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LM Guide and Ball Screw in One Compact Unit Meeting All Requirements for Rigidity and Precision Broad Range of Sizes Available
KR
LM Guide Actuator KR
Housing B
High Rigidity
Unlike conventional LM Guide models, the LM Guide Actuator has adopted an outer-rail structure, which provides far greater rigidity against overhung loads.
High Accuracy
The four raceways for loaded balls, which are formed into a circular-arc groove, allow balls to roll smoothly even under a preload. Preloading eliminates clearances, provides high rigidity for the guideway, and minimises fluctuations in frictional resistance due to a fluctuating load. As a result, a high feeding accuracy in sub-microns can be obtained.
X-axis
Fig. 3
The U-shaped cross section of the rail contributes to weight reduction and minimises deflection. Thus, the LM Guide Actuator can support a load on one side as well as on both. Table 1
Model No.
lx mm4
1)
ly mm4
2)
Mass m kg/100mm 0.104 0.26 0.39 0.50 0.66 0.90 1.26 1.50 2.31
9.08 102 6.1 103 1.7 104 2.7 104 6.2 104 8.4 104 2.4 105 2.2 105 4.6 105
1.42 104 6.2 104 1.5 105 2.8 105 3.8 105 8.9 105 1.5 106 2.3 106 5.9 106
2)
Ix = Geometrical moment of inertia of the cross section around the X-axis (mm4) Iy = Geometrical moment of inertia of the cross section around the Y-axis (mm4)
Space-saving
The one-piece structure with rails arranged on both sides and the ball screw in the center of the inner block forms an actuator that is minimal in size yet provides high rigidity and excellent accuracy.
10mm
Fig. 6 Cross-Sectional View
10 mm
KR45H
KR30H
10 mm
KR-A
Standard model.
KR-B
Built by adding another inner block to type KR-A, thereby enabling higher rigidity, load-bearing capacity and accuracy to be obtained.
KR-C
Modified by shortening the block of type KR-A to lengthen the stroke. (Applicable models: KR30H, KR33, KR45H, KR46)
KR-D
Built by adding another inner block to type KR-C. Permits a span best suited for the host system, thereby enabling higher rigidity to be obtained. (Applicable models: KR30H, KR33, KR45H, KR46)
LM Guide
The equivalent load for type KR when loads are exerted on its LM Guide in all four directions simultaneously can be obtained using the following equation: PE = PR (PL) + PT where PE : equivalent load In the radial direction In the reverse-radial direction In two lateral directions PR : radial load PL : reverse-radial load PT : lateral load [N]
LM Guide
Type KR can bear loads in all four directions: radial, reverse-radial, and the two lateral directions. The basic load ratings of type KR are equal in all four directions (radial, reverse-radial and the two lateral directions). The values are given in Table 2.
Ball Screw
Because of the construction where the ball screw is driven through the inner block, type KR can bear an axial load. The values of basic load rating are presented in Table 2.
Support Bearing
Due to its construction, with an angular bearing assembled in housing A type KR can bear an axial load. The values for the basic load rating are given in Table 2.
KR30H KR26 KR30H06 KR30H10 3590 6300 7240 12150 11600 4900 20200 10000 +0.002 ~ -0.004 -0.004 ~ -0.012 2840 2250 4900 2740 10 6 7,8 10,5 1790 2590 10 6 1760 1370 2840 1570
KR45H KR45H10 KR45H20 23300 11900 39200 19600 +0.003 ~ -0.006 -0.006 ~ -0.016 3140 2940 6760 3720 15 10 10 12,5 15,75 6660 3240 20 10 3040 3430 7150 5290
Basic dynamic load rating C [N] Basic static load rating C0 [N]
Long-type block types A and B Short-type block types C and D Long-type block types A and B Short-type block types C and D Normal and high grades
1930 3450
11600 4900 20200 10000 +0.002 ~ -0.004 -0.004 ~ -0.012 2840 2250 4900 2740 10 1760 1370 2840 1570
27400 14000 45500 22700 +0.003 ~ -0.006 -0.006 ~ -0.016 3140 2940 6760 3720 15 20 12,5 15,75 6660 3240 3040 3430 7150 5290
LM Guide
Radial clearance [mm] Precision grade Basic dynamic load rating Ca [N] Basic static load rating C0a [N] Normal and high grades Precision grade Normal and high grades Precision grade
+0.002 +0.002 +0.002 ~ ~ ~ -0.001 -0.003 -0.004 -0.002 -0.003 ~ ~ -0.005 -0.007 340 230 340 230 660 410 660 410 5 1 4,5 5,15 590 290 2 660 660 1170 1170 6 1 5,3 6,15 1000 1240 -0.004 ~ -0.010 2350 2350 4020 4020 8 2 6,6 8,3 1380 1760
+0.004 +0.004 ~ ~ -0.007 -0.008 -0.007 -0.008 ~ ~ -0.019 -0.022 3620 3980 9290 6850 20 20 17,5 20,75 7600 3990 5680 5950 14500 10700 25 25 22 26 13700 5830
Ball screw
Screw-shaft diameter [mm] Lead [mm] Minor diameter [mm] Ball center-to-center diameter [mm]
Support bearing
Axial direction
Notes: The load rating of the LM Guide is the value per inner block. The balls in the precision-grade ball screw (grade P) include spacer balls at a ratio of 1:1 for models KR33 and KR30H, KR 4610, and 2:1 for models KR45H20, KR4620, KR55, and KR65.
Unit: Nm
Note: The values for types KR-B and D are those for two inner blocks used closely linked together.
