You are on page 1of 17

Jaguar Cars & Land Rover - Engineering Standard

Title: Restricted Substance Management Standard


A INDEX

Standard: STJLR.99.9999 Issue: 2 Date: 13 April 2011 Page: 1 of 17

A Index B Scope C Object D Review E Related documents F Requirements G Electronic reporting of articles using the International Material Data System (IMDS) H Timeline requirements for compliance to this standard and IMDS reporting I Electronic reporting of non-dimensional materials and hazardous articles (GMAP-e1291) Z Change history Appendix A Substance Restriction Table Appendix B DVM Report Template B SCOPE This Standard is applicable to all parts and materials supplied to and/or manufactured by Jaguar Land Rover, or intended for use in Jaguar Land Rover products. All non-dimensional materials and "hazardous" articles are subject to separate detailed evaluation for toxicology and environmental compliance, in addition to the requirements of this standard. C OBJECT The purpose of this Standard is to inform suppliers to Jaguar Land Rover and Jaguar Land Rover personnel of restrictions pertaining to certain substances. By regulation or by Jaguar Land Rover direction, these substances shall be restricted or excluded from Jaguar Land Rover products. This standard supplements but does not supersede the responsibility of each supplier to comply with laws and regulations for the receiving Jaguar Land Rover location(s) and the markets the products are destined for. It is the duty of all Suppliers for products to Jaguar Land Rover to comply with this Restricted Substance Management Standard. D REVIEW This document is to be reviewed annually from the date of the last review. All products supplied to Jaguar Land Rover must comply with the latest version of this standard, regardless of when they were originally approved. E RELATED DOCUMENTS GADSL (Global Automotive Declarable Substance list www.GADSL.org) European Directive 2005/64/EC CLP Regulation, 1272/2008
This document is approved for use by both Jaguar Cars and Land Rover.
Prepared by Matthew Griffin cdsid: mgriff52 Authorised by: Andrew Haggie cdsid: ahaggie

Printed copies are uncontrolled

Official Record Series 25.01, Jaguar Cars and Land Rover

Jaguar Cars & Land Rover - Engineering Standard

Title: Restricted Substance Management Standard


F 1 REQUIREMENTS

Standard: STJLR.99.9999 Issue: 2 Date: 13 April 2011 Page: 2 of 17

All products shall meet the specific substance requirements in Appendix A and shall be reported in accordance with sections G (for Articles) and I (for hazardous articles and non-dimensional materials). In addition to the reporting requirements of this standard, the Supplier shall, upon request, provide Jaguar Land Rover Toxicology and/or Jaguar Land Rover Environmental Compliance Department, full material composition data for products supplied, or proposed to be supplied. The Supplier, upon request, shall disclose information for assessment of disposal or effluent treatment of products if it is anticipated that release into air, water or soil occurs, or the release requires special declaration or control. All products shall be supplied in compliance with the regulations on substance registration, notification of new chemicals/substances, packaging and labelling which are in place at the Jaguar Land Rover receiving location(s). Non-dimensional materials and hazardous articles that contain substances which have been identified as having any carcinogenic, mutagenic, reproductive toxicity, ecotoxicity or sensitising properties, shall not be supplied without prior notification of these characteristics to jaguar land rover (e.g. via the GMAP-e1291 approval process). Products of endangered species shall not be supplied to Jaguar Land Rover in any form. Suppliers shall not supply products containing substances that are likely to adversely affect the vehicle interior with respect to human health, including allergenic reactions, without notification and acknowledgement from Jaguar Land Rover Materials Engineering. Radioactive contamination shall meet the "Unconditional Use Clearance Level" consistent with the International Atomic Energy Agency (IAEA) and the Commission of European Communities (CEC). All timber products must be sourced from forests that comply with one of the following requirements: 9.1 9.2 Certified under the "Forest Stewardship Council" or the "Programme for the Endorsement of Forest Certification Schemes" or Declared as sourced from plantation or recycled timber licensed under the "Forest Law Enforcement, Governance and Trade (FLEGT) system.

6 7

8 9

10

Re-use of parts listed in Annex V of European Directive 2005/64/EC is prohibited. These include air bags, seats, inflators, etc.

Printed copies are uncontrolled

Official Record Series 25.01, Jaguar Cars and Land Rover

Jaguar Cars & Land Rover - Engineering Standard

Title: Restricted Substance Management Standard


11

Standard: STJLR.99.9999 Issue: 2 Date: 13 April 2011 Page: 3 of 17

Registration, Evaluation and Authorisation of Chemicals (REACH) requirements: 11.1 All products supplied to Jaguar Land Rover shall comply with the requirements of REACH. 11.2 All Substances of Very High Concern (SVHC's) shall be communicated to Jaguar Land Rover (via IMDS for articles and via GMAP-e1291 for non-dimensional materials). 11.3 If an approved material contains substances that have reclassified risk phrases or hazard statements according to the Classification, Labelling and Packaging of substances and mixtures (CLP Regulation, 1272/2008), then re-approval via the GMAP-e1291process is required. Note that some environmental permits restrict the use of risk phrases R45, R46, R49, R60 and R61. Where reclassification identifies the presence of these risk phrases the Supplier must notify Jaguar Land Rover Environmental Compliance Department immediately (via email to sslocket@jaguarlandrover.com or gosulli1@jaguarlandrover.com). 11.4 All SVHC's that require authorisation according to Annex XIV shall not be permitted to be used in Jaguar Land Rover Products after the published sunset date.

