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CMM cable guide H-1000-4053-17-B

Renishaw CMM cable guide

2004 - 2006 Renishaw plc. All rights reserved.

This document may not be copied or reproduced in whole or in part, or transferred to any other media or language, by any means, without the prior written permission of Renishaw. The publication of material within this document does not imply freedom from the patent rights of Renishaw plc. Disclaimer Considerable effort has been made to ensure that the contents of this document are free from inaccuracies and omissions. However, Renishaw makes no warranties with respect to the contents of this document and specically disclaims any implied warranties. Renishaw reserves the right to make changes to this document and to the product described herein without obligation to notify any person of such changes. Trademarks RENISHAW and the probe emblem used in the RENISHAW logo are registered trademarks of Renishaw plc in the UK and other countries. apply innovation is a trademark of Renishaw plc. All other brand names and product names used in this document are trade names, service marks, trademarks, or registered trademarks of their respective owners.

Renishaw part no: H-1000-4053-17-B Issued: 11 2006

Renishaw CMM cable guide

Safety

Safety
In all applications involving the use of machine tools or co-ordinate measuring machines (CMMs) eye protection is recommended. There are no user serviceable parts inside Renishaws mains powered units. Return defective units to an authorised Renishaw Customer Service Centre. Replace blown fuses with new components of the same type. Refer to the SAFETY section of the relevant product documentation. For instructions regarding the safe cleaning of Renishaw products refer to the MAINTENANCE section of the relevant product documentation. Remove power before performing any maintenance operations. Always allow sufficient time for electrical charge to dissipate from electrical components before handling. Observe anti-static handling precautions, including the use of earth straps with plug-in cards. Refer to the machine suppliers operating instructions. It is the machine suppliers responsibility to ensure that the user is made aware of any hazards involved in operation, including those mentioned in Renishaw product documentation, and to ensure that adequate guards and safety interlocks are provided. Under certain circumstances the probe signal may falsely indicate a probe seated condition. Do not rely on probe signals to stop machine movement. The expected method of providing an emergency stop for Renishaw products is to remove power.

Product care
Renishaw probes and accessories are precision instruments. Please use and maintain the products in accordance with these instructions. For instructions regarding product care of Renishaw products refer to the PRODUCT CARE section of the relevant product documentation.

Contents

Contents
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Introduction......................................................................................................................................... 5 Cable information quick reference tables ........................................................................................... 6 Manual probe head cable ................................................................................................................. 11 PL1, PL2 and PL3 manual probe head cables ................................................................................. 12 PL4 manual probe head cable.......................................................................................................... 13 PL5, PL6 and PL13 motorised probe head cables ........................................................................... 14 PL10 manual probe head cable........................................................................................................ 15 PL12 motorised probe head cable.................................................................................................... 16 PL14 manual probe head cable........................................................................................................ 17 PL15 manual probe head cable........................................................................................................ 18 PL17 and PL18 manual probe head cables ..................................................................................... 19 PL19, PL20, PL21 and PL40 autochange rack cables..................................................................... 20 PL22 DIN to PICS adapter cable...................................................................................................... 21 PL24 PICS and MCU1 cable............................................................................................................ 22 PL25 PICS cable .............................................................................................................................. 23 PL26 PICS cable .............................................................................................................................. 24 PL27 and PL29 manual probe head cables ..................................................................................... 25 PL28 manual probe head cable........................................................................................................ 26 PL31 manual probe head cable........................................................................................................ 27 PL33 motorised probe head cable.................................................................................................... 28 PL37 probe signal cable ................................................................................................................... 29 PL38, 42, 44, 45, 46 and 56 multiwire cables .................................................................................. 30 PL52 manual probe head cable........................................................................................................ 31 PL63, PL64 and PL65 cables for the SCR200 rack ......................................................................... 32 PL69 and PL75 multiwire extension cables...................................................................................... 33 PL70 four-way linking cable.............................................................................................................. 34 PL76 PICS three-way linking cable .................................................................................................. 35 PL82V video compatible probe cable ............................................................................................... 36 PL93 motorised probe head cable.................................................................................................... 37 PL97 twin SCR200 rack adapter cable ............................................................................................ 38 PL101 multiwire extension cable ...................................................................................................... 39 PL104 power cable for PHS1 ........................................................................................................... 40 PL105 communications cable for PHS1........................................................................................... 41

Contents

34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58

PL106 probe signal cable for PHS1 ................................................................................................. 42 PL107 overtravel cable for PHS1 ..................................................................................................... 43 PL112 PICS adapter cable ............................................................................................................... 44 PL113 overtravel adaptor cable........................................................................................................ 45 PL114 four-way linking cable............................................................................................................ 46 PL115 three-way linking cable.......................................................................................................... 47 PL156 interpolator cable for IU80..................................................................................................... 48 PL157 Machine cable adapter for IU80 ............................................................................................ 49 PL158 interpolator cable for IU80..................................................................................................... 50 PL164, PL165 and PL171 dedicated MCU1 cables ......................................................................... 51 PLM6 and PLM7 machine cables..................................................................................................... 52 PLM8 and PLM9 machine cables..................................................................................................... 53 UCC1 to SPA1 cable ........................................................................................................................ 54 UCC1 machine I/O cable.................................................................................................................. 55 UCC1 joystick interface cable........................................................................................................... 56 MCU1 extension cable ..................................................................................................................... 57 UCC1 optical link cable .................................................................................................................... 58 UCC2 to SPA1 cable ........................................................................................................................ 59 UCC2 machine I/O upgrade adapter cable ...................................................................................... 60 UCC2 joystick interface cable........................................................................................................... 61 SPA2 to UCC2 emergency stop cable ............................................................................................. 62 UCC2 to SPA2 communication cable............................................................................................... 63 UCC2 to SPA2 6th axis cable............................................................................................................ 64 CMM PC to UCC2 communications cable........................................................................................ 65 Scale adapter cable.......................................................................................................................... 66

Introduction

Introduction

This guide contains comprehensive information on the most commonly used Renishaw cables. It is of particular use to engineers involved in installation or support of Renishaw equipment on CMMs, or where correct cable identification is required. Further information for signals, connectors and switch settings of controllers and interfaces can be found in the Renishaw CMM products switch setting and connector guide H-1000-4068 or relevant installation and users guides. Renishaw cables are identified by marker rings or printing to show the PL number. These markers have an S, T, V or U suffix to reflect the cable function and design. Further customised cable solutions are available for specific applications, please contact Renishaw for further details.

1.1 Renishaw CMM product support


Renishaw provides comprehensive world-wide sales and technical support through an extensive network of locally staffed subsidiary offices and regional service and repair centres, contact us at www.renishaw.com/contact.

