This action might not be possible to undo. Are you sure you want to continue?
The new One – the best one for you
(c) ONE/TÜV/BV - Seminar: Introduction to the ASME Code, January 2007
Your Key to Exporting Pressure Equipment
Exporting worldwide – An Overview to the ASME Code
9:00 The ASME Code International Application and Acceptance ASME, National Board, Authorized Inspector Certification of Manufacturers; "Stamps„ ASME Material and ASTM Specifications Lunchbreak ASME Section I, Power Boiler ASME Section IV, Heating Boiler ASME Section VIII, Pressure Vessels ASME Piping Codes B 31.1, 31.3 ASME Section IX, Welding ASME Section V, Nondestructive Examination NBIC National Board Inspection Code ASME Code and European PED Annexes estimated End
(c) ONE/TÜV/BV - Seminar: Introduction to the ASME Code, January 2007
OneCIS Insurance Company
RWTÜV Systems GmbH
Technische Inspektions GmbH Essen
Customer's Benefit ONE/TÜV/BV assists
• in getting access to international market • to become certified by ASME • to introduce Quality Systems • to become familiar with American Codes & Standards • to achieve the Registration with Canadian Jurisdictions • in the Design Calculation or the Design Review • to qualify welding procedures and welders to ASME Code • to achieve State Special from Jurisdictions • in the cost effective application of the ASME Code • to minimize Product Liability risks • in Codes and Standard Engineering
(c) ONE/TÜV/BV - Seminar: Introduction to the ASME Code, January 2007
.PPT 09/03 Hierarchy of Standards • Laws and Regulations at the place of Installation (e.g. Minnesota. New York City. January 2007 Page 4 .Seminar: Introduction to the ASME Code.PPT 05-03 (c) ONE/TÜV/BV .The new One The new One – the best one for you International Application and Acceptance B31..) • ASME . Quebec.Boiler & Pressure Vessel Code • National Board Inspection Code NBIC SEC0. Timbuktu..
SC 29211-1329 Telephone — 803.mn. National Board Inspection Code (2004 Edition. Manufacturers must fi le a copy of Manufacturer’s Data Report with the department on ASME forms. Current Addendum). 5. Special design or construction requires approval of the chief boiler inspector. Chapter 14. 2004 Addendum). CSA B51 (2001 Edition) with National Board registration number. Registration with the National Board of non-ASME Code items and use of these items is allowed to comply with GATT and NAFTA treaties. Chapters 183. ASME Code (Current Edition.doli. January 2007 Page 5 . 10. 3. Sections I and IV. ASME B31. ASME CSD-1 (2001 Edition). 8.sc. 6. Act Sections 41-14-10 through 41-14-150. Boiler Safety Act.PPT 09/03 Synopsis: Example State Department Adrienne Youmans. Date of latest rules and regulations: November 2001.us Fax — 803. 2.us/code. Boilers. Director Ronald Galloway. V. 3. 12. Minnesota Rules – Chapter 5225. and amend rules and regulations.state. III (Divisions 1.O.5137 Email — joel.Seminar: Introduction to the ASME Code. Boiler Board: Yes.896. except tanks or cylinders used for storage or transfer of liquifi ed petroleum gases for which data reports are not required. SEC0.) Date of Passage of Law Date of latest amendment to law: 1996.state. VR. NFPA 85. National Board registration required for boilers and pressure vessels. alter.4634 Email — gallowar@mail. (Contact above offi cial for more information. Licensing and Regulation Boiler Safety Program Kingstree Building P.1 (Current Edition). Current Addendum).Specimen law Minnesota State Department Joel Amato. Date rules and regulations implemented: 1885.html Empowerment Commissioner of Labor and Industry empowered to make.896. 7. Minnesota Steam Fitters Contractors License required for all high-pressure steam piping and hot-water district heating over 30 psi. VI.llr. IX. 9. 2.PPT 09/03 (c) ONE/TÜV/BV . Power piping stamps required by division for Section I piping. 4. 13.375 to 183. SOUTH CAROLINA 2006 Edition Date of law passage: 2005 Date rules and regulations implemented: January 2006 State Statute: South Carolina Code of Laws. SC 29210 Empowerment Boiler Board: No. ASME Code: all. National Board Inspection Code (Current Edition. ASME CSD-1 (Current Edition). MN 55155-4304 Telephone — 651.62. Administrator Department of Labor. 2).5737 Web site — www. PP. XI. VII. IV.state. Sections I. ASME Code (Current Edition. National Board registration required for boilers.sc.284. Foreign codes: BS 55000 only with National Board registration numbers. 3). Box 11329 Columbia.us Web site — www. and code cases. 11. S. or A stamp required up to second stop valve. 3. National Board: NR. State statute: Minnesota Statutes – 2002. MINNESOTA SEC0.llr. Paul. Current Addendum). X. Code addenda and case interpretations accepted automatically.mn. the following National Board stamps or ASME Code symbol stamps are required: 1. II. 2.amato@state. 5.1 (Current Edition). 2. ASME PVHO.284. Stamping: Where appropriate. VIII (Divisions 1. Title 41. High-pressure piping license and permit required beyond boiler. Rules for Construction and Stamping Construction: 1. Chief Boiler Inspector Minnesota Department of Labor and Industry Code Administration and Inspection Services 2006 Edition Boiler Division 443 Lafayette Road St.us Fax — 651. R. Rules for Construction and Stamping Construction: 1. 4. Labor and Employment.4364 Express mail only: 110 Centerview Drive Columbia.
maybe . British Standard Inst.Society of .Mechanical .Engineers SEC0.American .always . January 2007 Page 6 .Countries accepting ASME Code Countries accepting ASME Code Construction and Requirement Boilers and Pressure Vessels Albania * Algeria Argentina Australia Austria * Bahamas Bahrain Bangladesh Barbados Belarus * Belgium * Bermuda Bolivia Bosnia and Herzegovina * Brazil Burma (Myanmar) * Canada Chile China * Colombia Costa Rica Croatia * Cuba Cyprus Denmark * Djibouti Dominican Republic Ecuador * Subject to approval of local authority * Egypt * Estonia Ethiopia * Finland Fiji * France Gambia * Georgia * Germany Ghana * Greece * Hong Kong * Hungary * Iceland * India Indonesia * Iraq * Ireland Israel * Italy Ivory Coast Jamaica * Japan Jordan Kazakhstan * Kenya Korea Kuwait Source: Latvia 113 Countries Technical help to Exporters.vielleicht .ppt 06/2004 * What is ASME ? / Was ist ASME ? A S M E .außer (c) ONE/TÜV/BV .except .immer .sometimes .Seminar: Introduction to the ASME Code. (June 2004) Lebanon Libya Lithuania Luxembourg Malawi Malaysia Malta Mauritius Mexico Moldowa Morocco Mozambique Netherlands New Zealand Nicaragua Nigeria Norway Oman Pakistan Paraguay Peru Philippines Poland Portugal Puerto Rico Quatar Romania Saint Lucia Saudi Arabia * * * * * * * * * * * * * * * Serbia Singapore South Africa * Spain Sri Lanka Sudan Swaziland * Sweden * Switzerland Syria Taiwan Tanzania Thailand The Russian Federation Trinidad and Tobago * Tunisia * Turkey * United Arab Emirates United Kingdom * Uganda Uruguay USA Venezuela Yemen Yugoslavia Zambia Zimbabwe OneTUVBV.PPT 05/98 .manchmal .
The phrase engineering judgement refers to technical judgements made by knowledgeable designers experienced in the application of the Code.Boiler & Pressure Vessel Code Construction-Code Section I Power Boiler Section III Nuclear Power Section IV Heating Boiler Section VIII Section X Section XII ASME B31. is in all-inclusive term comprising materials. 1 Construction. Timbuktu. New York City. The Code is not a handbook and cannot replace Education. January 2007 Page 7 .3 Process Piping Pressure Vessel Fiber Plastics Transport Tanks Power Piping Reference Code "Inservice"-Code ASME B31. design. inspection. specific prohibitions. Experience. Minnesota. examination. SEC0..) • ASME . and Nonmandatory Guidance for construction1 activities.g. certification.Seminar: Introduction to the ASME Code. as used in this Foreword. testing. and the use of engineering judgement.1 ASME B31.1 Power Piping Section II Material Section V NDE Section IX Welding Section VI Heating Boiler Section VII Power Boiler Section XI Nuclear Power Standards. Recommendations ANSI ASTM AWS ASNT • National Board Inspection Code NBIC SEC0.PPT 01 / 2007 ASME Code Foreword This Code contains mandatory requirements.. The Code does not address all aspects of these activities and those aspects which are not specifically addressed should not be considered prohibited.. and pressure relief. fabrication.PPT 2/96 (c) ONE/TÜV/BV . Quebec.Hierarchy of Standards • Laws and Regulations at the place of Installation (e.
January 2007 Page 8 . except misalignment and reinforcement • Everything not prohibited.PPT 07/01 (c) ONE/TÜV/BV .Using the ASME Code • ASME Code = Checks and Balances to be applied to the formulated design • It applies to construction only • No fabrication tolerances provided.PPT 06/02 ASME Code Key Words shall may not may can should mandatory rules prohibition recommendations or exemptions from prohibitions recommendations SEC0.Seminar: Introduction to the ASME Code. is permitted SEC0.
.. 2004.5. Are mandatory immediately referenced Codes & Standards ASME 16. Not part of the Code. Issued by ASME Code committees upon request. January 2007 Page 9 . 2001. Mandatory 6 months after issuance. Formulated by the ASME Code Committee to clarify existing requirements or to provide rules not covered by the existing Code. E1996 SEC0.PPT 05/02 Interpretations: Code Cases: Errata: re-affirmed: The new One The new One – the best one for you ASME. Authorized Inspector B31. 98. Replacement page format (coloured).Seminar: Introduction to the ASME Code.) Issuance every year. National Board.ASME Code Editions: Addenda: Every 3 years new issuance (95.PPT 09/03 (c) ONE/TÜV/BV .
provide inspection service during construction .Seminar: Introduction to the ASME Code.American Insurance companies authorized to write pressure equipment insurance .inspections under the licence of the Jurisdictions .PPT 05/98 (c) ONE/TÜV/BV .provide insurance service SEC0.Jurisdictional Authorities or Responsibilities? .PPT 05/03 AIA Authorized Inspection Agencies (AIA) Who? . January 2007 Page 10 .What is Authorized Inspection? Jurisdiction USA & CANADA Members Licence Issuance National Board OneCIS Insurance Company ASME ASME Code Accreditation Commissioning Authorized Inspectors Registration of Data Reports Licence Technische Inspektions GmbH “R-Stamp“ Service Authorization “ASME Stamp“ Manufacturer FMTUEV.
Seminar: Introduction to the ASME Code.PPT 09/03 (c) ONE/TÜV/BV . January 2007 Page 11 .The new One The new One – the best one for you Certifications „Stamps“ B31.
Section VIII-I What is a Code .QC-System according to the ASME Code . U2) . renewal every 3 years (U. max. validity 3 years (U. January 2007 Page 12 .Authorized by ASME to use the Code Symbol Stamp(s). U2)) SEC81. (Certificate of Authorization.org/Codes/CertifAccred/Certification/Boiler_Pressure_Vessel.Audit by ASME.PPT 11/02 Procedure of ASME Authorization • Obtain Application Forms from ASME: http://www.asme. Inspektor und Supervisor • Issuance of Certificate and Stamp by ASME OneTUVBV.cfm • Submit Application Forms to ASME and remit Fees • Purchase ASME Code Books • Describe a QC-System according ASME Code • Prepare a Demonstration Item • Qualify Procedures and Personnel • Pre-Joint Review by the Supervisor of AIA • Joint Review (Audit) with ASME Designee.ppt 01/2007 (c) ONE/TÜV/BV .Seminar: Introduction to the ASME Code.valid Inspection-Service-Agreement between Manufacturer and an AIA .Manufacturer ? .
