You are on page 1of 14

ProtectIT Motor Protection Relay

,
Buyer’s Guide

REM 610

.

supports PTC thermistors and various RTD sensors . all protection stages and outputs will be blocked.up to 100 event codes with time stamp .records four analogue channels and up to eight user-selectable digital channels .2003 Status: New Version: A/01.eight programmable LEDs • Operation indication messages displayed in either IEC or ANSI mode • Multi-language support • User-selectable password protection for the HMI • Display of primary current values • Demand values • All settings can be modified with a PC • Optical front communication connection: wirelessly or via cable • Optional rear communication module with either plastic fibre-optic or RS-485 connection for system communication • SPA bus.ProtectIT Motor Protection Relay.recorded data of the five last events with time stamp .12. • Detachable plug-in unit 3 . REM 610 1MRS 755121 Issued: 01.adjustable sampling rate • Non-volatile memory for . At an internal relay fault.operation indication messages and LEDs showing the status at the moment of power failure • HMI with an alphanumeric LCD and manoeuvring buttons .number of starts for protection stages . IEC 60870-5-103 and Modbus (RTU and ASCII) communication protocols • Battery back-up for real-time clock • Battery charge supervision • Continuous self-supervision of electronics and software.12.disturbance recorder data .with six measuring inputs .triggering by one or several internal or digital input signals .Three additional galvanically isolated digital inputs • Four accurate current inputs • User-selectable rated frequency 50/60 Hz • Three normally open power output contacts • Two change-over signal output contacts • Output contact functions freely configurable for desired operation • Two galvanically isolated digital inputs and three additional digital inputs on the optional RTD module • Disturbance recorder .setting values .2003 Data subject to change without notice Features • Three-phase thermal overload protection • Three-phase motor start-up supervision based on thermal stress calculation with speed switch blocking ability • Three-phase overcurrent protection with definite-time characteristic and speed switch blocking ability • Three-phase short-circuit protection with instantaneous or definite-time characteristic • Three-phase undercurrent (loss of load) protection with definite-time characteristic • Non-directional earth-fault protection with definite-time characteristic • Three-phase unbalance protection based on the negative-phase-sequence current with inverse definite minimum time characteristic • Phase reversal protection based on the negative-phase-sequence current • Cumulative start-up time counter with restart inhibit function • Circuit-breaker failure protection • Temperature protection stages with definite-time characteristic • Emergency start function • Trip-circuit supervision • Optional RTD module .recording time up to 80 seconds .

Local control of the relay via serial communication can be carried out with a computer connected to the front communication port. 4 . REM 610 1MRS 755121 Application REM 610 is a versatile multifunction protection relay mainly designed for protection of standard medium and large MV asynchronous motors in a wide range of motor applications. in pump. e. A self-supervision system continuously monitors the operation of the relay. feeder cables and power transformers which require thermal overload protection and. for instance. Design REM 610 is based on a microprocessor environment. fan. idling. and cooling down at standstill. normal run. REM 610 can equally well be used to protect. Remote control can be carried out via the rear connector connected to the control and monitoring system through the serial communication bus.g. It handles fault conditions during motor start up. two. single-. The large number of integrated protection functions makes REM 610 a complete protec- tion against motor damage. for instance. The HMI includes a Liquid Crystal Display (LCD) which makes the local use of the relay safe and easy.ProtectIT Motor Protection Relay. The relay can be used with both circuit-breaker controlled and contactor controlled drives.or three-phase overcurrent or non-directional earth-fault protection. mill or crusher applications.

1 Fig.3 180.120% x Ur (dc) <9 W/13 W Max 12% of the dc value <50 ms at Uaux rated <350 ms +100°C T2A/250 V Table 3: Energizing inputs Rated frequency Rated current.ProtectIT Motor Protection Relay. 1 30.. REM 610 1MRS 755121 Technical data Table 1: Dimensions Width Height Depth Weight of the relay 164 frame 177 mm.110% x Ur (ac) 80. In Thermal withstand capability • continuously • for 1 s • for 10 s Dynamic current withstand • half-wave value Input impedance 50/60 Hz ± 5 Hz 1A 4A 100 A 25 A 250 A <100 mΩ 5A 20 A 500 A 100 A 1250 A <20 m Ω 5 Dimensions_a . case 160 mm case 149..5 kg 160 177 (4U) 149. Table 2: Power supply Uaux rated Uaux variation (temporary) Burden of auxiliary voltage supply under quiescent (Pq)/operating condition Ripple in the dc auxiliary voltage Interruption time in the auxiliary dc voltage without resetting the relay Time to trip from switching on the auxiliary voltage Internal over temperature limit Fuse type Ur=100/110/120/220/240 V ac Ur=110/125/220/250 V dc 85.. case 164 mm frame 177 mm (4U).3 mm ~3..8 177 Dimensions of the relay .

