Wire Description

Wire
Number

Component Location
Schematic
Location
A-9

Machine
Location
1

Schematic
Location
B-8

Machine
Location
6

Alarm - Travel

G-9

2

Sensor - Fuel Level

A-5

12

Alternator

C-8

3

Sensor - Pump Discharge Press

B-8

13

Assembly - Terminal Block

F-8

D

Sensor - Sun Load

F-1

E

H-8,I-8

4

Solenoid - A/C Clutch

C-9

14

Breaker - Alternator

I-8

D

Solenoid - Eng/Pump Control

A-7

15

Breaker - Generator

I-8

D

Solenoid - Engine Shutdown

B-8

6

Breaker - Main

I-8

D

Solenoid - Fine Swing

E-7

16

Control - Engine/Pump

F-2

C

Solenoid - Grapple

E-7

16

Component
Actuator - Engine Gov

Component
Sensor - Engine Speed

17

B
18

Batteries - 12VDC

Controller - Wiper/Washer

E-1

E

Solenoid - Hydraulic Lock

I-1

F

Converter - Voltage

C-5

A

Solenoid - Level Finish

A-7

15

Diode - Main Relay

H-7

D

Solenoid - Rotate

D-7

16

Fuses

I-4,5,6

B

Solenoid - Start Aid

H-9

17

Generator

B-2

F

Solenoid - Swing Brake

E-7

16

Ground - Cab

B-5

5

Solenoid - Travel Speed

A-7

15

Ground - Cab

E-1

E

Solenoid - Trenching

A-7

15

Ground - Chassis

A-3

6

Switch - Air Cleaner Flow

H-9

18

Ground - Chassis

A-8

7

Switch - Aux Hydraulic Pressure

H-3

B

Ground - Chassis

I-8

D

Switch - Backup EPR Valve

E-5

C

Ground - Platform

G-2

F

Switch - Backup Governor

D-5

C

Ground - Platform

H-1

F

Switch - Boom Raise Pressure

D-7

C

Ground - Relay Panel

H-8

D

Switch - Coolant Level

H-9

17

Ground Strap - Riser to Platform

I-6

8

Switch - Disconnect

I-8

D

Ground Strap - Chassis to Riser

H-1

F

Switch - Engine Oil Level

B-8

21

Horn

A-2

7

Switch - Engine Oil Pressure

B-9

19

Lighter

E-1

E

Switch - Fine Swing Control

D-4

C

Meter - Service

F-1

E

Switch - Grapple Close

F-2

C

Monitor

F-1

E

Switch - Grapple/Magnet

E-3

C

Motor - Lower Wiper

H-1

24

Switch - Grapple Open

I-1

B

Motor - Starter

B-8

6

Switch - Horn

I-1

B

Motor - Upper Washer

I-9

D

Switch - Hydraulic Oil Filter

A-5

11

Motor - Upper Wiper

C-5

9

Switch - Hydraulic Oil Level

A-5

11

C-6,I-3

A

Switch - Implement Pressure

D-7

16

I-7

D

Switch - Key

F-2

C

Radio - 12VDC
Relay - Boom Lamp
Relay - Cab/Chassis Lamp

I-7

D

Switch - Lower Washer

D-4

H-6

F

Switch - Lower Wiper

D-3

C

Relay - Grapple Open

H-5

F

Switch - Neutral Start Limit

I-1

B

Relay - Horn

I-7

D

Switch - One Touch Low Idle

F-2

C

Relay - Hydraulic Lock Solenoid

I-7

D

Switch - Refrigerant Low Pressure

C-9

17

Relay - Main

G-7

D

Switch - Rotate CCW

I-1

B

Relay - Neutral Start

F-7

D

Switch - Rotate CW

F-2

C

Relay - Rotate CCW

H-6

F

Switch - Start Aid

D-5

C

Relay - Rotate CW

H-5

F

Switch - Start Aid Coolant Temp

B-9

10

Relay - Start

F-8

D

Switch - Suction Line Shutoff Limit

A-6

11

Relay - Timer

E-7

D

Switch - Throttle Position

E-3

C

Resistor - Backup

I-8

D

Switch - Travel Pressure

D-7

16

Sender - Coolant Temperature

B-9

10

Switch Panel

F-2

C

Sender - Hydraulic Oil Temp

A-5

11

Unit - A/C, Heater

H-5

20

20

4

2

D
10

24

8

C

3

14

9

A

F

5

E

23

7
16
1

12
19

21

6

22

13
11
15

9

5
A

330B Material Handler
Electrical System

24
20

6DR1-UP
23
F
E

C

B
10
1
3

C

Relay - Grapple Close

RENR1064
December 1997

19

17

20

16

18

101
103
105
107
108
109
111
112
113
114
115
118
120
123
124
129
140
147
149
150
151
152
154
168
172
177
180
185
189
191

RD
RD
RD
RD
BU
RD
RD
PU
OR
RD
PK
GY
YL
WH
GN
BU
BU
PU
PU
RD
GN
BU
RD
RD
RD
RD
GN
YL
RD
WH

200
201
235

BK
BK
BK

301
304
306
307
308
310
311
320
321
322
326
386

BU
WH
GN
OR
YL
PU
WH
OR
BR
GY
PU
PK

403
405
412
430
487
491
492
495
496
C468

GN
GY
BU
BU
OR
PK
GY
GN
WH
BU

501
506
508
509
511
512
513
519
546
547
548
549
576

GN
PU
PU
WH
BR
GN
OR
PK
BU
OR
GY
PK
PK

D
14

21
2

13

22

11

6

8

4

12
7

15

Machine locations are repeated for components located close together.
A = Located in the operator's compartment.

Machine Harness Connector And Component Locations

B = Located in operator's left console area.

Wire
Color

C = Located in operator's right console area.
D = Located on or near the relay panel.
E = Located in dash area.
F = Located in Cab Riser.

Wire
Number

Description
Power Circuits
Bat (+)
Aux Ckt
Key Sw
Eng Shutdown
Aux Ckt
Alt Output (+) Term
Aux Ckt
Main Power Rly Output
Opr Mon Panel B (+) Switched
Warning Horn (Forward)
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
A/C
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Bat (+)
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Main Brkr
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Ground Circuits
Main Chassis
Opr Mon Panel
Elec Pump Ctrl Gnd
Basic Machine Circuits
Starter No. 1 Sol
Starter Rly No. 1 Output
Starter Rly Coil
Key Sw to Neut Start Sw
Main Power Rly Coil
Start Aid Sw To Start Aid Sol
Start Aid Sol To Temp Sw
Horn Rly Coil to Sw
Travel Alarm Lamp
Warning Horn (Forward)
Key Sw "C" Term
Air Shutoff Sol Enable
Monitoring Circuits
Alternator (R) Term
Opr Mon Oil Press
Opr Mon Cool Flow
Opr Mon Air Filter
Hyd Oil Flow Sw
Hyd Oil Temp Sensor
Coolant Temp Sensor
Fuel Level
Opr Mon Panel Hyd Oil Level
Engine Oil Level
Accessory Circuits
Wiper - Front
Washer - Front
Radio Speaker - Left
Radio Speaker - Left (Common)
Radio Speaker - Right
Radio Speaker - Right (Common)
A/C Compressor/Refrigerant Pressure Sw
Thermostat to Refrigerant Press Sw
Aux Hyd - Rotate CW
Aux Hyd - Rotate CCW
Aux Hyd - Open
Aux Hyd - Close
Wiper - Aux

