Manar Al Omran Co

CR. No. 4030177499

Job Title : ACCESS TOWER FOR TANK Date:

Subject: Design of Access Scaffolding Tank P.O. Box 46217 Prepared by: Jeddah 21532 Tel.: (02) 620-4582, 620-0613 Location:SHARQ(Jubail) Eastern petrochemical plant Fax: (02) 620-7194 CALCULATION SHEET Page | 1 Contractor:SABIC (STRUCTURAL)

INDEX OF CONTENT
S.NO
1. 2. 3. 4. 5. 6. 7. 9.

INDEX OF CONTENT
DESIGN PARAMETERS DESIGN CHECK FOR SCAFFOLD PLANK DESIGN CHECK FOR TRANSOMS/BEARERS DESIGN CHECK FOR RUNNER DESIGN CHECK FOR POST STAAD SUMMARYOF BEAM END FORCE OF VERTICAL BRACE AND SUPPORT REACTIONS LATERAL STABILITY OF SCAFFOLD(STAAD REPORT) ATTACHMENT

Manar Al Omran Co
CR. No. 4030177499

Job Title : ACCESS TOWER FOR TANK Date:

Subject: Design of Access Scaffolding Tank P.O. Box 46217 Prepared by: Jeddah 21532 Tel.: (02) 620-4582, 620-0613 Location:SHARQ(Jubail) Eastern petrochemical plant Fax: (02) 620-7194 CALCULATION SHEET Page | 2 Contractor:SABIC (STRUCTURAL) DESIGN PARAMETERS Height of structure MAO cuplock system scaffolding Grid Size Scaffolding height Width of Scaffolding Vertical lift of ledger/transom Maximum Nos of plank level Maximun Nos of Working platform Live Load Rating(Light Duty) MATERIAL 1) MAO Cuplock system scaffolding BS 1139 Outside Diameter'OD' = Wall thickness,t = Yield strength = Inner diameter = Area of tube = Plastic section modulus = Radius of Gyration = Moment of Inertia = 2) Tube as per Bs 1139 specification Outside Diameter'OD' Wall thickness,t Yield strength Weight of tube = = = : : : : : : : : :

34.5(approx from peak point) Birdcage Scaffod 1.25m x 1.8m (Maximum) & 1.8m x 1.8m(Ladder access tower) 33m + 1.5m(hand rail) 1.25m 2.00m 8 1 1.2 kN/m2 (As per ACI 347-6)

48.3mm 3.2mm 235 N/mm (48.3-3.2-3.2) = 41.9mm /4 x (48.3- 41.9) = 453.45 mm (48.3^3 41.9^3)/6 = 6519.76 mm3 Sqrt I/A = 16 mm /64 x (48.34 - 41.94 ) = 115856.5mm4 48.3mm 3.2mm 235 N/mm = 0.035 KN/m

Physical properties of Tube Inner diameter = (48.3-3.2-3.2) = 41.9mm Area of tube = /4 x (48.3- 41.9) = 453.45 mm Plastic section modulus = (48.3^3 41.9^3)/6 =6519.76 mm3 Radius of Gyration = Sqrt I/A = 16 mm Moment of Inertia = /64 x (48.34 - 41.94 ) =115856.5mm4 3) Scaffold Plank (LVL Boards),Hy Plank 42mm x 230mm as per OSHA STANDARD (See attachment) 2

Manar Al Omran Co
CR. No. 4030177499

Job Title : ACCESS TOWER FOR TANK Date:

Subject: Design of Access Scaffolding Tank P.O. Box 46217 Prepared by: Jeddah 21532 Tel.: (02) 620-4582, 620-0613 Location:SHARQ(Jubail) Eastern petrochemical plant Fax: (02) 620-7194 CALCULATION SHEET Page | 3 Contractor:SABIC (STRUCTURAL) Weight of scaffold plank Bending stress,Fb Shear stress,Fv Youngs Modulus,Eb Area of Cross section,(Ab) Section Modulus Moment of Inertia Safe Bending capacity Safe Shear Capacity 4) LOADING Rating of Scaffolding Dead load (DL) Live load(L.L) = = = = = = = = = = = = 0.25 KN/m2 15.23 MPa. 0.863 MPa. 10563 MPa. 9660 mm2 67620 mm3 1420020 mm4 1.03 KN-m 3.34 KN Light Duty Rating Wt of scaffold plank + wt of ledger 1.2 KN/m2

5) LOAD COMBINATIONS.(See attachment-02) Gravity Loads DL + 4 (LL) < Failure (as per SSH) Used to check flexural members. (scaffold plank,bearers,transom,runners, posts(standards) etc.). P(DL + LL) < Pf/4; Pf = Ag x Fa (for vertical standards or posts). DL+ LL (gravity loads) to check capacity of couplers & fittings ref 9.7.2L SSH (Multiply the rated SWL listed in SSH table II. 9.2 by 0.4 to obtain a safety factor of 4 ans also to check the deflection in scaffold boards,Transom/Bearer a Runners). Wind loads DL + LL + WL for vertical posts,braces (compression members). 6) ALLOWABLE FLEXURAL MOMENT (Bearer, Transom, & Runner). Mf Mf SIF Z Fy Mf = SIF x Fy (min) x Z = allowable flexural moment. = Strength increase factor (Max SIF : 1.20, actual Yield strength as per test result is 235 MPa) = Plastic section modulus = Minimum yield strength = 235 N/mm2 = 1.20 x 235x 6520 = 1.838 KN-M

