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LM Guide Actuator

LM Guide and Ball Screw in One Compact Unit Meeting All Requirements for Rigidity and Precision Broad Range of Sizes Available

KR

THK CO., LTD.


TOKYO, JAPAN Catalogue No. 209-5EU

LM Guide Actuator KR
Housing B

Ball Screw Inner block Grease nipple

Outer rail Housing A Double-row ball train

Fig. 1 Construction of LM Guide Actuator KR

Construction and Features


The one-piece structure of the LM Guide, with a Ushaped outer rail and the ball screw in the center of the inner block, provides high rigidity and excellent accuracy and requires minimal installation space to combine rigid and precise functioning with a minimum size. Ball races are arranged at a contact angle of 45 in relation to one another so that each race of balls bears an equal load rating on the inner block in all four directions: radial, reverse-radial, and the two lateral directions. Thus, this type can be used in any installation direction.

Four-way Equal Load


Load-bearing ball races are arranged with two on each side, thus constituting a double-row angular-contact design. As this design can bear an equal rated load in all four directions (upward and downward, right and left), the mounting direction of the unit is not limited. The LM Guide Actuator is therefore suited for applications where the loading direction is not fixed, as in the motion of a Cartesian coordinate robot arm etc.

Fig. 2 Load-Bearing Capacity of Type KR

High Rigidity
Unlike conventional LM Guide models, the LM Guide Actuator has adopted an outer-rail structure, which provides far greater rigidity against overhung loads.

High Accuracy
The four raceways for loaded balls, which are formed into a circular-arc groove, allow balls to roll smoothly even under a preload. Preloading eliminates clearances, provides high rigidity for the guideway, and minimises fluctuations in frictional resistance due to a fluctuating load. As a result, a high feeding accuracy in sub-microns can be obtained.

Y-axis Center of gravity

Ball revolving center

X-axis

Fig. 3

The U-shaped cross section of the rail contributes to weight reduction and minimises deflection. Thus, the LM Guide Actuator can support a load on one side as well as on both. Table 1
Model No.

lx mm4

1)

ly mm4

2)

Mass m kg/100mm 0.104 0.26 0.39 0.50 0.66 0.90 1.26 1.50 2.31

Fig. 5 KR Contact Structure

KR15 KR20 KR26 KR30H KR33 KR45H KR46 KR55 KR65


1)

9.08 102 6.1 103 1.7 104 2.7 104 6.2 104 8.4 104 2.4 105 2.2 105 4.6 105

1.42 104 6.2 104 1.5 105 2.8 105 3.8 105 8.9 105 1.5 106 2.3 106 5.9 106

2)

Ix = Geometrical moment of inertia of the cross section around the X-axis (mm4) Iy = Geometrical moment of inertia of the cross section around the Y-axis (mm4)

Space-saving
The one-piece structure with rails arranged on both sides and the ball screw in the center of the inner block forms an actuator that is minimal in size yet provides high rigidity and excellent accuracy.

10mm KR55 KR33 KR20 KR15 KR26 KR46 KR65

10mm
Fig. 6 Cross-Sectional View

10 mm

KR45H

KR30H

10 mm

Fig.7 Cross-Sectional View

Types and Features

KR-A
Standard model.

KR-B
Built by adding another inner block to type KR-A, thereby enabling higher rigidity, load-bearing capacity and accuracy to be obtained.

KR-C
Modified by shortening the block of type KR-A to lengthen the stroke. (Applicable models: KR30H, KR33, KR45H, KR46)

KR-D
Built by adding another inner block to type KR-C. Permits a span best suited for the host system, thereby enabling higher rigidity to be obtained. (Applicable models: KR30H, KR33, KR45H, KR46)

Load Rating and Permissible Moment in Each Direction of Load Rating


Load Rating
PL PT PR PT

LM Guide
The equivalent load for type KR when loads are exerted on its LM Guide in all four directions simultaneously can be obtained using the following equation: PE = PR (PL) + PT where PE : equivalent load In the radial direction In the reverse-radial direction In two lateral directions PR : radial load PL : reverse-radial load PT : lateral load [N]

[N] [N] [N]

LM Guide
Type KR can bear loads in all four directions: radial, reverse-radial, and the two lateral directions. The basic load ratings of type KR are equal in all four directions (radial, reverse-radial and the two lateral directions). The values are given in Table 2.

Ball Screw
Because of the construction where the ball screw is driven through the inner block, type KR can bear an axial load. The values of basic load rating are presented in Table 2.

Support Bearing
Due to its construction, with an angular bearing assembled in housing A type KR can bear an axial load. The values for the basic load rating are given in Table 2.

Table 2 Load Rating


Model No. KR15 KR20
KR KR 1501 1502

KR30H KR26 KR30H06 KR30H10 3590 6300 7240 12150 11600 4900 20200 10000 +0.002 ~ -0.004 -0.004 ~ -0.012 2840 2250 4900 2740 10 6 7,8 10,5 1790 2590 10 6 1760 1370 2840 1570

KR33 KR3306 KR3310

KR45H KR45H10 KR45H20 23300 11900 39200 19600 +0.003 ~ -0.006 -0.006 ~ -0.016 3140 2940 6760 3720 15 10 10 12,5 15,75 6660 3240 20 10 3040 3430 7150 5290

KR46 KR55 KR4610 KR4620 38100 61900 50900 80900 KR65

Basic dynamic load rating C [N] Basic static load rating C0 [N]

Long-type block types A and B Short-type block types C and D Long-type block types A and B Short-type block types C and D Normal and high grades

1930 3450

11600 4900 20200 10000 +0.002 ~ -0.004 -0.004 ~ -0.012 2840 2250 4900 2740 10 1760 1370 2840 1570

27400 14000 45500 22700 +0.003 ~ -0.006 -0.006 ~ -0.016 3140 2940 6760 3720 15 20 12,5 15,75 6660 3240 3040 3430 7150 5290

LM Guide

Radial clearance [mm] Precision grade Basic dynamic load rating Ca [N] Basic static load rating C0a [N] Normal and high grades Precision grade Normal and high grades Precision grade

+0.002 +0.002 +0.002 ~ ~ ~ -0.001 -0.003 -0.004 -0.002 -0.003 ~ ~ -0.005 -0.007 340 230 340 230 660 410 660 410 5 1 4,5 5,15 590 290 2 660 660 1170 1170 6 1 5,3 6,15 1000 1240 -0.004 ~ -0.010 2350 2350 4020 4020 8 2 6,6 8,3 1380 1760

+0.004 +0.004 ~ ~ -0.007 -0.008 -0.007 -0.008 ~ ~ -0.019 -0.022 3620 3980 9290 6850 20 20 17,5 20,75 7600 3990 5680 5950 14500 10700 25 25 22 26 13700 5830

Ball screw

Screw-shaft diameter [mm] Lead [mm] Minor diameter [mm] Ball center-to-center diameter [mm]

7,8 10,5 1790 2590

Support bearing

Axial direction

Basic dynamic load rating Ca[N] Permissible axial load P0a[N]

Notes: The load rating of the LM Guide is the value per inner block. The balls in the precision-grade ball screw (grade P) include spacer balls at a ratio of 1:1 for models KR33 and KR30H, KR 4610, and 2:1 for models KR45H20, KR4620, KR55, and KR65.

Static Permissible Moment (LM Guide)


The block of the KR can bear moments in all directions with only one nut block. Table 3 shows static permissible moments MA, MB, and MC in each direction.

