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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST


Final Insp of Tank Installation (Tanks)
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-D-2021
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) LAYOUT DRAWING NUMBER SCHEDULED INSPECTION DATE & TIME SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO INSPECTION LEVEL

EQUIPMENT DESCRIPTION REV. NO. PURCHASE ORDER NUMBER

EQPT CODE

SYSTEM ID.

PLANT NO.

EC / PMCC / MCC NO. QUANTITY INSP. MH's SPENT TRAVEL TIME

ACTUAL INSPECTION DATE & TIME SAUDI ARAMCO ACTIVITY NUMBER CONTRACTOR INSPECTION LEVEL

SAUDI ARAMCO USE ONLY


WORK PERMIT REQUIRED?

Instructions on use of this checklist: 1. Any Item marked as "Fail" requires to be identified with the specific description and location of the descripancy/violation and shall be listed in the Contractor's Re-Instatement Punchlist Form, SATR-A-2011. 2. Column "Y/N" is used to pre-determine each respective item as required for start-up ( Y), or not required for start-up (N). Final designation of "Y/N" items will be at the Mechanical Completion Punchlisting by Saudi Aramco Inspection. 3. This Checklist along with the Re-Instatement Punchlist, with or with out cleared items, shall be submitted to Saudi Aramco on or before the requested time for Mechanical Completion Punchlisting. ITEM No. A

ACCEPTANCE CRITERIA Equipment Documentation The Design Engineer have completed the data storage tank data sheet for the tank being purchased in accordance with this standard The SIS is prepared, approved and issued by Project Manager for the new construction projects Test and Inspection Plan (SATIPs) and Inspection Checklists for field installation as detailed in SATIP-D-109-01 were verified to be complete and accepted. All non-conformance reports and worksheets have been resolved to the satisfaction of Inspection Department. All log book entries have been resolved to the satisfaction of Inspection Department. All equipment fabrication documents, inspection record books and Equipment Instrument Schedules (EIS) are available for review. P&ID Check / Walkthrough All vessel components are installed in their respective locations as shown in the P&ID. (i.e: piping, removable pipe spools, valves, vents, drains, spectacle plates, blinds, flange spacers, etc) All in-line equipment & Instruments are installed in their respective locations as shown in the P&ID. (i.e: Strainer, meter tube, straightening vanes, flow meter, orifice fitting, Pressure Indicators, Temperature, temperature indicators, sample probes, etc) Installed Relief Valves were verified and the corresponding Form 3099A signed. Safety Devices installed are identified. (Form 2693-ENG item 37,38,39, 40,41,42) Dial thermometers are installed, when required by the Operating Unit at the specific facility. The size and location of thermometers is as shown on Form SA 2696ENG.

REFERENCE

PASS

FAIL

N/A

Y/N

RE-INSP DATE

A1

SAES-D-109 Para 8.1.1 SAES-A-005 Para 6 GI-2.710 Para. 4.1.1.2 GI-2.710 Para. 4.1.1.4 GI-2.710 Para. 4.1.1.4 GI-2.710 Para. 4.1.1.6

A2

A3

A4

A5

A6

B1

P&ID # ____________

B2

P&ID # ____________ SAES-J-600, Sec. 10 SAES-A-005 Attachment D-2 SAES-D-109 Para 9.4.1 SAES-D-109 Para 9.4.1

B3 B4

Y Y

B5

B6

Page 1 of 4

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST


Final Insp of Tank Installation (Tanks)
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-D-2021
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

