AGITATOR DESIGN

Code
1. Design Conditions
Fluid Inside Vessel
Density
Viscocity
Design Temperature
No. of Baffles
Shaft Material
Max. all stress @ design temp.
Allowable Shear Stress
Minimum Agitator Speed
Maximum Agitator Speed
Power Calculations

ρ
µ
T

1000
Kg / m³
1
cp
200
ºC
4
Nos.
SA 479 Gr 316
1799
kg / cm²
899.50
kg / cm²
48
RPM
48
RPM

MOC
S
Ss
Nmin
Nmax

Reynolds No.

Nre

Power Number

Np

Required Power (H.P.)

Pr

Total Required Power
=
Power reqd with losses
Actual Provided Power
=
Power Consumed
Impeller 1
=
Impeller 2
=
Impeller 3
=
Impeller 4
=
Shaft Dia. Calculations
Overhang Length from Bottom Brg. To Impeller
Bott Brg to Impeller 1 (L1)
=
Bott Brg to Impeller 2 (L2)
=
Bott Brg to Impeller 3 (L3)
=
Bott Brg to Impeller 4 (L4)
=
Rated Torque
Torque on Imp 1
=
Torque on Imp 2
=
Torque on Imp 3
=
Torque on Imp 4
=
Total Rated Torque
=
Max. Rated Torque
Torque on Imp 1 (Tm1)
=
Torque on Imp 2 (Tm2)
=
Torque on Imp 3 (Tm3)
=
Torque on Imp 4 (Tm4)
=
Total Rated Torque
=
Force on Impeller
Force on Imp 1 (Fm1)
=
Force on Imp 2 (Fm2)
=
Force on Imp 3 (Fm3)
=
Force on Imp 4 (Fm4)
=
Bending Moment
Moment at Imp 1 (Mm1)
=
Moment at Imp 2 (Mm2)
=
Moment at Imp 3 (Mm3)
=
Moment at Imp 4 (Mm4)
=
Max Bending Moment (Mm)
=

D1² x Nmax x ρ
µ

Np x ρ x Nmax³ x D15
9.81 x 76
19.65
24.56
25

H.P.

18.00
7.00
0.00
0.00

H.P.
H.P.
H.P.
H.P.

4300
2600

mm
mm
mm
mm
Kg cm
Kg cm
Kg cm
Kg cm
Kg cm

40199.77
15633.24
0.00
0.00
55833.01

Kg cm
Kg cm
Kg cm
Kg cm
Kg cm

510.47
268.96
0.00
0.00
219503.49
69929.34
0.00
0.00
289432.84

=

Impeller 1
3528000.00

Impeller 2
1922000.00

=

0.58

0.55

=

16.27

3.38

H.P.

26799.85
10422.16
0.00
0.00
37222.01

Kgf
Kgf
Kgf
Kgf
Kg cm
Kg cm
Kg cm
Kg cm
Kg cm

Eqv. Bending Moment (Me)
Shaft Dia for bending at Bot Brg

=
=

293443.97 Kg cm
118.44
mm

Shaft Dia for Shear at Bot Brg

=

80.77

mm

Shaft Dia Required at Bot Brg

=

118.44

mm

Shaft Dia Prov at Bot Brg

=

120

mm

Shaft Dia at Impeller

=

125

mm

ASME SEC VIII DIV. 1 & E.E.U.A Catalogue
2. Impeller Details
Impeller material
Max. all stress @ design temp.
No.of Impellers
Jamming Factor
Bottom to Top
Type of impeller
Anchor
Impeller 1
Mig
Impeller 2
Impeller 3
Impeller 4

20.700011
4.2999885

Sb
J

kg / cm²
Nos.
1.5
Sweep Diameter
2100
mm
1550
mm
mm
mm

Impeller 3
0.00

Impeller 4
0.00

0.00

0.00

1 200 17.2 14.2 16.7 20 17.4 11.7 20 16.7 12.2 16.1 300 17.7 14.7 14.7 14.7 13.Bolts Design Temperature Nmax Nmin 0 0 0 0 0 0 160 72 72 SA 479 Gr 316 Low SA 479 Gr 316 High 0 30 30 100 30 30 150 30 27.8 19.1 18.B SA 312 TP 304 High (Smls) SA 312 TP 316 L High (Smls) SA 312 TP 316 L High (Welded) SA 312 TP 316 L Low (Smls) SA 312 TP 316 L Low (Welded) SA 312 TP 316 Low (Smls) SA 312 TP 316 Low (Welded) 200 300 250 .7 10.9 16.7 14.3 17.95 21.Material Shaft Impeller Hub Key Rigid Coupling R.7 13.7 16.8 15.7 14.45 11.2 16.6 17.45 0 17.1 16.7 14.7 14.3 15.675 300 30 23.316 High SA 240 Gr.15 16.1 20 16.7 12.304 L High SA 240 Gr.1 20 16.3 15.4 400 28.7 11.2 15.316 L High SA 240 Gr.2 13.316 L Low SA 240 Gr.304 High SA 240 Gr.1 20 17.7 14.B SA 240 Gr.7 14.3 17.8 11.95 250 30 24.3 17.7 20 17.1 250 17.C.7 14.7 16.2 12.7 16.7 20 20 16.975 200 30 25.7 16.7 14.7 14.7 20 16.7 14.1 100 17.67 Actual K1 650 L/S 1 2 3 4 5 6 7 8 K1 420 510 555 580 590 595 600 601 12 #REF! 16.9 Actual L/S 16.7 9.316 Low SA 515 Gr.1 400 17.7 16.1 18.1 20 16.70 SA 53 Gr.60 SA 516 Gr.1 20 17.1 20 17.7 20 20 16.1 16.1 20 16.304 L Low SA 240 Gr.67 610 #REF! #REF! Material SA 106 Gr.3 16.1 20 17.7 15.7 20 20 16.3 16.7 20 17.1 150 17.1 20 17.2 17.2 17.2 12.7 16.1 20 16.304 Low SA 240 Gr.45 13.1 20 17.8 15 20 16.2 16.1 20 17.45 16.