7) ALLOWABLE SHEAR FORCE CAPACITY (Bearer, Transom, & Runner). Vc = Allowable shear capacity = 0.4 x Fy x SIF x A 3

Manar Al Omran Co
CR. No. 4030177499

Job Title : ACCESS TOWER FOR TANK Date:

Subject: Design of Access Scaffolding Tank P.O. Box 46217 Prepared by: Jeddah 21532 Tel.: (02) 620-4582, 620-0613 Location:SHARQ(Jubail) Eastern petrochemical plant Fax: (02) 620-7194 CALCULATION SHEET Page | 4 Contractor:SABIC (STRUCTURAL) Fy A = Minimum yield strength = 235 N/mm2 = Area of C/S of tube.

Vc = 0.4 x 235 x 1.2 x (453.45/1000) = 51.15 KN. 8) Load carry capacity of MAO Cuplock standard per vertical leg. P = 59.376 KN 9) Check Scaffold Plank (Boards) Dead Load (DL) = Live Load(LL) light duty = Loading W = DL + 4 LL = (See Item no :14 )

0.25 KN/m2 1.20 KN/m2 0.25 + 4 x 1.2 = 5.05 KN/m2

Considering a single plank of 230mm wide strip. Loading /m = 5.05 x 0.23 = 1.16 KN/m. Spacing of transom/bearer supporting scaffold plank = Maximum bending moment = wl2 /8 = Maximum shear force = wl/2 = Allowable deflection(as per SSH)= L/60 = 4 Maximum deflection = 5wl /384 EI =

1.25m c/c max (from grid size) 1.16 x 1.252 /8 = 0.23 KN-m 1.16 x 1.25/2 = 0.725 KN. 1250/60 = 20.833 mm 4 5 x 2.2655 x 1250 = 4.83mm(safe) 384 x 10563 x 1420020

(10) Check Transom/Bearer Dead Load (DL) Live Load (LL)

= =

0.25 KN/m2 2.4 KN/m2 4

Manar Al Omran Co
CR. No. 4030177499

Job Title : ACCESS TOWER FOR TANK Date:

Subject: Design of Access Scaffolding Tank P.O. Box 46217 Prepared by: Jeddah 21532 Tel.: (02) 620-4582, 620-0613 Location:SHARQ(Jubail) Eastern petrochemical plant Fax: (02) 620-7194 CALCULATION SHEET Page | 5 Contractor:SABIC (STRUCTURAL) Self weight of tube = 0.039 KN/m Load combination DL + 4 LL. =0.25 + 4(1.2) = 5.05 KN/m2 Load /m = 5.05 x 0.7(tributary width) = 3.535 KN/m There fore total load = 3.535 + 0.039(self weight of tube) = 3.574 KN/m Maximum bending moment = wl2/8 = 3.574 x 1.252/8 = 0.7 < 1.838 KN-m (Mf refer item no 6) Maximum shear force = wl/2 = 3.574 x 1.25/2 = 2.24 KN < 51.15 KN (Vc,refer item no 7).

(11) Check Runner ledger 1.8m Maximum bending moment Maximum shear force = 2.24x0.9 2.24 x0.5 -0.039x 0.9x0.45= 0.88 < 1.838 KN-m (Mf refer item no 6) = 2.24KN < 51.15 KN (Vc,refer item no 7).

Manar Al Omran Co
CR. No. 4030177499

Job Title : ACCESS TOWER FOR TANK Date:

Subject: Design of Access Scaffolding Tank P.O. Box 46217 Prepared by: Jeddah 21532 Tel.: (02) 620-4582, 620-0613 Location:SHARQ(Jubail) Eastern petrochemical plant Fax: (02) 620-7194 CALCULATION SHEET Page | 6 Contractor:SABIC (STRUCTURAL) (12) Check Vertical Post(MAO Cuplock standard) S No. 1 2 Item M AO M-lock Std + Cups @ 500mm c/c.
(6Nos 3m, 6 Nos 2.5m,1 No 1.5m)

Qty. No.s 1 9 2 27 4/2 17/2 17

U.Wt KNs
0.051KN/m

Total Wt KNs. 1.76 0.612 0.136 1.215 0.09 0.73 0.272 4.815KN 0.24 3.81 0.88 9.745KNs

MAO M-lock Ledger + Transom 1.8m Ledger 1.8m ledger handrail 1.25m Ledger 1.25m ledger handrail bracing Tube 2.5m Swivel coupler coupler

0.068 0.068 0.045 0.045 0.085 0.016

3 4

Total Dead weight= Add 5% for Bracing & Fitting = Scaffold Board (0.25Kn/m2 x1.525) = Toe board (0.25 x 0.23 x 1.525) = Total Dead Load W1=