Cable information quick reference tables

Cable information quick reference tables

2.1 Table 1
PL number PL1 PL2 PL3 PL4 PL5 PL6 PL10 PL12 PL13 PL14 PL15 PL17 PL18 PL19 Length 16 cm 26 cm to 71 cm 41 cm to 1.27 m 68 cm to 2.32 m 4.5 m 40 cm to 80 cm 80 cm to 1.6 m 10 cm 10 cm 10 cm to 20 cm 59 cm to 1.83 m 4.5 m 16 cm to 26 cm 56 cm to 106 cm 5m Connectors Moulded 5-pin DIN plug In-line 5-pin DIN plug In-line 5-pin DIN plug In-line 5-pin DIN plug In-line 5-pin DIN plug In-line LEMO plug In-line LEMO plug In-line LEMO plug In-line LEMO plug In-line LEMO plug 7-pin Amphenol plug In-line 5-pin DIN plug In-line LEMO plug In-line LEMO plug 25-pin D-type socket Moulded 5-pin DIN plug Moulded 5-pin DIN plug Moulded 5-pin DIN plug Moulded 5-pin DIN plug Moulded 5-pin DIN plug 90 degree Tuchel socket 90 degree Tuchel socket In-line 5-pin DIN socket 90 degree Tuchel socket 90 degree Tuchel socket Moulded 5-pin DIN plug Not terminated Moulded 5-pin DIN plug Moulded 5-pin DIN plug 25-pin D-type plug Part number A-1016-6440 A-1016-0004 A-1016-0006 A-1016-0012 A-1016-0001 A-1016-7672 A-1016-7673 A-1029-0111 A-1016-7674 A-1016-7675 A-1016-0003 A-1004-0110 A-1023-7024 A-1023-7025 A-1051-0199 Information Straight manual head cable Coiled manual head cable Coiled manual head cable Coiled manual head cable Straight manual head cable Coiled cable for motorised head Coiled cable for motorised head Straight manual head cable Straight cable for motorised head Coiled cable for motorised head Coiled manual head cable Straight manual head cable Coiled manual head cable Coiled manual head cable ACR1 rack signal cable

Cable information quick reference tables

2.2 Table 2
PL number PL20 PL21 PL22 PL24 PL25 PL26 PL27 PL28 PL29 PL31 PL33 PL37 PL38 PL40 PL42 Length 10 m 15 m 30 cm 5m 30 cm 60 cm 22.5 cm to 45 cm 27.5 cm to 55 cm 74 cm to 1.48 m 30 cm to 60 cm 3m 50 cm 25 m 30 m 15 m Connectors 25-pin D-type socket 25-pin D-type socket 9-pin D-type plug 9-pin D-type socket 9-pin D-type socket 9-pin D-type plug Moulded 5-pin DIN plug 5-pin Franz Binder plug Moulded 5-pin DIN plug In-line Lemo plug In-line Lemo socket or plug 7-pin DIN plug Micro D-type plug 25-pin D-type socket Micro D-type plug 25-pin D-type plug 25-pin D-type plug In-line 5-pin DIN socket 9-pin D-type plug 9-pin D-type plug In-line 5-pin DIN plug Moulded 5-pin DIN plug Moulded 5-pin DIN plug Moulded 5-pin DIN plug Moulded 5-pin DIN plug 90 degree Tuchel socket 7-pin DIN plug 15-pin highdensity D-type plug 25-pin D-type plug 15-pin highdensity D-type plug Part number A-1051-0045 A-1051-0102 A-1057-0131 A-1016-0121 A-1016-0120 A-1057-0132 A-1016-6370 A-1016-6386 A-1016-6420 A-1049-8025 A-1023-7056 A-1054-0003 A-1016-7625 A-1054-0002 A-1016-7624 Information ACR1 rack signal cable ACR1 rack signal cable DIN to PICS adaptor cable Straight PICS extension cable Straight PICS cable SSR out to PICS in cable Coiled manual head cable Coiled manual head cable Coiled manual head cable Coiled manual head cable Straight cable for motorised head Straight probe signal cable Multiwire probe signal cable ACR1 rack signal cable Multiwire probe signal cable

Cable information quick reference tables

2.3 Table 3
PL number PL44 Length 8m Connectors Micro D-type plug Micro D-type plug Micro D-type plug 5-pin Franz Binder plug Micro D-type plug 6-pin mini DIN plug 6-pin mini DIN plug 6-pin mini DIN plug 15 pin highdensity D-type socket 15-pin highdensity D socket 15-pin highdensity D socket 15-pin highdensity D-type socket 9-pin D-type socket 9-pin D-type plug PL82 PL93 PL97 5m 10 cm 26 cm Hirose type plug In-line Lemo plug 6-pin mini DIN x 2 sockets 15-pin highdensity plug In-line Tuchel socket 6-pin mini DIN plug A-1016-7648 A-1016-7676 A-1016-7660 Multiwire probe to AC1 to AC2 Straight cable for motorised head Dual SCR200 rack to PI 200 15-pin highdensity D-type plug 15-pin highdensity D-type plug 15-pin highdensity D-type plug Moulded 5-pin DIN plug 15-pin highdensity D-type plug 6-pin mini DIN plug 6-pin mini DIN plug 6-pin mini DIN plug 15-pin highdensity D-type plug 9-pin D-type plug 9-pin D-type plug 15-pin highdensity D-type plug 9-pin D-type socket A-1016-7644 Multiwire extension cable A-1016-7634 PI 200 multiwire connector cable Part number A-1016-7627 Information Multiwire signal cable Multiwire signal cable Multiwire signal cable Coiled manual head cable Multiwire signal cable SCR200 to PI 200 cable SCR200 to PI 200 cable SCR200 to PI 200 cable Multiwire extension cable

PL45

1.9 m

A-1016-7629

PL46

3.7 m 27.5 cm to 55 cm 12 m 5m 10 m 15 m 10.5 m

A-1016-7628

PL52

A-1016-6500

PL56 PL63 PL64 PL65 PL69

A-1016-7626 A-1016-7630 A-1016-7631 A-1016-7632 A-1016-7640

PL70

PL75

1m

PL76

1m

A-1016-7643

PICS linking cable

Cable information quick reference tables

2.4 Table 4
PL number PL101 PL104 PL105 PL106 PL107 Length 50 cm 30 m 30 m 30 m 30 m Connectors 15-pin D-type socket Not terminated Not terminated Not terminated Not terminated 9-pin D-type socket 9-pin D-type plug 9-pin D-type socket 15-pin highdensity D plug 15-pin highdensity D socket 15-pin highdensity D socket 15-pin D-type plug Not terminated Not terminated Not terminated Not terminated 26-pin D-type socket 26-pin D-type socket 9-pin D-type plug 9-pin D-type socket 9-pin D-type socket 9-pin D-type plug 26-pin highdensity D-type socket 15-pin highdensity socket 26-pin highdensity D-type socket 9-pin D-type plug 9-pin D-type plug 9-pin D-type plug Not connected Not connected Part number A-1016-7662 A-2150-0481 A-2150-0482 A-2150-0483 A-2150-0484 Information Interface cable PHS1 power cable PHS1 communications PHS1 probe signal cable PHS1 over-travel PICS adapter cable

PL112

30 cm

A-2172-0004

PL113

30 cm

A-2172-0005

Over-travel cable

PL114

A-1016-7664

TP200 multiconnector cable

PL115

A-1016-7665

Multi-connector cable

PL156 PL157 PL158 PL163 PL164 PL171 PLM6 PLM7

60 cm 23 cm 1m 5m 10 m 20 m 6m 4m

Not connected In-line Lemo plug 26-pin highdensity plug 9-pin D-type socket 9-pin D-type socket 9-pin D-type socket 15-pin D-type plug 15-pin D-type plug

A-1016-7129 A-1016-7132 A-1016-7133 A-1016-8098 A-1016-9099 A-1016-8100 A-1016-7464 A-1016-7563

Interpolator cable (IU80) machine cable adapter for SP80 IU80 to CC5 and CC6 card Straight MCU1 joystick cables NOT SUITABLE FOR PICS USE Motorised head machine cable. Chassis mount LEMO socket supplied loose.