Part List. January 2007 Page 13 . Material Test Reports Min.ppt 5-03 Advantages of an ASME Certificate • Export into USA / Canada + 113 Countries • Authorization to construct "stamped items" • Publication on the internet • Certified know how in the use of the ASME Code • Wide scope of responsibilities as an "ASME Manufacturer" • Certified and world wide recognized Quality Control System "ASME„ • more profit ! 70 % OneTUVBV.Efforts of an ASME Authorization ASME Code Books QC Manual and Procedures Qualification of Procedures and Personnel Representative Demo Item Drawing.System in a Joint Review Issuance of Certificates and Stamps 1 month later OneTUVBV.ppt 02/04 (c) ONE/TÜV/BV .Seminar: Introduction to the ASME Code. Calculation. 4 Months of Preparation Demonstration of the QC. Purchase Orders.
PPT 01 / 2006 (c) ONE/TÜV/BV . 2 .Heating Boilers H* H HLW HV * cast iron heating boilers wrought steel heatig boilers potable water heaters safety valves Section X .1) safety valves Section VIII Div.Druckbehälter Section IV . ASME Audit of the Manufacturer SEC0.Steam Boilers S A E M PP V* steam boilers (master) assembly only electric boilers miniature boilers power piping (B31.Seminar: Introduction to the ASME Code.Alternative Rules Section VIII Div. January 2007 Page 14 . 1 .Pressure Vessels U UM * UV * UD * U2 U3 UV3* pressure vessels miniature vessels safety valves rupture disk devices pressure vessels High Pressure Vessels safety valves Section VIII Div.PPT 05-02 ASME and National Board Stamps ASME Boiler & Pressure Vessel Code Section I . 3 .ASME Code Symbol Stamps SEC0.Fibre reinforced Plastic Pressure Vessels RP pressure vessels Section XII – Transport Tanks National Board Inspection Code R VR* repair and alteration repair of safety valves T TV* TD* Transport tanks safety valves rupture disk devices * Components not subject to Authorized Inspection.
Pumps. Nuclear Installer Assembly of Components Nuclear Parts Welded Parts of Nuclear Components Nuclear Safety Valves Nuclear Supports Certificate of Accreditation Quality System Certificate Material Manufacturers \SEC0. etc.Seminar: Introduction to the ASME Code. Valves. January 2007 Page 15 .PPT 05-03 (c) ONE/TÜV/BV . Piping Systems.ASME "Nuclear Certificates" ASME Code Section III (Nuclear Components) N NA NPT NV NS QSC Nuclear Components Vessels.PPT 06/01 Transport Tanks ASME Code Section XII (New in Edition 2004) (Construction and Service of Transport Tanks) T TD TV Transport Tanks Rupture Disks for Transport Tanks Safety valves for Transport Tanks \SEC0.
ASME Certificates ASME Code Certificates are not required for: ¾ Material Manufacturers (except Section III) ¾ Manufacturers of Welding Consumables (except Section III) ¾ Valve Manufacturers (except Section III and Safety Valves) ¾ Suppliers of Services (Design.PPT 5-01 ASME-Code STATEMENT OF POLICY ON THE USE OF ASME MARKING TO IDENTIFY MANUFACTURED ITEMS The ASME Boiler and Pressure Vessel Code provides rules for the construction of boilers. Machining) ¾ Piping Manufacturers (except Section III and Section I Boiler External Piping) KOLB\SEC0.PPT 3/98 (c) ONE/TÜV/BV . Items constructed in accordance with all of the applicable rules of the Code are identified with the official Code Symbol Stamp described in the governing Section of the Code. This includes requirements for materials.Seminar: Introduction to the ASME Code. Heat Treatment. Data Report Forms covering items not fully complying with ASME requirements should not refer to ASME or they should clearly identify all exceptions to the ASME requirements. January 2007 Page 16 ." or any other marking including "ASME" or the various Code Symbols shall not be used on any item which is not constructed in accordance with all of the applicable requirements of the Code. in fact. SEC0. Items shall not be described on ASME Data Report Forms nor on similar forms referring to ASME which tend to imply that all Code requirements have been met when. they have not been. pressure vessels. and nuclear components. and stamping." "ASME Standard. design. examination. fabrication. Markings such as "ASME. inspection.
.g...Seminar: Introduction to the ASME Code. Reference Code "Inservice"-Code ASME B31.) • ASME .PPT 10-2004 (c) ONE/TÜV/BV .The new One The new One – the best one for you ASME Material and ASTM Specifications B31. Timbuktu.Boiler & Pressure Vessel Code Construction-Code Section I Power Boiler Section III Nuclear Power Section IV Heating Boiler Section VIII Section X Section XII ASME B31. Minnesota.3 Process Piping Pressure Vessel Fiber Plastics Transport Tanks Power Piping.1 ASME B31. New York City. Recommendations ANSI ASTM AWS ASNT • National Board Inspection Code NBIC SEC0.1 Power Piping Section II Material Section V NDE Section IX Welding Section VI Heating Boiler Section VII Power Boiler Section XI Nuclear Power Standards. January 2007 Page 17 . Quebec.PPT 09/03 Hierarchy of Standards • Laws and Regulations at the location of Installation (e.
and Lower.XXX (YYy) Gr Ty Cl Class of metallurgical structure Type of fabrication A-Ferrous B-Nonferrous Grade refers to tensile strength Year of Edition.213 (92) TP 316L Pressure Vessel Plate.) Seamless ferritic and austenitic alloy-steel(.. January 2007 Page 18 .PPT 03/98 ASTM Material Specification A ..PPT 05-03 (c) ONE/TÜV/BV . for Moderate. Addenda Specification Number Examples: A .) tubes SEC2.Requirements for Code Material Construction Code Î + + + + Permissible Material Specifications Service Limitations Supplementary Requirements Certification Requirements other Requirements Section II Part A & B Î Material Specification Î other Reference Standards Section II Part D – (US Customary units or Metric units) Î permissible Stress Values Î Material Properties SEC2.Seminar: Introduction to the ASME Code.. Fittings (.Temperature Service Forgings.516 (90) Gr 60 A .182M (93) F 316L A .. Carbon Steel.
PPT 05-03 Section II Materials Contents: Part A: Part B: Part C: Part D: Ferrous Material Specification Nonferrous Material Specification Specifications for Welding Rods.516 Gr 60 (Type. Class) no year Society for ASME ASME Material Published in Section II Part A/B Edition Addenda SEC2. January 2007 Page 19 .516 (90) Gr 60 ASTM Material Acceptance for use in Code Constructions ASME Code Committee on Materials SA .PPT E95A95 (c) ONE/TÜV/BV .ASME Material Specification A . Electrodes and Filler Metals Properties ( US Customary units or Metric units ) (including Temperature and Stress Values) SEC2.Seminar: Introduction to the ASME Code.
The basic-oxygen process shall be limited to steels containing not over 6% chromium.Seminar: Introduction to the ASME Code. 5. F 50. January 2007 Page 20 .2). 1.1 This specification covers forged low alloy and stainless steel piping components for use in pressure systems. martensitic.SA-182/SA-182M 3. return bends.4 The material shall be forged as close as practicable to the specified shape and size. The values stated in each system are not exact equivalents. 4. Ordering Information 3.5 Except as provided for in 4. 4. F 52.2 and 2.) 1. Grade F XM-27Cb may be produced by electron-beam melting. tees. Included are flanges. F 316N.3 A sufficient discard shall be made to secure freedom from injurious piping and undue segregation. and header tees shall not be machined directly from bar stock. FORGED FITTINGS.2 For bars and products machined directly from bar. vacuum melting or remelting processes should not be specified for Grades F XM-11. Alloy. F 54.4 Supplementary requirements are provided for use when additional testing or inspection is desired. austenitic. valves.4 Supplementary requirements.1 and in Table 2. forged or rolled bar may be used without additional hot working for small cylindrically shaped parts within the limits defined by Specification A 234/ A 234M for low alloy steels and martensitic stainless steels and Specification A 403/A 403M for austenitic and ferritic-austenitic stainless steels. Table 2 footnotes.6 Requirement. and class if applicable (The year date should be included). electric-furnace. Section II . refer to Specifications A 479/A 479M and A 739 for the similar grades available in those specifications. Scope 1.2 The stainless steels shall be melted by one of the following processes: (a) electric-furnace (with separate degassing and refining optional). Manufacture 4.3 Several grades of low alloy steels and ferritic. Elbows.3. unless the order specifies the applicable "M" specification designation (SI units). or F 55. F 49.PPT 08/00 . 4.1 Quantity..1. (b) vacuumfurnace. F 304N.1.. Combining values from the two systems may result in nonconformance with the specification. For larger products and products for other applications refer to Specification A336/A366M and A965/A965M for the similar grades available in that specification.1.2 Size and pressure class or dimensions (Tolerances and surface finishes should be included). 3. 2. and 3. F 51. AND VALVES AND PARTS FOR HIGH-TEMPERATURE SERVICE SA-182/SA-182M (Identical with ASTM Specification A 182/A 182M-99 except for the inclusion of Grades S33228 and S30815 in the paranthetical section of para.1. F 53.5 Additional requirements (See 5. either inch-pound units or SI units are to be regarded separately as the standard. if any. Selection will depend upon design and service requirements. 1. Except for flanges of any type. therefore. Products made to this specification are limited to a maximum weight of 10 000 lb [4540 kg]. 3.1. F 48. 1.Section II . that manufacturer shall submit drawings for approval showing the shape of the rough forging before machining and the exact location of test specimen material (see 7. grade.SA-182/SA-182M SPECIFICATION FOR FORGED OR ROLLED ALLOYSTEEL PIPE FLANGES. F 44. 4. Referenced Documents 2.1 ASTM Standards: A 234/A 234M Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and Elevated Temperatures A 262 Practices for Detecting Susceptibility to Intergranular Attack in Austenitic Stainless Steels A 275/A 275M Test Method for Magnetic Particle Examination of Steel Forgings A 336/A 336M Specification for Steel Forgings.4.1 It is the purchaser's responsibility to specify in the purchase order all ordering information necessary to purchase the needed material.2.3. F 316LN. However.1.PPT 02/01 (c) ONE/TÜV/BV . 15. F XM-19. for Pressure and High-Temperature Parts A 370 Test Methods and Definitions for Mechanical Testing of Steel Products A 403/A 403M Specification for Wrought Austenitic Stainless Steel Piping Fittings SEC2. the material shall be f i h dt i h d it 1. the SI units are shown in brackets.1). Examples of such information include but are not limited to the following: 3.3 Specification number. or (c) one of the former followed by vacuum or electrolagconsumable remelting. Because of difficulties that may be met in retaining nitrogen. SEC2. F 304LN. 3. and 15.6 The value stated in.1. fittings. the finished product shall be a forging as defined in the Terminology section of Specification A 788.1. F 45. 4.5 This specification is expressed in both inchpound units and in SI units. and ferritic/austenitic steels are included in this specification. or basic-oxygen process with separate degassing and refining optional.1 The low-alloy ferritic steels may be made by the open-hearth. 1. Editorial changes have been made in paras. Within the text. 3. each system must be used independently of the other. and similar parts to specified dimensions or to dimensional standards such as the ANSI specifications that are referenced in Section 2. These shall apply only when specified individually by the purchaser in the order. 1.1 disallowing direct heat treatment.
