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Component Locations

Description
Accumulator As - Brake Accumulator As - OSC Axle Accumulator As - Pilot Cap - Breather Control Gp - Hydraulic (LH) Control Gp - Hydraulic (RH) CNU Control Gp - Hydraulic Hand (Doz/Stab) Cylinder Gp - Axle Lock Cylinder Gp - Dozer Blade Cylinder Gp - Stabilizer Cylinder Gp - Steering Filter Gp - Fan Circuit Filter Gp - Main Return Filter Gp - Oil (Pilot Circuit) Filter Gp - Oil (Swing Circuit Make-Up) Filter Gp - Swing Pump Drain Filter Gp - Travel Motor Drain Motor Gp - Gear (Fan Drive) Motor Gp - Swing Motor Gp - Travel Pedal Gp - (Pilot Control) Pedal Gp - (Pilot Control) Pedal Gp - (Pilot Control) Note A Pedal Gp - (Travel Valve) Note B Pump Gp - Gear (Fan Drive) Pump Gp - Main Pump Gp - Pilot, Steering, Brake, Aux Pump Gp - Swing Solenoid As - Pump Margin Pressure Valve As - Priority (Steering) Valve Gp - Solenoid (Travel Lockout) Valve Gp - Brake Control (Travel) Valve Gp - Check (Boom) Valve Gp - Check (End Cover) Valve Gp - Check (Offset Boom) Valve Gp - Check (Stick) Valve Gp - Check (VA Boom) Valve Gp - Combination Valve Gp - Control (Joystick Boom Steering) Valve Gp - Control (Medium Press) Valve Gp - Control (Quick Coupler) Valve Gp - Control (Variable Adjusting) Valve Gp - Main Control Valve Gp - Pilot (Joystick Boom Steering) Valve Gp - Selector & Flow Control Valve Gp - Solenoid (Dozer Blade) Valve Gp - Solenoid (Pilot Manifold) Valve Gp - Solenoid (Stabilizer) Valve Gp - Solenoid (Travel Start Control) Valve Gp - Steering Note A: w/o tempomat Note B: w/ tempomat

Part Number
M318C 5W-9971 8U-2924 8U-6159 194-7849 243-4044 243-4043 193-7789 8U-4461 252-7300 224-9320 5W-5696 227-6000 193-5975 145-7750 109-7288 8U-0198 8U-0198 197-4602 152-7371 225-8180 112-5704 237-2261 254-2684 254-2685 196-8428 240-0145 196-8424 190-8199 216-1397 188-1814 240-6325 176-7800 202-4095 239-7774 202-4096 202-4092 238-7021 191-2778 239-7775 239-7773 176-9667 192-3183 208-5122 242-9670 243-5227 196-7544 235-0783 196-7543 254-2683 205-6215

Part Number
M322C 5W-9971 8U-2924 8U-6159 194-7849 243-4044 243-4043 193-7789 8U-4461 252-7300 224-9320 5W-5696 227-6000 193-5975 145-7750 109-7288 8U-0198 8U-0198 197-4602 152-7371 225-8180 112-5704 237-2261 254-2684 254-2685 196-8428 240-0143 196-8424 196-8429 216-1397 188-1814 240-6325 176-7800 202-4095 239-7774 202-4096 202-4092 238-7021 191-2778 239-7775 239-7773 176-9667 192-3183 208-5122 242-9670 243-5227 196-7544 235-0783 196-7543 254-2683 187-3774

Schematic Location
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

Machine Location
B-7, B-8 I-7 B-10 A-12 E-11, F-11 E-10, F-10 E-12 H-7, I-7 H-11, I-11 H-6, I-6 I-7 C-4 A-3 C-8 B-5 A-6 A-3 C-4 B-4 A-8 E-10 E-11 E-10 E-10 B-4 A-6 B-6 A-5 B-6 D-8 B-12 B-8 G-6 C-9 G-8 F-5 G-7 F-2 C-9 B-9 G-7 E-7 D-5 E-9 G-10 I-10 B-10 I-6 F-4 E-8

2 11 33

35 19

41 27

43 45 36 38 42 49

15 25 26 28 29

FLUID POWER SYMBOLS


RENR9126 March 2005
PUMP or MOTOR FLUID CONDITIONER SPRING

BASIC COMPONENT SYMBOLS


MAIN AUX.