Service Life
LM Guide Actuator KR consists of an LM Guide, a ball screw and support bearings. The service lives of these components can be calculated using the values for the basic dynamic load rating given in Table 2. When radial load (P) and a moment are exerted simultaneously, calculate the service life using the following equation: PE = Pm + P
(N)
Once nominal life (L) is obtained from this calculation, the service life in hours can be calculated using the following equation, if the stroke length and number of reciprocal operations are constant: L 106 2 s n1 60 Lh : service life in hours ls : stroke length n1 : number of reciprocal operations per minute (h) (mm) (min1)
Lh =
C PC fW fC
When KRs are used with close-linked double inner blocks and are subjected to a moment, calculate the equivalent load by multiplying the moment exerted by an equivalent factor selected from those given in Table 6. Pm = KM Pm : equivalent load (per block) (N) K : moment-equivalent factor M : developed moment (Nmm) (If three or more blocks are used in a system or two blocks are separated from one another, please contact us.) Particularly when moment MC is exerted on type KR-B or D: K Mc Pm = c 2
: nominal life (rev.) (This refers to the total number of revolutions that 90% of ball screw units (support bearing) in a group, when operated independently under the same conditions, can achieve without developing flaking.) Ca : basic dynamic load rating (N) Fa : axial load (N) fW : load factor (see Table 5) Once nominal life (L) is obtained from this calculation, the service life in hours can be calculated using the following equation, if the stroke length and number of reciprocal operations are constant: Lh = L 2 s n1 60 Lh : service life in hours s : stroke length n1 : number of reciprocal operations per minute : Ball Screw lead (h) (mm) (min1) (mm)
Contact Factor
When types KR-B and D are used with close-linked double inner blocks, multiply the basic load rating by a contact factor chosen from the table below. Table 4 Contact Factor (fc) Type of block A and C B and D fc 1.0 0.81
Load Factor
As shown below Table 5 Load Factor (fw) Vibration and impact Very slight Slight Intermediate Strong Very low V 0.25 m/s Low 0.25 < V 1.0 m/s Intermediate 1.0 < V 2.0 m/s High V > 2.0 m/s 1.01.2 1.21.5 1.52.0 2.03.5 Velocity V fw
3.2010-1 5.9610-2 2.4010-1 4.2610-2 1.7310-1 3.0610-2 1.5110-1 2.7610-2 2.7710-1 3.9910-2 1.5110-1 2.5710-2 2.7710-1 3.5510-2 9.8310-2 1.8710-2 1.8310-1 2.8110-2 1.0110-1 1.7810-2 1.8510-1 2.5010-2 8.6310-2 1.5310-2 7.5510-2 1.3510-2
3.2010-1 5.9610-2 2.4010-1 4.2610-2 1.7310-1 3.0610-2 1.5110-1 2.7610-2 2.7710-1 3.9910-2 1.5110-1 2.5710-2 2.7710-1 3.5510-2 9.8310-2 1.8710-2 1.8310-1 2.8110-2 1.0110-1 1.7810-2 1.8510-1 2.5010-2 8.6310-2 1.5310-2 7.5510-2 1.3510-2
9.0910-2 9.0910-2 7.6910-2 7.6910-2 5.8810-2 5.8810-2 4.7810-2 4.7810-2 4.7810-2 4.7810-2 4.9310-2 4.9310-2 4.9310-2 4.9310-2 3.4510-2 3.4510-2 3.4510-2 3.4510-2 3.3810-2 3.3810-2 3.3810-2 3.3810-2 2.8310-2 2.8310-2 2.1410-2 2.1410-2
KA : Moment-equivalent factor in direction MA KB : Moment-equivalent factor in direction MB KC: Moment-equivalent factor in direction MC Note: The values for types KR-B and KR-D, are those for two inner blocks used closely linked together.
10
Lubrication
To obtain the full function of a linear-motion system, lubrication is essential. Use of such a system without lubrication accelerates wear on the rolling parts, thereby decreasing the service life. Normally, grease is fed approximately every 100 km of running distance, but the interval depends on the operating conditions. It is advisable that the greasing interval is set based on the results of an initial check. Recommended grease: KR15 AFF KR20 ~ 26: AFA KR30H ~ KR65: AFB For LM-Guide Actuators to be used in a clean room, low-dust-generation AFE grease is available at . Please contact if such grease is required. Table 7 Maximum Running Velocity and Production-Limit Length
Velocity [mm/s] Model No. KR15 KR20 KR26 Lead of ball screw 01 02 01 02 06 KR30H 10 Rail length
150 200 300 400 500 600 150 200 300 400 500 600 150 200 300 400 500 600 150 200 300 400 500 600 340 440 540 640 740 840 940 340 440 540 640 740 840 940 340 440 540 640 740 940 340 440 540 640 740 940 980 1080 1180 1280 1380 980 1180 1380 1680
Unit: mm
Production limit length Precision grade 250 200 300
High and normal grades High and normal grades
600
600
06 KR33 10
600
600
10 KR45H 20
800
1200
10 KR46 20
800
1200
KR55
20
1180
2000
KR65
25
1380
2000
11
Accuracy Standards
The accuracy of type KR comprises positioning-accuracy reproducibility, positioning accuracy, backlash, and running parallelism.
1. Positioning-Repeatability
3. Backlash
Return
Fig. 10 Backlash
Move the inner block from a starting point and stop it at a given point, measuring the stopped position. Repeat this measurement in the same direction as above seven times each in the middle of the stroke and at both ends. Take the maximum values at each stopping position as the measurements being sought. Divide the maximum difference among these maximum values by 2. Define the value thus obtained as the positioning repeatability, attaching thereto.
Using the feeder, move the inner block slightly. Define the reading of the test indicator at this time as the reference position. Without using the feeder, apply a load to the inner block in order to move it from this reference position in the same direction as above (table-feeding direction). Release the load and allow the inner block to return. Measure the distance between the returnedblock position and the reference position. Measure the same in the middle of the stroke and at both ends. Take the maximum of the measurements thus obtained as the backlash.
2. Positioning Accuracy
4. Running parallelism
Straight edge
A (error) Reference position A A A = |actually traveled distance target running distance| Target value Running distance
Using the maximum stroke as the reference length, measure the distance actually traveled from the reference position, and determine the maximum difference between a measurement and target value. Express the positioning accuracy using the absolute value of this maximum difference.
Place a straight edge on a surface plate to which a unit of type KR is mounted. Using a test indicator, measure the parallelism over the entire inner-block stroke. Take the maximum of the measurements within the stroke as the parallelism.The brackets required to mount LM Guide Actuator type KR have been standardized. Made of aluminum, the brackets are lightweight in order to minimize inertia.
12
Accuracy Standards
The accuracy of type KR is divided into three grades: normal (no symbol), high (H), and precision (P). Table 8-1 Normal Grade (no symbol)
Model No. KR20 KR26 Rail length
100 150 200 150 200 250 300 150 200 300 400 500 600 150 200 300 400 500 600 340 440 540 640 740 840 940 340 440 540 640 740 940 980 1080 1180 1280 1380 980 1180 1380 1680
Unit: mm
Starting torque [Ncm]
0,4
Model No.