2. in ksi [MPa].Seminar: Introduction to the ASME Code. Section 8. 18. January 2007 Page 21 . If used on small parts.1 Identification marks consisting of the manufacturer's symbol or name (Note 3).2.1 For forgings made to specified dimensions.2 shall apply). etc. and 5). Product Marking 18. should be consistent with one of the published industry standards for bar coding. Fl.2 Test reports. 18.2. NOTE 3 .2. if applied at the discretion of the supplier. report the yield strength and ultimate strength. etc. 17. showing the grade of material. designation of service rating. 18. 4.3 When test reports are required. the specification number. Section 7 (Table 3). SEC2. Section 11 (Tables 2. the designation.1. and for forgings made to dimensional standards.1. the markings shall consist of the manufacturer's symbol or name the grade symbol.4 Parts meeting all requirements for more than one class or grade may be marked with more than one class or grade designation such as F 304/F 304H.5 IIardness results. elongation and reduction in area. 17.6 Grain size results. the letters "WNS" shall be marked following the specification designation. The specification designation included on test reports shall include year of issue and revision letter.1 and 18. shall include certification that all requirements of this specification have been met.4 Chemical analysis results.1 shall be the certification that the forgings have been furnished in accordance with the requirements of this specification. The purchaser may specify in the order a specific bar coding system to be used. and 17.SA-182/SA-182M 17.SA-182/SA-182M 18. Section 5. the manufacturer is considered the organization that certifies the piping component was manufactured. sampled. in percent.2 Bar Coding . 17.PPT 02/01 (c) ONE/TÜV/BV . The specification number marked on the forgings need not include specification year of issue and revision letter. The bar coding system. F 304/F 304L. Certification 17. if any.1.2.1. Section 7 (Table 3).7 Any supplementary testing required by the purchase order. the heat number or manufacturer's heat identification.1 Quenched and tempered low alloy or martensitic stainless forgings shall be stamped with the letters QT following the specification designation. SEC2. F2.2 Forgings repaired by welding shall be marked with the letter "W" following the Specification designation.2.2 Product analysis results. 18. the application of identification marks as required in 18.PPT 02/01 Section II .For purposes of identification marking. and the size shall be legibly stamped on each forging or the forgings may be marked in accordance with Standard SP 25 of the Manufacturer's Standardization Society of the Valve and Fittings Industry. When repair-welded austenitic stainless steel forgings have not been postweld heat treated in accordance with Table 6.1.1. 17.Section II . bar coding is acceptable as a supplemental identification method. and such other markings as necessary to identify the part with the test report ( 18. 17. 17.In addition to the requirements in 18. the bar code may be applied to the box or a substantially applied tag.1. Section 6 (Table 2). when agreed upon by the purchaser. and tested in accordance with this specification and the results have been determined to meet the requirements of this specification. and in such position so as not to injure the usefulness of the forging.1 Type heat treatment.3 Tensile property results. 18.. The manufacturer shall provide the following where applicable: 17. when required.2.
PPT 02/01 (c) ONE/TÜV/BV .Seminar: Introduction to the ASME Code.PPT 02/01 Section II .SA-182/SA-182M Table 1 Heat Treating Requirements SEC2.Section II . January 2007 Page 22 .SA-182/SA-182M Table 2 Chemical Requirements SEC2.
SA-182) and order will be certified. ordering and Construction Code requirements will be certified.Section II . Traceable to the material (depends on the specification) ASME Section I. VIII Div. 1 Certified Material Test Report (CMTR) Material Manufacturer Certificate incl. service provider or inspector compliance of the specifications.SA-182/SA-182M Table 3 Tensile and Hardness Requirements SEC2. Test Reports and Inspection Reports The Construction Code defines contents and requirements The compliance of the specifications.PPT 11-05 (c) ONE/TÜV/BV . only ASME Nuclear Code Certificate of Conformance Certification by material manufacturer. Test Reports The compliance of specification (e. January 2007 Page 23 .g. XI Certificate of Compliance (CoC. 2 und 3. Traceable to piece and batch ASME Section III. NCA-3861) CMTR for small parts. IV.Seminar: Introduction to the ASME Code.PPT 02/01 Material Reports • • • • Material Test Report (MTR) Material Manufacturer Certificate incl. VIII Div. or partial requirements SEC2.
0815 1 Ea Carbon Steel Plate 15. Rectangular Specimen (15 mm) Re.70 0. 86. UT Report attached on page 2/2 Visual Examination: no defects Welded repairs were not performed.20 0. to SA . 60 .ASTM A-516M-90 Gr. März 2000 SEC2. Order Nr. We certify that the contents of this report are correct and that all test results and operations performed by Goodplate Mfgr.00 Nb 0.08 Cu 0.20 0. 55. 123 Customer: Rusty Tank Comp.30 Cr 0.30 Cr 0.70 0.PPT 11-00 (c) ONE/TÜV/BV . no heat treatment performed S 0.20 Mo 0. The material was manufactured under our ASME Quality System Certificate of Accreditation No. Edition 98 Addenda 99 Marking: GPM SA-516M Gr.20 0. 2“ 29% Fine Grain Practice ASME SA-20 21. 1234 Exp.00 Nb: 0. 0.02 CLASS 1 Pl.10 AL 0.Goodplate Mfgr.02 S 0.02 Charpy impact Test acc. Germany SEC2. 0816 Material: ASME SA-516M Gr.370 at -52° C.370 at -52° C. Goodplate Mfgr AG. Material Test Report MTR No. 4*D0 29% Fine Grain Practice to ASME SA-20 Ultrasonic Examination: 100% Angle Beam Examination according to SA-577 and NB-2532. 54 mils Tension Test ASME SA-370 Re. December 2002. 0.2% 285 N/mm² Rm 512 N/mm² A.2% Rm 285 N/mm² 512 N/mm² A.025 V 0. to SA .08 Cu 0.20 0. Energy: 64. 415 Edition 2001 Addenda 2003 . 31. September 2003 Goodplate Mfgr AG.2 after rolling to size: Acceptable. 123456 charpy impact Test acc. 987654 Heat No. Subsection NB.20 Mo 0. Zuffenhausen. Or our subcontractors are in compliance with the material specification and the specific applicable material requirements of Section III.02 V: 0.20 Ni 0. January 2007 Page 24 . Germany QA Manager: Gutfried 25. Zuffenhausen.Seminar: Introduction to the ASME Code.415 Thickness: 15 mm 1 Carbon Steel Plate Dimensions: 15.02 N 0.10 AL 0. Essen. Lateral Expansion 45.20 Ni 0.00x3700x3850mm Marking: GPM SA-516M Gr.CMTR No. 64J 86J 72J Tensile Test ASME SA-370. 415 15mm As rolled condition Melting process: Vacuum Furnace Chemical composition in % C Si Mn P 0. 72 ft-lb.025 Weight: 4026 kg Plate No.60 Chemical Composition in % C Si Mn P 0. Essen Auftrag Nr.00x3700x3850mm Material: ASME SA-516 Gr.02 N 0. 987654 Heat# 123456 Condition of plate and test specimen: as rolled.PPT 09-03 Example NCA-3860 Certified Material Test Report Goodplate Mfgr. Section II A and Section III Subsection NB (Class 1). 001 page 1/2 Purchaser: Rusty Tank Comp.
.D Stress Values (2/4) Table 1A SECTION I... T1 G10.Si C . pipe Plate Plate Plate Plate SA-105 SA-106 SA-106 SA-106 SA-516 SA-516 SA-516 SA-516 A B C 55 60 65 70 K03504 K02501 K03006 K03501 K01800 K02100 K02403 K02700 . S1..D Stress Values (1/4) Table 1A SECTION I. use of these materials at these temperatures is not current practice. . SEC2. S1...Si C . O. . . no. AND SECTION XII MAXIMUM ALLOWABLE STRESS VALUES S FOR FERROUS MATERIALS (* See Maximum Temperature Limits for Restrictions on Class) Class Cond Temper page line no. Nominal Composition Product Form Spec No Type/ Grade Alloy Desig/ UNS No Size/ Thickness P-No Group No 14 2 10 14 6 6 10 14 6 22 5 26 7 30 31 20 C . S1... pipe Smls.. S1 For Section I applications. * AND SECTION VIII. stress values at temperatures of 850°F and above are permissible but.Mn ... or less enclosed within the boiler setting. ... SECTION III. . .. T1 G10.. T2 G10. 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 2 SEC2.PPT 10 / 2004 ASME II .. AND SECTION XII MAXIMUM ALLOWABLE STRESS VALUES S FOR FERROUS MATERIALS (* See Maximum Temperature Limits for Restrictions on Class) Group No Min Tensile Strength MPa Min Yield Strength Mpa Limits I °C Limits III °C Limits VIII-1 °C Limits XII °C Ext Press Chart No P-No Notes 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 2 485 330 415 485 380 415 450 485 250 205 240 275 205 220 240 260 538 538 538 538 454 454 454 454 371 371 371 371 371 371 371 371 538 538 538 538 538 538 538 538 343 343 343 343 343 343 343 343 CS-2 CS-2 CS-2 CS-2 CS-2 CS-2 CS-2 CS-2 G10.Si C . .Si C .Si C .Si C . this material may not be used for parts of firetube boilers under external pressure.Seminar: Introduction to the ASME Code... T1 G10. S1. S1..PPT 10 / 2004 (c) ONE/TÜV/BV .. CLASS 2 AND 3. pipe Smls.D.... G18 For Section I applications. except for tubular products 3 in. * AND SECTION VIII. T2 G10. . . . T2 G10. January 2007 Page 25 . . .. . DIVISION 1.Si C . T2 G10 Upon prolonged exposure to temperatures above 800°F.ASME II . CLASS 2 AND 3.... S1. T2 Allowanle stresses for temperatures of 750°F and above are values obtained from time-dependent properties. G35.Mn ... the carbide phase of carbon steel may be converted to graphite. S1.. DIVISION 1. T2 G10.Si Forgings Smls. .Mn . .. Add. SECTION III. S1..
PPT 10 / 2004 ASME II . CLASS 1 AND SECTION VIII.D Stress Values (3/4) Table 1A SECTION I. Nominal Composition Alloy Desig/ UNS No Class Cond Temper Size/ Thickness mm Add. CLASS 2 AND 3.Seminar: Introduction to the ASME Code. Product Form Spec No Type/ Grade P-No Group No 256 256 260 264 17 35 26 11 Carbon Steel Carbon Steel Carbon Steel Carbon Steel Plate Plate Plate Plate Min Tensile Strength MPa SA-516 SA-516 SA-516 SA-516 Min Yield Strength Mpa 55 60 65 70 K01800 K02401 K02403 K02700 External Pressure Chart No - 1 1 1 1 1 1 1 2 P-No Group No Limits III °C Limits VIII-2 °C Notes 1 1 1 1 1 1 1 2 380 415 450 485 205 220 240 260 371 371 371 371 371 371 371 371 CS-2 CS-2 CS-2 CS-2 - -30 to 40 65 100 125 150 200 250 300 325 350 126 138 150 161 126 138 150 161 126 134 147 160 124 132 144 157 122 130 142 154 118 126 138 149 114 121 132 143 107 115 126 136 104 112 122 132 101 108 118 129 SEC2. MPa (Multiply by 1000 to Obtain kPa).5 118 138 112 112 122 122 93. Not Exceeding -30 to 40 65 100 125 150 200 250 300 325 350 138 94. * AND SECTION VIII. AND SECTION XII MAXIMUM ALLOWABLE STRESS VALUES S FOR FERROUS MATERIALS (* See Maximum Temperature Limits for Restrictions on Class) Maximum Allow able Stress. DIVISION 1.ASME II .D Stress Values (4/4) Table 2A SECTION III.5 118 138 118 118 128 129 94.6 117 135 108 108 118 SEC2.5 118 138 118 118 128 138 94. January 2007 Page 26 .5 118 138 118 118 128 138 94.5 118 138 118 118 128 138 94. DIVISION 2.5 118 138 118 118 128 138 94. MAXIMUM ALLOWABLE STRESS VALUES Sm FOR FERROUS MATERIALS (* See Maximum Temperature Limits for Restrictions on Class) page no.5 118 138 118 118 128 136 94.5 118 138 115 115 125 125 94. °C. line no. for Metal Temperature.5 118 138 118 118 128 138 94. SECTION III.PPT 10 / 2004 (c) ONE/TÜV/BV .
60 Sec.PPT 9/99 Design Temperature (°C) Comparison ASME Section I/ B31.90 N/mm² (II-D. 60 Addenda 99 SA-516 Gr. A-2 S = 65. Part D • ASME VIII. Table 1A Add 98 100 200 300 400 500 600 T [°C] Sec2.5 200 150 100 50 0 0 S [N/mm²] = Allowable Stress according to the respective design codes H II SA-516 Gr. Div. 600 ºC. II-D.Seminar: Introduction to the ASME Code. Ed2001 SA-335 Gr. 600 = 90 N/mm² s = 91. (former Code Case 2290). 1.1 Power Piping.3 mm σB. January 2007 Page 27 . 615 = 73 N/mm² s= 107. OD18" (457 mm) TRD X10CrMoVNb9-1 (1.Allowable Stress ASME Code / AD Merkblatt • AD-Merkblatt B0: S = K/1. Table 1A in Section II.5.4 mm mit Temperaturzuschlag 15 ºC ASME B31. 1.8 mm SEC1. E 98 A 98. P91 (smls) S = 61.PPT 12/2002 (c) ONE/TÜV/BV . Div. >3") t = 82. 100000h.7 mm σB. K = yield strength at design temperature or average rupture stress after 100000 hr • ASME Section VIII.TRD Example: Main Steam Piping 300 bar.1 . E 98 A 99.4903) ASME Code Section I. 10000h. allowable stresses based on tensile strength and Safety Factor 3.5 N/mm² t = 79.
