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ADANI POWER MAHARASHTRA LIMITED

STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear ITEM 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 11.1 11.2 11.3 12.0 LIST OF CONTENT Switchgear Details & technical specification Testing objectives & proposals. Services required. Safety. Emergency procedures. State of the Switchgear. Test method Reinstatement & preservation. Staffing Responsibilities & communications. Appendices: Safety clearance certificate. Checklist-1 pre-commissioning.& Check sheets. (Annexure-2) Annexure-3 Defect list format

ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear

ITEM 1

TECHNICAL SPECIFICATIONS

GENERAL REQUIREMENTS
The switchgear and its components are designed for design ambient temperature of 50C. Switchgear is designed for natural air cooling. 6.6KV /11 KV Switchgear 1. Basic performance parameters Rated voltage: 6.6kV / 11 KV Rated frequency: 50 Hz Bus bar working ratings: As per specification Short circuit current ratings (rms): 40KA for 1 sec One minute test voltage at power frequency: 32kV (dry test)/ Basic Insulation level: 60 KV/ 75 KV 6.6kV/ 11KV systems are earthed through resistance. 2. The 6.6KV/11KV switch cabinet is indoor type, metalclad and removable type and made of prefabricated parts. All components for functional units within the cabinet are segregated electrically. The protection class of cabinet is IP32 3. The feeders are equipped with vacuum circuit breaker, when motor capacity (or L.V. auxiliary transformer capacity) is equal to or greater than 1500kW. Otherwise the vacuum contactor F-C circuit is applied when the capacity is between 160Kw and 1500kW. 4. The main and branch bus bars of cabinet, all connections and various links, etc. are insulated. The main and branch bus bars of cabinet are capable of tolerating the maximum mechanical and thermal stresses due to short circuit of bus bar. 5. Relay compartment with necessary protection relays are provided in each switch cabinet. 6. Each switch cabinet is provided with necessary instruments and control devices such as current meter, kWh meter, and current, power transmitters except P.T. panels. Each P.T. panel is provided with necessary instruments and control devices such as voltage meter and voltage transmitter. 2

ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear 7. For each 6.6kV distribution section, a voltage transformer with ratio of transformation equal to 6.6kV/110V and rated capacity is 90VA of class 0.5 is provided. 8. Each switch cabinet has provisions for power and control cable entries from the bottom and removable plates at its top and back to allow for the connection of power cable and control cable. 9. The circuit breakers have the following characteristics: It is necessary to set up special over voltage protection inside the panels. The vacuum testing device is provided for circuit breaker. 10. The interrupting capacity and fusing time of H.V. fuse in F-C circuit cabinet are in coordination with vacuum contactor and appropriate for load starting (motor or transformer) and overload status. Since the vacuum contactor is characterized by its low impact, no special over voltage protection at load side is provided in close-open operation. 11. The passage way for operation shall not be less than 2.3m in width when these switch cabinets are arranged in a single row and the passage way shall not be less than 3m in width when they are arranged in a double row. The passage way for maintenance at the back of these switch cabinets shall not be less than 0.8m in width and their side passage way for maintenance shall not be less than 1.0m in width. In addition, some spare space is kept for future installations of switch cabinets in each section.

TECHNICAL SPECIFICATION Switch Board Name/Location SR. NO. 01 02 03 DESCRIPTION Make Voltage Rating Frequency 3

ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear 04 05 06 07 08 09 10 11 12 13 14 No. Of phase Degree of protection System fault level Auxiliary supply Power supply for spring charging Clearance in air Phase to phase: Phase to earth: Main bus & Earth bus size & material CB Rating, Type & nos Contactor Rating, Type & nos Switch Rating, Type & nos Fuses Rating, Type & nos

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Protective relay Rating, Type & nos

ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear

ITEM 2

TEST OBJECTIVE

REMARK

2.1

Objectives To commission 6.6 KV/ 11KV Switchgears Incomer Tie and out going feeders.

