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INTENT OF SPECIFICATION This sub-chapter is intended to cover design, materials procurement,manufacture/fabrication,shop testing and supply of various types of valves the C.W.system of 2 nos 210 MW units. Scope of Work: The contractor's scope of work shall include Design, engineering, Manufacture, Shop testing, painting, Packing, loading at works, Transportation to site, Unloading, Handling at site, Storage, comprehensive insurance, Preservation, Erection, Testing commissioning of the required number of valves as listed below along with a pair of counter flanges with necessary nuts, bolts, washers and gaskets for each of the valves. Scope of Supply i) The scope of supply of the contractor covered under this specifications shall include the valves as specified in the following paragraphs; and Mandatory spare parts tools and tackles. and special maintenance

ii)

T2.01 T2.01.01

Equipment Specifications The valves shall be designed, manufactured and tested as per relevant Indian Standards or as per other International standards acceptable to the Purchaser and will be suitable for the duty conditions specified below. Motor operated Butterfly i) ii) No.of valves Nominal diameter Valves 6 Nos. 1600 mm. Flanged Butterfly valve as per BS - 5155/AWWA C - 504 with electric actuator. Indoor in pump house.

T2.01.02

iii) Type of valve

iv)

Location

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01.of valves Location - iii) Nominal diameter iv) Type6 of valve - B.01.04 A.05 Manually operated butterfly i) ii) No. 4 nos. 4 Nos. Outdoor valves 8 Nos.5155/AWWA C-504 with electric actuator for make-up water. on tappings for heat exchangers & 4 nos. Gear i) ii) Location operated butterfly No.5155/AWWA. Cooling Tower Hot water inlet (2 Nos. Flanged Butterfly valve as Per BS .of valves Location - iii) Nominal diameter iv) Type of valve T2.of valves Nominal diameter - iii) Type of valve .03 Motor operated butterfly i) ii) No. 600 mm Gear operated Flanged Butterfly valve as Per BS.01. 600 mm.5155/AWWA for blow-down water.of valves Location - valve 2 Nos.5155/AWWA. valves 2 Nos.T2. Manually operated Flanged Butterfly valve as Per BS. pipe to iii) Nominal diameter iv) Type of valve v) T2. i) ii) No. per tower) 1600 mm Gear operated Flanged Butterfly valve as Per BS . Makeup water forebay. on makeup water pipeline as shown in the drawing. 300 mm.

S -5155-1984 or ANSI/AWWA-C-504-1987. b) c) d) Complete with Micro switch for disconnecting power supply when the valve is operated manually. T2.11 . Class I. Non-return valves shall conform to IS:5312-1986.C and 100% humidity but both not occuring simultaneously. and Globe valves shall conform to IS:778-1984. T2.T2.01.Part I. position limit switches and terminal board.0 as applicable.pressure rating and manufacturing standard code of the valve.01.A.01.10 All the valves shall have a permanent stainless steel name plate and stainless steel tag fixed on the valve body indicating the tag number. dust and The climate prevailing at site is tropical and humid with maximum temparature of 50 Deg. All limit and torque switches shall be water proof.torque switches Complete with electric motor drive. Drilling of flanges shall be as per table-11 IS-6392.07 All the Butterfly valves shall be of 6 Kg/cm2 rating and conform to B.nuts and gaskets.09 Direction of flow shall be clearly indicated valve by embossing an arrow on the valve body.01. 11 Flange drilling of all valves shall be as per table of IS:6392-1971.necessary gear . on the \ T2.bolts. The valves shall be designed for 100% water tight off. of is T2. Butterfly valves shall conform to AWWA C-504/BS 5155. The analysis of liquid to be handled given in Annexures-D & E.diameter. The valves shall be double flanged type and shall be supplied with matching flanges .01.1971.06 Miscellaneous valves Gate/sluice valves shall conform to IS:780-1984 IS:2906-1984(R. shut T2.01.08 All electric actuator a) driven valves shall be : .1990)Class PN 1. The equipment shall be designed to suit this condition.