7 SFA-5.Seminar: Introduction to the ASME Code.Section II .24 SFA-5.9 SFA-5.8 SFA-5.PPT 01 / 2007 Section II .1 SFA-5.18 SFA-5.26 SFA-5. Filler Metal Procurement Guidelines Carbon Steel Electrodes for Shielded Metal Arc Welding.17 SFA-5. Carbon and Low Alloy Steel Rods for Oxyfuel Gas Welding Aluminum and Aluminum-Alloy Electrodes for Shielded Metal Arc Welding Stainless Steel Electrodes for Shielded Metal Arc Welding Low-Alloy Steel Electrodes for Shielded Metal Arc Welding Covered Copper and Copper Alloy Arc Welding Electrodes Copper and Copper Alloy Bare Welding Rods and Electrodes Filler Metals for Brazing and Braze Welding Bare Stainless Steel Welding Electrodes and Rods Bare Aluminum and Aluminum-Alloy Welding Electrodes and Rods Nickel and Nickel-Alloy Welding Electrodes for Shielded Metal Arc Welding Tungsten and Tungsten-Alloy Electrodes for Arc Welding and Cutting.Part C Contents ….PPT 01 / 2007 (c) ONE/TÜV/BV .10 SFA-5.6 SFA-5.11 SFA-5.13 SFA-5.16 SFA-5.22 SFA-5.29 SFA-5.31 SFA-5.14 SFA-5.01 SFA-5.23 SFA-5.25 SFA-5.28 SFA-5. SFA-5.5 SFA-5.Part C Contents SFA-5.30 SFA-5. Surfacing Electrodes for Shielded Metal Arc Welding Nickel and Nickel-Alloy Bare Welding Electrodes and Rods Welding Electrodes and Rods for Cast Iron Titanium and Titanium Alloy Welding Electrodes and Rods Carbon Steel Electrodes and Fluxes for Submerged Arc Welding Carbon Steel Electrodes and Rods for Gas Shielded Arc Welding Carbon Steel Electrodes for Flux Cored Arc Welding Bare Electrodes and Rods for Surfacing SEC2.21 ….4 SFA-5. January 2007 Page 28 .15 SFA-5.3 SFA-5.20 SFA-5.12 SFA-5.32 Stainless Steel Electrodes for Flux Cored Arc Welding and Stainless Steel Flux Cored Rods for Gas Tungsten Arc Welding Low-Alloy Steel Electrodes and Fluxes for Submerged Arc Welding Zirconium and Zirconium Alloy Welding Electrodes and Rods Carbon and Low-Alloy Steel Electrodes and Fluxes for Electroslag Welding Carbon and Low-Alloy Steel Electrodes for Electrogas Welding Low-Alloy Steel Electrodes and Rods for Gas Shielded Arc Welding Low-Alloy Steel Electrodes for Flux Cored Arc Welding Consumable Inserts Fluxes for Brazing and Braze Welding Welding Shielding Gases MANDATORY APPENDIX Appendix I Standard Units for Use in Equations SEC2.2 SFA-5.
January 2007 Page 29 . E 70 1 E7016-1HZR 8 XX Strength in KSI • • • • • • • • 0 = DCEP 1 = AC or DCEP 2 = AC or DCEN 3 = AC or DC 4 = AC or DC 5 = DCEP 6 = AC or DCEP 8 = AC or DCEP d d m l l m m m "penetration" Chemical composition of weld deposit Electrode Position • 1 = all positions • 2 = flat and horizontal fillets • 4 = vertical down SEC2.4 : SMAW Electrode Classification (AWS Class.1.) E7018. 5.PPT 01/00 The new One The new One – the best one for you ASME Section I Power Boiler B31.PPT 09/03 (c) ONE/TÜV/BV . E7018M.Seminar: Introduction to the ASME Code.Section II-C Filler Metals SFA-5.
.. < 0. < 100 psig.. Working pressure when built) • Inspection (Inspections by AI) 1500 (Heating Surface in ft² boiler or waterwalls) • Testing (Pressure test) 2000 (Maximum designed steaming capacity in lb/hr) • Certification (Declaration of Conformity) 1234 2004 • Assembly..PPT 01 / 2007 Section I – Service Limitations • Power Boilers (over 15 psi / 100 kPa) generating steam for use external of itself • Steam Boilers with direct firing • Electric Boilers • Miniature Boilers (< 16 in. Alterations. Certified by • Design (Layout). Year Built • Pressure Relief (Overpressure Protection) Not regulated are: Recurring Inspections.1 Mpa and/or 120°C) • Coil-Type Water Boilers see PG-2. < 700 kPa) • High Temperature Water Boilers ( over 160 psi and/or 250 °F) (over 1.9 m². allow.Seminar: Introduction to the ASME Code. SEC0. Welding) (Name of Manufacturer) • Examination (Tests) 290 psi (Max. < 1. < 5 cuft. Erection Manufacturer's Serial No. Repairs. January 2007 Page 30 . < 20 sqft. Rusty Boiler Company • Fabrication (Manufacturing.3 • Scope: Boiler Proper and Boiler External Piping SEC1.) (< 400 mm.PPT 10/2004 (c) ONE/TÜV/BV .14 m³.ASME Code Scope Construction Code Sections regulate : • Certification of the Manufacturer • Material.
ASME Code Section I Boiler Proper ( BP ) terminates at: • first circumferential joint for welding end connections • face of the first flange in bolted flange connections • first threaded joint Boiler External Piping ( BEP ) • begins where the BP terminates • extends up to (incl.PPT 05-03 (c) ONE/TÜV/BV .1 SEC1.) the valves required by this Code Section SEC1.Seminar: Introduction to the ASME Code. January 2007 Page 31 .PPT A 95 Section I Boiler Boiler Proper: Section I Boiler External Piping: Section I and B31.
ASME Certifications Power Boiler ASME Code Section I has Certifications for: Engineering Contractor: (Design of Power Boilers) Manufacturing of Power Boiler (Workshop and/or Field site) Welding of Power Boiler Parts Welding of „Boiler External Piping“ Piping for Boilers Field Site Assembly of Power Boilers Safety Valves for Power Boilers S S S S oder PP S oder A V SEC0.Seminar: Introduction to the ASME Code. January 2007 Page 32 . Statement of Policy. Preamble PG PW PR PB PWT PFT PFH PMB PEB PVG General requirements Welded Boilers Riveted Boilers Brazed Boilers Watertube Boilers Firetube Boilers Feedwater heaters Miniature Boilers Electric Boilers Organic Fluid Vaporizers Appendix SEC1.PPT 01 / 2007 Section I Contents Foreword.PPT 3/98 (c) ONE/TÜV/BV .
3.PPT A 95 Section I PG-58. January 2007 Page 33 .PPT A 98 (c) ONE/TÜV/BV .Seminar: Introduction to the ASME Code.Section I Part PG Contents: • • • • • • • • • General Materials Design Openings and Compensation BEP and Connections Safety Valves Fabrication Inspection and Tests Certification by Stamping Appendix 360 Referenced Standards and Editions: SEC1.1 Boiler Proper BEP Non-BEP SEC1.
Rusty Tank Company Name of Manufacturer Manufacturer Max. allow. 111 Marking __ Certified by National Board No.Seminar: Introduction to the ASME Code.PPT 012004 Section I.. 1234 Year Built 2004 Letter size: min. designed steaming capacity_____kg/hr Manufacturer's Serial No. 1234 Year Built 2001 Letter size: min.. PG-104 .. Working Pressure Heating Surface Steaming capacity MAWP ______ psi HeatingSurface ______ SqFt Max.. working pressue Heating surface Steaming capacity MAWP ______ kPa when built HeatingSurface ______ m² Max. designed steaming capacity_____lb/hr Manufacturer's Serial No. Allow. 8 mm SEC81.Section I.PPT 10 / 2004 (c) ONE/TÜV/BV . Rusty Tank Company Name of Manufacturer Manufacturer Max. PG-104 . January 2007 Page 34 . 111 Marking NEW: Edition 2004 allowes use of metric Units on Nameplate __ Certified by National Board No. 8 mm SEC81.
600 SA-182 F91 14" B16.9 Cl.600 A-105 NPS 10" B16.9 Cl.9 Cl. January 2007 Page 35 . which are to be selected exceeding any expected operating condition stamping: MAWP at SH outlet.9 Cl.Seminar: Introduction to the ASME Code.600 SA-105 NPS 4" B16.9 Cl.PPT E 98 Section I Engineering Contractor (1/5) Example: Manufacturing of a field assembled watertube boiler 1.PPT 06/99 (c) ONE/TÜV/BV .4) Forced Flow Steam Generators different pressures along the path of flow are permitted MAWP shall not be less than the maximum sustained conditions.600 SA-105 NPS 2" approved Specification P= 1500psi T= 800°F D= NPS 14" SA-335 P91 SEC1. Engineering Contractor prepares Design Package Kölbl Engrg Assembly Boiler Drums Evaporator Superheater Economizer Feedwater Pipe Main Steam Pipe Boiler Design Drawing Kölbl approvedEngineering date Design Calculation date Valve List B16.Section I: PG-21 MAWP Maximum Allowable Working Pressure [MAWP] • determined by the design formulae and dimensions • above atmosphere • no boiler may be operated above MAWP • at least one Safety Valve shall be set at or below MAWP • may never be exceeded by more than 6% • shall be stamped on the nameplate (PG-106.600 A-182F11 14" B16. not less than MAWP of any part of the boiler SEC1.
January 2007 Page 36 . to: Bleikamp Boiler (S) Economizer.555 lbs/hr S. witnessed by AI. (PP+A) Pipework Field SEC1.PPT 06/99 Section I Engineering Contractor (3/5) 3) Engineering Contractor certifies P-3A and P-7 4) AI reviews Design Package.Seminar: Introduction to the ASME Code. 1234 Year built: 1999 SEC1.No. Evaporator Shop + Field Purchase Order Purchase Order to: Michael Pipefitter (PP) Pipework Shop to: Wild Assembly Co.444 sqft MDSC: 55. (S) Boiler Drums etc. Superheater. Nameplate shipped to Assembler certified by KÖLBL ENGINEERING MAWP: 1700psi when built Heating Surface: 4.Section I Engineering Contractor (2/5) 2) Ordering of all Code items and services at holders of the appropriate Certificate of Authorization Evaporator Superheater Boiler Drums Specification Economizer Specification Feedwater Pipe Main Steam Pipe Specification Assembly Specification Purchase Order Purchase Order to: Rusty Tank Co. assures all Codework is subcontracted AI certifies P-3A 5) Engineering Contractor Nameplate is stamped at engineering office.PPT 06/99 (c) ONE/TÜV/BV .
PPT 06/99 (c) ONE/TÜV/BV . subject to AI inspection.Seminar: Introduction to the ASME Code.Section I Engineering Contractor (4/5) 6) Boiler Parts. January 2007 Page 37 .Receiving inspection of all Components .Stamping "A" or "S" .Compiling all Data Reports and Partial Data Reports .Assembly .Certification of Assembly portion of P-3A Data Report SEC1.Final Inspection and Hydrotest .PPT 06/99 Section I Engineering Contractor (5/5) 7) Field Site Assembly by Assembler. and Components are fabricated by subcontractors.Attachment of Engineering Contractor Nameplate . Code Symbol stamped P-4 Partial DRUM Shop AI P-3 Evaporator Shop AI Field AI P-3 Superheater Shop AI P-3 Economizer Shop AI P-4A Piping >1/2" Shop AI SEC1. Inspection by Assembler's AI .
PPT (c) ONE/TÜV/BV .NOT signed by AI) SEC1.Data Report .Seminar: Introduction to the ASME Code. January 2007 Page 38 .Library P-8 Certificate of Conformance for Pressure Relief Valves Documents Pressure Relief Valves (signed by Certified Individual of Manufacturer .PPT 012004 Complex Case: Field Erected Watertube Boiler P-3 Master Shop Field Economizer P-4A Field P-4A P-3 Part P-4 Part P6 P-7 P-8 Safety Valves COC Safety Valves P-4A P-4A Superheater Field Test Final Signature Supplementary Piping SEC1.
