KUKKI-1 HEP

SPARES & TOOLS LIST
The Bidder shall quote additional spare parts over and above the above mentioned mandatory parts which he deems essential and necessary for long term operation of the plant. However, they shall not be considered for the purpose of erection.
A) ELECTRICAL: I) GENERATOR & EXCITATION SYSTEM: 1. One (1) lot of stator windings comprising one third (1/ 3) of all bars used for one (1) generator with all necessary material for fixing, clamping, jointing including slot wedges. 2. One set (1) thrust Pads. 3. One (1) lot of guide bearing segments comprising one (1) set each of every different bearing type. 4. One (1) set of thrust bearing pads complete with supports. 5. Four (4) sets of brake lining pads. 6. One (1) lot of seals and gaskets comprising four (4) sets of every type or material or size. 7. One (1) instrument each of any kind and size as applicable. 8. Level switches/pressure switches, pressure gauges – Two (2) of each type. 9. DTTs, RTDs of each type – 20% of complete requirement. 10. One (1) lot of electronic cards pertaining to the AVR, comprising one (1) piece of every kind, type or size. 11. One (1) set of electronic modules & AVR Module circuits 12. One hundred percent (100%) of Bridge Rectifier Fuses, comprising the total quantity for one (1) installation. 13. 1-set of Filed Pole along with winding. 14. Two(2) sets of field flashing rectifier. II) POWER & AUXILIARY TRANSFORMER: 1. One(1) LV/Neutral bushing of each size 2. One (1) HV bushing with all associated current transformers set including Neutral CT 3. Two (2) thermometers of each type 4. One (1) oil level gauge of each type 5. One (1) gas detecting relay of each type 6. One (1) gas sampling device of each type 7. One (1) pressure relieve device of each type 8. Two (2) valves of each type; 9. Two (2) drain and vent plugs of each type; 10. Two (2) pieces of each type of MCB, auxiliary relay, contactor, heater, 11. lamp, and push button; 12. Two (2) complete sets of all seals and gaskets (except main cover gasket) 13. Two (2) silica gel breathers of each size. 14. One (1) set of lifting jacks. 15. One (1) set of steel slings. 16. 20% Oil after first filling. 17. 1 set of RTCC / OLTC AVR.

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Twenty (20) nos. One (1) lot of power contactor coils. of connector bolts (if applicable) 5. type and rating used.V. 7. type used. 4. One (1) lot of power contactors. One (1) lot of cable trays and conduits of every type and size used with a minimum length of 100 m 3. 6. 4. comprising of one (1) piece of every type 2. each comprising one (1) piece of every kind. One (1) lot of every type and size of cables used. One hundred (100) percent of thyristor and diode stacks for one rectifier/ inverter each. Two (2) nos. type and size. of control switches & supervision relays 6. each comprising of one (1) piece of every size. each comprising of two (2) pieces of every type and size used. One Complete set of Air Circuit Breaker. each comprising of one (1) piece of every 5. VII) CABLES: 1. Proximity Switches etc. VI) 1. One (1) lot of DC/ DC converters. type and size used. of battery cells. 4.KUKKI-1 HEP SPARES & TOOLS LIST III) BATTERY CHARGER SYSTEM: 1. PROTECTIVE RELAYS: One (1) Set of Generator Management Relay. 3. each comprising one (1) piece of every type or size. One complete set of Breaker Cubicle in complete shape. power supply filters and other power supply units. SWITCHGEAR: 1. 3. with a minimum length of 100 m 2. One (1) lot of protection relays. 2. 2 . 2. One no. 6. One (1) lot of protection relays. 5.. 2. One Set of Line Management Relay. each comprising of two (2) pieces of every type and rating used. 1 set. One (1) lot of solid state or electronic control gear required for manual or automatic operation of the concerned equipment. each of other Relays if used in the Panel. Signal Transducer. Two (2) nos. V) L. One (1) lot of cable lugs. each comprising five (5) percent of the total installed quantity of every kind. 3. One Set of Annunciator Cubicle in complete set. One Set of Transformer Management Relay. One (1) lot of CTs. One (1) no shunt resistor of each type used in the Charger IV) 11KV SWITCHGEAR: 1.