12

Conflict Minerals 12.1 In order to comply with the Securities and Exchange Commission (SEC) filing requirements, companies who supply products that contain "Conflict Minerals" (i.e. metals derived from columbite-tantalite (coltan), cassiterite (tin), gold, and wolframite (tungsten)) must have robust systems in place to ensure that they are not inadvertently supporting armed conflict in the Democratic Republic of Congo (DRC) or surrounding areas. For more information view United States H.R. 4173 "Conflict Minerals", section 1502 (http://www.sec.gov/about/laws/wallstreetreform-cpa.pdf). For non dimensional materials, as part of the Toxicology GMAP e-1291 process suppliers must declare whether their materials contain nanoscale components. Nanomaterials of interest are those which have structured components with at least one dimension less than 100 nm down to 1 nm. More details on nanomaterials can be found on the following web link: http://publications.jrc.ec.europa.eu/repository/bitstream/111111111/14270/1/jrc-refreportdefinition-nanomaterial-eur24403en.pdfl All Bio Feedstocks shall be sustainably and responsibly sourced. ELECTRONIC REPORTING OF ARTICLES USING THE INTERNATIONAL MATERIAL DATA SYSTEM (IMDS) IMDS Data is used to prove legal compliance. Suppliers are responsible for the accuracy of the data that they provide. All articles (including those identified in section H) remaining on the vehicle at point of sale shall be reported in IMDS. All service parts identified with a Jaguar Land Rover part number shall be reported in IMDS. The supplier is required to report all substances contained in the Global Automotive Declarable Substance List (GADSL) and 100% of the materials contained in the parts (both material type and weight). The supplier must report specific substances identified in this standard, even if it is not identified in GADSL.

13

14 G 1 2 3 4

Printed copies are uncontrolled

Official Record Series 25.01, Jaguar Cars and Land Rover

Jaguar Cars & Land Rover - Engineering Standard

Title: Restricted Substance Management Standard


6 7 8 9 The IMDS entries shall comply with IMDS recommendation 001.

Standard: STJLR.99.9999 Issue: 2 Date: 13 April 2011 Page: 4 of 17

Individual substances shall be reported as a percentage of the homogeneous material. This standard is revised annually. The supplier is required to update their IMDS data if a current production part or a part currently produced for service is affected by the update to the standard. An update to IMDS is required when: There is a change in mass of the component or individual materials, which exceeds 10% or 50 grams. There is a new GADSL listed substances are present in the component. There is an increase in the concentration of a substance listed on GADSL. New IMDS application code information is required. There is a change to the recycled content that exceeds 10% or 50 grams. There is a change in the polymeric parts marking. All paints, polymers, sealants, adhesives etc., shall be reported in their cured state. Directed suppliers are required to report their IMDS data to the tier 1 supplier. Tier 1 suppliers report their IMDS data to either Jaguar (IMDS ID 297) or Land Rover (IMDS ID 1472). If a part is common to both Jaguar programmes and Land Rover programmes, it shall be reported once to the IMDS account of the lead programme. Reporting of coloured parts. It is only necessary to report one variant of coloured parts in IMDS. If the supplier chooses to do this, they shall report the "worse case" colour, which contains the most prohibited/restricted substances. The IMDS submission can be made against the in-white part number (e.g. AAW suffix) or for a specific coloured suffix (e.g. AA0PUY suffix). The supplier will then be credited with having supplied all necessary information. TIMELINE REQUIREMENTS FOR COMPLIANCE TO THIS STANDARD AND IMDS REPORTING For GPDS programmes, a Design Verification report shall be submitted to the responsible Jaguar Land Rover Engineer before the <FDJ> gateway, agreeing compliance to this standard and committing to a date for full IMDS disclosure. Any deviations to this standard must be detailed on this report and approved by Jaguar Land Rover Materials Engineering. Complete IMDS disclosure shall be submitted 1 month before the <PEC> gateway. Parts in current production that are not disclosed in IMDS must be reported immediately. ELECTRONIC REPORTING OF NON-DIMENSIONAL MATERIALS AND HAZARDOUS ARTICLES (GMAP-E1291) Suppliers of non-dimensional materials (e.g. paints, lubricants adhesives, sold in bulk or individually packaged and sold separately or in service kits) are subject to the restrictions of this standard, as are certain hazardous articles (such as friction materials, pyrotechnic restraints and batteries), and shall not be supplied without GMAP-e1291 approval.
Printed copies are uncontrolled Official Record Series 25.01, Jaguar Cars and Land Rover