One long block used (type A)

One short block used (type C)

Two long blocks used closely linked together (type B) Fig. 8

Two short blocks used closely linked together (type D)

Table 3 Static Permissible Moment


Model size KR15 - A KR15 - B KR20 - A KR20 - B KR26 - A KR26 - B KR30H - A KR30H - B KR30H - C KR30H - D KR33 - A KR33 - B KR33 - C KR33 - D KR45H - A KR45H - B KR45H - C KR45H - D KR46 - A KR46 - B KR46 - C KR46 - D KR55 - A KR55 - B KR65 - A KR65 - B Static Permissible Moment MA 12.1 70.3 31 176 84 480 166 908 44 319 166 908 44 319 486 2732 130 994 547 2940 149 1010 870 4890 1300 7230 MB 12.1 70.3 31 176 84 480 166 908 44 319 166 908 44 319 486 2732 130 994 547 2940 149 1010 870 4890 1300 7230 MC 38 76 83 165 208 416 428 857 214 427 428 857 214 427 925 1850 463 925 1400 2800 700 1400 2280 4570 3920 7840

Unit: Nm

Note: The values for types KR-B and D are those for two inner blocks used closely linked together.

Service Life
LM Guide Actuator KR consists of an LM Guide, a ball screw and support bearings. The service lives of these components can be calculated using the values for the basic dynamic load rating given in Table 2. When radial load (P) and a moment are exerted simultaneously, calculate the service life using the following equation: PE = Pm + P

Calculating Service Life


1) LM Guide
f C 3 L=( c ) 50 [km] fw Pc L : nominal life (km) (This refers to the total running distance that 90% of identical LM Guide Actuator units in a group, when operated independently under the same conditions, can achieve without developing flaking.) : basic dynamic load rating (N) : calculated load applied (N) : load factor (see Table 5) : contact factor (see Table 4)

PE : total equivalent radial load

(N)

Once nominal life (L) is obtained from this calculation, the service life in hours can be calculated using the following equation, if the stroke length and number of reciprocal operations are constant: L 106 2 s n1 60 Lh : service life in hours ls : stroke length n1 : number of reciprocal operations per minute (h) (mm) (min1)

Lh =

C PC fW fC

2) Ball Screw and Support Bearing


L=( Ca )3 106 fw Fa

When KRs are used with close-linked double inner blocks and are subjected to a moment, calculate the equivalent load by multiplying the moment exerted by an equivalent factor selected from those given in Table 6. Pm = KM Pm : equivalent load (per block) (N) K : moment-equivalent factor M : developed moment (Nmm) (If three or more blocks are used in a system or two blocks are separated from one another, please contact us.) Particularly when moment MC is exerted on type KR-B or D: K Mc Pm = c 2

: nominal life (rev.) (This refers to the total number of revolutions that 90% of ball screw units (support bearing) in a group, when operated independently under the same conditions, can achieve without developing flaking.) Ca : basic dynamic load rating (N) Fa : axial load (N) fW : load factor (see Table 5) Once nominal life (L) is obtained from this calculation, the service life in hours can be calculated using the following equation, if the stroke length and number of reciprocal operations are constant: Lh = L 2 s n1 60 Lh : service life in hours s : stroke length n1 : number of reciprocal operations per minute : Ball Screw lead (h) (mm) (min1) (mm)

Contact Factor
When types KR-B and D are used with close-linked double inner blocks, multiply the basic load rating by a contact factor chosen from the table below. Table 4 Contact Factor (fc) Type of block A and C B and D fc 1.0 0.81

Moment-equivalent-factor (LM Guide)


In a LM Guide operating subjected to a moment, the load distribution cannot be uniform, resulting in the exertion of an excessive load in localized areas. In such a case, calculate the load by multiplying the moment value by a moment-equivalent factor chosen from Table 6. KA, KB, and KC represent the moment-equivalent factors in directions MA, MB, and MC, respectively.

Load Factor
As shown below Table 5 Load Factor (fw) Vibration and impact Very slight Slight Intermediate Strong Very low V 0.25 m/s Low 0.25 < V 1.0 m/s Intermediate 1.0 < V 2.0 m/s High V > 2.0 m/s 1.01.2 1.21.5 1.52.0 2.03.5 Velocity V fw

Table 6 Moment-Equivalent Factor (K)


Model No. KR15 - A KR15 - B KR20 - A KR20 - B KR26 - A KR26 - B KR30H - A KR30H - B KR30H - C KR30H - D KR33 - A KR33 - B KR33 - C KR33 - D KR45H - A KR45H - B KR45H - C KR45H - D KR46 - A KR46 - B KR46 - C KR46 - D KR55 - A KR55 - B KR65 - A KR65 - B

3.2010-1 5.9610-2 2.4010-1 4.2610-2 1.7310-1 3.0610-2 1.5110-1 2.7610-2 2.7710-1 3.9910-2 1.5110-1 2.5710-2 2.7710-1 3.5510-2 9.8310-2 1.8710-2 1.8310-1 2.8110-2 1.0110-1 1.7810-2 1.8510-1 2.5010-2 8.6310-2 1.5310-2 7.5510-2 1.3510-2

3.2010-1 5.9610-2 2.4010-1 4.2610-2 1.7310-1 3.0610-2 1.5110-1 2.7610-2 2.7710-1 3.9910-2 1.5110-1 2.5710-2 2.7710-1 3.5510-2 9.8310-2 1.8710-2 1.8310-1 2.8110-2 1.0110-1 1.7810-2 1.8510-1 2.5010-2 8.6310-2 1.5310-2 7.5510-2 1.3510-2

9.0910-2 9.0910-2 7.6910-2 7.6910-2 5.8810-2 5.8810-2 4.7810-2 4.7810-2 4.7810-2 4.7810-2 4.9310-2 4.9310-2 4.9310-2 4.9310-2 3.4510-2 3.4510-2 3.4510-2 3.4510-2 3.3810-2 3.3810-2 3.3810-2 3.3810-2 2.8310-2 2.8310-2 2.1410-2 2.1410-2

KA : Moment-equivalent factor in direction MA KB : Moment-equivalent factor in direction MB KC: Moment-equivalent factor in direction MC Note: The values for types KR-B and KR-D, are those for two inner blocks used closely linked together.

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Notice for Use


Maximum Running Velocity and Production Limit Length
The maximum running velocity of KR type actuators is restricted by the critical velocity and the DN value of the ball screw, regardless of the maximum motor speed. Keep this in mind, particularly when using this type of actuator at high speed. In this case, the production limit length is represented by the LM rail length.

Lubrication
To obtain the full function of a linear-motion system, lubrication is essential. Use of such a system without lubrication accelerates wear on the rolling parts, thereby decreasing the service life. Normally, grease is fed approximately every 100 km of running distance, but the interval depends on the operating conditions. It is advisable that the greasing interval is set based on the results of an initial check. Recommended grease: KR15 AFF KR20 ~ 26: AFA KR30H ~ KR65: AFB For LM-Guide Actuators to be used in a clean room, low-dust-generation AFE grease is available at . Please contact if such grease is required. Table 7 Maximum Running Velocity and Production-Limit Length
Velocity [mm/s] Model No. KR15 KR20 KR26 Lead of ball screw 01 02 01 02 06 KR30H 10 Rail length
150 200 300 400 500 600 150 200 300 400 500 600 150 200 300 400 500 600 150 200 300 400 500 600 340 440 540 640 740 840 940 340 440 540 640 740 840 940 340 440 540 640 740 940 340 440 540 640 740 940 980 1080 1180 1280 1380 980 1180 1380 1680

Unit: mm
Production limit length Precision grade 250 200 300
High and normal grades High and normal grades

Precision grade 160 330 190 280


660 660 660 660 660 400 1100 1100 1100 1100 1100 670 660 660 660 660 660 400 1100 1100 1100 1100 1100 670 740 740 740 740 740 1480 1480 1480 1480 1480 740 740 740 740 740 1480 1480 1480 1480 1480 1120 980 750 1120 1120 830 -

160 330 190 280


470 470 470 470 470 400 790 790 790 790 790 670 470 470 470 470 470 400 790 790 790 790 790 670 520 520 520 520 520 520 430 1050 1050 1050 1050 1050 1050 870 520 520 520 520 520 430 1050 1050 1050 1050 1050 870 800 800 750 630 530 800 800 800 550

250 200 300

600

600

06 KR33 10

600

600

10 KR45H 20

800

1200

10 KR46 20

800

1200

KR55

20

1180

2000

KR65

25

1380

2000

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Accuracy Standards
The accuracy of type KR comprises positioning-accuracy reproducibility, positioning accuracy, backlash, and running parallelism.

