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2006 Hydraulic Filters + Accessories

Donaldson Delivers...
Industrys Largest Selection
of In-Stock Filters
Complete Range of
Hydraulic Accessories
Consistent, High
Quality Performance
Prompt, Accessible
Customer Service
Expert Technical Support
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NEW Fast-Acting
T.R.A.P.

Breather Technology
with Donaldson
Eliminates Moisture from
Hydraulic Reservoirs!
For more
information
see pages
125 & 191.
Duramax

Spin-Ons,
p 58
NOW! Coreless Elements, see page 96.
High
Pressure
Filters,
p 74
Low Pressure Filters, p 10

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Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
LOW
HIGH Fai l ure woul d cause severe
damage t o equi pment , danger t o personnel ........................3
Fai l ure l i kel y t o cause hazards..............................................1
Some hydraul i c component t est ri gs....................................0
LOW
HIGH
LOW
HIGH
St eel mi l l , pl ast i c i nj ect i on ..................................................5
Hi gh vol ume product i on pl ant ..............................................3
M obi l e i nst al l at i ons ..............................................................2
Equi pment not cri t i cal t o product i on ....................................1
LOW
HIGH
Large pi st on pumps, hi gh t orque mot ors ............................5
Cyl i nders, servo val ves, pi st on pumps ................................3
Val ves, subpl at e i ndust ri al ....................................................2
M anual val ves, gear pumps..................................................1
HOSTILE
OPTIM AL
Hi -perf ormance servo val ves ................................................8
Indust ri al servo val ves ..........................................................6
Pi st on pumps, proport i onal val ves........................................4
Vane pumps, spool val ves ....................................................3
Gear pumps, manual & i ndust ri al val ves ............................2
Safety Liabilities
Economic Liabilities (Operational)
The cost of downtime
Economic Liabilities (Components)
The cost of component replacement
Component Sensitivity
Sensitivity of components to contamination
Environment
Cl ean areas & l abs................................................................0
General machi ne shops, l i f t s ................................................1
M obi l e pl ant s ........................................................................2
Foundri es, dri l l i ng, mi ni ng underground,
di e cast shops ......................................................................3
1
ENVIRONM ENT ....................................
COM PONENT SENSITIVITY..................
COM PONENT LIABILITIES....................
OPERATIONAL LIABILITIES ..................
SAFETY LIABILITIES ............................
PRESSURE ............................................
LIFE EXPECTANCY ................................
0-70 bar 1 3 3 4
1-1000 psi
70-150 bar 1 3 4 5
1000-2200 psi
150-250 bar 2 3 4 6
2200-3600 psi
250-350 bar 3 5 6 7
3600-5000 psi
350+ bar 4 6 7 8
5000+ psi
Pressure LIGHT MED HEAVY SEVERE
SEVERE
LIGHT Cont i nuous operat i on at rat ed pressure or l ower
M edi um pressure changes up t o rat ed pressure
Zero t o f ul l pressure, cycl i c f l ow
Zero t o f ul l pressure wi t h t ransi ent s at hi gh f requency
Pressure
Operating & Duty Cycle
LOW
HIGH 0-1000 hours ............................................................................0
1000-5000 hours ......................................................................1
5000-10000 hours ....................................................................2
10000-20000 hours ..................................................................3
20000+ hours ............................................................................5
Life Expectancy
Service life required for components
M
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If Your Donaldson
Score is: Advises:
22+......................................................................#1 M edi a
17+......................................................................#2 M edi a
15+......................................................................#2 M edi a
10+......................................................................#9 M edi a
9+......................................................................#20 M edi a
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STEP 3:
Using the filter media table
at bottom of page, find the
suggested Donaldson media
number for your application.
STEP 2:
Add the numbers from
each category to get your
TOTAL score.
STEP 1:
Using the form below, circle
the number in each category
that best describes your
hydraulic application.
Guide to Selecting the Right Filter Media
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Your Total Score:
CFM
GPM
U.S. Patent 5,575,832
75 CFM Max.
*Apply T.R.A.P. based on fluid exchange rate,
not reservoir size.
Operating Temperature Range
-40F to +150F / -40C to 66C
Highly Efficient
40306c_IFC_IBC.qxp 8/15/2006 9:25 AM Page 1
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Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
TM
High
Pressure
Filters, p 74
Duramax

Spin-Ons,
p 58
Low Pressure
Filters, p 10
page
page
page
page
153-173
162
172-173
182-189
191-193
96
2-7
8-9
147-149
150
150
151
152
174-181
10-11
12-15
16-19
20-23
24-27
28-31
32-33
34-39
40-43
44-47
48-51
52-55
56-57
58-59
60-63
64-67
68-73
74-75
76-79
80-83
84-87
88-91
92-95
96
98
98-100
101-105
106-111
112-118
119
120-123
124-135
136-137
138-141
142
143-144
145-146
INTRODUCTION
Overview of Industrial Hydraulic Products ................................
Filter Media & Ratings Info............................................................
FILTER SPECIFICATIONS
Low Pressure Filters - summary ..................................................
LPS04, SP15/25 ............30 gpm, 150 psi ......................................................
HBK05 ............................60 gpm, 150 psi ......................................................
SP50/60 (LPS05)............60 gpm, 150 psi ......................................................
SP80/90 ..........................100 gpm, 150 psi ......................................................
SP100/120 ......................100 gpm, 150 psi ......................................................
TT15/30/60......................50 gpm, 100 psi ........................................................
FIK ..................................211 gpm, 145 psi ....................................................
TI25 ................................60 gpm, 100 psi ........................................................
HDK06 ............................150 gpm, 350 psi ....................................................
HFK08..............................300 gpm, 350 psi ....................................................
HEK11 ............................600 gpm, 150 psi ....................................................
Filter Service Indicators ................................................................
Duramax

Spin-On Filters - summary ........................................


HMK03............................25 gpm, 1000 psi ....................................................
HMK04/24 ......................35-60 gpm, 500 psi ................................................
HMK05/25 ......................50-100 gpm, 350 psi ..............................................
High Pressure Filters - summary ................................................
HPK02 ............................20 gpm, 2000 psi ....................................................
FPK02..............................25 gpm, 6090 psi ....................................................
HPK03 ............................60 gpm, 3000 psi ....................................................
HPK04 ............................120 gpm, 6000 psi ..................................................
HPK05 ............................200 gpm, 3000 psi ..................................................
Replacement Elements ..................................................................
Hydraulic Line Accessories - summary ....................................
Pressure Gauges..............................................................................................
Test Points, Adapters, Hose Assemblies ..................................................
Valves ................................................................................................................
Port Flanges ......................................................................................................
Reservoir Accessories - summary ..............................................
Suction Strainers, Tank Mount Strainers, Diffusers ................................
Breathers ..........................................................................................................
Sight Glasses ....................................................................................................
Fluid Level Gauges ..........................................................................................
Reservoir Magnets ..........................................................................................
Caps, Plugs, Vents............................................................................................
Flanges, Risers..................................................................................................
ADDITIONAL INFO & SERVICES
Oil Analysis Service ........................................................................
How to Read Indicators ................................................................
How Donaldson Derives Performance Data..............................
Warranty............................................................................................
Worldwide Supply Chain................................................................
About Donaldson (corporate information) ..................................
TECHNICAL INFORMATION
Technical Reference Guide (The Blue Pages) ................................
Viscosity/Temperature Chart ........................................................................
Filter Positioning in the Circuit ....................................................................
Application Guide ............................................................................
NEW T.R.A.P.

Brochure ................................................................
NEW Coreless Elements ................................................................
TABLE OF CONTENTS
31958_001to008.qxp 1/22/2006 8:36 PM Page 1
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2
Product Line Overview
Our broad line of low
pressure hydraulic filters
perform optimally in
return-line applications
with working pressures
up to 150 psi, and static
pressures up to 300 psi.
In-tank and in-line
configurations are available
to accommodate virtually
any industrial application.
Low Pressure
Filters
for Return Line
and Kidney
Loop Filtration
Hydraulic Flow Range Pressure (NFPA/t3.10.17) Porting Types Media
Series Working Static Choices
LPS04 0-30 gpm 150 psi 300 psi ", " NPT, or SYNTEQ

SP15/ 25 0-114 l / mi n 1034 kPa 2070 kPa SAE-8 ("), SAE-12 (") Cel l ul ose,
10.3 bar 20.7 bar O-Ri ng Wi remesh, or
Wat er Removal
HBK05 0-60 gpm 150 psi 250 psi SAE-20 (1") SYNTEQ

0-227 l / mi n 1034 kPa 1724 kPa O-Ri ng,


10.3 bar 17.2 bar or 1" NPT
SP50/ 60 0-60 gpm 150 psi 250 psi 1" NPT Cel l ul ose, Synt het i c,
0-227 l / mi n 1034 kPa 1724 kPa SAE-20 (1") O-Ri ng Wi remesh, or
10.3 bar 17.2 bar Wat er Removal
SP80/ 90 0-100 gpm 150 psi 250 psi 1" NPT, SAE-24 O-Ri ng Cel l ul ose, Synt het i c,
0-380 l / mi n 1034 kPa 1724 kPa and 2" SAE Fl ange Wi remesh, or
10.3 bar 17.2 bar Wat er Removal
SP100/ 120 0-100 gpm 150 psi 250 psi 1" NPT Cel l ul ose, Synt het i c,
0-380 l / mi n 1034 kPa 1724 kPa Wi remesh, or
10.3 bar 17.2 bar Wat er Removal
TT15/ 30/ 60 0-50 gpm 100 psi 150 psi ", 1" NPT Cel l ul ose
0-189 l / mi n 690 kPa 1030 kPa
6.9 bar 10.3 bar
31958_001to008.qxp 1/22/2006 8:36 PM Page 2
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Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
3
Product Line Overview
Donaldson Low Pressure
Filters In Use
HEK11Filters
HEK11 low-pressure filters are used
effectively in parallel at an oil depot to
clean oil before it gets shipped to customers.
Donaldson-developed Synteq

synthetic
filter media has smooth, rounded fibers
for low resistance to fluid flow.
Effective kidney loop
filtration can be achieved
with a mobile filter cart
or as an integrated part of
the industrial hydraulic
circuit. Our HFK08 kidney
loop filter provides fine
filtration while maintaining
a steady flow rate.
P
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HFK08
Kidney Loop filter
Donaldson-developed
SYNTEQ

Synthetic Media
Hydraulic Flow Range Pressure (NFPA/t3.10.5.1) Porting Types Media
Series Working Static Choices
FIK 0-211 gpm 145 psi 217 psi SAE-8, -12, -16, -20, -24, Synt het i c,
0-800 l / mi n 1000 kPa 1500 kPa (", ", 1, 1", 1") O-Ri ng, Cel l ul ose, or
10 bar 15 bar 2" SAE 4-Bol t Fl ange Wi remesh
TI25 0-60 gpm 150 psi 200 psi 1" NPT Cel l ul ose
0-227 l / mi n 1030 kPa 1380 kPa or Synt het i c
10.3 bar 13.8 bar
HDK06 0-150 gpm 350 psi 500 psi 2" NPT SYNTEQ

0-568 l / mi n 2413 kPa 3448 kPa or Wi remesh


24.1 bar 34.5 bar
HFK08 0-300 gpm 350 psi 500 psi 3" NPT, or SAE-20 SYNTEQ

0-1136 l / mi n 2413 kPa 3448 kPa (1") O-Ri ng or Wi remesh


24.1 bar 34.5 bar
HEK11 0-600 gpm 150 psi 250 psi 4" NPT, or SYNTEQ

0-2271 l / mi n 1034 kPa 1724 kPa 2" SAE 4-Bol t Fl ange or Wi remesh
10.3 bar 17.2 bar
Synteq

synthetic
media is ideal
for filtering
synthetic fluids,
water glycols,
water/oil
emulsions,
HWCF and
petroleum-
based fluids.
31958_001to008.qxp 1/22/2006 8:36 PM Page 3
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4
Product Line Overview
Hydraulic Flow Range Pressure (NFPA/t3.10.17) Porting Types Media
Series Working Static Choices
HM K03 0-25 gpm 1000 psi 2000 psi SAE-12 (") SYNTEQ

0-95 l / mi n 6895 kPa 13790 kPa O-Ri ng Port Boss


69 bar 137.9 bar
HM K04 0-35 gpm 500 psi 1000 psi SAE-12, -16 (1") O-Ri ng SYNTEQ

, Cel l ul ose,
0-132 l / mi n 3448 kPa 6895 kPa Port Boss, " or 1" NPT or Wat er Removal
34.5 bar 69 bar
HM K05 0-50 gpm 350 psi 800 psi SAE-20 (1") SYNTEQ

,
189 l / mi n 2413 kPa 5516 kPa O-Ri ng Port Boss, Wi remesh, or
24 bar 55 bar or 1" NPT Wat er Removal
HM K24 0-60 gpm 500 psi 1000 psi 1" SAE O-Ri ng, or SYNTEQ

,
(dual head, 0-230 l / mi n 3450 kPa 6895 kPa 1" SAE 4-Bol t Fl ange or Wat er Removal
t wo el ement s) 34.5 bar 69 bar
HM K25 0-100 gpm 350 psi 800 psi 1" SAE 4-Bol t Fl ange SYNTEQ

,
(dual head, 0-378 l / mi n 2413 kPa 5516 kPa Opt i onal : SAE-24 (1") Wi remesh, or
t wo el ement s) 24 bar 55 bar O-Ri ng & 1" NPT Wat er Removal
Donaldson DURAMAX

Highest Pressure Spin-On Available


Donaldsons famous Duramax

filters are the


highest rated medium pressure filters available
in a spin-on configuration.
Duramax

are reliable, sturdy, long-lived and


easy to install. Most often used as return-
line filters, they are designed for working
pressures up to 1000 psi and static pressures
up to 2000 psi.
Donaldson Durmax

spin-on filters protect


hydraulic oil in thou-
sands of applications
around the world.
Here we see them
on a gas turbine
installation in Hungary.
Media choices include: SYNTEQ

(Donaldsons
synthetic filter media specially made for fluid filtration),
natural fiber cellulose and stainless steel wiremesh
for harsh environments.
Offered in both single- and dual-head designs
to accommodate a broad range of flow ranges.
31958_001to008.qxp 1/22/2006 8:36 PM Page 4
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5
Product Line Overview
Hydraulic Flow Range Pressure (NFPA/t3.10.5.1) Porting Types Media
Series Working Static Choices
HPK02 0-30 gpm 2000 psi 4500 psi SAE-12 (") SYNTEQ

0-114 l / mi n 13790 kPa 31028 kPa O-Ri ng Port Boss


137.9 bar 310.3 bar
FPK02 0-25 gpm 6090 psi 9135 psi SAE-12 (") SYNTEQ

0-95 l / mi n 42000 kPa 63000 kPa O-Ri ng Port Boss


420 bar 630 bar
HPK03 0-60 gpm 3000 psi 6000 psi SAE-12 & -16 (" & 1") SYNTEQ

0-227 l / mi n 20685 kPa 41370 kPa O-Ri ng Port Boss or St ai nl ess


206.9 bar 413.8 bar St eel Wi remesh
HPK04 0-100 gpm 6000 psi 12000 psi SAE-20 & -24 (1" & 1") SYNTEQ

0-378 l / mi n 41370 kPa 82740 kPa O-Ri ng Port Boss, and or St ai nl ess
413.8 bar 827.6 bar 1" & 1" SAE 4-Bol t Fl ange St eel Wi remesh
HPK05 0-200 gpm 3000 psi 6000 psi 2" SAE SYNTEQ

0-757 l / mi n 20685 kPa 41370 kPa 4-Bol t Fl ange


206.9 bar 413.8 bar
Heavy-Duty Filters
for High Pressure Locations
Donaldson HPK Series high pressure filters help
protect the most expensive components within a
hydraulic system, typically the valves and actuators.
Designed with heavy-duty housings for working
pressures 2000 - 6000 psi.
All HPK filters contain SYNTEQ

, a Donaldson
proprietary synthetic media.
This HPK04 pressure filter
cleans the oil coming
from the bulk storage
tanks into the factory.
The oil is then used
for operating hydraulic
tools. Our SYNTEQ

synthetic media removes


the contamination that is
common in new oil.
31958_001to008.qxp 1/22/2006 8:37 PM Page 5
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Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
6
Product Line Overview
Hydraulic Line Accessories
Comprehensive Line of
Replacement Filters
In-Stock & Ready to Ship
Along with our complete line of hydraulic
filter heads and housings for low, medium,
and high pressure applications, Donaldson
offers a comprehensive line of replacement
filters. Spin-ons and cartridges are available
in your choice of media.
When replacing another filter brand, our
comprehensive and up-to-date cross-reference guide
(available on our website) can lead you through the
possibilities for performance improvement.
Our worldwide network of authorized hydraulic
distributors is ready to serve you with their solid
knowledge of Donaldson hydraulic filters and vast
experience with hydraulic circuits. Most of them stock our filters, and we have quick-ship programs so that
you can get the filter you need, when you need it. To find a distributor near you, access our website and
click on Industrial Hydraulics, then on Where to Buy.
More of the hydraulic components you need are now available
from the fluid power experts at Donaldson. Pressure gauges for
monitoring system pressure. Hoses and test points for sampling
oil and determining ISO cleanliness levels. Flanges to connect
components. Valves for system control. All available from
Donaldson, your one stop shop.
Pressure Gauges
Test Points Ball Valves Port Flanges
31958_001to008.qxp 1/22/2006 8:37 PM Page 6
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7
Product Line Overview
Reservoir Accessories
Suction Strainers
Line Mount
Tank Mount
Diffusers
Line Mount
Tank Mount
Level Gauges
Sight Gauges
Filler Breather
Assemblies
Breathers
Introducing
NEW
T.R.A.P.
Breather
Technology!
T.R.A.P. =No Moisture Ingression No Condensation
Protect your pump from damage.
Diffusers are highly effective in reducing aeration,
foaming, turbulence and noise caused by return lines.
A variety of Sight & Level Gauges is available.
Besides standard 5" and 10" versions, Donaldson
has several screw-in styles in plastic and steel for
use in a variety of applications.
Donaldsons range of plastic Plugs, Caps & Vents
are a rare find! Theyre great for small power units
and gearboxes.
Donaldson Filler Breathers and Caps come in chrome,
zinc, epoxy-coated weatherproof finishes and
corrosion-resistant technopolymer. Lockable versions,
dipsticks and side-mount versions are available.
T.R.A.P. (Thermally Reactive Advanced Protection)
Breather provides fast-acting protection against
airborne moisture and particulate contamination.
It stops solid particulate down to 3m at 97%
efficiency as well as prevents moisture from entering
the reservoir. Water-holding capacity is regenerated
with every oil return phase for long service life.
It senses and removes moisture at as low as 15%
relative humidity.
Plugs, Caps, Vents
31958_001to008.qxp 1/22/2006 8:37 PM Page 7
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8
Filter Media
Donaldson-developed
SYNTEQ

Synthetic Media
Not pictured: Wiremesh
media. Made of stainless
steel for durability and long
life, Donaldson wiremesh
media is designed extra tough
for environments where large,
rough particulate needs to
be filtered.
Donaldson also offers water
removal media. This is media
formulated with dessicants and
resins to remove moisture and
condensation from petroleum-
based fluids. (For concentration
of water greater than half of 1
percent [.005%] in the hydraulic
oil, we recommend using a
vacuum dehydrator unit.)
Further media discussion can
be found in our Technical
Reference Guide, the blue
pages of this catalog.
The low resistance of Synteq

to fluid flow makes it ideal for


synthetic fluids, water glycols,
water/oil emulsions, HWCF,
and petroleum-based fluids.
In the photo on the right, you
see magnification of our natural
fiber cellulose media.
Note that the natural cellulose
fibers are larger than synthetic
fibers and jagged in shape, so
controlling pore size is difficult
and there is less open volume.
Lower beta ratings mean there
are smaller pores in the media;
smaller media pores cause more
flow resistance, in turn causing
higher pressure drop.
While cellulose provides effective
filtration for a wide variety of
petroleum-base fluids, in certain
applications it results in poor
filtration performance as
compared to synthetic filters.
Choose Donaldson Synteq

synthetic, natural fiber cellulose, or wiremesh to obtain exactly


the cleanliness level you need.
A Closer Look at MEDIAthe Heart of the Filter
Natural Fiber (Cellulose) Media
M
edia is, of course, the main
factor influencing pressure
drop; indeed, it causes pressure
drop. Thats why having a low-
friction, high-flowing media is
so important. See the differences
in media in these close-up photos
from our scanning electron
microscope in which the media
mat is magnified hundreds
of times.
Above left you see Donaldson-
developed Synteq

synthetic
filter media with its smooth,
rounded fibers consistently
shaped so that we can control
the fiber size and distribution
pattern throughout the media
mat, and still allow the smoothest,
least inhibited fluid flow.
Consistency of fiber shape
allows the maximum amount
of contaminant-catching surface
area and specific pore size control.
The result is media with pre-
dictable filtration efficiencies at
removing specified contaminants
(i.g., 10m) and maximum dirt
holding capacity.
31958_001to008.qxp 1/22/2006 8:37 PM Page 8
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Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
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9
Filter Media Ratings
Donaldson Filter Media Efficiency Ratings Per ISO 16889Test Standards
Fluid to be Recommended
Filtered Media
Pet rol eum-based Synt eq
Cel l ul ose
Phosphat e Est er Synt eq
Di est er Synt eq
Wat er Gl ycol Synt eq
Wat er-Oi l Emul si on Synt eq
Bi odegradabl e Synt eq
Fl ui d
HWCF (hi gh wat er Synt eq
cont ent f l ui ds)
Coarse Fi l t rat i on Wi re Mesh
ISO 16889 is the international
standard for Multi-Pass Testing to
determine the efficiency (beta rating
or beta ratio) and the dirt-holding
capacity of the filter element. It
replaced the ISO 4572 test standard.
Donaldson filter media has been
re-tested per the new standard and
the current beta ratios are shown at
right. New beta ratios are shown at
200 and 1000, with a (c) to indicate
test adherence to the ISO 16889
standard and traceability to NIST
test dust.
Learn more about ISO 16889 in the
Blue Pages of this catalog.
NEW Donaldson Filter Media
Efficiency Ratings
Per ISO 16889 Test Standards
FORMER
Media Rating NEW Rating NEW Rating
Number Beta
X
=75 Beta
X(C)
=200 Beta
X(C)
=1000
per ISO4572 per ISO16889 per ISO16889
Donaldson Synteq

Synthetic Media
No. 2m <3m
(c)
<3m
(c)
No. 1 3m 4m
(c)
6m
(c)
No. 2 5m 5m
(c)
9m
(c)
No. 2 10m 8m
(c)
10m
(c)
No. 3 15m 12m
(c)
14m
(c)
No. 4 16m 15m
(c)
20m
(c)
No. 6 13m 10m
(c)
13m
(c)
No. 9 22m 18m
(c)
23m
(c)
No. 16 37m 16m
(c)
22m
(c)
No. 20 40m >50m
(c)
>50m
(c)
Donaldson Cellulose Media
No. 3 16m 18m
(c)
24m
(c)
No. 10 25m 19m
(c)
23m
(c)
No. 15 35m 25m
(c)
29m
(c)
No. 25 na 32m
(c)
>40m
(c)
Donaldson Wire Mesh Media
No. 44 45m nomi nal
No. 74 75m nomi nal
No. 149 150m nomi nal
31958_009to016.qxp 1/22/2006 8:28 PM Page 9
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Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
Digging for Gold
Heavy-duty HBK05 low pressure filters are
mounted on an underground railway system
in South Africa, at one of the richest gold
mines in the world.
HBK05
Level
Gauge
FIK filter
Reservoir Accessories
FIK filters with pressure gauges are
mounted on the tops of these small
reservoirs, destined for use on heavy
duty construction equipment.
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Low Pressure Filters
Low
Pressure
Filters:
Where and
Why Used
Low pressure
filters are the most
commonly used type
of filter in hydraulic
circuits, used most
often as return line
filters in applications
with working pres-
sures up to 1000 psi,
depending upon
model selected.
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Bulk Oil Processing
At this bulk oil processing facility,
HFK08 low pressure filters are used
in parallel configuration to meet the
challenges of high volumes and
heavy flow rates.
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Low Pressure Filters
Hydraulic Flow Range Pressure (NFPA/t3.10.17) Porting Types Media Go to:
Series Working Static Choices
LPS04 0-30 gpm 150 psi 300 psi ", " NPT, or SYNTEQ

page 12
SP15/ 25 0-114 l / mi n 1034 kPa 2070 kPa SAE-8 ("), SAE-12 (") Cel l ul ose,
10.3 bar 20.7 bar O-Ri ng Wi remesh, or
Wat er Removal
HBK05 0-60 gpm 150 psi 250 psi SAE-20 (1") SYNTEQ

page 16
0-227 l / mi n 1034 kPa 1724 kPa O-Ri ng,
10.3 bar 17.2 bar or 1" NPT
SP50/ 60 0-60 gpm 150 psi 250 psi 1" NPT Cel l ul ose, Synt het i c, page 20
0-227 l / mi n 1034 kPa 1724 kPa SAE-20 (1") O-Ri ng Wi remesh, or
10.3 bar 17.2 bar Wat er Removal
SP80/ 90 0-100 gpm 150 psi 250 psi 1" NPT Cel l ul ose, Synt het i c, page 24
0-380 l / mi n 1034 kPa 1724 kPa 2" SAE Fl ange or Wi remesh, or
10.3 bar 17.2 bar SAE-24 O-Ri ng Wat er Removal
SP100/ 120 0-100 gpm 150 psi 250 psi 1" NPT Cel l ul ose, Synt het i c, page 28
0-380 l / mi n 1034 kPa 1724 kPa Wi remesh, or
10.3 bar 17.2 bar Wat er Removal
TT15/ 30/ 60 0-50 gpm 100 psi 150 psi ", 1" NPT Cel l ul ose page 32
0-189 l / mi n 690 kPa 1030 kPa
6.9 bar 10.3 bar
FIK 0-211 gpm 145 psi 217 psi SAE-8, -12, -16, -20, -24, Synt het i c, page 34
0-800 l / mi n 1000 kPa 1500 kPa (", ", 1, 1", 1") O-Ri ng, Cel l ul ose, or
10 bar 15 bar 2" SAE 4-Bol t Fl ange Wi remesh
TI25 0-60 gpm 150 psi 200 psi 1" NPT Cel l ul ose page 40
0-227 l / mi n 1030 kPa 1380 kPa or Synt het i c
10.3 bar 13.8 bar
HDK06 0-150 gpm 350 psi 500 psi 2" NPT SYNTEQ

page 44
0-568 l / mi n 2413 kPa 3448 kPa or Wi remesh
24.1 bar 34.5 bar
HFK08 0-300 gpm 350 psi 500 psi 3" NPT, or SAE-20 SYNTEQ

page 48
0-1136 l / mi n 2413 kPa 3448 kPa (1") O-Ri ng or Wi remesh
24.1 bar 34.5 bar
HEK11 0-600 gpm 150 psi 250 psi 4" NPT, or SYNTEQ

page 52
0-2271 l / mi n 1034 kPa 1724 kPa 2" SAE 4-Bol t Fl ange or Wi remesh
10.3 bar 17.2 bar
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Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
MaximumWorking 150 psi
Pressures to: 1034 kPa
10.3 bar
Rated Static Burst to: 375 psi
2590 kPa
25.9 bar
Flow Ranges to: 30 gpm
114 l/min
Standard Bypass Ratings
25 psi / 172.5 kPa / 1.7 bar
15 psi / 97 kPa / .97 bar
5 psi / 34.5 kPa / .34 bar
No Bypass
Assembly Weight
2.2 lbs / 1 kg (approx.)
Operating Temperatures
-20F to 225F / -27C to 107C
Collapse Ratings
100 psid / 690 kPa / 6.9 bar (standard)
Beta Rating
Performance to
9(c)
=1000
Porting Sizes
", " NPT or ", " O-Ring
Replacement Filter Lengths
Synteq

5.35" / 136mm
7.87" / 200mm
Cellulose 5.35" / 136mm
7.87" / 200mm
Wiremesh 5.35" / 136mm
Water Removal 5.35" / 136mm
LPS04, SP15/25 Spin-On Filters
Features
The LPS04 and SP15/25 series are
economical, low pressure filters with
spin-on convenience and a wide range
of cleanliness ratings. Filters are available with the
bypass ratings of your choice
25 psi, 15 psi, 5 psi or no bypass.
Take advantage of our Mix n Match system of in-stock
heads & elements, so you can get exactly what you need!
Likewise, choose the media type and configuration thats
best for your application. Options include Donaldsons
exclusive Synteq

, natural fiber cellulose, stainless steel


wiremesh or water absorbing media.
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30 gpm, 114 l/min
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3.74 [95]
All dimensions above are shown in inches [millimeters]
For avai l abl e
el ement l engt hs,
see page 14.
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LPS04
Head Dimensions
Element Dimensions
for: In-Plant Systems
Ag Equipment
Mining
Construction
Logging
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Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
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Media Betax(c)=200 Betax(c)=1000 Length Donaldson Part No. Comments
Type Rating Rating (in./mm)
Cel l ul ose Medi a # 3 24 5.35/ 136 P565061
Cel l ul ose Medi a # 10 23 5.35/ 136 P562198
Cel l ul ose Medi a # 10 23 7.87/ 200 P565059
Synt eq Medi a # 2 9 7.87/ 200 P564357 Synt het i c Medi a
Synt eq Medi a # 2-1/ 2 10 5.35/ 136 P560693 Synt het i c Medi a
Synt eq Medi a # 2-1/ 2 10 7.87/ 200 P179089 Synt het i c Medi a
Synt eq Medi a # 9 23 5.35/ 136 P560694 Synt het i c Medi a
Synt eq Medi a # 1 6 5.35/ 136 P564967 Synt het i c Medi a
Cel l ul ose Medi a # 25 32 5.35/ 136 P562199
Cel l ul ose Medi a # 25 32 7.87/ 200 P565060
Wat er absorbi ng Medi a 32 5.35/ 136 P565062 Absorbs Approx. 6 oz/ 170 ml of wat er @ 20 psi d
Wi remesh Medi a # 149 150 5.35/ 136 P550274
Element Choices
' ' NPT 15 psi / 103.4 kPa / 1.34 bar (2) 1/ 8' ' NPT upst ream si de P563288
' ' NPT 25 psi / 172.5 kPa / 1.72 bar (2) 1/ 8' ' NPT upst ream si de P561131
' ' NPT 5 psi / 34.5 kPa / .34 bar (2) 1/ 8' ' NPT downst ream si de P561132
' ' NPT 25 psi / 172.5 kPa / 1.72 bar none na P561134
' ' NPT 5 psi / 34.5 kPa / .34 bar none na P561135
' ' NPT none none na P561136
' ' NPT 15 psi / 103.4 kPa / 1.34 bar none na P563278
SAE-12 none none na P561133
SAE-12 none (1) SAE-4 upst ream si de, LH P561137
SAE-12 5 psi / 34.5 kPa / .34 bar none na P561140
SAE-12 25 psi / 172.5 kPa / 1.72 bar none na P561141
SAE-12 15 psi / 103.4 kPa / 1.34 bar none na P563279
SAE-12 25 psi / 172.5 kPa / 1.72 bar (2) 1/ 8' ' NPT upst ream si de P563280
SAE-12 15 psi / 103.4 kPa / 1.34 bar none M6 mt g. Thrds P563287
SAE-8 25 psi / 172.5 kPa / 1.72 bar none na P561138
Head Choices for LPS04 and SP15/25
Port Bypass Gauge ports Gauge Port DCI
Size Range (drill, tap, plug) Location Part No.
LPS04 Components
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30 gpm, 114 l/min
Mix n Match...
Donaldsons Mix n Match
system provides the great
performance and functional
advantages of custom-
engineered filters with the
convenience and speedy
delivery of in-stock parts.
Choose your options and
build a filter model to suit
your specifications.
31958_009to016.qxp 1/22/2006 8:29 PM Page 14
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Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
Filter Service Gauges - Visual Indicators
Donaldson Pressure Use With Bypass Valve Rating Type
Part No. Range
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LPS04
P563978 5 t o 30 psi 15 psi / 103.4 kPa / 1.34 bar Ret urn i ndi cat or, el ect ri cal
f i el d adj .* or 25 psi / 172.5 kPa / 1.72 bar
or No Bypass
P563979 -5 t o 15 i n 5 psi / 34.5 kPa / .34 bar Suct i on i ndi cat or, el ect ri cal
Hg f i el d adj .* or No Bypass
P563296 0 t o 100 psi 15 psi / 103.4 kPa / 1.34 bar Ret urn i ndi cat or, numeri c scal e
or 25 psi / 172.5 kPa / 1.72 bar
or No Bypass
P563297 0 t o 100 psi 15 psi / 103.4 kPa / 1.34 bar Ret urn i ndi cat or, col or coded
Bypass
P563298 0 t o 100 psi 25 psi / 172.5 kPa / 1.72 bar Ret urn i ndi cat or, col or-coded
or No Bypass
P563299 0 t o -20 Hg 5 psi / 34.5 kPa / .34 bar Suct i on i ndi cat or, numeri c scal e
or No Bypass
Notes
* NOT PRESET: Set t i ng adj ust abl e f or desi red appl i cat i on
0 5 10 15 20 25 30
0
1
2
3
4
#
2
1
/2
kPa/bar
0/.00
5/.05
10/.10
15/.15
20/.20
25/.25
(Liters/minute)
100 75 50 25 0