Wire
Color

578
590
592
A513
A571
A572
A579
A586
A588
C537
C538

BU
GY
BU
RD
PU
PK
OR
OR
GN
GN
OR

607
615
616

PK
YL
BU

763
786
788
791
A755
A756
A757
A758
A761
A762
A768
A769
A770
A771
F771
F772
F773
F774
J704
J705
J706
J707
J708
J710
J711
J712
J713
J714
J715
J718
J719
J720
J721
J722
961
K904
K905
K906
K907
K909
K911
K912
K915
K997
L908
L909
L968
L969
L970
L971
L972
L973
L974
L975
L977
L978

BU
GN
YL
PK
PK
BU
GY
BR
PU
PU
BU
GY
PK
PU
OR
WH
OR
WH
WH
WH
PU
YL
BR
WH
GN
YL
BU
BR
OR
WH
BU
YL
PU
BR
GN
GN
RD
GN
BU
BU
PK
GN
GN
BU
OR
BU
OR
WH
GY
GN
BU
GN
GN
PK
YL
GY

Description
Accessory Circuits (Continued)
Washer - Aux
Wiper Sw to Intermittent Module
DC/DC Converter Power Output
DC/DC Converter Memory Output
Aux Ckt 1
Aux Ckt 2
Wiper Motor (+)
Wiper Sw to Wiper Cont
Safety Sol Relay to Sol
A/C Photo Sensor (+) Sig
A/C Photo Sensor (-) Sig
Lighting Circuits
Flood Lamps - Front
Cab Flood Lamp
Boom Flood Lamp
Control Circuits
Torque Converter Sw
Eng Speed Cont
Eng Speed (+)
Eng Speed Cont
Throttle Sw #1
Throttle Sw #2
Throttle Sw #3
Throttle Sw #4
Elec Pump Cont Gov Feedback
Elec Pump Cont Eng Speed Ground
Pump Control Valve #1 (+)
Pump Control Valve #2 (-)
Elec Pump Control Bypass Sw
Float Sw
Backup Sw
Backup Sw
Governor Accel
Governor Decel
Hyd Lock Sol Relay to Grapple and Rotate Sw
Rotate CCW Relay to Sol
Grapple Close Relay to Sol
Grapple Open Relay to Sol
Rotate CW Relay to Sol
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Hyd Cont Sw
Pump Discharge - Signal
Pump Discharge - (+) B
Swing Brake Sol - Signal
Swing Brake Sol - (+) B
Backup Sw - (+) B
E/P Controller - RS485 (+)
E/P Controller - RS485 (-)
Fine Swing Sw - E/P Controller
(+) V Sensor
Controller RS-232C TX
Controller RS-232C RX
Elec Pump Control PS Valve (-)
Elec Pump Control PS Valve (+)
Elec Pump Control to Switch Return
Elec Pump Control to Travel Pressure Sw
Low Idle Sw
Fine Swing Cont Relay to Sol Valve
Elec Pump Cont Boom Raise Press Sw
Start Aid Cont Lamp 1 Output
Trenching Sol
Level Finish Sol

©1997 Caterpillar
All Rights Reserved

Connector Location

Real Time Error Codes
Code

Description of Problems

Connector Number

Schematic
Location

Machine
Location

1301

Engine oil pressure is too low.

1302

Engine coolant temperature is too high.

CONN 1

A-9

21

1303

Hydraulic oil temperature is too high.

CONN 2

F-9

D

1304

Air filter is clogged.

CONN 3

F-9

D

1305

Battery voltage is not normal.

CONN 4

G-9

D

2201

Governor actuator feedback sensor circuit is open or shorted to battery voltage.

CONN 5

G-9

D

2202

Governor actuator feedback sensor circuit is shorted to body ground.

CONN 6

G-8

D

2301

Governor actuator feedback signal is not stable.

CONN 7

G-8

D

2302

Governor actuator feedback signal deviates.

CONN 8

G-8

D

2303

Governor actuator does not move.

CONN 9

F-8

D

2304

Calibration data error.

CONN 10

C-6

5

3201

Monitor RAM is not normal.

CONN 11

C-5

5

4101

Electric power supply to the controller is too much (43 volts).

CONN 12

C-5

F

4102

Over-current in proportional reducing valve.

CONN 13

C-5

F

4103

Proportional reducing valve circuit is open.

CONN 14

F-5

C

4105

Over-current in digital output (trenching solenoid).

CONN 15

F-5

C

4106

Over-current in digital output (fine control solenoid).

CONN 16

F-5

C

4107

Over-current in digital output (travel speed change solenoid).

CONN 17

F-5

C

4108

Over-current in digital output (travel alarm).

CONN 18

F-4

C

410A

Over-current in digital output (swing brake solenoid).

CONN 19

F-4

C

4201

Engine speed is not normal.

CONN 20

F-4

C

4202

Engine coolant temperature sensor is shorted to body ground.

CONN 21

F-4

C

4203

Hydraulic oil temperature sensor is shorted to body ground.

CONN 22

H-5

B

4204

PWM sensor of pump delivery pressure is shorted to body ground.

CONN 23

H-5

B

4207

PWM sensor of pump delivery pressure is open in circuit.

CONN 24

H-5

B

420A

Fuel sensor is shorted to body ground

CONN 25

H-4

B

Harness And Wire Electrical Schematic Symbols
A

Electrical Schematic Symbols And Definitions

Pressure
Symbol

Title
Alternator:

SENR9291
SENR9292

Starting Motor:
Consist:

H-4

B

H-4

B

Consist:

420D

Electric power supply is to high (above 32 volts).

CONN 28

H-3

B

420E

Engine speed dial is not in one of the 10 specified positions.

CONN 29

H-3

B

4301

Data mismatch 1 between alternator and speed sensor (alternator is abnormal).

CONN 30

C-3

F

4302

Data mismatch 2 between alternator and speed sensor (speed sensor is abnormal).

CONN 31

B-3

7

A-3

22

B-2

23

A202

Monitor takes too much time to respond to controller's signal.

CONN 34

D-2

C

A203

Communication is abnormal in controller.

CONN 35

F-6

C

CONN 36

G-5

F

CONN 37

G-5

F

CONN 38

G-8

F

CONN 39

G-8

F

CONN 40

G-8

F

CONN 41

F-9

F

CONN 42

F-9

F

CONN 43

G-9

F

CONN 44

G-9

F

CONN 45

G-9

D

CONN 46

H-9

F

Off Machine Switch Specification
Function

Actuate

Deactuate

Contact Position

38.0 ± 3.0 °C
27 °C MIN
Normally Closed
(100.4 ± 5.4 °F)
(80.6 °F MIN)
90 ± 21 kPa
70 ± 21 kPa
A-B, Normally Open
3E-6455
Engine Oil Pressure
(13 ± 3.0 psi)
(10 ± 3.0 psi)
A-C, Normally Closed
Implement Pressure
1225.00 ± 98.00 kPa
882.00 kPa MIN
106-0179
Normally Open
Travel Pressure
(177.67 ± 14.21 psi)
(127.92 psi MIN)
2646.00 ± 196.00 kPa
2156.00 ± 196.00 kPa
106-0180
Boom Raise Pressure
Normally Open
(383.77 ± 28.43 psi)
(312.70 ± 28.43 psi)
490.00 ± 49.00 kPa
290.00 kPa MIN
106-0181
Hydraulic Pressure
Normally Open
(71.07 ± 7.11 psi)
(42.06 psi MIN)
275 to 1750 kPa ¹
114-5333
A/C High/Low Pressure
Normally Open ²
(40 to 255 psi)
¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kpa (25psi).
3E-6449

Start Aid Coolant Temperature

-

² Contact postion at the contacts of the harness connector.

