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PressureSafetyValveInspectionandTestPlan
ActivityBy No. 1 InspectionandTestPlan PreInspectionMeeting ReferenceDocument Spec. AcceptanceCriteria Spec. BeforeManufacturing 2 3 4 5 6 7 8 9 DWG,Design, CalculationDocument NDTprocedure NDEPersonnel Certificates HeatTreatmentProcedure HydroStaticTest Procedure AdjustingandFunction TestProcedure SeatTightnessTest Procedure PaintingProcedure API526,Spec. ASME ASME ASME Spec. Spec. Spec. Spec. API526,520,521 ASME ASMEV,VIII ASMEV ASMEVIII/Spec. Spec. ASMESECVIII API527 SSSP/Spec. Materials Controlofthematerial stampingandcomparison withmaterialcertificate beforestartofmachining forbody&internal components DWG, Calculationbook Procedures Certificates Procdure Procedure Procedure Procedure Procedure H H H H H H H H R R R R R R R R A A A A A A A VerifyingDocument Manuf. MOM H TPI H Client H Remark

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ASMESecII

ASMESecII

OriginalMaterial Certificates

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DuringManufacturing 11 12 13 14 15 16 17 18 19 20 21 CastingPartVisual Inspection HeatTreatment BodyHydrostaticandLeak Test VisualControlofallParts BeforeAssembly AdjustingandFunction Test SeatLeakTest ControlofMain Dimensions VisualSurfaceCheckInside andOutside CleanlinessControl ValveNamePlate markingcontrol VisualControlof ProtectiveCoating Spec. Procedure Procedure DWG ASMESecVIII Procedure DWG Spec. Spec. DWG/Datasheet Procedure SP55 ASMEVIII API598 DWG ASMESECVIII API527 DWG Spec. Spec. DWG,PO SSSP/Spec. AfterManufacturing 22 23 24 Packing,Marking FinalBook ReleaseNoteandLoading PO. Spec. Spec. Spec. Report FinalBook H H H H H H Report Report/Graph Report Report Report Report Report Report Report Report H H H H H H H H H H H R R H R H H W R R H W

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H:HoldPoint=HoldontheproductiontillTPIInspectorperformsinspectionandsupervisetherequiredtest W:WitnessPoint=ManufactureshallnotifyclientandTPIInspectorbutthereisnoholdontheproduction; ClientcanwaivethisinspectionbasedonhisdiscretionandinformsTPIInspectoraccordingly. R:DocumentReview=ReviewmeansReviewdocument,whichincludesofmaterialtestcertificates,WPS,PQR,NDTProceduresandetc. A:Approval SW:SpotWitness=foritemswithspotwitnessmanufactureshallnotifyTPIinspectorasfulfillingthemonitoring; ForexampleonerandomvisitforwholeUTtestsoroneortwovisitsforwholesurfacepreparationworksforpainting. MOM:MinuteofMeeting P.O:PurchaseOrder