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Sculptured energy ecient windows and doors, designed

for new build housing and replacement installations


PVC-U windows and doors
Ci/SfB | (31.4) | Xn
Sculptured, elegant and ecient
SynerJy PVC-U windows and doors incorporate an
elegant sculptured design, popular with homeowners,
as it closely resembles traditional window beading.
Featuring a single leg j bead for quick and simple
glazing, SynerJy has been designed to be as tter
friendly as possible.
SynerJy casement window with multi-chambered outer frame and sash
Sculptured edges
- Sculptured frame styllng - common through
casement, tllt and turn and door sectlons
- 70mm front to back dlmenslon
- 3 outer frame slzes, lncludlng a multl-chambered
optlon for cost-enectlve energy emclency
- Pange of 4 plastlc thermal relnforcements for
lmproved thermal performance
- Low slghtllne gasket - lncreased vlslble glass area
- Comblned bubble and nlpper gasket for enhanced
weather protectlon
- Pange of heavy duty coupllngs and expanslon
mulllons for structural glazlng
- Pull depth Lurogroove - no restrlctlon on hardware
- Accommodates a full 22mm back set espagnolette
system - no need for cranked handles
- Sash horn and Georglan bar decoratlve optlons
- Hlgh gloss nlsh - easy clean surface
- |dentlcal bead and up stand detalls provlde equal
slghtllnes for lmproved aesthetlcs
- Lqual v notchlng - for better looklng wlndows
- Lasy to t slngle [ leg bead for qulck and slmple
glazlng on-slte
- Standard whlte and 8lu whlte optlons
- Avallable ln 3 woodgraln optlons and l3
Artlsan colours
Featuring an elegant sculptured edge that is consistently
carried across window, door and bead detailing, SynerJy
has been designed to satisfy homeowners desire for
stylish, low-maintenance windows and doors.
wlth a 70mm front-to-back dlmenslon Syner1y was
developed as an ldeal new bulld and replacement solutlon.
Peaturlng multl-chambered proles along wlth plastlc
thermal relnforcements and a trlple glazlng bead, Syner1y
provldes a cost-enectlve route to energy emclent wlndows.
Manufactured ln the UK to 8S LN l2608:2003 and |SOl400l
standards, Syner1y also carrles full 88A accredltatlon.
wlth a comprehenslve range of proles and anclllarles Syner1y
ls ldeal for both domestlc and commerclal appllcatlons.
SynerJy | 3
SynerJy has been designed to suite in perfectly
with Synseals Global conservatory roof system.
SynerJys distinctive sculptured detailing is carried
through from the windows and doors onto the eaves
beam cladding, ridge bottom cladding and rafter
bottom caps the perfect conservatory solution.
Made to match
Combining energy-ecient frames and insulating glass
is critical to deliver the required overall window thermal
performance. Whether the BFRC Window Energy Rating
scheme or the FENSA U-value route is selected as a route
to technical compliance, SynerJy PVC-U window and
door products designed by Synseal, coupled with sealed
IGU products manufactured by Global Glass, are the
ideal choice for a thermally ecient specication,
giving peace of mind that installed units will keep on
performing, year after year.
Cost eective energy eciency
Window Energy Ratings
wlndow Lnergy Patlngs are deslgn slmulatlons that can
accurately calculate how energy-emclent a specled wlndow
wlll be ln use. The wLP system ls based on a scale of A-G,
wlth A-rated wlndows belng the most energy-emclent.
Up to 25% of heat wlthln homes escapes through wlndows,
so consumers are lncreaslngly demandlng A-rated wlndows
to retaln domestlc heat and lower energy bllls.
A wlndow Lnergy Patlng applles to a whole wlndow
(frame and glass) rather than the frame or glass components
lndlvldually. A comblnatlon of multl-chambered PvC-U wlndow
frame prole, spacer bar and hlgh performance glass wlll create
the most thermally-emclent pro[ect solutlon. Door Set Lnergy
Patlng (DSLP) calculatlons provlde slmllar thermal evaluatlons
for doors. Synseal can provlde expert advlce to asslst ln all
aspects of wLP and DSLP speclcatlon, wlth slmulatlons
carrled out ln accordance wlth 8S LN |SOl0077-2.
SynerJy | 5
Sealed insulated glass units, custom-made to project specications
Triple glazed unit
Triple glazing bead
Multi-chambered frame
Plastic thermal reinforcement
Global Glass can supply double glazed (DGU) and trlple
glazed (TGU) lnsulated unlts ln a range of tlnted colours
and coatlngs to sult each pro[ect, lncludlng clear and
patterned glass types, solar coated glass, Low-L glass,
low malntenance and Argon or Krypton gas-lled optlons.
Plastic Thermal Reinforcements (PTRs)
The Syner1y system lncludes a range of 88A approved
plastlc thermal relnforcements (PTPs) manufactured
from recycled PvC-U. PTPs provlde lncreased thermal
performance when compared agalnst steel relnforclng,
and can save money on lnsulated glazlng unlt speclcatlons
(conductlvlty of 0.l7 w/m
.
K for PTP, 50 w/m
.
K for steel and
l60 w/m
.
K for alumlnlum).
PTPs also provlde the followlng benets:
- Lasler to fabrlcate - no separate cuttlng
operatlons requlred and allows the frame
and relnforclng to be welded at the same tlme
- Lnvlronmentally frlendly - made from l00%
recycled materlal, PTPs also mean the new
wlndow ls easler to recycle too
- No corroslon problems - helps meet the needs
of speclers that have tradltlonally specled
alumlnlum relnforcement - at a lower cost
Sealed unlt constructlon optlons are alumlnlum spacer bar,
warm-edge spacer bar and warm-edge super spacer bar,
wlth elther polyurethane or butyl hot-melt secondary seals
dependlng on speclcatlon.
Syner1y domestlc speclcatlon wlndows and doors are
typlcally glazed wlth 28mm DG unlts, although optlonal
36mm TG unlts can also be specled.
U-value specications
Specications to achieve U value targets
Specications to achieve a U value of 1.6
U 1.4
Outer Prame: 4P5
Sash: 4v2
8ead: 4S1828
Pelnforclng: Steel
Glass: Total+/Argon/Ploat
Spacer 8ar: warm Ldge
Outer Prame: 4P5
Sash: 4v2
8ead: 4S1828
Pelnforclng: PTPs
Glass: ONL/Argon/Ploat
Spacer 8ar: warm Ldge
Outer Prame: 4P5
Sash: 4v2
8ead: 4S1828
Pelnforclng: PTPs
Glass: Total+/Argon/Ploat
Spacer 8ar: warm Ldge
Outer Prame: 4P5
Sash: 4v8
8ead: TC18
Pelnforclng: Steel
Glass: Total+/Argon/Ploat
Spacer 8ar: warm Ldge
Outer Prame: 4P5
Sash: 4v8
8ead: TC18
Pelnforclng: None
Glass: 2 x One/Krypton/Ploat
Spacer 8ar: warm Ldge
(as slngle opener)
U 1.3
U 1.2
U 1.0
U 0.7
U 1.6
U 1.6 U 1.6
U 1.6
Outer Prame: 4P5
Sash: 4v2
8ead: 4S1828
Pelnforclng: PTPs
Glass: Planlbel A/Alr/Ploat
Spacer 8ar: warm Ldge
Outer Prame: 4P5
Sash: 4v2
8ead: 4S1828
Pelnforclng: Steel
Glass: Total+/Argon/Ploat
Spacer 8ar: Alumlnlum
Outer Prame: 4P3
Sash: 4v2
8ead: 4S1828
Pelnforclng: PTPs
Glass: Pllklngton K/Argon/Ploat
Spacer 8ar: warm Ldge
Outer Prame: 4P3
Sash: 4v2
8ead: 4S1828
Pelnforclng: Steel
Glass: Total+/Alr/Ploat
Spacer 8ar: warm Ldge
The nexlblllty of the Syner1y wlndow system enables
varlous wlndow speclcatlons to be used to achleve a
glven target 'U' value. Thls enables you to speclfy the
comblnatlon of glazlng and frame style that oners you
the best value for any glven pro[ect.
Thls enables the correct solutlon to be found for every
pro[ect, up to and lncludlng Passlvhaus standards.
SynerJy | 7
WER energy ratings
Specications to achieve A and C Window Energy Ratings (WERs)
Building Regulations Compliance
The sub-sectlons of 8ulldlng Pegulatlons Part L (20l0) refer to dlnerent bulldlng types and ltemlse U-value thermal performance.
Standards for refurblshment of exlstlng bulldlngs are more exactlng and provlde optlons for uslng wLP 'whole unlt' calculatlons ln place
of the establlshed U-values. |t ls antlclpated that a 8-ratlng wlll replace the C-Patlng to become the mlnlmum wLP requlrement ln 20l3.
Installed product Part L Building application U-value
wlndows, roof wlndows,
roonlghts, curtaln walllng
and pedestrlan doors
LlA New dwelllngs 2.0w/m
2
K
Ll8 Lxlstlng dwelllngs l.6w/m
2
K`
l
L2A New bulldlngs other than dwelllngs 2.2w/m
2
K
L28 Lxlstlng bulldlngs other than dwelllngs l.8w/m
2
K^
* Option of WER Band C or better

