PECO-Facet

P.O. Box 640
Mineral Wells, Texas, U.S.A. 76068

COMPRESS Pressure Vessel Design Calculations

Item: Separator 95H-903-TS-96id-1200-CT
Vessel No: TG-100 & TG-101
Customer: PEMEX EXPLORATION
Contract: QS000918
Designer: DON RAY
Date: JANUARY 4, 2008

1/93

Deficiencies Summary
No deficiencies found.

2/93

00 IDx6.50 SA-105 Nozzle Yes Yes No N/A N/A N/A N/A F A105 Class 600 Flange M2 24" MANWAY NO.Nozzle Schedule Nozzle mark Materials Service Size Impact Norm Fine Grain Pad Impact Norm Fine Grain M1 24" MANWAY 24.50 SA-105 Yes Yes No N/A N/A N/A N/A F A105 Class 600 N1 36" INLET 33.90 IDx1.93 SA-105 Yes Yes No N/A N/A N/A N/A HB A105 Class 600 N5 3" DRAIN 2.00 IDx5.00 IDx6.2 24.60 SA-350 LF2 Cl 1 Yes Yes No N/A N/A N/A N/A WN A105 Class 600 N3 12" LIQUID OUT 11.74 SA-105 Yes Yes No N/A N/A N/A N/A V1 A105 Class 600 3/93 .74 SA-105 Yes Yes No N/A N/A N/A N/A V1 A105 Class 600 N6 4" PSV 2.90 IDx1.00 SA-350 LF2 Cl 1 Yes Yes No N/A N/A N/A N/A WN A105 Class 600 N2 36" OUTLET 33.38 IDx2.00 IDx6.

1250 125.7718 N/A N/A 0.2499 N/A N/A 0.5000 0.Nozzle Summary Reinforcement Pad Shell Nozzle mark OD (in) t n (in) Req t n (in) A1? A2? Nom t (in) Design t (in) User t (in) Width (in) Corr (in) A /A a r (%) t pad (in) M1 37.00 6.2499 N/A N/A 0.3507 Yes Yes 3.00 5.38 1.2499 N/A N/A 0. governing condition Ar: Area required per UG-37.9123 Yes Yes 3.1250 115.2499 N/A N/A 0.0000 1.6 N2 46.20 6.2500 3.7400 0.1250 115.5 N6 6.1250 104.0 N3 17.00 6.2045 Yes Yes 3.25 2.6000 1.5 tn: Nozzle thickness Req tn: Nozzle thickness required per UG-45/UG-16 Nom t: Vessel wall thickness Design t: Required vessel wall thickness due to pressure + corrosion allowance per UG-37 User t: Local vessel wall thickness (near opening) Aa: Area available per UG-37.5000 0.0 N5 6.0200* 2.9350 0.2500 3.4 N1 43.3507 Yes Yes 3.2500 3.1250 100.1250 100.7400 0.9123 Yes Yes 3.2499 N/A N/A 0.4 M2 37.38 1.1694 N/A N/A 0.1250 125.1670 Yes Yes 3. governing condition Corr: Corrosion allowance on nozzle wall * Head minimum thickness after forming 4/93 .2500 3.2500 3.2500 3.4929 Yes Yes 3.

00 1301.25 -24.1 Note 2 0.95 1301.125 Yes 1250.47 -24.1 Note 2 0.30 -24.0 Straight Flange on Ellipsoidal Head #1 MAWP ( psi) MAP ( psi) 113.0 113.04 1250.0 1250.9 °F applied (ratio = 0.25 -38.0 113.00 1301.06 -38.0 113.1 Note 2 0. 5.9585375).125 Yes 36" OUTLET (N2) 1200.125 Yes 24" MANWAY NO.0 1250.0 Cylinder #2 Total Corrosion MDMT (°F) MDMT Exemption 1250.04 1200.125 Yes Saddle #1 1200.95 1301.1 °F applied (ratio = 0.0 1249.9 Note 6 0.30 -24.1 Note 4 0.47 psi @ 70.0 113.10°F @ 1200.0°F Chamber MAP cold & new is 1250.95854). Nozzle is impact tested per UG-84 to -20 °F UCS-66(i) reduction of 4.1 Note 2 0.0 113.0 113.0 1250.1 Note 1 0.95 1301.30 -24. Straight Flange governs MDMT 2.93 1301. Straight Flange governs MDMT 4.0 1249.0 113.9 Note 6 0.0 1200.1 Note 4 0.125 Yes 12" LIQUID OUT (N3) 1200.125 Yes 1200.9 Note 5 0.00 1301.125 Yes Cylinder #4 1200.25 -38.0 1200.125 Yes 113.1 Note 3 0.0 113.0 1250.25 -38.25 -38.06 1275.9 Note 5 0. Material is impact tested per UG-84 to -20 °F 3.0 Cylinder #1 1200.0 1250.125 Yes 4" PSV (N6) 1200.47 -24.0 113.04 N/A N/A N/A N/A N/A 24" MANWAY (M1) 1200.2 (M2) 1200.8108363). Flange rating governs: Flange impact tested to -20°F UCS-66(i) reduction of 18.0 113.30 -24.25 -24.00 1301.0 1249.9 Note 6 0.30 -24.125 Yes Ellipsoidal Head #2 1200. Design notes are available on the Settings Summary page.0 113. UCS-66(i) reduction of 4.125 Yes Identifier Allowance (in) Impact Test Chamber design MDMT is -20.0 1208.Pressure Summary Pressure Summary for Chamber bounded by Ellipsoidal Head #2 and Ellipsoidal Head #1 P T Design ( psi) Design (°F) Ellipsoidal Head #1 1200.0 113.00 1301.95 1301.1 Note 2 0.125 Yes Cylinder #3 1200.0 1249.04 psi @ 113.0 1249.00°F Chamber rated MDMT is -24. Flange rating governs: UCS-66(b)(1)(b) 6.1 °F applied (ratio = 0.0 1200. 5/93 . Notes for MDMT Rating: Note # Exemption Details 1.125 Yes 36" INLET (N1) 1200.04 psi Chamber MAWP hot & corroded is 1200.30 -24.125 Yes Straight Flange on Ellipsoidal Head #2 1200.0 113.0 1218.1 Note 2 0.95 1301.0 113.125 Yes 3" DRAIN (N5) 1200.00 1301.0°F This pressure chamber is not designed for external pressure.

Revision History No. 0 Date 1/ 4/2008 Operator Administrator Notes New vessel created ASME Section VIII Division 1 [Build 6256] 6/93 .

Customary Datum Line Location: 0. 2007 Edition Design or Rating: Get Thickness from Pressure Minimum thickness: 1/16" per UG-16(b) Design for cold shut down only: No Design for lethal service (full radiography required): No Design nozzles for: Design P.00" from right seam Design ASME Section VIII Division 1.3(a).S.20 Skirt/legs stress increase: 1.Settings Summary COMPRESS Build 6256 Units: U. No Hydro/Pneumatic Test Shop Hydrotest Pressure: 1.0000" Juncture calculations for α > 30 only: Yes Preheat P-No 1 Materials > 1. find nozzle MAWP and MAP Corrosion weight loss: 100% of theoretical loss UG-23 Stress Increase: 1.25&#34 and <= 1.3 times vessel MAWP Test liquid specific gravity: 1.UG-116 UG-116 (e) Radiography: RT1 UG-116 (f) Postweld heat treatment: HT Code Interpretations Use Code Case 2547: No Apply interpretation VIII-1-83-66: Yes Apply interpretation VIII-1-86-175: Yes Apply interpretation VIII-1-83-115: Yes Apply interpretation VIII-1-01-37: Yes Disallow UG-20(f) exemptions: No UG-22 Loadings UG-22 (a) Internal or External Design Pressure : Yes UG-22 (b) Weight of the vessel and normal contents under operating or test conditions: Yes UG-22 (c) Superimposed static reactions from weight of attached equipment (external loads): No 7/93 .50" thick: Butt welds are tapered per Figure UCS-66.00 Maximum stress during test: 90% of yield Required Marking .0 Minimum nozzle projection: 6.

rings.UG-22 (d)(2) Vessel supports such as lugs.(c) and (f) loads only considered when supports are present. skirts. Yes 8/93 . saddles and legs: Yes UG-22 (f) Wind reactions: Yes UG-22 (f) Seismic reactions: Note: UG-22 (b).

00 3.0200* 3.1204 1.2500 3.00 ID 27.0200 1.2500 3.1204 1.00 ID 2.2500 3.0000 Internal Cylinder #1 SA-516 70 96.00 3.2500 3.0000 Internal Straight Flange on Ellipsoidal Head #2 SA-516 70 96.00 3.00 ID 96.2500 3.0000 Internal Nominal t: Vessel wall nominal thickness Design t: Required vessel thickness due to governing loading + corrosion Joint E: Longitudinal seam joint efficiency * Head minimum thickness after forming Load internal: Circumferential stress due to internal pressure governs external: External pressure governs Wind: Combined longitudinal stress of pressure + weight + wind governs Seismic: Combined longitudinal stress of pressure + weight + seismic governs 9/93 .00 ID 2.02 3.2500 3.1204 1.0200* 3.0000 Internal Cylinder #4 SA-516 70 96.00 ID 96.0200 1.00 ID 27.1204 1.00 ID 96.00 3.1204 1.0000 Internal Cylinder #3 SA-516 70 96.00 3.0000 Internal Straight Flange on Ellipsoidal Head #1 SA-516 70 96.00 3.0000 Internal Cylinder #2 SA-516 70 96.1204 1.02 3.00 ID 96.Thickness Summary Component Identifier Material Diameter (in) Length (in) Nominal t (in) Design t (in) Joint E Load Ellipsoidal Head #1 SA-516 70 96.0000 Internal Ellipsoidal Head #2 SA-516 70 96.

00 0.52 Ellipsoidal Head #2 8.00 0.00 0.00 0.871.887 lb Vessel center of gravity location .377.28 127.218.00 Cylinder #2 0.02 18.00 0.00 0.lift condition Vessel Lift Weight.00 0.01 26.00 Vessel operating weight.64 0.00 0.00 0.00 0. New: 151.00 0.11 0.00 0.00 110.223.00 0.298.00 0.00 0.287.00 0.00 0.591.00 0.00 0.526.23 0.00 766.00 19.00 0.26 0.00 0.00 0.591. Corroded: 146.64 25. 10/93 .43 4.514.00 0.372.301 lb Vessel empty weight.02 Cylinder #1 26.526.00 25.00 0.980.00 25.00 25.00 0.00 0.39 Cylinder #2 27.00 4.52 4.00 0.00 0.00 0.00 0.41 0.00 0.78 4.248 lb Vessel empty weight.00 0.43 4.00 Ellipsoidal Head #2 0.655.47 8.48 Saddle #1 6.00 6.604.00 TOTAL: 0.74 0.218.08 0.00 0.00 TOTAL: 132.00 0.00 0.604.301 lb Center of Gravity: 184.00 0.00 4.248 lb Vessel operating weight. piping or other attachments.00 0.00 0.52 Cylinder #4 26.30 25.00 0.00 Corroded 0.120.00 0.606.00 0. Corroded: 146.21 9.00 4.00 0.512.00 25.378.507.814.41 0.00 0.00 0.160 US gal Vessel Capacity** (Corroded): 13.287.514.078.13 0.75 0.00 0.585. New: 261.26 0.00 0.00 Cylinder #3 0.221.00 4.703. New: 151.83 * Shells with attached nozzles have weight reduced by material cut out for opening. Weight ( lb) Contributed by Attachments Component Nozzles & Flanges Body Flanges New Packed Beds Trays & Supports Rings & Clips Vertical Loads New Corroded Ellipsoidal Head #1 0.from datum .90 Cylinder #3 26.59" Vessel Capacity Vessel Capacity** (New): 13.195.64 25.00 0.Weight Summary Weight ( lb) Contributed by Vessel Elements Component Metal New* Metal Corroded* Insulation & Supports Lining Piping + Liquid Operating Liquid Test Liquid Ellipsoidal Head #1 10.945. New: 151.00 0.316.00 4.00 Cylinder #1 0.00 0.234 US gal **The vessel capacity does not include volume of nozzle.00 0.301 lb Vessel test weight.00 0.00 0.00 0.35 0.00 0.00 0.512.00 Cylinder #4 0.16 0.00 4.00 0.86 743.

563.798 0.563.30 24.564.563.081 3.994 4.945 1 1. The test temperature of 70 °F is warmer than the minimum recommended temperature of 5.30 27.564.381 4.30 24.878 34. 11/93 .549 No 24" MANWAY (M1) 1.600 No 36" INLET (N1) 1.994 4.771 43.032 1 1.564.200 No Straight Flange on Ellipsoidal Head #1 1.Hydrostatic Test Shop test pressure determination for Chamber bounded by Ellipsoidal Head #2 and Ellipsoidal Head #1 based on MAWP per UG-99(b) Shop hydrostatic test gauge pressure is 1.764 46.332 1 1. (2) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol.038 psi) The shop test is performed with the vessel in the horizontal position.2 (M2) 1.9 °F so the brittle fracture provision of UG-99(h) has been met.564.30 22.749 1 1. pages 77-82.749 1 1.564.1(b) used as the basis for nozzle allowable test stress.30 23.332 1 1.200 No Cylinder #2 1.564.195 1 1.244 3.332 1 1.30 22.564.332 1 1.032 1 1.564.381 4.560.30 23.564.086 48.303 48.378 34.381 4.200 No 12" LIQUID OUT (N3) 1.378 34.945 1 1.798 0.332 1 1.30 23. The field test condition has not been investigated for the Chamber bounded by Ellipsoidal Head #2 and Ellipsoidal Head #1.049 psi at 70 °F (the chamber MAWP = 1.600 No Notes: (1) Ellipsoidal Head #1 limits the UG-99 stress ratio.332 1 1.30 28.878 34.381 4.30 23. and the test liquid height is assumed to the top-most flange. AD-151.086 48.381 4.560.238 48.256 No 4" PSV (N6) 1.081 3.600 No 3" DRAIN (N5) 1.30 31.332 1 1.620 46.878 34.200 No Straight Flange on Ellipsoidal Head #2 1.30 23.381 4.200 No Cylinder #3 1.564.200.600 No 24" MANWAY NO. 399.30 23. (4) The zero degree angular position is assumed to be up.332 1 1.878 34.878 34.30 23. Identifier Local test Test liquid UG-99 UG-99 Stress Allowable Stress pressure static head stress pressure during test test stress excessive? psi psi ratio factor psi psi Ellipsoidal Head #1 (1) 1.30 23.200 No Ellipsoidal Head #2 1.483 No 36" OUTLET (N2) 1. (3) VIII-2.200 No Cylinder #1 1.381 4.200 No Cylinder #4 1.560.878 34.381 4.

00) + 0.0000".60*t) .3317 psi (SG=1.2500" Outer C = 0. (at 113.0000" Length Lc = 96.60*3.0.1250 + 0.0000" Full UW-11(a) Type 1 Full UW-11(a) Type 1 Full UW-11(a) Type 1 corr = 26505.Cylinder #1 ASME Section VIII Division 1.1250 3.0.00°F) UG-27(c)(1) t = = = P*R/(S*E .0955 gal ID = 96.00°F) UG-27(c)(1) P = = = S*E*t/(R + 0.3013 psi % Extreme fiber elongation .0000.2500 / (48.1250 / (48. Hs=120.0000 psi Maximum allowable pressure. Horizontal test head) Corrosion allowance: Inner C = 0.1250" Design MDMT = -20. 2007 Edition Component: Cylinder Material specification: SA-516 70 (II-D p.49.1250) .00*48.4219 lb corr = 3023.10°F Radiography: Impact test performed Material is normalized Material is not produced to Fine Grain Practice PWHT is performed Longitudinal joint Left circumferential joint Right circumferential joint - Estimated weight: New = 27530. 22) Material is impact tested per UG-84 to -20 °F UCS-66(i) reduction of 4.00*3.6250 / ∞) = 3.2500) 1301.UCS-79(d) = (50 * t / Rf) * (1 .00°F Rated MDMT = -24.60*1200.2500 / 49.60*3.00 .0000 1250. (at 70.1250/(20000*1.00*3.9648 lb Capacity: New = 3008.60*P) + Corrosion 1200.9585375). (at 113.Ps 20000*1.2746 % 12/93 .00°F) UG-27(c)(1) P = = = S*E*t/(R + 0. 18.7830 gal Design thickness.0000" t = 3.1204" Maximum allowable working pressure.1 °F applied (ratio = 0.60*t) 20000*1. ln.Rf / Ro) = (50 * 3.6250) * (1 .0000 + 0. Internal design pressure: P = 1200 psi @ 113°F Static liquid head: Pth =4.0.

