt manufacturers suggest the belt be replaced at 60. Do not rotate camshaft or crankshaft when timing belt is removed.. 5 and 6... see ALPHABETICAL MODEL LISTING. Courtesy of Ford Motor Co. TIMING BELT APPLICATION Application 2..6 Hours ... 1. or engine damage may occur.. Mark direction of rotation on timing belts before removal....6 Hours .... To complete installation. 2: Timing Belt Tensioner Courtesy of Ford Motor Co.....3L 4-Cylinder – Diesel Labor Time Belt Part No.000 mile intervals. Remove water pump pulley.. See Figs... 1: Locating Silent Shaft Timing Belt Tensioner Nut TIMING BELT Removal – 1) Disconnect negative battery cable.. add ......... Remove 5 upper front timing belt cover retaining bolts.... cracking or excessive wear.. This nut is for silent shaft timing belt tensioner.... With Power Steering. Fig. T091 – With Air Conditioning. 1 1 1 1.. Courtesy of Ford Motor Co.... See Fig.... using a pivot nut from rear brake adjuster and bar stock... Tighten tensioner hold-down bolts... MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Although the manufacturer does not recommend a specific scheduled maintenance interval. REMOVAL & INSTALLATION CAUTION: This application is an interference engine... Remove drive belts. See Figs.. . Camshaft/injection pump timing belt must be removed to access silent shaft timing belt... Rotate crankshaft until No. Fig.. Release tension on tensioner spring using belt tensioner.. 2) Remove vibration damper using Damper Remover (T58P-6316-D) or equivalent....... Loosening this nut may change silent shaft timing belt tension..... Loosen timing belt tensioners and remove belts...... 3: Removing Tensioner Bolt Access Cover . reverse removal procedure. Remove cooling fan and shroud. Rotate tensioner toward water pump and tighten top bolt.9 hours.. Remove crankshaft pulley attaching bolt. Ensure belt is installed to rotate in original rotation. Fig. 3) Check timing belts for missing teeth.. Loosen top tensioner bolt to tension timing belt......256 FORD 2. Remove upper front cover.. Remove 5 lower front timing belt cover attaching bolts and remove cover. Camshaft .. – Diesel Ranger 1985-87 Balance Shaft .. NOTE: DO NOT loosen nut near timing scale unless removing silent shaft timing belt..5 hours. T092 1. 2...... See Fig.3L 4-Cyl. NOTE: For information about tensioners and/or pulleys (when available). add .... Installation – 1) Fabricate timing belt tensioner.. Replace timing belt if necessary.. Maintain tension on belt. 1 piston is at TDC on compression stroke.. 2) Install camshaft/injection pump timing belt. 3 and 4... Adjust drive belts to proper tension...

.... 47-54 (64-73) Crankshaft Pulley Bolts ........................ 6: Aligning Mark On Timing Cover With Mark On Camshaft Sprocket TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft..........) 257 Courtesy of Ford Motor Co.................. (N... ...... .. 48-60 (5-7) Silent Shaft Chamber Cover Bolts ............................m) Front Case Bolts ............................... 16-21 (22-29) INCH Lbs... 4: Loosening Belt Tensioner Bolts Courtesy of Ford Motor Co. ..................................................... (N............................................. ............ Fig........................................ ...............................m) Camshaft Sprocket Bolt ........................3L 4-Cylinder – Diesel (Cont.................................................... .FORD 2.. 5: Identifying Timing Mark Alignment ...................... Fig.................... ................. 123-137 (167-186) Injection Pump Sprocket Nut ........................................................ Fig.. Lbs................................................................ 36-48 (4-5) Courtesy of Ford Motor Co................. 25-28 (34-39) Timing Belt Tensioner Nut .. 108-120 (12-14) Rocker Cover Bolts ................. ..... 40-50 (54-68) Silent Shaft Sprocket Bolt .................................

. . NOTE: For information about tensioners and/or pulleys (when available)........... See page A1 for information on component kits.. ........... Lbs............. Remove fan retaining screws....m) A/C Compressor Bolts .......... and camshaft sprocket timing mark and oil pump sprocket timing mark are aligned with inner cover timing marks....... causing engine damage.............000 miles...5 hours................ Remove fan guard............................ Remove fan shroud and position aside....... 80-115 (9-13) Courtesy of Ford Motor Co.......... 1............................... 2: Exploded View Of Timing Belt & Components CAUTION: Always rotate engine in direction of normal rotation (clockwise as viewed from front of engine)..... 2) Remove cooling fan and water pump pulley.... REMOVAL & INSTALLATION TIMING BELT Removal – 1) Remove spark plugs........ 3) Loosen tensioner bolt....... 28-40 (40-55) INCH Lbs... Fig... 71-106 (8-12) Spark Plug ... Adjust drive belts to proper tension................. 15-21 (21-28) Alternator Bracket Bolts ........ NOTE: A timing belt component kit is available for this application........ 1: Aligning Camshaft & Oil Pump Timing Marks ....................... Loosen tensioner bolt...... Fig..... 103-133 (140-180) Oil Pump Sprocket Bolt .................. ................................ 2) Install NEW timing belt.. ............ (N.............................. Allow tensioner to adjust itself............ ............. See Fig............. Remove A/C compressor mounting bracket with power steering pump attached... and remove fan and shroud......... Rotate drive belt tensioner and remove belt...... reverse removal procedure................ and retighten bolt............ TIMING BELT APPLICATION Application 2......... 13-16 (17-23) Crankshaft Damper Bolt . Pry tensioner away from timing belt and tighten bolt to hold tensioner in place...................... ....... Courtesy of Ford Motor Co. Remove A/C compressor and position aside.. 30-40 (41-54) Camshaft Sprocket Bolt .. 1.... Rotate crankshaft clockwise 2 complete revolutions to remove slack from belt. add .. see ALPHABETICAL MODEL LISTING. and position aside... Reverse rotation may cause timing belt to jump time. and camshaft sprocket timing mark and oil pump sprocket timing mark are aligned with inner cover timing marks........................................ Remove timing belt cover. ..................... Allow tensioner to adjust itself and retighten bolt.... Installation – 1) Ensure crankshaft is set at TDC.............................. TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft. ...............3L 4-Cyl...... 30-40 (41-54) Alternator Retaining Bolts ....m) Engine Timing Belt Cover Bolt ................. 28-40 (38-54) Timing Belt Tensioner Adjusting Bolt ....................................... ..... To complete installation.......... Remove timing belt........ Ranger 1995-97 ...........................258 FORD 2......................................... MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends the belt be replaced every 60....... ..... ........................ See Fig. T276 – With Air Conditioning..... ..... With Power Steering....... TCK276 ....... (N............... loosen adjusting bolt and slowly release tension...... .... Discharge A/C system (if equipped) using approved refrigerant recovery/recycling equipment.. 80-177 (9-20) Valve Cover Bolt .................... See Fig. 14-21 (35-45) Timing Belt Tensioner Pivot Bolt .......3L 4-Cylinder – Gasoline Labor Time Component Belt Kit No............................... Release 7 cover interlocking tabs........ Holding timing belt tensioner with Camshaft Belt Tension Adjuster (T74P-6254-A) or equivalent........... Part No.... 3) Remove timing belt outer cover retaining bolt................................. add ........ 1 1 1..6 Hours ..................... 2........ 50-71 (68-96) Cooling Fan Bolts .......9 hours............................................ Ensure crankshaft is set at TDC.......