1
In Part L1B, a U-value of 1.8W/m
2
K
is required for doors
^ Option of WER Band C for buildings
essentially domestic in character
(e.g student accommodation)
Outer Prame: 4P3
Sash: 4v2
8ead: 4S1828
Pelnforclng: Steel
Glass: Total+/Argon/Ploat
Spacer 8ar: Alumlnlum
-14C -11C -13C
Outer Prame: 4P3
Sash: 4v2
8ead: 4S1828
Pelnforclng: PTPs
Glass: Pllklngton K/Alr/Ploat
Spacer 8ar: warm Ldge
Outer Prame: 4P3
Sash: 4v2
8ead: 4S1828
Pelnforclng: Steel
Glass: Pllklngton K/Argon/Ploat
Spacer 8ar: warm Ldge
U 1.6 U 1.6
U 1.5 U 1.4
U 1.6
-15C
Outer Prame: 4P5
Sash: 4v2
8ead: 4S1828
Pelnforclng: PTPs
Glass: Pllklngton K/Argon/Ploat
Spacer 8ar: Alumlnlum
U 1.7
+4A
Outer Prame: 4P5
Sash: 4v2
8ead: 4S1828
Pelnforclng: PTPs
Glass: Total+/Argon/Ploat
Spacer 8ar: warm Ldge
U 1.3
+4A
Outer Prame: 4P5
Sash: 4v2
8ead: 4S1828
Pelnforclng: Steel
Glass: Planlbel A/Argon/Low |ron
Spacer 8ar: warm Ldge
+5A
Outer Prame: 4P5
Sash: 4v2
8ead: 4S1828
Pelnforclng: Steel
Glass: Total+/Argon/Low |ron
Spacer 8ar: warm Ldge
+18A +11A
Outer Prame: 4P5
Sash: 4v8
8ead: TC18
Pelnforclng: None
Glass: Total+/Argon/Total+/
Argon/Low |ron
Spacer 8ar: warm Ldge
Outer Prame: 4P5
Sash: 4v8
8ead: 4S1828
Pelnforclng: PTPs
Glass: Total+/Argon/Low |ron
Spacer 8ar: warm Ldge
U 1.0 U 1.3
Polyvinyl Chloride (PVC-U) is a major thermoplastic
material, which nds widespread use in building,
transport, packaging, electrical/electronic and
healthcare applications. PVC-U has been in commercial
production since 1933. It now accounts for about 20%
of all plastic manufactured worldwide, second only to
polyethylene. The UK produces approximately 500,000
tonnes of PVC-U per annum.
The recycllng of PvC-U ls relatlvely stralghtforward, as both
productlon waste and post consumer wlndows can easlly
be recycled back lnto new energy emclent PvC-U products.
Unllke some of our competltors we recycle our waste ln the
UK, meanlng no transcontlnental movement of product,
whlch has a huge carbon footprlnt, defeatlng the whole
polnt of recycllng.
PVC-U material benets
PVC-U is
- Low malntenance
- Durable
- Lconomlcal and energy emclent
- Safe and secure
- versatlle
- Lnvlronmentally sound
- Pecyclable
PVC-U windows
can be recycled
up to 10 times,
with a life span
of 400 years.
SynerJy | 9
Quality
SynerJy PVC-U window and door proles carry a
10 year guarantee. In addition, SynerJy system proles
are BSI kitemarked and BBA assessed, with manufacture
and supply carried out under ISO9001 quality
management systems.
Lvery aspect of Synseal's manufacturlng processes, from
blendlng to extruslon, ln[ectlon mouldlng to foll nlshlng,
from product deslgn and development to full-manufacture
of vertlcal slldlng sash wlndows and conservatory roof klts,
ls undertaken on-slte ln Huthwalte, Nottlnghamshlre.
Productlon technlques are largely automated and testlng ls
computerlsed to ensure a conslstently hlgh quallty product.
8oastlng the latest technologles and modern machlnery,
Synseal ls able to dellver extruded PvC-U proles whlch are
conslstent ln colour, shape and nlsh.
Quality and accreditations
Accreditations
Synseal is ISO14001 accredited which ensures that all
company environmental management systems comply
with and even exceed government mandates. All quality
management systems are ISO9001 accredited which
ensures that all processes are constantly checked and
improved upon, to reduce waste and increase eciency.
8S| - Peglstered to 8S LN |SO900l:2000,
Certlcate No. PM 3l45l
Quallty Management System Scope: -
Manufacture and supply of a range of whlte
and brown wlndows PvC-U proles and beads
for the fabrlcatlon of doors and wlndows.
Manufacture of conservatory roong systems
to customer specled requlrements.
8S LN l2608
KM 30983
8S LN l2608
KM 4l324
8S LN l2608
KM 582382
88A - Agrement certlcate No. l2/49l4
Syner1y outward openlng and tllt and
turn PvC-U wlndow system.
8S| - Kltemark Llcense No KM 582382
wlndows Lnergy Patlng - Syner1y system
slmulatlon reports.
88A - Agrement certlcate No. l2/49l4 (LS2)
Lnhanced securlty to 8S7950
8S| - Kltemark Llcense No KM 30983
- Conforms wlth 8Sl2608
Speclcatlon for whlte PvC-U extruded hollow
proles wlth heat welded corner [olnts for
plastlc wlndows: materlals type A.
8S| - Kltemark Llcense No KM 4l324
- Conforms wlth 8S7950/8Sl2608
Speclcatlon for enhanced securlty
performance of casement and tllt and
turn wlndows for domestlc appllcatlons
ln assoclatlon wlth 8S LN l2608.
Synseal ls focused on ndlng new ways to deslgn, produce
and dellver products to lts customers. Operatlonal processes
are contlnually evaluated to nd lmprovements, reduce
waste, ldentlfy problems and then dene solutlons qulckly
and systematlcally. All products undergo a wlde range of
QC lnspectlons durlng and after the productlon process.
All equlpment ls checked followlng every extruslon run and
malntenance schedules are strlctly adhered to.
Synseal Lxtruslons Ltd. holds a number of accredltatlons
from recognlsed authorltles such as the 8rltlsh Standards
|nstltute (8S|) and the 8rltlsh 8oard of Agrement (88A).
To malntaln reglstratlon, llcenses and certlcates, perlodlc
on-slte audlts are carrled out by the regulatory authorlty to
lnspect systems and where necessary take product samples
for lndependent thlrd party testlng.
10
year
Syner1y PvC-U wlndow and door proles
carry a guarantee of up to l0 years.
Pull detalls avallable on request.
Guarantee
Recycled windows for sustainable home building
The Code for Sustainable Homes (CSH) has been developed by the Building Research Establishment (BRE) and Construction