2500) = 0.125 / (Ro / t) = 0.0000 = 20000.2500 / 3.8945 psi S = 20000.125 / (51. (table CS-2) A = 0. Hot and Corroded.2500) = 0. Cold and New.0000 = 20000.007927 B = 17313.125 / (51.2500 / 3.125 / (51.ScCC.5898 psi ScCN Allowable Compressive Stress. (table CS-2) A = 0.ScCN.125 / (Ro / t) = 0.125 / (51.0000 = 20000. (table CS-2) A = 0.1250) = 0. (table CS-2) A = 0. Hot and New.ScVC.8945 psi ScVC 13/93 .Allowable Compressive Stress.1250) = 0.0000 / 1.0000 psi = 17303.0000 / 1. (table CS-2) A = 0.8945 psi ScCC Allowable Compressive Stress.007622 B = 17303.0000 / 1.ScHC.1250) = 0.8945 psi S = 20000.0000 / 1.5898 psi ScHN Allowable Compressive Stress.2500 / 3.007622 B = 17303. Cold and Corroded.007927 B = 17313.0000 psi = 17303.5898 psi S = 20000.2500 / 3.125 / (Ro / t) = 0.125 / (Ro / t) = 0.125 / (Ro / t) = 0.2500 / 3. Vacuum and Corroded.8945 psi S = 20000.ScHN.0000 = 20000.0000 = 20000.8945 psi ScHC Allowable Compressive Stress.125 / (51.0000 psi = 17313.007622 B = 17303.5898 psi S = 20000.0000 psi = 17313.0000 psi = 17303.0000 / 1.

0000 psi Maximum allowable pressure.60*3.Cylinder #2 ASME Section VIII Division 1.0000" t = 3.4219 lb corr = 3023.0000" Length Lc = 96.1204" Maximum allowable working pressure.00*3. 22) Material is impact tested per UG-84 to -20 °F UCS-66(i) reduction of 4.9585375).1250" Design MDMT = -20.7830 gal Design thickness. Internal design pressure: P = 1200 psi @ 113°F Static liquid head: Pth =4.00°F) UG-27(c)(1) P = = = S*E*t/(R + 0.00°F) UG-27(c)(1) t = = = P*R/(S*E . Horizontal test head) Corrosion allowance: Inner C = 0.60*P) + Corrosion 1200.1250/(20000*1.60*3.Ps 20000*1.00) + 0.0000 1250.00 . 2007 Edition Component: Cylinder Material specification: SA-516 70 (II-D p.0000 + 0.00*3.1250 + 0.0.2746 % 14/93 .2500" Outer C = 0.00*48.UCS-79(d) = (50 * t / Rf) * (1 .00°F) UG-27(c)(1) P = = = S*E*t/(R + 0.00°F Rated MDMT = -24.2500 / 49.1250) .0000" Full UW-11(a) Type 1 Full UW-11(a) Type 1 Full UW-11(a) Type 1 corr = 26505.6250) * (1 .0955 gal ID = 96.0. Hs=120.60*t) . ln.1250 / (48.0000".9648 lb Capacity: New = 3008. 18.Rf / Ro) = (50 * 3.1250 3. (at 113.60*1200.0000.0.6250 / ∞) = 3. (at 70.60*t) 20000*1.1 °F applied (ratio = 0.49.2500 / (48.3013 psi % Extreme fiber elongation .10°F Radiography: Impact test performed Material is normalized Material is not produced to Fine Grain Practice PWHT is performed Longitudinal joint Left circumferential joint Right circumferential joint - Estimated weight: New = 27530.2500) 1301.3317 psi (SG=1. (at 113.

(table CS-2) A = 0.Allowable Compressive Stress.2500 / 3.0000 psi = 17313.125 / (Ro / t) = 0.2500) = 0.2500 / 3.0000 / 1.8945 psi S = 20000.125 / (51. Hot and New.007622 B = 17303.ScCN.0000 = 20000.2500 / 3.1250) = 0.5898 psi S = 20000.8945 psi ScCC Allowable Compressive Stress.8945 psi ScVC 15/93 .1250) = 0.2500 / 3.8945 psi S = 20000.ScVC.125 / (51.0000 = 20000.007622 B = 17303. Cold and New.125 / (51.0000 psi = 17313.007927 B = 17313. Hot and Corroded.125 / (Ro / t) = 0.5898 psi S = 20000.0000 psi = 17303.ScHN.125 / (51.007622 B = 17303.0000 = 20000.1250) = 0. Cold and Corroded.8945 psi ScHC Allowable Compressive Stress. (table CS-2) A = 0.8945 psi S = 20000.0000 = 20000.0000 / 1.125 / (Ro / t) = 0. Vacuum and Corroded.ScHC.5898 psi ScCN Allowable Compressive Stress.125 / (Ro / t) = 0. (table CS-2) A = 0. (table CS-2) A = 0.007927 B = 17313.0000 psi = 17303.0000 / 1.125 / (Ro / t) = 0.2500 / 3.0000 psi = 17303.0000 / 1.5898 psi ScHN Allowable Compressive Stress.125 / (51.ScCC.0000 = 20000. (table CS-2) A = 0.2500) = 0.0000 / 1.

Hs=120. Horizontal test head) Corrosion allowance: Inner C = 0.00*48.0000 1250.00*3. 18.60*t) .1 °F applied (ratio = 0.0.UCS-79(d) = (50 * t / Rf) * (1 .2746 % 16/93 .0000 psi Maximum allowable pressure.2500" Outer C = 0.0000" Full UW-11(a) Type 1 Full UW-11(a) Type 1 Full UW-11(a) Type 1 corr = 26505. ln.00*3.6250 / ∞) = 3.0000 + 0.0000".00°F) UG-27(c)(1) P = = = S*E*t/(R + 0.60*t) 20000*1.00°F) UG-27(c)(1) P = = = S*E*t/(R + 0.4219 lb corr = 3023.0.60*3.3317 psi (SG=1.2500) 1301.2500 / 49.0000" t = 3.00°F) UG-27(c)(1) t = = = P*R/(S*E .0.00 .1204" Maximum allowable working pressure.00°F Rated MDMT = -24.1250 3.60*P) + Corrosion 1200.1250/(20000*1.Rf / Ro) = (50 * 3.60*1200.9648 lb Capacity: New = 3008.10°F Radiography: Impact test performed Material is normalized Material is not produced to Fine Grain Practice PWHT is performed Longitudinal joint Left circumferential joint Right circumferential joint - Estimated weight: New = 27530. 22) Material is impact tested per UG-84 to -20 °F UCS-66(i) reduction of 4.Ps 20000*1. 2007 Edition Component: Cylinder Material specification: SA-516 70 (II-D p.60*3.0955 gal ID = 96.1250) . (at 113.0000.7830 gal Design thickness.1250 / (48.1250" Design MDMT = -20.00) + 0.49.9585375). (at 113.Cylinder #3 ASME Section VIII Division 1.2500 / (48. Internal design pressure: P = 1200 psi @ 113°F Static liquid head: Pth =4.1250 + 0.0000" Length Lc = 96.3013 psi % Extreme fiber elongation . (at 70.6250) * (1 .

2500) = 0. (table CS-2) A = 0.007622 B = 17303.8945 psi S = 20000. Vacuum and Corroded.1250) = 0.5898 psi ScCN Allowable Compressive Stress.ScVC.007622 B = 17303.0000 psi = 17313.Allowable Compressive Stress.125 / (Ro / t) = 0.125 / (51.0000 psi = 17303.ScCN.2500) = 0.125 / (Ro / t) = 0.007622 B = 17303.8945 psi ScVC 17/93 . Hot and New.007927 B = 17313. Hot and Corroded.0000 / 1.2500 / 3.0000 / 1.5898 psi ScHN Allowable Compressive Stress.125 / (51.0000 / 1.ScHC.ScCC.2500 / 3.2500 / 3.8945 psi ScCC Allowable Compressive Stress.0000 = 20000.125 / (51.5898 psi S = 20000.8945 psi ScHC Allowable Compressive Stress. Cold and Corroded.5898 psi S = 20000.2500 / 3.0000 = 20000. (table CS-2) A = 0.125 / (Ro / t) = 0.1250) = 0.0000 psi = 17313.0000 psi = 17303.125 / (51.2500 / 3.0000 = 20000.125 / (Ro / t) = 0.0000 / 1.0000 = 20000. (table CS-2) A = 0. Cold and New.1250) = 0.ScHN.125 / (51.007927 B = 17313.8945 psi S = 20000.8945 psi S = 20000. (table CS-2) A = 0.125 / (Ro / t) = 0.0000 / 1. (table CS-2) A = 0.0000 psi = 17303.0000 = 20000.

0.1250/(20000*1.00°F) UG-27(c)(1) t = = = P*R/(S*E . Horizontal test head) Corrosion allowance: Inner C = 0.00*3.Ps 20000*1.UCS-79(d) = (50 * t / Rf) * (1 .60*P) + Corrosion 1200.1250) .00 .0000 + 0.0000".0000 psi Maximum allowable pressure.0000" Full UW-11(a) Type 1 Full UW-11(a) Type 1 Full UW-11(a) Type 1 corr = 26505. (at 113.49.1 °F applied (ratio = 0. ln.4219 lb corr = 3023.00°F) UG-27(c)(1) P = = = S*E*t/(R + 0. Internal design pressure: P = 1200 psi @ 113°F Static liquid head: Pth =4.6250) * (1 .60*3.00°F) UG-27(c)(1) P = = = S*E*t/(R + 0.2500) 1301.60*t) . (at 113.60*t) 20000*1.Cylinder #4 ASME Section VIII Division 1.3013 psi % Extreme fiber elongation .1250 3. 22) Material is impact tested per UG-84 to -20 °F UCS-66(i) reduction of 4.60*1200. 18.0000" t = 3. (at 70.00°F Rated MDMT = -24.10°F Radiography: Impact test performed Material is normalized Material is not produced to Fine Grain Practice PWHT is performed Longitudinal joint Left circumferential joint Right circumferential joint - Estimated weight: New = 27530.00*3. Hs=120.0000" Length Lc = 96.00*48.1250 / (48.00) + 0.9585375).0000.2500 / 49.1250 + 0.1204" Maximum allowable working pressure.1250" Design MDMT = -20.0955 gal ID = 96.6250 / ∞) = 3. 2007 Edition Component: Cylinder Material specification: SA-516 70 (II-D p.9648 lb Capacity: New = 3008.0000 1250.0.2500" Outer C = 0.7830 gal Design thickness.60*3.Rf / Ro) = (50 * 3.2500 / (48.2746 % 18/93 .0.3317 psi (SG=1.

0000 / 1.125 / (51.0000 psi = 17313.125 / (51. (table CS-2) A = 0.0000 / 1.2500 / 3.ScCN.0000 psi = 17303.0000 = 20000.2500 / 3.007622 B = 17303. Hot and New.0000 psi = 17303. Cold and New.ScVC.0000 psi = 17303. Hot and Corroded.2500 / 3.8945 psi ScHC Allowable Compressive Stress.2500 / 3.Allowable Compressive Stress.ScHC.0000 = 20000. (table CS-2) A = 0.0000 / 1.ScHN.125 / (Ro / t) = 0.2500 / 3.8945 psi ScVC 19/93 .5898 psi ScCN Allowable Compressive Stress.125 / (Ro / t) = 0. Vacuum and Corroded.125 / (51.5898 psi ScHN Allowable Compressive Stress.007927 B = 17313. Cold and Corroded.007927 B = 17313.8945 psi ScCC Allowable Compressive Stress.007622 B = 17303. (table CS-2) A = 0.0000 = 20000.007622 B = 17303.0000 psi = 17313.8945 psi S = 20000.8945 psi S = 20000.125 / (Ro / t) = 0. (table CS-2) A = 0.8945 psi S = 20000.0000 = 20000.1250) = 0.2500) = 0.125 / (51. (table CS-2) A = 0.2500) = 0.5898 psi S = 20000.125 / (Ro / t) = 0.125 / (Ro / t) = 0.0000 / 1.1250) = 0.1250) = 0.125 / (51.0000 = 20000.0000 / 1.ScCC.5898 psi S = 20000.

125))2]=0.25 / (2*24. Hs=0" Operating head) Pth= 4.125" Design MDMT = -20°F Rated MDMT = -24.3317 psi (SG=1. ln.99655 K (New) K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (96 / (2*24))2]=1 20/93 .Ellipsoidal Head #1 ASME Section VIII.47 psi K (Corroded) K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (96. Hs=120" Horizontal test head) Corrosion allowance: Inner C = 0. 22) Internal design pressure: P = 1.200.980.2 lb Capacity*: new = 564 US gal * includes straight flange Inner diameter Minimum head thickness Head ratio D/2h Head ratio D/2h Straight flange length Lsf Nominal straight flange thickness tsf Results Summary = = = = = = corr = 9.04 psi 1.0625" + 0.378.200 psi @ 113 °F Static liquid head: Ps= 0 psi (SG=1.1 lb corr = 569.1875" 3.125" = 0. Division 1.9948 (corroded) 2" 3.6 US gal 96" 3. 2007 Edition Component: Material Specification: Straight Flange governs MDMT Ellipsoidal Head SA-516 70 (II-D p.02" 1.02" 2 (new) 1.1°F Radiography: Outer C = 0" Impact test performed Material is normalized Material is not produced to fine grain practice PWHT is performed Do not Optimize MDMT / Find MAWP Category A joints Head to shell seam - Seamless No RT Full UW-11(a) Type 1 Estimated weight*: new = 10.18. Minimum thickness per UG-16 Design thickness due to internal pressure (t) Maximum allowable working pressure (MAWP) Maximum allowable pressure (MAP) = = = = 0.25" The governing condition is internal pressure.250.

25*0.47 psi.945)*(1 .Ps 2*20.02".200.17.Design thickness for internal pressure.0.Rf / Ro) = (75*3. % Extreme fiber elongation .000*1*2.2*2.000*1*3.5832% 21/93 .UCS-79(d) = (75*t / Rf)*(1 .2*P) + Corrosion 1. (New at 70 °F) Appendix 1-4(c) P = = = 2*S*E*t / (K*D + 0.Ps 2*20.895 / (0.945 / ∞) = 13.2*3. (Corroded at 113 °F) Appendix 1-4(c) t = = = P*D*K / (2*S*E .250.2*t) . Maximum allowable working pressure.200*96.200) + 0.0 1.0199" The head internal pressure design thickness is 3.895) .125 3.250.2*t) . (Corroded at 113 °F) Appendix 1-4(c) P = = = 2*S*E*t / (K*D + 0.0.99655 / (2*20.2*1.02 / (1*96 +0.99655*96.04 psi The maximum allowable working pressure (MAWP) is 1.47 psi The maximum allowable pressure (MAP) is 1.200.0 1.04 psi.02) .25 +0. Maximum allowable pressure.000*1 .25 / 17.

UCS-79(d) = (50 * t / Rf) * (1 .00 .0000".49.3013 psi % Extreme fiber elongation .00*3.1963 lb corr = 62.Straight Flange on Ellipsoidal Head #1 ASME Section VIII Division 1.1 °F applied (ratio = 0.2500 / 49.Rf / Ro) = (50 * 3.1250" Design MDMT = -20.1250/(20000*1.60*P) + Corrosion 1200.00°F) UG-27(c)(1) P = = = S*E*t/(R + 0.6250 / ∞) = 3.0000.5617 lb Capacity: New = 62.60*t) .60*t) 20000*1. Hs=120.00) + 0. (at 113. 2007 Edition Component: Straight Flange Material specification: SA-516 70 (II-D p.0000" t = 3.00°F) UG-27(c)(1) P = = = S*E*t/(R + 0.1250) .00*48.1250 3.00°F) UG-27(c)(1) t = = = P*R/(S*E .9955 gal Design thickness.2500) 1301.0.2500 / (48.3317 psi (SG=1.1250 / (48.60*3.Ps 20000*1. (at 113.00*3.6687 gal ID = 96.0000" Length Lc = 2. Internal design pressure: P = 1200 psi @ 113°F Static liquid head: Pth =4.0000 psi Maximum allowable pressure.0.9585375).00°F Rated MDMT = -24. Horizontal test head) Corrosion allowance: Inner C = 0. 18.2746 % 22/93 .0000 + 0.10°F Radiography: Impact test performed Material is normalized Material is not produced to Fine Grain Practice PWHT is performed Longitudinal joint Circumferential joint - Estimated weight: New = 573.1204" Maximum allowable working pressure.0000" Seamless No RT Full UW-11(a) Type 1 corr = 552. (at 70.2500" Outer C = 0.1250 + 0.6250) * (1 .60*3.0000 1250.60*1200.0. ln. 22) Material is impact tested per UG-84 to -20 °F UCS-66(i) reduction of 4.