2.2 Proposals Commissioning HT Switchgear proposed in the following steps. Pre commissioning tests Commissioning Checks. ITEM 3
3.1 3.2 3.3 3.4

is

SERVICES REQUIRED
Availability of competent testing team with required test kits for conducting tests. Availability of operating personal to carry out/coordinate activities. Availability of lighting arrangements and communication facilities in operating floors. Availability of LT power supply

REMARK

ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear

ITEM 4
4.1

SAFETY
All members of the test team and all other persons involved in the testing /commissioning schedule must be made familiar with the contents of the testing /commissioning schedule. Safe access to and adequate escape routes from the confined areas must be maintained. The test area must be effectively defined. Access to the test area shall be restricted where necessary by use of barriers and /or warning notices/Danger Boards. The test area shall be clear of obstructions. Permanent lighting, supplemented by temporary lighting wherever necessary, must be availed to give adequate lighting to all equipments. All hand rails access stairs, ladders, guards and trench covers must be permanently fitted unless specified exempted by the test method. Safety clearance certificate shall be in force Fire fighting equipment suitable for electrical fire shall be available.

REMARK

4.2 4.3 4.4

4.5 4.6

4.7

4.8 4.9

ITEM 5 5.1

EMERGENCY PROCEDURE
The test team should be aware of the procedure to be adopted in case of damage to machinery / injury of any personnel connected to the activity. The test team should be well aware of the procedures to be adopted in case of any

REMARK

5.2

ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear abnormality in the activity Fire extinguishers to be used for the quenching minor or major fires. The testing team should be aware of the first aid procedures to be followed in case of accident involving personnel injury.

5.3 5.4 ITEM 6


6.1 6.2 6.3 6.4 6.5

STATE OF PLANT
Electrical PICL / C&I PICL completed Safety clearance certificate available. Protocols shall be signed by the concerned authorities All services must be available ( as per item No.3) Erection completion must be ascertained (erection shall be inline with the erection drawings and all punch points must be cleared) and House keeping to be done properly. HT Switchgear all shipping sections erected as per recommended drawing. are

REMARK

6.6 6.7 6.8 6.9

All erection log sheets are followed up/signed by concerned agencies for HT Switchgear. All local and remote instrumentation for the system is complete. Schemes of Incomers Bus coupler/Tie Panel to be checked for proper functioning. Interlocks and protection system simulation checking to be completed.

ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear

ITEM 7

Visual inspection as per check list-1 Testing as per annexure-2 Charging as per annexure-3
Reinstatement & preservation i. Check the vermin proofing of all cable entries & spare gland holes thoroughly. ii. Check all doors & covers closed properly.

ITEM 8

ITEM 9

Staffing. During testing & charging of panels adequate & Skilled staff members are required with a proper mode of communication

ITEM 10
10.1 10.1.1

Responsibilities & communications Test team leader responsibilities are: To ensure that all the items within the testing/commissioning Schedules are compiled. He has the authority to delegate some of the functions and checking contained within the schedule. Functional responsibilities of team members shall be clearly defined and communicated To ensure that the effective communications link has been set up and the other affected operating plant. To ensure that the detailed log of all events has been kept. All test team members have responsibility of carrying out the test method in a manner that will safe guard both plant and personnel Communications: A reliable communication system must be established between the unit control board and 8

10.1.2 10.1.3 10.1.4

10.2 10.2.1

ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear switchgear floor. The test team should have a clear understanding of how they should communicate with other during testing.