Industry Research and Information Association (CIRIA) to introduce sustainable building practices for new homes.
Sustainability and recycling
Design categories included are:
The CSH ls lntended to slgnal the future dlrectlon of
8ulldlng Pegulatlons ln relatlon to carbon emlsslons from
energy use ln the home, provldlng greater regulatory
certalnty for the house bulldlng lndustry. The government's
goal ls to not only bulld more homes, but also ensure they
are better homes. All new homes from 20l6 must be zero
carbon (Code Level 6) wlth progresslvely tough standards
belng lntroduced over the comlng years. As the publlc
are becomlng more envlronmentally consclous there ls a
growlng requlrement for more sustalnable products and
servlces and by chooslng recycled wlndows from Synseal
you wlll be able to meet those demands. The use of our
recycled wlndows allows you to tlck many of the deslgn
category crlterla boxes.
- Lnergy/CO
2
- water
- Materlals
- Surface water run on
- waste
- Pollutlon
- Health and well belng
- Management
- Lcology
Plastic Thermal Reinforcements (PTRs)
|t ls lntended as a slngle natlonal standard for the lndustry,
to drlve contlnuous lmprovement, greater lnnovatlon
and exemplary achlevement ln sustalnable home bulldlng.
Homes are measured agalnst deslgn categorles, ratlng the
'whole home' as a complete package.
Manufactured from recycled PVC-U, Synseals range
of plastic thermal reinforcements are a key part
of Synseals commitment to sustainable product
development. Combining window reinforcement
with an improvement to thermal performance,
PTRs are a core part of Synseals strategy of
providing energy ecient products that are
manufactured in a sustainable fashion.
- Lnhanced thermal performance - provldes better
energy ratlngs than steel Saves money on
|GU (lnsulated glazlng unlt) speclcatlons
(conductlvlty of 0.l7 w/mK for PTP, versus 50 w/mK
for steel and l60 w/mK for alumlnlum)
- Lasler to fabrlcate than steel - no separate
operatlon to cut or lnsert steel requlred.
PTPs are also easler to drlll, cut and clean than steel
- Made from l00% recycled materlal,
the envlronmentally responslble way to
relnforce frame proles
- No corroslon problems - can help meet the needs of
speclers that have tradltlonally specled alumlnlum
relnforcement at a lower cost
- PvC-U frames become l00% recyclable
- helplng to close the recycllng loop
- Lasler and faster to t - llghter wlndows
(at larger slzes) makes on-slte handllng easler.
Plus xlng ls easler through PTPs than steel
- 88A approved - speclfy wlth condence
SynerJy | 11
Recycling
One of the benets of PvC-U as a materlal ls that lt ls readlly
and economlcally recyclable llke all other thermoplastlc
materlals. The prlmary alm of recycllng ls to ellclt a net
envlronmental benet through reduclng the use of prlmary
resources and/or dlvertlng resources from landll.
There are 3 types of waste we recycle into new windows:
Manufacturing
we prlde ourselves on runnlng emclent manufacturlng
processes wlth scrap levels under 5%. we also ensure we
recycle all of the manufacturlng waste we produce back
lnto envlronmentally sustalnable products.
Fabricator o-cuts
we take our fabrlcator on-cuts and recycle them back lnto
new products.
Post-consumer windows
Lnd of llfe PvC-U wlndows can be collected from our lnstallers
and speclers and glven a new lease of llfe vla recycllng.
All of these types of waste can be recycled lnto energy
emclent new wlndows.
Closed loop recycling
PvC-U wlndows that were tradltlonally deemed 'end of llfe'
can be recycled to create perfect new wlndows - wlth no
need to lose thls valuable resource to landll.
Old PVC-U frames and o-cuts are
collected in containers
Transport to recycler
Manual sorting
Crushing and granulation of PVC-U waste
Gasket removal by 2 step
electrostatic separator
Metal removal by magnetic separators
Colour recognition and removal
White PVC-U re-chip
A life cycle model of post consumer PVC-U recycling
SynerJy windows and doors - a wealth of options
The SynerJy range includes top hung or side hung casement windows, tilt and turn casement windows,
multi-light combinations of xed light and opening windows, residential doors, double doors and patio doors.
SynerJy | 13
Mock sash horns
Astragal bars
Curved windows
Style options
Georgian glazing bars
Syner1y xed llghts and
casement wlndows can be
specled wlth snap-on
astragal glazlng bars for an
authentlc Georglan look.
These glazlng bars provlde
deslgn varlety for both
retro-ts and new houslng
developments as they can be
swlftly lnstalled on-slte. Peaturlng U-shaped cllps, end caps
and cruclform cover mouldlngs, Georglan glazlng bars can be
tted lnternally, externally or on both glass faces. Colour nlsh
optlons are whlte, Golden Oak, Cherrywood and Mahogany.
Mock sash horns
Pecreatlng the external look
of a tradltlonal sash wlndow
ln a modern casement
wlndow - mock sash horns
are an anordable way to
help create a dlstlnctlve
aesthetlc. |f tradltlonal slldlng
sash wlndows are requlred
Curved windows
Synseal ls able to supply hlgh quallty, archltecturally
shaped PvC-U frames for when clrcular or curved wlndows
are requlred.
Uslng state of the art prole bendlng machlnery, Synseal's
experlenced team ls commltted to provldlng the best
posslble quallty shaped products, backed up by unbeatable
servlce levels.
Synseal's Lvolve range of vertlcal slldlng sash wlndows
provldes the perfect solutlon.
As well as carrying an elegant sculptured edge across
all main proles and beads, SynerJy also comes with a
range of distinctive style options. These can be selected
