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Instructions for erection and use

AluKlik 135 Double width XXL
Mobile working platform EN 1004-3-8/12 Scaffold group 3 Maximum load: 450 kg Maximum load per m²: 200 kg Maximum working height: 10 m outdoors, 14 m indoors

Dear Altec customer,
with your AluKlik 135 double width XXL scaffold you have bought a moderately priced, heavy-duty, and easyto-handle aluminium scaffold in our proved ALTEC-quality. The mobile scaffold tower AluKlik 135 double width XXL has been manufactured according to DIN 4422-1/HD 1004, August 1992 and the latest regulations for mobile scaffolds of the Bau- und Berufsgenossenschaft (German professional association for constructions), April 1996 issue.

Areas of use
The mobile scaffold AluKlik135 double width XXL corresponds to scaffold groupaccording to HD 1004: 1992. The maximum total load of the working-platform is 228 kg. This must not be exceeded even if the load is distributed over several platforms. Possible areas of use for the mobile scaffold AluKlik135 double width XXL are e.g. plastering and stucco works, painting works, renovation and maintenance works etc. If material is stored on the platform surface a passage of 0, 2 m has to be left open. A mobile working platform is not intended for use as a staircase-tower to reach other constructions. It is not intended to be lifted or to be attached to other devices. Mounting of bridges between the mobile scaffold and buildings is not allowed.

General instructions for assembly and use
Any person handling the mobile working-platform must obey following security instructions: • • Only persons who are familiar with this manual are allowed to assemble, dismantle and use the scaffold. The scaffold may only be erected and used horizontally on sufficiently load-bearing ground. The surface on which the scaffold is to be erected must be able to carry the weight of the scaffold itself and the allowed maximum load. The wind conditions have to be taken into consideration. Check if all parts necessary for the erection of the mobile working-platform are at hand at the construction site. Only original parts by the manufacturer may be used. Before assembly all parts have to be checked for their faultless condition. Damaged or faulty parts may not be used. Erection and dismantling of the working platform has to be carried out according to the instructions detailed in this manual. If specified stabilisers and ballast have to be fitted. Starting with AluKlik135-600 it is advisable that two persons fitted carry out erection and dismantling of the scaffold. Lifting up of parts for the erection of the higher sections (also tools and working materials) should be done as close to the scaffold tower as possible to avoid leaning out far over the railing. For erection and dismantling system-platforms or scaffold planks according to DIN 4420 (measurements: 28 x 4, 5 cm minimum) have to be used. Make sure that these are fitted as auxiliary platforms in intervals of 2 m maximum to ensure secure standing for further erection and dismantling. If scaffold planks are used as auxiliary platforms on the same level as intermediate platforms or working platforms a horizontal brace has to be fixed parallel to the scaffold planks on each side of

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Parts must not be assembled or dismantled by force (e.g. by strokes with a hammer). The maximum platform height is 11, 5 m indoors and 7, 6 m outdoors. With all assembly variations it is not allowed to increase the height of the platform area by the means of ladders, boxes or other devices. Platform areas above 2 m platform height must be with a threepiece guard rail consisting of two horizontal braces and toe board. The toe board can be dispensedwith at intermediate platforms which are only used for ascending the scaffold. The fitting of the guard rail has to be carried out according to the instructions for erection and use. Before use the scaffold has to be checked for complete and correct assembly including the security device against unintentional unhinging of parts. Check if the mobile working platform has been erected in due order according to the instructions regarding the regular model (correct and complete assembly) and if it is standing in an upright position. Divergence from the perpendicular may only be 1 % maximum; this has to be checked by means of a spirit-level and if necessary has to be corrected. Brakes on castors have to be in locked position. Influences of possible changes in the exterior conditions have to be taken into account. Installation and use of lifting devices on the scaffold is not allowed. Climbing up and down the scaffold may only be done from the scaffold interior. The trapdoors of platforms are only to be opened for passage and otherwise have to remain closed. It is forbidden to jump on platforms. When the scaffold is used outdoors or in open buildings it has to be moved in a wind-protected area or be secured against

After the scaffold has been moved it has to be aligned vertically again. wind velocity 6 is exceeded there is a noticeable resistance while walking.g. e. mortar or other remnants through steam jet cleaning. (If additional wind-loads may arise through tunnelling effects. Store scaffold parts in an upright standing position or horizontally in a dry place. Furthermore the scaffold has to be secured against capsizing by appropriate measures.) Do not use the scaffold during a thunderstorm. from paint. The working platform may only be pushed by hand on solid. at closing time or if wind velocity above 12 m/s (wind force 6 on the Beaufort scale) is to be expected. Starting from AluKlik135-800 four stabilisers have to be fitted for each scaffold. Note: At corridor buildings and at building corners • • capsizing by other means when wind velocity is above 6 (Beaufort scale). To ensure a secure stand of the scaffold please pay attention to the points “fitting of stabilisers”. Contact the manufacturer for treatment of damaged parts. You should note that horizontal loads may arise through use. Scaffold parts must not be exposed to corrosive fluids or gases. Normal walking pace may not be exceeded. with squally wind or when work is left off. When transporting scaffold parts check if these are sufficiently secured. The working platform must not be used for work on parts that are under electricity or for work on running machines. by working on adjoining constructions. which may capsize the scaffold. Lubricate the safety bolts of the horizontal and diagonal braces and the snap joints of the folding elements with oil from time to time. The ground on which the scaffold is to be moved has to be able to carry the weight of the scaffold. After each use check the scaffold parts for fractures. the allowable maximum load of the scaffold and additional loads. which may arise. . level and unobstructed ground.the scaffold for stabilising purposes. especially the movable parts. Additional wind-loads. The stabilisers have to be realigned so that the base plate sits firmly on the ground to ensure effective support. There must be no persons or loose materials on working or intermediate platforms when the scaffold is moved. The stabilisers may only be retracted so far that the base plates are not more than 3 cm above ground. Castors have to be locked by pushing down the brake lever. fissures or other damages. When working outdoors the folding scaffold AluKlik135 has to be dismantled or additionally secured against capsizing or rolling away if work is interrupted for some time. plaster. Instructions for moving the scaffold For moving the scaffold when it is already erected the brakes of all 4 castors have to be loosened. Service and maintenance Never let parts of the scaffold drop from great height. With reservation to errors or technical alterations. Clean the scaffold regularly. have to be taken into account as well. The scaffold may only be moved in a longitudinal or diagonal line. When the scaffold is erected one-sided with wall support it may only be moved parallel to the wall.