10 11 12

13

H 1

2 3 I 1

Jaguar Cars & Land Rover - Engineering Standard

Title: Restricted Substance Management Standard


2 3 4 5 6

Standard: STJLR.99.9999 Issue: 2 Date: 13 April 2011 Page: 5 of 17

Approval is obtained via the GMAP-e1291 process, with requests being raised by the Jaguar Land Rover usage area. Approval MUST be granted via this process before supply of product to Jaguar Land Rover. Full (100%) compositional data in the "as received" state, shall be supplied to Toxicology via the GMAP-e1291 process. Re-approval for each product is required every 3 years or sooner if there is a change in the Safety Data Sheet (e.g. a reclassification of risk phrase). During 2011, GMAP e-1291 will be replaced with IPCA e-1291 Supplier Submission Portal (accessible via the "Jaguar Land Rover Supplier Portal" within Covisint). CHANGE HISTORY Issue 2 1 Date 13 April 2011 19 March 2010 Description of Change Second issue changes highlighted First issue replaces WSS-M99P9999-A1

Printed copies are uncontrolled

Official Record Series 25.01, Jaguar Cars and Land Rover

Jaguar Cars & Land Rover - Engineering Standard

Title: Restricted Substance Management Standard


APPENDIX A Substance Restriction Table

Standard: STJLR.99.9999 Issue: 2 Date: 13 April 2011 Page: 6 of 17

Substances designated as "Prohibited" (P) shall not be supplied in any product above the designated threshold. Substances designated as "Declarable" (D) are required to be reported if they exceed 0.1% of the homogeneous material, or the stipulated value identified in the following table. All GADSL substances are to be declared (see http://www.gadsl.org/)
Classification

Row

Substance

GADSL

Threshold

Applications Affected

Effective Date

1 2 3 4 5 6 6.1

Acetaldehyde Acetamide Acrylamide Acetonitrile Acrylonitrile Alkylphenols (Nonyl / Octyl) Nonylphenols

D D D D D

Yes Yes Yes Yes Yes

0.10% 0.10% 0.10% 0.10% 0.10%

All Products All Products All Products All Products All Products Detergent (surfactants), cleaners, metal working products and Waste Water Treatment Facility chemicals All Products All Non-Dimensional Products Detergent (surfactants), cleaners, metal working products and Waste Water Treatment Facility chemicals All Products All Non-Dimensional Products All Products All Products All Products All Products All Products All Products All Products All Products Metal Alloys All Products All Products Virgin textiles or leather Recycled Fibers All Products All Products All Products (except those listed below) Fuel constituent All Products

Immediate Immediate Immediate Immediate Immediate

No

0.10%

Immediate

6.2 6.3 7 7.1

Nonylphenols D Octylphenol D Alkylphenol Ethoxylates (Nonyl / Octyl) Nonylphenol ethoxylates P

Yes No

0.10% 0.10%

Immediate Immediate Immediate

Yes

0.10%

Immediate

7.2 7.3 8 9 10 11

Nonylphenol ethoxylates D Octylphenol ethoxylate D

Yes No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

0.10% 0.10% 0.10% 0.10% 0.10% 0.01% Not Intentionally added 0.01% 0.01% 0.01% 0.05% 0.01% Not Detectable 0.003% 0.007% 0.10% 1.00% 0.01% 0.10% 0.10%

Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate

Aniline and its salts D Anthracene D Antimonytrioxide (Diantimonytrioxide) D Aromatic amines or their salts: 11.1 4-Aminobiphenyl or its salts P 11.2 Benzidine or its salts P 11.3 11.4 2-Naphthylamine or its salts 4-Nitrobiphenyl or its salts Arsenic or its compounds Organoarsenic compounds P P D

12 12.1 13 14 15 16 17 17.1 18

P Asbestos P Amines,carcinogenic, which are formed from AzoP dyes Amines, which can form carcinogenic D Nitrosamines Barium compounds (organic or water soluble) D Benzene P Beryllium or its compounds D D

Printed copies are uncontrolled

Official Record Series 25.01, Jaguar Cars and Land Rover

Jaguar Cars & Land Rover - Engineering Standard

Title: Restricted Substance Management Standard


Classification

Standard: STJLR.99.9999 Issue: 2 Date: 13 April 2011 Page: 7 of 17

Row

Substance

GADSL

Threshold

Applications Affected

Effective Date

19

Biocidal coatings / biocidal additives (also see D Triorganotin compounds (trialkyl- and triaryltin compounds) 19.1 Dimethyl Fumerate P Brominated flame retardants (all) 20.1 Note: See also Polybrominated biphenyls [PBB] Polybrominated diphenyl ethers [PBDE] Tris(2,3-dibromopropyl)phosphate [TRIS] Hexabromocyclododecane (HBCD) D

Yes Yes Yes

0.10% Not Intentionally added 0.10%

All Products All Products All Products

Immediate Immediate Immediate

20

20.2 20.3

P P

Yes Yes Yes Yes Yes Yes Yes Yes Yes No No

0.10% 0.10% 0.10% 0.10% 0.10% 0.10% 0.10% 0.10% 0.01% 0.10% 0.10%

Not to be used in new parts Not permitted on new vehicle types (12MY and later) All Products All Products All Products All Products UV Stabilizer in plastics All Products All applications All Non-Dimensional Products All Non-Dimensional Products

