You are on page 1of 37

website http://www.lgservice.

com

ENGLISH

LG

LG Multi Type Air Conditioner
INSTALLATION MANUAL

ITALIANO ESPAÑOL FRANÇAIS DEUTSCH

IMPORTANT
• Please read this installation manual completely before installing the product. • Installation work must be performed in accordance with the national wiring standards by authorized personnel only. • Please retain this installation manual for future reference after reading it thoroughly.

Multi Type Air Conditioner Installation Manual

CONTENTS
Installation Requirements
Installation Parts Provided .........................................3 Safety Precautions ..................................................4~5 Installation of indoor, outdoor unit .....................6~11 ❏ Level gauge ❏ Screw driver ❏ Electric drill ❏ Hole core drill (ø65mm) ❏ Horizontal meter ❏ Flaring tool set ❏ Specified torque wrenches 1.8kg.m, 4.2kg.m, 5.5kg.m, 6.6kg.m (different depending on model No.) ❏ Spanner .................Half union ❏ A glass of water ❏ Screw driver ❏ Hexagonal wrench(4mm) ❏ Gas-leak detector ❏ Vacuum pump ❏ Gauge manifold

Required Tools

Flaring work and connection of piping .............12~21

Connecting the Cable between Indoor Unit and Outdoor Unit ........................................................22~24 Checking the Drainage, Forming the Pipings and Long pipe Setting ........................................25~27

Air Purging and Evacuation .....................................28 Panel Front Assembly ..............................................30 Installation PI485 .......................................................31 Test running ...............................................................33 Combination indoor units ........................................34 Max Combination Capacity ......................................35 Installation guide at the seaside..............................36 Seasonal wind and cautions in winter ....................36

❏ Owner's manual ❏ Thermometer ❏ Holder Remote Control

2 Multi Air Conditioner

Installation Parts Provided

Installation Parts Provided
ENGLISH
Standard Type
Installation plate

Type "B" screws

Type "A" screw (6 EA)

Type "A" screw (8 EA)

Type "A" screw (7 EA)

Type "A" screw and plastic anchors

Holder Remote Control

more than 60cm more than more than 30cm 30cm

5. Copper pipe (Liquid side) 6. Copper pipe (Gas side)

7. Connecting cable

more than 70cm

more than 60cm

more than 60cm

Air Intake (side, rear)

more than 30cm more than 30cm

Control cover Connecting wire Connection pipe Drain hose

more than 70cm
Air Outlet

more than 60cm

Installation Manual 3

• Contact your dealer or service center. It will cause fire or electric shock. 4 Multi Air Conditioner Always intstall a circuit breaker and main breaker. Do not use damaged power cable. Do not install the product on a defected installation stand. For electric work. WARNING Do not disassemble or repair the product. always contact the dealer or service center. It may cause injury or accident. • It will cause fire or electric shock. • Sharp edges could cause injury. it may cause esplosion or fire. For installation. Be sure not to do. • Otherwise. the following instructions must be followed. WARNING CAUTION This symbol indicates the possibility of death or serious injury. I Incorrect operation due to ignoring instruction will cause harm or damage. • Otherwise. • Otherwise." Always earth the product. • Otherwise. Do not install where flamable gas could leak. • It will cause fire or electric shock. The seriousness is classified by the following indications.Safety Precautions Safety Precautions To prevent injury to the user or other people and property damage. Be sure to follow the instruction. Do not handle the flamable gas or explosive materials near the product. explosion or injury. contact the dealer or service center. . • No installation may cause fire and electric shock. it may cause fire or failure of product. it may cause fire. • Otherwise. Be cautious when unpacking and installing the product. I Meanings of symbols used in this manual are as shown below. This symbol indicates the possibility of injury or damage. electric shock.

near the power cable. • Otherwise. it may cause failure of product. it may cause water leakage. smell or smoke come from product. it can be blown away by the strong wind. Do not step or put anyting on the product. it may cause personal injury. etc. Install the drain hose to ensure that drain can be securely done. • Otherwise. it may cause fire and electric shock. Cover the electric part. Do not touch the metal parts of the product when removing the air filter. Fix the outdoor unit on the floor. • Otherwise. • Otherwise. • Otherwise. ENGLISH Do not put the heater. • Otherwise. If strange sound. it may cause fire or electric shock. it may cause electric shock or fire. it may cause vibration or water leakage. Keep the level even while installing the product. • Otherwise. • Otherwise. It will cause injury or accident.Safety Precautions Do not touch(operate) product with wet hands. • Otherwise. Do not install the product where the noise or hot wind from the outdoor unit could give any casualty to the neighborhood • Otherwise. Do not open the suction inlet of the product during operation. Do not turn the breaker on/off during operation. CAUTION Always inspect gas leakage after installation and repair of product. it may cause dispute with the neighborhoods. Installation Manual 5 . turn the breaker off. it may cause fire or electric shock. • Otherwise. • Otherwise. it may cause personal injury and failure of product. it may cause electric shock or failure. • Otherwise. it may cause fire or electric shock.

2. (ART COOL Type Only 1. 6 Multi Air Conditioner more than 30cm more than 70cm more than 60cm . Ensure the roof structure and anchoring method are adequate for the unit location. be sure to level the unit. back and side of the unit. ceiling. 5.Installation of Indoor. Ensure that the spaces indicated by arrows around front.5m) More than 10cm More than 2. fence or other obstacles. 2. Do not place animals and plants in the path of the warm air. Do not install near a doorway. make sure that heat radiation from the condenser is not restricted.3m More than 10cm More than 10cm More than 20cm More than 10cm More than 20cm More than 10cm More than 2. then follow step by step. Outdoor Unit Read completely. Use a stud finder to locate studs to prevent unnecessary damage to the wall. If an awning is built over the unit to prevent direct sunlight or rain exposure. Make sure that condensation drainage can be conveniently routed away. Select the best location Indoor unit 1.3m More than 10cm More than 20cm More than 2.3m More than 50cm More than 20cm Outdoor unit 1. Select a place where there are no obstacles in front of the unit. CAUTION: Install the indoor unit on the wall where the height from the floors more than 2. 4. Consult local codes regarding rooftop mounting. 6. 3. More than 1.3 meters. 4. Take the air conditioner weight into account and select a place where noise and vibration are minimum. Outdoor Unit Installation of Indoor. 3.5m More than 50cm more than 60cm more than 30cm more than 30cm more than 70cm more than 60cm more than 60cm more than 30cm Rooftop Installations: If the outdoor unit is installed on a roof structure. Do not have any heat or steam near the unit. 5. Ensure the spaces indicated by arrows from the wall. Select a place so that the warm air and noise from the air conditioner do not disturb neighbors.