9 m Art. K00-FE-1613-R15 H00-BE-1900-0-0 H00-DB-1900-0-0 Instructions for erection 1.-No. Put on platform and trapdoor platform Hang the platform and the trapdoor platform on one of the three lower rungs of the foldable base unit depending on the desired height.AluKlik 135-300 Platform height up to 1 m Working height up to 3 m Components Amount 1 1 1 Designation foldable base unit 135 platform 1. 9 m trapdoor platform 1. Positioning the platform above 1 m is not allowed with this scaffold model. Erect foldable base unit Unfold the base unit by extending it until the joint of the folding element locks into place. Dismantling is carried out in reverse order. Lock the brakes on the four castors. 2. Secure the platforms through the lever on the bottom side of the platform. .

2. . Dismantling is carried out in reverse order. Secure the platforms through the lever on the bottom side of the platform.AluKlik 135-400 Platform height 1. Attach diagonal braces Attach two intersecting diagonal braces for stabilising purposes to the vertical frames in such a way that the lower claws are mounted to the second lowest rungs of the frames. Insert a horizontal brace on each side of the railing frame from the inside out into the frame tubes below the uppermost rung. 9 m trapdoor platform 1. 9 m Art. On each front insert a railing frame with the plug-in connectors facing downand secure these with the security clips in the frame tubes.-No. 4. Lock the brakes on the four castors. Erect foldable base unit Unfold the base unit by extending it until the joint of the folding element locks into place. 9 m railing frame 135 diagonal brace horizontal brace 1. K00-FE-1613-R15 H00-BE-1900-0-0 H00-DB-1900-0-0 K00-GR-1013-2-0 H00-DI-1900-0-0 H00-HO-1900-0-0 Instructions for erection 1. 8 m Working height 3. Put on platform and trapdoor platform Hang the platform and trapdoor platform on the top rungs of the foldable base unit. 8 m Components Amount 1 1 1 2 2 2 Designation foldable base unit 135 platform 1. Attach the all-round railing Climb up the scaffold from the inside through the opening of the trapdoor platform. 3.

0 m platform 1. Ballast regulations Indoors three ballast weights of 10 kg on each frame tube and additionally one ballast weight one two frame tubes diagonally apart = a total of 140 kg. 8 m Components Amount 1 2 1 1 1 2 1 2 4 see below 2 4 2 Designation foldable base unit 135 vertical frames 135 2. Erect foldable base unit Unfold the base unit by extending it until the joint of the folding element locks into place.-No. 2. Dismantling is carried out in reverse order. 9 m toeboard set railing frame 135 double railing horizontal brace 1. Ballastpostion 5. if four stabilisers are used no ballast is needed for all assembly possibilities – mid and wall position. 3. Attach the all-round railing Climb up the scaffold from the inside through the opening of the trapdoor platform. indoors and outdoors. 2 m wall anchorage set Art. If the scaffold is erected outdoors four ballast weights of 10 kg on each frame tube and additionally one ballast weight on two frame tubes diagonally apart = a total of 180 kg. 8 m Working height 5. Attach toeboards Unfold the toeboard set. In wall position no ballast is needed if two pieces of wall anchorage are used. K00-FE-1613-R15 K00-VR-0013-7-0 H00-BE-1900-0-0 H00-DB-1900-0-0 L00-BB-1913-0-0 K00-GR-1013-2-0 K00-DG-1900-0-0 H00-HO-1900-0-0 H00-DI-1900-3-0 K00-BL-0000-0-S K00-WA-1000-0-0 K00-DA-2200-0-0 K00-WS-0900-0-0 Accessory Instructions for erection 1. 4. Secure the platforms through the lever on the bottom side of the platform. . 9 m trapdoor platform 1. Alternatively you can also use two horizontal braces. frame. On the other side attach two horizontal braces from the inside out into the frame tubes of the railing 8. Attach vertical frames Insert the vertical frames with the connectors facing down into the openings of the tubes of the foldable base unit and secure them with the security clips. Attach diagonal braces Attach two intersecting diagonal braces for stabilising purposes to the vertical frames in such a way that the lower claws are mounted to the second lowest rungs of the frames. On one side attach a double railing from the inside out into the frame tubes of the railing frame. 7. Alternatively. 6. On each front insert a railing frame with the plug-in connectors facing down and secure these with the security clips in the frame tubes. The aluminium clips are centred between the claws of the platform. Put on platform and trapdoor platform Hang the platform and trapdoor platform on the top rungs of the vertical frames.AluKlik 135-600 S Platform height 3. Attach diagonal braces Attach two intersecting diagonal braces for stabilising purposes to the vertical frames in such a way that the lower claws are mounted to the second lowest rungs of the frames. Lock the brakes on the four castors. 9 m diagonal brace ballast wall support stabilisers 2.

