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TECHNICAL SPECIFIEATION PART – 2 : Erection of Piping and Equipment 01.00 Scope Of Work This specification covers general requirements of fabrication and erection of above ground and buried piping systems. The specification covers the scope of work of the tender, basis of work to be carried out, general guidelines, codes, standards and general practice to be followed during fabrication and erection. Free Issue Items The following items will be issued by HPCL as free issue items to the contractor. i) Pumps – As per schedule of quantities for free issue items. ii) Pipes – As per schedule of quantities for free issue items. iii) Valves – As per schedule of quantities for free issue items. Supply / Fabrication Items The contractor shall supply the following items. Specification for these items is given under specification of supply items of this tender. Estimated quantities of the items are given in the schedule of quantities. i) Flanges including matching flanges for valves. ii) Pipe fittings, bends, elbows, reducers, tees iii) Valves of size 50mm and below. iv) Strainers v) Unloading hoses with couplings. vi) Complete fabricated steel pipe supports, like shoes, saddles, clamps, guides, anchors, stops, clips, cradles, hangers, turn buckles, supporting fixtures, brackets, fasteners, etc. vii) Structurals such as support columns, platforms, walkways, crossovers, stairs, gratings, ladders, and railings. viii) Gaskets ix) Bolts, nuts, fasteners x) Coating and wrapping of buried piping. xi) Pipes other than issued by HPCL. Page 1 of 71
Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature:




xii) Temperature safety valves 01.03 The scope of work of the contractor shall include but not be limited to the following: i. ii. iii. Receiving ‘free issue items’ from the HPCL store, loading and transporting these to the contractor’s store or work place, Design, manufacture / fabrication, testing, supply, transportation and storage of all ‘supply / fabrication items’ supplied by the contractor. Erection, alignment, cutting, welding, fitting, testing, painting and commissioning of all items covered above, as per the enclosed tender drawings and specifications. This shall include the complete piping, valves, fittings, pumps, etc. required for handling all products and additives as indicated in the tender drawings and specifications including special instructions to the tenderers. Welding of the pipelines at the battery limits with other agencies also shall be included in the scope work of the tenderer. Scrap allowance for pipes issued, as free issue shall be 3% of actual consumption (2.5% visible and 0.5 % invisible). The unused / scrap materials shall be returned to HPCL store after completion of work iv. v. Construction of civil pedestals for supporting the pipelines. Design, supply, fabrication, erection, alignment, grouting, (including supply of grouting material), and painting of the pipelines, support structures, crossovers, walkways, ladders and platforms including gratings in the pump house, manifold area, tank farm area and any other location in the pipe routing network where these are required. Erection, alignment, grouting (including supply of grouting material), testing, touch-up painting of pumps and motors and commissioning of the same as per the instructions of pump supplier. Supply of necessary shims, wedges, packing plates, non shrink cement, cleaning/ flushing agents, etc required for grouting. Supply of all inserts, anchor bolts, final adjustment of foundation levels, dressing of foundation surfaces, bedding and grouting of anchor bolts in to the constructed civil works, cutting and patching up of the existing concrete structure, as may be required for the erection of the equipment. Any civil work if damaged by the tenderer during the erection work shall be rectified by the tenderer at his own cost, to the satisfaction of MECON/ HPCL. Providing concrete lining inside fire water pipes 80mm NB and above as specified. Page 2 of 71
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Tenderer Number: MEC/23H8/01/06/T18 Date:


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Excavation to the required depth in all types of soil, alignment, welding, fitting, testing, laying buried pipes and refilling the trench as per the specification. Wrapping and coating buried pipes as per specification for protection from corrosion. Laying and jointing of RCC NP3 pipes from the collection pit to ETP including RCC manholes. Procurement and laying of NP3 pipes for conveying the oil water mix from premises like tank dykes etc to the effluent treatment plant and construction of RCC manholes (as per drawings to be furnished by MECON) required for the conveyance system. Procurement and laying of buried MS pipes for conveying the oil free water from the discharge pipe of the submersible drain pump installed in the outlet chamber of the oil water separator, to the ETP. The contractor shall supply at his cost, all necessary skilled and unskilled personnel, cranes, hoists, tools and tackles, instruments, safety implements & barriers and other accessories required for assembly, erection, testing and commissioning of the system. Safe custody of all the equipment and materials till the same are handed over to MECON/ HPCL after completion of commissioning. Successful tenderer shall be agreeable to include any other jobs not covered in the tender but required for completion/ commissioning of the items covered under this contract. The rates quoted shall be deemed to include all jobs required for completion/ commissioning. The tenderer shall give complete technical specification of the equipment / items offered and general arrangement and schematic drawings for the approval of MECON/ HPCL or his representative, sufficiently in advance of the commencement of manufacture. Such approval, when accorded, shall however, not relieve the tenderer of his responsibilities towards satisfactory and trouble free performance of the installations.

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xv. xvi.


xviii. All the equipment / items shall be shop tested according to the relevant standards. The particulars of the proposed tests shall be submitted to MECON for approval before conducting the tests. MECON or their representative shall be given full access to all the tests. The supplier shall inform MECON/ HPCL sufficiently in Page 3 of 71
Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature:

03 Gaskets Gaskets shall conform to IS: 7719-75 metallic spiral wound gaskets for product lines. test certificates. as indicated in this technical specification for approval / information and record. catalogues till handing over to MECON / HPCL. drawings. Page 4 of 71 Tenderer’s Seal and Signature: Tenderer Number: MEC/23H8/01/06/T18 Date: . 1. The tenderer shall furnish to MECON the complete drawings.0mm for above 300mm NB. All the certificates shall be submitted for the approval of MECON/ HPCL before clearance for dispatch of the equipment can be given. The tenderer shall be responsible for safe custody of all mandatory spares.01 Specification of supply items for piping and related items. all materials/ equipment. The tenderer shall quote for a set of necessary spare parts required for 2 years smooth and satisfactory operation of the equipment supplied by him.02 Slip on welding flanges ii) Blind flanges Flanges shall conform to ASME B 16.5 class 150 for size up to 600mm NB and MSS – SP-44 for sizes more than 600NB.00 02. SPECIFICATIONS 02. Flanges i) a) b) c) 02. xxi. Material of flange shall conform to A105 up to 250mm NB and to IS 2002 Gr 2A above 250mm NB.5mm raised face and serrated finish to 125 AARH.W/1. Washers shall conform to IS 2016-1967 02. These spares shall be listed separately for each item of equipment with itemised weights and prices. spares required during commissioning & guarantee tests. xix. etc. their representative can witness the tests. xx. For water lines gaskets as per IS: 2712-79 Gr.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT advance so that if MECON/ HPCL desires. Flanges shall have 1. Thickness of gaskets shall be 1.2 Strainers i) Strainers shall be provided on the suction side of the pumps. documents. Bolts And Nuts Bolts and nuts shall conform to A193 Gr B7 and A194 Gr 2H respectively.5mm upto 300mm NB and 3.

class 3000. Eccentric reducers f. Pipes 1.06 Unloading hoses with couplings Synthetic flexible rubber hose 80mm nominal diameter and 6m length and 2.3 Pipe Fittings i) The following types of pipefittings are required a.5 m length for oil service (IS: 10733-1983 Type 2B) shall be embedded with GI wire cotton canvas plies and copper wire for electrical continuity.1 kg/cm2 Effective filtering area on the strainer shall be at least four times the inlet pipe cross sectional area vii) Required quantities are listed in schedule of quantities.9 ASTM A 234 WPB Seamless. Hoses shall be provided with flange coupling matching with railway wagon / tank truck outlet valves / unloading header valves. Inside of the hose shall have smooth surface and shall be resistant to the oil. Straight (equal) Tees d.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT ii) iii) iv) v) vi) Strainers shall be of 40 mesh. Vent and drain connections with valves shall be provided Maximum pressure drop across the strainers at maximum flow of the product shall not exceed the following values. Strainers shall be of rating class 150. Concentric reducers g. The pipes for petroleum products shall conform to Page 5 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: .28 shall be used where long radius elbows cannot be used due to space restriction.07 a. 01. Butt welded long radius elbows (45°) c.11shall be used for pipes OD less than 50 mm and material of construction ASTM A 105. Reducing outlet Tees e. 1. Socket welded fittings ANSI B16. ii) The fittings shall be wrought steel butt welding fittings conforming to ANSI B 16.05 kg/cm2 b) On the discharge side – 0. Short radius elbows conforing to ANSI B 16. Std. This specification covers MS pipes (ERW) plain /bevel ended intended primarily for piping in storage unit for Petroleum product services. Outer cover shall be resistant to abrasion. Butt welded long radius elbows (90°) b. a) On the suction side – 0. Strainers shall be with flanged ends.

ASTM Al06. The valves shall be suitable for both horizontal and vertical installation without any modification at site. All pipes and their dimensions. Makes of Pipes shall be SAIL. Gate valves ii. bolted bonnet. HPCL shall carry out inspection as per the scope of inspection detailed in Technical specification and relevant standard for which all arrangements/ facilities shall be made by successful tenderer c. iii.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT API 5L Gr. Ball valves iii. PSL or any other reputed make with the approval of HPCL /MECON d.Testing of valves shall conform to API 598 BALL VALVES Page 6 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: ii. iv. physical properties. Pipes having OD more than 50mm shall be supplied with bevelled ends and less than 50mm with square ends. Maharashtra seamless ltd. . Jindal pipes ltd. Material and workmanship i. if any. heat treatment. fins.5m to 12. cracks and deformation etc. hydro test and other testing and marking shall conform to the respective codes indicated against each category of pipes in the schedule of quantity. GATE VALVES The gate valves shall be of forged steel construction of class 800 shall conform to API 602.11. foreign matter or other obstruction. solid wedge. TISCO. End connection shall be socket welded conforming to ANSI B16. shall be clearly highlighted in the offer. rusts. Temperature Safety Valves i. burns. B (PSL-1) 2004/ IS 1978 Yst 210: 1982/ IS 1239:2004 (Heavy) and for water services IS 3589:2001 Fe 410 / IS 1239:2004 (Heavy). b. ii. Grade ‘B’ pipes also may be used for product pipes of Φ50mm and less. 1. Necessary test certificates shall be submitted to HPCL for checking compliance to specified grade of materials. intended for different products at different locations HPCL. The inside surface shall be free from weld spatter.08 Valves: a. Welspun. i.4m. outside screw and yoke type. rising stem. renewable seat ring and hand wheel operated. Pipes shall be supplied in standard double random length of 5. MAN. Reconditioning /repair of pipes by welding shall not be permitted. The pipes shall be new and the best of its kind. Non return valves iv.) This specification covers the following types of valves as per standards mentioned against each type. All the materials used shall be free from injurious defects and surface defects like scale. chemical composition. tolerances. Deviation (s).

Audco India Ltd. Description 1 General Valve Type Safety Pressure Relief Valve 2 Valve Bonnet Type Closed Conventional/Bellows/Pilot Operated Conventional Inlet Connection 20 mm Flanged Page 7 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . Seat and back seat test (hydrostatic) for all valves. d. KSB pumps Ltd or Any other reputed make with the approval of HPCL /MECON. NON RETURN VALVE Lift check valves of forged steel construction of class 800 shall conform to BS: 1868. BS 6755 Part. Operation of all valves for easy opening and closing. End connections shall be of socket welded conforming to ANSI B16.11.No. with antistatic device and fire safe to API 607. b. The valves shall be of Full bore type. c. BDK Engineering Industries Ltd. The specification of the valve shall be as follows: Sl. I for NRV and Ball valves shall be carried out for each valve. Low pressure (6. Fire safe test certificates from reputed testing agency shall be furnished for ball valves. Ltd. if any. iii. Shell test (hydrostatic) for all valves. Visual examination of all assembled valves for surface defects. a. f.) Inspection and testing All the tests furnished below and as indicated in API 598 for gate valves. Fouress Engineering (I) Ltd. e.0 kg/cm2g) air seat test. c. b.. These valves shall take care of the excess pressure developed in the header due to rise in temperature of the product.) The following makes of valves are acceptable: Econo valves Pvt. Testing of valves shall be as per BS 6755 Part I. Overall dimensional check for all valves. Socket welded type conforming to ANSI B 16.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT Ball valves shall be of forged steel construction of class 800 and shall conform to BS: 5351. iv. if any. during daytime. handle operated with anti blow out stem single piece construction.11 Testing shall be as per BS: 6755-Part I.. TEMPERATURE SAFETY VALVES: Safety pressure relief valves shall be mounted on the product pipeline header between the valves..