to help new SynerJy windows and doors blend in to an
existing architectural design or to help create added
appeal on a development.
SynerJy | 15
AnTeak
Rustic Cherry
Cream
Golden Oak
Green
Antique Oak
Woodgrain
Brilliant White
Mahogany
Chartwell Green
Black/Brown
Irish Oak
Woodgrain White
Cherrywood
Grey
Blue Deep Red
Colour options
Woodgrains
Artisan Woodgrain Collection
The colour revolution has taken over Europe during
the last 20 years, with 40% of European homes now
choosing coloured product and the UK is catching
on fast. Brilliant White is still the most popular exterior
and interior colour for British homes - but more and
more people are choosing realistic woodgrains or bold
colours to enhance their homes.
The colours shown are deslgned as a gulde to the
woodgraln and Artlsan woodgraln Collectlon.
8efore maklng your nal declslon, please ensure
you have seen a foll swatch.
Synseal oners a full range of colour optlons for Syner1y
wlndows and doors: standard whlte and 3 popular woodgraln
shades, plus l3 folled PvC-U nlshes ln the luxurlous Artlsan
woodgraln Collectlon (4 'real' woodgralns and 9 woodgraln
colours). All these cholces are avallable ln dual-colour
speclcatlon (e.g. Golden Oak woodgraln on outslde faces,
wlth whlte on lnslde faces).
Ancillary products
Hardware
Synseal oers a comprehensive hardware range
that brings together the very best residential
handles, hinges, shootbolts and accessories,
providing products that oer aordable quality
you can trust.
A cholce of whlte, Pollshed Gold or Pollshed Chrome
hardware nlshes are avallable. Key-operated locklng
handles ln accordance wlth 8S 7950 and frlctlon
stays capable of meetlng the requlrements of
8S 6375-l&2 are avallable, as well as a wlde range
of espagnolettes, shootbolts, door hlnges, cyllnder
locks, strlkers and letter boxes.
Trickle Vents
Synseal trickle vents can be tted into SynerJy outer
frames to provide air ow and reduce condensation.
Sllmllne deslgn (2000 or 4000mm
2
), standard deslgn
(2000 or 4000mm
2
) or modular deslgn (2000mm
2
)
trlckle vent optlons can be specled ln whlte, 8rown
or Caramel colours to provlde ventllatlon and meet
8ulldlng Pegulatlons Part Pl for new dwelllngs.
The modular deslgn trlckle vents cllp neatly together
to cater for wlder wlndow frames.
Envirosill
Providing an environmentally-friendly sill
specication without compromising aesthetics
and installed performance.
Lnvlroslll ls speclally made from recycled materlal
wlth vlrgln PvC-U materlal on vlslble outer faces.
Synseal ls llcensed to provlde Pollce-approved
hardware boastlng the 'Secured 8y Deslgn' logo,
lncludlng door handles, locks and hlnges provldlng
enhanced securlty performance to PAS023 and
PAS024 test speclcatlons.
Bi-fold doors
8l-fold doors provlde wlde panoramlc vlews and
contemporary llvlng. Lnglneered to the hlghest
standard, and avallable ln a varlety of nlshes and
comblnatlons, they are deslgned to ensure years of
trouble free servlce wlth alumlnlum top and bottom
tracks and PvC-U door sashes. These bl-fold doors
requlre llttle malntenance and wlll help keep homes
warm due to thelr energy emclent deslgn.
SynerJy | 17
Low thresholds
Two types of easy-access low threshold design are
available for SynerJy.
Sllver or Gold nlsh low threshold supports for both
lnward or outward-openlng doors can be used ln
comblnatlon wlth a PvC-U slll to provlde extra
stablllty when a reduced 'step-over' ls requlred.
Por full compllance wlth 8ulldlng Pegulatlons Part M,
Synseal low threshold klts can be specled for lnward
or outward-openlng doors ln elther Sllver or Gold
nlsh, ensurlng moblllty access for all.
French casements
Fitted with a dummy or oating mullion, French
casements are ideal for re exit specication, as this
window design provides a full aperture opening.
CavSeal cavity closers
Manufactured from 100% recycled PVC-U and BBA
accredited, CavSeal frame-forming cavity closers
are vital components for new build developments,
providing a simple and cost-eective solution to
seal cavities around wall openings, creating a rigid
window or door acceptor.
Window trims
Synseals window trims can be specied for enhanced
aesthetic appeal and a highly professional nish.
The product range lncludes l2mm and l9mm quadrants,
25mm and 46mm sculptured archltraves (l2.5mm
thlck, also avallable ln whlte PvC-U), 65mm and 90mm
bullnoses and a 30mm D-mould. Avallable ln whlte as
well as ln the standard 3 woodgraln nlshes and the
range of l3 Artlsan colours, whlch convlnclngly mlmlc
real wood and palnted tlmber nlshes respectlvely.
To comply wlth 8ulldlng Pegulatlons Part 8l, an
openlng requlred for means of escape should have
a clear unobstructed openlng area of 0.33m
2
wlth a
mlnlmum wldth or helght of 450mm and a maxlmum
noor to wlndow slll dlmenslon of ll00mm. |f a wldth
of 450mm ls proposed, then the helght should be at
least 733mm to glve the requlred 0.33m
2
area.
The system cllcks together, so no tools, adheslves or
screws are requlred. 50mm, 75mm, l00mm, l50mm,
l75mm and 200mm cavlty closers are avallable.
Cross section: casement
Sllm outer frame wlth plastlc thermal relnforcements |ntermedlate outer frame wlth steel relnforcement
Plastlc
Pubber Steel
Pecycled plastlc Alumlnlum
Other
70
6
0
4G3 GASKET
4SJB28 BEAD
NRS1
4G3 GASKET
4G3 GASKET
RS80
4G3 GASKET
4V2 CASEMENT SASH
4V2 CASEMENT SASH
NRS1
RS73
RS73 STEEL REINF
4OL1 ODD-LEG
TRANSOM
4G3 GASKET
4SJB28 BEAD
4SJB28 BEAD
4SJB28 BEAD
4G3 GASKET
RS80
4F3 OUTER FRAME
SC05 SILL
NRS1 STEEL REINF
RS80 STEEL REINF
NRS1 STEEL REINF
IBR2 STEEL REINF
2
8
m
m