Rail length
75 100 125 150 175 200 100 150 200 150 200 250 300 150 200 300 400 500 600 150 200 300 400 500 600 340 440 540 640 740 840 940 340 440 540 640 740 940 980 1080 1180 1280 1380 980 1180 1380 1680
0.020
KR15
0.020 1,5
0.010
KR20
0.010 0.020 7
0.005
0.060
0.025
0.010
0,5
KR30H
KR26
0.005
0.060
0.025
0.010
1,5
KR33
0.010
No No provision provision
0.020
KR30H
0.005
KR45H
0.010
No No provision provision
0.020
10
KR33
0.005
0.020
KR46
0.010
No No provision provision
0.020
10
KR45H
0.005
0.120 0.150 0.150 0.040 0.050 0.050
10
KR55
0.010
0.050
12
KR46
0.100 0.005
0.120 0.150
0.035
0.040 0.050
0.020
10
KR65
0.010
0.012
0.050
12
15
KR55
0.050
0.050
12
Unit: mm
Starting torque [Ncm]
0,8
KR65
0.008
0.200
0.280
0.050
0.055
0.050
12
15
KR15
KR20 KR26
0.003
0.020
0.010
0.003
1,2
0.003
0.020
0.010
0.003
KR30H
0.003
15
The evaluation methods for the accuracy grades must conform to Standards. The starting torque must be measured with lithium-soap-based grease No. 2 applied. For KR20 and 26, however, AFA Grease must be applied. For KR15 AFF Grease must be sealed in. When high-viscosity grease such as vacuum grease or clean-room grease is used, measurements may exceed the standards presented here. Therefore, the motor to be used must be chosen carefully.
KR33
0.003
15
KR45H
0.003
15 17 15
0.003
0.025 0.030
0.005 0.005
0.035 0.040
0.035
0.040
0.025
0.030
20
22
13
Model-Number Coding
Symbol
KR33 10 A + 300L P 0 - 0 0 0 0
1 2 3 4 5 6 7 8 9 10
1 Model No. 2 Lead [mm] 3 Type of inner block / Quantity 4 Rail length [mm] 5 Accuracy grade (see Tab. 8) 6 Provision of a motor (see Tab. 9) 7 Provision of a cover (see Tab. 9) 8 Provision of a sensor (see Tab. 9) 9 Type of housing A (see Tab. 10 and Fig. 6-11) 10 Provision of a connecting plate Table 9 Accuracy grade Symbol Meaning Symbol
Sensor Meaning None Sensor rail provided Photosensor EE-SX671 (Omron) Proximity sensor 4 GL-12F (SUNX) Proximity sensor 5 GXL-N12F (SUNX) Photosensor 6 EE-SX674 (Omron) Proximity sensor 7 APM-D3 (SUNX) Proximity sensor X(1) TL-W3M_ _ (Omron)
No symbol
Normal
None
None
High
Cover provided
Yes
Precision
(1)
Please note the number and type when ordering. Example: 2 x TL-W3MB2 and 1 x TL-W3MB1
14
Table 10 Specification Motor Flange Option KR 33 Housing A without motor flange KR 46 Housing A without motor flange KR 55 Housing A without motor flange KR 65 Housing A without motor flange Specification 30 / 50 / 10 10 40 60
4M40.7 depth 8
30)
4M40.7 depth 8
40)
4M50.8 depth 10
50)
15
4M50.8 depth 10
60)
10)
10)
16
KR1501 A, KR1502 A with One Block KR1501 B, KR1502 B with Two Blocks
L1 44 LM rail length
33MIN (33 when two blocks are closely linked together)
10
2.5
33 23 14
5
22
4 2M2 depth 3
(identical position on opposite side)
4 2M2 depth 3
(identical position on opposite side)
2n3,4 drill through 6 counter bore depth 2 (to be fixed by an M3 socket button head cap screw)
6.5 7.5
25.5 5
12
6 2.5 3h6
20H7
17 2
B (G)
23 through
24.4
22.8
22.5
9.5 2
9.2
5.5
0.3
30
B-B Section
Table 11
LM rail length [mm] 75 100 125 150 175 200 Overall length L1 [mm] 129 154 179 204 229 254 Possible stroke length [mm] Type A 31.4 56.4 81.4 106.4 131.4 156.4 48.4 73.4 98.4 123.4 Type B* G [mm] 12.5 25.0 12.5 25.0 12.5 25.0 n 2 2 3 3 4 4 Total mass of unit [kg] Type A 0.19 0.22 0.25 0.28 0.31 0.34 0.292 0.322 0.352 0.382 Type B
* The possible stroke length for type B are the maximum values for close-linked double blocks.
9.85
14
15
17
10 2.5
2n-3.4 drill through 6.5 C-bore depth 4
8.5 Possible stroke length = LM rail length - 58.5 (Type A) Possible stroke length = LM rail length - 104.5 (Type B) 12 25 14 8 12 7.5 B
20H7
4H7
B G
60 (n-1) 60 G
4M3 depth 6
39.6 33.6
2M2.6 depth 4
3.4
30
20 13
15.8
10
30
D2 9
11 4- 3,5 through
18 40
10
PC
26 39.6
View A
B-B section
View C
Table 12
LM rail length [mm] 100 150 200 Overall length L1 [mm] 159 209 259 Possible stroke length [mm] Type A 41.5 91.5 141.5 Type B* 45.5 95.5 20 15 40 2 3 3 G [mm] n Total mass of unit [kg] Type A 0.450 0.580 0.720 Type B
0.655 0.795
* The possible stroke length values for model KR2001B are represented by those for closely-linked double blocks.
