Diesel Head Repair Casting Seat Repair Tools Injector Sleeve Removal and nstallation Mack Tools Cummins

Komatsu GM-Detroit Diesel Caterpillar Navistar/International Casting Seat Cutter Gauge Counterbore and Tapered Reamers Tapered Tap Tap Driver Tapered Plugs Drill Bushing End Facing Counterbore Tapered Length Drill Counterbore Pilot Driving Arbor Guide Bushing Sleeve Seat Cutter Gauge Finger Sleeve Installation Kits Flat Tip Protrusion Gauge Sleeve Drive-in Tool Sleeve Roll-in Tool Sleeve Seat Cutter Sleeve Seat Cutter Gauge Leak Detector Leveling Pilot Counterbore Pilot njector Hole Countersink Sleeve Installing Tool Faring Stud Tip Reamer leeve Body Reamer Cummins End Facer S Sleeve Clamp Plug Tap Sleeve Hammer Tool Assembly Plug Tap Guide Bushing Tip Expander Tip Expander Driver Leveling Guide Bushing Tool Bits Split Sleeve Tap Driver Extension Adapter Sleeves Crossover Guide Pins Diesel Head Repair Casting Seat Repair Tools njector Sleeve Removal and Installation Tools Cummins Komatsu GM-Detroit Diesel Caterpillar Mack Navistar/International Casting Seat Cutter Gauge Counterbore and Tapered Reamers Tapered Tap Tap Driver Tapered Plugs Drill Bushing End Facing Counterbore Tapered Length Drill Counterbore Pilot Driving Arbor Guide Bushing Sleeve Seat Cutter Gauge Finger Sleeve Installation Kits Flat Tip Protrusion Gauge Sleeve Drive-in Tool Sleeve Roll-in Tool Sleeve Seat Cutter Caterpillar Sleeve Seat Cutter Gauge Leak Detector Leveling Pilot Counterbore Pilot Injector Hole Countersink Sleeve Installing Tool Faring Stud Leveling Guide Bushing Tool Bits Facer Sleeve Body Reamer Sleeve Clamp Plug Tap Sleeve Hammer Tool Assembly Plug Tap GuideNavistar/International Bushing Tip Expander Tip Expander Driver Leveling Guide Bushing Tool Bits Split Sleeve Adapter Sleeves Crossover Guide Pins Diesel Head Repair Casting Seat Repair Tools Injector Sleeve Removal and Installation Tools Cummin GM-Detroit Diesel Caterpillar Mack Casting Seat Cutter Gauge Counterbore and Tapered Reamers Tapered Tap Tap Driver Tapered Plugs Drill Bushing End Facing Counterbore Tapered Length Drill Counterbore Pilot Driving Arbor Guide Bushing Sleeve Seat Cutter Gauge Finger Tools, Sleeve Installation Kits Flat Tip Materials & Equipment Protrusion Gauge Sleeve Drive-in Tool Sleeve Roll-in Tool Sleeve Seat Cutter Sleeve Seat Cutter Gauge Leak Detector Leveling Pilot Counterbore Pilot Irontite by Kwik-Way Inc. Faring Stud Tip Reamer End njector Hole Countersink Sleeve Installing Tool Irontite by Kwik-Way of Canada, Ltd. Facer Sleeve Body Reamer Sleeve Clamp Plug Tap Sleeve Hammer Tool El Monte, California Marion, Iowa Cleveland, Ohio Toronto, Ontario Assembly Plug Tap Guide Bushing Tip Expander Tip Expander Driver Leveling

Diesel Head Repair Catalog

1-800-423-3384 (West) 1-800-553-5953 (Central) 1-800-821-7520 (East) 1-800-268-3538 (Canada)

Cummins Diesel Engines

Casting Seat Repair Tools - SERIES KITS
Assure all the right tools for any series you need. Each series has a kit with tools designed and manufactured specifically for that use. Tools available individually or in the series kit.

CASTING REPAIR TOOLS - CUMMINS 220

DESCRIPTION The Complete 220 Series Kit with Toolbox Kit includes the following: Counterbore & Tapered Reamer (carbide) Tapered Tap PART # 450-6110-22 414-6112-10 407-5310-80 449-6933-30 452-2610-80 414-6113-10 414-6113-20 414-6113-30 414-6113-40 414-6114-30 414-6114-10 414-6114-26 414-6111-20 414-6111-30 433-6991-00 467-1611-08

CASTING REPAIR KITS - CUMMINS

DESCRIPTION Complete Kit Complete Kit Complete Kit Complete Kit Complete Kit Series 220 250 L-10 C&J Small V PART # 450-6110-22 450-6110-25 450-6110-26 450-6110-27 450-6110-28

7/8 Split Sleeve Tap Driver with #3 MT H-Solid Tapered Plugs (5) Drill Bushing 9/16 Tapered Length Drill End Facing Counterbore Counterbore Pilot Seat Cutter Guide Bushing Driving Arbor Casting Seat Cutter (carbide) Casting Seat Cutter Gauge Gauge Handle Gauge Finger 1/8 Hex Key

Combination Counterbore & Tapered Reamer

CASTING REPAIR TOOLS - CUMMINS 250

DESCRIPTION Casting Seat Cutter Gauge The Complete 250 Series Kit with Toolbox Kit includes the following: Counterbore & Tapered Reamer (carbide) Tapered Tap 7/8 Split Sleeve Tap Driver with #3 MT Split Sleeve Tap Driver H-Solid Tapered Plugs (5) Drill Bushing 9/16 Tapered Length Drill Tapered Plugs End Facing Counterbore Counterbore Pilot Seat Cutter Guide Bushing Driving Arbor Casting Seat Cutter (carbide) Casting Seat Cutter Gauge Gauge Handle Drill Bushing Tapered Tap Gauge Finger 1/8 Hex Key PART # 450-6110-25 414-6112-10 407-5310-80 449-6933-30 452-2610-80 414-6113-12 414-6113-20 414-6113-30 414-6113-40 414-6114-32 414-6114-10 414-6114-26 414-6111-20 414-6111-30 433-6991-00 467-1611-08

