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1 May 2007
GLOBAL SERVICE LEARNING
300D SERIES HYDRAULIC EXCAVATORS - TIER III ENGINES
INTRODUCTION (Includes 320D, 321D, 323D, 324D, 325D, 328D, and 330D)
New Product Introduction (NPI)
300D SERIES HYDRAULIC EXCAVATORS - TIER III ENGINES
INTRODUCTION (INCLUDES 320D, 321D, 323D, 324D, 328D, AND 330D)
Level II - Service personnel who understand the principles of machine systems operation, diagnostic equipment, and procedures for testing and adjusting.
This presentation provides an introduction and machine walkaround for the 300D Series Hydraulic Excavator. Additional presentations will cover the engines, pilot system, pumps and controls, main control valve group, swing system, travel system, and tool control systems in more detail. This presentation may be used for self-paced and self-directed training.
After learning the information in this presentation, the technician will be able to: 1. identify the major components and controls of a 300D Series Hydraulic Excavator, and 2. perform a machine walkaround inspection and daily maintenance.
320D Hydraulic Excavator Specalog 323D L and 323D LN Hydraulic Excavators 324D Hydraulic Excavator Specalog 325D Hydraulic Excavator Specalog 328D Hydraulic Excavator Specalog 330D Hydraulic Excavator Specalog NPI "325D Hydraulic Excavator - Introduction" NPI "330D Hydraulic Excavator - Introduction" Machine Monitoring System - Systems Operation Self-study "300D Series Hydraulic Excavators, 345C Hydraulic Excavator, and 365C & 385C Large Hydraulic Excavators iTIM " '300C' Series Hydraulic Excavators-Electronic Control Systems" iTIM "325C Hydraulic Excavators-Hydraulic Systems" 325D Hydraulic Schematic AEHQ5856 HEHH3327 AEHQ5663 AEHQ5665 AEHQ5706 AEHQ5667 SERV7105-12 SERV7106-02 RENR8068 SERV7032 SERV2693 SERV2701 KENR6157
Estimated Time: 1 Hour Illustrations: 40 Form: SERV7107-05 Date: May 2007: Vol. 5, No. 1
© 2007 Caterpillar Inc.
SERV7107-05 Vol. 5, No. 1
TABLE OF CONTENTS
INTRODUCTION ........................................................................................................................5 MACHINE WALK-AROUND...................................................................................................13 325D Hydraulic Excavator ...................................................................................................15 330D Hydraulic Excavator ...................................................................................................24 OPERATOR STATION ..............................................................................................................32 CONCLUSION...........................................................................................................................46
SERV7107-05 Vol. 5, No. 1
"Fundamentals of Mobile Hydraulics Self Study Course" "Fundamentals of Power Train Self Study Course" "Fundamentals of Electrical Systems Self Study Course" "Fundamentals of Engines Self Study Course" TEMV3002 TEMV3003 TEMV3004 TEMV3001
324D. 1 INTRODUCTION The Caterpillar 300D Series range of Hydraulic Excavators incorporate design innovations and performance improvements from the 300C Hydraulic Excavator Series and are a direct replacement for them. and joysticks have been improved to provide a better access and understanding of all functions. . consoles. trucks. 5. and railcars. NOTE: Most of the illustrations of the iron in this presentation will be of the 325D and 330D excavators. & 330D. but component locations may be different. The most significant differences will be related to the engine compartment due to the three different engines being used in this series of machines as well as two of the models being compact radius (CR). The range comprises of: 320D. 1 -5- Text Reference 300D SERIES EXCAVATORS .SERV7107-05 Vol. 321D. & 330D) © 2007 Caterpillar Inc. along with basic engine and machine component location. The other models will be configured similarly. 324D. This presentation discusses the systems operation of the 300D Series Hydraulic Excavators. The cab. No. The cab provides the operator with excellent visibility of processing equipment. 325D. The machines feature a new cab for greater operator comfort. Some of the illustration may show pilot iron instead of production iron. 328D. with some models having various additional machine arrangements. 323D. 325D. 323D. 321D. 328D.TIER III ENGINES INTRODUCTION AND SYSTEMS OPERATION (INCLUDES 320D.
