honda tiger onderdil list

KLIK PADA KELOMPOK ITEM YANG DICARI

TIGER
KELOMPOK ENGINE
E1 Cylinder head
E2 Cam shaft/Valve
E3 Cam chain/Tensioner
E4 Cylinder
E5 Right crankcase cover
E6 Clutch
E7 Oil pump
E8 Left crankcase cover
E9 Generator
E10 Starting gear
E11 Starting motor
E12 Crankcase
E13 Crankshaft/Piston
E14 Transmission
E15 Gearshift drum
E16 Kick starter spindle
E17 Carburetor
E -1
Cy I i n d e r h e a d
S e r v i c e i tern
Bagian yang di servi s
F. R. T.
E A D A S S Y . , C Y L I N D E R . . . . . . . . . . . ti.0
U I D E , V A L V E . . . . . . . . . . . . . . . . . . . ~3.8
I NC. RE A MING - termasuk reaming)
ADD 0. 3 FOR E A C H .
tambahkan 0,3 untukmasing’)
ADD 0 . 7 F OR E\ACH.
t ambahkan 0,7 untuk masingz)
ADD MORE 0. 2 I F P E R F O R M E D .
tambahkan 0,2 lagi jika dilaksanakan)
iASKET, C Y L I N D E R H E A D . . . . . . . . . . *2.8
:OVER, L . C Y L I N D E R HEA-D........ 0 . 2
NSULATOR, C A R B U R E T O R . . . . . . . . . . 0 . 3
BQlT S T U D , 7X29
ADD 0 . 1 FOR EACH.
t a mb a h k a n 0,l untuk masing’)
  L U G , S P A R K . . . . . . . . . . . . . . . . . . . . 0 . 1
ief.No. P a r t N o .
Upmor
?etunpk
Nomor Par t
D.escript ion
Nama - Part
Reqd:po.
J u ml a h
GL 100
1 12000-KCN-000 H E A D ASSY., C Y L I N D E R . . . . . . . . . . 1
2 1 2 2 0 4 - 4 3 9 - 3 0 5 GU I D E , I N . V A L V E . . . . . . . . . . . . . .
3 12206-KCN-305 GUI DE, EX. VALVE . . . . . . . . . . . . . .
4 12251 - KCN- 003 GASKET, CYLI NDER HEAD . . . . . . . . .
5 1 2 2 7 1 - 3 8 3 - 0 0 0 RUBBER, OI L SEAL . . . . . . . . . . . . . .
6 12331-KCJ-710 COVER, L. C YL I N D E R HEAD . . . . . . .
7 12339-KCJ-710 GASKET, PULSE GENERATOR BASE . .
8 1 2 3 6 1 - 3 8 3 - 0 0 0 CAP, TAPPET ADJUSTI NG HOLE . . . .
9 16210-KCJ-710 I NSULATOR, CARBURETOR . . . . . . . . .
1 0 16222-MV4-300 NUT, SQUARE, SMM . . . . . . . . . . . . . .
11 16223-KS5-000 BAND, I NSULATOR . . . . . . . . . . . . . . .
1 2 90001 -GHB-700 BOLT, FLANGE, 6X35 . . . . . . . . . . . .
1 3 90023-MM5-000 BOLT, RECESSED, 5 x 2 8 . . . . . . . . . .
1 4 90041 -KEB-900 B OL T , S T U D , 7X29 . . . . . . . . . . . . . .
15 90081 -KEB-900 BOLT, SOCKET, 6X118 . . . . . . . . . . .
1 6 90091 -MM5-640 BOLT, SOCKET, 6X22 . . . . . . . . . . . .
1 7 9 0 4 4 2 - 0 2 8 - 0 0 0 WASHER, SEALI NG, 8MM . . . . . . . . . .
1 8 9 0 4 4 3 - 1 0 7 - 0 0 0 NUT, CAP, 8MM . . . . . . . . . . . . . . . . .
1 9 9 1 3 0 1 - I 0 7 - 0 0 0 O-RING, 75X2.5 . . . . . . . . . . . . . . . .
2 0 9 1 3 0 1 - 2 0 0 - 0 0 0 O- R I N G, 1 0 X 1 . 6 . . . . . . . . . . . . . . . .
21
2 2
2 3
2 4
2 5
91303-KK3-830 O- R I N G, 3 5 x 3 . . . . . . . . . . . . . . . . . . .
91304-HE3-003 O-RING, 33.5X3.0 . . . . . . . . . . . . . .
9 4 1 0 1 - 0 6 0 0 0 W A SH E R, P L A I N, ~MM . . . . . . . . . . . .
9 4 3 0 1 - 0 8 1 4 0 P I N , D OWE L , 8X14 . . . . . . . . . . . . . .
960bl-06022-00 B O L T , F L A N G E , 4 X 2 2 . . . . . . . . . . . .
1
1
1
1
1
1
2
1
1
1
4
1
2
1
2
4
4
1
2
2
1
1
2
2
S e r i a l N’b. Not e s .
Nomor Serie
Cat at an
1 6
E -1
C y l i n d e r h e a d 0
P?
8
2 1
I-
4
1 4
KCJ3-EOlOO
4
1 4
S e r v i c e i tern
Bagian yang diservis
Ref.No. P a r t N o . D e s c r i p t i o n
Reqd. N o . S e r i a l No .