18
L1 60 3.5 22-M2.6 depth 4 64 47.4 30 LM rail length 2n-4,5 drill through 8 C-bore depth 4 2.5 10 22-M2.6 depth 4
Possible stroke length = LM rail length - 85 Possible stroke length = LM rail length - 150 12 34 14 16.5 10.5 10
(Type A) (Type B)
24H7 5h7
C B 80 G (n-1)80 G
22-M2.6 depth 4
49.4 43
4M3 depth 6
31 25 8 (1.2)
2M2.6 depth 4
45
38.5
38
26 16 6
11
12 0.5 15.5
21
6.5
21
PC
D3
12.5
25 50
36 49.4
4- 3.5 through
View A
B-B section
View C
Table 13
LM rail length [mm] 150 200 250 300 Overall length L1 [mm] 220 270 320 370 Possible stroke length [mm] Type A 69 119 169 219 Type B* 55 105 155 35 20 45 30 2 3 3 4 G [mm] n Total mass of unit [kg] Type A 0.99 1.20 1.41 1.62 Type B 1.38 1.59 1.80
* The possible stroke length values for Type B are represented by those for closely-linked double blocks.
23
19
KR30H A with One Long Block KR30H B with Two Long Blocks
Table 14
LM rail length [mm] 150 200 300 400 500 600 Overall length L1 [mm] 220 270 370 470 570 670 Possible stroke length [mm] Type A 58.8 108.8 208.8 308.8 408.8 508.8 134.4 234.4 334.4 434.4 Type B* G [mm] 25 50 50 50 50 50 n 2 2 3 4 5 6 Total mass of unit [kg] Type A 1.40 1,. 60 2.20 2.70 3.20 3.80 2.50 3.00 3.50 4.10 Type B
* The possible stroke length for type B are the maximum values for close-linked double blocks.
20
KR30H C with One Short Block KR30H D with Two Short Blocks
L1 LM rail length (when two blocks are closely linked together) 2n-5.5 drill through 9.5 C-bore depth 4.5 8
11
5.5
11
2-M2.6 depth 5
22-M2.6 depth 4
2.5
10
31 18 16 12 9
30H8 28 6h7
3 G
100
(n-1)100
(G)
2-M3 depth 5
PC
4-M4 depth 8
59.7 34
38 30 8
D
30
40
43 42.5
30 21.3
20.8
13.5
0.5
30 60
15
B-B section
Table 15
LM rail length [mm] 150 200 300 400 500 600 Overall length L1 [mm] 220 270 370 470 570 670 Possible stroke length [mm] Type C 84.3 134.3 234.3 334.3 434.3 534.3 Type D* 35.4 85.4 185.4 285.4 385.4 485.4 G [mm] 25 50 50 50 50 50 n 2 2 3 4 5 6 Total mass of unit [kg] Type C 1.30 1.50 2.10 2.60 3.10 3.70 Type D 1.47 1.67 2.27 2.77 3.27 3.87
* The possible stroke length for type D are the maximum values for close-linked double blocks.
23.5
30
21
KR3306A, KR3310A with One Long Block KR3306B, KR3310B with Two Long Blocks
60 40
4 M40,7 depth 10
45
44
22.5
23
15
0.5
PC
D4
15
30 60
View A
B-B section
1)
Table 16
LM rail length [mm] 150 200 300 400 500 600 Overall length L1 [mm] 220 270 370 470 570 670 Possible stroke length [mm] Type A 61.5 111.5 211.5 311.5 411.5 511.5 Type B* 135.5 235.5 335.5 435.5 H [mm] 25 50 50 100 50 100 F [mm] 100 100 200 200 200 200 n1 2 2 3 4 5 6 n2 2 2 2 2 3 3 Total mass of unit [kg] Type A 1.70 2.00 2.60 3.20 3.90 4.50 Type B 2.95 3.55 4.25 4.85
* The possible stroke length for type B are the maximum values for close-linked double blocks.
22
8.5
15
30.7
33
45
KR3306C, KR3310C with One Short Block KR3306D, KR3310D with Two Short Blocks
60 40
4 M40,7 depth 10
45
44
22.5
23
15
0.5
PC
D4
15
30 60
View A
B-B section
1)
Table 17
LM rail length [mm] 150 200 300 400 500 600 Overall length L1 [mm] 220 270 370 470 570 670 Possible stroke length [mm] Type C 87 137 237 337 437 537 Type D* 36.5 86.5 186.5 286.5 386.5 486.5 H [mm] 25 50 50 100 50 100 F [mm] 100 100 200 200 200 200 n1 2 2 3 4 5 6 n2 2 2 2 2 3 3 Total mass of unit [kg] Type C 1.60 1.90 2.50 3.10 3.80 4.40 Type D 1.83 2.13 2.73 3.33 4.03 4.63
* The possible stroke length for type D are the maximum values for close-linked double blocks.
8.5
15
30.7
33
45
23
KR45H A with One Long Block KR45H B with Two Long Blocks
88
L1 LM rail length 108MIN (With no clearance between two blocks) 4-M6 depth 9 108 81 46 2n-6.6 drill through 11 C-bore depth 6.5
12
7.4
12
Ball screw side 7.5 12.4 2-M3 depth 6 10 (Groove depth: 4) 22-M2.6 depth 4 2.5
14
51 23 28 14 18
43
50H8 44 10h7
3.5 100 70 B (n-1)100 (70)
79.6
53 22
45
30
63 62.5 30 18.5
0.5
45
30.5
PC D6 0
46 80
17
View A
B-B section
Table 18
LM rail length [mm] 340 440 540 640 740 840 940 Overall length L1 [mm] 440 540 640 740 840 940 1040 Possible stroke length [mm] Type A 213 313 413 513 613 713 813 Type B* 105 205 305 405 505 605 705 3 4 5 6 7 8 9 n Total mass of unit [kg] Type A 5.10 6.10 7.10 8.10 9.10 10.10 11.20 Type B 6.05 7.05 8.05 9.05 10.05 11.05 12.15
* The possible stroke length for type B are the maximum values for close-linked double blocks.
24
32 45
30
D PC 70
KR45H C with One Short Block KR45H D with Two Short Blocks
88 70.5MIN 7.4 5
12 43
70.5 43.5
2-M6 9 tief
7.5
12.4
2-M3 depth 6
10
22-M2.6 depth 4
2.5
(Groove depth: 4)
14
51 23 28 14 18
50H8 44 10h7
3.5 100 70 B (n-1)100 (70)
79.6 22
45
53
30
63 62.5 30 18.5
0.5
45
30.5
PC D6 0
46 80
17
View A
B-B section
Table 19
LM rail length [mm] 340 440 540 640 740 840 940 Overall length L1 [mm] 440 540 640 740 840 940 1040 Possible stroke length [mm] Type C 250.5 350.5 450.5 550.5 650.5 750.5 850.5 Type D* 180 280 380 480 580 680 780 3 4 5 6 7 8 9 n Total mass of unit [kg] Type C 4.70 5.70 6.70 7.70 8.70 9.70 10.80 Type D 5.23 6.23 7.23 8.23 9.23 10.23 11.33
* The possible stroke length for type D are the maximum values for close-linked double blocks.