bearings Bearing suitable for running of motors in direction. enclosed. be liberally of Aluminium per enclosed - Terminal box shall be provided normally on the right side when viewed from the driving end or on the top.S. and Degree of protection for motors.12 All the valves shall be provided with hand wheel/ lever.13 T2.01. Materials of construction: 1. either Terminal box Terminal box of all motors shall sized to accomodate termination Conductor PVC armoured cables as table. Body Disc Seat Shaft Seat retaining rings/and screws Shaft bearing : : : : : : C.01. 6.T2. 3. 2. 5.S (304) S. Shaft extension as per requirement. All the valves shall be supplied with companion flanges made of Carbon Steel plates conforming to IS:2062-1992 Gr. terminal boxes shall be IP-55.I.S.S. 4. (304) S. fan cooled. The face of the wheel/lever shall be clearly marked with the words OPEN and CLOSE and an arrow to indicate the direction for opening/closing. Cooling Motors shall be TEFC design Ventilation system shall be effective irrespective of direction of rotation.6392-1971 Table-11. Quality of operation .01.2A and drilled to I.14 TECHNICAL SPECIFICATION FOR MOTOR ACTUATORS FOR VALVES AC Motors Motor shall be totally squirrel cage type.I. IS-210 Grade FG260 Nitrite rubber/S. (304) Self lubricated T2. IS-210 Grade FG260 C.

All motors shall be provided with 2 nos. Limit switches All limit switches shall be of robust construction. . Shall be housed in robust metalic. Earthing studs (2 nos) shall be provided Shall be provided with suitable cable gland plates with knockout holes of required size - T2.- Rotor shall be dynamically balanced. suitable for outdoor installation. but not limited to the following: Material test Testing during manufacture/fabrication Dimensional checking Hydrostatic testing of body and seat. type depending - Shall be provided with 10 A. bolts. 2 NO + 2 NC contacts.02 T2.02. earthing - All motors shall be designed conforming to IS-3251978.C. 50HZ + 3% Motors shall have class B insulation with temperature rise limited to 65 deg. TESTING & SHOP PAINTING Inspection & Testing The tests to be conducted at shop for various subassemblies/assemblies of equipment shall include. per Electrical Design Motors shall be suitable for DOL starting Shall be suitable for 415V + 6% . enclosure conforming to IP-65 enclosure.1991 & IS-12O65-1987 respectively.C over an ambient of 55 deg. Shall be lever or rotating cam upon requirement. capable of withstanding repetitive operations.01 INSPECTION. Vibration and noise level shall be as IS-12O75. dust and weather proof.

. Dry Film Thickness of each coat should be 40 microns(minimum). test certificates as relevant to the items shall be furnished by the contractor. Purchaser's Inspector may visit the works from time to time who should have free access to all the places of the manufacturing premises where any part/parts are under manufacture.- Demonstration time. be guaranteed for as per General LIST OF MANDATORY SPARES FOR VALVES The following mandatory spares shall be included in the contract for Butterfly valves of each size.02 The final tests shall be conducted in the presence of the Purchaser's representative. of guaranteed opening & closing Any other test. Test certificates for different tests shall be made available to the Purchaser. as required to prove the functional requirement of various parts of equipment/system. T2.03 T2. I) For DN 1600 motor operated butterfly valves. Material test certificates for bought out items shall be obtained from original manufacturer/reputed test house. Two coats of single pack air drying high gloss phenolic alkyd modified synthetic enamel paint. two coats of single pack air drying phenolic modified alkyd composition primer with Zn phosphate as per IS:2074-1992 shall be applied.Dry film thickness of each coat shall be 25 microns. However.03 b c) T2. suitably pigmented shall be given as Final paint. All the equipments shall be subject to stage inspection by the contractor's own inspecting authority. Shop Painting a) Surface preparation shall be as per St-2 and/ or St-3 of Swedish standard SIS 055900 or GERMAN STANDARD DIN 55928 Part 4 After surface preparation. T2. For all bought out items.02.04 Performance Guarantee and Warranty The valves supplied shall satisfactory performance Conditions Of Contract.02.