10

Cable information quick reference tables

2.5 Table 5
PL number PLM8 PLM9 Length 6m 4m 40 cm Connectors 15-pin D-type plug 15-pin D-type plug 25-pin D-type plug 9-pin D-type plug 37-pin D-type socket 9-pin D-type plug 9-pin D-type socket HP Versatile Link latched plug 25-pin D-type plug 37-pin D-type socket 9-pin D-type socket 9-pin D-type plug RJ45 (T568A) plug RJ45 (T568A) plug RJ45 (T568A) plug 15-pin D-type socket In-line LEMO socket In-line LEMO socket 25-pin D-type plug 37-pin D-type plug 2-pin in-line Lemo plug 9-pin D-type plug HP Versatile Link latched plug 25-pin D-type plug 44-pin D-type plug 2-pin Lemo plug 25-pin D-type plug RJ45 (T568A) plug RJ45 (T568A) plug RJ45 (T568A) plug 15-pin highdensity D-type plug Part number A-1016-7677 A-1016-7678 A-4150-0161 Information Motorised head machine cable. In-line LEMO socket fitted. UCC1 SPA cable

A-4150-0162

UCC1 machine I/O cable UCC1 joystick E-STOP cable MCU1 joystick extension cable CMM PC to UCC1 comms optical link cable UCC2 to SPA1 signal cable UCC2 upgrade machine I/O cable UCC2 joystick ESTOP (goes into MCU connector of UCC2) SPA2 to UCC2 E-STOP cable UCC2 to SPA2 comms cable UCC2 to SPA2 6th axis cable CMM PC to UCC2 comms crossover type cable Scale adaptor cable

40 cm 15 m 10 m 90 cm No PL numbers allocated 20 cm

A-4150-0164 A-1016-7692 P-PP02-0003 A-5121-0063 A-5121-0060

30 cm

A-5121-0061

75 cm 1m 36 cm 5m

A-5121-0062 P-CA78-0017 P-CA81-0013 P-CA81-0002

26 cm

A-1333-0183

Renishaw CMM cable guide

11

Manual probe head cable


A-1016-6440

Part number:

3.1 Description
This straight cable has a 90 degree moulded plastic 5-pin DIN plug at each end and electrically connects Renishaw manual probe heads to the CMM quill.

16 cm

End A and B 1 2 3 4 5

Wire Red Screen Yellow Blue Green Figure 1

Signal Head LED cathode Screen Head LED anode Probe circuit Probe circuit

12

Renishaw CMM cable guide

PL1, PL2 and PL3 manual probe head cables


A-1016-0004 A-1016-0006 A-1016-0012

PL1 part number: PL2 part number: PL3 part number:

4.1 Description
These coiled cables have an in-line 5-pin DIN plug at end A and a 90 degree moulded plastic 5-pin DIN plug at end B. They electrically connect Renishaw manual probe heads to the CMM quill.

End A
1 2 and shell 3 4 5

Wire
Red Screen Yellow Blue Green

End B
1 2 3 4 5 Figure 2

Signal
Head LED cathode Screen Head LED anode Probe circuit Probe circuit

Renishaw CMM cable guide

13

PL4 manual probe head cable


A-1016-0001.

PL4 part number:

5.1 Description
This straight cable has an in-line 5-pin DIN plug at end A and a 90 degree moulded plastic 5-pin DIN plug at end B. It electrically connects Renishaw manual probe heads to the CMM quill.

End A
1 2 and shell 3 4 5

Wire
Red Screen Yellow Blue Green

End B
1 2 3 4 5 Figure 3

Signal
Head LED cathode Screen Head LED anode Probe circuit Probe circuit

14

Renishaw CMM cable guide

PL5, PL6 and PL13 motorised probe head cables


A-1016-7672. A-1016-7673. A-1016-7675.

PL5 part number: PL6 part number: PL13 part number:

6.1 Description
These coiled cables have an in-line Lemo plug at end A and a 90 degree Tuchel socket at end B. They electrically connect Renishaw PH10T, PH10M or PH10MQ motorised probe heads to the CMM quill.

End A 1 2 3 4* 5 6 7* 8 9 10 11 12 13 14 *

End B E D C M H L F A B N and O G J K

Wire Yellow Red Brown Grey White Green Not connected Blue Violet Black Screen Orange Turquoise Pink

Signal B axis feedback Ground sense dc reference 12 V 0V Locking motor 8 V dc nominal A axis motor 12 V dc nominal Head present A axis motor 12 V dc nominal B axis motor / probe contact B axis motor / probe contact Screen A axis feedback LED and datum Motor probe switch

Max. line current n/a n/a n/a 1000 mA 350 mA 350 mA 350 mA 350 mA 350 mA n/a 15 mA 40 mA

NOTE: The male pins 4 and 7 of the 14 way LEMO connector (End A) are linked together.

Figure 4

Renishaw CMM cable guide

15

PL10 manual probe head cable


A-1029-0111.

PL10 part number:

7.1 Description
This straight cable has an in-line 5-pin DIN socket at end A and an in-line Lemo plug at end B. It electrically connects Renishaw manual probe heads to the CMM quill.

End A 1 2 and shell 3 4 5

End B 7 11 13 10 9

Wire Red Screen Yellow Blue Green Figure 5

Signal Head LED cathode Screen Head LED anode Probe circuit Probe circuit

16

Renishaw CMM cable guide

PL12 motorised probe head cable


A-1016-7674.

PL12 part number:

8.1 Description
This straight cable has an in-line Lemo plug at end A and a 90 degree Tuchel type socket at end B. It electrically connects Renishaw PH10T, PH10M or PH10MQ motorised probe heads to the CMM quill.

End A 1 2 3 4* 5 6 7* 8 9 10 11 12 13 14

End B E D C M H L F A B N and O G J K

Wire Yellow Red Brown Grey White Green Not connected Blue Violet Black Screen Orange Turquoise Pink

Signal B axis feedback Ground sense dc reference 12 V 0V Locking motor 8 V dc nominal A axis motor 12 V dc nominal Head present A axis motor 12 V dc nominal B axis motor / probe contact B axis motor / probe contact Screen A axis feedback LED and datum Motor probe switch

Max. line current n/a n/a n/a 1000 mA 350 mA 350 mA 350 mA 350 mA 350 mA n/a 15 mA 40 mA

* NOTE: The male pins 4 and 7 of the 14 way LEMO connector (end A) are linked together.

Figure 6

Renishaw CMM cable guide

17

PL14 manual probe head cable


A-1016-0003.

PL14 part number:

9.1 Description
This coiled cable has a 7-pin Amphenol plug at end A and a 90 degree moulded plastic 5-pin DIN plug at end B. It electrically connects Renishaw manual probe heads to the CMM quill.

End A A B C D E and F linked H

End B 2 5 4 3 1 -

Wire Screen Green Blue Yellow Red Figure 7

Signal Screen Probe circuit Probe circuit Head LED anode Head LED cathode Not connected

18

Renishaw CMM cable guide

10 PL15 manual probe head cable


PL15 part number: A-1004-0110.

10.1 Description
This straight cable has an in-line 5-pin DIN plug at end A and is unterminated at end B. It electrically connects Renishaw manual probe heads to the CMM quill.