Notes
F. R. T.
Nomor
Petunjuk
Nomor Part Nama - Part
Jumlah
GL 200
Nomor Serie Catatan
26 P L U G , S P A R K (DP8EA-9 NGK)..... 1
98069- 58921 P L U G , S P A R K (X24EP-U9 ND) . . . . . 1
1993. 10. 01 E E- l
I i
C
A
(
ia
I
(

I
18
S e r v i c e i tern
F. R. T.
Ref.No. P a r t N o . D e s c r i p t i o n
Reqd. N o . S e r i a l N o . Not e s
Bagian yang di servi s
N o mo r
Nomor Par t N a ma P a r r
J u ml a h
Nomor Ser i e Cat at an
Petunjuk GL 200
AMSHAFT COMP.................. m2.8 1 12209-KL4-005 S E A L , V A L V E S T E M . . . . . . . . . . . . . . 1
, R M , V A L V E R O C K E R . . . . . . . . . . . . . . *2.4 2 1 2 2 0 9 - 4 2 8 - 0 0 3 S E A L , V A L V E S T E M CARAI)....... 1
ADD 0 . 1 FOR EACH. 3 14100-KCJ-710 C A M S H A F T COMP................. 1
t ambahkan 0,l untuk masing’) 4 1 4 4 3 1 - 3 8 3 - 0 0 0 A R M , V A L V E R O C K E R . . . . . . . . . . . . . 2
 ALVE.......................... ~3.6 5 1 4 4 5 1 - 4 3 7 - 0 0 0 S H A F T , V A L V E R O C K E R A R M . . . . . . . 2
: ADD 0 . 2 FOR EACH.
tambahkan 0. 2 untuk masing*) 6 14456-KG2-950 PLATE, VALVE ROCKER ARM SHAFT
( I NC. REFACI NG - t er masuk skur l&p)
S E T T I N G 1
EXC. VALVE GUI DE REPLACEMENT, 7 1 4 7 1 1 -KBE-900 V A L V E , I N . . . . . . . . . . . . . . . . . . . . . 1
kecual i pengganti an val ve gui de) 8 1 4 7 2 1 -KBE-900 V A L V E , E X . . . . . . . . . . . . . . . . . . . . . 1
S P R I N G , V A L V E I N N E R . . . . . . . . . . . . ~3.4 9 1 4 7 5 1 - 3 8 3 - 0 0 5 S P R I N G , V A L V E O U T E R ( N I P P O N ) . . 2
[ADD 0 . 1 FOR EACH. 1 0 1 4 7 6 1 - 3 8 3 - 0 0 5 S P R I N G , V A L V E I N N E R ( N I P P O N ) . . 2
tambahkan 0. 1 untuk masing2)
( I NC. RE L AT I V E P ART 1 1 1 4 7 7 1 - 1 0 7 - 0 2 0 R E T A I N E R , V A L V E S P R I N G . . . . . . . . 2
t e r ma s u k p a r t b e r h u b u n g a n )
y a ng
1 2 1 4 7 7 5 - 1 0 7 - 0 0 0 S E A T , V A L V E S P R I N G O U T E R . . . . . . 2
1 3 1 4 7 7 6 - 1 0 7 - 0 1 0 S E A T , V A L V E S P R I N G I N N E R . . . . . . 2
1 4 1 4 7 8 1 -MB4-000 C O T T E R , V A L V E . . . . . . . . . . . . . . . . . 4
1 5 90012-KN6-930 S C R E W , T A P P E T A D J U S T I N G . . . . . . . 2
1 6 9 0 2 0 6 - 2 5 0 - 0 0 0 N U T , T A P P E T A D J U S T I N G . . . . . . . . . 2
1 7 93600-06016-OA S C R E W , F L A T , 6 X 1 6 . . . . . . . . . . . . . 1
1993.10.01 E E - 2
16
E - 2
C a m s h a f t - V a l v e
KCJ3-E0200
E - 3
Ca m chain.Tensioner
Service item
Bagianyang diservis
;PROCKET, CAM..............
:HAIN, CAM.................
[ENSIONER, CAM CHAIN.......
.IFTER ASSY., TENSIONER....
.GASKET, TENSiONER LIFTER
;UIDE, CAM CHAIN...........
F.R.T.
. 0.7
. 1.6
. 1.7
0 . 4
. *2.8
11
9
KCJ3-E0300
Ref.Nc. Part No.
Nomor
Petunjuk
NomorPart
Description
Nama-Part
Reqd. No.
Jumlah
GL 200
Serial No. Notes
NomorSerie Catatan
14321-KN6-930 SPROCKET, CAM (34T)...........
14401-KBB-901 CHAIN, CAM CIOZL) .............
14500-KBB-900 TENSIONER, CAM CHAIN ..........
14520-KY7-000 LIFTER ASSY., TENSIONER .......
14523-KBB-901 GASKET, TENSIONER LIFTER ......
6 14535-437-000
7 14550-KCJ-710
a 90002-KWI-900
9 90005-KY7-000
10 90071-MGS-000
BOLT, CAM CHAIN TENSIONER
PIVOT
GUIDE, CAM CHAIN ..............
BOLT, FLANGE, 6x10 ............
SCREW, PAN, 6 X 6 ...............
BOLT, FLANGE SOCKET, 6X16 .....
11 90475-703-000 WASHER C, 8MM .................
12 90488-425-000 WASHER, SEALING, 6MM ..........
13 91306-MG3-000 O-RING, 1.5X9.5 ...............