7. 7. 6. 11. II) Valve disc. 5. Shaft Shaft key Bearings Allen screw 'O' rings Gland packing Seal clamping units and bolts Position indicator Actuators (as applicable) Torque/limit switches 1 Set 1 set 1 set 1 set 1 set 1 set 2 sets 1 set 1 set NA NA . 9. 3. 10. 4. 10. 9. 8. 5. 7. 6. 8.1. 9. 1. 2. 8. 4. Valve disc. 11. 12. 12. 4. 12. 2. 6. 11. 4. 7. Shaft Shaft key Bearings Allen screw 'O' rings Gland packing Seal clamping units and bolts Position indicator Actuators (as applicable) Torque/limit switches Handle 1 Set 1 set 1 set 1 set 1 set 1 set 2 sets 1 set 1 set NA NA 1 set iii) For DN 600 motor / gear operated butterfly valves. 3. Shaft Shaft key Bearings Allen screw 'O' rings Gland packing Seal clamping units and bolts Position indicator Actuators (as applicable) Torque/limit switches Handle - 1 1 1 1 1 1 2 1 1 1 1 1 Set set set set set set sets set set set set set For DN 1600 gear operated butterfly valves. 2. 3. 11. Shaft Shaft key Bearings Allen screw 'O' rings Gland packing Seal clamping units and bolts Position indicator Actuators (as applicable) Torque/limit switches Handle 2 2 2 2 2 2 4 2 2 2 2 2 Set set set set set set sets set set set set set For DN 300 manually operated butterfly valves. 9. 8. Valve disc. 5. 2. 6. 10. 1. 1. 5. 3. Iv) Valve disc. 10.

12.mm Thickness of valve disc . Handle - 1 set One set shall be applicable for one valve of size. motor speed Output RPM Class of Insulation/ degree of protection Voltage Frequency Duty : : : : : : : : : : : : : Auma SA30E9 3 Phase AC motor.mm Details of motor actuator. sq. FG 260 IS 210 Gr.W.5 2800 90 CL B / IP68 415 V 50 Hz S2-15 75 + 5 10) 11) Valve opening/ closing time in seconds Materials of construction a) b) c) d) Body Disc Drive Shaft Stub Shaft : : : : IS 210 Gr. Test Pressure a) b) 4) 5) 6) 7) 8) 9) Body Seat -Kg/Cm2 -Kg/Cm2 : : : : 9 6 6 BS 5155 As per BS 4504 PN-10 440 190 : : Fouress 1600 Quantity . a) b) c) d) e) f) g) h) i) j) Make Model Type of motor K.Nos. Manufacturing Standard Drilling Standard for flanges : Length over flanges . Notes: 1. cage 2. FG 260 AISI 431 AISI 431 . DATA SHEET FOR VALVES each I) MOTOR OPERATED BUTTERFLY VALVE AT PUMP DISCHARGE 1) 2) 3) Name of manufacturer Nominal diameter of valve in mm.

a) b) c) d) e) f) g) h) i) j) Make Model Type of motor K.1 2800 63 CL B / IP68 415 V 50 Hz S2-15 . Test Pressure a) b) Body Seat -Kg/Cm2 -Kg/Cm2 : : : : 9 6 2 BS 5155 IS 6392-1971 Table-11 / 267 80 : : Fouress 600 4) 5) 6) 7) 8) 9) Quantity . sq. Manufacturing Standard Drilling Standard for flanges : Length over flanges . Motor speed Output RPM Class of Insulation/ degree of protection Voltage Frequency Duty : : : : : : : : : : : : Auma SA12E63 3 Phase AC motor. cage 1.IS2062. 1) 2) 3) Seat Ring Clamping Ring Bearing End Cover Plate Shaft Pin Seal Gears Hand Wheel Eye Bolt Integral Flanges Matching Flanges Bolts Nuts Gaskets : : : : : : : : : : : : : : Kg.mm Details of motor actuator.Nos.G.Iron Fabricated steel Steel IS 210 Gr. : Stainless Steel S.Gr-2A Iinternal SS304/External HTS/CS HTS/CS Nitrile Rubber 5650 (approx) Weight of Valve Assembly MOTOR OPERATED BUTTERFLY VALVE ON MAKE-UP WATER PIPELINE Name of manufacturer Nominal diameter of valve in mm.e) f) g) h) i) j) k) l) m) n) o) p) q) r) 12) II.Iron Teflon IS 210 Gr.G.W.FG 260 AISI 431 Nitrile rubber S. FG 260 Carbonsteel.mm Thickness of valve disc .