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

2-SECTION PUMP

PUMP: VARIABLE and PRESSURE COMPENSATED

VARIABILITY

10 37 8 9 46 48 10 8 6 9 18
PRESSURE ONE POSITION

SPRING (ADJUSTABLE)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

LINE RESTRICTION
VARIABLE and PRESSURE COMPENSATED

ATTACHMENT

VALVES
VALVE ENVELOPES VALVE PORTS

TWO POSITION

THREE POSITION

TWO-WAY

THREE-WAY

FOUR-WAY

CONTROL VALVES
AB AB

CHECK VALVES

P T NORMAL POSITION

P T SHIFTED POSITION

INFINITE POSITION

BASIC SYMBOL

SPRING LOADED

SHUTTLE

PILOT CONTROLLED

MEASUREMENT

ROTATING SHAFTS

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

FLUID STORAGE RESERVOIRS

50

21 22 23 24 37

5 7

30 32

44 40 41 47 20 31 34 39 1 3 14

12

4 13 16 17

M318C Wheeled Material Handler M322C Wheeled Material Handler Hydraulic System
M318C MH: BEB2001-UP H2G1-UP M322C MH: H2F1-UP BDY2001-UP

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

COMBINATION CONTROLS

SOLENOID

SOLENOID or MANUAL

SOLENOID and PILOT

SOLENOID and PILOT or MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

39 40 41 47 1 3 14 31 34 43 45 33 5 6 7 50 21 22 23 24 15 25 26 28 29 9 2 10 48 8 11 30 32 35 19 20 44 27 12 46 36 38 42 49 4 13 16 17 18

PUSH-PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

PILOT CONTROL SYMBOLS


RELEASED PRESSURE REMOTE SUPPLY PRESSURE

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING AND JOINING LINES

HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING THREE POSITION TWO POSITION

UNIDIRECTIONAL

UNIDIRECTIONAL
CROSS FLOW

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

FLOW ALLOWED IN EITHER DIRECTION

2005 Caterpillar All Rights Reserved

Printed in U.S.A.

Machine Component Locations

Electrical Symbols Table


Hydraulic Symbols (Electrical)

G
Transducer (Fluid) Transducer (Gas / Air) Generator

M
Electric Motor

Tap Locations Pressure, Sampling, and Sensor


Tap Number
A3 B1 LL M1 M2 M3 M5 M6 MA Ma Mb MLS MM MP P1 P2 S1 S2

32
Schematic Location
C-11 C-8 I-9 A-6 C-6 B-9 C-6 C-6 G-7 A-4 B-4 C-6 C-6 C-6 C-6 C-6 B-8 B-7

Description
Swing Brake Press Brake Pressure Clutch Release Main Pump Destroking Press Pilot Parking Brake Pressure Reserve Prop Main Pump Prop Swing Pump Quick Coupler Control Valve Swing Pump Op Press A Swing Pump Op Press B Load Sense Joystick Steering Main Pump Priority Steering Valve Pump - Fan Drive Accumulator Service Brake (1st Brake) Accumulator Service Brake (2nd Brake)

Pressure Switch

Pressure Switch (Adjustable)

Temperature Switch

Electrical Wire

S1

S2 B1
Brake Control Valve Quick Coupler Valve

MA

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

Wire Number Identification Codes Electrical Schematic Example


Current Standard
Harness identification code This example indicates wire 135 in harness "AG". Wire Circuit Number Identification Wire Color

Hydraulic Schematic Example


Current Standard

325-AG135 PK-14 325-PK


Circuit Identification Number Wire Color Wire Gauge

M1

28
Mb MLS

MP M2 M5 Ma M6 P1 P2 MM

31

47

Previous Standard
Wire Wire Color

325-PK-14
B
Circuit Number Identification Wire Gauge
(EXAMPLE VALVE)

26

40
A3
Pressure Tap Panel Pilot Manifold

M3

Main & Swing Pumps

30 Page, TRM

41

Electrical Symbols (Electrical)