32 45
30
PC D7 0
25
KR4610A, KR4620A with One Long Block KR4610B, KR4620B with Two Long Blocks
View A
B-B section
Table 20
LM rail length [mm] 340 440 540 640 740 940 Overall length L1 [mm] 440.5 540.5 640.5 740.5 840.5 1040.5 Possible stroke length [mm] Type A 208 308 408 508 608 808 Type B* 98 198 298 398 498 698 H [mm] 70 20 70 20 70 70 n1 3 4 5 6 7 9 n2 2 3 3 4 4 5 Total mass of unit [kg] Type A 7.70 9.00 10.30 11.60 12.80 15.30 Type B 8.90 10.20 11.50 12.80 14.00 16.50
* The possible stroke length for type B are the maximum values for close-linked double blocks.
26
KR4610C, KR4620C with One Short Block KR4610D, KR4620D with Two Short Blocks
View A
B-B section
Table 21
LM rail length [mm] 340 440 540 640 740 940 Overall length L1 [mm] 440.5 540.5 640.5 740.5 840.5 1040.5 Possible stroke length [mm] Type C 245.5 345.5 445.5 545.5 645.5 845.5 Type D* 173 273 373 473 573 773 H [mm] 70 20 70 20 70 70 n1 3 4 5 6 7 9 n2 2 3 3 4 4 5 Total mass unit [kg] Type C 7.30 8.60 9.90 11.20 12.40 14.90 Type D 8.10 9.40 10.70 12.00 13.20 15.70
* The possible stroke length for type D are the maximum values for close-linked double blocks.
27
View A
B-B section
Table 22
LM rail length [mm] 980 1080 1180 1280 1380 Overall length L1 [mm] 1089 1189 1289 1389 1489 Possible stroke length [mm] Type A 826 926 1026 1126 1226 Type B* 698 798 898 998 1098 H [mm] 90 40 90 40 90 G 40 15 65 40 15 n1 7 8 8 9 10 n2 5 6 6 7 7 Total mass of unit [kg] Type A 19.90 21.70 23.40 25.10 26.90 Type B 21.60 23.40 25.10 26.80 28.60
* The possible stroke length for type B are the maximum values for close-linked double blocks.
28
View A
B-B Section
Table 23
LM rail length [mm] 980 1180 1380 1680 Overall length L1 [mm] 1098 1298 1498 1798 Possible stroke length [mm] Type A 810 1010 1210 1510 Type B* 665 865 1065 1365 H [mm] 90 90 90 40 G [mm] 40 65 90 90 n1 7 8 9 11 n2 5 6 7 9 Total mass of unit [kg] Type A 31.60 37.00 42.40 50.50 Type B 34.60 40.00 45.40 53.50
* The possible stroke length for type B are the maximum values for close-linked double blocks.
29
KR1501 A, KR1502 A with One Block and Cover KR1501 B, KR1502 B with Two Blocks and Cover
L1 44 LM rail length
33MIN (33 when two blocks are closely linked together)
10
33 23 14
4M3 depth 6
2M2 depth 3
4 4 4M2 depth 3
4 2M2 depth 3
2n3.4 drill through; 6; C-bore depth 2 (to be fixed by an M3 socket button head cap screw)
6.5
25,5 7. 5 5
12 B
20H7
17
3h6
50 G (n1)50
B (G)
22.8
22.5
9.2
0.3
5.5
9.5
14 30
View A
B-B section
Table 24
LM rail length [mm] 75 100 125 150 175 200 Overall length L1 [mm] 129 154 179 204 229 254 Possible stroke length [mm] Type A 31.4 56.4 81.4 106.4 131.4 156.4 48.4 73.4 98.4 123.4 Type B* G [mm] 12.5 25.0 12.5 25.0 12.5 25.0 n 2 2 3 3 4 4 Total massof unit [kg] Type A 0.23 0.26 0.30 0.33 0.36 0.40 0.364 0.394 0.424 0.464 Type B
* The possible stroke length for type B are the maximum values for close-linked double blocks.
30
13
25
KR2001 A with One Block and Cover KR2001 B with Two Blocks and Cover
Table 25
LM rail length [mm] 100 150 200 Overall length L1 [mm] 159 209 259 Possible stroke length [mm] Type A 41.5 91.5 141.5 Type B* 45.5 95.5 Total mass of unit [kg] Type A 0.510 0.660 0.800 Type B 0.780 0.920
* The possible stroke length for type B are the maximum values for close-linked double blocks.
31
KR2602 A with One Block and Cover KR2602 B with Two Blocks and Cover
Table 26
LM rail length [mm] 150 200 250 300 Overall length L1 [mm] 220 270 320 370 Possible stroke length [mm] Type A 69 119 169 219 Type B* 55 105 155 Total mass of unit [kg] Type A 1.120 1.340 1.560 1.780 Type B 1.605 1.825 2.045
* The possible stroke length for type B are the maximum values for close-linked double blocks.
32
KR30H A with One Long Block and Cover KR30H B with Two Long Blocks and Cover
80 70 60
45 25 23.5 21.3
15
30 60
2.5
14
B-B section
KR30H C with One Short Block and Cover KR30H D with Two Short Blocks and Cover
L1 LM rail length 48.9 28.5 2-M5 depth 10
80 70 60
45 25 23.5 21.3
15
30 60
2.5
14
B-B section
Table 27
LM rail length [mm] 150 200 300 400 500 600 Overall length L1 [mm] 220 270 370 470 570 670 Possible stroke length [mm] Type A 58.8 108.8 208.8 308.8 408.8 508.8 Type B* 134.4 234.4 334.4 434.4 Type C 84.3 134.3 234.3 334.3 434.3 534.3 Type D* 35.4 85.4 185.4 285.4 385.4 485.4 A-Typ 1,60 1,80 2,40 3,00 3,50 4,10 Total mass of unit [kg] B-Typ 2,83 3,43 3,93 4,53 C-Typ 1,40 1,60 2,20 2,80 3,30 3,90 D-Typ 1,64 1,84 2,44 3,04 3,54 4,14
* The possible stroke length for type B, type D are the maximum values for close-linked double blocks.