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(
p
s
i)
Flow (gpm)
#
2
LPS04Head Only
LPS04Filter Only
(Cellulose Media, 7.87"/200mm)
LPS04Filter Only
(Cellulose Media, 5.35"/136mm)
LPS04Filter Only
(Synthetic Media, 7.87"/200mm)
Performance Data
For a full explanation of how our performance curves were derived, see page 150.
0 5 10 15 20 25 30
0
5
10
15
20
0.75" Port
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(
p
s
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Flow (gpm)
0 25 50 75 100
0
20
40
60
80
100
120
(l/min)
kPa / bar
0.0
0.2
0.4
0.6
0.8
1.0
1.2
/
/
/
/
/
/
/
0 5 10 15 20 25 30
0
10
20
30
40
W
a
te
r
A
b
s
o
r
p
tio
n
-
2
5
u
3
10
25
150
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(
p
s
i)
Flow(gpm)
0 25 50 75 100
0
50
100
150
200
250
(l/min)
kPa / bar
0.0
0.5
1.0
1.5
2.0
2.5
/
/
/
/
/
/
0 5 10 15 20 25 30
0
1
2
3
4
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(
p
s
i)
Flow (gpm)
0 25 50 75 100
0
5
10
15
20
25
kPa / bar
0.00
0.05
0.10
0.15
0.20
0.25
25
10
(l/min)
/
/
/
/
/
/
0 5 10 15 20 25 30
0
2
4
6
8
10
12
kPa/bar
80/.6
70/.7
60/.6
50/.5
40/.4
30/.3
20/.2
0/.0
10/.1
(l/min)
# 9
# 2 1/2
100 75 50 25 0
Flow (gpm)
P
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D
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(
p
s
i)
LPS04Filter Only
(Synthetic Media, 5.35"/136mm)
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60 gpm, 227 l/min
Flow Ranges to: 60 gpm
227 l/min
Standard Bypass Ratings
25 psi / 172.5 kPa / 1.7 bar
5 psi / 34.5 kPa / .34 bar
Assembly Weight
6.9 lbs / 3.1 kg (long)
5.7 lbs / 2.6 kg (short)
Operating Temperatures
-20F to 225F / -29C to 107C
Element Collapse Ratings
125 psid / 863 kPa / 8.6 bar
Beta Rating
Performance to
3(c)
=1000
Porting Sizes
1" NPT
SAE-20 O-Ring
Replacement Filter Lengths
6.7" / 170mm (short)
10.7" / 271mm (long)
HBK05 Spin-On Filter
Working Pressures to: 150 psi
1034 kPa
10.3 bar
Rated Static Burst to: 250 psi
1724 kPa
17.2 bar
Features
HBK05 is a strong and durable low pressure filter with
a spin-on design that simplifies servicing and reduces
maintenance costs. Its heavy-duty steel canister has a
rigid steel attachment plate for added strength, and the
head-to-canister O-ring seal is designed to ensure seal integrity
beyond 250 psi. The head is made of die-cast aluminum.
Take advantage of our Mix n Match system of in-stock heads and elements
so you can get exactly what you need! HBK05 is available with your choice of
visual or electrical service indicators, and bypass ratings of 25 psi or 5 psi. The
filter media is Synteq

, our proprietary synthetic media specifically designed for


liquid filtration.
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HBK05
All dimensions above are shown in inches [millimeters]
Short Assembly
Head - Top View
Assembly - Side View
for: Case Drains
Fluid Conditioning
Return-Line/Side-Loop
Hydrostatic Charge Pump Suction
Lube Oil & Process Systems
Power Transmissions
Cooling Circuits
Long Assembly
with DC Electrical Service Indicator with AC/DC Electrical Service Indicator
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60 gpm, 227 l/min
Mix n Match System
Donaldsons Mix n Match system
provides the great performance
and functional advantages of
custom-engineered filters with the
convenience and speedy delivery
of in-stock parts. Choose your
options and build an HBK05 filter
to suit your specifications. HBK05
spin-ons are interchangeable with
SP50/60 spin-ons....see pg 20.
Service Indicator Options
Whats so special about Donaldson-
developed Synteq

synthetic filter media?


Go to page 8to find out!
Indicator Notes
(1)
Al l el ect ri c model s have a maxi mum operat i ng t emperat ure
of 250F/ 121C.
(2)
Al l non-el ect ri c model s have a maxi mum operat i ng t emperat ure
of 180F/ 82C.
(3)
See i ndi cat or i l l ust rat i ons on f aci ng page.
Visual Models (Non-Electric)
(2)
Use with Bypass Indicator
Valve Pressure of: Part No. Style
(3)
5 psi / 34.5 kPa P162694 D
15 psi / 103 kPa P162642 D
25 psi / 172.5 kPa P162696 D
n/ a P165984 (bl ank pl at e)
Media Bx(c) =1000 Length Part
Rating (in.) (mm) No.
No. <3m 10.7 271 P167796
wi t h Vi t on Seal
No. 1 6m 6.7 170 P169430
10.7 271 P167832
No. 2 9m 6.7 170 P167162
10.7 271 P165762
No. 2 10m 6.7 170 P165875
10.7 271 P165876
No. 6 13m 6.7 170 P167944
wi t h Vi t on Seal
10.7 271 P167945
wi t h Vi t on Seal
No. 9 23m 6.7 170 P165877
10.7 271 P165878
No. 20 >50m 6.7 170 P165879
10.7 271 P165880
Spin-On Element Choices
Note
* Donal dson uses t he i nl et port as t he ref erence poi nt . Lef t si de, f or i nst ance, means t hat t he
i ndi cat or mount s on t he si de of t he f i l t er head t hat i s on your l ef t when you f ace t he i nl et port .
Port Size Bypass Rating Indicator Part
Style & Location No.
1" NPT 25 psi Vi sual , P166418
172 kPa Bot h Si des
1" NPT 5 psi Vi sual , P166665
34 kPa Bot h Si des
SAE-20 25 psi Vi sual , P166439
O-Ri ng 172 kPa Bot h si des
Head Choices
HBK05 Components
Electric Models
(1)
Use with Bypass Indicator
Valve Pressure of: Part No. Style
(3)
Description
5 psi / 34.5 kPa P163642 A Si ngl e post DC. Normal l y open.
15 psi / 103 kPa P163601 A Si ngl e post DC. Normal l y open.
25 psi / 172.5 kPa P163839 A Si ngl e post DC. Normal l y cl osed.
25 psi / 172.5 kPa P162400 A Si ngl e post DC. Normal l y open.
25 psi / 172.5 kPa P171143 B 2-wi re wi t h Cannon connect or.
Normal l y open.
25 psi / 172.5 kPa P173944 C 3-wi re: Whi t e = normal l y open
Red = normal l y cl osed
Bl ack = common
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HBK05
- oil before assembling
A
B
C
D
Filter Notes
If you re f i l t eri ng pet rol eum-based oi l , f i l t ers
wi t h seal s made of BunaN are appropri at e
f or most appl i cat i ons.
If you re f i l t eri ng di est er, phosphat e est er
f l ui ds, wat er gl ycol , wat er/ oi l emul si ons,
and HWCF over 150F/ 83C, use f i l t ers
wi t h seal s made of f l uorocarbon, such as
Vi t on

f rom DuPont Dow El ast omers, or


Fl uorel

f rom 3M Company.
Synt eq

f i l t er medi a, whi ch i s i n al l
HBK05 f i l t er cart ri dges, i s compat i bl e
wi t h pet rol eum based f l ui ds, as wel l
as wi t h most phosphat e est ers, wat er
oi l emul si ons, and HWCF (hi gh wat er
cont ent f l ui ds).
P169028 Vi t on O-Ri ng
For a full explanation of how our performance
curves were derived, see page 150.
HBK05Filter Only (10.7"/272mm) HBK05Head Only
HBK05Filter Only (6.7"/170mm)
Performance Data
HBK05 Service Parts
Spin-On
Filter
Head to Filter Seal
P166435 #246
P165641 - Square cut
gasket f or use wi t h
Non-Donal dson heads
Service Indicator Styles
(See t abl e on opposi t e page)
O-Rings
Plug
P165983 (remove onl y f or
i nst al l at i on of El ect ri c Indi cat or)
0 10 20 30 40 50 60
0
2
4
6
8
/
#1
#1/2
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(
p
s
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)
Flow (gpm)
0 50 100 150 200
0
10
20
30
40
50
/
(l/min)
kPa / bar
0.0
0.1
0.2
0.3
0.4
0.5
#20
#4
#9
#2
#6
/
/
/
/
0 10 20 30 40 50 60
0
1
2
3
4
5
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(
p
s
i
)
Flow (gpm)
0 50 100 150 200
0
10
20
30
/
/
/
/
kPa / bar
(l/min)
0.0
0.1
0.2
0.3
1.25" Port
0 5 10 15 20 25 30 35 40
0
2
4
6
8
/
/
/
/
/
#9
#20
#4
#2
#6
#1
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(
p
s
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)
Flow (gpm)
0 50 100 150
0
10
20
30
40
50
(l/min)
0.0
0.1
0.2
0.3
0.4
0.5 /
kPa / bar
D
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60 gpm, 227 l/min
Standard Bypass Ratings
25 psi / 172.5 kPa / 1.7 bar
15 psi / 103.4 kPa / 1.03 bar
5 psi / 34.5 kPa / .34 bar
2.5 psi / 17.2 kPa / .17 bar
No Bypass
Assembly Weight
4.7 lbs / 2.1 kg (short)
5.6 lbs / 2.5 kg (long)
Operating Temperatures
-22F to 250F / -30C to 121C
Beta Rating
Performance to
6(c)
=1000
Porting Sizes
1" NPT
SAE-20 (1") O-Ring
Replacement Filter Lengths
6.7" / 170mm
10.7" / 271mm
Outer Diameter
5" / 127mm
Element Collapse Ratings
100 psid / 690 kPa / 6.9 bar
SP50/60 Spin-On Filter (Replaces LPS05)
Working Pressures to: 150 psi
1035 kPa
10.3 bar
Rated Static Burst to: 250 psi
1725 kPa
17.2 bar
Flow Range to: 60 gpm
227 l/min
Features
The SP50/60 spin-on filter is an econmical, low-pressure
model with a broad selection of media ratings. The die cast
aluminum head and steel body ensure strength and durability
perfect for a wide variety of mobile and in-plant applications.
Take advantage of Donaldsons Mix n Match system of in-stock
heads and element choicesso you can get exactly what you need!
Element options include: synthetic media, natural-fiber cellulose,
water-absorbing cellulose media and wire mesh media.
SP50/60 spin-on filters are interchangeable with HBK05 filters, as
listed on page 18. Please note gasket options on page 22.
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1.14[29.0]
6.7[169]
or
7.0[178]
or
10.7[271]
2.52[64]
5.0[127]
Element removal clearance =1.2" [30mm]
9.2[233]
or
9.5[242]
or
13.2[335]
21
SP50/60
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All dimensions above are shown in inches [millimeters]
Head - Top View
Assembly - Side View
5.38[137] /16"-18UNC-2B
0.8(20mm) deep
2places
1.88" apart
(center to center)
5

1
/8" NPT Ports
(BothSides)
2.28[58]
for: Process Systems
Fluid Conditioning
In-plant & Mobile Equipment
Power Transmissions
Filter Cart
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Media Betax(c)=200 Betax(c)=1000 Length Donaldson Comments
Type Rating Rating (in./mm) Part No.
Cel l ul ose Medi a #3 24m 6.7/ 169 P550386
Cel l ul ose Medi a #3 24m 10.7/ 271 P550250
Cel l ul ose Medi a #10 23m 6.7/ 169 P550388
Cel l ul ose Medi a #10 23m 10.7/ 271 P550251
Cel l ul ose Medi a #10 23m 6.7/ 169 P562201
Cel l ul ose Medi a #10 23m 7.00/ 178 P550148 1' ' BSP t hread
Cel l ul ose Medi a #10 23m 10.7/ 271 P562204
Cel l ul ose Medi a # 3 24m 6.7/ 169 P562200
Bet a-10 Absol ut e Synt het i c 10m 6.7/ 169 P562207 Synt het i c
Bet a-10 Absol ut e Synt het i c 10m 10.7/ 271 P562208 Synt het i c
Bet a 3 Absol ut e Synt het i c 6m 6.7/ 169 P562209 Synt het i c
Bet a 3 Absol ut e Synt het i c 6m 10.7/ 271 P167832 Synt het i c
Cel l ul ose Medi a #25 32m 6.7/ 169 P550387
Cel l ul ose Medi a #25 32m 10.7/ 271 P550252
Cel l ul ose Medi a #25 32m 6.7/ 169 P562202
Cel l ul ose Medi a #25 32m 7.0/ 178 P171616 1' ' BSP t hread
Cel l ul ose Medi a #25 32m 10.7/ 271 P562205
Wat er Absorbi ng 10m wat er absorpt i on 10.7/ 271 P561183 Absorbs 24 oz./ 700 ml wat er
Wi remesh 150m nomi nal 6.7/ 169 P550275 St ai nl ess St eel
Wi remesh 150m nomi nal 10.7/ 271 P550276 St ai nl ess St eel
Wi remesh 150m nomi nal 6.7/ 169 P562203 St ai nl ess St eel
Element Choices
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60 gpm, 227 l/min
Al l model s have 1 -16 UNF t hreads except f or P550148 and P171616 whi ch have 1" BSP t hreads.
Al l model s measure 5.0"/ 127mm out er di amet er.
SP50/60 Components
P170894 L Shaped
Use wi t h Donal dson LPS05 head.
Shi pped wi t h each Donal dson-branded
spi n-on el ement .
Gaskets
SP50/60 spin-on filters can be used with three gasket styles. Donaldson-branded elements ship
with all three types of gasket; LHA-branded elements ship with square cut gasket only. Other
gaskets may be ordered separately using the part numbers below:
P165641 Square Cut
Use wi t h SP50/ 60 and non-Donal dson
head. Shi pped wi t h each Donal dson-
and LHA-branded spi n-on el ement .
P166435 O-Ri ng
Use wi t h Donal dson HBK05 head.
Shi pped wi t h each Donal dson-branded
spi n-on el ement .
1' ' NPT 15 psi / 103.4 kPa / 1.34 bar (2) 1/ 8' ' NPT upst ream si de P563267
1' ' NPT 25 psi / 172.5 kPa / 1.72 bar (2) 1/ 8' ' NPT upst ream si de P563268
1' ' NPT 5 psi / 34.5 kPa / .34 bar (2) 1/ 8' ' NPT downst ream si de P563269
1' ' NPT 15 psi / 103.4 kPa / 1.34 bar none na P563270
1' ' NPT Bl ocked (2) 1/ 8' ' NPT downst ream si de P561952
1' ' NPT 2.5 psi / 17.3 kPa / .17 bar none na P563490
1' ' NPT 2.5 psi / 17.3 kPa / .17 bar (2) 1/ 8' ' NPT downst ream si de P563491
1' ' NPT 25 psi / 172.5 kPa / 1.72 bar none na P563492
SAE - 20 15 psi / 103.4 kPa / 1.34 bar (2) 1/ 8' ' NPT upst ream si de P563271
SAE - 20 25 psi / 172.5 kPa / 1.72 bar (2) 1/ 8' ' NPT upst ream si de P563272
SAE - 20 Bl ocked (2) 1/ 8' ' NPT upst ream si de P564147
SAE - 20 25 psi / 172.5 kPa / 1.72 bar none na P563493
Head Choices for SP50/60
Port Bypass Gauge Ports Gauge Port DCI LHA
Size Rating (drill, tap, plug) Location Part No. Part No.
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SP50/60
SP50/60
SP50/52
SP50/60-BTA
Performance Data
For a full explanation of how our performance curves
were derived, see page 150.
15
12.5
10
7.5
5
2.5
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Flow Rate (GPM)
1
.86
.7
.52
.34
.17
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Flow Rate (L/Min)
19 38 57 76 95 114 132 151 170 189 208 227
0 5 10 15 20 25 30 35 40 45 50 55 60

P551183
P550386
P550275
2.1
1.4
.7
30
20
10
0
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Flow Rate (GPM)
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0 10 20 30 40 50 60 70 80
Flow Rate (L/Min)
38 76 114 151 189 227 265 303
P562208
P167832
P562207
15
12.5
10
7.5
5
2.5
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Flow Rate (GPM)
1
.86
.7
.52
.34
.17
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Flow Rate (L/Min)
0 10 20 30 40 50 60 70 80 90 100 110 120
38 76 114 151 189 227 265 303 341 379 416 454
P562201
P550148
P562202
P564053
This handy pressure gauge, mounted on the side of an SP50/60 filter head,
will tell you when its time to service the filter element.
Optional Filter Service Indicators
Donaldson Pressure Use With Bypass Type
Part No. Range Valve Rating
P563978 5 t o 30 psi 15 psi / 103.4 kPa / 1.34 bar Ret urn i ndi cat or, el ect ri cal
f i el d adj .* or 25 psi / 172.5 kPa / 1.72 bar
or No Bypass
P563979 -5 t o 15 i n 5 psi / 34.5 kPa / .34 bar Suct i on i ndi cat or, el ect ri cal
Hg f i el d adj .* or No Bypass
P563296 0 t o 100 psi 15 psi / 103.4 kPa / 1.34 bar Ret urn i ndi cat or, numeri c scal e
or 25 psi / 172.5 kPa / 1.72 bar
or No Bypass
P563297 0 t o 100 psi 15 psi / 103.4 kPa / 1.34 bar Ret urn i ndi cat or, col or coded
Bypass
P563298 0 t o 100 psi 25 psi / 172.5 kPa / 1.72 bar Ret urn i ndi cat or, col or-coded
or No Bypass
P563299 0 t o -20 Hg 5 psi / 34.5 kPa / .34 bar Suct i on i ndi cat or, numeri c scal e
or No Bypass
Notes
* NOT PRESET: Set t i ng adj ust abl e f or desi red appl i cat i on
#1 Common; #2 Normal l y Cl osed;
#3 Normal l y Open
Adj ust ment screw l ocat ed i n cent er of el ec. prongs
Instructions
1. Remove DIN adaptor
2. Remove small brass screw
3. Using 1/8" allen wrench adjust clockwise to increase
set point/counter-clockwise to decrease set point
4. NO / NC
P563978
P563979
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100 gpm, 380 l/min
Standard Bypass Ratings
25 psi / 172.5 kPa / 1.72 bar
15 psi / 103.4 kPa / 1.34 bar
5 psi / 34.5 kPa / .34 bar
No Bypass
Operating Temperatures
-22F to 250F / -30C to 121C
Assembly Weight
10.0 lbs (short)
11.8 lbs (long)
Beta Rating
Performance to
6(c)
=1000
Porting Sizes
1" NPT, 2" SAE Flange, SAE-24
Replacement Filter Lengths
6.7" / 170mm
7.0" / 178mm
10.7" / 271mm
SP80/90 Spin-On Filters
Working Pressures to: 150 psi
1035 kPa
10.3 bar
Rated Static Burst to: 250 psi
1725 kPa
17.2 bar
Flow Range to: 100 gpm
380 l/min
Features
SP80/90 double element head allows for double
the flow capacity, with two filters to hold more
contaminant. Aluminum casting and Buna-N seals
standard. SP80/90 elements are interchangeable
with SP50/60 filters.
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SP80/90
5.5 [140]
2.38
[60]
6.73 [171]
11.2 [282]
1.6 [40.6]
6.7 [169]
or
7.0 [178]
or
10.7 [271]
1.4 [36]
All dimensions above are shown in inches [millimeters]
Head - Top View
Assembly - Side View
El ement removal cl earance = 1.2 [30]
Combination
11/2" NPT and 2" SAE
4 Bolt Flange (Both Ends) or
SAE-24 & 2" SAE 4 Bolt
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100 gpm, 380 l/min
Media Betax(c)=200 Betax(c)=1000 Length Donaldson Comments
Type Rating Rating (in./mm) Part No.
Cel l ul ose Medi a #3 24m 6.7/ 169 P550386
Cel l ul ose Medi a #3 24m 10.7/ 271 P550250
Cel l ul ose Medi a #10 23m 6.7/ 169 P550388
Cel l ul ose Medi a #10 23m 10.7/ 271 P550251
Cel l ul ose Medi a #10 23m 6.7/ 169 P562201
Cel l ul ose Medi a #10 23m 7.00/ 178 P550148 1' ' BSP t hread
Cel l ul ose Medi a #10 23m 10.7/ 271 P562204
Cel l ul ose Medi a # 3 24m 6.7/ 169 P562200
Bet a-10 Absol ut e Synt het i c 10m 6.7/ 169 P562207 Synt het i c
Bet a-10 Absol ut e Synt het i c 10m 10.7/ 271 P562208 Synt het i c
Bet a 3 Absol ut e Synt het i c 6m 6.7/ 169 P562209 Synt het i c
Bet a 3 Absol ut e Synt het i c 6m 10.7/ 271 P167832 Synt het i c
Cel l ul ose Medi a #25 32m 6.7/ 169 P550387
Cel l ul ose Medi a #25 32m 10.7/ 271 P550252
Cel l ul ose Medi a #25 32m 6.7/ 169 P562202
Cel l ul ose Medi a #25 32m 7.0/ 178 P171616 1' ' BSP t hread
Cel l ul ose Medi a #25 32m 10.7/ 271 P562205
Wat er Absorbi ng 10m wat er absorpt i on 10.7/ 271 P561183 Absorbs 24 oz./ 700 ml wat er
Wi remesh 150m nomi nal 6.7/ 169 P550275 St ai nl ess St eel
Wi remesh 150m nomi nal 10.7/ 271 P550276 St ai nl ess St eel
Wi remesh 150m nomi nal 6.7/ 169 P562203
Element Choices
Al l model s have 1 -16 UNF t hreads except f or P550148 and P171616 whi ch have 1" BSP t hreads.
Al l model s measure 5.0"/ 127mm out er di amet er.
SP80/90 Components
1' ' NPT & 15 psi / 103.4 kPa / 1.34 bar (4) 1/ 8' ' NPT upst ream & P563273
2' ' SAE 4 BOLT downst ream si des
1' ' NPT & 25 psi / 172.5 kPa / 1.72 bar (4) 1/ 8' ' NPT upst ream & P563274
2' ' SAE 4 BOLT downst ream si des
1' ' NPT & Bl ocked (4) 1/ 8' ' NPT upst ream & P563275
2' ' SAE 4 BOLT downst ream si des
1' ' NPT & 5 psi / 34.5 kPa / .34 bar (4) 1/ 8' ' NPT upst ream & P563276
2' ' SAE 4 BOLT downst ream si des
SAE-24 & 25 psi / 172.5 kPa / 1.72 bar (4) 1/ 8' ' NPT upst ream & P564892
2' ' SAE 4 BOLT downst ream si des
Head Choices for SP80/90
Port Bypass Gauge Ports Gauge Port DCI
Size Rating (drill, tap, plug) Location Part No.
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15
12.5
10
7.5
5
2.5
0
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(
P
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Flow Rate (GPM)
1
.86
.7
.52
.34
.17
P
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(
B
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Flow Rate (L/Mi n)
0 10 20 30 40 50 60 70 80 90 100 110 120
38 76 114 151 189 227 265 303 341 379 416 454
P550251
P550252
15
12.5
10
7.5
5
2.5
0
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P
S
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Flow Rate (GPM)
1
.86
.7
.52
.34
.17
0
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B
a
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)
Flow Rate (L/Mi n)
0 10 20 30 40 50 60 70 80 90
38 76 114 151 189 227 265 303 341
P550387
P550275
P550388
P562209
SP90 SP80
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SP80/90
Optional Filter Service Indicators
For a full explanation of how our performance
curves were derived, see page 150.
Performance Data
Donaldson Pressure Use With Bypass Type
Part No. Range Valve Rating
P563978 5 t o 30 psi 15 psi / 103.4 kPa / 1.34 bar Ret urn i ndi cat or, el ect ri cal
f i el d adj .* or 25 psi / 172.5 kPa / 1.72 bar
or No Bypass
P563979 -5 t o 15 i n 5 psi / 34.5 kPa / .34 bar Suct i on i ndi cat or, el ect ri cal
Hg f i el d adj .* or No Bypass
P563296 0 t o 100 psi 15 psi / 103.4 kPa / 1.34 bar Ret urn i ndi cat or, numeri c scal e
or 25 psi / 172.5 kPa / 1.72 bar
or No Bypass
P563297 0 t o 100 psi 15 psi / 103.4 kPa / 1.34 bar Ret urn i ndi cat or, col or coded
Bypass
P563298 0 t o 100 psi 25 psi / 172.5 kPa / 1.72 bar Ret urn i ndi cat or, col or-coded
or No Bypass
P563299 0 t o -20 Hg 5 psi / 34.5 kPa / .34 bar Suct i on i ndi cat or, numeri c scal e
or No Bypass
Notes
* NOT PRESET: Set t i ng adj ust abl e f or desi red appl i cat i on
#1 Common; #2 Normal l y Cl osed;
#3 Normal l y Open
Adj ust ment screw l ocat ed i n cent er of el ec. prongs
Instructions
1. Remove DIN adaptor
2. Remove small brass screw
3. Using 1/8" allen wrench adjust clockwise to increase
set point/counter-clockwise to decrease set point
4. NO / NC
P563978
P563979
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100 gpm, 380 l/min
Standard Bypass Ratings
25 psi / 172.5 kPa / 1.72 bar
Operating Temperatures
-22F to 250F / -30C to 121C
Assembly Weight
7.0 lbs (short)
8.8 lbs (long)
Beta Rating
Performance to
6(c)
=1000
Porting Sizes
1" NPT
Replacement Filter Lengths
6.7" / 170mm
7.0" / 178mm
10.7" / 271mm
SP100/120 Spin-On Filters
Working Pressures to: 150 psi
1035 kPa
10.3 bar
Rated Static Burst to: 250 psi
1725 kPa
17.2 bar
Flow Range to: 100 gpm
380 l/min
Features
SP100/120 double element head allows for double the
flow capacity and a unique, space-saving configuration.
Aluminum casting and Buna-N seals standard. SP100/120
elements are interchangeable with SP50/60 filters.
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6.6 [167]
16.2 [408]
or
16.8 [426]
or
24.1 [612]
5.5 [140]
5.0 [127]
2.76
[70]
2.56 [65]
1/ 8" NPT Port s
El ement removal cl earance = 1.2 [30]
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SP100/120
All dimensions are shown
in inches [millimeters]
Assembly - Side View
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100 gpm, 380 l/min
Media Betax(c)=200 Betax(c)=1000 Length Donaldson Comments
Type Rating Rating (in./mm) Part No.
Cel l ul ose Medi a #3 24m 6.7/ 169 P550386
Cel l ul ose Medi a #3 24m 10.7/ 271 P550250
Cel l ul ose Medi a #10 23m 6.7/ 169 P550388
Cel l ul ose Medi a #10 23m 10.7/ 271 P550251
Cel l ul ose Medi a #10 23m 6.7/ 169 P562201
Cel l ul ose Medi a #10 23m 7.00/ 178 P550148 1' ' BSP t hread
Cel l ul ose Medi a #10 23m 10.7/ 271 P562204
Cel l ul ose Medi a # 3 24m 6.7/ 169 P562200
Bet a-10 Absol ut e Synt het i c 10m 6.7/ 169 P562207 Synt het i c
Bet a-10 Absol ut e Synt het i c 10m 10.7/ 271 P562208 Synt het i c
Bet a 3 Absol ut e Synt het i c 6m 6.7/ 169 P562209 Synt het i c
Bet a 3 Absol ut e Synt het i c 6m 10.7/ 271 P167832 Synt het i c
Cel l ul ose Medi a #25 32m 6.7/ 169 P550387
Cel l ul ose Medi a #25 32m 10.7/ 271 P550252
Cel l ul ose Medi a #25 32m 6.7/ 169 P562202
Cel l ul ose Medi a #25 32m 7.0/ 178 P171616 1' ' BSP t hread
Cel l ul ose Medi a #25 32m 10.7/ 271 P562205
Wat er Absorbi ng 10m wat er absorpt i on 10.7/ 271 P561183 Absorbs 24 oz./ 700 ml wat er
Wi remesh 150m nomi nal 6.7/ 169 P550275 St ai nl ess St eel
Wi remesh 150m nomi nal 10.7/ 271 P550276 St ai nl ess St eel
Wi remesh 150m nomi nal 6.7/ 169 P562203
Element Choices
Al l model s have 1 -16 UNF t hreads except f or P550148 and P171616 whi ch have 1" BSP t hreads.
Al l model s measure 5.0"/ 127mm out er di amet er.
SP100/120 Components
1' ' NPT 25 psi / 172.5 kPa / 1.72 bar (2) 1/ 8' ' NPT upst ream & P563277
downst ream si des
Head Choices for SP100/120
Port Bypass Gauge Ports Gauge Port DCI
Size Rating (drill, tap, plug) Location Part No.
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SP100/120
SP100 SP120
Performance Data
For a full explanation of how our performance curves
were derived, see page 150.
P562209
P550388
P550387
P550275
P550251
P550252
This handy pressure gauge, mounted on the side of an SP100/120 filter head,
will tell you when its time to service the filter element.
Optional Filter Service Indicators
Donaldson Pressure Use With Bypass Type
Part No. Range Valve Rating
P563978 5 t o 30 psi 15 psi / 103.4 kPa / 1.34 bar Ret urn i ndi cat or, el ect ri cal
f i el d adj .* or 25 psi / 172.5 kPa / 1.72 bar
or No Bypass
P563979 -5 t o 15 i n 5 psi / 34.5 kPa / .34 bar Suct i on i ndi cat or, el ect ri cal
Hg f i el d adj .* or No Bypass
P563296 0 t o 100 psi 15 psi / 103.4 kPa / 1.34 bar Ret urn i ndi cat or, numeri c scal e
or 25 psi / 172.5 kPa / 1.72 bar
or No Bypass
P563297 0 t o 100 psi 15 psi / 103.4 kPa / 1.34 bar Ret urn i ndi cat or, col or coded
Bypass
P563298 0 t o 100 psi 25 psi / 172.5 kPa / 1.72 bar Ret urn i ndi cat or, col or-coded
or No Bypass
P563299 0 t o -20 Hg 5 psi / 34.5 kPa / .34 bar Suct i on i ndi cat or, numeri c scal e
or No Bypass
Notes
* NOT PRESET: Set t i ng adj ust abl e f or desi red appl i cat i on
P563296 - P563299
#1 Common; #2 Normal l y Cl osed;
#3 Normal l y Open
Adj ust ment screw l ocat ed i n cent er of el ec. prongs
Instructions
1. Remove DIN adaptor
2. Remove small brass screw
3. Using 1/8" allen wrench adjust clockwise to increase
set point/counter-clockwise to decrease set point
4. NO / NC
P173978
P563979
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50 gpm, 190 l/min
Standard Bypass Ratings
22 psi / 150 kPa / 1.5 bar
Operating Temperatures
-22F to 250F / -30C to 121C
Assembly Weight
2.0 lbs TT15
4.3 lbs TT30
5.2 lbs TT60
Beta Rating
Performance to
23(c)
=1000
Porting Sizes
" NPT, 1" NPT
Replacement Filter Lengths
5.83" / 148mm TT15
7.05" / 179mm TT30
9.29" / 236mm TT60
TT15/30/60 Spin-On Tank Top Return Filters
Working Pressures to: 100 psi
690 kPa
6.9 bar
Flow Range to: 50 gpm
190 l/min
Features
TT15/30/60 Tank Top filters are designed for industrial
service. Aluminum casting and Buna-N seals standard.
For use with mineral and synthetic based fluids
These return filters conveniently mount to tank tops with
four screws. Common holes are used to mount the filter
head to the reservoir without welding. A down pipe is
attached to a threaded port and the gasket surface provides
a watertight seal. Each element provides a new bypass valve
and anti-drainback valve for easy element change.
Media Betax(c)=1000 Length Donaldson Element
Type Rating (in./mm) Part # Thread
10 Mi cron Nomi nal Cel l ul ose 23m 5.9 P171625 " BSP
10 Mi cron Nomi nal Cel l ul ose 23m 7.05 P550269 1" BSP
10 Mi cron Nomi nal Cel l ul ose 23m 9.29 P171640 1" BSP
Element Choices
TT15/30/60 Components
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TT15/30/60
' ' NPT 22 psi / 150 kPa / 1.5 bar (2) 1/ 8' ' NPT upst ream si de P564038 TT15 Seri es
1' ' NPT 22 psi / 150 kPa / 1.5 bar (2) 1/ 8' ' NPT upst ream si de P563973 TT30/ 60 Seri es
Head Choices for TT15/30/60
Port Bypass Gauge Ports Gauge Port DCI Description
Size Rating* (drill, tap, plug) Location Part No.
Optional Filter Service Indicators
Donaldson Pressure Use With Series Type
Part No. Range
P563300 0 t o 30 psi TT15/ 30/ 60 Ret urn i ndi cat or, col or-coded
P563978 5 t o 30 psi TT15/ 30/ 60 Ret urn i ndi cat or, el ect ri cal
f i el d adj .*
P563298 0 t o 100 psi TT15/ 30/ 60 Ret urn i ndi cat or, col or-coded
Notes
* NOT PRESET: Set t i ng adj ust abl e f or desi red appl i cat i on
Note
* Bypass val ve i s i nt egral part of repl acement f i l t er
P550269 P171625
P171640
For a full explanation of how our performance
curves were derived, see page 150.
Performance Data
TT15/30/60
P563298
#1 Common
#2 Normal l y Cl osed
#3 Normal l y Open
Adj ust ment screw
l ocat ed i n cent er of
el ec. prongs
P563300
Instructions
1. Remove DIN adaptor
2. Remove small brass screw
3. Using 1/8" allen wrench adjust
clockwise to increase set
point/counter-clockwise to
decrease set point
4. NO / NC
P563978
1/8"-27NPTF threads
Built in snubber to
minimize damage caused
by pressure surges
Compatible with
petroleum and mineral-
based fluids
Anti-splash
Head - Top View
All dimensions above
are shown in inches
[millimeters]
Assembly - Side View
H
A
B
C
D
0.8 [20]
6.51
1 [25]
0.63 [16]
1.4
[36]
H
A
B
C
D
1.0 [25]
1.5 [38]
0.8 [20]
2.3
[58]
9.9 [251]
or
7.8 [198]
3.6 [90]
2.5
[64]
3.8 [96]
3.0
[76]
4.7
[120]
3.9
[100]
4.7 [120]
3.7
[94]
5.1 [130]
3.7
[94]
4.7
[120]
3.9
[100]
TT15
TT30/60
TT15 TT30/60
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40 gpm, 150 l/min and 211 gpm, 800l/min
Standard Bypass Ratings
22 psi / 150 kPa / 1.5 bar
Operating Temperatures
-4F to 194F / -20C to 90C
Collapse Ratings
145 psid / 1000 kPa / 10 bar
Beta Rating
Performance to
10
=75
Porting Sizes
SAE-8, -12, -16 and -20 (low flow)
SAE-16, -20, -24 O-Ring and
2" SAE 4-Bolt Flange (high flow)
FIK In-Tank Filters
Features
FIK in-tank filters are economical, space-saving units
with simple screw-on covers, ideal for low pressure
in-tank applications. This is a heavy-duty filter, with
die cast aluminum head and steel canister.
The head (and inlet) sit above the tank, with the
housing in the tank. Element flow is outside to inside.
Three service indicators are available: pressure gauge,
visual indicator, and electrical indicator. Optional air
breathers are also available.
FIK filter assemblies are provided from the factory with cellulose media.
Replacement cartridges are offered in a range of media types and performance ratings.
Working Pressures to: 145 psi
1000 kPa
10 bar
Rated Static Burst to: 217 psi
1500 kPa
15 bar
Flow Range to: 211 gpm
800 l/min
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FIK low flow and high flow
Port f or
servi ce
i ndi cat or
(1/ 8 -19 BSP)
Head - Top View All dimensions above are shown in
inches [millimeters]
Bypass Val ve i s an
i nt egral part of t he
repl acement f i l t er.
Assembly - Side View
for: Return Lines
Side Loop Systems
Fluid Conditioning Systems
Process Systems
Case Drains
Cooling Circuits
Lube Oil Systems
Low Flow
FIK-030319, FIK-040811,
FIK-040812, FIK-040813
High Flow
Port f or Servi ce Indi cat or (1/ 8" - 19 BSP)
FIK-040799 FIK-070248, FIK-070249,
FIK-070250
FIK-051204
Opt i onal
ai r breat her
mount s here
A
-i nch -i nch 1-i nch 1-i nch 1-i nch 1-i nch 1-i nch 2-i nch SAE 2-i nch SAE
SAE O-Ri ng SAE O-Ri ng SAE O-Ri ng SAE O-Ri ng SAE O-Ri ng SAE O-Ri ng SAE O-Ri ng 4-Bol t Fl ange 4-Bol t Fl ange
B
2.4 i nches 3.4 i nches 3.4 i nches 3.4 i nches 3.54 i nches 5.2 i nches 6.9 i nches 6.8 i nches 6.8 i nches
60mm 89mm 86mm 86mm 90mm 131mm 175mm 174mm 174mm
C
7.2 i nches 4.1 i nches 5.9 i nches 9.3 i nches 5.7 i nches 9 i nches 9.5 i nches 11.7 i nches 15.9 i nches
184mm 104mm 150mm 235mm 145mm 230mm 242mm 297mm 405mm
D1
3.3 i nches 4.4 i nches 4.4 i nches 4.4 i nches 4.52 i nches 6.9 i nches 8.66 i nches 8.66 i nches 8.66 i nches
84mm 112mm 112mm 112mm 115mm 175mm 220mm 220mm 220mm
D2
3.46 i nches 4.56 i nches 4.56 i nches 4.56 i nches
NA NA NA NA NA
88mm 116mm 116mm 116mm
E
0.4 i nches 0.43 i nches 0.43 i nches 0.43 i nches 0.33 i nches 0.4 i nches 0.4 i nches 0.4 i nches 0.4 i nches
10mm 11mm 11mm 11mm 8.4mm 10.5mm 10.5mm 10.5mm 10.5mm
F
0.87 i nches 1.1 i nches 1.1 i nches 1.6 i nches 1.1 i nches 1.57 i nches 1.97 i nches 2.5 i nches 2.5 i nches
22mm 28mm 28mm 40mm 28mm 40mm 50mm 63.5mm 63.5mm
G NA
0.47 i nches 0.47 i nches 0.47 i nches 0.4 i nches 0.4 i nches 0.4 i nches 0.4 i nches 0.4 i nches
42mm 42mm 42mm 10mm 10mm 10mm 10mm 10mm
H
1.9 i nches 2.67 i nches 2.67 i nches 2.67 i nches 2.6 i nches 3.7 i nches 4.7 i nches 4.7 i nches 4.7 i nches
48mm 68mm 68mm 68mm 66mm 95mm 119mm 119mm 119mm
I
1.85 i nches 2.56 i nches 2.56 i nches 2.56 i nches 1.7 i nches 2.1 i nches 2.5 i nches 2.5 i nches 2.5 i nches
47mm 65mm 65mm 65mm 43mm 53mm 64mm 64mm 64mm
L
0.82 i nches 1.26 i nches 1.26 i nches 1.26 i nches 1.1 i nches 1.4 i nches 1.6 i nches 1.6 i nches 1.6 i nches
21mm 32mm 32mm 32mm 28mm 35mm 41mm 41mm 41mm
M
2.9 i nches 4.2 i nches 4.2 i nches 4.2 i nches
NA NA NA NA NA
74mm 106mm 106mm 106mm
N
2.4 i nches 3.4 i nches 3.4 i nches 3.4 i nches
NA NA NA NA NA
60mm 86mm 86mm 86mm
Weight
1.8 l bs. 2.1 l bs. 3.2 l bs. 4.1 l bs. 2.1 l bs. 7.0 l bs. 10.0 l bs. 13.1 l bs. 18.6 l bs.
0.8 kg. 0.95 kg. 1.45 kg. 1.86 kg. 0.95 kg. 3.2 kg. 4.5 kg. 5.9 kg. 8.4 kg.
FIK
Model K030319 K040811 K040812 K040813 K040799 K051204 K070248 K070249 K070250
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40 gpm, 150 l/min and 211 gpm, 800l/min
FIK Assemblies & Service Parts
Media Beta Fits Assembly Model:
Type Rating K030319 K040811 K040812 K040813
Synt eq