10.2.2

ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear

ITEM 11.1

SAFETY CIRTIFICATES. This is to certify that the 6.6kV / 11kV switchgear to be tested is complete in all respects necessary for the testing and clearance is hereby accorded for its test run. APML Electrical Erection ____________________ Electrical Commissioning ___________

Contractor ______________________

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ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear

11.2

Checklist -I
Visual and Mechanical Inspection Remarks

11.2.1 11.2.2 11.2.3 11.2.4

Inspect for physical damage. Compare equipment nameplate data with the latest diagram and report discrepancies. Inspect for proper alignment, anchorage and grounding. Inspect doors, panels and sections for dents, scratches, fit and missing hardware or devices. Inspect bus insulation and insulators for contamination, cracks, chips or any damage that would impair the insulation characteristics. Check shutter operation, cell switches, and grounding mechanisms for proper operation. Check the cell fit and alignment. Check the racking mechanism. Inspect CT and PT installations. Check the breaker cell alignment. Check alignment and penetration of the breaker primary contacts with the bus connection. Perform mechanical operator and contact alignment tests on both the circuit breaker and its operating mechanism. When applicable, verify that filters are in place and/or vents are not obstructed. Check breakers for interchangeability. Verify the shipping split bus connections are installed properly and the manufacturer's bolt torquing recommendations are followed. Verify proper installation of the insulating

11.2.5

11.2.6

11.2.7 11.2.8

11.2.9 11.2.10

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ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear

11.2.11 11.2.12

boots. Contact resistance tests are performed. Check control fuses, wiring, terminal strip identification with the manufacturers drawings and one line drawings. Disconnect all temporary wiring jumpers.

11.2.13

Current Transformer Tests

11.2.14 11.2.15

On all current transformers (CT's), including ground sensors, perform the following using the one line drawings. All shorting screws removed. Inspect for physical damage and compliance with design drawings. Report discrepancies or damaged/missing components.. Perform a 500 VDC insulation resistance test on the CT and the secondary control circuit. Do not perform this test on circuits with solid-state or microprocessor relays. Verify there is only 1 ground on the relay current circuit. Verify each CT current circuit by injecting 1 amp current from the CT secondary and check for this current at applicable devices while observing proper polarity. To prevent nuisance tripping on feeder energization, confirm correct installation of phase conductors, ground conductors and shield conductors associated with CBCT applications.

11.2.16

11.2.17 11.2.18

11.2.19

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ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear

11.2.20

Potential Transformers and Control Power Transformers Test Inspect for physical damage and compliance with the design drawings. Report discrepancies or damaged/missing components. Check mechanical clearances and proper operation of PT disconnecting and grounding devices. Use an ohmmeter to ensure good connection continuity. Verify proper operation of grounding or shorting devices. Winding insulation resistance is measured from primary-to-ground, secondary-toground, and primary-to-secondary. Disconnect solid-state and microprocessor devices before performing this test. Perform a polarity test to verify HI-XI polarity marks. Determine the turns ratio by the potential method.

11.2.21

11.2.22 11.2.23

11.2.24 11.2.25 11.2.26

11.2.27

Verify connection of secondary PT leads by applying 110 volts to the leads and checking for the voltage at applicable devices. Verify primary and secondary fuse ratings (or circuit breaker ratings) match the manufacturer's drawings. On double-ended switchgear, perform a phasing check to ensure correct bus phasing from each source. (annx-3)

11.2.28

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ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear

Surge Arrester Test When provided, an insulation resistance test shall be performed on surge arresters. The test voltage is 2500 VDC. Typical minimum results are 2500 megohms for 11 kV switchgear, 1000 megohms for 6.6 kV switchgear. The kV+1 Megohm Rule provides a guideline for the minimum acceptable insulation resistance value. Meter Calibration Calibrate the metering equipment shown on the one line diagram, i.e., voltmeter, ammeter, power factor meter, kWh demand meter, etc., in accordance with the manufacturer's instructions. Transducer Calibration When provided, calibrate watt transducers and current transducers for a 4-20 mA output. DC Bus Test Prior to connecting 220 VDC from the station batteries to the DC bus, an insulation resistance test is performed on the circuit with a 500 VDC megger. Functional Test The functional test of electrical circuits is performed with the circuits as close as possible to the normal operational mode. During functional tests, minimize the number of circuit breaker operations.