LN. LL CR. LN. LN. MH. and waste handling (WH) to designate the machine application. FM. For some models additional letters are included in the nomenclature. MH.4 C6. L MH. for example: forest machine (FM). LN. SA L. LCR L. L HD. No. U HD. 5.4 C6. L RE. L HW. . heavy duty (HD). L HD LCR L. L HW 2 The 300D Series Hydraulic Excavators cover the 20 to 30 metric ton class of excavators and are extremely versatile machines capable of performing a wide range of tasks by utilizing the various work tools available. material handler (MH). L RR. LN. S. MH. The 321D and 328D are only available as compact radius (CR) machines. FM L. FM. For the "D" Series models shown. FM. WH. including long (L) and long and narrow width (LN). The machines can be configured with a wide range of undercarriages besides standard.4 C7 C7 C7 C9 Configurations Available L.SERV7107-05 Vol. RR. they are all equipped with ACERTTM Tier III engines. 1 -6- Text Reference 300D SERIES HYDRAULIC EXCAVATORS Model 320D 321D 323D 324D 325D 328D 330D Engine C6. UHD.
the machine tailswing is within the width of the undercarriage (depending on track width). . and rail cars. or as shown here. and 330D can be configured as a material handler (MH). A fixed cab riser.SERV7107-05 Vol. 5. 1 -7- Text Reference 3 4 The 320D. trucks. No. With CR machines. The cab riser provides different operating heights with excellent visibility for loading and unloading processing equipment. 325D. a hydraulic cab riser is available. The 321D CR and 328D LCR are compact radius (CR) machines.
. Engine: The "D" Series machines are all equipped with Tier III ACERTTM engines. easy to navigate format. New and improved features include: Operator's Station: The layout of the interior has been redesigned to maximize operator comfort and reduce operator fatigue. Frequently used switches have been relocated for easier access. which is all in a simple. No. and 323D. The C9 engine is used in the 330D. 5.SERV7107-05 Vol.330C medium excavators. The C6. although the medium pressure circuit is now a stand-alone function. 325D. The consoles and armrests have been redesigned for better comfort and adjustability. and the 328D.4 engine is used in the 320D. Tool Control: The tool control systems for the 300D are similar in function as the tool control systems for the 320C . 321D. or the optional air suspension seat with heater. The C7 engine is used in the 324D. Monitor: The monitor is a full color Liquid Crystal Display that provides vital operating and performance information. More seat options are available: the standard mechanical suspension seat. 1 -8- Text Reference SIMILARITIES AND DIFFERENCES FEATURES Machine Appearance Operator s Station Engine Implement Hydraulic System Monitoring System Maintenance Items Tool Control Systems Machine ECM Travel System Undercarriage X X X X X X X X X DIFFERENT SIMILAR X SAME 5 This chart displays the similarities and differences between the 300D Series and the 300C Series hydraulic excavators.
such as thumbs. 1 -9- Text Reference The SmartBoom™ attachment enhances operation of the boom function and significantly reduces cycle times of the machine.Single Function Circuit – suited for tools that require one-way flow with one or both pumps. or shears. . AccuGrade: This option provides precise control of the worktool using software. The SmartBoom™ is essentially a boom float attachment. PL121 and PL321 are available to chose from.Double Function Circuit – suited for tools that require two-way flow. Service and maintenance intervals have been extended to reduce machine service time and increase machine availability. . such as hammers and vibratory plate compactors. No. Options include the following: The Machine Security System (MSS): This system uses a special Caterpillar key with an embedded electronic chip for controlling unauthorized machine operation. which allows the operator to lower the boom under its own weight or for the boom to raise up due to stick force. non-rotation grapples. . Product Link provided easier fleet management and improved preventive maintenance. Product Link: This option provides all kinds of information and working parameters through a satellite connection between an onboard computer and the machine. while increasing its versatility. Auxiliary Hydraulic Options: This option allows you to configure the machine to meet work tool needs.SERV7107-05 Vol. 5. utilizing one or two pump flows.
No. 1 . 5. Each of the models may have the components located in different locations due to the size of the machine or the type of carbody. .10 - Text Reference MAIN HYDRAULIC SYSTEM Stick Cylinder Bucket Cylinder Swing Motor Travel Motors Boom Cylinders Pilot Control Valves Main Control Valve Group Pilot Manifold Priority Valves Pilot Pump Main Hydraulic Pumps M Fan Pump Fan Motor Tank The Fan Motor and Pump are only Used on the 330D 6 For the most part the main implement hydraulic system operation for the 300D Series is the same as the 300C Series. The machines use a negative flow type hydraulic system.SERV7107-05 Vol. The "D" Series continues using many of the "C "excavator features. such as automatic priorities and tool control systems. The 330D is equipped with new designs for the main hydraulic pumps and is the only model equipped with a hydraulic demand fan system. The main control valve and pumps are similar to the "C" Series.