1
1 9
E -4
C y l i n d e r
KCJ3-E0400
S e r v i c e i t e m
F. R. T.
Ref.Nc. P a r t N o . D e s c r i p t i o n neqd. N o . S e r i a l N o . Not e s
Bagian yang di servi s
N o mo r
Pet unj uk
Nomor Par t N a ma P a r t
J u ml a h
GL 200
Nomor Ser i e Cat at an
Y L I N D E R COMP.................. g3.1 1 1 2 1 O O - K C N - 0 0 0 C Y L I N D E R COMP.................1
A S K E T , C Y L IN D E R. . . . . . . . . . . . . . . m 3 . 0 2 1 2 1 9 1 - 4 3 7 - 0 2 0 G A S K E T , C Y L I N D E R . . . . . . . . . . . . . . 1
3 9 4 3 0 1 - 1 0 2 0 0 P I N A , D O W E L , 10X20........... 2
1 9 9 3 . 1 0 . 0 1 E E - 4
8
E - 5
R i g h t c r a n k c a s e c o v e r
KCJ3-E0500
S e r v i c e i tern Ref.No. P a r t N o . D e s c r i p t i o n Reed. NO.
S e r i a l No . Notes
Bagian yang diservis
F. R. T. Nomor
Nomor Part Nama - Part
Jumlah
Petunjuk
Nomor Serie Catatan
GL 200
:OVER C O M P. , R . C RA N KC A S E . . . . . . 0 . 8 1 11330-KCJ-710 COVER COMP. , R. C R A N K C A S E . . . . . 1
;ASKET, R . C O V E R . . . . . . . . . . . . . . . 0 . 7 2 11393-KCJ-710 G A S K E T , R . C O V E R . . . . . . . . . . . . . . 1
LEVER COMP. , CLUTCH 3 15650-KCN-000 G A U G E , O I L L E V E L . . . . . . . . . . . . . . 1
OI L S E AL , 1 2 X 2 2 X 5 4 22810-KBB-900 L E V E R C O M P . , C L U T C H . . . . . . . . . . . 1
5 2 2 8 1 5 - 4 2 8 - 0 0 0 SPRI NG, C L U T C H L E V E R . . . . . . . . . . 1
6 9 1 2 0 1 - 1 4 8 - 0 0 3 OI L S E A L , 1 2 X 2 2 X 5 CARAI)...... 1
7 9 1 3 0 7 - 0 3 5 - 0 0 0 O - R I N G , 1 8 X 3 . . . . . . . . . . . . . . . . . . 1
8 9 4 3 0 1 - 0 8 1 4 0 P I N , D O W E L , 8 X 1 4 . . . . . . . . . . . . . . 2
9 9 4 3 0 5 - 3 0 1 0 2 P I N , S P R I N G , 3X10............. 1
1 0 9 6 0 0 1 - 0 6 0 4 0 - 0 0 B O L T , F L A N G E , 6 X 4 0 . . . . . . . . . . . . 1 1
1 1 9 6 0 0 1 - 0 6 0 5 0 - 0 0 B O L T , F L A N G E , 6X50............ 1
1 9 9 3 . 1 0 . 0 1 E E - 5
21
E - 6
C l u t c h
Service item
=.R.T.
Bagianyang diservis
r
IUTER COMP., CLUTCH............
CENTER COMP., CLUTCH
DISK, CLUTCH FRICTION
ONE OR ALL -satuatausemuanya)
INC. RELATIVE PART
.termasukpartyang berhubungan)
.PLATE, CLUTCH PRESSURE
?OD, CLUTCH LIFTER.............
jPRING,
CLUTCH.................
(ONE OR ALL- SatU ataU semuanya)
1 .I
0.7
0.8
Ref.No. Part No.
Nomor
Petunjuk
NomorPart
1 15451-107-000
2 ZZIOO-KCN-000
3 22121-KCS-650
4 22125-KW7-900
5 22131-KCN-000
WASHER, OIL FILTER ROTOR
LOCKING
OUTER COMP., CLUTCH ...........
CENTER COMP., C L U T C H ..........
SEAT, JUDDER SPRING ...........
GUIDE, CLUTCH OUTER ...........
6 22201-MJB-000 DISK, CLUTCH FRICTION .........
7 22201-166-000 DISK, CLUTCH FRICTION .........
a 22311.-62040H PLATE, C L U T C H .................
9 22350-107-010 PLATE, CLUTCH PRESSURE ........
10 22361-437-000 PLATE, CLUTCH LIFTER ..........
11 22366-KCJ-710 ROD, CLUTCH LIFTER ............
12 22401-KCJ-710 SPRING, CLUTCH ................
13 22402-KW7-900 SPRING, JUDDER ................
14 90050-357-000 BOLT, SPECIAL FLANGE, 6X22 ....
15 90231-KBS-720 NUT, LOCK, 16MM ...............
16 90461-107-000 WASHER B, SPLINE, 2OMM ........
17 91008-KK6-000 BEARING, RADIAL BALL, 16003 ...
Description
Nama - Part
Reed. No.
Jumlah
GL 200
1
1
1
1
1
1
4
4
1
1
1
4
1
4
1
1
1
Serial No. Notes
NomorSerie Catatan
1993.10.01 E E-6
E - 7
Oi I p u m p
  7
b&9
0
r
P
17 '
17
KCJ3-E0700
Service i tern
F.R.T.