3.-No. Put on trapdoor platform Hang the trapdoor platform on the top rungs of the foldable base unit. 2 m wall anchorage set K00-BL-0000-0-S K00-WA-1000-0-0 K00-DA-2200-0-0 K00-WS-0900-0-0 Instructions for erection 1. 7. Attach vertical frames Insert the vertical frames with the connectors facing down into the openings of the tubes of the foldable base unit and secure them with the security clips. This double railing must not be replaced with horizontal braces as it serves stabilising purposes for the scaffold tower! 6. Attach the all-round railing . Lock the brakes on the four castors. 4. 0 m platform 1. Attach side protection Climb up the scaffold from the inside through the opening of the trapdoor platform.AluKlik 135-600 Platform height Working height 3. 9 m diagonal brace Art. Attach a double railing from the inside out to the frame tubes of the vertical frames in such a way that the upper beam of the double railing is located above the fourth rung. 8 m Components Amount 1 2 1 2 1 2 2 4 2 Designation foldable base unit 135 vertical frames 135 2. Secure the platforms through the lever on the bottom side of the platform. 2. 9 m toeboard set railing frame 135 double railing horizontal brace 1. 9 m trapdoor platform 1. Erect foldable base unit Unfold the base unit by extending it until the joint of the folding element locks into place. Attach diagonal braces Attach two intersecting diagonal braces for stabilising purposes to the vertical frames in such a way that the lower claws are mounted to the second lowest rungs of the frames. K00-FE-1613-R15 K00-VR-0013-7-0 H00-BE-1900-0-0 H00-DB-1900-0-0 L00-BB-1913-0-0 K00-GR-1013-2-0 K00-DG-1900-0-0 H00-HO-1900-0-0 H00-DI-1900-3-0 Accessory see below 2 4 2 ballast wall support stabilisers 2. Secure the platforms through the lever on the bottom side of the platform. Put on platform and trapdoor platform Hang the platform and trapdoor platform on the top rungs of the vertical frames. 5. Attach on the inner side two horizontal braces on the second and fourth rungs of the vertical frames. 8 m 5.

The aluminium clips are centred between the claws of the platform. Dismantling is carried out in reverse order. indoors and outdoors. If the scaffold is erected outdoors four ballast weights of 10 kg on each frame tube and additionally one ballast weight on two frame tubes diagonally apart = a total of 180 kg. 8. Alternatively. Attach toeboards Unfold the toeboard set. Alternatively you can also use two horizontal braces. On one side attach a double railing from the inside out into the frame tubes of the railing frame. On each front insert a railing frame with the plug-in connectors facing down and secure these with the security clips in the frame tubes.Climb up the scaffold from the inside through the opening of the trapdoor platform. In wall position no ballast is needed if two pieces of wall anchorage are used. On the other side attach two horizontal braces from the inside out into the frame tubes. Ballastposiotion . Ballast regulations Indoors three ballast weights of 10 kg on each frame tube and additionally one ballast weight one two frame tubes diagonally apart = a total of 140 kg. if four stabilisers are used no ballast is needed for all assembly possibilities – mid and wall position. 9.

7 m Components Amount 1 4 1 2 1 2 2 6 5 4 Designation Art. For this purpose attach the upper clamp below the lowest rung of the extension frame to ensure that the clamp cannot slip up when the scaffold is loaded. foldable base unit 135 K00-FE-1613-R15 vertical frames 135 2. Adjust the position of the stabilisers to the scaffold. 4. 9 m H00-BE-1900-0-0 trapdoor platform 1.standing choose an angle of 60° each. Erect foldable base unit Unfold the base unit by extending it until the joint of the folding element locks into place. 6. Attach stabilisers Attach a stabiliser on each frame tube.AluKlik 135-800 Platform height Working height 5. Secure the platforms through the lever on the bottom side of the platform. Lock the brakes on the four castors. Attach diagonal braces Attach two intersecting diagonal braces for stabilising purposes to the vertical frames in such a way that the lower claws are mounted to the second lowest rungs of the frames. 3. Now fix the lower clamp to the corner pole above the lowest rung. Attach vertical frames Insert the vertical frames with the connectors facing down into the openings of the tubes of the foldable base unit and secure them with the security clips. 9 m H00-DB-1900-0-0 toeboard set L00-BB-1913-0-0 railing frame 135 K00-GR-1013-2-0 double railing K00-DG-1900-0-0 horizontal brace 1. Mind the instructions on the stabilisers. 7 m 7. 9 m H00-HO-1900-0-0 diagonal brace H00-DI-1900-3-0 stabilisers 2. Put on trapdoor platform Hang the trapdoor platform on the top rungs of the foldable base unit. If the scaffold is placed against a wall choose angles of 90° and 60°. Through moving the clamp on the stabiliser tube adjust the stabiliser in such a way that the footplate stands firmly on the ground.-No. 0 m K00-VR-0013-7-0 platform 1. Attach on the inner side two horizontal braces on the second and fourth rungs of the vertical frames. Attach a double railing from the inside out to the frame tubes of the vertical . 2 m K00-DA-2200-0-0 Accessory see below ballast 2 wall support 2 wall anchorage set K00-BL-0000-0-S K00-WA-1000-0-0 K00-WS-0900-0-0 Instructions for erection 1. Attach side protection and diagonal braces Climb up the scaffold from the inside through the opening of the trapdoor platform. 2. If the scaffold is free . 5.