9 10 11 12 602 603 605 610 Moment Allowable Stress Blade Width Blade Thk Tee ht Tee thk Overall Height Dist of Extreme fibre Area Moment of Inertia Section Modulus M Fb b s h t d y A I Z 401997.99 200 12 75 12 87 69.43195 Induced Stress Fi 16.68 17.45277164 Anchor Hub O/D Hub I/D Dia Height Thickness Tee ht Tee thk 2100 1050 16 35 16 Kgmm Kg/mm2 mm mm mm mm mm mm mm2 mm4 mm3 .636 24433.13636364 3300 1689238.

8 18.99 18.17.7 9.2 13 9.6 15.7 16.7 10.9 14.2 12 16.7 900 5.95 500 17.3 14 11.3 8.5 10.7 10.3 2.9 18 14.7 10.8 850 8.85 800 23.9 9.9 10.3 13.1 1000 22.4 10 8.7 5.9 950 0 14.9 0 0 11 15.7 11.2 11.7 11.6 8.4 4 4 0 1000 0 14 0 0 10.9 9.4 8.5 18.4 12.2 13.1 17.7 13.2 9.4 15.4 17.8 10.5 10 12.25 950 23.1 16.45 700 24.8 9.3 17 14 10.3 15.3 9.5 13.6 750 13 15.8 11.8 13 800 10.7 9.8 12 10.8 13.2 12.7 10.1 700 15.9 6.15 17.6 14 10.5 16.8 15.6 5.6 15.55 17.15 750 24.2 15.6 8.9 13 14.5 16.4 11.8 12.1 13.3 0 0 10.7 850 23.8 8.45 500 27 19.5 0 14.5 0 0 11.9 12.6 16.6 13.5 11.1 17.3 17.4 0 0 11.8 10.8 13.1 15.3 12.6 11.5 0 0 10.4 8 0 0 0 0 0 0 0 0 0 0 0 0 .3 18.5 2.4 900 23.4 19.9 12.9 650 24.95 600 25.1 20 17.7 14.8 17.1 650 17.9 13.2 8.95 16.45 18.5 14.85 17.1 600 17.7 10.7 12.5 10 11.6 16.4 17.3 0 0 11.4 12.1 16.3 15.9 11 9.1 15.2 9.1 12.3 11.8 15.

.

7 4.1 0 0 6.1 15.3 0 0 0 1450 0 1.7 0 0 7.5 0 0 0 1300 0 3.8 0 0 1.4 0 0 10.1 0 0 4.3 0 0 1.4 0 0 1.9 3.1 1250 8.4 0 0 0 1250 0 4.7 0 0 3.8 12.7 0 0 0 1500 0 1.1 7.1050 22.5 0 0 5.65 1400 3.65 16.6 16.95 1050 0 12.8 0 0 9.4 0 0 7.1 0 0 11.8 1100 18.55 2.3 0 0 2.45 1450 2.1 0 0 0 1350 0 2.7 14.15 6.3 2.8 0 0 0 1200 0 6.1 0 0 0 1150 0 7.5 0 0 3.8 0 0 9.15 1350 4.7 5.25 8.2 0 0 0 1100 0 9.7 9.1 11.3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 .8 1.65 4.4 1.1 0 0 0 1400 0 2.9 0 0 2.65 1150 14.25 1300 6.4 0 0 11.7 1200 11.55 1500 1.3 0 0 2.7 0 0 1.45 3.7 0 0 4.95 1.

1 2.A.C.89 4. length 4300 2600 0 0 Wt (Kg) 26.A Catalogue & ASME SEC VIII DIV.I.E.28 -1.H. T ρ µ Nmax Nmin 160 1200 1 72 72 Dia 2100 1550 0 0 No of Blade 4 4 4 4 S L L/S K1 300 5000 16.89 4.U.11 kg / cm² kg / cm² kg / cm² kg / cm² kg / cm² kg / cm² M. (inch4) 4.89 4.67 650 ºC Kg / m³ cp RPM RPM Blade Width 100 125 125 115 Shaft Impeller Hub Key Rigid Cplg R.Bolt Blade thk 8 8 8 8 Hub O/D 130 130 130 130 Hub Ht 100 100 100 100 E (PSI) 30240000 All Stress O. Design Conditions Fluid Inside Vessel Design Temperature Fluid Density Fluid Viscosoity Maximum Agitator Speed Minimum Agitator Speed 3.02 23. Impeller Details Impeller 1 Impeller 2 Impeller 3 Impeller 4 E.U.52 -1.89 .E. Material of Construction Type Anchor Mig 0 0 Critical Speed Shaft Dist Between CL of bearings Overhang Portion of Shaft Ratio n Factor from E.AGITATOR DESIGN Code 1.

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