KUKKI-1 HEP SPARES & TOOLS LIST VIII) SUPERVIOSARY CONTROL: 1. 10. Circuit switches of each type (minimum of 3) 6. Cooling Fan 1 set of each type. Printed circuit cards of each type ( 20% of total used with minimum of 2 set 9. Indicating lamp and fuses of each kind( 500 of total) 5. Built-in stabilised power sources of each type (30 % of total used with minimum of 1 set). 5% of total used with minimum of 2) 3. Fibre optic interface modules (two of each type) 14. Instruments and meters of each type (20% of total used with minimum of 1 set 12. Push-buttons of each type (20% of total used with minimum of 2 sets 11. change-over switches of each type(20% of total used with minimum of 2 set. 5% of total used with minimum of 2. Conventional interposing relays (each kind. 4. 13. Telephones (two of each type) 3 . Transducers of each type (20 % of total used with minimum of 1 set 7. Control switches. Non-conventional relays (each kind. Fault indicators (20 % of total) 8.

KUKKI-1 HEP SPARES & TOOLS LIST B) MECHANICAL I) TURBINE: S# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 DESCRIPTION Runner complete with moving labyrinth seals. III) GEARBOX: 1.1 set. Moving labyrinth seals Shaft seal segments Set of Shaft seal sleeve Turbine guide bearing segments/pads complete set GV & RB servomotor complete set DTT (Dial Type Temp. Strainers & Filter element of each type used – 3 nos. Flow control etc. One complete set of Bearings. nos. 50% Oil after first Filling.. 7. (each type) 6. High & Low Speed side Oil Seals – 2 sets in full. Complete set of “O” Rings & Fasteners used for Solenoid. used in the Gearbox. Compete Set of Pump & Motor Assembly in Full – 1 set (Standby) Complete set of “O” Rings & Fasteners used for Solenoid. -. 4 . 5. 6. each. Coupling bolts runner to turbine shaft Coupling bolts turbine shaft to generator shaft Labyrinth seals Upper including fasteners Fixed labyrinth seals Moving labyrinth seals Labyrinth seals Lower including fasteners 1. Oil Level Gauge 2 nos. 1 complete set of check valves. 4. nos. Flow control etc. 5. each (Manual & Electrical). nos.. no. runner cone and fixing bolts. RTD 2 nos. II) OIL PUMPING UNIT: 1. each.1 set. 7. of each type used in the circuit. Solenoid Coils 3 nos. 1 complete set of check valves. Compete Set of Pump & Motor Assembly in Full – 1 set 2. set no. each. 1 complete set of connecting hoses used in the system. 3. Thermometer) of each type RTDs (Resistance Temperature Detectors) of each type Water flow indicators of each type Pressure gauges of each type Pressure Switches/ pressure transmitters of each type Oil level gauges of each type QTY. 4. nos. Check valves. 20% Oil after first Filling. -. 9. 8. Check valves. 1 no 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 sets sets sets sets set set set nos. Fixed labyrinth seals 2. 3. 2. Strainers & Filter element of each type used – 3 nos. nos. used in the set.

a) b) c) d) e) f) 3. c) Plate sealing 10 nos. Heat exchangers a) Complete Heat exchanger 1 no. Limit switches of each type Two sets Bridge drive Contacts for main runway collectors One Set Contacts and springs for controller One Set Brake solenoid coils complete One Set Electric motor of each type One No. collars & nut with Rubber bushes 1 set 2. d) Coupling pins. Trolley drive a) Contacts and springs for controller One Set b) Brake solenoid coils complete One Set 5 . Cooling water Booster pump-motor set a) Complete pump with motor 1 no. 3. c) Impeller (stainless steel) 2 nos. Brake lining complete with rivets etc. f) Limit switches of each type Two sets 2. 5. Simplex filter a) Stainless steel baskets filter with stainless Steel mesh 4 nos. Automatic Self Cleaning Duplex filters a) Element assembly 2 nos.KUKKI-1 HEP SPARES & TOOLS LIST VI) COOLINGWATER: 1. for each brake supplied One set e) Electric motor of each type One no. a) b) c) d) e) f) Auxiliary hoist (only for Power House EOT cranes) Wire rope One length Contactor and springs for master controller One set Brake solenoid coils complete One set Brake lining complete with rivets etc. Main hoist a) Wire rope One length b) Contactor and springs for master controller One set c) Brake solenoid coils complete One set d) Brake lining complete with rivets etc. One set Electric motor of each type One no. Two Sets Limit Switches of each type One Set 4. b) Shaft sleeve 1 no. b) Plates for heat exchangers 5 nos. Valves of each type 2 sets VII) EOT: 1. 4.