1.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT Outlet Connection Cap over adjustment Bolt Applicable Code 3 Material Body and Bonnet Nozzle & Disc Spring 4 Basis Basis of Selection 5 Service Conditions Fluid / State Required Flow Capacity Specific Gravity Operating Temperature: deg C Back Pressure Set Pressure Viscosity (CST) 6 Orifice area 7 Quantity 8 Make 25 mm Flanged Shall be provided API 520.a All structural steel plates will conform to IS 2062 – 1999.73 . .2002 .b All structural steel rolled sections will conform to IS 2062 Fe 410W Grade A .c All structural steel for hollow sections will conform to IS 4923 grade Yst 240.38 sqcm As per SOQ Key Stone / Sebim India / Fainger Leser / Tyco Sanmar or Any other reputed make with the approval of HPCL /MECON 01.8 of IS 9595 – 1996 except that leg size will not be lower than 6 mm.0.h Minimum size of fillet weld will be as per recommendation of clause A – 2.e Hexagonal head bolts will generally conform to the property class 4.g Size of permanent bolts will not be less than 16 mm . and the quality of metal to be welded.0. Grade A.09 Structurals for supports. platforms and etc: .51 . .84 Amb. Sec. API 526 ASTM A216 WCB SS 316 Cd plated CS Liquid thermal relief HSD/ULSHSD/MS/ULMS/SKO Nominal 0. . . .53) 0.181.7)/SKO (1.6 as specified in IS 1367 – (Part 3) – 1991 unless otherwise noted. for thickness up to and including 20 mm and to IS 2062-1999 Fe 410W Grade B for thickness above 20mm. Upto 50oC Atm (constant) 10 kg / cm2 g HSD (5-8)/MS (0. The electrodes will be chosen according to the welding procedure to be adopted.f Bolts and nuts of property class 4. However for nominal fillet weld as Page 8 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . Fe 410W. II Part C). The strength of the weld metal will not be less than that of the parent metal.d Electrodes for mild steel will conform to IS 814 – 1991(ASME.6 will conform to IS 1363 Part 3. BPV.

any other activity not mentioned but required for total work execution shall be included in the scope of work of the tenderer. storage. However. Carrying out minor leveling and alignment of equipment foundation and supports including chipping of concrete foundation. Translucent sheeting shall be provided to meet the lighting requirement.10 NP3 (PRECAST) CONCRETE PIPES: The NP3 pipes proposed to be used for conveying oil-water mix to the effluent treatment plants shall be laid as per IS: 783 (Code of practice for laying of concrete pipes). as per the drawings. Servicing.03 02.n The following makes of steel are acceptable: SAIL. iii.j Washers for corrugated sheet covering will conform to IS 8869 – 1978. testing & commissioning are enumerated below. . i. jointing. transporting the same to respective erection site.k Material for roof and sidewall sheeting shall be of 20 gauge and 22 gauge CGI sheets respectively. locations etc. vi. 01. if required. . . coupling. centre lines. Safe custody of equipment/ material from time of receipt till these are installed and handed over. Assembling. fitting. ii.i Hook bolts for corrugated sheet covering will conform to IS 730 – 1978. the leg size will not be less than 4 mm.mSteel tubes for structural purposes shall conform to IS: 1161-1998(Gr Yst-210) . flushing and lubricating equipment / material before assembly. for example. vii. iv. TISCO.01 Specifications for erection Erection of Equipment Major activities involved in erection. packing the supplied valves as required by MECON/HPCL Checking of foundation levels. between chequered plates and their stiffeners or supporting members. Cleaning. by welding /bolting etc. erection and testing. The CGI sheets shall conform to IS: 277-1992.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT required. aligning various sections of equipment etc. Receiving of equipment/ material. Page 9 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . This shall conform to IS: 12866-1989. unpacking.00 2. fixing. Servicing of anchor bolts.l Steel sheets shall conform to IS : 1079-1994 . RINL or any other reputed makes with the approval of HPCL / MECON. . greasing. orientation. v.1. For details refer to 02.

Removing the same after the job completion and keeping the area clean. scaffolding. etc. machined parts. xvii. equipment after testing and painting providing necessary drain points. Providing temporary supports. Opening/closing manholes/ nozzles etc. Orienting and leveling the equipment including supply and fabrication of packing plates if required. xiii. motors. Cleaning of equipment (internal & external) before testing. that are required for supporting. Wooden ladders are not acceptable. positioning. xxi. emptying and cleaning the pipelines. (Fixing. The following jobs are also included under tenderer’s scope for pumps. fixing equipment. ducts etc. Contractor shall use metallic ladders only. installation. ladder. Draining. shim plates. Construction of civil pedestals for supporting the pipelines and construction of foundations for structural columns of pipe bridge Fixing and grouting of anchor bolts and base frame for pumps including supply of non-shrink grouting mix. pipes. open pipe ends etc. Supply and fabrication of liner plates. xviii. xvi. Protecting properly all installed and uninstalled equipment/ material from theft. xiv. Protecting nozzles.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT viii. Testing of pipelines. Assembly. flanges. Installing the equipment on foundation /structures/ platforms / walls/ columns as the case may be in proper orientation. aligning of equipment shall be done only by skilled millwright fitter who will be approved by MECON before commencement of such work in case felt necessary). wooden blanks. staging around the equipment as required during the construction. damage. Page 10 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . xii. as required during pre-commissioning. xx. assemblies etc. Fabrication and erecting of all temporary or secondary supports. by covering with plastic pipe caps/flange caps. internals) on the main equipment. ix. pilferage and becoming a hazard to life and property. xix. x. specifications and standards. and erection or testing. xi. Supply. xv. equipment as per the requirement. fixing of all accessories (platform.

the base plate levels should not get affected. g.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT a. 02. the pump and driver bearings should be thoroughly cleaned and flushed with recommended grade of lubricant and the individual units should be checked for freeness of rotation. The pump and driver shall be placed on their respective machined pads ensuring that their feet make lull contact. c. Page 11 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: ii. Normally a 0. Hot alignment during trial run. f.05 mm and 0. v. iii.002 inch feeler strip should not pass between the feet and the pad when the pump and motor are freely placed. stuffing box. However the following guidelines shall be taken care of. Servicing of coupling. Run-out on a coupling after fitment should be between 0. b. d. and bearings. When tightening the foundation bolts. Aligning and coupling equipment with motor before piping and alignment after piping. The pump base frame shall be erected on prepared foundation and leveled with shims and wedges with the help of precision levels and other instruments. After the grout has set the alignment should be re-checked and compared with the values recorded prior to grouting. . The coupling if not supplied fitted with the pump and drive unit.1 mm TIR. After leveling. Installation of mechanical seal and pump/ seal accessories to be carried out under the supervision of manufacturer. The coupling shall never be hammered onto the shaft as this may cause serious damage to bearings and mechanical seals. the pump set shall be grouted upto the flanges of the base frame. iv. Connection of suction and delivery pipes shall be made in such a manner that the connection to the pump flanges does not develop any undue stress and the weight of the pipes is not transmitted to the pump. The pumps shall be erected as per the procedure given in the erection manual of the pump supplier. h. grouting of foundation bolts shall be completed. e. Grouting should be filled from inside the base frame and all cavities filled up. Before proceeding with any alignment.05 mm per metre. Checking the motor / equipment for free rotation. Final level achieved should be of the order of 0. Recoupling of equipment with motor after testing.01. Decoupling for testing motor. After completion of the pipe work.02 Erection of Pump sets i. should be carefully fitted with a pusher or by means of heating in an oil bath of approximately 180 deg F. The coupling shall be aligned radially and angularly using two dial gauges. Installing of equipment / motor on the base frame.

During manual rotation. In any case no extra claims will be entertained from the contractor on this account.2. Wherever errors / omissions occur in drawings and Bills of materials it shall be the contractor’s responsibility to notify the Engineer-in-charge prior to fabrication or erection. structures. etc. Based on the site conditions. shall be cut to obtain the actual dimension occurring at site. 02. There may be variation between dimensions shown in drawings and actually existing at site due to minor variations in the location of equipment. Isometrics.02. inserts. However. it shall be ensured that the direction of rotation of the motor corresponds to that of the pump as indicated in its casings shall be removed. the routing of pipelines shown in the drawings may require modifications. if supplied may have the field welds marked on them. The measurement for laying of pipelines shall be based on measurement along the centre line of the pipeline. The anti-corrosive treatment to the pipes to be laid underground shall be provided as specified in 03. laying and welding of pipelines shall be carried out conforming to relevant codes / standards unless otherwise stated in the specification given below. Before coupling the driver to the pump. it shall be ensured that the shaft assembly moves freely and no noise develops from bearings.02 2. During erection. 02. inclusive of fittings but exclusive of items such as valves.09. Page 12 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . the pipe end with extra length at each field weld. No deviations from the arrangement shown shall be permitted without the written consent of MECON / HPCL. vii. The tenderer shall execute the work under his scope of work accordingly as directed by the site in charge. etc. An extra pipe length of 100 mm over and above the dimensions indicated in the drawings may be left on one side of the pipe at each of the field welds. strainers. To take care of these variations “Field welds” shall be provided during piping fabrication. it is the responsibility of the contractor to provide adequate number of field welds.1 Erection Of Pipeline General The handling. All piping shall be routed and located as per final approved piping drawing keeping in view the piping specifications.02 Erection of pipe above ground i.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT vi.

Page 13 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: x. flanged valves and road crossings and also on suitable straight lengths of pipelines at strategic points to facilitate erection and subsequent maintenance work. until the piping is finally connected. tightening the bolts uniformly after bringing flange flush with gaskets with accurate pattern and lateral alignment. iv. Wherever a spectacle blind is to be provided. equipment. Pipe supports i.e. iii. Flanged joint shall be used for connections to vessels.5m height between the pump house and Road Loading shed. excessive gap etc. loops or offsets. The final tightening shall be carried out when the machines are aligned completely and specifically authorised by Engineer-in-Charge. where road crossing is involved as indicated in the layout drawing. Steel to cast iron flange joints shall be made up with extreme care. vii. drilling and tapping for the jackscrews in the flange shall be done before welding it to the pipe. e. Anti-static jumpers shall be provided with 8 gauge copper wire at the flanged joints in piping network to maintain electrical continuity. anchors must be made in such a manner that they will not contribute to the over stressing of a line. Flanged connections at the pumps. vi. stops. the pipelines shall be laid at around 4. ix. Location and design of pipe supports shown in approved arrangement drawings/ support drawings should be strictly adhered to. xi.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT ii. pipelines shall be routed above ground. Bolt holes of the flanges shall straddle the normal centerlines unless different orientation is shown in the drawing. the pipelines shall be routed under ground. shall be made in such a way as not to induce any stress due to misalignment. . viii. In general. so that faces of the flanges can be pulled up together without inducing any stress at the pipes and equipment nozzles. such as guides. All pipe work shall be designed with sufficient flexibility to prevent development of undesirable forces or movements at the point of connection to equipment at anchorage or due to thermal expansion. At the Road Loading shed. accessories. Flexibility shall be provided by change of direction or by use of bends. pump.g.0 m level supported from building structures. Pipelines shall be routed in a pipe bridge at about 6. Temporary protection covers shall be provided at all flanged connections of pumps. v. Piping shall be earthed. etc. While fitting/ welding of matching flanges care shall be exercised to properly align the pipes and to check the flanges for trueness. All flange facings shall be true and perpendicular to the axis of pipe to which they are attached. fittings. restraints. while protecting a weaker or more sensitive component. However.

the same shall be provided after taking approval of site engineer on drawings. strainers sight glasses. spatter. These openings shall be plugged and welded after the test. Corrective action shall be taken by the contractor in consultation with Engineer-incharge wherever the contractor is not able to maintain the specified slope. clamps. oil. cleaning tools. xiii. The cleaning process shall include removal of foreign matter such as scale. operating platforms shall be provided. laying and welding of pipelines shall be generally carried out as per the Page 14 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . spring supports. u-bolts. Installation of line mounted equipment / items like filters. 02. grease etc. weld. xix. specifically in case of surface coated pipes. cutting chips. sand. xviii. tested for tightness and kept dry as described in the specification.02.. The inside of the pipes shall be cleaned of stones. saddles. excessive stresses and excessive vibration of supporting elements from possible resonance with imposed vibrations. After the piping is erected in final position. xvii. Such tackles/ equipment shall be provided with cushioning material to avoid damage to the lining / coating of the pipes.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT xii. anchors. xv. including their supporting arrangements shall form part of piping erection work and no separate payment shall be made for this work. The tenderer shall provide all required supports. by wire brushes. guides. All suitable hoisting tackles/ equipment should be used for speedy and safe handling of pipes while laying the pipes on supports. All valves shall be provided with the operating handle/ lever/ wrench within easy reach. Pipelines shall be laid sloping towards drainage points. Supports shall prevent under operating conditions. thoroughly before laying. Vents and drains shall be provided on each line at the highest and lowest points to release the trapped air during hydraulic testing and to drain out the test fluid after testing. xx. Where necessary. sway bracings. xiv. etc. rollers. xvi. sand.03 Erection of water pipe lines The handling. vibration dampers etc for aligning and controlling the pipe work. dirt. Wherever additional flange joints/valve fittings are required. hangers. etc. it shall be cleaned. The contractor shall maintain slopes specified for various lines in the drawing. etc and blowing out with compressed air and / or flushing out by water. xxi.

pipe laying. contractor shall refill the excavated driveway and complete it to its original finish. In case of pipeline passing through existing RCC/ asphalt driveway. Pipe shall be free from fins and burs. iii. Where loose earth is met during excavation or where trench is very deep. Page 15 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . All the joints shall be ensured of water tightness. side walls shall be shored properly with timber or other means. so as to prevent risk of landslide. Buried Pipe All buried pipe work shall be laid with earth cover sufficient to avoid damage from pressure of vibration caused by surface traffic. ii) Screwed joint for GI piping: Pipe sealant shall be used to makeup screwed joints and shall be applied to male threads only. Pipe ends shall be reamed or filled out to size of bore and all chips shall be removed. iv. Where the buried depth is less than these limits. No additional claim for such shall be entertained. All the joints shall be provided with MS collars whose length shall be equal to at least 200 mm. The excavation of trenches shall be so carried out that the digging of trenches does not go far ahead of the pipe laying operations. The trench shall be excavated to proper width (min. The special requirements of water piping are given below: i) Welded MS piping (DN 100mm and above) : MS water pipes for fire hydrant service shall be provided with internal cement mortar lining as per IS: 11906 (Indian Standard – Recommendation for cement mortar lining for cast iron. Minimum earth covering over the pipe shall be 1200 mm from the finished ground level area in areas subject to temporary loads and 1000 mm from finished ground level in areas not subject to temporary loads.04 i.02. All buried pipes shall be hydro tested before wrapping and coating. Mating surfaces shall be coated with white lead. permission from the Engineer in charge shall be taken. mild steel and ductile iron pipes and fittings for transportation of water). Threaded parts shall be wiped clean of oil or grease using appropriate solvent if necessary and allowing proper time for drying before applying the sealant. All work shall be so organised that trench digging. v. testing and back filling of trenches follow one another closely. 02. The collar shall be welded to the pipe by means of fillet welding. for single pipe 800mm) and depth. All buried pipelines shall be provided with anti corrosion wrapping and coating as specified ii.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT specifications given elsewhere in this document.