. PO2.20 V) Table 9: Enclosure class of the flush-mounted relay Front side Rear side.. connection terminals IP 54 IP 40 IP 20 6 .... at 48/110/220 V dc Minimum contact load 250 V ac/dc 5A 15 A 30 A 1 A/0.15 A 100 mA at 24 V ac/dc Table 7: Signal outputs SO2 and self-supervision (IRF) output Rated voltage Continuous carry Make and carry for 3. REM 610 1MRS 755121 Technical data (cont´d) Table 4: Measuring range Measured currents on phases IL1 ..0 s Make and carry for 0..18 mA <0.DI5 (optional) Current drain Power consumption/input ±20% of the rated voltage 110/125/220/250 V dc 24/48/60/110/125/220/250 V dc 2.5 s Breaking capacity when the control-circuit time constant L/R <40 ms.50 x In 0..5 s Breaking capacity when the control-circuit time constant L/R <40 ms.25 A/0. IL2 and IL3 as multiples of the rated currents of the energizing inputs Earth-fault current as a multiple of the rated current of the energizing input 0.ProtectIT Motor Protection Relay. PO3) Rated voltage Continuous carry Make and carry for 3.9 W Table 6: Signal outputs SO1 Rated voltage Continuous carry Make and carry for 3....8 x In Table 5: Digital inputs Operating range Rated voltage • DI1.0 s Make and carry for 0.15 A 100 mA at 24 V ac/dc Table 8: Power outputs (PO1.. at 48/110/220 V dc Minimum contact load 250 V ac/dc 5A 10 A 15 A 1 A/0.5 s Breaking capacity when the control-circuit time constant L/R <40 ms.265 V ac/dc ~1. top of the relay Rear side. at 48/110/220 V dc (PO1 with both contacts connected in series) Minimum contact load TCS • Control voltage range • Current drain through the supervision circuit • Minimum voltage over a contact 250 V ac/dc 5A 15 A 30 A 5 A/3 A/1 A 100 mA at 24 V ac/dc 20..DI2 • DI3.5 mA 20 V ac/dc (15.0 s Make and carry for 0..25 A/0.

.1000 MHz • Radiated..00672 10 Ω copper TCR 0.5 kV • Differential mode 1. IEC 61000-4-4 and ANSI C37. f=150 kHz.00385 100 Ω nickel TCR 0.20 kΩ 200 Ω per lead 2 kV (inputs to protective earth) 5 Hz <8 s Maximum 4. f=80.. cyclic According to the IEC 60068-2-30 Table 12: Electromagnetic compatibility tests EMC immunity test level meets the requirements listed below 1 MHz burst disturbance test.00427 0.2 mA rms for 10 Ω copper 100 Ω platinum Supported PTC thermistor range Maximum lead resistance (three-wire measurement) Isolation Sampling frequency Response time RTD/Resistance sensing current Table 11: Environmental tests and conditions Recommended service temperature range (continuous) -10..0 kV Electrostatic discharge test.00385 1000 Ω platinum TCR 0. IEC 60255-22-2 and ANSI C37.+85°C according to the IEC 60068-2-48 Dry heat test According to the IEC 60068-2-2 Dry cold test According to the IEC 60068-2-1 Damp heat test... pulse-modulated According to the ENV 50204 and IEC 60255-22-3 (2000) 10 V/m.00618 (DIN 43760) 120 Ω nickel TCR 0.+55°C Limit temperature range (short-term) -40.3-2001 • For contact discharge 8 kV • For air discharge 15 kV Radio frequency interference tests • Conducted.. REM 610 1MRS 755121 Technical data (cont´d) Table 10: RTD/analogue inputs Supported RTD sensors TCR0.90.+70°C Transport and storage temperature range -40..2 mA rms 6..ProtectIT Motor Protection Relay. class IV According to the IEC 61000-4-2. class III According to the IEC 60255-22-1 • Common mode 2. f=900 MHz Fast transient disturbance tests According to the IEC 60255-22-4.80 MHz • Radiated... common mode According to the IEC 61000-4-6 and IEC 60255-22-6 (2000) 10 V (rms). amplitude-modulated According to the IEC 61000-4-3 and IEC 60255-22-3 (2000) 10 V/m (rms).90.1-2002 • All terminals 4 kV 7 .00618 120 Ω nickel (US) TCR 0.00385 (DIN 43760) 250 Ω platinum TCR 0..