End A
1 2 and shell 3 4 5

Wire
Red Screen Yellow Blue Green

End B
1 2* 3 4 5

Signal
Head LED cathode Screen Head LED anode Probe circuit Probe circuit

* NOTE: Link pin-2 of end B to shell if fitting a connector with a metal cover.

Figure 8

Renishaw CMM cable guide

19

11 PL17 and PL18 manual probe head cables


PL17 part number: PL18 part number: A-1023-7024. A-1023-7025.

11.1 Description
These coiled cables have a 90 degree moulded 5-pin DIN plug at end A and an in-line Lemo plug at end B. They electrically connect Renishaw manual probe heads to the CMM quill. NOTE: A PL31 cable is available with inverted probe circuit pins if required, see page 27.

End A 1 2 3 4 5

End B 7 11 13 9 10

Wire Red Screen Yellow Blue Green Figure 9

Signal Head LED cathode Screen Head LED anode Probe circuit Probe circuit

20

Renishaw CMM cable guide

12 PL19, PL20, PL21 and PL40 autochange rack cables


PL19 part number: PL21 part number: A-1051-0199. A-1051-0102. PL20 part number: PL40 part number: A-1051-0045. A-1054-0002.

12.1 Description
These straight ACR1 autochange rack cables have an in-line 25-pin D-type socket at end A and a 25-pin D-type plug at end B. They relay communications between the ACC2-2 controller and ACR1 rack. Connections are pin-to-pin, with the Red/Grey wire connected to pin 1 at each end.

Pin number 1 2 3 4 5 6 7 8 9 10 11 12 13

Signal Supply to ACR1 motor 0 V rack motor return Rack 0 V return for ACR1 motor Screwdriver position feedback Rear IRED beam detector signal Rack probe contact no. 2 Rack precision reference voltage for the ACR1 position potentiometer Rack lock error indicator no.4 ACR1 0 V Rack change cycle indicator no.0 Rack 0 V, reserved for future use Rack 0 V, reserved for future use -

Pin number 14 15 16 17 18 19 20 21 22 23 24 25

Signal Supply to ACR1 motor 0 V motor return Rack 0 V Front IRED beam detector signal Rack probe contact no.1 ACR1 overtravel signal no.1 ACR1 probe active indicator no.1 ACR1 cycle error indicator no.3 +15 V supply to ACR1 circuits Ground sense Rack 0 V, reserved for future use Rack 0 V, reserved for future use

Figure 10

Renishaw CMM cable guide

21

13 PL22 DIN to PICS adapter cable


PL22 part number: A-1057-0131.

13.1 Description
This straight cable has a 5-pin DIN-socket at end A and a 9-pin D-type plug at end B. When linked to existing SSR (solid state relay) cables it allows input of the probe signal via Renishaw PICS (product interconnection system) of current interfaces such as PI 4-2 or PI 200.

30 cm

End A 1 2 and shell linked 3 4 5 -

End B 3 Shell 4 and 8 linked 5 9 1 and 6 linked

Wire Red Screen Yellow Blue Green Figure 11

Signal Head LED cathode Screen Head LED anode Probe circuit Probe circuit -

22

Renishaw CMM cable guide

14 PL24 PICS and MCU1 cable


PL24 part number: A-1016-0121.

14.1 Description
This straight cable has a 9-pin D-type socket at end A with a 9-pin D-type plug at end B. It can be used either as a Renishaw PICS (product inter-connection system) cable or as an extension cable for the MCU1 joystick unit. Signal information is detailed below for PICS input, PICS output and MCU1 connections.

End A and B 1 2 3 4 5 6 7 8 9 Shell

Wire Black Brown Violet Orange Red Yellow Blue Green White Screen

PICS signal input STOP PPOFF (probe power off) 0V Reserved for Renishaw use Probe signal +5 V PDAMP (probe damping) LED OFF Probe Screen

PICS signal output STOP PPOFF 0V SYNC output HALT output PDAMP LED OFF Screen

MCU1 signal Not connected TX (transmit) A RX (receive) A RX (receive) B 0V ESTOP A ESTOP B TX (transmit) B +15 V Screen

NOTE: Pink wire not used, cut back at both ends.

Figure 12

Renishaw CMM cable guide

23

15 PL25 PICS cable


PL25 part number: A-1016-0120.

15.1 Description
This straight cable has a 9-pin D-type socket at one end with a 9-pin D-type plug at the other. It is used as a Renishaw PICS (product inter-connection system) cable. Signal information is shown below for typical PICS input, PICS output connection.

End A and B 1 2 3 4 5 6 7 8 9 Shell

Wire Black Brown Violet Orange Red Yellow Blue Green White Screen

PICS signal input STOP PPOFF (probe power off) 0V Reserved for Renishaw use Probe signal +5 V PDAMP (probe damping) LED OFF Probe Screen

PICS signal output STOP PPOFF 0V SYNC output HALT output PDAMP LED OFF Screen

NOTE: Pink wire not used, cut back at both ends.

Figure 13

24

Renishaw CMM cable guide

16 PL26 PICS cable


PL26 part number: A-1057-0132.

16.1 Description
This straight cable has a 9-pin D-type plug at end A with a 7-pin DIN-plug at end B. These cables are used for adapting SSR output signals to Renishaw PICS (product inter-connection system) inputs. This PICS input signal information is detailed below.

End A 1 and 6 linked 2 3 4 and 8 linked 5 9 Shell

End B 6 1 and 7 linked 3 5 4 Shell

Wire Red Blue Yellow White Green Screen Figure 14

PICS signal input PPOFF (probe power off) 0V LED OFF Probe signal Probe return Screen

Renishaw CMM cable guide

25

17 PL27 and PL29 manual probe head cables


PL27 part number: PL29 part number: A-1016-6370. A-1016-6420.

17.1 Description
These coiled cables have moulded 90 degree 5-pin DIN-plugs at each end and electrically connect Renishaw manual probe heads to the CMM quill.

End A and B 1 2 3 4 5

Wire Red Screen Yellow Blue Green Figure 15

Signal Head LED cathode Screen Head LED anode Probe circuit Probe circuit

26

Renishaw CMM cable guide

18 PL28 manual probe head cable


PL28 part number: A-1016-6386.

18.1 Description
This is a coiled cable with a round 5-pin Franz Binder plug at end A and a moulded 90 degree 5-pin DIN plug at end B. The cable is used on Stiefelmayer CMMs to electrically connect Renishaw manual probe heads to the quill where a Non-Stiefelmayer interface is being used. For applications using Stiefelmayer interfaces see page 31 for details of the PL52 cable.

End A and B 1 2 3 4 5

Wire Red Screen Yellow Blue Green Figure 16

Signal Head LED cathode Screen Head LED anode Probe circuit Probe circuit

Renishaw CMM cable guide

27

19 PL31 manual probe head cable


PL31 part number: A-1049-8025.

19.1 Description
These coiled cables have a 90 degree moulded 5-pin DIN-plug at end A and an in-line Lemo plug at end B. They electrically connect Renishaw manual probe heads to the CMM quill. IMPORTANT: The probe circuit pins of the PL31 are inverted, check polarity requirements before use. normal polarity is required, use the PL17 or PL18 cables on page 19. If

End A 1 2 3 4 5

End B 7 11 13 10 9 Figure 17

Wire Red Screen Yellow Blue Green

Signal Head LED cathode Screen Head LED anode Probe circuit Probe circuit

28

Renishaw CMM cable guide

20 PL33 motorised probe head cable


PL33 part number: A-1023-7056.