The contractor should ensure that the coating / wrapping of the pipes are not damaged while drawing the pipes through RCC pipes. access ladders. are left inside the laid pipes.6 Valves i.5 ii. Strainers etc. weld materials etc. vii. The annular space at the ends between the sleeve and the pipe shall be sealed with cement concrete.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT vi. Before erection of valves.2. In no case valves shall be installed with the stem below the horizontal. It should be ensured that while laying the pipes no foreign materials like stones. the trenches shall be filled as per specification. Special care shall be taken to place the pipes in the trenches. The entire responsibility lies with the contractor for taking care of the pipes including lining/ coating of the pipes. All underground pipelines crossing rail tracks or roads shall be through culverts or hume pipes as indicated in the drawings to suit the site. bits of welding rods. floating of pipes in water in trenches. Structural steelwork in connection with those items shall conform to the relevant Indian Standards for structural steel work. All required operating platforms. walls. x. gunny bags. 2. Check valve. handrails etc shall be erected after the piping has been installed. it shall be rectified by the contractor at his cost. muck. it shall be the contractor's responsibility to get them repaired and no claim whatsoever on this account shall be entertained by MECON/ HPCL. the free ends of the laid pipes must be kept properly sealed. If there is any damage. iii. 2. At the end of each day of work. If any damages are caused during laying/ residual welding of pipes in trenches. The valve spindle positions shall be marked in piping drawings and installed accordingly. On completion of testing and painting of pipelines. In case the direction of flow is not given on the valve body the same shall be checked and the correct direction thereon shall be punched prior to their installation. iv. sand. ix. viii. floors. Pipe Sleeves Pipe sleeves shall be provided for pipes passing through foundations.2. shall be installed in the correct sequence and in the direction as shown in piping drawings. roofs etc. valve stands.. They shall be of sufficient size to permit the passage of flanges or fittings assembled with the line. it shall be ensured that: Page 16 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: .

repairs and maintenance. d) Advantage shall be taken of convenient door and / or window openings to place hydrants so that only a minimum length of hose is required to reach the openings through which fire may be attacked. f) The gasket shall be lubricated with graphite or other recommended lubricant. to prevent any foreign matter from getting in between the working parts of valves.5m from the face of the buildings / structures or edge of the storage plot.02. b) All the faces are thoroughly cleaned and coated with a thin layer of mineral grease. d) The connecting pipeline should be cleaned and flushed of sediments. Page 17 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . g) It shall be ensured that the joining material sits squarely between the flanges of valves and pipelines without obstructing the waterway. b) The hydrants/monitors shall be erected in such a location that they will be easily accessible. The valve should never carry the weight of the pipeline. e) Hydrants heads shall be located not less than 7.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT a) All grit and foreign matter are removed from the inside of the valves before connecting the pipes. Hangers or supports placed near the valve will provide better supports. Storage of any kind on or around the hydrant is prohibited. c) Hydrants / monitors located in places where they are likely to be damaged by vehicular traffic shall be suitably protected on all sides against possible damage. c) It shall be ensured that adequate support is provided for the pipeline and valve. h) Valves and other appurtenances shall be so located that they are easily accessible for operation. sand and other foreign matter before installing the valves. 02. suitable provision shall be made on the walls near hydrant posts for easy access inside the premises. e) The valves should be tightly closed when being installed. In case of continuous blank walls.07 Fire hydrants / monitors a) The hydrants (landing valve) outlets shall be situated 1m above ground level.

02. For line below 3” NB contractor shall locate and design pipe supports in line with standard practice and obtain approval of Engineer – in – charge. restraint guide at pumps and other equipment maintaining clearances as per support drawing shall be ensured. b) Wherever the extinguishers are required to be installed on steel columns of the building. All welded supports have been fully welded. Location and design of pipe supports will be shown in drawings for lines 3” NB and above. No pipe shoe / cradle shall be offset unless specifically shown in the drawings. welding of the supporting fixtures to the columns shall be done by the tenderer. Insulation does not restrict thermal expansion.08 Fire extinguishers a) The extinguishers shall be installed along columns / walls near entry / exit and at a height approximately 1200mm from the finished floor level. Clearance has been maintained as per support drawings.09 Supports. Pipe supports are designed and located to effectively sustain the weight and thermal effects of the piping system and to prevent its vibrations. All temporary tack welds provided during erection have been fully removed. Page 18 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . The following points shall be checked after installation. with the Engineer – in –charge and necessary confirmation in writing obtained certifying that: All restraints have been installed correctly. These shall be subsequently adjusted to hot setting in operating condition. However any extra support desired by Engineer-in-charge shall also be installed. Guides and Anchors Correct installation of supports.02. Preset pins of all spring supports shall be removed only after hydrostatic testing and insulation is over.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT 02.02. Hanger rod shall be installed inclined in a direction opposite to the direction in which the pipe moves during expansion. Spring shall be checked for the range of movement and adjusted if necessary to obtain the correct positioning in cold condition.

Venturi.11 Assembly The assembly of various piping components shall be done so that the completely erected piping conforms to the requirements of the specification as well as the arrangement and details shown in construction drawings. Steel to CI flange joints shall be made with extreme care. excess sag etc. 2.10 Bolts and Nuts Proper number and size of bolts and nuts as per drawings and specifications shall be provided. are included in the scope of work of turnkey Instrumentation package tenderer. ON / OFF valves etc. All flanged joints shall be so fitted that the gasket contact faces bear uniformly on the gasket and then made up with relatively uniform bolt stress. tightening the bolts uniformly after bringing flanges flush with gaskets with accurate parallel and lateral alignment.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT Fabrication and erection of supporting elements and structural fixtures wherever required and pointed out by MECON/ HPCL whether indicated in drawing or not. All the cabling. piping and installation of equipment on the pipeline is included in the scope of instrumentation vendor. tapping points: Installation and hookup of all field instruments except line mounted flow measuring elements (such as Orifice plate.1 Instruments Line mounted equipment. These flow elements and valves shall be installed on the pipeline by pipeline contractor under the supervision of instrumentation contractor.2. expanders and other accessories. Approved quality of grease mixed with graphite powder shall be applied thoroughly on all the bolts and nuts during storage. Set Stop valves. but not more than 15 mm.2.11.2. to prevent vibration. Page 19 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . All bolts shall extend completely through their nuts. Tightening of bolts in flanged joint shall be done in such a sequence that the gaskets shall be properly compressed in accordance with the design principles applicable to the types of gaskets used. Coriolis). Flow elements shall be supplied by Instrumentation tenderer along with matching flanges. For additive dosing system. 2. shall be done by instrumentation contractor. shall be carried out by the contractor. 2. cable termination etc. reducers.

etc. thickness range. Where specific equipment-piping connection necessitates several joints. strict adherence to it shall be made during actual welding. welding of boss with threads or flange shall be provided for accommodating thermowells supplied by instrumentation tenderer. to make effective control in carrying out welding: i. For installation of temperature elements/gauges. Preferably welders with proficiency certificate from Govt. argon. suitable for the maximum pressure and temperature. Welding procedure (PQR & WPS) shall be prepared in line with ASME SEC. Welders employed shall be qualified as per ASME SEC. IX and tests shall be carried out to qualify the procedures. filler wires. Number of procedures will depend on variables like positions of welding. 2. Flanged joints shall also be provided to match the connecting ends of equipment. The details of mounting arrangement required will be given to pipeline tenderer during engineering. The process tapping shall be 1/2” in dia unless otherwise specified. MECON / HPCL will have the right to check/ witness the certificate(s) / test(s) before and / or during execution of work. valves or where specified. unions shall also be provided. Only qualified welders proficient in welding in the vertical and overhead positions shall be allowed to weld these pipelines. Test House or equivalent recognised authority should be put on the job. The following steps shall be taken besides controlling quality in general. suitable tapping on pipeline. Pressure testing of piping shall be done after provision of Instrumentation tapping points and closing root valves. however. flow etc pipeline contractor shall provide instrument tapping points and root valves on the pipeline as per specification and location given by instrumentation contractor. etc. It shall be contractor's responsibility to arrange for and bear all costs towards testing of welders. Such consumables are. subject to qualifying initial check tests as per ASME codes. Page 20 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . Once a welding procedure is qualified. Makes of welding consumables such as electrodes. Root valves shall be 1/2” stainless steel ball or gate valves. Impulse tube shall be 1/2” Seamless SS tube of 0. shall be approved by MECON / HPCL before using it. ii. IX.12 Welding All pipe work shall be of butt weld construction of radiographic quality. iii. Pressure testing of pipelines shall be done by the tenderer after installation of thermowells.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT For measurement of pressure.065” thickness of cold drawn and soft annealed type.2.

dirt and other foreign matter before welding. Standard quality line up jigs and fixtures should be used to ensure sound welds. wherever applicable. Page 21 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . The contractor shall submit batch test certificates. The electrodes. which affect the quality of welding. All electrodes shall be purchased in sealed containers and stored properly to prevent deterioration. Div-I. “Out of the oven time” for electrodes. for each batch of electrodes to be used. The throat thickness of the tack welds shall be similar to that of the initial root to be deposited in the groove and where necessary the extremities of the tack welds shall be dressed by grinding. v. The electrodes removed from the containers shall be kept in holding oven at temperatures recommended by the electrode manufacturer. vii. oil. Welder’s qualification test report as per IS: 817. Recommendation of the electrode manufacturer shall be followed if available. earth and other foreign matter. when rain is falling on such surfaces or during the period of high winds unless the welder and the works are shielded in an approved manner. All low hydrogen type of electrodes shall be rebaked at 350°C for 1-hour minimum and stored in ovens kept at 80-100°C before use. The electrode shall be handled with care to avoid any damage to the flux covering. Edges shall be cleaned of paint. Welding process shall be manual shielded metal arc process. filler wire and flux used shall be free from rust. Welding shall not be performed when surfaces to be welded are wet. giving details of physical and chemical tests carried out by them. before they are consumed. scale. shall not exceed the limits recommended by the electrode manufacturer. Joint preparation for welding shall be so as to leave a smooth finished profile free of cavities and conforming to standard practice.VIII. Guidelines for acceptance of weld defects detected by radiographic / ultrasonic tests. grease. electrode and material test certificate from manufacturer shall be furnished.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT iv. rust. chipping and flame gauging to facilitate proper fusion when they are incorporated in the initial root run. slag. shall be governed by ASME SEC. viii. The cutting of pipes and welding shall conform to specifications and to the satisfaction of MECON/ HPCL site engineers. from the electrode manufacturers. Bridge tacks (above the weld) shall be removed. vi.

All valves. The weld protrusions. Honavar Electrode Ltd.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT All slag and scales etc. Mailam. The following make of electrodes are acceptable: Advani Oerlikon. on the weld surface and adjacent area shall be removed so as to leave the surface smooth and clean. under cuts. Welding electrodes used shall have approval from MECON. inadequate penetration. bends and other fittings shall be in perfect plumb and care shall be taken to align the pipelines and bends properly to keep the symmetry of the pipeline layout. surface porosity and other surface defects. dimensions of the weld. The welds shall be free from slag pockets.. incomplete penetration and fusion and other weld defects. To maintain the specified alignment and gap during welding the pipes shall be securely held in position by technical means. D & H Sechron. spatter etc. Philips.13 Visual Inspection Inspection of all welds shall be carried out as per the latest editions of the applicable codes and specifications. Any other reputed make with the approval of HPCL /MECON Welding Electrodes for wall thickness upto 14mm shall be 6013 AWS and for wall thickness more than 14mm the electrode shall conform to 7018 AWS. Undercutting adjacent to the completed weld shall not exceed the limits specified in the applicable standard/code. 02. flanges. porosity.02..14 Radiography and inspection of welds Page 22 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . The weld shall not project beyond the plain surface in butt weld by more than 2mm. shrinkage cracks.02. tack welding or by welding on bridge pieces. undercutting. The finished weld shall present a smooth bright and shiny surface of constant width and uniformly spaced ripples. The electrodes removed from the container shall be kept in holding ovens at temperature recommended by the manufacturer. shall be removed from the surfaces of each completed bead before depositing the next bead. 02. For root welding of pipe joints shall be electrodes 6010 AWS All electrodes shall be purchased in sealed containers and stored properly to prevent deterioration. Electrodes or filler rods used for tack welding shall be of the same quality as those for completing the first run of the weld. All finished welds shall be visually inspected for parallel and axial alignment of the work. excessive reinforcement. GEE. concavity of welds. risers. unrepaired burn-through. Esab.

visual or other tests must be chipped off to the satisfaction of the Engineer-in-Charge or his representative and welded as per specifications and instructions. The welded portion shall be re-tested as per the instructions of the Engineer-in-Charge or his representative. quality of tack welds. To avoid the possibility of too many defective welds by a single welder remaining undetected for a long period to time. the plane of the pipe ends shall be square with the axis of the pipe. which were intentionally out of the axial alignment. their root penetration section and cleaning and freedom from crack. 2. Overall 10% of the joints shall be radiographed. Any substandard tack weld shall be cut out and remade up to the standard before starting the welding.2. For each weld performed by a welder found unacceptable.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT Radiographic examination shall be carried out by approved agency arranged by the contractor at his cost. Repeat radiography due to contractors fault or additional radiography necessitated due to poor performance of contractor/welders shall be done at contractor's cost. If repairs are required they shall be carried out before continuing the other welds.2. Welds found faulty as a result of radiographic. No claims for compensation whatsoever shall be entertained on this account. Cost towards radiography of the pipelines shall be included in the erection cost of pipeline. the contractor shall promptly arrange for radiographic examination so that there is no accumulation of defective joints. the plane of the joint shall bisect the angle between adjacent pipes. The pipes.15 Preparation of pipe ends For pipes intended to be in axial alignment.16 MS pipe joints Page 23 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . Radiographs of the welds shall be taken as soon as the welding of joint is completed. two additional checks shall be carried out on welds performed by the same welder. Weld areas to be radiographed shall be designated by the Engineer-in-charge or his representative. All tack welded butt joint assemblies shall be inspected to ensure root gap alignment. This operation is iterative and that of the two additional welds for each weld deemed unsatisfactory shall be continued till such time that two consecutive welds of satisfactory quality are found for every defective weld. The contractor shall carry out these additional radiographic testing at his own expense. 2.

