Equipment Category

Process Vessels
Trays
Heat Exchangers
Pump with Electric Driver
Compressor
Compressor Driver
Furnace

Total Bare Module Cost
Plant Construction Cost
Including 18% contingency
Chemical Engineering Plant
Cost Index (CEPCI) in 2009
Plant Construction Cost in
2009

Bare Module Cost (Equipment
Direct and Indirect Cost:
CEPCI=382)
$0
$0
$0
$0
$0
$0
$0

$0
$0
521.90
$0

No

Item Number
0 Example
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

Type
Vertical

Diameter[m]
1
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3

Cp: Purchase Cost
Minimum Maximum Vessel
Assuming Ambient
Length
Length
Length[m Operating Pressure
[m]
[m]
]
and Carbon Steel
Construction. [$]
2.5
30
20
$46,941
0
0
1
$1
0
0
1
$1
0
0
1
$1
0
0
1
$1
0
0
1
$1
0
0
1
$1
0
0
1
$1
0
0
1
$1
0
0
1
$1
0
0
1
$1
0
0
1
$1
0
0
1
$1
0
0
1
$1
0
0
1
$1
0
0
1
$1
0
0
1
$1
0
0
1
$1
0
0
1
$1
0
0
1
$1

5209 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 FM: Material Material Factor CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS Bare Module Cost [$] 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 $240.Operating FP: Pressure Pressure [barg] Factor 10 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1.147 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 .

No. 0 1 2 3 4 5 6 7 8 9 Cp: Purchase Cost Assuming Carbon Tower Item Number Dia. [$/Tray] Example 2 $575 32 0 $235 0 $235 0 $235 0 $235 0 $235 0 $235 0 $235 0 $235 0 $235 0 . [m] Number of Trays Case 1<N<10 Steel Construction.

166666667 0 3.166666667 0 3.166666667 0 3.Case 10<N<20 Case N>20 0 0 0 0 0 0 0 0 0 0 case1 1 -2.4 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 Material CS case 1 Ni_alloy 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 .166666667 0 3.166666667 0 3.166666667 0 3.166666667 0 3.166666667 0 3.166666667 0 3.166666667 case2 Fq: Quantity Factor Case3 0.

179 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 .FM: NI Alloy case Material Factor SS case 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 5.5 0 0 0 0 0 0 0 0 0 Bare Module Cost [$] $101.

629 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 .No Item Number 0 Example 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Cp: Purchase Cost Heat Shell Assuming Ambient Transfer Heat Exchanger Operating Operating Pressure and Area Type Pressure Carbon Steel (m2) [bar(g)] Construction. [$] 170 Floating Head 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 $19.

43 44 45 46 47 48 49 1 1 1 1 1 1 1 $0 $0 $0 $0 $0 $0 $0 1 1 1 1 1 1 1 .

Tube Operating Pressure [bar(g)] Fp: Pressure Factor 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Shell Material Tube Material CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS CS FM: Material Factor Bare Module Cost [$] 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 $64.775 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 .

1 1 1 1 1 1 1 1 1 1 1 1 1 1 CS CS CS CS CS CS CS CS CS CS CS CS CS CS 1 1 1 1 1 1 1 $0 $0 $0 $0 $0 $0 $0 $0 .

137 15 0 $0 1 0 $0 1 0 $0 1 0 $0 1 0 $0 1 0 $0 1 0 $0 1 0 $0 1 0 $0 1 0 $0 1 0 $0 1 0 $0 1 0 $0 1 0 $0 1 0 $0 1 0 $0 1 0 $0 1 0 $0 1 0 $0 1 .No. Item Number 0 Example 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Pump Type Centrifugal Shaft Power [KW] 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 Cp: Purchase Cost Suction Number Assuming 10[barg] Pressure of Pumps Suction Pressure [barg] and Cast Iron. [$] 2 $13.

FP: Pressure Material Factor 1.360 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 .245906 CastIron 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 FM: Material Factor Bare Module Cost [$] 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 $48.

Centrifugal Reciprocating No. Item Number 0 Example 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Compressor Type Centrifugal CS SS Ni_alloy Wfmin Wfmax 50 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Material 8000 CS 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 CS SS 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 .

615 $1.799.5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Fluid Power [kW] 1000 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Purchase Bare Module Base Cost [$] Cost [$] $719.037 $1 $0 $1 $0 $1 $0 $1 $0 $1 $0 $1 $0 $1 $0 $1 $0 $1 $0 $1 $0 $1 $0 $1 $0 $1 $0 $1 $0 $1 $0 $1 $0 $1 $0 $1 $0 $1 $0 $0 .F_BM 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2.

