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CRT Process Flow Chart

FUNNEL
PANEL FUNNEL FUNNEL COATING

BSFA

MASK
MASK / FRAME/ FORMING BLACKENING P-M STABILIZING SCREEN COATING FRIT SEAL

GUN ASSEMBLY

MOUNT SEALING

EXHAUSTING

BANDING & GETTER FLASH

OUTER DAG COATING

GUN
EMISSION / HV / Raster Aging YAM SHIPPING TESTING PACKING

P oc ss bj ctiv : 1. Cont ol t ms : 2.2 Mesh be lt speed 2.1 Fo m d m sk qu lity t mould t mp tu 2.2 S t up th m sk cu v 2. P oc ss bj ctiv : 1.2 o p v nt th mask usty 2.1 Black ning th mask 1.2 2. Cont ol t ms : 2.1 o fo m th m sk with mould 1.1 v n t mp a tu 2.Mask Input Material Mask Process MAS Fo ming Process Description 1.3 Mask hol dia m t Mask Black ning 1.3 atu e gas p e ssu e .

Graphite Screen Coating 1. 2.2 Slurry Coating: To coat the green.3 Screen quality 2. 1. Process Objective 1. Process Objective 1.3 Aluminum Coating: Coating the aluminum film.1 Oven temperature 2.1 To stabilize the mask 1.2 Chain belt speed 2. blue and red phosphor to the dot.1 BC size 2.1 Black Coating : To form the BC size 1.2 To reduce the stress 2. Control items : 2. Control I tems 2.3 Panel surface temperature Phosphor.2 BC matrix 2.Panel Input Material Panel Process Panel & Mask Stabilizing Process Description 1.4 Al film thickness .

2. Control Items : 2.Funnel Input Material Funnel Process Funnel Coating Process Description 1.1 To seal up panel & funnel with frit glass. 1. Process Objective : 1. Control Items : 2.2 To coat frit glass on funnel seal edge.2 Inner dag resistance 1. Process Objective : 1.3 Frit Breakdown test Frit Frit sealing .1 Panel/Funnel dislocation 2.2 Oven temperature curve 2.1 To coat graphite on inner funnel.1 Neck coating length 2. 2.

Control Items : 2.4 Off center Exhausting 1. . Gun rotation 2.Electron Gun Input Gun ter r ce ount sealing r ce e cr ption 1. 2.2 Thermal shock test ount Tip condition 2. Control Items: 2.1 Gas Ratio test. 2.1 To seal up mount (gun) and bulb (consist of panel & funnel) 2.1 Sealing length 2. Process Objective : 1.1 To get high vacuum level (10 -7 Torr) by exhaust gas from tubes.2 Stress 2. Process Objective : 1.

1 ut on shrink band do getter lashing. ontrol Items : 2.2 Getter evaporation (Barium yield) Dag uter Dag oating 1.2 eeling test uter dag resistance 2.4 Appearance . 2.Shrink Band & Outer Dag I t Shrink Band terial Proce Banding Getter lash Proce De cri tio 1. 2.1 Dimension 2. rocess b ective : 1. ontrol Items : 2. rocess b ective : 1.( enhance vacuum condition ) 2.1 oating outer dag on unnel and outer can work as grounding purpose.1 Lug height/Lug pitch 2.

2. 1.2 /I 3/ IK / K/ . . ont ol I t ms : 2.2 o l p ti l rom gun nd void st y miss ion. ro ss b tiv : 1.1 o tiv t thod miss ion bility 1.Emission & HV I ---t aterial ro ess miss ion/ / st A ging ro ess Descri t io 1.3 o o l t i l h t is ti t st.1 / / A m hin s tting 2.

ontro I te s 2. 2.1 Le t & right a nd ing a djus t e nt o sett ing (P urity to era nce co ntro ) 2. ( I adjus t e nt ) 2.1 o a e b e De ect o n Yo rk DY) & tube. Process bject ive 1.2 onver ge nce c heck ing. 2 ontro ite ms 2. A uto oc us c heck ing to e nsure Foc us ua ity.1 heck gun e iss io n warm up t ime (EWT ) to e nsure R B e ect ro n gun c urre nt is >= 85 mA.4 orq ue driver co ntro =15k g +/. Proce b ect ve 1.1 gun e miss io n co nd it io n. 2. . 2. PE S heet Shipping e st ing 1.Yam & Shipping Input DY & c ater a YAM Proce Proce e cr ption 1.2 k g / b.2 tube appea ra nce c heck ing .

Packing Input Poly orm aterial Process Packing Process Description 1. Process b ective : 1. PE ilm wrapping . 2. ontrol Items : 2.2 Finishing good packing condition.1 Finish goods packing by auto Packing m/c 2.1 Lot carton label 2.