5898 psi ScHN Allowable Compressive Stress. Vacuum and Corroded.ScHC.0000 = 20000.5898 psi ScCN Allowable Compressive Stress.2500) = 0. Cold and New.2500) = 0.125 / (51. Hot and New.5898 psi S = 20000.0000 psi = 17313.125 / (51.125 / (51.2500 / 3.2500 / 3.0000 / 1.8945 psi S = 20000.0000 / 1. (table CS-2) A = 0.125 / (51.0000 psi = 17303.007622 B = 17303.007927 B = 17313.0000 / 1.ScCN.Allowable Compressive Stress.125 / (Ro / t) = 0.0000 = 20000.0000 = 20000.8945 psi S = 20000.2500 / 3.0000 psi = 17303. Cold and Corroded.8945 psi ScHC Allowable Compressive Stress.ScVC. (table CS-2) A = 0. (table CS-2) A = 0.0000 = 20000.5898 psi S = 20000.ScHN.007622 B = 17303.0000 / 1.0000 psi = 17303.125 / (Ro / t) = 0.0000 = 20000. (table CS-2) A = 0.1250) = 0.007622 B = 17303.0000 / 1.8945 psi ScVC 23/93 .125 / (Ro / t) = 0.125 / (Ro / t) = 0.2500 / 3.007927 B = 17313.0000 psi = 17313.2500 / 3. Hot and Corroded.8945 psi ScCC Allowable Compressive Stress.125 / (51.1250) = 0.ScCC. (table CS-2) A = 0.1250) = 0.125 / (Ro / t) = 0.8945 psi S = 20000.

9585375).00 .60*t) .1250/(20000*1.0000 psi Maximum allowable pressure.1250" Design MDMT = -20. Hs=120.Ps 20000*1.1204" Maximum allowable working pressure. (at 113.60*3.49.1963 lb corr = 62.60*1200.Straight Flange on Ellipsoidal Head #2 ASME Section VIII Division 1.0000 + 0.0. 2007 Edition Component: Straight Flange Material specification: SA-516 70 (II-D p.00*3.60*P) + Corrosion 1200.6687 gal ID = 96.00*48.60*3.0000" Length Lc = 2. (at 70.60*t) 20000*1.00°F) UG-27(c)(1) P = = = S*E*t/(R + 0.10°F Radiography: Impact test performed Material is normalized Material is not produced to Fine Grain Practice PWHT is performed Longitudinal joint Circumferential joint - Estimated weight: New = 573. 22) Material is impact tested per UG-84 to -20 °F UCS-66(i) reduction of 4.1250 + 0.00°F) UG-27(c)(1) P = = = S*E*t/(R + 0.0000" Seamless No RT Full UW-11(a) Type 1 corr = 552.0000" t = 3.1 °F applied (ratio = 0.0000. Horizontal test head) Corrosion allowance: Inner C = 0.9955 gal Design thickness.0000 1250.1250 / (48.Rf / Ro) = (50 * 3.1250) .00°F Rated MDMT = -24.3013 psi % Extreme fiber elongation .00°F) UG-27(c)(1) t = = = P*R/(S*E .1250 3.3317 psi (SG=1.00) + 0.2500 / 49. 18.6250) * (1 .2500" Outer C = 0. Internal design pressure: P = 1200 psi @ 113°F Static liquid head: Pth =4.5617 lb Capacity: New = 62.0000".0. ln. (at 113.UCS-79(d) = (50 * t / Rf) * (1 .2500) 1301.2500 / (48.0.00*3.2746 % 24/93 .6250 / ∞) = 3.

8945 psi S = 20000. Cold and Corroded.8945 psi ScVC 25/93 .125 / (51.1250) = 0.2500 / 3.2500 / 3.0000 psi = 17303.2500) = 0.0000 / 1.ScVC. (table CS-2) A = 0. Cold and New.0000 / 1.0000 = 20000.8945 psi ScCC Allowable Compressive Stress. Hot and Corroded.007927 B = 17313.0000 / 1.007622 B = 17303.0000 = 20000.125 / (51.8945 psi ScHC Allowable Compressive Stress.125 / (Ro / t) = 0.5898 psi S = 20000.007622 B = 17303.0000 psi = 17303.125 / (51. (table CS-2) A = 0.125 / (51. Vacuum and Corroded.ScCN. (table CS-2) A = 0.2500 / 3.2500 / 3.007927 B = 17313.ScCC.ScHN.8945 psi S = 20000.5898 psi ScCN Allowable Compressive Stress.125 / (Ro / t) = 0.0000 = 20000.5898 psi S = 20000.0000 / 1.0000 = 20000.2500 / 3.Allowable Compressive Stress.0000 psi = 17313.125 / (Ro / t) = 0.0000 / 1.125 / (51. Hot and New.5898 psi ScHN Allowable Compressive Stress.8945 psi S = 20000.ScHC. (table CS-2) A = 0. (table CS-2) A = 0.125 / (Ro / t) = 0.0000 psi = 17303.0000 psi = 17313.007622 B = 17303.0000 = 20000.1250) = 0.125 / (Ro / t) = 0.1250) = 0.2500) = 0.

25 / (2*24.250. ln. Minimum thickness per UG-16 Design thickness due to internal pressure (t) Maximum allowable working pressure (MAWP) Maximum allowable pressure (MAP) = = = = 0.3317 psi (SG=1.04 psi 1.5 lb Capacity*: new = 564 US gal * includes straight flange Inner diameter Minimum head thickness Head ratio D/2h Head ratio D/2h Straight flange length Lsf Nominal straight flange thickness tsf Results Summary = = = = = = corr = 8.9948 (corroded) 2" 3.125" Design MDMT = -20°F Rated MDMT = -24. 2007 Edition Component: Material Specification: Straight Flange governs MDMT Ellipsoidal Head SA-516 70 (II-D p.200 psi @ 113 °F Static liquid head: Ps= 0 psi (SG=1.606.125" = 0.18.1875" 3.6 US gal 96" 3.02" 1.Ellipsoidal Head #2 ASME Section VIII. Division 1.125))2]=0.945.99655 K (New) K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (96 / (2*24))2]=1 26/93 .47 psi K (Corroded) K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (96.1°F Radiography: Outer C = 0" Impact test performed Material is normalized Material is not produced to fine grain practice PWHT is performed Do not Optimize MDMT / Find MAWP Category A joints Head to shell seam - Seamless No RT Full UW-11(a) Type 1 Estimated weight*: new = 8. Hs=0" Operating head) Pth= 4.25" The governing condition is internal pressure.6 lb corr = 569.200. Hs=120" Horizontal test head) Corrosion allowance: Inner C = 0.0625" + 0. 22) Internal design pressure: P = 1.02" 2 (new) 1.

Design thickness for internal pressure.2*P) + Corrosion 1.47 psi.000*1*2.99655 / (2*20.02 / (1*96 +0.000*1 .17.0 1.2*2.Ps 2*20.5832% 27/93 .UCS-79(d) = (75*t / Rf)*(1 .200) + 0.250.200.25 / 17.200*96.945 / ∞) = 13.125 3.2*t) .2*t) .25 +0. Maximum allowable working pressure.Ps 2*20.0 1.895) .0.47 psi The maximum allowable pressure (MAP) is 1. (New at 70 °F) Appendix 1-4(c) P = = = 2*S*E*t / (K*D + 0.200.99655*96.000*1*3.0. (Corroded at 113 °F) Appendix 1-4(c) t = = = P*D*K / (2*S*E .Rf / Ro) = (75*3.250.2*3.02".0199" The head internal pressure design thickness is 3.945)*(1 .2*1. Maximum allowable pressure.25*0.02) .04 psi. (Corroded at 113 °F) Appendix 1-4(c) P = = = 2*S*E*t / (K*D + 0. % Extreme fiber elongation .04 psi The maximum allowable working pressure (MAWP) is 1.895 / (0.

tn: 2.38 in Nozzle wall thickness. new: 11. 8) (normalized) Nozzle longitudinal joint efficiency: 1 Flange description: 12 inch Class 600 HB A105 (Nut Stop) Bolt Material: SA-193 B7 Bolt <= 2 1/2 (II-D p.88 in Projection available outside vessel to flange face.7475 in Nozzle corrosion allowance: 0. 348. 2007 Edition tw(lower) = 3.5 flange rating MAP: 1480 psi @ 70°F ASME B16.12" LIQUID OUT (N3) ASME Section VIII Division 1. ln. Lf: 13.25 in Nozzle center line offset to datum line: 213 in End of nozzle to shell center: 65 in Nozzle inside diameter.375 in Note: round inside edges per UG-76(c) Located on: Cylinder #2 Liquid static head included: 0 psi Nozzle material specification: SA-105 (II-D p.935 in Nozzle minimum wall thickness: 2.9°F (Flange impact tested to -20°F UCS-66(i) reduction of 18. Lpr: 10. 18. 33) Flange rated MDMT: -38.25 in Leg41 = 0.) Liquid static head on flange: 0 psi ASME B16.4 psi @ 113°F ASME B16.5 flange rating MAWP: 1464.5 flange hydro test: 2225 psi @ 70°F Nozzle orientation: 180° Local vessel minimum thickness: 3.8108363).125 in Projection available outside vessel. ln.9 °F applied (ratio = 0.75 in 28/93 .

4929 2.3679 in Required thickness tr from UG-37(a) tr = P*R/(S*E .0.218.13801).218.6*1..000*1 .25 0.93 psi @ 113 °F The opening is adequately reinforced The nozzle passes UG-45 A required A available A1 A2 A3 35.0444 in Area required per UG-37(c) 29/93 .957 34.0.3115 -- A welds A5 -- treq tmin 0.7475 Weld Failure Path Analysis Summary The nozzle is exempt from weld strength calculations per UW-15(b)(1) UW-16 Weld Sizing Summary Weld description Nozzle to shell fillet (Leg 41) Required weld throat size (in) Actual weld throat size (in) 0.218.0.93 psi @ 113 °F Nozzle is impact tested per UG-84 to -20 °F UCS-66(i) reduction of 140 °F applied (ratio = 0.933*48.218.6*P) = 1.000*1 . Nozzle rated MDMT: -155 °F Limits of reinforcement per UG-40 Parallel to the vessel wall: (Rn + tn + t )= 11.5*(tn .75 in Normal to the vessel wall outside: 2.6*P) = 1. UG-45 Nozzle Wall Thickness Summary (in) (in2) UG-37 Area Calculation Summary For P = 1218.4061 35.025 in Nozzle required thickness per UG-27(c)(1) trn = P*Rn/(Sn*E .815/(20.125/(20.4091 0.6*1.933) = 3.1406 0.2625 Status weld size is adequate Calculations for internal pressure 1218.Reinforcement Calculations for Internal Pressure Available reinforcement per UG-37 governs the MAWP of this nozzle.0.933) = 0.933*5.Cn) + te = 7.

9376 in2 = 2*(t + tn)*(E1*t . 30/93 .Allowable stresses: Sn = 20.81*3.0.000 psi fr1 = lesser of 1 or Sn/Sv = 1 fr2 = lesser of 1 or Sn/Sv = 1 A = d*tr*F + 2*tn*tr*F*(1 .81 .7*Leg = 0.2*tn*(E1*t .1 A1 = larger of the following= 0.0444) .2*2.375 = 0.125 . UW-16(c) Weld Check Fillet weld: tmin = lesser of 0.F*tr) .1*3.fr1) = 11.1) = 0.81 .3115 in2 = Leg2*fr2 = 0.125 .125 .125 = 38.trn)*fr2*t = 5*(2.1*3. Sv = 20.63*3.2*tn*(E1*t .125 + 2.1*3.81)*(1*3.000.0444) .7*tmin = 0.4091 in2 As Area >= A the reinforcement is adequate.3115 + 0.F*tr)*(1 .F*tr)*(1 .1406 = 35.957 + 34.trn)*fr2*tn = 5*(2.957 in2 A2 = smaller of the following= 34.F*tr) .1) = 35.81 = 34.fr1) = 11.0444*1 + 2*2.957 in2 = d*(E1*t .75 or tn or t = 0.2625 in The fillet weld size is satisfactory.63*(1*3.3115 in2 A41 = 5*(tn .3679)*1*2.3752*1 = 0.25 in tc(actual) = 0.1406 in2 Area = A1 + A2 + A41 = 0.0.1578 in2 = 5*(tn .0444)*(1 .75 in tc(min) = lesser of 0.81*(1*3.0444*1*(1 .fr1) = 2*(3.1*3. UG-37.0444)*(1 .4061 in2 Area available from FIG.25 or 0.125 .3679)*1*3.81*(1*3.1) = 0.7*0.2*2.

4531 in The greater of tr2 or tr3: tr5 = 3.1875 in Standard wall pipe per UG-45(b)(4): tr4 = 0. UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): tr1 = 0.1694 in Wall thickness per UG-16(b): tr3 = 0. UW-16.4531 in 31/93 .Weld strength calculations are not required for this detail which conforms to Fig.1.1694 in The lesser of tr4 or tr5: tr6 = 0.4929 in (E =1) Wall thickness per UG-45(b)(1): tr2 = 3. sketch (c-e).

4929 in Available nozzle wall thickness new.3375 in Nozzle required thickness per UG-27(c)(1) trn = P*Rn/(Sn*E . tn = 2.000*1 .9833 37.3852 2.301.0.5*(tn .301.69/(20.Required per UG-45 is the larger of tr1 or tr6 = 0.5608 0.0.1406 0.25 0.875 in Normal to the vessel wall outside: 2. UG-37 Area Calculation Summary UG-45 Nozzle Wall Thickness Summary (in) (in2) For P = 1301.245) = 0. Reinforcement Calculations for MAP The vessel wall thickness governs the MAP of this nozzle.245) = 3.25 psi @ 70 °F The opening is adequately reinforced The nozzle passes UG-45 A required A available A1 A2 A3 36.6*P) = 1.25 psi @ 70 °F Limits of reinforcement per UG-40 Parallel to the vessel wall: (Rn + tn + t )= 11.3852 in Required thickness tr from UG-37(a) tr = P*R/(S*E .301.245*5.6*1.000*1 .301.4183 -- A welds A5 -- treq tmin 0.7475 in The nozzle neck thickness is adequate.245*48/(20.2499 in 32/93 .6*P) = 1.6*1.Cn) + te = 7.0.0019 37.7475 Weld Failure Path Analysis Summary The nozzle is exempt from weld strength calculations per UW-15(b)(1) UW-16 Weld Sizing Summary Weld description Nozzle to shell fillet (Leg 41) Required weld throat size (in) Actual weld throat size (in) 0.2625 Status weld size is adequate Calculations for internal pressure 1301.0.

25 .4183 in2 A41 = 5*(tn .1 A1 = larger of the following= 0.trn)*fr2*t = 5*(2.38*(1*3.25 .0019 in2 = d*(E1*t .1*3.935 .3852)*1*3.2499) . UG-37.935*3.935*(1*3.7*0.000 psi fr1 = lesser of 1 or Sn/Sv = 1 fr2 = lesser of 1 or Sn/Sv = 1 A = d*tr*F + 2*tn*tr*F*(1 . Sv = 20.1) = 36.1*3.2499*1*(1 .fr1) = 11.0017 in2 = 2*(t + tn)*(E1*t .25 or 0.trn)*fr2*tn = 5*(2.25 + 2.4342 in2 = 5*(tn .935 = 37.1*3.38*3.2625 in 33/93 .fr1) = 11.935)*(1*3.1) = 0.0.25 = 41.000.25 .4183 in2 = Leg2*fr2 = 0.75 or tn or t = 0.4183 + 0.3852)*1*2.935*(1*3.fr1) = 2*(3.0019 + 37.375 = 0.935 .Area required per UG-37(c) Allowable stresses: Sn = 20.1) = 0.0.7*tmin = 0.3752*1 = 0.F*tr)*(1 .F*tr) .9833 in2 Area available from FIG.2499)*(1 .2*2.2499*1 + 2*2.2499)*(1 .25 in tc(actual) = 0.75 in tc(min) = lesser of 0.F*tr)*(1 .5608 in2 As Area >= A the reinforcement is adequate.0019 in2 A2 = smaller of the following= 37. UW-16(c) Weld Check Fillet weld: tmin = lesser of 0.2*tn*(E1*t .1406 in2 Area = A1 + A2 + A41 = 0.25 .F*tr) .2499) .7*Leg = 0.2*2.1406 = 37.2*tn*(E1*t .1*3.