1. Positioning-Repeatability

3. Backlash

Backlash Feeding-screw feed Load

Return

Loaded displacement (incl. elastic displacement)

Fig. 9 Positioning Repeatability

Fig. 10 Backlash

Move the inner block from a starting point and stop it at a given point, measuring the stopped position. Repeat this measurement in the same direction as above seven times each in the middle of the stroke and at both ends. Take the maximum values at each stopping position as the measurements being sought. Divide the maximum difference among these maximum values by 2. Define the value thus obtained as the positioning repeatability, attaching thereto.

Using the feeder, move the inner block slightly. Define the reading of the test indicator at this time as the reference position. Without using the feeder, apply a load to the inner block in order to move it from this reference position in the same direction as above (table-feeding direction). Release the load and allow the inner block to return. Measure the distance between the returnedblock position and the reference position. Measure the same in the middle of the stroke and at both ends. Take the maximum of the measurements thus obtained as the backlash.

2. Positioning Accuracy

4. Running parallelism
Straight edge

A (error) Reference position A A A = |actually traveled distance target running distance| Target value Running distance

Fig. 11 Positioning Accuracy

Fig. 12 Running Parallelism

Using the maximum stroke as the reference length, measure the distance actually traveled from the reference position, and determine the maximum difference between a measurement and target value. Express the positioning accuracy using the absolute value of this maximum difference.

Place a straight edge on a surface plate to which a unit of type KR is mounted. Using a test indicator, measure the parallelism over the entire inner-block stroke. Take the maximum of the measurements within the stroke as the parallelism.The brackets required to mount LM Guide Actuator type KR have been standardized. Made of aluminum, the brackets are lightweight in order to minimize inertia.

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Accuracy Standards
The accuracy of type KR is divided into three grades: normal (no symbol), high (H), and precision (P). Table 8-1 Normal Grade (no symbol)
Model No. KR20 KR26 Rail length
100 150 200 150 200 250 300 150 200 300 400 500 600 150 200 300 400 500 600 340 440 540 640 740 840 940 340 440 540 640 740 940 980 1080 1180 1280 1380 980 1180 1380 1680

The standards for these grades are specified below.

Table 8-2 High Grade (H)


Starting torque [Ncm]
0,5

Unit: mm
Starting torque [Ncm]
0,4

Positionnig Running accuracy Positionnig Backlash parallelism reproducibility


0.010

Model No.

Rail length
75 100 125 150 175 200 100 150 200 150 200 250 300 150 200 300 400 500 600 150 200 300 400 500 600 340 440 540 640 740 840 940 340 440 540 640 740 940 980 1080 1180 1280 1380 980 1180 1380 1680

Positionnig Running accuracy Positionnig Backlash parallelism reproducibility


0.004 0.040 0.020 0.010

No No provision provision No No provision provision No No provision provision

0.020

KR15
0.020 1,5

0.010

KR20
0.010 0.020 7

0.005

0.060

0.025

0.010

0,5

KR30H

KR26

0.005

0.060

0.025

0.010

1,5

KR33

0.010

No No provision provision

0.020

KR30H

0.005

0.060 0.100 0.060 0.100 0.100

0.025 0.020 0.035 0.025 0.035 0.035 0.020

KR45H

0.010

No No provision provision

0.020

10

KR33

0.005

0.020

KR46

0.010

No No provision provision

0.020

10

KR45H

0.005
0.120 0.150 0.150 0.040 0.050 0.050

10

KR55

0.010

No No provision provision No No provision provision

0.050

12

KR46

0.100 0.005
0.120 0.150

0.035
0.040 0.050

0.020

10

KR65

0.010
0.012

0.050

12
15

0.180 0.005 0.250


0.180

KR55

0.050

0.050

12

Table 8-3 Precision Grade (P)


Model No. Rail length
75 100 125 150 175 200 100 150 200 150 200 250 300 150 200 300 400 500 600 150 200 300 400 500 600 340 440 540 640 740 340 440 540 640 740 980 1080 1180 980 1180 1380

Unit: mm
Starting torque [Ncm]
0,8

KR65

0.008

0.200
0.280

0.050
0.055

0.050

12
15

Positionnig Running accuracy Positionnig Backlash parallelism reproducibility


0.003 0.020 0.010 0.002

KR15

KR20 KR26

0.003

0.020

0.010

0.003

1,2

0.003

0.020

0.010

0.003

KR30H

0.003

0.020 0.025 0.020

0.010 0.003 0.015 0.010 0.015 0.015


0.020 0.015 0.020 0.025 0.030

15

The evaluation methods for the accuracy grades must conform to Standards. The starting torque must be measured with lithium-soap-based grease No. 2 applied. For KR20 and 26, however, AFA Grease must be applied. For KR15 AFF Grease must be sealed in. When high-viscosity grease such as vacuum grease or clean-room grease is used, measurements may exceed the standards presented here. Therefore, the motor to be used must be chosen carefully.

KR33

0.003 0.025 0.003 0.025


0.030

0.003

15

KR45H

0.003

15 17 15

KR46 KR55 KR65

0.003

0.025 0.030

0.003 17 0.003 0.005


17 20

0.005 0.005

0.035 0.040

0.035
0.040

0.025
0.030

20
22

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Model-Number Coding
Symbol

KR33 10 A + 300L P 0 - 0 0 0 0
1 2 3 4 5 6 7 8 9 10

1 Model No. 2 Lead [mm] 3 Type of inner block / Quantity 4 Rail length [mm] 5 Accuracy grade (see Tab. 8) 6 Provision of a motor (see Tab. 9) 7 Provision of a cover (see Tab. 9) 8 Provision of a sensor (see Tab. 9) 9 Type of housing A (see Tab. 10 and Fig. 6-11) 10 Provision of a connecting plate Table 9 Accuracy grade Symbol Meaning Symbol

Motor Meaning Symbol

Cover Meaning Symbol 0 1

Sensor Meaning None Sensor rail provided Photosensor EE-SX671 (Omron) Proximity sensor 4 GL-12F (SUNX) Proximity sensor 5 GXL-N12F (SUNX) Photosensor 6 EE-SX674 (Omron) Proximity sensor 7 APM-D3 (SUNX) Proximity sensor X(1) TL-W3M_ _ (Omron)

No symbol

Normal

None

None

High

Cover provided

Yes

Precision

Bellows provided (Europe)

(1)

Available Sensors TL-W3MC1 TL-W3MC2 TL-W3MB1 TL-W3MB2

Specification NPN-NO NPN-NC PNP-NO PNP-NC

Please note the number and type when ordering. Example: 2 x TL-W3MB2 and 1 x TL-W3MB1

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Table 10 Specification Motor Flange Option KR 33 Housing A without motor flange KR 46 Housing A without motor flange KR 55 Housing A without motor flange KR 65 Housing A without motor flange Specification 30 / 50 / 10 10 40 60

Motor Flange Design

4M40.7 depth 8

Fig. 13 KR33 Housing A without motor flange (Specification

30)

4M40.7 depth 8

Fig. 14 KR33 Housing A without motor flange (Specification

40)