10
= 75 P171845 P171525 P171531 P171846
Synt eq

25
= 75 P171526 P171532 P171843
Cel l ul ose
10
= 2 P171839 P171527 P171533 P171840
Cel l ul ose
25
= 2 P171528 P171534 P171837
Wi remesh 60 Absol ut e P171529 P171535 P171834
Wi remesh 90 Absol ut e P171524 P171530
Port Bypass Service Beta FIK Assembly Provided with Flow
Size Rating* Indicator Rating Model this Element Range
SAE-8 O-Ri ng 22 psi / 150 kPa / 1.5 bar Port Avai l abl e
10
= 2 K030319 P171839 10 gpm
SAE-12 O-Ri ng 22 psi / 150 kPa / 1.5 bar Port Avai l abl e
10
= 2 K040811 P171527 14 gpm
SAE-16 O-Ri ng 22 psi / 150 kPa / 1.5 bar Port Avai l abl e
10
= 2 K040812 P171533 25 gpm
SAE-20 O-Ri ng 22 psi / 150 kPa / 1.5 bar Port Avai l abl e
10
= 2 K040813 P171840 40 gpm
1" SAE O-Ri ng 22 psi / 150 kPa / 1.5 bar Port Avai l abl e
10
= 2 K040799 P171533 20 gpm
1" SAE O-Ri ng 22 psi / 150 kPa / 1.5 bar Port Avai l abl e
10
= 2 K051204 P171539 40 gpm
1" SAE O-Ri ng 22 psi / 150 kPa / 1.5 bar Port Avai l abl e
10
= 2 K070248 P171557 60 gpm
2" SAE 4-Bol t Fl ange 22 psi / 150 kPa / 1.5 bar Port Avai l abl e
10
= 2 K070249 P171575 120 gpm
2" SAE 4-Bol t Fl ange 22 psi / 150 kPa / 1.5 bar Port Avai l abl e
10
= 2 K070250 P171581 211 gpm
FIK Filter Assemblies
K040799
K070248
K070250
Replacement Element Choices
K030319
K040811
K040812
Note
* Bypass val ve i s i nt egral part of repl acement f i l t er
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FIK low flow and high flow
Optional air breather is easily
installed on filter head.
Part No. Beta Rating Fits Assembly Models:
P172434 10m K040811, K040812, K040813
air breather
pressure gauge
FIK Application
FIK in-tank return filters are used
on small reservoirs to clean the oil
before it goes into vehicles. Shown
here, the P171956 pressure gauge
and P173330 air breather are
installed on the filter heads.
Replacement Element Choices
Media Beta Fits Assembly Model:
Type Rating K040799 K051204 K070248 K070249 K070250
Synt het i c
10
=75 P171531 P171537 P171555 P171573 P171579
Synt het i c
25
=75 P171532 P171538 P171556 P171574 P171580
Cel l ul ose
10
=2 P171533 P171539 P171557 P171575 P171581
Cel l ul ose
25
=2 P171534 P171540 P171558 P171576 P171582
Wi remesh 60 Absol ut e P171535 P171541 P171583
Wi remesh 90 Absol ut e P171530 P171536 P171572
G
1
/ 8
(bot t om mount )
G
1
/ 8
(cent er back)
G
1
/ 8 G
1
/ 8
-14.5 t o 72 psi
-1 t o +5 bar
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40 gpm, 150 l/min and 211 gpm, 800l/min
Servi ce El ement Part Numbers
A. P171845 (Synt het i c)
C. P171839* (Cel l ul ose)
D. P171836 (Cel l ul ose)
E. P171833, P171830 (Wi remesh)
Servi ce El ement Part Numbers
A. P171846 (Synt het i c)
B. P171843 (Synt het i c)
C. P171840* (Cel l ul ose)
D. P171837 (Cel l ul ose)
E. P171834, P171831 (Wi remesh)
Servi ce El ement Part Numbers
A. P171525 (Synt het i c)
B. P171526 (Synt het i c)
C. P171527* (Cel l ul ose)
D. P171528 (Cel l ul ose)
E. P171529, P171524 (Wi remesh)
Servi ce El ement Part Numbers
A. P171531 (Synt het i c)
B. P171532 (Synt het i c)
C. P171533* (Cel l ul ose)
D. P171534 (Cel l ul ose)
E. P171535, P171530 (Wi remesh)
Performance Data
For a full explanation of how our performance curves
were derived, see page 150.
0 5 10 15 20 25 30 35
0
1
2
3
4
5
6
7
E
D
C B A
(l/min)
FSK040812 Assembly
kPa / bar
P
r
e
s
s
u
r
e

D
r
o
p

(
p
s
i
)
Flow (gpm)
0 24 48 72 96 120
0
10
20
30
40
0.0
0.1
0.2
0.3
0.4
/
/
/
/
/
0 5 10 15 20 25 30 35 40 45 50
0
1
2
3
4
5
6
7
P
r
e
s
s
u
r
e

D
r
o
p

(
p
s
i
)
Flow (gpm)
0 36 72 108 144 180
0
10
20
30
40
E D
C B
A
(l/min)
FSK040813 Assembly
kPa / bar
0.0
0.1
0.2
0.3
0.4
/
/
/
/
/
0 2 4 6 8 10 12 14 16
0
1
2
3
4
5
6
7
P
r
e
s
s
u
r
e

D
r
o
p

(
p
s
i
)
Flow(gpm)
0 12 24 36 48 60
0
10
20
30
40
/
E D C B A
(l/min)
FSK030319 Assembly
0.0
0.1
0.2
0.3
0.4
kPa / bar
/
/
/
/
0 2 4 6 8 10 12 14 16 18 20 22
0
1
2
3
4
5
6
7
A
B
C D
E
P
r
e
s
s
u
r
e

D
r
o
p

(
p
s
i
)
Flow(gpm)
0 16 32 48 64 80
0
10
20
30
40
kPa / bar
(l/min)
0.0
0.1
0.2
0.3
0.4
/
/
/
/
/
K040813Assembly K040812Assembly
K030319Assembly K040811Assembly
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FIK low flow and high flow
Servi ce El ement Part Numbers
A. P171555 (Synt het i c)
B. P171556 (Synt het i c)
C. P171557* (Cel l ul ose)
D. P171558 (Cel l ul ose)
Servi ce El ement Part Numbers
A. P171579 (Synt het i c)
B. P171580 (Synt het i c)
C. P171581* (Cel l ul ose)
D. P171582 (Cel l ul ose)
E. P171583 (Wi remesh)
Servi ce El ement Part Numbers
A. P171537 (Synt het i c)
B. P171538 (Synt het i c)
C. P171539* (Cel l ul ose)
D. P171540 (Hvy Dut y Cel l ul ose)
E. P171541, P171536 (Wi remesh)
Servi ce El ement Part Numbers
A. P171573 (Synt het i c)
B. P171574 (Synt het i c)
C. P171575* (Cel l ul ose)
D. P171576 (Cel l ul ose)
E. P171572 (Wi remesh)
Servi ce El ement Part Numbers
A. P171531 (Synt het i c)
B. P171532 (Synt het i c)
C. P171533* (Cel l ul ose)
D. P171534 (Cel l ul ose)
E. P171535, P171530 (Wi remesh)
Performance Data
For a full explanation of how our performance curves were derived, see page 150.
0 10 20 30 40 50 60 70 80 90
0
1
2
3
4
5
6
7
P
r
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s
s
u
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D
r
o
p

(
p
s
i
)
Flow (gpm)
0 66 132 198 264 330
0
10
20
30
40
E
D
C
B
A
(l/min)
kPa/bar
0.0
0.1
0.2
0.3
0.4
/
/
/
/
/
0 5 10 15 20 25 30 35
0
1
2
3
4
5
6
7
E D
C B A
P
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D
r
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(
p
s
i
)
Flow(gpm)
0 24 48 72 96 120
0
10
20
30
40
kPa / bar
0.0
0.1
0.2
0.3
0.4
(l/min)
/
/
/
/
/
0 10 20 30 40 50 60
0
1
2
3
4
5
6
7
(l/min)
E
D
C
B A
P
r
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s
s
u
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D
r
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p

(
p
s
i
)
Flow(gpm)
0 44 88 132 176 220
0
10
20
30
40
kPa / bar
0.0
0.1
0.2
0.3
0.4
/
/
/
/
/
0 20 40 60 80 100 120 140 160
0
1
2
3
4
5
6
7
E D C B A
P
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s
s
u
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D
r
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p

(
p
s
i
)
Flow(gpm)
0 120 240 360 480 600
0
10
20
30
40
kPa / bar
(l/min)
0.0
0.1
0.2
0.3
0.4
/
/
/
/
/
0 25 50 75 100 125 150 175 200 225
0
1
2
3
4
5
6
7
E
D
C
B
A
P
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D
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(
p
s
i
)
Flow(gpm)
0 160 320 480 640 800
0
10
20
30
40
(l/min)
kPa / bar
0.0
0.1
0.2
0.3
0.4
/
/
/
/
/
K040799 Assembly K051204 Assembly
K070250Assembly K070249 Assembly
K070248 Assembly
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60 gpm, 227 l/min
Standard Bypass Ratings
25 psi / 150 kPa / 1.5 bar
Operating Temperatures
-22F to 250F / -30C to 121C
Assembly Weight
5.5 lbs
Element Collapse Pressure
150 psid / 1035 kPa / 10.3 bar
Beta Rating
Performance to
10
=75
Porting Sizes
1" NPT
Replacement Filter Length
9" / 229mm
TI25 Tank Immersed Filters
Features
TI25 tank immersed filter mounts to tank, with
the head and inlet above the tank and the housing
inside the tank. Elements replaceable through the
filter cover. Features aluminum casting, Buna-N
seals and steel bowls. For use with petroleum and
water-based fluids.
Electrical and visual service indicators and a variety
of replacement filter media options are available.
Working Pressures to: 100 psi
690 kPa
6.9 bar
Flow Ranges to: 60 gpm
227 l/min
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TI25
Mounting bolt circle: 6.25" [159mm]
Tank cut-out: 5.00" [127mm]
Mounting bolt holes: 5/16" [7.9mm]
All dimensions above are shown in inches [millimeters]
Assembly - Side View
Head - Top View
6.26 [159]
2.2 [56]
9.3 [236]
1.38 [35]
4.4 [112]
1.56
[40]
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60 gpm, 227 l/min
Port Bypass Service Bowl Donaldson Element
Size Rating Indicator Length Part No.
1" NPT 25 psi / 172.5 kPa / 1.7 bar Port Avai l abl e 9.3" / 236 mm K052051 Cel l ul ose Medi a # 10
1" NPT 25 psi / 172.5 kPa / 1.7 bar Vi sual 9.3" / 236 mm K052046 Cel l ul ose Medi a # 10
1" NPT 25 psi / 172.5 kPa / 1.7 bar Vi sual 9.3" / 236 mm K052047 Synt eq Medi a # 2-1/ 2
TI25 Filter Assemblies
TI25 Assemblies & Service Parts
Media Betax(c)=200 Betax(c)=1000 Length Donaldson Comments
Type Rating Rating (in./mm) Part No.
Cel l ul ose Medi a # 3 24 9.02/ 229 P167514
Cel l ul ose Medi a # 10 23 9.02/ 229 P167410
Cel l ul ose Medi a # 25 32 9.02/ 229 P167425
Synt eq Medi a # 1 6 9.02/ 229 P169341 Synt het i c Medi a
Synt eq Medi a # 1 6 9.02/ 229 P174622 Synt het i c Medi a, Vi t on seal s
Synt eq Medi a # 2 9 9.02/ 229 P169344 Synt het i c Medi a
Synt eq Medi a # 2 9 9.02/ 229 P174623 Synt het i c Medi a, Vi t on seal s
Synt eq Medi a # 2-1/ 2 10 9.02/ 229 P163903 Synt het i c Medi a
Synt eq Medi a # 4 20 9.02/ 229 P174624 Synt het i c Medi a, Vi t on seal s
Synt eq Medi a # 9 23 9.02/ 229 P163910 Synt het i c Medi a
Wi remesh Medi a # 74 75 9.02/ 229 P173781 Wi re Mesh
Wi remesh Medi a # 149 150 9.02/ 229 P173780 Wi re Mesh
Element Choices
Optional Filter Service Indicators
Donaldson Pressure Use With Bypass Type
Part No. Range Valve Rating
P563978 5 t o 30 psi 15 psi / 103.4 kPa / 1.34 bar Ret urn i ndi cat or, el ect ri cal
f i el d adj .* or 25 psi / 172.5 kPa / 1.72 bar
or No Bypass
P563297 0 t o 100 psi 15 psi / 103.4 kPa / 1.34 bar Ret urn i ndi cat or, col or coded
Bypass
P563298 0 t o 100 psi 25 psi / 172.5 kPa / 1.72 bar Ret urn i ndi cat or, col or-coded
or No Bypass
Notes
* NOT PRESET: Set t i ng adj ust abl e f or desi red appl i cat i on
Optional Filter Service Parts
Donaldson Description
Part No.
P563959 Cover Bol t 5/ 16-18 x 1"
P563966 Cover Seal O-Ri ng
P563965 Bowl Seal
P563968 St andard Reservoi r Seal
P563969 Thi ck Reservoi r Seal
P563970 Bypass Cart ri dge 25 psi
P563960 Met al Bowl
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TI25
P563297
P563298
Instructions
1. Remove DIN adaptor
2. Remove small brass screw
3. Using 1/8" allen wrench
adjust clockwise to increase
set point/counter-clockwise
to decrease set point
4. NO / NC
#1 Common;
#2 Normal l y Cl osed;
#3 Normal l y Open
Adj ust ment screw
l ocat ed i n cent er of
el ec. prongs
P563978
Performance Data
For a full explanation of how our performance curves
were derived, see page 150.
TI25Elements
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150 gpm, 568 l/min
Features
HDK06 low pressure filters come in two styles:
In-Line and Tank Mount. It features a die cast
aluminum head and steel body for strength and
durability; service is made easier with a single,
center retention bolt on top of the head. Element
flow is inside to outside. BunaN seals are standard.
HDK06 assemblies come complete with our 20(c)=1000
rated Synteq

filter cartridge. Other ratings are available,


depending on your cleanliness requirements. HDK06 comes
with an easy-to-read visual service indicator.
Flow Ranges to: 150 gpm
568 l/min
Beta Rating
Performance to
<3(c)
=1000
Porting Sizes
2" NPT
Assembly Weight
26 lbs / 12 kg
Replacement Filter Length
16" / 406mm
HDK06 In-Line/Tank Mount Filter
Working Pressures to: 350 psi
2413 kPa
24.1 bar
Rated Static Burst to: 500 psi
3448 kPa
34.5 bar
See whats so special
about Donaldson-developed
Synteq

synthetic filter media


on page 8.
Standard Bypass Rating
25 psi / 172.5 kPa / 1.7 bar
Operating Temperatures
Synthetic media -20F to 250F
-29C to 121C
Element Burst Ratings
100 psid / 690 kPa / 6.9 bar
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HDK06
See page 150 for
information on how
to read the visual
service indicator.
1/ 2 NPT
drai n pl ug hol e
All dimensions above are shown in inches [millimeters]
In-Line Model
In-Tank Note
A 6" / 152mm
di amet er hol e
i n reservoi r i s
recommended f or
i n-t ank i nst al l at i on.
Head - Top View
In-Tank
Model
Assembly - Side View for: Cooling Circuits
Return-Line/Suction
Lube Oil Systems
Fluid Conditioning
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150 gpm, 568 l/min
Element Notes
Standard HDK06 replacement filters have BunaN
appropriate for most applications involving petrol
seals made of flurorcarbon elastomer (such as V
Dow Elastomers and Fluorel from 3M Company)
using diester, phosphate ester fluids, water glyco
and HWCF (high water content fluids) over 150F
Donaldson Synteq

synthetic filter media is comp


based fluids, most phosphate esters, water oil em
(high water content fluids).
No. Synteq

<4m
No. 2 Synteq

5m
No. 2 Synteq

11m
No. 4 Synteq

21m
No. 9 Synteq

20m
No. 16 Synteq

35m
No. 20 Synteq

35m
No. 149 Wiremesh 150m nomin
Media Media
Number Technology
Style Part No. Port Size Bypass Rating Indicator
1
Includes Filter Cartridge
In-Tank K060173 2" NPT 25 psi / 172.5 kPa Vi sual P164697 Synt eq

In-Li ne K060160
Media Media Bx(c) =1000 Part
Number Technology Rating No.
No. Synt eq

<3m P161016
No. 2 Synt eq

9m P165628
No. 2 Synt eq

10m P176221
No. 4 Synt eq

20m P164697
No. 9 Synt eq

23m P164699
No. 16 Synt eq

22m P161571
No. 20 Synt eq

>50m P166597
Replacement Filter Cartridges
In-Stock Assemblies
HDK06 Components
Media Media Part
Number Technology No.
No. 149 Wi remesh 150m nomi nal P160700
Al l HDK06 f i l t er cart ri dges are
16"/ 406mm i n l engt h.
Element Notes
St andard HDK06 repl acement f i l t ers have BunaN seal s, whi ch are appropri at e f or most
appl i cat i ons i nvol vi ng pet rol eum oi l . Fi l t ers wi t h seal s made of f l urorcarbon el ast omer
(such as Viton

f rom DuPont Dow El ast omers and Fluorel f rom 3M Company) are
requi red when usi ng di est er, phosphat e est er f l ui ds, wat er gl ycol , wat er/ oi l emul si ons,
and HWCF (hi gh wat er cont ent f l ui ds) over 150F.
Donal dson Synt eq

synt het i c f i l t er medi a i s compat i bl e wi t h pet rol eum based f l ui ds,


most phosphat e est ers, wat er oi l emul si ons, and HWCF (hi gh wat er cont ent f l ui ds).
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HDK06
Optional Tee Handle
for Easier Servicing!
The first step in changing the HDK06
cartridge is loosening the top nut with a
wrench. Our optional tee handle makes
this job easier. The P160135 kit, comprised
of the handle, an o-ring, and a clip ring,
replaces the entire top nut assembly.
Tee Handle
P160135
(not shown)
Bypass Spring
P160128 5 psi / 35 kPa
P160130 25 psi / 170 kPa
Baffle Assmbly Kit
(Blue Plastic)
P160293 BunaN seal
P166048 Fl uorocarbon seal
Replacement Filter
Lengt h 16" / 406mm
(Insi de-Out el ement f l ow)
Bypass Indicator O-Ring
(Si ze 227)
P160125 BunaN seal
P161851 Fl uorocarbon seal
Cup Seal
P160476 BunaN seal
P164896 Fl uorocarbon seal
Visual Indicator Repair Kit
P160710 BunaN Seal
P166049 Fl uorocarbon Seal
Visual Indicator Assembly
P160473 BunaN Seal
P161847 Fl uorocarbon Seal
Bleed Valve
P161598
Hex Nut Retainer Kit
P160779
Nut Assembly Kit
P160365
Bypass Valve Assembly
Snaps i nt o El ement End Cap
P160371 No Bypass
P160373 Bypass
Head O-Ring
P160137 BunaN seal
P166047 Fl uorocarbon seal
HDK06Element Only HDK06Head Only
Performance Data
For a full explanation of how our performance curves were derived, see page 150.
Not all service parts are in-stock.
Call for availability.
HDK06 Service Parts
0 25 50 75 100 125 150
0
2
4
6
8
y
P
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p
s
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Flow (gpm)
0 100 200 300 400 500
0
10
20
30
40
50
/
/
/
/
/
/
kPa / bar
(l/min)
0.0
0.1
0.2
0.3
0.4
0.5
2.50" Port
kPa/bar
50 / 0.5
40 / 0.4
0 / 0.0
30 / 0.3
20 / 0.2
10 / 0.1
0 25 50 75 100 125 150
0
2
4
6
8
10
#149
#4
#2
#1/2
P
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p
s
i
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Flow (gpm)
0 100 200 300 400 500
0
10
20
30
40
50
60
(l/min)
0.0
0.1
0.2
0.3
0.4
0.5
0.6
/
/
/
/
/
/
/
kPa/bar

