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VISION STATEMENT

• To emerge as premier Company in
Supply Chain for Auto Majors in
Domestic and Global Market.
• Endeavour for the ultimate
satisfaction of our allied partners
with :
• The right technology
• The right raw material
• The right people
• Above all the right attitude

MISSION STATEMENT US……
ABOUT US……
• To manufacture highest quality components • Company promoted by first generation
to provide maximum satisfaction to our entrepreneurs in August 2004.
customers.
• To reduce the cost and increase the efficiency
• “End to End solution” in Forgings, Castings, &
Continuously. Machining for Automotive, Railway, Aerospace,
• To promote the team work and to provide a Mining etc.
professional environment to our employees. • Integrated Forge Shop backed by State of the Art
• To Commit ourselves to continuous Tool Room & Machine Shop.
improvement strategies.
• Well experienced team of professionals
• To Co-operate with associated value chain committed to deliver world class fully finished
industries.
precision components & assemblies.
STRENGTH – CAPACITIES &
Neepaz V Forge (India) Limited CAPABILITIES
FORGING -
FACILITIES
• Four HOT Forging Press lines starting
FORGING MACHINING CASTING
from
@ @ @ 1000 Tons (TMP Russia)
2500 Tons (TMP Russia)
B-20, Five Star MIDC 3 & 6, WMDC Indl. Area, 15, WMDC Indl. Area
Chakan Ambethana Road, 4000 Tons (Sumitomo, Japan) &
Shendra, Chakan Ambethana Road,
Aurangabad - 431201 Chakan Chakan 8000 Tons (ATO- Italy)
Tal. – Khed Tal. – Khed
Dist. – Pune 410501 Dist. – Pune 410501

PRODUCT PROFILE 1000 T PRESS LINE
W I D E Range
Capacity : 1000 ton
50 gms to 100 kgs. Make : TMP Russia
Stroke : 200 mm
Shut Height : 250 mm
Product Range : 0.200 ~2.5 Kg
Front Axle Beam
Stub Axle / Steering Knuckle
Induction Heater
Crank Shaft Make : Inducto therm
 Connecting rod Capacity : 300 Kw
Out put :0.75 T per hour.
Cam Shaft
Rear Axle Shaft Trimming press
 Gear, Hub, Pinion, Link, Forks,Yoke’s….etc. Capacity : 250 Ton
Stroke : 320 mm
Shut height : 390 mm
Capacity : 2500 ton
Make : KB8044 TMP Russia
Stroke : 250 mm
Shut Height : 515 mm
Product Range : 3.0 ~ 15 Kg
Induction Heater
Make :Inducto therm
Capacity : 750 Kw
Out put : 2 Ton per hr.

Advantages :
1)Double Connecting Press.
2) Wide rams
3) More Shut height
4) Wide eccentricity of loads
5) Increased die space dimensions.
1000 T PRESS LINE 6) High rigidity & slide guide designs.

4000 T press line
Frame
Die Holder
Capacity : 4000 ton
Make : SUMITOMO
Stroke : 350 mm
Shut Height :700 mm
Product Range : 15 ~25 Kg
Induction Heater
Make :Inductotherm Fly wheel
Capacity : 1500Kw
Out put : 3.75 Ton per hr.

Trimming press
Capacity : 630 Ton
Stroke : 400 mm
Shut height : 570 mm

2500 T PRESS LINE
4000 T PRESS LINE UNDER INSTALLATION 8000 TON PRESS LINE UNDER INSTALLATION

CONTROLLED COOLING FOR 8000 TON PRESS LINE UNDER INSTALLATION
8000 TON PRESS LINE UNDER INSTALLATION
•Controlled Cooling for manufacture of Micro Alloy
Forgings.
• Supported by Induction Heaters, Descalers,
Trim Presses, Reducer Rolls, Manuplaters & HEAT TREATMENT
Multiaxes Robots.

2.5 Ton/hr & 3.5 Ton/hrs Automatic Continuous Hardening
& Tempering Heat Treatment Lines.
All above to produce 50,000 Metric Tons per annum of
FORGINGS in WIDE RANGE from 50 gms to 100 kgs.