While practical aligning. Welding shall commence only after approval of fit-up by the Engineer – in – charge. without causing any surface irregularity on the pipe.for pipe sizes smaller than 50mm NB. The number of tack welds shall be not less than: 3 tacks .2.5mm and under in wall thickness need not to be beveled. The ends of all pipes over 4. for maintaining the alignment. Since the tack welds become part of the final weldment they shall be executed carefully and shall be free from defects. For pipes of wall thickness 5 mm and above. 2.5mm shall be allowed before tack welding. of pipe joints shall be made only by qualified welders using approved WPS.17 Welding Techniques Page 24 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . the cut edge shall be mechanically cleaned to remove all scale. Defective tack welds must be removed prior to the actual welding of the joints. clamps should be used and the ends shall be tack welded to retain their position during welding. Tack welds. Where bevel is made with a cutting torch.for pipe sizes more than 50mm NB upto 300mm NB. the ends to be welded shall be secured in position with the aid of couplers. but it must be removed after tack welding and before laying the root bead.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT The ends of pipe 4. yokes and ‘C’ clamps. Yokes shall be detached after the completion of weld. 6 tacks .for pipe sizes more than 350mm NB. Any irregularity caused on the pipe surface must be suitably repaired to the satisfaction of the Engineer –in – charge. Where chill rings are used spacing upto 4. A wire spacer of suitable diameter may be used for maintaining the weld root opening while tacking.5mm should be allowed. 4 tacks . In aligning the ends of pipe for welding a space at the root of the joint about 1.5mm wall thickness shall be beveled to an angle of 30 Degree for electric arc welding and to an angle 37-1/2 Degree for gas welding. to maintain perfect alignment. oxides and irregular edges. The tack welds shall be approximately 25mm long and well fused along with sides of end to the bottom of "V" or groove.

recommended in the welding specification chart. just adjacent to the weld.5mm.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT i) Root Pass a) Root pass shall be made with electrodes / filler wires recommended in the welding specification chart.5mm diameter (12 SWG) but in any case not greater than 3. Upward technique shall be adopted for welding pipe held fixed with its axis horizontal. The root pass of butt joints should be executed so as to achieve full penetration with complete fusion of the root edges.25mm (10 SWG). Two weld beads shall not be started at the same point in different layers. Size of the electrode shall not exceed 4mm in diameter for stainless steel and alloy steels used for low temperature applications. shocks. vibrations and stresses to prevent occurrence of weld cracks. Page 25 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: b) c) d) . It shall be limited to 3mm maximum. Peening shall not be used b) c) d) e) f) g) ii) Joint Completion a) Joint shall be completed using the class of electrodes. Butt joint shall be completed with a cover layer that would ensure good fusion at the joint edges and a gradual notch free surface. Weld identification mark shall be stamped clearly at each joint. The preferred size of the electrodes is 2. When the applicable code does not place any restriction. While the welding is in progress care should be taken to avoid any kind of movement of the components. root welding shall be done with consumables recommended for filler passes. Metal stamping shall not be used on thin pipe having wall thickness less than 3. Weld projection inside the pipe shall be as per applicable code. Suitable paint shall be used on thin wall pipes for identification. Any deviation desired from the recommended welding technique and electrodes indicated in the welding specification chart should be adopted only after obtaining express approval of the Engineer – in – charge. Welding shall be uninterrupted. Each weld joint shall have a workmanship like finish. For fillet welding.

which are beyond acceptable limits shall be removed after the joint is completely radiographed by the process of chipping and grinding. The pipes shall be welded with three runs of weld. 2. After gas cutting the edge forming the pipes. Page 26 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . Defects ascertained.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT e) Rust preventive / protective painting shall be done after the weld joint has been approved. tack welds shall be chipped out before welding is continued. In the event of any cracks occurring.2. When the entire joint is judged unacceptable. There shall be no overlapping or excessive undercutting of the pipe at the edge of the weld. The rewelded joint shall again be examined following standard practices. iv. iii. ii. Where the pipe can be turned. There shall be good fusion between each run and scale shall be thoroughly removed from the surface of each bead or layer of scaling or moderately peeling before the next one is applied. or set in top. 2. The use of welding toes in such case is recommended. No repair shall be carried out without prior permission of the Owner’s inspector. Repairs and / or rework of defective welds shall be done in time to avoid difficulties in meeting the construction schedules.18 Repairs of welds i. The riser may be fitted inside the opening in the header. the welding shall be completely cut and edges suitably prepared as per required alignment tolerances. In the latter case the branch shall be beveled for welding. The weld shall be thoroughly fused to both sides of the "V" or groove and through the bottom of the joint. opening shall be beveled so as to permit welding completely around the joint for connections. through the inspection methods.19 Riser And Branch Connections The end of the riser or branch connection and the opening in the line or header shall be prepared by gas cutting or machining along templates lines to ensure accurate cutting and proper fitup. Special care shall be exercised to remelt the tack welds to fuse them with the weld. Any rough gas cut edges shall be cleaned and or removed by chipping or other mechanical means. all welding shall be carried out in the down hand position.2. The finished weld shall be uniform and of smooth finish. It is preferable to have the riser at least one size smaller than the header but risers of the same sizes as the header are permitted.

The contractor shall correct any damage caused to supports. the packing plate is welded to the insert and the rod in turn welded to the packing plate. branch lines and particularly near valves Page 27 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . Sliding contact between the support and the pipe is achieved by providing 25mm dia MS rod supplied and erected by the contractor.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT After beveling the work shall be assembled and checked as regards matching of ends. the weld shall be thoroughly fused to both the beveled edge of the header and to the sidewalls of the riser. knee braces gaskets shall be used. in the pipe run. Due care shall be taken while laying the pipeline on the supports. metal shall be fused through at the root. 2. proper level of the bottom of the pipe is achieved by raising the rod by means of packing plates between the rod and insert plate.2. The underside of the pipe should have a minimum distance of 300mm from the ground level. uniformity of spacing and bevel angle and any defects noted shall be corrected prior to welding. This rod shall be welded to the insert plate. This enables easy maintenance of the pipelines and fittings. After leveling. In the case of an off set riser subjected to excessive stresses. Where the riser is placed on top of the header it should be back welded on the inside. The joint shall be tack welded in manner similar to that required for ‘Pipe line joint’. wherever possible. Where the riser is set in. The heights of the supports shall be adjusted so as to suit the pipeline gradient required and also the pipe work installed. Grade stakes set to correct levels shall be provided along the pipeline alignment at suitable intervals for checking the levels of the pipe supports/ pipeline during construction of supports/ laying of pipelines. The contractor shall provide pipe supports on steel structures: i. If the level of the top of the rod does not match the required level. No claims whatsoever will be entertained by MECON/ HPCL on this account. Near changes in direction. Special consideration should be given to the control valves etc. Where the branch or riser is beveled for setting on top of the opening care shall be exercised to penetrate well. All set in connections shall be prepared so that the ends are at least flush with the inside wall of the header.20 Supports Cement concrete/ brick masonry pedestal supports with metal inserts shall be provided for yard piping by the civil works contractor.

The horizontal span must not be so long that sag in the pipe will impose an excessive stress in the pipe wall The pipeline must be pitched downward so that outlet of such span is lower than maximum sag in the span in order to facilitate drainage. iii. iv. The screens / meshes shall be removed from all permanent strainers before flushing. The pressure shall then be released by quick opening of a valve. orifice plates. For air flushing. wherever water flushing is not desirable. heavy valves. Screens / meshes shall be reinstalled after flushing but before testing. rotameters. safety valves and other instruments like thermowells.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT ii. the Contractor should be guided by two requirements i. Page 28 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . ii. This procedure shall be repeated as many times as required till the inside of the pipe is fully cleaned. vi. separators. the line / system will be pressurised by compressed air at the required pressure which shall be 50psi maximum. debris or loose foreign material. v. In establishing the location of pipe supports. In line instruments like control valves. Flushing shall be done by fresh potable water or dry compressed air. strainers etc. On pipe and not on valves. to clean the pipe of all dirt. fittings or expansion joints On pipe and not on sharp radius bends or elbows On runs which do not require frequent removal for maintenance As close as practical to heavy load concentrations such as vertical runs which do not require removal for maintenance As close as practical to heavy load concentrations such as vertical runs.2. branch lines. Required pressure for water flushing shall meet the fire hydrant pressure or utility water pressure. already in line or installed temporarily for this purpose. which may interfere with flushing. shall not be included in flushing circuit. and as per direction of site engineer.21 Flushing Flushing of all lines shall be done before pressure testing. 2.

However. The contractor shall carry out all the activities required before. However. proper temporary drainage shall be provided by the contractor. specials.22 Testing i) General: a. instruments. arising because of flushing requirements. this shall be done with the approval of Engineer – in – charge. radiography. such as but not limited to the following: Dropping of valves. The flanges to be disengaged for this purpose shall be envisaged by the contractor and approved by the Engineer – in . If necessary. These shall be removed.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT During flushing temporary strainers shall be retained. vessel. electrical installation etc. in the vicinity of lines being flushed. and when the entire work is certified by the engineer-in-charge for performance of such testes. After flushing is completed and approved. form part of a piping circuit during flushing. distance pieces.charge. In case equipment such as column.. equipments thus included in circuit shall be completely drained and dried with compressed air after flushing is completed. etc. Soundness of the welds shall be tested by means of hydrostatic tests. During flushing discharged water / air shall be drained to the place directed by the Engineer – in – charge. Care shall be taken during flushing so as not to damage / spoil work of other agencies. Records in triplicate shall be prepared and submitted by the contractor for each piping system for the flushing done. flanges at equipment nozzles and other places where isolation is required during testing. the valve distance pieces. cleaned and reinstalled after flushing but before testing. electric motors. These flanges shall be provided with temporary gaskets at the time of flushing. inline instruments and any other piping part before flushing. shall be reinstalled by the contractor with permanent gaskets. exchanger etc. during and after the flushing operation. The test shall be conducted only after fulfilling the requirements of visual inspection. 2. Precautions shall also be taken to prevent entry of water / foreign matter into equipments. only temporary gaskets shall be provided.2. Page 29 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . piping specials. etc.

Nothing in this recommended procedure should be considered as a fixed rule for application without regard to sound engineering judgment.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT b. This specification covers the hydrostatic testing of petroleum pipelines. Certain Governmental requirements may differ from the criteria set forth in this recommended procedure and its issuance is not intended to supersede/override such requirements. c. It recommends minimum procedure to be followed. Page 30 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . equipment to be used and conditions to be considered during the hydrostatic testing of pipelines.

iii) General Requirement / Test Preparation For Testing Testing shall be carried out with permanent gaskets installed unless specified otherwise or instructed by the Engineer – in – charge Page 31 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . unless approved otherwise by the Engineer – in – charge. which are directly open to atmosphere such as vents. Lines. which are part of the finished system.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT ii) Extent of testing With the exclusion of instrumentation. Where piping systems to be tested are directly connected at the battery limits to piping for which the responsibility rests with other agencies. such lines shall be tested by continuous flow of fluid to eliminate the possibility of blockade. To facilitate the testing of piping systems. piping systems fabricated or assembled in the field shall be tested irrespective of whether or not they have been pressure tested prior to site welding or fabrication. drains. Test pressure applied to valves shall not be greater than the manufacturer’s recommendation nor less than that required by the applicable code. Where allowable seat pressure is less than test pressure. shall not be installed unless testing is complete. vessels and other equipments may be included in the system with the prior approval of Engineer – in – charge if the test pressure specified is equal to or less than that for the vessel and other equipments. Control valves shall not to be included in the test system. Pressure gauges. Compressors and other rotary equipments shall not be subjected to field test pressure. Instruments in the system to be tested shall be excluded from the test by isolation or removals. Restrictions. the piping to be tested shall be isolated from such piping by physical disconnection such as valve or blinds. but all joints shall be visually inspected. which interfere with filling. venting and draining such as orifice plates etc. Where bypasses are provided test shall be performed through the bypass and / or necessary spool pieces shall be used in place of the control valve. test shall be made through an open valve. shall not be installed until the system has been tested. safety valves discharge need not be tested. such lines if provided with block valve shall be pressure tested up to the first block valves. Wherever necessary. Pumps. but cannot withstand test pressure. However. Seats of all valves shall not be subjected to a pressure in excess of the maximum cold working pressure of the valve.

turbines or wherever equipment or pipe spool pieces have been removed or disconnected prior to hydrostatic testing. like absence of control valves. it shall be filled with temporary spool pieces. loose scale debris and other loose foreign materials. Where a system is to be isolated at a pair of companion flanges. of the testing sequence and programme. each weld joint shall be cleaned by wire brush to free it from rust and any other foreign matter. For lines containing check valves any of the following alternatives shall be adopted for pressure testing: Wherever possible pressurise up. to enable him to be present for witnessing the test. For longer lines and vertical lines two or more pressure gauges shall be installed at locations decided by the Engineer – in – charge. Replace the valve by a temporary spool pieces and reinstall the valve after testing. to avoid overstressing of any of the lower portions of the system.streamside of valve. Before testing. Page 32 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . The Engineer. compressors. The contractor shall be fully responsible for making arrangement with the local boiler inspector to witness the test for steam lines falling under IBR. Minimum thickness of the blank shall be designed in accordance with applicable design – charge shall be notified in advance by the contractor. All joints welded. IBR certificates for these tests shall be obtained in the relevant IBR forms and furnished to the Engineer – in – charge. safety valves check valves etc. Wherever in the line any void exist due to any reasons. Open ends of piping system where blanks cannot be used. Before pressuring the lines. all piping shall be cleaned by flushing to make it free from dirt. screwed or flanged shall be left exposed for examination during the test. a blank shall be inserted between the companion flanges. All piping system to be hydrostatically tested shall be vented at the high points and the systems purged of air before the test pressure is applied.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT No pressure test shall be carried out against closed valve unless approved by the Engineer – in – charge. shall be blinded off by using standard blind flanges of same rating as the piping system being tested. Pressure gauges used in testing shall be installed as close as possible to the lowest point in the piping system to be tested. such as pumps.

if the steam temperature is more than the design temperature of the line. For check valves in lines 1 ½ " and below flapper or seat shall be removed during testing (if possible). substitute fluid such as gas oil. with due consideration to the hazards involved. Retaining pins for spring supports shall be removed only after testing is completed and test fluid is completely drained. kerosene. as this avoids the necessity of draining the line to make repairs. steam shall not be used for this purpose. Contractors shall specify the test fluids in the line list. Air shall be used for testing only if water would cause corrosion of the system or overloading of supports etc. in special cases as directed by Engineer – in – charge. temporary gaskets shall be provided during testing and shall be replaced by permanent gaskets subsequently. For piping with discontinuous jacketing the core pipe and the jacket shall be tested as separate continuous system. before it is jacketed. Gas lines when hydrostatically tested shall be provided with additional temporary supports during testing as directed by the Engineer – in – charge. Where air / water tests are undesirable. which is clean and free of silt. However. test pressure and test pressure gauges a) Testing Media In general all pressure test shall be hydrostatic using iron free water. Page 33 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . At these flanges. Maximum chlorine content in water for hydrostatic testing for SS piping shall be 15 – 20 PPM. Piping which is spring or counter weight supported shall be temporarily supported. iv) Testing media. After completion of testing the flapper / seat shall be refitted. where the weight of the fluid would overload the support.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT Provide blind on valve flanges and test the upstream and downstream of the line separately and remove the blind after testing. For jacketed pipes testing of core pipes shall be done on individual pieces where the pipe is continuously jacketed. air or steam of approximately 2 kg / cm 2 g may be used as preliminary test to detect missing gaskets etc. When testing any piping system. shall be used as testing medium. methanol etc. The outer jacket shall be tested separately as a system.