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ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear

Example: If a vacuum circuit breaker (VCB) is tripped by an 86 device, only one trip of the VCB is required. After initial trip of the circuit breaker by the 86 device, only the 86 device is required to operate.

The functional test should include alarms, lock-outs, field contacts, space heater circuits, and controls, etc. When the functional test is complete, the control circuit should be ready for service. Inspect indicating and control devices for correct operation. Protective Relays Relays are inspected for physical damage and compliance with the final one line diagram. If blocking restraints are used, remove before making the electrical tests. When applicable, perform the following checks and inspection. Inspect the cover gasket and cover glass. Check for the presence of foreign material, corrosion, and moisture. Check the condition of contacts. Inspect shorting hardware, connection paddles and/or knife switches. When applicable, check mechanical freedom of movement, proper travel and alignment, and tightness of mounting hardware and tap screws. Verify target reset . When applicable, inspect targets. Verify pickup and dropout operation of targets.. When applicable, set the displays contrast. Report any damaged or missing components. Each adjustable relay shall be set, calibrated, and tested with a relay test set. Settings,

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ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear calibration points and check points conform to the Relay Setting Sheets. Using the final Relay Setting Sheets provided, calibrate the relays in accordance with the manufacturer's instructions. For microprocessor based relays test as per manufacturers procedure. Configure the alarm LEDs & trip LEDs.

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ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear

Annexure -2 Test of Beaker.


Substation: Area:
Make Type Rated Volts Rated Current Rated Frequency Breaking Current Serial Number

Feeder name : Unit Numb

2. INSULATION RESISTANCE TEST


Reference Pole - Earth Pole - Pole Across Pole (CB Open) Measured Values in Giga Ohms Phase - R Phase - Y Phase - B

3. CONTACT RESISTANCE VALUE :

Reference
R R Y Y B B

Applied current

Resistance value()

Result

4. TIMING TEST : (ms)

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ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear Phase
CLOSE OPEN CLOSE-OPEN

5. OPERATION CHECKS: Reference Close Open Spring charge 6. COIL RESISTANCE: Reference Spring charge motor Closing Coil Tripping Coil 7. HIGH VOLTAGE TEST: Measured Values Reference R - Phase Y- Phase B - Phase 8.INSULATION TEST (AFTER HV TEST): Reference Pole - Earth Measured Values in Giga Ohms Phase - R Phase - Y Phase - B KV Mins Leakage current(mA) Measured Values in Ohms Voltage (% of rated Control Voltage) 80 110 65 120 80 Checked

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ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear
Pole - Pole Across Pole (CB Open)

SIGN APL COMM APL PROJ CONTRACTOR

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ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear

POTENTIAL TRANSFORMERS. Substation: Area:


1. NAME PLATE DATAS: Manufacturer :

Feeder name : Unit Number:

VT Ratio Ratio VA Class Sr.No. R-Phase Y-Phase B-Phase

2. INSULATION RESISTANCE TEST: Description Primary to Earth Primary to core-1 Core 1 to earth 3.POLARITY CHECKS: DC Voltage applied 5KV 5KV 500V R Phase Values G Y Phase B Phase

Reference
Core 1

4. WINDING RESISTANCE TEST:

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ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear
Description R Phase Core -1 Values Y Phase B Phase

PRIMARY INJECTION TEST: Ratio Check:Applied voltage (V) Actual sec voltage(V) Measured voltage (V) R Y B

6.TESTING INSTRUMENTS DETAILS: Particulars Multimeter IR Tester Micro ohm meter Make Sr.No Cal. Due date

Remarks:

SIGN 21

ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear

APL COMM

APL PROJ

CONTRACTOR

22

ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear CT TESTING Substation: Area:
1. NAME PLATE DATAS: Manufacturer Frequency CT Ratio Ratio VA Class Serial Number R-Phase Y-Phase B-Phase 2. POLARITY CHECKS: Reference Core -1 Core -2 3. INSULATION RESISTANCE TEST: Description Primary to earth Core 1 to earth Core 2 to earth Primary to core-1 Primary to core 2 Core 1 to core 2 DC Voltage applied 5KV 500V 500V 5KV 5KV 500V R Phase Values G Y Phase B Phase R Y B : : : Core-1 Core-2