M id le p o s i tio n B a l la s t B a lla s t p o st it io n Wallposition without ballance Wall distance holder . Dismantling is carried out in reverse order. On the other side attach two horizontal braces from the inside out into the frame tubes. Attach two intersecting diagonal braces for stabilising purposes to the vertical frames in such a way that the lower claws are mounted to the second lowest rungs of the frames. On each front insert a railing frame with the plug . 8. 7. Ballast regulations Indoors in mid position no ballast is needed. Attach toeboards Unfold the toeboard set. Attach the all-round railing Climb up the scaffold from the inside through the opening of the trapdoor platform. In wall position no ballast is needed if two pieces of wall anchorage are used. 4.WA . On one side attach a double railing from the inside out into the frame tubes of the railing frame. 12. Put on platform and trapdoor platform Hang the platform and trapdoor platform on the top rungs of the vertical frames. Attach diagonal and horizontal braces Attach a horizontal brace on both sides above the second lowest rungs to the frame tubes of the vertical frame. 10. K00 .1000 . This double railing must not be replaced with horizontal braces as it serves stabilising purposes for the scaffold tower! Opposite the double railing attach a diagonal brace to the vertical frames in such a way that the lower claw is positioned above the second lowest rung. Attach next vertical frame Proceed as described under no. 9. Secure the platforms through the lever on the bottom side of the platform.0 . 11. Indoors and outdoors in wall position no ballast is needed if two pieces of wall support (accessory article no.in connectors facing down and secure these with the security clips in the frame tubes. Alternatively you can also use two horizontal braces.0) are used.frames in such a way that the upper beam of the double railing is located above the fourth rung. If the scaffold is erected outdoors one ballast weight of 10 kg on each stabiliser = a total of 40 kg is necessary. The aluminium clips are centred between the claws of the platform.

If the scaffold is free-standing choose an angle of 60° each. 5. Now fix the lower clamp to the corner pole above the lowest rung. 6 m 9. 9 m H00-BE-1900-0-0 2 trapdoor platform 1. Through moving the clamp on the stabiliser tube adjust the stabiliser in such a way that the footplate stands firmly on the ground. Adjust the position of the stabilisers to the scaffold. 3. Secure the platforms through the lever on the bottom side of the platform. 2 m K00-DA-2200-0-0 Accessory see below ballast 2 wall support 2 wall anchorage set K00-BL-0000-0-S K00-WA-1000-0-0 K00-WS-0900-0-0 Instructions for erection 1. 6 m Components Amount Designation Art. Attach next vertical frames Climb up the scaffold from the inside through the opening of the trapdoor platform. Attach diagonal braces Attach two intersecting diagonal braces for stabilising purposes to the vertical frames in such a way that the lower claws are mounted to the second lowest rungs of the frames. Attach diagonal braces Attach two intersecting diagonal braces for stabilising purposes to the vertical frames in such a way that the lower claws are mounted to the second lowest rungs of the frames. 0 m K00-VR-0013-7-0 1 platform 1. 9 m H00-DB-1900-0-0 1 toeboard set L00-BB-1913-0-0 2 railing frame 135 K00-GR-1013-2-0 2 double railing K00-DG-1900-0-0 6 horizontal brace 1. 6.AluKlik 135-960 S Platform height Working height 7. Put on trapdoor platform Hang the trapdoor platform on the top rungs of the vertical frames. Mind the instructions on the stabilisers.-No. Attach stabilisers Attach a stabiliser on each frame tube. 7. Erect foldable base unit Unfold the base unit by extending it until the joint of the folding element locks into place. 9 m H00-HO-1900-0-0 7 diagonal brace H00-DI-1900-3-0 4 stabilisers 2. 2. For this purpose attach the upper clamp below the lowest rung of the extension frame to ensure that the clamp cannot slip up when the scaffold is loaded. Lock the brakes on the four castors. If the scaffold is placed against a wall choose angles of 90° and 60°. 4. 1 foldable base unit 135 K00-FE-1613-R15 6 vertical frames 135 2. Insert the vertical frames with the . Attach vertical frames Insert the vertical frames with the connectors facing down into the openings of the tubes of the foldable base unit and secure them with the security clips.