Drain Port
- 14 NPT
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300 gpm, 1136l/min
Flow Ranges to: 300 gpm
1136 l/min
HFK08 In-Line/Tank Mount Filter
Working Pressures to: 350 psi
2413 kPa
24.1 bar
Rated Static Burst to: 500 psi
3448 kPa
34.5 bar
Features
HFK08 is available in two styles: In-Line and In-Tank.
Both styles feature a cast aluminum head and steel body
for maximum strength and durability. Its single, center
retention bolt simplifies servicing. Flow is from inside
to outside the filter cartridge.
Our HFK08-0087 in-line model, seen at left, comes
with a smaller SAE 20 inlet/outlet port and 50gpm
flow capacity one good choice for kidney loop
filtration applications. Dedicated off-line circuits or
kidney loops are very effective in ensuring thorough
fluid conditioning.
Three in-stock HFK08 models offer our proprietary Synteq

synthetic media designed


especially for liquid filtration. A wider range of filter media is available to purchase
separately, as are fluoroelastomer seals. A visual service indicator is built into the HFK08
head; see the service parts list.
Standard Bypass Ratings
25 psi / 172.5 kPa / 1.7 bar
Operating Temperatures
Synthetic media -20F to 250F
-29C to 121C
Element Burst Ratings
75 psi / 517 kPa / 5.2 bar (synthetic)
100 psi / 689 kPa / 6.9 bar (wiremesh)
Beta Rating
Performance to
<3(c)
=1000
Porting Size
3" NPT or SAE-20 O-Ring
Assembly Weight
34 lbs / 15.4 kg
Replacement Filter Length
18" / 457mm
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HFK08
Drai n Pl ug
i n bot t om:
1/ 2 NPT
All dimensions above are shown in inches [millimeters]
In-Line Model
In-Tank Model
Assembly - Side View
Head - Top View
HFK08-0087In-Line Model
Smaller port size
(SAE-20) works well for
KidneyLoopfiltration.
for: Return Lines
Lube Oil Systems
Kidney Loop Systems
Fluid Conditioning
Suction Lines
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300 gpm, 1136l/min
Media Media Part
Number Technology No.
No. 44 Wi remesh 45m nomi nal P173573
No. 149 Wi remesh 150m nomi nal P163945
Media Media Bx(c) =1000 Part
Number Technology Rating No.
No. Synt eq

<3m P164405
No. 2 Synt eq

9m P166462
No. 2 Synt eq

10m P176222
No. 4 Synt eq

20m P164701
No. 6 Synt eq

13m P164407
w/ Vi t on seal
No. 9 Synt eq

23m P164703
The K080087 model has
f eat ures t hat are perf ect f or
ki dney l oop f i l t rat i on:
SAE-20 port si ze
50gpm f l ow capaci t y
(enabl es const ant f ace
vel oci t y and prevent s
sl oughi ng)
Hi gh-ef f i ci ency Synt eq medi a
HFK08 repl acement
f i l t ers are avai l abl e
wi t h synt het i c or wi re
mesh medi a.
Assembly Notes
1
Donal dson uses t he i nl et port as t he ref erence poi nt . Lef t si de, f or i nst ance, means t hat t he
i ndi cat or mount s on t he si de of t he f i l t er head t hat i s on your l ef t when you f ace t he i nl et port .
Replacement Filter Choices
Filter Notes
HFK08 repl acement f i l t ers have seal s made of BunaN, except as not ed above, whi ch i s a
mat eri al appropri at e f or most appl i cat i ons i nvol vi ng pet rol eum oi l . Fi l t ers wi t h seal s made of
Viton

(a f l uoroel ast omer) are requi red when usi ng di est er, phosphat e est er f l ui ds, wat er gl ycol ,
wat er/ oi l emul si ons, and HWCF (hi gh wat er cont ent f l ui ds) over 150F. (Vi t on

i s a regi st ered
t rademark of DuPont Chemi cal Corp.)
Synt eq

f i l t er medi a i s compat i bl e wi t h pet rol eum based f l ui ds, most phosphat e est ers, wat er
oi l emul si ons, & HWCF (hi gh wat er cont ent f l ui ds).
In-Stock HFK08 Assemblies
Port Bypass Indicator Style Assembly Length Filter
Size Rating & Location Part No. Media (in./mm) Part No.
3" NPT 25 psi / 172.5 kPa Vi sual , Lef t si de K080051, In-Tank No. 9 18"/ 457mm P164703
Vi sual , Ri ght si de K080033, In-Li ne No. 9 18"/ 457mm P164703
K080085, In-Li ne No. 6 18"/ 457mm P164407
al l seal s are Vi t on
SAE-20 25 psi / 172.5 kPa Vi sual , Ri ght si de K080087, In-Li ne No. 18"/ 457mm P164405
HFK08 Components
Learn more about
Donaldson-developed
Synteq

synthetic filter
media on page 8.
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HFK08
- oil before assembling
HFK08-0087Assembly
See page 150 for information on how to
read the visual service indicator.
Not all service parts are in-stock.
Call for availability.
Replacement Filter
18" / 457mm
(Insi de-Out el ement f l ow)
- 14 NPTF
Drain Plug
(In-l i ne f i l t er onl y)
P160788
O-Ring
P161282 BunaN, si ze 341
P169912 Vi t on
Cup Seal
P161277
P169913 Vi t on
Visual Indicator
Repair Kit
P160710 BunaN Seal
P161848 Vi t on Seal
Visual Indicator
Assembly
P160473 BunaN Seal
P161847 Vi t on Seal
P161855 Vi t on O-Ri ng , si ze 119
Bleed Valve
P161598
Nut Retainer Kit
P160779
P166050 Vi t on O-Ri ng, si ze 119
Nut Assembly Kit
P162759
Bypass Valve Assembly
P164071 25 psi
P163457 No Bypass
P169909 25 psi Vi t on
Head O-Ring
P161275 BunaN
P169910 Vi t on, si ze 444
HFK08 Service Parts
Performance Data
For a full explanation of how our performance curves were
derived, see page 150.
HFK08Element Only HFK08Housing Only
0 50 100 150 200 250 300
0
2
4
6
8
P
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p
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Flow (gpm)
0 200 400 600 800 1000
0
10
20
30
40
50
(l/min)
0.0
0.1
0.2
0.3
0.4
0.5
3.0" Port
/
/
/
/
/
/
kPa / bar
0 50 100 150 200 250 300
0
2
4
6
8
10
# 2 1/2
Flow (gpm)
0 200 400 600 800 1000
0
10
20
30
40
50
60
#149
#4
#2
#6
/
/
/
/
/
/
/
kPa/bar
(l/min)
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0 10 20 30 40 50 60
0
5
10
15
At Viscosity of 32 cSt (150 SUS)

P
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(
p
s
i)
Flow (gpm)
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600 gpm, 2271l/min
Flow Ranges to: 600 gpm
2271 l/min
Standard Bypass Ratings
25 psi / 172.5 kPa / 1.7 bar (standard)
Optional: No Bypass
Operating Temperatures
Synthetic media -20F to 250F
-29C to 121C
Element Burst Rating
100 psi / 689 kPa / 6.9 bar
Beta Rating
Performance to
<3(c)
=1000
Porting Sizes
4" NPT
2" SAE 4-Bolt Flange, code 61
Assembly Weight
125 lbs / 57 kg
Assembly Length
In-Line model: 32.50" / 825.5mm
HEK11 In-Line High-Flow Filter
Working Pressures to: 150 psi
1034 kPa
10.3 bar
Rated Static Burst to: 250 psi
1724 kPa
17.2 bar
Features
The HEK11 low-pressure, high flow filter features a cast
aluminum head, steel body and a head-to-canister band
clamp that simplifies servicing. Flow is inside-to-outside.
BunaN seals are on the in-stock models.
Filter media is Synteq

, Donaldsons exclusive synthetic


media designed especially for liquid filtration. A wire
mesh media is available for harsh applications. HEK11
comes standard with a visual service indicator available
via service parts.
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HEK11
All dimensions above are shown in inches [millimeters]
Bolts of head clamp
MUST be positioned 90
frominlet port, as shown.
TORQUE bolts to 30ft/lb,
alternating tightening
sequence between the
two clamp bolts.
Assembly - Side View
Head - Top View
for: Cooling Circuits
Fluid Conditioning
Return-Line/Suction/Side-Loop
Lube Oil Systems
Mobile and In-Plant
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600 gpm, 2271l/min
No. 149 Wi remesh P160078
150m nomi nal
Media Media Part
Number Technology No.
4" NPT 25 psi / 172.5 kPa Vi sual , Lef t si de K110056 P164707, medi a No. 9
2" SAE 25 psi / 172.5 kPa Vi sual , Ri ght si de K110125 P176417, medi a No. 2
4-Bol t Fl ange
Whats so special about
Donaldson-developed
Synteq

synthetic filter
media? Find out on
page 8!
All HEK11 filter cartridges are 22"/559mm in
length, and contain Synteq

synthetic filter media,


except for the P160078.
Media Bx(c) =1000 Part
Number Rating No.
No. <3m P163472
No. 2 9m P176417
No. 2 10m P176223
No. 6 13m P165449
No. 9 23m P164707
No. 20 >50m P171279
Replacement Element Options
In-Stock Assemblies
Port Bypass Indicator Style
1
Assembly Includes
Size Rating & Location
2
Part No. this filter
Assembly Notes
1
Donal dson uses t he i nl et port as t he ref erence poi nt . Lef t si de, f or i nst ance, means t hat t he
i ndi cat or mount s on t he si de of t he f i l t er head t hat i s on your l ef t when you f ace t he i nl et port .
Filter Notes
Synt eq

f i l t er medi a i s compat i bl e wi t h pet rol eum based f l ui ds,


most phosphat e est ers, wat er oi l emul si ons, and HWCF (hi gh
wat er cont ent f l ui ds.)
HEK11 Components
HEK11
Filters
HEK11 at Oil Depot
High-flow/low pressure HEK11 filters are used at
this oil depot to remove both ingressed and induced
contamination from oil that is piped around from
reservoir to tank.
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HEK11
- oil before assembling
Replacement Filter
Lengt h 22"/ 559mm
(Insi de-Out el ement f l ow)
Housing
Valve Body Seal
P160234 BunaN
Visual Indicator
Repair Kit
P160710 BunaN Seal
P161848 Fl uorocarbon Seal
Visual Indicator
Assembly
P160473 BunaN Seal
P161855 Fl uorocarbon Seal

Drain Port Plug


P173572
1" NPTF
A Note on Seals
Fi l t ers wi t h seal s made of BunaN are appropri at e f or
most appl i cat i ons i nvol vi ng pet rol eum oi l . Fi l t ers wi t h
seal s made of f l urorcarbon el ast omer (such as Vi t on

f rom DuPont Dow El ast omers and Fl uorel f rom 3M


Company) are requi red when usi ng di est er, phosphat e
est er f l ui ds, wat er gl ycol , wat er/ oi l emul si ons, and
HWCF (hi gh wat er cont ent f l ui ds) over 150F.
HEK11Element Only (22" / 559mm)
Not all service parts are in-stock.
Call for availability.
HEK11Head Only
Performance Data
For a full explanation of how our performance curves were derived, see page 150.
0 100 200 300 400 500 600 700
0
2
4
6
8
10
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p
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Flow (gpm)
0 400 800 1200 1600 2000 2400
0
10
20
30
40
50
60
(l/min)
kPa / bar
0.0
0.1
0.2
0.3
0.4
0.5
0.6
4.0" Port
/
/
/
/
/
/
/
0 50 100 150 200 250 300 350
0
2
4
6
8
10
# 2 1/2
P
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Flow (gpm)
0 200 400 600 800 1000 1200
0
10
20
30
40
50
60
#149
#20
#2
#6 #1
kPa/bar
(l/min)
0.0
0.1
0.2
0.3
0.4
0.5
0.6
/
/
/
/
/
/
/
HEK11 Service Parts
Power Fill Port
Plug Assembly
1 5/ 8" - 12 UNC THRD
P160276 BunaN Seal
P166049 Fl uorocarbon Seal
Bleed
Valve
P161598
Head Clamp Assembly
P160220
Head Seal
P160215 BunaN
P164856 Fl uorocarbon
Bypass Valve Assembly
P165455 No bypass
P170044 25 psi / 172 kPa, mag t i ps
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Electrical Service Indicators
Electrical Schematics
P170926
P173944
P174396
P173893
P171087
P171143
P162400
P163601
P163642
P163839
P165194
P167455
P171966
Style B
Style E
Style A
Styles C & F
Part Use with Bypass Description Where Used Illustration
No. Valve Pressure of:
P162400 25 psi / 172 kPa DC/ si ngl e post . Normal l y open. HBK04, HBK05, St yl e A
HMK04/ 24, HMK05/ 25
P163601 15 psi / 103 kPa DC/ si ngl e post . Normal l y open. HBK04, HBK05, St yl e A
HMK04/ 24, HMK05/ 25
P163642 5 psi / 34 kPa DC/ si ngl e post . Normal l y open. HBK04, HBK05, St yl e A
HMK04/ 24, HMK05/ 25
P163839 25 psi / 172 kPa DC/ si ngl e post . HBK04, HBK05, St yl e A
Normal l y cl osed. HMK04/ 24, HMK05/ 25
P165194 50 psi / 345 kPa DC/ si ngl e post . HMK03, HMK04/ 24, St yl e A
Normal l y open. HMK05/ 25
P166298 50 psi / 345 kPa AC/ DC 3-wi re. Red: normal l y open; HPK02, HPK03, HPK04, pg 79
bl ue: normal l y cl osed; whi t e: common. HPK05
P167455 50 psi / 345 kPa DC/ si ngl e post . Normal l y cl osed. HMK04/ 24, HMK05/ 25 St yl e A
P170926 50 psi / 345 kPa DC 2-wi re. Normal l y cl osed. Gol d HMK04/ 24, HMK05/ 25 St yl e E
cont act s. Mi croprocessor compat i bl e.
P171087 50 psi / 345 kPa DC 2-wi re. Packard Weat herpack HMK03, HMK04/ 24, St yl e B
connect or. Normal l y open. HMK05/ 25
P171143 25 psi / 172 kPa DC 2-wi re. Cannon connect or. HBK04, HBK05, HMK03, St yl e B
Normal l y open. HMK04/ 24, HMK05/ 25
P171966 22 psi / 150 kPa AC/ DC. 0.5A resi st i ve, FIK at ri ght
0.2A i nduct i ve
P173893 50 psi / 345 kPa DC 3-wi re. Gol d al l oy cont act s. Mi cro- HMK04/ 24, HMK05/ 25 St yl e F
processor compat i bl e. Whi t e: normal l y
open; red: normal l y cl osed; bl ack: common.
P173944 25 psi / 172 kPa AC/ DC 3-wi re. Si l ver al l oy cont act s. HBK04, HBK05, HMK03, St yl e C
Whi t e: normal l y open; red: normal l y HMK04/ 24, HMK05/ 25
cl osed; bl ack: common.
P174396 50 psi / 345 kPa AC/ DC 3-wi re. Si l ver al l oy cont act s. HMK03, HMK04/ 24, St yl e C
Whi t e: normal l y open; red: normal l y HMK05/ 25
cl osed; bl ack: common.
P761056 87 psi / 592 kPa AC/ DC Normal l y open or cl osed. FPK02 pg 83
250 VAC or 30 VDC max.
0.5A resi st i ve, 02A i nduct i ve.
P170926
Style E: DC
2-Wire Indicator
(Maximum:
100mA DC@ 30VDC)
P162400
P163601
P163642
P165194
Style A: Single Post DC Indicator
(Maximum: 200mA DC @ 30VDC)
P167455
P163839
P171087
Style B: DC 2-Wire Indicator
(Maximum: 200mA DC @ 30VDC)
P171143
Style C, F: AC/DC
3-Wire Indicator
(Maximums:
2amps @ 24VDC or
2amps @ 110VAC)
P173944
Electrical Service IndicatorsAl l el ect ri c model s have a maxi mum operat i ng t emperat ure of 250F/ 114C.
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Visual Indicators & Pressure Gauges
P171956
f or FIK seri es
-1 t o +5 bar
14.5 t o 72.5 psi
-100 t o +500 kPa
P162642
P162694
P162696
P165965
P167580
NOTE on Style D Indicators:
Our ol d
square-st yl e
vi sual i ndi cat or
has been i mproved
i n a desi gn revi si on.
If you have t hi s st yl e and order a repl ace-
ment , you wi l l recei ve t he new rounded
St yl e D shown above. Exception:
P162694 i s st i l l made per t he ol d st yl e.
Style D
Al l non-el ect ri c model s have a maxi mum operat i ng t emperat ure of 180F/ 82C.
Part Use with Bypass Where Used Illustration
No. Valve Pressure of:
P162642 15 psi / 103 kPa HBK04, HBK05, HMK04/ 24 St yl e D
HMK05/ 25
P162694 5 psi / 34 kPa HBK04, HBK05 St yl e D (ol d st yl e)
P162696 25 psi / 172 kPa HBK04, HBK05, HMK04/ 24, St yl e D
HMK05/ 25
P164315 50 psi / 345 kPa HPK02, HPK03, HPK04, page 79
HPK05
P165965 50 psi / 345 kPa HMK03 St yl e D
P166603 50 psi / 345 kPa HPK04 page 91
(reverse f l ow)
P167580 50 psi / 345 kPa HMK04/ 24, HMK05/ 25 St yl e D
P171958 17 psi / 116 kPa FIK at l ef t
P171945 72 psi / 493 kPa FPK02 page 83
P171958
Visual Indicators & Pressure Gauges
P171953
Visual Indicators (non-Electric)
Pressure Gauges
Part No. Pressure Range Function
P563978 5 t o 30 PSI Fi el d Adj . Ret urn
P563979 -5 t o 15 i n. Hg Fi el d Adj . Suct i on
Part No. Pressure Range Function
P563296 0 t o 100 PSI Numeri c Scal e Ret urn
P563297 0 t o 100 PSI Col or Coded (15 PSI) Ret urn
P563298 0 t p 100 PSI Col or Coded (25 PSI) Ret urn
P563299 0 t o -20 Hg Suct i on
P563300 0 t o 30 PSI Col or Coded (15 PSI) Ret urn
#1 Common; #2 Normal l y Cl osed;
#3 Normal l y Open
Adj ust ment screw l ocat ed i n cent er of el ec. prongs
Instructions
1. Remove DIN adaptor
2. Remove small brass screw
3. Using 1/8" allen wrench adjust
clockwise to increase set
point/counter-clockwise to
decrease set point
4. NO / NC
P563978
P563979
1
5
/8"
G
1
/ 8
G
1
/ 8
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DURAMAX

MediumPressure Filters
Mounted in Parallel
DURAMAX

uni t s at t hi s ore mi ne f i l t er t he bul k oi l as i t runs f rom t he st orage


t anks i nt o t he del i very t rucks f or t ransport t o t he cust omer. The f i l t ers were
mount ed i n paral l el , wi t h t he obj ect i ve of obt ai ni ng a hi gher f l ow rat e.
DURAMAX

Filters:
Where and
Why Used
Donaldson DURAMAX

,
well-known as the highest
pressure spin-on filters
available, are most
often used in return-line
positions and bulk oil
applications. As spin-ons,
they are particularly well-
suited for duplex circuits.
DURAMAX

working
pressures range from
350 psi up to 1000 psi;
static pressures from
800 psi up to 2000 psi.
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DURAMAX

MediumPressure Filters
Gas Turbine Installation
Donal dson DURAMAX

uni t s f i l t er t he
hydraul i c cont rol s ci rcui t on t hi s gas
t urbi ne i nst al l at i on i n Hungary.
Hydraulic Flow Range Pressure (NFPA/t3.10.17) Porting Types Media Go to:
Series Working Static
HMK03 0-25 gpm 1000 psi 2000 psi SAE-12 O-Ri ng SYNTEQ

page 60
0-95 l / mi n 6895 kPa 13790 kPa or Cel l ul ose
69 bar 137.9 bar
HMK04 0-35 gpm 500 psi 1000 psi SAE-12, -16 O-Ri ng SYNTEQ

, page 64
0-132 l / mi n 3448 kPa 6895 kPa or 1" NPT, " NPT Cel l ul ose, or
34.5 bar 69 bar Wat er Removal
HMK05 0-50 gpm 350 psi 800 psi SAE-20 O-Ri ng or SYNTEQ

, page 68
189 l / mi n 2413 kPa 5516 kPa 1" NPT Cel l ul ose,
24 bar 55 bar Wi remesh, or
Wat er Removal
HMK24 0-60 gpm 500 psi 1000 psi SAE-20 O-Ri ng SYNTEQ

, page 64
(dual head, 0-230 l / mi n 3450 kPa 6895 kPa or 1" SAE 4-Bol t Fl ange Cel l ul ose, or
dual el ement s) 34.5 bar 69 bar Wat er Removal
HMK25 0-100 gpm 350 psi 800 psi 1" SAE 4-Bol t Fl ange SYNTEQ

, page 68
(dual head, 378 l / mi n 2413 kPa 5516 kPa or SAE-24 O-Ri ng Cel l ul ose,
dual el ement s) 24 bar 55 bar or 1" NPT Wi remesh, or
Wat er Removal
Case Study: Bearing Lube Circuit Upgrade in a Steel Mill
Before
Messy, convoluted
Filter changeout was
difficult & complicated
Didnt maintain necessary
cleanliness level!
After
Duplex arrangementchange
filters without shutting down system
East to service spin-on filters
Donaldson guaranteed cleanliness
level of ISO16/11for 20years!
Actual consistent level so far
is ISO13/10!
Most cost effective solution, beating
all competitors in customer tests
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25 gpm, 95l/min
Working Pressures to: 1000 psi
6895 kPa
69 bar
Rated Static Burst to: 2000 psi
13790 kPa
138 bar
Flow Range to: 25 gpm
95 l/min
Standard Bypass Ratings
50 psi or No Bypass
Operating Temperatures
-20F to 250F / -29C to 121C
Housing Fatigue Strength Ratings
100,000 Cycles: 0-1000 psi / 0-6895 kPa / 68 bar
300,000 Cycles: 0-800 psi / 0-5516 kPa / 55 bar
1,000,000 Cycles: 0-700 psi / 0-4826 kPa / 48 bar
Standard Head Construction Cast Aluminum
Beta Rating
Performance to
6(c)
=1000
Porting Sizes
" SAE O-Ring (standard)
Assembly Weight
Short: 3.3 lbs / 1.5 kg
Long: 4.2 lbs / 1.9 kg
Replacement Filter Lengths
5.5" / 140mm
9.5" / 242mm
HMK03 DURAMAX

Spin-On Filter
Features
HMK03 Series Duramax

spin-on filters offer twice the


capacity of competitive filters, yet they are physically
smaller than traditional housing/cartridge filter assembles.
It features a die cast aluminum head and a unique radial
seal O-Ring gasket design that eliminates leakage.
Take advantage of Donaldsons Mix n Match system of in-stock heads, housings and media
choicesso you can get exactly what you need! A full range of media options are available,
including: natural-fiber cellulose and Donaldsons exclusive Synteq

synthetic media designed


especially for liquid filtration. Likewise, select the exact indicator types and bypass options to
suit your application.
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HMK03
Head with Visual Indicator
All dimensions above are
shown in inches [millimeters]
Short Assembly
Long Assembly
Head with AC/DC Electrical Indicator
Head with DC Electrical Indicator
Head with Indicators
Assembly - Side View
for: Pilot Control Circuits
Refrigeration Compressor Circuits
Hydrostatic Transmission
Charge Pumps
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25 gpm, 95l/min
1
Thi s f i l t er not recommended f or use wi t h t he No Bypass head assembl y P170327
Media Media Bx(c) =1000 Length Part Seal
No. Tech Rating (in.) (mm) No. Material
No. 1 Synt eq

6m 5.5 140 P170306 BunaN


9.5 242 P170307 BunaN
No. 2 Synt eq

9m 5.5 140 P170308 BunaN


9.5 242 P170309 BunaN
No. 2 Synt eq

10m 9.5 242 P176107 BunaN


No. 3 Synt eq

14m 9.5 242 P173702 BunaN


No. 4 Synt eq

20m 5.5 140 P170310 BunaN


9.5 242 P170311 BunaN
No. 9 Synt eq

23m 5.5 140 P170312 BunaN


9.5 242 P170313 BunaN
No. 10 Cel l ul ose 23m 5.5 140 P170480
1
BunaN
9.5 242 P170089
1
BunaN
Element Choices
Synteq

i s Donal dsons synt het i c f i l t er medi a


t hat was speci al l y devel oped f or l i qui d f i l t rat i on.
It s l ow-f ri ct i on, hi gh-f l ow propert i es resul t i n
consi st ent l y l ow di f f erent i al pressure over t he
l i f e of t he f i l t er.
Not e t he smoot h rounded f i bers i n t hi s phot o
f rom t he scanni ng el ect ron mi croscope.
Donal dson desi gned t hi s consi st ent l y-shaped
f i ber pat t ern t o cont rol f i ber si ze, pore si ze,
and f l ow pat t erns t hroughout t he medi a mat .
The resul t i s a medi a wi t h predi ct abl e f i l t rat i on
ef f i ci enci es, maxi mum di rt hol di ng capaci t y,
and l ow pressure drop.
Filter Notes
Synt eq

f i l t er medi a i s compat i bl e wi t h pet rol eum based f l ui ds,


most phosphat e est ers, wat er oi l emul si ons, and HWCF (hi gh
wat er cont ent f l ui ds).
1
Al l el ect ri c model s have a maxi mum operat i ng t emperat ure of 250F/ 121C.
2
See i l l ust rat i on of i ndi cat or st yl es on next page and compl et e det ai l s on al l servi ce
i ndi cat ors on page 56-57.
In-Oil Service Indicator Choices
Use with Bypass Part Style
2
Description
1
Valve Pressure of: No.
25 psi / 172.5 kPa P171143 B El ect ri c 2-wi re DC
P173944 C El ect ri c 3-wi re AC/ DC
50 psi / 345 kPa P165194 A El ect ri c Si ngl e post DC
P171087 B El ect ri c 2-wi re DC
P174396 C El ect ri c 3-wi re AC/ DC
P165965 D Vi sual
* Head i s machi ned t o accept opt i onal el ect ri cal i ndi cat ors.
See Indi cat or l i st at ri ght f or t he avai l abl e choi ces.
HMK03 Head
Port Bypass Indicator Head
Size Rating Part No.
" SAE-12 No Bypass None* P170327
O-Ri ng 50 psi None* P170773
345 kPa
Vi sual * P179460
HMK03 Components
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HMK03
- oil before assembling
A
B
C D
Performance Data
For a full explanation of how our performance curves
were derived, see page 150.
Spin-On
Filter
Service Indicator Styles
(See t abl e on opposi t e page)
Plug
P165983 (remove onl y f or i nst al l at i on of
El ect ri c Indi cat or)
HMK03Element Only (9.5"/242mm) HMK03Head Only
HMK03 Service Parts
Lubricate filter-to-
head threads when
installing new filter.
Heavy weight gear
lube, such as SAE 75
moly type grease, is
recommended.
0 5 10 15 20 25
0
2
4
6
8
10
12
#2 1/2
kPa / bar
#4
#9
#10
#1
#2


P
r
e
s
s
u
r
e

D
r
o
p

(
p
s
i
)
Flow (gpm)
0 20 40 60 80
0
10
20
30
40
50
60
70
80
(l/min)
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
/
/
/
/
/
/
/
/
/
0 5 10 15 20 25
0
1
2
3
4
5
kPa / bar
P
r
e
s
s
u
r
e

D
r
o
p

(
p
s
i
)
Flow (gpm)
0 20 40 60 80
0
10
20
30
(l/min)
0.0
0.1
0.2
0.3
0.75" Port
/
/
/
/
0 5 10 15 20 25
0
5
10
15
20
25
30
P
r
e
s
s
u
r
e

D
r
o
p

(
p
s
i
)
Fl ow ( gpm)
0 20 40 60 80
0
20
40
60
80
100
120
140
160
180
200
kPa / bar
(l/min)
0.0
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
1.8
2.0
#4
#9
#10
#2
#1
/
/
/
/
/
/
/
/
/
/
/
HMK03Element Only (5.5"/140mm)
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35 gpm, 130 l/min
HMK04
HMK24
Working Pressures to: 500 psi
3450 kPa
34.5 bar
Rated Static Burst to: 1000 psi
6900 kPa
69 bar
Flow Range to: HMK04 HMK24
35 gpm 60 gpm
130 l/min 230 l/min
Standard Bypass Ratings
25 psi, 50 psi, No Bypass
Operating Temperatures
-20F to 250F / -29C to 121C (synthetic)
-20F to 225F / -29C to 107C (cellulose)
Housing Fatigue Strength Ratings
100,000 Cycles: 0-500 psi/ 0-3450 kPa /34.5 bar
300,000 Cycles: 0-400 psi/ 0-2758 kPa /27.6 bar
1,000,000 Cycles: 0-350 psi/ 0-2415 kPa /24 bar
Element Collapse Rating
150 psid
300 psid also available
Standard Head Construction Cast Aluminum
Beta Rating
Performance to
<3(c)
=1000
Porting Sizes
SAE-12, -16 O-Ring SAE-20 O-Ring
" & 1" NPT 1" SAE 4-Bolt
Assembly Weight
HMK04 with short element: 3.9 lbs/1.8 kg
HMK04 with long element: 4.8 lbs/2.2 kg
HMK24: 13 lbs/ 5.9 kg
Replacement Filter Lengths
6" / 152mm
9.4" / 240mm
HMK04/24 DURAMAX

Spin-Ons
Features
HMK04 (single) and HMK24 (double) Duramax

spin-on
filters feature a heavy-duty steel body, with diecast top plate
for added strength. A special head-to-canister O-Ring seal
prevents leakage. BunaN seals are standard; Viton

seals
are available on some models.
Since both HMK04 and HMK24 models use the same replacement filter elements, they make a
great team for your application. Both filters feature identical pressure ratings, but HMK24 handles
double the flow capacity as HMK04. So theres no need to inventory two different part numbers
for replacement elements.
A full range of media options is available, including natural-fiber cellulose and Donaldsons exclusive
Synteq

synthetic media designed especially for liquid filtration. Likewise, select the exact indicator
types and bypass options to suit your application.
HMK24 HMK04
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HMK04/24
Long Assembly
Short Assembly
HMK24Head Side View
HMK04Head Top View
with AC/DC Electrical Indicator
HMK04Head
Top View
with DC Electrical
Indicator
All dimensions above are shown in inches [millimeters]
Assembly - Side View
Heads - Top & Side Views
for: Return-Lines
Case Drains
Side Loop Systems
Bearing/Gear Lube Systems
Hydrostatic Charge Pumps
Power Transmissions
Cooling Circuits
Fuel Transfer
HMK24Head Top View
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35 gpm, 130l/min
Media Bx(c) =1000 Media Length Part
Number Rating Technology (in.) (mm) No.
No. <3m Synt eq

9.4 240 P165185


Vi t on Seal
No. 1 6m Synt eq

9.4 240 P167590


No. 2 9m Synt eq

6 52 P165354
9.4 240 P165332
No. 2 10m Synt eq

6 152 P176565
9.4 240 P176566
No. 3 24m Cel l ul ose 6 152 P163405
9.4 240 P163323
No. 4 20m Synt eq

6 152 P163542
300 psi col l apse 9.4 240 P163555
No. 4 20m Synt eq

6/ 152 P164375
9.4 240 P164378
No. 6 13m Synt eq

9.4 240 P164056


Vi t on Seal
No. 7 33m Synt eq

6 152 P164381
9.4 240 P164384
No. 10 23m Cel l ul ose 6 152 P163419
9.4 240 P163324
No. 15 29m Cel l ul ose 6 152 P163496
9.4 240 P163322
No. 16 22m Synt eq