System 14 has full electronic controls.provides one pump flow in both directions (extend/retract double action) and can be controlled with a foot pedal or a joystick. and operator controls to match a specific work tool. An optional.11 - Text Reference 7 The optional tool control system maximizes work tool productivity by configuring hydraulic flow. . Selectable Cat tools have preset flows and pressures. No. The system stores pressure and flow information for up to 10 tools.provides one or two pump flow in one or two directions (single action or double action).System 3 (Hammer) .System 5 (Thumb) . A separate Tool Control ECM as was used on the 300C Series is not needed.SERV7107-05 Vol. 5. pressure. independent medium pressure circuit is used for such applications as a rotating shear or ditch cleaning bucket. The 300D excavators produced in Akashi and Aurora (for the NACD) can be equipped with the following factory installed tool control systems: . .System 14 (Multifunction) . System versatility enables a wide range of tools to be used. .provides two pump flow in a single direction only. The system 14 functions are now controlled through the Machine ECM. This system also includes a mechanical line relief valve (LRV) for lower psi tools (single action). 1 .
provides two pump flow in a single direction. 5. No. has a direct return system to the hydraulic tank.System 16 . An independent medium pressure circuit is available with System 17 to use for applications such as a rotating shear or a ditch cleaning bucket. System 17 has full electronic controls.SERV7107-05 Vol.12 - Text Reference The machines produced in Akashi and Gosselies for the EAME market will have the following factory installed optional tool control systems: .System 17 (Multifunction) . . 1 .provides one or two pump flow in one or two directions (single action or double action) and has a direct return system to the hydraulic tank. . and includes a mechanical (LRV) for lower psi tools (single action).
13 - Text Reference 1 2 3 4 5 6 7 8 MACHINE WALK-AROUND The 300D Series track excavators have been designed for fast. Components shown include: . 5. control valves. No. convenient filter access.access door to air cleaner and battery compartment (4) .boom (2) .stick (1) . 1 .access door to radiator compartment (6) .SERV7107-05 Vol. The main pumps. easy service with extended service intervals. advanced filtration. and user-friendly electronic diagnostics for increased productivity and reduced maintenance costs.counterweight (7) . The hydraulic system and component locations have been designed to provide a high level of system efficiency.operator station (3) . and hydraulic tank are located close together to allow for shorter tubes and lines between components which reduces friction loss and pressure drops in the lines.engine access cover (5) . This design reduces engine compartment heat and sound being transmitted to the operator.
1 . No. 321D. The locations and components used on the 320D. NOTE: The 325D and 330D will be used on the following pages to show components and their locations on the 300D Series excavators. 324D and 328D will be more similar to the 325D than the 330D. 5.SERV7107-05 Vol. These locations may vary between the other models. 323D.14 - Text Reference 9 This illustration shows the major components and service areas on the machine. .
15 - Text Reference 1 2 3 4 5 10 325D Hydraulic Excavator This illustration shows access to the top of the machine from the right side. The diesel fuel filler cap (3) is accessed from the top of the machine. The step and hand rail (5) at the right front of the machine can be used for access to the top of the machine. No.SERV7107-05 Vol. The storage compartment (4) is located in the front of the machine. 5. . 1 . The engine access cover (1) allows access to the engine from the top of the machine. The machine hydraulic oil tank (2) is located between the pump compartment and the diesel fuel tank on the right side of the machine and is accessed from the top of the machine.
radial seal air filter (4) . 1 . 5. No. NOTE: The machine used in this illustration is equipped with a cab riser.SERV7107-05 Vol.Machine ECM (1) .16 - Text Reference 2 4 1 5 3 6 11 The compartment behind the operator station includes the following components: . .engine shutoff switch (6) (on machines with a cab riser) The Machine ECM also includes software for the tool control system.dual element.batteries (5) .master disconnect switch and circuit breakers (3) .air conditioning condenser and receiver (2) . On most machines a window washer solvent reservoir would be shown behind the master disconnect switch and circuit breakers.
. No.fuel water separator (7) . . The door is hinged on the right and has a locking latch on the left side to keep it closed.fuel priming pump (4) (will be changed to electric priming pump) . 5. 1 .fuel sensors (6) (temperature and pressure) .hydraulic oil cooler (3) .engine coolant overflow bottle (8) .manual cab lowering valve (2) (only for machines with cab risers) .joystick pattern change valve (not shown) located on compartment floor.radiator (located behind the water separator and coolant overflow bottle) (9) .17 - Text Reference 1 2 6 3 8 10 4 5 7 9 12 The radiator access compartment is located in front of the counterweight.left compartment release lever (access to batteries and air filter) (10) .SERV7107-05 Vol. This door provides access to assist in cleaning some of the cooling system components.fuel filter (5) .Air to Air After Cooler (ATAAC) (1) .