Gauge shall be of a good quality and in first class working condition. Prior to the start of any test or periodically during the field test programme. pressure shall be supplied by means of a compressor. c) Test Pressure Gauge All gauges used for field testing shall have suitable range so that the test pressure of the various systems falls in 40 % to 80 % of gauge scale range. all test gauges shall be calibrated using a standard dead weight gauge tester or other suitable approved testing apparatus. Depending upon the above requirements and based on construction progress. The compressor shall be portable type with a receiver. The Engineer – in – charge shall check the accuracy of master pressure gauge used for calibration. All other details shall be same as per hydrotesting procedure (specified above) Page 34 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: .HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT b) Test Pressure The hydrostatic / pneumatic test pressure shall be as indicated in the line list or as per the instruction of Engineer – in – charge. d) Testing Procedure Air Test When testing with air. The selection of the piping system for one individual test shall be based on the following: Test pressure required as per line list. after cooler and oil separator. maximum length of piping shall be included in each test. Any gauge showing an incorrect zero reading or error of more than +2% of full scale range shall be discarded. Maximum allowable pressure for the material of construction of piping. Piping to be tested by air shall have joints covered with a soap and water solution so that the joint can be examined for leaks.

f) Test Records Records in triplicate shall be prepared and submitted by the contractor for each piping system. Pressure test shall be considered complete only after approved by the Engineer – in – charge. The procedure adopted for cleaning shall be indicated by the tenderer and subject to approval by MECON / HPCL. so as to prevent formation of vacuum in the system. After draining. With the exclusion of instrumentation. bolts.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT e) Completion of Testing After the hydrostatic test has been completed. After testing is completed the test blinds shall be removed and equipment / piping isolated during testing shall be connected using the specified gaskets. and nuts. The pipeline shall be filled with water and the pressure built up by means of test pump with a gauge to the specified pressure. Page 35 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: .02. In case of buried pipes the trenches shall be kept free of water and the pipeline surfaces dry. These connections shall be checked for tightness in subsequent pneumatic tests to be carried out by the contractor for complete loop / circuit including equipments ( except rotary equipments). lines / systems shall be dried by air. All equipments materials. consumables including water and services required for carrying out the pressure testing of piping system shall be provided by the contractor at his own cost. if any. noticed during testing shall be rectified immediately and retesting of the system / line shall be done by the contractor at his cost. All vents and drains shall be opened before the system is to be drained and shall remain open till all draining is complete. for the pressure test done. 02. piping systems fabrication or assembled in the shop / factories shall be tested at the site. pressure shall be released in a manner and at a rate so as not to endanger personnel or damage equipments.23 Hydraulic test The Contractor shall ensure that the pipelines have been thoroughly cleaned up by flushing with clean water/ compressed air of any foreign matter inside the pipes and dried before taking up for hydro test. Defects. irrespective of whether or not they have been pressure tested prior to site welding or fabrication.

In all lines for pressurising and depressurising the system. as soon as test pressure is reached and stabilized in the system. which shall be isolated from the system. ii) Equipment for a Hydrostatic Test Equipment for the hydrostatic test should be properly selected and in good working order. Care shall be taken to avoid increase in the pressure due to temperature variation during the test. Test pressure shall be maintained for a sufficient length of time to permit thorough inspection of all joints for leakage or signs of failure. Equipment affecting the accuracy of the measurements used to validate the specified test pressure should be designed to measure the pressures to be encountered during the hydrostatic test. to enable him to be present for witnessing the test. The pump shall be isolated from the system whenever the pump is to be left unattended. A pressure gauge shall be provided at the test pump discharge for guidance in bringing the system to the required pressure. Pressure shall be applied by means of a suitable test pump or other pressure source. i) All vents and other connections used as vents shall be left open while filling the line with test fluid for complete removal of air. Test pressure shall be maintained for a minimum of three hours. Pressure shall be applied only after the system / line is ready and approved by the Engineer – in – charge. The test pump shall be attended constantly during the test by an authorized person. The pump and the piping system to be tested are to be provided with separate pressure indicating test gauge. drains do not exist in the system.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT The site – in – charge shall be notified in advance by the contractor of testing sequence / Programme. temporary isolating valves shall be provided if valved vents. Any joint found leaking during a pressure test shall be retested to the specified pressure after repair. Equipment for conducting the hydrostatic test may include the following: Page 36 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . These gauges are to be checked by the standard test gauge before each pressure test.

This gauge should be deadweight tested immediately prior to and after use. if required. with a 75mm. A large diameter bourdon tube type pressure gauge with a pressure range and increment divisions necessary to indicate anticipated test pressures. Pigs. An injection pump to introduce corrosion inhibitors or other chemicals into the test segment. A 24 hours recording thermometer capable of recording temperatures from 0 deg.1 kg/cm2 (1. A 24-hours recording pressure gauge with charts and ink.5psi). f) g) h) i) j) k) l) m) Temporary manifolds and connections as necessary.C (32 Degree F) to 50 Degree C (122 Degree F). Portable tank. A meter or other comparable means of measuring line fill. A variable speed positive displacement pump capable of pressurising the line at 7 kg/cm2 (approximately 100 psi) in excess of the specified test pressure. The pump should have a known volume per stroke and should be equipped with a stroke counter (a constant speed pump having a variable flow rate control may be used in lieu of the above if the liquid test medium injected into the pipeline is measured during pressurisation). Page 37 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . capable of providing a source of liquid test medium. n) Equipment. if their use is required. materials and fluids needed to displace the test medium from the test segment. (approximately 3”) immersion capability of measuring temperatures from 0 deg. A deadweight tester certified for accuracy and capable of measuring increments of 0. Two glass laboratory thermometers.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT a) b) c) d) e) A high volume pump capable of filling the line at minimum velocity of 2 km/h (approximately 1 mph) A test medium supply line filter capable of ensuring a clean test medium.C (32 Degree F) to 50 Degree C (122 Degree F). spheres and similar devices to be used to clean the test segment and to facilities the removal of air from the line.

Location of pipe and other piping components in the test segment by size. Procedures for removal and disposal of test medium. Shell pressure rating and location of pipeline valves. iv) Page 38 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . Source(s) of test medium and any inhibiting or other treating requirements Locations and requirements for test medium disposal. Procedures for cleaning and filling the line.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT iii) Test Plan The following factors should be considered in planning a hydrostatic test: a) b) c) d) e) f) g) h) Maximum operating pressure anticipated through the life of the facility. grade type and internal design pressure(s). Procedures for the pressurisation of test segment(s) including the locations of the injection points and the specified minimum and maximum test pressures. Safety precautions and procedures. Safety precautions and procedures. Test medium to be used. Test Procedures A hydrostatic test procedure diagram with explanatory notes and data should be prepared prior to testing and should indicate in a detailed fashion the following: a) b) c) d) e) f) g) The length and location of the test segment(s). Profile and alignment drawing maps. air vents and connections to the segment. atmosphere and ground. Minimum test duration for test segment(s). Anticipated temperature of test medium. wall thickness.

vii) The Test Hold When the test pressure is reached. which is not free of sediments and may be injurious to the pipe. Pressure should be monitored and record continuously during the duration of the test. a period of conservation to the line should follow during which test personnel verify that specified test pressure is being maintained at the line pressure and temperature have stabilized. etc. Screens or filters should be installed in the test medium supply line to control the contamination of the test medium by debris or sediment. vi) Pressurization Personnel conducting the test should maintain continuous surveillance over the operation and ensure that it is carefully controlled. should not be used unless it is filtered. A detailed analysis of the profile to determine static and dynamic pressures while the pipeline is being tested should be performed so that the pipeline will not be over pressurized at points. The filling operation should be planned and executed in a manner. When approximately 70% of the specified test pressure is reached. Pumping of the test medium should continue until the pigging devices have been received at the receiving scraper trap. Water. valves.. The test segment should be pressurised at a moderate and constant rate. which should be applied to the most elevated point in the test segment.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT A specified test pressure is defined as the minimum test pressure. which are at low elevations. The quality and source of water should be determined. equipments. Pipe connections should be periodically checked for leaks during pressurization. or until they passed the block valve terminating the test segment. which prevents the infusion of air into segment to permit the purging of trapped air. the injection pump should be disconnected of its connection to the pipelines and checked for leakage. v) Line fill And Cleaning The line fill operation should serve the dual function of cleaning the line and introducing the necessary test medium into the test segment. Page 39 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . Upon the completion. pumping should be stopped and all valves and connections to the line should be inspected for leakage. the pumping rate should be regulated to minimise pressure variations and to ensure that increments of no greater than 1 kg/cm2 may be accurately read and recorded.

The hydrostatic test shall be considered positive only if there is no drop in pressure at the end of the specified period. inspection.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT viii) Displacement of test medium Water should be completely drained off. All welded and flange joints and the seam welds on the ERW pipe shall be inspected for leaks. All underground piping shall be tested and ensured of no leakage at test pressure before filling up trenches.3. Water should be disposed of at approved locations in a manner that will cause minimal environment effects. the line shall be tested to prescribed pressure. The pressure shall be maintained for a minimum period of 8 hours unless otherwise specified. curing. WATER / WASTE WATER PIPING: LAYING OF NP3 (PRECAST) CONCRETE PIPES: i. mixing. Leaky joints shall be repaired by chipping or gauging out such defects as required and re-welded. application of cement lining. The cut out of joints shall be just sufficient to correct the defects. This can be accomplished with spheres. No claims for expenditure incurred by the contractor towards such repairs of defective work and testing shall be entertained. No painting shall be done at weld joints till the system is accepted in all respects. The scope of work covers procurement of materials. handling and transportation of piping system carrying ordinary or brackish water up to 450 C and 10. the water shall be completely emptied out and the line shall be made free of water. 2. Test pressure for product pipelines shall be 10 kg/cm2 (g) After test. The NP3 pipes proposed to be used for conveying oil-water mix to the effluent treatment plants shall be laid as per IS: 783 (Code of practice for laying of concrete pipes). ii. squeegees and / or other pigging devices wherever practical. repair. After repairing the leaky joints. CODES & STANDARDS: AWWA C 205-95 AWWA C 602-83 Cement mortar protective lining and coating for steel water pipe-shop applied. Cement mortar lining of water pipelines – in Page 40 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: .5kg/cm2 g for fire water piping systems 80mm and above.

Sand shall be clean and free from injurious amounts of dust. flanges etc. pipe fittings. Sand shall conform to IS: 383 Grading zone III. oil. clay. iii.) Cement Cement used in mortar lining shall be sulphate resistant or Portland cement conforming to IS: 12330. salt. mild steel and ductile iron pipes and fittings for transportation of water. with wire 12 SWG (2. acid. shall be of carbon steel. MATERIALS: a. Salt water shall not be used for mixing under any circumstances. and other deleterious substances. or other impurities and shall conform to IS: 456. Page 41 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . e.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT - IS: 12330 IS:383 IS:456 IS: 11906 - place Specification for sulphate Resisting Portland Cement Specification for Coarse & fine aggregates from natural sources for Concrete Plain & reinforced Concrete-code of practice Recommendation for cement mortar lining for cast iron. oil. c. d.) Pipes and piping materials Pipes. durable and uncoated.) Water Water used for cement mortar mixing and curing shall be clean and free from injurious ingredients or organic matter. Steel wires shall be galvanized at finished size.) Reinforcement Reinforcement shall consist of welded steel wire fabric. b. Wires shall conform to ATM A-82. Wire fabric manufactured in flat sheets to ASTM A-185 shall be 2” x 4” maximum steel wire mesh.6mm minimum) each way.) Sand Sand shall consist of inert granular material and the grains shall be strong. mica. alkali.

) Lining Application The lining shall be applied in one course for the pipe section. then the pipe must be cooled with the help of wet gunny bags prior to application of mortar. If pipe is hot due to such reasons as lying in the hot sun. The trowel attachment. sand and water and mixed well in proper consistency to obtain a dense. No unfinished surface shall remain exposed for more than 20 minutes.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT iv. Mortar shall be composed of cement.3 to 0.0 below: b. by power tool. c. Lining shall be free of any sharp corners and edges and must be suitably contoured / rounded prior to curing.r. Page 42 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: .) Cement Mortar mixing Cement mortar lining shall be done in the field shop. Suitable mechanical equipment capable of mixing mortar and doing the lining work to a reasonable degree of uniformity w.) Surface preparation Pipes shall be welded in suitable length and immediately prior to lining. the rate of travel of machine and the rate of discharge of mortar shall be such that the pressure applied to the lining will be uniform and produce a lining of uniform thickness with a smooth. The lining machine shall be provided with attachments for mechanically trowelling the mortar. Water to cement ratio shall be between 0. density and strength shall be employed. finished surface. Both the application and trowelling of the mortar shall take place at the rear of the machines that the freshly placed and trowelled mortar will not be damaged. Straight sections of pipe shall be lined using spinning method or a method known to provide equivalent results such as by a machine traveling through the pipe and distributing the freshly mixed mortar uniformly along the full section and long radius bends of he pipe. thickness. which may be outside the plant boundary.4 by volume. scale. Cement mortar for lining shall consist of one part cement to not more than three parts of sand by weight. Mortar shall be mixed in batches.t. During mortar application pipe should be at ambient temperature. Trial mixes shall be made to arrive at a mix to achieve the requirements specified in procedure qualification clause 6. Mortar shall be handled so as to avoid any kind of segregation and excessive moisture loss. APPLICATION a. the surface shall be thoroughly cleaned removing all grease. rust etc. homogeneous lining that shall adhere firmly to the pipe surface.