1-800-423-3384 (West) 1-800-553-5953 (Central) 1-800-821-7520 (East) 1-800-268-3538 (Canada)

Cummins Diesel Engines

CUMMINS
CASTING REPAIR TOOLS - CUMMINS L-10
DESCRIPTION The Complete L-10 (and M-11) Series Kit with Toolbox Kit includes the following: Counterbore & Tapered Reamer (carbide) Tapered Tap 7/8 Split Sleeve Tap Driver with #3 MT H-Solid Tapered Plugs (5) Drill Bushing 9/16 Tapered Length Drill End Facing Counterbore Counterbore Pilot Seat Cutter Guide Bushing Driving Arbor Casting Seat Cutter (carbide) Casting Seat Cutter Gauge Gauge Handle Gauge Finger 1/8 Hex Key PART # 450-6110-26 414-6112-10

KOMATSU

407-5310-80 449-6933-30 452-2610-80 414-6113-16 414-6113-20 414-6113-30 414-6113-40 414-6114-36 414-6114-10 414-6114-26 414-6111-26 414-6111-30 433-6991-00 467-1611-08

End Facing Counterbore Taper Length Drill

GM-DETROIT DIESEL

Driving Arbor

Seat Cutter Guide Bushing

CATERPILLAR

Casting Seat Cutter

MACK

Gauge Finger

CASTING REPAIR TOOLS - CUMMINS C & J

DESCRIPTION The Complete C & J Series Kit with Toolbox Kit includes the following: Counterbore & Tapered Reamer (carbide) Tapered Tap 7/8 Split Sleeve Tap Driver with #3 MT H-Solid Tapered Plugs (5) Drill Bushing 1/2 Tapered Length Drill End Facing Counterbore Counterbore Pilot Seat Cutter Guide Bushing Driving Arbor Casting Seat Cutter (carbide) Casting Seat Cutter Gauge Gauge Handle Gauge Finger 1/8 Hex Key PART # 450-6110-27 414-6112-10 407-5310-80 449-6933-30 452-2610-80 414-6113-15 414-6113-25 414-6113-30 414-6113-45 414-6114-35 414-6114-10 414-6114-25 414-6111-25 414-6111-30 433-6991-00 467-1611-08

CASTING REPAIR TOOLS - CUMMINS SMALL V

DESCRIPTION The Complete Small V Series Kit with Toolbox Kit includes the following: Counterbore & Tapered Reamer (carbide) Tapered Tap 7/8 Split Sleeve Tap Driver with #3 MT H-Solid Tapered Plugs (5) Drill Bushing 9/16 Tapered Length Drill End Facing Counterbore Counterbore Pilot Seat Cutter Guide Bushing Driving Arbor Casting Seat Cutter (carbide) Casting Seat Cutter Gauge Gauge Handle Gauge Finger 1/8 Hex Key PART # 450-6110-28 414-6112-10 407-5310-80 449-6933-30 452-2610-80 414-6113-18 414-6113-25 414-6113-30 414-6113-45 414-6114-32 414-6114-10 414-6114-25 414-6111-28 414-6111-30 433-6991-00 468-1611-08

NAVISTAR/INTERNATIONAL TOOLS & SUPPLIES

1-800-423-3384 (West) 1-800-553-5953 (Central) 1-800-821-7520 (East) 1-800-268-3538 (Canada)

Cummins Diesel Engines

INJECTOR SLEEVES - CUMMINS
DESCRIPTION Injector Sleeve Injector Sleeve Injector Sleeve (Stainless Steel) Injector Sleeve Injector Sleeve O Rings SERIES 220 250, L-10 M-11 C&J Small V 250, L-10, Small V PART # 419-6192-21 419-6192-51 419-6192-41 419-6192-71 419-6192-81 419-6192-52 C CR C CS 160 160 180 195 CF C C 160 175 190 JN 130 JNF 130

C & J SERIES INJECTOR SLEEVES

416-6192-71

These sleeves are used with bores of 4-1/8 - 4-7/6 and include the following:

220 SERIES INJECTOR SLEEVES

416-6192-21

JS JNS

6 6

JNS

These sleeves are used with bores of 4-7/8 and 5-1/8 and include the following: NHD NHE NH NT 180 195 220 743 V6 V8 V V VT 140 185 278 504 555 V8E V V V V8 170 352 470 555 210

SMALL V SERIES INJECTOR SLEEVES

416-6192-81

These sleeves are used with bores of 4-5/8 and include the following:

250 & L-10 SERIES INJECTOR SLEEVES

416-6192-51

These sleeves are used with bores of 5-1/2 and include the following:

NH 230 NTC 250 SUPER 250/270 NT 280 NT 310 NTC 350 NTA 370 NTA 400 NT 855 VT 903 V 785, 927 L-10, M-11 Series with 5-1/2 bores include the following: L-10 L-10 IV Formula 300 400

NHC SUPER NT NTC NTC NTC NT NTA V V-8 VT, N14

250 250 270 290 335 400 380 420 903 265 1710

SLEEVE REMOVAL TOOLS - CUMMINS

DESCRIPTION Complete Kit Complete Kit Complete Kit Complete Kit Series 220 250, L-10 C&J Small V PART # 415-6132-20 415-6132-50 415-6132-70 415-6132-80

L-10 L-10

350 BC Mandrel Tool Body

SLEEVE REMOVAL TOOLS - CUMMINS

DESCRIPTION Mandrel Mandrel Tool Body O-Rings Tool Body Tool Body Series 220, 250, L-10 C & J, Small V 220 250, L-10, Small V (& Komatsu 155/455) C&J PART # 415-6132-29 415-6132-59 415-6132-21 415-6132-51 415-6132-71

1-800-423-3384 (West) 1-800-553-5953 (Central) 1-800-821-7520 (East) 1-800-268-3538 (Canada)

Cummins Diesel Engines

CUMMINS
Cummins Engine Tooling Categories
The tools for heavy duty diesel engines are categorized by the injector sleeve areas: 220 Series 250 Series L-10 Series C & J Series Small V Series Select the tools you need or choose the complete kit to assure the right tools for the job. Flat Tip Protrusion Gauge

