KENR1885 September 1993

C OMPON ENT LO CA T ION CH A R T
M ach in e L oc ati o n 1 C om pon e nt Alar m — Bac ku p Alte r nat or Bat t er i es Br ea ker — Alt er nat or F use Bl ock Ga uge — E ngine O il P r es sur e Ga uge — E ngine W at er T em per atur e Ga uge — F uel Lev el Ga uge — H y dr a uli c T em pe r atu re Ga uge — V ibr a ti on T achom eter H orn — Fo r war d M et er — Ser v ic e M ot or — St ar te r R ela y — M ain R ela y — St ar t Sender — Engine Coolant Temperature Sen de r — Fuel Lev el Sen de r — Engi ne O il P r essur e Sen de r — Hy dr aul ic Oil T em perat ur e S ch em ati c L ocat io n E-8 C- 8 D7, D 8 F -4 F -3 E-2 F -2 E-2 E-2 E-2 D- 1 F -2 D- 8 F -4 F -4 C- 7 C- 7 C- 7 C- 7 M ach i ne L o catio n 11 12 13 14 15 16 17 18 7 8 B B A 19 B B B B B Co m p on e nt S ens or — Dru m Speed Pick up S ol enoi d — B rak e S ol enoi d — E ng ine S hut down S ol enoi d — E ther S tart Aid Solenoid — Transmission Speed Select S ol enoi d — V ibration Con trol S ol enoi ds — P ropel Int erlock S wi tch — Bac kup Al arm Switch — Coolant Temperature (Start Aid) S wi tch — Engine O il P re ssure (S ervice M ete r) S wi tch — Fl ood Lamp S wi tch — F orward Horn S wi tch — Key S tart S wi tch — Neu tral S tart S wi tch — Park B rak e S wi tch — St art A id S wi tch — Tra nsm is sio n Spe ed Selec t S wi tch — Vibration O n/Of f S wi tch — Vi brat ion Sel ec t S ch em ati c L o catio n B -5 B -5 C-8 B -8 B -5 A -6 A -5 D-2 B -8 D-7 D-2 D-1 E -4 B -8 D-3 F -4 D-3 D-2 D-3

Electrical Schematic Symbols And Definitions

2 3 B A A A A

T

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

A A 4 A 5 6

Normally open switch that will close with an increase of a specific condition (temp-press-etc.). Normally open switch that is closed due to an applied condition, and will open again with a specific decrease in that condition.

6 7 8 9 10

M ac hin e lo cat i ons ar e r epe at ed f or com ponents loc ated cl ose together.

Normally closed switch that will open with an increase of a specific condition.

A = Loc at ed ins id e in t he das h. B = Loc ate d on th e r ight c ons ole.

CS-531, CP-533, CS-533, CS-573 & CS-583 Vibratory Compactors Electrical System
8YJ1-UP 8PK1-UP 1EL1-UP 3BL1-UP 3ZL1-UP 4HL1-UP 5AL1-UP 3WM1-UP 4KM1-UP

Normally closed switch that is open due to an applied condition, and will close again with a specific decrease in that condition.

The circle indicates that the component has screw terminals and a wire can be disconnected from it.

No circle indicates that the wire cannot be disconnected from the component.

H A RN ESS C ON NEC T OR LOC A TIO N C HA R T
Con tac ts
10 10 10 10 10 10 4

Con nect or
P 1 - R1 P 2 - R2 P 3 - R3 P 4 - R4 P 5 - R5 P 6 - R6 P 7 - R7

S chemati c Lo cat ion
E -6 D-6 C-5 D-5 D-5 E -5 A -6

M achi ne Lo cat ion
1 1 2 2 3 3

This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

*

M ach ine locations ar e r e peat ed for c onnecto rs loc ated c los e t oget her.

* = Connecto r

is locat ed at t he com pon ent.

© 1993 Caterpillar All Rights Reserved

Printed in U.S.A.

Harness And Wire Electrical Schematic Symbols
A 1 AA 1 2 Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins. 1 2 Typical representation of a Sure-Seal connector. The plugand receptacle contain both pins and sockets.
11

Plug 2

Receptacle

B 12 18 2 15 3 4 A 17 6 9 19 10

1

16 13 8 7 5 14 2 1 3

Pin or Socket Number Wire, Cable, or Harness Assembly Identification Single Wire Connector C A
325-PK-14

Component Part Number

A 1

AA
325-PK-14

9X-1123

Pin

Socket

Wire Color

2

200-BK-14

Circuit Number Identification

Wire Gauge

Electrical Schematic Symbols And Definitions
FUSE - A component in an electrical circuit that will open the circuit if too much current flows through it. REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
A 10 1 18 2 5 1 3 14 16 19 13 8 7