SENR2082

Engine/Pump Control

CONN 27

CONN 33

(6V-0512)
6V-0512

SENR3860

6V-5538

3E-6332

Solenoid:

Start Aid

3E-7985

Solenoid:

Engine Shutdown

3E-9205

Solenoid:

Grapple

4I-5394

Sender:

Hydraulic Oil Temp

Component
Part Number

Single Wire
Connector

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

C

A

A
325-PK-14

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

Pin

AA
1

9X-1123
325-PK-14

Wire
Color

Socket

2

200-BK-14

Normally closed switch that will open with an increase of a specific condition.
Circuit Number
Identification

Wire
Gauge

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

Electrical Schematic Symbols And Definitions
The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

No circle indicates that the wire cannot be disconnected from the component.

T

SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.

This indicates that the component has a wire connected to it that is connected to ground.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
Resistance (Ohms)¹
6
Start (Latch) Coil: 1.55 ± 0.15
Stop (Unlatch) Coil: 10.3 ± 1.03
24.9
6130 to 7500

102-8017

Resistor:

Backup

52.0 ± 2.6

111-9916

Solenoid:

11.7 ± 1.2

121-1490

Solenoid:

121-1491

Solenoid:

134-3998

Solenoid:

Engine/Pump Control
Level Finish
Trenching
Hydraulic Lock
Swing Brake
Travel Speed
A/C Clutch

¹ At room temperature unless otherwise noted.

Pin or Socket
Number

SENR4975

Resistor, Sender and Solenoid Specifications
Component

Flow
Symbol

(6V-5227)

CONN 47
H-9
F
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

Part No.

Level
Symbol

Form Number
(100-5047)

Starting and Charging

CONN 26

CONN 32

Temperature
Symbol

Related Electrical Service Manuals

Electric power supply is to low (below 23 volts).

Monitor communication is not normal.

Receptacle

Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.

Wire, Cable, or Harness
Assembly Identification

Fuel sensor is open or shorted to battery voltage.

Engine stalls.

Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

2

420B

4303

1
2

1
2

1

T

420C

A201

AA

Plug

Starting Motor:

Part No.

Printed in U.S.A.