Ref.Nc. Part No. Description Serial No. Notes
Bagianyang diservis
Nomor
Petunjuk
NomorPart Nama-Part NomorSerie
Catatan
U M P A S S Y . , OI L . . . . . . . . . . . . . . . . 0 . 9 1 15100-KCN-000 PUMP ASSY., OIL............... 1
ROTOR COMP., OIL FILTER 2 15131-KBB-900 GEAR, OIL PUMP DRIVE (34TI.... 1
EAR, OIL PUMP DRIVE........... 0.8 3 15331-399-000 ROTOR, OIL PUMP INNER (YAMADA) 1
CAP, OIL FILTER ROTOR 4 15332-399-000 R O T O R , OIL PUMP OUTER (YAMADA) 1
EAR, PRIMARY DRIVE............ 1.1 5 15430-440-030 ROTOR COMP., OIL FILTER....... 1
6 15436-107-000 CAP, OIL FILTER ROTOR......... 1
7 15441-KCS-650 THROUGH, OIL.................. 1
8 15446-107-000 SPRING, OIL THROUGH........... 1
9 15459-107-000 GASKET, OIL FILTER ROTOR CAP.. 1
IO 23121-KCN-000 GEAR, PRIMARY DRIVE (22T)..... 1
11 90101-440-000 SCREW, FLAT, 6X30............. 2
12 90231-~~~-651 NUT, LOCK, 16MM............... 1
13 90434-KN6-930 W A S H E R, 16MM.................. 1
14 91304-KK3-830 O-RING, 9.4X2.4............... 2
15 92101-05020-OA BOLT, HEX., 5X20.............. 2
16 93600-04012-OA SCREW, FLAT, 4X12............. 2
17' -93700-05012-OA SCREW, OVAL, 5X12............. 3
18 94251-08000 PI N, LOCK, 8MM................ 1
1993.10.01 E E-7
E - 8
L e f t c r a n k c a s e c o v e r
13
14
KCJ3-EOBOO
S e r v i c e i tern Ref.No. P a r t N o . D e s c r i p t i o n neqd. No.
F. R. T.
S e r i a l N o . Not e s
Bagian yang di servi s
N o mo r
Nomor Part Nama - Par t
J u ml a h
Pet unj uk
GL ZOO
Nomor Ser i e Cat at an
O V E R , L . C R A N K C A S E . . . . . . . . . . . . 0 . 9 1 11341-KCJ-710 COVER, L. C R A N K C A S E . . . . . . . . . . . 1
O V E R , R E D U C T I O N G E A R . . . . . . . . . . 0 . 2 2 11355-KCN-000 C O V E R , R E D U C T I O N G E A R . . . . . . . . . 1
O V E R , L . R R . C R A N K C A S E . . . . . . . . 0 . 1 3 11361-KCJ-710 C O V E R , L . R R . C R A N K C A S E . . . . . . . 1
A S K E T , L . C O V E R . . . . . . . . . . . . . . . 0 . 6 4 1 1 3 6 3 - 4 3 7 - 6 2 0 RUBBE R, RR. COV E R MOUNT I NG. . . . 1
5 11395-KCJ-710 G A S K E T , L . C O V E R . . . . . . . . . . . . . . 1
6 90084-KCJ-710 C A P , A . C . G E N E R A T O R . . . . . . . . . . . 1
7 90087-KCJ-710 C A P , 30MM..................... 1
8 90703-HC4-000 P I N , D O W E L , 10X14............. 2
9 9 1 3 0 3 - 3 7 7 - 0 0 0 O - R I N G , 1 3 . 8 X 2 . 5 . . . . . . . . . . . . . . 1
10 91304-MN5-003 O - R I N G , 63X3 (ARAI)........... 1
1 1 9 1 3 5 6 - 4 2 5 - 0 0 3 O-RING, 29.7X2.4 (NOK)........ 1
1 2 9 6 0 0 1 - 0 6 0 2 0 - 0 0 B O L T , F L A N G E , 6 X 2 0 . . . . . . . . . . . . 1
1 3 9 6 0 0 1 - 0 6 0 2 5 - 0 0 B O L T , F L A N G E , 6 X 2 5 . . . . . . . . . . . . 2
1 4 9 6 0 0 1 - 0 6 0 4 0 - 0 0 B O L T , F L A N G E , 6 X 4 0 . . . . . . . . . . . . 4
1 5 9 6 0 0 1 - 0 6 0 5 0 - 0 0 B O L T , F L A N G E , 6 X 5 0 . . . . . . . . . . . . 1
1 6 9 6 0 0 1 - 0 6 0 6 0 - 0 0 B O L T , F L A N G E , 6 X 6 0 . . . . . . . . . . . . 1
17 96001- 06070- 00 BOLT, FLANGE, 6X70............ 2
1993.10.01 E E-8
3 /.
E - 9
G e n e r a t o r
S e r v i c e i tern
.
Bagian yang di servi s
F. R. T.
L UT CH COMP . , S T ART I NG ONE WAY . 1 . 0
FLYWHEEL COMP.
GNI TI ON PULSE GENERATOR COMP. . 0 . 8
TATOR COMP.................... 0 . 9
KCJ3-E0900
ief.No. Part No. D e s c r i p t i o n Reqd. No. S e r i a l N o . Not e s
Uomor
 etunjuk
Nomor Par t Nama - Par t
J u ml a h
GL 200
Nomor Ser i e Cat at an
28125-KW3-006 C L U T C H COMP., STARTI NG ONE WAY 1 1
2
3
4
5
30300-HAO-033 I GNI TI ON PULiE GENERATOR C O M P .