4M50.8 depth 10

Fig. 15 KR46 Housing A without motor flange (Specification

50)

15

4M50.8 depth 10

Fig. 16 KR46 Housing A without motor flange (Specification

60)

Fig. 17 KR55 Housing A without motor flange (Specification

10)

Fig. 18 KR65 Housing A without motor flange (Specification

10)

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KR1501 A, KR1502 A with One Block KR1501 B, KR1502 B with Two Blocks
L1 44 LM rail length
33MIN (33 when two blocks are closely linked together)

10

2.5

33 23 14
5

22

4 2M2 depth 3
(identical position on opposite side)

4M3 depth 4 2M2 depth 3 2M2 depth 3

4 2M2 depth 3
(identical position on opposite side)

2n3,4 drill through 6 counter bore depth 2 (to be fixed by an M3 socket button head cap screw)

6.5 7.5

25.5 5

12

6 2.5 3h6

20H7

17 2

50 G (n1)50 19 30 12 2 greasinghole 4.5

B (G)

23 through

24.4

22.8

22.5

9.5 2

9.2

5.5

0.3

30

View from arrow A

B-B Section

Table 11
LM rail length [mm] 75 100 125 150 175 200 Overall length L1 [mm] 129 154 179 204 229 254 Possible stroke length [mm] Type A 31.4 56.4 81.4 106.4 131.4 156.4 48.4 73.4 98.4 123.4 Type B* G [mm] 12.5 25.0 12.5 25.0 12.5 25.0 n 2 2 3 3 4 4 Total mass of unit [kg] Type A 0.19 0.22 0.25 0.28 0.31 0.34 0.292 0.322 0.352 0.382 Type B

* The possible stroke length for type B are the maximum values for close-linked double blocks.

9.85

14

15

17

KR2001 A with One Block KR2001 B with Two Blocks

L1 49 3.5 22-M2.6 depth 4 46 33.2 20 LM rail length

10 2.5
2n-3.4 drill through 6.5 C-bore depth 4

22-M2.6 depth 4 tief

10 Groove depth 0.9

tief 4-M3 depth 4.5 2-M2.6 depth 6


6

8.5 Possible stroke length = LM rail length - 58.5 (Type A) Possible stroke length = LM rail length - 104.5 (Type B) 12 25 14 8 12 7.5 B

20H7

4H7

B G

60 (n-1) 60 G

4M3 depth 6

39.6 33.6

2M2.6 depth 4

3.4

23 18 5 1.1 2M2,6 depth 4 0.5 18.5

30

30 29.5 0.5 12.5 9.5 3.3

20 13

15.8

10

30

D2 9

11 4- 3,5 through

18 40

10

PC

26 39.6

View A

B-B section

View C

Table 12
LM rail length [mm] 100 150 200 Overall length L1 [mm] 159 209 259 Possible stroke length [mm] Type A 41.5 91.5 141.5 Type B* 45.5 95.5 20 15 40 2 3 3 G [mm] n Total mass of unit [kg] Type A 0.450 0.580 0.720 Type B

0.655 0.795

* The possible stroke length values for model KR2001B are represented by those for closely-linked double blocks.

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KR2602 A with One Block KR2602 B with Two Blocks

L1 60 3.5 22-M2.6 depth 4 64 47.4 30 LM rail length 2n-4,5 drill through 8 C-bore depth 4 2.5 10 22-M2.6 depth 4

15 Groove depth 0,9 15

4-M4 depth 6.5 2-M3 depth 6 6

Possible stroke length = LM rail length - 85 Possible stroke length = LM rail length - 150 12 34 14 16.5 10.5 10

(Type A) (Type B)

24H7 5h7

C B 80 G (n-1)80 G

22-M2.6 depth 4

49.4 43

4M3 depth 6

31 25 8 (1.2)

2M2.6 depth 4

45

38.5

38

26 16 6

11

12 0.5 15.5

21

6.5

21

PC

D3

12.5

25 50

36 49.4

4- 3.5 through

View A

B-B section

View C

Table 13
LM rail length [mm] 150 200 250 300 Overall length L1 [mm] 220 270 320 370 Possible stroke length [mm] Type A 69 119 169 219 Type B* 55 105 155 35 20 45 30 2 3 3 4 G [mm] n Total mass of unit [kg] Type A 0.99 1.20 1.41 1.62 Type B 1.38 1.59 1.80

* The possible stroke length values for Type B are represented by those for closely-linked double blocks.

23

19

KR30H A with One Long Block KR30H B with Two Long Blocks

Table 14
LM rail length [mm] 150 200 300 400 500 600 Overall length L1 [mm] 220 270 370 470 570 670 Possible stroke length [mm] Type A 58.8 108.8 208.8 308.8 408.8 508.8 134.4 234.4 334.4 434.4 Type B* G [mm] 25 50 50 50 50 50 n 2 2 3 4 5 6 Total mass of unit [kg] Type A 1.40 1,. 60 2.20 2.70 3.20 3.80 2.50 3.00 3.50 4.10 Type B

* The possible stroke length for type B are the maximum values for close-linked double blocks.

20

KR30H C with One Short Block KR30H D with Two Short Blocks

59 48.9MIN 6 6 2-M5 depth 8 48.9 28.5

L1 LM rail length (when two blocks are closely linked together) 2n-5.5 drill through 9.5 C-bore depth 4.5 8

11

5.5

11

2-M2.6 depth 5

8.5 Ball screw side (Groove depth: 2)

22-M2.6 depth 4

2.5

10

31 18 16 12 9

30H8 28 6h7
3 G

100

(n-1)100

(G)

2-M3 depth 5

PC

4-M4 depth 8

59.7 34

38 30 8

D
30

40

43 42.5

30 21.3

20.8

13.5

0.5

30 60

15

View from arrow A

B-B section

Table 15
LM rail length [mm] 150 200 300 400 500 600 Overall length L1 [mm] 220 270 370 470 570 670 Possible stroke length [mm] Type C 84.3 134.3 234.3 334.3 434.3 534.3 Type D* 35.4 85.4 185.4 285.4 385.4 485.4 G [mm] 25 50 50 50 50 50 n 2 2 3 4 5 6 Total mass of unit [kg] Type C 1.30 1.50 2.10 2.60 3.10 3.70 Type D 1.47 1.67 2.27 2.77 3.27 3.87

* The possible stroke length for type D are the maximum values for close-linked double blocks.

23.5

30

21

KR3306A, KR3310A with One Long Block KR3306B, KR3310B with Two Long Blocks

60 40

4 M40,7 depth 10

37.4 30 6.5 6.5

45

44

22.5

23

15

0.5

PC

D4

15

30 60

View A

B-B section

1)

25 mm for 150 mm rail length.

Table 16
LM rail length [mm] 150 200 300 400 500 600 Overall length L1 [mm] 220 270 370 470 570 670 Possible stroke length [mm] Type A 61.5 111.5 211.5 311.5 411.5 511.5 Type B* 135.5 235.5 335.5 435.5 H [mm] 25 50 50 100 50 100 F [mm] 100 100 200 200 200 200 n1 2 2 3 4 5 6 n2 2 2 2 2 3 3 Total mass of unit [kg] Type A 1.70 2.00 2.60 3.20 3.90 4.50 Type B 2.95 3.55 4.25 4.85

* The possible stroke length for type B are the maximum values for close-linked double blocks.

22

8.5

15

30.7

33

45

KR3306C, KR3310C with One Short Block KR3306D, KR3310D with Two Short Blocks

60 40

4 M40,7 depth 10

37.4 30 6.5 6.5

45

44

22.5

23

15

0.5

PC

D4

15

30 60

View A

B-B section

1)

25 mm for 150 mm rail length.