a total of 160 kg. On each front insert a railing frame with the plug. Attach the all-round railing Climb up the scaffold from the inside through the opening of the trapdoor platform. This double railing must not be replaced with horizontal braces as it serves stabilising purposes for the scaffold tower! Opposite the double railing attach a diagonal brace to the vertical frames in such a way that the lower claw is positioned above the second lowest rung. indoors and outdoors – as follows: In mid position: Indoors no ballast is needed. Attach next vertical frames Proceed as described under no. 7. Outdoors three ballast weights of 10 kg on each frame tube near the wall.connectors facing down into the openings of the tubes of the frames below and secure them with the security clips. Attach a double railing from the inside out to the frame tubes of the vertical frames in such a way that the upper beam of the double railing is located above the fourth rung. Outdoors four ballast weights of 10 kg on each stabiliser. Attach two intersecting diagonal braces for stabilising purposes to the vertical frames in such a way that the lower claws are mounted to the second lowest rungs of the frames. Dismantling is carried out in reverse order. K00-WA-1000-0-0): Indoors no ballast is needed. Attach side protection and diagonal brace Attach on the inner side two horizontal braces on the second and fourth rungs of the vertical frames. The aluminium clips are centred the claws of the platform. On the other side attach two horizontal braces from the inside out into the frame tubes. Attach toeboards Unfold the toeboard set. 11. Alternatively you can also use two horizontal braces. 8. M id le p o s itio n o f b a lla s t B a ll a s tp o s itio n 13. Ballast regulations AluKlik 135-960 S demands ballast for all assembly possibilities – mid and wall position. On one side attach a double railing from the inside out into the frame tubes of the railing frame. 12. Put on platform and trapdoor platform Hang the platform and trapdoor platform on the top rungs of the vertical frames. In wall position no ballast is needed if two pieces of wall anchorage are used. Secure the platforms through the lever on the bottom side of the platform. In wall position together with two pieces of wall support (accessory article no. 9.In connectors facing down and secure these with the security clips in the frame tubes. W all distan ce holder . 10. Attach diagonal and horizontal braces Attach a horizontal brace on both sides above the second lowest rungs to the frame tubes of the vertical frame. W allposttion B allast between B allastpostion 14. a total of 60 kg.

foldable base unit 135 K00-FE-1613-R15 vertical frames 135 2. This double railing must not be replaced with horizontal braces as it serves stabilising purposes for the scaffold tower! Opposite the double railing attach a diagonal brace to the vertical frames in such a way that the lower claw is positioned above the second lowest rung. Attach vertical frames Insert the vertical frames with the connectors facing down into the openings of the tubes of the foldable base unit and secure them with the security clips. 6. 2. Mind the instructions on the stabilisers. 5. 9 m H00-BE-1900-0-0 trapdoor platform 1. If the scaffold is free-standing choose an angle of 60 ° each.AluKlik 135-960 V Platform height Working height 7. Attach side protection and diagonal brace Attach on the inner side two horizontal braces on the second and fourth rungs of the vertical frames. For this purpose attach the upper clamp below the lowest rung of the extension frame to ensure that the clamp cannot slip up when the scaffold is loaded. Now fix the lower clamp to the corner pole above the lowest rung. 2 m K00-DA-2200-0-0 ballast wall support wall anchorage set K00-BL-0000-0-S K00-WA-1000-0-0 K00-WS-0900-0-0 Instructions for erection 1. Through moving the clamp on the stabiliser tube adjust the stabiliser in such a way that the footplate stands firmly on the ground. Adjust the position of the stabilisers to the scaffold. . 9 m H00-HO-1900-0-0 diagonal brace H00-DI-1900-3-0 stabilisers 2. Secure the platform through the lever on the bottom side of the platform.-No. Erect foldable base unit Unfold the base unit by extending it until the joint of the folding element locks into place. 4. 6 m Components Amount 1 6 1 4 1 2 4 8 5 4 Accessory see below 2 2 Designation Art. 3. Attach stabilisers Attach a stabiliser on each frame tube. 6 m 9. Attach diagonal braces Attach two intersecting diagonal braces for stabilising purposes To the vertical frames in such a way that the lower claws are mounted to the second lowest rungs of the frames. 9 m H00-DB-1900-0-0 toeboard set L00-BB-1913-0-0 railing frame 135 K00-GR-1013-2-0 double railing K00-DG-1900-0-0 horizontal brace 1. Lock the brakes on the four castors. Put on trapdoor platform Hang the trapdoor platform on the top rungs of the foldable base unit. Attach a double railing from the inside out to the frame tubes of the vertical frames in such a way that the upper beam of the double railing is located above the fourth rung. If the scaffold is placed against a wall choose angles of 90 ° and 60 °. 0 m K00-VR-0013-7-0 platform 1.

Dismantling is carried out in reverse order. Attach next vertical frames Climb up the scaffold from the inside through the opening of the trapdoor platform. Outdoors four ballast weights of 10 kg on each stabiliser. 9. Put on second trapdoor platform Hang the trapdoor platform on the top rungs of the vertical frames. 10. Attach next vertical frames Proceed as described under no. Attach side protection and diagonal brace Proceed as described under no. 6. a total of 160 kg. Secure the platforms through the lever on the bottom side of the platform. Put on platform and trapdoor platform Hang the platform and trapdoor platform on the top rungs of the vertical frames. 8. Secure the platforms through the lever on the bottom side of the platform. Insert the vertical frames with the connectors facing down into the openings of the tubes of the frames below and secure them with the security clips. 14. On one side attach a double railing from the inside out into the frame tubes of the railing frame. 8. In wall position: together with two pieces of wall support ( accessory article no. Attach the all-round railing Climb up the scaffold from the inside through the opening of the trapdoor platform. 15. a total of 60 kg. Outdoors three ballast weights of 10 kg on each frame tube near the wall. Ballast regulations AluKlik 135-960 V demands ballast for all assembly possibilities – mid and wall position. 6. The aluminium clips are centred between the claws of the platform. 13. On each front insert a railing frame with the plugin connectors facing down and secure these with the security clips in the frame tubes. Alternatively you can also use two horizontal braces. In wall position no ballast is needed if two pieces of wall anchorage are used. indoors and outdoors – as follows: In mid position: Indoors no ballast is needed.7. K00-WA-1000-0-0): Indoors no ballast is needed. Attach side protection and diagonal brace Proceed as described under no. On the other side attach two horizontal braces from the inside out into the frame tubes. Attach toeboards Unfold the toeboard set. 12. Put on third trapdoor platform Proceed as described under no. 7. 11. M id le p o s itio n o f b a lla s t B a ll a s tp o s itio n W allposttion B allast B allastpostion W all distan ce holder . 16.