RENR9126

12

11

10

7
CYLINDER GP AXLE LOCK 8U-4461 ACCUMULATOR AS OSC AXLE 8U-2924

G X

CLUTCH RELEASE
EL

LL

CYLINDER GP STABILIZER 224-9320

VALVE GP SOLENOID (STABILIZER) 196-7543 OP

I
L U T1 MB G

WHEEL BRAKE

STEERING CYLINDR

Z1

FWD WHEEL BRAKE

STABILIZER

OSC. AXLE LOCK

CYLINDER GP DOZER BLADE 252-7300

DOZER BLADE

Z2

MIN S MAX MS

VALVE GP SOLENOID (DOZER BLADE) 196-7544

nu
EK EB MB B K MK T2 MA

REV
A

M1

TRAVEL MOTOR

MOTOR GP (TRAVEL) 225-8180

CYLINDER GP AXLE LOCK 8U-4461

CYLINDER GP STEERING 5W-5696

THIS HOSE ROUTING IS VALID IF THE MACHINE IS EQUIPPED WITH A JOYSTICK PATTERN CHANGER

a3 b3 a5 b5

SEE LOC B-7

CONTROL GP HYDRAULIC (RH) CNU 243-4043

VALVE GP CHECK (OFFSET BOOM) 202-4096 OP


HYDRAULIC CAB RISER OFFSET BOOM TILT VA BOOM

VALVE GP CHECK (VA BOOM) 238-7021 OP


QUICK COUPLER

VALVE GP CHECK (BOOM) 202-4095 OP


BOOM

3 0

PATTERN CHANGER

CONTROL GP HYDRAULIC (LH) 243-4044


6 U MG B K B P P CLOSED WITH MPF P1 m2 m1 1 2 STICK SW L STICK OUT SW R IN 3 4 1 P BB SA LS DS 2 8 4

VALVE GP SELECTOR & FLOW CONTROL 243-5227 OP

GRAPPLE ROTATE

0 5 6 4 2 1 3

G
STICK

BUCKET ADJUST

MA

MA

B A B B A

C1

C2 MR X A T T A X MR MR X A T

VALVE GP CHECK (STICK) 202-4092

VALVE GP SOLENOID (TRAVEL START CONTROL) 254-2683

BUCKET

SHUT OFF BALL VALVES

VALVE GP COMBINATION 191-2778 OP

2 BOOM

3 DOWN

V1

V2

b0
SEE LOC F-7
P

5 2

A3 A3
SEE LOC F-8

B3 A3 B3

SEE LOC C-10 & D-5

a3
Y X A'

PILOT MANIFOLD T5 Z

BCT CL BCT OP BOOM UP

B3

SEE LOC F-9

VALVE GP CONTROL (QUICK COUPLER) 176-9667 OP

b5

SEE LOC F-6 & C-10

b01.2 B01

A01 PST

F
1 3 4 6 5

SEE LOC F-10 SEE LOC F-4


PST G M A1 B1 L R

SEE LOC SEE LOC F-6 D-5

SEE LOC B-5

b4
2

a4
DOZER STABILIZER 1 DOWN 1

Y1
2 STICK

SEE SEE LOC LOC B-5 F-5

b3
3 OUT

Y2
4

SEE LOC D-3

SEE LOC D-2

SEE LOC F-7

SEE LOC D-7

SEE LOC F-4

SEE SEE LOC SEE LOC LOC D-6 D-3 D-4

b0
b0 VA BOOM B0

VALVE GP SEE LOC F-6 & C-10 CONTROL (VARIABLE b5 ADJUSTING) 192-3183 OP MAIN CONTROL VALVE GP
A0 P AUX 1 b5 BOOM B5 A5

SEE LOC F-12

SEE LOC F-11

b4
b4 DOZER/ STABILIZER L B4 A4

b3
A b3 STICK B3 A3

SEE LOC F-10

b2
b2 TRAVEL B2 A2

b1
b1

SEE LOC F-9


BUCKET B1 A1 S51

a01 b01
2 1

b0
2

a0
1 OUT

b2
2

a2
1 FWD U DEG REV

a5
1 2

a1
3 DOWN

b1
4

UP

SW L STICK

SW R IN

U DEG

VA BOOM

TRAVEL

RH MCV LH

BOOM

IN

BCT CL BCT OP BOOM UP

P T

BLADE & STABILIZER PILOT VALVE

STICK & SWING PILOT VALVE

E
VALVE GP PILOT (JOYSTICK BOOM STEERING) 242-9670 OP VALVE GP STEERING 187-3774 (M322) 205-6215 (M318) VALVE AS PRIORITY (STEERING) 188-1814
P T

PEDAL GP (PILOT CONTROL) 237-2261 OP

PEDAL GP (PILOT CONTROL) 112-5704 OP

PEDAL GP NOTE A PILOT CONTROL 254-2684 NOTE B TRAVEL VALVE 254-2685 CONTROL GP HYD (RH) CNU 243-4043

LD

CONTROL GP HYD (LH) 243-4044

STEERING VALVE
IN OUT EF CF PMP P AUX 2 a5 S53 a4 S52 a3 a2 a1 S5 T

30 Page, Color 2, TRM

RENR9126

a0 LD P

MP

LS MLS LS AUX P

CONTROL GP HYD HAND (DOZ/STAB) 193-7789

L
b01.1

INSIDE CAB

a0

SEE LOC F-10

a5

SEE LOC F-10

a4

SEE LOC F-11

a3

SEE LOC C10 & F-5

a2

SEE LOC F-10

a1

SEE LOC F-10


a01

b01

a01
FILTER GP OIL (PILOT CIRCUIT) 145-7750 MOTOR GP GEAR (FAN DRIVE) 197-4602
SEE LOC F-11

b01
SEE LOC F-11

A2 B2 A1 B1 A3 B3 FOR USE IF MACHINE IS EQUIPPED WITH MORE THAN ONE MEDIUM PRESSURE FUNCTION

MP MLS M2 M5

MAIN PUMP LOAD SENSE PILOT MODE MAIN PUMP MODE SWING PUMP AUX PUMP FAN PUMP JOYSTICK STEERING

VALVE GP MAIN CONTROL 197-9997 (M322C MH) 191-2762 (M318C MH)