0625 in Standard wall pipe per UG-45(b)(4): tr4 = 0.3281 in Required per UG-45 is the larger of tr1 or tr6 = 0.2499 in The lesser of tr4 or tr5: tr6 = 0.7475 in The nozzle neck thickness is adequate. UW-16.3852 in Available nozzle wall thickness new.1. 34/93 . Weld strength calculations are not required for this detail which conforms to Fig. sketch (c-e). tn = 2. UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): tr1 = 0.The fillet weld size is satisfactory.3852 in (E =1) Wall thickness per UG-45(b)(1): tr2 = 3.2499 in Wall thickness per UG-16(b): tr3 = 0.3281 in The greater of tr2 or tr3: tr5 = 3.

tn: 6.125 in Projection available outside vessel.375 in Note: round inside edges per UG-76(c) Located on: Cylinder #4 Liquid static head included: 0 psi Nozzle material specification: SA-105 (II-D p.4 psi @ 113°F ASME B16.9 °F applied (ratio = 0.) Liquid static head on flange: 0 psi ASME B16. 33) Flange rated MDMT: -38.9°F (Flange impact tested to -20°F UCS-66(i) reduction of 18.25 in Nozzle center line offset to datum line: 28 in End of nozzle to shell center: 72 in Nozzle inside diameter. new: 24 in Nozzle wall thickness.5 flange rating MAP: 1480 psi @ 70°F ASME B16.7175 in Nozzle corrosion allowance: 0. ln. Lpr: 16.5 flange hydro test: 2225 psi @ 70°F Nozzle orientation: 90° Local vessel minimum thickness: 3. 8) (normalized) Nozzle longitudinal joint efficiency: 1 Flange description: 24 inch Class 600 F A105 (Nut Stop) Bolt Material: SA-193 B7 Bolt <= 2 1/2 (II-D p. Lf: 20.24" MANWAY (M1) ASME Section VIII Division 1. 348. 18. ln.5 in Nozzle minimum wall thickness: 2.5 flange rating MAWP: 1464.75 in 35/93 .8108363). 2007 Edition tw(lower) = 3.5 in Projection available outside vessel to flange face.25 in Leg41 = 0.

C) = 7.95854).0.951*12.95 psi @ 113 °F The opening is adequately reinforced The nozzle passes UG-45 A required A available A1 A2 A3 75.951) = 3.000*1 .1249 in Area required per UG-37(c) 36/93 .7873 in Required thickness tr from UG-37(a) tr = P*R/(S*E .951*48.125/(20.2625 Status weld size is adequate Calculations for internal pressure 1249.6*1.951) = 0.0.1406 0.25 0.125/(20.6*P) = 1. Nozzle rated MDMT: -24. UG-37 Area Calculation Summary UG-45 Nozzle Wall Thickness Summary (in) (in2) For P = 1249.25 in Normal to the vessel wall outside: 2.6*1.1 °F Limits of reinforcement per UG-40 Parallel to the vessel wall: d = 24.5*(t .3078 -- A welds A5 -- treq tmin 0.0.249.6*P) = 1.Reinforcement Calculations for Internal Pressure The vessel wall thickness governs the MAWP of this nozzle.000*1 .9123 2.0.249.4516 0.1 °F applied (ratio = 0.7781 87.95 psi @ 113 °F Nozzle is impact tested per UG-84 to -20 °F UCS-66(i) reduction of 4.249.249.7175 Weld Failure Path Analysis Summary The nozzle is exempt from weld strength calculations per UW-15(b)(1) UW-16 Weld Sizing Summary Weld description Nozzle to shell fillet (Leg 41) Required weld throat size (in) Actual weld throat size (in) 0.8125 in Nozzle required thickness per UG-27(c)(1) trn = P*Rn/(Sn*E ..0032 87.

2727 .1249) .7873)*(2.2*tn*(E1*t .0.125 .7*0.1249) .1249*1 + 2*6.0025 in2 A2 = smaller of the following= 87.0032 in2 = 2*(t + tn)*(E1*t .1) = 0.1249)*(1 .3078 in2 A41 = 5*(tn .1) = 75.1) = 0.5*tp + te)*fr2 . 37/93 .9369 in2 = Leg2*fr2 = 0.75 or tn or t = 0.375*(1*3.(13.3078 + 0.7873)*1*3.0032 + 87.375)*(1*3.125 = 87.375*3.1*3.0032 in2 = d*(E1*t .1*3.12.Lhb)2*fr2 / Tan(30) = 2*(6.trn)*fr2*t = 5*(6.125 .3766)2*1 / Tan(30) = 146.1406 in2 Area = A1 + A2 + A41 = 0.1*3.000.2*6.0.0102)*1 .1 A1 = larger of the following= 0.trn)*(2.7*Leg = 0.3078 in2 = 2*(tn .7781 in2 Area available from FIG.1249*1*(1 .375 = 0. Sv = 20.25*(1*3.Allowable stresses: Sn = 20.2625 in The fillet weld size is satisfactory.375*(1*3.125 .125 .000 psi fr1 = lesser of 1 or Sn/Sv = 1 fr2 = lesser of 1 or Sn/Sv = 1 A = d*tr*F + 2*tn*tr*F*(1 .125 + 6.75 in tc(min) = lesser of 0.3752*1 = 0.F*tr)*(1 .1406 = 87. UG-37.2*6.1*3.4516 in2 As Area >= A the reinforcement is adequate.fr1) = 24.7*tmin = 0.F*tr) .25*3.25 or 0.2*tn*(E1*t .375 .fr1) = 2*(3.F*tr)*(1 .5*2.375 .25 in tc(actual) = 0.F*tr) .fr1) = 24. UW-16(c) Weld Check Fillet weld: tmin = lesser of 0.1249)*(1 .(LIMIT .905 + 6.

1875 in 38/93 .9123 in (E =1) Wall thickness per UG-16(b): tr3 = 0. UW-16. sketch (c-e).1.Weld strength calculations are not required for this detail which conforms to Fig. UG-45 Nozzle Neck Thickness Check (Access Opening) Wall thickness req'd per UG-45(a): tr1 = 0.

tn = 2.1406 0.301.9964 92.6*P) = 1.5*(t .2625 Status weld size is adequate Calculations for internal pressure 1301.4219 -- A welds A5 -- treq tmin 0.0.0.245*12/(20.25 psi @ 70 °F Limits of reinforcement per UG-40 Parallel to the vessel wall: d = 24 in Normal to the vessel wall outside: 2.8125 2.6*1.301.245) = 3.301.5661 0.245) = 0.7175 in The nozzle neck thickness is adequate.C) = 8.25 0.6*1.245*48/(20.2499 in Area required per UG-37(c) 39/93 .0036 92.301.8125 in Required thickness tr from UG-37(a) tr = P*R/(S*E .Available nozzle wall thickness new.6*P) = 1.000*1 .125 in Nozzle required thickness per UG-27(c)(1) trn = P*Rn/(Sn*E .7175 Weld Failure Path Analysis Summary The nozzle is exempt from weld strength calculations per UW-15(b)(1) UW-16 Weld Sizing Summary Weld description Nozzle to shell fillet (Leg 41) Required weld throat size (in) Actual weld throat size (in) 0. UG-37 Area Calculation Summary UG-45 Nozzle Wall Thickness Summary (in) (in2) For P = 1301.25 psi @ 70 °F The opening is adequately reinforced The nozzle passes UG-45 A required A available A1 A2 A3 77.0. Reinforcement Calculations for MAP The vessel wall thickness governs the MAP of this nozzle.0.000*1 .

2499)*(1 .1) = 0.25 .7*Leg = 0.(13.trn)*fr2*t = 5*(6.5661 in2 As Area >= A the reinforcement is adequate.F*tr)*(1 .2*6.9964 in2 Area available from FIG.2625 in The fillet weld size is satisfactory.5*tp + te)*fr2 .0016 in2 = Leg2*fr2 = 0.1*3.Allowable stresses: Sn = 20. 40/93 . UW-16(c) Weld Check Fillet weld: tmin = lesser of 0.5)*(1*3.25 in tc(actual) = 0.75 or tn or t = 0.2499)*(1 .2*tn*(E1*t .0.25 or 0.4219 + 0. UW-16.3766)2*1 / Tan(30) = 152.375 = 0.5 .4219 in2 = 2*(tn .03 + 6.1) = 0.2499) .2*tn*(E1*t .1 A1 = larger of the following= 0.(LIMIT .5*3.75 in tc(min) = lesser of 0.2*6. Sv = 20.5*(1*3.1) = 77.5852 .F*tr) .0036 + 92.1406 in2 Area = A1 + A2 + A41 = 0.0029 in2 A2 = smaller of the following= 92.25 .2499) .12.fr1) = 24*3.000 psi fr1 = lesser of 1 or Sn/Sv = 1 fr2 = lesser of 1 or Sn/Sv = 1 A = d*tr*F + 2*tn*tr*F*(1 .fr1) = 2*(3.F*tr)*(1 .1*3.3752*1 = 0.0036 in2 = 2*(t + tn)*(E1*t .5*(1*3.F*tr) .7*tmin = 0.0036 in2 = d*(E1*t . UG-37.5 .7*0.25 = 92.25 + 6.fr1) = 24*(1*3.5*3.8125)*(2.25 .0102)*1 .8125)*1*3. Weld strength calculations are not required for this detail which conforms to Fig.25 .trn)*(2.1406 = 92.1*3.0.1.2499*1*(1 .1*3.2499*1 + 2*6. sketch (c-e).Lhb)2*fr2 / Tan(30) = 2*(6.4219 in2 A41 = 5*(tn .000.

8125 in (E =1) Wall thickness per UG-16(b): tr3 = 0.0625 in Available nozzle wall thickness new.7175 in The nozzle neck thickness is adequate.UG-45 Nozzle Neck Thickness Check (Access Opening) Wall thickness req'd per UG-45(a): tr1 = 0. 41/93 . tn = 2.

Lf: 20.5 flange hydro test: 2225 psi @ 70°F Nozzle orientation: 90° Local vessel minimum thickness: 3.5 flange rating MAP: 1480 psi @ 70°F ASME B16. new: 24 in Nozzle wall thickness.75 in 42/93 . 33) Flange rated MDMT: -38.) Liquid static head on flange: 0 psi ASME B16.9 °F applied (ratio = 0. ln. Lpr: 16. 18. tn: 6.5 flange rating MAWP: 1464.25 in Nozzle center line offset to datum line: 126 in End of nozzle to shell center: 72 in Nozzle inside diameter. 8) (normalized) Nozzle longitudinal joint efficiency: 1 Flange description: 24 inch Class 600 F A105 (Nut Stop) Bolt Material: SA-193 B7 Bolt <= 2 1/2 (II-D p.8108363).7175 in Nozzle corrosion allowance: 0.4 psi @ 113°F ASME B16.375 in Note: round inside edges per UG-76(c) Located on: Cylinder #3 Liquid static head included: 0 psi Nozzle material specification: SA-105 (II-D p.5 in Nozzle minimum wall thickness: 2. 2007 Edition tw(lower) = 3.25 in Leg41 = 0.125 in Projection available outside vessel. 348.24" MANWAY NO.5 in Projection available outside vessel to flange face.9°F (Flange impact tested to -20°F UCS-66(i) reduction of 18.2 (M2) ASME Section VIII Division 1. ln.

3078 -- A welds A5 -- treq tmin 0.25 in Normal to the vessel wall outside: 2.7175 Weld Failure Path Analysis Summary The nozzle is exempt from weld strength calculations per UW-15(b)(1) UW-16 Weld Sizing Summary Weld description Nozzle to shell fillet (Leg 41) Required weld throat size (in) Actual weld throat size (in) 0.000*1 .0.125/(20.249.0..7873 in Required thickness tr from UG-37(a) tr = P*R/(S*E .000*1 .4516 0.C) = 7.951*48.0.Reinforcement Calculations for Internal Pressure The vessel wall thickness governs the MAWP of this nozzle. UG-37 Area Calculation Summary UG-45 Nozzle Wall Thickness Summary (in) (in2) For P = 1249.0032 87.951) = 3.1249 in Area required per UG-37(c) 43/93 .249.1 °F applied (ratio = 0.5*(t .249.95 psi @ 113 °F The opening is adequately reinforced The nozzle passes UG-45 A required A available A1 A2 A3 75.249.6*P) = 1.7781 87.951*12. Nozzle rated MDMT: -24.1406 0.6*1.95854).9123 2.8125 in Nozzle required thickness per UG-27(c)(1) trn = P*Rn/(Sn*E .95 psi @ 113 °F Nozzle is impact tested per UG-84 to -20 °F UCS-66(i) reduction of 4.6*P) = 1.0.951) = 0.1 °F Limits of reinforcement per UG-40 Parallel to the vessel wall: d = 24.125/(20.2625 Status weld size is adequate Calculations for internal pressure 1249.25 0.6*1.

125 .000.1249) .125 .0.1249)*(1 .375 .Allowable stresses: Sn = 20.Lhb)2*fr2 / Tan(30) = 2*(6.(LIMIT .0102)*1 .9369 in2 = Leg2*fr2 = 0.25*(1*3.125 + 6.375 .1249) .0025 in2 A2 = smaller of the following= 87.125 = 87.25 or 0.1*3.7*0.25*3.1*3.1) = 75.125 .7*Leg = 0.375*(1*3.F*tr)*(1 .1249)*(1 .1*3.3078 + 0.7873)*1*3.375)*(1*3.fr1) = 2*(3.375 = 0.trn)*fr2*t = 5*(6.5*2.75 or tn or t = 0.0032 in2 = d*(E1*t .F*tr)*(1 .75 in tc(min) = lesser of 0.25 in tc(actual) = 0.375*(1*3. Sv = 20.12.125 .trn)*(2.7781 in2 Area available from FIG.fr1) = 24. UG-37.7873)*(2.F*tr) .375*3. UW-16(c) Weld Check Fillet weld: tmin = lesser of 0.3078 in2 = 2*(tn .fr1) = 24.(13.4516 in2 As Area >= A the reinforcement is adequate.F*tr) .1249*1 + 2*6.7*tmin = 0.2727 .0.1406 in2 Area = A1 + A2 + A41 = 0.2625 in The fillet weld size is satisfactory.1*3.2*6.905 + 6.2*tn*(E1*t .000 psi fr1 = lesser of 1 or Sn/Sv = 1 fr2 = lesser of 1 or Sn/Sv = 1 A = d*tr*F + 2*tn*tr*F*(1 .3752*1 = 0.5*tp + te)*fr2 .2*6.1249*1*(1 .1) = 0.1 A1 = larger of the following= 0.3078 in2 A41 = 5*(tn .1) = 0.3766)2*1 / Tan(30) = 146. 44/93 .1406 = 87.0032 + 87.2*tn*(E1*t .0032 in2 = 2*(t + tn)*(E1*t .

1875 in 45/93 . UG-45 Nozzle Neck Thickness Check (Access Opening) Wall thickness req'd per UG-45(a): tr1 = 0.Weld strength calculations are not required for this detail which conforms to Fig. sketch (c-e). UW-16.1.9123 in (E =1) Wall thickness per UG-16(b): tr3 = 0.

7175 Weld Failure Path Analysis Summary The nozzle is exempt from weld strength calculations per UW-15(b)(1) UW-16 Weld Sizing Summary Weld description Nozzle to shell fillet (Leg 41) Required weld throat size (in) Actual weld throat size (in) 0.245*12/(20.0036 92.25 psi @ 70 °F Limits of reinforcement per UG-40 Parallel to the vessel wall: d = 24 in Normal to the vessel wall outside: 2.5661 0.125 in Nozzle required thickness per UG-27(c)(1) trn = P*Rn/(Sn*E . UG-37 Area Calculation Summary UG-45 Nozzle Wall Thickness Summary (in) (in2) For P = 1301.245) = 3.4219 -- A welds A5 -- treq tmin 0.301.25 0.25 psi @ 70 °F The opening is adequately reinforced The nozzle passes UG-45 A required A available A1 A2 A3 77.6*1.0.7175 in The nozzle neck thickness is adequate.5*(t .6*P) = 1.245*48/(20.301.245) = 0. Reinforcement Calculations for MAP The vessel wall thickness governs the MAP of this nozzle.0.Available nozzle wall thickness new.8125 2.0.301.9964 92.1406 0.000*1 .301.8125 in Required thickness tr from UG-37(a) tr = P*R/(S*E .000*1 .2625 Status weld size is adequate Calculations for internal pressure 1301.2499 in Area required per UG-37(c) 46/93 . tn = 2.C) = 8.6*P) = 1.0.6*1.