1 Power Piping.Seminar: Introduction to the ASME Code. >3") t = 82.3 mm σB.90 N/mm² (II-D. 10000h.4903) ASME Code Section I.PPT 12/2002 (c) ONE/TÜV/BV . 600 = 90 N/mm² s = 91. AI one totally shop assembled boiler. Ed2001 SA-335 Gr.PPT Comparison ASME Section I/ B31. 615 = 73 N/mm² s= 107.5 N/mm² t = 79. 600 ºC. watertube. 100000h.8 mm SEC1.1 . A-2 S = 65.Data Report . January 2007 Page 39 .Package simple case: P-3 Shop MFGR.4 mm with Temperature correction 15 ºC ASME B31. OD18" (457 mm) TRD X10CrMoVNb9-1 (1. P91 (smls) S = 61. The signer of line 1 on the report is the father of the boiler This is regard less of contract agreements SEC1.7 mm σB. with all boiler external piping and trim shop tested.TRD Example: Main Steam Piping 300 bar.
inspection of • Steam heating boilers ( < 15 psig . 1100 kPa < 250 °F . January 2007 Page 40 .Seminar: Introduction to the ASME Code. Installation.PPT 09/03 ASME Code Section IV Design. 120 °C) • Content: HG: HF: HC: HLW: general requirements wrought material assemblies cast iron assemblies potable water heaters SEC4. 100 kPa ) • Hot water heating boilers ( < 160 psi . fabrication.PPT E95 (c) ONE/TÜV/BV .The new One The new One – the best one for you ASME Section IV Heating Boilers B31.
Fittings.ASME Code Section IV PART HG General Requirements Article 1 Article 2 Article 3 Article 4 Article 5 Article 6 Article 7 Scope and Service Restrictions Material Requirements Design Pressure Relieving Devices Tests.PPT 6/99 ASME Code Section IV PART HF BOILERS CONSTRUCTED OF WROUGHT MATERIALS Article 1 General Article 2 Material Requirements Article 3 Design Stresses and Minimum Thicknesses SUBPART HW REQUIREMENTS FOR BOILERS FABRICATED BY WELDING Article 4 General Requirements Article 5 Material Requirements Article 6 Welding Processes and Qualifications Article 7 Design of Weldments Article 8 Fabrication Requirements Article 9 Inspection SUBPART HB REQUIREMENTS FOR BOILERS FABRICATED BY BRAZING Article 10 General Requirements Article 11 Material Requirements Article 12 Brazing Processes. and Stamping Instruments. Inspection. and Qualifications Article 13 Design Article 14 Fabrication Requirements Article 15 Inspection and Stamping SEC4.PPT 6/99 (c) ONE/TÜV/BV .Seminar: Introduction to the ASME Code. and Controls Installation Requirements SEC4. Procedures. January 2007 Page 41 .
and other joints (.3 Corner or Tee Joints (a)Boilers designed for not more than 30 psi may have the corner or tee joints made with single full fillet welds. A butt joint shall be double-welded butt or may have filler metal added from one side only.. circumferential. Longitudinal.) HW-701.Seminar: Introduction to the ASME Code. January 2007 Page 42 .) shall be butt joints.PPT 6/99 ASME Code Section IV HW-700 DESIGN OF WELDED JOINTS HW-701.ASME Code Section IV PART HC REQUIREMENTS FOR BOILERS CONSTRUCTED OF CAST IRON Article 1 General Article 2 Material Requirements Article 3 Design Article 4 Tests Article 5 Quality Control and Inspection PART HLW REQUIREMENTS FOR POTABLE-WATER HEATERS Article 1 General Article 2 Material Requirements Article 3 Design Article 4 Design of Weldments Article 5 Tests Article 6 Inspection and Stamping Article 7 Controls Article 8 Installation Requirements SEC4. provided the weld penetration is complete and there is reinforcement on both sides of the joint.1 Butt Joints.PPT 6/99 (c) ONE/TÜV/BV . The throat of the fillet weld shall be not less than 0..7 times the thickness of the thinner plate joined (b)Hot water boilers designed to these rules for pressures in excess of 30 psi shall have corner or tee joints made only with full penetration welds SEC4. There shall be no valley either on the edge or in the center of the joint (.
ASME Code Section IV HW-702 JOINT EFFICIENCIES (a) E= 85% for full penetration butt joints as attained by double welding or by other means which will obtain the same quality of deposited weld metal on the inside and outside weld surfaces. Welds which use metal backing strips which remain in place are excluded. January 2007 Page 43 . SEC4.1). (e) E= 49% for double full fillet lap joints meeting the requirements of HW-701.PPT 09/03 (c) ONE/TÜV/BV .2(a). to provide complete joint penetration and assurance that the weld grooves are completely filled (HW-701.PPT 6/99 The new One The new One – the best one for you ASME Section VIII Pressure Vessels B31.2(b).Seminar: Introduction to the ASME Code. (b) E= 80% for full penetration single-welded butt joints with backing strips other than those included in (a) above. (d) E= 65% for double full fillet lap joints meeting the requirements of HW-701. (c) E= 60% for single-welded butt joints without use of backingstrips.
000 psi • stress analysis is mandatory • consideration of prestressed components • extensive mandatory NDE • small range of permitted material • two RPEs are required SEC8. design pressure over 3.000 psi (70 MPa) • user specifies service conditions / user´s design specification • provisions for stress analysis. Weight above 20 tons 5.000 psi 2. January 2007 Page 44 .Seminar: Introduction to the ASME Code. creep.PPT A99 ASME Code Section VIII Div. Better quality / more expensive materials than P-No. diameter exceeding 60" and pressure above 1. multi-layered vessels 7.ASME Code Section VIII Section VIII Division 1 • up to 3.PPT 12/98 (c) ONE/TÜV/BV . fatigue. Diameter/wall thickness ratio greater 16 or plates thicker than 3" 4. 2 offer the more economical solution? 1.000 psi 3. tough service conditions. 1 material 6.000 psi (20 MPa) • simple stress calculation formulas • no stress analysis required • widespread use for Pressure Vessels Section VIII Division 2 • up to 10. hazardous media SEC82. experimental analysis) • accounts for other than principal membrane stress • reduced wall thickness saves money • larger extend of NDE • higher design stress levels • Registered Professional Engineer is required Section VIII Division 3 • over 10. 2 For which parameters does Div. cyclic loading 8.
1 Examples: • Heat Exchangers • Vessels with Direct Firing • Evaporators • Reactors Pressure Vesels • MAWP >15 psi (1.. U .1 .I Scope of Section VIII Division I include: • the welding end of the first circumferential joint for welded Piping connections • the first threaded joint for screwed connections • the face of the first flange for bolted. 2) • Over 152 mm Inside Diameter • No Piping or Piping Components • No rotating or reciprocating Equipment. • Also for gas fired double shell heat exchangers < 50 psi • Not for Human Occupancy (PVHO) • Not Water Vessel up to 300psi or 210°F • Not within the scope of other Sections • Not Steam Boilers with direct firing SEC81.PPT 05/03 Section VIII .ASME Code Section VIII .03 bar) • Internal or External Pressure • Up to 3000 psi (VIII Div. January 2007 Page 45 ..1 U .PPT 203 (c) ONE/TÜV/BV .Seminar: Introduction to the ASME Code. flanged Piping connections • the first sealing surface for proprietary connections or fittings • non pressure parts welded directly to a pressure retaining surface • pressure retaining covers • pressure relief devices SEC81.I: Scope of Section VIII Div.
January 2007 Page 46 .I U-2 User's / Owner's Duties . bei An. Shutdown. Hauptabmessungen Regelwerk Ausgabe Weitere Anforderungen (behördlich) Additional Heat treatment. Sicherheitsventile. overpressure protection. instrumentation. Main Dimensions Construction Code Edition and Addenda Additional Requirements (jurisdictional) Datum Ort der Aufstellung Anzahl Beschreibung. Cleaning Druck. Temperatur.state operating conditions incl.PPT A95 (c) ONE/TÜV/BV . Reinigung Piping.Seminar: Introduction to the ASME Code.und Abfahren im Betrieb. Medien. Testing.establish design requirements . media.Section VIII . ASME Code Stamping National Board Registration ASME Code Stempelung National Board Registrierung SEC0.PPT A 95 How to order a Pressure Vessel Date Place of Installation Number Description. Rohrleitungen. Materialeinschränkungen Operating Conditions: Betriebsdaten: Startup. Service. Pressure temperature. Prüfung. Material Restrictions Zusätzliche Wärmebehandlungen. Instrumentierung.: startup shutdown corrosion allowance lethal service PWHT beyond the Code needs for piping and instrumentation of steam generators SEC81 .
70 Welding of Vessel Parts Field Assembly of Vessels Pressure Vessel Safety Valves High Pressure Vessel Safety Valves Rupture Discs.276“) IV. U2.70 7mm (0.90 Herstellerverantwortung (Manufacturers responsibilities) .315“) 11.438in.13mm (0. Alle zutreffenden Anforderungen des Regelwerkes einhalten . für eine Auslegungsberechnung sorgen . IV.I U .6mm Engineering Manufacturing of Pressure Vessels (Shop and /or Field) none SA-516 Gr. 80 5. UG .assure that QC is performed.08mm (0. SA-106 Gr. U SA-105 12.70 8mm (0. U3 UV UV3 UD 8mm (0.315“) SA-105 SA-106 Gr. 1 U. daß die ZfP wie gefordert durchgeführt wird .B NPS2 Sch. die Abnahmen durchführen lassen SEC81 . daß Qualitätskontrollen eingehalten werden .60 8mm (0. Div.assure that examinations are performed as required by the Code. January 2007 Page 47 .PPT 5-01 (c) ONE/TÜV/BV .PPT A 95 ASME Accreditations for Pressure Vessels ASME Code Section VIII SA-105 52.B III. sicherstellen.7mm(1/2“) I.315“) SA-516 Gr.70 5.5mm (0. Division 2 (Shop and /or Field) U2 Manufacturing of High Pressure Vessels (Shop and /or Field) U3 SA-106 Gr.2“) SA-516 Gr.217“) SA-516 Gr. Sicherstellen. IV.) II.Seminar: Introduction to the ASME Code. sicherstellen.276“) Alternative Rules Section VIII.315“) SA-516 Gr. U3 U. daß auch andere Parteien das Regelwerk einhalten . SA-516 Gr.70 7mm (0.70 8mm (0. U2.have design calculation available.arrange Inspection and free access of the Inspector.Section VIII .comply with all of the applicable requirements of the Code.assure that all work done by others also complies.B SA-516 Gr. KOLB\SEC0.2 .
PPT 07/03 Section VIII-1. respectively. S/N. minimum abbreviations shall be MAWP. U-2. allowable external working pressure: 15 psi (kPa) at 572 °F (°C) MDMT -20 °F (°C) at 290 psi (kPa) Manufacturer's Serial No. 1234 Year Built 2004 GENERAL NOTE: Information within parentheses is not part of the required marking. Phrases identifying data may be abbreviated.PPT 012004 (c) ONE/TÜV/BV . 2003: Mandatory and Nonmandatory Appendices Index SEC81. SEC81. NOTE: (1) The maximum allowable external working pressure is required only when specified as a design condition.Special Constructions UCS UNF UHA UCI UCL UCD UHT ULW ULT UHX Carbon and Low Alloy Steel Non ferrous Materials High Alloy Steel Cast Iron Cladding and Lining Cast Ductile Iron Ferritic Steels with Heat Treatment Layered Constructions Low Temperature Service Rules for Shell and Tube Heat Exchangers Add.Welding UF . U-3 UG .General Requirements Methods of Fabrication UW . January 2007 Page 48 .Forging UB – Brazing Subsection C: Classes of Material .1 Contents Foreword Introduction: Subsection A: Subsection B: U-1. Certified by Rusty Tank Company Name of Manufacturer Manufacturer MAWP MAEWP (only if specified) MDMT at MAWP Serial number (Manufacturers) Year built MAWP 290 psi (kPa) at 572 °F (°C) W RT 4 Max. MDMT. and year.Section VIII .Seminar: Introduction to the ASME Code. UG-118 Nameplate 1 National Board No.