Installation Plate ENGLISH Chassis Hook <Type 1> 2. Mount the installation plate on the wall with type "A" screws. Type “A” Installation Plate Chassis Hook <Type 2> Type “A” Installation Plate Indoor Type Wall mounted /ART COOL Mirror Capacity (kBtu/h) 7.12 18. 24 Type 1/3 2 Type “A” <Type 3> Installation plate 105mm Installation plate 105mm 101mm 101mm Ø70mm 65mm 55mm Ø70mm Ø70mm 133mm 100mm Ø70mm Left rear piping <Type 1> Right rear piping Left rear piping <Type 2> Right rear piping Ø 70mm 45mm 140mm Ø 70mm 65mm Left rear piping <Type 3> Right rear piping Installation Manual 7 45mm Installation plate . Measure the wall and mark the centerline. Outdoor Unit Fixing Installation Plate The wall you select should be strong and solid enough to prevent vibration 1. • Mount the installation plate horizontally by aligning the centerline using a level. use anchor bolts.Installation of Indoor. It is also important to use caution concerning the location of the installation plate-routing of the wiring to power outlets is through the walls typically.9. Drilling the hole through the wall for piping connections must be done safely. If mounting the unit on a concrete wall.

5 7.5 7. 1 oil trap is required.5 Distributor Type Phase 1Ø Capacity (kBtu/h) 40 48 56 42 48 54 Total Length 100 135 145 125 135 145 (Unit: m) Max Main Pipe Total Branch Max Branch Max Elevation In . If outdoor unit is at higher elevation than the indoor units. after 24m of vertical height.Installation of Indoor.5 7.5 7.In Elevation Length (A/B) Pipe Length Pipe Length (h1) (h2) 50 50 15 30 15 55 80 15 30 15 55 90 15 30 15 55 70 15 30 15 55 80 15 30 15 55 90 15 30 15 Distributor Branch Pipe 3Ø A A h2 Distributor h2 h1 h1 Main Pipe B B Multi Piping Type Distributor Type CAUTION: Capacity is based on standard length and maximum allowance length is on the basis of reliability.In Elevation (h2) 7. Outdoor Unit Piping length and elevation Multi Piping Type Capacity(kBtu/h) 18 21 24/27 30 40 Total Length 40 50 70 75 85 Max Length(A/B) 25 25 25 25 25 Max Elevation (h1) 15 15 15 15 15 (Unit: m) In . 8 Multi Air Conditioner .

.5 7.5 7.CF(Correction Factor) x 100 ❈ CF = Max.Installation of Indoor. Outdoor Unit Refrigerant charge The calculation of the additional charge should be taken in account for the length of extra pipe.5 7. ) .5 7.5 7. ENGLISH Multiple Piping Models Model A3UW186FA3[FM19AH] A3UW216FA3/4[FM21AH] A4UW246FA3/4[FM25AH] A4UW276FA3[FM27AH] A5UW306FA3[FM30AH] A5UW406FA3[FM38AH] Standard length(m) 7. number of connectable indoor unit – Total number of connected indoor unit Additional Charge Calculation Example-1 • Total main pipe(A+B+C) = 30m • Each branch pipe a = 10m b = 8m c = 5m d = 3m e = 10m b 9k c 9k Ex) A7UW406FA3 A A C a 7k B ❖ Additional Charge =((30-5) x 50 + (10-5) x 20 + (8-5) x 20 + (5-5) x 20 + (3-5) x 20 + (10-5) x 20) . number of connectable indoor unit – Total number of connected indoor unit I Distributor type Models Additional charge (g) = (( Total Main piping Length .Main Standard Length ) x 50g/m + (A Room Branch Length – Standard Length ) x 20g/m + (B Room Branch Length – Standard Length ) x 20g/m + (C Room Branch Length – Standard Length ) x 20g/m +.(7-5) x 100 = 1270g d 9k e 18k Installation Manual 9 ..5 Max piping for one room(m) 25 25 25 25 25 25 Max total Piping Length(m) 40 50 70 70 75 85 Additional Charge(g/m) 20 20 20 20 20 20 Distributor type Models Phase Model A7UW406FA2/3[FM40AH] A8UW486FA3[FM48AH] A9UW566FA3[FM56AH] A7UW428FA3[FM41AH] A8UW488FA3[FM49AH] A9UW548FA3[FM57AH] Main Piping length Standard Additional length(m) refrigerant(g/m) 5 50 5 50 5 50 5 50 5 50 5 50 Branch piping length Standard Additional length(m) refrigerant(g/m) 5 20 5 20 5 20 5 20 5 20 5 20 1Ø 3Ø I Multiple Piping Models Additional charge (g) = ((A Room Installation Length – Standard Length ) x 20g/m + (B Room Installation Length – Standard Length ) x 20g/m +. ) .CF(Correction Factor) x 150 ❈ CF = Max.