3766)2*1 / Tan(30) = 152.12. sketch (c-e).7*tmin = 0.0029 in2 A2 = smaller of the following= 92.0.0036 + 92.1*3.25 = 92.1.F*tr) .5852 .4219 in2 A41 = 5*(tn .2499) .3752*1 = 0.F*tr)*(1 .trn)*(2.4219 + 0.75 or tn or t = 0. Sv = 20.2*tn*(E1*t .25 .375 = 0.5*tp + te)*fr2 .5 .5*(1*3.2*6.fr1) = 24*(1*3.1) = 77. 47/93 .25 . Weld strength calculations are not required for this detail which conforms to Fig.9964 in2 Area available from FIG.2*tn*(E1*t .0036 in2 = 2*(t + tn)*(E1*t .F*tr)*(1 .1) = 0.Lhb)2*fr2 / Tan(30) = 2*(6.Allowable stresses: Sn = 20.5)*(1*3.1406 in2 Area = A1 + A2 + A41 = 0.2*6.5*3.5*(1*3.5*3.(LIMIT .(13.2499*1 + 2*6.8125)*1*3.25 .5 .2625 in The fillet weld size is satisfactory.1 A1 = larger of the following= 0.000 psi fr1 = lesser of 1 or Sn/Sv = 1 fr2 = lesser of 1 or Sn/Sv = 1 A = d*tr*F + 2*tn*tr*F*(1 .1406 = 92. UW-16.03 + 6.25 or 0.25 in tc(actual) = 0.1*3.7*Leg = 0.25 .5661 in2 As Area >= A the reinforcement is adequate.2499)*(1 .0.1*3. UW-16(c) Weld Check Fillet weld: tmin = lesser of 0.2499)*(1 .4219 in2 = 2*(tn .2499) .1) = 0.8125)*(2.0036 in2 = d*(E1*t . UG-37.fr1) = 24*3.75 in tc(min) = lesser of 0.fr1) = 2*(3.1*3.trn)*fr2*t = 5*(6.0016 in2 = Leg2*fr2 = 0.0102)*1 .F*tr) .2499*1*(1 .7*0.000.25 + 6.

7175 in The nozzle neck thickness is adequate.0625 in Available nozzle wall thickness new. 48/93 .UG-45 Nozzle Neck Thickness Check (Access Opening) Wall thickness req'd per UG-45(a): tr1 = 0. tn = 2.8125 in (E =1) Wall thickness per UG-16(b): tr3 = 0.

ln. Lf: 13.0525 in Nozzle corrosion allowance: 0.25 in Nozzle center line offset to datum line: 32 in End of nozzle to shell center: 65 in Nozzle inside diameter.125 in Projection available outside vessel. 2007 Edition tw(lower) = 3.5 flange rating MAWP: 1464. Lpr: 12.5 flange rating MAP: 1480 psi @ 70°F ASME B16. tn: 1.9 °F applied (ratio = 0.375 in Note: round inside edges per UG-76(c) Located on: Cylinder #4 Liquid static head included: 0 psi Nozzle material specification: SA-105 (II-D p. ln. 18.5 flange hydro test: 2225 psi @ 70°F Nozzle orientation: 180° Local vessel minimum thickness: 3. 8) (normalized) Nozzle longitudinal joint efficiency: 1 Flange description: 3 inch Class 600 V1 A105 (Nut Stop) Bolt Material: SA-193 B7 Bolt <= 2 1/2 (II-D p.25 in Leg41 = 0. 348. new: 2.9°F (Flange impact tested to -20°F UCS-66(i) reduction of 18.9 in Nozzle wall thickness.25 in Projection available outside vessel to flange face.) Liquid static head on flange: 0 psi ASME B16. 33) Flange rated MDMT: -38.4 psi @ 113°F ASME B16.75 in 49/93 .8108363).74 in Nozzle minimum wall thickness: 1.3" DRAIN (N5) ASME Section VIII Division 1.

5*(tn .951*48.249.6*P) = 1.0.000*1 .249.0. UG-45 Nozzle Wall Thickness Summary (in) (in2) UG-37 Area Calculation Summary For P = 1249.1249 in Area required per UG-37(c) 50/93 .Cn) + te = 4.0.575/(20.95 psi @ 113 °F The opening is adequately reinforced The nozzle passes UG-45 A required A available A1 A2 A3 9.Reinforcement Calculations for Internal Pressure The vessel wall thickness governs the MAWP of this nozzle.249.951) = 3.0375 in Nozzle required thickness per UG-27(c)(1) trn = P*Rn/(Sn*E .6*1..125/(20.95 psi @ 113 °F Nozzle is impact tested per UG-84 to -20 °F UCS-66(i) reduction of 140 °F applied (ratio = 0.3569 0.1406 0. Nozzle rated MDMT: -155 °F Limits of reinforcement per UG-40 Parallel to the vessel wall: (Rn + tn + t )= 6.1023 in Required thickness tr from UG-37(a) tr = P*R/(S*E .0012 12.951) = 0.0525 Weld Failure Path Analysis Summary The nozzle is exempt from weld strength calculations per UW-15(b)(1) UW-16 Weld Sizing Summary Weld description Nozzle to shell fillet (Leg 41) Required weld throat size (in) Actual weld throat size (in) 0.2625 Status weld size is adequate Calculations for internal pressure 1249.951*1.249.000*1 .3508 1.6*P) = 1.25 0.8433 12.6*1.1057).0.2151 -- A welds A5 -- treq tmin 0.315 in Normal to the vessel wall outside: 2.

615*3.615*(1*3.75 or tn or t = 0.125 .125 .0.2*1.1*3.trn)*fr2*tn = 5*(1.2625 in The fillet weld size is satisfactory.8433 in2 Area available from FIG.1249)*(1 .1249)*(1 .1023)*1*3.1249*1 + 2*1.0012 in2 A2 = smaller of the following= 12.F*tr) .615 .trn)*fr2*t = 5*(1.375 = 0.615 .1*3.75 in tc(min) = lesser of 0.2151 in2 = Leg2*fr2 = 0.F*tr)*(1 . 51/93 .2*1.125 .0.7*Leg = 0.1249*1*(1 .0004 in2 = 2*(t + tn)*(E1*t .2*tn*(E1*t .15*3.1*3.1 A1 = larger of the following= 0.2*tn*(E1*t .125 + 1.6359 in2 = 5*(tn .1) = 9.F*tr) .3752*1 = 0.fr1) = 2*(3.125 = 23.0012 + 12.fr1) = 3.1023)*1*1.7*tmin = 0.2151 in2 A41 = 5*(tn .000.1406 in2 Area = A1 + A2 + A41 = 0.fr1) = 3.7*0.1) = 0. UW-16(c) Weld Check Fillet weld: tmin = lesser of 0.1*3. Sv = 20.1249) .615)*(1*3.3569 in2 As Area >= A the reinforcement is adequate.1406 = 12.F*tr)*(1 .1249) .615 = 12.1) = 0.0012 in2 = d*(E1*t .25 in tc(actual) = 0. UG-37.000 psi fr1 = lesser of 1 or Sn/Sv = 1 fr2 = lesser of 1 or Sn/Sv = 1 A = d*tr*F + 2*tn*tr*F*(1 .2151 + 0.125 .15*(1*3.Allowable stresses: Sn = 20.615*(1*3.25 or 0.

UW-16.1875 in Standard wall pipe per UG-45(b)(4): tr4 = 0.2499 in The lesser of tr4 or tr5: tr6 = 0.3508 in The greater of tr2 or tr3: tr5 = 3. UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): tr1 = 0.Weld strength calculations are not required for this detail which conforms to Fig. sketch (c-e).3508 in 52/93 .2273 in (E =1) Wall thickness per UG-45(b)(1): tr2 = 3.2499 in Wall thickness per UG-16(b): tr3 = 0.1.

0.35 in Nozzle required thickness per UG-27(c)(1) trn = P*Rn/(Sn*E .0.45/(20.2258 1.301.25 0.4246 14.44 in Normal to the vessel wall outside: 2.Required per UG-45 is the larger of tr1 or tr6 = 0.245) = 3. Reinforcement Calculations for MAP The vessel wall thickness governs the MAP of this nozzle.0525 in The nozzle neck thickness is adequate.Cn) + te = 4.0525 Weld Failure Path Analysis Summary The nozzle is exempt from weld strength calculations per UW-15(b)(1) UW-16 Weld Sizing Summary Weld description Nozzle to shell fillet (Leg 41) Required weld throat size (in) Actual weld throat size (in) 0.0.000*1 .6*1. tn = 1.6*P) = 1. UG-45 Nozzle Wall Thickness Summary (in) (in2) UG-37 Area Calculation Summary For P = 1301.25 psi @ 70 °F The opening is adequately reinforced The nozzle passes UG-45 A required A available A1 A2 A3 9.0.4258 0.301.301.245) = 0.0015 14.2625 Status weld size is adequate Calculations for internal pressure 1301.25 psi @ 70 °F Limits of reinforcement per UG-40 Parallel to the vessel wall: (Rn + tn + t )= 6.5*(tn .245*48/(20.1406 0.0982 in Required thickness tr from UG-37(a) tr = P*R/(S*E .245*1.000*1 .6*1.2837 -- A welds A5 -- treq tmin 0.301.6*P) = 1.2499 in 53/93 .3508 in Available nozzle wall thickness new.

74*3.2499*1*(1 .25 .75 in tc(min) = lesser of 0.74*(1*3.74*(1*3.0982)*1*3. UW-16(c) Weld Check Fillet weld: tmin = lesser of 0.2499) .1) = 9. UG-37. Sv = 20.74 .0004 in2 = 2*(t + tn)*(E1*t .0982)*1*1.1406 in2 Area = A1 + A2 + A41 = 0.7*Leg = 0.1406 = 14.2*1.74)*(1*3.2499)*(1 .25 = 26.0.3752*1 = 0.375 = 0.F*tr)*(1 .7*0.7*tmin = 0.2499*1 + 2*1.2*tn*(E1*t .0015 + 14.1*3.trn)*fr2*t = 5*(1.fr1) = 2.fr1) = 2*(3.74 .F*tr)*(1 .75 or tn or t = 0.1*3.1*3.0015 in2 = d*(E1*t .fr1) = 2.4258 in2 As Area >= A the reinforcement is adequate.2*1.25 + 1.4246 in2 Area available from FIG.2837 in2 = Leg2*fr2 = 0.2499)*(1 .1 A1 = larger of the following= 0.2*tn*(E1*t .25 or 0.25 .25 .25 in tc(actual) = 0.1*3.000 psi fr1 = lesser of 1 or Sn/Sv = 1 fr2 = lesser of 1 or Sn/Sv = 1 A = d*tr*F + 2*tn*tr*F*(1 .2837 + 0.9*3.Area required per UG-37(c) Allowable stresses: Sn = 20.F*tr) .0.9*(1*3.25 .0015 in2 A2 = smaller of the following= 14.2625 in 54/93 .6793 in2 = 5*(tn .1) = 0.trn)*fr2*tn = 5*(1.2499) .000.74 = 14.2837 in2 A41 = 5*(tn .F*tr) .1) = 0.

0982 in (E =1) Wall thickness per UG-45(b)(1): tr2 = 3. UW-16.0525 in The nozzle neck thickness is adequate.The fillet weld size is satisfactory.2499 in Wall thickness per UG-16(b): tr3 = 0. sketch (c-e). UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): tr1 = 0. Weld strength calculations are not required for this detail which conforms to Fig.2258 in Required per UG-45 is the larger of tr1 or tr6 = 0. 55/93 .2258 in Available nozzle wall thickness new.2258 in The greater of tr2 or tr3: tr5 = 3.0625 in Standard wall pipe per UG-45(b)(4): tr4 = 0. tn = 1.2499 in The lesser of tr4 or tr5: tr6 = 0.1.

47 flange rating MAWP: 1463.125 in Projection available outside vessel.75 in 56/93 . 2007 Edition tw(lower) = 3.62 in Projection available outside vessel to flange face. ln.1 psi @ 113°F ASME B16.47 flange hydro test: 2225 psi @ 70°F Nozzle orientation: 0° Local vessel minimum thickness: 3. Lpr: 15. 18. 348. 33) Flange rated MDMT: -38. tn: 5 in Nozzle minimum wall thickness: 1.375 in Note: round inside edges per UG-76(c) Located on: Cylinder #1 Liquid static head included: 0 psi Nozzle material specification: SA-350 LF2 Cl 1 (II-D p. ln.9°F (UCS-66(b)(1)(b)) Liquid static head on flange: 0 psi ASME B16.25 in Leg41 = 0.36" INLET (N1) ASME Section VIII Division 1. 13) (normalized) Nozzle longitudinal joint efficiency: 1 Flange description: 36 inch Class 600 WN A105 Bolt Material: SA-193 B7 Bolt <= 2 1/2 (II-D p.47 flange rating MAP: 1480 psi @ 70°F ASME B16.25 in Nozzle center line offset to datum line: 344 in End of nozzle to shell center: 72 in Nozzle inside diameter. new: 33 in Nozzle wall thickness.5 in Nozzle corrosion allowance: 0. Lf: 20.

2652 L42T (in) 0 fwelds (lbf) L43T (in) 0 τ (psi) 1.Reinforcement Calculations for Internal Pressure The vessel wall thickness governs the MAWP of this nozzle.0703 1.101 S (psi) 20.000 Over stressed No UW-16 Weld Sizing Summary Weld description Nozzle to shell fillet (Leg 41) Required weld throat size (in) Actual weld throat size (in) 0.309 19.95 psi @ 113 °F Nozzle is impact tested to -55 °F (UCS-66(g)).95 psi @ 113 °F The opening is adequately reinforced UG-45 Nozzle Wall Thickness Summary (in) The nozzle passes UG-45 PL (psi) Sallow (psi) A1 (in2) A2 (in2) A3 (in2) 26.5*Di 0.2045 tmin (in) 1.5*96.293.000 78.2932 L41T (in) Lτ (in) 33.858 30.2625 Status weld size is adequate Calculations for internal pressure 1249.125 49.7721 0.25 48.4668 -- A5 (in2) -- A welds (in2) treq (in) 0. Appendix 1-10 Maximum Local Primary Membrane Stress For P = 1249.125 in Limit of reinforcement along the vessel wall LR = = = 8*t 8*3. Nozzle rated MDMT: -55 °F Appendix 1-10 Effective radius of the vessel Reff = = = 0.5 Strength of Nozzle Attachment Welds Summary Average Shear Stress in Weld ky 1.125 25 in 57/93 .5 Division 2 Part 4.25 0.

3752 0.25 + 4.125 in2 LH ≤ 10.125)*3.78*(Rn*tn)0.5 10.125 = 14.78*(16.745 in LH3 = = = 8*(t + te) 8*(3.0703 in2 AT = = = A1 + A2 + A41 78.147 49.745.4668 in2 A41 = = = 0.875) / ((96.5. 18.125 in Total available area near the nozzle opening λ = = = min[ (dn + tn) / ((Di + teff)*teff)0.5*0. 1] 3.0703 127.5.125 A2 = = = tn*LH 4.125*25*1 78.125 + 49.62 + 3. LH3] min[ 10.147.147≤ Lpr3 + t 11 + 3.625*4.5 3.6621 in2 58/93 .147 in Effective thickness teff = = t 3.1634 A1 = = = = t*LR*max[ (λ / 4) .875*10.125*25*max[ (2.5*L412 0.125 18.1634 / 4) .25 + 3.125 + 0.Limit of reinforcement along the nozzle wall projecting outside the vessel surface LH1 = = = t + 0. LH2.875)0.147 in LH2 = = = Lpr1 + t 15.125)0. 25] 10.4668 + 0.125 + 0) 25 in LH = = = min[ LH1. 1] 3. 10] 2. 10] min[ (33.

554 in2 Pmax1 = = = Sallow / (2*Ap/ AT .000*1 30.147 .125 / 3.249] 26.125*16.6621 23.054 .5*20. 19.249.098 lbf fY = = = P*Reff*Rnc 1.920.000 psi satisfactory Maximum allowable working pressure Ap = = = Rn*(LH . σcirc] max[ (2*23.000 / (2*2.354.t) 1.625*(10.249.920.95*48.059 lbf Average local primary membrane stress σavg = = = (fN + fS + fY) / AT (145.Reff / teff) 30.000 psi PL = 26.3.249.5*S*E 1.000.147 .125) + 48.875) 1.175 psi Pmax2 = S*(t / Reff) 59/93 .797.858 psi ≤ Sallow = 30.125) 145.249.875 + 16.125 19.6621 .Forces at nozzle to vessel intersection fN = = = P*Rn*(LH .625*(10.125 / 3.249 psi Maximum local primary membrane stress at the nozzle intersection PL = = = max[ (2*σavg .σcirc) .95*16.9 lbf fS = = = P*Reff*(LR + tn) 1.059) / 127.t) + Reff*(LR + tn + Rnc) (16.054 psi General primary membrane stress σcirc = = = P*Reff / teff 1.95*48.625)) 2.396.9 + 1.554/ 127.19.098 + 1.858 psi Allowable stress Sallow = = = 1.125) 1.48.249) .354.125*(25 + 4.625 1.000.125*(25 + 4.3.95*48.797.