Seminar: Introduction to the ASME Code.1 Power Piping – 2004 B 31.PPT 01 / 2007 (c) ONE/TÜV/BV .2002 Refrigeration Piping and Heat Transfer Components .1 B31.3 B31.3 Process Piping .8 No Certification of Manufacturer required No Inspection by Authorized Inspector Exemptions: Boiler External Piping acc.2003 B 31.PPT 09/03 ASME B31 Piping-Codes B 31.The new One The new One – the best one for you ASME Piping Codes B31. Section I . January 2007 Page 49 .2001 Gas Transmission and Distribution Piping Systems .5 B 31. Nuclear or CSA-B51 B31.4 Pipeline Transportation Systems for Liquid Hydrocarbons and Other Liquids .2004 B 31.
inside diameter.Seminar: Introduction to the ASME Code. hydraulic fluid systems B31_1.1 Scope Scope: Power and Auxiliary service Piping Systems for: • electric generating stations • industrial plants • heating plants main aspect: heat transfer such as: Boiler External Piping • Data Reports and Stamping required over NPS 1/2 • within Jurisdictional Limits of Code Section I Nonboiler External Piping • No Data Report and Stamping required • ASME Code Committee for Pressure Piping is responsible > central and district heating systems > geothermal piping from wellheads > fuel gas and fuel oil piping downstream plantmeter set or inside the plant property line > steam jet cooling systems in the power plant cycle > gas and oil systems.1 .PPT and: this includes: (c) ONE/TÜV/BV .Definition Pipe and Tube Pipe • Round cross section • Dimensional requirements for nominal pipe size as tabulated in ANSI B36. but not all three.10 and ANSI B36.PPT ASME B 31. • Round tube size may be specified with respect to any two. air systems. • Dimensions and tolerances are specified in the appropriate ASTM or ASME standard specifications. wall thickness B31_1. • Nominal diameter corresponds with the outside diameter. January 2007 Page 50 .19.100. of the following: outside diameter. Tube • Hollow product of round or any other cross section.
1 .ANSI Z 223.1.Seminar: Introduction to the ASME Code. January 2007 Page 51 .1 pulverized fuel piping → NFPA 8503 B31_1.2(B) DRUM TYPE BOILERS Boiler Proper BEP Non-BEP B31_1.1 FIG 100.100.B 31. Scope (cont'd) but except: Ö Ö Ö Ö Ö Ö Ö Ö Ö Ö Ö piping covered by other Sections of the ASME BPV Code Boilers and pressure vessels itselves Stream heating piping ≤ 15 psig hot water heating piping ≤ 30 psig plumbing hydraulic / pneumatic tool piping downstream the stopvalve Federal control installations Nuclear installation piping → Code Section III B 31.PPT B 31.1.9 building services piping Fuel gas piping inside industrial buildings .PPT 05/03 (c) ONE/TÜV/BV .
PPT B 31.PPT-10-02 (c) ONE/TÜV/BV . 80 hrs/yr. B31_1. erection Examination.1 Without Specific Rating: same as seamless pipe of the same nominal thickness. Stresses do not exceed Appendix A values by: 15% for 8 hours. assembly. Variations from Normal Operation Conditions (rating) allowed in pressure or temperature. 800 hrs/yr.1 Contents Chapter I II III IV V VI Scope and definitions Design Conditions and criteria Pressure design of piping components Selection and limitation of piping components Selection and limitation of piping joints Expansion.Seminar: Introduction to the ASME Code. Flexibility. January 2007 Page 52 .1 Chapter II: Design Design Criteria (102) Piping Components with Specific Ratings (Table 126. inspection and testing Appendices B31_1. max. if Circ.1) Pressure according to the rating at the operating temperature but not exceeding the limits of B 31. 20% for 1 hour. max. supporting Systems Materials Dimensional requirements Fabrication.ASME B 31.
088 0. Sched.675 0.250 0.216 0.145 0.216 0.237 0.375 0. ard 40 60 Strong 80 100 120 140 180 0.1 Chapter IV: Dimensional Requirements Table 126.625 Sched.113 0.375 0.540 0.294 0. Sched.095 0.906 XX Strong 0.200 0.218 0.191 0.322 0.719 0.226 0.750 0.594 0.375 2.219 0.095 0.126 0.091 0.812 0.281 0.068 0.109 0.280 0.358 0.088 0.674 0.Seminar: Introduction to the ASME Code.091 0.PPT 03/98 (c) ONE/TÜV/BV .119 0.203 0.719 0.436 0.900 2.300 0.191 0.552 0.226 0. 10 20 30 0.318 0.500 0. January 2007 Page 53 . Sched.200 0.113 0.B 31.308 0.500 0.864 0.276 0.147 0.277 Nominal Wall Thickness For Stand.Sched. Sched.563 6.840 1.068 0.322 0.179 0.154 0.337 b.140 0.438 0.432 0.276 0.154 0.382 0. Extra Sched. 0. Sched.258 0.300 0.625 8.660 1.1: Specifications and Standards (sample) Appendix F : acceptable editions! B31_1.258 0.PPT ASME B 36.250 0.188 0.337 0.218 0.625 0.133 0.562 0.154 0.406 0. Sched.145 0.875 3.179 0.500 0.203 0.280 0.10 Dimensions of Steel Pipe (welded and smls) Nominal Pipe Size 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 5 6 8 Outside Diam.400 0.109 0.250 0. Sched.5 5.126 0.405 0.119 0.5 4.531 0.375 0.147 0.050 1.600 0.432 0.875 B16.438 0.140 0.154 0.0 4.237 0.133 0.318 0.315 1.
70(1.1 RATINGS FOR GROUP 1. (2) Not to be used over 850°F. W o rk ing P re s s ure b y C la s s e s .2 0 to 1 0 0 200 300 400 500 600 650 700 750 800 850 900 950 1000 150 285 260 230 200 170 140 125 110 95 80 65 50 35 20 300 740 675 655 635 600 550 535 535 505 410 270 170 105 50 400 990 900 875 845 800 730 715 710 670 550 355 230 140 70 600 1480 1350 1315 1270 1200 1095 1075 1065 1010 825 535 345 205 105 900 2220 2025 1970 1900 1795 1640 1610 1600 1510 1235 805 515 310 155 1500 3705 3375 3280 3170 2995 2735 2685 2665 2520 2060 1340 860 515 260 2500 6170 5625 5470 5280 4990 4560 4475 4440 4200 3430 2230 1430 860 430 KOLB\B16. January 2007 Page 54 .ASME B 16. 1 (3) NOTES: (1) Permissible. 2) A 537 CI. LF2(1) Castings A 21 6 WCB(1) Plates A 515 Gr.1 Appendix A: Table A-1 Carbon Steel Material Requirements B31_1.1 MATERIALS Forgings A 105 (1) A 350 Gr. but not recommended for prolonged usage above about 800°F. ° F . p s i g T e m p e ra ture .5 Pressure ratings in psig TABLE 2-1.Seminar: Introduction to the ASME Code. (3) Not to be used over 700°F.PPT (c) ONE/TÜV/BV . 70(1) A 516 Gr.PPT 11/98 B 31.
7 122. for Flammable Gases.2 122.2) Instrument.B 31. attachment welds Welding preheat (131) Heat treatment (132.6 122.1 Chapter V: Fabrication.6: Welding Records B31_1.13 122. Erection 127: Welding ⇒ ASME Code Section IX for test requirements on welding processes for ferrous materials Welding Material not in Section IX may be used for Non BEP only if qualified to Section IX.4 122.1 Systems 122.5 122.. Feedwater P.10 122.8 122. Misc. Gases Corrosive Fluids Temporary Piping Systems Steam Trap Piping Pump Discharge Piping District Heating and Steam Distribution 31_1.3: Preparation for Welding.Seminar: Introduction to the ASME Code. Control and Sampling Piping Spray Type Desuperheater Pressure reducing Valves Pressure Relief Piping Piping for Flammable and Combustible Liquids P. Assembly. Boiler Drain.14 Boiler External Piping (Special Requirements for Steam Piping. in Non BEP (Table 122.1 122.11 122.3 122. 127. welded branch connections.PPT E 95 (c) ONE/TÜV/BV . Procedure and Performance may be qualified by competent agencies (127. Misalignment Tolerances 127. Systems. Valves and Fittings) Blowoff and Blowdown P. fillet welds.9 122. January 2007 Page 55 . Table 132 .PPT 10/95 B 31. Toxic Fluids.5). Cleaning.Exemption Footnotes) 127.4: Procedure Requirements Butt welds.
Inspection.4. 127.1 Chapter VI: Examination.Seminar: Introduction to the ASME Code.1 Chapter V: Fabrication.4 LPT 136. 10 min.) or Pneumatic testing (137.4) and Acceptance Standards 136.4 Examination Methods of Welds Requirements (Table 136.6 UT 137 Pressure Tests (after PWHT and NDE) to ensure leak tightness Hydrostatic (137. Erection Fig.4.8 (D) Welding Details for Branch Attachment Welds B31_1.5 RT 136.Stamping B31_1.4.B 31. Assembly. January 2007 Page 56 .PPT E 95 B 31.4 @ 1.5 x MAWP.4.5) BEP: Hydro Testing according to PG-99 witnessed by AI.3 MPT ⇒ Code Section V 136.4. PP .4.PPT E 95 (c) ONE/TÜV/BV . Stamping 136 Examination: Manufacturer or Owner visual and nondestructive examination Inspection: Owner's Responsibility for Non BEP Authorized Inspection (SectionI) for BEP 136. 136.2 Visual E.
.PPT ASME B 31.Fluid Service Requirements for Piping Joints Part 5 .Conditions and criteria Part 2 .11 plumbing fire protection systems Definitions: 300.8.ASME B 31. 15 psig and -20°F . Examination and Testing Nonmetallic Piping and Piping lined with Nonmetals Piping for Category M Fluid Service High Pressure Piping Appendices B31_3..Pressure Design of Piping Components Part 3 .2 B31_3. Erection Inspection. Assembly.Flexibility and Support Part 6 .. B 31.Seminar: Introduction to the ASME Code.4.3 Contents Chapter I II III IV V VI VII VIII IX Scope and Definitions Design Part 1 .3 300.1 Scope Scope: Piping for all fluids within the property lines of facilities for chemicals and petroleum Main aspect: Product transportation • • • • • • Except: non toxic fluids at 0 .PPT (c) ONE/TÜV/BV .Systems Materials Standards for Piping Components Fabrication. pressure vessels piping according to B 31. January 2007 Page 57 . 366°F boiler external piping boiler proper. B 31..Fluid Service Requirements of Piping Components Part 4 .
and testing requirements are met. even at single exposure of small quantities. nonflamable. January 2007 Page 58 . Normal fluid service Category M fluid service: Toxic fluids.3 chapter I Responsibilities (§ 300) Owner: Overall responsibilities for Code compliance and establishment of (supplementary) requirements cover Jurisdictional requirements Responsible for compliance of engineering design with Code / additional requirements Responsibility for material.PPT E 95 ASME B 31.Seminar: Introduction to the ASME Code. designated by owner . examination. components workmanship according to design and code Designer: Manufacturer: Owner's Inspector: Ensure that inspection. designated by owner over Class 2500. KOLB\B31_3.ASME B 31.PPT 04-03 High pressure fluid service: Servere Cyclic Service: (c) ONE/TÜV/BV .3 Appendix M: Fluid Services Category D fluid service: Nontoxic.design pressure ≤150psig. not dangerous. designated by owner alternative rules in chapter IX Piping over 7000 Cycles and significant displacement stress B31_3. non protected personal.
Quebec.PPT 09/03 Hierarchy of Standards • Laws and Regulations at the location of Installation (e. New York City. Timbuktu. January 2007 Page 59 .) • ASME . Reference Code "Inservice"-Code ASME B31.1 Power Piping Section II Material Section V NDE Section IX Welding Section VI Heating Boiler Section VII Power Boiler Section XI Nuclear Power Standards. Minnesota.The new One The new One – the best one for you ASME Section IX Welding B31.g..PPT 10-2004 (c) ONE/TÜV/BV .1 ASME B31.Boiler & Pressure Vessel Code Construction-Code Section I Power Boiler Section III Nuclear Power Section IV Heating Boiler Section VIII Section X Section XII ASME B31..3 Process Piping Pressure Vessel Fiber Plastics Transport Tanks Power Piping.. Recommendations ANSI ASTM AWS ASNT • National Board Inspection Code NBIC SEC0.Seminar: Introduction to the ASME Code.