after 28 days of curing and the density of cured lining shall not be less than 2300 kg/cu. mortar & finished pipe shall be tested. be hand patched so as to achieve comparable results. shall be permitted to rectify the thinning of linings.m. if their shape precludes this. Page 43 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . the pipes shall be marked with the date of lining and shall be cured either by misting curing as per AWWA Procedure Qualification: Prior to the application of the shop cement lining the manufacturer shall perform procedure tests and qualify a working procedure to demonstrate that he is able to produce a lining system in accordance with design requirement. The constituents. Under no circumstances the lining shall be allowed to dry during curing period. minimum of five samples shall be prepared. vi. v. Curing shall be carried out for a minimum period of 7 days. The thickness of lining shall be as per Figure-01.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT Hand patching at the end of the pipe. for length not more than 100mm length. To establish the correct examination of sand and water. Fittings and specials shall be centrifugally spray lined to the same standard as straight pipes or. For each mix the following shall be accurately checked and recorded: For Individual constituents Cement / admixture Sand Water Proportions & Weights of respective materials For Cement Mortar Test Specimen Density Compressive Strength Water absorption Test blocks of this material when subjected to testing. Moist curing shall start after 24 hours of completion of cement lining and shall be done by continuous wetting or ponding. CURING After lining. However to accommodate the disc movement of Butterfly valves the cement lining of the mating flanged spools shall be suitably tapered keeping minimum 3mm lining thickness. as per IS 6441/ IS4031 shall exhibit compressive strength of not less than 200 kg/sq.

and a standard procedure shall be evolved. Page 44 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . The job shall be subjected to inspection at the following stages: a. b.) The defective lining shall be removed in total from the pipe segment before the initial setting.) After surface preparation and prior to application of lining b. Inspection during production The entire procedure of applying cement-mortar lining shall be subjected to continuous inspection by Owner or their authorized representative. Trough to crest height shall not exceed 1. The inspection of lining in pipe shall be made from both ends of the lined pipe segment by using strong lights and /or mirrors.) After application of the lining and curing Any lining not applied in accordance with this standard or not as per required thickness shall be liable to rejection and may have to be replaced / repaired at the expense of the contractor. The pipe segment shall then be relined in full compliance with the specification.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT Based on the test results a procedure shall be standardized for mixing of the materials.) A pipe that has been exposed by spilling or cracking of the lining shall be cleaned thoroughly free from debris. Inspection personnel shall witness the mixing of materials and sample preparations for procedure qualification. the surfaces shall be dust free and moistened with clean fresh water. vii. Immediately after moistening the cement –motor mix shall be applied using a small trowel. Test results shall be correlated with sample no. The inspection shall be done before the lining has attained its initial set.0mm. The inspector shall have free access to all areas and facilities concerned. When the cement mortar mix is to be used.) When an epoxy pipe-joining compound is to be used for the repair. The surface of lining shall be smooth and free from irregularities. the surface shall be dry and dust free and a coating of the compound shall be applied with a small towel or spatula. such inspection shall not relieve the contractor of the responsibility of meeting the specifications. cracks up to 0. viii. REPAIR OF LINING: a.8 mm wide and not over 300mm in length are acceptable. and the contractor shall furnish all reasonable assistance. However. c.

)Sleeves shall be welded using electrodes of dia less than 5mm in the uphill technique. Flange faces shall be free of cement lining. jointing and the coating are not damaged during welding.) Where cement –mortar is used for the repair. Flanges may be welded in field / shop prior to lining. FITTINGS & FLANGES: All fittings shall be generally collar joined with pipe.) Pipe OD and sleeve ID shall be coated with 2 layers of epoxy.)A uniformly applied layer of epoxy cement approx 1. C clear of any longitudinal pipe weld. JOINTING METHODS: a. the adjacent lining shall be coated far enough back to cover any visible cracks and shall be maintained in a moist condition for three days using a wet hessian sack or similar means. DN 80mm blind flange shall be drilled to suit inst. Stub in branch connections of size 80mm onward shall be collar joined.) Instrument branches for Temperature and Pressure instruments shall be provided as follows. xi. BRANCH CONNECTION: a. x. inspection and maintenance. it shall be put into use after the initial set has taken place. Alternatively. However flanged joints can be provided at critical locations for ease of fabrication. PIPE JOINTING: Pipe joint both for above ground and underground pipes shall be done by collars in general and by flanged fittings in specific cases wherever requirement arises for ease of fabrication. Initial setting of epoxy cement must take place before the sleeve welding. The blind flange used for temperature connections shall be as per instruments standard. For detail refer Figure-02.) Branches in cement-lined pipes shall be of minimum of 80mm size. inspection and maintenance flanged joints may also be used.) Pipes. b. c. However to meet specific requirement at critical locations for ease of fabrication. Care shall be taken that the lining. ix. inspection and maintenance. d. Page 45 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . which have been cement –mortar lined can not be butt welded together in the normal way as the mortar adjacent to the weld will be damaged by heat.6mm thick. if the line can be filled. The sleeve welds should be located at 90 deg./vent drain size. b. shall be applied to both ends of the cement lining (and OD of the pipe and ID of the sleeve).HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT d.

which is internally lined. c. Pipes shall not be transported using tractor units with trailing bogies or other method offering no central support.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT c. with sufficient holes to permit air circulation. a slitter saw supported as necessary and containing a nylon bonded carborundum disc shall be used. pipe lengths shall have end caps or other suitable means of protection.) The section to be removed and the adjacent pipe ends shall be suitably supported to avoid imposing any weight on the concrete lining when breaking through. provided this does not cause drying out and cracking of the lining.  Pipes shall be protected from direct and indirect impact by means of suitable cushioning material. a rigid pipe-cutting machine using tungsten carbide tipped tools ground to the cuttings angles may be used. xiii. During transportation and storage. xii.) On fusion welded steel pipes. Branch connections shall be suitably plugged or capped as described above Page 46 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature:    . the external weld shall be removed flush with. but not below.) HANDLING: Handling of lined pipe lengths shall be by means of nylon belts such that the pipes are supported 1/5 of their length from each end. b. DAMAGE PROTECTION: a. the face of the pipe for the width of the cutters.) For cutting lined pipe. The blind flange shall be provided ¾” tapped hole and ¾” vent / drain with valve & blind. especially during transportation. and if necessary for the complete width of the cutting machine.) Vents and drains on cement-lined piping shall be by DN 80mm flanged stub with blind flange. Pipes shall not be lifted using hooks inserted in the pipe ends.) TRANSPORTATION:  Lined pipes being transported shall be adequately supported in a level horizontal position in order to minimize flexing and prevent induced bending and damage to the lining. Alternatively. b. CUTTING METHODS OF CEMENT LINED PIPES: a. Means shall be taken to ensure that the end protection remains securely fastened.

supply. • Application of paints and the recommended time intervals between consecutive paint coats.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT xiv. Particular attention shall be paid to the following: • • • Proper storage avoiding exposure and extreme temperature. etc. application and workmanship of protective coating system for piping. the paint manufacturer’s instructions shall be strictly followed. blast material. hoses.) Care shall be taken when handling jointed lengths of pipes to ensure that induced bending and the possibility of damage to the lining is minimized. scaffolding.) During pipeline installation. 03. b. Adequate numbers of required tools. During storage and application of paints. The Engineer – in – charge may allow hand mixing of small quantities at his discretion. hydrant monitors. INSTALLATION: a. Specified surface preparation.00 03. air compressors. when handling.01 Painting General This specification covers the requirement of selection. the spacing of lifting points and supports shall be adequate to avoid induced bending. lifting and laying pipe. Page 47 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . boxes. Two pack paint system will be mixed by mechanical means. Painting of pipelines / structural steel works shall be done only after the mechanical completion and testing of the system are completed. It is deemed that the work will be carried out by the contractor with the best quality of specified material and workmanship at his own cost. brushes. Mixing and thinning.. shall be arranged by the contractor at site. etc. shot / sand blasting equipment. The ‘Fire Red’ colour paint shall be used for painting firewater network.

pipes supports. Coating and wrapping of underground pipelines. instrument glass. Name plates. Supply of all primers. ii. indentations and all other sharp surface projections shall be ground smooth prior to further surface preparation. machined surfaces. walkways. 03. Scope of pipeline painting work covered in the specification shall include: i. Surface shall be blast cleaned to SA 2 ½. etc. v.02 Surface Preparation All rough welds. weld splatter. In the event rusting occurs after completion of surface preparation and before application of the primer the surfaces shall again be cleaned in accordance with the specified method. Maximum peak of surface profile shall be less by 5 – 10 microns from the primer DFT. All bolt holes shall be drilled and smoothened before cleaning. iv. shall be painted as directed. Page 48 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . prior to protective coating application. paints and all other material required for painting. All above ground piping and fittings including identification marks. Structural steel work. Identification colour bands and directions on all piping as required. which will be indicated to the successful tenderer. Two colour bands of 100mm width as per HPCL Codes for each product shall be painted over aluminium paint on the pipeline at every 30m C/C with arrow heads painted in black indicating the direction of flow. dust or foreign matter deposited on the surface after the surface preparation is completed shall be removed prior to painting. Any protective coating used by the pipe manufacturer/ supplier shall be removed during blast cleaning. the same shall be painted as directed at site. control valve stems and other items in contact with or near the surface being coated shall be removed or marked as appropriate for protection. burrs. Any oil. Painting of valves. ladders. grease.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT Colour schemes shall be in line with standard industrial codes in line with HPCL practices. Manufacturer's identification tags. As the number of bands and arrow heads in the manifold will be more. Equipment like pump sets if not painted as per colour coding. iii. vi.


In order to achieve maximum durability, one or more of following methods of surface preparation shall be followed before blast cleaning:

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Manual Or Hand Tool Cleaning This normally consists of hand descaling and / or hammering, hand scraping and hand wire brushing. Rust, mill scales, weld spatters, old coatings and other foreign matter shall be removed by hammering, scraping tools, emery paper cleaning, wire brushing or combination of the above methods. On completion of cleaning, loose material shall be removed from the surface by clean rags and the surface shall be brushed swept, re-dusted and blown off with compressed air to remove all loose matter.


Mechanical or Power Tool Cleaning Power tool cleaning shall be done by mechanical striking tools, chipping hammers, grinding wheels or rotating steel wire brushes. Excessive brushing of surface shall be avoided as it can reduce paint adhesion. On completion of cleaning, the detached rust, mill scale, etc. shall be removed by clean rags and / or washed by water or steam and thoroughly dried with compressed air jet before application of paint. Blast Cleaning The sand / shots used for blasting shall be free from moisture, salt. Sand size should be 16 mesh to 30 mesh in order to have surface profile range 55 – 65 microns. Size of abrasive: 16 – 30 mesh. The particle should pass through 100% when sieved with 16 mesh and nothing to pass through when sieved with 30 mesh i.e., size below 16 and above 30 mesh are not recommended. Shape of abrasive: Shape, semi-sharp, spherical or near spherical. Semi-sharp means some sharp as well as round edge in one particle grit. The total surface shall then be blast cleaned to Swedish standard SA 2 ½. The blasting has to be carried out at a pressure of 7 kg/cm 2 at the nozzle tip. Compressed air is to be free from moisture and oil. On completion of blasting operation, the blasted surface shall be made clean and free from any dust and scale or rust and must show a grey white metallic lustre as demonstrated in SA 2 ½. Blast cleaning shall not be done in bad weather without adequate protection or when there is dew on the metal, which is to be cleaned, or humidity exceeding 85%. Surface profile shall be uniform to provide good key to the paint. Primer or first coat of paint shall be applied within 3 hours of sand blasting or as directed by Engineer – in – charge depending on weather conditions. Page 50 of 71


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Coating Procedure i) Coating System Painting system for the pipelines and other structures shall be as indicated in this specification. ii. Application Before application of primer, the surface shall be cleaned of dust etc. Surfaces shall not be coated in adverse weather conditions, rain, wind, snow, fog, mist, or / and in areas where injurious airborne elements exist. Cleaned surfaces shall be coated with one complete application of primer as soon as practicable but in no case more than three hours after surface preparation. Application of coats shall not be carried out if the atmospheric temperature is less than 5C or if the temperature exceeds 40C in the shadow, 50C due to the influence of sun or if relative humidity exceeds 85% or in case of adverse weather conditions like rain, fog, dust storm etc. All paints shall be thoroughly stirred up prior to and during their application. To the maximum extent practicable, each coat of material shall be applied as a continuous film of uniform thickness free of pores. Coating media shall be applied in uniform thickness. All slots, recesses, grooves, corners, angles and interstices shall be covered by paint. Sag and runs shall be distributed or removed and new paint shall be applied uniformly. Any thin spots or area missed in the application shall be recoated and allowed to dry before the next coat is applied. Each coat shall be in proper state of cure / dryness before the application of the succeeding coat. Material shall be considered dry for recoating when an additional coat can be applied without development of any detrimental line irregularities, such as lifting or loss of adhesion of the undercoat. When successive coats of the same colour have been specified, alternate coats shall be tinted, when practical, sufficient to produce enough contrast to indicate complete coverage of the surface. When the material is of the same colour as of the steel, or when the tinting of the final coat is objectionable, the first coat to be applied shall be tinted. Page 51 of 71

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nozzle diameter. Page 52 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . Shade of each coat shall be got approved by Engineer – in – charge. Rough or oval shaped brushes shall be used for irregular and rough surfaces. All thinning and mixing shall be done strictly in accordance with the Manufacturer's instructions for the particular materials and under the supervision and direction of the engineer-in-charge or his representative. Paint shall be applied by brush / conventional spray / airless spray. the type of equipment. brushes shall be of a style and quality that will enable proper application of paint. All ingredients shall be thoroughly mixed before use to a smooth and uniform consistency using mechanical means. Expiry date of the paint should be checked before opening the container. the paint shall be sprayed uniformly. before use.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT The tinting material shall be compatible with the material and not detrimental to its service life. Paint containers shall be opened only prior to utilisation and shall be carefully closed immediately after withdrawal of paint. All painting material shall be kept in weatherproof barracks and shall be kept cool and dry. All pigmented material shall be strained after mixing so as to remove any skin. pressure setting etc. No air bubbling shall be used for this purpose. Where brush coating is applicable. All containers of coating material shall remain as unopened original Manufacturer's containers until required for use. Painting work shall be done in daytime only preferable between 9 am to 5 pm. shall not be applied. Coating materials that have jelled or deteriorated during storage shall not be used. Coating material shall not remain in spray pots or buckets over night but shall be gathered into a closed container and remixed before use. Paints. which have become unserviceable during storage. During spraying the paint shall be maintained thoroughly mixed in the spray gun. The brushes shall conform to IS: 384. Surfaces impossible to be coated by spraying must be painted by brush. The width of the brushes shall not be more than 15cms. Wide flat brushes are suitable for large flat areas but they shall not have width over five inches. Contractor shall obtain approval for specification for spraying installation concerned. etc.