METALLURGICAL LAB

2.5 Ton/hr Automatic Continuous Hardening
& Tempering Heat Treatment Lines.
HOT PLATE

IMPACT TESTER HARDNESS TESTER SPECTRO POLISHER

DIE SINKING MACHINES

METALLURGICAL MICROSCOPE WITH IMAGE ANALYSER
VMC HART FORD
JYOTI VMC 70 LINEAR

MATRIX JYOTI 1050

JYOTI 400 HART FORD 1050
1000 T DIES

SAFARI STUB AXLE
2500 T DIES

407 STUB AXLE

MACHINING LINE

TC 350 CNC
HOBBING MACHINES

OVERVIEW OF MACHINING LINE

MACHINING
CASTING (ISO 9001 UNIT)
MACHINES Nos.
• CNC Turning Center’s 14
Manufacturing Facilities
• CNC Vertical Milling Machines (VMC’s) 10
Foundry Division: Assembly Shop:
• Medium Frequency Induction Furnaces • Clutch Cover assembly & Water • CNC Horizontal Milling Centers (HMC’s) 07
(500 Kg & 2 nos of 300 Kg Capacity) Pump Fixtures
• Horizontal Core Shooter • Water pump Test-Rig • CNC Hobbing Machines 02
• Vertical Core Shooter Metallurgical Tests :
• Shell Moulding Machines • Instant Carbon Silicon Analyser • CNC Grinding Machines 03
• Shell Fusers • Carbon Sulpher Apparatus
• Sand Coating Plant 50 Kg/Batch • Chemical Analysis (wet method) • CNC EDM 02
• Pneumatic Moulding Machine • Complete laboratory
• Sand Mix Mullers • Equipment • CNC Induction Hardening Machine 01
• Two Door hanger Shot Blasting Machine • Microscope 100 X
• 250 cfm Air Compressor • Brinell Hardness Tester • Hobbing Machines 04
• Pedstal Grinders, Welding Transformer etc. • Rockwell Hardness Tester
• Sand Testing Equipment. • Various GPMs & SPMs 35
STANDARDS ROOM Engineering Tools
•CNC Co-ordinate Measuring Machine -1500x1000x800.
 UniGraphics NX - 3 Seats
 Pro-e – 1 Seat
•Gear Profile Measuring Machine (Hoffler Make)
 Delcam – 2 Seats
 AutoCAD- 4 Seats
•Profile Projector with Quindos software.  Deform 2D & 3D- *
 Virtual DMIS
•Roundness Testing Machine  IGES, STEP,STL, Parasolid & DXF Translators for data
exchange from native format to any required software (ProE,
•Micro Hardness Tester Delcam, Unigrahics ,...)

•Metallurgical Microscope with Image Grabber.
 * Reduce Roll optimization software for Connecting rods
•Surface Roughness Tester  * Software for determining forging complexity factor
 * Software for Generation of CAM Process sheet
•Vertical Trimos.  * Software for PRESS LOAD calculation

* In-House developed

FROM ART TO PART (NEW PRODUCT DEVELOPMENT )

CUST DRG/MODEL CFT- Cross Functional Team

PPAP sample Submission -
dimensional verification Engg study of model/drg
with reference to all similar
parts in terms of
- Geometry
- Forgeability
- Past experience
Production Trial
Pre-development review-
TRAINING CENTRE Engg prepares design
concepts, part details &
Present it to CFT

“Pre-trial meeting”
with CFT

Modified design based on
Pre-development inputs by CFT

Die Manufacturing NC tool path
generation
Die No. 5007
Neepaz V Forge (India) Limited Part Name : Stub Axle 407
Finisher dies
AURANGABAD.

Die no.: 5007

Part No.: Stub Axle (407)

Part No.: 2651 3320 5116 10

Customer : Tata Motors Ltd.

V CUBE FORGE ( I ) PROCESS FLOW DIAGRAM Die No.: 5007 P
LIMITED Rev No.: 00
ENGG. DEPT. )
(Provisional Rev Date: 25.05.06
CUSTOMER M/s
: TELCO, PUNE.
:
PART DRG. NO. 02-5007-01-001
:
PART NAME STUB AXLE ( 407 )
Neepaz V Forge (India) Limited
10 20 30 40 50 • Corporate Office :
60

RAW
Lansdowne Tower
MATERIAL RAW UPSET
BILLET BILLET TRIMMIN
PROCURE- MATL. BLOCKER 2/1 A Sarat Bose Road
CUTTING HEATING G
MENT INSP. FINISHER
Kolkata – 700020
Tel. – 033-30517100 , Fax. – 033-
160 140 120
180 110 100 • Registered Office :
CRACK FLASH METAL. HEAT
Plot No.-3,WMDC industrial area,
SHOT HOT
DETECT- GRINDING INSP. & TREAT-
BLASTING INSP.
MENT
ION (IF REQD.) TESTK Ambethan Road, Chakan
Talkhed , Pune-410501,
210 220 240
200
Maharastra
RUST
Tel. – 02135257281
FINAL TEST SHIPMENT
PREVEN-
INSP. CERTIFICATE
TIVE & • Works Address-
PACKING
Plot No.- B20,
5 star industrial Area , MIDC Shendra
OPERATION INSPECTION DOCUMENT TRAVEL PREPARED BY CHECKED BY APPROVED BY
Aurangabad
NAME SANDEEP GOLE SADASHIV SHANKAR Tel. - 02402622005
SIGN & DATE