KOMATSU

SLEEVE INSTALLATION KITS - CUMMINS

DESCRIPTION Complete Kit Complete Kit Complete Kit Complete Kit Complete Kit Series 220 250 L-10 C&J Small V PART # 450-6152-20 450-6152-50 450-6152-40 450-6152-70 450-6152-80

GM-DETROIT DIESEL CATERPILLAR

SLEEVE INSTALLATION TOOLS - CUMMINS 220

DESCRIPTION The Complete 220 Series Kit with Toolbox Kit includes the following: Sleeve Drive-in Tool Sleeve Roll-in Tool Sleeve Seat Cutter Guide Bushing Driving Arbor Sleeve Seat Cutter .060 - .070 Seat Cutter Gauge Gauge Handle Gauge Finger .060 - .070 Flat Tip Protrusion Gauge PART # 450-6152-20 416-6152-21 416-6152-23 416-6152-26 414-6114-10 416-6152-27 416-6152-94 414-6111-30 433-6991-00 414-6111-12 Seat Cutter Guide Bushing Driving Arbor

MACK NAVISTAR/INTERNATIONAL

SLEEVE INSTALLATION TOOLS - CUMMINS 250

DESCRIPTION The Complete 250 Series Kit with Toolbox Kit includes the following: Sleeve Drive-in Tool Sleeve Roll-in Tool Sleeve Seat Cutter Guide Bushing Driving Arbor Sleeve Seat Cutter .060 - .070 Seat Cutter Gauge Gauge Handle Gauge Finger .060 - .070 Flat Tip Protrusion Gauge PART # 450-6152-50 416-6152-51 416-6152-53 414-6114-32 414-6114-10 416-6152-27 416-6152-94 414-6111-30 433-6991-00 414-6111-12 Sleeve Drive-in Tool

TOOLS & SUPPLIES

1-800-423-3384 (West) 1-800-553-5953 (Central) 1-800-821-7520 (East) 1-800-268-3538 (Canada)

Cummins Diesel Engines

SLEEVE INSTALLATION TOOLS - CUMMINS L-10
DESCRIPTION The Complete L-10 Series Kit with Toolbox Kit includes the following: Sleeve Drive-in Tool Sleeve Roll-in Tool Sleeve Seat Cutter Guide Bushing Sleeve Roll-in Tool Driving Arbor Sleeve Seat Cutter .090 - .100 Seat Cutter Gauge Gauge Handle Gauge Finger .090 - .100 Flat Tip Protrusion Gauge PART # 450-6152-40 416-6152-61 416-6152-53 414-6114-36 414-6114-10 416-6152-27 416-6152-98 414-6111-30 433-6991-00 414-6111-19

Sleeve Seat Cutter

SLEEVE INSTALLATION TOOLS - CUMMINS C & J

DESCRIPTION The Complete C & J Series Kit with Toolbox Kit includes the following: Sleeve Drive-in Tool Sleeve Roll-in Tool Sleeve Seat Cutter Guide Bushing Sleeve Seat Cutter Gauge Driving Arbor Sleeve Seat Cutter .050- .065 Seat Cutter Gauge Gauge Handle Gauge Finger .050 - .065 Flat Tip Protrusion Gauge PART # 450-6152-70 416-6152-71 416-6152-73 414-6114-36 414-6114-10 416-6152-77 416-6152-97 414-6111-30 433-6991-00 414-6111-17

SLEEVE INSTALLATION TOOLS - CUMMINS SMALL V

DESCRIPTION Gauge Finger The Complete Small V Series Kit with Toolbox Kit includes the following: Sleeve Drive-in Tool Sleeve Roll-in Tool Sleeve Seat Cutter Guide Bushing Driving Arbor Sleeve Seat Cutter .110 - .120 Seat Cutter Gauge PART # 450-6152-80 416-6152-81 416-6152-83 414-6114-32 414-6114-10 416-6152-87 416-6152-99 414-6111-30 433-6991-00 414-6111-18

SLEEVE INSTALLATION TOOLS - CUMMINS M-11

DESCRIPTION Sleeve Roll-in Tool M-11 PART # 416-6152-43

Gauge Handle Gauge Finger .110 - .120 Flat Tip Protrusion Gauge

1-800-423-3384 (West) 1-800-553-5953 (Central) 1-800-821-7520 (East) 1-800-268-3538 (Canada)

Cummins Diesel Engines

CUMMINS
OPTIONAL HEAD SERVICING TOOLS & MATERIALS
Cylinder Head Grooving Tools Special Tools Leak Detectors

KOMATSU GM-DETROIT DIESEL

CYLINDER HEAD GROOVING TOOL - CUMMINS

For regrooving the face of the head after resurfacing Select from three sizes of pilots - extra tool bits also available DESCRIPTION Complete Tool 3/8 Pilot 7/16 Pilot 1/2 Pilot Tool Bit Tool Bit for Cummins ST913 Grooving Tool PART # 418-6191-00 418-6191-11 418-6191-12 418-6191-13

CATERPILLAR

418-6191-21 418-6199-21

Complete Cylinder Head Grooving Tool-Cummins

MACK

OTHER TOOLS AND MATERIALS - CUMMINS

NAVISTAR/INTERNATIONAL

DESCRIPTION Roll-in Tool Tension Spring Unit 1 Parallels (Pair) Torque Wrench Adapter

SERIES 250

PART # 416-6153-60 414-6111-40 417-6152-24 1 Parallels

LEAK DETECTOR - CUMMINS

DESCRIPTION Leak Detector Leak Detector Leak Detector Leak Detector SERIES 220 250, Small V L-10 C&J PART # 417-6172-20 417-6172-50 417-6172-60 417-6172-70 Torque Wrench Adapter

TOOLS & SUPPLIES

1-800-423-3384 (West) 1-800-553-5953 (Central) 1-800-821-7520 (East) 1-800-268-3538 (Canada)

Komatsu Diesel Engines

Komatsu Repair Tools and Supplies
The tools for heavy duty diesel engines are categorized by the injector sleeve areas : 155-4, 355-4 110 125 170

