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INSTALLATION MANUAL

DIGITAL INPUT/OUTPUT RELAY INTERFACE

BMS-IFDD02E2

Thank you very much for purchasing this TOSHIBA Digital Input/Output Relay Interface. Please read this manual carefully beforehand for proper installation of the relay interface.

CONTENTS
Precautions for Safety .................................................................................................................... 1 Introduction ..................................................................................................................................... 2 Before Installation .......................................................................................................................... 3 1 Installation.................................................................................................................................... 4 2 Conection of Power cables/Earth wires/Singl wires ............................................................... 5 3 Setting .......................................................................................................................................... 8 4 Trial Operation Check ................................................................................................................. 9

Precautions for Safety


Read these Precautions for Safety carefully before installation. The precautions described below include important items regarding safety. Observe them without fail. After the installation work, perform a trial operation to check for any problem. Follow the Owner's Manual to explain how to use and maintain the unit to the customer. Ask the customer to keep this Installation Manual together with the Owners Manual.

WARNING
Ask an authorized dealer or qualified installation professional to install or reinstall the relay interface. Improper installation may result in electric shock or fire. Turn off the main power supply switch or breaker before attempting any electrical work. Make sure all power switches are off. Failure to do so may cause electric shock. Perform installation work properly according to this Installation Manual. Improper installation may result in electric shock or fire. Do not modify the unit. Any modification may cause a malfunction, resulting in overheating or fire.

CAUTION
Perform wiring correctly in accordance with specified the current capacity. Failure to do so may result in short-circuiting, overheating, or fire. Connect the specified cables for the terminals securely to prevent external forces from affecting them. Failure to do so may result in disconnection, overheating, or fire.

Introduction
nApplications/Functions/Specifications Applications/Functions/Specifications Applications
The Digital Input/Output Relay Interface is used to control air conditioners by interlocking them with electric lock signals and fire alarm signals, and to transmit air conditioner failures to other devices. Functions The Digital Input/Output Relay Interface connects non-voltage contact signals, transmits their input status to the Touch Screen Controller, and outputs signals from the contacts (open collector) according to the command from the Touch Screen Controller.

Specifications
Power supply Power consumption Operating temperature/ humidity Storage temperature Chassis material Dimensions Mass 220 - 240 V, AC 50/60 Hz 6.5 W 0 to 40 C, 10 to 90% RH -20 to +60 C Galvanized sheet metal 0.8t (no coating) 66(H) x 193(W) x 246(D) mm 1.65 kg Digital input Input type Input points Input registance Input "ON" current Output type Output points Output current Output voltage External power supply for Input/Output Photo-coupler insulation 8 points 9 k ohm 1 mA Open collector 4 points Max. 35 mA (per point) Less than DC 24V DC 12 V, 120 mA

Digital output

External View
234

18

Grommet for power input

18
Grommet for Digital Inputs

103.5

92.5 (193)
Grommet for RS485

53.5

64.5
220

18

18
246

Grommet for Digital Outputs

63.6 66

Before Installation
Check the following package contents.
No. 1 2 3 4 Item DIGITAL INPUT/OUTPUT RELAY INTERFACE Installation Manual Screw Pin terminal Quantity 1 1 4 2 M4 x 12mm tapping screws Remarks

Use the following wiring materials to connect signal lines and power lines. (Procured on site.)
No. 1 Line Type For RS-485 Description 2-core shield wire Wire size 1.25mm2, 500m max. (total length) Length Type Wire size 2-core wire, 0.3mm2, 100m max. Length Type H07 RN-F or 245IEC66 Wire size 0.75mm2, 50 m max.

For digital Input/Output connection For power

Installation

Digital Input/Output Relay Interface Installation Method and Orientation


There are five installation methods for this relay interface as shown below, surface mount or wall mount. Use the attached screws.

No good

REQUIREMENT Do not install the unit in any of the following places. Humid or wet place Dusty place Place exposed to direct sunlight Place where there is a TV set or radio within one meter Place exposed to rain (outdoors, under eaves, etc.)

Installation Space and Maintenance Space


A side space for connecting through cable inlets and an upper space for maintenance must be reserved before installation. The other sides can be adjacent to surrounding objects.