Table 17
LM rail length [mm] 150 200 300 400 500 600 Overall length L1 [mm] 220 270 370 470 570 670 Possible stroke length [mm] Type C 87 137 237 337 437 537 Type D* 36.5 86.5 186.5 286.5 386.5 486.5 H [mm] 25 50 50 100 50 100 F [mm] 100 100 200 200 200 200 n1 2 2 3 4 5 6 n2 2 2 2 2 3 3 Total mass of unit [kg] Type C 1.60 1.90 2.50 3.10 3.80 4.40 Type D 1.83 2.13 2.73 3.33 4.03 4.63

* The possible stroke length for type D are the maximum values for close-linked double blocks.

8.5

15

30.7

33

45

23

KR45H A with One Long Block KR45H B with Two Long Blocks

88

L1 LM rail length 108MIN (With no clearance between two blocks) 4-M6 depth 9 108 81 46 2n-6.6 drill through 11 C-bore depth 6.5

12

7.4

12

Ball screw side 7.5 12.4 2-M3 depth 6 10 (Groove depth: 4) 22-M2.6 depth 4 2.5

14

51 23 28 14 18

43

50H8 44 10h7
3.5 100 70 B (n-1)100 (70)

4-M5 depth 10 4-M4 depth 8

79.6

53 22
45

30

63 62.5 30 18.5

0.5

45

30.5

PC D6 0

46 80

17

View A

B-B section

Table 18
LM rail length [mm] 340 440 540 640 740 840 940 Overall length L1 [mm] 440 540 640 740 840 940 1040 Possible stroke length [mm] Type A 213 313 413 513 613 713 813 Type B* 105 205 305 405 505 605 705 3 4 5 6 7 8 9 n Total mass of unit [kg] Type A 5.10 6.10 7.10 8.10 9.10 10.10 11.20 Type B 6.05 7.05 8.05 9.05 10.05 11.05 12.15

* The possible stroke length for type B are the maximum values for close-linked double blocks.

24

32 45

30
D PC 70

KR45H C with One Short Block KR45H D with Two Short Blocks

88 70.5MIN 7.4 5
12 43

L1 LM rail length (With no clearance between two blocks)

12 2n-6.6 drill through 11 C-bore depth 6.5 9

70.5 43.5

2-M6 9 tief

7.5

12.4

2-M3 depth 6

10

Ball screw side

22-M2.6 depth 4

2.5

(Groove depth: 4)

14

51 23 28 14 18

50H8 44 10h7
3.5 100 70 B (n-1)100 (70)

4-M5 depth 10 4-M4 depth 8

79.6 22
45

53

30

63 62.5 30 18.5

0.5

45

30.5

PC D6 0

46 80

17

View A

B-B section

Table 19
LM rail length [mm] 340 440 540 640 740 840 940 Overall length L1 [mm] 440 540 640 740 840 940 1040 Possible stroke length [mm] Type C 250.5 350.5 450.5 550.5 650.5 750.5 850.5 Type D* 180 280 380 480 580 680 780 3 4 5 6 7 8 9 n Total mass of unit [kg] Type C 4.70 5.70 6.70 7.70 8.70 9.70 10.80 Type D 5.23 6.23 7.23 8.23 9.23 10.23 11.33

* The possible stroke length for type D are the maximum values for close-linked double blocks.

32 45

30
PC D7 0

25

KR4610A, KR4620A with One Long Block KR4610B, KR4620B with Two Long Blocks

View A

B-B section

Table 20
LM rail length [mm] 340 440 540 640 740 940 Overall length L1 [mm] 440.5 540.5 640.5 740.5 840.5 1040.5 Possible stroke length [mm] Type A 208 308 408 508 608 808 Type B* 98 198 298 398 498 698 H [mm] 70 20 70 20 70 70 n1 3 4 5 6 7 9 n2 2 3 3 4 4 5 Total mass of unit [kg] Type A 7.70 9.00 10.30 11.60 12.80 15.30 Type B 8.90 10.20 11.50 12.80 14.00 16.50

* The possible stroke length for type B are the maximum values for close-linked double blocks.

26

KR4610C, KR4620C with One Short Block KR4610D, KR4620D with Two Short Blocks

View A

B-B section

Table 21
LM rail length [mm] 340 440 540 640 740 940 Overall length L1 [mm] 440.5 540.5 640.5 740.5 840.5 1040.5 Possible stroke length [mm] Type C 245.5 345.5 445.5 545.5 645.5 845.5 Type D* 173 273 373 473 573 773 H [mm] 70 20 70 20 70 70 n1 3 4 5 6 7 9 n2 2 3 3 4 4 5 Total mass unit [kg] Type C 7.30 8.60 9.90 11.20 12.40 14.90 Type D 8.10 9.40 10.70 12.00 13.20 15.70

* The possible stroke length for type D are the maximum values for close-linked double blocks.

27

KR5520A with One Block KR5520B with Two Blocks

View A

B-B section

Table 22
LM rail length [mm] 980 1080 1180 1280 1380 Overall length L1 [mm] 1089 1189 1289 1389 1489 Possible stroke length [mm] Type A 826 926 1026 1126 1226 Type B* 698 798 898 998 1098 H [mm] 90 40 90 40 90 G 40 15 65 40 15 n1 7 8 8 9 10 n2 5 6 6 7 7 Total mass of unit [kg] Type A 19.90 21.70 23.40 25.10 26.90 Type B 21.60 23.40 25.10 26.80 28.60

* The possible stroke length for type B are the maximum values for close-linked double blocks.

28

KR6525A with One Block KR6525B with Two Blocks

View A

B-B Section

Table 23
LM rail length [mm] 980 1180 1380 1680 Overall length L1 [mm] 1098 1298 1498 1798 Possible stroke length [mm] Type A 810 1010 1210 1510 Type B* 665 865 1065 1365 H [mm] 90 90 90 40 G [mm] 40 65 90 90 n1 7 8 9 11 n2 5 6 7 9 Total mass of unit [kg] Type A 31.60 37.00 42.40 50.50 Type B 34.60 40.00 45.40 53.50

* The possible stroke length for type B are the maximum values for close-linked double blocks.

29

KR1501 A, KR1502 A with One Block and Cover KR1501 B, KR1502 B with Two Blocks and Cover
L1 44 LM rail length
33MIN (33 when two blocks are closely linked together)

10

33 23 14

4M3 depth 6

2M2 depth 3

4 4 4M2 depth 3

4 2M2 depth 3

2n3.4 drill through; 6; C-bore depth 2 (to be fixed by an M3 socket button head cap screw)

6.5

25,5 7. 5 5

12 B

20H7

17

3h6

50 G (n1)50

B (G)

44 30 23 drill through 24.4 2 greasing hole 7.5 38 4.5

22.8

22.5

9.2

0.3

5.5

9.5

14 30

View A

B-B section

Table 24
LM rail length [mm] 75 100 125 150 175 200 Overall length L1 [mm] 129 154 179 204 229 254 Possible stroke length [mm] Type A 31.4 56.4 81.4 106.4 131.4 156.4 48.4 73.4 98.4 123.4 Type B* G [mm] 12.5 25.0 12.5 25.0 12.5 25.0 n 2 2 3 3 4 4 Total massof unit [kg] Type A 0.23 0.26 0.30 0.33 0.36 0.40 0.364 0.394 0.424 0.464 Type B

* The possible stroke length for type B are the maximum values for close-linked double blocks.

30

13

25

KR2001 A with One Block and Cover KR2001 B with Two Blocks and Cover

Table 25
LM rail length [mm] 100 150 200 Overall length L1 [mm] 159 209 259 Possible stroke length [mm] Type A 41.5 91.5 141.5 Type B* 45.5 95.5 Total mass of unit [kg] Type A 0.510 0.660 0.800 Type B 0.780 0.920

* The possible stroke length for type B are the maximum values for close-linked double blocks.