ITEM No. B7

ACCEPTANCE CRITERIA Minimum of one level gauging instrument per tank, readable either from grade or from an access platform, is installed. Provisions for manual gauging is provided, even if the tank is provided with an automatic gauging device. Sample connection is provided, when required by the Operating Unit at the specific facility. Internal cleanliness and vessel closure has been performed. Form SATR-D-2003 has been completed. A detailed inspection performed on the vessel internals to include holiday detection of internal coating and installation of mechanical internals. Properly close up all vessel internal manways and openings per the proper torquing procedures, after final inspection or after charging of chemicals, catalysts, etc., is completed. Install all relief valves after Aramco or approved Agency, sets and test them. Paint and/or tag all relief valves, car sealed valves and safety equipment per Aramco Standards. Structural Items: All access areas including platforms, walkways, stairs, ladders are free of debris, tools and extraneous materials which would impede operation or cause an unsafe condition. All lifting equipment are tested and witnessed by the Inspection Department's Crane Inspection Representative and are provided with a current inspection sticker of the successful tests. Access platforms, ladders, stairs, walkways and handrails are complete. ( Inspect using SAIC-M-2011). Access gratings are firmly anchored with a minimum of 2 fasteners at each support with a minimum of 4 fasteners per panel. (Note: Non-compliance shall be identified as "YES" item in the Facility Exception Item List for the MCC.) Access to the roof of aboveground, vertical, cylindrical, tanks is provided.

REFERENCE SAES-D-109 Para 9.5.2 SAES-D-109 Para 9.5.3 SAES-D-109 Para 9.6.1 GI-2.710-06, Item 5.10e GI-2.710-06, Item 5.10f GI-2.710-06, Item 5.10h GI-2.710-06, Item 6 e GI-2.710-06, Item 6 g

PASS

FAIL

N/A

Y/N

RE-INSP DATE

B8

B9 B10

Y Y

B11

B12

B13 B14 C

Y Y

C1

GI-2.710-06, Item 1e GI-2.710-06, Item 1i GI-2.710-06, Item 2c 12-SAMSS-007, Para. 6.1.16

C2

C3

C4

C5

SAES-D-109 Para 9.7.2 SAES-D-109 Para 9.7.2 SAES-B-054, Para. 6.21 SAES-D-109 Para 10.2 SAES-Q-005, Par. 4.3.2 (a) SAES-D-109, Sec. 6

C6

A vertical ladder is installed for tanks that do not require spiral stairways. Toeboards is installed on all open sides (except at the entrance of stairways or ladders) to provide an installed height of 4 inches above the treadway. (API Spec 12F Para D.6) Painting is performed on tank as specified painting requirements on the tank data sheet in accordance with SAES-H-101. The top of concrete is of 150 mm above finished grade. Supports provided with thru holes for tie down are slotted or open ended to allow for thermal expansion and contraction. (UL 142 Para 30.1.3)

C7

C8

C9

C10

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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST


Final Insp of Tank Installation (Tanks)
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-D-2021
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

ITEM No. D

ACCEPTANCE CRITERIA

REFERENCE

PASS

FAIL

N/A

Y/N

RE-INSP DATE

Associated Piping/trim Pipe bolted to nozzles are resting fully on pipe supports. Shims are installed and seal welded to pipe supports to maintain contact where required. Pipe clamps are tightened and in full contact with the pipe. Jack screw bolts installed in flanges with spectacle plates. (NOTE: With concurrence from the proponent, jack screw bolts may be deleted if flange spreader is available. ) Standpipe and individual level instruments are connected directly to vessels and not to inlet or outlet piping. Connections to the bottom of vessels are avoided whenever possible, and are not be used when settlement of solids may be expected. SAES-L-350, Para. 14.2.2 SAES-L-350, Para. 14.2.2 SAES-L-350, Para. 10.5 SAES-J-300, Par. 4.1 SAES-J-300, Par. 4.1

D1

D2

D3

Y/N

D4

D5

D6

A 2" dia. block valve is installed at the top and bottom connection of the standpipe to the vessel. (Saudi Aramco Library Drawing DC-950045.) Type of block valve installed is in conformance with the project drawing or P&ID. Vent valve with plug installed on the top blind flange and drain valve on the bottom blind flange of the standpipe. (Saudi Aramco Library Drawing DC-950045.) Standpipe is rigidly supported on the vessel. Diagonal bracing in horizontal and/or vertical plane may be required to avoid vibration. (Saudi Aramco Library Drawing DC-950045.) All pressure instrument installations are equipped with vent/drain valves.