SERV7107-05 Vol. 5.engine oil filter (1) .pilot pump (2) . The compartment is accessed from the right side of the machine when the rear access door is open. Some of the visible components are: .solenoids for the medium pressure circuits (10) .case drain filter (7) . No.idler (left) pump (5) .pressure taps for auxiliary tool solenoids (9) .pilot filter (6) .drive (right) pump (4) . 1 .18 - Text Reference 7 8 2 1 5 4 3 10 6 9 13 The illustration shows the pump compartment on the right side of the machine.hydraulic system return oil filter (8) .medium pressure circuit pump (3) .
SERV7107-05 Vol.swing brake solenoid (2) . 1 . Pilot manifold components visible are: . 5.two-speed travel solenoid (1) . No. The pilot manifold is accessible by removing the cover plate under the machine.hydraulic activation solenoid (4) .hydraulic activation valve (3) .19 - Text Reference 1 2 3 4 14 The 300D Series pilot manifold is the same as the "300C" pilot manifold. behind the swing bearing. The manifold is located directly below the main control valve.
SERV7107-05 Vol. The 300D main control valve group is similar to the 300C valve group.stick 1 (11) .dual stage main relief valve (8) .20 - Text Reference 3 2 4 5 6 7 9 10 11 12 13 8 1 15 The main control valve group is located in the center of the upper structure of the machine.attachment (5) .right travel (6) . Each pilot signal then causes the appropriate control valve to shift in the correct direction. No.stick 2 (2) .straight travel valve (7) .left travel (9) . The valves are: .boom 2 (12) .right side NFC relief valve (1) . oil flows from the main hydraulic pumps to the appropriate hydraulic cylinder or hydraulic motor to perform work. 5.bucket (4) .auxiliary valve for tool control (13) . When a control valve shifts.swing (10) . The main control valve group receives pilot oil signals from the operator controls in the cab.boom 1 (3) . 1 .
1 . The swing control valve receives hydraulic pump oil from the left pump. The travel motors (not shown) drive the outboard. No.21 - Text Reference 1 16 2 4 3 17 The 325D has one swing motor (1) that receives oil from the swing control valve. planetary-type final drives (3). A wide range of undercarriage (4) options is available to meet the needs of the machine application. 5.SERV7107-05 Vol. . The swing drive oil level can be checked with dipstick (2).
Also visible are: .22 - Text Reference 1 6 5 2 4 3 18 The 325D (324D and 328D also) is equipped with a C7 ACERT Engine (1). 321D.engine oil fill cap (5) . 1 .the engine crankcase breather (2) .4 engine. .SERV7107-05 Vol.inlet air heater (6) NOTE: The 320D. 5.S•O•S coolant sampling valve (4) . No. and 323D engine compartment will be slightly different due to the use of the C6.engine oil level gauge (3) .
5. 1 . 324D. 321D.SERV7107-05 Vol. The 330D uses a hydraulic demand fan.23 - Text Reference 19 The engine cooling fan on the 325D is mechanically driven off the front of the engine. 323D. . 325D and 328D use a visconic demand fan as shown above. NOTE: The 320D. No.
1 . . The diesel fuel filler cap (3) is accessed from the top of the machine.SERV7107-05 Vol. The engine access cover (1) allows access to the engine from the top of the machine. No. The hydraulic tank (2) is located between the pump compartment and the diesel fuel tank on the right side of the machine and is accessed from the top of the machine. The step and hand rail (6) at the right front of the machine can be used for access to the top of the machine. The storage compartment (5) is located in the front of the machine.24 - Text Reference 1 2 3 4 5 6 20 330D Hydraulic Excavator This illustration shows access to the top of the machine from the right side. 5. A boom lowering check valve (4) (if equipped) is mounted on each boom cylinder.
air conditioning condenser and receiver (2) .master disconnect switch and circuit breakers (4) . radial seal air filter (5) .batteries (7) .window washer solvent reservoir (3) .25 - Text Reference 1 5 2 6 3 4 7 21 The air cleaner and battery compartment includes the following components: .Machine and Tool Control ECM (1) . 5. 1 .SERV7107-05 Vol. No.dual element.ether start aid solenoid (6) .
This door provides access for cleaning some of the cooling system components and servicing some of the fuel system and cooling system components.Air to Air After Cooler (ATAAC) (6) . The door is hinged on the right and has a locking latch on the left side to keep it closed. 5. 1 .SERV7107-05 Vol.fuel filter (4) .26 - Text Reference 6 1 2 7 3 8 4 9 5 10 22 The radiator access compartment is located in front of the counterweight.fuel pressure sensors (2) .engine coolant overflow bottle (9) . No.hydraulic oil cooler (1) .fuel water separator (10) .radiator (8) . The following components are called out in the illustration above: .joystick pattern change valve (5) .fuel water separator base (7) .fuel priming pump (3) (will be changed to electric) .