FG 260 AISI 431 AISI 431 Stainless Steel S.G. Test Pressure a) b) 4) 5) 6) 7) 8) Body Seat -Kg/Cm2 -Kg/Cm2 -Nos.G.Iron Teflon IS 210 Gr.IS2062. Standard : : : : 9 6 8 BS5155 IS 6392-1971 Table-11/ BS4504 PN10 267 440 4 : : Fouress 600 1600 Quantity Manufacturing Drilling Standard for flanges: : : Length over flanges -mm Details of gears .Gr-2A Iinternal SS304/External HTS/CS HTS/CS Nitrile Rubber 600 (approx) 12) Weight of Valve Assembly Kg.FG 260 AISI 431 Nitrile rubber S.Iron Fabricated steel Steel IS 210 Gr. III) GEAR OPERATED BUTTERFLY VALVE 1) 2) 3) Name of manufacturer Nominal diameter of valve in mm.10) Valve opening/ closing time in seconds : 42 + 5 11) Materials of construction a) b) c) d) e) f) g) h) i) j) k) l) m) n) o) p) q) r) Body Disc Drive Shaft Stub Shaft Seat Ring Clamping Ring Bearing End Cover Plate Shaft Pin Seal Gears Hand Wheel Eye Bolt Integral Flanges Matching Flanges Bolts Nuts Gaskets : : : : : : : : : : : : : : : : : : : IS 210 Gr. FG 260 Carbonsteel. FG 260 IS 210 Gr.

FG260 AISI 431 Nitrile rubber SG iron Fabricated steel Steel IS 210 Gr.FG 260 .Iron Teflon IS 210 Gr. FG 260 IS 210 Gr.G. Test Pressure a) b) Body Seat -Kg/Cm2 -Kg/Cm2 -Nos : : : : 9 6 2 IS 5155 IS 6392-1971 Table-11 114 : : Fouress 300 4) 5) 6) 7) 8) Quantity Manufacturing Standard Drilling Standard for flanges: : : : : : : : : : : Length over flanges .mm Materials of construction a) b) c) d) e) f) g) h) Body Disc Drive Shaft Stub Shaft Seat Ring Clamping Ring Bearing End Cover Plate IS 210 Gr.9) Materials of construction a) b) c) d) e) f) g) h) i) j) k) l) m) n) o) p) q) r) Body Disc Drive Shaft Stub Shaft Seat Ring Clamping Ring Bearing End Cover Plate Shaft Pin Seal Gears Hand Wheel Eye Bolt Integral Flanges Matching Flanges Bolts Nuts Gaskets : : : : : : : : : : : : : : : : : : : IS 210 Gr.IS2062. FG 260 AISI 431 AISI 431 Stainless Steel SG Iron Teflon IS210 Gr.Gr-2A Iinternal SS304/External HTS/CS HTS/CS Nitrile Rubber 530 kg 5650 Kg (appx) 10) IV) 1) 2) 3) Weight of Valve Assembly MANUALLY OPERATED BUTTERFLY VALVES Name of manufacturer Nominal diameter of valve in mm. FG 260 IS 210 Gr. FG 260 Carbonsteel. FG 260 AISI 431 AISI 431 Stainless Steel S.

... NAME .VALVES The contractor guarantees that each Butterfly valve for cooling water system shall meet the following performance requirement : 1.......02........00 Guarantee Characteristic curves: for regulating valves submitted Note : This Guaranteed Performance Data is applicable for each size of the valve......00 3......... NAME AND ADDRESS OF COMPANY ..........00 Design working pressure of Butterfly Valve (Kg/cm2(g)) When valve fully closed Rate of leakage Maximum shut-off pressure. For 600mm dia 42 +5 sec......IS2062.. from open to close and viceversa (only for electrically operated valves) : : : : : : : : 6 6 Nil 6 For 1600mm dia 75 +15 sec... ..Gr-2A Iinternal SS304/External HTS/CS HTS/CS Nitrile Rubber 120 kg(approx) Weight of Valve Any other information GUARNTEED DATA FOR B...00...........00 2.....00...... DESIGNATION ...................F..... FG 260 Carbonsteel..... (Kg/cm2(g)) Valve operating time in secs...... DATE ........00......01....00 2....... SIGNATURE OF THE contractor .... Not Applicable 4..............i) j) k) l) m) n) o) p) q) 9) 10) Shaft Pin Seal Hand Wheel Eye Bolt Integral Flanges Matching Flanges Bolts Nuts Gaskets : : : : : : : : : : AISI 431 Nitrile rubber Fabricated steel Steel IS 210 Gr...00 2........00.

COMPANY SEAL: .