PPT 8-00 Welding Processes Section IX.Brazing APPENDICES (Welding and Brazing Forms.PPT 01/03 ISO 4063 (c) ONE/TÜV/BV .Section IX .Welding Article I Article II Article III Article IV Article V Welding General Requirements Welding Procedure Qualifications Welding Performance Qualifications Welding Data Standard WPS (SWPS) QW-100 ff QW-200 ff QW-300 ff QW-400 ff QW-500 ff Add 2000 Part QB . and list of SWPSs) SEC9.Seminar: Introduction to the ASME Code.Contents Part QW . January 2007 Page 60 . QW-492 Fusion Welding Arc Welding OFW SMAW GTAW SAW GMAW FCAW PAW LBW EBW FW ESW RW Oxyfuel Welding Shielded Metal Arc Welding Gas Tungsten Arc Welding Submerged Arc Welding Gas Metal Arc Welding Flux Cored Arc Welding Plasma Arc Welding Laser Beam Welding Electron Beam Welding Friction Welding Electroslag Welding Resistance Welding Schmelzschweißen Lichtbogenschweißen Autogenschweißen E – Hand WIG UP MIG / MAG Fülldrahtschweißen Plasmaschweißen Laserstrahlschweißen Elektronenstrahlschweißen Reibschweißen Elektroschlackeschweißen Widerstandsschweißen 31 111 141 12 131 / 135 136 15 52 51 42 72 2 SEC9.
PPT 3/96 (c) ONE/TÜV/BV .15% Cr Aluminium Copper Admiralty. 9%Ni. 2. Cr-V. 0. 0. 1% Mo Alloy Steel 5 to 10% Cr.2% Mg or Mn alloy Aluminum 1.7% Si.ASME Code Definition of Joints 0°-30° Definition of Welds ~90° 30°-90° SEC81. 0. High Cr Alloy Steels Low Alloy Steel. Aluminium Brass. 0.8% Mn. Muntz Metal Cu-Si Alloys Cu-Ni Alloys Nickel Titanium Zirconium SEC9.5% Mg. 0. Quenched and Tempered to 95ksi+ 1.2% Mn.3% Mg. Naval.5% Mg.25% Cr Aluminium 1.25% Cu Aluminium 1. 1% Mo Alloy Steel All 5A and 5B Materials heat treated to 85ksi+ Martensitic Stainless Steel Ferritic Stainless Steel Austenitic Stainless Steel 2 to 5% Ni Alloy Steel Mn-V.PPT 10/02 Section IX Base Material P-Numbers 1 3 4 5A 5B 5C 6 7 8 9 10 11 21 22 23 25 31 32 33 34 41 51 61 Carbon Steel Up to 1/2% Cr and up to 1/2% Mo 1 to 2% Cr and up to 1/2% Mo 2 to 3% Cr. January 2007 Page 61 .Seminar: Introduction to the ASME Code.
. . A Type E. pipe Resistance welded pipe Resistance welded pipe Smls. pipe Smls. K02504 K02504 K03005 K03005 K03504 K02501 K03006 K03501 G10150 G10180 G10200 PNo.. . . Group No....... SNo.PPT 03/98 Qualification of a Welding Procedure Drawing + Construction Code Materials Design Impact testing PWHT etc.. pipe Bar Bar Bar 1015 CW 1018 CW 1020 CW SEC9. .. Gr. . .. . UNS No.. No.... . SA-36 SA-53 SA-53 SA-53 SA-53 SA-53 SA-105 SA-106 A SA-106 B SA-106 C A 108 A 108 A 108 Type or Grade . ..... SNo. . Gr.... Type F Type S.. ... 1 1 1 1 1 1 1 1 1 1 ..PPT 10/01 (c) ONE/TÜV/BV .. 1 1 1 1 1 1 2 1 1 2 .. A Type E... ..... ... ... .. 101 101 101 101 101 101 101 101 101 101 .QW/QB-422 Ferrous P-Numbers and S-Numbers Grouping of Base Metals for Qualification Welding Minimum Specified Tensile. .... . pipe Pipeflange Smls.. 101 101 101 Nominal Composition C-Mn-Si C C C C-Mn C-Mn C-Si C-Si C-Si C-Si C C C Plate Product Form Furnace welded pipe Smls. .. .... .. .. . . Gr.. B ........ 1 1 1 PNo... ... .. . ... . pipe Smls.. . Gr.Seminar: Introduction to the ASME Code.... .. ksi [Note(1)] 58 48 48 48 60 60 70 48 60 70 60 60 60 Brazing Spec.. . RTC RTC Draft WPS range of welding variables essentials and nonessentials welding of a test coupon from the range WPS RTC PQR RTC testing essentials + nonessentials Date Signature Record of actual values and results Qualification certification Date Signature Documentation SEC9. . .. 1 1 1 Group No. B Type S. ..... .. ... K02600 ...... January 2007 Page 62 ..
PPT 8-00 ASME Code Section IX 2. Qualification is obtained by welding test pieces using the specified variables and proving by mechanical testing that the welding process as specified can be used to produce sound welds. Both welding data and testing results are documented in the PQR. A2000: Alternatively AWS Standard WPSs listed in Appendix E may be used SEC9. This shall provide guidance for the welding personnel in the work area. SEC9. A PQR as a record shall show actual values instead of qualified ranges.A manufacturer's representative shall certify correctness of the records. However. supplementary. A PQR shall list all essential variables at least.by the manufacturer using it for Code production.Seminar: Introduction to the ASME Code. and may not be revised. A test piece is welded using the specified variables and mechanically tested. it is recommended to list additional information during qualification. Procedure Qualification Records (PQR) A WPS may only be used after successful qualification.ASME Code Section IX 1. January 2007 Page 63 .PPT 4/99 (c) ONE/TÜV/BV . Welding Procedure Specification (WPS) All parameters or Variables (essential-. A WPS shall be written and qualified .and non-essential variables) shall be specified in this document (see QW-200). A WPS should specify ranges of variables in accordance with Section IX.
Welder's Performance Qualification (WPQ) A welder or welding operator is qualified by the manufacturer employing him under the requirements specified in QW-300. etc.e. RTC WPQ Certification Date Signature testing (VT and 2 bend tests or RT) welding of test coupons SEC9. The test pieces may be mechanically tested or examined by radiography.welding positions. are relevant for the qualified range.Seminar: Introduction to the ASME Code.PPT 01/2007 (c) ONE/TÜV/BV .ASME Code Section IX Qualification of a welder: Selection of welders Selection of welding variables. Distinguishing of positions Distinguishing of pipe diameters Distinguishing of used F-Numbers for fillermetals etc. SEC9.pipe diameter. i. but also to document his qualification tests. . January 2007 Page 64 .PPT 10/01 ASME Code Section IX 3. . This shall prove the manual skills of the welder to deposit sound weld metal.thickness of deposited weld metal. The WPQ is used to specify the range of the welder's qualification. Criteria such as .
The new One
The new One – the best one for you
ASME Section V Nondestructive Examination (NDE)
Hierarchy of Standards • Laws and Regulations at the location of Installation
(e.g. Minnesota, New York City, Quebec, Timbuktu,...)
• ASME - Boiler & Pressure Vessel Code
ASME B31.3 Process Piping
Pressure Vessel Fiber Plastics
Transport Tanks Power Piping.
Reference Code "Inservice"-Code
• National Board Inspection Code NBIC
(c) ONE/TÜV/BV - Seminar: Introduction to the ASME Code, January 2007
Radiographic Examination - Example
PW-11.1: All longitudinal and circ. Butt Welded Joints shall be Radiographically Examined... Article 2 of Section V
Section V Article 2
Testing Procedures, Records, Personnel Qualification - SNT-TC-1A
PW-51.3.1 Unacceptable: Any Type of Crack or Zone of Incomplete Fusion or Penetration
SEC5.PPT E 95
ASME Code Section V - Nondestructive Examination Contents Article 1 Article 2 Article 3 Article 4 Article 5 Article 6 Article 7 Article 8 Article 9 Article 10 Article 11 Article 12 Article 13 General Requirements Radiographic Examination Radiographic Examination of Metallic Castings Ultrasonic Examination Methods for Inservice Inspections Ultrasonic Examination Methods for Materials and Fabrication Liquid Penetrant Examination Magnetic Particle Examination Eddy Current Examination of Tubular Products Visual Examination Leak Testing Acoustic Emission Examination of FR Plastic Vessels A. Emission Exn. of Metallic Vessels during Pressure Testing Continuous Acoustic Emission Monitoring
SEC5.PPT E 95
(c) ONE/TÜV/BV - Seminar: Introduction to the ASME Code, January 2007
Section V - Articles 2 & 22 General Requirements T-220
Procedure Compliance Density and penetrameter image Content of written procedure Surface Preparation Backscatter System for identification Permanent on radiograph, traceable to contract, component, weld, part-No.
Equipment and Materials T-230
Films -SE-94 Screens -allowed unless restricted Film Processing -SE-94 -SE-999 IQI Design -SE142 and Table T-233 (A2000) number equals thickness (mm) 1T Hole equals thickness
Source size Step wedge density traceability (A2000: traceable to a National Standard)
Section V - Articles 2 & 22 Examination T-270
Radiographic Technique Pipe and Tubes -Appx. A Selection of radiation energy Location Markers IQI Selection Table T-276 (A2000 Wire designation) Placement of IQIs -Appx. C Equivalent Wire IQI (A2000 Table T-276) Equivalent Hole Type Sensitivity (A2000 Table T-283)
Information to accompany each group of radiographs Evaluation by Manufacturer -Records
(c) ONE/TÜV/BV - Seminar: Introduction to the ASME Code, January 2007
00 W1 SEC5. January 2007 Page 68 .PPT 03/98 (c) ONE/TÜV/BV .Seminar: Introduction to the ASME Code.12.PPT E 98 Section V SE-747 wire type IQI SEC5.Radiographic Examination .Film Example 0 10 ASTM 20 30 40 50 60 1A 01 F RTC Order 1234 N1 B 07.
Distance Source to Object Max. job/contract number and heat number (if applicable) (b) the dimensional map (if used) of marker placement in accordance with T-275.Article 2: RT Procedure T-221. T-150 Contents of the written Procedure • • • • • • • • Material. (a) identification.2. Thicknesses Isotope or X-Ray Energy Min. the following information shall be provided. e. the following information shall be provided. weld reinforcement thickness..Seminar: Introduction to the ASME Code. configuration. As a minimum. As a minumum. as applicable (g) minimum source-to-object distance (h) distance from source side of object to the film at the minimum source to object distance (i) film manufacturer and Manufacturer's type/ designation (j) number of film in each film holder/cassette (k) singleor double-wall exposure (l) single. Focal Spot Size / Source Size Film Designation Intensifying screens • and sufficient guidance for the examination personnel to assure Code compliance (Penetrameter selection. January 2007 Page 69 .PPT 5-01 RADIOGRAPHIC EXAMINATION T-290 DOCUMENTATION T-291 Radiographic Technique Documentation Details The Manufacturer shall prepare and document the radiographic technique details. by inclusion or by reference (c) evaluation and disposition of the material(s) or weld(s) examined (d) identification (name) of the Manufacturer's representative who performed the final acceptance of the radiographs (e) date of Manufacturer's evaluation SEC5. Distance Source-side of Object to the Film Max.3 (c) number of radiographs (exposures) (d) X-ray voltage or isotope type used (e) X-ray machine focal spot size or isotope physical sources size (f) base material type and thickness.g. Film marking) • Evaluation and acceptance criteria • Shall be demonstrated to the AI SEC5.or double-wall viewing T-292 Radiograph Review Form The Manufacturer shall prepare a radiograph review form. weld thickness. (a) a listing of each radiograph location (b) the information required in T-291.PPT 09/03 (c) ONE/TÜV/BV .
techniques and procedures applicable to the employers products . standards and specifications SPECIFIC . equipment.2001 .for each Method 20 Questions to specifications. I]) • • • • • • • • Responsibility of Level III. Fabrication 20 Questions to NDT methods METHOD . 2001 [Sect.Experience (e.Seminar: Introduction to the ASME Code.Written Practice Document to be established by employer of personnel Employer (Manufacturer) is responsible to certify that personnel qualification and certification is according to the written practice.Level III Requirements SNT-TC-1A .Certification by the employer .g. I Training.Vision examination (Jaeger 2 – annually + Color Contrast Differentiation – every 3 years) . engineering degree + 1 year NDE) . II.for each Method 30 Questions to fundamentals of the NDT method 15 Questions to application of techniques and procedures 20 Questions to interpreting Codes.Recertification interval: max. Education Experience Examination Physical Requirements Certification Recertification SEC5. 5 Jahre SEC5.Examinations (by a qualified representative of the organization) BASIC .PPT 12 / 2006 (c) ONE/TÜV/BV . January 2007 Page 70 .ASNT NDT Level III Certificate or ACCP Professional Level III Certificate fulfills the criteria for „Basic“ and „Method“ examinations . Contents (Guideline SNT-TC-1A-2001 [Sect. VIII-1] .PPT 01 / 2007 SNT-TC-1A .only once 15 Questions to understanding the SNT-TC-1A 20 Questions to Materials.
