Endura Steel | Wear Resistant Steel, Abrasion Resistant Plate - Titus Steel...

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ENDURA (creusabro)
The Premiere Wear Resistant And W ork Hardening New Steel
If you require a steel which is very tough, very hard, very abrasion resistant, easy to process and weld, and is competitively priced then TITUS ENDURA is the answer. ENDURA ADVANTAGES 1. Best Wear Resistance of any abrasion resistant plate 8 times greater wear than mild steel 1 1/2 times greater than conventional 500 BHN steels 2. Ability to Work Harden from 470 BHN to 540 BHN 3. Ease of Processing compared to conventional 500 BHN steels 4. Can be Welded with Low Hydrogen Rod providing a major cost saving 5. No pre or post heating required for welding MICRO STRUCTURE Due to precise and uniform addition of Nickel, Chrome, and Molybdenum, ENDURA has: SUPERIOR WEAR ABILITY SUPERIOR WORK-HARDENING SUPERIOR WORK ABILITY SUPERIOR WELD ABILITY TRIP EFFECT ENDURAs unique Micro Structure is uniform and homogenous making it highly abrasion resistant. This is due in part, to the fact that ENDURA is oil- quenched during heat treatment. Conventional AR 500 steels are water- quenched resulting in an irregular and distorted micro structure.

ENDURAs revolutionary T.R.I.P. effect (Transformation Induced by Plasticity) reduces tearing, shearing, and chip removal.

CHEMICAL COMPOSITION C <0,280 Mn >1,600 Ni 0,400 Cr >1,600 Mo >0,200 S <0,005 P <0,015

MECHANICAL CHARACTERISTICS YIELD TENSILE UTS ELONGATION CHARPY Kcvl HARDNESS BHN

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Endura Steel | Wear Resistant Steel, Abrasion Resistant Plate - Titus Steel...

http://www.titussteel.com/our-products/wear-steel/endura/

ENDURA Vs AR 500
Manufacturing
ENDURA is OIL QUENCHED resulting in a fine homogenous micro structure for improved hardness and easier processing. Small and even dispersion of Carbides provides hardness and abrasion resistance Less brittleness and less cracking Homogenous micro structure provides elasticity effect which limits gouging, tearing and shearing. Limited amount of Unstable or Retained Austenite reduces chipping and cracking. AR 500 is WATER QUENCHED resulting in a course non homogenous microstructure. Large and uneven dispersion of carbides provides embrittling effect prone to cracking Pockets of Unstable or Retained Austenite causes chipping and cracking.

CHEMISTRY C ENDURA AR 500 .28 .27 Mn 1.6 1.6 Ni .4 .3 Cr 1.6 1.0 Mo .2 .3 P .005 .025 S .015 .010

ENDURA is 60% more Chrome for hardness and corrosion resistance. Limited Phosphorous for easier processing and weldability.

MECHANICAL COMPOSITION TENSILE UTS 20C (68F) 235 Ksi N/A CHARPY Kcvl 20C ( 4F) > 32 ft. lbs. > 20 ft. lbs. HARDNESS BHN

YIELD

ELONGATION

ENDURA AR 500

180 Ksi N/A

12% N/A

470-550 490

Please Note: Enduras work-hardening properties Lower initial hardness for easier processing, but increases 50-70 brinell points with impact. Endura is 1/3 more resistant to impact and cracking. Endura is 7% tougher before ultimate failure of the steel. Endura has 5-6% more resistance before deformation of the steel begins. Endura is 50% more elastic thereby reducing cracking and breaking.

PROCESSING BENDING ENDURA AR 500 Radius = 5 times Thickness Radius = 7 times Thickness WELDING No pre or post heating required up to 2 Pre and post heating required on ALL thickness MACHINING Possible with High Speed tools Tungsten carbide tools only

Please Note:Endura is easier to bend and less prone to cracking Bending radius can be reduced by bending at right angles to the grain or direction of rolling

IN SERVICE PERFORMANCE REBUILD BUCKET Actual Field Test Terra Mining Rebuild Bucket

ENDURA # Rebuilds/year 3

AR 500 6.5

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Endura Steel | Wear Resistant Steel, Abrasion Resistant Plate - Titus Steel...

http://www.titussteel.com/our-products/wear-steel/endura/

Material Cost Labor Lost Production Total Cost SAVINGS $ 61,197 ( 44% )

$ 45,000 $23,100 $11,355 $79,455

$ 65,000 $50,050 $24,602 $139,652

BUCKET LIP Actual Field Test BARRICK GOLD CORP Bucket LIP

ENDURA PLATE SIZE TONS OF PRODUCTION 1 48,500

AR 500 1 30,000

MINE TRIPPER CAR Actual Field Test IRON ORE COMPANY Liners Tripper car

ENDURA Months of Service Cost of Liners 40 $2,466

AR 500 3 $19, 248

REBUILD BUCKET BOWL Actual Field Test IRON ORE COMPANY Rebuild Bucket ENDURA Months of Service Production 16 3 million cu yards

AR 500 6 million yards

Endura Premium Wear-resistant & Work-hardening Plate

Combines sliding abrasion & impact resistance Surface work-hardens from 470 to 540 Brinell Cut & weld with low-hydrogen rod no pre/post heating necessary Higher tolerance to high-heat applications Out-performs AR400 & AR500 Liners for Chutes, Hoppers, Loader Buckets, truck Beds, Crushers Lips & Liners for Shovel Buckets, Drag Line Buckets, Cone Crushers Jaw Crusher Cheek Plates Transfer Points High-heat Application Cement Plates Asphalt Plant Ductwork Cutting Edges Hammers Underground Miners Screen Decks, Shaker Screens, Perforated Wear Screens Pulp & Paper: Debarkers, Bark Conveyors, Wood Chip-pers, Screens

Available in Ultra-thin 4mm up to 3

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Endura Steel | Wear Resistant Steel, Abrasion Resistant Plate - Titus Steel...

http://www.titussteel.com/our-products/wear-steel/endura/

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2013 Wear Resistant Steel, Steel Plate Fabrication, Impact Steel Toronto, Mould Steels Titus Steel Co. All Rights Reserved. 1-888-564-7904 (905) 564 2446 fax (905) 564 2450 sales@titussteel.com Internet Marketing by TechWyse

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