5.medium pressure circuit pump (4) . No. 1 . Some of the visible components are: .pilot pump (7) .SERV7107-05 Vol.idler (left) pump (10) .pressure taps for auxiliary tool solenoids (6) .case drain filter (11) .fan pump (3) .engine oil filter (2) .27 - Text Reference 12 1 2 3 7 8 11 5 10 4 9 6 23 The illustration shows the pump compartment on the right side of the machine.drive (right) pump (9) .quick coupler solenoid valve (1) .hydraulic system return oil filter (12) .pilot filter (8) .medium pressure solenoids (5) .
stick 2 (2) .right travel (6) .swing (10) .left travel (9) . The main control valve group receives pilot oil signals from the operator controls in the cab.auxiliary valve for tool control (13) .straight travel valve (7) .dual stage main relief valve (8) . When a control valve shifts.boom 1 (3) . 1 .boom 2 (12) . The 330D main control valve group is similar to the 330C valve. 5. oil flows from the main hydraulic pumps to the appropriate hydraulic cylinder or hydraulic motor to perform work. No.28 - Text Reference 4 2 3 5 6 7 9 10 11 13 12 1 8 24 The main control valve group is located in the center of the upper structure of the machine.SERV7107-05 Vol.right side NFC relief valve (1) .stick 1 (11) . The components shown above include the: .bucket (4) .attachment (5) . Each pilot signal then causes the appropriate control valve to shift in the correct direction.
swing drive oil level dipstick (3) .29 - Text Reference 5 1 2 3 4 25 The 330D has one swing motor (1) that receives oil from the swing control valve. Additional swing motor components shown in this photo are: . 5.SERV7107-05 Vol. No.swing brake release pressure line (2) . The swing control valve receives pump oil from the left pump.swing crossover relief valves (5) . 1 .fine swing solenoid harness (4) .
No.inlet air heater (3).engine oil dipstick (2) . . ACERT™ Technology offers better fuel economy and reduced wear.SERV7107-05 Vol. 5. Also visible in the photo are the: .engine oil fill (4) . It is rated at 200 kW (268 hp) at 1800 rpm.30 - Text Reference 1 3 4 5 2 26 The 330D is equipped with a C9 ACERT™ Engine (1).S•O•S coolant sampling valve (5) . 1 .
The fan motor rotation can be changed with the monitor. An internal makeup valve in the fan motor is used to prevent cavitation when flow from the fan pump stops. 1 . Case drain oil from the fan motor is combined with the case drain oil from the swing and travel motors. 5.SERV7107-05 Vol. Fan speed is varied to provide optimized cooling. The reversal of the fan motor is used to clear debris and dust from the radiator and hydraulic oil cooler.31 - Text Reference 27 The 330D engine fan is hydraulically driven by a fixed displacement motor (arrow) that is supplied oil from the fan pump. No. The direction of the engine fan can be reversed on machines equipped with the reversible fan option. The optimum fan speed is calculated using engine coolant temperature and hydraulic oil temperature. . Return oil from the fan motor is sent to the return filters and into the hydraulic tank.
The fuse panel is relocated to the left side of the lunch box compartment behind the operator's seat for easy access. For operator comfort. and controls improve operator comfort.SERV7107-05 Vol. A 24 volt AM/FM radio is standard in the right console. awareness. which provides maximum operator comfort. gauges. Conveniently placed switches. . The new "D" series monitor provides increased functionality for the operator. The cab post and rear of the cab have been changed to black while the counterweight design has been changed with an enlarged CAT® decal and distinctive styling. the new cab offers a fully adjustable air suspended seat with side-to-side shock absorption.32 - Text Reference 28 OPERATOR'S STATION The 300D Series Hydraulic Excavator operator station has an updated look with a new color scheme. 5. The operator station contains a newly designed cab with improved visibility and operator comfort. information display. No. Switches have been relocated and a full-text full color monitor make it easier to navigate. and efficiency. 1 .
.left (3) and right (4) travel pedal levers .left joystick (7) to control the swing and stick (SAE excavator pattern) The switch for one-touch low idle (AEC) is on the right joystick.right joystick (6) to control the bucket and boom (SAE excavator pattern) . 1 .left (1) and right (2) travel pedals . The service hour meter (8) can be seen to the left of the attachment pedal. while the trigger switch on the front of the left joystick turns the magnet off. the trigger switch on the front of the right joystick turns the magnet on. No.33 - Text Reference 4 3 2 1 5 6 8 7 29 Controls in the cab include the: .SERV7107-05 Vol. The left joystick has the horn switch. 5.straight travel pedal (5) (attachment) . If the machine is equipped with a magnet.