T

SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again. SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

3

B

2

4 11

15

17 9

12 6

Machine Harness Connector And Component Locations

TEMP. IND. ADJ. RES. ON/OFF SW PART OF 7R3157 115-PK 607-PK 607-PK 116-BR 608-GN B921-WH B920-GN 116-BR 115-PK 607-PK 607-PK 608-GN 321-BR 200-BK B766-YL 86 B766-YL 87 87a 85 30 C720-BU BR2 3E6477 30 86 87a 777-PU 87BR1 3E6477 85 200-BK BACKUP ALARM SW PART OF 7R5703 321-BR 200-BK 200-BK 101-RD-6 RD-00 200-BK 322-GY FORWARD HORN 7T0969 MTR BAT MOTOR POS NEG POS NEG D BATTERY 3T5760 TO ENGINE BLOCK BK-OO BK-6 BATTERY 3T5760 TO FRAME 103-YL 143-BR 116-BR 607-PK 608-GN 321-BR B920-GN 751-GN C720-BU TO PLATFORM 200-BK 322-GY OPERATOR'S STATION 450-YL 405-GY 447-PK 449-BU 128-PK 1 4 3 5 7 2 6 8 9 10 R5 P5 ALT. RHEOSTAT FIXED RES. TEMP 8C3569 D 5 1 6 2 7 3 8 4 C RD 5 1 6 2 7 3 8 4 B YL 5 1 6 2 7 3 8 4 143-BR A BK 6 7 8 105-BR 449-BU 450-YL 308-YL 200-BK 5 751-GN 103-YL R1 R2 R3 R4 R5 FIXED RES. 780594 LAMP 5D0019 200-BK 450-YL 200-BK G STARTER 8C4774 G S 304-WH-8 608-GN 321-BR 326-PU 405-GY 447-PK B921-WH B920-GN 777-PU 751-GN 8 7 6 5 4 1 2 9 3 10 R2 P2 116-BR 143-BR 103-YL 200-BK 1G-9047 INSTRUMENT PANEL HARNESS 200-BK LEVER PANEL RD-00 BK-00 R4 P4 7 3 2 9 1 8 10 5 4 6 R4 P4 B765-BR 103-YL PARK BRAKE SWITCH 143-BR 870548 870541 871771 868953 B765-BR B766-YL B766-YL 200-BK 103-YL B919-GN 143-BR 200-BK ENGINE OIL PRESS. SYMBOL BRAKE SOL. OR SCREW TERMINAL 450-YL 814135 4 5 1 2 3 ABBREV RD WH OR YL PK BK GY PU BR GN BU COLOR RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE CIRCUIT CONNECTED CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO VEHICLE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR ATCH WIRE. SPADE. PART OF 7X8050 200-BK 200-BK 777-PU 200-BK PROPEL INTERLOCK SOL. ADJ. PART OF 7X8164 777-PU 200-BK 777-PU ALARM GP 3E6329 1 2 401-BU 3 2 1 VIB CONTROL SOLENOID B920-GN 200-BK 200-BK B921-WH 1 4 3 2 R7 P7 1 2 63 R9 P9 + 200-BK 200-BK 200-BK 200-BK DESCRIPTION BLADE. TEMP.8 7 6 5 4 3 2 1 TO PLATFORM OPERATOR'S STATION 87a F C720-BU REAR FLOOD LAMP GP9X1439 FPM GENERATOR 853412 200-BK 449-BU REAR FLOOD LAMP GP9X1439 608-GN 200-BK 109-OR-6 304-WH-8 101-RD-6 310-PU P16 R16 R15 P15 R8 P8 1 2 R17 P17 NSR2 3E6477 87 85 86 30 143-BR 200-BK 85 86 30 307-OR NSR1 3E6477 101-RD-12 ALTERNATOR BREAKER 9S0174 101-RD-12 101-RD-6 109-OR-6 109-OR-6 109-OR-6 P18 R18 101-RD MAIN RELAY 3T0376 308-YL 200-BK 101-RD 112-PU 112-PU-10 P19 R19 112-PU 200-BK 200-BK 112-PU 112-PU 112-PU 112-PU 112-PU 148-WH 10 10 10 10 10 10 143-BR 103-YL 115-PK 121-YL 123-WH 148-WH HYD. GUAGE 7W0780 LAMP 5D0019 405-GY D TO FRAME 326-PU 200-BK-10 301-BU-10 322-GY 200-BK ENGINE OIL PRESS. SW 6T1546 200-BK TO ENGINE BLOCK 400-GN 751-GN XMSN SPEED SELECT