First. In case of connecting direction is left or right. 2. The moment of lifting the both lower parts of panel front. and separate connecting wire with product. Insert drain hose in the handle of drain pan. Pipe hole CAUTION: After removing the pipe hole. Remove the rubber stopple of desired direction of drainage. After pull down this panel a bit. push the front panel backward and lift it up to remove the two screws. you can hear sound this panel came out. NOTICE When connecting pipe path through rear wall. As the following picture. 2. Pull up the cover side of desired connecting direction. path through the hole of cover side. don’t remove the hole. cut the burr for safety. Adhesive Only one desiring direction Connecting part Drain hose rubber cap 10 Multi Air Conditioner . Panel Front Connector Panel Front Connector Remove cover pipe and cover side 1. In this time panel front is separated 3. 3. then cover side is separated.Installation of Indoor. Drain hose junction 1. and join drain hose and connecting hose. Outdoor Unit Preparing work for Installation (ART COOL Type Only) Open panel front 1. Remove two screws(for fixing cover pipe) 2.

(In case of piercing rear surface) Refer to No. Outdoor Unit Sticking the installation guide map and fixing Indoor unit (ART COOL Type Only) Put an Installation Guide Map on the desired surface. Drive the four plastic anchors into drilled points. Drill the piping hole at either the right or the left with the hole slightly slanted to the outdoor side.Installation of Indoor. IN ST AL LA TIO N GU ID EM AP First. 5 on this page when making a hole in the wall. and fix completely the upper screws. (In this time. Horizontality IN ST AL LA TIO N GU ID EM AP ENGLISH Make a hole with diameter of 6mm and depth of 30-35mm when piercing a screw point. connect the pipe and the wire. INSTALLATION GUIDE MAP Adjust level even by level guage and fix to installation for reference on the wall. In case of nothing wrong in the matter. Remove the map) (Falling attention) INS TAL LAT ION GUID EM AP Drive the lower parts after facing the hole of product with plastic anchors. Plastic anchors Hanger hole (Rear side of product) Check the fixed product with light power. WALL Indoor Outdoor Installation Manual 11 (3/16"~5/16") 5-7mm . (Installation manual reference) Drill a hole in the wall • Drill the piping hole with a Ø65mm hole core drill. IN ST AII AT IO N GU ID EM AP Drill the piercing part for connecting pipe as diameter Ø65mm. Drive the two points of the upper parts by screws (Leave 10mm for hanging product) mm 10 Plastic anchors IN ST AL LA TIO N GU Hang the hole of product at the upper screws.

8 1. 1.Flaring Work and Connection of Piping Flaring Work and Connection of Piping Flaring work Main cause for gas leakage is due to defect in flaring work. Completely remove all burrs from the cut cross section of pipe/tube.35 1/4 Ø9.7 1/2 Ø15. 3.05 3/4 12 Multi Air Conditioner A mm 1.1 "A" Handle Bar Yoke Cone Copper pipe Clamp handle Red arrow mark Bar . Cut the cable 1. 4.1~1.5m longer than the pipe length. then put them on pipe/tube having completed burr removal.88 5/8 Ø19.7 1.5~1. • Firmly hold copper pipe in a bar in the dimension shown in the table below. Cut the pipes and the cable. 2. Copper pipe 90° Slanted Uneven Rough Burrs removal 1. Point down Pipe Reamer Putting nut on • Remove flare nuts attached to indoor and outdoor unit. (not possible to put them on after flaring work) Flare nut Copper tube Flaring work • Carry out flaring work using flaring tool as shown below. Use the piping kit accessory or the pipes purchased locally. Measure the distance between the indoor and the outdoor unit.9~2.8 1.3 1. Cut the pipes a little longer than measured distance. Outside diameter mm inch Ø6. Put the end of the copper tube/pipe in a downward direction as you remove burrs in order to avoid dropping burrs into the tubing. Carry out correct flaring work in the following procedure.52 3/8 Ø12.6~1. 2.6~1.

2. In this case. and be careful of deformation. Th rt Lever carefully the box open using a screw driver. push the cord into the around of case(Part B). Face of wall Upper notch Under plate Remote control unit Screw (Local supply) Remote control cord Lower notch Switch box (Local supply) Remote control cord (Part A) Face of wall Upper notch Under plate Tapping screw (Local supply) Upper flange Push hand (Part B) Remote control unit Lower notch clamp FIXING OF REMOTE CONTROL CORD 1.Flaring Work and Connection of Piping installation of remote control box Install the remote control box and cord correctly. 3. Hook the remote control unit on the under plate. The maximum length of the cord is 100m. use a wire size greater than 0. Fix the under plate on the wall by self tapping screws (accessory). • To protect the remote control cord from electrical noise.2~1. Receive the remote control cord in the switch box. Cord Installation Manual 13 . In this case. Remote control box body WHEN THE REMOTE CONTROL BOX IS INSTALLED WITH THE CORD BURIED. ENGLISH POINT OF REMOTE CONTROLLER INSTALLATION • Although the room temperature sensor is in the indoor unit. 2. INSTALLATION OF THE REMOTE CONTROL BOX • Select places that is not splashed by water. fit the under plate on the wall. If the length of the cord exceeds 50m.5m high) ROUTING OF THE REMOTE CONTROL CORD • Keep the remote control cord away from the refrigerant piping and the drain piping. the remote control box should be installed in such places away from direct sunlight and high humidity. Fix the cord clamps on the wall by ø3 tapping screws(Local supply). Make a slit (Part A) at the top side of the remote control box by nipper. (The standard height is 1. etc. 4. • Select control position after receiving customer approval. • The room temperature sensor of the thermostat for temperature control is built in the indoor unit. Hook the remote control unit on the under plate. Fix the under plate on the switch box by screws(Local supply). ELECTRICAL WIRING TO THE INDOOR UNIT Remote controller CN REMO (Main board) CN REMO Make sure that wire and terminal numbers are matched on unit side and remote controller side. 3. 2. (Audio equipment. provide a trap at the top of the cord to prevent water droplets from running. PROCEDURE OF INSTALLATION 1. • This remote controller equipped with liquid crystal display. DISASSEMBLING OF THE REMOTE CONTROLLER Front case el ow er pa WHEN THE REMOTE CONTROL BOX IS INSTALLED WITH THE CORD EXPOSED.5mm2. display is difficult to see. etc) • If the remote control cord is secured to a wall.Rout the cord as shown in the following figure. place the cord at least 5cm away from other power cables. Fix the remote control cord. PROCEDURE OF INSTALLATION 1. Television set. If this position is higher or lower.