31

KR2602 A with One Block and Cover KR2602 B with Two Blocks and Cover

Table 26
LM rail length [mm] 150 200 250 300 Overall length L1 [mm] 220 270 320 370 Possible stroke length [mm] Type A 69 119 169 219 Type B* 55 105 155 Total mass of unit [kg] Type A 1.120 1.340 1.560 1.780 Type B 1.605 1.825 2.045

* The possible stroke length for type B are the maximum values for close-linked double blocks.

32

KR30H A with One Long Block and Cover KR30H B with Two Long Blocks and Cover

L1 LM rail length 74.4 81 46 4-M5 depth 15

80 70 60

Ball screw side 5 4-M2 depth 4 (From the rear)

45 25 23.5 21.3

15

30 60

2.5

14

B-B section

KR30H C with One Short Block and Cover KR30H D with Two Short Blocks and Cover
L1 LM rail length 48.9 28.5 2-M5 depth 10

80 70 60

Ball screw side 4-M2 depth 4 (From the rear) B 5 21

45 25 23.5 21.3

15

30 60

2.5

14

B-B section

Table 27
LM rail length [mm] 150 200 300 400 500 600 Overall length L1 [mm] 220 270 370 470 570 670 Possible stroke length [mm] Type A 58.8 108.8 208.8 308.8 408.8 508.8 Type B* 134.4 234.4 334.4 434.4 Type C 84.3 134.3 234.3 334.3 434.3 534.3 Type D* 35.4 85.4 185.4 285.4 385.4 485.4 A-Typ 1,60 1,80 2,40 3,00 3,50 4,10 Total mass of unit [kg] B-Typ 2,83 3,43 3,93 4,53 C-Typ 1,40 1,60 2,20 2,80 3,30 3,90 D-Typ 1,64 1,84 2,44 3,04 3,54 4,14

* The possible stroke length for type B, type D are the maximum values for close-linked double blocks.

33

KR33 A with One Long Block and Cover KR33 B with Two Long Blocks and Cover

KR33 C with One Short Block and Cover KR33 D with Two Short Blocks and Cover

Table 28
LM rail length [mm] 150 200 300 400 500 600 Overall length L1 [mm] 220 270 370 470 570 670 Possible stroke length [mm] Type A 61.5 111.5 211.5 311.5 411.5 511.5 Type B* 135.5 235.5 335.5 435.5 Type C 87 137 237 337 437 537 Type D* 36.5 86.5 186.5 286.5 386.5 486.5 Type A 1.90 2.20 2.80 3.50 4.20 4.80 Total mass of unit [kg] Type B 3.28 3.98 4.68 5.28 Type C 1.70 2.10 2.70 3.30 4.00 4.70 Type D 2.00 2.40 3.00 3.60 4.30 5.00

* The possible stroke length for type B, type D are the maximum values for close-linked double blocks. The screws for fixing the cover are 0.2 mm above the slider surface.

34

KR45H A with One Long Block and Cover KR45H B with Two Long Blocks and Cover

L1 LM rail length 108 81 46

104 92 80 77

Ball screw side 4-M6 depth 12 B

4-M2. 6 depth 5 (From the rear)

67 35 32 30.5

3.5

19

17

46 80

B-B section

KR45H C with One Short Block and Cover KR45H D with Two Short Blocks and Cover
L1 70.5 43.5 LM rail length

2-M6 depth 12

104 92 80 77 B

4-M2.6 depth 5 (From the rear)

33.5

Ball screw side

67 35 32 30.5

3.5

19

17

46 80

B-B section

Table 29
LM rail length [mm] 340 440 540 640 740 840 940 Overall length L1 [mm] 440 540 640 740 840 940 1040 Possible stroke length [mm] Type A 213 313 413 513 613 713 813 Type B* 105 205 305 405 505 605 705 Type C 250.5 350.5 450.5 550.5 650.5 750.5 850.5 Type D* 180 280 380 480 580 680 780 Type A 5.70 6.80 7.90 9.00 10.10 11.20 12.30 Total mass of unit [kg] Type B 7.01 8.11 9.21 10.31 11.41 12.51 13.61 Type C 5.10 6.20 7.30 8.40 9.50 10.60 11.70 Type D 5.82 6.92 8.02 9.12 10.22 11.32 12.42

* The possible stroke length for type B, type D are the maximum values for close-linked double blocks.

35

KR46 A with One Long Block and Cover KR46 B with Two Long Blocks and Cover

KR46 C with One Short Block and Cover KR46 D with Two Short Blocks and Cover

Table 30
LM rail length [mm] 340 440 540 640 740 940 Overall length L1 [mm] 440.5 540.5 640.5 740.5 840.5 1040.5 Possible stroke length [mm] Type A 208 308 408 508 608 808 Type B* 98 198 298 398 498 698 Type C 245.5 345.5 445.5 545.5 645.5 845.5 Type D* 173 273 373 473 573 773 Type A 8.30 9.70 11.00 12.40 13.70 16.30 Total mass of unit [kg] Type B 9.79 11.19 12.49 13.89 15.19 17.79 Type C 7.80 9.10 10.50 11.90 13.20 15.80 Type D 8,79 10,09 11,49 12,89 14,19 16,79

* The possible stroke length for type B, type D are the maximum values for close-linked double blocks.

36

KR5520 A with One Block and Cover KR5520 B with Two Blocks and Cover

Tab. 31
LM rail length [mm] 980 1080 1180 1280 1380 Overall length L1 [mm] 1089 1189 1289 1389 1489 Possible stroke length [mm] Type A 826 926 1026 1126 1226 Type B* 698 798 898 998 1098 Total mass of unit [kg] Type A 22.70 24.60 26.40 28.10 30.00 Type B 26.20 28.10 29.90 31.60 33.50

* The possible stroke length for type B is the maximum value for close-linked double blocks.

37

KR6525 A with One Block and Cover KR6525 B with Two Blocks and Cover

Table 32
LM rail length [mm] 980 1180 1380 1680 Overall length L1 [mm] 1098 1298 1498 1798 Possible stroke length [mm] Type A 810 1010 1210 1510 Type B* 665 865 1065 1365 Total mass of unit [kg] Type A 36.30 42.00 47.60 56.10 Type B 43.00 48.70 54.30 62.80

* The possible stroke length for type B is the maximum value for close-linked double blocks.

38

KR20 / 26 A with One Block and Bellow KR20 / 26 A with Two Blocks and Bellow

Lmin

2M2,5 8 Y 8

KR20/26 A
X

Lmin

2M2,5 5 Y 8

KR20/26 B

Table 33 Length KR20A 100 150 200 150 200 150 200 250 300 200 250 300 Stroke length with bellow 35 70 110 35 70 60 100 130 180 45 85 120 Lmin 13 20 25 40 KR20B 13 20 15 20 25 30 58 KR26B
(1) (2)

Unit: mm W X Y Z

63

32

16

(1)

7,5

(2)

KR26A

74

40

18

15 20 30

For KR20 with sensor rail For KR20 without sensor rail

39

KR33 A with One Long Block and Bellow KR33 B with Two Long Blocks and Bellow KR33 C with One Short Block and Bellow KR33 D with Two Short Blocks and Bellow

Lmin 2M3

//

//

8 16

KR33A/C
Lmin 2M3 W X

//

//

depth 4.5

8 16

KR33B/D

Table 34 Length 150 200 300 400 500 600 Stroke length with bellow 50 90 170 250 330 410 Lmin 10 20 30 35 45 55 76 200 300 400 500 600 150 200 300 400 500 600 30 110 190 270 350 70 110 190 270 350 430 15 25 35 45 55 10 15 25 35 45 55 48 150 200 300 400 500 600 30 70 150 230 310 390 10 15 20 30 40 50 95 95 W X Y