9.4 240 P164059


Vi t on Seal
No. 20 >50m Synt eq

6 152 P165335
9.4 240 P165338
na Wat er Removal 9.4 240 P560584
HMK04& HMK24Heads Only
Spin-On Elements for both HMK04 and HMK24
Long Filter Only (9.4"/240mm)
IMPORTANT:
The filter head snout/post
must be lubricated before
spinning on a new filter to
prevent thread damage.
Short Filter Only (6"/152mm)
0
40
0.26
115
0.76
140
0.93
1
Ref erence i l l ust rat i on on next page f or i ndi cat or st yl es.
Port Bypass Indicator Part
Size Rating Options
1
No.
SAE-20 O-Ri ng None A,B,C P179609
1" 4-Bol t 50 psi A,B,C P179582
Head Choices for HMK24 (double)
Notes on Spin-On Elements
Fi l t ers wi t h seal s made of BunaN are appropri at e f or most appl i cat i ons
i nvol vi ng pet rol eum oi l . Fi l t ers wi t h seal s made of Vi t on (a f l uoroel ast omer)
are requi red when usi ng di est er, phosphat e est er f l ui ds, wat er gl ycol ,
wat er/ oi l emul si ons and HWCF (hi gh wat er cont ent f l ui ds) over 150F.
Donal dson of f ers bot h t ypes.
Synt eq

f i l t er medi a i s compat i bl e wi t h pet rol eum based f l ui ds, most


phosphat e est ers, wat er emul si ons, and HWCF.
St andard el ement col l apse rat i ng i s 150 psi , except as not ed.
HMK04/24 Components
0 5 10 15 20 25 30 35 40 45 50 55 60
0
5
10
15
P
r
e
s
s
u
r
e

D
r
o
p


(
k
P
a
)
(Liters/Min)
225 200 175 150 125 100 75 50 25 0
HMK24 Head with 1.0" Port
HMK04 Head with 1.0" Port
HMK04 Head with 0.75"Port

P
r
e
s
s
u
r
e

D
r
o
p

(
P
S
I
)
Flow (GPM)
0 5 10 15 20 25 30 35
0
2
4
6
8
10
P
r
e
s
s
u
r
e

D
r
o
p

(
p
s
i
)
Flow (gpm)
0 20 40 60 80 100 120
0
10
20
30
40
50
60
kPa / bar
(l/min)
0.0
0.1
0.2
0.3
0.4
0.5
0.6
#2 1/2
#20
#9
#4
#25
#15
#2
#10 #5 #3
/
/
/
/
/
/
/
0 5 10 15 20 25 30 35
0
2
4
6
8
10
P
r
e
s
s
u
r
e

D
r
o
p

(
p
s
i
)
Flow (gpm)
0 20 40 60 80 100 120
0
10
20
30
40
50
60
kPa / bar
(l/min)
0.0
0.1
0.2
0.3
0.4
0.5
0.6
#2 1/2
#20
#9
#4 & 25
#15
#2 & 16
#10
#5
#6
#3 #1 #1/2
/
/
/
/
/
/
/
Mix n Match to Get What You Need
Donaldsons Mix n Match system provides the
great performance and functional advantages of
custom-engineered filters with the convenience
and speedy delivery of in-stock parts. Choose
your options and build a filter model that exactly
suits your cleanliness requirements.
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HMK04/24
Port Bypass Standard Indicator Indicator Head
Size Rating Style & Location
1,2
Options Part No.
"NPT 25 psi None None P169317
172 kPa D (Vi sual ), Lef t Si de None P169310
SAE-12 O-Ri ng 25 psi None None P167473
172 kPa D (Vi sual ), Lef t Si de None P166387
No Bypass D (Vi sual ), Lef t Si de (25 psi ) None P169320
None None P165434
No Bypass D (Vi sual ), Lef t Si de (50 psi ) None P173750
SAE-12 O-Ri ng 50 psi A (El ect ri cal ) B,C P167529
(3 port s) 345 kPa
1" NPT 25 psi D (Vi sual ), Bot h Si des A, B, C P166086
172 kPa None None P169309
D (Vi sual ), Lef t Si de None P166416
SAE-16 O-Ri ng 15 psi None A P176569
100 kPa
SAE-16 O-Ri ng 25 psi None None P163681
172 kPa D (Vi sual ), Lef t Si de None P166417
D (Vi sual ), Bot h Si des A, B, C P166088
E (El ect ri cal ) None P176568
A (El ect ri cal ) B, C P165537
No Bypass D (Vi sual ), Bot h Si des (25 psi ) A, B, C P166664
A (El ect ri cal ) B, C P166902
50 psi D (Vi sual , Ri ght Si de) Al l P179381
No Bypass None None P164667
50 psi None None P167201
345 kPa A (El ect ri cal ) B, C P166862
SAE-16 O-Ri ng 5 psi D (Vi sual ), Bot h Si des Al l P564850
1" NPT No Bypass D (Vi sual ), Lef t Si de (25 psi D) None P564484
1" NPT 25 psi D (Vi sual ), Lef t Si de (25 psi D) None P564485
Use with Bypass Indicator
Valve Pressure of: Part No. Style
3
15 psi / 103 kPa P162642 D
25 psi / 172. kPa P162696 D
50 psi / 345 kPa P167580 D
n/ a (bl ank pl at e) P165984 n/ a
NOTE: PSI i s marked on t he f ace of t he
vi sual i ndi cat ors.
Use with Bypass Indicator
Valve Pressure of: Part No. Style
3
Description
5 psi / 34.5 kPa P163642 A Si ngl e post DC.
15 psi / 103 kPa P163601 A Si ngl e post DC.
25 psi / 172.5 kPa P163839 A Si ngl e post DC.
25 psi / 172.5 kPa P162400 A Si ngl e post DC.
25 psi / 172.5 kPa P171143 B DC 2-wi re.
25 psi / 172.5 kPa P173944 C AC/ DC 3-wi re.
50 psi / 345 kPa P165194 A Si ngl e post DC.
50 psi / 345 kPa P167455 A Si ngl e post DC.
50 psi / 345 kPa P171087 B DC 2-wi re.
50 psi / 345 kPa P170926 E DC 2-wi re.
50 psi / 345 kPa P173893 F DC 3-wi re.
50 psi / 345 kPa P174396 C AC/ DC 3-wi re.
Plug
D
Pl ug P165983 i s removed
onl y f or i nst al l at i on of
el ect ri c i ndi cat or
Service
Indicator
Choices
E
B
A
C, F
The P167529 head is
designed with a 50 psi
third port bypass valve
that diverts all bypass
flow back to the
reservoir, instead of
going straight through
the head and into
the system as it does
in 2-ported heads.
Unfiltered fluid is
NOT allowed into
the system in the case
of plugged filters.
Designed primarily
for charge pump
applications.
3-Port Head for
Charge Pumps
Electric Models
1
Visual Models (non-electric)
2
Head Choices for HMK04 (single)
Head Notes
1
Ref erence i l l ust rat i on bel ow f or
i ndi cat or st yl es.
2
Donal dson uses t he i nl et port as
t he ref erence poi nt . Lef t si de, f or
i nst ance, means t hat t he i ndi cat or
mount s on t he si de of t he f i l t er head
t hat i s on your l ef t when you f ace t he
i nl et port .
The filter headsnout/postmustbe
lubricatedbefore spinningona new
filter to preventthreaddamage.
- oil before assembling
Indicator Notes
1
Al l el ect ri c model s have a maxi mum operat i ng t emperat ure
of 250F/ 121C.
2
Al l non-el ect ri c model s have a maxi mum operat i ng
t emperat ure of 180F/ 82C.
3
Indi cat or st yl es are i l l ust rat ed above and det ai l ed on page
56-57.
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100 gpm, 378.5 l/min
Working Pressures to: 350 psi
2413 kPa
24.1 bar
Rated Static Burst to: 800 psi
5520 kPa
55.2 bar
Flow Range to: HMK05 HMK25
50 gpm 100 gpm
189.3 l/min 378.5 l/min
HMK05
HMK25
Operating Temperatures
-20F to 250F / -29C to 121C (synthetic)
-20F to 225F / -29C to 107C (cellulose)
-20F to 250F / -29C to 121C (wire mesh)
Housing Fatigue Strength Ratings
100,000 Cycles: 0-350 psi / 0-2413 kPa / 24.1 bar
300,000 Cycles: 0-300 psi / 0-2068 kPa / 20.7 bar
1,000,000 Cycles: 0-250 psi / 0-1734 kPa / 17.3 bar
Element Collapse Ratings
200 psi
Filter Head Construction
Standard Head Cast Aluminum
Ductile Iron Available in HMK25
Beta Rating
Performance to
6(c)
=1000
Porting sizes
1" NPT 1" NPT
SAE-20 O-Ring 1" SAE 4-Bolt Flange
SAE-24 O-Ring
Assembly Weight
7.5 lbs / 3.4 kg (single)
16 lbs / 7.3 kg (double)
Replacement Filter Lengths
11.63" / 295.4mm
14.2" / 361mm
Standard Bypass Ratings
25 psid or No Bypass
HMK05/25 DURAMAX

Spin-Ons
Features
HMK05 (single) and HMK25 (double) Duramax

spin-on filters are perfect for high-flow applications,


featuring a heavy-duty steel body and diecast top plate for added strength.
A special head-to-canister O-Ring seal prevents leakage. BunaN seals are
standard. Seals made of fluorocarbon (such as Viton

from DuPont Dow


Elastomers or Fluorel

from 3M Company) are available.


Since both HMK05 and HMK25 models use the same replacement filter elements, they make a great
team within your application. Both filters feature identical pressure ratings, but the HMK25 double
element head means double flow capability, with two filters to hold more contaminant. So theres no
need to inventory two different part numbers for replacement elements!
Take advantage of Donaldsons Mix n Match system of in-stock heads, housings and media choices
so you can get exactly what you need! Media options include natural-fiber cellulose, wire mesh and
Donaldsons exclusive Synteq

synthetic media designed especially for liquid filtration.


HMK05 HMK25
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HMK05/25
All dimensions above are shown in inches [millimeters]
HMK25 HMK05
with AC/DCElectrical
& Visual Indicators
HMK25
HMK05
with DCElectrical
& Visual Indicators
with AC/DCElectrical
& Visual Indicators
TO REMOVE SPIN-ON ASSEMBLY
.93 MINIMUM CLEARANCE
11.63
14.51
4.60
1.54
5.00
1.88
4.04
6.43
4 PLACES
X .60 DEEP
3/8-16 UNC-2B
1.88
2.39
1.88
2.60
2.39
4.99
4 PLACES
X .60 DEEP
3/8-16 UNC-2B
1.88
with DCElectrical
& Visual Indicators
Assembly - Side View
Head - Top View
for: Case Drains
Fluid Conditioning
Power Transmissions
Return-Line & Side Loop Systems
Hydrostatic Charge Pumps
Lube Oil Systems
Cooling Circuits
Fuel Transfer
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70
100 gpm, 378.5 l/min
No. 149 Wi remesh 150m nomi nal 11.6/ 294 P173943
Wat er Removal na 11.6/ 294 P179075
Media Media Length Part
Number Technology (in./mm) No.
Media Media Bx(c) =1000 Length Part
Number Type Rating (in./mm) No.
No. Synt eq

<3m 14.2/ 361 P564468


No. 1 Synt eq

6m 11.6/ 294 P170906


11.6/ 294 P171273
2
Vi t on
No. 2 Synt eq

9m 11.6/ 294 P165675


11.6/ 294 P171274
2
Vi t on
14.2/ 361 P179763
No. 2 Synt eq

10m 11.6/ 294 P176567


No. 3 Synt eq

14m 14.2/ 361 P170949


No. 4 Synt eq

20m 11.6/ 294 P165659


11.6/ 294 P171275
2
Vi t on
No. 9 Synt eq

23m 11.6/ 294 P165569


11.6/ 294 P171276
2
Vi t on
14.2/ 361 P173789
No. 10 Cel l ul ose 23m 11.6/ 294 P165705
No. 20 Synt eq

>50m 11.6/ 294 P165672


14.2/ 361 P170546
Spin-On Elements for HMK05 and HMK25
Choose the
dual head,
single head,
or 3-port head
Head Choices are shown
on page 71.
In-Oil Service Indicator Options (i l l ust rat ed on page 72)
Indicator Notes
(1)
Al l el ect ri c model s have a maxi mum operat i ng
t emperat ure of 250F/ 114C.
(2)
Al l non-el ect ri c model s have a maxi mum operat i ng
t emperat ure of 180F/ 82C.
Detailed descriptions of service
indicators are on page 56-57.
Visual Models (Non-Electric)
(2)
Use with Bypass Indicator
Valve Pressure of: Part No. Style
(3)
15 psi / 103 kPa P162642 D
25 psi / 172.5 kPa P162696 D
50 psi / 345 kPa P167580 D
n/ a P165984 (bl ank pl at e)
Electric Models
(1)
Use with Bypass Indicator
Valve Pressure of: Part No. Style
(3)
Description
5 psi / 34.5 kPa P163642 A Si ngl e post DC.
15 psi / 103 kPa P163601 A Si ngl e post DC.
25 psi / 172.5 kPa P163839 A Si ngl e post DC.
25 psi / 172.5 kPa P162400 A Si ngl e post DC.
25 psi / 172.5 kPa P171143 B DC 2-wi re.
25 psi / 172.5 kPa P173944 C AC/ DC 3-wi re.
50 psi / 345 kPa P165194 A Si ngl e post DC.
50 psi / 345 kPa P167455 A Si ngl e post DC.
50 psi / 345 kPa P171087 B DC 2-wi re.
50 psi / 345 kPa P170926 E DC 2-wi re.
50 psi / 345 kPa P173893 F DC 3-wi re.
50 psi / 345 kPa P174396 C AC/ DC 3-wi re.
Filter Notes
1
Synt eq

f i l t er medi a i s compat i bl e wi t h pet rol eum based f l ui ds, most phosphat e est ers, wat er oi l
emul si ons, and HWCF (hi gh wat er cont ent f l ui ds).
2
Fi l t ers wi t h seal s made of BunaNare appropri at e f or most appl i cat i ons i nvol vi ng pet rol eum oi l . Fi l t ers
wi t h seal s made of Viton

(a f l uoroel ast omer) are requi red when usi ng di est er, phosphat e est er f l ui ds,
wat er gl ycol , wat er/ oi l emul si ons, and HWCF (hi gh wat er cont ent f l ui ds) over 150F. Donal dson of f ers
bot h t ypes, as shown i n t he t abl e above. (Vi t on

i s a regi st ered t rademark of DuPont Dow El ast omers.)


HMK05/25 Components
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HMK05/25
HMK05(single) Head Only
0 10 20 30 40 50
0
1
2
3
4
5
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Flow (gpm)
0 50 100 150
0
10
20
30
(l/min)
0.0
0.1
0.2
0.3
1.25" Port
/
/
/
/
kPa/bar
HMK25(double) Head Only
0 20 40 60 80 100
0
2
4
6
8
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Flow (gpm)
0 100 200 300
0
10
20
30
40
50
(l/min)
kPa/bar
0.0
0.1
0.2
0.3
0.4
0.5
1.5" Port
/
/
/
/
/
/
HMK05/25Filter Only
0 10 20 30 40 50
0
1
2
3
4
5
6
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Flow(gpm)
0 50 100 150
0
10
20
30
40
(l/min)
kPa/bar
0.0
0.1
0.2
0.3
0.4
#21/2
#149
#20
#10
#4
#9
#2
#1
/
/
/
/
/
Head Choices for HMK05 (single)
Head Choices for HMK25 (double)
Port Bypass Indicator Style Indicator Part
Size Rating & Location
1
Options
2
No.
1" NPT 25 psi D (Vi sual ), A,B,C,E,F P169985
172 kPa Bot h Si des
1" SAE 25 psi D (Vi sual ), A,B,C,E,F P167296
4-Bol t 172 kPa Bot h si des
Fl ange No D (Vi sual ), A,B,C,E,F P169984
Bypass Bot h Si des
1" SAE 25 psi D (Vi sual ), A,B,C,E,F P167297
O-Ri ng 172 kPa Bot h si des
1" 4-Bol t 50 psi Vi sual RH A,B,C,E,F P560855*
Fl ange
* Duct i l e Iron Const ruct i on
Head Notes
1
Donal dson uses t he i nl et port as t he ref erence poi nt . Lef t si de, f or i nst ance, means t he i ndi cat or
mount s on t he Lef t si de when you f ace t he i nl et port .
2
May be purchased separat el y. See i ndi cat or i l l ust rat i ons on page 72.
Port Bypass Standard Indicator Indicator Part
Size Rating Style & Location
1
Options
2
No.
1" NPT 25 psi D (Vi sual ), Bot h Si des (25 psi ) A, B, C, E, F P167294
172 kPa A (El ect ri cal ) (25 psi ) A, B, C, E, F P167621
1" NPT 25 psi D (Vi sual ), Lef t Si de (25 psi ) D P167622
SAE-20 25 psi D (Vi sual ), Bot h Si des (25 psi ) A, B, C, E, F P165973
O-Ri ng 172 kPa None None P167619
No Bypass D (Vi sual ), Bot h Si des (25 psi ) A, B, C, E, F P166663
No Bypass D (Vi sual ), Ri ght Si de (25 psi ) D P564486
No Bypass D (Vi sual ), Bot h Si des (50 psi ) A, B, C, E, F P564858
HMK05/25 Componentscont i nued...
Head Choice for HMK05 (3rd port return)
Port si ze of i nl et & out l et port s: 1" SAE 4-Bol t Fl ange
Si ze of 3rd port : 1" SAE 4-Bol t Fl ange
Bypass Service Indicator Part
Rating Options
2
No.
50 psi A,B,C,E,F P561924
364 kPa
Dual head
Si ngl e head
3-port head
Not e t hat t he f i l t er
head snout / post must
be l ubri cat ed bef ore
spi nni ng on a new
f i l t er t o prevent
t hread damage.
Performance Data
For a full explanation of how our performance curves
were derived, see page 150.
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100 gpm, 378.5 l/min
C
- oil before assembling
D
HMK05/25 Components
HMK05
See how to bank several
of these dual heads
together to create a
higher flow circuit,
described on page 73.
HMK25
- o
Lubricate filter-to-head
threads when installing
new filter. Heavy weight
gear lube recommended.
E
C
B
A
Plug
A
B
C
D
- oil before assembling
E
Plug
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HMK05/25
Banks of HMK25
Heads with Manifold
Enable Higher Flow
or Higher Viscosity
If you need to filter hydraulic fluid at higher
flow rates or filter higher viscosity oilyet want
the economy and convenience of spin-on filters,
consider banking several Donaldson HMK05
dual heads together with our manifold, as
shown at left.
This arrangement can also be used to achieve
higher dirt-holding capacitywhile retaining
the convenience of spin-on filters that are easy
to change and require less clean-up.
The heads (2, 3, 4 or more) are piped together,
sharing common inlet and outlet pipes.
Whereas a single HMK25 can potentially
handle 100 gpm, two HMK25 filters together
(with common inlet/outlet pipes) can potentially
handle 200 gpm.
The multiple HMK25 configuration is ideal for
any bulk oil storage tanklike the kind found
at refineries, mines, oil processing plants, and
hundreds of other operations that use a lot of
oil. Oil stored in tanks can pick up bacteria,
metal particles, and other contamination that
must be filtered out of the oil before its used in
expensive machinery.
HMK25 dual heads specs are on facing page;
manifolds are custom made to suit your
requirements. Call your Authorized Donaldson
Distributor for further information on
Donaldson manifold options.
COST-EFFECTIVE DUPLEX ALTERNATIVE: In t hi s
appl i cat i on, t he mani f ol ds have on/ of f val ves so
t hat f i l t ers can be changed wi t hout shut t i ng down
t he whol e syst em.
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High Pressure Filters
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Donal dson hydraul i c f i l t ers
prot ect hydraul i c presses
l i ke t hese and many ot her
t ypes of product i on machi nery.
High
Pressure
Filters:
Where and
Why Used
Donaldson heavy-duty
high pressure filters
are positioned between
pumps and critical
hydraulic components
such as cylinders, motors
and valves. All contain
our SYNTEQ

synthetic
filter media, specially
developed for high
efficiency liquid
filtration. Working
pressures range from
2000 psi up to 6090 psi.
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High Pressure Filters
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HPK04 at work in the factory
Thi s HPK04 pressure f i l t er (ci rcl ed) cl eans
t he oi l comi ng f rom t he bul k st orage t anks
i nt o t he f act ory. The oi l i s t hen used f or
operat i ng hydraul i c t ool s. Donal dsons
excl usi ve Synt eq

synt het i c medi a


removes cont ami nat i on t hat i s common
wi t h new oi l .
Hydraulic Flow Range Pressure (NFPA/t3.10.5.1) Porting Types Media Go to:
Series Working Static Choices
HPK02 0-30 gpm 2000 psi 4500 psi SAE-12 (") SYNTEQ

page 76
0-114 l/min 13790 kPa 31028 kPa O-Ring Port Boss
137.9 bar 310.3 bar
FPK02 0-25 gpm 6090 psi 9135 psi SAE-12 (") SYNTEQ

page 80
0-95 l/min 42000 kPa 63000 kPa O-Ring Port Boss
420 bar 630 bar
HPK03 0-60 gpm 3000 psi 6000 psi SAE-12 & -16 (" & 1") SYNTEQ

page 84
0-227 l/min 20685 kPa 41370 kPa O-Ring Port Boss or Stainless
206.9 bar 413.8 bar Steel Wiremesh
HPK04 0-100 gpm 6000 psi 12000 psi SAE-20 & -24 (1" & 1") SYNTEQ

page 88
0-378 l/min 41370 kPa 82740 kPa O-Ring Port Boss, and or Stainless
413.8 bar 827.6 bar 1" & 1" SAE 4-Bolt Flange Steel Wiremesh
HPK05 0-200 gpm 3000 psi 6000 psi 2" SAE SYNTEQ

page 92
0-757 l/min 20685 kPa 41370 kPa 4-Bolt Flange
206.9 bar 413.8 bar
Thi s hydraul i c f i l t rat i on syst em f or a Fi ne Bl anki ng Press
uses t wo 16" HPK04 f i l t ers and has a reci rcul at i on l oop
wt i h an ai r-cool ed heat exchanger.
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76
20 gpm, 75 l/min
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Features
The HPK02 is a heavy-duty filter built for high pressure
applications, with cast aluminum head and impact-extruded
aluminum housing for strength and durability at relatively
light weight.
Take advantage of our Mix n Match system of in-stock heads, housings
and cartridgesso you can get exactly what you need! HPK02 is available
with your choice of visual or AC/DC electrical indicators. Likewise, choose
the bypass option thats right for your application50 psi bypass, or no
bypass. Seals made of fluorocarbon (such as Viton

and Fluorel

) or BunaN
are available with HPK02.
All HPK02 filters contain Synteq

, our synthetic filter media designed especially


for liquid filtration.
Working Pressures to: 2000 psi
13,790 kPa
137.9 bar
Rated Static Burst to: 4500 psi
31,030 kPa
310.3 bar
Flow Range to: 20 gpm
75 l/min
HPK02 Highlights
Beta Rating
Performance to
6(c)
=1000
T-Type Porting Sizes
SAE-12 O-Ring
Assembly Weight
4.3 lbs / 1.95 kg (short)
5.5 lbs / 2.49 kg (long)
Replacement Filter Lengths
4.37" / 111mm
8.12" / 206mm
Standard Bypass Ratings
50 psi / 345 kPa / 3.5 bar
No Bypass
Operating Temperatures
-20F to 250F / -29C to 121C
Element Collapse Ratings
150 psi / 1035 kPa / 10.6 bar (standard)
3000 psi / 20,700 kPa / 206.9 bar
(high collapse)
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HPK02
Head - Top View
Assembly - Side View
Long Assembly
with Visual Service Indicator
on both sides
with Electrical Service Indicator on left side
and Visual Indicator on right side
Short Assembly
All dimensions above are shown in inches [millimeters]
for: Servo Valve Circuits
In-Plant & Mobile Equipment
Meets HF2Specification
Power Steering Circuits
High Pressure Circuits
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25 gpm, 95 l/min
HPK02 Components
Housing Choices
Length* Part No.
short P167443
l ong P167452
* See di mensi onal drawi ngs
on page 77.
Port Size Bypass Rating Indicators
1
Part No.
Head Choices
SAE-12 O-Ri ng 50 psi Vi sual i ndi cat or, l ef t si de
1,2
P167728
SAE-12 O-Ri ng No bypass Vi sual i ndi cat or, l ef t si de
1,2
P167730
Element Choices
Media Bx(c) =1000 Length Part Comments
Number Rating (in./mm) No.
No. 1 6m 4.37/ 111 P169429 BunaN Seal
P167180 Fl uorocarbon Seal
Hi gh Col l apse
8.12/ 203 P167838 BunaN Seal
P167182 Fl uorocarbon Seal
Hi gh Col l apse
No. 2 9m 4.37/ 111 P165041 BunaN Seal
8.12/ 203 P165043 BunaN Seal
No. 2 10m 4.37/ 111 P165006 BunaN Seal
P167181 Fl uorocarbon Seal
Hi gh Col l apse
8.12/ 203 P165015 BunaN Seal
P167183 Fl uorocarbon Seal
Hi gh Col l apse
No. 9 23m 4.37/ 111 P165136 BunaN Seal
8.12/ 203 P165138 BunaN Seal
Filter Notes
Synt eq

f i l t er medi a, whi ch i s i n al l FPK02 f i l t er cart ri dges, i s compat i bl e wi t h pet rol eum based f l ui ds, as
wel l as wi t h most phosphat e est ers, wat er oi l emul si ons, and HWCF (hi gh wat er cont ent f l ui ds).
If f i l t eri ng pet rol eum-based oi l , f i l t ers wi t h seal s made of BunaNare appropri at e f or most appl i cat i ons.
If f i l t eri ng di est er, phosphat e est er f l ui ds, wat er gl ycol , wat er/ oi l emul si ons, or HWCF over 150F/ 83C,
use f i l t ers wi t h seal s made of fluorocarbon, such as Vi t on

f rom DuPont Dow El ast omers, or Fl uorel

f rom 3M Company.
Donal dson hi gh col l apse el ement s, wi t h t hei r st eel endcaps and wi re-backed medi a, are rat ed t o wi t h-
st and up t o 3000 psi / 20,700 kPa bef ore col l apsi ng.
Notes on Indicators
1
Donal dson uses t he i nl et port as t he ref erence poi nt . Lef t si de, f or i nst ance, means t hat t he i ndi cat or mount s on t he si de
of t he f i l t er head t hat i s on your l ef t when you f ace t he i nl et port .
2
Al t ernat e i ndi cat or choi ce: El ect ri cal Indi cat or (P166298, i l l ust rat ed on pages 56-57) mount s i n pl ace of t he vi sual i ndi cat or
on t he l ef t si de. Vi sual i ndi cat or can t hen be moved t o t he ri ght si de of t he head, whi ch i s dri l l ed and t apped wi t h bl ank
pl at e i nst al l ed.
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HPK02
When installing the HPK02 housing onto
an installed head, torque it to 15 ft-lbs.