. .1 Typical locations for remote controller 14 Multi Air Conditioner .) AUTO SWING OPERATION SET TEMP Room Temp FAN SPEED HI MED LO ZONE SUB FUNCTION Time Timer Operation unit 03 05 07 AUTO Heater Preheat JET Defrost Humidify Filter Out door 1 2 3 4 19 21 23 Program set 09 11 13 15 17 On Off Set no.2~1. Set r Time 5feet (1. the remote controller should be installed properly as shown in Fig.Concealed pipes and chimneys.5m) above the floor in an area with good air circulation at an average temperature.Hot or cold air from ducts. the remote controller box should be installed in a place away from direct sunlight. or dead spots behind doors and in corners. . Time 01 no no TEMP SET ATION OPER G SWIN AUTO 07 unit ion 05 Operat 03 01 Temp Room ION FUNCT t SUB Preheafy D Heater Humidi door SPEE AUTO Defrost Out 4 FAN 3 HI JET Filter 2 1 MED 23 LO ZONE 19 17 21 Time set 15 13 Program11 09 Off Time Onno.Flaring Work and Connection of Piping Wired remote controller installation • Since the room temperature sensor is in the remote controller.Drafts. Do not install the remote controller where it can be affected by: . For proper display of the remote controller LED's. .5meters) no Fig. (The standard height is 1. . high humidity and direct supply of cold air to maintain proper space temperature.1.5 m from floor level. display.Uncontrolled areas such as an outside wall behind the remote controller.Radiant heat from sun or appliances. Time 01 yes AUTO SWING OPERATION SET TEMP Room Temp FAN SPEED HI MED LO ZONE SUB FUNCTION Time Timer Operation unit 03 05 07 AUTO Heater Preheat JET Defrost Humidify Filter Out door 1 2 3 4 19 21 23 Program set 09 11 13 15 17 On Off Set no.This remote controller is equipped with a seven segment LED. Install the remote controller about 5ft(1.

Compare the flared work with figure below. Loop Tape Connecting pipe Drain hose Tape Connecting pipe Drain hose Connecting cable Drain hose Gas side piping Liquid side piping Connecting cable Connecting cable CAUTION: If the drain hose is routed inside the room. Route the indoor tubing and the drain hose in the direction of rear left or right Drain hose Drain hose Drain hose 2. Smooth all round Inside is shiny without scratches ENGLISH = Improper flaring = Even length all round Inclined Surface Cracked Uneven damaged thickness Connection of piping . 1. *Foamed polyethylene or equivalent is recommended.Indoor Preparing the indoor unit's piping and drain hose for installation through the wall. Installation Manual 15 . Be sure that the drain hose is located at the lowest side of the bundle. insulate the hose with an insulation material* so that dripping from "sweating"(condensation) will not damage furniture or floors. drain hose and the connecting cable. Tape the tubing. Locating at the upper side can cause drain pan to overflow inside the unit.Flaring Work and Connection of Piping Check 1. cut off the flared section and do flaring work again. 2. If flare is noted to be defective.

Tighten the flare nut with a wrench.5~6. Connection pipe Plastic bands Insulation material Indoor unit pipe Vinyl tape Wrap with vinyl tape (wide) Connecting cable Pipe Vinyl tape(narrow) 16 Multi Air Conditioner .05 3/4 Torque kgf. Outside diameter mm inch Ø6. Drain pipe Indoor unit drain hose Adhesive Vinyl tape(narrow) Wrap the insulation material around the connecting portion.(Engage the two hooks of the rear top of the indoor unit with the upper edge of the installation plate.2 5. Bind them together with vinyl tape so that there is no gap.2 9. Wrap the area which accommodates the rear piping housing section with vinyl tape. When extending the drain hose at the indoor unit.7 1/2 Ø15. 2. install the drain pipe.8~2.35 1/4 Ø9.5 3.) Ensure that the hooks are properly seated on the installation plate by moving it left and right. Hook the indoor unit onto the upper portion of the installation plate.1 Spanner (fixed) Flare nut Torque wrench Indoor unit tubing Connection pipe Indoor unit tubing Flare nut Pipings 3.88 5/8 Ø19.3~8. 1. Connecting cable Drain hose Connecting the pipings to the indoor unit and drain hose to drain pipe 1. 2. Align the center of the pipings and sufficiently tighten the flare nut by hand. Press the lower left and right sides of the unit against the installation plate until the hooks engage into their slots(clicking sound).9~12.m 1.Flaring Work and Connection of Piping Indoor unit installation 1.6 6.4~4.52 3/8 Ø12. Overlap the connection pipe insulation material and the indoor unit pipe insulation material.

9~12. follow the instruction below. Connecting pipe order 1) A~E-UNIT gas side pipe 2) A~E-UNIT liquid side pipe Finally. Bad case • Following bending type from left to right could cause problem of pipe damage.5~6.Outdoor Align the center of the piping and sufficiently tighten the flare nut by hand.4~4.88 5/8 Ø19.7 1/2 Ø15.52 3/8 Ø12.8~2.m 1.35 1/4 Ø9.1 Outdoor unit Gas side piping A-UNIT Liquid side piping B-UNIT C-UNIT D-UNIT E-UNIT Main gas side valve Main liquid side valve Installation Manual 17 . • When tightening the flare nut with torque wrench ensure the direction for tightening follows the arrow on the wrench.6 6. Wrap with vinyl tape Pipe ENGLISH Vinyl tape(wide) Drain hose CAUTION: Installation Information (For right piping) For right piping.5 3.3~8. Outside diameter mm inch Ø6.2 5. Connection of piping .2 9.Flaring Work and Connection of Piping 3. Good case • Press on the upper side of clamp and unfold the tubing to downward slowly.05 3/4 Torque kgf. tighten the flare nut with torque wrench until the wrench clicks. Bundle the piping and drain hose together by wrapping them with vinyl tape over the range within which they fit into the rear piping housing section.