....... 1: Aligning Timing Marks Courtesy of Ford Motor Co. Remove water pump pulley............... ..................... 28-40 (40-55) INCH Lbs.. 1 cylinder is at TDC of compression stroke. See page A1 for information on component kits......... 1 1........... 80-177 (9-20) Valve Cover Bolt . Release 7 cover interlocking tabs... ......... oil pump sprocket and then the camshaft sprocket...... 93-121 (125-165) Oil Pump Sprocket Bolt ............................. Installation – 1) Ensure crankshaft is set at TDC and camshaft sprocket timing mark and oil pump sprocket timing mark are aligned with inner cover timing marks.................. For 2001 model year.......... water pump pulley bolts.. 18 (25) M10 Bolt & Stud ... 2) Install timing belt on crankshaft sprocket.. DO NOT tighten belt tensioner... Remove exhaust side spark plugs....... . Recharge A/C system... ...................... Remove A/C compressor from mounting bracket.... 30-40 (41-54) Camshaft Sprocket Bolt .... 52-70 (70-95) Cooling Fan-To-Water Pump Bolts .............. 1.......................... .............. and position aside..... loosen adjusting bolt and pivot bolt.................................................. and circle on crankshaft sprocket must align with notch in engine front cover.. Lbs. 80-115 (9-13) .. Loosen timing belt tensioner bolt...................... add .......................... 4) On models with A/C..................... .............000 miles........ add .................. and position aside.... ...... 3) Remove fan and clutch assembly retaining screws....... NOTE: For information about tensioners and/or pulleys (when available)..... . but do not remove.....FORD 2........................................... (N.............................. Slowly release spring tension............ Repeat timing belt tensioning procedure................. Remove timing belt...... 7) Holding timing belt tensioner with Camshaft Belt Tension Adjuster (T74P-6254-A) or equivalent...................... 28-40 (38-54) Timing Belt Tensioner Adjusting Bolt ....m) A/C Compressor Mount Bolts .... With Power Steering........... .. Install A/C compressor mounting bracket to engine........... NOTE: A timing belt component kit is available for this application............ Tighten center bolt to specification.................................. 6) Install timing belt cover........... 15-21 (21-28) A/C Compressor Mounting Bracket-To-Engine M8 Bolt .............. the manufacturer recommends the belt be inspected at 120.......................... 2) Remove fan shroud bolts and fan shroud......... Remove timing belt cover........ To complete installation.......................... and tighten bolt to hold tensioner in place. 5) Remove timing belt outer cover retaining bolt.......... Remove fan and clutch assembly........ 1 cylinder is at TDC of compression stroke.............................. discharge A/C system using approved refrigerant recovery/recycling equipment............. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE For 1998-00 model years.... See Fig........... 4) Recheck timing alignment marks....m) Engine Timing Belt Cover Bolt ........ Crankshaft keyway should be pointing straight up.. .................................................... T276 – With Air Conditioning.............. Remove accessory drive serpentine belt.......... ....9 hours.... Pry tensioner away from timing belt. reverse removal procedure.5L 4-Cyl... 6) Rotate crankshaft in normal direction of rotation so that No......... ........ 14-21 (35-45) Timing Belt Tensioner Pivot Bolt ......................... 35 (48) Alternator Bracket Bolts ..... Loosen...... 30-40 (41-54) Alternator Retaining Bolts .. Install exhaust side spark plugs..........5 hours.................. Slowly rotate crankshaft clockwise 2 complete turns clockwise (as viewed from front of engine) so No.. 13-16 (17-23) Crankshaft Damper Bolt . 71-106 (8-12) Spark Plug .... Fig. Install crankshaft pulley............ If timing marks are not aligned........................ Align camshaft. if necessary........ Remove fan shroud................ reposition timing belt. crankshaft and oil pump timing marks.. 5) Tighten timing belt tensioner adjusting and pivot bolts to specification.................................. Part No.... ........................... REMOVAL & INSTALLATION TIMING BELT Removal – 1) Disconnect battery ground cable.....6 Hours ...................... TCK276 .......000 miles and replaced if necessary.. the manufacturer recommends the belt be replaced at 120...... TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft...... Remove A/C compressor mounting bracket with power steering pump attached......... 1 259 Labor Time Component Belt Kit No.......... Install A/C compressor to mounting bracket........ (N... 3) Allow tensioner to adjust itself against timing belt...................... see ALPHABETICAL MODEL LISTING.... Ranger 1998-01 ... See TORQUE SPECIFICATIONS.5L 4-Cylinder TIMING BELT APPLICATION Application 2..................

Using Power Steering Pump Pulley Remover (D85L-6000-A) or equivalent. add .....5L V6 REMOVAL & INSTALLATION Labor Time Belt Part No. 1 4.... 2) Remove A/C belt tensioner bracket. Courtesy of Ford Motor Co..2 hours.... 1.... Disconnect crankshaft position sensor connector. .... Disconnect engine coolant temperature sensor and temperature gauge sender connectors from coolant elbow... Do not rotate camshaft or crankshaft when timing belt is removed. Remove accessory drive belts... Removal – 1) Disconnect negative battery cable. Raise and support vehicle. See Fig.... remove power steering pump pulley.... Remove crankshaft damper..... see ALPHABETICAL MODEL LISTING. 1 TIMING BELT CAUTION: This application is an interference engine. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends the belt be replaced every 60....260 FORD 2. Remove timing belt cover lower bolts. NOTE: For information about tensioners and/or pulleys (when available)..5L V6 Probe 1993-97 .. Remove 2 timing belt cover bolts from behind crankshaft damper... TIMING BELT APPLICATION Application 2..... or engine damage may occur... Fig.. T214 – With Air Conditioning......0 Hours . 1: Exploded View Of Timing Belt & Components ...000 miles for Federal vehicles and 105.000 miles for California vehicles..... Remove crankshaft damper bolt using Crankshaft Pulley Holder (T92C-6316-AH) or equivalent.

. ................................ See Fig....... 24-33 (32-46) Spark Plug . .............. Align crankshaft timing sprocket by turning crankshaft in normal direction of engine rotation only...... Remove upper timing belt cover bolts........................................... reverse removal procedure...... Adjust drive belts to proper tension................ 90-103 (122-140) Crankshaft Pulley Bolt ........................ 5) Turn crankshaft 2 complete revolutions.............................. and tighten bolts to specification.......................................................) 3) Using Water Pump Pulley Remover (T92C-631 2-AH) or equivalent.............. 14-25 (20-34) Power Steering Pump Bracket Bolt . 3: Aligning Camshaft & Crankshaft To TDC ......................06″ (1... ............ ........ This should put slack on tensioner portion of belt..... Remove oil dipstick tube..... 28-38 (38-51) Camshaft Sprocket Bolt . Courtesy of Ford Motor Co.... 2: Checking & Compressing Automatic Timing Belt Tensioner TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft. 2........ Remove A/C-alternator belt idler bracket............ 5) Mark direction of timing belt rotation if reusing belt................. ...... 71-88 (8-10) Valve Cover Bolt ................ Ensure upper and lower timing belt idlers rotate freely..... .......... ..... 3.......... 54-76 (73-103) Engine Mount Through-Bolts .................................. 65-87 (88-118) INCH Lbs............ 4) Turn crankshaft clockwise until crankshaft timing mark is back to TDC.. Remove timing belt tensioner arm by removing lower and then upper tensioner arm bolts... 4: Positioning Crankshaft For Removing Slack From Timing Belt Fig.........................m) A/C Compressor Bolt ................. 2) Inspect timing belt tensioner for signs of oil leakage.............. ......FORD 2........ 2......... Remove right engine mount............ Check ignition timing......... 50-68 (86-116) Front Suspension Crossmember Bolt ............. or drill through hole to keep piston in compressed position... 4. 261 Installation – 1) Place timing belt tensioner in a press.............. Remove left timing belt cover........ Courtesy of Ford Motor Co................. ........... 69-93 (94-126) Knock Sensor .............. 2) Compress automatic belt tensioner until hole in piston aligns with second hole in housing.... Using an Allen wrench.5 mm) diameter pin........................................... ............. 3................... (N................. To complete installation........ (N............. 3) Ensure camshafts and crankshaft timing marks align..55-............................................................. Fig. CAUTION: DO NOT rotate camshafts or crankshaft with timing belt removed......... then right cover.............................. See Fig. Remove pin from automatic tensioner............. Recheck timing marks to ensure timing is still correct..... ..................... ........................ See Fig. 3) Measure timing belt tensioner rod protrusion (free length) from end of rod to edge of housing....... Install timing belt....................63″ (14-16 mm)................. using a flat washer to prevent damage to timing belt tensioner plug........ remove water pump pulley bolts and pulley............. Replace damaged components..... ....... Remove timing belt.................... Tighten bolts to specification....................... Install automatic timing belt tensioner......... Replace timing belt tensioner if distance is not ..... 43-78 (5-8) Water Pump Pulley Bolt ..................................... See TORQUE SPECIFICATIONS............ Fig............ See Fig.... 28-32 (38-43) Water Pump Bolt ............... 11-16 (15-23) Tensioner Pulley Bolt .......... loosen timing belt tensioner bolt......................m) Timing Belt Cover Bolt . 14-18 (19-24) Wheel Lug Nut ....................... Insert a .......................... as engine damage could result. Inspection – 1) Inspect timing belt for damaged teeth....... Lbs.............................................. Turn crankshaft counterclockwise until crankshaft timing sprocket is offset from TDC by one tooth....... Lower vehicle.................................................................................... 71-88 (8-10) Courtesy of Mazda Motors Corp.. Replace timing belt tensioner if oil leakage exists.............. cracking and oil contamination.... 27-33 (37-45) Timing Belt Tensioner Bolt ............. 116-122 (157-165) Engine Mount Nuts ....... 4) Remove 3 nuts and through-bolt from right engine mount........ 28-38 (38-51) A/C Compressor Bracket-To-Cylinder Block Bolt ................5L V6 (Cont... See Fig...................