01-Jul-11 01-Jul-11 01-Jul-13 Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate

20.4 20.5 21 22 23 24 25 26 27 28

P Tetrabromobisphenol A (TBBPA) Butadiene (1,3 - Butadiene ) 2-Butanone Oxime (MEKO) Butylphenol(2(2H-1,2,3-benzotriazol-2-yl)-4,6-ditert)Butylphenol, 2,4,6-tri-tert Cadmium or its compounds Carbon disulfide Carcinogenic Substances Canadian Chemical Challenge Program Substances (a) D D D D P D P D D

Yes

Not Intentionally added

All Products

Immediate

29 29.1 29.2 29.3 30 30.1 30.2

Chlorinated Ethers (selected) Bis(Chloromethyl) ether (BCME) Chloromethyl methyl ether(CMME) NCC ether Chlorinated hydrocarbons: Carbon tetrachloride (Tetrachloromethane) 1,1,2,2-Tetrachloroethane

P P P P

Yes Yes No Yes

Not Intentionally All Products added Not Intentionally All Products added Not Intentionally All Non-dimensional Products added 0.10% All Products Diffuse applications, cleaning and/or products for sale to the general public in the European Union

Immediate Immediate Immediate Immediate

Yes

0.10%

Immediate

30.3 1,1,2,2-Tetrachloroethane D Yes 0.10% All Products Immediate a) See http://www.chemicalsubstanceschimiques.gc.ca/challenge-defi/index-eng.php for CAS numbers requiring declaration at any concentration in both IMDS for dimensional materials (hard-parts) and GMAP-e1291 for non-dimensional materials (chemicals) to allow Jaguar Land Rover to meet applicable reporting requirements.

Printed copies are uncontrolled

Official Record Series 25.01, Jaguar Cars and Land Rover

Jaguar Cars & Land Rover - Engineering Standard

Title: Restricted Substance Management Standard


Classification

Standard: STJLR.99.9999 Issue: 2 Date: 13 April 2011 Page: 8 of 17

Row

Substance

GADSL

Threshold

Applications Affected

Effective Date

30.4

1,1,1,2-Tetrachloroethane P Yes 0.10%

Diffuse applications, cleaning and/or products for sale to the general public in the European Union All Products Diffuse applications, cleaning and/or products for sale to the general public in the European Union All Products All Products All Products All Products in the European Union Diffuse applications, cleaning and/or products for sale to the general public in the European Union All Products Diffuse applications, cleaning and/or products for sale to the general public in the European Union All Products All Products Diffuse applications, cleaning and/or products for sale to the general public in the European Union All Products All Products All Products All Products All Products All Products All Products All Productsexcept those below: CFCs used to service existing equipment where legally permitted

Immediate

30.5 30.6

1,1,1,2 Tetrachloroethane D Pentachloroethane P

Yes

0.10%

Immediate

Yes

0.10%

Immediate

30.7 30.8 30.9 30.10 30.11

Pentachloroethane D Pentachlorobenzene P Tetrachlorobenzenes (TeCB) P Trichlorobenzene P Trichloromethane (Chloroform) P

Yes Yes Yes Yes

0.10% (c) (c) 0.10%

Immediate Immediate Immediate Immediate

Yes

0.10%

Immediate

30.12 30.13

Trichloromethane (Chloroform) D 1,1,2 Trichloroethane P

Yes

0.10%

Immediate

Yes

0.10%

Immediate

30.14 30.15 30.16

1,1,2 Trichloroethane D 1,1 Dichloroethylene (Vinylidene chloride) D 1,1 Dichloroethylene (Vinylidene chloride) P

Yes Yes

0.10% 0.10%

Immediate Immediate

Yes

0.10%

Immediate

30.17 30.18 30.19 30.20 31 32 33 34 34.1

1,1,1 Trichloroethane (Methyl chloroform) Dichloromethane (Methylene chloride) Trichloroethylene (Trichloroethene) Tetrachloroethylene (Perchloroethylene) Chlorinated or brominated Dioxins or Furans Chloroaniline Chloroepoxypropane (1-Chloro-2,3-epoxypropane) Chlorofluorocarbons (CFC's)

P D D D P D D P D

Yes Yes Yes Yes Yes Yes Yes Yes No

0.10% 0.10% 0.10% 0.10% Content above 10 ppb 0.10% 0.10% 0.10% 0.10%

Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate

35 35.1

Chloroparaffins/Chlorinated Olefins (c) Short Chain Chloro paraffins/olefins,unbranched (C10 to C13) (SCCPs)

Yes Yes No

0.10% 0.10% 0.10%

All Products All Products Non-dimensional Products

Immediate Immediate Immediate

35.2 Medium Chain Chloro paraffins/olefins, unbranched D (C14 to C17) (MCCPs) 35.3 Long Chain Chloro paraffins/olefins, unbranched D (C18 to C28) (LCCPs)