(refer to figure 2) Continuous Preventing foreign objects from entering (Figure3) • Plug the pipe through-holes with putty or insulation material(procured locally)to stop up all gaps.as shown in the figure 3.(refer to figure 1) • When connecting in a downward direction. knock out the knockout hole of the base pan.) Connecting wire Drain hose Connection pipe Forward Downward Sideways Backward Putty or insulating material (produced locally) <Figure 2> Knock-out Base pan 18 Multi Air Conditioner .Flaring Work and Connection of Piping • For the units with capacity more than 48 kBtu/h. Outdoor unit Torque wrench <Figure 1> <Figure 3> Liquid side piping (Smaller Dia.) Gas side piping (Bigger Dia. the installation piping is connectable in four directions. • Insects or small animals entering the outdoor unit may cause a short circuit in the electrical box.

52 Ø9.52 Y branch A To Outdoor Unit A B B To BD Unit • Ensure that the branch pipes are attached horizontally or vertically (see the diagram below.Flaring Work and Connection of Piping Branch Model Ø19.05 Ø9.05 [unit:mm] Gas Pipe Ø19.) Horizontal plane Facing upwards Within +/.05 Ø9.52 ENGLISH PMBL5620 PMBL1203F0 Ø19.10° A Viewed from point A in direction of arrow • Branch pipe should be insulated with the insulator in each kit.05 Ø19.52 Ø9.52 Liquid Pipe Ø9. Tape (field supply) Insulator (included with kit) Insulation Liquid and gas pipe joints Insulator for field piping Insulation Tape (field supply) Tape(field supply) Insulation Tape(field supply) Insulation Tape(field supply) Installation Manual 19 .

for both ceiling . as shown in the diagram below. • Be sure to leave a 600mm square opening for service and inspection as shown in the diagram below. it may be freely installed in any direction forward or back. and to the sides.(Side B is facing up) However. Main Pipe B 30 50 (36) 50 50 50 (150) (38) 50 72 300 60 Cover Control (111) (56) 50 50 50 Branch Pipe C Min 400 Min 30 (Servicing space) Min 400 Min 300 Inspection opening 600 20 Multi Air Conditioner (337) . • Service direction is the side B and C • The piping for the indoor unit may be led around in direction A • The inclination of side B must be within ±5 degrees forward or back or to the sides.Flaring Work and Connection of Piping Installation • This unit may be installed suspended from the ceiling or mounted on the wall.05 (298) 250 A Ø9. • This unit "does not require drain treatment" as it uses internal foam treatment as low-pressure piping insulation.52 245 Suspension bolt pitch.suspended installation and wall-mounted installation. • This unit may only be installed horizontally . Ø19.

Flaring Work and Connection of Piping Installation of The Main Unit ENGLISH NOTICE : • This unit has two different installation types: (1) Ceiling-suspended type and (2) wall-mounted type. • Do not install near bedrooms. • The installation location for printed wiring board can be changed. BD unit Six-sided Nut (M10 or M8) Hanger metal Flat washer 15. tighten the hexagon nut. the sound of refrigerant flowing through the piping may sometimes be audible. Screws(M5) Screws(M5) (locally procude) CAUTIONS • Once a screw-hole on the main unit has had a screw hammered in. make sure to either hammer it again or cover it with alumium tape. (1) Ceiling-suspended type (2) Wall-mountde type (1) Ceiling-suspended type Procedure (1) Fix the furnished hanger metal with two screws. (3) Install a hexagon nut and a flat washer (locally-procured)to the hanging bolt as shown in the figure in the left. Follow the procedure specified in the "CONNECTING THE WIRING" section to change the location. and lift the main unit to hang on the hanger metal.(This is to prevent condensation) • Be sure to install the unit with the ceiling-side up. • Choose the proper installation pattern according to the location of installation.anchor. PE PE * Block up the parts of hanger holes (2 places) by using insulation PE after installing the hanger. (2) After checking with a level that the unit is level. (2) Using an insert-hole-in. hang the hanging bolt. (3 locations in total). * The tilt of the unit should be within ±5° in front/back and left/right.00 Hanging bolt (M10 or M8) (2) Wall-mounted type Procedure (1) Fix the furnished hanger metal with two screws. fix the unit with the furnished wood screws. (4) After checking with a level that the unit is level. * The tilt of the unit should be within ±5° in front/back and left/right.(4 locations in total). Installation Manual 21 .

• Connect the wires firmly. The circuit diagram is not subject to change without notice.0 56 4. When installing.5 54 2. Main power source Air Conditioner Circuit Breaker Use a circuit breaker or time delay fuse. • Be sure to connect wires according to the wiring diagram. are the same as those of the indoor unit.5 30 2.5 3Ø 48 2.) The earth wire should be longer than the common wires.5 21 1.5 24 2. refer to the circuit diagram behind the panel front of Indoor Unit the wiring diagram on the Control Cover Inside Outdoor Unit.75mm2 H07RN-F 22 Multi Air Conditioner . CAUTION: • The circuit diagram is not subject to change without notice. CAUTION: The power cord connected to the outdoor unit should be complied with the following specifications (Cable type approved by HAR or SAA). Connect the cable to the indoor unit by connecting the wires to the terminals on the control board individually according to the outdoor unit connection.5 GN /YL 20 mm H07RN-F The power connecting cable connected to the indoor and outdoor unit should be complied with the following specifications (Type "B" approved by HAR or SAA). so that not to be pulled out easily. (Ensure that the color of the wires of the outdoor unit and the terminal No.5mm GN /YL 20 mm NORMAL CROSS-SECTIONAL AREA 0.5 40 3. CAUTION: Provide a circuit breaker between power source and the unit as shown below.5 48 4. ø7. • Connect the wires according to color codes by referring the wiring diagram.5 27 2. (mm2) Phase Capacity (kBtu/h) NORMAL CROSS SECTIONAL AREA Cable Type 1Ø 18 1.Connecting the Cable between Indoor Unit and Outdoor Unit Connecting the Cable between Indoor Unit and Outdoor Unit Connect the cable to the Indoor unit.0 42 2.