One pack contains the ethyl silicate binder with suitable solvents.m/ litre Drying time : Touch dry – 1 hour. The other pack contains zinc dust with additives. Edges of the breaks shall be lathered and the designated number of prime and finish coats applied.m / litre Drying time : 4 hours Re-coating time : 10 hours (min) % of total metallic zinc in dry film : 85 – 90 % by wt. Where shop paint has been damaged in handling. They have to be mixed in suitable proportions before application as recommended by manufacturer.05. all damaged and loosely adhering paint shall be removed and the surface thoroughly cleaned. Hard dry – over night Page 53 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . Colour : Grey Application : Spray (airless / air) Dry film thickness per coat : 65-75 microns Theoretical coverage : 8 sq. Volume of solids : 40 ± 2% Composition : Epoxy resin/ Zinc Phosphate Colour : Red Oxide Pigment volume concentration: 25-35% Application : Brush or spray Dry film thickness per coat : 40-50 µm Theoretical coverage : 8-10 sq. (As per the ASTM D520 – Spherical size storage life) : 4 months under sealed conditions Epoxy primer (P2) The primer is a two pack anti corrosive epoxy primer for use on steel surfaces.05 Paint Material Primer and finish coats shall be of first class quality and shall conform to the specification indicated below: 03.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT iii) Repair of damaged paint surface The contractor shall rectify painting work found defective under this specification at no additional cost to MECON/ HPCL.01 i) Specification for paints: ii) Zinc Ethyl Silicate Primer (P1) The zinc ethyl silicate consists of two packs. 03.

hard dry in 48 hours 24 – 48 hours. This should be very strictly adhered to in order to avoid peeling of subsequent coat.5 sq.) Theoretical coating capacity : Weight per litre(app) kgs/lts : Page 54 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: . 62% 100-125microns 5-6 1.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT Storage life iii) : 9 months under sealed conditions Two pack epoxy – polyamid mio undercoat (U1) These coatings are high build paints based on cold cured epoxy polyamide system pigmented with chemically inert pigments and extenders formulated to permit application at a DFT higher than 100 microns per coat. Type of epoxy : Condensation product of bisphenol A and epichlorohydrin with terminal epoxides groups.5.4 Tenderer’s Seal and Signature: Volume of solids : DFT(dry film thickness) : (As per coat app. 450 – 500 Polyamide 55 – 60 % The main pigment shall be micaceous iron oxide (MIO – Lamellar) constituting a minimum of about 65% w/w of total pigments. m / litre Touch dry in 2 hours. 40 – 45 % Airless spray 110 – 120 microns 5. 12 months under sealed conditions Epoxide equivalent Curing agent Volume of solids Pigment : : : : Pigment volume concentration Application Dry film thickness / coat Spreading rate Drying time Over coating time : : : : : : Storage life : iv) Epoxy high build finish paint (F1) Type and composition : Two pack poly amide/polyamine cured epoxy resin medium suitably pigmented.

Volume of solids : 38-40% Application : by brush or conventional spray DFT/Coat : 30-35 microns Spreading rate : 11-13 sq. Part A and Part B are to be mixed together to form a pigmented polyurethane paint in suitable proportions as recommended by manufacturer.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT Touch dry at 30oC Hard dry at 30oC Over coating interval : : : v) Pot life at 30oC for two component : Paints(app. Volume of solids Main pigment : : 45 % Rutile TiO2 (min. 80% w/w on total pigment weight) and extenders with other suitable pigments to get the disered colour As desired 15 – 20 % Brush or spray 40-50 microns 11 – 13 sq. m/ lt Drying time : Surface dry-4hrs Hard dry-18hrs Storage life : 12 months under scaled conditions Page 55 of 71 Tenderer’s Seal and Signature: Tenderer Number: MEC/23H8/01/06/T18 Date: . solvent and additives. Part-B: Part-B consists of an aliphatic polyisocyanate with appropriate solvents and additives.) Two pack aliphatic acrylic polyurethane finish paint (F2) 3hrs Overnight Min: Overnight Max: 5days 4-6 hrs Part-A: Part-A consists of polyacrylate polyol with appropriate primary extenders.m / litre Surface dry 1 hr. 3 months under sealed conditions Colour Pigment volume concentration Application Dry film thickness per coat Theoretical coverage Drying time Storage life iv) : : : : : : : Synthetic Enamel (F3) A high quality enamel based on synthetic resign vehicle stable weather resistant pigment designed for both protection and decoration. Full cure 7 days.

which do not conform to the specifications. a) M/s Asian Paints India Ltd. Mumbai. Calcutta. the site engineer has the right to reject any material of these manufacturers. Madras. c) M/s Berger Paints India Ltd. Bangalore or Page 56 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . f) M/s CDC Carboline. Hyderabad.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT 03.06 Painting System 3.1 For REWARI (non-coastal area) a) Painting system for pipes and other connected item Surface preparation Blast clean to SA 2½ One coat of P1 (65-75 µm each) + One coat of F1 (100-125 µm each)+ Two coats of F2 (40-50µm each) 245 µm Paint system recommended Total DFT (Min) b) For Structurals Surface preparation Paint system recommended Total DFT(min) 03. d) M/s Ameron / Goodlass Nerolac Paints Ltd. g) M/s Shalimar Paints Ltd. Vadodara. e) M/s Jenson & Nicholson India Ltd. Mumbai. j) Sigma Coatings Mumbai k) Akzo Noble coatings India Ltd. i) M/s Grand Polycoats Company Pvt Ltd. b) M/s Bombay Paints Ltd.07 Paint Manufacturers Mechanical or power tool cleaning to St-3 Two coats of P1 (30-35 µm each) +Two coats of F3 (30-35 µm) 120 µm An indicative list given below of the paint manufacturers whose product conforming to the respective qualities specified herein may be considered for use. h) M/s Solvo-Sol Paints (P) Ltd. Mumbai.. However. Mumbai.6.

Dry film thickness (DFT) shall be checked and recorded after application of each coat and extra coat of paint should be applied to make up the DFT specified without any extra cost to the contractor. Contractor shall arrange to have tests performed including batch wise test of wet paints for physical and chemical analysis at no extra costs to HPCL. and where it is evident that surface preparation has been inadequate. and also as completion of the final finishing coat. Following aspects will be considered during inspection and contractor shall offer the work for inspection and approval of site Engineer before proceeding with the next stage.08 Inspection and final acceptance Required painting materials for application shall be procured directly from manufacturers as per specification. The contractor shall arrange and keep a Holiday Detector at site for testing of wrapping coating of underground pipelines. Page 57 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . The contractor has to position an ELCOMETER at site for checking the paint thickness by the site engineer. Engineer – in – charge at his discretion may call for tests for paint formulation. cleaned etc. Preparation of surface shall be subject to spot examination and approval. • Surface preparation • Primer Application • Each coat of paint Any defect noticed during the inspection is to be rectified by the contractor to the satisfaction of Engineer – in – charge before proceeding further. Paint film thickness shall be examined at random locations after completion of primary coat. The painting work shall be subject to inspection by Engineer – in – charge at all times.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT 03. Manufacturer’s test certificates for every batch should be submitted to Engineer – in – charge without which paints will not be accepted. the Engineer may require the surface to be stripped. Stages of inspection are as follows. Painting work shall be subject to inspection and approval by MECON/ HPCL. as necessary. Each batch of paint shall be offered to him for approval before commencing application.

dust. 03. but also the other surfaces which are to be enamel coated. COALTAR ENAMEL COATING. Surface Preparation The surface of the pipeline shall be made free of oil and grease by using clean rags saturated with suitable solvent like Xylene or Trichloroethylene. All splashes shall be cleaned up as they occur. grass or foreign matter. Any dried run or sags shall be scraped off and re-applied with primer. During priming the following should be kept in mind: Page 58 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . This will not only cover the circumference of the pipe. contractor shall be responsible for making good any defects found during the final inspection / guarantee period / defect liability period as defined in general conditions of contract. Any heavy application shall be brushed out before primer sets. The primer coat shall be exposed for curing for the time specified by the supplier. The primer containers of approximately 20 litres capacity shall be filled from main drum after cleaning the container. All inspecting and examining instruments shall be calibrated and checked to indicate their proper functioning. repair and approval at intermediate stages of work. and empty paint containers and other debris shall be removed from site. which shall be free from runs. Irrespective of the inspection.e. Scope This procedure deals with the widely used method of wrapping / coating of MS pipes.01 Coating and wrapping of underground pipeline i.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT Paint operations shall be aimed at producing smooth and neat finished surfaces and inspection of edge and lining details will take this requirement into consideration in accepting each part of the work. iii.. Primer Application Primer drums of capacity 200 litres shall be thoroughly agitated. The primer shall be applied on a thoroughly cleaned pipe as a uniform thin film. bubbles. ii. Then only application of enamel should be carried out. Only two applications of primer are permitted.09 Treatment of underground pipelines 03. Then the pipes shall be blast cleaned to Swedish standard of SA 2 ½ (Grayish metal appearance). i.09.

The minimum thickness of coating shall be 2. and furnishes proper bond with next layer of enamel. The outer wrap should be completely bonded with enamel. The enamel shall penetrate through glass wrap. The wrapping should be free of wrinkling and air pockets / bubbles.75mm inclusive of the two layers of enamel and reinforcement. c) Contaminated primed surface should be re-primed. The coal-tar impregnated asbestos outer wrap shall thereafter be applied over the glass fibre reinforcement wrap in tight condition. b) If the pipe surface temperature is < 3C or the relative humidity is above 80%. Therefore over drying and over curing shall be avoided. the glass fibre felt reinforcement shall be pulled over the enamel in a uniform spiral wrap. During heating. Coating and wrapping Molten coal-tar kettle shall be withdrawn from the dope kettle at the application temperature and the molten coal tar poured over the slowly rotating pipe to coat the pipe uniformly. priming should be done after heating the pipe to 30-38C. which is supplied in 200 kg drums. d) Over-dried and over-cured primed surface loses its effectiveness and bonding property. Coating of enamel shall be free from bubbles. 2. the kettle should be continuously agitated. Drying of the pipe surface should be done before priming. foaming and foreign matter. Readying the coating enamel Coal-tar enamel. sufficiently soaking it. sufficiently soaking it. 1.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT a) Wet surface of pipe should not be primed. The overlap of at the edges of all wrapping should not be less than 12mm and not more than 25mm. shall be cut into pieces of 5-6 kg weight. Page 59 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . so that the fibre glass wrap. Then second layer of glass fibre reinforcement wrap shall be applied immediately after second layer of enamel coating in uniform spiral wrap. Immediately after the application of the first layer of coal-tar enamel. These enamel pieces shall be charged into dope kettle and slowly heated to the temperature recommended by manufacturer.4mm (+ 0. The second layer of hot coal-tar enamel shall then be applied to such thickness as may result in composite enamel thickness of 4.8mm tolerance).

It shall have a second center core of textile fabric to give mechanical strength and dimensional stability to the tape. Thickness of coating: Coating thickness should be measured using a pit gauge or cutting samples at selected spots.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT 3. the defective coating should be repaired and holiday test carried out again. which shall conform to IS: 10221-1982 / AWWA C 203. etc. If any damage is caused to the coating and wrapping of adjacent pipes or any other existing structure during excavation or subsequent work or during coating or wrapping of flanged joints. All the seven layers shall be calendered together to create the above protection tape. 03. Testing of wrapping Holiday testing: The coating of pipes shall be checked for any voids / holiday in coating according to AWWA C-203-86. 04. the contractor shall carry out necessary repairs at his own cost in a manner as directed by the Engineer-in-Charge.01 Civil works of pipe supports Materials i) Cement Cement used shall conform to the following standards:Page 60 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: .0 04. The primer shall be allowed to dry until the solvent evaporates and the surface become tacky. 100 micron HDPE film. Holiday test shall be conducted over the coated surface. After testing. 3 layers of polymeric based coal tar. The overlaps shall be sealed by the same thermo-fusion process.m. Polymeric protection tape shall incorporate a center core of approx. rubber and other polymers shall be interleaved between the above centre cores. Structures. The pipe shall be sand blasted to SA 2 ½. Polymeric tape (4mm) shall then wound around the pipe in spiral fashion and bonded completely to the pipe by thermofusion process.10 Adjacent Pipelines. Peel testing: The bond test shall be carried out for the primer and coal-tar adhesion using knife. Underground pipes may also be wrapped with 4mm thick polymeric corrosion protection tape. Holiday detection should be done at 14 to 15 KV at the brush. Primer shall be applied over the pipe at 150 gm/ sq. 4.

be corrosive resistant/coated steel conforming to IS:2062-1992. Material for bolts. Generally portable water is considered satisfactory for construction and curing purpose. Earthwork Setting out and making profile Masonry pillars will be erected at suitable points These bench mark shall be connected to standard bench mark. In addition to these pillar center line pillars shall also be erected by the Contractor and footing positions shall be marked with the help of these pillars.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT 43 Grade Ordinary Portland Cement 53 Grade Ordinary Portland Cement IS: 8112-1989 IS: 12269-1987 ii) Aggregates Coarse aggregates for cement concrete works shall be hard broken stone aggregates conforming to IS:383-1970. The necessary Page 61 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . Nuts and Lock Nuts (Diameter 6-39 mm).02 Workmanship 1. 04. conform to IS:5624-1970 “Specification for Foundation Bolts”. unless otherwise mentioned in drawings or the schedule of items. Fine aggregates shall be naturally occurring river sand with other properties conforming to IS:383-1970. vi) Foundation bolts Bolts to be embedded in concrete shall. Nuts & Screws”. Nuts and locknuts shall conform to IS:1363 (Part 1 to 3) – 1992 “Specification for Black Hexagon Bolts. unless otherwise detailed in drawings. iii) Water Water to be used shall conform to IS-456 – 2000 for all civil works. iv) Steel Reinforcing bars for concrete shall be “TMT/HCR-TMT bars conforming to IS :1786-1985” of Grade Fe 415 from SAIL / TISCO / RINL v) Inserts Steel for preparation of inserts and embedments shall conform to IS:2062-1992. Plain washers shall conform to IS:2016 – 1967 “Specification for Plain Washers and spring washers shall conform to IS:3063 – 1972 “Spring Washers for Bolts. shall.