Printed copies are uncontrolled

Official Record Series 25.01, Jaguar Cars and Land Rover

Jaguar Cars & Land Rover - Engineering Standard

Title: Restricted Substance Management Standard


Classification

Standard: STJLR.99.9999 Issue: 2 Date: 13 April 2011 Page: 9 of 17

Row

Substance

GADSL

Threshold

Applications Affected

Effective Date

38 39 39.1

Colophony (Rosin) Copper, metallic

D D P

Yes Yes Yes

0.10% 0.10% 5.00%

All Products All Products Brake Friction Materials

39.2 P 40 41 42 43 44 45 46 47 48 48.1 48.2 48.3 48.4 48.5 49 50 51 52 52.1 53 54 55 56 57 58 Hexachloro-1,3-butadiene (HCBD) Hexamines (See Polyamine Curing Agents) Hydrazine n-Hexane Hydrobromofluorocarbons (HBFC's) Hydrochlorofluorocarbons (HCFC's) Cyclohexane, hexachloro Diamino-diphenyl-methane (4,4`-Diaminodi-phenylmethane) Dichlorodiphenyltrichloroethane (DDT) Dichloropropanol (1,3-Dichloro-2-propanol) Diorganotin compounds (e.g. dialkyltin compounds) Ecotoxic Substances Ethanol, 2,2',2''-nitrilotris (Triethanolamine) Formaldehyde (Free) Glycols or their Acetates 2-Methoxyethanol (2ME) P Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No Yes Not Intentionally added 0.5% 0.10% 0.10% 0.10% 0.01% (d) 0.10% 0.10% 20ppb 10 ppb (c) 0.10% 0.10% Not Permitted All Products All Products All Products All Products All Products All Products All Products All Products All Products All Products All Products All Products All Non-Dimensional Products All Products Solvents, blowing agents and all vehicle applications, except for servicing vehicles produced prior to December 2001 (where legally permitted) All other products containing or manufactured using HCFCs D P P D D D D D Yes Yes Yes No Yes Yes No Yes Yes 0.50% 0.10% 0.10% 0.01% 0.10% 0.10% 0.10% 0.10% 0.001% (10 mg/kg) Brake Friction Materials All Products All Products All Non-Dimensional Products All Products All Products All Non-Dimensional Products Engine coolants Interior trim (by weight of finished parts)

Immediate Immediate Prohibited after 31st December, 2020. Prohibited after 31st December, 2024. Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate

Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate

2-Methoxyethanol within DEGME P 2-Methoxyethyl acetate D 2-Ethoxyethanol D 2-Ethoxyethyl acetate D 2-Butoxyethanol D 2-(2-Butoxyethoxy)ethanol (DEGBE) D Halons Hexachlorobenzene (HCB) P P D P D D P

Yes

Not Permitted

Immediate

58.1 D No Not Permitted

Immediate

Printed copies are uncontrolled

Official Record Series 25.01, Jaguar Cars and Land Rover

Jaguar Cars & Land Rover - Engineering Standard

Title: Restricted Substance Management Standard


Classification

Standard: STJLR.99.9999 Issue: 2 Date: 13 April 2011 Page: 10 of 17

Row

Substance

GADSL

Threshold

Applications Affected

Effective Date

59

Hydrofluorocarbons (HFC's) P 59.1 59.2 D D Hydrogen Sulfide Lead or its compounds P 61.1 P 61.2 P 61.3 61.4 P Yes Yes 0.10% 0.40% Yes 0.35% Yes 0.10% D Yes Yes No No 0.10% Not Permitted

All vehicle-related applications except for refrigerants All vehicle-related refrigerants Non-vehicle related products All Non-Dimensional Products All products except applications separately listed below: Steel, for machining purposes and batch hot dip galvanised steel components. Continuously galvanised sheet steel Lead in Aluminium

Immediate Immediate Immediate Immediate Immediate

60 61

Immediate Prohibited after 31st December 2015 Immediate

Yes

0.10%

Bearing shells and bushings Prohibited in engines, transmissions and after 30 June air conditioning compressors 2011 Copper alloys Electrical components which contain lead in a glass or ceramic matrix compound, except glass in bulbs and glaze of spark plugs Wheel balance weights Bonding agents for elastomers in powertrain applications Carbon brushes in electric motors Copper in friction materials of brake linings Valve seats for engine types developed after 30 June 2003 Pyrotechnic initiators for vehicles type approved after 30 June 2006 and replacement initiators for these vehicles. vehicle batteries and temporary vibration dampers mounted to the body or chassis Immediate