(TEC) 1
31110-KCJ-711 F L Y W H E E L COMP................. 1
31120-KCJ-711 STATOR COMP................... 1
3 2 9 7 5 K C N - 0 0 0 G U I D E , A . C . G E N E R A T O R C O R D . . . . 1
6 9 0 0 8 5 - 4 1 3 - 7 8 1 BOLT, SOCKET, 6MM.......... . . 6
7 90089-KAS-900 BOLT, FLANGE SOCKET, 5 X1 4 . . . 2
8 90092-KES-000 BOLT, STOPPER TENSI ONER SHA F T . 3
9 90163-HA8-000 B O L T , UES, 10X48........... . . 1
IO 90403-KN6-930 WASHER, 10X24.............. . . 1
1 9 9 3 . 1 0 . 0 1 E E - 9
2 5
E - 1 0
S t a r t i n g g e a r
S ervic e i t e m
Bagian yang di servi s
F. R. T.
E A R C O M P . , S T A R T I N G D R I V E N . . . . 0 . 8
E A R , R E D U C T I O N . . . . . . . . . . . . . . . . 0 . 3
E A R , I D L E . . . . . . . . . . . . . . . . . . . . . 0 . 7
6
2ef.Nc. P a r t N o . D e s c r i p t i o n
Reqd. No.
domor
Pet unj uk
Nomor Part
Nama - Part
J u ml a h
GL 200
1 281 I O- KCN- 000 GEAR COMP. , STARTI NG DRI VEN. . . 1
2 28114-KN6-930 COLLAR, STARTI NG DRI VEN GEAR. . 1
3 28130-KCN-000 GEAR, REDUCTI ON (61T/17T)..... 1
4 28132-KN6-930 S H A F T , R E D U C T I O N G E A R . . . . . . . . . 1
5 28140-KCN-000 GE A R , I D L E (15T116T).......... 1
6 28142-KWI - 9 0 0 S H A F T , I D L E G E A R . . . . . . . . . . . . . . 1
KCJ3-El000
S e r i a l N o . Not e s
Nomor Ser i e
Cat at an
26
E- 11
S t a r t i n g m o t o r
S e r v i c e i tern
BBgian yang di servi s
F. R. T.
O T O R A S S Y . , S T A R T I N G . . . . . . . . . . 0 . 3
R U SH S E T, T ER M I N A L. . . . . . . . . . . . 0 . 5
HOLDER SET, BRUSH
r
-_-
_I
KCJ3-El100
Ref.Nc. P a r t N o . D e s c r i p t i o n Reqd. NO. S e r i a l N o . Not e s
Vomor
Nomor Par t Nama - Par t
Jumlah
Nomor Ser i e Cat at an
petunjuk
GL 100
1 31200-KCN-003 MOTOR ASSY. , STARTI NG
,
2 31201 -KSS-901
3 31204-KSS-901
4 31205-MN4-008
5 31206-KWI - 901
(MITSUEA)
BRUSH SET, TERMI NAL . . . . . . . . . . .
SPRI NG, CARBON BRUSH . . . . . . . . . .
BOLT, SETTI NG . . . . . . . . . . . . . . . . .
HOLDER SET, BRUSH . . . . . . . . . . . . .
6 31207-KS5-901 RI NG . . . . . . . . . . . . . . . . . . . . . . . . . .
7 90071 - MBO- 000 NUT- WASHER, 6MM . . . . . . . . . . . . . . .
8 90122-MN4-008 WASHER, STEEL PLATE . . . . . . . . . . .
9 91309-425-003 O - R I N G , 2 4 . 4 x 3 . 1 (ARAI) . . . . . . .
1 0 91320-MBO-000 O-RING ........................
11 95801-06035-00 BOLT, FLANGE, 6X35 . . . . . . . . . . . .
1 2 95801-06060-00 BOLT, FLANGE, 6X60 . . . . . . . . . . . .
1
1
2
2
1
2
2
2
1
3
1
1
1993.10.01 E E-II
3 7
E - 1 2
C r a n k c a s e
S e r v i c e i tern
Bagian yang diservis
F.R.T.
RANKCASE COMP., R............. zid,.9
ASKET, CRANKCASE.............. ti.4
RANKCASE COMP., L............. X5.8
CREEN, OIL FILTER............. 0.1
INC. RELATIVE PART
.termasukpartyang berhubungan)
16
ief.No. Part No.
Uomor
'etunjuk
NomorPart
11100-KCJ-710
DescriDtion Read. No.
Nama-Part
11191-KCJ-710
11200-KCJ-710
12361-383-000
14513-KBB-900
CRANKCASE COMP., R ............
GASKET, CRANKCASE .............
CRANKCASE COMP., L ............
CAP, TAPPET ADJUSTING HOLE ....
PLATE, CAM CHAIN PETTING ......
6 15421-107-000 SCREEN, OIL FILTER ............
7 15426-107-000 SPRING, OIL FILTER SCREEN .....
8 15761-KCJ-710 TUBE, BREATHER ................
9 15772-292-010 CLIP, BREATHER TUBE ...........
10 22838-437-000 HOLDER, CLUTCH WIRE ...........
11 32976-KCN-000 CLAMPER, WIRE HARNESS .........
12 35750-GS3-003 CONTACT, NEUTRAL SWITCH .......
13 35752-028-300 SPACER, NEUTRAL SWITCH ........
14 90031-KN6-930 BOLT A, CYLINDER STUD .........
15 90032-KN6-930 BOLT El, CYLINDER STUD .........
16 90703-HC4-000 PIN, DOWEL, 10x14 .............
17 91206-286-013 OIL SEAL, 14X28X7 (ARAI) ......
18 91303-KK3-830 O-RING, 35X3 ..................