Unit: mm Z

KR33A

55

23

KR33B

KR33C

55

23

KR33D

40

depth 4.5

KR46 A with One Long Block and Bellow KR46 B with Two Long Blocks and Bellow KR46 C with One Short Block and Bellow KR46 D with Two Short Blocks and Bellow

Lmin 2M3

//

//

8 16

KR46A/C
Lmin 2M3 W X //

//

depth 4

8 16

KR46B/D

Table 35 Length 340 440 540 640 740 940 340 440 540 640 740 940 340 440 540 640 740 940 340 440 540 640 740 940 Stroke length with bellow 175 255 335 415 495 655 90 170 250 330 410 570 205 285 365 445 525 685 150 230 310 390 470 630 Lmin 25 35 45 55 65 85 106 15 25 35 45 55 75 30 40 50 60 70 90 68,5 20 30 40 50 60 80 120 120 W X

Unit: mm Y Z

KR46A

68

34

KR46B

KR46C

68

34

KR46D

depth 4

41

KR55 / 65 A with One Block and Bellow KR55 / 65 A with Two Blocks and Bellow

Lmin

2M3

4(

|x|

KR55/65A
Lmin W X

KR65 = 4.5mm

Z
|x|

KR55/65B

KR65 = 4.5mm

Table 36 Length 980 1080 1180 1280 1380 980 1080 1180 1280 1380 980 1180 1380 1680 980 1180 1380 1680 Stroke length with bellow 690 770 850 930 1010 580 660 740 825 905 670 830 990 1240 550 710 875 1120 Lmin 85 95 105 110 120 124 75 85 95 105 110 85 105 120 150 140 KR65B 70 85 105 135 175 145 W X

Unit: mm Y Z

KR55A

80

35

KR55B

KR65A

92

37

42

2M3

4(

Sensor

Sensor rail

Proximity sensor
a

TL-W3M _ _ (Omron)
b

Unit: mm

Model No. KR20 KR26 KR33 KR46 KR55 KR65

a 33.5 38.5 43.5 56.5 63.5 78.5

b 7.5 7.5 0.5 0.5 1.5 -6.5

c 5 6 10 23 22 25

d 5 6 10 23 22 25

Proximity sensor
a

APM-D3 (Yamatake)
b

Unit: mm

Model No. KR15 KR20 KR26 KR30H KR33 KR45H KR46 KR55 KR65

a 27.8 32.5 37.5 43.3 42.5 53.2 55.4 62.4 77.4

b -5.8 6.6 6.4 3.3 -0.6 1.2 -0.6 0.4 -7.5

c 1.4 6 8 8.8 8.8 14 21.8 22 25.1

d 1.4 6 8 9 9 14 22 22 25

Proximity sensor
a

GL-12F (SUNX) and GXL-N12F (SUNX)


b

Unit: mm

Model No. KR30H KR33 KR45H KR46 KR55 KR65

a 45.0 44.5 54.8 57.4 63.5 79

b 5 1.5 2.8 1.5 1.5 -6

c 8.8 8.8 13.8 21.8 22 25.1

d 9 9 14 22 22 25

Photosensor
f e

EE-SX671 (Omron)
g

Unit: mm

h i

Model No. KR30H KR33 KR45H KR46 KR55 KR65

e 51.3 50.8 61.2 63.6 70.7 85.5

f 64.3 63.7 74.2 76.6 83.5 98.5

g 11.3 7.8 9.3 7.6 8.6 0.6

h 13.8 12.8 18.3 25.8 24.5 28.1

i 1.4 1.6 6.4 14.6 13.6 16.6

j 13.5 13 18.5 26 25 28

Photosensor
f e

EE-SX674 (Omron)
g

Unit: mm

h i

Model No. KR30H KR33 KR45H KR46 KR55 KR65

e 46.2 43.9 56.2 56.7 63.8 78.8

f 52.8 50.3 62.7 63.2 70.1 85.1

g 6.3 0.9 4.2 0.7 1.8 -6.2

h 13.8 12.8 19 25.8 24.5 28.1

i 1.1 1.6 6.1 14.6 13.6 16.6

j 14 13 19 26 25 28

43

Inductive Proximity Sensor TL-W3M


Space Saving Flat Proximity Switch All models provided with an operation indicator. Mounting possible from either the front or rear of the
housing.

(OMRON)

Protected to endure water and oil splashes


(conforms to IEC IP67).

Order Information
Output Sensing distance 3 mm NO TL-W3MB1 PNP NC TL-W3MB2 NO TL-W3MC1 NPN NC TL-W3MC2

Specifications
Type Sensing distance Supply voltage (operating voltage range) Current consumption (leakage current) Sensing object Differntial travel Response frequency Control output Circuit protection Display Ambient temperature Ambient humidity Temperature influence Voltage influence Residual voltage TL-W3M 3 mm 10 % 10 to 30 VDC, ripple (p-p): 10 % max. 15 mA max. at 24 VDC Magnetic metals 10 % max. of sensing distance 600 Hz NPN or PNP open collector, 100 mA max. Reverse connection protection Operating mode (red LED) Operating: -25C to 70C (with no icing) Operating: 35% to 95% 10% max. of sensing distance at 23C in temperature range of -25C to 70C 2,5% max. of sensing distance in rated voltage range 10% 1,0 V max. (with 100 mA load current and 2-m cable)

Output circuits
TL-W3MB TL-W3MC

44

Timing Chart

TL-W3M

TL-W3M 1

TL-W3M 2

Dimensions [mm]

TL-W3M

45

XY Bracket
The brackets required to mount LM Guide Actuator KR have been standardized. Made of aluminium, the brackets are lightweight in order to minimize inertia. Besides these standardized brackets customized brackets can be delivered as well.

KR-008XS (KR33 for a single-axis)

KR-008XL (KR46 for a single-axis)

KR-003XS (KR33 for fastening a rail)

KR-003XL (KR46 for fastening a rail)

46

KR-002XS (KR33 for fastening the slider)

Sample combination

For fastening the slider

For one-axis mode

For fastening the rail

Customized solution

Customized LM Guide Actuators


Please dont hesitate to contact , if your application requires adjustment of the standard LM Guide Actuator. has an extensive experience in achieving customized solutions.

47

Motor Adapter
Motor
The LM Guide Actuator KR can be provided with a motor adapter. In this case please indicate the name of the motor manufacturer together with the type number and the fitting dimensions. - Please take into consideration the dimensions of the connecting constructions because the dimesions of the motor can be bigger than the dimensions of the LM Guide Actuator.
Housing Motor adapter Outer rail

Motor

Step Fig. 19 Motor-Connection

E G C

J
F

I A

Please complete this form with your specifications: Unit: mm Motor mounting surface AB Position of mounting holes CD Reference diameter E Mounting hole diameter F Shoulder thickness G Shoulder diameter H Pivot length incl. shoulder I Pivot diameter J

48

Couplings Model MK 1
C F C F E DIN 916
12 0

Properties
low-cost design backlash-free and torsionally rigid low moment of inertia compensates for 3-axis of misalignment a mounting groove or flattering off of the shaft is not required due to the integrated dismounting groove common solutions :

H7 D 1

H7 D 2

A-1

Dismounting groove

Material: Bellows are made of highly flexible high-grade stainless steel, hubs from aluminium.

Design: Hubs with DIN 916 radial set screw and integral dismounting groove.