32.0 ± 3.2
32.0 ± 3.2
17.6 ± 0.6

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

5A) OUT MEM GND IGN IN L44 E HYD OIL FILTER INDICATOR KEY SW START AIH INDICATOR HAMMER PRESS. CABLE.(VALVE CONT) RS485 + (SEMI AUTO) RS485 . WH-18 WH-18 2 1 1 2 WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS OFF. (148-9670) WIPER/WASHER CIRCUIT. WIRES L908-OR & L909-BU TO BE TWISTED AROUND EACH OTHER AT LEAST 1 TURN PER 25 mm. NOTE F : HORIZONTAL MTG LOCATION FOR CASSETTE E15797 7 6 5 4 3 2 1 .(PEDAL) RS485 + (RADIO CONT) RS485 . 491-PK-18 K ATCH BOOM LAMP 5I-8250 135-6086 135-6087 135-6088 135-6090 128-7336 128-7337 141-6437 132-1979 125-4848 130-2211 129-8144 121-1044 138-4282 132-1973 137-7382 140-0204 145-9164 145-9144 145-9145 THIS SCHEMATIC IS FOR THE 330B MATERIAL HANDLER. B 113-OR-18 487-OR-18 200-BK-18 616-BU 200-BK LOC COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF.GRAPPLE L44 326-RD 2 1 CONN 29 547-OR-18 3 546-BU-18 4 2 548-GY-18 549-PK-18 1 8 5 J704-WH-18 J704-WH-18 6 L970-GY-18 10 12 7 9 11 L52 129-BU 124-GN-14 118-GY 152-BU 120-YL 115-PK-14 191-WH-14 113-OR-18 113-OR-18 168-RD 114-RD 103-RD-18 107-RD 105-RD 147-PU-18 149-PU 140-BU L37 8 7 1 5 4 3 2 6 K905-RD-14 123-WH-14 108-BU 107-RD 114-RD 103-RD-18 105-RD 140-BU L38 308-YL-18 185-YL-18 150-RD-18 112-PU-14 112-PU-14 112-PU-14 6 4 2 5 3 1 8 10 12 6 2 4 3 1 5 7 9 11 2 1 200-BK-14 C537-GN-18 C538-OR-18 519-PK-18 124-GN-14 124-GN-14 308-Yl-18 123-WH-14 113-OR-18 120-YL 113-OR-18 185-YL-18 105-RD 129-BU 118-GY 152-BU 147-PU-18 200-BK-18 191-WH-14 K905-RD-14 103-RD-18 111-RD-14 177-RD-14 177-RD-14 140-BU 149-PU 115-PK-14 114-RD 150-RD-18 151-GN-18 154-RD-18 320-OR-18 189-RD 172-RD-18 107-RD 112-PU-14 112-PU-14 112-PU-14 112-PU-14 112-PU-14 112-PU-14 108-BU 9 10 11 12 A OPEN L57 200-BK-18 200-BK L54 180-GN 1 2 3 4 5 6 7 8 8 6 7 4 5 3 2 1 CLOSE AH B BR GRAPPLE CLOSE OR MAGNET LIFT L9 L33 BK-00 200-BK-18 519-PK-18 311-WH-18 200-BK-18 492-GY-18 200-BK-18 405-GY-18 200-BK-18 2 1 6 4 5 3 CONN 20 H 590-GY-18 506-PU-18 501-GN-18 C537-GN-18 C538-OR-18 K997-BU-18 K911-PK-18 K912-GN-18 103-RD-18 615-YL-18 129-BU 403-GN-18 B ROTATE CW H YL L13 L12 L11 K907-BU-18 A770-PK-18 200-BK-18 109-RD-6 403-GN-18 C468-BU-18 326-RD 788-YL-18 A762-PU-18 304-WH-8 101-RD-6 F774-WH-18 F773-OR-18 A761-PU-18 172-RD-18 200-BK-18 200-BK-18 200-BK 200-BK 519-PK-18 311-WH-18 492-GY-18 405-GY-18 200-BK-18 200-BK-18 200-BK-18 200-BK 200-BK-18 L54 9 H 310-PU-18 200-BK-18 147-PU-18 L973-GN-18 K997-BU-18 K904-GN-18 200-BK-18 301-BU-10 ENG SPEED SENSOR 6V-2455 WH-18 BK-18 200-BK-18 308-YL-18 786-GN-18 791-PK-18 308-YL-18 326-RD 307-OR-18 578-BU-18 L973-GN-18 K906-GN-18 A768-BU-18 A769-GY-18 A770-PK-18 F774-WH-18 F773-OR-18 K909-BU-18 310-PU-18 A588-GN-18 A588-GN-18 152-BU 576-PK RD 200-BK-18 D 1 2 7 8 3 4 5 6 J705-WH-18 J708-BR-18 200-BK-18 200-BK-18 200-BK-18 200-BK-18 200-BK-18 200-BK-18 B CONN 1 CONN 19 A L7 IMPLEMENT PRESS SW 106-0179 L54 C468-BU-18 200-BK-18 CHASSIS B CONN 18 L62 ROTATE SOL 127-7487 B HH KEY DECEL ACCEL F/B +B GND H 1 2 3 4 1 2 L53 301-BU-10 RD ROTATE CCW J 546-BU-18 J704-WH-18 547-OR-18 I SPARE WH J704-WH-18 549-PK-18 OUT 1 +B ROTATE CW ALTERNATOR 100-5047 109-RD-6 B B+ R 403-GN-18 ALT B BB 200-BK-6 B ENG GOV ACTUATOR 106-0126 CONN 17 A 118-GY A579-OR A586-OR-18 200-BK-14 1 2 200-BK-18 MOTOR C H L27 L971-GN-18 200-BK-18 TRAVEL PRESS SW 106-0179 200-BK-18 200-BK-18 200-BK-18 L61 B A H F771-OR-18 F773-OR-18 F774-WH-18 F772-WH-18 L968-OR-18 L969-WH-18 A770-PK-18 K907-BU-18 K909-BU-18 185-YL-18 K906-GN-18 A768-BU-18 A769-GY-18 IN 1 GND IN 2 OUT 2 BOOM RAISE PRESS SW 106-0180 1 2 B 200-BK-18 A B C A L33 2 4 1 3 GRAPPLE SOL 3E-9205 1 2 4 3 AH J706-PU-18 200-BK-18 J707-YL-18 200-BK-18 B A771-PU-18 200-BK-18 T~ 405-GY-18 200-BK-18 A 615-YL-18 615-YL-18 308-YL-18 J706-PU-18 J707-YL-18 200-BK-18 200-BK-18 B B SPARE BK BU H 200-BK-18 L972-BU-18 L62 D K906-GN-18 200-BK-18 L974-GN-18 200-BK-18 C L8 BK 548-GY-18 J704-WH-18 H 386-PK-18 307-OR-18 L33 K906-GN-18 L974-GN-18 L971-GN-18 A771-PU-18 ENG SHUTDOWN SOL 3E-7985 ENG OIL PRESS SW 3E-6455 BK-18 RD-18 BU-18 CONN 22 L34 200-BK-18 B ENG COOLANT TEMP SENDER 128-8945 C H AU D L45 1 2 L3 L18 L66 308-YL-18 326-RD 307-OR-18 578-BU-18 L973-GN-18 K906-GN-18 A768-BU-18 A769-GY-18 A770-PK-18 F774-WH-18 F773-OR-18 154-RD-18 L45 T~ C 180-GN 168-RD L63 AT 7 8 11 6 9 10 1 2 3 4 5 12 NEUTRAL START RELAY 111-4871 308-YL-18 200-BK-18 K909-BU-18 189-RD ATCH START AID COOLANT TEMP SW 3E-6449 492-GY-18 L19 548-GY-18 J704-WH-18 549-PK-18 786-GN-18 791-PK-18 308-YL-18 XX WW 304-WH-8 CONN 15 A TIMER RELAY 111-4870 ENG OIL LEVEL SW 111-4759 YL CONTROL GP 136-1206 E A755-PK-18 A756-BU-18 A757-GY-18 A758-BR-18 L972-BU-18 CONN 9 B B 1 2 3 4 J715-OR J720-YL-18 J721-PU-18 546-BU-18 548-GY-18 200-BK-18 L64 L4 L4 306-GN-18 L56 1 2 BK BK L20 L21 L19 L3 L18 L8 L64 L65 L25 L47 D L55 C 1 2 L58 308-YL-18 A/C CLUTCH SOL 134-3998 (NOTE E) 200-BK-14 200-BK-14 103-RD-18 506-PU-18 403-GN-18 235-BK-18 L908-OR-18 L909-BU-18 A771-PU-18 L978-GY-18 L974-GN-18 L977-YL-18 615-YL 