19 91312-107-000 O-RING, 7 ' XI.7 .................
20 95701-06012-08 BOLT, FLANGE, 6X12 ............
21 96001-06012-00 BOLT, FLANGE, 6X12 ............
22 96001-06050-00 BOLT, FLANGE, 6X50 ............
23 96001-06060-00 BOLT, FLANGE, 6X60 ............
Serial N o . Notes
Jumlah
GL 200
YomorSerie Catatan
1
1
2
2
28
r
E - 1 3
C r a n k s h a f t.Pi s t o n
-
S ervic e i t e m
Ref.No. P a r t N O. D e s c r i p t i o n
Resd. No.
S e r i a l N o . Not e s
Eagian yang di servi s
F. R. T.
N o mo r
Pet unj uk
Nomor Par t N a ma P a r t
J u ml a h
GL 200 Nomor Ser i e Cat at an
RANKSHAFT COMP . . . . . . . . . . . . . . . . *5.3 1 13000-KCN-000 CRANKSHAFT COMP . . . . . . . . . . . . . . . 1
I NG SET, PI STON
Selection table of connecting rod large end bearing roller
. . . . . . . . . . . . . . . *3.2 2 1 3 0 1 1 -KBB-305 RI NG SET, P I S T ON (STD.) . . . . . . . l
PI STON 13021 -KBB-305 R I N G S E T , P I S T ON ( OS 0 . 2 5 ) . . . . (1)
(Radial Clearance 0 - 8 Mm)
*3.1 13031 -KEtFJ-305 RI NG S ET , P I S T ON ( OS 0 . 5 0 ) (1)
Tabel pemilihan bantalan ujung besar batang penggerak
I N , PI STON . . . . . . . . . . . . . . . . . . . . . . . . (Toleransi Radial 0 - 8 urn)
OD, C ON N E C TI NG. ( A C TU A L T IM E) 3 1 3 1 0 1 -KElB-901 P I S T ON ( S T D . ) . . . . . . . . . . . . . . . . . 1
I NC. RE L AT I V E P ART ) 13102-KBB-305 P I S T ON ( OS 0 . 2 5 ) . . . . . . . . . . . . . . (I)
:EARINGi RADI AL BAL L , 2 8 X 7 2 X 1 8 . a.6 13103-KBEf-305 P I S T ON ( OS 0 . 5 0 ) . . . . . . . . . . . . . . (I)
4 1 3 1 1 1 - 4 4 0 - 0 0 0 PI N, P I S T O N . . . . . . . . . . . . . . . . . . . l
5 1 3 2 0 1 - K C N - 3 0 0 ROD, CONNECTI NG . . . . . . . . . . . . . . . 1
6 13311-KCN-300 CRANKSHAFT, R . . . . . . . . . . . . . . . . . 1
7 1 3 3 2 1 - K C N - 3 0 0 CRANKSHAFT, L . . . . . . . . . . . . . . . . . 1
8 13380-KCN-300 PI N COMP. , CRANK . . . . . . . . . . . . . . 1
9 1 4 3 1 1 -KN6-931 SPROCKET, TI MI NG . . . . . . . . . . . . . . 1
1 0 9 0 7 0 1 -HO6-010 KEY, WOODRUFF, 25X14X4 . . . . . . . . 1
1 1 9 1 0 0 1 -KC&961H B E A R I N G , R A D I A L B A L L , 2 8 X 7 2 X 1 8 2
1 2 91102-KC6-003 ROLLER, 4 X 1 4 . 8 A ( RE D) . . . . . . . . 1 8
91103-KC6-003 R O L L E R, 4x14.8 B (BLUE) . . . . . . . 18
91104-KC6-003 ROL L E R, 4 X 1 4 . 8 C ( WHI T E ) . . . . . . 1 8
1 3 91105-KW3-003 RETAI NER, CONNECTI NG ROD LARGE
END 1
1 4 9 4 6 0 1 - I 5 0 0 0 C L I P , P I S T ON P I N , 1 5 MN . . . . . . . . 2
1 9 9 3 . 1 0 . 0 1 E E - 1 3
E - 1 4
Transmisson
Service item
Bagian yang diservis
F.R.T.
AINSHAFT COMP., TRANSMISSION.. W.6
I NC. RELATIVE PART
termasukpartyang berhubungan)
COUNTERSHAFT, TRANSMISSION
INC. RFIATIVE PART
termasukpartyang berhubungan)
WHEN SERVICING COMP., UNIT,
F.R.T. IS 4 . 8
jika unit iengkap diservis, F.R.T. adalah 4,8)
P R O C K E T , D R I V E . . . . . . . . . . . . . . . . 0 . 2
Ref.No. P a r t N o .
Nomor
Petunjuk
NomorPart
11108-KCJ-710
Description
Nama I Part
Meqd. No.
Jumlah
GL 200
23210-KCJ-710
23221-KCJ-710
23421-KCJ-710
23427-439-000
PLATE, BEARING SETTING........
MAINSHAFT COMP., TRANSMISSION.
COUNTERSHAFT, TRANSMISSION....
GEAR, COUNTERSHAFT LOW........
COLLAR, COUNTERSHAFT LOW GEAR.
6 23431-KA2-000 BUSH, 20~~ ....................
7 23431-437-000 BUSH, 2 0 M M ....................
a 23441-KCJ-710 GEAR, MAINSHAFT SECOND ........
9 23451-KCJ-710 GEAR, COUNTERSHAFT SECOND .....