27-43 (3-5) Courtesy of Ford Motor Co............. .... Measure timing belt deflection halfway between camshaft sprockets... T104 3... 1 1 1 3... Remove A/C compressor idler pulley and bracket........... Insert an Allen wrench into hole in tensioner.......... Remove upper and lower timing belt front covers..... Adjust drive belts to proper tension. and mark on crankshaft sprocket aligns with mark on front cover housing............ Raise and support vehicle........ .. add ... Rotate crankshaft clockwise at least 2 revolutions until cylinder No... With Power Steering...........59″ (13-15 mm)..3 hours. . apply 22 lbs.. Courtesy of Nissan Motor Co.. . Set cylinder No.... (N.... See Fig... 1 to TDC of compression stroke.... . Release tension on belt... .. Remove right front wheel and engine side cover. 5) Place a ... (10. 3: Adjusting Timing Belt TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft.. To complete installation.. 1.......................... TCH249 .. and loosen tensioner lock nut............ 4) Loosen timing belt tensioner nut... spring and timing belt..... 1 is at TDC of compression stroke..... (N......... See TORQUE SPECIFICATIONS.. Lbs...... 6) Rotate crankshaft to remove feeler gauge......... Remove timing belt.......... Remove water pump pulley... 1 is at TDC of compression stroke...... Check timing belt tensioner......... 1994-98 ....... TIMING BELT APPLICATION Application 3. 7) If deflection is not .......... Align White lines on timing belt with marks on camshaft sprockets and .. This application is not an interference engine.. U. Remove covers from below engine............... Fig.0 kg) pressure to timing belt between right camshaft sprocket and tensioner.. .............. 2...... See Fig... see ALPHABETICAL MODEL LISTING... 4) Return cylinder No........ 3... Part No..................3 hours....... Install tensioner and return spring if removed...... Rotate crankshaft clockwise at least 2 revolutions.. ....6 Hours ..... 1 at TDC of compression stroke by rotating crankshaft until marks on camshaft sprockets align with marks on timing belt upper rear cover.. Hold tensioner in position with Allen wrench..m) Camshaft Sprocket Bolt ..... See Fig......... 13-16 (16-20) INCH Lbs.... See Fig...............0L V6 SOHC – Villager Labor Time Component Belt Kit No........0138″ (.......... NOTE: A timing belt component kit is available for this application.... MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends the belt be replaced every 105.............. Fig.......... Fig..... NOTE: For information about tensioners and/or pulleys (when available).. turn tensioner fully clockwise.. Remove accessory drive belts... reverse removal procedure. ........... apply thread lock sealant to threads before installing stud.... 90-98 (122-133) Rocker Shaft Bolts ......... and rotate crankshaft until feeler gauge is centered between tensioner pulley and timing belt.A.... 2: Installing Timing Belt & Sprocket crankshaft sprocket.. Remove crankshaft pulley bolt and pulley.0L V6 – SOHC Villager (Mercury) 1993 . 13-16 (16-20) Timing Belt Tensioner Lock Nut/Bolt .... Using Allen wrench........ T249 – With Air Conditioning....6 Hours ... If return spring stud was removed..... Courtesy of Ford Motor Co... Temporarily tighten lock nut.351 mm) feeler gauge at tensioner pulley and timing belt..... 2...... Using Push/Pull Gauge (J-38387) or equivalent. Drain cooling system........................262 FORD 3........ White lines ensure correct number of teeth exist between timing marks on sprockets.... readjust timing belt tension... .... and temporarily tighten lock nut... rotate tensioner by turning Allen wrench clockwise 70-80 degrees.....S. 1: Exploded View Of Timing Belt Components Installation – 1) Ensure cylinder No. See page A1 for information on component kits...........m) Timing Belt Cover .. 3) Temporarily install crankshaft pulley bolt so crankshaft can be rotated............. REMOVAL & INSTALLATION TIMING BELT Removal – 1) Disconnect negative battery cable............ add .... 2) Remove upper radiator hose and water inlet hose... 32-43 (43-58) Water Pump Bolt .......000 miles............. 58-65 (79-88) Crankshaft Pulley Bolt ......... Tighten tensioner lock nut to specification...51-................ 3) Loosen tensioner lock nut. TCK104 .......... 2) Install timing belt with arrow on timing belt facing front of engine....

...... 5) Ensure timing marks align.. 263 3.0L V6 – SHO Taurus 1989-95 .. 4: Adjusting Timing Belt Tension (3... See Fig..... MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends the belt be replaced every 100........0L & 3.0 Hours . 3.. Disconnect ignition control module...... .. 6) Loosen timing belt tensioner lock nut.... 2.. and camshaft timing marks align with marks on timing belt cover.......0L SHO) .2L V6 – SHO TIMING BELT APPLICATION Application Labor Time Belt Part No. 3: Aligning Timing Marks Courtesy of Ford Motor Co. see ALPHABETICAL MODEL LISTING... camshaft sprockets. See Fig... Using Puller (T67L-3600-A) or equivalent. Tighten lock nut to hold tensioner in unloaded position..... Ensure White mark on crankshaft damper aligns with “0” mark on lower timing belt cover... Remove upper timing belt cover. T248 3.0L SHO) – 1) Remove battery....... If reusing timing belt... 2: Locating Crankshaft Pulley Timing Marks REMOVAL & INSTALLATION TIMING BELT Removal (3.. See Fig. Remove accessory drive belts.. 4) Raise and support vehicle. Fig.... Disconnect crankshaft position sensor wire and grommet from slot near water pump... 3) Rotate crankshaft until No. 2) Remove water pump tensioner pulley..... 1.... Lower vehicle.... Remove engine roll damper. Fig.... remove crankshaft damper.. 1 piston is at TDC.... . located near timing belt cover..000 miles.. Courtesy of Ford Motor Co.. place reference mark on timing belt... Remove right front wheel and splash shield.2L V6 – SHO Taurus 1993-95 .. Courtesy of Ford Motor Co... Remove intake manifold crossover tube. 3.0 Hours . 4... Remove timing belt covers. Remove timing belt.. 3....... Ensure transaxle is in Neutral. 1: Exploded View Of Intake Manifold & Brackets Courtesy of Ford Motor Co.. Rotate tensioner pulley 180 degrees clockwise using 6-mm Allen wrench.. Disconnect crankshaft sensor wiring assembly at lower timing belt cover. T248 NOTE: For information about tensioners and/or pulleys (when available).. and crankshaft sprocket.... Mark direction of belt rotation for reassembly reference..... Fig. Fig.... Remove alternator belt tensioner pulley and bracket....FORD 3. See Fig....