20.1 Description
This straight cable has in-line Lemo socket or plug alternatives supplied loose for fitment on end A. A 90 degree Tuchel type socket is already fitted to end B. This cable electrically connects Renishaw PH10T, PH10M or PH10MQ motorised probe heads to the CMM quill.

End A Plug Socket 3 1 2 2 1 3 7 4* 5 6 6 5 7* 4 8 11 9 10 10 9 11 8 12 14 13 13 14 12

End B E D C M H L F A B N and O G J K

Wire Yellow Red Brown Grey White Green Not connected Blue Violet Black Screen Orange Turquoise Pink

Signal B axis feedback Ground sense dc reference 12 V 0V Locking motor 8 V dc nominal A axis motor 12 V dc nominal Head present A axis motor 12 V dc nominal B axis motor / probe contact B axis motor / probe contact Screen A axis feedback LED and datum Motor probe switch

Max. line current n/a n/a n/a 1000 mA 350 mA 350 mA 350 mA 350 mA 350 mA n/a 15 mA 40 mA

* NOTE 1: The male pins 4 and 7 of the 14 way LEMO plug (End A) are linked together.

NOTE 2: The female pins 7 and 4 of the 14 way LEMO socket (End A) are linked together if this alternative connector type is required.

Figure 18

Renishaw CMM cable guide

29

21 PL37 probe signal cable


PL37 part number: A-1054-0003.

21.1 Description
This straight cable has in-line 7-pin DIN plugs at each end. It electrically connects Renishaw probe interfaces and probe head controllers and passes SSR (solid state relay) signals between them.

End A and B 1 2 and shell linked 3 4 5 6 7

Wire Yellow Screen Green Red Blue Black White Figure 19

Signal LED cathode Screen LED anode Probe return Probe signal Inhibit return Inhibit signal

30

Renishaw CMM cable guide

22 PL38, 42, 44, 45, 46 and 56 multiwire cables


PL38 part number: PL44 part number: PL46 part number: A-1016-7625. A-1016-7627. A-1016-7628. PL42 part number: PL45 part number: PL56 part number: A-1016-7624. A-1016-7629. A-1016-7617.

22.1 Description
These straight cables have a 90 degree micro-D plug fitted at one end with a 15-pin high-density D-plug supplied loose for fitment to the other end. They are used to electrically connect Renishaw PH6M, PH10T, PH10M and PH10MQ probe heads to multiwire probe system interfaces or controllers.

End A and B 1 2 and shell 3 4 5 6 7 8 9 10 11 12 13 14 15 Figure 20

Wire Brown Screen Green Violet Yellow Red Blue White Coaxial screen Coaxial inner Orange Blue / White Grey Black / White Brown / White

Renishaw CMM cable guide

31

23 PL52 manual probe head cable


PL52 part number: A-1016-6500.

23.1 Description
This is a coiled cable with a round 5-pin Franz Binder plug at end A and a moulded 90 degree 5-pin DINplug at end B. It is used on Stiefelmayer CMMs but differs significantly from the standard PL28 cable design.

End A
5 4 1 2

Wire
Red Screen Yellow Blue Green

End B
1 2 3 4 5

Signal
Head LED cathode Screen Head LED anode Probe circuit Probe circuit

NOTE: The in-line and linked resistor shown above are 1K2 with 1% tolerance. They protect Renishaw probe head LEDs from higher currents of Non-Renishaw interfaces.

Figure 21

32

Renishaw CMM cable guide

24 PL63, PL64 and PL65 cables for the SCR200 rack


PL63 part number: PL64 part number: PL65 part number: A-1016-7630. A-1016-7631. A-1016-7632.

24.1 Description
These straight cables have in-line 6-pin mini DIN plugs at each end and are used to electrically connect SCR200 racks to PI 200 probe interfaces used with TP200 probes.

End A and B 1 2 3 4 5 6 Shell

Wire Red Blue Green Yellow White Black Shell Figure 22

Signal Remote set Error Inhibit Power 0V Screen

Renishaw CMM cable guide

33

25 PL69 and PL75 multiwire extension cables


PL69 part number: PL75 part number A-1016-7640. A-1016-7644.

25.1 Description
These straight cables have a 15-pin high density D-type socket at end A and a 15-pin high density D-type plug at end B. They are used to extend the existing CMM multiwire probe system cables.

End A and B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Shell Figure 23

Wire Brown Grey Green Violet Yellow Red Blue White Coaxial screen Coaxial inner Orange Blue / White Black White / Brown White / Black Screen

34

Renishaw CMM cable guide

26 PL70 four-way linking cable


PL70 part number: A-1016-7634.

26.1 Description
This four-way linking cable joins four connectors of differing types. End A is a 9-pin D-type plug, end B is a 9-pin D-type socket, end C is a 15-pin high-density D-type socket and end D is a 15-pin high-density D-type plug. It is used to combine a multiwire system with a standard probe system (using PICS) without the need for an IS 1-2 interface selector to route signals.

End A A1 A2 A3 A4 A5 A6 A7 A8 A9 End C C1 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15

Wire Black Brown Violet Orange Red White Yellow Green Blue Wire Grey Blue (2 off) Yellow White Orange Green Red Coax outer Coax core Violet White / Blue Red Brown Black Figure 24

End B B1 B2 B3 B4 C13 B6 B7 B8 C3 End D D1 A9 / D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 A5 D14 D15

Renishaw CMM cable guide

35

27 PL76 PICS three-way linking cable


PL76 part number: A-1016-7643.

27.1 Description
This straight three-way linking cable joins connectors of differing types. End A has a 9-pin D-type socket, end B has a 9-pin D type plug and end C has a 9-pin D-type socket. It is used to link a PICS compatible interface into an existing system and to output the signal to the CMM PC or controller.

PICS OUTPUT

End A 1 2 3 4 5 6 7 8 9

Wire Black Brown Violet Red Yellow Blue Green White

End B 1 2 3 4 5 6 7 8 9

Wire White White White White White White White White

End C 1 2 3 4 5 6 7 8 9

NOTE: The orange and pink wires are not used, cut back at both ends.

Figure 25

36

Renishaw CMM cable guide

28 PL82V video compatible probe cable


PL82V part number: A-1016-7648.

28.1 Description
This straight cable has a 12-pin round Hirose-type plug at end A and a 15-pin high density D-type plug at end B. It is used to link (the now obsolete) VP2 video cameras to the VPI 2 video probe interface or to link shank mounted SP600 version scanning probes to AC1 or AC2 cards. The V suffix on cable markers indicate video system compatibility, signal details are shown below for both applications.

End A 1 2 3 4 5 6 7 8 9 10 11 12 Shell

Wire Brown Blue / White Green Violet Yellow Red Blue White Orange Grey Coaxial screen Coaxial inner Screen

End B 1 12 3 4 5 6 7 8 11 2 9 10 13 14 15 Shell

MIH-SI signals + supply LED anode Head clock Head data Head data Ground LED cathode Head clock Probe Ground Ground Figure 26

VP2 probe signals Reference Probe sense return Identification 0 V +12 V Illumination supply Identification Video 0 V Video output Ground

SP600 probe signals Reference 0V +5 V Y axis Z axis +12 V -12 V Probe output X axis 0 V power Ground

Renishaw CMM cable guide

37

29 PL93 motorised probe head cable


PL93 part number: A-1016-7676.