10 23452-KWI-900 BUSH, 20X23X9 .................
11 23461-KCJ-710 GEAR, MAINSHAFT THIRD & FOURTH
12 23471-KCJ-710 GEAR, COUNTERSHAFT THIRD ......
13 23491-KCJ-710 GEAR, COUNTERSHAFT FOURTH .....
14 23501-KCJ-710 GEAR, MAINSHAFT FIFTH .........
15 23511-KCJ-710 GEAR, COUNTERSHAFT FIFTH ......
16
17
1:
20
23512-KCJ-710
23513-KCJ-710
23801-KKI-010
23811-KR3-600
90001-KN6-930
GEAR, MAINSHAFT T O P ...........
GEAR, COUNTERSHAFT TOP ........
SPROCKET, DRIVE (13T)...
PLATE AZ, FIXING........
BOLT, SOCKET, 6X16......
21 90451-107-000
22 90451-365-000
23 90452-437-000
24 90454-107-000
25 90455-107-000
WASHER, THRUST, 15MM....
1;ASHER, THRUST, 15MM....
WASHER, THRUST, 16.5MM..
WASHER, THRUST, 2OMM....
WASHER A, SPLINE, ZOMM..
S e r i a l No . Notes
YomorSerie Catatan
1
1
1
1
2
2
30
E - 1 4
T r a n s mi s s o n
S e r v i c e i t e m
Bagian yang di servi s
F. R. T.
KCJ3-El400
?ef.No. P e r t NO .
rlomor
 etunjuk
Nomor Par t
D e s c r i p t i o n
Nama - Par t
Reqd. N o .
J u ml a h
GL 100
S e r i a l N o . Not e s
Nomor Ser i e Cat at an
2 6 9 0 4 6 3 - 4 3 7 - 0 0 0 W A S H E R , S P L I N E , 22MM.......... 2
2 7 9 0 4 6 4 - 3 6 0 - 0 0 0 WASHER, COUNTERSHAFT THI RD
2 8 9 0 4 6 5 - 3 6 0 - 0 0 0
2 9 9 0 6 0 1 - 4 3 7 - 0 0 0
3 0 9 0 6 0 5 - 2 0 0 - 0 0 0
SPLI NE 1
WASHER, L O C K . . . . . . . . . . . . . . . . . . 1
C I R C L I P , E X T E R N A L , 22MM....... 2
S E T R I N G , 2OMM................ 2
31 91005-KCN-003 B E A R I N G , R A D I A L B A L L , 20X55X11 1
3 2 96100-62020i-i B E A R I N G , R A D I A L B A L L , 6202U... 1
3 3 9 1 2 0 1 - 0 3 0 - 0 3 3 O I L S E A L , 20X34X7 CARAI)...... 1
3 4 92101-06010-OA B O L T , H E X . , 6X10.............. 2
3 5 961 OO-62040t-i BEARI NG, RADI AL BAL L , 6204.... 1
3 1
E - 1 5
G e a r s h i f t d r u m
Service item
Bagianyang diservis
F.R.T.
ORK, GEARSHIFT................ ti.4
ONE OR ALL - satu atau semuanya)
DRUM, GEARSHIFT
AM, GEARSHIFT................. 1.2
TOPPER COMP., GEARSHIFT DRUM.. 0.8
INC. RELATIVE PART
termasuk part yang berhubungan)
PLATE, GEARSHIFT
PINDLE COMP., GEARSHIFT....... 0.9
1'5 I
8
I
20
2
KCJ3-El500
lef.No. P a r t N o .
4omor
 etunjuk
Nomor Part
Description
Nama - Part
Reqd. No.
Jumlah
GL 200
24211-KWI-900 FORK, R. GEARSHIFT............ 1
24221-427-010 FORK, L. GEARSHIFT ............
24231-107-010 FORK, CENTER GEARSHIFT ........
24241-KCS-650 SHAFT, GEARSHIFT FORK GUIDE ...
24301-KCJ-710 DRUM, GEARSHIFT ...............
6 24411-446-650 CAM, GEARSHIFT ................
7 24430-KCJ-710 STOPPER COMP., GEARSHIFT DRUM.
8 24435-437-000 SPRING, SHIFT DRUM STOPPER ....
9 24610-446-650 SPINDLE COMP., GEARSHIFT ......
IO 24621-446-650 PLATE, GEARSHIFT ..............
11 24631-107-000
12 24651-437-000
13 35753-KG2-951
14 90023-KWI-900
SPRING, GEARSHIFT PLATE .......
SPRING, GEARSHIFT RETURN ......
15 90408-KWI-900
ROTOR, NEUTRAL SWITCH ........
BOLT, GEARSHIFT DRUM STOPPER
ARM PIVOT
WASHER, 6NM ..................
16 90451-001-000
17 92101-06025-OA
18 94251-10000
19 94510-12000
20 94510-14000
21 96220-40100
WASHER, THRUST, 14NN .........
BOLT, HEX., 6X25 .............
PIN, LOCK, IONM ..............
CIRCLIP, EXTERNAL, 12MN ......
CIRCLIP, EXTERNAL, 14MN ......
ROLLER, 4X10 .................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
Serial No. Notes
NomorSerie Catatan
E - 1 6
K i c k s t a r t e r s p i n d l e
Service item
Bagianyang diservis
F. R. T.
PINDLE, KICK STARTER.......... *3.9
INC. RELATIVE PART
termasukpartyangberhubungan)
)IL SEAL, 16X28X7..............
0.6
&p
KCJ3-El600
lef.No. Part NO .