6. fuse breaking. 9. The means for disconnection from a power supply shall be incorporated in the fixed wiring and have an air gap contact separation of at least 3mm in each active(phase) conductors. 3. 2. 1Ø Models Capacity (kBtu/h) 18 Outdoor unit Terminal block Over 5mm Holder for power supply cord ENGLISH Cover control Connecting cable Power cord Loosen terminal screw 21 20 24 25 27 25 30 25 40 30 48 40 56 40 Circuit Breaker 20 (A) 3Ø Models Capacity (kBtu/h) 42 25 48 25 54 25 Terminal block Circuit Breaker (A) CAUTION: After the confirmation of the above conditions. After tightening. See to that the starting voltage is maintained at more than 90 percent of the rated voltage marked on the name plate. disturbance of the normal function of the overload. be guided by the circuit diagram posted on the inside of control cover. Installation Manual 23 . Refix the cover control to the original position with the screw. The following would be caused by voltage drop. Never fail to have an individual power circuit specifically for the air conditioner. Use a recongnized circuit breaker between the power source and the unit. Do not install an earth leakage circuit breaker in a wet or moist area. 5. prepare the wiring as follows. A disconnection device to adequately disconnect all supply lines must be fitted. which will damage the contact point. pull the wires lightly to confirm that they do not move. 7. 4. Confirm that electrical capacity is sufficient. (Particularly note the relation between cable length and thickness.) 3. Firmly tighten the terminal screws to prevent them loosening. 8. Remove the cover control from the unit by loosening the screw. Confirm that the cable thickness is as specified in the power source specification. As for the method of wiring. the unit will not operate normally or it can cause burn-out of the wires. (If they are loose the unit. Connect the wires to the terminals on the control board individually as the following. • Vibration of a magnetic switch. 4. 2. Specification of power source. 1. Secure the cable onto the control board with the holder (clamper). 1.Connecting the Cable between Indoor Unit and Outdoor Unit Connect the cable to the Outdoor unit.

4wires. (2) Perform wiring with reference the wiring diagram on a control cover of outdoor unit. or starbust connections. electrical shock. Loosen the two screws. and slide the cover in the direction of the arrow. stand wires.(See the figure below. : The terminal board numbers are arranged from top to bottom in order of 1. • Refer to the circuit diagram on the control cover inside outdoor unit. 0. Connection wire for indoor units (H05VV.) • After completing the wiring. (3) Put in the cover in the direction of the arrow then tighten the screws. 2 and 3.75mm) Connection wire for outdoor units (H05RV. as they may cause overtheating. 2 and 3) Always fix each ground wire separately with a ground screw. Allow 300 mm for the pulling-out section of harness. 4wires. 24 Multi Air Conditioner . The wire clamp on indoor unit side is furnished. fix the outer coating of wires securely with wire clamps.Connecting the Cable between Indoor Unit and Outdoor Unit Connection of Wiring • Connect refrigerant pipes and connection wires to the appropriate ports maked with matching alphabets (A. • Follow the instructions on the wiring nameplate to connect the connection wires of indoor/outdoor units to terminal board numbers.2mm) (1) Remove the control cover. Fix the wires completely with wire clamps(4 locations). extensioncords. or fire. Follow the procedure below to install. NOTICE In Case of 3 rooms Warning A room B room C room A B C CN-PWR Do not use tapped wires. B and C) on this unit.(1. 1.

Accumulated drain water Air Do not raise Tip of drain hose dipped in water Water leakage Less than 50mm gap Water leakage Water leakage Waving Ditch Installation Manual 25 . Pour a glass of water on the evaporator. Ensure the water flows through the drain hose of the indoor unit without any leakage and goes out the drain exit. Connecting area drain hose Leakage checking Drain pan Drain hose Leakage checking Drain piping 1. 2. Downward slope 2. Do not make drain piping.Checking the Drainage. Forming the Pipings and Long Pipe Setting Checking the Drainage. 1. The drain hose should point downward for easy drain flow. Forming the Pipings and Long Pipe Setting ENGLISH Checking the drainage To check the drainage.

Fix the piping onto the wall by saddle or equivalent.Checking the Drainage. drain hose and connecting cable from down to up. • If you want to connect an additional drain hose. Seal a small opening around the pipings with gum type sealer. Taping Drain hose Pipings Plastic band Connecting cable In cases where the outdoor unit is installed below the indoor unit perform the following. Secure the taped piping along the exterior wall. Secure the tapped piping along the exterior wall using saddle or equivalent. Secure the drain hose appropriately. the end of the drain outlet should be routed above the ground. 2. Tape the piping and connecting cable from down to up. Forming the Pipings and Long Pipe Setting Forming the piping Form the piping by wrapping the connecting portion of the indoor unit with insulation material and secure it with two kinds of vinyl tape. Form a trap to prevent water entering the room. 2. Seal a small opening around the pipings with gum type sealant. Trap Trap 26 Multi Air Conditioner . 1. 3. Tape the piping. Power supply cord • Trap is required to prevent water from entering into electrical parts. In cases where the Outdoor unit is installed above the Indoor unit perform the following. 1.