G
L
A
Z
I
N
G

U
N
I
T
2
8
m
m

G
L
A
Z
I
N
G

U
N
I
T
RS-46F5 STEEL
4F5 OUTER FRAME

1
2
0
3
0
3
0
70
85 150
5
0
4G3 GASKET
4F1 OUTER FRAME
4MJB28 BEAD
4G3 GASKET
4G3 GASKET
4G3 GASKET
4MJB28 BEAD
4V2 CASEMENT SASH
4V2 CASEMENT SASH
4OL1 ODD-LEG TRANSOM
4G3 GASKET
4G3 GASKET
4MJB28 BEAD
4F1 OUTER FRAME
IBR2
IBR2
SC01 SILL
IBR2 STEEL REINF
2
8
m
m

G
L
A
Z
I
N
G

U
N
I
T
2
8
m
m

G
L
A
Z
I
N
G

U
N
I
T
4SJB28 BEAD
PTI7 ALTERNATIVE
TO PTI2
4SJB28 BEAD
PTI1 RECYCLED REINF
PTI1 RECYCLED REINF
PTI2 RECYCLED REINF
PTI2
PTI1
PTI1
PTI2 RECYCLED REINF
PTI2
PTI1
PTI1 RECYCLED REINF
RS-46F5 STEEL
4F5 OUTER FRAME

RS80 STEEL REINF
7
0
5
0
3
0
4
0
4MJB28 BEAD
4F3 OUTER FRAME
SynerJy | 19
Cross section: casement
Large outer frame wlth plastlc thermal relnforcements Multl-chambered outer frame and sash, wlth trlple
glazlng bead and plastlc thermal relnforcement
PTI10
1
1
0
1
2
0
6
0
70
6
0
7
0
4G3 GASKET
4F5 OUTER FRAME
4G3 GASKET
4G3 GASKET
4V8 SASH
TCJB BEAD
4V8 SASH
4OL1 ODD-LEG TRANSOM
4G3 GASKET
4G3 GASKET
4F5 OUTER FRAME
SC01 SILL
PTI1 RECYCLED REINF
IBR2 STEEL REINF
1
2
0
180
150
3
0
70
7
0
7
0
5
0
4G3 GASKET
4F2 OUTER FRAME
4MJB28 BEAD
4G3 GASKET
4G3 GASKET
PTI10
4G3 GASKET
4MJB28 BEAD
4V2 CASEMENT SASH
4V2 CASEMENT SASH
4OL1 ODD-LEG TRANSOM
4G3 GASKET
4MJB28 BEAD
4MJB28 BEAD
IBR2 IBR2
SC03 SILL
IBR2 STEEL REINF
2
8
m
m