... Remove right front wheel and splash shield.....m).... 6) Rotate crankshaft clockwise 60 degrees until White mark on crankshaft damper aligns with “0” mark on lower timing belt cover.. November 6...... 1 piston is at TDC of compression stroke............... Install timing belt guide and lower timing belt cover................ Install center timing belt cover and ensure crankshaft sensor wiring is properly routed....m) Camshaft Pulley Bolts .......... See Fig. Ensure crankshaft sensor wiring is properly routed......... 8) Install splash shield and right front wheel...... To install remaining components.. Disconnect crankshaft sensor wiring assembly at lower timing belt cover....0L SHO) – 1) Ensure No........................ 5) Raise and support vehicle........ 11-16 (15-22) Timing Belt Upper Cover Bolt (3. Rotate crankshaft clockwise 60 degrees until White mark on crankshaft damper aligns with “0” mark on lower timing belt cover.. the timing belt must be correctly tensioned.......... 62-97 (7-11) Valve Cover Bolt . (N. Lbs........ 3. 2............. See Fig............ Fig. . 3.. reverse removal procedure...... 3) Raise and support vehicle. To install remaining components........ Using Puller (T67L-3600-A)... 18-27 (2-3) Timing Belt Cover Bolt (3..... Ensure camshaft timing marks align with timing belt cover marks..........5 N....... 7) Ensure camshaft timing marks align with timing belt cover marks.................... Place timing belt tensioner in a soft-jawed vise.... Remove lower timing belt cover... 3) Install timing belt tensioner while pushing tensioner pulley toward belt....... remove power steering pump pulley nut and pulley.... See Fig....... Mark direction of belt rotation for reassembly reference................2L) .. ....... 4) Raise and support vehicle..... .. (... 27-37 (36-50) Timing Belt Tensioner Bolt (3... The revised tensioning procedure is from Ford technical service bulletin 95-22-10.................... rotate tensioner clockwise to 4.....264 FORD 3.m) Camshaft Sensor Bolt ......... Rotate crankshaft until No... Remove intake manifold crossover tube.. (N........ go to next step..... Remove timing belt. ... Ensure White mark on crankshaft damper aligns with “0” mark on lower timing belt cover...........m). Fig.... 5) If reusing timing belt.. Tighten belt tensioner bolt...............2L V6 – SHO (Cont......... 3............... 3.... 5... See Fig...... .....2L SHO) Courtesy of Ford Motor Co..................... 3) Ensure transaxle is in Neutral.... Install rubber grommets between tensioner and oil pump...... Ensure used timing belt is installed in original direction of rotation. Disconnect ignition control module................................................2L SHO) – 1) Remove battery.... 2) Remove upper and lower idler pulleys. and crankshaft sprocket timing mark aligns with mark on oil pump housing.. Install a 1......... Install intake manifold crossover tubes....... 25-37 (34-50) Water Pump Pulley Bolt ....0L engine and manual transaxle.....2L SHO) – 1) Ensure No.... 1 piston is at TDC of compression stroke........ See Fig...... 12-17 (16-23) Timing Belt Tensioner Arm Nut (3....0L & 3... 6) Ensure camshaft timing marks align with timing belt cover marks.. Connect ignition electrical connector..... See Fig.... Install remaining timing belt covers. located near timing belt cover.................................... Remove timing belt guide located in front of crankshaft sprocket........... torque wrench and Torque Wrench Attachment (T93P-6254-A) or equivalent.. ....................... 15-18 (20-24) Engine Damper Bracket Bolt ... Installation (3.. 3.... .... If installing used belt....... Install crankshaft damper............. 2) Install timing belt on crankshaft............................. remove crankshaft damper... and route around left camshaft and onto right camshaft sprockets..2L) ...... Install crankshaft damper....................... Loosen timing belt tensioner lock nut and leave nut loose...2L) ............................. 15-18 (20-24) Camshaft Timing Belt Sprocket Bolt . Ensure camshaft timing marks align with timing belt cover marks....... 5) Remove plastic access cover in lower timing belt cover......... Lower vehicle. ..5-mm Allen wrench through hole.......... 85-105 (115-142) INCH Lbs..... and crankshaft sprocket........ 12-17 (16-23) Timing Belt Tensioner Lock Nut (3.......... and lock tensioner in retracted position.... 5: Compressing Timing Belt Tensioner (3............ reverse removal procedure....... 2) Install timing belt on crankshaft....) 4) Mount Timing Belt Tensioner Tool (T93P-6254-B) or equivalent........................... .... Tighten bolts to specification........ 89-142 (10-16) .. Install lower timing belt cover..... 62-97 (7-11) Crankshaft Sensor ....2L SHO) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft.................. 12-17 (16-23) Wheel Lug Nut ........ Remove engine roll damper........ Remove upper and center timing belt covers.... 25-37 (34-50) Intake Manifold Crossover Tube Bolt ............... Install upper timing belt cover. See TORQUE SPECIFICATIONS.......... Tighten bolt to specification............. 3.. ................................ Tighten timing belt tensioner lock nut to 25-37 ft... (34-50 N. and crankshaft sprocket timing mark aligns with mark on oil pump housing.3 INCH lbs..................... Using INCH-lb............. See Fig.... Ensure used timing belt is installed in original direction of rotation. and camshaft timing marks align with marks on timing belt cover..... If installing new timing belt....0L) ..... 6................ 21-30 (28-41) Idler Pulley Nut .........0L) ..... Compress tensioner until hole in tensioner rod aligns with hole in tensioner housing. Remove serpentine drive belt and tensioner....... Installation (3.... Remove Allen wrench from tensioner....... Ensure timing marks align....... Remove tensioner tool.. place reference mark on timing belt.......... Install plastic access cover.. and route belt around left camshaft and onto right camshaft sprockets............ Lower vehicle... camshaft sprockets................. 4) Rotate crankshaft until Yellow mark on crankshaft damper aligns with “0” mark on lower timing belt cover.... Removal (3................. 1. Slowly loosen timing belt tensioner bolt and remove tensioner..... lbs..... using power steering pump bracket bolt holes.............. Courtesy of Ford Motor Co...... See Fig........ 1 piston is at TDC.... 6: Installing Rubber Grommets (3...... skip the next step... See Fig.. 1995.. Adjust drive belts to proper tension...... .. NOTE: To prevent timing belt whine on models with 3........ Using a strap wrench to hold power steering pump pulley... Adjust drive belts to proper tension... See Fig...........

...... 1 piston at TDC................. remove upper half of fan shroud............................ Remove drive belts and engine fan........................ ........ Chevette.................. 100 (135) Idler Pulley Bolts . (110-176 kg) ......... Tighten idler pulley bolt................ Stop with No...... 1.. ......m) Camshaft Sprocket Bolts ... Fig..... 2...... T061 – With Air Conditioning...... 1 piston at TDC..4 hours.. Remove timing belt front and lower cover.... Rotate crankshaft until timing mark on pulley is at zero degrees (No.......... (140-160 kg) 1. 3. Remove front cover retaining screws and nuts. 1. See TIMING BELT ADJUSTMENT SPECIFICATIONS table. 2: Identifying Sprocket Timing Marks Courtesy of General Motors Corp. Fig.................. Remove radiator upper mounting panel....................... See Fig.. ..... (N................... TIMING BELT ADJUSTMENT SPECIFICATIONS Belt Size Operating Range Specification 3/4″ (19 mm) .. T037 1.... Adjust drive belts to proper tension............. Application Ft.. DO NOT let timing belt back up.................. With Power Steering... Loosen idler pulley. 2) Insert 1/8″ drill bit or rod through hole in upper rear cover and through hole in camshaft drive sprocket. 1: Locating Timing Belt Idler Pulley Installation – 1) With No......... add .....4L 4-Cyl... See Fig.. Acadian......4 Hours ... 2) Use belt tension gauge between camshaft sprocket and idler pulley................ Remove A/C compressor and brackets.... 1...............000 mile intervals........... 70 (8) .............4 Hours ............ install belt on sprockets and use 1/4″ Allen wrench to move idler pulley counterclockwise until all slack is removed from belt.m) Front Cover (Nuts & Bolts) ... add ...................................... T-1000 & 1000 1976 . MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Although the manufacturer does not recommend a specific scheduled maintenance interval........................... T037 1............................4L & 1.................................. REMOVAL & INSTALLATION TIMING BELT Removal – 1) Disconnect negative battery cable......................4 Hours ......... Acadian & Chevette 1976 .................. This is provided to verify camshaft timing.... Remove timing belt from sprockets..... 3: Adjusting Timing Belt Tension TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Courtesy of General Motors Corp............4 hours........... belt manufacturers suggest the belt be replaced at 60..... 63-77 Lbs................. Courtesy of General Motors Corp..... ........ Use 1/4″ Allen wrench on idler pulley to obtain correct tension....... (N. Remove cover.................. T039 1......... and allow pulley to rotate clockwise.. see ALPHABETICAL MODEL LISTING............4 Hours .. Rotate crankshaft clockwise a minimum of one revolution................. 15 (20) Water Pump Bolts ...............4 Hours .. T039 1...GENERAL MOTORS 1.......... if necessary.. NOTE: For information about tensioners and/or pulleys (when available).. Lbs..6L 4-Cyl.. 50-80 Lbs......................... On A/C equipped vehicles................ Fig..... 75 (101) Crankshaft Pulley Bolt . See Fig.. 1 Be sure gauge finger is engaged in slot between teeth of timing belt.............. .................. Reverse removal procedure to complete installation................. 1977 ... 1 cylinder at TDC).................. 15 (20) INCH Lbs.....6L 4-Cylinder TIMING BELT APPLICATION Application 1 265 Labor Time Belt Part No... 1977-78 ........... 1979-87 .....................