29.1 Description
This straight cable has an in-line Lemo plug at end A and an in-line Tuchel socket at end B. It electrically connects Renishaw PH10T, PH10M or PH10MQ motorised probe heads to the CMM quill.

End A 1 2 3 4* 5 6 7* 8 9 10 11 12 13 14

End B E D C M H L F A B N and O G J K

Wire Yellow Red Brown Grey White Green Not connected Blue Violet Black Screen Orange Turquoise Pink

Signal B axis feedback Ground sense dc reference 12 V 0V Locking motor 8 V dc nominal A axis motor 12 V dc nominal Head present A axis motor 12 V dc nominal B axis motor / probe contact B axis motor / probe contact Screen A axis feedback LED and datum Motor probe switch

Max. line current n/a n/a n/a 1000 mA 350 mA 350 mA 350 mA 350 mA 350 mA n/a 15 mA 40 mA

*NOTE: The male pins 4 and 7 of the 14 way LEMO connector (End A) are linked together.

Figure 27

38

Renishaw CMM cable guide

30 PL97 twin SCR200 rack adapter cable


PL97 part number: A-1016-7660.

30.1 Description
This straight three-way adapter cable has two mini in-line 6-pin DIN-sockets at ends A and B with a mini in-line 6-pin DIN-plug at end C. It electrically connects two SCR200 racks to a single PI 200 probe interface for dual use.

End A and B 1 2 3 4 5 6 Shell

End C 1 2 3 4 5 6 Shell Figure 28

Wire Red Blue Green Yellow White Black Shell

Signal Remote set Error Inhibit Power 0V Screen

Renishaw CMM cable guide

39

31 PL101 multiwire extension cable


PL101 part number: A-1016-7662.

31.1 Description
This straight cable has a 15-pin high density D-type socket at end A and a 15-pin high density D-type plug at end B. It is used to extend the existing CMM multiwire probe system cables and to link probe interfaces.

End A and B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Shell Figure 29

Wire Brown Grey Green Violet Yellow Red Blue White Coaxial screen Coaxial inner Orange Blue / White Black White / Brown White / Black Screen

40

Renishaw CMM cable guide

32 PL104 power cable for PHS1


PL104 part number: A-2150-0481

32.1 Description
This straight cable has a 15-pin high density D-type socket (NOT supplied) at end A and is supplied unterminated at end B. This allows the cable to be threaded through the CMM cable tracks and fitting to a 15-pin high density D-type plug (not supplied). It provides operating power to the PHS1 servopositioning head.

End A and B 6 7 11 12 14 15 Shell

Wire Blue Yellow Grey Pink White Brown Screen

Signal +24 V 0VM +24 V 0VM +12 V Ground Screen

NOTE: Socket contact pin crimp.

Figure 30

Renishaw CMM cable guide

41

33 PL105 communications cable for PHS1


PL105 part number: A-2150-0482.

33.1 Description
This straight cable has a 15-pin high density D-type socket (NOT supplied) at end A and is supplied unterminated at end B. This allows the cable to be threaded through the CMM cable tracks and fitting to a 15-pin high density D-type plug (NOT supplied). It allows for communication to and from the PHS1 servo-positioning head.

End A and B 3 5 8 10 Shell

Wire Black Red Black White Screen

Signal Twisted pair data FROM head Twisted pair data TO head Screen

NOTE: Socket contact pin crimp.

Figure 31

42

Renishaw CMM cable guide

34 PL106 probe signal cable for PHS1


PL106 part number: A-2150-0483.

34.1 Description
This straight cable has a 15-pin high density D-type socket (NOT supplied) at end A and is supplied unterminated at end B. This allows the cable to be threaded through the CMM cable tracks and fitting to a 15-pin high density D-type plug (not supplied). It allows for probe signals to and from the PHS1 servopositioning head.

End A 1 2 3 4 5 6 7 8 9 10 11 12 13 For OTM3M / OTP6M fit in parallel with pin 3 (cut back if not required) Shell

Wire Brown Black / White Green Violet Yellow Red Blue White Coaxial outer Coaxial inner Orange Blue / White Grey Brown / White Screen

End B 1 2 3 4 5 6 7 8 9 10 11 12 13 For OTM3M / OTP6M fit in parallel with pin 3 (cut back if not required) Shell

Signal Signal 5 Screen 0 V return Signal 2 Signal 3 Power + Power Probe identification Signal 1 0 V reference Probe signal Non-contact probe Screen

Figure 32

Renishaw CMM cable guide

43

35 PL107 overtravel cable for PHS1


PL107 part number: A-2150-0484

35.1 Description
This straight cable has a 15-pin high density D-type socket (NOT supplied) at end A and is supplied unterminated at end B, allowing the cable to be threaded through the CMM cable tracks. It is used for the overtravel signal between the PHS1 servo-positioning head and the PHS1 PC card.

End A and B Pins 1 to 13 not used 14 15 Shell

Wire White Brown Screen

NOTE: Plug contact pin crimp.

Figure 33

44

Renishaw CMM cable guide

36 PL112 PICS adapter cable


PL112 part number: A-2172-0004.

36.1 Description
This straight three-way adapter cable has a 26-pin high density D-socket at end A, then branches out to a 9-pin D-plug at end B and a 9-pin D-socket at end C. It electrically connects and adapts PICS signals for Renishaw or equivalent counter cards.

End A 1 2 3 4 5 6 7 8 9 10

End B 1 2 3 4 5 6 7 8 9 -

End C 9

Wire Red Blue Green Yellow White Black Brown Violet Orange Orange

Signal Stop (out) PPOFF (out) 0 V (out) +5 V (out) SYNC (out) HALT (out) PDAMP (out) LEDOFF (out) READ (out) Probe return

NOTE: Pins 11 to 16 are not connected. 17 18 19 20 21 22 23 24 25 26 Shell Shell 8 7 6 5 4 3 2 1 Shell Figure 34 Violet Brown Black White Yellow Green Blue Red Screen Overtravel return Overtravel LEDOFF (in) PDAMP (in) 150 Ohm pull up resistor Probe signal LED anode (in) 0V (in) PPOFF (in) Stop (in) Screen

Renishaw CMM cable guide

45

37 PL113 overtravel adaptor cable


PL113 part number: A-2172-0005.

37.1 Description
This straight cable has a 9-pin D-type socket at end A and a 26-pin high density D-type socket at end B. It is used to adapt and relay overtravel signals between the PHS1 servo-positioning head and the PHS1 card.

End A -

End B 1 2 3 4 5 6 7 8 9 10

Wire -

Signal -

NOTE: Pins 11 to 16 are not connected. 5 7 Shell 17 18 19 20 21 22 23 24 25 26 Shell Figure 35 Red Blue Shell Overtravel return Overtravel Screen

46

Renishaw CMM cable guide

38 PL114 four-way linking cable


PL114 part number: A-1016-7664.

38.1 Description
This four-way linking cable joins four connectors of differing types. End A is a 9-pin D-type plug, end B is a 9-pin D-type socket, end C is a 15-pin high-density D-type socket and end D is a 15-pin high-density D-type plug. It is used to combine a multiwire system with a standard probe system (using PICS) without the need for an IS 1-2 interface selector to route signals.

