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GLOBAL LEADER

ERC Refinery Project

Contents
1. Process Unit Purpose 2. Unit Description & Capacity 3. Overall Block Diagram 4. Unit Schematics

ERC Refinery Project

REFORMING AND BLENDING. NAPHTHA HYDROTREATING/ REFORMING NHT/CCR HYDROTREATING DHT SEPARATION DEU REFORMATE ( RON 102) DIESEL (S : 10wt ppm) LPG SOUR DIESEL SOUR LPG  TO SUPPORT PROCESS UNIT • HYDROGEN PRODUCTION UNIT • AMINE REGENERATION UNIT • SOUR WATER STRIPPING UNIT • SULPHUR RECOVERY UNIT ERC Refinery Project • UTILITY SYSTEMS • TANKAGE 1 OF 18 .1) PROCESS UNIT PURPOSE GLOBAL LEADER  TO CONVERT HEAVY INTERMEDIATE PRODUCT OF LOW ECONOMIC VALUE INTO MIDDLE DISTILLATE OF HIGH ECONOMIC VALUE ATMOSPHERIC RESIDUE SEPARATION / CRACKING VDU/ DCU/ HCU LPG NAPHTHA KEROSENE DIESEL  TO MEET SALES PRODUCTION BY HYDROTREATING.

1 Sour Water Stripping Unit No. 83 85 Naphtha Hydrotreating Unit Reformer & CCR Unit Diesel Hydrotreating Unit Hydrocracker Unit Hydrogen Production Unit Vacuum Distillation Unit Delayed Coker Unit De-ethanizer Unit Sour Water Stripping Unit No. No.0 250. 81.5 71.0 495.7 126.9 m3/h (Amine Circ. No.2 182.5 171.5 Ton/D X 50% X 3 Train 325 Ton/D 81500 25000 BPSD 22600 14100 32100 40800 Axens Axens Axens Axens KTI GS Conocophillips GS GS GS GS GS TKT (KTI) TKT (KTI) Remarks ERC Refinery Project 2 OF 18 . 82. No.7 16.) 71.2. Unit Name TON/HR 11 12 / 13 14 15 16 21 22 23 25 26 27 28 80.2) UNIT DESCRIPTION AND CAPACITY GLOBAL LEADER Capacity Unit No.1 Amine Treatment and Regeneration Unit No.0 39.0 m3/h (Amine Circ.) 162.3) Tail Gas Treating Unit 105.1.2 Amine Treatment and Regeneration Unit No.2 Sulfur Recovery Unit (COMMON.3 100 kNm3/h 514.

3) OVERALL BLOCK DIAGRAM GLOBAL LEADER ERC Refinery Project 3 OF 18 .

     SOUR NAPHTHA (FEED FOR NHT UNIT) SOUR LPG (FEED FOR NHT UNIT) LCGO (FEED FOR DHT UNIT) HCGO (FEED FOR HCU UNIT) COKE AS SIDE PRODUCT DCU ERC Refinery Project 4 OF 18 .4) UNIT SCHEMATICS – VDU & DCU VACUMN DISTILLATION UNIT (VDU) TO SEPARATE ATMOSPHERIC RESIDUE INTO.   LVGO (FEED FOR DHT UNIT) MVGO/ HVGO (FEED FOR HCU UNIT) GLOBAL LEADER  VR (FEED FOR DCU UNIT) VDU DELAYED COKER UNIT (DCU) TO CONVERT VACUMN RESIDUE(VR) BY THERMAL CRACKING INTO.

4 ℃ 9.Vacuum Distillation Unit (VDU) steam GLOBAL LEADER 60 ℃ 40 mmHg vacuum ejector Off Gas Vacuum Tower Slop & Sour Water LVGO to DHT Heater AR Feed 412 ℃ 309.2 kg/cm2g stripping steam 205 mmHg MVGO & HVGO to HCU VR to DCU ERC Refinery Project 5 OF 18 .

80 291 336 HCGO 302 495 Cokes Heater LEGEND Kg/cm2g VR from VDU ℃ ERC Refinery Project 6 OF 18 .55 LPG Naphtha Coke Drum Fractionator 198 LCGO Decoking 40 Operation 446 0.0 0.Delayed Coker Unit (DCU) GLOBAL LEADER 127 38 Off Gas 0.20 1.

Reformer/CCR. DHT NAPHTHA HYDROTREATING (NHT) & REFORMER /CCR UNIT  TO REMOVE SULPHUR AND NITROGEN IN NAPHTHA TO MEET REFORMER UNIT REQUIREMENT GLOBAL LEADER   TO INCREASE OCTANE NUMBER (RON :102) BY REFORMING CONTINUOUS CATALYST REGENERATION IN ORDER TO MAINTAIN CATALYST ACTIVITY NHT CCR DIESEL HYDROTREATING UNIT (DHT)   TO REMOVE SULPHUR(10wt ppm) TO MEET FLASH POINT REQUIREMENT (≥55℃) ERC Refinery Project 7 OF 18 .4) UNIT SCHEMATICS – NHT.