5m from the edge of any excavated pit. If any excavation for foundation gets filled up with water due to rain. The last 15cm of excavation shall be done by manually. unsound or unsuitable. The excavated materials shall not be placed within 1. Any damage shall be made good by the contractor at his own expense. In small pits water may be bailed out with buckets. the work shall be laid bare at expense of the contractor for inspection. The bed of the excavation shall be properly dressed and made level. Pumping of water shall be carried out either directly from the excavation or from sumps made outside the excavation as directed. as directed by the Engineer. the water shall be removed and bottom of the excavation shall be completely cleared of all silt/slush by the contractor at his own expense. If in the opinion of the Engineer there is a possibility of newly constructed work having damaged or disturbed by such collapse. If the bottom of any excavation appears to be soft. Side slopes shoring and strutting if required shall be carried out at contractor own expenses. The surplus excavated materials and excavated unserviceable materials shall be transported and disposed off by the contractor in spoil dumps/fill areas. the contractor shall excavate the same to the required depths and the extra depth shall be filled up by the contractor with concrete or such other material as directed by the Engineer. seepage or for any other reason. If the contractor excavates to the levels lower than those shown in the drawings. The level shall be taken at a interval as directed by Engineer. he shall fill up such extra depth at his own cost to the proper level with concrete or such other materials as directed by the Engineer. Every precautions shall be taken by the contractor against slips and falls in the excavation.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT profile shall be set out. The contractor shall take suitable precautions to prevent ingress of water into excavated areas during construction. The levels shall be recorded in field books and plotted on plan before starting the excavation. Adequate care shall be taken to prevent movement of water through freshly laid concrete or masonry work. Excavation for foundation The excavation shall be carried out as per the drawings. No extra payment will be made for removal of slips and for back-filling the space with materials approved by the Engineer. Page 62 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . The excavation shall be kept free from water by the contractor at his own expenses by pumping.

Next layer of concrete shall be carried out before initial setting starts in the previous layer. Filling shall be carried out in uniform horizontal layers. brick bats wood pieces and other injurious materials. bits of timber. cement bags and all other foreign materials. 2. Hand compaction shall be done with the help of tamping rods. Filling around foundations with earth Before commencement of back filling. shoring and form work. Mechanical vibrators shall be used for compaction. In such a case. Mixing by hand shall not be permitted unless specific prior permission of the engineer has been obtained in writing. proportion of cement shall be increased as per IS: 456-2000. Hand compaction may be carried out if permitted by engineer. Soil shall be free from organic matter and other materials which would affect the stability of the fill and shall be free from boulders. rammed and thoroughly compacted before the next layer is deposited. Disposal of water shall be carried out in such a way. Page 63 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . brickbats. Plain cement works Mixing It shall be done in mechanical mixers. the contractor shall arrange for dewatering the same at his own cost. Backfilling Backfilling of foundations shall be done using suitable soils from excavations. so that no inconvenience or nuisance is caused to the work in progress in the area or to other agencies working in the area or cause damage to the property and structures nearby. Each layer shall be watered.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT All water pumped or bailed out during de-watering of pits and trenches shall be disposed off suitably through properly laid channels or pipes by the contractor at his own cost. lumps and clods. the contractor shall remove from the space around foundations all accumulated water and slush. each layer not exceeding 150mm in thickness. all debris. In case water is encountered during the excavation for foundation or flooding of pits due to any other reasons. Laying The concrete shall be laid gently in layers not exceeding 150 mm.

whether reinforced or otherwise. Page 64 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . the concrete batching and mixing equipment. Materials for standard concrete The ingredients to be used in the manufacture of standard concrete shall consist solely of a standard type Portland cement. natural coarse aggregate and clean water. the layout and operation of procurement and storage of materials. and the quality control system. It will be the responsibility of contractor to ensure adequate and proper storage of cement. Cement Contractor will have to make his own arrangements for the storage of adequate quantity of cement. 3. Such an inspection shall be arranged and Engineer’s approval obtained.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT When the concreting is suspended. but the curing shall continue for minimum 14 days along with masonry. On the resumption of work the joint shall be thoroughly cleaned. The masonry work can be started after 48 hours of concreting. The curing shall continue for minimum 14 days or more as advised by engineer. necessary removal of laitance and roughening of surface for jointing shall be done before concrete sets. Engineer shall have the right to inspect the sources of materials. Consignment of cement shall be stored as received and shall be consumed in the order of their receipt at site. Damaged or reclaimed or partly set cement will not be permitted to be used and shall be removed from the site. prior to starting of concrete work. shall conform to the applicable portions of this specification. well away from the outer walls and insulated from the floor to avoid contact with moisture from ground and so arranged as to provide ready access. clean sand. watered and a grout of neat cement slurry (1 kg of cement in 2 Ltrs of water) shall be applied uniformly. roughened. Not more than 12 bags shall be stacked in any tier. Reinforced cement concrete General The quality of materials and method and control of manufacture and transportation of all concrete work irrespective of mix. Curing All foundation PCC strips shall be cured by spraying water and keeping the surrounding soil moist. Cement bags shall be stored in a dry enclosed shed (storage under tarpaulin will not be permitted). The storage arrangement shall be approved by engineer.

Consistency The consistency of the concrete shall be such that it flows sluggish into the forms and around the reinforcement without any segregation of coarse aggregate from mortar. Steel Reinforcement Bending and placing of bars shall be in conformity with IS 2502-1963 “Code of practice for Bending & Placing of Bar for Concrete reinforcement” and IS 456-2000 “Plain and reinforced concrete -Code of practice ". Page 65 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: II. then irrespective of its origin. Compaction The concrete shall be placed and compacted before setting commences and should not be subsequently disturbed. The contractor is responsible for the correctness and strength of formwork including supports intervals. Any time Engineer have reasons to consider that any cement is defective. Curing As soon as the concrete has hardened sufficiently. I.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT Cement held in storage for a period of Ninety (90) days or longer shall be tested. The shuttering shall be leak proof. . Shuttering All shuttering and supports shall be designed by contractor and be subjected to approval of the engineer. Placing of concrete Concreting shall commence only after inspection and written approval by engineer. Proper arrangements shall be provided for conveying the concrete to the place of deposition without disturbing the reinforcement. The slump tests are mandatory and shall be carried out at regular intervals so that the consistency of concrete can be monitored. Concrete shall never be dropped from a height. such cement shall be tested immediately at Contractor’s cost at a national Test laboratory and if such tests are not found satisfactory. Contractor shall not be entitled to any claim of any nature on this account. the curing shall be started. Shuttering shall be clean and free from deposits of foreign materials and proper de shuttering agent shall be applied to the surface. it shall not be used in any work. Changing of brands or type of cement within the same structure will not be permitted. date of manufacture and/or manufacturer’s test certificate. Compaction shall be done using approved mechanical vibrator & never be over vibrated or under vibrated. Minimum 14 days of curing shall be carried out.

-in-charge. Page 66 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . The work that has sagged or contains honey combing to an extent detrimental to the structural safety or architectural concept shall be rejected Strength test of concrete While placing concrete. Testing of materials The contractor shall carryout the following tests at his own expense and as directed by the Engg. The cubes shall be prepared. 3 shall be tested for compressive strength at 7 days after casting and the remaining 3 at 28 days after casting. The frequency of taking test cubes shall be either according to IS 456 – 2000 or as directed by the Engineer. A register shall be maintained at site by the Contractor with the following details entered and signed by both the Contractor and the Engineer. Reference to the specific structural member Mark on cubes The grade of concrete Date and time of casting Crushing strength at 7 days Crushing strength at 28 days Any other information directed by the Engineer. the Contractor shall make 6 nos. That register shall be considered as the property of the Owner. Acceptance criteria for test cubes The acceptance criteria of concrete on strength requirement shall be in accordance with the stipulations under clause 16 of IS: 456 – 2000. of 15 cm test cubes from particular batches of concrete as desired by the Engineer. cured and tested according to IS: 516 – 1959. Out of 6 nos. which is being used in the project. C. Also Engineer-in-Charge reserves their right to ask the contractor to carry out any further tests on any material. of test cubes. the RCC works shall be examined by the Engg-in-Charge before any defects are made good.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT Inspection and rectification of defects Immediately on removal of forms.

Setting Time – Lab d. Fineness . Impact – Lab IS code for material . Aggregate value: 1. IS 2720 Part XIV Periodicity of testing Whenever there is a change in source of supply or as directed by the Engineer-in-Charge.Lab b. Bulking of Sand – Field d. 3. Soundness .IS-2386 (Part I) to IS 2386 (PartV111) Periodicity of Testing Minimum 45 cum. Particle size – Lab b. Particle size distribution c. Compressive strength – Lab Page 67 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . Remarks Silt content should not exceed 5%. Percentage of Soft deleterious materials – Field (Visual) b. 2. 4. IS code for material – IS -383-1970 IS code for testing IS-2386 (Part I) to IS-2386 (Part VIII) IS code for Determination of density index (relative density) of cohesionless soils. Cement: Tests to be conducted a.IS-383-1970 IS code for testing . Coarse aggregate Tests to be conducted a. Crushing – Lab 2. Silt content – Field c. Water: Suitability for construction / Concreting purposes as per IS 456 – 2000 Periodicity: One test at the beginning of the project and once in every 3 months as per IS Code. Sand: Tests to be conducted a. Percentage of Deleterious material / Organic impurities – Lab.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT 1.Lab c. Tests to be repeated for every 45 cum of coarse aggregate or part thereof.

Bend Re-bend test . Yield stress . Free from defects .Field b. Remarks: Cube strength to be taken for both 7 days as well as 28 days.Lab e. 5.Field (Visual) b. Once for minimum 5 cum. Remarks: Cement to be tested if supplied by the contractor.-in-Charge) shall be tested at lab. Cement to be tested if stored for more than 3 months. Reinforcement steel Tests to be conducted a. Cubes of critical members (decided by Engg. Slump test . b. Size . Weight . 20 MT.Lab g. Cube strength – Lab / field Periodicity of Testing: a.Lab f.Lab c.Lab IS code for material IS-432 for mild steel IS-1786 for Tor steel IS Code for testing – IS – 1608 Page 68 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . Elongation percentage . Tests to be repeated for every 50 MT or part thereof or change of supplier.Lab d. Minimum 15 cum of part thereof. 6. Ultimate tensile stress . Cement concrete: Tests to be conducted a.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT Periodicity of Testing: Minimum qty.

NOTE: All the testing equipment / machines like Sieve. D. IS 8112:IS 383:IS 2386:IS 516:IS 1199:IS 3025:IS 1786 :IS 456:IS 2502:IS2062:IS 2720 – IS 2720 – IS 2720 – IS 2720 – Specification for 43 grade ordinary Portland cement.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT Periodicity of Testing: Minimum qty. (Part I to VIII) Method of test for strength of concrete. Method of sampling and analysis of concrete. Steel shall be tested if supplied by contractor. codes of practice referred to herein shall be the latest editions including all applicable official amendments and revisions. Steel for general structural purpose Part IV – Grain size analysis. b. specifications. Part VII –Determination of water content – dry density relation using light Compaction. required for field tests shall be arranged by the contractor at no extra cost. Page 69 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . Compression testing machine etc. this specification shall govern. Part VIII – Determination of water content. All standards. IS codes The following specifications. Methods of test for aggregates for concrete. tentative specifications. standards and codes are made a part of this specifications. Specification for coarse and find aggregates from natural source for concrete. tests shall be repeated for every 10 MT of each size (dia) or part thereof.dry density relation using heavy compaction.Code of practice Code of practice for bending and fixing of bars for concrete reinforcement. In case of discrepancy between this specification and those referred to herein. 10 MT. Steel shall be tested if stored in open yard for more than one year. Remarks a. Methods of sampling and test (Physical and chemical) water Specification for cold twisted steel bars for concrete reinforcement. Part XIV – Method of test for soil: Determination of density index (relative density) of cohesionless soils. Plain and reinforced concrete .

g. k. Bar chart showing the time schedules and break up of different activities like design. erection. 05. for whom similar works were executed. j. f. lubricants. Unpriced schedule of quantities. etc. Specifications and makes of paints and coating/ wrapping offered. etc. Erection and supervisory personnel and equipment available with the tenderer for execution of the project. Testing standards d. Procedure adopted for surface preparation. Guarantees for the materials. with value of the jobs. a. Page 70 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . b. strainers. indicating: i) ii) iii) iv) v) vi) vii) Code of construction Materials of construction General arrangement and cross sectional drawing.00 Drawings/ Information to be submitted with tender The following drawings & documents in four copies shall be submitted along with the offer. consumables. A write up on the fabricating /testing /inspection facilities available with tenderer / subvendor and at site. testing and commissioning. Erection and testing procedure envisaged. e. supply. workmanship and performance. List of mandatory spares and list of spares. if any. Make Size and weight Flange connection details. c. etc. painting/ coating/ wrapping. List of deviations. i. Data sheets catalogues/ literature of the items offered as per enclosed questionnaire Including fittings. List of clients. required for 2 year normal operation for fittings. List of special tools & tackles required h.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT IS 1200 - Method of measurement of building works. strainers.

Complete final bill of materials for fittings. Quality Assurance Plan for manufacture / fabrication / erection/ testing. coating/ wrapping and other accessories.00 Drawings / documents to be submitted after placement of order by the successful tenderer The following drawings and documents shall be submitted by the successful tenderer in 6 copies for approval/ information within the time stipulated.0 Completion Schedule All the items under the scope of supply shall be supplied four weeks prior to start of erection of that items. The quantities indicated are estimated and may vary during detailing. etc. etc. ladders. h. steel structures. III. erection. supports. commissioning. testing.HINDUSTAN PETROLEUM CORPORATION LTD MDPL TERMINALS PROJECT 06. makes and data sheets of pipe fittings. a. inspection. f. Payment to contractor will be based on actually erected and accepted quantities. d. As built drawings and other documents. if any for the satisfactory completion of the work. paints. g. c. Weekly progress report. fasteners. and other accessories. Specifications. schedule for preventive maintenance. The tenderer shall indicate additional items and quantities. Detailed bar chart indicating time schedule for different activities like design.0 Schedule Of Quantities The list of items as covered in the Technical Specification is given . operation and maintenance. Schedule of quantities and completion 1. e. Manuals / instructions for erection. Page 71 of 71 Tenderer Number: MEC/23H8/01/06/T18 Date: Tenderer’s Seal and Signature: . along with fabrication details. Drawing showing details of operating platforms. procurement. Tenderer shall indicate the prices quoted by him against each item in the table as per the format of the Schedule of Quantities and the same shall cover the complete scope of work specified. crossovers. etc. 02. b. The complete work covered under the scope of work of this tender shall be finished by the time indicated. radiographic films. inspection and test reports. for each area.