293.7071*0.4668 + 0) ] 1.75 or tn or t = 0.125 / 48.701 psi Pmax = = = min[ Pmax1.2652 + 0.000*(49.375 0.5*20.309 lbf fwelds / [Lτ*(0.49*0.49*0)] 19.298.75 in tc(min) = lesser of 0.2932. 1.6*tw1 + 0. 1.7*Leg = 0.625 + 4.49*L41T + 0.= = 20.875) / 16.125) 1.309 / [33.298.298.5 Strength of Nozzle Attachment Welds (U-2(g) analysis) Discontinuity force factor ky = = = (Rnc + tn) / Rnc (16.7*tmin = 0.101 psi τ = 19.7] 1.000*(3.2652 in Average shear stress in weld fwelds = = = τ = = = min[ fY*ky. 60/93 .5*Sn*(A2 + A3) ] min[ 1.49*L43T)] 1.701 psi Division 2 Part 4.396.000.625 1.125 + 0.875) 33.375 = 0.059*1.17.625 + 4.293.7071*L41 0.2625 in The fillet weld size is satisfactory.7721 in Weld throat dimensions L41T = = = 0.6*3. 1.000 psi satisfactory UW-16(c) Weld Check Fillet weld: tmin = lesser of 0.25 or 0. Pmax2] min[ 1.25 in tc(actual) = 0.7721*(0.2932 Weld length resisting discontinuity force Lτ = = = π / 2 * (Rn + tn) π / 2 * (16.7*0.101 psi ≤ S = 20.

4531 in The greater of tr2 or tr3: tr5 = 3. UW-16. UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): tr1 = 1.Weld strength calculations are not required for this detail which conforms to Fig.1.1875 in Standard wall pipe per UG-45(b)(4): tr4 = 0.2045 in (E =1) Wall thickness per UG-45(b)(1): tr2 = 3. sketch (c-e).4531 in 61/93 .2499 in The lesser of tr4 or tr5: tr6 = 0.2499 in Wall thickness per UG-16(b): tr3 = 0.

Required per UG-45 is the larger of tr1 or tr6 = 1.2045 in
Available nozzle wall thickness new, tn = 1.5 in
The nozzle neck thickness is adequate.

Reinforcement Calculations for MAP
The vessel wall thickness governs the MAP of this nozzle.
UG-45
Nozzle Wall
Thickness
Summary
(in)

Appendix 1-10 Maximum Local Primary
Membrane Stress
For P = 1301.25 psi @ 70 °F
The opening is adequately reinforced

The nozzle
passes UG-45
PL
(psi)

A
welds
(in2)

A5
(in2)

A3
(in2)

A2
(in2)

A1
(in2)

Sallow
(psi)

26,566 30,000 84.5 51.6735 --

--

tmin
(in)

treq
(in)

0.0703 1.1171

1.5

Division 2 Part 4.5 Strength of Nozzle Attachment Welds Summary
Average Shear Stress in Weld
L41T
(in)


(in)

ky

1.303

33.7721

0.2652

L42T
(in)

0

fwelds
(lbf)

L43T
(in)

0

τ
(psi)

1,342,885

19,118

S
(psi)

20,000

Over
stressed

No

UW-16 Weld Sizing Summary
Weld description
Nozzle to shell fillet (Leg 41)

Required weld
throat size (in)

Actual weld
throat size (in)

0.25

0.2625

Status
weld size is adequate

Calculations for internal pressure 1301.25 psi @ 70 °F

Appendix 1-10
Effective radius of the vessel
Reff

=
=
=

0.5*Di
0.5*96
48 in

Limit of reinforcement along the vessel wall
LR

=
=
=

8*t
8*3.25
26 in

62/93

Limit of reinforcement along the nozzle wall projecting outside the vessel surface
LH1

=
=
=

t + 0.78*(Rn*tn)0.5
3.25 + 0.78*(16.5*5)0.5
10.3347 in

LH2

=
=
=

Lpr1 + t
15.62 + 3.25
18.87 in

LH3

=
=
=

8*(t + te)
8*(3.25 + 0)
26 in

LH

=
=
=

min[ LH1, LH2, LH3]
min[ 10.3347, 18.87, 26]
10.3347 in

Effective thickness
teff

=
=

t
3.25 in

Total available area near the nozzle opening
λ

=
=
=

min[ (dn + tn) / ((Di + teff)*teff)0.5, 10]
min[ (33 + 5) / ((96 + 3.25)*3.25)0.5, 10]
2.1158

A1

=
=
=
=

t*LR*max[ (λ / 4) , 1]
3.25*26*max[ (2.1158 / 4) , 1]
3.25*26*1
84.5 in2

LH

10.3347≤

Lpr3 + t
11 + 3.25 = 14.25

A2

=
=
=

tn*LH
5*10.3347
51.6735 in2

A41

=
=
=

0.5*L412
0.5*0.3752
0.0703 in2

AT

=
=
=

A1 + A2 + A41
84.5 + 51.6735 + 0.0703
136.2438 in2

63/93

Forces at nozzle to vessel intersection
fN

=
=
=

P*Rn*(LH - t)
1,301.25*16.5*(10.3347 - 3.25)
152,112.4 lbf

fS

=
=
=

P*Reff*(LR + tn)
1,301.25*48*(26 + 5)
1,936,253 lbf

fY

=
=
=

P*Reff*Rnc
1,301.25*48*16.5
1,030,586 lbf

Average local primary membrane stress
σavg =
=
=

(fN + fS + fY) / AT
(152,112.4 + 1,936,253 + 1,030,586) / 136.2438
22,892 psi

General primary membrane stress
σcirc =
=
=

P*Reff / teff
1,301.25*48 / 3.25
19,218 psi

Maximum local primary membrane stress at the nozzle intersection
PL

=
=
=

max[ (2*σavg - σcirc) , σcirc]
max[ (2*22,892 - 19,218) , 19,218]
26,566 psi

Allowable stress
Sallow =
=
=

1.5*S*E
1.5*20,000*1
30,000 psi

PL = 26,566 psi ≤ Sallow = 30,000 psi

satisfactory

Maximum allowable pressure
Ap

=
=
=

Rn*(LH - t) + Reff*(LR + tn + Rnc)
(16.5*(10.3347 - 3.25) + 48*(26 + 5 + 16.5))
2,396.897 in2

Pmax1 =
=
=

Sallow / (2*Ap/ AT - Reff / teff)
30,000 / (2*2,396.897/ 136.2438 - 48 / 3.25)
1,469.423 psi

Pmax2 =

S*(t / Reff)

64/93

6*tw1 + 0.5*Sn*(A2 + A3) ] min[ 1.2652 in Average shear stress in weld fwelds = = = τ = = = min[ fY*ky.375 = 0.469.342.885 / [33.030. 1.2625 in The fillet weld size is satisfactory.118 psi τ = 19.75 in tc(min) = lesser of 0.885 lbf fwelds / [Lτ*(0.354.49*L41T + 0.25 in tc(actual) = 0.375 0.42. 65/93 . Pmax2] min[ 1.000*(3.25 or 0.5 1.7*Leg = 0.342.75 or tn or t = 0.118 psi ≤ S = 20.354.25 + 0.5 + 5) / 16.7*0. 1.49*L43T)] 1.354.7*tmin = 0.000*(51.25 / 48) 1.7721*(0.167 psi Division 2 Part 4.000 psi satisfactory UW-16(c) Weld Check Fillet weld: tmin = lesser of 0.5 Strength of Nozzle Attachment Welds (U-2(g) analysis) Discontinuity force factor ky = = = (Rnc + tn) / Rnc (16.2652 + 0.167 psi min[ Pmax1. 1.7721 in Weld throat dimensions L41T = = = 0.= = Pmax = = = 20.6735 + 0) ] 1.49*0.17] 1.7071*0.49*0)] 19.303.303 Weld length resisting discontinuity force Lτ = = = π / 2 * (Rn + tn) π / 2 * (16.7071*L41 0.5*20.6*3.586*1.5 + 5) 33.

3281 in Required per UG-45 is the larger of tr1 or tr6 = 1. UW-16.1171 in Available nozzle wall thickness new. 66/93 .1. tn = 1.5 in The nozzle neck thickness is adequate.Weld strength calculations are not required for this detail which conforms to Fig.1171 in (E =1) Wall thickness per UG-45(b)(1): tr2 = 3. sketch (c-e).2499 in Wall thickness per UG-16(b): tr3 = 0. UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): tr1 = 1.0625 in Standard wall pipe per UG-45(b)(4): tr4 = 0.3281 in The greater of tr2 or tr3: tr5 = 3.2499 in The lesser of tr4 or tr5: tr6 = 0.

348. ln. Lpr: 12. 18.5 in Nozzle corrosion allowance: 0. 2007 Edition tw(lower) = 3.125 in Projection available outside vessel.6 in Nozzle minimum wall thickness: 1.36" OUTLET (N2) ASME Section VIII Division 1. R: 0 in 67/93 .375 in Note: round inside edges per UG-76(c) Located on: Ellipsoidal Head #2 Liquid static head included: 0 psi Nozzle material specification: SA-350 LF2 Cl 1 (II-D p. ln.7781 in Projection available outside vessel to flange face. 33) Flange rated MDMT: -38.1 psi @ 113°F ASME B16.9°F (UCS-66(b)(1)(b)) Liquid static head on flange: 0 psi ASME B16. new: 33 in Nozzle wall thickness. Lf: 17.47 flange rating MAWP: 1463.47 flange hydro test: 2225 psi @ 70°F Nozzle orientation: 0° Calculated as hillside: no Local vessel minimum thickness: 3.9081 in Distance to head center. 13) (normalized) Nozzle longitudinal joint efficiency: 1 Flange description: 36 inch Class 600 WN A105 Bolt Material: SA-193 B7 Bolt <= 2 1/2 (II-D p. tn: 6.02 in End of nozzle to datum line: -44 in Nozzle inside diameter.47 flange rating MAP: 1480 psi @ 70°F ASME B16.02 in Leg41 = 0.

057*16.2625 Status weld size is adequate Calculations for internal pressure 1208.167 tmin 1.06 psi @ 113 °F Nozzle is impact tested to -55 °F (UCS-66(g)).625/(20.25 in Normal to the vessel wall outside: 2.C) = 7.06 psi @ 113 °F The opening is adequately reinforced The nozzle passes UG-45 A required A available A1 A2 A3 87.208.6*1.2*1.0.6427 -- A welds A5 -- treq 0.2375 in Nozzle required thickness per UG-27(c)(1) trn = P*Rn/(Sn*E .057) = 1.057) = 2.000*1 .042 in Required thickness tr from UG-37(a)(c) tr = P*K1*D/(2*S*E .1406 1.5 Weld Failure Path Analysis Summary The nozzle is exempt from weld strength calculations per UW-15(b)(1) UW-16 Weld Sizing Summary Weld description Nozzle to shell fillet (Leg 41) Required weld throat size (in) Actual weld throat size (in) 0.0.5173 87.9*96. UG-45 Nozzle Wall Thickness Summary (in) UG-37 Area Calculation Summary (in2) For P = 1208.25 0. Nozzle rated MDMT: -55 °F Limits of reinforcement per UG-40 Parallel to the vessel wall: d = 33.208.0.6321 in Area required per UG-37(c) 68/93 .5*(t .0.208.5247 8.25/(2*20.7414 78.000*1 .6*P) = 1.2*P) = 1.057*0.Reinforcement Calculations for Internal Pressure Available reinforcement per UG-37 governs the MAWP of this nozzle.208.

75 or tn or t = 0.895 = 78.F*tr) . UG-37.895 + 6.895 .5386 in2 = Leg2*fr2 = 0.6321)*(1 .895 .(12.8335)*1 .475 .3752*1 = 0.25 in tc(actual) = 0.1*2.25 or 0.7414 in2 = 2*(t + tn)*(E1*t .1.fr1) = 33.6321) .6321)*(1 .(LIMIT . 69/93 .375 = 0.1406 = 87.5*1.fr1) = 2*(2.Allowable stresses: Sn = 20.trn)*fr2*t = 5*(6.7414 in2 = d*(E1*t .6427 in2 A41 = 5*(tn .6321*1*(1 .5173 in2 Area available from FIG. UW-16(c) Weld Check Fillet weld: tmin = lesser of 0.475)*(1*2.11)2*1 / Tan(30) = 130.25*(1*2.5247 in2 As Area >= A the reinforcement is adequate.895 .trn)*(2.475*(1*2.7*tmin = 0.25*2.271 .fr1) = 33.Lhb)2*fr2 / Tan(30) = 2*(6.6321) .000.475*2.6427 + 0. Sv = 20.1406 in2 Area = A1 + A2 + A41 = 8.75 in tc(min) = lesser of 0.6321*1 + 2*6.2*6.475*(1*2.1) = 4.7*Leg = 0.F*tr)*(1 .9267 in2 A2 = smaller of the following= 78.895 .2*tn*(E1*t .2*6.7*0.1 A1 = larger of the following= 8.F*tr)*(1 .000 psi fr1 = lesser of 1 or Sn/Sv = 1 fr2 = lesser of 1 or Sn/Sv = 1 A = d*tr*F + 2*tn*tr*F*(1 .1) = 8.6427 in2 = 2*(tn .1*2.1*2.F*tr) .7414 + 78.042)*1*2.2*tn*(E1*t .475 .375 + 8.1.1) = 87.2625 in The fillet weld size is satisfactory.042)*(2.1*2.5*tp + te)*fr2 .

0395 in The lesser of tr4 or tr5: tr6 = 0.1. Wall thickness per UG-45(a): tr1 = 1.0395 in Wall thickness per UG-16(b): tr3 = 0.167 in (E =1) Wall thickness per UG-45(b)(1): tr2 = 3.Weld strength calculations are not required for this detail which conforms to Fig.1875 in Standard wall pipe per UG-45(b)(4): tr4 = 0. sketch (c-e). UW-16.4531 in 70/93 . UG-45 Nozzle Neck Thickness Check Interpretation VIII-1-83-66 has been applied.4531 in The greater of tr2 or tr3: tr5 = 3.

6*P) = 1.9*96/(2*20.7718 in 71/93 .061) = 1.0.2625 Status weld size is adequate Calculations for internal pressure 1275.25 0.5/(20.0. Reinforcement Calculations for MAP Available reinforcement per UG-37 governs the MAP of this nozzle.1906 83.0.2*P) = 1.55 in Nozzle required thickness per UG-27(c)(1) trn = P*Rn/(Sn*E .275.0.2*1.5 in The nozzle neck thickness is adequate.275.0938 tmin 1.Required per UG-45 is the larger of tr1 or tr6 = 1.1406 1.275.5 Weld Failure Path Analysis Summary The nozzle is exempt from weld strength calculations per UW-15(b)(1) UW-16 Weld Sizing Summary Weld description Nozzle to shell fillet (Leg 41) Required weld throat size (in) Actual weld throat size (in) 0.0938 in Required thickness tr from UG-37(a)(c) tr = P*K1*D/(2*S*E .061*0.06 psi @ 70 °F The opening is adequately reinforced The nozzle passes UG-45 A required A available A1 A2 A3 91.061) = 2.4694 91. tn = 1.167 in Available nozzle wall thickness new.275.000*1 .06 psi @ 70 °F Limits of reinforcement per UG-40 Parallel to the vessel wall: d = 33 in Normal to the vessel wall outside: 2.C) = 7.6*1.5*(t . UG-45 Nozzle Wall Thickness Summary (in) UG-37 Area Calculation Summary (in2) For P = 1275.061*16.1436 -- A welds A5 -- treq 0.000*1 .4748 8.