33
KR33 A with One Long Block and Cover KR33 B with Two Long Blocks and Cover
KR33 C with One Short Block and Cover KR33 D with Two Short Blocks and Cover
Table 28
LM rail length [mm] 150 200 300 400 500 600 Overall length L1 [mm] 220 270 370 470 570 670 Possible stroke length [mm] Type A 61.5 111.5 211.5 311.5 411.5 511.5 Type B* 135.5 235.5 335.5 435.5 Type C 87 137 237 337 437 537 Type D* 36.5 86.5 186.5 286.5 386.5 486.5 Type A 1.90 2.20 2.80 3.50 4.20 4.80 Total mass of unit [kg] Type B 3.28 3.98 4.68 5.28 Type C 1.70 2.10 2.70 3.30 4.00 4.70 Type D 2.00 2.40 3.00 3.60 4.30 5.00
* The possible stroke length for type B, type D are the maximum values for close-linked double blocks. The screws for fixing the cover are 0.2 mm above the slider surface.
34
KR45H A with One Long Block and Cover KR45H B with Two Long Blocks and Cover
104 92 80 77
67 35 32 30.5
3.5
19
17
46 80
B-B section
KR45H C with One Short Block and Cover KR45H D with Two Short Blocks and Cover
L1 70.5 43.5 LM rail length
2-M6 depth 12
104 92 80 77 B
33.5
67 35 32 30.5
3.5
19
17
46 80
B-B section
Table 29
LM rail length [mm] 340 440 540 640 740 840 940 Overall length L1 [mm] 440 540 640 740 840 940 1040 Possible stroke length [mm] Type A 213 313 413 513 613 713 813 Type B* 105 205 305 405 505 605 705 Type C 250.5 350.5 450.5 550.5 650.5 750.5 850.5 Type D* 180 280 380 480 580 680 780 Type A 5.70 6.80 7.90 9.00 10.10 11.20 12.30 Total mass of unit [kg] Type B 7.01 8.11 9.21 10.31 11.41 12.51 13.61 Type C 5.10 6.20 7.30 8.40 9.50 10.60 11.70 Type D 5.82 6.92 8.02 9.12 10.22 11.32 12.42
* The possible stroke length for type B, type D are the maximum values for close-linked double blocks.
35
KR46 A with One Long Block and Cover KR46 B with Two Long Blocks and Cover
KR46 C with One Short Block and Cover KR46 D with Two Short Blocks and Cover
Table 30
LM rail length [mm] 340 440 540 640 740 940 Overall length L1 [mm] 440.5 540.5 640.5 740.5 840.5 1040.5 Possible stroke length [mm] Type A 208 308 408 508 608 808 Type B* 98 198 298 398 498 698 Type C 245.5 345.5 445.5 545.5 645.5 845.5 Type D* 173 273 373 473 573 773 Type A 8.30 9.70 11.00 12.40 13.70 16.30 Total mass of unit [kg] Type B 9.79 11.19 12.49 13.89 15.19 17.79 Type C 7.80 9.10 10.50 11.90 13.20 15.80 Type D 8,79 10,09 11,49 12,89 14,19 16,79
* The possible stroke length for type B, type D are the maximum values for close-linked double blocks.
36
KR5520 A with One Block and Cover KR5520 B with Two Blocks and Cover
Tab. 31
LM rail length [mm] 980 1080 1180 1280 1380 Overall length L1 [mm] 1089 1189 1289 1389 1489 Possible stroke length [mm] Type A 826 926 1026 1126 1226 Type B* 698 798 898 998 1098 Total mass of unit [kg] Type A 22.70 24.60 26.40 28.10 30.00 Type B 26.20 28.10 29.90 31.60 33.50
* The possible stroke length for type B is the maximum value for close-linked double blocks.
37
KR6525 A with One Block and Cover KR6525 B with Two Blocks and Cover
Table 32
LM rail length [mm] 980 1180 1380 1680 Overall length L1 [mm] 1098 1298 1498 1798 Possible stroke length [mm] Type A 810 1010 1210 1510 Type B* 665 865 1065 1365 Total mass of unit [kg] Type A 36.30 42.00 47.60 56.10 Type B 43.00 48.70 54.30 62.80
* The possible stroke length for type B is the maximum value for close-linked double blocks.