Description Reqd. N o .
lomor
Nomor Part Nama-Part
Jumlah
'etunjuk
GL 200
1 28211-KCJ-710 PINION, KICK STARTER..........
28221-KCJ-710 2
3
4
5
28251-KC6-000
28253-KCJ-710
28254-437-000
RATCHET, KICK STARTER .........
SPINDLE, KICK STARTER .........
SPRING, KICK STARTER RATCHET .
SEAT, RATCHET SPRING ..........
6 28261-KCJ-710 SPRING, KICK STARTER ..........
7 28262-437-000 COLLAR, KICK SPINDLE ..........
8 28263-KCJ-710 RETAINER, STARTER SPRING ......
9 90004-437-000 BOLT, KICK RATCHET ............
10 90401-KCJ-710 WASHER, 12NN ..................
11 90453-107-000 WASHER A, THRUST, 2ONM ........
12 90459-107-000 WASHER, THRUST, 12NN ..........
13 91204-259-003 OIL SEAL, 16X28X7 CARAI) ......
14 94510-16000 CIRCLIP, EXTERNAL, 16MM .......
15 94510-20000 CIRCLIP, EXTERNAL, 2ONN .......
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Serial No. Notes
NomorSerie
Catatan
E - 1 7
C a r b u r e t o r
Service i tern
Bagian yang diservis
F. R. T.
ASKET SET..................... 1.0
EEDLE SET, JET................ 0. 9
LOAT SET...................... 0.6
VALVE COMP., FLOAT
CLIP, TUBE
OP SET........................ 0.4
CHAMBER SET, FLOAT
R M S E T , L I N K . . . . . . . . . . . . . . . . . . 0 . 8
LINK SET
'IAPHRAGM SET, PUMP............ 0.5
'ALVE SET, AIR CUT............. 0.3
ARBURETOR ASSY................ 0.7
VALVE, THROTTLE
ief.No. P a r t N o .
Jomor
 etunjuk
Nomor Part
Description
Nama - Part
Reqd. No.
Jumlah
GL 200
Serial No. Notes
NomorSerie Catatan
3
4
5
6
7
8
9
10
fl
12
13
14
15
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6010-428-671 GASKET SET....................
6012-KCJ-710
6013-439-921
6014-KZI-670
6015KCJ-710
NEEDLE SET, JET ...............
FLOAT SET .....................
TOP SET . . . . . . . . . . . . . . . . . . . . . . .
CHAMBER SET, FLOAT . . . . . . . . . . . .
6016-402-004 SCREW SET A . . . . . . . . . . . . . . . . . . .
6018-428-671 ARM SET, LI NK . . . . . . . . . . . . . . . . .
6021-KCJ-710 DI APHRAGM SET, PUMP . . . . . . . . . . .
6028-KBW-901 SCREW SET 0 . . . . . . . . . . . . . . . . . . .
6029-426-003 SCREW SET C . . . . . . . . . . . . . . . . . . .
6033-KCJ-710 LI NK SET . . . . . . . . . . . . . . . . . . . . . .
6037-KCJ-710 STAY SET . . . . . . . . . . . . . . . . . . . . . .
6038-KCJ-710 STAY SET, CHOKE . . . . . . . . . . . . . . .
6048-Kf37-901 VALVE SET, AI R CUT . . . . . . . . . . . .
6100-KCJ-710 CARBURETOR ASSY . . . . . . . . . . . . . . .
16 16111-KBW-900 VALVE, THROTTLE . . . . . . . . . . . . . . .
17 16155-397-971 VALVE COMP. , FLOAT . . . . . . . . . . . .
18 16165-KBW-900 HOLDER, NEEDLE JET . . . . . . . . . . . .
19 16168-382-014 HOLDER, J ET . . . . . . . . . . . . . . . . . . .
20 16198-KBW-900 TUBE . . . . . . . . . . . . . . . . . . . . . . . . . .
21 16199-KCJ-710
22 93600-05010-lti
23 93892-03008-18
TUBE . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, F L A T , 5X10 . . . . . . . . . . . . .
SCREW-WASHER, 3x8 .............
SCREW-WASHER, 4X8 ............. 2 4 9 3 8 9 2 - 0 4 0 0 8 - 1 8
2 5 9 3 8 9 2 - 0 4 0 1 2 - 1 8 S C R E W - W A S H E R , 4 X 1 2 . . . . . . . . . . . .
34
E -17
C a r b u r e t o r
S e r v i c e i tern
Bagi an- yang di ser vi s
F. R. T.
Ref.Nc. P a r t N o . D e s c r i p t i o n
N o m o r
Reqd. No.
S e r i a l N o . Not e s
Pet unj uk
Nomor Par t Nama - Par t
J u ml a h
Nomor Ser i e Cat at an
GL 200
2 6 9 3 8 9 2 - 0 4 0 1 4 - 1 8 SCREW- WASHER, 4x14............ 2
2 7 9 3 8 9 2 - 0 4 0 1 6 - 1 8 SCREW- WASHER, 4X16............ 3
2 8 9 3 8 9 2 - 0 5 0 1 0 - 1 8 SCREW- WASHER, 5X10............ 1
2 9 9 5 0 0 2 - 0 2 6 5 9 C L I P , T U B E (86.5)............. 2
3 0 9 9 1 0 1 - 3 9 3 - 1 2 0 0 J E T , #120............... MAI N, 1
31 9 9 1 0 3 - 4 4 0 - 0 3 8 0 J E T , S L OW, #38................ 1

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