3 or X5. waveform 1.2 or 0. connector X5. class A. class A. IEC 60255-25 Complies with the EMC directive 89/336/EEC and the LV directive 73/23/EEC Electromagnetic emission tests • Conducted.5 • Fibre-optic or RS-485 connection • SPA bus. class I According to the IEC 60255-21-2. line-to-line 2 kV.8 kbps (9.ProtectIT Motor Protection Relay.6 or 4. REM 610 1MRS 755121 Technical data (cont´d) Table 12: Electromagnetic compatibility tests Surge immunity test • Power outputs. class I According to the IEC 60255-5 2 kV. 1 min According to the IEC 60255-5 5 kV. source energy 0. unipolar impulses. energizing inputs • Power supply • I/O ports Power frequency (50 Hz) magnetic field IEC 61000-4-8 Voltage dips and short interruptions According to the IEC 61000-4-5 4 kV.3 kbps for Modbus) Front interface • Optical connection (infrared): wirelessly or via the front communication cable (1MRS050698) • SPA bus protocol • 9. line-to-earth 1 kV. IEC 60255-25 EN 55011. line-to-line 2 kV. 1. 500 V dc Table 14: Data communication Rear interface. 50 Hz.6 or 4. line-to-earth 2 kV.5 J According to the IEC 60255-5 >100 MΩ. RF-emission (Mains terminal) • Radiated RF-emission CE approval Table 13: Standard tests Insulation tests Dielectric tests • Test voltage Impulse voltage test • Test voltage Insulation resistance measurements • Isolation resistance Mechanical tests Vibration tests (sinusoidal) Shock and bump test According to the IEC 60255-21-1. line-to-earth 2 kV.8 kbps (additionally 2.6 kbps with front communication cable) 8 .2/50 µs.4. IEC 60870-5-103 or Modbus protocol • 9. line-to-line 300 A/m continuous According to the IEC 61000-4-11 30%/10 ms 60%/100 ms 60%/1000 ms >95%/5000 ms According to the EN 55011 EN 55011.

1 1 I + O M 3~ U aux ~ + + DI5 DI4 DI3 DI2 2 1 DI1 23 24 1 2 IRF 3 4 5 SO2 6 7 8 SO1 9 10 11 PO3 12 13 PO2 14 15 PO1 16 17 18 19 X2.1 X4..Connection diagrams L1 L2 L3 0 - ProtectIT Motor Protection Relay.DIFF COMMON + ..SGL8 = Factory default REM 610 1MRS 755121 ConnDiagr1REM610_a 9 .DIFF COMMON + . ThB> Emergency start RTD4/Th2 17 18 19 ALARM TRIP 18 19 18 19 18 19 18 19 18 19 Restart inhibit * Restart inhibit signal from θ> ** Restart inhibit signal from Σtsi 7 7 RTD5 20 21 22 7 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 7 5 6 1 2 3 4 7 TRIP External restart inhibit 5 6 1 2 3 4 RESTART INHIBIT External trip EXT TRIP 15 15 RTD6 23 24 15 15 15 External triggering of CBFP Indications cleared Output contacts unlatched Memorized values cleared Setting group selection SGF1.SGF5 SGL1..DIFF COMMON + . Fig..DIFF COMMON + .1 7 + Optional 13 .1 ~ SGF1/7 Optional SGB5 SGB4 SGB2 8 8 9 10 11 12 IRF SGB3 SGB1 θ> Emergency start SGR5 * Restart inhibit ALARM TRIP START TRIP 1 2 3 4 SGR4 1 2 SGR3 1 2 3 4 3 4 SGR2 1 2 3 4 SGR1 1 2 8 8 9 10 11 12 13 9 10 11 8 9 10 11 12 13 12 13 11 10 9 Speed switch/blocking Is2ts/Is> 3 4 I>> Blocking START TRIP 5 6 5 6 5 6 5 6 5 6 I< Blocking START TRIP 7 8 7 8 7 8 7 8 7 8 X3.DIFF COMMON + .DIFF COMMON 12 I0 > Blocking 13 9 9 9 9 9 START TRIP 10 10 10 10 10 I2 > Blocking RTD1/Th1 8 9 10 START TRIP 11 12 11 12 11 12 11 12 11 12 Σtsi Emergency start ** Restart inhibit TRIP MOTOR ST 13 13 13 13 13 RTD2 11 12 13 REV Motor start up ThA> Emergency start 14 14 14 14 14 RTD3 14 15 16 ALARM TRIP 16 17 16 17 16 17 16 17 16 17 Residual current is measured via a core-balanced current transformer.1 8 6 5 4 3 21 22 7 2 1 4 3 6 5 X3.