Once the shutoff switch is turned ON and then OFF. 1 . With the lever in the down position (shown). the lever's purpose is still the same. The shutoff switch will shut off the engine without having to climb into the cab. . however. No. The ground level emergency engine shutoff switch (2) is located on the bottom of the seat mount. No hydraulic functions are available with the lever in the down position.SERV7107-05 Vol.34 - Text Reference 1 2 30 The hydraulic activation lever (1) has been redesigned for the new models. the key start switch must be cycled for the machine to operate again. 5. the hydraulic activation solenoid is in the de-activated position.
35 - Text Reference 3 4 5 6 2 1 7 31 All of the operator functions are incorporated into the right side of the operator's station.key start switch (2) .engine speed dial switch (1) .cigarette lighter (3) .radio (7) . 1 .rocker switches (5) . No. They are: .soft switch panel (4) . 5.HVAC controls (6) .SERV7107-05 Vol.
36 - Text Reference 1 2 3 4 5 6 7 8 32 The soft switch panel includes switches that either turn a function ON/OFF or allow the operator to toggle through different modes of the selected function. Automatic Engine Control (AEC) Switch (2): The AEC function automatically reduces engine speed while there is no hydraulic demand. . No. . . . . .The AEC switch disables and enables the AEC function. The soft switches provide the operator with the following functions: Two-speed travel (1): When the button is pushed the travel speed is toggled between low and auto. 5. which reduces noise and fuel consumption.The second stage AEC delay times and rpm can be changed using the monitor or Caterpillar Electronic Technician (Cat ET). 1 .The second stage AEC reduces the engine rpm to approximately 1300 rpm after there has been no hydraulic demand for an additional three seconds.The rabbit indicator indicates auto speed.SERV7107-05 Vol.The first stage AEC reduces the engine speed by 100 rpm after there has been no hydraulic demand for approximately three seconds.The tortoise indicator indicates low speed. .
37 - Text Reference Travel alarm cancel (3): The travel alarm cancel switch is a momentary two-position switch.The travel alarm stops immediately if the travel alarm cancel switch is depressed. making it possible to operate at the high pressure.000 MPa (5225 psi). .The travel alarm switch is reset every time the travel pressure switch opens. and boom work lights.Chassis work lights and cab work lights. .Pattern 2 . the main relief valve maximum pressure increases from 35. When the desired work tool is highlighted in the monitor display press the "OK" button on the monitor to select the work tool shown.six second delay. No. . Work lights (5): The work lights switch toggles between the different work light combinations. 5.Pattern 1 . 1 .Hydraulic horsepower maximum output is reduced to 60%.000 MPa (5080 psi) to 36. Upper window wipers (6): The wiper switch toggles between the following different modes of the wipers. .off Upper window washer (7): The windshield washer fluid switch is an ON/OFF switch. .SERV7107-05 Vol.When heavy lift is turned on. Heavy lift (8): The heavy lift mode can be selected to increase lifting capability and provide improved controlability of heavy loads.Chassis work lights. . . .continuous operation. . . the maximum engine speed is limited to engine speed dial 6 (1510 ± 90 rpm). Work tool switch (4): The work tool switch will display the selected work tool on the monitor display. .In heavy lift mode. .three second delay. . Press the switch repeatedly to change the selected work tool.The travel alarm sounds when travel is detected. cab work lights.
. . . No. Fine swing control improves the swing control during swing deceleration. .The top position locks the quick coupler.The bottom position unlocks the quick coupler.38 - Text Reference 1 2 3 4 33 The toggle and rocker switch panel contains switches that control additional functions: Quick coupler lock control (1): The quick coupler lock control switch is a spring centered toggle switch. . .The top position activates the wiper. 5. Rear window wiper (4): The rear window wiper switch is a two-position rocker switch. Fine swing control (2): The fine swing control switch is a two-position rocker switch.SERV7107-05 Vol.The bottom position deactivates fine swing control. .The top position activates the windshield washer fluid. Rear window washer (3): The rear window washer fluid switch is a two-position rocker switch.The bottom position deactivates the windshield washer fluid. .The bottom position deactivates the wiper. 1 .The top position activates fine swing control. .
