SPRING DESIGN PRE-TENSION Load P= 1 kg 2 lb Gd F 3 8ND 8PND3 4 Gd Gd F 3 8PD piSND GF

2 4 4

2 lb 1 kgs 0.31 inches 7.80 mm 15.38

Deflection

F=

8 mm

0.31 inches

No. active coils

N=

15

15

Wire diameter

d=

1 mm

0.0394 inches

0.0384 inches 0.97 mm 28958 psi 2 200 N/mm

Torsional stress Mean coil diameter Material properties Modulus of elasticity Compressed length Extended length FULLY COMPRESSED Load

S= D=

690 N/mm 8.00 mm ASTM 229

2

100076 psi 0.31 inches

PD 3 0.393d

G= L1 = L2 =

2 77222 N/mm

11200101 psi

15 mm 23 mm

P=

3 kg

7 lb

Gd4F 8ND3 8PND3 Gd4 Gd4F 3 8PD piSND2 GF PD 0.393d3

6 lb 3 kgs 0.92 inches 23.41 mm 14.74

Deflection

F=

23 mm

0.91 inches

No. active coils

N=

15

15

Wire diameter

d=

1 mm

0.0394 inches

0.0400 inches 1.02 mm 86875 psi 2 599 N/mm

Torsional stress Mean coil diameter Material properties Modulus of elasticity Compressed length Extended length

S= D=

2 690 N/mm

100076 psi 0.31 inches

8.00 mm ASTM 229

G= L1 = L2 =

2 77222 N/mm

11200101 psi

15 mm 38 mm

SUMMARY Overall spring length Spring pre-tension length Fully compressed length Travel Spring mean diameter Wire diameter No. coils 38 mm 30 mm 15 mm 15 mm 8.00 mm 1 mm 15

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