. Remove the timing belt behind the power steering pump. 3. 1..5 Hours .. T310 NOTE: For information about tensioners and/or pulleys (when available). See Fig... rotate the crankshaft clockwise until the timing mark on the crankshaft gear is aligned with the notch at the bottom of the rear timing belt cover.. rotate the coolant pump clockwise. 2) Remove the air filter housing bolts and housing.. Fig. 4. 4. See Fig. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer requires that the belt be replaced every 60. 2: Removing Front Timing Belt Covers Courtesy of General Motors Corp.. 1. See Fig. See Fig... 2) Using the Timing Belt Adjuster (J-42492-A or KM-421-A). 6. Fig... 7) Slightly loosen the coolant pump retaining bolts... 5) Remove the upper front timing belt cover bolts and cover. 6) Install the crankshaft pulley bolt. see ALPHABETICAL MODEL LISTING.. Courtesy of General Motors Corp.... Disconnect the Intake Air Temperature (IAT) sensor connector. 3.. . Install the timing belt. See Fig.. Remove the crankshaft pulley bolt and pulley.. 2. REMOVAL & INSTALLATION TIMING BELT Removal – 1) Disconnect the negative battery cable.. Courtesy of General Motors Corp..6L 4-Cylinder – Aveo Labor Time Belt Part No. and separating canvas. See Fig.... Rotate the coolant pump clockwise until the adjust arm of the timing belt automatic tensioner is aligned to the notch in the timing belt automatic tensioner bracket.. Remove the lower front timing belt cover bolts and cover.. 7.. TIMING BELT APPLICATION Application 1.. 4) Remove the accessory drive belt..266 GENERAL MOTORS 1.. Remove the right front splash shield. Inspect timing belt tensioner and idler pulleys for worn bearings... See Fig.... Fig.... 5...... Disconnect the breather tube from the valve cover. Remove the power steering mounting bolts.... 1: Removing Crankshaft Pulley Inspection – Check timing belt for cracks.. 4: Rotating Coolant Pump Using Timing Belt Adjuster . Aveo 2004 ... rotate the coolant pump counterclockwise to release the tension on the timing belt.. Installation – 1) Align the timing mark on the crankshaft gear to the notch on the bottom of the rear timing belt cover. 5.... Using the crankshaft pulley bolt.. Align the timing marks on the camshaft gears... 3: Aligning Crankshaft Timing Mark Courtesy of General Motors Corp. See Fig.. 3) Remove the right front wheel. Fig. See Fig... if equipped. Disconnect the air intake tube from the throttle body.. See Fig..000 miles.6L 4-Cyl. cracked or missing teeth. Using the Timing Belt Adjuster (J-42492-A or KM-421-A)..

............. 9) Connect the air intake tube and breather tube to the throttle body........................ See Fig.. Install the right front wheel.... Then An Additional 15° Wheel Lug Nuts ..... Rotate the coolant pump until the adjust arm pointer of the timing belt automatic tensioner is aligned with the pointer on the timing belt automatic tensioner bracket.............. 5: Removing & Installing Timing Belt 3) Tighten the coolant pump retaining bolts.... Tighten wheel lug nuts to specification.......... 89 (10) 1 2 – Tighten using torque wrench. 5) Remove the crankshaft pulley bolt.... 1....6L 4-Cylinder – Aveo (Cont... 6) Install the crankshaft pulley and bolt........ Tighten the bolts to specification..m) Crankshaft Pulley Bolt Step 1 1 ..................... Install the right front splash shield. Rotate the crankshaft 2 full turns clockwise using the crankshaft pulley bolt... 7) Install the accessory drive belt...... if equipped...... 8.... 88 (120) INCH Lbs.......... Lbs......... Connect the IAT sensor connector........................... 8) Install the air filter housing and bolts.. – Tighten using Angle Meter (J-45059) or Angular Torque Gauge (KM-470-B).............................. 4) Tighten the coolant pump retaining bolts to specification..... Fig............................... Install the upper and lower front timing belt covers and bolts...... Courtesy of General Motors Corp... Tighten 30°............................................. 70 (95) Step 2 2 .... See Fig.... Tighten the bolt to specification.............. 2............ 89 (10) Lower & Upper Front Timing Belt Cover Bolts .................................................................................. See TORQUE SPECIFICATIONS............. 7: Aligning Automatic Tensioner With Bracket Notch Courtesy of General Motors Corp..... Courtesy of General Motors Corp. See TORQUE SPECIFICATIONS........... (N............ 71 (8) Coolant Pump Retaining Bolts . Loosen the coolant pump retaining bolts............ See TORQUE SPECIFICATIONS......... Fig. See TORQUE SPECIFICATIONS............) 267 Courtesy of General Motors Corp.....GENERAL MOTORS 1. (N... See Fig. 6: Aligning Camshaft Timing Marks .. Connect the negative battery cable... Fig.......... See TORQUE SPECIFICATIONS. Fig............................m) Air Filter Housing Bolts . 8: Aligning Automatic Tensioner With Bracket Pointer TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft................................................. Tighten bolts to specification.....

see ALPHABETICAL MODEL LISTING..0 Hours .............. belt manufacturers suggest the belt be replaced at 60... Adjust drive belts to proper tension... Remove power steering pump and lines. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Although the manufacturer does not recommend a specific scheduled maintenance interval. Carefully rotate water pump to remove slack from timing belt...... CAUTION: Rotate engine and align reference mark on crankshaft and camshaft sprockets with reference mark on lower timing belt cover before removing belt.. .4 hours...... reverse removal procedure....... 71 (8) Courtesy of General Motors Corp..m) Crankshaft Pulley-To-Sprocket Bolt ...... See Fig. NOTE: For information about tensioners and/or pulleys (when available)....... Do not rotate camshaft or crankshaft when timing belt is removed. 2) Rotate engine to align timing marks on crankshaft and camshaft sprockets with reference mark on lower timing belt cover.6L 4-Cylinder – LeMans 1 TIMING BELT APPLICATION Application Labor Time Component Belt Kit No.... Remove all accessory drive belts... REMOVAL & INSTALLATION CAUTION: For 1990-93 models.000 mile intervals.. 1: Identifying Timing Belt & Pulley Alignment . (16 kg).............. To install remaining components..... . Align all timing marks.6L 4-Cyl.. 1991-93 .. TIMING BELT Removal – 1) Disconnect negative battery cable..... ... 1....... Tighten water pump bolts.... Installation – 1) Install timing belt.. ...................4 hours.... 1990 With Tensioner Pulley .......... Loosen water pump bolt to release belt tension....... 2) Using Belt Tension Gauge (J-26486-B) or equivalent.... Lbs........................ NOTE: A timing belt component kit is available for this application..... 88 (10) Water Pump Bolt ...... ....... add .... T148 2. T203 – With Air Conditioning.. (N....m) Timing Belt Cover Bolt (Front & Rear) .. Adjust belt tension to 35 lbs. Reference marks may be difficult to locate.... Use proper reference mark.. Remove crankshaft pulley.. TCK148 ..... Tighten bolts to specification....... ............. 41 (56) INCH Lbs.... .. W/O Tensioner Pulley ...... Fig... this application is an interference engine.. With Power Steering....268 GENERAL MOTORS 1....... Remove timing belt........... .. 1... T148 2.......... TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft... LeMans 1988-89 ................. .......... ............. measure belt tension between water pump and camshaft sprocket..... See page A1 for information on component kits........... T203 2... TCK148 ...... Remove timing belt covers starting with upper cover......................... or engine damage may occur..0 Hours .0 Hours ............. ......0 Hours .. See TORQUE SPECIFICATIONS... 1 2. (N................... Part No. ... add .