The new One The new One – the best one for you NBIC National Board Inspection Code B31.Repair/Alteration Methods .Seminar: Introduction to the ASME Code.PPT 01 / 2007 (c) ONE/TÜV/BV .Administrative Requirements .Inservice Inspection of pressure retaining items . January 2007 Page 71 .Repairs of Pressure Relief Valves Mandatory Appendices (Appendix 1 – 9) Nonmandatory Appendices (Appendix A – L) NBIC.PPT 09/03 National Board Inspection Code Contents Part RA Part RB Part RC Part RD Part RE .Repairs and Alterations .
Inservice Inspection General Requirements for Inservice Inspection Personnel Safety and Inspection Activities Inspection and Test Methods Nondestructive Examination Methods (NDE) Testing Material Preparation – General Guidelines RB-3100 RB-3200 RB-3300 RB-4000 RB-5000 RB-6000 RB-7000 RB-8000 RB-9000 Causes of Deterioration and Failure Mechanisms Inspection of Boilers Inspection of Pressure Vessels Inspection of Piping Systems Inspection of Pressure Relief Devices Methods to Assess Damage Mechanisms and Inspection Frequency for Pressure-Retaining Items NBIC.PPT 01 / 2007 NBIC RB-1000 General Inservice Inspection Location of Installation: Jurisdictional Requirements Construction Code Safety Valve Requirements Additional Requirements Inservice Inspection Code (NBIC) Frequency Scope Internal External Documentation Commissioning of State Inspectors NBIC. January 2007 Page 72 .Seminar: Introduction to the ASME Code.PPT 7/98 (c) ONE/TÜV/BV .NBIC RB-1000 RB-2000 RB-3000 RB .
January 2007 Page 73 . Methods. Testing. Material. Seal Welding. 5 Welding Methods RD-2000 Repair Methods Defect Repairs.PPT 01 / 2007 NBIC RD-1000 RD – Repair/Alteration Methods Alternatives to PWHT NDE of Welds. Inspector. Minimum Wall Thickness NBIC. Authorization. Parts. Stamping. Accreditation. Wasted Areas.NBIC RC-1000 RC . ASME VIII-2 Vessels RC-3000 Additional Requirements for Alterations Design. Stamping. NDE. Re-Ending Pipes and Tubes Patches Stays RD-3000 Alterations Based on Allowable Stress Values Re-rating. Registration of Documentation RC-2000 Additional Requirements for Repairs Drawings. Testing. Documentation NBIC. Inspection. Welding.PPT 01 / 2007 (c) ONE/TÜV/BV . PWHT. Stamping.Repairs and Alterations General Requirements Construction.Seminar: Introduction to the ASME Code. Documentation.
Field Repair Welding RE-2000 Performance Testing and Testing Equipment RE-3000 Training and Qualification of Personnel Program.PPT 01 / 2007 The new One The new One – the best one for you ASME Code and European Pressure Equipment Directive (PED) B31.NBIC RE-1000 RE – Repair of Pressure Relief Valves General Requirements Definition of Repair. Materials. Qualification.PPT 09/03 (c) ONE/TÜV/BV . Replacement Parts Name Plates. Annual review NBIC. Accreditation. January 2007 Page 74 .Seminar: Introduction to the ASME Code.
a code or a specification for pressure equipment form a consistent set of documents which should be followed. .. safety coefficient. it shall be verified that there are no incompatibility or inconsistency between these parts. inspection. codes or specifications to design and manufacture a pressure equipment conform to the Pressure Equipment Directive ? Answer: The different parts (design.. . a code or a specification is not forbidden. the essential requirements covered by the part(s) of harmonised standards. codes or specifications shall be subject to an analysis to judge the validity of the adopted solutions.). extent of the inspection. Then . codes or specifications are used.. manufacture.Seminar: Introduction to the ASME Code. Nevertheless. the partial use of an harmonised standard. if several different parts of harmonised standards. In these conditions.) of an harmonised standard.Requirements How can ASME Code be used with PED 97/23/EC Other Codes + ∆4 AD Merkblätter + ∆1 Harmonized Standards PED 97/ 23/ EEC Spezification of Purchaser ASME + ∆3 British (Standard) + ∆2 PD 5500 ASME DGRL 6/02 Guideline 9/6 Question: Is it possible to use partially one or more harmonised standards. January 2007 Page 75 . The essential requirements not covered by the part(s) of harmonised standards. Accepted by WPG on: 10 Jun 1999 Accepted by Working Group "pressure": 08 Nov 1999 ASME DGRL 01/2007 (c) ONE/TÜV/BV . particularly for the application data (permissible stress. codes or specifications used shall be identified..
Approval Approval by NoBo or recognized third party organization for Procedures and Personnel Procedure: NoBo. Quality Systems ASME 1 2 3 4 5 6 7 8 9 10 11 12 13 14 General Written Description of the Quality Control System Authority and Responsibility Organization Drawings. Content: 800 kg Tare: 500 kg IV.965 bar Temperature: -29 / 300°C Test Pressure 28. Documentation. Operating instructions. techn.Seminar: Introduction to the ASME Code. 1234 Year Built 2002 Certified by max. Pressure Test. Particular Material Appraisal (PMA) Contact to NoBo. ASME DGRL 6/02 (c) ONE/TÜV/BV . 1234 Year Built 2002 IV.g. Design Calculations and Specification Control Material Control Examination and Inspection Program Correction of Nonconformities Welding Nondestructive Examination Heat Treatment Calibration of Measurement and Test Equipment Records Retention Sample Forms necessary changes . VIII-1 App. Designation. 10 Jahre Reference to PED ASME DGRL 01/2007 Marking Demobehälter Warning! Do not open when pressurized 9909 Rusty Tank Company Am Hauptbahnhof 2 45111 Essen. recognized third party organization..70 8mm (0. Marking. Classification.Sec. 10 – 97/23/EC.PED Annex II Module H/H1 Reference to PED Reference to PED Reference to PED Reference to PED Hazard analysis. Germany Vessel: MAWP 20 bar Jacket: MAWP 8. Personnel: recognized third party organization Declaration of Conformity.315“) W RT 4 Vessel: MAWP 290 psi at 572 °F Jacket: MAWP 130 psi at 572 °F MDMT -20 °F at 290 / 130 psi Manufacturer's Serial No. Application to No Bo PED Material. e. Quality Doc.6 bar Manufacturer's Serial No. IV. Rusty Tank Company Name of Manufacturer Attention! Do not Touch Hot Surface SA-516 Gr. selection of Module. January 2007 Page 76 .
= pause : = can be followed by ands or ors seperated by . are easily overlooked . and finished by.Seminar: Introduction to the ASME Code.1 etc.The new One The new One – the best one for you Annexes B31.PPT E 95 (c) ONE/TÜV/BV . Paragraph Structure: Tracks and switches UG-3 (a) (1) (b) etc. SEC0. PG-3.1.PPT 09/03 ASME Code Text Paranthetical Expressions Footnotes Punctuation nonmandatory caution.1. January 2007 Page 77 .
Abbreviations ASME ASNT ASTM ANSI AWS AIA AI AIS ANI ANIS BP BEP Nat´l Bd American Society of Mechanical Engineers American Society for Nondestructive Testing American Society for Testing and Materials American National Standards Institute American Welding Society Authorized Inspection Agency Authorized Inspector Authorized Inspector Supervisor Authorized Nuclear Inspector Authorized Nuclear Inspector Supervisor Boiler Proper Boiler External Piping National Board of Boiler and Pressure Vessel Inspectors SEC0.PPT 02/96 Abbreviations QA QC QSC RPE MAWP MDMT ID PWHT NDE RT UT MT PT VT WPS PQR WPQ Quality Assurance Quality Control Quality System Certificate (Material) Registered Professional Engineer Maximum Allowable Working Pressure at uppermost point Minimum Temperature when pressure is applied Inside Diameter Postweld Heat Treatment Non-Destructive Examination Radiographic Examination Ultrasonic Examination Magnetic Particle Examination Liquid Penetrant Examination Visual Examination Welding Procedure Specification Procedure Qualification Record Welders Performance Qualification SEC0. January 2007 Page 78 .Seminar: Introduction to the ASME Code.PPT 2/96 (c) ONE/TÜV/BV .
F.com http://www. National Archives and Records Administration Office of the Federal Register American Society of Nondestructing Testing American National Standards Institute Bureau Veritas Homepage OneBeacon Homepage Hartfort Steam Boiler Homepage Lloyd´s Register National Board Homepage with NB Bulletin and NBIC Nuclear Regulatory Commission Royal & Sunalliance RWTÜV Systems GmbH FMTUEV. K.: The ASME Code Simplified . NY 2002 ($160) Companion Guide to the ASME Boiler & Pressure Vessel Code (Vol. New York 1959 American Technical Publishers. D.) ASME Press.H. R.com http://www. Auflage.com http://www. Richard: Wörterbuch der industriellen Technik. Oskar Brandstetter Verlag VDEh (Hrsg.nationalboard. M. Chuse. 1994 SEC0.1&2) Carroll. New York. Certificate Holder Search.com http://www. & Farr. January 2007 Page 79 .: ASME PRESS NY 1998 (65$) Guidebook for the design of ASME Section VIII pressure vessels Brownell. L.royalsunalliance.PPT 5-02 Useful Websites on the Internet http://www. Alberta Canada ($90) Ernst. Homewood IL.Seminar: Introduction to the ASME Code.: The ASME Code Simplified . J. & Carson. & Frost.Pressure Vessels. Data Report Forms.PPT 05/03 http://www. www.com http://www. Code Finder. 6. 1984 Jawad.org Rao.R. Steingress. H. J. 1994 ($35) CASTI Publishing Inc. Practical Giude to ASME Section IX John Wiley & Sons.org http://www.gov http://www.onetb. Bryce Sr.gpo. Links ASME Homepage >click „Codes and Standards“ Code Case Database. & Farr.org http://www.bureauveritas.E.lr. Edmonton. 1997 ($60) McGraw-Hill. 1997 ($60) Wiley-Interscience Publications.H.Literature to the ASME Code ASME Boiler and Pressure Vessel Code ASME Order Department.nrc.org ONE/TÜV/BV Homepage.org Interpretations http://www. M. Michael J.hsb.asme. M.rwtuev-at.ansi. (Hrsg.asme. Information and Services. New York. E. J.onebeacon. H.R.E. Process Equipment Design.access.org http://www. etc.): Stahleisen-Wörterbuch. & Young.R. Download Area. High Pressure Boiler Houle. Verlag Stahleisen mbH.gov/nara http://www.: Structural Analysis and Design of Process Equipment. Jawad. Jr. & Carroll D. McGraw-Hill.de (c) ONE/TÜV/BV .Power Boilers.E.asnt.
This action might not be possible to undo. Are you sure you want to continue?
We've moved you to where you read on your other device.
Get the full title to continue reading from where you left off, or restart the preview.