SAES-J-300, Par. 4.5.1

D7

SAES-J-300, Par. 4.5.1

D8

SAES-J-300, Par. 4.5.1 SAES-J-200, Par. 6.4 GI-2.710-6, Item 4a GI-2.710-6, Item 1.j. GI-2.710-6, Item 1.j.

D9

D10

Pressure test of field installed piping and components are complete.

D11

All nuts and bolts of flange connections are fully engaged. Flange joints for piping Class ANSI 600# and above were verified to be tightened using the applicable Torque procedure. Painting Works Identification of all equipment are provided. Identification numbers shall be legible from 50 feet away for process equipment. Painting are complete enough so that an excessive amount of scaffolding is not left still standing in the areas where the operators must work to start up the plant. Coating on structural items is complete and conforms with the project coating requirements.

D12 E

E1

GI-2.710-06, Item 1a GI-2.710-06, Item 1d Scope of Work

Y/N

E2

Y/N

E3

Page 3 of 4

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST


Final Insp of Tank Installation (Tanks)
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-D-2021
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

ITEM No.

ACCEPTANCE CRITERIA Safety yellow-and-black stripes are painted on obstructions that present bump hazards. (concrete supports at the base of stairways or ladders, passageway pinch points, unguarded edges, tripping hazards). Stripes shall be 100 mm wide. Lifting equipment and devices shall be painted safety yellow and clearly marked with the rated capacity of the equipment in Arabic and English in metric tons. Insulation works/Fire Proofing All fire proofing are complete. Insulation is complete per applicable SATIP-N-001-01 or SATIP-N-00102

REFERENCE

PASS

FAIL

N/A

Y/N

RE-INSP DATE

E4

SAES-B-067, Para. 4.2.3 a

E5 F F1 E6

SAES-B-067, Para. 4.4

GI-2.710-06, Item 1c Scope of Work

Y Y

REMARKS:

REFERENCE DOCUMENTS: 1. G.I.-2.710 (13 July, 2004) Mechanical Completion and Performance Acceptance of Facilities 2. SAES-D-109 -- Design of Small Tanks, 30 November 2003 3. SAES-A-005 -- Safety Instruction Sheet, 31 December 2001 4. SAES-J-300 -- Level, 30 April 2003 5. SAES-D-001 (30 March 2005) Design Criteria for Pressure Vessels 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. SAEP-20, Equipment Inspection Schedule, (29 January, 2003) SAES-M-001(30 June, 2004) Structural Design Criteria for Non-Building Structures SAES-L-350 (30 September, 2003), Construction of Plant Piping SAES-J-200 (31 May, 2003), Pressure SAES-J-600 (31 March, 2003) Pressure Relief Devices SAES-B-054 (31 March, 2001) Access, Egress, and Materials Handling for Plant Facilities SAES-B-067, Safety Identification and Safety Colors, (30 November, 2003) SAES-J-400, Temperature, (31 May, 2004) SAIC-M-2011, Saudi Aramco Inspection Checklist for System Punchlisting of Structural Installation, Rev. 0 SAES-Q-005 -- Concrete Foundations, 30 June 2004 32-SAMSS-030 -- Manufacture of Small Tanks, 30 November 2003 UL 142 -- Standard for Safety Steel Aboveground Tanks for Flammable and Combustible Liquids, July 2002 API SPEC 12F -- Specification for Shop Welded Tanks for Storage of Production Liquids, November 1994

Contractor / Third-Party
Construction Representative*
Work is Complete and Ready for Inspection: Name, Initials and Date: Name, Initials and Date:

Saudi Aramco
PMT Representative
T&I Witnessed QC Record Reviewed Work Verified

QC Inspector
Performed Inspection Name, Initials and Date: Work / Rework May Proceed

PID Representative
T&I Witnessed Name, Initials and Date: QC Record Reviewed Work Verified

QC Supervisor
Quality Record Approved: Name, Sign and Date: *Person Responsible for Completion of Quality Work / Test

Proponent and Others


Name, Organization, Initials and Date: T&I Witnessed QC Record Reviewed Work Verified

Y = YES

N = NO F = FAILED

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