DIFF COMMON 12 I0 > Blocking 9 9 9 9 9 START TRIP 10 10 10 10 10 I2 > Blocking RTD1/Th1 8 9 10 START TRIP 11 12 11 12 11 12 11 12 11 12 Σtsi Emergency start ** Restart inhibit RTD2 11 12 13 REV Motor start up ThA> Emergency start TRIP MOTOR ST ALARM TRIP 13 14 16 17 13 14 16 17 13 14 16 17 13 14 16 17 13 14 16 17 RTD3 14 15 16 ThB> Emergency start RTD4/Th2 17 18 19 ALARM TRIP 18 19 18 19 18 19 18 19 18 19 Restart inhibit * Restart inhibit signal from θ> ** Restart inhibit signal from Σtsi 7 7 RTD5 20 21 22 7 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 7 5 6 1 2 3 4 7 TRIP External restart inhibit 5 6 1 2 3 4 RESTART INHIBIT External trip EXT TRIP 15 15 RTD6 23 24 15 15 15 External triggering of CBFP Indications cleared Output contacts unlatched Memorized values cleared Setting group selection Residual current is measured via a summation connection of the phase current transformers. SGF1..1 8 6 5 21 22 7 2 1 4 3 6 5 X3.SGF5 SGL1.SGL8 = Factory default 1MRS 755121 REM 610 ConnDiagr2REM610_a . Fig.DIFF COMMON + .1 ~ SGF1/7 Optional SGB5 SGB4 SGB2 8 8 9 10 11 12 13 IRF SGB3 SGB1 θ> Emergency start SGR5 * Restart inhibit ALARM TRIP START TRIP 1 2 3 4 SGR4 1 2 SGR3 1 2 3 4 3 4 SGR2 1 2 3 4 SGR1 1 2 8 8 9 10 11 12 13 9 10 11 8 9 10 11 12 13 13 12 11 10 9 Speed switch/blocking Is2ts/Is> 3 4 I>> Blocking START TRIP 5 6 5 6 5 6 5 6 5 6 I< Blocking START TRIP 7 8 7 8 7 8 7 8 7 8 X3..DIFF COMMON + .10 Connection diagrams (cont´d) L1 L2 L3 0 - ProtectIT Motor Protection Relay.DIFF COMMON + .1 7 + Optional 13 .DIFF COMMON + . 2 1 M 3~ U aux I + O ~ + + DI5 DI4 DI3 2 1 4 3 DI2 DI1 23 24 1 2 IRF 3 4 5 SO2 6 7 8 SO1 9 10 11 PO3 12 13 PO2 14 15 PO1 16 17 18 19 X2.DIFF COMMON + ...1 X4.