G
L
A
Z
I
N
G

U
N
I
T
2
8
m
m

G
L
A
Z
I
N
G

U
N
I
T
3
6
m
m

G
L
A
Z
I
N
G

U
N
I
T
3
6
m
m

G
L
A
Z
I
N
G

U
N
I
T
PTI10 RECYCLED REINF
4F2 OUTER FRAME
PTI10 RECYCLED REINF
PTI7 RECYCLED REINF PTI7
PTI7 RECYCLED REINF
PTI7
PTI1
PTI1 RECYCLED REINF
RS-46F5 STEEL
4F5 OUTER FRAME

RS-46F5
4F5 OUTER FRAME

4SJB28 BEAD
TCJB BEAD
TCJB BEAD
TCJB BEAD
4G3 GASKET
4G3 GASKET
Cross section: tilt and turn
|ntermedlate outer frame wlth steel relnforcements Large outer frame wlth plastlc thermal relnforcements
and steel relnforcements
Plastlc
Pubber Steel
Pecycled plastlc Alumlnlum
Other
150
4JB28 BEAD
4SJB28 BEAD
1
1
2
1
2
2
3
0
6
0
1
4
2
70
4F3 OUTER FRAME
4G3 GASKET
4G3 GASKET
4G3 GASKET
RS74
4T2 TRANSOM
NRS3
4G3 GASKET
4G3 GASKET
4TT1 T&T SASH
4G3 GASKET
NRS3
4TT1 T&T SASH
4G3 GASKET
4G3 GASKET
RS80 STEEL REINF
4F3 OUTER FRAME
RS80 STEEL REINF
IBR2
SC01 SILL
IBR2 STEEL REINF
NRS3 STEEL REINF
RS74 STEEL REINF
2
8
m
m

G
L
A
Z
I
N
G

U
N
I
T
4SJB28 BEAD
4SJB28 BEAD
4SJB28 BEAD
4SJB28 BEAD
2
8
m
m

G
L
A
Z
I
N
G

U
N
I
T
3
0
7
0
1
4
2
70
4F2 OUTER FRAME
4G3 GASKET
4G3 GASKET
4G3 GASKET
RS74
4T2 TRANSOM
NRS3
4G3 GASKET
4G3 GASKET
4TT1 T&T SASH
4G3 GASKET
NRS3
4TT1 T&T SASH
4G3 GASKET
4G3 GASKET
PTI10 RECYCLED REINF
PTI10
4F2 OUTER FRAME
IBR2
SC01 SILL
IBR2 STEEL REINF
NRS3 STEEL REINF
RS74 STEEL REINF
2
8
m
m

G
L
A
Z
I
N
G

U
N
I
T
4JB28 BEAD
4JB28 BEAD
4JB28 BEAD
4JB28 BEAD
2
8
m
m

G
L
A
Z
I
N
G

U
N
I
T
PTI10 RECYCLED REINF
PTI10
150
SynerJy | 21
Cross section: residential door
|nward openlng wlth Part M compllant low threshold Lxternally openlng on standard l50mm slll
70
4DV1 Z-DOOR VENT
RS72
NRS2
RS74
4T2 TRANSOM
4MJB28 BEAD
4MJB28 BEAD
4MJB28 BEAD
NRS2 NRS2 STEEL REINF
4F2 OUTER FRAME
4DV2 T-DOOR VENT
4DV2 T-DOOR VENT
4G3 GASKET 4G3 GASKET
RS72
RS72 STEEL REINF RS72 STEEL REINF
4G3 GASKET
4G3 GASKET 2
8
m
m

G
L
A
Z
I
N
G

U
N
I
T
2
8
m
m

G
L
A
Z
I
N
G

U
N
I
T
2
8
m
m

G
L
A
Z
I
N
G

U
N
I
T
2
8
m
m

G
L
A
Z
I
N
G

U
N
I
T
NRS2
NRS2 STEEL REINF
4G3 GASKET
4G3 GASKET
RS74
RS74 STEEL REINF
RS72
RS72 STEEL REINF
4F2 OUTER FRAME
4G3 GASKET
4G3 GASKET
4T2 TRANSOM
1
4
6
4SJB28 BEAD
4SJB28 BEAD
4SJB28 BEAD
9
0
1
4
6
IBR2
IBR2 STEEL REINF
3
0
SC01 SILL
7
0
7
6
1
4
6
9
0
7
0
70
7
6
4F2 OUTER FRAME
4MJB28 BEAD
4SJB28 BEAD
4G3 GASKET
4G3 GASKET
4G3 GASKET
NRS2 STEEL REINF
4DV1 Z-DOOR SASH
NRS2 STEEL
REINF
1
0
4
1
7
LT1-AL LOW THRESHOLD
CD-A-DD1 DOOR DRIP
DDC1 DOOR DRIP CLIP
4LTWB-AL LOW
THRESHOLD WEATHERBAR
Internally opening Externally opening
108 150
Cross section: inline patio
PB01L PATIO
LO-LINE BEAD

PF01 PATIO OUTER FRAME

PR01
STEEL REINF
PR01 STEEL REINF
88
5
0
1
3
1
8
9
PZ01 PATIO SASH

PR02 STEEL REINF
PR02
STEEL
REINF
PZ01 PATIO SASH

PR02 STEEL REINF
PR02
STEEL
REINF
PR02
STEEL
REINF
PR07 PACKER
WP02 PATIO WOOLPILE
PB01L PATIO
LO-LINE BEAD

CO-EX GASKET
PB01L PATIO
LO-LINE BEAD

AI02 INTER-LOCK
PI01 INTER-LOCK
COVER
CO-EX GASKET
CO-EX GASKET
PF01 PATIO
OUTER FRAME

PR01 STEEL REINF
WP02 PATIO
WOOLPILE
PT01 THRESHOLD
PR05 LOCK KEEP
HARDWARE FIXING
STRIP
PR01
STEEL REINF
HANDLE
(for illustration
purposes only,
may differ
from detail
shown)
2
8
m
m