Blank Plate
P166134 installed with two
P161315 Fluorocarbon
O-Rings on R side of head
Replacement Filter
Synteq

Filter Media
(see list, page 78)
Head Seal
P167268 Fluorocarbon
Head Assembly
P167730 no bypass
P167728 50 psi
(Includes head seal)
O-Ring
P161315
Fluorocarbon
Size 006
Housing
P167443 short
P167452 long
Visual Service Indicator
P164315
(includes O-Ring & hardware)
Max Temp: 180F/83C
Set : 50 psi/345 kPa
or use blank plate P166134
AC/DC Electrical
Service Indicator
P166298
(3-wire switch in conduit box,
for left side of head only)
Max Temp: 250F/121C
Set : 50 psi/345 kPa
Vol t age: 120 VAC / 28 VDC
Current : 250 mA
Ci rcui t : Normally open (red) /
normally closed (blue) /
common (white)
HPK02 8" Element Only HPK02 Housing Only HPK02 4" Element Only
Performance Data
For a full explanation of how our performance curves were derived, see page 150.
HPK02 Service Parts
- oil before assembling
- o
5 10 15 20 25 30
0
5
10
15
20
0.75 " PORT
P
R
E
S
S
U
R
E

D
R
O
P

(
P
S
I
D
)
FLOW (gpm)
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25 gpm, 95 l/min
FPK02 Highlights
Standard Bypass Ratings
87 psi / 600 kPa / 6 bar
87 psi Bypass with reverse-flow
check valve
No Bypass
Operating Temperatures
-20F to 250F / -29C to 120C
Element Collapse Ratings
290 psi / 2000 kPa / 20 bar (standard)
3000 psi / 20,700 kPa / 207 bar
(high collapse)
Beta Rating
Performance to
6(c)
=1000
T-Type Porting Sizes
SAE-12 O-Ring Ports (standard)
Assembly Weight
4" Assembly: 9.2 lbs / 4.2 kg
8" Assembly: 13.2 lbs / 6.0 kg
Replacement Filter Lengths
4" / 101.5mm
8" / 203mm
Working Pressures to: 6090 psi
42,000 kPa
420 bar
Rated Static Burst to: 9135 psi
63,000 kPa
630 bar
Flow Range to: 25 gpm
95 l/min
Features
The FPK02 is built to withstand pressures upwards of
6000 psi. It features a cast iron head and cold-extruded
steel housing for ultimate strength and durability. This filter
meets the HF2 in-plant automotive specification.
Bypass options include 87 psid bypass, bypass with reverse-flow
check valve, or no bypass.
Take advantage of our Mix n Match system of in-stock heads,
housings & cartridgesso you can get exactly what you need!
Likewise, choose the media type and configuration thats best for
your application. All FPK02 filters contain Synteq

, Donaldsons
exclusive synthetic fiber media formulated especially for liquid
filtration! (See page 8 for details on Synteq.)
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FPK02
Indicator Plug
Remove pl ug t o
i nst al l vi sual or
el ect ri cal i ndi cat or.
All dimensions above are shown in inches [millimeters]
90.0
332.5
13.09
HOUSING
HOUSING
231.5
9.11
1.61
41.0
3.54
46.0
94
3.7
42
83.4
M8 X 17 2X
.91
3.28
23.0
1.81
1.7
OUTLET
INLET
4.47
113.5
Assembly - Side View
Head - Top View
Head - Side View
for: Servo Valve Circuits
In-Plant & Mobile Equipment
Power Steering Circuits
High Pressure Circuits
Meets HF2Specification
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25 gpm, 95 l/min
NOTE: Port i s machi ned and pl ugged. Repl ace pl ug wi t h i ndi cat or of choi ce: P171945 (vi sual )
or P761056 (el ect ri cal ). See i l l ust rat i on on opposi t e page f or det ai l s.
Filter Notes
Synt eq

f i l t er medi a, whi ch i s i n al l FPK02 f i l t er cart ri dges, i s compat i bl e wi t h pet rol eum


based f l ui ds, as wel l as wi t h most phosphat e est ers, wat er oi l emul si ons, and HWCF (hi gh
wat er cont ent f l ui ds).
If you re f i l t eri ng pet rol eum-based oi l , f i l t ers wi t h seal s made of BunaN are appropri at e f or
most appl i cat i ons.
If you re f i l t eri ng di est er, phosphat e est er f l ui ds, wat er gl ycol , wat er/ oi l emul si ons, and
HWCF over 150F/ 83C, use f i l t ers wi t h seal s made of f l uorocarbon, such as Vi t on

f rom
DuPont Dow El ast omers, or Fl uorel

f rom 3M Company.
Donal dson hi gh col l apse el ement s, wi t h t hei r st eel endcaps and
wi re-backed medi a, are rat ed t o wi t hst and up t o 3000 psi / 20,700 kPa bef ore col l apsi ng.
Media Bx(c) =1000 Length Part Comments
Number Rating (in./mm) No.
No. 1 6m 4.37/ 111 P169429 BunaN Seal
P167180 Fl uorocarbon Seal
Hi gh Col l apse
8.12/ 203 P167838 BunaN Seal
P167182 Fl uorocarbon Seal
Hi gh Col l apse
No. 2 9m 4.37/ 111 P165041 BunaN Seal
8.12/ 203 P165043 BunaN Seal
No. 2 10m 4.37/ 111 P165006 BunaN Seal
P167181 Fl uorocarbon Seal
Hi gh Col l apse
8.12/ 203 P165015 BunaN Seal
P167183 Fl uorocarbon Seal
Hi gh Col l apse
No. 9 23m 4.37/ 111 P165136 BunaN Seal
8.12/ 203 P165138 BunaN Seal
Element Choices
3/ 4" O-Ri ng* 87 psi Bypass P762766
3/ 4" O-Ri ng* 87 psi Bypass P762767
wi t h reverse-f l ow
check val ve
3/ 4" O-Ri ng* No Bypass P762768
Head Choices
Port Size
4
Bypass Rating Part No.
Housing Choices
FPK02 Components
All FPK02filters contain
Synteq

, our synthetic filter


media designed especially for
liquid filtration. Learn more
about Synteq

on page 8!
Length Part
(in./cm) No.
4" el ement P762769
8" el ement P762770
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FPK02
Filter
Element
Housing
Head
Plug
remove onl y when
i nst al l i ng i ndi cat or.
FPK02 Housing Only
FPK02 4" Element Only
AC/DC Electrical
Indicator
P761056
5 bar, 72.5 psi D
Visual Indicator
P171945
5 bar, 72.5 psi D
FPK02 8" Element Only
When installing the FPK02
housing onto an installed head,
torque it to 15 ft-lbs.
Performance Data
For a full explanation of how our performance curves
were derived, see page 150.
FPK02 Service Parts
- oil before assembling
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60 gpm, 227 l/min
Standard Bypass Ratings
50 psi / 345 kPa / 3.5 bar
No Bypass
Operating Temperatures
-20F to 250F / -29C to 121C
Element Collapse Ratings
200 psi / 1380 kPa / 13.8 bar (standard)
3000 psi / 20,700 kPa / 206.9 bar
(high collapse)
Beta Rating
Performance to
6(c)
=1000
T-Type Porting Sizes
SAE-12 O-Ring
SAE-16 O-Ring
Assembly Weight
26 lbs / 11.8 kg
Replacement Filter Lengths
8" / 203mm
HPK03 Highlights
Working Pressures to: 3000 psi
20,700 kPa
206.9 bar
Rated Static Burst to: 6000 psi
41,400 kPa
413.8 bar
Flow Range to: 60 gpm
227 l/min
Features
The sturdy HPK03 filter is constructed of ductile iron
for durability in high pressure applications. Standard
bowl drain plug means simplified servicing. Bowl includes
a fluoroelastomer head-to-housing seal. Meets HF3 specification.
Take advantage of our Mix n Match system of in-stock heads and
cartridgesso you can get exactly what you need! HPK03 is available
with your choice of visual or AC/DC electrical indicators. Likewise,
choose the bypass option thats right for your application50 psi or
no bypass. Seals made of fluorocarbon (such as Viton

and Fluorel

)
or BunaN are available with HPK03.
All HPK03 filters contain Synteq

, our synthetic filter media designed


especially for liquid filtration.
31958_077to084.qxp 1/22/2006 11:33 PM Page 84
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Torque
housing
to 75ft-lbs.
All dimensions above are shown in inches [millimeters]
Alternate Head - Top View
with Electrical Service Indicator left side
Standard Head - Top View
with Visual Service Indicator left side,
blank plate right side
Assembly - Side View
Head - Top View
for: High Pressure Circuits
In-Plant & Mobile Equipment
Servo Valve Circuits
Meets HF3specifications
31958_085to092.qxp 1/24/2006 2:24 PM Page 85
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25 gpm, 95 l/min
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Media Part Seal Comments
Number No.
No. 74 75m nomi nal P162233 BunaN Wi re Mesh Medi a
The P179579housi ng i s 10.73 i nches (273mm) l ong and accept s t he f i l t er
el ement t hat i s 8 i nches (203mm) l ong. It i ncl udes a head-t o-housi ng seal .
Housing
Port Size
4
Bypass Rating Indicators
1
Part No.
SAE-16 O-Ri ng 50 psi Vi sual i ndi cat or, l ef t si de
1,2
P166353
SAE-12 O-Ri ng 50 psi Vi sual i ndi cat or, l ef t si de
1,2
P170489
SAE-12 O-Ri ng No bypass Vi sual i ndi cat or, l ef t si de
1,2
P170491
Head Choices
Notes
1
Donal dson uses t he i nl et port as t he ref erence poi nt . Lef t si de, f or i nst ance, means t hat t he i ndi cat or mount s on t he si de of t he f i l t er
head t hat i s on your l ef t when you f ace t he i nl et port .
2
Al t ernat e i ndi cat or choi ce: el ect ri cal i ndi cat or (P166298) mount s i n pl ace of t he vi sual i ndi cat or on t he l ef t si de. Vi sual i ndi cat or can
t hen be moved t o t he ri ght si de of t he head, whi ch i s dri l l ed and t apped wi t h bl ank pl at e i nst al l ed.
Filter Notes
SEALS: Fi l t ers wi t h seal s made of BunaNare appropri at e f or most appl i cat i ons i nvol vi ng pet rol eum oi l . Fi l t ers
wi t h seal s made of Viton

(a f l uoroel ast omer) are requi red when usi ng di est er, phosphat e est er f l ui ds, wat er
gl ycol , wat er/ oi l emul si ons, and HWCF (hi gh wat er cont ent f l ui ds) over 150F. (Vi t on

i s a regi st ered t rademark


of DuPont Dow El ast omers.)
SYNTHETIC MEDIA: Synt eq

f i l t er medi a i s compat i bl e wi t h pet rol eum based f l ui ds, most phosphat e est ers, wat er
oi l emul si ons, and HWCF (hi gh wat er cont ent f l ui ds).
Donal dson hi gh col l apse f i l t ers are physi cal l y desi gned t o wi t hst and up t o 3000 psi / 20,700 kPa bef ore col l apsi ng.
Media Bx(c) =1000 Part Seal Comments
Number Rating No.
No. 1 6m P167842 BunaN
No. 1 6m P167185 Vi t on Hi gh Col l apse f or
No Bypass appl i cat i ons.
No. 2 9m P164594 BunaN
No. 2 9m P164601 Vi t on
No. 2 10m P164166 BunaN
No. 2 10m P167186 Vi t on Hi gh Col l apse f or
No Bypass appl i cat i ons.
No. 4 20m P164365 Vi t on
No. 9 23m P164174 BunaN
No. 20 >50m P165319 BunaN
Element Choices
HPK03 Components
All HPK03filters contain
Synteq

, our synthetic media


specially-developed for liquid
filtration. Find out more on
page 8 !
31958_085to092.qxp 1/22/2006 11:41 PM Page 86
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- oil before assembling
Performance Data
For a full explanation of how our performance curves
were derived, see page 150.
HPK03 Housing Only HPK03 Element Only
Replacement Filter
Synt eq

medi a on al l , except No.74,


whi ch has Wi remesh medi a
(l i st ed i n t abl e on p.86)
O-Ring
Si ze 908
P163275 BunaN
P169563 Vi t on
Drain Plug Kit:
P169564
(wi t h Vi t on O-Ri ng)
Head O-Ring
Si ze 238
P162005 BunaN
P165882 Vi t on
Head Assembly
(3 choi ces, l i st ed i n
t abl e on p.86)
O-Ring
P161315 Vi t on
Si ze 006
Housing
P179579
(wi t h Vi t on O-Ri ng)
Visual Service Indicator
P164315
(i ncl udes O-Ri ng & hardware)
Max Temp: 180F/ 83C
Set : 50 psi / 345 kPa
or use bl ank pl at e P166134
AC/DC Electrical
Service Indicator
P166298
(3-wi re swi t ch i n condui t box,
f or l ef t si de of head onl y)
Max Temp: 250F/ 121C
Set : 40 psi / 276 kPa
Vol t age: 120 VAC / 28 VDC
Current : 250 mA
Ci rcui t : Normal l y open (red) /
normal l y cl osed (bl ue) / common (whi t e)
HPK03 Service Parts
10 20 30 40 50 60
0
2
4
6
8
10
3/4" PORT
1" PORT
P
R
E
S
S
U
R
E

D
R
O
P

(
P
S
I
D
)
FLOW (gpm)
10 20 30 40 50 60
0
2
4
6
8
10
#20
#9
#2.5
#2
#1
P
R
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S
S
U
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E

D
R
O
P

(
P
S
I
D
)
FLOW (gpm)
- o
- o
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120 gpm, 454 l/min
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HPK04 Highlights
Standard Bypass Ratings
60 psi / 414 kPa / 4.1 bar
90 psi / 621 kPa / 6.2 bar with reverse-
flow check valve
No Bypass
Operating Temperatures
-20F to 250F / -27C to 121C
Element Collapse Ratings
200 psi / 1380 kPa / 13.8 bar (standard)
3000 psi / 20,700 kPa / 206.9 bar
(high collapse)
Beta Rating
Performance to
6(c)
=1000
T-Type Porting Sizes
SAE-20 O-Ring
1" & 1" SAE 4-Bolt Flange (codes 61, 62)
Assembly Weight
8" Assembly: 26 lbs / 12 kg
16" Assembly: 39.5 lbs / 18 kg
Replacement Filter Lengths
8" / 203mm
16" / 406mm
Working Pressures to: 6000 psi
41,400 kPa
413.8 bar
Rated Static Burst to: 12000 psi
82800 kPa
827.6 bar
Flow Range to: 120 gpm
454 l/min
Features
The HPK04 high pressure filter series is made of ductile
iron for strength and durability. Machined bypass valves
are case-hardened at critical points to provide maximum
strength and reliability. Reverse flow bypass valve allows
bi-directional flow through the filter head, and filter
changeout is simplified with standard bowl drain plug.
Meets HF3 specification.
Take advantage of our Mix n Match system of in-stock heads, housings
& cartridgesso you can get exactly what you need! Likewise, choose
the media type and configuration thats best for your application. Filter
cartridges for HPK04 contain Synteq

, Donaldsons exclusive synthetic


fiber media formulated specially for liquid filtration.
31958_085to092.qxp 1/22/2006 11:42 PM Page 88
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All dimensions above are shown in inches [millimeters]
No Bypass 90psi / 621kPa
Bypass Valve with
Reverse Flow Check Valve
60psi / 414kPa
Bypass Valve
F
I
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T
E
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E
D
F
L
O
W
B
Y
P
A
S
S

F
L
O
W
O
U
T
L
E
T
I
N
L
E
T
F
L
O
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B
Y
P
A
S
S
O
U
T
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T
F
L
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W
F
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T
E
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D
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L
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T
INLET
Assembly - Side View
Head - Top View
Bypass Valve Alternatives
Torque
housing
to 75ft-lbs.
Torque
housing
to 75ft-lbs.
With 2Visual
Service Indicators
With Electrical
Service Indicator
Short Assembly
(8" element)
Long Assembly
(16" element)
for: High Pressure Circuits
Hydrostatic Transmissions
Servo Valve Circuits
Meets HF3Specifications
31958_085to092.qxp 1/24/2006 2:24 PM Page 89
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120 gpm, 454 l/min
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Media Bx(c) =1000 Length Part Comments
Number Rating (in./mm) No.
HPK04 Components
Filter Notes
SEALS: Fi l t ers wi t h seal s made of
BunaNare appropri at e f or most
appl i cat i ons i nvol vi ng pet rol eum oi l .
Fi l t ers wi t h seal s made of Viton

(a f l uoroel ast omer) are requi red when


usi ng di est er, phosphat e est er f l ui ds,
wat er gl ycol , wat er/ oi l emul si ons, and
HWCF (hi gh wat er cont ent f l ui ds) over
150F. (Vi t on

i s a regi st ered t rademark


of DuPont Dow El ast omers.)
SYNTHETIC MEDIA: Synt eq

f i l t er
medi a i s compat i bl e wi t h pet rol eum
based f l ui ds, and most phosphat e
est ers, wat er oi l emul si ons, and
HWCF (hi gh wat er cont ent f l ui ds.)
Donal dson hi gh col l apse f i l t ers are
physi cal l y desi gned t o wi t hst and up t o
3000 psi / 20,700 kPa bef ore col l apsi ng.
1" SAE 4-Bol t Fl ange
(code 61) and 3000 psi 60 psi vi sual LH, bl ank pl at e RH
2
P166127
SAE-20 O-Ri ng
1" SAE 4-Bol t Fl ange
(code 61) and 3000 psi 90 psi wi t h vi sual LH, bl ank pl at e RH
2
P166149
SAE-20 O-Ri ng reverse f l ow check val ve
1" SAE 4-Bol t Fl ange
(code 61) and 3000 psi no bypass vi sual LH, bl ank pl at e RH
2
P169754
SAE-20 O-Ri ng
1" SAE 4-Bol t Fl ange 6000 psi 60 psi vi sual LH onl y
2
P164346
(code 62)
1" SAE 4-Bol t Fl ange 6000 psi 90 psi wi t h vi sual LH, bl ank pl at e RH
2
P170057
(code 62) reverse f l ow check val ve
1" SAE 4-Bol t Fl ange 6000 psi 90 psi wi t h vi sual LH, bl ank pl at e RH
2
P170058
(code 62) reverse f l ow check val ve
1" SAE 4-Bol t Fl ange 6000 psi 90 psi wi t h bl ank pl at e LH, dri l l ed, t apped,
3
P173887
(code 62) reverse f l ow check val ve pl ugged RH f or P173929
Head Choices
Port Size
4
Working Pressure Bypass Rating Indicators
1
Part No.
1 6m 8/ 203 P167842
P167185 Hi gh Col l apse
16/ 406 P169433
P167187 Hi gh Col l apse
2 9m 8/ 203 P164594
P164601 Vi t on Seal s
16/ 406 P164598
P164603 Vi t on Seal s
2 10m 8/ 203 P164166
P167186 Hi gh Col l apse
16/ 406 P164170
P164367 Vi t on Seal s
P167188 HIgh Col l apse
4 20m 8/ 203 P164365 Vi t on Seal s
9 23m 8/ 203 P164174
16/ 406 P164178
20 >50m 8/ 203 P165319
74 ----/ ----/ 75 8/ 203 P162233 200 wi remesh screen
Element Choices
Length Part
(in./mm) No.
8/ 203 P162451
16/ 203 P162452
Not e: Head assembl i es i ncl ude
head-t o-housi ng seal .
Housing Choices
Head Notes
On al l HPK04 heads where an
i ndi cat or i s NOT i nst al l ed, a
bl ank pl at e or a pl ug i s t here.
1
Donal dson uses t he i nl et port
as t he ref erence poi nt . Lef t
si de, f or i nst ance, means t hat
t he i ndi cat or mount s on t he
si de of t he f i l t er head t hat i s
on your l ef t when you f ace t he
i nl et port .
2
Al t ernat e i ndi cat or: El ect ri cal
i ndi cat or (P166298) mount s i n
pl ace of vi sual model on l ef t
si de onl y.
3
Al t ernat e i ndi cat or: El ect ri cal
i ndi cat or (P173929) mount s
on ri ght si de of head onl y.
4
CAUTION: Consul t f i t t i ng
manuf act urers f or maxi mum
al l owabl e operat i ng pressures.
31958_085to092.qxp 1/22/2006 11:42 PM Page 90
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Performance Data
For a full explanation of how our performance curves were derived, see page 150.
HPK04 Service Parts
Replacement Filter
Synt eq

medi a on al l , except No. 74


whi ch has Wi remesh medi a
(l i st ed i n t abl e on p. 90)
O-Ring
(Si ze 904)
P161551 BunaN
P163616 Vi t on
Drain Plug Kit
P161550
(wi t h BunaN O-Ri ng)
Head O-Ring & Back-up Kit
(Si ze 240)
P162742 BunaN O-Ri ng, Tef l on back-up
P163619 Vi t on O-Ri ng, Tef l on back-up
Head Assemblies
See Head Assembl y Opt i ons t abl e
O-Ring
(Si ze 006)
P161315 Vi t on
Housing
See housi ng assembl y opt i ons
t abl e on page 90.
Visual Service Indicator
(i ncl udes O-Ri ng & hardware)
Max Temp: 180F/ 83C
Set : 50 psi / 345 kPa
P164315 Normal Fl ow model
P166603 Reverse Fl ow model
P166134 Bl ank pl at e
AC/DC Electrical
Service Indicators
P166298 (3-wi re swi t ch i n condui t box,
f or l ef t si de of head onl y)
Max Temp: 250F/ 121C
Set : 40 psi / 276 kPa
Vol t age: 120 VAC / 28 VDC
Current : 250 mA
Ci rcui t : Normal l y open (red)
normal l y cl osed (bl ue)
common (whi t e)
HPK04 16" Element Only
HPK04 8" Element Only
HPK04 Housing Only
- oil before assembling
20 40 60 80 100
0
10
20
30
#20
#9
#2.5
#2
#1
P
R
E
S
S
U
R
E

D
R
O
P

(
P
S
I
D
)
FLOW (gpm)
20 40 60 80 100
0
5
10
15
20
25
#20
#9
#2.5
#2
#1
P
R
E
S
S
U
R
E

D
R
O
P

(
P
S
I
D
)
FLOW (gpm)
20 40 60 80
0
5
10
15
20
25
30
1.50" port
1.25" port
Reverse flowcheck valve standard flowdirection
Reverse flowcheck valve reverse flowdirection
No reverse flowcheck valve 1.25" ports
No reverse flowcheck valve 1.5" ports
STANDARD FLOW
REVERSE FLOW
P
R
E
S
S
U
R
E

D
R
O
P

(
P
S
I
D
)
FLOW (gpm)
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92
200 gpm, 757 l/min
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HPK05 Highlights
Standard Bypass Ratings
60 psi / 414 kPa / 4.1 bar with
reverse- flow check valve
No Bypass
Operating Temperatures
-20F to 250F / -29C to 121C
Element Collapse Ratings
200 psi / 1380 kPa / 13.8 bar (standard)
3000 psi / 20,700 kPa / 206.9 bar
(high collapse)
Beta Rating
Performance to
6(c)
=1000
T-Type Porting Sizes
2" SAE 4-Bolt Flange (code 61)
Assembly Weight
63 lbs / 28.5
Replacement Filter Length
25.53"/648mm
Working Pressures to: 3000 psi
20,700 kPa
20.6 bar
Rated Static Burst to: 6000 psi
41,400 kPa
413.8 bar
Flow Range to: 200 gpm
757 l/min
Features
The HPK05 high pressure filter series is made of ductile
iron for strength and durability. Machined bypass valves
are case-hardened at critical points to provide maximum
strength and reliability!
Reverse flow bypass valve allows bi-directional flow through the
filter head, with head up or head down mounting capabilities.
Available with your choice of visual or AC/DC electrical service
indicator; choose Viton

or BunaN seals. The HPK05 filters


contain Synteq

, Donaldsons exclusive synthetic fiber media


formulated especially for liquid filtration!
31958_085to092.qxp 1/22/2006 11:42 PM Page 92
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HPK05
All dimensions above are shown in inches [millimeters]
3.625
7.88
3.00
O-RING
BOLTED FLANGE
CONNECTION
2" NOMINAL
FLANGE SIZE
6.81
3000 PSI
3.06
1.688
NO BYPASS
BACK-UP
RING
1/2-13UNC-2B X 1.06
DEEP, 8 PLACES
I
N
L
E
T
B
Y
P
A
S
S
F
L
O
W
F
I
L
T
E
R
E
D
F
L
O
W
O
U
T
L
E
T
Assembly Side View
Bypass Valve Alternatives
Head Top View
Torque
housind
to 75ft-lbs.
No Bypass
With 2Visual
Indicators
With Visual & Electrical
Indicators
60psi /414kPa
Bypass Valve
with Reverse
Flow Check Valve
for: High Pressure Circuits
In-Plant & Mobile Equipment
Hydrostatic Transmissions
Centralized Lube Systems
31958_093to100.qxp 1/24/2006 3:56 PM Page 93
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200 gpm, 757 l/min
In this photo fromour scanning electron
microscope that shows Donaldson
Synteq

filter media magnified hundreds


of times, you can see the rounded fibers
that are specially designed for low
resistance to flow. Filters made with
Donaldson Synteq

maintain low
pressure drop over the life of the filter.
Port Bypass Indicator Assembly Media Element
Size
4
Rating Style/Location
1
Number Number Part No.
2" SAE 4-Bol t Fl ange 60 psi / 414 kPa Vi sual , Lef t si de
2
K052024 No. 9 P164229
(Code 61) Reverse f l ow check val ve
No Bypass Vi sual & El ect ri cal
3
K052039 No. 9 P171037
4
Element Notes
Fi l t ers wi t h seal s made of BunaNare appropri at e f or most appl i cat i ons i nvol vi ng pet rol eum oi l . Fi l t ers wi t h seal s
made of f l uoroel ast omer (such ad Vi t on

or Fl uorel

) are requi red when usi ng di est er, phosphat e est er f l ui ds, wat er
gl ycol , wat er/ oi l emul si ons, and HWCF (hi gh wat er cont ent f l ui ds) over 150F. (Vi t on

i s a regi st ered t rademark of


DuPont Dow El ast omers and Fl uorel i s a regi st ered t rademark of t he 3M Company.)
Synt eq

f i l t er medi a i s compat i bl e wi t h pet rol eum based f l ui ds, and most phosphat e est ers, wat er oi l emul si ons,
and HWCF (hi gh wat er cont ent f l ui ds).
Donal dson hi gh col l apse f i l t ers, wi t h t hei r st eel endcaps and rei nf orci ng wi re-backed medi a, are rat ed t o wi t hst and
up t o 3000 psi / 20,700 kPa bef ore col l apsi ng.
Media Bx(c) =1000 Length Part Seal &
Number Rating (in./mm) No. Comments
No. 1 6m 25.5 / 648 P167841 BunaN
No. 2 9m 25.5 / 648 P164585 BunaN
No. 2 10m 25.5 / 648 P164227 BunaN
P164435 Vi t on
Bui l t t o order
No. 9 23m 25.5 / 648 P164229 BunaN
P171037 Vi t on
Hi gh Col l apse
Synteq

Element Choices
Head Assemblies
HPK05 Components
Assembly Notes
1
Donal dson uses t he i nl et port as t he ref erence poi nt . Lef t si de, f or i nst ance, means t hat t he i ndi cat or
mount s on t he si de of t he f i l t er head t hat i s on your l ef t when you f ace t he i nl et port .
2
Al t ernat e choi ce: El ect ri cal i ndi cat or (P166298) i s avai l abl e f or mount i ng i n pl ace of t he vi sual i ndi cat or
on ei t her si de.
3
Vi sual i ndi cat or i s mount ed on l ef t si de of t he head; el ect ri cal i ndi cat or (P170365) i s mount ed on t he
ri ght si de.
4
Rat ed as hi gh col l apse (3000 psi / 20700 kPa); has Vi t on

seal s.
31958_093to100.qxp 1/22/2006 11:50 PM Page 94
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HPK05
- oil before assembling
Set Screw
P162296
Cap Assembly
P162866 (i ncl udes BunaN O-Ri ng
and Back-Up Ki t )
O-Ring & Back-Up Kit
P162860 BunaN
P166010 Vi t on
Housing
P162485, 26" l engt h
O-Ring & Back-Up Kit
P162860 BunaN
P166010 Vi t on
Replacement Filter
Synt eq

Fi l t er Medi a
Lengt h 25.5" 648mm
O-Ring
Si ze 904
P161551 BunaN
P163616 Vi t on
Drain Plug Kit
P161550
(7/ 16-20 UNF SAE-4)
Head Assembly
P165695 Reverse Fl ow Bypass
O-Ring
Si ze 006
P161315 Vi t on
Visual Service Indicator
P164315
(i ncl udes O-Ri ng & hardware)
Max Temp: 180F/ 83C
Set : 50 psi / 345 kPa
or use bl ank pl at e P166134
AC/DC Electrical Service Indicator
P166298 (shown)
(3-wi re swi t ch i n condui t box,
f or l ef t si de of head onl y)
Max Temp: 250F/ 121C
Set : 40 psi / 276 kPa
Vol t age: 120 VAC / 28 VDC
Current : 250 mA
Ci rcui t : Normal l y open (red)
normal l y cl osed (bl ue)
common (whi t e)
Performance Data
For a full explanation of how our performance curves
were derived, see page 150.
HPK05 Service Parts
HPK05Element Only
HPK05Housing with Standard Reverse
Flow Valve HPK05 Housing Only
25 50 75 100 125 150 175 200
0
3
5
8
10
13
15
#20
#9
#4
#2
#1
P
R
E
S
S
U
R
E

D
R
O
P

(
P
S
I
D
)
FLOW (gpm)
25 50 75 100 125 150 175 200
0
5
10
15
20
25
30
Standard flow with 2" port
Reverse flow with 2" port
P
R
E
S
S
U
R
E

D
R
O
P

(
P
S
I
D
)
25 50 75 100 125 150 175 200
0
2
4
6
8
10
P
R
E
S
S
U
R
E

D
R
O
P

(
P
S
I
D
)
2" Port
FLOW (gpm)
- o
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Replacement Elements
Coreless Hydraulic Filter Elements -
Pall Replacements
Dimensions are shown in inches
Pall Donaldson Beta
x(c)
=1000 ID (1) ID (2) Length
Part No. Part No. per ISO 16889
HC8314FKP16H P564543 6 3.76 3.88 14.48
HC8314FKN16H P564544 9 3.76 3.88 14.48
HC8314FKS16H P564545 10 3.76 3.88 14.48
HC8314FKP39H P564546 6 3.76 3.88 36.38
HC8314FKN39H P564547 9 3.76 3.88 36.38
HC8314FKS39H P564548 10 3.76 3.88 36.38
HC9604FKP8H P564549 6 2.01 7.95
HC9604FKN8H P564550 9 2.01 7.95
HC9604FKS8H P564551 10 2.01 7.95
HC9604FKP13H P564552 6 2.01 12.69
HC9604FKN13H P564553 9 2.01 12.69
HC9604FKS13H P564554 10 2.01 12.69
HC9604FKP16H P564555 6 2.01 16.56
HC9604FKN16H P564556 9 2.01 16.56
HC9604FKS16H P564557 10 2.01 16.56
HC8914FKP13H P564558 6 2.53 12.44
HC8914FKN13H P564559 9 2.53 12.44
HC8914FKS13H P564560 10 2.53 12.44
HC8914FKP16H P564561 6 2.53 16.03
HC8914FKN16H P564562 9 2.53 16.03
HC8914FKS16H P564563 10 2.53 16.03
HC9404FKP13H P564840 6 2.53 2.53 12.95
HC9404FKN13H P564841 9 2.53 2.53 12.95
HC9404FKS13H P564842 10 2.53 2.53 12.95
HC9404FKP16H P564843 6 2.53 2.53 15.31
HC9404FKN16H P564844 9 2.53 2.53 15.31
HC9404FKS16H P564845 10 2.53 2.53 15.31
HC9404FKP26H P564846 6 2.53 2.53 25.08
HC9404FKN26H P564847 9 2.53 2.53 25.08
HC9404FKS26H P564848 10 2.53 2.53 25.08
HC9404FKS12H P564849 10
OD
6.00
6.00
6.00
6.00
6.00
6.00
3.12
3.12
3.12
3.12
3.12
3.12
3.12
3.12
3.12
3.88
3.88
3.88
3.88
3.88
3.88
3.88
3.88
3.88
3.88
3.88
3.88
3.88
3.88
3.88
3.88 2.53 2.53 12.31
Replacement elements fit
Pall housing
All plastic/synthetic
media, no steel
Excellent performance
In-stock, ready to ship!
Competitively priced
Easy disposal: compact
or incinerate
21 models
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Replacement Elements
Donaldson has the industrys
Largest Selection
of Replacement Hydraulic Filters!
In-stock, ready to ship to you!
40392_093to100.qxp 8/18/2006 8:56 AM Page 97
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Line Accessories
New! Hydraulic Line Accessories!
More of the hydraulic components you
need are now available from the fluid
power experts at Donaldson. Pressure
gauges for monitoring system pressure.
Hoses and test points for sampling oil
and determining ISO cleanliness levels.
Flanges to connect components. Valves
for system control. All available from
Donaldson, your one stop shop.
We have new reservoir accessories, too!
See page 119 for our expanded line of
breathers, vents, diffusers, level gauges
and much more.
Description:
Stainless steel (304SS)
Phosphor bronze bourdon tube
Acrylic lenses
Built-in snubber
Glycerin Filled
Pressure gauges
Features
Donaldson PGL series gauges are mechanical bourdon tube pressure gauges. Each gauge has a glycerin
filled stainless steel bezel and case that is robust and will not discolor or rust. The bourdon tube and
movement is constructed from brass and bronze alloys. PGL series gauges are easy to install for contin-
uous readings with face diameters of 2" (63mm) and 4" (100mm).
Dial Sizes
2"and 4"
Mounting
Stem, Panel, Front Flange
Thread Type
2" size " NPT, " SAE, " BSP
4" " NPT
Operating Temperature
30F to 160F
Accuracy
+/- 3% of full scale
Scale
psi
bar
31958_093to100.qxp 1/22/2006 11:50 PM Page 98
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Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
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StemMount
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Pressure Gauges
PGL-A
2" St em
2" SAE St em
2" Panel
4" St em
4" Panel
Pressure Range Options
2" Gauges
Donaldson Description Pressure Thread
Part No. Range Type
P562718 PGL-A-63-N-B-30-CS 30' ' Hg + 20 psi 1/ 4' ' NPT
P562719 PGL-A-63-N-B-30-S 0 - 30 psi 1/ 4' ' NPT
P562721 PGL-A-63-N-B-30-VS 0 - 30' ' Hg 1/ 4' ' NPT
P562733 PGL-A-63-N-B-60-S 0 - 60 psi 1/ 4' ' NPT
P562705 PGL-A-63-N-B-100-S 0 - 100 psi 1/ 4' ' NPT
P562709 PGL-A-63-N-B-160-S 0 - 160 psi 1/ 4' ' NPT
P562717 PGL-A-63-N-B-300-S 0 - 300 psi 1/ 4' ' NPT
P562727 PGL-A-63-N-B-500-S 0 - 500 psi 1/ 4' ' NPT
P562731 PGL-A-63-N-B-600-S 0 - 600 psi 1/ 4' ' NPT
P562703 PGL-A-63-N-B-1000-S 0 - 1,000 psi 1/ 4' ' NPT
P562707 PGL-A-63-N-B-1500-S 0 - 1,500 psi 1/ 4' ' NPT
P562711 PGL-A-63-N-B-2000-S 0 - 2,000 psi 1/ 4' ' NPT
P562713 PGL-A-63-N-B-3000-S 0 - 3,000 psi 1/ 4' ' NPT
P562723 PGL-A-63-N-B-4000-S 0 - 4,000 psi 1/ 4' ' NPT
P562725 PGL-A-63-N-B-5000-S 0 - 5,000 psi 1/ 4' ' NPT
P562729 PGL-A-63-N-B-6000-S 0 - 6,000 psi 1/ 4' ' NPT
P562701 PGL-A-63-N-B-10,000-S 0 - 10,000 psi 1/ 4' ' NPT
P562696 PGL-A-63-B-B-1500-S 0 - 1,500 psi 1/ 4' ' BSP
P562739 PGL-A-63-S-B-500-S 0 - 500 psi 1/ 4' ' SAE
P562734 PGL-A-63-S-B-1000-S 0 - 1,000 psi 1/ 4' ' SAE
P562735 PGL-A-63-S-B-1500-S 0 - 1,500 psi 1/ 4' ' SAE
P562736 PGL-A-63-S-B-2000-S 0 - 2,000 psi 1/ 4' ' SAE
P562737 PGL-A-63-S-B-3000-S 0 - 3,000 psi 1/ 4' ' SAE
P562738 PGL-A-63-S-B-5000-S 0 - 5,000 psi 1/ 4' ' SAE
P562740 PGL-A-63-S-B-6000-S 0 - 6,000 psi 1/ 4' ' SAE
2" Dial, StemMount
Donaldson Description Pressure Thread
Part No. Range Type
P562720 PGL-A-63-N-B-30-VP 0 - 30' ' Hg 1/ 4' ' NPT
P562732 PGL-A-63-N-B-60-P 0 - 60 psi 1/ 4' ' NPT
P562704 PGL-A-63-N-B-100-P 0 - 100 psi 1/ 4' ' NPT
P562708 PGL-A-63-N-B-160-P 0 - 160 psi 1/ 4' ' NPT
P562716 PGL-A-63-N-B-300-P 0 - 300 psi 1/ 4' ' NPT
P562726 PGL-A-63-N-B-500-P 0 - 500 psi 1/ 4' ' NPT
P562730 PGL-A-63-N-B-600-P 0 - 600 psi 1/ 4' ' NPT
P562702 PGL-A-63-N-B-1000-P 0 - 1,000 psi 1/ 4' ' NPT
P562706 PGL-A-63-N-B-1500-P 0 - 1,500 psi 1/ 4' ' NPT
P562710 PGL-A-63-N-B-2000-P 0 - 2,000 psi 1/ 4' ' NPT
P562712 PGL-A-63-N-B-3000-P 0 - 3,000 psi 1/ 4' ' NPT
P562722 PGL-A-63-N-B-4000-P 0 - 4,000 psi 1/ 4' ' NPT
P562724 PGL-A-63-N-B-5000-P 0 - 5,000 psi 1/ 4' ' NPT
P562728 PGL-A-63-N-B-6000-P 0 - 6,000 psi 1/ 4' ' NPT
P562700 PGL-A-63-N-B-10,000-P 0 - 10,000 psi 1/ 4' ' NPT
P562697 PGL-A-63-B-B-3000-P 0 - 3,000 psi 1/ 4' ' BSP
P562698 PGL-A-63-B-B-4000-P 0 - 4,000 psi 1/ 4' ' BSP
2" Dial, Panel Mount
Donaldson Description Dial
Part No. Size
P562699 PGL-A-63-FF 2-1/ 2"
P562671 PGL-A-100-FF 4"
Front Flange Option
0
-
1
0
0
0
0

p
s
i
0
-
6
0
0
0

p
s
i
0
-
5
0
0
0

p
s
i
0
-
4
0
0
0

p
s
i
0
-
3
0
0
0

p
s
i
0
-
2
0
0
0

p
s
i
0
-
1
5
0
0

p
s
i
0
-
1
0
0
0

p
s
i
0
-
6
0
0

p
s
i
0
-
5
0
0

p
s
i
0
-
3
0
0

p
s
i
0
-
1
6
0

p
s
i
0
-
1
0
0

p
s
i
0
-
6
0

p
s
i
3
0

H
g
-
2
0

p
s
i
0
-
3
0

p
s
i
0
-
3
0

i
n
.