0 m K00-VR-0013-7-0 platform 1. Through moving the clamp on the stabiliser tube adjust the stabiliser in such a way that the footplate stands firmly on the ground. . 5. 3.-No. Attach diagonal braces Attach two intersecting diagonal braces for stabilising purposes to the vertical frames in such a way that the lower claws are mounted to the second lowest rungs of the frames. Adjust the position of the stabilisers to the scaffold. Attach stabilisers Attach a stabiliser on each frame tube. Attach diagonal braces Attach two intersecting diagonal braces for stabilising purposes to the vertical frames in such a way that the lower claws are mounted to the second lowest rungs of the frames. 6 m K00-DA-2600-0-0 Accessory see below 2 2 ballast wall support wall anchorage set K00-BL-0000-0-S K00-WA-1000-0-0 K00-WS-0900-0-0 Instructions for erection 1. If the scaffold is free . 9 m H00-BE-1900-0-0 trapdoor platform 1. If the scaffold is placed against a wall choose angles of 90 ° and 60 °. Mind the instructions on the stabilisers. 9 m H00-HO-1900-0-0 diagonal brace H00-DI-1900-3-0 stabilisers 2. 9 m H00-DB-1900-0-0 toeboard set L00-BB-1913-0-0 railing frame 135 K00-GR-1013-2-0 double railing K00-DG-1900-0-0 horizontal brace 1. Attach vertical frames Insert the vertical frames with the connectors facing down into the openings of the tubes of the foldable base unit and secure them with the security clips. 2. 6 m 11. foldable base unit 135 K00-FE-1613-R15 vertical frames 135 2.standing choose an angle of 60 ° each. 4. 6 m Components Amount 1 8 1 3 1 2 3 8 8 4 Designation Art. Lock the brakes on the four castors. For this purpose attach the upper clamp below the lowest rung of the extension frame to ensure that the clamp cannot slip up when the scaffold is loaded. Now fix the lower clamp to the corner pole above the lowest rung. Erect foldable base unit Unfold the base unit by extending it until the joint of the folding element locks into place.AluKlik 135-1200 Platform height Working height 9.

Attach a double railing from the inside out to the frame tubes of the vertical frames in such a way that the upper beam of the double railing is located above the fourth rung. Attach side protection and diagonal brace Attach on the inner side two horizontal braces on the second and fourth rungs of the vertical frames. 17. 7. 13. Please note that the erection of mobile scaffolds with a working height exceeding 10 m is only allowed indoors according to DIN 4422! . Put on second platform Proceed as described under no. if the scaffold is erected with stabilisers 2. 16.In wall position no ballast is needed if two pieces of wall anchorage are used. 7. Insert the vertical frames with the connectors facing down into the openings of the tubes of the frames below and secure them with the security clips. Attach side protection and diagonal brace Proceed as described under no. Attach the all-round railing Climb up the scaffold from the inside through the opening of the trapdoor platform.2 m no ballast is needed in mid position and in wall position if two pieces of wall support ( accessory article no. Secure the platforms through the lever on the bottom side of the platform. 9. Put on trapdoor platform Hang the trapdoor platform on the top rungs of the vertical frames. Attach toeboards Unfold the toeboard set. Attach next vertical frames Proceed as described under no. K00-WA-1000-0-0) are used. This double railing must not be replaced with horizontal braces as it serves stabilising purposes for the scaffold tower! Opposite the double railing attach a diagonal brace to the vertical frames in such a way that the lower claw is positioned above the second lowest rung. 14. Attach diagonal and horizontal braces Attach a horizontal brace on both sides above the second lowest rungs to the frame tubes of the vertical frame. 11. Alternatively. 15. Put on platform and trapdoor platform Hang the platform and trapdoor platform on the top rungs of the vertical frames. 12. Attach two intersecting diagonal braces for stabilising purposes to the vertical frames in such a way that the lower claws are mounted to the second lowest rungs of the frames. Ballast regulations If regular assembly is followed (using stabilisers 2. Dismantling is carried out in reverse order. 10. 7. Attach next vertical frames Proceed as described under no. The aluminium clips are centred between the claws of the platform. Alternatively you can also use two horizontal braces. Attach next vertical frames Climb up the scaffold from the inside through the opening of the trapdoor platform. On one side attach a double railing from the inside out into the frame tubes of the railing frame. K00-WA-1000-0-0) are used. 8. On each front insert a railing frame with the plug-in connectors facing down and secure these with the security clips in the frame tubes. 6 m) no ballast is needed in mid position and in wall position if two pieces of wall support ( accessory article no. 8. Secure the platforms through the lever on the bottom side of the platform. 6.6. On the other side attach two horizontal braces from the inside out into the frame tubes.