Technical specifications
[N m ] [m m ] [m m ] [m ar m ] [m re H7 m pi ng sc re ws an m ] [m m ] N 91 6 [m to m ] [g tia s al tif fn es l s al la r cm
2]

[g

] [ Nm

/ra

d]

[m

] [m

] [d r eg

ee

s]

to d

rie Se

t Ra

ed

q or

ue O ve ra

ll l

g en

th ut er di

am

et

er le ng th

of

hu

b cia lb s ore

DI ce

fro

n fi t

er

bo

t Fi

e Sp

a St

nd

a Cl

st Di

as

om

en

ei

gh

r To

sio

ia ax

t la

er

an

gu

TKN

A 14 20 20

B 6.5 10

C 4 5

D1/2 1-3 1-5

D1/2 2 3

E 1xM2 1xM2.5

F 1.5 1.8

Jges 0.1 0.4 1.1 1 5 6 6 6 6 7 8 12 14 22 24 26 54 58 106 114

CT 50 70 280 210 170 510 380 320 750 700 1200 1300 1200 7000 5000 9050 8800

max. Values 0.4 0.4 0.4 0.5 0.6 0.4 0.5 0.6 0.5 0.7 0.5 0.6 0.7 0.7 1 1 1.2 0.1 0.15 0.15 0.2 0.25 0.15 0.2 0.25 0.15 0.2 0.15 0.2 0.25 0.2 0.25 0.2 0.3 1 1 1 1.5 2 1 1.5 2 1.5 1.5 1.5 1.5 2 1.5 2 1.5 2 Integral dismounting groove from bore diameter 4 mm and larger. 1 Nm = 8.85 lbs

0.5 1 5

0.05 0,1

0.5

23 26 22

15

6.5

3-9

1xM3

1.2 1.3 1.3

10 15 20 45 100

1.0

25 28

15

6.5

3-9

1xM3

1.8 2

1.5

24 29 26

19

7.5

3-12

6/10

2xM3

4.7 5.5 15

2.0

31 35

25

11

3-16

6/10

2xM4

2.5

18 20

4.5

37 45

32

13

6-22

10

2xM5

3.5

65 70

10

43 53

40

15

6-28

10

2xM6

180 220

Temperature range: -30 bis +100C (3,6 F to 237 F), peaks up to 120C (270 F). Speeds: Up to 20,000 rpm, in excess of 20,000 rpm with balanced version. Backlash: Absolutely backlash-free due to frictional clamp connection.

Tolerance: On the hub/shaft connection 0.01 bis 0.08 mm. Service life: These coupling have an infinite life, and are maintenance-free if the technical limits are not exceeded. Non-standard design applications: Custom designs with varied tolerances, keyways, non-standard material and bellows are available upon request.

Ordering example: MK1 / 5 / 26 / 4 / 5 / xx


Non standard D2 H7 D1 H7

Overall length Series / Nm Model

49

Couplings Model MK 2
C G C G E DIN 912 F Standard

Properties
frictional connection utilizing clamping hubs for high dynamic applications backlash-free and torsionally rigid low moment of inertia compensates for 3-axis of misalignment

D2 H7

D1 H7

Option (H) split hub

H -1 A-1 metric + inch keyway optional

Material: Bellows are made of highly flexible high-grade stainless steel, hubs from aluminium

Design: With a single radial clamping screw per hub DIN 912.

Technical specifications
m ] [m m ] [m ub m ] [m m ] H7 12 n ee ] m [m m ] ce nt s er [m m ] [m m ] [m f to m ] tia [g cm
2]

[N

[m

[g

] [N m

/ra

d]

[m

] [m

] e [d gr

ee

s]

to

ie er

m 9 re tw fro en N bo be n res am h d rq DI o om e i e t r l b ce t c d ce s g to a m l ll n n n r n d a w s i a a s gh a a e n e le te ec er ei ist ut as ta ist ist cr it p a v D W S S O F D S D M R O ue h gt et h of

er

in

er

s or

io

na

if st

fn

es l

s l an la r

ax

ia

la

te

ra

gu

TKN

A 25

D1/2 3-7

D1/2 6

H 12

J ges 2.6 2.8 3 3 3.4 3.6 8.5 9.5 25 27 29 100 108 160 205 9 9 9 9 10 11 22 24 36 38 40 74 78 120 130

CT 280 210 170 510 380 320 750 700 1200 1300 1200 7000 5000 9050 8800 0.4 0.5 0.6 0.4 0.5 0.6

Max. Values 0.15 0.2 0.25 0.15 0.2 0.25 0.15 0.2 0.15 0.2 0.25 0.2 0.25 0.2 0.3 1 1.5 1 1 1.5 2 1.5 1.5 1.5 1.5 2 1.5 2 1.5 2

0.5

28 31 27

15

M2

4.5

15 18 14

10 15 20 45 100

1.0

30 33

15

3-7

M2

4.5

17 20

1.5

30 35 35

19

11

3-8

M2,5

3.5

14.5 19.5 17

0.5 0.7 0.5 0.6 0.7 0.7 1 1 1.2

2.0

40 44

25

13

3-12.7 6/10

M3

22 26

4.5

46 54

32

16

5-16

10

M4

10

23.5 31.5

10

50 60

40

16

5-24

10

M4

15

27.5 37.5

1 Nm = 8.85 in lbs

Temperature range: -30 bis +120C (3,6 F to 237 F), peaks up to 120C (270 F). Speeds: Up to 10,000 rpm, in excess of 10,000 rpm with balanced version. Backlash: Absolutely backlash-free due to frictional clamp connection.

Tolerance: On the hub/shaft connection 0.01 bis 0.05 mm. Service life: These coupling have an infinite life, and are maintenance-free if the technical limits are not exceeded. Non-standard design applications: Custom designs with varied tolerances, keyways, non-standard material and bellows are available upon request.

Ordering example: MK2 / 5 / 25 / H / 4 / 5 / xx


Non standard D2H7 D1H7 Split hub (optional) Overall length Series / Nm Model

50

Datasheet LM Guide Actuator KR


Contact person Company ref. to Street Zip / City Description of the application: Phone Fax Date

Axis Position (horizontal, vertical, across) Stroke length max. Velocity max. Acceleration Conveyed mass Axial load Positioning Positioning accuracy reproducibility mm m/s m/s2 kg N mm mm

Please add a sketch if possible:

Please offer the following options: - Cover (with a bellow) - Cover (with sheet metal) - Inductive proximity sensor - Photosensor - Sensor rail, Sensor bracket - Motor adapter with fitting dimensions - Clutch

51

!
Handling

Precautions on Use

Do not drop the product or subject it to impact, as doing so may damage it. Therefore, great care should be exercised in its handling. Unauthorized disassembly of the product could lead to contamination by foreign matter and impair the precision. Therefore, disassembly should not be performed unless absolutely necessary. At high rotational speeds, the ballscrew causes resonance due to the characteristic frequency of the screw shaft, which may make operation impossible. The shaft speed should be therefore set at a level below the resonant point (critical speed). Please consult .

Operating Temperature Range


.

Do not use this product at 80 C or higher. If your system requires a temperature of 80 C or higher, contact

Lubrication

A certain lubrication is absolutely necessary for the operation of the LM Guide Actuator KR. Otherwise, it will be damaged before it reaches its projected service life. Therefore, please take care about the following points: Before operation the anti-corrosion oil must be removed and the LM Guide Actuator KR lubricated. The usage of different lubricants must be avoided. The lubricant intervals should correspond to the operation necessities and to the environment surroundings. When used under special environment, including in locations subject to continual vibration, in a clean room, under a vacuum, and at low or high temperatures, contact .

Specifications are subject to change without notice 03/2004 Printed in Belgium

Sales Offices U.K.


THK U.K. 26 Alston Drive Bradwell Abbey Milton Keynes, MK13 9HA Tel. (0 19 08) 22 21 59 Fax (0 19 08) 22 21 61 info-mks@thk.co.uk

Plants Germany
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USA
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