Manar Al Omran Co
CR. No. 4030177499

Job Title : ACCESS TOWER FOR TANK Date:

Subject: Design of Access Scaffolding Tank P.O. Box 46217 Prepared by: Jeddah 21532 Tel.: (02) 620-4582, 620-0613 Location:SHARQ(Jubail) Eastern petrochemical plant Fax: (02) 620-7194 CALCULATION SHEET Page | 7 Contractor:SABIC (STRUCTURAL)

(a) Live load = 1.2 KN/m2 = 1.2 x 1.525(tributary area) x 1(working level) = 1.83 KN (b) Total Load = DL + LL = 9.745 + 1.83 = 11.578KN

(13)Check for Buckling of Compression Member (MAO M-Lock Vertical) Assumption P(DL+LL) = Load due to (Dead Load + Live Load) Per Leg. Pf = Allowable Load due to Allowable Stress (Fa) per Leg. P(DL+LL) Pf = Fa xA Pf /4 = 9.745 + 1.83 = 11.578 KNs. = 129.33 x 453.45= 58.645KNs. = 59.376/4 = 14.84 KNs

** P (DL+LL)< Pf /4 Hence Safe in Buckling of Compression Member. (14) Load Carry Capacity of MAO Cuplock Standard per vertical Leg. Properties of vertical Standard pipes Fy (Min Yeid Strength) = 235 N/mm2 Un braced Length L Effective Length Leff=KL = 2000mm. = 1.0 x 2000=2000mm 7

Manar Al Omran Co
CR. No. 4030177499

Job Title : ACCESS TOWER FOR TANK Date:

Subject: Design of Access Scaffolding Tank P.O. Box 46217 Prepared by: Jeddah 21532 Tel.: (02) 620-4582, 620-0613 Location:SHARQ(Jubail) Eastern petrochemical plant Fax: (02) 620-7194 CALCULATION SHEET Page | 8 Contractor:SABIC (STRUCTURAL) Slenderness Ratio Leff /rmin Euler critical Stress Cc = 2000/16=125. = Sqrt (2x()2xE)/Fy Sqrt (2x(3.142)2x210000)/235 = 132.83N/mm2. Leff/rmin < Cc. Allowable Stress (Corresponding to Leff/rmin = 125) Fa = {1-( Leff /rmin)2/2 Cc2}x Fy = {1-(125)2/2 (132.83)2} x 235 = 130.94 N/mm2. Allowable Load Carry Capacity per vertical Pf= Fa x A = 130.94 x 453.45=59,376.72N Pf = 59.376 KNs 15) Lateral Stability of Scaffold Wind Load Analysis as per ASCE 7-05 Design wind pressure P

V = Basic Wind Speed (3-second gust) = 93mph = 150km/h(see attachment-05)=41.67m/s Exposure 'C' for yanbu as per SAES-A-112 As per ASCE-7 (Table C6-3),the 10-year MRI Wind Speed is 0.84times the 3-second gust. Hence Wind Velocity V = 41.67m/s x 0.85 = 35.01m/s Velocity Pressure q z = 0.613 Kz Kzt Kd V2 I Kz = Velocity Pressure Exposure Coefficient Table 6-3 Exposure C ASCE 7-05 Kzt = Topographic factor = 1.00 as per section 6.5.7 ASCE7-05 Kd = wind directionality Factor = 0.95 table 6.4 I= Importance Factor = 1.0 As per SSH Addendum #2 section 5.0 Wind Load Wind Pressure P = qz x G x Cf G Cf = Gust Response factor = 0.85 as per 6.5.8.1 = Force Coefficient 8

Manar Al Omran Co
CR. No. 4030177499

Job Title : ACCESS TOWER FOR TANK Date:

Subject: Design of Access Scaffolding Tank P.O. Box 46217 Prepared by: Jeddah 21532 Tel.: (02) 620-4582, 620-0613 Location:SHARQ(Jubail) Eastern petrochemical plant Fax: (02) 620-7194 CALCULATION SHEET Page | 9 Contractor:SABIC (STRUCTURAL)

Cf = 1.2 for round sections, 2.0 for Rectangular Sections (Toe Boards & Planks) As per SSH Addendum #2 section 5.0 Wind Load Ac = Area of Circular section (consider Impact area of wind Load). Ar = Area of Rectangular section (consider Impact area of wind load). Pc = Wind Pressure on Circular Sections. Pr = Wind Pressure on Rectangular Sections. Horizontal Surface Area@ every 2.0m consider: (Load automatically generated by staad according to asce 07-02)

Check Couplers on Vertical Bracing The Vertical Bracing is connected to the Vertical Standard using Swivel Coupler As per the recommendation of SSH, for wind load in bracing tube, the SWL of couplers shown in table II 9.2 of SSH may be used. SWL in Slip available at the connection = 5.3 KN (see attachment-04) Total no of used couplers per Brace = 2 Total SWL for two couplers = 10.6KN **Max Load in brace due to wind load = 4.179 KN < 10.6 KN SWL at Connection Safe.