G
L
A
Z
I
N
G

U
N
I
T
2
8
m
m

G
L
A
Z
I
N
G

U
N
I
T
1
3
1
2
8
m
m

G
L
A
Z
I
N
G

U
N
I
T
4
2
8
9
2
8
m
m

G
L
A
Z
I
N
G

U
N
I
T
PR01
STEEL REINF
PR02
STEEL
REINF
PR02
STEEL
REINF
8
9
4
2
2
8
m
m

G
L
A
Z
I
N
G

U
N
I
T
2
8
m
m

G
L
A
Z
I
N
G

U
N
I
T
1
3
1
PR01
STEEL REINF
1
3
1
70
88
70
IBR2
STEEL
REINF
SC01 SILL
IBR2 STEEL REINF
CO-EX GASKET
PTR01 PATIO TRACK
PZ01 PATIO SASH

PR02 STEEL REINF
PF01 PATIO
OUTER FRAME

PR01 STEEL REINF
PI01 INTER-LOCK COVER

PT01 PATIO
THRESHOLD
PR07 PACKER
WP02 PATIO
WOOLPILE
PB01L PATIO
LO-LINE BEAD

3
0
150
CO-EX GASKET CO-EX GASKET PB01L PATIO
LO-LINE BEAD

PF01 PATIO OUTER FRAME

PR01 STEEL REINF
PZ01 PATIO SASH

PR02 STEEL REINF
PR07 PACKER
WP02 PATIO WOOLPILE
PB01L PATIO
LO-LINE BEAD

PB01L PATIO
LO-LINE BEAD

PSS7/S SLOTTED
STEEL REINF

Horlzontal cross sectlon vertlcal cross sectlon
Plastlc
Pubber Steel
Pecycled plastlc Alumlnlum
Other
SynerJy | 23
Cross section: bi-fold
NRS2 STEEL REINF
NRS2
70
106
201
1
4
6
7
0
70
1
7
6
3
0
7
0
7
6
106
159
1
7
6
3
0
4
2
1
0
4
4DV2 DOOR T-SASH

BFDTT
BI-FOLD DOOR
TOP TRACK
4F2 OUTER FRAME

1
4
6
4
2
BFDBT2-TR
BFDBT2-S85
BFDBT2-S150
TRIM
85mm SILL NOSE
150mm SILL NOSE
4G3 GASKET
4SJB28 BEAD
BFDBT2
BI-FOLD DOOR
BOTTOM TRACK
BI-FOLD DOOR
OPEN OUT
BI-FOLD DOOR
OPEN IN
RS72 RS72
RS72 STEEL REINF
4DV2 DOOR T-SASH