H
g
With Front Flange Panel Mount
71.0
[2.80] 33.0
[1.30]
64.0
[2.52]

1/4"NPTOR
1/4"85PPOR
1/4"SAETHREAD
27.0
[1.06]
90.0
[3.54]
33.0[1.30]
63.0[2.48]
71.0
[2.80]
1/4"NPT
1/4"BSPP
NOTEMOUNTINGBRACKET
CONFIGURATIONMAYVARY
R (2.25) 6X
[(.09)]
3X
78.5
[(3.09)]
(120 ) 3X
(6.5)
[(.26)]
(88.0)
[(3.46)]

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Line Accessories
4" Gauges
Donaldson Description Pressure Thread
Part No. Range Type
P562682 PGL-A-100-N-B-300-P 0 - 300 psi 1/ 2' ' NPT
P562687 PGL-A-100-N-B-600-P 0 - 600 psi 1/ 2' ' NPT
P562674 PGL-A-100-N-B-1000-P 0 - 1,000 psi 1/ 2' ' NPT
P562676 PGL-A-100-N-B-1500-P 0 - 1,500 psi 1/ 2' ' NPT
P562678 PGL-A-100-N-B-2000-P 0 - 2,000 psi 1/ 2' ' NPT
P562680 PGL-A-100-N-B-3000-P 0 - 3,000 psi 1/ 2' ' NPT
P562684 PGL-A-100-N-B-5000-P 0 - 5,000 psi 1/ 2' ' NPT
P562672 PGL-A-100-N-B-10,000-P 0 - 10,000 psi 1/ 2' ' NPT
4" Dial, Panel Mount
Donaldson Description Pressure Thread
Part No. Range Type
P562683 PGL-A-100-N-B-300-S 0 - 300 psi 1/ 2' ' NPT
P562688 PGL-A-100-N-B-600-S 0 - 600 psi 1/ 2' ' NPT
P562675 PGL-A-100-N-B-1000-S 0 - 1,000 psi 1/ 2' ' NPT
P562677 PGL-A-100-N-B-1500-S 0 - 1,500 psi 1/ 2' ' NPT
P562679 PGL-A-100-N-B-2000-S 0 - 2,000 psi 1/ 2' ' NPT
P562681 PGL-A-100-N-B-3000-S 0 - 3,000 psi 1/ 2' ' NPT
P562685 PGL-A-100-N-B-5000-S 0 - 5,000 psi 1/ 2' ' NPT
P562686 PGL-A-100-N-B-6000-S 0 - 6,000 psi 1/ 2' ' NPT
P562673 PGL-A-100-N-B-10,000-S 0 - 10,000 psi 1/ 2' ' NPT
4" Dial, StemMount
StemMount Panel Mount With Front Flange
MOUNTINGBRACKET
CONFIGURATIONMAYVARY
(106.0)
[(4.17)]
(44.0)
[(1.73)]
(34.0)
[(1.34)]
(130.0)
[(5.12)]
1/2NPT
R (2.75) 6X
[(.108)]
3X
(120 ) 3X
(7.9)
[(.31)]
(131.0)
[(5.16)]

(116.9)
[(4.60)]

(106.0)
[(4.17)]

(98.5)
[(3.88)]

(39.0) [(1.54]
1/2"NPT
(71.0)[(2.80)]
40392_093to100.qxp 8/18/2006 8:56 AM Page 100
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Test Points
Description:
Working Pressure: 9000 psi
Seals: Buna-N
Caps: Plastic or metal
Leak-free connection at full pressure
Features
Test points can be used as a connection into the
hydraulic system on the suction side, pressure side
or return. They allow connection for pressure and
temperature transducers and provide ports for fluid
sampling (so you can monitor cleanliness and keep
your system operating optimally). If you have filters
installed in hard-to-access locations, test points and
hose assemblies can be used to plumb up a bulkhead
to read pressure differentials.
For Test Point Adapters, see page 104.
For Test Point Hose Assemblies, see page 105.
Temperature Range
Metal cap:
-22F to 248F / -30C to 120C
Plastic cap:
-22F to 212F / 30C to 100C
Styles
Pressure and/or Temperature
Applications
Fluid or gas
Test Points TPP-1215
TPM-1620
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102
Line Accessories
TPM/TPP-1215 Assembly Views M12x1.5 Thread
Plastic Cap Metal Cap
Donaldson Description Working A E F G Cap Comment
Part No. Pressure psi/bar Thread Type (in./mm) (in./mm) (in./mm)
P563200 TPP-1215-04B 9000 / 630 ISO 228-G 1/ 4" BSPP 1.26/ 32 .39/ 10 0.75/ 19 Pl ast i c
P563192 TPM-1215-04G 9000 / 630 1/ 4" BSPP, Form G 1.30/ 33 .33/ 8.5 0.55/ 14 Met al
P563202 TPP-1215-04J 9000 / 630 #4 37 JIC Femal e 2.17/ 55 n/ a 0.67/ 17 Pl ast i c
P563197 TPP-1215-02N 5800 / 400 1/ 8" NPTF 1.14/ 29 .47/ 12 0.55/ 14 Pl ast i c
P563198 TPP-1215-02N-V 5800 / 400 1/ 8" NPTF 1.14/ 29 .47/ 12 0.55/ 14 Pl ast i c Vi t on seal s
P563193 TPM-1215-04N 9000 / 630 1/ 4" NPTF 1.14/ 29 .59/ 15 0.55/ 14 Met al
P563205 TPP-1215-04N-V 9000 / 630 1/ 4" NPTF 1.14/ 29 .59/ 15 0.55/ 14 Pl ast i c Vi t on seal s
P563203 TPP-1215-04N 9000 / 630 1/ 4" NPTF 1.14/ 29 .59/ 15 0.55/ 14 Pl ast i c
P563199 TPP-1215-03S 9000 / 630 3/ 8"-24 UNF (#3 SAE) 1.42/ 36 .39/ 10 0.87/ 22
P563206 TPP-1215-04S 9000 / 630 7/ 16"-20 UNF (#4 SAE) 1.26/ 32 .35/ 9 0.67/ 17 Pl ast i c
P563207 TPP-1215-06S 9000 / 630 9/ 16"-18 UNF (#6 SAE) 1.22/ 31 .39/ 10 0.75/ 19 Pl ast i c
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Test Points
TPM/TPP-1620 Assembly Views M16x2 Thread
TPM Metal Cap Pressure/Temperature TPP Plastic Cap J IC Style
Donaldson Description Working A B C D Cap Comment
Part No. Pressure psi/bar Thread Type (in./mm) (in./mm) (mm)
P563210 TPM-1620-02B 5800 / 400 ISO 228-G 1/ 8" BSPP 1.5/ 38 0.31/ 8 17 Met al
P563215 TPM-1620-04B 9000 / 630 ISO 228-G 1/ 4" BSPP 1.42/ 36 0.39/ 10 19 Met al
P563216 TPM-1620-04B-T 9000 / 630 ISO 228-G 1/ 4" BSPP 1.42/ 36 0.39/ 10 19 Met al Temperat ure
P563987 TPM-1620-06B 9000 / 630 ISO 228-G 3/ 8" BSPP 1.42/ 36 0.39/ 10 22 Met al
P563211 TPM-1620-02I 5800 / 400 ISO 7/ I-R 1/ 8" BSPT 1.3/ 33 0.51/ 13 17 Met al
P563219 TPM-1620-04J 8100 / 600 #4 37 JIC Femal e 2.17/ 55 17 Met al
P563231 TPM-1620-06J 4500 / 315 #6 37 JIC Femal e 2.26/ 57.5 19 Met al
P563212 TPM-1620-02N 5800 / 400 1/ 8" NPTF 1.3/ 33 0.51/ 13 17 Met al
P563213 TPM-1620-02N-T 5800 / 400 1/ 8" NPTF 1.3/ 33 0.51/ 13 17 Met al Temperat ure
P563214 TPM-1620-02N-V 5800 / 400 1/ 8" NPTF 1.3/ 33 0.51/ 13 17 Met al Vi t on Seal s
P563220 TPM-1620-04N 9000 / 630 1/ 4" NPTF 1.3/ 33 0.65/ 16.5 17 Met al
P563222 TPM-1620-04N-T 9000 / 630 1/ 4" NPTF 1.3/ 33 0.65/ 16.5 17 Met al Temperat ure
P563223 TPM-1620-04N-V 9000 / 630 1/ 4" NPTF 1.3/ 33 0.65/ 16.5 17 Met al Vi t on Seal s
P563238 TPP-1620-04S 9000 / 630 7/ 16"-20 UNF (#4 SAE) 1.46/ 37 0.35/ 9 17 Pl ast i c
P563224 TPM-1620-04S 9000 / 630 7/ 16"-20 UNF (#4 SAE) 1.46/ 37 0.35/ 9 17 Met al
P563226 TPM-1620-04S-T 9000 / 630 7/ 16"-20 UNF (#4 SAE) 1.46/ 37 0.35/ 9 17 Met al Temperat ure
P563228 TPM-1620-04S-V 9000 / 630 7/ 16"-20 UNF (#4 SAE) 1.46/ 37 0.35/ 9 17 Met al Vi t on Seal s
P563230 TPM-1620-05S 9000 / 630 1/ 2"-20 UNF (#5 SAE) 1.42/ 36 0.39/ 10 19 Met al
P563232 TPM-1620-06S 9000 / 630 9/ 16"-18 UNF (#6 SAE) 1.42/ 36 0.39/ 10 19 Met al
P563234 TPM-1620-06S-V 9000 / 630 9/ 16"-18 UNF (#6 SAE) 1.42/ 36 0.39/ 10 19 Met al Vi t on Seal s
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Line Accessories
Test Point Adapters
A variety of adapters to suit your application.
Hose Union Gauge
Donaldson Description G L SW
Part No. Thread PSI (in./mm) (in./mm)
P563263 AHU-1215 M12 x 1.5 9000 1.14/ 29 .55/ 14
P563264 AHU-1620 M16 x 2 9000 1.65/ 42 .67/ 17
Direct Gauge Adapter
Donaldson Description G G
1
L
O
SW
Part No. Int. Thread Thread PSI (in./mm) (in./mm)
P563808 ADG-1215-04N 1/ 4" NPT M12 x 1.5 9000 1.14/ 29 .55/ 14
P563809 ADG-1620-04N 1/ 4" NPT M16 x 2 9000 .55/ 14 .75/ 19 G1
Bulkhead Gauge Adpater
Donaldson Description G
1
G
2
L SW
Part No. Thread Thread (in./mm) (in./mm)
P563800 ABH-1215-04N 1/ 4" NPT 1215M 12 x 1.5 1.52/ 39.5 .75/ 27
P563807 ASC-1620-04N 1/ 4" NPT 1620/ M16 x 2 1.52/ 38.5 .75/ 19
Series Converter
Donaldson Description G
1
G
2
D L SW
Part No. Thread Thread (in./mm) (in./mm) (in./mm)
P563265 ASC-1215 M16 x 2 M12 x 1.5 .67/ 17 1.30/ 33 .67/ 17
P563266 ASC-1620 M12 x 1.5 M16 x 2 .79/ 20 1.04/ 26.5 .67/ 17
Pressure Gauge Connection
Donaldson Description G G
1
L SW
Part No. Thread Thread PSI (in./mm) (in./mm)
P563262 AHG-1215-04N 1/ 4" NPT M12 x 1.5 9000 .71/ 18 .74/ 19
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Test Points Accessories
Description:
Working Pressure to 9000 psi
Features
Donaldson test point hoses are made of Polyamide II core with polyester
braid reinforcement and Polyamid II cover. They are suitable for use with
petroleum-based fluids. Hoses are standard straight on both ends and
include plastic dust caps.
For hydraulic filters installed in hard-to-access locations,
hose assemblies and test points can be used to plumb up
a bulkhead to read pressure differentials.
Length
12" to 180"
Temperature Range
-4F to 212F / -20C to 100C
Test Point
Hose Assemblies
L R
Donaldson Description Hose PSI Length
Part No. Rating (inches)
P563240 H-1215-B-0101-012 9000 12
P563243 H-1215-B-0101-024 9000 24
P563244 H-1215-B-0101-036 9000 36
P563245 H-1215-B-0101-048 9000 48
P563246 H-1215-B-0101-072 9000 72
P563247 H-1215-B-0101-096 9000 96
P563248 H-1215-B-0101-120 9000 120
P563249 H-1215-B-0101-180 9000 180
1215 Series M12x1.5 Thread
Donaldson Description Hose PSI Length
Part No. Rating (inches)
P563250 H-1620-B-0101-012 9000 12
P563251 H-1620-B-0101-018 9000 18
P563252 H-1620-B-0101-024 9000 24
P563254 H-1620-B-0101-036 9000 36
P563255 H-1620-B-0101-048 9000 48
P563256 H-1620-B-0101-072 9000 72
P563257 H-1620-B-0101-096 9000 96
P563259 H-1620-B-0101-120 9000 120
P563260 H-1620-B-0101-144 9000 144
P563261 H-1620-B-0101-180 9000 180
1620 Series M16x2 Thread
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Line Accessories
Opening Pressure (Cracking)
5 psi or 65 psi
Sizes
", 3/8", ", ", 1", 1", 1"
and 2" NPT
#4, #6, #8, #12, #16, #20, #24
and #32 SAE
In-Line Check Valves
Features
Steel constructed check valves are compatible
with all non-corrosive liquids. Valves contain no
elastimeric seals. Restricted orifice (.062) option
available on some models.
Working Pressures to: 4350 psi
Flow Ranges to: 200 gpm
The above charts are based on Hydraulic Oil 100SUS,
S.G. =0.86
Optional Orifice
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Valves
Donaldson Description Max Working Max. Rated Opening Port A B
Part No. Pressure (PSI) Flow (gpm) Pressure (PSI) (in./mm) (in./mm)
P562297 CV-02P-5 4350 6 5 1/ 4" NPT 0.75/ 19 2.36/ 60
P562298 CV-02P-65 4350 6 65 1/ 4" NPT 0.75/ 19 2.36/ 60
P562299 CV-02S-5 4350 6 5 #4 SAE 0.75/ 19 2.36/ 60
P562300 CV-02S-65 4350 6 65 #4 SAE 0.75/ 19 2.36/ 60
P562301 CV-03P-5 4350 10 5 3/ 8" NPT 0.95/ 24 2.75/ 70
P562302 CV-03P-65 4350 10 65 3/ 8" NPT 0.95/ 24 2.75/ 70
P562303 CV-03S-5 4350 10 5 #6 SAE 0.95/ 24 2.75/ 70
P562304 CV-03S-65 4350 10 65 #6 SAE 0.95/ 24 2.75/ 70
P562305 CV-04P-5 4350 16 5 1/ 2" NPT 1.18/ 30 3.03/ 77
P562306 CV-04P-65 4350 16 65 1/ 2" NPT 1.18/ 30 3.03/ 77
P562307 CV-04S-5 4350 16 5 #8 SAE 1.18/ 30 3.03/ 77
P562308 CV-04S-65 4350 16 65 #8 SAE 1.18/ 30 3.03/ 77
P562309 CV-06P-5 4350 25 5 3/ 4" NPT 1.42/ 36 3.54/ 90
P562310 CV-06-P-5-.062-ORF 4350 25 5 3/ 4" NPT 1.42/ 36 3.54/ 90
P562311 CV-06P-65 4350 25 65 3/ 4" NPT 1.42/ 36 3.54/ 90
P562312 CV-06S-5 4350 25 5 #12 SAE 1.42/ 36 3.54/ 90
P562313 CV-06S-65 4350 25 65 #12 SAE 1.42/ 36 3.54/ 90
P562314 CV-08P-5 4350 45 5 1" NPT 1.77/ 45 4.17/ 106
P562316 CV-08P-65 4350 45 65 1" NPT 1.77/ 45 4.17/ 106
P562317 CV-08S-5 4350 45 5 #16 SAE 1.77/ 45 4.17/ 106
P562318 CV-08-S-5-.062-ORF 4350 45 5 #16 SAE 1.77/ 45 4.17/ 106
P563307 CV-08S-65 4350 45 65 #16 SAE 1.77/ 45 4.17/ 106
P562319 CV-10P-5 4350 95 5 1-1/ 4" NPT 2.16/ 55 4.92/ 125
P562320 CV-10P-65 4350 95 65 1-1/ 4" NPT 2.16/ 55 4.92/ 125
P562321 CV-10S-5 4350 95 5 #20 SAE 2.16/ 55 4.92/ 125
P562322 CV-10S-65 4350 95 65 #20 SAE 2.16/ 55 4.92/ 125
P562323 CV-12P-5 4350 130 5 1-1/ 2" NPT 2.56/ 65 5.51/ 140
P562324 CV-12P-65 4350 130 65 1-1/ 2" NPT 2.56/ 65 5.51/ 140
P562325 CV-12S-5 4350 130 5 #24 SAE 2.56/ 65 5.51/ 140
P562326 CV-12S-65 4350 130 65 #24 SAE 2.56/ 65 5.51/ 140
P562327 CV-16P-5 2900 200 5 2" NPT 2.95/ 75 6.30/ 160
P562328 CV-16P-65 2900 200 65 2" NPT 2.95/ 75 6.30/ 160
P562329 CV-16S-5 2900 200 5 #32 SAE 2.95/ 75 6.30/ 160
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Line Accessories
Ball Valves - Low Pressure
Features
Low pressure ball valves are rated for water, oil or
gas (WOG) applications. Two-way/two-position,
quarter turn operation. Full-ported sizes from
" to 2" NPT. T-handle available on some models.
Suitable for temperatures from -22F to 350F
(-30C to 162C).
Description:
Hot pressed brass body and ball OT 58
Materials (ball and body): BV Series
chromium plated
Aluminum handle
Teflon seals (ball and stem)
Donaldson Description Max. Working Port A B C D E DN (T-handle)
Part No. Pressure (PSI) Thread (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)
P562331 BV-04-N 710 1/ 4" NPT 1.89/ 48 0.98/ 25 1.69/ 43 3.15/ 80 0.40/ 10 -
P562333 BV-06-N 710 3/ 8" NPT 1.89/ 48 0.98/ 25 1.69/ 43 3.15/ 80 0.40/ 10 -
P562336 BV-08-N 710 1/ 2" NPT 2.00/ 51 1.22/ 31 1.77/ 45 3.15/ 80 0.60/ 15 -
P563311 BV-12-N 570 3/ 4" NPT 2.24/ 57 1.46/ 37 2.36/ 60 4.44/ 113 0.80/ 20 -
P562338 BV-16-N 570 1" NPT 2.75/ 70 1.81/ 46 2.48/ 63 4.44/ 113 1.00/ 25 -
P562339 BV-20-N 430 1-1/ 4" NPT 3.15/ 80 2.24/ 57 3.11/ 79 5.43/ 138 1.25/ 32 -
P562341 BV-24-N 430 1-1/ 2" NPT 3.66/ 93 2.75/ 70 3.27/ 83 5.43/ 138 1.57/ 40 -
P562343 BV-32-N 360 2" NPT 4.41/ 112 3.31/ 84 3.94/ 100 6.22/ 158 1.97/ 50 -
P562345 BV-40-N