9 243 275 300 330 Sour Gas ℃ 55 55 Charge Heater 10.8 GLOBAL LEADER LEGEND Kg/cm2g Reactor 48.0 Stripper Naphtha Splitter 118 118 Reboiler 40.2 Reboiler 55 193 193 1.6 152 152 10.Naphtha Hydrotreating 270 290 46.1 40 40 1.8 Separator 50.9 Feed H2 Make-up LPG Heavy Naphtha Light Naphtha ERC Refinery Project 8 OF 18 .

3 2.0 Separator FEED from NHT 40 6.3 1st Reactor 411 444 2nd Reactor 3rd Reactor 460 494 ℃ Net Gas Comp.3 12.5 2.3 40 KO Drum 22.0 Chlorine Absorber 98 98 Chiller H2 Rich Gas. Combined Feed Exchanger Stabilizer Chloride Absorber Stabilizer Reboiler 12.Reformer & CCR (CCR) Charge Heater 507 538 507 538 507 538 507 538 64 65 Fuel Gas 12 40 Stabilizer Receiver GLOBAL LEADER LEGEND Kg/cm2g 4th Reactor 3. Reformate LPG ERC Refinery Project 9 OF 18 .

4) UNIT SCHEMATICS – HCU & HPU HYDROCRACKER UNIT (HCU)  GLOBAL LEADER PRODUCING MAXIMUM AMOUNT OF KEROSENE AND DIESEL. COMPLYING WITH KEROSENE AND DIESEL SPECIFICATION CONVERSION: 96. DIESEL SULPHUR CONTENT: 10 WT PPM MAX.   HYDROGEN PRODUCTION UNIT(HPU) HCU  TO CONVERT NATURAL GAS INTO HYDROGEN IN ORDER TO SUPPLY REACTION SOURCE TO HYDROTREATING AND HYDROCRACKING UNITS TO RECOVER HYDROGEN RICH GAS FROM CCR AND PURGE GAS FROM HCU TO HYDROGEN  HPU ERC Refinery Project 10 OF 18 . KEROSENE SULPHUR CONTENT: 10 WT PPM MAX.5 WT% MIN.

Hydrocracker Unit (HCU) SOR EOR GLOBAL LEADER Temp.3 1.9 167. 1.0 Cracking Reactor 13.5 HP Separator MP Separator FEED H2 Make-up Naphtha UCU Gasoil Kero ERC Refinery Project 11 OF 18 .1 8. (kg/cm2g) Sour Gas 161. (oC) SOR EOR Press.0 Sour Gas 373 409 Charge Heater Stripper Naphtha Stripper Fractionator Kerosene Stripper HDT Reactor 144.0 260 372 370 Gasoil Stripper H2 M/U Comp.

(oC) Sweet Gas GLOBAL LEADER SOR EOR Press.6 Process Gas Boiler 39 HT Shift 40 Converter 19.Hydrogen Production Unit (HPU) SOR EOR Temp.2 PSA Unit 380 28.2 Steam Reformer Boosting Compressor Steam Drum Hydrogen Product 852 860 22.8 Condensate Separator Hydrogenator Desulphurizers ERC Refinery Project 12 OF 18 .7 28. (kg/cm2g) 538 560 25.

SRU   GLOBAL LEADER SWS TO TREAT SOUR WATER BY STEAM STRIPPING COMPLYING WITH WASH WATER FOR HYDROTREATING AND WWT FEED REQUIREMENT PHENOLIC SOUR WATER AND NON-PHENOLIC SOUR WATER    ARU TO REGENERATE RICH AMINE TO LEAN AMINE.4) UNIT SCHEMATICS – SWS. SRU & TGTU SWS. IN ORDER TO MEET SPECIFICATION REQUIRED FOR UPSTREAM ABSORBER SATURATED GAS AND UNSATURATED GAS ARU    SRU & TGTU TO CONVERT H2S INTO SULPHUR IN ORDER TO MINIMIZE ENVIRONMENTAL POLLUTION SRU ERC Refinery Project 13 OF 18 . ARU. ARU.

Sulfur Recovery Unit (SRU) GLOBAL LEADER Acid Gas Steam NG Reducing gas gen.63 kg/cm2g Sulfur Furnace condensed sulfur Flake PKG. NH3 Rich Gas 1355 ℃ tail gas 0. Hydrogenation reactor Lean Amine Sulfur Pit Amine absorber 650 ℃ 0.01 kg/cm2g Rich Amine Incinerator Contact condenser ERC Refinery Project 14 OF 18 .

4) UNIT SCHEMATICS – UTILITY AND OFFSITE UTILITY AND OFFSITE            RAW WATER TREATMENT SYSTEM COOLING WATER SYSTEM STEAM AND CONDENSATE SYSTEM / BOILER FEED WATER SYSTEM AIR SYSTEM NITROGEN SYSTEM REFINERY FUEL GAS SYSTEM FLARE SYSTEM WASTE WATER SYSTEM TANKAGE FIREFIGHTING SYSTEM INTERCONNECTION GLOBAL LEADER ERC Refinery Project 15 OF 18 .