the air conditioning can not be turned off.39 - Text Reference 9 8 4 1 2 3 5 6 7 34 The heating and air conditioning system is electronically controlled. always keep the sunlight sensor clean. Do not obstruct the sunlight sensor. 1 . The control panel for the heating and air conditioning system is located on the right console. When the system is in full "AUT" Mode.SERV7107-05 Vol. if the switch is pushed again. "AUT" will not appear in the display. Automatic control switch (2): In order to enter the full "AUT" Mode for automatic climate control. The switches on the control panel are: ON/OFF switch (1): Push the ON/OFF switch in order to power on the system. This will help to bring the air temperature to the preset temperature more quickly. the damper for fresh air ventilation may automatically close for a few minutes. specific functions can be manually changed by pushing another switch. If a specific function is manually changed. In order to take advantage of the full "AUT" setting of the climate control system. . However. Push the switch again in order to power off the system. but the unchanged functions will remain in "AUT" mode. If the climate control system is in the full "AUT" setting at engine start-up and the temperature inside the cab is too warm or too cool. No. push this switch. 5.
operate the compressor weekly in order to prevent leakage of the refrigerant gas and to help maintain the compressor in optimum working order. the compressor may be used to remove moisture from the air in the cab. . No. The preset temperature appears on display. Fan switch (5): The fan switch directly controls the fan speed. 5. depress both keys of the fan switch at the same time for five seconds.SERV7107-05 Vol.floor and defroster NOTE: In order to convert the temperature reading from Degrees Celsius to Degrees Fahrenheit. pushing this switch overrides the automatically selected fan speed. In humid conditions. Air inlet select switch (8): This switch selects the position of the air inlet for recirculation or for fresh air. .upper body . LCD panel (4): The panel displays the settings of the HVAC system. In cool weather. If the climate control system is operating in the automatic mode.floor . The air will also be dehumidified while the compressor is running.40 - Text Reference Temperature Switch (3): This switch controls the temperature of the air entering from the air outlets in order to achieve the preset temperature. The same action is used for converting the temperature reading from Degrees Fahrenheit to Degrees Celsius. Defrost Mode (7): Depressing this switch will defog the windows. Air outlet select switch (9): This switch selects the position of each air outlet. If the heating and air conditioning system is in the automatic mode. Each switch controls a different air outlet.upper body and floor . 1 . Compressor switch (6): Push the switch in order to turn on the compressor or push the switch in order to turn off the compressor. pushing these switches changes the preset temperature.
a fixed power shift pressure is provided to the pumps. The left switch activates/deactivates the Back-up Mode. The left switch (2) toggles between back-up and auto. . The diagnostic connector (3) is located inside of the operator's station behind the right armrest. No. When Back-up Mode is active. The right switch (1) controls the engine rpm.41 - Text Reference 1 3 2 35 The back-up switches are located behind the right armrest. beside the back-up switches. 1 . The right switch is used to control the engine speed while Back-up Mode is active.SERV7107-05 Vol. Holding the right switch in the UP position increases the engine rpm. Machine productivity will be limited while the machine is in Back-up Mode. 5. Holding the right switch in the DOWN position decreases the engine rpm. The fixed power shift pressure limits maximum pump output and allows the machine to continue operating in a Derate Mode.
Some of the relays (2) are also part of the fuse panel. No. . A decal (3) on the cover identifies the circuit each fuse or relay is part of. 1 . 5.42 - Text Reference 2 1 3 36 The fuse panel (1) for has been relocated to the left side of the lunch box panel behind the operator's seat.SERV7107-05 Vol.
hydraulic oil temperature gauge (4) . The new monitor is used on 320D.fuel gauge (3) . 325D. 323D. 5. 324D.engine coolant temperature gauge (6) .engine speed dial indicator (5) . No.operating hours (7) .43 - Text Reference 5 1 6 2 3 7 4 8 37 The 300D monitor has been updated.SERV7107-05 Vol. 330D. 321D.work tool indicator (8) .alert indicator (1) . 365C. 345C. 328D. Shown above are the: . 1 .clock (2) . and the 385C machines. The monitor is a full color Liquid Crystal Display (LCD) that displays the various parameters of the machine.
home (5) . No. 1 .back (7) .SERV7107-05 Vol. The four navigational buttons are: .left (1) . 5.menu (6) .44 - Text Reference 1 2 5 6 3 4 7 8 38 The monitor contains eight buttons to control navigation on the monitor screen.OK (8) .down (3) . The four directional button are: .up (2) . The directional buttons navigate the cursor through the various screens.right (4).
and 365C & 385C Large Hydraulic Excavators (form SERV7032) for more details on the monitor. No. 5.hydraulic oil and hydraulic oil filter changes .engine oil and engine oil filter changes NOTE: Refer to the Self-study CD-ROM "300D Series Hydraulic Excavators. 345C Hydraulic Excavator.swing drive oil change . Extended fluid change intervals are available with the proper S•O•S procedures. 1 . .SERV7107-05 Vol.45 - Text Reference 39 Cat ET or the monitoring system can be used for testing and calibrating the machine. Maintenance intervals for several components and systems on the machine are programmed into the monitor.travel drive oil change . Some of the maintenance items are: . The operator can access component maintenance intervals to see the hours remaining before maintenance is due.