788-YL-18 A762-PU-18 763-BU-18 412-BU-18 C468-BU-18 321-BR-18 405-GY-18 492-GY-18 491-PK-18 495-GN-18 430-BU-18 496-WH-18 K904-GN-18 A761-PU-18 487-OR-18 306-GN-18 L975-PK-18 L971-GN-18 K997-BU-18 235-BK-14 HORN SW GN CAB L10 L63 L20 L21 L20 L3 PLATFORM L58 615-YL 615-YL-18 CONN 14 CONN 35 L48 615-YL-18 615-YL A586-OR-18 501-GN-18 590-GY-18 L25 J718-WH-18 J719-BU-18 J722-BR-18 J715-OR J720-YL-18 J721-PU-18 180-GN 547-OR-18 549-PK-18 L970-GY-18 200-BK-18 306-GN-18 607-PK L20 L18 L63 A 177-RD-8 200-BK-18 308-YL-18 177-RD-14 111-RD-14 189-RD K909-BU-18 200-BK-18 307-OR-18 154-RD-18 200-BK-18 386-PK-18 386-PK-18 1 2 9 2 3 4 5 6 10 11 7 8 1 12 607-PK 322-GY 616-BU D 177-RD-8 306-GN-18 B RELAY PANEL OR C J705-WH-18 J706-PU-18 J707-YL-18 J708-BR-18 J715-OR 200-BK-18 546-BU-18 J721-PU-18 J720-YL-18 548-GY-18 2 1 3 5 4 6 112-PU-10 112-PU-6 308-YL-18 B 111-RD-14 177-RD-14 PK 311-WH-18 200-BK-18 548-GY-18 J720-YL-18 J721-PU-18 J715-OR 200-BK-18 546-BU-18 308-YL-18 200-BK-18 308-YL-18 L65 180-GN L62 L44 L42 L41 L29 L30 177-RD-14 177-RD-14 200-BK-18 XX BLOCK 121-1023 L8 J J705-WH-18 J706-PU-18 J707-YL-18 J708-BR-18 112-PU-6 615-YL 107-RD J704-WH-18 172-RD-18 189-RD 320-OR-18 154-RD-18 151-GN-18 150-RD-18 114-RD 113-OR-18 115-PK-14 149-PU 140-BU 123-WH-14 177-RD-14 177-RD-14 111-RD-14 519-PK-18 147-PU-18 308-YL-18 200-BK-18 A AG AT H B 304-WH-8 L21 L22 YY REFRIGERANT LOW PRESS SW 114-5333 (NOTE A) (NOTE E) 513-OR-18 200-BK-18 L58 L59 L19 F 2 1 L58 L59 L19 191-WH-14 200-BK-14 200-BK-18 200-BK-18 200-BK-14 200-BK-14 235-BK-14 200-BK-18 200-BK-14 200-BK-18 200-BK-18 546-BU-18 548-GY-18 200-BK-18 L59 L21 12 VDC RADIO 3E-7140 (NOTE F) C A 4 3 2 1 B L56 519-PK-18 513-OR-18 152-BU 105-RD 185-YL-18 113-OR-18 L970-GY-18 K905-RD-14 103-RD-18 508-PU-18 509-WH-18 511-BR-18 512-GN-18 118-GY 129-BU 108-BU 120-YL 592-BU-18 A513-RD-18 C537-GN-18 C538-OR-18 200-BK-18 200-BK-18 200-BK-14 191-WH-14 L22 CONN 36 NEUTRAL START LIMIT SW 111-4799 GY ZZ L30 L29 L41 L42 L44 C AT CONN 27 CONN 26 ATCH HEATER UNIT 128-9726 AK L19 L3 L25 L4 L30 CONN 25 AUX HYD PRESS SW 106-0181 A 112-PU-6 123-WH-14 107-RD 113-OR-18 172-RD-18 189-RD 320-OR-18 154-RD-18 151-GN-18 150-RD-18 114-RD 308-YL-18 115-PK-14 149-PU 140-BU J704-WH-18 177-RD-14 177-RD-14 111-RD-14 519-PK-18 147-PU-18 L22 AS L20 L8 L29 A L63 L65 L20 L19 L3 L41 AS AT J A A +B COMP GND SUN+ SUN- 1 4 2 5 6 3 A/C & HEATER UNIT 126-3376 (NOTE E) J706-PU-18 CONN 37 L47 J705-WH-18 200-BK-18 L42 ANTENNA CABLE 8R-6111 308-YL-18 177-RD-14 D CONN 8 START RELAY 125-1302 200-BK-18 311-WH-18 519-PK-18 492-GY-18 109-RD-6 403-GN-18 304-WH-8 101-RD-6 C468-BU-18 A762-PU-18 788-YL-18 405-GY-18 326-RD F774-WH-18 F773-OR-18 A761-PU-18 172-RD-18 K997-BU-18 K904-GN-18 A769-GY-18 A768-BU-18 L978-GY-18 763-BU-18 L977-YL-18 386-PK-18 306-GN-18 491-PK-18 487-OR-18 496-WH-18 113-OR-18 607-PK 322-GY 616-BU 495-GN-18 607-PK K906-GN-18 L974-GN-18 A771-PU-18 L971-GN-18 L44 L34 A CONN 24 A 124-GN-14 519-PK-18 200-BK-14 C537-GN-18 C538-OR-18 J J L58 2 1 E A CONN 23 L60 L8 AK 101-RD-6 L49 A AS J GND UU 112-PU-6 AK AT J L21 123-WH-14 A AK AK CONN 38 200-BK K909-BU-18 J J 113-OR-18 113-OR-18 129-BU 124-GN-14 118-GY 152-BU 120-YL 115-PK-14 191-WH-14 112-PU-14 112-PU-14 112-PU-14 112-PU-14 112-PU-14 112-PU-14 12 VDC RADIO 103-8525 L20 L19 L3 L8 L975-PK-18 109-RD-6 7 12 10 4 5 6 9 8 11 3 1 2 2 1 3 6 4 5 L48 D 200-BK-18 AS J705-WH-18 AV MAIN RELAY 3T-0376 L37 J715-OR UU VV WW ROTATE CW RELAY 111-4871 D L47 200-BK K909-BU-18 CONN 7 310-PU-18 430-BU-18 412-BU-18 321-BR-18 311-WH-18 200-BK-18 L50 D 2 1 3 6 4 5 A 1 A571-PU-18 2 A572-PK-18 AK AK 607-PK 109-RD-6 101-RD-6 304-WH-8 607-PK 322-GY 616-BU 306-GN-18 386-PK-18 L49 AK AK D 177-RD-14 177-RD-14 A770-PK-18 189-RD 114-RD 320-OR-18 149-PU 786-GN-18 154-RD-18 615-YL 791-PK-18 115-PK-14 307-OR-18 308-YL-18 111-RD-14 151-GN-18 150-RD-18 A588-GN-18 J704-WH-18 615-YL K909-BU-18 607-PK 322-GY 616-BU 386-PK-18 J708-BR-18 200-BK-18 1 2 306-GN-18 615-YL 151-GN-18 150-RD-18 A588-GN-18 J704-WH-18 B 310-PU-18 172-RD-18 487-OR-18 A768-BU-18 412-BU-18 321-BR-18 B L51 AK AK 519-PK-18 1 492-GY-18 2 405-GY-18 3 C468-BU-18 4 A762-PU-18 5 788-YL-18 6 403-GN-18 7 326-RD 8 495-GN-18 9 496-WH-18 10 491-PK-18 11 A769-GY-18 12 B AK AK CONN 2 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 177-RD-14 177-RD-14 K909-BU-18 A770-PK-18 791-PK-18 615-YL 615-YL 607-PK 200-BK-18 200-BK-18 151-GN-18 150-RD-18 A588-GN-18 J704-WH-18 115-PK-14 320-OR-18 114-RD 322-GY 786-GN-18 149-PU 616-BU 308-YL-18 K909-BU-18 K909-BU-18 200-BK-18 200-BK-18 200-BK-18 386-PK-18 154-RD-18 307-OR-18 189-RD 111-RD-14 2 1 A A 307-OR-18 308-YL-18 111-RD-14 D D J715-OR J L38 L49 CONN 41 B L45 1 2 3 4 5 6 7 8 9 10 11 12 L56 A 1 2 3 4 5 6 7 8 9 10 11 12 CONN 5 1 2 3 4 5 6 7 8 9 10 11 12 L51 F L61 1 2 177-RD-14 177-RD-14 A770-PK-18 189-RD 114-RD 320-OR-18 149-PU 786-GN-18 154-RD-18 615-YL 791-PK-18 115-PK-14 AK AK 177-RD-6 177-RD-14 177-RD-8 200-BK 2 3 1 4 L61 CONN 42 140-BU 113-OR-18 L971-GN-18 103-RD-18 107-RD 7 12 10 4 5 6 9 8 11 3 1 2 CONN 45 AH