Tools are available individually or as a kit for each series. Combination Counterbore & Tapered Reamer

CASTING SEAT REPAIR TOOLS - KOMATSU

DESCRIPTION SERIES PART # 451-6210-55 414-6112-10 407-5310-80 449-6933-30 452-2610-80 421-6213-25 421-6213-55 414-6113-30 421-6213-40 421-6214-35 414-6114-10 421-6214-20 421-6211-25 414-6111-30 433-6991-00 467-1611-08 The Complete 155-4, 355-4 Series Kit with Toolbox Kit includes the following: Tapered Tap Tapered Plugs Counterbore & Tapered Reamer Tapered Tap 7/8 Split Sleeve Tap Driver #3MT H-Solid Tapered Plugs (5) Drill Bushing Taper Length Drill End Facing Counterbore Counterbore Pilot Guide Bushing Split Sleeve Tap Driver Drill Bushing Driving Arbor Casting Seat Cutter Seat Cutter Gauge Gauge Handle Gauge Finger 1/8' Hex Key 155-4, 355-4 155-4, 355-4 155-4, 355-4 155-4, 355-4 155-4, 355-4 155-4, 355-4 155-4, 355-4 155-4, 355-4 155-4, 355-4 155-4, 355-4 155-4, 355-4 155-4, 355-4 155-4, 355-4 155-4, 355-4 155-4, 355-4

Taper Length Drill

Driving Arbor

End-Facing Counterbore

1-800-423-3384 (West) 1-800-553-5953 (Central) 1-800-821-7520 (East) 1-800-268-3538 (Canada)

Komatsu Diesel Engines

CUMMINS
Komatsu Sleeve Removal and Installation Tools
Specially designed for the series listed. Each tool is available individually or as part of a kit.

SLEEVE INSTALLATION KITS - KOMATSU

DESCRIPTION Complete Kit Complete Kit Complete Kit Complete Kit Series 155-4, 355-4 110 125 170 PART # 451-6251-00 422-6231-00 422-6241-00 451-6271-00 Sleeve Drive-in Tool

KOMATSU GM-DETROIT DIESEL

SLEEVE REMOVAL AND INSTALLATION - KOMATSU 155-4 & 355-4

DESCRIPTION The Complete 155-4, 355-4 Series Kit with Toolbox Kit includes the following: Complete Tool *Includes Tool Body & Mandrel * Tool Body * Tool Mandrel Sleeve Drive-in Tool Sleeve Roll-in Tool - Standard Guide Bushing Sleeve Seat Cutter Sleeve Seat Cutter Gauge Gauge Handle Gauge Finger Flat Tip Protrusion Gauge PART # 422-6251-00 420-6232-50 415-6132-51 422-6232-59 422-6252-51 422-6252-53 422-6252-56 422-6252-57 422-6252-95 414-6111-30 433-6991-00 422-6211-15 Sleeve Roll-in Tool

CATERPILLAR MACK

SLEEVE REMOVAL AND INSTALLATION - KOMATSU 110]

NAVISTAR/INTERNATIONAL

DESCRIPTION The Complete 110 Series Kit with Toolbox Kit includes the following: Tap (25mm X 1.5mm) Sleeve Remover Sleeve Drive-in Tool Sleeve Tip Roll-in Tool Stud (2) Allen Nut (2) Roll-in Tool Guide Bushing Sleeve Seat Cutter Sleeve Seat Cutter Gauge Flat Tip Protrusion Gauge (.031 - .067) Flat Tip Protrusion Gauge (.051 - .087) 3/8 Leveling Pilot .385 Leveling Pilot 13/32 Leveling Pilot 7/16 Leveling Pilot

PART # 422-6231-00 422-6241-01 422-6241-20 422-6241-25 422-6244-43 422-6244-45 422-6244-46 422-6242-43 422-6242-55 422-6242-66 422-6242-70 422-6242-71 422-6242-72 438-6611-42 438-6611-43 438-6611-44 438-6611-45 Flat Tip Protrusion Gauge Leveling Pilot Sleeve Remover

TOOLS & SUPPLIES

1-800-423-3384 (West) 1-800-553-5953 (Central) 1-800-821-7520 (East) 1-800-268-3538 (Canada)

Komatsu Diesel Engines

SLEEVE REMOVAL AND INSTALLATION TOOLS - KOMATSU 125
DESCRIPTION The Complete 125 Series Kit with Toolbox Kit includes the following: Special Tap Sleeve Remover Guide Bushing Sleeve Drive-in Tool Special Sleeve Tip Roll-in Tool with thrust drive & tip cage with rollers Special Sleeve Tip Roll-in Tool with thrust drive & tip cage with rollers 10mm Socket Cap Screw (2) Standard Sleeve Roll-in Tool Guide Bushing Sleeve Seat Cutter Gauge Sleeve Seat Cutter Seat Cutter Gauge (T.P. .132 - .167) Seat Cutter Gauge (T.P. .193 - .224) Gauge Handle (2) Gauge Finger PART # 422-6241-00 422-6241-10 422-6241-20 422-6241-25 422-6244-43 422-6244-44 422-6242-43 422-6242-56 422-6242-66 422-6242-68 422-6242-69 414-6111-30 433-6991-00

SLEEVE REMOVAL AND INSTALLATION TOOLS - KOMATSU 170

Sleeve Seat Cutter DESCRIPTION The Complete 170 Series Kit with Toolbox Kit includes the following: 1/4 Piloted Tap Removal Tool with Puller Screw, Cup & Nut Driving Arbor Sleeve Drive-in Tool Sleeve Nose Roll-in Tool Long, Thin Roll-in Tool Standard Roll-in Tool Long, Thin Roll-in Tool Guide Bushing Sleeve Seat Cutter Injector Sleeve Cutter Gauge Gauge Handle Gauge Finger Flat Tip Protrusion Gauge PART # 451-6271-00 424-6271-10 424-6271-20 414-6114-10 424-6271-30 424-6271-40 424-6271-50 424-6271-60 424-6272-10 424-6272-27 424-6272-95 414-6111-30 433-6991-00 424-6273-11

INJECTOR SLEEVES - KOMATSU

DESCRIPTION Injector Sleeve Injector Sleeve Injector Sleeve Sleeve Nose Roll-in Tool SERIES 155-4, 355-4 105, 110, 125 170 PART # 423-6291-55 423-6291-05 423-6291-70

10

1-800-423-3384 (West) 1-800-553-5953 (Central) 1-800-821-7520 (East) 1-800-268-3538 (Canada)

GM-Detroit Diesel Engines

CUMMINS
GM-Detroit Diesel Injector Seat Area Tools
Designed for rebuilding the injector seat areas of the following GM-Detroit Diesel engine heads: 53 50 71 60 Combination Counterbore & Tapered Reamer 92

KOMATSU

Ideal for: repairing cracks that develop in the injector area rebuilding the injector area due to successive resurfacing of the face of the head Each of the tools needed for a series are available individually or in a Kit.