NRS2 STEEL REINF NRS2
NRS2
NRS2
4F2 OUTER FRAME

RS72 STEEL REINF
RS72
RS72
2
0
4G3 GASKET
7
6
4G3 GASKET
4SJB28 BEAD
NRS2 STEEL REINF
4DV1 DOOR Z-SASH

BFDTT
BI-FOLD DOOR
TOP TRACK
4F2 OUTER FRAME

4G3 GASKET
BFDBT2
BI-FOLD DOOR
BOTTOM TRACK
RS72 STEEL REINF
4DV1 DOOR Z-SASH

NRS2 STEEL REINF
4F2 OUTER FRAME

RS72 STEEL REINF
4G3 GASKET
TCJB BEAD
TCJB BEAD
3
6
m
m

G
L
A
Z
I
N
G

U
N
I
T
2
8
m
m

G
L
A
Z
I
N
G

U
N
I
T
Lxternally openlng wlth 85mm slll |nternally openlng wlth trlple glazed bead and l50mm slll
Component chart
Proles
Plastlc Pubber Steel Pecycled plastlc Alumlnlum Other
4TT1
Tllt and Turn vent
70mm
5
9
m
m
6
0
m
m
A
4T2
|ntermedlate Transom/Mulllon
70mm
9
0
m
m
5
0
m
m
A B
4V2
T-vent
70mm
7
8
m
m
3
8
m
m
A
4T1
Sllm Transom/Mulllon
70mm
7
0
m
m
3
0
m
m
3
5
m
m
B
B
B
A
4F1
Sllm Outer Prame
70mm
5
0
m
m
3
0
m
m
A B
4F3
|ntermedlate Outer Prame
70mm
6
0
m
m
4
0
m
m
A B
4F5
Multl-chambered Outer Prame
70mm
6
0
m
m
4
0
m
m
A B
4DV2
T - Door vent
70mm
1
0
4
m
m
6
3
m
m
A
4OL1
Z-Transom Odd Leg Prame
70mm
5
0
m
m
5
0
m
m
A
4T3
Large Transom/Mulllon/Mldrall
70mm
1
1
5
m
m
7
5
m
m
A
4F2
Large Outer Prame
70mm
7
0
m
m
5
0
m
m
A B
4DV1
Z - Door vent
70mm
8
3
m
m
1
0
4
m
m
B A
4OL2
|ntermedlate Odd Leg
70mm
70mm
7
0
m
m
7
0
m
m
7
0
m
m
A
B
B
4V8
Multl-chambered sash
Part M Low Threshold Klts
Pelnforcements
Sllls
8ay 1acks
8l-fold Doors
LTK-SYNGOLD LTK-SYNSILV
|nward Openlng Low Threshold Klt
LTK2-SYNGOLD LTK2-SYNSILV
Outward Openlng Low Threshold Klt
LTSS-AL
Low Threshold Slll Support
l x Low Threshold Prole
l x weather 8ar Prole Low T Pamp
2 x L/Hand 1amb Mouldlng
2 x L/Hand weather
8ar Lnd Cap
2 x P/Hand weather
8ar Lnd Cap
l x Low Threshold Prole
l x weather 8ar Prole 4 x Poam |nsert
2 x L/Hand 1amb Mouldlng
2 x L/Hand weather
8ar Lnd Cap
2 x P/Hand weather
8ar Lnd Cap
2 x P/Hand 1amb Mouldlng
2 x P/Hand 1amb Mouldlng
BFDTT
8l-fold Door Top Track
BFDWS-SYN
8l-fold weather Strlp
BFDBT2-S150
8l-fold Track l50mm Slll Nose
BFDBT2-FI1
Poam |nsert
BFDBT2-FI2
Poam |nsert
BFDBT2-S85
8l-fold Track 85mm
Stub Slll Nose
BFDBT2-TR
8l-fold Track Trlm
BFDBT2-WP1
wool Plle
BFDT2
8l-fold Door 8ottom Track
NRA1
Double Door
Mulllon
RS71
Steel for 4Pl
NRS3
Steel for 4TTl
RA135S
l35 Corner Post
RS72
Steel for 4P2
NRS2 NRS2H
Steels for 4Dvl & 4Dv2
(NPS2 Slotted) (NPS2HS Slotted)
RA76
8mm Coupler
RS73
Steel for 4OLl & 4Tl
RS79
Steel for 4T3
RS46FS
Steel for 4P5
RA75
Alumlnlum
8ay Pole
RS74
Steel for 4T2
RS80
Steel for 4P3
4RS-V8
Steel for 4v8
SR06
Alumlnlum
for SP73
NRS1
Steel for 4v2
RS81
Steel for 4OL2
SHRA-SYN
Alumlnlum
for SHK-SN
7RA-135CA*
l35 Corner Adaptor
7RA-MCM1*
Medlum Coupllng Mulllon
(Curtaln wall)
7RA-LCM1*
Llght Coupllng Mulllon
(Curtaln wall)
*Powder coated
7RA-MPP1*
Mulllon Pressure Plate
46RA-DMP
Dummy Mulllon Packer
7RA-144CA*
l44 Corner Adaptor
7RA-162CA*
l62 Corner Adaptor
7RA-CP902*
90 Corner Post
7RA-EMC1*
Lxpanslon Mulllon Cover
BPJS-RD
Pound Pole 8ay 1ack
BPJS-SQ
Square Post 8ay 1ack
SC01
l50mm wlndow Slll
SC01 EV
l50mm wlndow Slll - Lnvlroslll
150mm
SC03
l80mm wlndow Slll
180mm
SC05
85mm Stub Slll
85mm
A
A
C
C
A
B
B
B
SynerJy | 25
Mouldlngs & Hardware Anclllary proles
Plastlc Thermal Pelnforcements
Plastlc Pubber Steel Pecycled plastlc Alumlnlum Other
SHK-SYN
Sash Horn Klt
5EMG1
Lxpanslon Gasket
SCJ090
90 Slll 1olnter (l50mm)
SCJ135
l35 Slll 1olnter (l50mm)
SCJ180
Stralght Slll 1olnter (l50mm)
SC04
Slll Lnd Cap (l80mm)
SC02
l50mm Slll Lnd Cap
SC06
85mm Slll Lnd Cap
NDEC78
Prench Door Lnd Cap
SYGP1
Glazlng 8rldge Packer
SH66
Llftlng Cllp (l4mm)
SH67
Cavlty Lock wedge
SH74
Cavlty Lock wedge (l0mm)
SH68
Draln Slot Cover
DDC1-220
Door drlp cllp
PTI1
4Pl, 4Tl & 4OLl
PTI5
4P3
PTI7
4v2
PTI10
4P2, 4T2 & 4OL2
FC75
3mm Prame Coupllng
EX71
25mm Lxtenslon
EX72
l5mm Lxtenslon
FC71
Plxlng Cleat
EX74
23mm Slngle Leg Lxtenslon
HV71
Head vent
SA04
Plexlble Cover Plllet 50mm
SA05
Plexlble Cover Plllet 75mm
CP137
Lxterlor cover for PAl35S
SA13
Door Drlp
SP73
Square 8ay Post
BN71
8ay Nest
RP72
Pound 8ay Pole Cover
CP136
|nterlor Cover
Por PAl35S
FC76
Cover for
PA76
EX77
20mm Lxtenslon
SA09
Head Drlp
2
5
m
m
2
3
m
m
2
0
m
m
1
5
m
m
8eads & Gaskets
4G3
Gasket
4MJB28
Mltred 1 8ead
(28mm)
4SJB28
Sculptured 1 8ead
(28mm)
4JB28
1 8ead
(28mm)
TCJB
Trlple Glazlng 8ead
(36mm)
At Synseal a skilled customer care team is always on hand
to provide technical information, answer any window or
door related questions and assist with project enquiries.
With many years of industry knowledge and experience,
the team can oer you specialist advice at all stages:
Sales, technical and customer care support
- Advlce on energy ratlngs and how to
optlmlse the use of Synseal products
- Tenderlng asslstance
- CAD detalls
- Deslgn guldes
- Dedlcated commerclal manager support
- Guldance on how to comply wlth the latest
8ulldlng Pegulatlons
- wlnd load calculatlons
- Product speclcatlons
- |nstallatlon lnstructlons
- Malntenance guldellnes
- Guarantee lnformatlon
As a buslness Synseal understands that lts responslblllty doesn't
end when products are lnstalled and a dedlcated technlcal team
ls avallable to provlde support and ensure customer satlsfactlon.
SynerJy | 27
Synseal is a leading UK manufacturer of
conservatory roof, window and door systems
SynerJy is designed and manufactured by Synseal
Extrusions Ltd. Established over 30 years ago, Synseal
now employs over 500 people and has a turnover in
excess of 75 million. Main operations are located at
a UK-based 35 acre site with 70,000 square metres of
production, warehousing and oce facilities.
The corporate ob[ectlve at Synseal ls to dellver thermally
emclent products of conslstently excellent quallty and
deslgn to markets worldwlde at competltlve prlces.
Synseal constantly seeks to develop envlronmentally-frlendly
new products whlch wlll support sustalnable development
and reduce carbon consumptlon.
New ranges are deslgned wlth l00% recyclablllty,
lmproved performance and cost-enectlveness ln mlnd.
Synseal ls ISO14001 accredlted whlch ensures that all
company envlronmental management systems comply
wlth and even exceed government mandates.
All quallty management systems are ISO9001 accredlted
whlch ensures that all processes are constantly checked
and lmproved upon, to reduce waste and lncrease emclency.
Synseal products are lndependently tested and accredlted
by the 8rltlsh Standards |nstltute (8S|) and the 8rltlsh 8oard
of Agrement (88A).
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ISO14001
Lnvlronmental
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ISO9001
Quallty
systems
accredltatlon
BBA
Constructlon
lndustry
accredltatlon
Tel 0l623 443200 | Fax 0l623 550243 | www.synseal.com
Synseal Lxtruslons Ltd. | Common Poad | Huthwalte | Nottlnghamshlre | NGl7 6AD