Checking the Drainage. A4UW276FA3[FM27AH] A5UW306FA3[FM30AH] A5UW406FA3[FM38AH] A7UW406FA3[FM40AH] A8UW486FA3[FM48AH] A9UW566FA3[FM56AH] A7UW428FA3[FM41AH] A8UW488FA3[FM49AH] A9UW548FA3[FM57AH] 4 1 2 3 SW01N ON ON 1 2 3 4 5 1 2 3 4 5 Installation Manual 27 . 3. NORMAL LONG A3UW186FA3[FM19AH] A3UW216FA3/4[FM21AH] A4UW246FA3/4[FM25AH] ENGLISH Pipe length WARNING: Do not open the top cover or Set the pipe length when operating the product. *A7UW406FA2[FM40AH]) is not available. Close the top cover and check whether the product works normally. Set the Zone as shown in Fig. Open the top cover of outdoor unit. Forming the Pipings and Long Pipe Setting Long Pipe Setting 1. 4. 2. Select one of the two selectable modes as follows.

and vacuumed to remove incondensible gas and moisture in the system.Air Purging and Evacuation Air Purging and Evacuation Air and moisture remaining in the refrigerant system have undesirable effects as indicated below. Next. with dry nitrogen gas and close the cylinder valve when the gauge reading reached 150 P. relieve the nitrogen pressure by loosening the charge hose connector at the nitrogen cylinder. 2. CAUTION: Be sure to use a manifold valve for leakage test. The "Hi" knob of the manifold valve must always be kept close. Outdoor unit Manifold valve Lo Hi Pressure gauge CAUTION: To avoid nitrogen entering the refrigerant system in a liquid state. Remove the service valve caps from both the gas and the liquid side on the outdoor unit. 5. Cooling(or heating) efficiency drops. Water may lead to corrosion of parts in the refrigeration system. Moisture in the refrigerant circuit may freeze and block capillary tubing. 4. the cylinder is used in a vertical standing position. 1. Therefore. Usually. Be sure to wipe off the soap with a clean cloth. 28 Multi Air Conditioner Charge hose Nitrogen gas cylinder(in vertical standing position) . 2. the top of the cylinder must be higher than its bottom when you pressurize the system.I.S. After the system is found to be free of leaks. If it is not available. disconnect the hose from the cylinder. • Pressurize the system to no more than 150 P. 3. Bubbles indicate a leak.G. Do a leakage test of all joints of the tubing(both indoor and outdoor) and both gas and liquid side service valves. test for leaks with liquid soap. Indoor unit Leakage test • Connect the manifold valve(with pressure gauges) and dry nitrogen gas cylinder to this service port with charge hoses. Checking method Preparation • Check that each tube(both liquid and gas side tubes) between the indoor and outdoor units have been properly connected and all wiring for the test run has been completed.G. Check that both the liquid and the gas side service valves on the outdoor unit are kept closed at this stage. use a stop valve for this purpose.I. 1. Pressure in the system rises.S. Operating current rises. When the system pressure is reduced to normal. the indoor/outdoor unit and connecting tube must be checked for leak tight.

Turn the valve stem of gas side valve counterclockwise to fully open the valve. The operation time for evacuation varies with tubing length and capacity of the pump. The air conditioner is now ready to test run. Confirm the "Lo" knob of the manifold valve is open. Finishing the job 1. Replace the flare nut and its bonnet on the gas side service port and fasten the flare nut securely with an adjustable wrench. When the desired vacuum is reached. Replace the valve caps at both gas and liquid side service valves and fasten them tight. Connect the charge hose end described in the preceding steps to the vacuum pump to evacuate the tubing and indoor unit. Manifold valve Lo Hi Pressure gauge Open Open Vacuum pump Installation Manual 29 . Loosen the charge hose connected to the gas side service port slightly to release the pressure.5 Torr Less than 0. The following table shows the time required for evacuation. then remove the hose.5 Torr ENGLISH Indoor unit Outdoor unit 2. 2. 3. This process is very important to prevent leakage from the system. run the vacuum pump. 4. 5. close the "Lo" knob of the manifold valve and stop the vacuum pump. Then.Air Purging and Evacuation Evacuation 1. Required time for evacuation when 30 gal/h vacuum pump is used If tubing length is longer If tubing length is less than 10m (33ft) than 10m (33ft) Less than 0. With a service valve wrench. This completes air purging with a vacuum pump. turn the valve stem of liquid side valve counter-clockwise to fully open the valve.

Fix power cord in the bottom groove of cover side left. Check the side cover assembly exactly. 30 Multi Air Conditioner .Panel Front Assembly Panel Front Assembly (ART COOL type Only) 1. then match the lower part of panel front Panel Front Connector Panel Front Connector 3. First. Assemble connecting lead wire with controller and first fix the upper part of panel front. Suspend hook of front panel in the groove after contract lower of 2 screws. 2.

Installation PI485 Installation PI485 ENGLISH • Fix the PI485 PCB as shown in Fig. A3UW186FA3[FM19AH] A3UW216FA3/4[FM21AH] A4UW246FA3/4[FM25AH] A4UW276FA3[FM27AH] A5UW306FA3[FM30AH] Installation Manual 31 . Detailed installation method refer to PI485 Installation Manual.

Installation PI485 A5UW406FA3[FM38AH] A7UW406FA2/3[FM40AH] A8UW486FA3[FM48AH] A9UW566FA3[FM56AH] A7UW428FA3[FM41AH] A8UW488FA3[FM49AH] A9UW548FA3[FM57AH] 32 Multi Air Conditioner .

2.I. For reference. and charge should be added. NOTICE : • Use 2 AAA(1. • Remove the batteries from the remote control if the system is not going to be used for a long time. the system is most likely undercharged. Measure the pressure of the gas side service valve. Check that the gas and liquid side service valves are fully open.S. Reattach the cover by pushing it back into position.) Discharge air Discharge temperature Intake temperature 35°C (95°F) : If the actual pressure are higher than shown. 3. Insert new batteries making sure that the (+) and (–) of battery are installed correctly. Bolt Tubing connection Evaluation of the performance Operate unit for 15~20 minutes. Discharge temperature Installation Manual 33 . Do not use rechargeable batteries. The air conditioner is now ready for use.Test Running Test Running ENGLISH 1. 2. the system is most likely overcharged. 8. If the actual pressure are lower than shown. Prepare remote control Remove the battery cover by pulling it according to the arrow direction. the gas side pressure of optimum condition is as below. R410A NOTICE Discharge air Discharge air Intake temperature Discharge temperature Intake temperature The pressure of the gas side service valve.5volt) batteries.5kg/cm2G(120~135 P. Ensure the difference between the intake temperature and the discharge is more than 8°C 4.(Cooling) Refrigerant Outside ambient TEMP.5~9. Check that all tubing and wiring have been properly connected. then check the system refrigerant charge: 1. Measure the temperature of the intake and discharge of air. and charge should be removed.G.