100mm

100mm

100mm

Connection of Power cables/Earth wires/ Signal wires


CAUTION

The RS-485 signal wire has polarity. Connect A to A, and B to B. If connected with incorrect polarity, the unit will not work.

REQUIREMENT Disconnect the appliance from the main power supply. This appliance must be connected to the main power supply by a circuit breaker or switch with a contact separation of at least 3mm.

Power cables/Earth wires/Signal wires


Connect power cables, earth wires, and signal wires to the specified terminals on the terminal block.
Secure each cable with a cable clamp.
SW3
ON 1 2 3 4

SW4

SW7

Connect the earth wire to the earth terminal on the chassis. Secure each cable with a cable clamp. Power cable
N L

DI4

DI3

DI2

DI1

SW1

SW2

A B FG

DI8

DI7

DI6

DI5

Digital input contacts

Touch Screen Controller

DO1 DO2 DO3 DO4 GND +12V

RS-485

Digital output load

Length of stripped power cable


35 10

Length of stripped communication wire


35 6

Length of stripped digital Input/Output connector wire


35 6

55

10

Insert the wire by pushing the lever with a screwdriver. Check that the wire is inserted securely.

When inserting two RS-485 communication cables into a single terminal for connection to another interface, crimp them using the attached pin terminal.

Connection of Power cables/Earth wires/ Signal wires (continued)


CAUTION

Wiring Connection

If an inductive load (relay coil) or a bulb is connected, a surge voltage or rush current will be generated. Take adequate measures against surge voltage or rush current. The following describes wiring connections of the Digital Input/Output Relay Interface when it is used in the air conditioner control system.

Terminator resistor setting


Set the RS-485 terminator resistor by the TCS-NET Relay Interface. Do not set it by the Digital Input/Output Relay Interface.

Shield earthing
The shield earth of the RS-485 signal wires should be single-point earth. Earth the wires on the Touch Screen Controller. Other shield lines should be closed, and the terminal end should be open and insulated.

Connection of external digital inputs


Input circuit examples are shown below (electrically isolated using a photo-coupler). (1) Example of contact input connection
12V

(2) Example of current sink connection


12V

Input terminal DI-1 to DI-8 Contact

Input terminal DI-1 to DI-8 Current sink

Connection of external digital outputs


Output circuit examples are shown below (open collector output electrically isolated using a photocoupler). (1) Example of load connection
12V Output terminal DO1 to DO4 Load External power supply

(2) Example of load connection


12V +12V

GND

Output terminal DO1 to DO4

Connection of Power cables/Earth wires/ Signal wires (continued)


Crimp 3 wires with a closed end wire joint. Yellow Brown

Connection diagram
A U2 U1 FG N L B

Red A Orange

Red/Orange

Brown/Yellow

Power supply

A B

RS-485

TCC-LINK

Connect the shield wire of the two wires

TCS-NET RELAY INTERFACE

SW1

TOUCH SCREEN CONTROLLER

4
ADDRESS

DI 1 DI 2 DI 3 DI 4 DI 5 DI 6 DI 7 DI 8

Input contact 1 Input contact 2 Input contact 3 Input contact 4 Input contact 5 Input contact 6 Input contact 7 Input contact 8 The RS-485 signal wire has polarity A and B. Be careful when connecting the wire. Load 1 Load 2 Load 3 Load 4

Power supply

The shield earth of the RS-485 signal wires should be single-point earth. Earth the wires on the Touch Screen Controller.

N L

Set the Digital Input/Output Relay Interface address with SW1. Assign 1 to 4 to each address to avoid duplication. You can set the digital Input/Output Relay Interface address independently from the TCC-LINK Relay Interface address or the Energy Monitoring Relay Interface address. CAUTION: The SW1 setting is read when the power is turned on. Push the reset switch (SW7) after changing the address.
Power supply

DIGITAL I/O INTERFACE

DO1 DO2 DO3 DO4 GND +12V

SW1

1
ADDRESS

DI 1 DI 2 DI 3 DI 4 DI 5 DI 6 DI 7 DI 8

RS-485

AB

Input contact 1 Input contact 2 Input contact 3 Input contact 4 Input contact 5 Input contact 6 Input contact 7 Input contact 8

N L

RS-485

AB

CAUTION: Set the RS-485 terminator resistor on the TCS-NET Relay Interface. No terminator resistor setting switch is provided on the Digital Input/Output Relay Interface.