..16″ (4 mm) on 16-valve engines. If equipped with cruise control..... TCK070 ......4 lbs.....28″ (6-7 mm) on 8-valve engines and ...... remove crankshaft pulley............... 1: Aligning Camshaft Sprockets (DOHC) MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Although the manufacturer does not recommend a specific scheduled maintenance interval..6L 4-Cyl... Fig......... align camshaft(s) timing marks and crankshaft timing marks.......................... ...... To complete installation... Install timing belt.. .............. See page A1 for information on component kits..... 1 piston at TDC on compression stroke... Adjust belt tension and deflection. add .. Drain cooling system... loosen idler pulley nut.......... ... Remove fan shroud on models with power steering..4 hours..... ......000 mile intervals.. gasket and covers.. (2 kg). 26-36 (36-49) Courtesy of General Motors Corp.. SOHC 1985-88 .......... Remove upper and lower engine front cover mount bolts. Remove crankshaft pulley No....... reverse removal procedure...... 2) If installing new belt.................. Courtesy of General Motors Corp.. see ALPHABETICAL MODEL LISTING.. Belt tension should be 4...24-... REMOVAL & INSTALLATION TIMING BELT Removal – 1) Disconnect negative battery cable. NOTE: For information about tensioners and/or pulleys (when available).. 1 3... Mark timing belt location....... Nova DOHC 1988 ........ move pulley as far left as possible and retighten bolt... belt manufacturers suggest the belt be replaced at 60.. 1 and 2.... Install belt with arrow pointing in direction of rotation. with a deflection of ...................... Lbs............. Release idler pulley and place tension on belt.1 Hours .... Set No......... Release idler pulley and place tension on belt........................... With Power Steering........ use jack to raise engine slightly. fan... With Cruise Control. Remove timing belt... then remove right side engine mount through-bolt and mount........ Part No......... Remove drive belts..... align marks made during removal.... On DOHC models.. Fig...... 2: Identifying Timing Belt & Pulley Alignment TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft.. Loosen idler pulley mount bolt............ 3.............. See Fig. (N....... raise and support vehicle and remove right front wheel and right side engine undercover.. slowly turn crankshaft 2 revolutions clockwise.. 2) Remove radiator and air cleaner assembly.. T112 3...... remove actuator and ignition coil... Courtesy of General Motors Corp. ...........2 hours. Recheck timing marks... 3) After installing new or used belt..4 hours.. DO NOT bend or twist belt.. water pump drive pulley and valve cover with gasket.... See Figs.. 137 (186) Timing Belt Idler Mount Bolt .. On models with air conditioning..... 3) Using puller........ 2 (power steering only)... 87 (117) 16-Valve ... Adjust drive belts to proper tension................................. Fig... .... NOTE: A timing belt component kit is available for this application. Installation – 1) Loosen timing belt idler pulley mount bolt........ position pulley at far left and retighten mount bolt......... If reusing old belt.. adjusting bolt and remove drive belt..... T070 1 – With Air Conditioning.............. 34 (46) Crankshaft Pulley Bolt 8-Valve ...6L 4-Cylinder – Nova TIMING BELT APPLICATION Application 1... add ..........1 Hours ...m) Camshaft Sprocket Bolt ... On DOHC models....... 3: Locating Timing Belt Deflection Points ...GENERAL MOTORS 1.. 1 269 Labor Time Component Belt Kit No. add .....

See Fig... Install fan shroud...................... Align injector gear by inserting 8 mm x 1...... 2) With No..............25 mm bolt through gear alignment hole and front flange plate. MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Although the manufacturer does not recommend a specific scheduled maintenance interval................................... This will prevent camshaft from rotating.....4 hours.. 1...... See Fig....m) Camshaft Pulley Bolt ........... Courtesy of General Motors Corp... belt manufacturers suggest the belt be replaced at 60........ Drain cooling system.. 4) Install damper pulley on hub and check that No..... 1 piston at TDC of compression stroke................... .. 4) Remove lower dust cover and timing belt holder.. 12 (20) Tension Pulley Center Bolt ...... Fixing plate should fit smoothly into slot at rear of camshaft..... Using Gear Puller (J-22888) or equivalent... Adjust drive belts to proper tension........... Remove fan shroud.....270 GENERAL MOTORS 1.......... See Fig.. belt and pulley............... Remove upper dust cover....... Attach Fixing Plate (J-29761)....... See Fig. 3: Identifying Tension Pulley Bolt Tightening Sequence TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft...... Crankshaft should not be turned............................ 2... (20-28 kg)... 3) Finger tighten tensioner bolts in sequence to prevent movement of tensioner pulley.. add .... See Fig... Belt tension should be checked at point between camshaft gear and injection pump gear using Belt Tension Gauge (J-29771) or equivalent..... see ALPHABETICAL MODEL LISTING....... Refill system with coolant and connect battery... Lbs....... 54 (73) Side Bolts ......... 15 (20) Courtesy of General Motors Corp....... 1: Locating Injection Pump Gear Alignment Marks & Lock Bolt Installation – 1) Remove bolt attaching camshaft gear.. Remove timing belt.. 3......... Do not rotate camshaft or crankshaft when timing belt is removed... Reinstall cam gear loosely so it can be turned by hand............ TIMING BELT APPLICATION Application 1............. dust covers.. T076 3.. – Diesel Acadian (Canadian) 1981-85 .. Remove damper pulley and timing belt holder.. and damper pulley... 1. Recheck to be sure No... Loosen tension pulley and plate bolts... 1 1 3. to slot in rear of camshaft.....................1 Hours . 15 (20) Water Pump Bolts ...... (N... Depress tension pulley with finger and install tension spring. Install cooling fan.................. Concentrate belt looseness on tension pulley................ REMOVAL & INSTALLATION CAUTION: This application is an interference engine...................... V-belt and pulley... Remove fixing plate.............. or equivalent..... 3........ TIMING BELT Removal – 1) Disconnect negative battery cable.. Tighten camshaft pulley bolt.... Chevette 1981-86 . Cogs on belt and pulley should engage properly. NOTE: For information about tensioners and/or pulleys (when available)........... 5) Loosen tensioner pulley and plate bolts.......... 2: Identifying Timing Belt Installation Sequence Courtesy of General Motors Corp.8L 4-Cylinder – Diesel Labor Time Belt Part No........... Concentrate belt looseness on tensioner and tighten bolts in sequence...... add .. Fig..... 1 cylinder is at TDC............... Install by-pass hose.. or engine damage may occur..................... With Power Steering......000 mile intervals...... Remove fixing plate on end of camshaft........... 2) Belt should be properly tensioned between pulleys......... ... DO NOT turn crankshaft if adjustment is needed.. Fig... ....... 6) Remove damper pulley and install belt holder in position away from timing bolt... next to injection pump..4 hours......... Remove injection pump gear lock bolt.. check that timing mark on injection pump pulley is in alignment with front plate pointer...... 1 cylinder is at TDC.. Disconnect by-pass hose.......1 Hours .. 55 (75) Damper Pulley Bolt ................... Be sure mark on injection pump pulley aligns with mark on plate..... Belt tension should be 46-63 lbs............... Fig...........8L 4-Cyl. Remove tension spring from behind front plate.. T076 1 – With Air Conditioning..... Install timing belt in proper sequence................ 3) Remove valve cover. remove cam gear.

... belt manufacturers suggest the belt be replaced at 60..................... 4) If belt tension is incorrect....... substantial tension loss will occur...................... (17 kg)....... 2) Rotate crankshaft so timing mark on crankshaft pulley lines up with 10° BTDC mark on indicator scale... (12-16 kg)......... Tighten water pump bolts........ 1 2...........m) Camshaft Sprocket Bolt .... NOTE: If new timing belt has been installed... ...... See page A1 for information on component kits.......... ...................... Using Adjuster (J-33039) or equivalent. 20 (27) Crankshaft Sprocket Retaining Bolt .. Hot timing belt tension specification is 30 lbs...... (N.7 Hours .. ............ Verify timing marks are aligned........ Sunbird 1985-86 ..................... .7 Hours .. Remove belts.... T081 2........4 hours..... 72 (8) Timing Belt Front Cover Bolt .. Lbs... 5) DO NOT leave tension gauge on belt during retightening.. add .. – OHC Firenza 1982-86 ........ Install crankshaft pulley and check for alignment of timing marks. Mark on camshaft sprocket must align with mark on camshaft carrier.................. 60 (7) .... Fig........ 3) Remove timing probe holder....... ..7 Hours ........... Part No................ NOTE: For information about tensioners and/or pulleys (when available)........GENERAL MOTORS 1............ TCK081 ...................... MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Although the manufacturer does not recommend a specific scheduled maintenance interval...8L 4-Cylinder – Gasoline TIMING BELT APPLICATION Application 1 271 Labor Time Component Belt Kit No.... 34 (45) Crankshaft Pulley-To-Sprocket Bolt ......... After belt has been run.. ... TCK081 .. 1....... recheck tension with gauge on belt. ..............................................m) Camshaft Thrust Plate Bolt ..... – With Air Conditioning.. (13 kg)........... See Fig............... J2000 1982 ............ Timing belt tension MUST then be rechecked......................... REMOVAL & INSTALLATION TIMING BELT Removal – 1) Disconnect negative battery cable. Remove timing belt front cover. TCK081 ........ Adjust drive belts to proper tension.. rotate water pump clockwise until slack is removed from timing belt.... TCK081 ...... 1: Adjusting Timing Belt Tension TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft.... ...... loosen water pump bolts and rotate pump until correct tension is obtained...... With Power Steering. ......000 mile intervals. T081 2............................... Skyhawk 1982-86 . check belt tension between water pump and camshaft sprocket.... ..... T081 2....... add . 1..... 2000 Sunbird 1984 ... Remove crankshaft pulley................ cylinder head must be retightened AFTER initial warmup............ check final tension with engine at operating temperature.............. TCK081 ............. Tighten water pump bolts.............. Reverse removal procedure to complete installation............. 19 (25) INCH Lbs................................7 Hours .......... ...... T081 2) Using Cam Drive Belt Tension Gauge (J-26486-A) or equivalent. 3) Reassemble components and run engine to operating temperature (thermostat open)...........8L 4-Cyl....... . If new head gasket is installed.............. Initial new belt tension should be 38 lbs....7 Hours . Courtesy of General Motors Corp................. NOTE: A timing belt component kit is available for this application...............7 Hours . or reading will be inaccurate................ 2000 1983 ....................... 19 (25) Water Pump Retaining Bolts ................. ... Used belt tension should be 27-36 lbs............... T081 2.... 115 (156) Timing Belt Rear Cover Bolt . As new belt takes a set position......... (N... and loosen water pump retaining bolts to remove timing belt.. see ALPHABETICAL MODEL LISTING....... T081 2...4 hours............. brackets and shields necessary to gain access to crankshaft pulley.. Installation – 1) Install new timing belt on sprockets........ TCK081 ..............