GM-DETROIT DIESEL

Tapered Tap

CASTING REPAIR KITS - GM-DIESEL

DESCRIPTION Complete Kit Complete Kit Series 53, 71, 92 50, 60 PART # 451-6410-00 451-6470-00

CATERPILLAR

Tap Driver

MACK

CASTING INJECTOR SEAT REPAIR - GM-DIESEL

DESCRIPTION SERIES PART # 451-6410-00 425-6412-10 407-5307-80 449-6933-30 452-2607-80 425-6413-20 425-6413-10 425-6413-30 425-6413-40 425-6414-50 Injector Hole Countersink Tapered Plugs The Complete 53, 71, 92 Series Kit with Toolbox Kit includes the following: Counterbore & Tapered Reamer (carbide) Tapered Tap 7/8 Tap Driver #3MT G-Solid Tapered Plugs (5) Taper Length Drill (13/32 HSS) Drill Bushing End Facing Counterbore Counterbore Pilot GMC Countersink Guide Bushing Driving Arbor Casting Seat Cutter (carbide) Seat Cutter Gauge Gauge Handle Gauge Finger 1/8 Hex Key 53, 71, 92 53, 71, 92 53, 71, 92 53, 71, 92 53, 71, 92 53, 71, 92 53, 71, 92 53, 71, 92 53, 71, 92 53, 71, 92 53, 71, 92 53, 71, 92 53, 71, 92 53, 71, 92 53, 71, 92 53, 71, 92

NAVISTAR/INTERNATIONAL TOOLS & SUPPLIES

425-6414-30 414-6114-10 425-6414-20 425-6411-20 425-6111-30 433-6991-00 467-1611-08 End-Facing Counterbore

1-800-423-3384 (West) 1-800-553-5953 (Central) 1-800-821-7520 (East) 1-800-268-3538 (Canada)

11

GM-Detroit Diesel Engines

CASTING INJECTOR SEAT REPAIR - GM-DIESEL
DESCRIPTION SERIES PART # 451-6470-00 433-6470-79 414-6112-10 407-5310-80 449-6933-30 452-2610-80 433-6470-80 433-6470-82 414-6113-30 425-6413-40 425-6414-50 433-6470-83 414-6114-10 433-6470-84 433-6470-85 414-6111-30 433-6991-00 467-1611-08 The Complete 50, 60 Series Kit with Toolbox Kit includes the following: 5/8 Pilot Drill Counterbore & Tapered Reamer H Tap Drill 7/8 Tap Driver #3MT Tapered Plugs - H (5) Drill Bushing 8 Long 13/32 Drill 1-3/16 Counterbore Cutter 13/32 Pilot Casting Countersink Guide Bushing Driving Arbor Casting Seat Cutter Casting Seat Cutter Gauge Gauge Handle Gauge Finger Gauge Finger 1/8 Hex Key 50, 60 50, 60 50, 60 50, 60 50, 60 50, 60 50, 60 50, 60 50, 60 50, 60 50, 60 50, 60 50, 60 50, 60 50, 60 50, 60 50, 60

Guide Bushing

Drill Bushing

GM-Detroit Diesel Water Director Replacement

For some of the 71 and early 92 series engines, it is necessary to replace the larger 2-piece director with a smaller, one-piece director.

WATER DIRECTOR REPLACEMENT - GM-DIESEL

DESCRIPTION G-Oversize Tap Counterbore Pilot Special Size Drilled Plug End Facing Counterbore Counterbore Pilot Installation Tool One-Piece Water Directors SERIES 71, 92 71, 92 71, 92 71, 92 71, 92 71, 92 PART # 407-5308-40 452-2608-55 425-6413-30 426-6490-95 425-6491-00 426-6491-50

Casting Seat Cutter

12

1-800-423-3384 (West) 1-800-553-5953 (Central) 1-800-821-7520 (East) 1-800-268-3538 (Canada)

GM-Detroit Diesel Engines

CUMMINS
GM-Detroit Diesel Sleeve Removal and Installation Tools
For removing and installing new injector sleeves for: 53 50 71 60 92 8.2

KOMATSU

Specially designed for the series listed. Available individually or in a kit.

Sleeve Removal Tool

SLEEVE INSTALLATION KITS - GM-DIESEL

DESCRIPTION Complete Kit Complete Kit Complete Kit Series 53, 71, 92 8.2 50, 60 PART # 451-6461-00 451-6481-00 451-6471-00 Flaring Stud

GM-DETROIT DIESEL

SLEEVE REMOVAL AND INSTALLATION TOOLS - GM-DIESEL

DESCRIPTION SERIES PART # 451-6461-00 The Complete 53, 71, 92 Series Kit with Toolbox Kit includes the following: Sleeve Removal Tool Injector Hole Countersink Sleeve Installing Tool - Standard* *Pilot (included with Install Tool) Dowel Pin Tip Reamer Flaring Stud End Facer Sleeve Seat Cutter (Carbide) Sleeve Seat Cutter Gauge Gauge Handle Gauge Finger 1/8 Hex Key 53, 71, 92 53, 71, 92 53, 71, 92 53, 71, 92 53, 71, 92 53, 71, 92 53, 71, 92 53, 71, 92 53, 71, 92 53, 71, 92 53, 71, 92 53, 71, 92 53, 71, 92

