Professional Documents
Culture Documents
* Erstwhile
1994
OBJECTIVE
Confidence building in flyash disposal / gainful utilisation technologies
THROUGH
Technology Demonstration Projects with participation of industry.
PARTNERS
Industry, Power utilities, R&D organisations, User agencies, Academia & acilitating/ Regulating Ministries/ Departments/ Agencies etc.
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RESOURCE MATERIAL
- Pozzolanic Characteristics - Engineering Properties - Near Inert Material - Morphological Properties - Physical & Chemical Properties
Country
USA China Germany UK Japan Australia Canada France Denmark Italy Netherlands India
3 4 5 6 7 8 9 10 11 12
2012 FA Generation FA Utilisation --- 170 Million Tonne --- 100% (Target)
100 85 80 80 70 60 60 40 40 50
95 90
Million tonne
- 10% 1%
20 4.2 7 9.5
15
1.2 0
199394
2.5
95
96
97
98
99
2000
2001
2002
2003
2004
2005
PANIPAT ROPAR
2% 4%
3
CHANDRAPU R MUMBAI
1
2% 1% 3%
2
THRUST AREAS
UTILISATION Roads & Embankments Building Components Hydraulic Structures Agriculture Related Studies & Applications Minefills Ash Pond Management Reclamation of Abandoned Ash Ponds Characterisation of Fly Ash Handling and Transportation Research & Development
SAFE MANAGEMENT
FACILITATION
Okhla flyover
Okhla flyover
TECHNICAL ADVANTAGES
Bricks & Blocks Better finish High strength Less water absorption No efflorescence Lower unit weight, less load on foundation
Building at Kolkata
Buildings at Delhi
TECHNICAL ADVANTAGES
Cement / Mortar / Concrete High long term strength Better workability Higher impermeability Less heat of hydration Corrosion resistance High resistance to aggressive environment More durability
ECONOMIC SAVINGS
BUILDING COMPONENTS Cement / Mortar / Concrete Saves on Clinker Cost Reduce Energy Consumption Reduces raw material (lime stone, iron ore etc.) cost Reduces overall consumption of cement
In roofing at Chennai
Flyash in Buildings
Cellular Light Weight Concrete
PROJECTS UNDERTAKEN
1. Durgapur Raitwari Colliery, WCLChandrapur through Normal Surface Bunker & Katora Bunker
More than 12000 m pond ash stowed in panel Nos. 16,17, 18, 28 & 30 ( 6000 m pond ash & 6500 m pond ash mixed with sand)
Good load bearing capacity of ash fill No subsequent settlement Good water percolation rate Load on barricade is very low Fines escaping through barricade <1%
Enormous reduction in water requirement Less water to be pumped out Discharged water is absolutely safe Large scale utilization of ash Release of coal stuck up in pillars
Satisfied with the experience of demonstrations of Pond Ash stowing in underground minefills, the project for large scale adaptation of the technology at SCCL-Manuguru has started. A complete mine panel of 1.5 lac m void capacity has been taken up for pond ash stowing at SCCL-Manuguru. A similar large-scale project is being planned at WCLChandrapur also.
AGRICULTURE APPLICATIONS
Fly Ash Improves Soil texture Reduces bulk density of soil Improves water holding capacity Optimizes pH value Improves soil aeration Reduces crust formation Provides micro nutrients like Fe, Zn, Cu, Mo, B etc. Provides macro nutrients like K, P, Ca, etc
The produce as well as the biomass have been evaluated for toxicology, nutritional value as well as radioactivity and have been certified as good material for human and animal consumption. In some cases significant increase in minerals (iron and calcium) have been noticed which is beneficial.
Hydro Sector
Fly ash not only provides solution to heat of hydration in mass concreting but also makes the concrete stronger,durable and more impervious.In Roller Compacted Concrete fly ash subsititutes around 65 per cent of cement. Thus, in addition to faster construction it makes construction more durable, economical and environment friendly.
Mass Concrete Conventional concrete with low ash content (10-15%) Conventional concrete with medium ash content (30-35%) Roller Compacted Concrete with high ash content (65-70%) Tunnel Lining
Reinforced cement concrete works Foundations Super-structures Pre-stressed concrete structure
CONT./2-
Canals Canal lining : Insitu concrete, fly ash pre-cast tiles, fly ash bricks, CLC tiles Pre-stressed concrete, masonry, RCC Super-passages, aqueducts Canal structures, etc.
CONTD./3-
Grouting Gravity Dams River banks Concrete and Masonry Barrages Office / Residential Complexes Roads & Embankments Development of Land and Horticulture, etc.
SUCCESSFUL COMPLETION OF SADDLE DAM NO 1 TOTAL 14210 Cum QUANTITY OF RCC PLACED IN 38 DAYS
Other Products
GRANITE SUBSTITUTE
Fly ash content 60% Good finish, properties comparable to natural granite Developed by BHEL Pilot production started Used at BHEL Corporate Office, New Delhi
Handling and transportation Dry fly ash availability Handling and transportation Segregated collection of dry fly ash Bagging of dry fly ash Capability building
absorption) Flyash percentage 30-40% (in paints), 18-22% (in enamels) Corrosion & abrasion resistant Durable Developed by RRL-Bhopal.
dense phase conveying of flyash slurry and separate handling of flyash and bottom ash
Dyke constructed with flyash at Korba thermal power station, Madhya Pradesh
# Densification of ash ponds for Seismic stability Increasing the load bearing capacity
CAPABILITY BUILDING
Workshops / Seminars Training programmes Experience Sharing Meets
Patiala
FACILITATION
Networking of Laboratories & Experts Consultancy Services Creating Awareness Policy Initiatives
Ludhiana Delhi
Bhopal Ahmedabad Vadodara Mumbai Raichur Bangalore Thiruvananthapuram Hyderabad Chennai Chidambaram
Jamshedpur
Bhubaneshwar
IMPEDIMENTS
Security & logistic constraints at power plants to streamline quick & easy delivery of ash Availability of ash in segregated form (bottom ash, pond ash, flyash of different fields Packaging of ash Quality control of flyash itself & its final products
APPROACH REQUIRED
$ Positive & pro-active attitude as well as actions $ Having a well staffed fly ash utilisation cell at regional/ local/ TPS level with adequate budgetary support to ensure
%
% Facilitation for fly ash users % Improving quality of fly ash and delivery mechanism % Close follow up & co-ordination with coming up infrastructure projects. % Co-ordination with local user agencies / institutions % To support R&D and dissemination of information on regular basis
CONCLUSION
Let Us Harness a Billion Dollar Resource That Has Been Wasted So Far
International Congress
& Exhibition & Business Meets
December 4-7, 2005, Venue : Convention Hall, Hotel Ashok, New Delhi, India
Organised by
THANK YOU