209 1 $1 $0 1 $1 $0 1 $1 $0 1 $1 $0 1 $1 $0 1 $1 $0 1 $1 $0 1 $1 $0 1 $1 $0 1 $1 $0 1 $1 $0 1 $1 $0 1 $1 $0 1 $1 $0 1 $1 $0 1 $1 $0 1 $1 $0 1 $1 $0 1 $1 $0 $0 .806 $70.No Item Number 0 Example 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Type Electric Ws Min [kW] Ws Max [kW] 3 6000 Shaft Purchase Bare Power Base Module [kW] Cost [$] Cosr [$] 1000 $46.

Reactive Process Heater (Reformer Furnace) Reactive Process Heater (Pyrolysis Furnace) Non-Reactive Process Heater 10 50 100 200 No Item Number 0 Example 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Type Reactive Process Heater (Reformer Furnace) Q Min [kW] Purchase Order of Heat Base Pressure Duty [kW] Cost [$] [barg] Q Max [kW] 3000 150000 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 10000 $811.895 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 $1 $1 $1 $1 $1 $1 $1 $1 $1 $1 $1 $1 $1 $1 $1 $1 $1 $1 $1 200 .

7 $2.3 SS 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Material Bare Module Factor Cost [$] 2.752 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 .849.CS Alloy SS Pressure Tube Factor Material 1.

6237 0.4623 0.9202 3.Vertical Orientation Dia (m) k1 k2 k3 Lmin (m) Lmax 0.2053 1.3683 0.3592 3.3919 0.5 1.2 0.111 0.712 0.5782 0.6361 0.5262 0.5 3.678 3.2146 2.1842 7 Horizont (m) B1 16 20 30 41 45 50 50 50 B2 2.3392 0.3 3.049 6 4 4.7718 4.0547 0.4746 0.2859 0.462 0.72 k2 2.4204 3.6094 0.5056 0.8141 0.5905 0.5893 0.1032 3.1558 5 3 4.5538 0.1551 0.7599 3.2851 1.7559 0.2238 .5 4.5 k1 1.1069 3 2 3.5 3.1717 4 2.7159 0.9484 0.5 1 3.

1261 1 0.Horizontal Orientation Lmin Lmax 0.5 0.043 5.0046 3.1954 4.5 0.5 0.5 0.5 0.2 -0.2499 8 k3 B1 20 25 30 36 40 42 50 52 B2 1.047 6.62 H and V Pmax [barg] 400 400 400 400 1.1106 2.47 400 400 400 400 .0632 1.

K1 Fixed Tube Sheet or U-Tube Floating Head Kettle Reboiler K2 3.01474 .06499 0.1445 0.1906 C1 0.1079 -0.07961 0.2688 0.05025 C3 0.5638 K3 0.2138 3.1107 C2 0.4338 3.

5 Amax 4 10 10 Pmax 900 900 100 140 140 140 .04139 0.8 Amin 1.04139 0 B2 1.C2(only C1(only C3(only B1 tube>11bar tube>11bar) Tube>11bar) ) -0.

7 CS Ni_alloy 3 2.8 .8 Ni_alloy Ni_alloy 3.Shell CS Tube CS Fixed Tube Sheet or U-Tube Floating Head Kettle Reboiler CS SS 1 SS SS 1.

9412 3.632 0.01 250 350 0.1682 0.3208 .417 0.0285 0.k1 Reciprocating Centrifugal k2 3.5793 Ws mini Ws max P C1 C2 [KW] [KW] max[barg] 0.347 k3 0.09141 0.312 0.01 280 1200 0.

51 .C3 B1 0.056 0.4841 B2 1.8 1.51 1.8 1.

4 1 1.9 2.5 5 .Reciprocating Centrifugal Cast Iron Cast Steel 1 1.4 Ni_alloy 3.8 SS 1.

9542 Wfmin 0 0 50 50 Wfmax CS 8000 8000 SS 2.5 2.3 13 15 .3 7.9945 2.9945 K3 0.9 Ni_alloy 6.9542 0.K1 Centrifugal Reciprocating K2 2.

0947 0.5 10 15000 3.7222 k3 1.5 100 15000 3.5 .4401 -0.4171 3.k1 Electric Gas Turbine Steam Turbine k2 2.1016 0 0 Ws mini [kW] Ws Max F_BM [kW] 3 6000 1.3006 3.6112 0.

8179 0 3000 150000 200 1 2.8067 0 3000 150000 200 1 2.K1 Reactive Process Heater (Reformer Furnace) Reactive Process Heater (Pyrolysis Furnace) Non-Reactive Process Heater K2 Q Min [kW] K3 Q Max [kW] P Max [barg] Fp P=10 [barg] 2.5526 0.6379 0.5689 0.7962 0 3000 150000 200 1 .

15 1.15 1.7 1.5 2.5 2.7 .5 2.3 2.05 1.1 1.1 2.7 1.05 1.1 2.3 2.4 2.235 1.Fp P=50 [barg] Fp P=100 Fp P=200 F_BM F_BM CS [barg] [barg] Alloy F_BM SS 1.1 2.

Sign up to vote on this title
UsefulNot useful