0 m K00-VR-0013-7-0 platform 1. 6 m K00-DA-2600-0-0 Accessory see below ballast 2 wall support 2 wall anchorage set K00-BL-0000-0-S K00-WA-1000-0-0 K00-WS-0900-0-0 Instructions for erection 1. Put on trapdoor platform Hang the trapdoor platform on the top rungs of the vertical frames. 9 m H00-DB-1900-0-0 toeboard set L00-BB-1913-0-0 railing frame 135 K00-GR-1013-2-0 double railing K00-DG-1900-0-0 horizontal brace 1. 9 m H00-BE-1900-0-0 trapdoor platform 1. Secure the platforms through the lever on the bottom side of the platform. If the scaffold is freestanding choose an angle of 60 ° each. Through moving the clamp on the stabiliser tube adjust the stabiliser in such a way that the footplate stands firmly on the ground. 5 m 13.-No. Attach vertical frames Insert the vertical frames with the connectors facing down into the openings of the tubes of the foldable base unit and secure them with the security clips.AluKlik 135-1400 Platform height Working height 11. 3. 2. Now fix the lower clamp to the corner pole above the lowest rung. Attach diagonal braces Attach two intersecting diagonal braces for stabilising purposes to the vertical frames in such a way that the lower claws are mounted to the second lowest rungs of the frames. Adjust the position of the stabilisers to the scaffold. foldable base unit 135 K00-FE-1613-R15 vertical frames 135 2. Attach diagonal braces Attach two intersecting diagonal braces for stabilising purposes to the vertical frames in such a way that the lower claws are mounted to the second lowest rungs of the frames. Erect foldable base unit Unfold the base unit by extending it until the joint of the folding element locks into place. Mind the instructions on the stabilisers. Attach stabilisers Attach a stabiliser on each frame tube. . 4. 5 m Components Amount 1 10 1 3 1 2 3 10 10 4 Designation Art. If the scaffold is placed against a wall choose angles of 90 ° and 60 °. Lock the brakes on the four castors. 5. For this purpose attach the upper clamp below the lowest rung of the extension frame to ensure that the clamp cannot slip up when the scaffold is loaded. 9 m H00-HO-1900-0-0 diagonal brace H00-DI-1900-3-0 stabilisers 2. 6.

16. K00-WA-1000-0-0) are used. Attach two intersecting diagonal braces for stabilising purposes to the vertical frames in such a way that the lower claws are mounted to the second lowest rungs of the frames. 6. Secure the platforms through the lever on the bottom side of the platform. 11. Attach side protection and diagonal brace Proceed as described under no. On each front insert a railing frame with the plug-in connectors facing down and secure these with the security clips in the frame tubes. if the scaffold is erected with stabilisers 2. 15. 19. 6 m) no ballast is needed in mid position and in wall position if two pieces of wall support ( accessory article no. Alternatively. Attach next vertical frames Proceed as described under no. This double railing must not be replaced with horizontal braces as it serves stabilising purposes for the scaffold tower! Opposite the double railing attach a diagonal brace to the vertical frames in such a way that the lower claw is positioned above the second lowest rung. 8. Attach the all-round railing Climb up the scaffold from the inside through the opening of the trapdoor platform. 12. 7. Attach next vertical frames Proceed as described under no. Please note that the erection of mobile scaffolds with a working height exceeding 10 m is only allowed indoors according to DIN 4422! . On one side attach a double railing from the inside out into the frame tubes of the railing frame. Ballast regulations If regular assembly is followed (using stabilisers 2. K00-WA-1000-0-0 ) are used. In wall position no ballast is needed if two pieces of wall support ( accessory article no. Attach next vertical frames Climb up the scaffold from the inside through the opening of the trapdoor platform. Dismantling is carried out in reverse order.7. 10. Alternatively you can also use two horizontal braces. Attach toeboards Unfold the toeboard set. 18. In wall position no ballast is needed if two pieces of wall anchorage are used. The aluminium clips are centred between the claws of the platform. 13. 2 m: In mid position on two stabilisers diagonally apart one ballast weight of 10 kg each = a total of 20 kg. Attach a double railing from the inside out to the frame tubes of the vertical frames in such a way that the upper beam of the double railing is located above the fourth rung. 7. 10. 14. Attach diagonal and horizontal braces Attach a horizontal brace on both sides above the second lowest rungs to the frame tubes of the vertical frame. Attach diagonal and horizontal braces Proceed as described under no. Insert the vertical frames with the connectors facing down into the openings of the tubes of the frames below and secure them with the security clips. 17. Put on second platform Proceed as described under no. 7. Attach next vertical frames Proceed as described under no. 9. 8. On the other side attach two horizontal braces from the inside out into the frame tubes. Attach side protection and diagonal brace Attach on the inner side two horizontal braces on the second and fourth rungs of the vertical frames. Put on platform and trapdoor platform Hang the platform and trapdoor platform on the top rungs of the vertical frames.