of each type Generating Set 1. of each type 5. e) Limit Switches of each type One Set 5. Pressure switch 1 no. gear boxes motors etc. of each type Control Panel 1. AVR complete 1 no. Fuel filter 2 nos. of each type 4. Complete set of belts 2 sets of each type 3. Oil filter 2 nos. gaskets. rubber sleeves etc. O-rings. of each type 4. of each type 2. Diodes and suppressor 1 no. each type and size One Set Bearings for wheels. Complete set of gaskets and O-Ring. of each size and type for complete crane Two set Printed Circuit Board of each type (with components) One set Fuses of each type and size including Fast Acting Fuses used in Thyristor circuits Two Sets Indicating lamps each type Ten Sets Indicating light assembly of each type One set Overload relays each type One Set Couplings complete with coupling bolts.KUKKI-1 HEP SPARES & TOOLS LIST c) Brake lining complete with rivets etc. Fuses 2 nos. Temperature switch 1 no. a) b) c) d) e) f) g) h) i) j) k) l) m) n) o) p) q) r) s) t) u) v) Other miscellaneous spares Circuit breaker of each type One set Springs. of each used type 6 . Nozzle 2 nos. of each type 3. One Set d) Electric motor of each type One No. 2 sets of each type 2. oil seals. VIII) DG SET Engine 1. of each type 3. 1. Stop relay 2 sets of each type 2. packing etc. Air filter element 2 nos. for complete crane One Set Push button each type One Set Thyristors and diodes of each type One set Control switch of each type One set Disconnecting switch of each type One set Terminal block of each type One set Resistor of each type One set Condenser of each type One set Fuse block of each type One set Plug connector of each type One set Plug module of each type One set Note: Set is defined as the total number required for one crane.

Indicating lamps 2 nos. of each used type 3. Main electronic card 2 nos. of each type 7 . Expansion/auxiliary card 1 no. of each used type 4.KUKKI-1 HEP SPARES & TOOLS LIST 2.

Four (4) nos. The proposed list of special tools must include the following in addition to the tools recommended by manufacturer(s): 1.5. 8 . Two (2) sets of pneumatic / hydraulic wrenches for opening sill bolts of the size of M20 and below. 7. One (1) sets flexible shaft electrically operated grinders. Four (4) nos.3. 3. Two (2) sets of kit for mechanically operated tool. One (1) of all lifting shackles. top cover. 12. Four (4) nos. One (1) set of torque wrenches of adequate torque capacity for Labyrinth. They shall serve for operation. draft tube cone bolts etc. One (1) set of nylon sling – flat. One (1) set of kit for electrically operated tools. 9. 2. of lifting shackles of each size (M12 or above) used in the turbine components 6. One (1) set of hydraulic wrenches for opening each type of bolt size viz. Customary Tools The bidder shall supply customary tools and devices. runner coupling bolts. bottom ring.& 10 ton capacity required to facilitate lifting major turbines by the power house crane and servicing the turbine. One (1) set of nylon sling – flat. One (1) set of drilling machines of size 25 mm. labyrinths. for handling turbine components. 11. used in the plant. draft tube cone bolts etc. They shall in no case be used for erection and /or installation purposes during the construction of the plant. 25 mm with assorted bits in 1 mm step. of lifting shackles of each size (M12 or above) used in the turbine components. Four (4) nos. maintenance and overhaul work after taking over. 13. 2. 4. 5. Customary tools shall be furnished directly to the owner in new condition. for handling turbine components. chain pulley blocks of 1. One (1) set of torque wrenches of adequate torque capacity. 14. One (1) set of nylon sling – round. 3. 20.KUKKI-1 HEP SPARES & TOOLS LIST SPECIAL TOOLS: The bidder shall purpose the list of special tools including their make and detailed specifications as recommended by manufacturer(s) to be accepted by the owner at the time of award of the contract and incorporated in the “Technical Data Sheets”. bottom ring. repair and maintenance as specified below.2. for handling turbine components. One (1) set of nylon sling – round. One (1) set of drilling machines of size 25 mm and 30 mm with magnetic base. of eye bolts of each size (M12 or above) used in the turbine components. 5. 8. 4. 6. The details including make of these items shall be as proposed and accepted by the owner at the time of award of the contract and incorporated in the “Technical data sheets”. For installation. 1. One (1) set of hand drilling machines of size 12. One (1) sets of electrically operated nut tightener. head cover. of eye bolts of each size (M12 or above) used in the turbine components. for handling turbine components. 10.

One (1) sets of concrete drilling machines of size 12 mm and 25 mm with assorted bits in 1 mm step. 17. micrometer (outside/inside). required for erection and maintenance. 18. vernier calipers. slip gauge.KUKKI-1 HEP SPARES & TOOLS LIST 15. All the tools supplied shall be suitable for 230 V AC supply 9 . height gauge etc. One (1) sets of dial gauges with magnetic base. Two (2) sets of hydraulic jacks of 3. & 5 tons capacity required for erection/maintenance. Two (2) sets of optical leveling and measuring instruments. 16.

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