READY MIX CONCRETE

  RMC is a specialized material in which the cement aggregates and other ingredients are weigh-batched at a plant in a central mixer or truck mixer, before delivery to the construction site. Enables the places of manufacture and use of concrete being separated and linked by suitable transport operation. Application  This technique is useful in congested site or diverse work places and saves the consumer from the problems of procurement, storage and handling of concrete materials. Ready mix concrete is produced under factory conditions and permits a close control of all operations of manufacture and transportation of fresh concrete. Need to be specified for RMC        Characteristic strength or grade Target workability or slump in mm required at site Maximum water to cement ratio Minimum cement content Maximum aggregate size Type of cement Mineral admixture and its proportion. Types of batching plant    Centrally Mixed Concrete or Wet batch mixer Truck mixed concrete or Dry batch concrete Shrink Mixed Concrete Wet batch Central-mixing concrete batch plants include a stationary, plant-mounted mixer that mixes the concrete before it is discharged into a truck mixer. Central-mix plants are sometimes referred to as wet batch or pre-mix plants. The truck mixer is used primarily as an agitating haul unit at a central mix operation. Dump trucks or other non-agitating units are sometimes be used for low slump and mass concrete pours supplied by central mix plants. About 20% of the concrete plants in the US use a central mixer. Principal advantages include:    Faster production capability than a transit-mix plant Improved concrete quality control and consistency and Reduced wear on the truck mixer drums.

There are several types of plant mixers, including:

the concrete is completely mixed. The drum is turned at high speed or 12-15 rpm for 50 revolutions. The drum is then slowed to agitating speed. or partially mix the concrete. Central mixing plants that include a stationary. After arriving at the job site. The drum is turned at medium speed or about 8 rpm for 70 revolutions while driving to the job site. In our stationary and mobile mixing plants all the bins are fitted with individual AC or DC motors. The amount of mixing that is needed in the truck mixer varies in these applications and should be determined via mixer uniformity tests. Most or all water is usually batched at the plant. The drum is then turned for 70 to 100 revolutions. While travelling to the job site the drum is turned at agitating speed (slow speed).  Aggregates bin feeder:   All the feeder bins have pneumatic operated gates. about thirty turns in the truck drum. all of the raw ingredients are charged directly in the truck mixer. Silos are used to store cement and fly ash. This allows a quick check of the batch. Horizontal silo and vertical silo are the type of silo. or about two minutes at mixing speed. Parts of RMC Silo:    A silo is a structure for storing bulk materials. Generally. or about five minutes. There are three options for truck mixed concrete: Concrete mixed at the job site. also called truck mixed or dry-batched. The mixer drum is turned at charging (fast) speed during the loading of the materials.    Shrink Mixed Concrete Concrete that is partially mixed in a plant mixer and then discharged into the drum of the truck mixer for completion of the mixing is called shrink mixed concrete.     Tilt drum mixer Horizontal shaft paddle mixer Dual shaft paddle mixer Pan mixer Slurry mixer Transit Mixed (or "truck-mixed") Concrete  In transit-mixed concrete. at mixing speed. The concrete is then agitated slowly while driving to the job site. plant-mounted mixer are often actually used to shrink mix. is sufficient to completely mix shrink-mixed concrete. Concrete mixed in the yard. . Concrete mixed in transit.

Traffic jam or failure of vehicle creates problem if proper dose of retarder is not given. Aggregate conveyor:  Aggregate conveyor is a common piece of mechanical handling equipment that moves aggregates from one location to another location. Disadvantages of RMC plants      Need huge initial investment Not affordable for small projects Needs effective transportation system from R.      Screw conveyor Shuttle Conveyor Belt Conveyor Rotating Chute Conveyor Radial Conveyor Control room:  A batch computer stores the mix designs and controls the batching process. Gear box is used to control and regulate the flow of aggregate from each bin.C to site.M. When the plant operator presses the right button the computer sends electrical signals to those pneumatically controlled gates. Labours should be ready on site to cast the concrete in position to vibrate it and compact it.  Advantages of RMC plants       Superior quality Reduced the wastages of material Eliminate the problem of storage of material Reduce supervision & labour cost Safe & hygenic condition Fluctuation of raw material cost & non-availability of material is eliminated. Some of the conveyor used are listed below. .

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