Feeder name : Unit Number:

4. WINDING RESISTANCE TEST:

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ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear
Description Core 1 Core 2 5. PRIMARY INJECTION TEST: Current injected in amps Actual Sec. current R Y Measured secondary current (A) Core-1 B R Y Core-2 B R Phase Y Phase B Phase

6. KNEE POINT TEST: Applied Voltage Y Measured current (mA) B

Remarks:

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ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear
7. MECHANICAL AND ELECTRICAL CHECKS

GENERAL VISUAL INSPECTION NAME PLATE PRIMARY SIDE P1 & P2 MARKING TIGHTNESS CHECK AT CT SEC. TB CABLE COMPARTMENT TIGHTNESS CHECK AT CT SEC. TB LV COMPARTMENT POSITION OF P2 - TOWARDS BUS / TRANSFORMER

8. TESTING INSTRUMENTS DETAILS:


Particulars Multimeter Ac leakage Tester Ac Clamp Meter IR Tester Make Sr.No Cal. Due date

Remarks:

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ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear SIGN APL COMM APL PROJ CONTRACTOR

26

ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear CBCT TEST:Substation: Area:
1. NAME PLATE DATAS: Manufacturer Frequency CT Ratio Ratio VA Class Serial number 2. POLARITY CHECKS: : : :

Feeder Name : Unit Number:

Reference Core -1 Core -2

3. INSULATION RESISTANCE TEST: Description Secondary to Earth 4. WINDING RESISTANCE TEST: Description Core 1 Value DC Voltage applied 500 Value G

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ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear
5. PRIMARY INJECTION TEST:

Applied current(A)

Actual sec current(A)

Measured secondary current (A)

6.MECHANICAL AND ELECTRICAL CHECKS

Remarks
GENERAL VISUAL INSPECTION NAME PLATE PRIMARY SIDE P1 & P2 MARKING TIGHTNESS CHECK AT CT SEC. TB CABLE COMPARTMENT TIGHTNESS CHECK AT CT SEC. TB LV COMPARTMENT

7.TESTING INSTRUMENTS DETAILS: Particulars Multimeter Ac leakage tester Ac clamp meter IR Tester Make Sr.No Cal. Due date

Remarks:

SIGN APML COMM APIL CONTRACTOR

28

ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear

SURGE ARRESTER Location :

1) NAME PLATE DETAILS:Manufacturer : Type: Residual Voltage: Serial No:


2) INSULATION RESISTANCE TEST: R Phase 5000V

Rated Voltage: Continuous Running Voltage:

Applied DC Voltage/1Min IR Value(Before Hipot) IR Value(After Hipot) 3) Withstand Voltage Test (DC):

Y Phase 5000V

B Phase 5000V

R Phase U1mA(Voltage at 1mA leakage Current) 75% of U 1mA Leakage Current at 75% of U 1mA

Y Phase

B Phase

4) TESTING INSTRUMENTS DETAILS: Sl.No 1 Instrument Used Make Serial Number

Remarks:

SIGN APML COMM APIL CONTRACTOR

29

ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear Relay Test:DESIGNATI ON: FEEDER : Relay Test LOCATION : MAKE: SERIAL NO.: 6.6KV SWITCHGEAR

TYPE 1.MEASUREMENT CHECKS:

Phase Ref Ia Ib Ic Ua-b Ub-c Uc-a

Current & Voltage Applied 1A 1A 1A 110V 110V 110V

Current Measured in Relay Protection Core Metering Core Ic/Uc Ia Ib Ic Ia/Uab Ib/Ubc a