L55 CONN 6 1 2 3 4 5 6 7 8 9 10 11 12 200-BK-18 200-BK-18 200-BK-18 200-BK-18 200-BK-18 RELAY PANEL J715-OR J 177-RD-14 177-RD-14 L39 L38 GRAPPLE OPEN RELAY 111-4871 200-BK-18 AS 10A 10A 15A 10A 10A 10A 15A 15A 200-BK-18 HYD OIL FILTER SW SWITCH PANEL CIGAR LIGHTER A/C /HEATER WASHER/WIPER LOWER WASHER/WIPER RADIO CAB/CHASSIS LAMP ATCH HYD CTL LH SPKR (+) LH SPKR (-) RH SPKR (+) RH SPKR (-) CONV (MEM) CONV (OUT) 2 1 8 7 5 6 4 3 L48 AK 147-PU-18 L973-GN-18 AK AK 112-PU-6 AK AK 1 K997-BU-18 2 763-BU-18 3 L977-YL-18 4 L978-GY-18 5 L974-GN-18 6 A771-PU-18 7 K906-GN-18 8 430-BU-18 9 K904-GN-18 10 A761-PU-18 11 F773-OR-18 12 F774-WH-18 A A A 1 2 3 4 5 6 CONN 39 AK 1 2 CONN 43 L15 L50 CONN 40 CONN 4 L45 L61 L55 CONN 44 L50 J706-PU-18 J707-YL-18 J705-WH-18 J708-BR-18 200-BK-18 200-BK-18 TRAVEL ALARM 3E-7738 B 2 200-BK-18 1 321-BR-18 J710-WH J711-GN J712-YL J713-BU J714-BR J715-OR DIODE 121-1022 L51 L45 L61 L55 321-BR-18 200-BK-18 430-BU-18 412-BU-18 310-PU-18 311-WH-18 200-BK-18 200-BK-18 G AK 1 2 3 4 5 6 GRAPPLE CLOSE RELAY 111-4871 HORN DOME LAMP SHUTDOWN KEY SW AUX CKT FINE SWING BOOM LAMP ATCH LUBRICATOR 114-RD 103-RD-18 107-RD 105-RD 168-RD 147-PU-18 149-PU 140-BU L37 RELAY PANEL ROTATE CCW RELAY 111-4871 200-BK-18 AS CONN 3 B 200-BK-18 430-BU-18 B K909-BU-18 K909-BU-18 A770-PK-18 791-PK-18 115-PK-14 615-YL 607-PK 200-BK-18 151-GN-18 150-RD-18 A588-GN-18 J704-WH-18 320-OR-18 114-RD 322-GY 786-GN-18 149-PU 616-BU 308-YL-18 200-BK-18 177-RD-14 177-RD-14 200-BK A 200-BK 177-RD-14 177-RD-14 A770-PK-18 189-RD 114-RD 320-OR-18 149-PU 235-BK-18 L908-OR-18 L909-BU-18 786-GN-18 154-RD-18 615-YL 791-PK-18 115-PK-14 307-OR-18 308-YL-18 111-RD-14 306-GN-18 615-YL 151-GN-18 150-RD-18 J704-WH-18 A588-GN-18 K909-BU-18 123-WH-14 L975-PK-18 AIR CLEANER SW 109-9330 L17 J AK CONN 46 L15 200-BK-18 412-BU-18 H A 123-WH-14 K905-RD-14 108-BU 185-YL18 150-RD-18 180-GN 172-RD-18 150-RD-18 150-RD-18 200-BK-18 320-OR-18 154-RD-18 151-GN-18 CONN 47 AK 200-BK-18 1 2 578-BU-18 200-BK-18 B 310-PU-18 311-WH-18 B A 306-GN-18 200-BK-18 506-PU-18 200-BK-18 L40 J REMOVAL TOOL 7Y-5493 L17 ATCH START AID SOL 3E-6332 J FUSE 10A 9W-1442 15A 9W-1441 112-PU-10 151-GN-10 EE (NOTE C) FF (NOTE C) RD-00 RD-00 GG ATCH BATTERY POS NEG POS NEG 3T-5760 (NOTE C) J 10A 10A 10A 10A 10A 10A 10A 10A 105-RD 185-YL-18 152-BU BK-00 COOLANT LEVEL SW 109-9436 30A PLATFORM RISER AUX CKT ATCH FAN BACKUP ATCH LAMPS HYD LOCK SW HYD LOCK SOL ENG GOV E/P CONT 180-GN 108-BU 185-YL-18 123-WH-14 150-RD-18 150-RD-18 172-RD-18 K905-RD-14 L39 AV AW 616-BU A588-GN-18 J704-WH-18 GEN BREAKER 6N-9349 POS NEG 10A 10A 10A 10A 15A 10A 10A 15A FUSE BASE 111-4812 961-BR-18 POS NEG GROUND STRAP 7G-1060 L39 2 1 3 4 5 6 7 8 BB RD-00 CC BATTERY 3T-5760 BOOM LAMP RELAY 111-4871 786-GN-18 149-PU-18 D 149-PU-18 149-PU 150-RD-18 BK-00 AA RD-00 HYD LOCK SOL RELAY 111-4871 200-BK-18 D 151-GN-18 615-YL-18 961-BR-18 113-OR-18 AK CHASSIS 322-GY 508-PU-18 509-WH-18 511-BR-18 512-GN-18 A513-RD-18 592-BU-18 L24 1 2 3 4 CC 200-BK-18 200-BK-18 200-BK 111-RD-14 189-RD-14 112-PU-14 112-PU-14 A B C 320-OR-18 200-BK-18 J L58 I 615-YL 607-PK ANTENNA CABLE 134-4430 590-GY-18 501-GN-18 A586-OR-18 GROUND STRAP J 154-RD-18 151-GN-18 150-RD-18 L17 D 112-PU-14 200-BK-18 320-OR-18 172-RD-18 154-RD-18 151-GN-18 111-RD-14 189-RD-14 112-PU-14 112-PU-14 177-RD-14 177-RD-14 GG (NOTE C) 506-PU-18 AK 320-OR-18 114-RD-18 114-RD-18 114-RD 103-RD-18 120-YL 200-BK-14 615-YL 615-YL 118-GY A579-OR MOTOR VV 60A 308-YL-18 F771-OR-18 F772-WH-18 L969-WH-18 L968-OR-18 K915-GN-18 K907-BU-18 AK AD 60A AD L40 200-BK-18 ZZ YY 320-OR-18 114-RD 322-GY DISCONNECT SW. NOTE A : NORMALLY OPEN BEFORE REFRIGERANT CHARGE. K 322-GY 200-BK 200-BK 607-PK WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS ON. RING.(RADIO CONT) RS485 + (ELEC GOV) RS485 . 7N-0719 UPPER WASHER 7T-8890 177-RD-6 578-BU-18 AK HORN RELAY 111-4871 L15 151-GN-10 151-GN-10 L17 L17 RELAY PANEL BACKUP CAB/CHASSIS LAMP RELAY RESISTOR 111-4871 102-8017 791-PK-18 115-PK-18 D D D 115-PK-18 115-PK-14 MAIN BREAKER 9S-0174 101-RD-6 MOTOR 109-RD-6 AK 101-RD-6 101-RD-6 200-BK-18 ALT BREAKER 9S-0174 K909-BU-18 K909-BU-18 A770-PK-18 L15 151-GN-10 HYD OIL TEMP SENDER 4I-5394 NOTE D : USE WITH FALLING OBJECT GUARD NOTE E : REM'D WITH ATCH HEATER OPTION. SPADE.(RH JOYSTICK) RS485 + (LH JOYSTICK) RS485 . LOW WASH L13 L31 FINE SWING SOL 116-3526 L968-OR-18 A C B 788-YL-18 A762-PU-18 200-BK-10 200-BK-6 F774-WH-18 F773-OR-18 A761-PU-18 172-RD-18 200-BK-18 547-OR-18 546-BU-18 548-GY-18 549-PK-18 961-BR-18 J704-WH-18 J704-WH-18 L970-GY-18 200-BK-14 191-WH-14 3 4 5 6 2 1 8 7 A513-RD-18 200-BK-18 592-BU-18 509-WH-18 508-PU-18 511-BR-18 512-GN-18 J704-WH-18 L970-GY-18 1 2 3 4 1 2 3 4 L21 CONN 16 L18 1 2 3 4 5 6 7 8 9 10 11 12 576-PK K909-BU-18 310-PU-18 200-BK-18 H H YL-18 BR-18 BK-18 B EE(NOTE C) AA A L15 GY 200-BK-18 A588-GN-18 576-PK 152-BU 200-BK L14 BU J WH J704-WH-18 547-OR-18 A ENG/PUMP CONT 139-3966 GRAPPLE/MAGNET SW 146-0238 615-YL-18 615-YL-18 L973-GN-18 K915-GN-18 200-BK-18 200-BK-18 200-BK-18 1 2 200-BK-10 301-BU-10 L53 6 5 4 3 1 2 2 1 546-BU-18 J704-WH-18 547-OR-18 2 1 4 3 546-BU-18 J704-WH-18 547-OR-18 200-BK-18 CONN 28 L24 508-PU-18 509-WH-18 511-BR-18 512-GN-18 A513-RD-18 592-BU-18 120-YL 115-PK-14 149-PU 113-OR-18 191-WH-14 113-OR-18 129-BU 118-GY 152-BU 124-GN-14 147-PU-18 12 11 10 6 4 9 8 7 2 5 3 1 L22 L18 H ONE TOUCH LOW IDLE SW GN 590-GY-18 501-GN-18 A586-OR-18 L31 F PUMP DISCHARGE PRESS SENSOR 106-0178 STARTER MOTOR 6V-5227 6V-0512 (NOTE C) 304-WH-8 S B G 101-RD-6 MTR BAT RD-00 RD-00 L52 J 546-BU-18 J704-WH-18 CONTROL GP 136-1206 MAGNET . AA 116-0161 BB 116-0080 CC 125-4727 EE 116-0162 FF 116-0080 GG 116-0242 HH 7Y-8132 A-8 I-8 I-8 A-8 H-8 H-8 A-9 (NOTE C) (NOTE C) (NOTE C) MACHINE SHOWN IN THE GRAPPLE MODE. HARNESS AS.