CATERPILLAR

427-6462-10 425-6414-50 427-6462-50 427-6462-60 427-6462-65 427-6463-00 427-6463-10 427-6464-10 427-6464-50 427-6464-55 414-6111-30 433-6991-00 467-1611-08 Sleeve Installing Tool - Alternate Sleeve Installing Tool - Standard

MACK NAVISTAR/INTERNATIONAL

OPTIONAL TOOLS AND SUPPLIES - GM-DIESEL

Alternate Sleeve Install. Tool 53, 71, 92 with No-Stretch Adjustable Stop Nut with Pilot (427-6462-60) Optional Sleeve Body Reamer Pilot Reamer Seat Cutter for Thicker Sleeves 53, 71, 92 53, 71, 92 53, 71, 92 53, 71, 92 428-6462-55 429-6463-50

TOOLS & SUPPLIES

429-6463-51 429-6463-55 429-6464-52 Sleeve Seat Cutter

INJECTOR SLEEVES & O RINGS - GM-DIESEL

Injector Sleeve Heavy Duty Sleeves Buna O Rings Viton O Rings 53, 71, 92 53, 71, 92 53, 71 53, 71, 92 430-6495-31 430-6495-71 430-6495-32 430-6495-33 Tip Reamer

1-800-423-3384 (West) 1-800-553-5953 (Central) 1-800-821-7520 (East) 1-800-268-3538 (Canada)

13

GM-Detroit Diesel Engines

SLEEVE REMOVAL AND INSTALLATION TOOLS - GM-DIESEL
DESCRIPTION SERIES PART # 451-6481-00 427-6462-10 431-6482-12 431-6482-50 431-6483-10 431-6483-05 431-6483-00 427-6464-10 431-6484-50 431-6484-55 414-6111-30 433-6991-00 431-6481-82 467-1611-06 The Complete 8.2 Series Kit with Toolbox Kit includes the following: Sleeve Removal Tool Button Hook Pick Sleeve Seat Cutter Sleeve Installation Tool Sleeve Tip Expander Driver for Tip Reamer Sleeve Tip Reamer Sleeve End Facer Seat Cutter (Carbide) Seat Cutter Gauge Sleeve Seat Cutter Gauge Gauge Handle Gauge Finger Flat Tip Protrusion Gauge 3/32 Hex Key 8.2 8.2 8.2 8.2 8.2 8.2 8.2 8.2 8.2 8.2 8.2 8.2 8.2

INJECTOR SLEEVES & O RINGS - GM-DIESEL

Injector Sleeve Viton O Rings 8.2 8.2 432-6498-35 431-6498-33

SLEEVE REMOVAL AND INSTALLATION TOOLS - GM-DIESEL

DESCRIPTION Optional Sleeve Body Reamer SERIES PART # 451-6470-00 427-6462-10 433-6472-50 427-6462-60 427-6463-10 433-6474-40 433-6463-55 427-6464-10 433-6474-30 414-6114-10 433-6474-50 433-6476-55 414-6111-30 433-6991-00 433-6474-60 The Complete 50, 60 Series Kit with Toolbox Kit includes the following: Sleeve Removal Tool Sleeve Installation Tool (w/Pilot*) *Pilot Flaring Stud Driver for Tip Reamer Tip Reamer Sleeve End Facer Guide Bushing Assembly End Facer Driving Arbor Sleeve Seat Cutter (Carbide) Sleeve Seat Cutter Gauge Gauge Handle Gauge Finger Tip Protrusion Gauge 50, 60 50, 60 50, 60 50, 60 50,60 50, 60 50, 60 50, 60 50, 60 50, 60 50, 60 50, 60 50, 60 50, 60

INJECTOR SLEEVES & O RINGS - GM-DIESEL

Injector Sleeve with O Ring Injector Sleeve with O RIng 50, 60 433-6475-31

14

1-800-423-3384 (West) 1-800-553-5953 (Central) 1-800-821-7520 (East) 1-800-268-3538 (Canada)

Caterpillar Diesel Engines

CUMMINS
Caterpillar Sleeve Removal and Installation Tools
For removing and installing new injector sleeves. Specially designed for the series listed. Select the individual tools or choose the kit to assure all the right tools for the job.

KOMATSU

Sleeve Removal Tool

GM-DETROIT DIESEL

SLEEVE REMOVAL AND INSTALLATION TOOLS - CATERPILLAR

DESCRIPTION Complete Kit Complete Kit SERIES 3114, 3116, 3126 3176, 3196 PART # 451-6551-00 451-6571-00

CATERPILLAR MACK

Sleeve Clamp

Plug Tap

NAVISTAR/INTERNATIONAL

SLEEVE REMOVAL AND INSTALLATION TOOLS - CATERPILLAR

DESCRIPTION SERIES PART # 451-6551-00

The Complete 3114, 3116, 3126 Series Kit with Toolbox Kit includes the following: Sleeve Clamp Plug Tap (1-3/16-12) Plug Tap Guide Bushing Sleeve Removal Tool Sleeve Hammer Tool Assembly Tip Expander Tip Expander Driver Sleeve Roll-in Tool Sleeve Seat Cutter Seat Cutter Guide Bushing 3114, 3116, 3126 3114, 3116, 3126 3114, 3116, 3126 3114, 3116, 3126 3114, 3116, 3126 3114, 3116, 3126 3114, 3116, 3126 3114, 3116, 3126 3114, 3116, 3126 3114, 3116, 3126

437-6551-15 437-5331-36 437-6551-40 437-6552-30 Plug Tap Guide Bushing 437-6995-25 437-6551-21 437-6551-25 437-6551-43 437-6553-56 437-6553-66

TOOLS & SUPPLIES

Tip Expander

1-800-423-3384 (West) 1-800-553-5953 (Central) 1-800-821-7520 (East) 1-800-268-3538 (Canada)