1.F*tr) .7*0.75 or tn or t = 0.7718)*(1 . UW-16(c) Weld Check Fillet weld: tmin = lesser of 0.02 .25 in tc(actual) = 0.Area required per UG-37(c) Allowable stresses: Sn = 20.2625 in 72/93 .02 .000.5*tp + te)*fr2 .7754 in2 A2 = smaller of the following= 83.(12.fr1) = 2*(3.7718*1*(1 .375 = 0.1436 in2 A41 = 5*(tn .fr1) = 33*2.25 or 0. Sv = 20.1436 in2 = 2*(tn .2*tn*(E1*t .6 .F*tr)*(1 .4694 in2 Area available from FIG.1) = 91.5 + 8.1) = 8.6)*(1*3.0938)*1*3.Lhb)2*fr2 / Tan(30) = 2*(6.02 .1406 = 91.7718) .7*Leg = 0.7718*1 + 2*6.F*tr)*(1 .1906 + 83.2*tn*(E1*t .7718) .2*6.fr1) = 33*(1*3.0938)*(2.trn)*(2. UG-37.6 .3752*1 = 0.6*(1*3.5*1.1 A1 = larger of the following= 8.1) = 4.1436 + 0.02 + 6.4748 in2 As Area >= A the reinforcement is adequate.1.8335)*1 .2*6.000 psi fr1 = lesser of 1 or Sn/Sv = 1 fr2 = lesser of 1 or Sn/Sv = 1 A = d*tr*F + 2*tn*tr*F*(1 .trn)*fr2*t = 5*(6.1*2.1*2.02 .6*(1*3.7*tmin = 0.11)2*1 / Tan(30) = 134.75 in tc(min) = lesser of 0.1406 in2 Area = A1 + A2 + A41 = 8.7718)*(1 .1*2.1906 in2 = d*(E1*t .1*2.F*tr) .5835 .02 = 83.6*2.1906 in2 = 2*(t + tn)*(E1*t .2315 in2 = Leg2*fr2 = 0.(LIMIT .

0798 in The lesser of tr4 or tr5: tr6 = 0.3281 in The greater of tr2 or tr3: tr5 = 3.0798 in Wall thickness per UG-16(b): tr3 = 0.0625 in Standard wall pipe per UG-45(b)(4): tr4 = 0.0938 in Available nozzle wall thickness new. UW-16. UG-45 Nozzle Neck Thickness Check Interpretation VIII-1-83-66 has been applied. tn = 1. 73/93 . Weld strength calculations are not required for this detail which conforms to Fig. Wall thickness per UG-45(a): tr1 = 1.5 in The nozzle neck thickness is adequate.The fillet weld size is satisfactory.1. sketch (c-e).3281 in Required per UG-45 is the larger of tr1 or tr6 = 1.0938 in (E =1) Wall thickness per UG-45(b)(1): tr2 = 3.

33) Flange rated MDMT: -38.125 in Projection available outside vessel.74 in Nozzle minimum wall thickness: 1. tn: 1. ln.375 in Note: round inside edges per UG-76(c) Located on: Cylinder #3 Liquid static head included: 0 psi Nozzle material specification: SA-105 (II-D p.) Liquid static head on flange: 0 psi ASME B16. ln. Lpr: 12. Lf: 13. 18.25 in Projection available outside vessel to flange face.5 flange hydro test: 2225 psi @ 70°F Nozzle orientation: 0° Local vessel minimum thickness: 3. new: 2. 8) (normalized) Nozzle longitudinal joint efficiency: 1 Flange description: 3 inch Class 600 V1 A105 (Nut Stop) Bolt Material: SA-193 B7 Bolt <= 2 1/2 (II-D p. 2007 Edition tw(lower) = 3. 348.9 in Nozzle wall thickness.9°F (Flange impact tested to -20°F UCS-66(i) reduction of 18.9 °F applied (ratio = 0.25 in Leg41 = 0.0525 in Nozzle corrosion allowance: 0.5 flange rating MAWP: 1464.25 in Nozzle center line offset to datum line: 114 in End of nozzle to shell center: 65 in Nozzle inside diameter.8108363).4 psi @ 113°F ASME B16.4" PSV (N6) ASME Section VIII Division 1.5 flange rating MAP: 1480 psi @ 70°F ASME B16.75 in 74/93 .

3508 1.315 in Normal to the vessel wall outside: 2.951*1.000*1 .0.1249 in Area required per UG-37(c) 75/93 .6*1.249.249.95 psi @ 113 °F The opening is adequately reinforced The nozzle passes UG-45 A required A available A1 A2 A3 9.0.2151 -- A welds A5 -- treq tmin 0.249.951) = 3. Nozzle rated MDMT: -155 °F Limits of reinforcement per UG-40 Parallel to the vessel wall: (Rn + tn + t )= 6.8433 12.5*(tn .951) = 0.1057).6*P) = 1.0012 12.0375 in Nozzle required thickness per UG-27(c)(1) trn = P*Rn/(Sn*E .249..125/(20.1406 0.2625 Status weld size is adequate Calculations for internal pressure 1249. UG-45 Nozzle Wall Thickness Summary (in) (in2) UG-37 Area Calculation Summary For P = 1249.3569 0.25 0.951*48.1023 in Required thickness tr from UG-37(a) tr = P*R/(S*E .0525 Weld Failure Path Analysis Summary The nozzle is exempt from weld strength calculations per UW-15(b)(1) UW-16 Weld Sizing Summary Weld description Nozzle to shell fillet (Leg 41) Required weld throat size (in) Actual weld throat size (in) 0.0.6*1.0.Cn) + te = 4.6*P) = 1.000*1 .575/(20.Reinforcement Calculations for Internal Pressure The vessel wall thickness governs the MAWP of this nozzle.95 psi @ 113 °F Nozzle is impact tested per UG-84 to -20 °F UCS-66(i) reduction of 140 °F applied (ratio = 0.

1023)*1*3.1 A1 = larger of the following= 0.2151 in2 = Leg2*fr2 = 0.trn)*fr2*tn = 5*(1.fr1) = 3.1406 = 12.25 in tc(actual) = 0. Sv = 20.1*3.0012 in2 A2 = smaller of the following= 12.7*0.615)*(1*3.7*Leg = 0.1*3.25 or 0.1*3.125 = 23.1249) .F*tr)*(1 .2151 in2 A41 = 5*(tn .1249*1*(1 .125 + 1.1249*1 + 2*1.0012 in2 = d*(E1*t .fr1) = 2*(3. 76/93 .615*(1*3.0004 in2 = 2*(t + tn)*(E1*t .1249) .375 = 0. UW-16(c) Weld Check Fillet weld: tmin = lesser of 0.6359 in2 = 5*(tn .615 .2*1.fr1) = 3.0.F*tr) .1) = 0.000. UG-37.1023)*1*1.75 or tn or t = 0.2*tn*(E1*t .75 in tc(min) = lesser of 0.2*tn*(E1*t .trn)*fr2*t = 5*(1.2151 + 0.8433 in2 Area available from FIG.7*tmin = 0.125 .F*tr)*(1 .0.615*3.000 psi fr1 = lesser of 1 or Sn/Sv = 1 fr2 = lesser of 1 or Sn/Sv = 1 A = d*tr*F + 2*tn*tr*F*(1 .1249)*(1 .615 = 12.1*3.125 .15*3.2*1.1) = 9.1406 in2 Area = A1 + A2 + A41 = 0.1) = 0.1249)*(1 .615*(1*3.125 .125 .Allowable stresses: Sn = 20.2625 in The fillet weld size is satisfactory.F*tr) .0012 + 12.3569 in2 As Area >= A the reinforcement is adequate.15*(1*3.615 .3752*1 = 0.

UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): tr1 = 0.2499 in Wall thickness per UG-16(b): tr3 = 0.1875 in Standard wall pipe per UG-45(b)(4): tr4 = 0.2499 in The lesser of tr4 or tr5: tr6 = 0. UW-16. sketch (c-e).1.3508 in The greater of tr2 or tr3: tr5 = 3.2273 in (E =1) Wall thickness per UG-45(b)(1): tr2 = 3.3508 in 77/93 .Weld strength calculations are not required for this detail which conforms to Fig.

245*1.0.2837 -- A welds A5 -- treq tmin 0. tn = 1.45/(20.Cn) + te = 4.0015 14.000*1 .4246 14.000*1 .6*P) = 1.6*P) = 1.245*48/(20.25 psi @ 70 °F Limits of reinforcement per UG-40 Parallel to the vessel wall: (Rn + tn + t )= 6.6*1.2499 in 78/93 .4258 0.2258 1.44 in Normal to the vessel wall outside: 2.245) = 0.0525 in The nozzle neck thickness is adequate.0525 Weld Failure Path Analysis Summary The nozzle is exempt from weld strength calculations per UW-15(b)(1) UW-16 Weld Sizing Summary Weld description Nozzle to shell fillet (Leg 41) Required weld throat size (in) Actual weld throat size (in) 0.2625 Status weld size is adequate Calculations for internal pressure 1301.25 0.301.35 in Nozzle required thickness per UG-27(c)(1) trn = P*Rn/(Sn*E .301.6*1.1406 0.0.0. Reinforcement Calculations for MAP The vessel wall thickness governs the MAP of this nozzle.Required per UG-45 is the larger of tr1 or tr6 = 0.245) = 3. UG-45 Nozzle Wall Thickness Summary (in) (in2) UG-37 Area Calculation Summary For P = 1301.3508 in Available nozzle wall thickness new.5*(tn .0.301.301.0982 in Required thickness tr from UG-37(a) tr = P*R/(S*E .25 psi @ 70 °F The opening is adequately reinforced The nozzle passes UG-45 A required A available A1 A2 A3 9.

1 A1 = larger of the following= 0.2499) .25 .74*3.74 = 14.7*0.0.25 + 1.74 . UW-16(c) Weld Check Fillet weld: tmin = lesser of 0.0982)*1*3.trn)*fr2*t = 5*(1.1) = 0.25 or 0.2*1.9*(1*3.Area required per UG-37(c) Allowable stresses: Sn = 20.75 or tn or t = 0.2625 in 79/93 .2837 in2 A41 = 5*(tn .25 in tc(actual) = 0.2499*1*(1 .1*3.0015 + 14.2837 + 0.fr1) = 2*(3.25 .fr1) = 2.F*tr)*(1 .1*3.trn)*fr2*tn = 5*(1.0015 in2 = d*(E1*t .2*1.9*3.1*3.F*tr) . Sv = 20.7*Leg = 0.2499) .000 psi fr1 = lesser of 1 or Sn/Sv = 1 fr2 = lesser of 1 or Sn/Sv = 1 A = d*tr*F + 2*tn*tr*F*(1 .25 .fr1) = 2.0015 in2 A2 = smaller of the following= 14.74)*(1*3.3752*1 = 0.1*3.2837 in2 = Leg2*fr2 = 0.74*(1*3.0004 in2 = 2*(t + tn)*(E1*t .F*tr) .1) = 0.375 = 0.0982)*1*1.2*tn*(E1*t .0.7*tmin = 0.F*tr)*(1 .2499)*(1 .25 = 26.25 .4258 in2 As Area >= A the reinforcement is adequate.74 .6793 in2 = 5*(tn .2499)*(1 .1) = 9.1406 in2 Area = A1 + A2 + A41 = 0.2499*1 + 2*1.75 in tc(min) = lesser of 0. UG-37.4246 in2 Area available from FIG.1406 = 14.2*tn*(E1*t .000.74*(1*3.

The fillet weld size is satisfactory.1. tn = 1.2258 in Required per UG-45 is the larger of tr1 or tr6 = 0.0525 in The nozzle neck thickness is adequate.2258 in Available nozzle wall thickness new. UW-16.0625 in Standard wall pipe per UG-45(b)(4): tr4 = 0.2258 in The greater of tr2 or tr3: tr5 = 3.2499 in The lesser of tr4 or tr5: tr6 = 0. UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): tr1 = 0.2499 in Wall thickness per UG-16(b): tr3 = 0. Weld strength calculations are not required for this detail which conforms to Fig. 80/93 . sketch (c-e).0982 in (E =1) Wall thickness per UG-45(b)(1): tr2 = 3.

Zick. Seismic base shear on vessel Vessel is assumed to be a rigid structure.000 38.25 14 14 96 120 10.125 2 0.4-1: Fa = ASCE 7-05 ground supported Yes 0.218 lb Notes: (1) Saddle calculations are based on the method presented in "Stresses in Large Cylindrical Pressure Vessels on Two Saddle Supports" by L.000 0.P.759 lb Weight on right saddle: operating corr =73.8 1 12 µ= 15.75 inch series 8 threaded SA-193-B7 psi in Weight on left saddle: operating corr =67.Saddle #1 Saddle material: Saddle construction is: Saddle allowable stress: Saddle yield stress: Saddle distance to datum: Tangent to tangent length: Saddle separation: Vessel radius: Tangent distance left: Tangent distance right: Saddle height: Saddle contact angle: Wind pressure: Wear plate thickness: Wear plate width: Wear plate contact angle: Web plate thickness: Base plate length: Base plate width: Base plate thickness: Number of stiffener ribs: Largest stiffener rib spacing: Stiffener rib thickness: Saddle width: Ss = Sy = tp = Wp = θw = ts = E= F= tb = n= di = tw = B= 20.3 0.6 14 2 3 43.1 0. Method of seismic analysis: Vertical seismic accelerations considered: Force Multiplier: Minimum Weight Multiplier: Importance factor: I= Site Class: Short period spectral response acceleration: Ss = From Table 11. test new =130.012 lb.910 lb Weight of saddle pair =6.45 L= Ls = R= Al = Ar = Hs = θ= Anchor bolt size & type: Anchor bolt material: Anchor bolt allowable shear: Anchor bolt corrosion allowance: Anchor bolts per saddle: Base coefficient of friction: SA-516-70 Web at edge of rib psi psi in in in in in in in ° psf in in ° in in in in in in in 1.75 16 132 1 92. test new =124.000 12 388 360 51.018 lb.2 1 C 100 percent of g 1 81/93 .

Ql (right saddle): Ql = V * Hs / Ls + Vv = 19.5*π*51.630.39 lbf Seismic transverse reaction.7 = 19.694.381.52 lbf Q = Weight on saddle + larger of Qt or Ql Q = W + Qt = 67. Qt (left saddle): Qt = V*Hs/(Ro*Sin( θ /2 )) + Vv = 9. Ql (left saddle): Ql = V * Hs / Ls + Vv = 19.68*96/(51.2 lbf Saddle reactions due to weight + seismic Vv = vertical seismic force acting on right saddle V = horizontal seismic shear acting on right saddle (worst case if not slotted) Seismic longitudinal reaction.706.19 lbf Seismic transverse reaction.6 = 19.1*0.3*0.5 lbf Transverse wind shear on vessel Vwt = Pw*G*(Cf(shell)*(Projected shell area) + Cf(saddle)*(Projected saddle area)) = 10.85*(0.6667 Fp = 0.604.25*Sin( 120 /2 )) + 14.603.96 lbf End wind shear on vessel Vwe = Pw*G*(Cf(shell)*π*Ro2 / 144 + Cf(saddle)*(Projected saddle area)) = 10.6 = 36. Qt (right saddle): Qt = V*Hs/(Ro*Sin( θ /2 )) + Vv = 10.4 = 33.714.402.2 * 96 / 360 + 13.41 lbf Q = Weight on saddle + larger of Qt or Ql Q = W + Qt = 73.732.1*0.52*96/(51.6667*1*140.5753 + 2*7.4 lbf Vv = vertical seismic force acting on left saddle V = horizontal seismic shear acting on left saddle (worst case if not slotted) Seismic longitudinal reaction.SMS = Fa*Ss = 1*1 = 1 SDS = (2/3)*SMS = 0.4) 82/93 .018 + 36.4 = 18.030*0.012 + 33.4583) = 1.7 = 0.402.85*(0.3*SDS*I*W*0.603.41 = 109.252 / 144 + 2*34.565.604.714.222.694.831.52 = 100.25*Sin( 120 /2 )) + 13.604.55*304.2 * 96 / 360 + 14.

765 Load Vessel condition Tangential shear (psi) Circumferential stress (psi) Stress over saddle (psi) Splitting (psi) 83/93 .54 lbf V = horizontal wind shear acting on left saddle (worst case if not slotted) Wind longitudinal reaction.54 lbf Load Vessel condition Bending + pressure between saddles (psi) S1 (+) allow S1 allow (-) (-) (+) Bending + pressure at the saddle (psi) S2 (+) allow S2 allow (+) (-) (-) Seismic Operating 9.53 * 96 / 360 = 223. Ql (left saddle): Ql = V * Hs / Ls = 836.53 * 96 / 360 = 223.98*96/(51.478 24.25*Sin( 120 /2 )) = 1.012 + 1.693.018 + 1.238 24.693.765 9.200 403 20.000 349 20. Qt (right saddle): Qt = V*Hs/(Ro*Sin( θ /2 )) = 782.07 lbf Wind transverse reaction.000 -2 20.549 34.200 -3 20.54 = 68. Qt (left saddle): Qt = V*Hs/(Ro*Sin( θ /2 )) = 782.765 Wind Operating 9.54 lbf Q = Weight on saddle + larger of Qt or Ql Q = W + Qt = 73.= 836.54 = 74.765 11.98*96/(51.07 lbf Wind transverse reaction.000 237 20.000 -2 20.25*Sin( 120 /2 )) = 1.53 lbf Saddle reactions due to weight + wind V = horizontal wind shear acting on right saddle (worst case if not slotted) Wind longitudinal reaction. Ql (right saddle): Ql = V * Hs / Ls = 836.705.955 34.711.693.765 Wind Test 11.589 24.693.239 24.54 lbf Q = Weight on saddle + larger of Qt or Ql Q = W + Qt = 67.765 9.