(ELEC GOV) RS485 + (VALVE CONT) RS485 .(LH JOYSTICK) RS485 + (PEDAL) RS485 .9 8 7 6 5 4 3 2 1 OPERATOR STATION L15 L15 151-GN-10 L15 1 2 151-GN-10 B C A + A LOWER WIPER MOTOR 131-0398 +1 MOTOR - 200-BK 200-BK-18 GROUND STRAP 8X-5802 AX RISER CHASSIS 151-GN-10 L3 L8 L19 HYD LOCK SOL 121-1491 PLATFORM F M N (NOTE D) M N 615-YL L63 200-BK-10 L60 546-BU-18 548-GY-18 547-OR-18 549-PK-18 L970-GY-18 200-BK-18 200-BK-18 BR GRAPPLE OPEN OR MAGNET DROP H LAMP 126-7487 615-YL 200-BK M N (NOTE D) M N F 615-YL 615-YL 200-BK LAMP 126-7487 G CAB L14 615-YL 615-YL 151-GN-10 200-BK-10 L7 L11 200-BK-18 200-BK-18 200-BK-18 L11 2 3 4 5 1 6 L66 KEY SW 9G-7641 S1 S2 S3 S4 COM THROTTLE POS SW 106-0107 200-BK-18 200-BK-18 200-BK-18 200-BK-18 L1 576-PK 200-BK-18 200-BK-18 615-YL-18 152-BU 200-BK-18 200-BK-18 H H 6 7 J721-PU-18 J719-BU-18 9 10 487-OR-18 306-GN-18 L975-PK-18 5 180-GN 8 549-PK-18 11 547-OR-18 12 J720-YL-18 AU K915-GN-18 K905-RD-18 K905-RD-18 235-BK-18 235-BK-18 K911-PK-18 K912-GN-18 A755-PK-18 A756-BU-18 A757-GY-18 A758-BR-18 308-YL-18 L972-BU-18 L908-OR-18 L909-BU-18 235-BK-18 AU H H L33 FINE SWING CONT SW 111-4788 ATCH START AID SW 111-4784 AH LOWER WIPER SW 111-4785 LOWER WASHER SW 111-4786 L62 L4 L25 L8 L3 L19 L20 L65 ROTATE CCW L62 L4 L25 L8 L3 L19 L20 L65 A C B A H F771-OR-18 F773-OR-18 F774-WH-18 F772-WH-18 CONN 34 3 200-BK-18 J722-BR-18 J715-OR J718-WH-18 J721-PU-18 J719-BU-18 J720-YL-18 547-OR-18 549-PK-18 180-GN L970-GY-18 2 A L908-OR-18 L909-BU-18 235-BK-18 508-PU-18 509-WH-18 511-BR-18 512-GN-18 - T~ B+ P F 103-RD-18 200-BK-18 615-YL 615-YL E CAB L30 L30 200-BK-18 200-BK-18 200-BK-18 L28 B L5 L5 616-BU 322-GY 607-PK 607-PK 200-BK-18 L66 200-BK-18 200-BK 200-BK INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT L2 235-BK-14 LIFT DROP GEN SOL B C A L42 L41 L29 A768-BU-18 A769-GY-18 B 1 2 TRAVEL SPEED SOL 121-1491 TRENCHING SOL 121-1490 4 1 3 2 B 495-GN-18 200-BK-18 L28 HYD OIL LEVEL SW 111-4760 2 1 HORN 7T-0970 322-GY 322-GY 200-BK 200-BK HORN 7T-0969 200-BK 607-PK AC WH-18 WH-18 ENG/PUMP CONT SOL 111-9916 306-GN-18 AB 1 4 3 2 1 4 3 2 ATCH SUCTION LINE SHUTOFF LIMIT SW 3E-5181 A B C D E F H J K M N AB AC AE AH AK AS AT AU 386-PK-18 B 306-GN-18 A C B +B SIGNAL GROUND 200-BK-18 200-BK-18 B T~ B ATCH BOOM LAMP 5I-8250 C-2 A-3 A-9 F-8 E-1 G-1 D-3 H-3 B-2 G-1 G-1 (NOTE D) A-6 A-2 A-2 D-7 F-9 G-5 F-6 D-3 B WIRE AS. AW AE 200-BK-18 200-BK-18 113-OR-18 386-PK-18 306-GN-18 491-PK-18 487-OR-18 496-WH-18 L29 200-BK-18 200-BK-18 200-BK-18 LEVEL FINISH SOL 121-1490 B 1 2 200-BK-18 1 2 L978-GY-18 B 200-BK-18 L977-YL-18 L54 763-BU-18 A769-GY-18 A768-BU-18 L978-GY-18 763-BU-18 L977-YL-18 YL BK CIRCUIT GROUPING DESIGNATION IDENT CONN 33 CONN 31 B AC 4 1 3 2 B 200-BK 607-PK 607-PK 200-BK C ATCH WIRE. UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAUGE. SW FINE SWING SW +B +B GND GND RS485 + (MONITOR) RS485 . NOTE C : USE WITH COLD WEATHER. OR SCREW TERMINAL OPERATOR STATION 607-PK 607-PK 322-GY 616-BU 200-BK-18 200-BK-18 495-GN-18 COLOR L# L6 L7 607-PK 607-PK 322-GY 616-BU 495-GN-18 CAB ABBREV SYMBOL 200-BK-18 200-BK 200-BK-14 200-BK 200-BK-18 L6 200-BK 200-BK-18 201-BK-18 CONNECTOR L2 AH CHASSIS L7 E D K905-RD-14 L970-GY-18 AT L65 WIPER/WASHER CONTROLLER 127-9838 200-BK 200-BK-18 200-BK-14 ATCH GENERATOR 144-4360 F E L7 L8 L3 L4 L25 L65 L20 DOME LAMP 6C-9121 SPEAKER (R) 6T-7695 GND GND 200-BK-18 200-BK RS232C (TX) RS232C (RX) RS232C (GND) RS485 + (RH JOYSTICK) L2 L2 WIPER W INT W LOW PUMP +B WASH A579-OR 590-GY-18 501-GN-18 506-PU-18 118-GY A586-OR-18 L3 L8 LIGHTER 9W-0335 129-BU 200-BK CIRCUIT CONNECTED L4 L25 200-BK-18 E L3 L27 1 2 3 4 5 6 7 8 9 10 11 12 L26 H UPPER WIPER MOTOR 134-5551 200-BK L57 200-BK-18 200-BK-18 200-BK-18 200-BK-18 200-BK-18 200-BK-18 + MOTOR BK GY BR OR SPEAKER (L) 6T-7695 F GND GN - L6 L7 4 1 2 6 3 5 A + E E L6 L20 A RS485+ MAIN +B RS485LIGHT GND 403-GN-18 SERVICE METER 6T-7337 L66 F 200-BK A579-OR 118-GY - L F A579-OR L19 K905-RD-14 CONVERTER 112-3543 (2. HEATER AND AIR CONDITIONER CIRCUIT. ENGINE/PUMP CONTROL CIRCUIT. SW RS485 . BOOM L. COMPONENT AX GND +B CONN 32 CHASSIS L7 ELECTRICAL CONNECTION TO MACHINE STRUCTURE L7 616-BU 322-GY 200-BK 200-BK DESCRIPTION CIRCUIT NOT CONNECTED L6 CHASSIS L28 L29 RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE L1 J718-WH-18 J719-BU-18 J722-BR-18 B FUEL LEVEL SENSOR 105-9911 RD WH OR YL PK BK GY PU BR GN BU BLADE. B 616-BU 200-BK 616-BU 200-BK AC AE 4 1 2 3 K MONITORING SYSTEM CIRCUIT. INT W. CHASSIS LAMP 5I-8251 STARTING CIRCUIT. A GAUGE CIRCUIT. ALL DASHED LINES ARE ATTACHMENTS.