1 TOOL No. 4 OTHER INDICATED ITEM TOOL NAME SERVICE HR METER ECONO MODE FIX ESPANOL OTHERS LANGUAGE SELECT CLOCK ADJUST HH:MM MAIN MENU SETTING MAINTENANCE INFO PERFORMANCE SERVICE MAINTENANCE You can reset accumulated hour of filters and fluids and work hour of components. PASSWORD CHANGE You can change user password DIAGNOSTIC You can check diagnostic Information (real time error. . 345C Hydraulic Excavator. NOTE: Refer to the Self-study CD-ROM "300D Series Hydraulic Excavators. and change recommended Intervals. You can also operate Reversing Fan System.SERV1834 05/07 . 2 TOOL No. and 365C & 385C Large Hydraulic Excavators (form SERV7032) for more details on the monitor. logged events) ECM INFO You can see each ECM information STATUS You can see inputs of sensors and switches outputs of machine ECM CALIBRATION You can calibrate each device DEVICE TEST You can test each device OVERRIDE You can test each device CONFIGURATION You can configure machine ECM TOOL PROGRAM You can program each tool setting MAINTENANCE INFO ENGINE OIL FILTER XXXXYYYY (HR) HYD OIL RET FILTER XXXXYYYY (HR) A list of system components will be displayed ENTER PASSWORD Enter User Password or Service Password SERVICE MAINTENANCE PASSWORD CHANGE DIAGNOSTIC ECM INFO STATUS CALIBRATION DEVICE TEST OVERRIDE CONFIGURATION TOOL PROGRAM Password Entry PASSWORD ENTER PASSWORD PASSWORD ENTER PASSWORD CONTRAST Brightness Screen Brightness ( ) Screen PASSWORD ENTER PASSWORD _ _ _ _ CDEF 01234 PRESS OK TO ENTER HIGHLIGHTED LETTER : DELETE : MOVE CURSOR _ _ _ _ BCDEF 01234 PRESS OK TO ENTER HIGHLIGHTED LETTER : DELETE : MOVE CURSOR 5 F _ _ _ _ BCDEF 01234 PRESS OK TO ENTER HIGHLIGHTED LETTER : DELETE : MOVE CURSOR PASSWORD ENTER PASSWORD F F _ _ _ _ BCDEF 01234 PRESS OK TO ENTER HIGHLIGHTED LETTER : DELETE : MOVE CURSOR PASSWORD ENTER PASSWORD F F _ _ F _ _ BCDEF 01234 PRESS OK TO ENTER HIGHLIGHTED LETTER : DELETE : MOVE CURSOR PASSWORD ENTER PASSWORD OK F F _ _ F _ _ E F 012 3 4 5 6 PRESS OK TO ENTER HIGHLIGHTED LETTER : DELETE : MOVE CURSOR OK OK OK 40 The illustration above shows the display setup for the 300D Series excavators. 3 TOOL No. logged error.46 - Text Reference MAIN MENU SCREEN OUTLINE OF DISPLAY SETUP DISPLAY SETUP SETTING DISPLAY SETUP WORK TOOL SELECT DISPLAY SETUP CLOCK ADJUST LANGUAGE SELECT INDICATED ITEM CONTRAST BRIGHTNESS BRIGHTNESS ( ) ENGLISH FRANCAIS DEUTSCH ITALIANO WORK TOOL SELECT PERFORMANCE BATTERY VOLTAGE ENGINE SPEED _ _ _ _ (RPM) A list of system components and measurement will be displayed TOOL No.
No. . This presentation covered a machine walkaround and focused on the operator's compartment. 1 . always refer to the Operation and Maintenance Manual. Additional presentations are available for each system used on these machines. For service repairs. When used in conjunction with the service manual.47 - Text Reference 41 CONCLUSION This presentation has provided information for the Caterpillar 300D Series Hydraulic Excavators. the information in this package should permit the technician to do a thorough job of analyzing a problem in these systems. and other related service publications. Service Manuals. and maintenance.SERV7107-05 Vol. adjustments. 5.
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