000 psi) Compressive stress is acceptable (<=1.589 psi Maximum compressive stress (shut down) S1c = S1 = 349 psi Tensile stress is acceptable (<=1.000 523 13.2*S = 24.333 Wind Operating 457 16.200.113.Operating) Le = 2*(Left head depth)/3 + L + 2*(Right head depth)/3 = 2*27.000 876 19.125) = 349 psi Sp = P*R/(2*t) = 1.000 -343 30.125) = 9.113.27.3*Q/(R*(t + tp)) 84/93 .4286*0.3 lb-in S2 = +.0267 = 396.(51.29 lb/in Bending moment at the left saddle: Mq = w*(2*H*Al/3 + Al2/2 .125) = 9. Seismic .000 psi) Compressive stress is acceptable (<=1.41*(388/12) / (π*49.252 .287 19.7938*109.238 psi Maximum compressive stress (shut down) S2c = S2 = -2 psi Tensile stress is acceptable (<=1.200.02/3 + 388 + 2*27.2*Sc = 20.2*Sc = 20.200 Load Case 1: Seismic . right saddle loading and geometry govern) S1 = +.765 psi) Longitudinal stress at the left saddle (Seismic .360 -567 34.0267 in Seismic vertical acceleration coefficient m = 1.240 psi Maximum tensile stress S2t = S2 + Sp = 9.68752*3.3*K1*Q*(L/12) / (π*R2*t) = 3*0.2)/424.000 1.022)/4) = -49.Operating) S3 = K2.125) = -2 psi Sp = P*R/(2*t) = 1.29*(2*27.68752*3.02/3 = 424.2*S*E = 24.S3 allow S4 (horns) allow (+/-) S5 allow S6 allow Seismic Operating 671 16.000 768 13.200 920 34.04*48.732.Operating Longitudinal stress between saddles (Seismic .200 1.333 Wind Test 772 27.04*48.455 34.02*14/3 + 142/2 .Mq*K1'/ (π*R2*t) = -49.2 w = Wt*(1 + m)/Le = 140.240 psi Maximum tensile stress S1t = S1 + Sp = 9.Operating.125/(2*3.030*(1 + 0.H2)/4) = 396.765 psi) Tangential shear stress in the shell (right saddle.000 -504 30.(R2 .125/(2*3.3*1/ (π*49.14 = 0.

= 0.8799*109,732.41/(49.6875*(3.125 + 0.75))
= 501 psi
Tangential shear stress is acceptable (<= 0.8*S = 16,000 psi)
Tangential shear stress in the right head (Seismic ,Operating)
S3 = K2.3*Q/(R*th)
= 0.8799*109,732.41/(49.6875*2.895)
= 671 psi
Tangential shear stress is acceptable (<= 0.8*S = 16,000 psi)
Tangential shear stress in the shell at the wear plate edge (right saddle, Seismic ,Operating)
S3 = K2.3*Q/(R*t)
= 0.6937*109,732.41/(49.6875*3.125)
= 490 psi
Tangential shear stress is acceptable (<= 0.8*S = 16,000 psi)
Additional stress in the head used as a stiffener
S3h = K2.4*Q/(R*th)
= 0.4011*109,732.41/(49.6875*2.895)
= 306 psi
Sp = P*(K*Di + 0.2*th)/(2*th)
= 1,200.04*(1*96.25 + 0.2*2.895)/(2*2.895)
= 20,069 psi
Total stress in the head = S3h + Sp = 20,375 psi
Stress in the head is acceptable (<= 1.25*Sh = 25,000 psi)
Circumferential stress at the right saddle horns (Seismic ,Operating)
S4 = -Q/(4*t*(b+1.56*Sqr(Ro*t))) - 12*K3*Q*R/(L*t2)
= -109,732.41/(4*3.125*(12+1.56*Sqr(51.25*3.125))) - 12*0.0132*109,732.41*49.6875/(388*3.1252)
= -504 psi
Circumferential stress at saddle horns is acceptable (<=1.5*Sa = 30,000 psi)
The wear plate was not considered in the calculation of S4 because the wear plate width is not at least {B +
1.56*(Rotc)0.5} =31.7422 in
Ring compression in shell over right saddle (Seismic ,Operating)
S5 = K5*Q/((t)*(ts + 1.56*Sqr(Ro*tc)))
= 0.7603*109,732.41/((3.125)*(1 + 1.56*Sqr(51.25*3.125)))
= 1,287 psi
Ring compression in shell is acceptable (<= 0.5*Sy = 19,000 psi)
The wear plate was not considered in the calculation of S5 because the wear plate width is not at least {ts +
1.56*(Rotc)0.5} =20.7422 in.

85/93

Saddle splitting load (right, Seismic ,Operating)
Area resisting splitting force = Web area + wear plate area
Ae = Heff*ts + tp*Wp
= 17.0833*1 + 0.75*16
= 29.0833 in2
S6 = K8*Q / Ae
= 0.2035*109,732.41 / 29.0833
= 768 psi
Stress in saddle is acceptable (<= (2/3)*Ss = 13,333 psi)

Load Case 2: Wind ,Operating
Longitudinal stress between saddles (Wind ,Operating, right saddle loading and geometry govern)
S1 = +- 3*K1*Q*(L/12) / (π*R2*t)
= 3*0.7938*74,711.54*(388/12) / (π*49.68752*3.125)
= 237 psi
Sp = P*R/(2*t)
= 1,200.04*48.125/(2*3.125)
= 9,240 psi
Maximum tensile stress S1t = S1 + Sp = 9,478 psi
Maximum compressive stress (shut down) S1c = S1 = 237 psi
Tensile stress is acceptable (<=1.2*S*E = 24,000 psi)
Compressive stress is acceptable (<=1.2*Sc = 20,765 psi)
Longitudinal stress at the left saddle (Wind ,Operating)
Le = 2*(Left head depth)/3 + L + 2*(Right head depth)/3
= 2*27.02/3 + 388 + 2*27.02/3
= 424.0267 in
w = Wt/Le = 140,030/424.0267 = 330.24 lb/in
Bending moment at the left saddle:
Mq = w*(2*H*Al/3 + Al2/2 - (R2 - H2)/4)
= 330.24*(2*27.02*14/3 + 142/2 - (51.252 - 27.022)/4)
= -40,927.7 lb-in
S2 = +- Mq*K1'/ (π*R2*t)
= -40,927.7*1/ (π*49.68752*3.125)
= -2 psi
Sp = P*R/(2*t)
= 1,200.04*48.125/(2*3.125)
= 9,240 psi
Maximum tensile stress S2t = S2 + Sp = 9,239 psi
Maximum compressive stress (shut down) S2c = S2 = -2 psi

86/93

Tensile stress is acceptable (<=1.2*S = 24,000 psi)
Compressive stress is acceptable (<=1.2*Sc = 20,765 psi)
Tangential shear stress in the shell (right saddle, Wind ,Operating)
S3 = K2.3*Q/(R*(t + tp))
= 0.8799*74,711.54/(49.6875*(3.125 + 0.75))
= 341 psi
Tangential shear stress is acceptable (<= 0.8*S = 16,000 psi)
Tangential shear stress in the right head (Wind ,Operating)
S3 = K2.3*Q/(R*th)
= 0.8799*74,711.54/(49.6875*2.895)
= 457 psi
Tangential shear stress is acceptable (<= 0.8*S = 16,000 psi)
Tangential shear stress in the shell at the wear plate edge (right saddle, Wind ,Operating)
S3 = K2.3*Q/(R*t)
= 0.6937*74,711.54/(49.6875*3.125)
= 334 psi
Tangential shear stress is acceptable (<= 0.8*S = 16,000 psi)
Additional stress in the head used as a stiffener
S3h = K2.4*Q/(R*th)
= 0.4011*74,711.54/(49.6875*2.895)
= 208 psi
Sp = P*(K*Di + 0.2*th)/(2*th)
= 1,200.04*(1*96.25 + 0.2*2.895)/(2*2.895)
= 20,069 psi
Total stress in the head = S3h + Sp = 20,277 psi
Stress in the head is acceptable (<= 1.25*Sh = 25,000 psi)
Circumferential stress at the right saddle horns (Wind ,Operating)
S4 = -Q/(4*t*(b+1.56*Sqr(Ro*t))) - 12*K3*Q*R/(L*t2)
= -74,711.54/(4*3.125*(12+1.56*Sqr(51.25*3.125))) - 12*0.0132*74,711.54*49.6875/(388*3.1252)
= -343 psi
Circumferential stress at saddle horns is acceptable (<=1.5*Sa = 30,000 psi)
The wear plate was not considered in the calculation of S4 because the wear plate width is not at least {B +
1.56*(Rotc)0.5} =31.7422 in
Ring compression in shell over right saddle (Wind ,Operating)
S5 = K5*Q/((t)*(ts + 1.56*Sqr(Ro*tc)))
= 0.7603*74,711.54/((3.125)*(1 + 1.56*Sqr(51.25*3.125)))
= 876 psi

87/93

38*48/(2*3.2035*74.0267 = 602.7422 in.0833 = 523 psi Stress in saddle is acceptable (<= (2/3)*Ss = 13.Ring compression in shell is acceptable (<= 0. Wind .96*(2*27.02/3 = 424.02*14/3 + 142/2 .5} =20.726.7938*131.56*(Rotc)0.252 .27.0267 in w = Wt/Le = 255.(51.75*16 = 29.765 psi) Longitudinal stress at the left saddle (Wind .88*(388/12) / (π*49.564.711. right saddle loading and geometry govern) S1 = +.(R2 .3*K1*Q*(L/12) / (π*R2*t) = 3*0.Operating) Area resisting splitting force = Web area + wear plate area Ae = Heff*ts + tp*Wp = 17.468.5*1/ (π*49.2*Sc = 20.552 psi Maximum tensile stress S1t = S1 + Sp = 11.6252*3.9*Sy = 34.02/3 + 388 + 2*27.Mq*K1'/ (π*R2*t) = -74.Test Longitudinal stress between saddles (Wind .Test) Le = 2*(Left head depth)/3 + L + 2*(Right head depth)/3 = 2*27.25) = 11.022)/4) = -74.200 psi) Compressive stress is acceptable (<=1.Test.6252*3.0833 in2 S6 = K8*Q / Ae = 0.0833*1 + 0. Saddle splitting load (right.726.25) = -3 psi Sp = P*R/(2*t) 88/93 .955 psi Maximum compressive stress (shut down) S1c = S1 = 403 psi Tensile stress is acceptable (<= 0.5 lb-in S2 = +.333 psi) Load Case 3: Wind .H2)/4) = 602.25) = 403 psi Sp = P*R/(2*t) = 1.669/424.000 psi) The wear plate was not considered in the calculation of S5 because the wear plate width is not at least {ts + 1.54 / 29.96 lb/in Bending moment at the left saddle: Mq = w*(2*H*Al/3 + Al2/2 .5*Sy = 19.

200 psi) The wear plate was not considered in the calculation of S4 because the wear plate width is not at least {B + 1.25 + 0.88/(49.9*Sy = 34.8*(0.0132*131.2*3.3*Q/(R*t) = 0. Wind .25) = 11.02)/(2*3.88/(4*3.9*Sy) = 27.8*(0. Wind .9*Sy) = 27.56*(Rotc)0.4*Q/(R*th) = 0.1332 in 89/93 .468.Test) S3 = K2.25 + 0.Test) S3 = K2.765 psi) Tangential shear stress in the shell (right saddle.12*K3*Q*R/(L*t2) = -131.Test) S3 = K2.25))) .360 psi) Tangential shear stress in the shell at the wear plate edge (right saddle.625*3.88/(49.02) = 352 psi Sp = P*(K*Di + 0.468.56*Sqr(51.3*Q/(R*th) = 0.25*3.02) = 772 psi Tangential shear stress is acceptable (<= 0.02) = 25.468.3*Q/(R*(t + tp)) = 0.468.564.252) = -567 psi Circumferential stress at saddle horns is acceptable (<= 0.360 psi) Additional stress in the head used as a stiffener S3h = K2.8799*131.552 psi Maximum tensile stress S2t = S2 + Sp = 11.8*(0.468.5} =32.4011*131.9*Sy) = 27.= 1.Test) S4 = -Q/(4*t*(b+1.38*48/(2*3.625/(388*3.549 psi Maximum compressive stress (shut down) S2c = S2 = -3 psi Tensile stress is acceptable (<= 0.38*(1*96.625*(3.468.2*Sc = 20.12*0.9*Sy = 34.564.9*Sy = 34.6937*131.625*3.2*th)/(2*th) = 1.88/(49.360 psi) Tangential shear stress in the right head (Wind .200 psi) Circumferential stress at the right saddle horns (Wind .88/(49.88*49.25*(12+1.086 psi Total stress in the head = S3h + Sp = 25.25) = 565 psi Tangential shear stress is acceptable (<= 0.437 psi Stress in the head is acceptable (<= 0.75)) = 583 psi Tangential shear stress is acceptable (<= 0.56*Sqr(Ro*t))) .625*3.200 psi) Compressive stress is acceptable (<=1.8799*131.

4056*2) = 12.56*(Rotc)0.4056 in2 ( 2 per saddle ) Bolt shear stress = 34.6657 Fb = n*(As + 2*be*tw)*Sc = 3*(11 + 2*0. Saddle splitting load (right.9*Sy = 34.Test) Area resisting splitting force = Web area + wear plate area Ae = Heff*ts + tp*Wp = 17.28*π2*29E+06/(12*(1 .32)*(di/tw)2) = 1.88/((3.257. one end slotted Maximum seismic or wind base shear = 19.2 lbf Thermal expansion base shear = W*µ = 76. satisfactory.488) Sc = Ki*π2*E/(12*(1 .75 inch series 8 threaded bolt = 1.1332 in.6657*1)*17.5} =21.Ring compression in shell over right saddle (Wind .88 / 29.455 psi Ring compression in shell is acceptable (<= 0.8*1/(43.88 lbf Saddle loading of 134.000 or 17.9*Sy = 34.56*Sqr(Ro*tc))) = 0.257.0.25*3.0833 = 920 psi Stress in saddle is acceptable (<= 0.15/(1.488 psi Allowable compressive load on the saddle be = di*ts/(di*ts + 2*tw*(b .488 = 646.25)*(1 + 1.7603*131.0833*1 + 0.577.15 lbf Corroded root area for a 1.2035*131.1)) = 0.000 psi) Web plate buckling check (Escoe pg 251) Allowable compressive stress Sc is the lesser of 20.127 * 0.1)) = 43.32)*(43.200 psi) Shear stress in anchor bolting.Test) S5 = K5*Q/((t)*(ts + 1.56*Sqr(51.604.75*16 = 29.8*1 + 2*1*(12 . 90/93 .186 psi Anchor bolt stress is acceptable (<= 15.88 lbf is <= Fb.468.488 psi: (17.944. Wind .25))) = 1.0833 in2 S6 = K8*Q / Ae = 0.8/1)2) = 17.200 psi) The wear plate was not considered in the calculation of S5 because the wear plate width is not at least {ts + 1.0.468.45= 34.

6) = 104 psi Concrete bearing stress < 1.41 / 121. satisfactory.7676 = 10. 91/93 .3245 in The base plate thickness of 2 in is adequate.xo)* y / I + Q / A = 53.513 psi The primary bending + axial stress in the saddle <= 20. case 7a) where a = 43.5 = (3*104*132/(1. assumes one saddle slotted) σb = V * (Hs .3834)* 8.577.000 psi.604.xo)* y / I + Q / A = 19.5 / 929. satisfactory.658 psi .5 + 109.42.2 * (96 .5 / 929.3834)* 8.000))0.5*Sa))0.861.5 = 1. satisfactory. Saddle base plate thickness check (Roark sixth edition.35 * (96 .000 psi. Foundation bearing check Sf = Qmax / (F*E) = 134. Secondary bending + axial stress in the saddle due to end loads (includes thermal expansion.310 psi The secondary bending + axial stress in the saddle < 2*Sy= 76.5*20.42. Table 26.7676 = 27.41 / 121.732.Primary bending + axial stress in the saddle due to end loads (assumes one saddle slotted) σb = V * (Hs .88 / (14*92.8. b = 13 in tb = (β1*q*b2/(1.5 + 109.732.

92/93 .Seismic Code Seismic calculations are reported in the saddle report.

93/93 .Wind Code Wind calculations are reported in the saddle report.

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