2010 SECTION IX

QW-466.1 TEST JIG DIMENSIONS
Tapped hole to suit testing machine As required
3/ 4

Hardened rollers 11/2 in. (38 mm) may be substituted for jig shoulders As required in. (19 mm)

Shoulders hardened and greased
3/ 4

A

1/ in. (13 mm) 2 11/8 in. (29 mm)

in. (19 mm) 11/8
1/ 4

in. (29 mm)
3 in. min. (75 mm) 2 in. min. (50 mm)

in. (6 mm)

3/ 4

in. R
1/ 8

(19 mm)

in. (3 mm)

Plunger
3/ 4

B R
in. (19 mm)
3/ 4

in. (19 mm)

2 in. (50 mm) Yoke 3 7/8 in. (97 mm)
Customary Units Material P-No. 23 to P-No. 21 through P-No 25; P-No. 21 through P-No. 25 with F-No. 23; P-No. 35; any P-No. metal with F-No. 33, 36, or 37 P-No. 11; P-No. 25 to P-No. 21 or P-No. 22 or P-No. 25 P-No. 51; P-No. 49
1

D R C 71/2 in. (190 mm) 9 in. (225 mm)

Thickness of Specimen, in. ⁄8 t p 1⁄8 or less

A, in.
21⁄16 161⁄2t

B, in.
11⁄32 81⁄4t

C, in.
23⁄8 181⁄2t + 1⁄16

6 3/4 in. (170 mm)

3/ 4

in. (19 mm)

D, in.
13⁄16 91⁄4t + 1⁄32

3

⁄8 t p 3⁄8 or less
3

21⁄2 62⁄3t 3 8t 33⁄4 10t 11⁄2 4t 327⁄8t max.

11⁄4 31⁄3t 11⁄2 4t 17⁄8 5t
3

33⁄8 82⁄3t + 1⁄8 37⁄8 10t + 1⁄8 45⁄8 12t + 1⁄8 23⁄8 6t + 1⁄8

111⁄16 41⁄3t + 1⁄16 115⁄16 5t + 1⁄16 25⁄16 6t + 1⁄16 13⁄16 3t + 1⁄16
1

⁄8 t p 3⁄8 or less
3

P-No. 52; P-No. 53; P-No. 61; P-No. 62

⁄8 t p 3⁄8 or less
3

All others with greater than or equal to 20% elongation Materials with 3% to less than 20% elongation

⁄8 t p 3⁄8 or less

⁄4 2t 167⁄16t max.

t p [see Note (b)]

A + 2t + 1⁄16 max.

⁄2C + 1⁄32 max.

187

25.0 2t 167⁄16t max. mm 30. 100t percent outer fiber elongation p A+t The following formula is provided for convenience in calculating the bend specimen thickness: thickness of specimen (t) p A ؋ percent elongation [100 − (percent elongation)] (c) For guided-bend jig configuration.1 4t 47. 22 or P-No. 25 with F-No. 23.6 58.2 42. see QW-466. 188 .2 5t + 1. (b) The dimensions of the test jig shall be such as to give the bend test specimen a calculated percent outer fiber elongation equal to at least that of the base material with the lower minimum elongation as specified in the base material specification. P-No.6 5t 19. 33. P-No.6 D. see QW-432.3.4.7 6t + 1. (d) The weld and heat-affected zone. 52. 51.25 to P-No. 35.9 41⁄3t + 1.8 31⁄3t 38.1 TEST JIG DIMENSIONS (CONT’D) SI Units Material P-No. P-No.6 49. 62 All others with greater than or equal to 20% elongation Materials with 3% to less than 20% elongation t p [see Note (b)] A + 2t + 1.8 max. 11. ⁄2C + 0.5 12t + 3.2 98. metal with F-No. mm 60. 53.8 82⁄3t + 3. P-No. mm 3 t p 3 or less A.6 max. QW-466. 25 P-No. shall be completely within the bend portion of the specimen after testing. see QW/QB-422.2 10t 38. 85.1 4t 327⁄8t max. GENERAL NOTES: (a) For P-Numbers.5 62⁄3t 76. Acceptance criteria shall be in accordance with QW-183(a).6 1 P-No.2 3t + 1. or 37 P-No. mm 26. (e) For materials with less than 3% elongation.2 117.2 91⁄4t + 0. 21 through P-No. 49 Thickness of Specimen. for F-Numbers. any P-No. 36. P-No.6 30. 61. P-No.4 6t + 3.4 161⁄2t B. and QW-466.2 60.2 81⁄4t C. P-No. 21 or P-No. 31.4 181⁄2t + 1.2010 SECTION IX QW-466. a macro-etch specimen shall be used in lieu of bend test at each bend test location.4 10t + 3. 21 through P-No.8 10 t p 10 or less 10 t p 10 or less 10 t p 10 or less 10 t p 10 or less 63. 23 to P-No.2. mm 52. in the case of a transverse weld bend specimen.2 8t 95.

(c) The specimen shall be firmly clamped on one end so that there is no sliding of the specimen during the bending operation. (5) R min. NOTES: (1) Either hardened and greased shoulders or hardened rollers free to rotate shall be used. A B = 1/2 A GENERAL NOTES: (a) See QW-466.5 mm) max. GENERAL NOTE: See QW-466. (19 mm) Notes (4). (1. (5) The roller supports shall be fitted with an appropriate base designed to safeguard against deflection and misalignment and equipped with means for maintaining the rollers centered midpoint and aligned with respect to the ram. (50 mm) for placement of the specimen. 189 .2 GUIDED-BEND ROLLER JIG A Note (3) B = 1/2 A Notes (1). The rollers shall be high enough above the bottom of the jig so that the specimens will clear the rollers when the ram is in the low position.1 for jig dimensions and other general notes.1. QW-466. The body of the ram may be less than the dimensions shown in column A of QW-466. (2) C R min. The essential consideration is to have adequate rigidity so that the jig parts will not spring. (2) The shoulders or rollers shall have a minimum bearing surface of 2 in. (4) If desired. and shall be of a sufficiently rigid design to prevent deflection and misalignment while making the bend test.1 for jig dimensions and general notes. (d) Test specimens shall be removed from the jig when the outer roll has been removed 180 deg from the starting point. (b) Dimensions not shown are the option of the designer. (3) The ram shall be fitted with an appropriate base and provision made for attachment to the testing machine. either the rollers or the roller supports may be made adjustable in the horizontal direction so that specimens of t thickness may be tested on the same jig.3 GUIDED-BEND WRAP AROUND JIG T Roller T + 1/16 in.2010 SECTION IX QW-466. = 3/4 in.

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