7 Hours ..... If new head gasket is installed...... Remove crankshaft pulley.... or reading will be inaccurate.. . Loosen water pump retaining bolts. (13 kg).............. NOTE: Adjust timing belt with engine coolant temperature at 68°F (20°C). T081 2....... T081 2.......... cylinder head must be retightened AFTER initial warmup.. Install crankshaft pulley and check for alignment of timing marks.. Slightly tighten water pump retaining bolts.. .. belt manufacturers suggest the belt be replaced at 60..7 Hours .... Verify timing marks are aligned. and loosen water pump retaining bolts to remove timing belt.. Adjust drive belts to proper tension.......... Initial new belt tension should be 38 lbs. 2) Rotate crankshaft so timing mark on crankshaft pulley lines up with 10 degrees BTDC mark on indicator scale. T163 2....... Reverse removal procedure to complete installation..... After belt has been run....7 Hours . 2.... .......... 1990 .. NOTE: For information about tensioners and/or pulleys (when available).... T081 2..... ........ loosen water pump bolts and rotate pump until correct tension is obtained... ... check belt tension between water pump and camshaft sprocket.. 2: Adjusting Timing Belt Tension Removal (1989-94) – 1) Disconnect negative battery cable..... Fig.. 1 2......4 hours. 1989-94 ...... With Power Steering.. 3) Using timing belt tension adjuster.... 2) Rotate crankshaft and camshaft clockwise to align timing marks on sprockets with marks on rear cover.. TCK163 .... Ensure belt has tension on it between the camshaft sprocket and crankshaft sprocket........ Sunbird 1987-88 ... NOTE: If new timing belt has been installed..... Hot timing belt tension specification is 30 lbs... Courtesy of General Motors Corp... Tighten water pump bolts to specification.7 Hours ....... LeMans 1989 1st Design ... TIMING BELT APPLICATION Application 2....... rotate water pump clockwise until slack is removed from timing belt.. (17 kg). 2) Using Cam Drive Belt Tension Gauge (J-26486-A) or equivalent. TCK081A ..272 GENERAL MOTORS 2..... Skyhawk 1987-88 ... TCK163 .....0L 4-Cyl.... T081 2.. NOTE: A timing belt component kit is available for this application... substantial tension loss will occur. Timing belt tension MUST then be rechecked..000 mile intervals. See Fig. .. Tighten retaining bolts to specification... Install new timing belt on sprockets....... Tighten water pump bolts... 1: Exploded View Of Timing Belt & Components MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE Although the manufacturer does not recommend a specific scheduled maintenance interval..... ...... See page A1 for information on component kits... Courtesy of General Motors Corp..7 Hours . 3........ T163 2. 1...... ........ 5) DO NOT leave tension gauge on belt during retightening. Using Timing Belt Adjuster (J-33039-A) or equivalent.. rotate water pump to release timing belt tension. T163 2... – OHC Firenza 1987-88 .... Remove belts......0L 4-Cylinder Labor Time Component Belt Kit No... Part No.... and shields necessary to gain access to crankshaft pulley.4 hours..... 3) Remove timing probe holder. See Fig.. Used belt tension should be 27-36 lbs... 4) If belt tension is incorrect.... recheck tension with gauge on belt. 2) Remove crankshaft pulley. TCK163 ... rotate water pump clockwise until tensioner contacts the high torque stop. TCK081A . .7 Hours ... TCK081A .. add ....... Remove timing belt.. See Fig. 1... 3) Reassemble components and run engine to operating temperature (thermostat open).... REMOVAL & INSTALLATION TIMING BELT Removal (1987-88) – 1) Disconnect negative battery cable... ...... T081 2..7 Hours .. . Remove front timing belt cover... brackets. 1989 ..... 2nd Design .... ......... See TORQUE SPECIFICATIONS. . check final tension with engine at operating temperature..... Installation (1989-94) – 1) To install camshaft and crankshaft sprockets (if removed).. ....7 Hours . .. reverse removal procedure. . Mark on camshaft sprocket must align with mark on camshaft carrier.......... T163 – With Air Conditioning... Remove timing belt front cover.... Installation (1987-88) – 1) Install new timing belt on sprockets.. .... add ... brackets and shields necessary to gain access to crankshaft pulley...... Using Adjuster (J-33039) or equivalent. See TORQUE SPECIFICATIONS.. Remove serpentine belt. see ALPHABETICAL MODEL LISTING. As new belt takes a set position............. Grand Am 1987-88 .... TCK081A . TCK163 ... Fig. (12-16 kg)....7 Hours . See Fig...

......... 3: Identifying Timing Belt Tensioner (1989-94) ....... 18 (24) INCH Lbs........... Ensure tensioner holes remain in alignment as stated........... 84 (10) Timing Belt Cover Bolt ................................... Lbs.............................................. 5) Tighten water pump bolts to specification.... 18 (24) Water Pump Bolt ................................................0L 4-Cylinder (Cont...................... (N.......................... Adjust drive belts to proper tension..................... 20 (27) 1989-92 .....................) 4) Using crankshaft sprocket bolt............................. reverse removal procedure.............. 15 (20) Serpentine Belt Tensioner Bolt . Ensure all timing marks are properly aligned..................................................... 273 TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft............................GENERAL MOTORS 2........ 62 (7) Courtesy of General Motors Corp....... rotate engine clockwise 2 revolutions to fully seat timing belt.......................m) Camshaft Pulley-To-Sprocket Bolt 1987-88 ... Rotate water pump eccentric counterclockwise until hole in tensioner arm aligns with hole in base.............................. 35 (47) Timing Belt Tensioner Bolt ............................................................................................... Fig...... See TORQUE SPECIFICATIONS....m) Camshaft Carrier Cover Bolt ......................................... To install remaining components............................................................................ (N.........................