61.5 61.6

Yes

4.00%

Yes

0.10%

Immediate

61.7 61.8

P P

Yes Yes Yes Yes Yes

0.10% 0.10% 0.10% 0.10% 0.10%

Immediate Immediate Immediate Immediate Immediate

61.9 61.10 61.11

P P P

61.12 P Yes 0.10%

Immediate

61.13 D Yes 0.10%

Immediate

Printed copies are uncontrolled

Official Record Series 25.01, Jaguar Cars and Land Rover

Jaguar Cars & Land Rover - Engineering Standard

Title: Restricted Substance Management Standard


Classification

Standard: STJLR.99.9999 Issue: 2 Date: 13 April 2011 Page: 11 of 17

Row

Substance

GADSL

Threshold

Applications Affected

Effective Date

61.14

Yes

0.10%

Lead in solders to attach electrical and electronic components to electronic Prohibited if circuit boards and lead in type finishes on terminations of approved components other than after 31 Dec electrolyte aluminium 2015 (b) capacitors, on component pins and on electronic circuit boards (8a) Prohibited if Lead in solders in electrical type applications other than approved soldering on electronic circuit after 31 Dec boards or on glass (8b) 2010 (b) Prohibited if Lead in finishes on terminals type of electrolyte aluminium approved capacitors (8c) after 31 Dec 2012 (b) Prohibited if Lead used in soldering on type glass in mass airflow sensors approved (8d) after 31 Dec 2012 (b) Lead in high melting temperature type solders (i.e. lead-based alloys containing 85 % by weight or more lead) (8e) Lead in compliant pin connector systems (8f) Lead in solders to complete a viable electrical connection between semiconductor die and carrier within integrated circuit flip chip packages (8g)

61.15 P Yes 0.10%

61.16 P Yes 0.10%

61.17 P Yes 0.10%

61.18 D Yes 0.10%

Immediate

61.19 61.20

Yes

0.10%

Immediate

Yes

0.10%

Immediate

61.21 Lead in solder to attach heat spreaders to the heat sink in power semiconductor assemblies with a chip size of at least 1 cm of projection area and a nominal current density of at least 1 A/mm2 of silicon chip area (8h)

Yes

0.10%

Immediate

b) For non EU applications only - lead solder may be permitted, providing it has been concurred by Materials Engineering.

Printed copies are uncontrolled

Official Record Series 25.01, Jaguar Cars and Land Rover

Jaguar Cars & Land Rover - Engineering Standard

Title: Restricted Substance Management Standard


Classification

Standard: STJLR.99.9999 Issue: 2 Date: 13 April 2011 Page: 12 of 17

Row

Substance

GADSL

Threshold

Applications Affected

Effective Date

61.22 P Yes 0.10%

Prohibited if Lead in solders in electrical type glazing applications on glass approved except for soldering in after 31 Dec laminated glazing (8i) 2012 Lead in solders for soldering in laminated glazing (8j) 10(a). Electrical and electronic components which contain lead in a glass or ceramic, in a glass or ceramic matrix compound, in a glassceramic material, or in a glassceramic matrix compound. This exemption does not cover the use of lead in: -glass in bulbs and glaze of spark plugs, -dielectric ceramic materials of components listed under 10(b), 10(c) and 10(d). 10(b) - Lead in PZT based dielectric ceramic materials of capacitors being part of integrated circuits or discrete semiconductors 10(c). Lead in dielectric ceramic materials of capacitors with a rated voltage of less than 125 V AC or 250 V DC 10(d). Lead in the dielectric ceramic materials of capacitors compensating the temperature-related deviations of sensors in ultrasonic sonar systems Lead-containing thermoelectric materials in automotive electrical applications to reduce CO2 emissions by recuperation of exhaust heat Immediate

61.23 D 61.24 Yes 0.10%

Yes

0.10%

Immediate

61.25 D Yes 0.10%

Immediate

61.26 P Yes 0.10%

Prohibited if type approved after 31 Dec 2015

61.27

Yes

0.10%

Immediate

Yes

0.10%

Immediate

Printed copies are uncontrolled

Official Record Series 25.01, Jaguar Cars and Land Rover

Jaguar Cars & Land Rover - Engineering Standard

Title: Restricted Substance Management Standard


Classification

Standard: STJLR.99.9999 Issue: 2 Date: 13 April 2011 Page: 13 of 17

Row

Substance

GADSL

Threshold

Applications Affected

Effective Date

62 62.1

Mercury or its compounds

Yes

0.10%

All applications except those listed below

Immediate Prohibited for new designs or for vehicles Type Approved after 30 June 2012

Yes

0.10%

High intensity Discharge Lamps

62.2

Yes

0.10%

Prohibited for new designs or for Fluorescent tubes used in flat vehicles panel displays (e.g. Type Infotainment, RSE) Approved after 30 June 2012 All Products All Products All Products All Products All Products All Products All Products All Products All Products All Products All Products All Non-Dimensional Products All Products All Products All Products All Products All products, except stainless steels and alloys containing metallic nickel Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate

63 64 65 66 67 68

69 70 71 72 73 74 75 76 77 78

Methanol Methylacrylamidomethoxy-acetate Methyl bromide (See Halons) Methyl Diisocyanate isomers (MDI) 1-methylpyrrolidin-2-one Mineral fibers (Natural or Synthetic) except Continuous Filament Fibers 68.1 Ceramic fibers 68.2 Asbestiform fibers Monomethyldibromodiphenylmethane Monomethyldichlorodiphenylmethane Monomethyltetrachlorodiphenylmethane Mirex Mutagenic substances N,N-Dimethylformamide N,N'-ditolyl-p-phenylenediamine N,N'-dixylyl-p-phenylenediamine Naphthalene Nickel or its compounds

D D D P D D P D D D P D D D D D D

Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes

0.10% 0.10% 0.10% 0.10%

0.10% 0.10% 0.10% Not Intentionally Introduced 0.10% 0.10% 0.10% 0.10% 0.10% 0.10%

78.1

Yes

Component surfaces likely to be routinely touched, e.g., 0.5 mg/cm2/week handles and buckles (release (Ni release rate rate as determined by test threshold) method BSEN1811:1999) (c). Phosphated surfaces are exempted Additives in engine coolants, vulcanizing agents in rubber products, anticorrosion surface additive.