1. OVERCURRENT PROTECTION: Definite Time Characteristics: R/Y/B I_OC1 I_OC2 I_OC3 IDMT Characteristics: I_OC3 Stand.I nv Very.In v Ct set(A) Ct Inj(A) Tp(TMS) Actual time(s) Operated time(s) Ct set(A) Ct Inj (A) Time Set(s) Operated time(s)

30

ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear
Ex.Inv

2. VOLTAGE CONTROLLED OVERCURRENT PROTECTION: I_O C1 R/Y/ B Ct set(A) Ct Inj(A) Time Set(s) Operated time(s)

V_Neg OV-6V Vpp_UV_VCE-68V

3. THERMAL OVERLOAD PROTECTION: R/Y/ B I_OL Ct set(A) Ct Inj(A) Time Set(s) Operated time(s)

5. CALCULATED EARTH FAULT (3I0):


R/Y/ B 3I0_ 1 3I0_ 2 6. CURRENT TRANSDUCER: I Set( Actual DC(mA) A) 0 4 0.50 12 1 20 TESTING EQUIPMENT USED: Equipment Name Make Model No. Sl. No. Measured DC(mA) Remarks 3IO_Set (A) RSet(A ) YSet(A) BSet(A) Time set(S) Operated time (S)

: 3 Phase Secondary Injection Kit : :

31

ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear

SIGN APML COMM APIL CONTRACTOR

32

ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear

Bus PT Relay:DESIGNATI ON: HT Switchgear Bus PT LOCATION :

FEEDER : TYPE RCS9628CN

MAKE: SERIAL NO.:

NANJING NARI

Ref Ua-b Ub-c Uc-a

Voltage Applied 110V 110V 110V

Voltage Measured in Relay Protection Core Metering Core Ua-b Ub-c Uc-a Ua Ub Uc

4. UNDER VOLATGE PROTECTION: R/Y/B V_UV1 V_UV2 V_UV3 5. OVER VOLTAGE PROTECTION: R/Y/B V_OV 5. RESIDUAL OVER VOLTAGE PROTECTION: PHAS E V_ROV Vt set(V) Pick Up (V) Time Set(s) Operated time(s) Vt set(V) Pick Up (V) Time Set(s) Operated time(s) Vt set(V) Pick Up (V) Time Set(s) Operated time(s)

33

ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear

TESTING EQUIPMENT USED: Equipment Name Make Model No. Sl. No. : : : :

SIGN APML COMM APIL CONTRACTOR

34

ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear

SCHEME TESTING
Type of Breaker:LOCATION:FUNCTIONAL CHECKING:2.1 MANNUAL OPERTAIONS: CLOSE/TRIP SPRING CHARGE

EARTH SWITCH OPERATION BREAKER RACKIN RACKOUT OPERATION BREAKER CLOSE TEST POSITION TRIP

2.2 ELECTRICAL OPERATIONS: 2.2.1. LOCAL OPERATIONS: SA1 SWICH LOCAL BREAKER OPERATION (SA2 SWITCH) 2.2.2 REMOTE OPERATIONS: SA1 SWICH REMOTE

BREAKER CLOSE

BREAKER OPERATION (SA2 SWITCH)

SERVICE POSITION TRIP

3. PROTECTION : 3.1 TRIPPING CONTACT: REFERENCE RELAY TRIPPING CONTACT TERMINALS PROTECTION RELAY 3.2 LOCKOUT RELAY (86): REFERENCE CONTACT TERMINALS PROTECTION RELAY 3.3 ANTIPUMPING FUNCTION: ------------------4. MECHANICAL INTERLOCK: --------------------4.1 BREAKER INTERLOCK: -----------------------EARTH SWITCH POSITION INTIAL POSITION BREAKER POSITION TEST 4.2 EARTH SWITCH INTERLOCK: BREAKER POSITION EARTH SWITCH OPERATION

STATUS

STATUS

CLOSE SERVICE POSITION SERVICE

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ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear

5. INDICATION CIRCUITS: CLOSE (RED) OPEN (GREEN) TEST POSITION (RED) EARTH SWITCH CLOSE INDICATION(YELLO)

SPRING CHARGE (WIGHT) FAULT (YELLO) SERVICE POSITION(GREEN)

6. BREAKER COUNTERS OPERATION: -----------------7. REMARKS:

SIGN APML COMM


FUNCTIONAL CHECKS:

APIL

CONTRACTOR

1) 1. AC Circuits a) Cubicle Illumination Lamp Operation b) Door Switch Operation c) Heater ON/OFF Switch d) Sensor Operation e) Fan ON/OFF

REMARKS:

36

ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear

SIGN APML COMM APIL CONTRACTOR

37

ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear

ITEM 11-3
11.3.1 11.3.2 11.3.3 11.3.4 11.3.5 11.3.6

Annexure-3
Civil, Erection, Pre-commissioning & Commissioning activities are completed for the HT swgr, HT Busduct. Completion of the primary & secondary earthing including earth pits & interconnection of primary earthing with the main plant earthing grid Relay settings adopted for upstream CB & 6.6 KV SWGR Incomer, Bus coupler & Bus PT panels Availability of 220 V D.C. control supply & 415 V A.C. Supply for HT swgr Clearance obtained from working parties. 6.6kV / 11 kV switchgear shall be in a condition ready for charging. Remove all temporary Grounds from the switchgear. Ensure that all covers are closed Test & record final IR value of the HT cable from upstream CB to the 6.6 KV /11kV swgr Test & record final IR value of the bus Inspect 6.6kV/ 11kV Incomer panels. Incomer- 1, Bus coupler & Bus PT CBs shall be racked in to Service position. Confirm that relays are in Service, and all alarms are reset. Note upstream Bus voltage and confirm that it is within normal range (6.6kV/ 11kV 5%).

11.3.7 11.3.8 11.3.9

11.3.10

38

ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear

11.3.11 11.3.12

Inspect the charged portions for any abnormality Check the Voltage at the incomer # 1 relay & voltmeter. Record PT secondary voltages in the table below. Confirm the positive phase sequence Close incomer # 1 CB thereby charging the Bus 1 Inspect the charged portions of switchgear for any abnormality Check the Voltage at the Bus 1 bus PT voltmeter & relay. Record PT secondary voltages in the table below. Confirm the positive phase sequence Rack in & close the bus coupler CB, thereby charging the Bus 2 of the swgr Check the Voltage at the Bus 2 bus PT voltmeter & relay. Record PT secondary voltages in the table below. Confirm the positive phase sequence. Phase out between the Incomer, Bus-1 & Bus- 2 PTs & Record. A proper phase match is essential Note Energy meter readings of 6.6kV Incomer panels

11.3.13 11.3.14 11.3.15

11.3.16 11.3.17

11.3.18 11.3.19

39

ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear

Voltage record Inc-1 PT Measurement terminal nos Van Vbn Vcn Vab Vbc Vca Va-earth Vb-earth Vc-earth Vn-earth Bus-1 PT Bus-2 PT (fed from (fed from I/C-1) I/C-1)

3.1 Phase-out record I/C-1 PT Bus-1 PT Va Va Vb Vc Vb Va Vb Vc Vc Va Vb Vc

Voltage (Volts)

Remarks

40

ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear

Bus-1 PT Va

Bus-2 PT Va Vb Vc

Voltage (Bus-1 and Bus-2 fed from I/C- 1 only)

Remarks

Vb

Va Vb Vc

Vc

Va Vb Vc

Remark:Phase sequence check OK Phasing in OK


SIGN APML COMM APIL CONTRACTOR

41

ADANI POWER MAHARASHTRA LIMITED


STATION: APMLUnit # 660 MW Super-critical SHEET

PLANT AREA : ELECTRICAL HT Switchgear


TESTING SCHEDULE: Procedure for commissioning of HT Switchgear

Defect List
Sl.No. Description of Defects Remark

SIGN APML COMM APIL CONTRACTOR

42