15

Caterpillar Diesel Engines

SLEEVE REMOVAL AND INSTALLATION TOOLS - CATERPILLAR

DESCRIPTION SERIES PART # 451-6571-00

The Complete 3176, 3196 Series Kit with Toolbox Kit includes the following: Sleeve Clamp Tip Expander Driver Plug Tap (1-7/16-12) Plug Tap Guide Bushing Threaded Sleeve Removal Tool Sleeve Removal Mandrel Sleeve Drive-in Tool Sleeve Hammer Tool Assembly Tip Expander Tip Expander Driver Sleeve Roll-in Tool Sleeve Seat Cutter Sleeve Roll-in Tool Sleeve Seat Cutter Guide Bushing 3176, 3196 3176, 3196 3176, 3196 3176, 3196 3176, 3196 3176, 3196 3176, 3196 3176, 3196 3176, 3196 3176, 3196 3176, 3196 3176, 3196

437-6551-15 437-5331-28 437-6571-30 437-6571-80 437-6571-50 437-6572-10 437-6995-25 437-6574-10 437-6574-00 437-6571-43 437-6574-50 437-6574-20

Sleeve Seat Cutter

Sleeve Hammer Tool Assembly

Seat Cutter Guide Bushing

Tools and Equipment Not Listed:

For Casting Repair or Removal and Installation tools not listed, call the factory or sales offices for information on parts and availability.

16

1-800-423-3384 (West) 1-800-553-5953 (Central) 1-800-821-7520 (East) 1-800-268-3538 (Canada)

Mack Diesel Engines

CUMMINS
Mack Casting Seat Repair Tools Assure all the right tools for the repair of the injector seat area castings of 2valve engines. Tools are available individually and as a complete set for: 673, 675, 676: 6 Cylinder, 2-Valve

Leveling Guide Bushing

KOMATSU

CASTING SEAT REPAIR TOOLS - MACK

DESCRIPTION SERIES PART # 451-6610-00 441-6611-35 438-6611-50 438-6611-42 438-6611-43 438-6611-44 438-6611-45 Tap Leveling Pilot The Complete 2-Valve Engine Kit with Toolbox Kit includes the following: Leveling Guide Bushing Hold Down Clamp 3/8 Leveling Pilot .385 Leveling Pilot 13/32 Leveling Pilot 7/16 Leveling Pilot Tapered G Reamer Tapered G Tap Tapered G Plugs (5) 7/8 Split Sleeve Tap Driver #3MT Drill Bushing W Taper Length Drill 13/16 Straight Shank Counterbore Stop Collar 1/8 Hex Wrench 2-Valve 2-Valve 2-Valve 2-Valve 2-Valve 2-Valve 2-Valve 2-Valve 2-Valve 2-Valve 2-Valve 2-Valve 2-Valve 2-Valve 2-Valve

GM-DETROIT DIESEL CATERPILLAR

407-5207-80 407-5307-80 452-2607-80 449-6933-30 438-6613-12 438-6613-20 Split Sleeve Tap Driver

MACK

438-6613-30 439-6613-50 467-1611-08 Taper Length Drill

Kit includes one of the Following Drills: Straight Shank Piloted Drill 2-Valve Morse Taper Piloted Drill 2-Valve

NAVISTAR/INTERNATIONAL

438-6612-55 438-6612-65

Drill Bushing

HEAD GROOVING TOOL - MACK

DESCRIPTION Complete Tool* * Including Tool Bit PART # 444-6691-00 445-6697-26

TOOLS & SUPPLIES

HEAD GROOVING TOOL, TOOL BITS - MACK

DESCRIPTION Tool Bits Tool Bits Tool Bits Tool Bits Tool Bits E9, EM400, EM998: 8 Cyl.-4 Valve 673, 675, 676: 6 Cyl.-2 Valve E6, EM300, EM350: 6 Cyl.-4 Valve E7 - 250 & 425 H.P: 6 Cyl.-4 Valve 865, 866: 8 Cyl.-2 Valve PART # 444-6697-25 445-6697-26 445-6697-26 445-6697-27 445-6697-28 Grooving Tool Tool Bits

Tools and Equipment Not Listed:

For Casting Repair or Removal and Installation tools not listed, call the factory or sales offices for information on parts and availability.

1-800-423-3384 (West) 1-800-553-5953 (Central) 1-800-821-7520 (East) 1-800-268-3538 (Canada)

17

Navistar/International Diesel Engines

SLEEVE REMOVAL AND INSTALLATION TOOLS - NAVISTAR/INTL
DESCRIPTION Complete Kit Complete Kit Complete Kit SERIES 179, 239, 259 466, 360, 414, 436 7.3 PowerStroker, 466E PART # 451-6723-00 451-6743-00 451-6773-00

Removal Tool

SLEEVE REMOVAL AND INSTALLATION TOOLS - NAVISTAR/INTL

DESCRIPTION SERIES PART # 451-6723-00 447-6724-30 447-6722-10 447-6722-43 The Complete 179, 239, 259 Series Kit with Toolbox Kit includes the following: Removal Tool Drive-in Tool Drive-in Tool Roll-in Tool 179, 239, 259 179, 239, 259 179, 239, 259

SLEEVE REMOVAL AND INSTALLATION TOOLS - NAVISTAR/INTL

Roll-in Tool DESCRIPTION SERIES PART # 451-6743-00 448-6744-30 448-6742-10 448-6742-43 The Complete 466, 360, 414, 436 Series Kit with Toolbox Kit includes the following: Removal Tool Drive-in Tool Roll-in Tool 466 466 466

Installation Tool

SLEEVE REMOVAL AND INSTALLATION TOOLS - NAVISTAR/INTL

DESCRIPTION SERIES PART # 451-6773-00 448-6774-30 448-6772-10 The Complete 7.3 PowerStroker, 466E Series Kit with Toolbox Kit includes the following: Removal Tool Installation Tool 7.3, 466E 7.3, 466E

Injector Sleeves

INJECTOR SLEEVES - (NAVISTAR/INTERNATIONAL)

Injector Sleeve 179, 239, 259 466, 360, 414, 436 7.3 466E 448-6792-39 448-6794-61 448-6797-31 448-6797-32 Injector Sleeve Injector Sleeve

Tools and Equipment Not Listed:

For Casting Repair or Removal and Installation tools not listed, call the factory or sales offices for information on parts and availability.