End A A1 A2 A3 A4 A5 A6 A7 A8 A9 End C C1 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15

Wire Black Brown Violet Orange Red White Yellow Green Blue Wire Grey Blue (2 off) Yellow White Orange Green Red Coax outer Coax core Violet White / Blue Red Brown Black Figure 36

End B B1 B2 B3 B4 C13 B6 B7 B8 C3 End D D1 A9 / D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 A5 D14 D15

Renishaw CMM cable guide

47

39 PL115 three-way linking cable


PL115 part number: A-1016-7665.

39.1 Description
This cable has three linked connectors of differing type. End A is a 9-pin D-type plug, end B is a 9-pin D-type socket and end C is a 15-pin high density D-type socket. It is used to combine a multiwire system with a standard probe system (using PICS) without the need for an IS 1-2 interface selector to route signals.

End A 1 2 3 4 5 6 7 8 9

Wire Black Brown Violet Orange Red White Yellow Blue Green

End B 1 2 3 4 5 6 7 8 9

Wire Not connected Not connected Not connected Not connected Red Not connected Not connected Blue Not connected Figure 37

End C 13 3 -

48

Renishaw CMM cable guide

40 PL156 interpolator cable for IU80


PL156 part number: A-1016-7129.

40.1 Description
This straight cable has a 26-pin high density D-type socket at end A and is unterminated at end B (the connector is not supplied). It is used to link the IU80 interpolator unit of the SP80 scanning probe system to the CC6 or equivalent counter card.

End A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Shell

Wire Red Not connected White / Blue Blue Not connected Green Not connected Yellow / Blue Yellow White Black Brown Violet Orange Pink Turquoise Grey Not connected Not connected Red / Blue Green / Red Yellow / Red White / Red Red / Black Red / Brown Not connected Screen Figure 38

Signal X axis log A IU80 reset IU80 error Not connected Z axis log Probe present Green LED off Red LED on X axis log A X axis log B X axis log B Y axis log A Y axis log A Y axis log B Y axis log B Z axis log A Z axis log A Z axis log B +9 V to +18 V +5 V 0V Screen

Renishaw CMM cable guide

49

41 PL157 Machine cable adapter for SP80


PL157 part number: A-1016-7132.

41.1 Description
This straight cable has a 15-pin high density D-type socket at end A and an in-line 14-pin LEMO plug at end B. It is used to electrically connect the SP80 scanning probe to the CMM quill.

End A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Shell

End B 13 4 12 2 8 10 14 3 5 9 1 6 11 Shell

Wire Orange Thick White Grey Red Yellow Thick Brown Pink Black Brown Violet Blue Green Inner screen Shell Figure 39

Signal V reference 0V Not connected Cos Z Cos Y Cos X +9 V to +18 V Not connected Probe present Green LED on Red LED on Sin Z Sin Y Sin X Not connected Inner screen Screen

50

Renishaw CMM cable guide

42 PL158 interpolator cable for IU80


PL158 part number: A-1016-7133.

42.1 Description
This straight cable has a 26-pin high density D-type socket at end A and a 26-pin D-type plug at the other end. It is used to link the IU80 interpolator unit of the SP80 scanning probe system to the CC5, CC6 or equivalent counter card.

End A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Shell

Wire Red Not connected Green Yellow White Black Not connected Violet Orange Pink Turquoise Grey Red / Blue Green / Red Yellow / Red White / Red Red / Black Red / Brown Yellow / Blue White / Blue Blue / Black Orange / Blue Yellow / Green White / Green Not connected Blue Screen Figure 40

End B 1 9 4 5 6 2 7 8 11 12 13 14 15 16 17 25 19 20 21 22 24 23 26 Shell

Renishaw CMM cable guide

51

43 PL164, PL165 and PL171 dedicated MCU1 cables


PL163 part number: A-1016-8098. PL164 part number: A-1016-8099. PL171 part number: A-1016-8100.

43.1 Description
These straight cables have a 9-pin D-type socket at end A with a 9-pin D-type plug at end B and are connected pin-to-pin. They are used as dedicated cables for the Renishaw MCU1 joystick unit, signal information is shown below. IMPORTANT: These cables are not compatible for Renishaw PICS as pin 5 is not connected.

PL163, 5 m PL164, 10 m PL171, 15 m

End A and B 1 2 3 4 5 6 7 8 9 Shell

Wire Yellow Grey Pink Blue Not connected Green Brown White Red Screen Figure 41

MCU1 signal Not connected TX (transmit) A RX (receive) A RX (receive) B 0V ESTOP A ESTOP B TX (transmit) B +15 V Screen

52

Renishaw CMM cable guide

44 PLM6 and PLM7 machine cables


PLM6 part number: A-1016-7564. PLM7 part number: A-1016-7563.

44.1 Description
These two straight cables each have a 15-pin D-type plug at end A and a 14-pin chassis-mount LEMO socket supplied loose for fitment to end B. They reside within the CMM axis conduits and link with the probe head cables to relay the motorised probe head and controller signals. These are also used to link with adapter cables and relay SP80 scanning probe signals to and from Renishaw controllers or equivalent counter cards via an IU80 interpolator unit.

End A End B Wire Signal Ground sense Brown 2 1 Head present Turquoise 7 2 A axis feedback Yellow 12 3 Ground 0 V Green/Red 4 4 Motor probe switch Grey 14 5 DC reference 12 V Violet 3 6 B axis motor / probe contact Pink 9 7 LED and datum Blue 13 8 Locking motor 8 V DC nominal Green 5 10 A axis motor 12 V DC nominal White 8 11 A axis motor 12 V DC nominal Red 6 12 - B axis Black 1 14 B axis motor / probe contact Orange 10 15 Screen Braid 11* A Body * Separate 7 to 14 strands of braid and cover with sleeving, connect to end B pin 11. Separate remaining strands and trap evenly under collet and split insert carrier. Figure 42

Renishaw CMM cable guide

53

45 PLM8 and PLM9 machine cables


PLM8 part number: A-1016-7677. PLM9 part number: A-1016-7678.

45.1 Description
These two straight cables each have a 15-pin D-type plug at end A and a 14-pin in-line LEMO socket at end B. They reside within the CMM axis conduits and link with the probe head cables to relay the motorised probe head and controller signals. These are also used to link with adapter cables and relay SP80 scanning probe signals to and from Renishaw controllers or equivalent counter cards via an IU80 interpolator unit.

End A End B Wire Signal Ground sense Brown 2 1 Head present Turquoise 7 2 A axis feedback Yellow 12 3 Ground 0 V Green/Red 4 4 Motor probe switch Grey 14 5 DC reference 12 V Violet 3 6 B axis motor / probe contact Pink 9 7 LED and datum Blue 13 8 Locking motor 8 V DC nominal Green 5 10 A axis motor 12 V DC nominal White 8 11 A axis motor 12 V DC nominal Red 6 12 B axis Black 1 14 B axis motor / probe contact Orange 10 15 Screen Braid 11* A Body * Separate 7 to 14 strands of braid and cover with sleeving, connect to end B pin 11. Separate remaining strands and trap evenly under collet and split insert carrier. Figure 43

54

Renishaw CMM cable guide

46 UCC1 to SPA1 cable


Part number: A-4150-0161.

46.1 Description
This straight cable has a 25-pin D-type plug at end A and a 25-pin D-type plug at end B. It is used to relay signals between the UCC1 universal controller and the SPA1 servo power amplifier.