.DIFF COMMON 12 I0 > Blocking 9 9 9 9 9 START TRIP 10 10 10 10 10 I2 > Blocking RTD1/Th1 8 9 10 START TRIP 11 12 11 12 11 12 11 12 11 12 Σtsi Emergency start ** Restart inhibit RTD2 11 12 13 REV Motor start up ThA> Emergency start TRIP MOTOR ST ALARM TRIP 13 14 16 17 13 14 16 17 13 14 16 17 13 14 16 17 13 14 16 17 RTD3 14 15 16 ThB> Emergency start RTD4/Th2 17 18 19 ALARM TRIP 18 19 18 19 18 19 18 19 18 19 Restart inhibit * Restart inhibit signal from θ> ** Restart inhibit signal from Σtsi 7 7 RTD5 20 21 22 7 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 7 5 6 1 2 3 4 7 TRIP External restart inhibit 5 6 1 2 3 4 RESTART INHIBIT External trip EXT TRIP 15 15 RTD6 23 24 15 15 15 External triggering of CBFP Indications cleared Output contacts unlatched Memorized values cleared Setting group selection REM 610 connected to a contactor controlled motor with the trips routed to trip the contactor..1 X4.Connection diagrams (cont´d) L1 L2 L3 ProtectIT Motor Protection Relay.1 7 + Optional 13 .1 8 6 5 21 22 7 2 1 4 3 6 5 X3.DIFF COMMON + .1 ~ SGF1/7 Optional SGB5 SGB4 SGB2 8 8 9 10 11 IRF SGB3 SGB1 θ> Emergency start SGR5 * Restart inhibit ALARM TRIP 1 2 SGR4 1 2 SGR3 1 2 SGR2 1 2 SGR1 1 2 8 8 9 10 11 12 13 9 10 11 8 9 10 11 12 13 11 12 13 10 9 Speed switch/blocking Is2ts/Is> START TRIP 3 4 3 4 3 4 3 4 3 4 I>> Blocking START TRIP 5 6 5 6 5 6 5 6 5 6 I< Blocking 12 13 START TRIP 7 8 7 8 7 8 7 8 7 8 X3. Fig.DIFF COMMON + .SGL8 = Factory default REM 610 1MRS 755121 ConnDiagr3REM610_a 11 .DIFF COMMON + . SGF1...DIFF COMMON + .SGF5 SGL1.DIFF COMMON + . 3 M 3~ U aux - ~ O I + + DI5 DI4 DI3 2 1 4 3 DI2 DI1 23 24 1 2 IRF 3 4 5 SO2 6 7 8 SO1 9 10 11 PO3 12 13 PO2 14 15 PO1 16 17 18 19 X2.

4-2 or later References Available manuals: Item Technical Reference Manual Operator’s Manual Installation Manual Order number 1MRS752263-MUM 1MRS752264-MUM 1MRS752265-MUM 12 .0 or later LIB 510 v. please specify the following: • Order number • Quantity The order number identifies the protection relay type and hardware as described in Fig. 1. REM610A55HCMP Communication module: P=plastic fibre.1.0-1 or later SMS 510 v. 1=1A Revision Fig. terminal connections and the optional communication module. select it twice when generating the order number.2. 8. The following accessories are available: Item Semi-flush mounting kit Wall mounting kit Side-by-side mounting kit 19" Rack mounting kit Front communication cable Order number 1MRS050696 1MRS050697 1MRS050695 1MRS050694 1MRS050698 Configuration. setting and SA system tools The following tool versions are needed to support the new functions and features of REM 610 release A: CAP 501 Relay Setting Tool CAP 505 Relay Setting Tool SMS 510 Substation Monitoring System LIB 510 Library for MicroSCADA v.ProtectIT Motor Protection Relay. REM 610 1MRS 755121 Ordering information When ordering REM 610 protection relays and/or accessories. 2.0. 4 Ordering key OrdInfo Note! The spare unit is a plain plug-in unit without enclosure. S=spare unit RTD and Thermistor card: M=included.4. S=spare unit Power supply: H=high Earth fault current input: 5=5A. 2.4 CAP 501 v. 4 and is labelled on the marking strip under the lower handle of the relay. 1= 1A Current inputs: 5=5A. 4. Use the ordering key below to generate the order number when ordering protection relays. R=RS-485 N=none. N=none Terminal connections: C=compression. Note! To order a spare unit.2.0-1 or later CAP 505 v.

.

Box 699 FIN-65101 Vaasa.abb.ABB Oy Substation Automation P. Finland Tel +358 10 22 11 Fax +358 10 224 1094 www.com/substationautomation .O.