Injector Sleeve

18

1-800-423-3384 (West) 1-800-553-5953 (Central) 1-800-821-7520 (East) 1-800-268-3538 (Canada)

Miscellaneous Diesel Tools

CUMMINS
SPLIT SLEEVE TAP DRIVERS
DESCRIPTION 3/4 Split Sleeve Tap Driver 7/8 Split Sleeve Tap Driver 7/8 Split Sleeve Tap Driver 1 Split Sleeve Tap Driver OUTER DIAMETER #3 MT #3 MT #4 MT #4 MT PART # 449-6933-20 449-6933-30

KOMATSU

449-6933-35 449-6933-50

Split Sleeve Tap Driver

GM-DETROIT DIESEL

EXTENSION ADAPTER SLEEVES

LENGTH 4 1/2 5 5 1/2 9 1/2 INNER DIAMETER #2 MT #2 MT #3 MT #4 MT OUTER DIAMETER #3 MT #4 MT #4 MT #3 MT PART # 449-6935-20 449-6935-25 449-6935-30 449-6935-50

CATERPILLAR

Extension Adapter Sleeve

IDL ADAPTERS
INNER DIAMETER #2 #3 OUTER DIAMETER IDL IDL PART # 449-6935-70 449-6935-75

MACK

BRIDGEPORT AND DCM ADAPTERS

INNER DIAMETER #2 7/8 OUTER DIAMETER 7/8 R8 Collet PART # 449-6935-90 449-6935-98 Adapters (IDL shown)

NAVISTAR/INTERNATIONAL

CROSSOVER GUIDE PINS

LARGE-END DIAMETER .563 .625 .567 SERIES Cummins 335, 350 Cummins 220, 250 Caterpillar 3406 PART # 449-6937-35 449-6937-50 449-6937-66

TOOLS & SUPPLIES

Tools and Equipment Not Listed:

OTHER - HINO
Push-Rod Tube Roll-in Tool Hino 423-6315-20 For Casting Repair or Removal and Installation tools not listed, call the factory or sales offices for information on parts and availability.

1-800-423-3384 (West) 1-800-553-5953 (Central) 1-800-821-7520 (East) 1-800-268-3538 (Canada)

19

Diesel Head Repair Casting Seat Repair Tools Injector Sleeve Removal and Installation Tools Cummins Komatsu GM-Detroit Diesel Caterpillar Mack Irontite Kwik-Way Inc. and Tapered Navistar/International Casting Seat Cutterby Gauge Counterbore Reamers Tapered Tap Tap Driver Tapered Plugs Drill Bushing End Facing Counterbore Tapered Length Drill Counterbore Pilot Driving Arbor Guide Bushing Navistar/International Sleeve Seat Cutter Gauge Finger Sleeve Installation Kits Flat Tip Protrusion Gauge Sleeve Drive-in Caterpillar Sleeve Roll-in Tool Sleeve Seat Cutter Sleeve Seat Cutter Gauge Leak Detector Leveling Pilot Counterbore Pilot Injector Hole Countersink Sleeve Installing Stud Tip Reamer End Facer Sleeve Body Reamer Sleeve Clamp Plug Tap Sleeve Hammer Tool Assembly Plug Tap Guide Bushing Tip Expander Tip Expander Driver Leveling Guide Bushing Tool Bits Split Sleeve Tap Driver Extension Adapter Sleeves Crossover Guide Pins Diesel Head Repair Casting Seat Repair Tools Injector Sleeve Removal and Installation Tools Cummins Komatsu GM-Detroit Diesel Caterpillar Mack Navistar/International Casting Seat Cutter Gauge Counterbore and Tapered Reamers Tapered Tap Tap Driver Tapered Plugs Drill Bushing End Facing Counterbore Tapered Length Mack Dril Counterbore Pilot Driving Arbor Guide Bushing Sleeve Seat Cutter Gauge Finger Sleeve Installation Kits Flat Tip Protrusion Gauge Sleeve Drive-in Too Sleeve Cummins Roll-in Tool Sleeve Seat Cutter Sleeve Seat Cutter Gauge Leak Detector Leveling Pilot Counterbore Pilot Injector Hole Countersink Sleeve Installing Tool Faring Stud Tip Reamer End Facer Sleeve Body Reamer Sleeve Clamp Plug Tap Sleeve Hammer Tool Assembly Plug Tap Guide Bushing Tip Expander Tip Expander Driver Leveling Guide Bushing Tool Bits Split Sleeve A complete line of Tap Driver Extension Adapter Sleeves Crossover Guide Pins Diesel Head Repair Diesel Head Repair Tools Plugs Casting Seat Repair Tools Sleeve Removal Injector Sleeve Injector Removal and Installation Tools and Installation Tools Cummins Crack Komatsu GM-Detroit Diesel Caterpillar Mack Navistar/Internationa Detection and Repair Tools and Equipment for cast iron and aluminum Operating and Supplies Casting Seat Cutter Gauge Counterbore Tapered Reamers Tapered Tap Tap Engine and Cooling System Cleaners and Sealers Driver Tapered Plugs Drill Bushing End Facing Counterbore Tapered Length Drill GM-Detroit Diesel Counterbore Pilot Driving Arbor Guide Bushing Sleeve Seat Cutter Gauge Finger Sleeve Installation Kits Flat Tip Protrusion Gauge www.irontite.com Sleeve Drive-in Tool Sleeveirontite@kwik-way.com Roll-in Tool Sleeve Seat Cutter Sleeve Komatsu Seat Cutter Gauge Leak Detector Leveling Pilot Counterbore Pilot Injector Irontite Sleeve by Kwik-Way Inc. Tool Irontite by Kwik-Way Canada, Ltd. End Facer Hole Countersink Installing Faring Stud of Tip Reamer El Monte, California Marion, Iowa Cleveland, Ohio Toronto, Ontario Sleeve Body Reamer Sleeve Clamp Plug Tap Sleeve Hammer Tool Assembly
1-800-423-3384 (West) 1-800-553-5953 (Central) 1-800-821-7520 (East) 1-800-268-3538 (Canada)