Btu/h 12000 18000 24000 30000 36000 Type BH BT BT1 BP VE : 1. Therefore.Combination indoor units Combination indoor units The indoor units connectable to the outdoor unit are shown below. Chassis Name 5000 SQ SR Standard Type ST S4 S5 SZ Artcool Deluxe Type SU S3 SP1 Artcool Type SA Ceilling Mounted Cassete Type 1Way TC1 TE1 TH Ceilling Mounted Cassete Type 4Way TR TQ TP TN Ceilling concealed Duct(High Static) Ceilling concealed Duct(Low Static) Ceilling concealed Duct(Built In) Convertible Type VE NOTICE Model Name 7000 9000 Capacity. Combinations in which the total capacity of the connected indoor units exceeds the capacity of the outdoor unit will reduce the capacity of each indoor unit below the rated capacity during simultaneous operation. combine indoor units within the capacity of the outdoor unit 34 Multi Air Conditioner . The total capacity(in kBtu/h unit) of connected indoor unit models represents the total sum of the figures expressed in the indoor model name. if circumstances allows. 2.

18.3 = 85. 24 5. 9. 9. 18. Outdoor unit : A9UW566FA3(FM56AH)(connectable maximum capacity is 73kBtu) Indoor unit: AMNH186BHA0[MB18AH]. If you do not follow our recommendation. 24 5. 7. 24 5. 12 5. some indoor unit will not be able to heat very well in heating mode. 9. Out door unit: FM56AH Indoor unit: AMNH186BHA0[MB18AH]. 24 Max Combination Capacity (kBtu/h) 24 33 40 43 48 52 Distributor Type Phase 1Ø Capacity (kBtu/h) 40 48 56 42 48 54 Max Room No. 7.3 = 66 x 1.e. 18.8kBtu: this combination has a some problem 2. 9. 24 5. 7.AMNH18GD5L0[MS18AH] (18 + 24) x 1. 24 5. 12. 7.AMNH246BHA0[MB24AH]. 3 3 4 4 5 5 Combination Indoor Capacity (kBtu/h) 5. 9. 12. 18. 12. 12. 24 5. 9. 7. 12. 7. 12. 18. 9. but high static duct type indoor unit capacity weights 1. 12.3 + 18 + 72. 24 5. 24 Combination Capacity Range (kBtu/h) 16~52 19~63 22~73 17~54 19~62 22~73 3Ø The combination of indoor unit is to be decided that the sum of indoor unit capacity index must be smaller than the maximum combination capacity of outdoor unit. 18. 7. 18. 18. 18. 9. 18 5. 7. 7.3 times Ex) 1. 7. 12. 18. 9. 9.AMNH246BHA0[MB24AH]. We recommend to calculate indoor unit capacity like below.Max Combination Capacity Max Combination Capacity ENGLISH Multi Piping Type Capacity (kBtu/h) 18 21 24 27 30 40 Max Room No. 7 8 9 7 8 9 Combination Indoor Capacity (kBtu/h) 5. 24 5. 9. CALCULATION METHOD FOR THE CONNECTABLE TOTAL CAPACITY OF INDOOR UNIT Sum up the capacity of all indoor unit. 7. it will have some problems in low ambient condition i. 7. 12.AMNH246BHA0[MB24AH] (18 + 24 + 24) x 1. 9. 12. 12.6: this combination can be ok Installation Manual 35 .

Selecting the location(Outdoor Unit) 1) If the outdoor unit is to be installed close to the seaside. 36 Multi Air Conditioner . If you can’t meet above guide line in the seaside installation. Air conditioners should not be installed in areas where corrosive gases. (If width of the frame is wider than that of the product. 1. Sea wind Sea wind 2) In case. If it is installed at snowy area. It can result corrosion on the product. • Get ready for seasonal wind or snow in winter even in other areas. Periodic ( more than once/year ) cleaning of the dust or salt particles stuck on the heat exchanger by using water Windbreak Sea wind Seasonal wind and cautions in winter • Sufficient measures are required in a snow area or severe cold area in winter so that product can be operated well. 1. • Install the outdoor unit not to come in contact with snow directly. If outdoor unit is installed close to the seaside. are produced. Do not install the product where it could be exposed to sea wind (salty wind) directly. snow may accumulate) 2. • The height and width should be more than 150% of the outdoor unit. Otherwise it needs additional anticorrosion treatment on the heat exchanger. 3) Select a well-drained place. Don't install the suction hole and discharge hole of the Outdoor Unit facing the seasonal wind. 2. always remove snow for operation. Install the outdoor unit on the opposite side of the sea wind direction. Corrosion. such as acid or alkaline gas. • Install a suction and discharge duct not to let in snow or rain. attach the hood to the system. it should avoid direct exposure to the sea wind. The height of H frame must be more than 2 times the snowfall and its width shall not exceed the width of the product. 2. direct exposure to the sea wind should be avoided. particularly on the condenser and evaporator fins. 3. • It should be strong enough like concrete to prevent the sea wind from the sea. • Install the outdoor unit at the higher installation console by 50cm than the average snowfall (annual average snowfall) if it is installed at the area with much snowfall. set up a windbreak not to be exposed to the sea wind. the system may malfunction. If snow piles up and freezes on the air suction hole. to install the outdoor unit on the seaside. • It should be keep more than 70 cm of space between outdoor unit and the windbreak for easy air flow. please contact LG Electronics for the additional anticorrosion treatment.Installation guide at the seaside Installation guide at the seaside CAUTION 1. • Where snow accumulated on the upper part of the Outdoor Unit by more than 10cm. could cause product malfunction or inefficient performance.

P/No.: 3828A20567H Printed in Korea .