6.. and remove wiring harness channel cover from front of engine. 2: Positioning Crankshaft At 60 Degrees BTDC Courtesy of General Motors Corp.. See Fig. 2. Remove timing belt. Do not remove Camshaft Holders (J42069) with timing belt removed. NOTE: For information about tensioners and/or pulleys (when available)..... It may be necessary to loosen timing belt idler pulley and turn eccentric until holder can be inserted... see ALPHABETICAL MODEL LISTING.. .. NOTE: Do not move camshafts with belt removed. DO NOT reuse the belt. If not aligned. TIMING BELT APPLICATION Application 3. TCK285A . . It is NOT necessary to remove crankshaft center bolt. If there are cracks present.. DO NOT clear the cold start counter. 2... mark belt with arrow to indicate original direction of rotation.. 2) Raise and support vehicle. T285 1999-01 . If reusing timing belt..... Remove harmonic balancer. Move wiring harness out of way... 8) Rotate crankshaft clockwise to 60 degrees before TDC. check cold start counter (also called a heavy duty register). See Fig. See Fig.. 11) Loosen timing belt tensioner and idler pulley bolts..... Remove accessory drive serpentine belt tensioner. visually inspect timing belt for cracks. Remove power steering pump pulley bolts and pulley... power steering pump pulley bolts. 2) Install timing belt with engine at room temperature.6 Hours . Loosen.... . 3) Lower vehicle.. water pump pulley bolts. always turn crankshaft in normal direction of rotation (clockwise). T285 NOTE: A timing belt component kit is available for this application. Separate air injection crossover pipe from hoses and front cover... Courtesy of General Motors Corp. TIMING BELT Precautions – 1) When servicing timing belt. but do not remove. NOTE: Using scan tool. 7) Remove front timing belt cover. Camshaft timing marks should be aligned with marks on rear cover. Removal – 1) Disconnect negative battery cable.. If guide marks cannot be identified.. Fig..274 GENERAL MOTORS 3..... 1: Identifying Timing Belt Front Cover Components Courtesy of General Motors Corp... Remove air intake resonator and ducting from throttle body... See page A1 for information on component kits... MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE The manufacturer recommends the belt be replaced at 100. Do not rotate camshaft or crankshaft when timing belt is removed. Remove AIR injection crossover pipe clamps and bushing nut from front cover..0L V6 Labor Time Component Belt Kit No.000 mile intervals.... Remove accessory drive serpentine belt. 3) Never remove timing belt without first setting camshaft gears and crankshaft drive gear to TDC and locking them in place. Remove 6 harmonic balancer-tocrankshaft bolts.. 6) Remove water pump pulley bolts and pulley. If belt is okay and reused. 1. 3. Replace belt. Remove air injection crossover pipe from front cover. but do not remove. See Fig.. Remove A/C compressor hose strap from AIR injection crossover bracket. See Fig. 10) To lock camshafts in place. 4) Guide marks on timing belt are to aid in timing belt installation... Ensure timing marks are not 180 degrees from TDC... 3: Installing Crankshaft Holder . 4 or 5. If there were any cold starts below –20°F (–28°C).. Fig... crankshaft is 180 degrees (one half turn) off.0L V6 – DOHC Catera 1997-98 . TCK285 . Secure moveable lever of tool to water pump pulley flange.. Remove lower front splash shield... REMOVAL & INSTALLATION CAUTION: This application is an interference engine.... 5) Release plastic retaining tabs. 2.... 9) Install Crankshaft Holder (J42069-10) and rotate crankshaft clockwise until holder contacts water pump. 4) Loosen.... or engine damage may occur. install Camshaft Gear Holders (J42069-1 and J42069-2)..6 Hours .. Fig.. Part No.. a new belt must be installed.

4 or 5. Fig. go to TIMING BELT DEFLECTION ADJUSTMENT. Fig. Inspect timing belt tensioner and idler pulleys for worn bearings. Deflection should be no more than 0.) 275 Courtesy of General Motors Corp. Replace as necessary. remove crankshaft holder. 7: Aligning Timing Belt Marks On Crankshaft Pulley Timing Belt Deflection Adjustment – 1) If timing belt deflection adjustment is necessary. 4: Aligning Timing Belt Marks With Rear Cover Marks (Up To 1999 Early Design) Courtesy of General Motors Corp. center of engine). 6: Installing Camshaft Gear Holders NOTE: Timing belt configuration changed in mid-1999 model year. 5. Turn left idler pulley counterclockwise until high point of eccentric nut is in about 12 o’clock position. 3) Ensure timing belt tension is taut (no slack). 8. Install timing belt with double dash marks aligned with oil pump and drive gear marks. (This is NOT the idler pulley positioned between camshaft sprockets in top. idler pulley. 2) Lower vehicle. If timing belt deflection is not correct. Fig. Courtesy of General Motors Corp.40″ (10 mm). cracks. Go to next step. See Fig. Start installation of belt at crankshaft pulley. or missing teeth. For both designs. right bank (passenger’s side) camshaft gears. 5: Aligning Timing Belt Marks With Rear Cover Marks (From 1999 Late Design) Inspection – Check timing belt for excessive wear. Correct belt application MUST be used on each engine design. Install Timing Belt Holder (J42069-30) or equivalent plastic wedge to hold belt against crankshaft sprocket. Route timing belt around tensioner. NOTE: Install timing belt at room temperature. Fig. Keep timing belt taut between idler pulley and left bank camshaft pulleys. For later design (mid-1999 to present). go to TIMING BELT TENSION ADJUSTMENT. use the remaining 3 Yellow marks on the timing belt. Raise and support vehicle. Snug idler pulley bolt while holding eccentric so it does not move. For early design (up to mid-1999). . Make sure belt is installed with arrows pointing in correct direction of rotation. Measure timing belt deflection midway between left bank camshafts (viewed from rear of engine) and left side idler pulley (viewed from rear of engine). use the marks on each side of the direction of rotation arrows to line up the left (driver’s side) camshaft sprockets. NEW timing belts are marked with direction of rotation arrow and mating marks.GENERAL MOTORS 3. See Fig. See Fig. and left bank (driver’s side) camshaft pulleys. See Fig. If initial timing belt deflection is okay. Courtesy of General Motors Corp. Installation – 1) To install timing belt. Ensure timing belt marks are aligned with marks on camshaft sprockets and notches on rear timing belt cover. 7. loosen left (driver’s) side idler pulley bolt.0L V6 (Cont. use the remaining 3 White marks on the timing belt.

If camshaft sprockets are now properly aligned. Install Checking Gauge (J42069-20) to left bank camshafts. Install Crankshaft Holder (J42069-10) to crankshaft drive gear. Rotate crankshaft to secure lever of holder to water pump flange. Install Checking Gauge (J42069-20) to right bank (passenger’s side) camshafts. 8: Measuring Timing Belt Deflection 2) Apply additional tension to timing belt by loosening bolt for idler pulley located between camshaft sprockets (top. go to FINAL TIMING BELT TENSIONING & INSTALLATION. Remove all locking tools from camshafts and timing belt. Courtesy of General Motors Corp. Fig. go to TIMING BELT READJUSTMENT (LEFT BANK CAMSHAFTS). 3) Ensure crankshaft timing mark aligns with mark on oil pump housing.039″ (1 mm) from belt tension setting flange. Rotate high point of eccentric to 9 o’clock position. . If not. 9: Adjusting Timing Belt Tension (New Design Engine Shown. 3) Using Wrench (J42069-40) or equivalent. NOTE: Alignment marks on timing belt will no longer align with camshaft sprocket marks after one or more crankshaft revolutions. See Fig. go to TIMING BELT READJUSTMENT (RIGHT BANK CAMSHAFTS). 2) Rotate crankshaft clockwise 2 revolutions. Turn tensioner eccentric counterclockwise to full stop. Rotate crankshaft clockwise 2 revolutions. If timing belt readjustment is necessary. 10: Installing Checking Gauge On Camshaft Sprockets NOTE: When readjusting timing belt tension. go to FINAL TIMING BELT TENSIONING & INSTALLATION. Courtesy of General Motors Corp. stopping at 60 degrees before TDC mark. Tighten timing belt tensioner lock nut until snug. Tighten idler pulley bolt while holding eccentric from turning. Install Checking Gauge (J42069-20) to right bank camshafts. Tighten idler pulley bolt while holding eccentric so it does not rotate. If camshaft sprockets are now properly aligned. Lock nut will be final tightened after final adjustments are made. 2) Loosen idler pulley on driver’s side of engine. stopping at 60 degree BTDC. Early Design Engine Is Similar) Checking Camshaft Sprocket Alignment – 1) Ensure timing belt alignment marks are still aligned with reference points on camshaft sprockets and rear timing belt cover. This is idler pulley below camshaft sprockets. Turn eccentric back until reference mark is .276 GENERAL MOTORS 3. Timing Belt Readjustment (Right Bank Camshafts) – 1) If timing belt readjustment is required. 2) Loosen bolt on idler pulley that is located in the center and below the left bank and right bank camshafts. If not. 4) Remove checking gauge and crankshaft holder. Timing Belt Tension Adjustment – Loosen timing belt tensioner lock nut. Install Crankshaft Holder (J42069-10) to crankshaft drive gear. 5) If timing belt readjustment is not necessary. Fig. Courtesy of General Motors Corp. Crankshaft Holder (J42069-10) must be in p