End A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

End B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Wire Red Blue Green Yellow White Black Brown Violet Orange Pink Turquoise Grey Red / Blue Green / Red Yellow / Red

NOTE: Pins 16 to 24 are not connected. 25 Shell 25 Shell Figure 44 Orange / green Screen

Renishaw CMM cable guide

55

47 UCC1 machine I/O cable


Part number: A-4150-0162.

47.1 Description
This three-way cable has a 9-pin D-type plug at end A, a 37-pin D-type socket at end B and a 37-pin Dtype plug at end C. It is used to relay machine I/O (input/output) signals between the UCC1 universal controller and the SPA1 servo power amplifier.

End A 1 3 5 Shell

Wire Red Blue Green Screen

Not connected

End B 19 21 24 Shell 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Wire

End C

Not connected Screen Red Blue Green Yellow White Black Brown Violet Orange Pink Turquoise Grey Red / blue Green / red Yellow / red Shell 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

End B 16 17 18 20 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37

Wire White / red Red / black Red / brown Yellow / blue White / blue Blue / black Orange / blue Green / blue Grey / blue Yellow / green White / green Green / black Orange / green Grey / green Yellow / brown White / brown Brown / black Grey / brown Yellow / violet

End C 16 17 18 20 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37

Figure 45

56

Renishaw CMM cable guide

48 UCC1 joystick interface cable


Part number: A-4150-0164.

48.1 Description
This straight cable has a 9-pin D-type socket at end A and an in-line 2-pin LEMO plug at end B. It electrically connects the emergency stop signals to the joystick interface card and is used where a nonRenishaw joystick is fitted.

End A 6 7 Shell

End B Red Blue Screen

Wire C Not C Screen Figure 46

Signal ESTOP A ESTOP B -

Renishaw CMM cable guide

57

49 MCU1 extension cable


Part number: A-1016-7692.

49.1 Description
This straight cable has a 9-pin D-type socket at one end with a 9-pin D-type plug at the other. It is used as an extension cable for the Renishaw MCU1 joystick unit. Signal information is detailed below for the MCU1.

End A and B 1 2 3 4 5 6 7 8 9 Shell

Wire Black Brown Violet Orange Red Yellow Blue Green White Screen Figure 47

Signal Not connected TX (transmit) A RX (receive) A RX (receive) B 0V ESTOP A ESTOP B TX (transmit) B +15 V Screen

58

Renishaw CMM cable guide

50 UCC1 optical link cable


Part number: P-PP02-0003.

50.1 Description
This straight cable has two fibre optic cores and HP Versatile Link latched plugs at ends A and B. It relays communications between the CMM PC and the UCC1 controller using infrared light.

Figure 48

Renishaw CMM cable guide

59

51 UCC2 to SPA1 cable


Part number: A-5121-0063.

51.1 Description
This straight cable has a 25-pin D-type plug at end A and a 25-pin D-type plug at end B. It is used to relay signals between the UCC2 universal controller and the SPA1 servo power amplifier.

End A 1 2

Wire 1 2

Signal Red Blue

NOTE: Pins 3, 4 and 5 are not connected. 6 7 8 9 10 11 12 13 6 7 12 13 10 11 8 9 Black Brown Violet Orange Pink Turquoise Grey Red / Blue

NOTE: Pins 14 to 21 are not connected. 22 23 24 25 Shell 22 23 24 25 Shell Figure 49 Green Yellow White Orange / Green Screen

60

Renishaw CMM cable guide

52 UCC2 machine I/O upgrade adapter cable


Part number: A-5121-0060.

52.1 Description
The cable has a 37-pin D-type socket at end A and a 44-pin D-type plug at end B. It is used when upgrading from a UCC1 to a UCC2 controller and takes account of the different I/O connectors. Its function is to relay machine I/O (input/output) signals between the UCC2 controller and the servo power amplifier.

End A and B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Wire Black Brown Red Orange Yellow Green Blue Violet Grey White White / black White / brown White / red White / orange White / yellow White / green White / blue White / violet White / grey

End A and B 21 22 23 24 25 26 25 26 27 28 29 30 31 32 33 34 35 36 37 Figure 50

Wire White / grey White / black / brown White / black / red White / black / orange White / black / yellow White / black / green White / black / blue White / black / violet White / black / grey White / brown / red White / brown / orange White / brown / yellow White / brown / green White / brown / blue White / brown / violet White / brown / grey White / red / orange White / red / yellow White / red / green

Renishaw CMM cable guide

61

53 UCC2 joystick interface cable


Part number: A-5121-0061.

53.1 Description
This straight cable has a 9-pin D-type socket at end A and an in-line 2-pin LEMO plug at end B. It electrically connects the emergency stop signals to the joystick interface card and is used where a nonRenishaw joystick is fitted.

End A 6 7 Shell

Wire Red Blue Screen Figure 51

End B C Not C Screen

Signal ESTOP A ESTOP B -

62

Renishaw CMM cable guide

54 SPA2 to UCC2 emergency stop cable


Part number: A-5121-0062.

54.1 Description
This straight cable has a 9-pin D-type plug at end A and a 25-pin D-type plug at end B. It is used to relay emergency stop (E-Stop) signals between the SPA2 servo power amplifier and UCC2 universal controller.

End A 3 6 7 8 9 Shell

End B 25 6 7 4 3 Screen Figure 52

Signal Ground 24 V E-stop A E-stop B Engage E-stop C Shell

Renishaw CMM cable guide

63

55 UCC2 to SPA2 communication cable


Part number: P-CA78-0017.

55.1 Description
This straight Ethernet cable has RJ45 type plugs that are connected pin-to-pin at each end. Each UCC2 and SPA2 installation requires two of these cables (normally supplied) for signal communication between the units.

End A 1 16 17 18 19 20 21 22

Wire Orange / White Orange Green / White Blue Blue / White Green Brown / White Brown Figure 53

64

Renishaw CMM cable guide

56 UCC2 to SPA2 6th axis cable


Part number: P-CA78-0013.

56.1 Description
This straight Ethernet cable has RJ45 type plugs that are connected pin-to-pin at each end. Each 6th axis installation requires one of these cables for the additional signal communications between units.

End A and B 1 9 10 11 12 13 14 15

Wire Orange / White Orange Green / White Blue Blue / White Green Brown / White Brown

Figure 54

Renishaw CMM cable guide

65

57 CMM PC to UCC2 communications cable


Part number: P-CA81-0002.

57.1 Description
This straight Ethernet cable has RJ45 type plugs that electrically cross-over at each end, therefore they are NOT pin-to-pin. One of these cables is required for communication between the CMM PC and the UCC2 controller.

End A 1 2 3 4 5 6 7 8

Wire Light Green Green White Blue Light Blue Orange Light Brown Brown Figure 55

End B 3 6 1 4 5 2 7 8

66

Renishaw CMM cable guide

58 Scale adapter cable


Part number: A-1333-0183.

58.1 Description
This straight cable has a 15-pin D type socket at end A and has a 15-pin high density D-type plug at end B. This custom product cable is used where scale interpolators are connected or where machine cabling is compatible for its use.

End A and B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Shell

Wire Red Blue Green Yellow White Black Brown Violet Orange Pink Turquoise Grey Red / Blue Green / Red Yellow / Red Outer Screen

Figure 56

Renishaw plc New Mills, Wotton-under-Edge, Gloucestershire, GL12 8JR United Kingdom

T +44 (0)1453 524524 F +44 (0)1453 524901 E uk@renishaw.com www.renishaw.com

For worldwide contact details, please visit our main website at www.renishaw.com/contact

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