Load 1 Load 2 Load 3 Load 4

DIGITAL I/O INTERFACE

DO1 DO2 DO3 DO4 GND +12V

3
SW4

Setting
SW3
ON

DI1

SW1

SW2

SW1

Address set switch 1-4 0,5 - F Address Not used

LED2

LED3

LED4

SW7

DI2

1 2 3 4

LED5

SW2 SW3 SW4 SW7 LED1 LED2 LED3 LED4 LED5 LED14 LED17

Operating mode set switch (0 usually) Test switch (all OFF usually) Test switch Reset switch Power indicator RS-485 communication status indicator Not used Test indicator Test indicator Digital output indicator

LED1

RS-485

DO1 LED17 LED16 LED15 LED14 DO2 DO3 DO4 GND +12V

The following settings are necessary to use Digital Input/Output Relay Interfaces. SW1 Address set switch When two or more Digital Input/Output Relay Interfaces are used, set a different address for each unit to avoid address duplication. Assign addresses in ascending order.

A B

DI8

DI7

DI6

DI5

DI4

DI3

CAUTION
Set relay interface addresses according to the air conditioner address table. When the SW1 setting has been changed, push the reset switch SW7. The new address setting is read. SW2 SW3 SW4 SW7 Operation mode set switch These switches are not used during normal Test switch operation. Set zero (0) or all OFF. Test switch Reset switch When performing address setting with SW1, push this reset switch after address setting to read the set value.

Trial Operation Check

Before starting trial operation


Turn on the power of the Digital Input/Output Relay Interface after all cable connections and settings are completed. Turn on power of the air conditioning control system.

Trial operation
Confirming external input connection In the test mode, when the external inputs connected to the input terminals DI-1 to DI-8 are ON, the respective LEDs will goes on so you can confirm the connection. Confirming procedure: Set the operation mode switch SW2 to 3, and push the reset switch SW7 to enter the test mode. Unless SW4 is pushed, the respective input status of DI-1 to DI-4 is indicated by LED2 to LED5. When SW4 is pushed, the respective input status of DI-5 to DI-8 is indicated by LED2 to LED5. (*) To return to the normal operation, reset SW2 to zero (0) and push SW7.
SW4 OFF SW4 ON LED2 Displays DI-1 input status. Displays DI-5 input status. LED3 Displays DI-2 input status. Displays DI-6 input status. Input ON: LED lights Input OFF: LED turns off LED4 Displays DI-3 input status. Displays DI-7 input status. LED5 Displays DI-4 input status. Displays DI-8 input status.

Checking external output connection In the test mode, you can set output terminals DO1 to DO4 to ON or OFF with the test switch. Their output status is indicated by each LED. Checking procedure: Set the operation mode switch SW2 to 3 in the same way as the external input check, and then push the reset switch SW7 to enter the test mode. When the bit of the test switch SW3 is set to ON, the external output turns ON; when set to OFF, the external output turns OFF. Bits 1 to 4 of SW3 correspond to output terminals DO1 to DO4. The respective output status of output terminals DO1 to DO4 is indicated by LED14 to LED17. The LEDs light with the output ON, and goes off with the output OFF. (*)To return to normal operation, reset SW2 to zero (0) and push SW7.
LED14 Displays DO1 output status. LED15 Displays DO2 output status. LED16 Displays DO3 output status. LED17 Displays DO4 output status.

Output ON: LED lights Output OFF: LED turns off

Checking the RS-485 communication status Use LED2 for checking the RS-485 communication status. When RS-485 communication with Touch Screen Controller is normal, LED2 will blink.
Normal LED1 LED2 LED3 LED4 LED5 Power indicator RS-485 communication status indicator Not used Test indicator Test indicator ON Blinking OFF OFF OFF Abnormal OFF OFF

Memo

10

DH69409102