Secure the adjustable leg by means of the clip (5). Consult the ballast regulations of the particular scaffold type for the necessary amount of ballast weights. The colour marked side of the coupler is attached to the frame tube. 3. Take the castor (1) out of the frame tube of the foldable base unit (2) by loosening the fastening screw M10 x 60 (3). Adjust height by means of the nut on the adjustable leg. Drill a hole of 14 mm diameter. Assembly: 1. Below the uppermost platform the wall support is pushed over the frame tube and tightened with the wing nut. If the wall support is not fixed secure standing of the scaffold cannot be guaranteed. 5 4 3 1 . K00-BL-0000-0-S). Make sure that the tube sits firmly in the socket. Locking of castors open locked Assembly of adjustable leg 1. Hang the wall anchor in the eye of the screw and attach it via normal coupler to the outside of the frame tube. Only solid ballast weights may be used and no fluid or granular ballast. Hold the wall anchor to the outside of the frame tube near the wall below the first platform to determine the position for the wall screw. Insert the adjustable leg (4) into the frame tube of the foldable base unit (2). Each piece of ballast has a weight of 10 kg. 2. Insert a dowel. Screw in the wall screw. If the scaffold is erected in wall position attach the ballast weights to the vertical frame tubes of the foldable base unit that are near the wall. Insert the adjustable leg (4) into the tube socket of the castor and fasten it with the screw M10 x 60 (3). Make sure that the holes in the frame tube and the aluminium sleeve of the adjustable leg are aligned. K00-WA-1000-0-0) have to be fitted. attachement situation under the highest toeboard Attach ballast When the scaffold is erected in mid position fasten the ballast weights to the upper sloping tube of the stabilisers by way of the affixed coupler as near the root point as possible. The ballast weights are available as accessory (article no. 2 Attach wall anchorage Alternatively to wall supports and ballast two pieces of wall anchorage may be used in wall position. 3. 4. Thus the scaffold is propped against the wall in the prescribed distance.Attach wall support If detailed in the instructions for erection two pieces of wall support (accessory article no. 2. Note: There is the risk of accidents if ballast regulations are not minded! attachement situation Adjustable legs If adjustable legs are used attach a further horizontal brace from the inside out to the frame tubes above the second lowest rung on the open side of the foldable base unit.

Weight (ca.7 0.35 1.3 . kg) 1.6 0.6 1.4 2.2 Ballast 10 kg K00-BL-0000-0-S 10.2 Stabiliser 2.4 0.4 5.8 0.6 1.9 Platform Trapdoor platform Toeboard set H00-BE-1900-0-0 H00-DB-1900-0-0 L00-BB-1913-0-0 14.2 2.2 Adjustable leg (steel) Castor Ø 200 K00-ET-SPIN0500 L00-ET-ROL200-N 2.07 Railing frame 135 K00-GR-1013-2-0 3. dowel) K00-WS-0900-0-0 3.35 2.35 1. wall screw.8 8.6 0.8 / 1.1 Double railing Horizontal brace Diagonal brace K00-DG-1900-0-0 H00-HO-1900-0-0 H00-DI-1900-3-0 5.0 m K00-VR-0013-7-0 12.9 1.9 2.35 1.2 14.4 1.2 3.9 1.8 0.2 0.Components AluKlik 135 Measurements in metres Symbol Width Height/ length Article Article No.6 2.09 0.3 Stabiliser 2.0 Vertical frame 2.9 Foldable base unit 135 K00-FE-1613-R15 39.9 Wall anchorage set (wall anchor.6 Wall support K00-DA-2200-0-0 K00-DA-2600-0-0 K00-WA-1000-0-0 4. normal coupler.7 0.2 2.9 1.0 1.5 0.

6 1400 13.6 7.5 Foldable base unit 135 Vertical frame 135/2.0 m Platform 1.6 9.6 m 1 - 1 - 1 2 1 2 1 4 1 6 1 6 1 8 1 10 1 1 1 1 1 1 1 2 1 2 1 2 1 4 1 3 1 3 - 2 2 2 - 1 2 1 2 4 - 1 2 2 4 2 - 1 2 2 6 5 4 - 1 2 2 6 7 4 - 1 2 4 8 5 4 - 1 2 3 8 8 4 1 2 3 10 10 4 .2 m Stabiliser 2.6 1200 11.7 960S 9.8 600 5.8 600S 5.8 3.5 11.9 m Toeboard set Railing frame 1.7 5.8 1.9 m Diagonal brace Stabiliser 2.8 800 7.8 3.Complete product range AluKlik 135 double width XXL Model Working height (m) Platform height (m) 300 3 1 400 3.35 Double railing Horizontal brace 1.9 m Trapdoor platform 1.6 7.6 960V 9.

6 stabiliser 2.2 m wall support ballast weight 10kg 0 0 4 0 AluKlik 135-960S AluKlik 135-960V AluKlik 135-1200 9.2 m wall support ballast weight 10kg 0 0 0 0 7.6 m wall support ballast weight 10kg 0 0 not allowed not allowed AluKlik 135-1400 13.Index of ballast regulations for AluKlik 135 double width XXL Model Working height (m) Accessory Indoors Mid position Wall position Mid Outdoors Wall position 0 0 18 position 0 0 18 AluKlik 135-300 AluKlik 135-400 AluKlik 135-600S AluKlik 135-600 AluKlik 135-600S AluKlik 135-600 AluKlik 135-800 up to 3 3.2 m wall support ballast weight 10kg 0 0 not allowed not allowed AluKlik 135-1200 11.8 stabiliser 2.6 m wall support ballast weight 10kg 0 0 not allowed not allowed .5 stabiliser 2.8 5.6 stabiliser 2.5 stabiliser 2.2 m wall support ballast weight 10kg 2 0 not allowed not allowed AluKlik 135-1400 13.7 stabiliser 2.8 ballast weight 10kg ballast weight 10kg without stabiliser ballast weight 0 0 14 0 0 14 5.2 m wall support ballast weight 10kg 0 0 16 6 11.6 stabiliser 2.