38
KR20 / 26 A with One Block and Bellow KR20 / 26 A with Two Blocks and Bellow
Lmin
2M2,5 8 Y 8
KR20/26 A
X
Lmin
2M2,5 5 Y 8
KR20/26 B
Table 33 Length KR20A 100 150 200 150 200 150 200 250 300 200 250 300 Stroke length with bellow 35 70 110 35 70 60 100 130 180 45 85 120 Lmin 13 20 25 40 KR20B 13 20 15 20 25 30 58 KR26B
(1) (2)
Unit: mm W X Y Z
63
32
16
(1)
7,5
(2)
KR26A
74
40
18
15 20 30
For KR20 with sensor rail For KR20 without sensor rail
39
KR33 A with One Long Block and Bellow KR33 B with Two Long Blocks and Bellow KR33 C with One Short Block and Bellow KR33 D with Two Short Blocks and Bellow
Lmin 2M3
//
//
8 16
KR33A/C
Lmin 2M3 W X
//
//
depth 4.5
8 16
KR33B/D
Table 34 Length 150 200 300 400 500 600 Stroke length with bellow 50 90 170 250 330 410 Lmin 10 20 30 35 45 55 76 200 300 400 500 600 150 200 300 400 500 600 30 110 190 270 350 70 110 190 270 350 430 15 25 35 45 55 10 15 25 35 45 55 48 150 200 300 400 500 600 30 70 150 230 310 390 10 15 20 30 40 50 95 95 W X Y
Unit: mm Z
KR33A
55
23
KR33B
KR33C
55
23
KR33D
40
depth 4.5
KR46 A with One Long Block and Bellow KR46 B with Two Long Blocks and Bellow KR46 C with One Short Block and Bellow KR46 D with Two Short Blocks and Bellow
Lmin 2M3
//
//
8 16
KR46A/C
Lmin 2M3 W X //
//
depth 4
8 16
KR46B/D
Table 35 Length 340 440 540 640 740 940 340 440 540 640 740 940 340 440 540 640 740 940 340 440 540 640 740 940 Stroke length with bellow 175 255 335 415 495 655 90 170 250 330 410 570 205 285 365 445 525 685 150 230 310 390 470 630 Lmin 25 35 45 55 65 85 106 15 25 35 45 55 75 30 40 50 60 70 90 68,5 20 30 40 50 60 80 120 120 W X
Unit: mm Y Z
KR46A
68
34
KR46B
KR46C
68
34
KR46D
depth 4
41
KR55 / 65 A with One Block and Bellow KR55 / 65 A with Two Blocks and Bellow
Lmin
2M3
4(
|x|
KR55/65A
Lmin W X
KR65 = 4.5mm
Z
|x|
KR55/65B
KR65 = 4.5mm
Table 36 Length 980 1080 1180 1280 1380 980 1080 1180 1280 1380 980 1180 1380 1680 980 1180 1380 1680 Stroke length with bellow 690 770 850 930 1010 580 660 740 825 905 670 830 990 1240 550 710 875 1120 Lmin 85 95 105 110 120 124 75 85 95 105 110 85 105 120 150 140 KR65B 70 85 105 135 175 145 W X
Unit: mm Y Z
KR55A
80
35
KR55B
KR65A
92
37
42
2M3
4(
Sensor
Sensor rail
Proximity sensor
a
TL-W3M _ _ (Omron)
b
Unit: mm
c 5 6 10 23 22 25
d 5 6 10 23 22 25
Proximity sensor
a
APM-D3 (Yamatake)
b
Unit: mm
Model No. KR15 KR20 KR26 KR30H KR33 KR45H KR46 KR55 KR65
d 1.4 6 8 9 9 14 22 22 25
Proximity sensor
a
Unit: mm
d 9 9 14 22 22 25
Photosensor
f e
EE-SX671 (Omron)
g
Unit: mm
h i
j 13.5 13 18.5 26 25 28
Photosensor
f e
EE-SX674 (Omron)
g
Unit: mm
h i
j 14 13 19 26 25 28
43
(OMRON)
Order Information
Output Sensing distance 3 mm NO TL-W3MB1 PNP NC TL-W3MB2 NO TL-W3MC1 NPN NC TL-W3MC2
Specifications
Type Sensing distance Supply voltage (operating voltage range) Current consumption (leakage current) Sensing object Differntial travel Response frequency Control output Circuit protection Display Ambient temperature Ambient humidity Temperature influence Voltage influence Residual voltage TL-W3M 3 mm 10 % 10 to 30 VDC, ripple (p-p): 10 % max. 15 mA max. at 24 VDC Magnetic metals 10 % max. of sensing distance 600 Hz NPN or PNP open collector, 100 mA max. Reverse connection protection Operating mode (red LED) Operating: -25C to 70C (with no icing) Operating: 35% to 95% 10% max. of sensing distance at 23C in temperature range of -25C to 70C 2,5% max. of sensing distance in rated voltage range 10% 1,0 V max. (with 100 mA load current and 2-m cable)
Output circuits
TL-W3MB TL-W3MC
44
Timing Chart
TL-W3M
TL-W3M 1
TL-W3M 2
Dimensions [mm]
TL-W3M
45
XY Bracket
The brackets required to mount LM Guide Actuator KR have been standardized. Made of aluminium, the brackets are lightweight in order to minimize inertia. Besides these standardized brackets customized brackets can be delivered as well.
46
Sample combination
Customized solution
47
Motor Adapter
Motor
The LM Guide Actuator KR can be provided with a motor adapter. In this case please indicate the name of the motor manufacturer together with the type number and the fitting dimensions. - Please take into consideration the dimensions of the connecting constructions because the dimesions of the motor can be bigger than the dimensions of the LM Guide Actuator.
Housing Motor adapter Outer rail
Motor
E G C
J
F
I A
Please complete this form with your specifications: Unit: mm Motor mounting surface AB Position of mounting holes CD Reference diameter E Mounting hole diameter F Shoulder thickness G Shoulder diameter H Pivot length incl. shoulder I Pivot diameter J
48
Couplings Model MK 1
C F C F E DIN 916
12 0
Properties
low-cost design backlash-free and torsionally rigid low moment of inertia compensates for 3-axis of misalignment a mounting groove or flattering off of the shaft is not required due to the integrated dismounting groove common solutions :
H7 D 1
H7 D 2
A-1
Dismounting groove
Material: Bellows are made of highly flexible high-grade stainless steel, hubs from aluminium.
Design: Hubs with DIN 916 radial set screw and integral dismounting groove.
Technical specifications
[N m ] [m m ] [m m ] [m ar m ] [m re H7 m pi ng sc re ws an m ] [m m ] N 91 6 [m to m ] [g tia s al tif fn es l s al la r cm
2]
[g
] [ Nm
/ra
d]
[m
] [m
] [d r eg
ee
s]
to d
rie Se
t Ra
ed
q or
ue O ve ra
ll l
g en
th ut er di
am
et
er le ng th
of
hu
b cia lb s ore
DI ce
fro
n fi t
er
bo
t Fi
e Sp
a St
nd
a Cl
st Di
as
om
en
ei
gh
r To
sio
ia ax
t la
er
an
gu
TKN
A 14 20 20
B 6.5 10
C 4 5
D1/2 2 3
E 1xM2 1xM2.5
F 1.5 1.8
CT 50 70 280 210 170 510 380 320 750 700 1200 1300 1200 7000 5000 9050 8800
max. Values 0.4 0.4 0.4 0.5 0.6 0.4 0.5 0.6 0.5 0.7 0.5 0.6 0.7 0.7 1 1 1.2 0.1 0.15 0.15 0.2 0.25 0.15 0.2 0.25 0.15 0.2 0.15 0.2 0.25 0.2 0.25 0.2 0.3 1 1 1 1.5 2 1 1.5 2 1.5 1.5 1.5 1.5 2 1.5 2 1.5 2 Integral dismounting groove from bore diameter 4 mm and larger. 1 Nm = 8.85 lbs
0.5 1 5
0.05 0,1
0.5
23 26 22
15
6.5
3-9
1xM3
10 15 20 45 100
1.0
25 28
15
6.5
3-9
1xM3
1.8 2
1.5
24 29 26
19
7.5
3-12
6/10
2xM3
4.7 5.5 15
2.0
31 35
25
11
3-16
6/10
2xM4
2.5
18 20
4.5
37 45
32
13
6-22
10
2xM5
3.5
65 70
10
43 53
40
15
6-28
10
2xM6
180 220
Temperature range: -30 bis +100C (3,6 F to 237 F), peaks up to 120C (270 F). Speeds: Up to 20,000 rpm, in excess of 20,000 rpm with balanced version. Backlash: Absolutely backlash-free due to frictional clamp connection.