SW 3T4405 P14 R14 VIB. LAMP LAMP 5D0019 BASE 9D3127 LENS 9D2868 123-WH 607-PK 200-BK 123-WH + 450-YL SIG 607-PK 607-PK 123-WH I S OIL PRESS. FRONT FLOODS BACKUP ALARM GUAGES 441-OR S G 200-BK 10 10 10 105-BR 128-PK 116-BR INSTRUMENT PANEL 1G-9046 F 87 87a 306-GN 330-YL TO FRAME KEY START HORN REAR FLOODS L1 WATER TEMP. 20 OHM 50 OHM 50 OHM 180 OHM 50 OHM 200-BK 607-PK BK T COMPONENT ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE B VALVE AS. ETHER START 9G4365 BK-18 BK-18 2 1 P18 R18 311-WH 310-PU VIB LOCKOUT OPTION B NOTE B CONNECTION MADE AT ASSEMBLY. SENDER 8N3844 128-PK 322-GY 128-PK 322-GY 751-GN 777-PU LEVER PANEL 128-PK 607-PK 115-PK B921-WH 777-PU 5 2 3 10 9 1 6 7 4 8 P3 R3 103-YL 321-BR 200-BK ENGINE SHUTDOWN SOL 7T7743 FLOOD LAMP SW 7T3946 P10 1 2 R10 FORWARD HORN SW 3T2357 1G-7583 LEVER PANEL 1G-7585 CONTROL HARNESS C PLATFORM 1G-8604 HARNESS 200-BK-6 TO ENGINE BLOCK 442-GY T FRONT FLOOD LAMP GP9X1439 L2 L2 R12 P12 1 2 607-PK 200-BK FUEL LEVEL SENDER 6T3670 447-PK 607-PK 200-BK NEUTRAL/START SW PART OF 1G-8279 PUMP 308-YL 330-YL NOTE A: RESISTORS TRANS. RING. PART OF 7X8051 RECORDING MODULE ATTACHMENT A 200-BK TO PLATFORM 1G-8605 MAIN HARNESS A 8 7 6 5 4 3 2 1 . SELECT SW 1V6652 B919-GN B920-GN B921-WH VIB. CABLE. GUAGE 4W1129 LAMP 5D0019 449-BU 308-YL 121-YL 309-GY 400-GN 441-OR 442-GY 307-OR 326-PU 115-PK 607-PK 5 6 10 3 2 1 7 8 4 9 P6 R6 308-YL 308-YL 326-PU 307-OR 105-BR L1 R C S B OFF ON ST 442-GY 121-YL 309-GY 400-GN 441-OR 442-GY 308-YL 115-PK 607-PK 308-YL KEY START SW 9G7641 DIODE 7X8631 S G 200-BK 200-BK I 607-PK 607-PK G FUEL LEVEL GUAGE 4W2141 LAMP 5D0019 I S 447-PK INSTRUMENT PANEL BRAKE TERM. PART OF 7X8164 751-GN 200-BK 1 2 R11 P11 200-BK 311-WH TO ENGINE BLOCK 1 2 R13 P13 1 COMPACTOR DRUM SPEED PICKUP 7R3145 450-YL 200-BK 1 2 P20 R20 200-BK 2 3 4 XMSN SPEED SELECT SW 3T4405 FRONT FLOOD LAMP GP9X1439 RECORDER 814433 BK SWITCH AS. TERM. VIB. GUAGE 7W0782 LAMP 5D0019 I 607-PK 123-WH + 400-GN 449-BU 1 2 1 2 3 4 200-BK 308-YL 450-YL 105-BR 449-BU 200-BK 608-GN 60A 200-BK 306-GN START RELAY 9F3099 304-WH-8 123-WH SERVICE METER 6T7337 109-OR-6 310-PU TO FRAME SWITCH AS. SPEED SELECT SOL. COMPONENT L# CIRCUIT GROUPING DESIGNATION 200-BK 200-BK-12 TO PLATFORM 123-WH T TEMP SWITCH 98 C 9Y1208 TO ENGINE BLOCK RELAY 3E5239 200-BK 422-YL 1 2 123-WH 86 87 87a 85 30 777-PU 200-BK PROPEL INTERLOCK SOL. STARTING AID 3T3453 123-WH 123-WH E BACKUP ALARM 3T1815 121-YL 321-BR 121-YL 309-GY 400-GN 441-OR 442-GY 330-YL 308-YL 450-YL 607-PK 449-BU 3 5 4 1 8 7 2 9 6 10 P1 R1 E 308-YL 309-GY 105-BR 105-BR 200-BK 450-YL 405-GY 447-PK L1 VIBRATION TACH. SENDER 302010 405-GY 309-GY C 109-OR-6 ALTERNATOR 9W3043 D+ B+ W ALT B- COOLANT SENDER 8N3844 441-OR T HYD. RES.

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