CONTINUOUS RUNNING TEST MACHINE NO. SL. NO. TEST NO LOAD RUNNING TEST 1 WHEEL HEAD TRAVERSE FEED STROKE (Z 1.

1 AXIS MOVEMENT) WHEEL HEAD FEED STROKE (X AXIS 1.2 MOVEMENT) 1.3 ) WHEEL HEAD FEED SPEED (X AXIS ) 1.4 WORK HEAD SPEED 1.5 NOISE 1.6 CONTINUOUS NO LOAD RUNNING TEST 2 SERVO POWER 2.1 X AXIS Z AXIS B AXIS C AXIS TOTAL ELECTRIC POWER CONSUMED 2.2 MAXIMUM RISE IN TEMPERATURE OF 2.4 HYDRAULIC OIL MAXIMUM RISE IN TEMPERATURE OF 2.5 COOLANT 2.6 OPERATING PANEL MAXIMUM RISE IN TEMPERATURE OF 2.7 CONTROL PANEL MAXIMUM RISE IN TEMPERATURE OF WHEEL HEAD TRAVERSE FEED SPEED (Z AXIS

MAX. ALLOWED

RESULT ACHIEVED DEVIATION

ACTION TO BE TAKEN

TESTING PROCESS

MEASURE THE MAXIMUM STROKE OF Z AXIS BY STEEL TAPE MEASURE THE MAXIMUM STROKE OF Z AXIS BY STEEL TAPE

USE TACHOMETER TO CHECK THE SPEED OF WORK SPINDLE. MEASURE THE NOISE OF THE MACHINE IN DIFFERENT CONDITION AND POSITION USING NOISE METER

USE TEMPERATURE SENSORS USE TEMPERATURE SENSORS USE TEMPERATURE SENSORS USE TEMPERATURE SENSORS

NO LOAD RUNNING TEST 3 STATIC RIGIDITY TEST 4 WORK HEAD 4.1 TAIL STOCK 4.2

SL. NO.

VIBRATION TEST MACHINE NO. TEST ABSOLUTE AMPLITUDE Grinding Wheel Side

MODEL MAX. ALLOWED

RESULT ACHIEVED DEVIATION

ACTION TO BE TAKEN

TESTING PROCESS REMARKS

Balanced Wheel Pulley Side By using FFT analyser Home Position Grinding Position Unbalanced Wheel Home Position Grinding Position

SL. NO.

FEED ACCURACY TEST ,LASER MACHINE NO. TEST POSITIONING ACCURACY TEST X axis without Scale X axis with Scale Z Axis BACK LASH X axis without Scale X axis with Scale Z Axis STRAIGHTNESS TO MOVE X axis Z axis REPEATABILITY X axis Z Axis B Axis

MODEL MAX. ALLOWED RESULT ACHIEVED DEVIATION

ACTION TO BE TAKEN

TESTING PROCESS

REMARKS

USE LASER RENISHAW ML 10

USE LASER RENISHAW ML 10

USE LASER RENISHAW ML 10

USE LASER RENISHAW ML 10

RELIABILITY TEST MACHINE NO. SL. NO. TEST 1 RELIABILITY EVALUATION ENDURANCE FOR BEARING FOR AUTOMATIC DOOR

MODEL RESULT ACHIEVED

DEVIATION

ACTION TO BE TAKENESTING PROCESS T

REMARKS

RESULTS OBSERV

CHECK FOR NO INTERFERENCE OF HYDRAULIC HOSE AND WIRING AT MOVING PARTS OF MACHINE CHECK FOR ISOLATION OF CONNECTORS FROM COOLANT CHECK FOR LOOSENESS OF BOLTS ON ALL THE MOVING PARTS AFTER CONTINUOUS RUNNING OF THE MACHINE CHECK FOR COOLANT LEAKAGE DURING THE CONTINUOUS RUNNING OF THE MACHINE CHECK FOR THE CONFIRMATION OF NO OIL LEAKAGE DURING CONTINUNOUS RUNNING OF RHE MACHINE CHECK FOR COOLANT MIXING WITH OIL DURING CONTINUOUS RUNNING OF THE MACHINE CHECK FOR EASY DRAIN OF GRINDING SLUDGE

TS OBSERVED AT JTEKT

SAFETY CHECK MACHINE NO. SL. NO. TEST 1 CONFIRMATION OF EMERGENCY RETURN FUNCTION

MODEL RESULT ACHIEVED

ACTION TO BE TAKEN

2 CONFIRMATION OF EMERGENCY STOP FUNCTION

TESTING PROCESS REMARKSRESULTS OBSERVED A USE FANUC SERVO GUIDE TO DO THIS TEST. CHECK FOR THE FEEDBACK ERROR OF THE SERVO MOTORS OF EACH AXIS. TUNE THE SERVO SYSTEM TO GET OPTIMUM RESULT

TS OBSERVED AT JTEKT

MAINTANABILITY CHECK MACHINE NO. SL. NO. TEST 1 VISIUAL INSPECTION 1.1 PRESSURE GAUGE AND FLOW GAUGES 1.2 OIL TANK CAPACITY 2 MAINTENANCE 2.1 EASY REMOVAL OF SAFETY COVERS 2.2 GRINDING WHEEL 2.3 DIAMOND ROLL 3 CHANGE CONTACT PIN LUBRICATING OIL STAT BEARING OIL HYDRAULIC OIL PUMP LUBRICATING OIL PUMP STAT BEARING OIL PUMP SOLENOID CONTROLLED VALVE FILTER (AIR , OIL) PROXIMITY SWITCH FOR STEADY REST

MODEL RESULT ACHIEVEDACTION TO BE TAKEN TESTING PROCESS

REMARKS

TIME TAKEN TO REMOVE THESE ITEM ARE TO BE RECORDED.ALSO CHECK FOR EASY AND SAFE METHOD OF TAKING OUT AND RE FITMENT OF GRINDING WHEEL, DIAMOND ROLL

PROXIMITY SWITCH FOR AUTOMATIC DOOR PROXIMITY SWITCH FOR TAIL STOCK PRESSURE SWITCH SERVO MOTOR X AXIS SERVO MOTOR Z AXIS SERVO MOTOR C AXIS SERVO MOTOR B AXIS 4 CLEANING

4.1 COOLANT TANK

RESULTS OBSERVED AT JTEKT