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5,9 MWe INTEGRATED BIOMASS

GASIFICATION COGENERATION
POWER PLANT

MOVIALSA



EQTEC Iberia, SL
c/ Princesa, 2 3 planta E-08401 Granollers (BARCELONA) SPAIN
Tel. +34 938702462 Fax +34 938702650
email : bcn@eqtec.es
www.eqtec.es




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NEW TECHNOLOGIES IN ENERGY SAVING, EFFICIENCY AND RENEWABLE ENERGY

GASIFICATION AND CHP POWER GENERATION PLANT
RUNNING ON BIOMASS



General View. Biomass gasification plant 1000 Kg/ h.

EQTEC IBERIA IS BUILDING AN INTEGRATED BIOMASS GASIFICATION COGENERATION POWER PLANT
(IBGPP), at t he al cohol di st i l l ery of t he company MOSTOS, VINOS Y ALCOHOLES, SA (MOVIALSA), l ocat ed at
Campo de Cri pt ana (CIUDAD REAL). CHP pl ant has an el ect ri cal out put of 5,9 MW and produces 5600
Kg/ h of sat urat ed st eam at 6 bar(g) and 159 m3/ h of hot wat er at 90 C, whi ch are used by t he al cohol
f act ory. IBGPP pl ant wi l l gasi f y 4000 Kg/ h of wast e bagasse f rom t he al cohol f act ory and wi l l al l ow t ot al
el i mi nat i on of t he bagasse and l i qui d ef f l uent of t he f act ory. Bagasse i s used as f uel i nt o t he gasi f i er pl ant
and l i qui d ef f l uent , so cal l ed vinazas (wat er wi t h 1 or 2 % of organi c mat t er) i s concent rat ed on a
mul t i st age evaporat or usi ng resi dual heat f rom syn gas engi nes.

IBGPP pl ant i s desi gned t o be ext ended t o a t ot al power out put of 13,8 MWe.




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Bi omass gasi f i cat i on pl ant bui l t by
EQTEC Iberi a i s based on a bubbl i ng
f l ui d bed gasi f i cat i on t echnol ogy.


The pl ant under const ruct i on i n
MOVIALSA i s t he second order of t hi s
gasi f i cat i on t echnol ogy, whose key
aspect s are i t s hi gh el ect ri cal and
t hermal ef f i ci ency, l ow operat i on and
mai nt enance cost s and l ow pol l ut ant
emi ssi ons.


Emi ssi ons of t he IBGPP pl ant are
l i mi t ed t o:

NOX 500 mg/ Nm3
CO 1100 mg/ Nm3
PM10 < 5 mg/ Nm3

and emi ssi ons can be more reduced
by usi ng cat al ysers.







Transport of biomass gasifier.


Waste bagasse used as biomass at IBGPP plant.




Biomass gasifier room under construction.



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Int egrat ed bi omass gasi f i cat i on power pl ant under const ruct i on i s made up of :

1. Bi omass gasi fi cat i on pl ant , bi omass i s gasi fi ed obt ai ni ng l ow cal ori fi c val ue synt hesi s gas, LHV i s 5,5
MJ/ Nm3. Pl ant gasi fi es 4000 Kg/ h of bi omass and has four gasi fi ers, each one has an ai r preheat er i n
order t o i ncrease t hermal effi ci ency.
2. Synt hesi s gas cl eani ng syst em, made up of gas cool ers, part i cl e fi l t er and ash cool er syst em.
3. Power pl ant , wi t h t hree Jenbacher 620 syn gas engines. Tot al el ect ri cal power out put i s 5922 KWe.
Jenbacher engi nes are t urbocharged and have a doubl e st age aft ercool er i n order t o maxi mi ze i t s
mechani cal effi ci ency.
4. Heat recovery syst em f rom syn gas engi nes, generat i ng 5600 Kg/ h of sat urat ed st eam at 6 bar(g)
and 159 m3/ h of hot wat er at 90 C, ret urn at 75 C.
5. El ect ri cal subst at i on t o connect power plant wi t h l ocal el ect ri cal gri d at 132 KV.




SCADA monitoring & control PC. Plant is running continuously on automatic mode.




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Power plant with three 1974 KWe syn gas generator set under construction.




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Tabl e shows Int egrat ed Bi omass Gasi f i er Power Pl ant bal ance.


Tabl e shows hi gh el ect ri cal ef f i ci ency of more t han 30 %. Typi cal Ranki ne cycl e pl ant has an el ect ri cal
ef f i ci ency of 24 % maxi mum, i n si mi l ar power range of 5 - 15 MWe. Thus IBGPP pl ant desi gned by EQTEC
not onl y has much more el ect ri cal ef f i ci ency t han combust i on pl ant s but al so generat es st eam and hot
wat er wi t hout any power out put reduct i on as i t happens on Ranki ne pl ant s.

A t ot al ef f i ci ency of 63,8 % i s obt ai ned.


IBGPP pl ant i s desi gned t o run cont i nuousl y
on aut omat i c mode, 7500 hours per year, wi t h
mi ni mum operat i on manpower requi rement s.


Fi rst 1000 Kg/ hr Gasi f i er l i ne i s al ready
runni ng f or more t han 1500 hours and
di f f erent bi omasses have been t est ed.




Syn gas engine room from
outside under construction




NOMINAL OUTPUT
1. BIOMASS CONSUMPTION (KW) 19600
(Kg/h) 4000
2. ENGINES EXHAUST GAS FLOW (Kg/h) 43197
3. ENGINES EXHAUST GAS TEMPERATURE (C) 456
4. ENGINES EXHAUST GAS HEAT (KW) 3810
STEAM GENERATION (6 bar sat) (Kg/h) 5600
5. ENGINE HT COOLING CIRCUIT HEAT (KW) 2778
90 C HOT WATER GENERATION (m3/h) 159
6. TOTAL HEAT OUTPUT (KW) 6.588
7. ELECTRICAL POWER OUTPUT (KW) 5.922
8. ELECTRICAL EFFICIENCY (%) 30,2
9. THERMAL EFFICIENCY (%) 33,6
10. TOTAL EFFICIENCY (%) 63,8