T

LINE PATTERNS
Pressure Line Pilot / Load Sensing Pressure Drain / Return Lines

SEE LOC F-6

SEE LOC D-5 F-5

b5
A3

a3

VALVE GP BRAKE CONTROL (TRAVEL) 176-7800


A FOR USE IF MACHINE IS EQUIPPED WITH ONLY ONE MEDIUM PRESSURE FUNCTION B FLOW CONTROL CHECK B

M6 P1 P2 B1
DS1 B1 B2

FILTER GP FAN CIRCUIT 227-6000


FAN DRIVE

Component Group Attachment Air Line

U
A4 OSC AXLE REST A3 SWING BRAKE A2 RESERVED A1 M2 IMPLEMENT K 1 B 2 B K B A8 TRAVEL PILOT CONTROL TRAVEL MOTOR CONTROL SWING PUMP CONTROL MAIN PUMP CONTROL K MG m2 m1

P
BB SA LS

VALVE GP CONTROL (JOYSTICK BOOM STEERING) 239-7775 OP VALVE GP CHECK (END COVER) 239-7774 OP

CALLOUTS
YY

MM

Taps (Pressure, Sampling,Sensor) by letter Components by number

52

S1
S1 S2 DS2

S2
PUMP GP MAIN 240-0143 (322) 240-0145 (318)

DS

P CLOSED WITH MPF P1

T5

VALVE GP CONTROL (MEDIUM PRESS) 239-7773 OP

T T

SOLENOID AS PUMP MARGIN PRESSURE 216-1397


M

Y2
Y2

SEE LOC F-11


Y3

Y1
Y1

SEE LOC F-11

FILTER GP OIL (SWING CIRCUIT MAKE-UP) 109-7288

MOTOR GP SWING 152-7371

LINES GROUP COLOR DESCRIPTIONS


MAIN PUMP OUTPUT BRAKE PILOT STEERING PUMP OUTPUT SWING PUMP OUTPUT FAN PUMP OUTPUT MATERIAL HANDLER CONTROL AND CYLINDER CIRCUIT MAIN CONTROL VALVE PILOT CIRCUIT SUPPLY LINE DRAIN / RETURN LINE STEERING CONTROL CIRCUIT WHEEL BRAKE CONTROL CIRCUIT DOZER BLADE / STABILIZER CONTROL CIRCUIT VA BOOM CONTROL CIRCUIT SWING PUMP CONTROL CIRCUIT BOOM AND BUCKET CONTROL CIRCUIT STICK CONTROL CIRCUIT SHUT OFF VALVE CONTROL CIRCUIT TRAVEL VALVE CONTROL CIRCUIT BOOM CONTROL CIRCUIT

MX

Z T2

WHEEL BRAKE VALVE

Z A7 M7 A6 D6 M6 T1/1 A5 M5 T1/2 SP PST

ACCUMULATOR AS BRAKE 5W-9971

PILOT MANIFOLD

VALVE GP SOLENOID (TRAVEL LOCK OUT) 240-6325

ACCUMULATOR AS PILOT 8U-6159

VALVE GP SOLENOID (PILOT MANIFOLD) M3 235-0783

M3

T5

FLOW CONTROL VALVE

ACCESS FROM GROUND

PUMP GP PILOT, STEERING, BRAKE, AUX 196-8424

PS

T1

T2 FA

FA1

FE B B A T1

Mb

Mb

ENGINE BRAKE PILOT STEERING PUMP

Qmax

Qmin

Z R

SWING MOTOR
Ma S M1

Ma
FAN PUMP

MAIN PUMP R1 R2 T1 T2 (IMPLEMENT, TRAVEL, WORK TOOL)

X1

X2

MH

FS

SWING PUMP

A
CAP BREATHER 194-7849

M1
FILTER GP SWING PUMP DRAIN 8U-0198 PUMP GP SWING 196-8429 (M322C MH) 190-8199 (M318C MH)

PUMP GP GEAR (FAN DRIVE) 196-8428

FILTER GP MAIN RETURN 193-5975

NOTE A: PRFM REQ.: OP MARKED COMPONENTS ARE OPTIONAL AND NOT STANDARD.

A
FILTER GP TRAVEL MOTOR DRAIN 8U-0198
N1 N2 N3

THIS SCHEMATIC IS FOR THE M318C MH & M322C MH WHEELED EXCAVATOR


Part #: 253-4867 CHG00
Components are shown installed on a fully operable machine with the key and engine off and transmission shifter in neutral.

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