(SEMI AUTO) SW INPUT MONITOR +B OUT IMPLEMENT PRESS SW TRENCHING SOL BOOM RAISE PRESS SW LEVEL FINISH SOL DUAL PWR SOL ENG SPEED SENSOR (+) ENG SPEED SENSOR (-) TRAVEL SPEED SOL COOLANT LEVEL SW ENG OIL LEVEL SW TRAVEL ALARM ENG OIL PRESS SW COOLANT SENSOR HYD OIL TEMP SENSOR FUEL LEVEL SENSOR AIR CLEANER SENSOR HYD OIL LEVEL SW FRONT PUMP PRESS SENSOR GOV ACTR FDBK AUX HYD PRESS SW TRAVEL PRESS SW ALTERNATOR (R TERM) EPR VALVE (+) EPR VALVE (-) SWING BRAKE SOL GOV ACTR (B) GOV ACTR (A) L972-BU-18 308-YL-18 K915-GN-18 F771-OR-18 F772-WH-18 K907-BU-18 L968-OR-18 L969-WH-18 K905-RD-18 K905-RD-18 A771-PU-18 L978-GY-18 L974-GN-18 L977-YL-18 788-YL-18 L908-OR-18 L909-BU-18 235-BK-18 A762-PU-18 763-BU-18 412-BU-18 C468-BU-18 321-BR-18 405-GY-18 492-GY-18 491-PK-18 495-GN-18 430-BU-18 496-WH-18 K904-GN-18 A761-PU-18 487-OR-18 235-BK-18 235-BK-18 306-GN-18 L975-PK-18 L971-GN-18 K997-BU-18 K997-BU-18 615-YL 615-YL K997-BU-18 K912-GN-18 K911-PK-18 403-GN-18 L970-GY-18 F E L6 F A 200-BK-14 200-BK-14 103-RD-18 506-PU-18 403-GN-18 A758-BR-18 A757-GY-18 A756-BU-18 A755-PK-18 A 200-BK-14 200-BK-14 103-RD-18 103-RD-18 103-RD-18 103-RD-18 C537-GN-18 129-BU 118-GY 118-GY C538-OR-18 A513-RD-18 512-GN-18 511-BR-18 509-WH-18 120-YL 108-BU 592-BU-18 508-PU-18 A586-OR-18 501-GN-18 590-GY-18 615-YL 615-YL-18 506-PU-18 403-GN-18 403-GN-18 403-GN-18 403-GN-18 403-GN-18 K911-PK-18 K912-GN-18 K997-BU-18 615-YL 592-BU-18 615-YL 508-PU-18 509-WH-18 511-BR-18 512-GN-18 103-RD-18 120-YL 200-BK-14 615-YL A513-RD-18 108-BU 118-GY A579-OR A579-OR 403-GN-18 506-PU-18 615-YL-18 129-BU 118-GY 103-RD-18 200-BK-14 K997-BU-18 501-GN-18 590-GY-18 A586-OR-18 K912-GN-18 K911-PK-18 C537-GN-18 C538-OR-18 CONN 13 CONN 30 CONN 12 108-BU 103-RD-18 120-YL 200-BK-14 615-YL 615-YL 118-GY A579-OR 509-WH-18 508-PU-18 512-GN-18 511-BR-18 A513-RD-18 592-BU-18 509-WH-18 508-PU-18 512-GN-18 511-BR-18 A513-RD-18 592-BU-18 L42 L41 L29 L30 200-BK-18 A513-RD-18 592-BU-18 A 4 3 6 5 2 1 GND CONV (MEM) CONV (OUT) RH SPKR (-) RH SPKR (+) LH SPKR (-) LH SPKR (+) 7 8 1 2 4 3 5 6 512-GN-18 511-BR-18 509-WH-18 508-PU-18 A L26 A CONN 11 39 4 21 37 22 11 1 2 12 15 16 13 14 23 24 3 34 35 36 6 7 8 9 10 17 18 19 20 25 26 27 28 29 30 31 32 33 5 38 40 DEGITAL OUT (-) DEGITAL OUT (-) OPTION SENSOR (PWM) L970-GY-18 L62 L33 H H J715-OR J718-WH-18 2 H BACKUP GOV SW 110-7884 ANTENNA 8E-1118 H A769-GY-18 J722-BR-18 1 3 4 788-YL-18 A762-PU-18 763-BU-18 412-BU-18 C468-BU-18 321-BR-18 405-GY-18 492-GY-18 491-PK-18 495-GN-18 430-BU-18 496-WH-18 K904-GN-18 A761-PU-18 L970-GY-18 L971-GN-18 403-GN-18 L969-WH-18 L968-OR-18 K907-BU-18 F772-WH-18 F771-OR-18 K911-PK-18 K997-BU-18 103-RD-18 K912-GN-18 615-YL-18 201-BK-18 200-BK-10 151-GN-10 11 12 +B SIGNAL GROUND L42 K997-BU-18 A771-PU-18 L978-GY-18 L974-GN-18 L977-YL-18 OPTION SENSOR (PWM) JOY STICK +B OUT 200-BK-14 C OFF S ON B ST A755-PK-18 A756-BU-18 A757-GY-18 A758-BR-18 200-BK-18 L9 A768-BU-18 615-YL-18 615-YL-18 578-BU-18 152-BU-18 8 9 10 L969-WH-18 200-BK-18 K906-GN-18 1 + 200-BK-18 200-BK-18 200-BK-18 200-BK-18 L41 L66 R 1 28 16 19 11 39 32 33 14 17 5 37 38 7 12 8 21 23 24 25 22 15 36 31 26 13 30 29 35 40 2 9 6 18 34 3 4 27 20 10 F MONITOR 106-0172 E L66 L13 L12 L12 C538-OR-18 C537-GN-18 L6 L7 200-BK-18 200-BK-18 200-BK-18 H H L13 L12 A755-PK-18 A756-BU-18 A757-GY-18 A758-BR-18 105-RD 307-OR-18 326-RD 308-YL-18 308-YL-18 113-OR-18 791-PK-18 786-GN-18 A586-OR-18 501-GN-18 590-GY-18 L972-BU-18 200-BK-18 L9 L11 578-BU-18 152-BU 576-PK 961-BR-18 L973-GN-18 K915-GN-18 615-YL-18 180-GN A571-PU A572-PK 310-PU-18 L31 5 6 7 200-BK-18 200-BK-18 200-BK-18 1 3 4 185-YL-18 185-YL-18 185-YL-18 2 615-YL-18 615-YL-18 961-BR-18 K909-BU-18 K909-BU-18 615-YL-18 615-YL-18 A571-PU A572-PK 180-GN 200-BK-18 200-BK-18 1 2 SWING BRAKE SOL 121-1491 SUN LOAD SENSOR 128-2162 A SWITCH PANEL 111-4800 L. 200-BK-18 496-WH-18 B AC 1 2 616-BU 200-BK 322-GY 200-BK PART NO. HYD OIL FILTER SW 143-7966 GROUND CIRCUIT. CHASSIS +B GND 308-YL-18 308-YL-18 308-YL-18 308-YL-18 326-RD 307-OR-18 105-RD 200-BK-18 CONN 10 L57 786-GN-18 791-PK-18 113-OR-18 200-BK-18 BACKUP EPR VALVE SW 114-0421 H B 8 L58 L20 L21 L970-GY-18 200-BK-18 J704-WH-18 548-GY-18 549-PK-18 961-BR-18 L10 L10 548-GY-18 J704-WH-18 549-PK-18 2 1 4 3 548-GY-18 J704-WH-18 549-PK-18 180-GN A571-PU A572-PK CONN 21 W. START AID CIRCUIT.(MONITOR) THROTTLE DIAL S1 THROTTLE DIAL S2 THROTTLE DIAL S3 THROTTLE DIAL S4 KEY SW ON LOW IDLE SW HYD TANK INDICATOR HYD TANK PRESS. UU VV WW XX YY ZZ AD AV AW AX 111-4826 128-8937 128-8938 111-4829 111-4830 111-4831 128-8936 145-8980 145-8936 145-8937 F-8 G-7 F-8 F-8 F-8 F-8 I-8 I-8 I-8 B-2 CABLE AS. WIRES K911-PK & K912-GN TO BE TWISTED AROUND EACH OTHER AT LEAST 1 TURN PER 25 mm.

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