Tolerance: On the hub/shaft connection 0.01 bis 0.08 mm. Service life: These coupling have an infinite life, and are maintenance-free if the technical limits are not exceeded. Non-standard design applications: Custom designs with varied tolerances, keyways, non-standard material and bellows are available upon request.
49
Couplings Model MK 2
C G C G E DIN 912 F Standard
Properties
frictional connection utilizing clamping hubs for high dynamic applications backlash-free and torsionally rigid low moment of inertia compensates for 3-axis of misalignment
D2 H7
D1 H7
Material: Bellows are made of highly flexible high-grade stainless steel, hubs from aluminium
Design: With a single radial clamping screw per hub DIN 912.
Technical specifications
m ] [m m ] [m ub m ] [m m ] H7 12 n ee ] m [m m ] ce nt s er [m m ] [m m ] [m f to m ] tia [g cm
2]
[N
[m
[g
] [N m
/ra
d]
[m
] [m
] e [d gr
ee
s]
to
ie er
er
in
er
s or
io
na
if st
fn
es l
s l an la r
ax
ia
la
te
ra
gu
TKN
A 25
D1/2 3-7
D1/2 6
H 12
J ges 2.6 2.8 3 3 3.4 3.6 8.5 9.5 25 27 29 100 108 160 205 9 9 9 9 10 11 22 24 36 38 40 74 78 120 130
CT 280 210 170 510 380 320 750 700 1200 1300 1200 7000 5000 9050 8800 0.4 0.5 0.6 0.4 0.5 0.6
Max. Values 0.15 0.2 0.25 0.15 0.2 0.25 0.15 0.2 0.15 0.2 0.25 0.2 0.25 0.2 0.3 1 1.5 1 1 1.5 2 1.5 1.5 1.5 1.5 2 1.5 2 1.5 2
0.5
28 31 27
15
M2
4.5
15 18 14
10 15 20 45 100
1.0
30 33
15
3-7
M2
4.5
17 20
1.5
30 35 35
19
11
3-8
M2,5
3.5
14.5 19.5 17
2.0
40 44
25
13
3-12.7 6/10
M3
22 26
4.5
46 54
32
16
5-16
10
M4
10
23.5 31.5
10
50 60
40
16
5-24
10
M4
15
27.5 37.5
1 Nm = 8.85 in lbs
Temperature range: -30 bis +120C (3,6 F to 237 F), peaks up to 120C (270 F). Speeds: Up to 10,000 rpm, in excess of 10,000 rpm with balanced version. Backlash: Absolutely backlash-free due to frictional clamp connection.
Tolerance: On the hub/shaft connection 0.01 bis 0.05 mm. Service life: These coupling have an infinite life, and are maintenance-free if the technical limits are not exceeded. Non-standard design applications: Custom designs with varied tolerances, keyways, non-standard material and bellows are available upon request.
50
Axis Position (horizontal, vertical, across) Stroke length max. Velocity max. Acceleration Conveyed mass Axial load Positioning Positioning accuracy reproducibility mm m/s m/s2 kg N mm mm
Please offer the following options: - Cover (with a bellow) - Cover (with sheet metal) - Inductive proximity sensor - Photosensor - Sensor rail, Sensor bracket - Motor adapter with fitting dimensions - Clutch
51
!
Handling
Precautions on Use
Do not drop the product or subject it to impact, as doing so may damage it. Therefore, great care should be exercised in its handling. Unauthorized disassembly of the product could lead to contamination by foreign matter and impair the precision. Therefore, disassembly should not be performed unless absolutely necessary. At high rotational speeds, the ballscrew causes resonance due to the characteristic frequency of the screw shaft, which may make operation impossible. The shaft speed should be therefore set at a level below the resonant point (critical speed). Please consult .
Do not use this product at 80 C or higher. If your system requires a temperature of 80 C or higher, contact
Lubrication
A certain lubrication is absolutely necessary for the operation of the LM Guide Actuator KR. Otherwise, it will be damaged before it reaches its projected service life. Therefore, please take care about the following points: Before operation the anti-corrosion oil must be removed and the LM Guide Actuator KR lubricated. The usage of different lubricants must be avoided. The lubricant intervals should correspond to the operation necessities and to the environment surroundings. When used under special environment, including in locations subject to continual vibration, in a clean room, under a vacuum, and at low or high temperatures, contact .
Plants Germany
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THK Beijing Kunlun Hotel Room No.526 2 Xin Yuan Lu Chaoyang District Beijing Tel. (10) 65 90-35 57 Fax (10) 65 90-35 57
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Brasil
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THK Manufacturing of America, Inc. 471 North High Street Hebron, OH. 43025 Tel. (7 40) 9 28-14 15 Fax (7 40) 9 28-14 18
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THK Spain C/Andorra 19 A 08830 San Boi de Llobregat Tel. (93) 652 5740 Fax (93) 652 5746 info-bcn@thk.de
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Malaysia
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Japan
Head Office: 3-11-6 Nishi-Gotanda Shinagawa-Ku Tokyo 141 Tel. (03) 54 34-03 41 Fax (03) 54 34-03 45 www.thk.co.jp thk001@thk.co.jp Plants in: Kofu, Yamaguchi, Yamagata, Mie, Tokyo, Nagoya, Osaka, Gifu, etc.
Sweden
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