Immediate

79

Nitrites

Yes

0.10%

Immediate

Printed copies are uncontrolled

Official Record Series 25.01, Jaguar Cars and Land Rover

Jaguar Cars & Land Rover - Engineering Standard

Title: Restricted Substance Management Standard


Classification

Standard: STJLR.99.9999 Issue: 2 Date: 13 April 2011 Page: 14 of 17

Row

Substance

GADSL

Threshold

Applications Affected

Effective Date

80 80.1

N-Nitrosoamines/N-Nitrosoamides

Yes

0.10%

All Products

Immediate

P No

Not Detectable

Metalworking fluids containing mixtures of nitrites and amines/ amides that may Immediate form N-Nitrosoamines/ NNitrosoamides All Products All Products Immediate Immediate

81 82 83 84 85 86 87

N-Nitrosodimethylamine N-tolyl-N'-xylyl-p-phenylenediamine Organotin compounds (see Diorganotins and Triorganotins) Ozone depleting substances (c) Pentachlorophenol (PCP) or its salts Perchlorates Perfluoroalkyl compounds, includes:Perfluoroalkyl sulfonates e.g., PFAS, fluorotelomers, and telomere-based polymeric substances 87.1 PFOA and its salts, Perfluoro-ocatanoic acids C8F1502X (X=H, NH4, and Metal salts)

P D

Yes Yes

Not Intentionally Introduced 0.10%

P P D D

Yes Yes Yes Yes

0.10% 0.0005% (5 ppm) 0.10% 0.005% 0.1% 1g/m2 0.1% by mass in components made from fluoropolmers 0.005%

All Products All Products All Products Chemical preparations semi-finished products coated material

Immediate Immediate Immediate Immediate

Yes

All Products All non-dimensional products made with specified Fluorotelomer-based Substances Chemical preparations semi-finished products coated material All Products All Products All Products Interior trim (by weight of finished parts) Vehicle-related parts

Immediate

87.2 PFOA and its salts, Perfluoro-ocatanoic acids C8F1502X (X=H, NH4, and Metal salts)

No

Immediate

87.3 Perfluorooctane sulfonates C8F17SO2X (X=OH, Metal salt, halide, amide and other derivatives including polymers) 88 89 90 91 92 92.1 Phenol Phenylenediamines or its salts Phthalates Polyamine Curing Agents (includes Hexamines) Polycyclic aromatic hydrocarbons (PAH; PCAH)

P Yes

0.005% 0.1% 1g/m2 0.10% 0.10% 0.10% 0.10% See individual thresholds 3% (total PAH content per basestock as quantified by IP 346) (d) 1mg/kg BaP 10mg/kg total (e)

Immediate

D D D D D

Yes Yes Yes Yes Yes

Immediate Immediate Immediate Immediate Immediate

Yes

Petroleum mineral oil basestocks in lubricants

Immediate

92.2 P Yes

Tires for EU Markets

Immediate

c) Identified in EU-R 2009/1005, EPA ODP class 1 d) Institute of Petroleum test method for PAH content can be found at http://www.energyinst.org.uk/ e) Total of the 8 PAHs identified in EU-D 2005/69/EC

Printed copies are uncontrolled

Official Record Series 25.01, Jaguar Cars and Land Rover

Jaguar Cars & Land Rover - Engineering Standard

Title: Restricted Substance Management Standard


Classification

Standard: STJLR.99.9999 Issue: 2 Date: 13 April 2011 Page: 15 of 17

Row

Substance

GADSL

Threshold

Applications Affected

Effective Date

93 94

Polybrominated biphenyls (PBB) Polybrominated diphenyl ethers (PBDE) 94.1 All congers apart from those listed below 94.2 Decabromodiphenyloxide 94.3 Decabromodiphenyloxide

P P P P

Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No Yes No Yes Yes Yes Yes

0.001% 0.10% 0.10% 0.10% 0.10% 0.001% Not Detectable 0.10% 0.001% 0.10% 0.10% 0.10% 0.10% 0.10% 0.10% 0.10% 0.10% 0.10% 0.10% 0.10%

All Products All Products Not to be used in new parts Not permitted on new vehicle types (12MY and later) All Products All Products All Products All Products All Products Air Bags, Seat belt pretensioners, etc. Pyrotechnical Compound Pyrotechnical Compound Pyrotechnical Compound All Non-Dimensional Products All Products All Non-Dimensional Products All Products All Products All Products All Products

Immediate Immediate 01-Jul-11 01-Jul-11 01-Jul-13 Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate

94.4 95 96 97 98 99 99.1 99.2 99.3 100 101 102 103 104 105 106

Decabromodiphenyloxide P Polybrominated Terphenyls ( PBT ) D Polychlorinated Biphenyls ( PCB ) P Polychlorinated Naphthalenes D Polychlorinated Terphenyls ( PCT ) P Pyrotechnical compounds D Ammonium Perchlorate D Nitrocellulose D Sodium Azide D Reproductive toxicants Selenium and its compounds Sensitizing substances Silica, Crystalline Styrene (Vinyl benzene ) Styrene oxide (Epoxy styrene) SVHC's (Substances of Very High Concern according to REACH (f)). SVHC's (Annex XIV substances) (g) D D D D D D D D

107

Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No

0.10% 0.10% 0.10% 0.10% 0.10% 0.10% 0.10% 0.10% 0.10% 0.10% 0.10% 0.10% 0.10% 0.10% 0.10% 0.10%

All Products All Products All Products All Products All Products All Products All Products All Products All Products All Products All Products All Products All Products All Products All Products All Non-Dimensional Products

Immediate 21-Feb-15 21-Feb-15 21-Feb-15 Immediate 21-Aug-14 Immediate est 2015 est 2015 est 2015 Immediate Immediate Immediate est 2015 est 2015

107.1 107.2 107.3 107.4 107.5 107.6 107.7 107.8 107.9 107.10 107.11 107.12 107.13 107.14 107.15

Di-(2-ethylhexyl) phthalate (DEHP) Dibutyl phthalate (DBP) Benzyl butyl phthalate (BBP) Alkanes, C10-13, chloro, SCCP Hexabromocyclododecane Musk Xylene 4,4'-diaminodiphenylmethane; 4,4'methylenedianiline Diisobutyl phthalate (DIBP) Diarsenic trioxide Diarsenic pentoxide Lead Chromate Lead Sulfochromate yellow Lead chromate molybdate sulfate red Tris (2-chloroethyl) phosphate (TECP) 2,4-Dinitrotoluene (2,4-DNT)

P P P P P P P P P P P P P P P

f) See http://echa.europa.eu/ or http://echa.europa.eu/chem_data_en.asp for more information g) See http://echa.europa.eu/chem_data/authorisation_process/annex_xiv_rec_en.asp for more information

Printed copies are uncontrolled

Official Record Series 25.01, Jaguar Cars and Land Rover

Jaguar Cars & Land Rover - Engineering Standard

Title: Restricted Substance Management Standard


Classification

Standard: STJLR.99.9999 Issue: 2 Date: 13 April 2011 Page: 16 of 17

Row

Substance

GADSL

Threshold

Applications Affected

Effective Date

108 108.1 108.2

Sulfur Hexafluoride

P P

Yes No

N/A N/A

D 109 110 111 112 112.1 P 113 114 115 116 117 118 119 120 121 122 o-Toluidine generating substances Tris(2-chloroethyl)phosphate Trichlorophenol or its salts Trichloropropane (1,2,3 - Trichloropropane ) Trimethylphosphate Triorganotin compounds (trialkyl- and triaryltin compounds) Triphenylphosphate Tris-(1-aziridinyl) phosphine oxide Tris(2,3-dibromopropyl)phosphate [TRIS] Vinyl chloride D D D D D P D P P P Tetrafluoromethane Thallium or it's compounds Thioperoxydicarbonic diamide ([(H2N)C(S)]2S2), tetramethyl- ("Thiram") Toluene P D D D

No Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

N/A 0.10% 0.10% 0.10% 0.10% 0.10% 0.10% 0.10% 0.10% 0.10% 0.10% 0.01% 0.10% 0.10% 0.10% 0.0005% (5 ppm as monomer)

Vehicle applications Processing (casting) of Magnesium Closed systems (a system that is normally hermetically closed), e.g., electrical installations All Products All Products All Products All Products Adhesives and spray paints intended for sale to the general public in the European Union All Products All Products All Products All Products All Products All Products All Products All Products All Products All Products

Immediate Immediate

Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate Immediate

Printed copies are uncontrolled

Official Record Series 25.01, Jaguar Cars and Land Rover

Jaguar Cars & Land Rover - Engineering Standard

Title: Restricted Substance Management Standard


APPENDIX B DVM Report Template

Standard: STJLR.99.9999 Issue: 2 Date: 13 April 2011 Page: 17 of 17

For parts (articles) delivered as part of the GPDS process, the following report shall be completed and submitted by the Supplier to the applicable Jaguar Land Rover Engineer, prior to the <FDJ> gateway.
JLR DVM Report for Hazardous Materials Compliance Requirement 45-7000
SUPPLIER: Name:

Contact Number:

Email:

The Following parts are covered under this DVM Report (continue on a separate sheet if necessary):

All Parts comply with the restrictions identified in STJLR.99.9999 without exception. All Parts comply with the restrictions identified in STJLR.99.9999 with the following exceptions listed below. List of Agreed exceptions to STJLR.99.9999:

YES / NO YES / NO

IMDS Information to be reported before [Insert Date] (Date required 1 month before <PEC>) DVM Report Signatures Name:

Required Signatures: Supplier (authorised representative) Component Engineer Materials Engineering TS (if any exceptions apply)

Signature:

Date:

Matt Griffin

Printed copies are uncontrolled

Official Record Series 25.01, Jaguar Cars and Land Rover