260 2-1/ 2" NPT 5.31/ 135 3.82/ 97 3.98/ 101 7.75/ 197 2.12/ 54 -
P562346 BV-48-N

230 3" NPT 6.25/ 159 4.80/ 122 5.08/ 129 9.84/ 250 2.56/ 65 -
Replacement handles
Donaldson Description Handle Fits
Part No. Style Valve Size
P562353 BVH-468 St andard 04-N, 06-N, 08-N
P562354 BVH-468-T T Handl e 04-N, 06-N, 08-N
P562348 BVH-1216 St andard 12-N, 16-N
P562349 BVH-1216-T T Handl e 12-N, 16-N
P562350 BVH-20 St andard 20-N
P562351 BVH-2432 St andard 24-N, 32-N
P562352 BVH-40 St andard 40-N
P562355 BVH-4864 St andard 48-N, 64-N
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Valves
Ball Valves - Medium/High Pressure
Features
Medium duty (MBV) and high pressure (HBV) ball valves
are compatible with petroleum-based fluids. Two-way,
two-position valves are suited for on/off control. Optional
locking tabs provide added safety. Valves come standard
with bent handles; straight handles are available for some
models. Operating temperatures from -22F to 212F /
-30C to 100C.
Description:
Steel body
Brass ball with chrome plating
(MBV-04 thru MBV-16)
Steel ball with chrome plating
(HBV, MBV-20 thru MBV-32)
Steel zinc stem (MBV)
Delrin ball seal
Stem seal: Buna-N (MBV); Viton (HBV)
Aluminum handles on HBV larger sizes
Donaldson DescriptionPort Pressure L I B H h m V SW K
Part No. Thread (PSI) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)
P562387 M BV-04-N 1/ 4" NPT 7250 2.7/ 69 1.4/ 36 1.0/ 26 1.7/ 43 1.3/ 32 0.5/ 12.5 0.4/ 11 0.4/ 9 4.6/ 118
P562388 M BV-04-S 7/ 16-20 SAE 7250 2.7/ 69 1.4/ 36 1.0/ 26 1.7/ 43 1.3/ 32 0.5/ 12.5 0.4/ 11 0.4/ 9 4.6/ 118
P563308 M BV-06-N 3/ 8" NPT 7250 3.1/ 79 1.7/ 43 1.3/ 32 1.7/ 43 1.5/ 38 0.7/ 17.5 0.4/ 11 0.4/ 9 4.6/ 118
P562389 M BV-06-S 9/ 16-18 SAE 7250 3.1/ 79 1.7/ 43 1.3/ 32 1.7/ 43 1.5/ 38 0.7/ 17.5 0.4/ 11 0.4/ 9 4.6/ 118
P562390 M BV-08-N 1/ 2" NPT 7250 4.1/ 104 1.9/ 48 1.4/ 35 1.7/ 43 1.6/ 40 0.75/ 19 0.4/ 11 0.4/ 9 4.6/ 118
P563309 M BV-08-S 3/ 4-16 SAE 7250 4.1/ 104 1.9/ 48 1.4/ 35 1.7/ 43 1.6/ 40 0.75/ 19 0.4/ 11 0.4/ 9 4.6/ 118
P562391 M BV-12-N 3/ 4" NPT 4500 4.3/ 109 2.4/ 62 1.9/ 49 2.3/ 58 2.2/ 57 1.0/ 24.5 0.6/ 14 0.6/ 14 7.2/ 182
P562392 M BV-12-S 1-1/ 16-12 SAE 4500 4.3/ 109 2.4/ 62 1.9/ 49 2.3/ 58 2.2/ 57 1.0/ 24.5 0.6/ 14 0.6/ 14 7.2/ 182
P562394 M BV-16-N 1" NPT 4500 4.6/ 117 2.6/ 66 2.3/ 58 2.3/ 58 2.6/ 65 1.2/ 29.5 0.6/ 14 0.6/ 14 7.2/ 182
P562395 M BV-16-S 1-5/ 16-12 SAE 4500 4.6/ 117 2.6/ 66 2.3/ 58 2.3/ 58 2.6/ 65 1.2/ 29.5 0.6/ 14 0.6/ 14 7.2/ 182
P562396 M BV-20-N 1-1/ 4" NPT 5000 4.3/ 110 3.2/ 80 3.0/ 76 2.3/ 58 3.3/ 84 1.5/ 38 0.6/ 15 0.7/ 17 8.5/ 218
P562397 M BV-20-S 1-5/ 8-12 SAE 5000 4.3/ 110 3.2/ 80 3.0/ 76 2.3/ 58 3.3/ 84 1.5/ 38 0.6/ 15 0.7/ 17 8.5/ 218
P562398 M BV-24-N 1-1/ 2" NPT 5000 5.1/ 130 3.3/ 85 3.6/ 92 2.3/ 58 3.9/ 99 1.8/ 46 0.6/ 15 0.7/ 17 8.5/ 218
P563310 M BV-24-S 1-7/ 8-12 SAE 5000 5.1/ 130 3.3/ 85 3.6/ 92 2.3/ 58 3.9/ 99 1.8/ 46 0.6/ 15 0.7/ 17 8.5/ 218
P562399 M BV-32-N 2" NPT 5000 5.5/ 140 3.9/ 100 4.2/ 106 2.3/ 58 4.4/ 111 2.1/ 53 0.6/ 15 0.7/ 17 8.5/ 218
MediumDuty Ball Valves - MBV
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Line Accessories
Donaldson Description Port Pressure L I B H h m V SW K
Part No. Thread (PSI) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)
P562356 HBV-04-N 1/ 4" NPT 7250 2.7/ 69 1.4/ 36 1.0/ 26 1.7/ 43 1.3/ 32 0.5/ 12.5 0.4/ 11 0.4/ 9 4.6/ 118
P562357 HBV-04-S 7/ 16-20 SAE 7250 2.7/ 69 1.4/ 36 1.0/ 26 1.7/ 43 1.3/ 32 0.5/ 12.5 0.4/ 11 0.4/ 9 4.6/ 118
P562358 HBV-06-N 3/ 8" NPT 7250 3.1/ 79 1.7/ 43 1.3/ 32 1.7/ 43 1.5/ 38 0.7/ 17.5 0.4/ 11 0.4/ 9 4.6/ 118
P562359 HBV-06-S 9/ 16-18 SAE 7250 3.1/ 79 1.7/ 43 1.3/ 32 1.7/ 43 1.5/ 38 0.7/ 17.5 0.4/ 11 0.4/ 9 4.6/ 118
P562360 HBV-08-N 1/ 2" NPT 7250 4.1/ 104 1.9/ 48 1.4/ 35 1.7/ 43 1.6/ 40 0.75/ 19 0.4/ 11 0.4/ 9 4.6/ 118
P562361 HBV-08-S 3/ 4-16 SAE 7250 4.1/ 104 1.9/ 48 1.4/ 35 1.7/ 43 1.6/ 40 0.75/ 19 0.4/ 11 0.4/ 9 4.6/ 118
P562362 HBV-12-N 3/ 4" NPT 4500 4.3/ 109 2.4/ 62 1.9/ 49 2.3/ 58 2.2/ 57 1.0/ 24.5 0.6/ 14 0.6/ 14 7.2/ 182
P562363 HBV-12-S 1-1/ 16-12 SAE 4500 4.3/ 109 2.4/ 62 1.9/ 49 2.3/ 58 2.2/ 57 1.0/ 24.5 0.6/ 14 0.6/ 14 7.2/ 182
P562364 HBV-16-N 1" NPT 4500 4.6/ 117 2.6/ 66 2.3/ 58 2.3/ 58 2.6/ 65 1.2/ 29.5 0.6/ 14 0.6/ 14 7.2/ 182
P562365 HBV-16-S 1-5/ 16-12 SAE 4500 4.6/ 117 2.6/ 66 2.3/ 58 2.3/ 58 2.6/ 65 1.2/ 29.5 0.6/ 14 0.6/ 14 7.2/ 182
P562368 HBV-20-N 1-1/ 4" NPT 5000 4.3/ 110 3.2/ 80 3.0/ 76 2.3/ 58 3.3/ 84 1.5/ 38 0.6/ 15 0.7/ 17 8.5/ 218
P562369 HBV-20-S 1-5/ 8-12 SAE 5000 4.3/ 110 3.2/ 80 3.0/ 76 2.3/ 58 3.3/ 84 1.5/ 38 0.6/ 15 0.7/ 17 8.5/ 218
P562370 HBV-24-N 1-1/ 2" NPT 5000 5.1/ 130 3.3/ 85 3.6/ 92 2.3/ 58 3.9/ 99 1.8/ 46 0.6/ 15 0.7/ 17 8.5/ 218
P563315 HBV-24-S 1-7/ 8-12 SAE 5000 5.1/ 130 3.3/ 85 3.6/ 92 2.3/ 58 3.9/ 99 1.8/ 46 0.6/ 15 0.7/ 17 8.5/ 218
High Pressure Ball Valves - HBV
Donaldson Description Style Valve
Part No. Size
P562376 HBVH-040608 Bent Handl e 04, 06, 08
P562377 HBVH-1216 Bent Handl e 12, 16
P562378 HBVH-202432 Bent Handl e 20, 24, 32
Replacement Parts
Handles
Donaldson Description Valve
Part No. Size
P562332 LD-1 04, 06, 08
P562335 LD-2 12, 16
P562340 LD-3 20, 24, 32
For use on M BV, HBV and 3W-HBV
Lock Device Kits
Donaldson Description Valve
Part No. Size
P562379 HBV-SK-04 04
P562380 HBV-SK-06 06
P562629 HBV-SK-08 08
P562630 HBV-SK-12 12
P562381 HBV-SK-16 16
P562382 HBV-SK-20 20
P562383 HBV-SK-24 24
Seal Kit
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Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
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Valves
J
H
A
D
K
Port Size
B
F G
E
C
SW
Three-Way Selector Ball Valve
Description:
Maximum pressure 7250 psi / 500 bar
Steel construction
Operating temperature
-22F to 212F / -30C to 100C
DonaldsonDescription Port Max A B C D E F G H J K SW
Part No. Size Pressure (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)
P562342 3W-HBV-08-N 1/ 2' ' NPT 7250 psi 4.09 1.50 1.57 1.89 0.75 0.69 1.63 2.13 0.43 4.53 0.3
50000 kPa 104 38 40 48 19 17.5 41.5 54 11 115 9
P562344 3W-HBV-12-N 3/ 4' ' NPT 4500 psi 4.02 2.05 2.24 2.44 0.96 0.96 1.87 2.95 0.55 7.87 0.55
31028 kPa 102 52 57 62 24.5 24.5 47.5 75 14 200 14
P562404 3W-HBV-16-N 1' ' NPT 4500 psi 4.69 2.40 2.56 2.60 1.16 1.14 2.22 3.27 0.55 7.87 0.55
31028 kPa 119 61 65 66 29.5 29 56.5 83 14 200 14
P562405 3W-HBV-16-S SAE -16 4500 psi 4.72 2.80 3.33 3.19 1.54 1.54 2.36 4.17 0.65 12.60 0.67
31028 kPa 120 71 84.5 81 39 39 60 106 16.5 320 17
P562406 3W-HBV-20-N 1-1/ 4' ' NPT 5000 psi 4.72 2.80 3.33 3.19 1.54 1.54 2.36 4.17 0.65 12.60 0.67
34500kPa 120 71 84.5 81 39 39 60 106 16.5 320 17
P562407 3W-HBV-24-N 1-1/ 2' ' NPT 5000 psi 5.51 3.74 4.17 4.09 2.09 2.09 2.76 5.00 0.65 12.60 0.67
34500kPa 140 95 106 104 53 53 70 127 16.5 320 17
Open cross-over (no zero position)
Pressure inlet only from port 2
Pos. 1
3 1
2
Pos. 2
3 1
2
2
3 1
Operation:
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Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
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Line Accessories
F G
D
E
H
A
B C
J
Split Flanges
Description:
Code 61 and Code 62
BunaN O-Ring
Each kit includes:
2 split flange halves
4 hex head mounting bolts
and lockwashers
1 BunaN O-Ring
Code 61
Mounting Hardware
Flange Maximum
Donaldson Desc. Size A B C D E F G H J (Dia.) O-RingHex Head Working
Part No. (in./mm) (in./mm)(in./mm)(in./mm)(in./mm)(in./mm) (in./mm) (in./mm)(in./mm) (in./mm) Cap Screw Pressure
P563042 L-12SF-3 0.75 0.98 2.56 1.875 0.88 0.56 1.531 1.265 0.245 0.406 214 3/ 8-16x11/ 4 5000 psi
19 25 65 48 22 14 39 32 6 10 34500kPa
P563044 L-16SF-3 1.00 1.11 2.75 2.062 0.94 0.62 1.781 1.515 0.295 0.406 219 3/ 8-16x11/ 4 5000 psi
25 28 70 52 24 16 45 38 7 10 34500kPa
P563047 L-20SF-3 1.25 1.39 3.12 2.312 0.88 0.56 2.031 1.720 0.295 0.469 222 7/ 16-14x11/ 2 4000 psi
32 35 79 59 22 14 52 44 7 12 27580 kPa
P563050 L-24SF-3 1.50 1.58 3.69 2.750 1.00 0.62 2.406 2.000 0.295 0.531 225 1/ 2-13x11/ 2 3000 psi
38 40 94 70 25 16 61 51 8 13 20685 kPa
P563053 L-32SF-3 2.00 1.86 4.00 3.062 1.03 0.62 2.844 2.470 0.355 0.531 228 1/ 2-13x11/ 2 3000 psi
51 47 102 78 26 16 72 63 9 13 20685 kPa
P563056 L-40SF-3 2.50 2.09 4.50 3.500 1.50 0.75 3.344 2.950 0.355 0.531 232 1/ 2-13x13/ 4 2500 psi
64 53 114 89 38 19 85 75 9 13 17240 kPa
P563057 L-48SF-3 3.00 2.53 5.31 4.188 1.62 0.88 4.031 3.580 0.355 0.656 237 5/ 8-11x13/ 4 2000 psi
76 64 135 106 41 22 102 91 9 17 13790 kPa
Code 62
Mounting Hardware
Flange Maximum
Donaldson Desc. Size A B C D E F G H J (Dia.) O-RingHex Head Working
Part No. (in./mm) (in./mm)(in./mm)(in./mm)(in./mm)(in./mm) (in./mm) (in./mm)(in./mm) (in./mm) Cap Screw Pressure
P563043 L-12SFX-6 0.75 1.14 2.81 2.000 1.12 0.75 1.656 1.280 0.325 0.406 214 3/ 8-16x11/ 2 6000 psi
19 29 71 51 28 19 42 33 8 10 41370kPa
P563046 L-16SFX-6 1.00 1.33 3.19 2.250 1.31 0.94 1.906 1.530 0.355 0.469 219 7/ 16-14x13/ 4 6000 psi
25 34 81 57 33 24 48 39 9 12 41370kPa
P563049 L-20SFX-6 1.25 1.48 3.75 2.625 1.50 1.06 2.156 1.750 0.385 0.531 222 1/ 2-13x13/ 4 6000 psi
32 38 95 67 38 27 55 44 10 13 41370kPa
P563051 L-24SFX-6 1.50 1.83 4.44 3.125 1.69 1.19 2.531 2.030 0.475 0.656 225 5/ 8-11x21/ 4 6000 psi
38 46 113 79 43 30 64 52 12 17 41370kPa
P563054 L-32SFX-6 2.00 2.20 5.25 3.812 2.06 1.44 3.156 2.660 0.475 0.781 228 3/ 4-10x23/ 4 6000 psi
51 56 133 97 52 37 80 68 12 20 41370kPa
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Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
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Port Flanges
Gage Port Spacer
Description:
Code 61 and 62
Spacer block has " NPT gauge port
and SAE-4 gauge port
Donaldson Desc. Pad A B C D E H J K
Part No. Type Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)
P563188 SB-16-30 Code 61 1"/ 25mm 2.31/ 59 2.75/ 70 1.031/ 26 2.062/ 52 0.88/ 22 1.002/ 25 1.56/ 40 0.406/ 10
P563189 SB-20-30 Code 61 1.25"/ 32mm 2.87/ 73 3.12/ 79 1.188/ 30 2.312/ 59 0.94/ 24 1.252/ 32 1.75/ 44 0.469/ 12
P563191 SB-24-30 Code 61 1.5"/ 38mm 3.25/ 83 3.68/ 93 1.406/ 36 2.750/ 70 1.19/ 30 1.502/ 38 2.115/ 54 0.531/ 13
P563190 SB-20-60 Code 62 1.25"/ 32mm 3.06/ 78 3.75/ 95 1.250/ 32 2.625/ 67 1.50/ 38 1.252/ 32 1.75/ 44 0.531/ 13
SAE-4Port "NPTPort
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Line Accessories
Blanking Flanges
Description:
Code 61 and 62
O-Ring
Donaldson Desc. Pad A B C D E F G Mounting Hardware
Part No. Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) O-Ring SHCS
P563059 LIB-08-08-30 1/ 2"/ 13mm 1.813/ 46 2.125/ 54 0.688/ 17 1.500/ 38 0.75/ 19 1.000/ 25 0.344/ 9 210 5/ 16-18x1.50
P563060 LIB-12-12-30 3/ 4"/ 19mm 2.063/ 52 2.563/ 65 0.875/ 22 1.875/ 48 0.75/ 19 1.280/ 33 0.406/ 10 214 3/ 8-16x1.50
P563061 LIB-16-16-30 1"/ 25mm 2.313/ 59 2.750/ 70 1.031/ 26 2.063/ 52 0.88/ 22 1.560/ 40 0.406/ 10 219 3/ 8-16x1.75
P563063 LIB-20-20-30 1-1/ 4"/ 32mm 2.875/ 73 3.125/ 79 1.188/ 30 2.313/ 59 0.94/ 24 1.750/ 44 0.469/ 12 222 7/ 16-14x1.75
P563065 LIB-24-24-30 1-1/ 2"/ 38mm 3.250/ 83 3.688/ 94 1.406/ 36 2.750/ 70 1.19/ 30 2.115/ 54 0.531/ 13 225 1/ 2-13x2.25
P563067 LIB-32-32-30 2"/ 51mm 3.813/ 97 4.000/ 102 1.688/ 43 3.063/ 78 1.44/ 37 2.490/ 63 0.531/ 13 228 1/ 2-13x2.50
Blanking Flanges, Code 61
Donaldson Desc. Pad A B C D E F G Mounting Hardware
Part No. Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) O-Ring SHCS
P563062 LIB-16-16-60 1"/ 25mm 2.750/ 70 3.190/ 81 1.093/ 28 2.250/ 57 1.50/ 38 1.560/ 40 0.492/ 12 219 7/ 16-14x2.50
P563064 LIB-20-20-60 1-1/ 4"/ 32mm 3.060/ 78 3.750/ 95 1.250/ 32 2.625/ 67 1.43/ 36 1.750/ 44 0.531/ 13 222 1/ 2-13x2.50
P563066 LIB-24-24-60 1-1/ 2"/ 38mm 3.750/ 95 4.440/ 113 1.437/ 36 3.125/ 79 1.82/ 46 2.115/ 54 0.656/ 17 225 5/ 8-11x3.00
P563068 LIB-32-32-60 2"/ 51mm 4.500/ 114 5.250/ 133 1.750/ 44 3.812/ 97 1.82/ 46 2.490/ 63 0.781/ 20 228 3/ 4-10x3.00
Blanking Flanges, Code 62
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Port Flanges
4-Bolt NPTF Threaded Flange
Description:
Code 61 and 62
NPT Thread
BunaN O-Ring
Mounting hardware and O-Ring included
on O-Ring models
Maximum temperature with O-Ring
250F / 121C
Donaldson Desc. Port Pad A B C D E F G H J K (dia.) Mounting Hardware
Part No. Size Size (in./mm) (in./mm) (in./mm)(in./mm)(in./mm)(in./mm) (in./mm) (in./mm)NPTF Drill O-Ring SHCS
P563088 LI-12-12P-30 0.75 0.75 1.97 2.56 0.875 1.875 1.42 0.71 1.250 0.752 3/ 4-14 0.406 214 3/ 8-16 x 1.25
19 19 50 65 22 48 36 18 32 19 10
P563093 LI-16-16P-30 1.00 1.00 2.17 2.75 1.031 2.062 1.50 0.71 1.560 1.002 1-11.5 0.406 219 3/ 8-16 x 1.50
25 25 55 70 26 52 38 18 40 25 10
P563100 LI-20-20P-30 1.25 1.25 2.68 3.12 1.188 2.312 1.61 0.83 1.750 1.252 1-1/ 4-11.5 0.469 222 7/ 16-14 x 1.50
32 32 68 79 30 59 41 21 44 32 12
P563107 LI-24-24P-30 1.50 1.50 3.07 3.66 1.406 2.750 1.77 0.98 2.115 1.502 1-1/ 2-11.5 0.531 225 1/ 2-13 x 1.75
38 38 78 93 36 70 45 25 54 38 13
P563113 LI-32-32P-30 2.00 2.00 3.54 4.00 1.688 3.062 1.77 0.98 2.490 2.002 2-11.5 0.531 228 1/ 2-13 x 1.75
51 51 90 102 43 78 45 25 63 51 13
P563117 LI-40-40P-30 2.50 2.50 4.09 4.49 2.000 3.500 1.97 0.98 2.995 2.502 2-1/ 2-8 0.531 232 1/ 2-13 x 2.25
64 64 104 114 51 89 50 25 76 64 13
P563118 LI-48-48P-30 3.00 3.00 4.88 5.28 2.438 4.188 1.97 1.06 3.615 3.002 3-8 0.656 237 5/ 8-11 x 2.50
76 76 124 134 62 106 50 27 92 76 17
4 Bolt Threaded Flanges
Code 61 NPTF Thread, O-Ring (Figure 1)
Figure 2 Figure 1
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Line Accessories
DonaldsonDescriptionPort Pad A B C D E F G H J L Tap
Part No. Size Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) NPTF UNC-2B
P563164 LIC-16-16P-60 1.00 1.00 2.56 3.19 1.093 2.250 1.65 0.98 1.560 1.002 1-11.5 7/ 16-14
25 25 65 81 28 57 42 25 40 25
P563167 LIC-20-20P-60 1.25 1.25 3.07 3.75 1.250 2.625 1.77 1.06 1.750 1.252 1-1/ 4-11.5 1/ 2-13
32 32 78 95 32 67 45 27 44 32
P563172 LIC-32-32P-60 2.00 2.00 4.50 5.25 1.750 3.812 2.56 1.46 2.490 2.002 2-11.5 3/ 4-10
51 51 114 133 44 97 65 37 63 51
4 Bolt Threaded Flanges
Code 62 NPTF Thread, Flat Face (Figure 2)
DonaldsonDescriptionPort Pad A B C D E F G H J L Tap
Part No. Size Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) NPTF UNC-2B
P563161 LIC-12-12P-30 0.75 0.75 1.97 2.56 0.875 1.875 1.42 0.71 1.250 0.752 3/ 4-14 3/ 8-16
19 19 50 65 22 48 36 18 32 19
P563163 LIC-16-16P-30 1.00 1.00 2.17 2.75 1.031 2.062 1.50 0.71 1.560 1.002 1-11.5 3/ 8-16
25 25 55 70 26 52 38 18 40 25
P563166 LIC-20-20P-30 1.25 1.25 2.68 3.12 1.188 2.312 1.61 0.83 1.750 1.252 1-1/ 4-11.5 7/ 16-14
32 32 68 79 30 59 41 21 44 32
P563169 LIC-24-24P-30 1.50 1.50 3.07 3.66 1.406 2.750 1.77 0.98 2.115 1.502 1-1/ 2-11.5 1/ 2-13
38 38 78 93 36 70 45 25 54 38
P563171 LIC-32-32P-30 2.00 2.00 3.54 4.00 1.688 3.062 1.77 0.98 2.490 2.002 2-11.5 1/ 2-13
51 51 90 102 43 78 45 25 63 51
Code 61 NPTF Thread, Flat Face (Figure 2)
DonaldsonDescriptionPort Pad A B C D E F G H J K (Dia.) Mounting Hardware
Part No. Size Size (in./mm)(in./mm)(in./mm)(in./mm)(in./mm)(in./mm) (in./mm) (in./mm)NPTF Drill O-Ring SHCS
P563089 LI-12-12P-60 0.75 0.75 2.17 2.80 0.937 2.000 1.38 0.83 1.250 0.752 3/ 4-14 0.406 214 3/ 8-16 x 1.25
19 19 55 71 24 51 35 21 32 19 10
P563094 LI-16-16P-60 1.00 1.00 2.56 3.19 1.093 2.250 1.65 0.98 1.560 1.002 1-11.5 0.492 219 7/ 16-14 x 1.50
25 25 65 81 28 57 42 25 40 25 12
P563101 LI-20-20P-60 1.25 1.25 3.07 3.75 1.250 2.625 1.77 1.06 1.750 1.252 1-1/ 4-11.5 0.531 222 1/ 2-13 x 1.50
32 32 78 95 32 67 45 27 44 32 13
P563108 LI-24-24P-60 1.50 1.50 3.70 4.41 1.437 3.125 1.97 1.18 2.115 1.502 1-1/ 2-11.5 0.656 225 5/ 8-11 x 1.75
38 38 94 112 36 79 50 30 54 38 17
P563114 LI-32-32P-60 2.00 2.00 4.50 5.28 1.750 3.812 2.56 1.46 2.490 2.002 2-11.5 0.781 228 3/ 4-10 x 1.75
51 51 114 134 44 97 65 37 63 51 20
4 Bolt Threaded Flanges
Code 62 NPTF Thread, O-Ring (Figure 1)
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Port Flanges
4-Bolt SAE Threaded Flange
Description:
Code 61 and 62
SAE Straight Thread
BunaN O-Ring
Mounting hardware and O-Ring included
on O-Ring models
Maximum temperature with O-Ring
250F/ 21C
Donaldson Desc. Port Pad A B C D E F G H J K(Dia.) MountingHardware
Part No. Size Size (in./mm)(in./mm) (in./mm)(in./mm)(in./mm)(in./mm)(in./mm)(in./mm) UN/UNF-2B Drill O-Ring SHCS
P563090 LI-12-12S-30 0.75/ 19 0.75/ 19 1.97/ 50 2.56/ 65 0.875/ 22 1.875/ 48 1.42/ 36 0.71/ 18 1.250/ 32 0.752/ 19 1 1/ 16-12 0.406/ 10 214 3/ 8-16 x 1.25
P563095 LI-16-16S-30 1.00/ 25 1.0/ 25 2.17/ 55 2.75/ 70 1.031/ 26 2.062/ 52 1.50/ 38 0.71/ 18 1.560/ 40 1.002/ 25 1 5/ 16-12 0.406/ 10 219 3/ 8-16 x 1.50
P563102 LI-20-20S-30 1.25/ 32 1.25/ 32 2.68/ 68 3.12/ 79 1.188/ 30 2.312/ 59 1.61/ 41 0.83/ 21 1.750/ 44 1.252/ 32 1 5/ 8-12 0.469/ 12 222 7/ 16-14 x 1.50
P563109 LI-24-24S-30 1.50/ 38 1.50/ 38 3.07/ 78 3.66/ 93 1.406/ 36 2.750/ 70 1.77/ 45 0.98/ 25 2.115/ 54 1.502/ 38 1 7/ 8-12 0.531/ 13 225 1/ 2-13 x 1.75
P563115 LI-32-32S-30 2.00/ 51 2.00/ 51 3.54/ 90 4.00/ 102 1.688/ 43 3.062/ 78 1.77/ 45 0.98/ 25 2.490/ 63 2.002/ 51 2 1/ 2-12 0.531/ 13 228 1/ 2-13 x 1.75
4 Bolt Threaded Flanges
Code 61 Straight Thread, O-Ring (Figure 1)
DonaldsonDesc. Port Pad A B C D E F G H J L Tap
Part No. Size Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) UN/UNF-2B UNC-2B
P563162 LIC-12-12S-30 0.75/ 19 0.75/ 19 1.97/ 50 2.56/ 65 0.875/ 22 1.875/ 48 1.42/ 36 0.71/ 18 1.250/ 32 0.752/ 19 1 1/ 16-12 3/ 8-16
P563165 LIC-16-16S-30 1.00/ 25 1.00/ 25 2.17/ 55 2.75/ 70 1.031/ 26 2.062/ 52 1.50/ 38 0.71/ 18 1.560/ 40 1.002/ 25 1 5/ 16-12 3/ 8-16
P563168 LIC-20-20S-30 1.25/ 32 1.25/ 32 2.68/ 68 3.12/ 79 1.188/ 30 2.312/ 59 1.61/ 41 0.83/ 21 1.750/ 44 1.252/ 32 1 5/ 8-12 7/ 16-14
P563170 LIC-24-24S-30 1.50/ 38 1.50/ 38 3.07/ 78 3.66/ 93 1.406/ 36 2.750/ 70 1.77/ 45 0.98/ 25 2.115/ 54 1.502/ 38 1 7/ 8-12 1/ 2-13
P563173 LIC-32-32S-30 2.00/ 51 2.00/ 51 3.54/ 90 4.00/ 102 1.688/ 43 3.062/ 78 1.77/ 45 0.98/ 25 2.490/ 63 2.002/ 51 2 1/ 2-12 1/ 2-13
Code 61 Straight Thread, Flat Face (Figure 2)
Donaldson Desc. Port Pad A B C D E F G H J K(Dia.) MountingHardware
Part No. Size Size (in./mm)(in./mm) (in./mm)(in./mm)(in./mm)(in./mm)(in./mm)(in./mm) UN/UNF-2B Drill O-Ring SHCS
P563091 LI-12-12S-60 0.75/ 19 0.75/ 19 2.17/ 55 2.80/ 71 0.937/ 24 2.000/ 51 1.38/ 35 0.83/ 21 1.250/ 32 0.752/ 19 1 1/ 16-12 0.406/ 10 214 3/ 8-16 x 1.25
P563096 LI-16-16S-60 1.00/ 25 1.00/ 25 2.56/ 65 3.19/ 81 1.093/ 28 2.250/ 57 1.65/ 42 0.98/ 25 1.560/ 40 1.002/ 25 1 5/ 16-12 0.492/ 12 219 7/ 16-14 x 1.50
P563103 LI-20-20S-60 1.25/ 32 1.25/ 32 3.07/ 78 3.75/ 95 1.250/ 32 2.625/ 67 1.77/ 45 1.06/ 27 1.750/ 44 1.252/ 32 1 5/ 8-12 0.531/ 13 222 1/ 2-13 x 1.75
P563110 LI-24-24S-60 1.50/ 38 1.50/ 38 3.70/ 94 4.41/ 112 1.437/ 36 3.125/ 79 1.97/ 50 1.18/ 30 2.115/ 54 1.502/ 38 1 7/ 8-12 0.656/ 17 225 5/ 8-11 x 2.25
P563116 LI-32-32S-60 2.00/ 51 2.00/ 51 4.50/ 114 5.28/ 134 1.750/ 44 3.812/ 97 2.56/ 65 1.46/ 37 2.490/ 63 2.002/ 51 2 1/ 2-12 0.781/ 20 228 3/ 4-10 x 2.75
Code 62 Straight Thread, O-Ring (Figure 1)
Figure 2 Figure 1
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Line Accessories
DonaldsonDesc. Pipe Pad A B C D E F G H J L
Part No. Size Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) UNC-2B
P563176 LIC-12-12W-30 0.75/ 19 0.75/ 19 2.063/ 52 2.563/ 65 0.875/ 22 1.875/ 48 0.75/ 19 0.560/ 14 1.250/ 32 0.752/ 19 1.062/ 27 3/ 8-16
P563177 LIC-16-16W-30 1.00/ 25 1.00/ 25 2.313/ 59 2.750/ 70 1.031/ 26 2.063/ 52 0.88/ 22 0.630/ 16 1.560/ 40 1.002/ 25 1.328/ 34 3/ 8-16
P563178 LIC-20-20W-30 1.25/ 32 1.25/ 32 2.875/ 73 3.125/ 79 1.188/ 30 2.313/ 59 0.94/ 24 0.690/ 18 1.750/ 44 1.252/ 32 1.672/ 42 7/ 16-14
P563179 LIC-24-24W-30 1.50/ 38 1.50/ 38 3.250/ 83 3.688/ 94 1.406/ 36 2.750/ 70 1.19/ 30 0.750/ 19 2.115/ 54 1.502/ 38 1.922/ 49 1/ 2-13
P563180 LIC-32-32W-30 2.00/ 51 2.00/ 51 3.813/ 97 4.000/ 102 1.688/ 43 3.063/ 78 1.38/ 35 0.875/ 22 2.490/ 63 2.002/ 51 2.406/ 61 1/ 2-13
P563181 LIC-40-40W-30 2.50/ 64 2.50/ 64 4.281/ 109 4.500/ 114 2.000/ 51 3.500/ 89 1.75/ 44 1.000/ 25 2.995/ 76 2.502/ 64 2.906/ 74 1/ 2-13
Code 61, Flat Face (Figure 2)
Flat Socket Weld Flange
Description:
Code 61 and 62
DonaldsonDesc. Pipe Pad A B C D E F G H J K MountingHardware
Part No. Size Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)(in./mm) (in./mm) (in./mm) (in./mm) O-Ring SHCS
P563119 LI-08-08W-30 0.50/ 13 0.50/ 13 1.813/ 46 2.125/ 54 0.688/ 17 1.500/ 38 0.75/ 19 0.560/ 14 1.000/ 25 0.502/ 13 0.855/ 22 0.344/ 9 210 5/ 16-18x1.5
P563120 LI-12-12W-30 0.75/ 19 0.75/ 19 2.063/ 52 2.563/ 65 0.875/ 22 1.875/ 48 0.75/ 19 0.560/ 14 1.250/ 32 0.752/ 19 1.062/ 27 0.406/ 10 214 3/ 8-16x1.5
P563121 LI-16-16W-30 1.00/ 25 1.00/ 25 2.313/ 59 2.750/ 70 1.031/ 26 2.063/ 52 0.88/ 22 0.630/ 16 1.560/ 40 1.002/ 25 1.328/ 34 0.406/ 10 219 3/ 8-16x1.75
P563122 LI-20-20W-30 1.25/ 32 1.25/ 32 2.875/ 73 3.125/ 79 1.188/ 30 2.313/ 59 0.94/ 24 0.690/ 18 1.750/ 44 1.252/ 32 1.672/ 42 0.469/ 12 222 7/ 16-14x1.75
P563123 LI-24-24W-30 1.50/ 38 1.50/ 38 3.250/ 83 3.688/ 94 1.406/ 36 2.750/ 70 1.19/ 30 0.750/ 19 2.115/ 54 1.502/ 38 1.922/ 49 0.531/ 13 225 1/ 2-13x2.25
P563124 LI-32-32W-30 2.00/ 51 2.00/ 51 3.813/ 97 4.000/ 102 1.688/ 43 3.063/ 78 1.38/ 35 0.875/ 22 2.495/ 63 2.002/ 51 2.406/ 61 0.531/ 13 228 1/ 2-13x2.5
P563126 LI-40-40W-30 2.50/ 64 2.50/ 64 4.281/ 109 4.500/ 114 2.000/ 51 3.500/ 89 1.75/ 44 1.000/ 25 2.995/ 76 2.502/ 64 2.906/ 74 0.531/ 13 232 1/ 2-13x2.75
P563127 LI-48-48W-30 3.00/ 76 3.00/ 76 5.156/ 131 5.313/ 135 2.438/ 62 4.188/ 106 2.12/ 54 1.250/ 32 3.615/ 92 3.002/ 76 3.547/ 90 0.656/ 17 237 5/ 8-11x3.5
* P563077 WS-48-48-5 3.00/ 76 3.00/ 76 5.120/ 130 5.310/ 135 2.438/ 62 4.188/ 106 1.38/ 35 1.120/ 28 3.615/ 92 3.002/ 76 3.547/ 90 0.656/ 17 237 5/ 8-11x2.50
P563078 WS-56-56-5 3.50/ 89 3.50/ 89 5.500/ 140 6.000/ 152 2.750/ 70 4.750/ 121 1.44/ 37 1.190/ 30 4.095/ 104 3.502/ 89 4.047/ 103 0.656/ 17 241 5/ 8-11x2.75
P563079 WS-64-64-5 4.00/ 102 4.00/ 102 6.000/ 152 6.380/ 162 3.062/ 78 5.125/ 130 1.5/ 38 1.250/ 32 4.595/ 117 4.002/ 102 4.578/ 116 0.656/ 17 245 5/ 8-11x2.75
Note: * 500 PSI max of P563077
Code 61, O-Ring (Figure 1)
Figure 2 Figure 1
DonaldsonDesc. Pipe Pad A B C D E F G H J L
Part No. Size Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) UNC-2B
P563080 WSC-20-20-60 1.25/ 32 1.25/ 32 3.060/ 78 3.750/ 95 1.250/ 32 2.625/ 67 1.5/ 38 0.690/ 18 1.750/ 44 1.252/ 32 1.672/ 42 1/ 2-13
Code 62, Flat Face (Figure 2)
DonaldsonDesc. Pipe Pad A B C D E F G H J K MountingHardware
Part No. Size Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)(in./mm) (in./mm) (in./mm) (in./mm) O-Ring SHCS
P563073 WS-16-16-60 1.00/ 25 1.00/ 25 2.750/ 70 3.190/ 81 1.093/ 28 2.250/ 57 1.5/ 38 0.630/ 16 1.560/ 40 1.002/ 25 1.328/ 34 0.492/ 12 219 7/ 16-14x2.50
P563074 WS-20-20-60 1.25/ 32 1.25/ 32 3.060/ 78 3.750/ 95 1.250/ 32 2.625/ 67 1.5/ 38 0.690/ 18 1.750/ 44 1.252/ 32 1.672/ 42 0.531/ 13 222 1/ 2-13x2.50
P563075 WS-24-24-60 1.50/ 38 1.50/ 38 3.750/ 95 4.440/ 113 1.437/ 36 3.125/ 79 1.75/ 44 0.750/ 19 2.115/ 54 1.502/ 38 1.922/ 49 0.656/ 17 225 5/ 8-11x3.00
P563076 WS-32-32-60 2.00/ 51 2.00/ 51 4.500/ 114 5.250/ 133 1.750/ 44 3.812/ 97 1.75/ 44 0.875/ 22 2.490/ 63 2.002/ 51 2.406/ 61 0.781/ 20 228 3/ 4-10x3.00
Code 62, O-Ring (Figure 1)
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Port Flanges
New! Hydraulic Reservoir Accessories!
Suction Strainers
Line Mount
Tank Mount
Diffusers
Line Mount
Tank Mount
Level Gauges
Sight Gauges
Filler Breather Assemblies
Breathers
Plugs, Caps, Vents
When it comes to designing a fluid power system, look to Donaldson for reliable filters and a wide
selection of accessories. Everything you need for your reservoirbreathers, vents, strainers, diffusers,
gauges and more. All available from Donaldson, your one stop shop.
We have hydraulic line accessories, too! See pages 98-118 for test points, pressure gauges,
valves and port flanges.
See page 56 for our selection of filter service indicators.
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Reservoir Accessories
Suction Strainers
Features
Donaldson suction strainers are zinc-plated, with stainless steel mesh screens and rugged steel core centers
epoxy bonded to heavy gauge connector and end caps. Suction strainers filter petroleum-based hydraulic
fluids, phosphate esters, water glycols, lubricating oils, coolants, fuels and water in fluid reservoirs,
sumps and similar applications. They are cleanable and reusable. Clean by swishing in non-caustic solvent,
then blow dry from inner diameter to outer diameter with compressed air.
Flow Range: 0-300 gpm / 0-1,140 l/min
OutletPort Size: 3/8" NPT to 4" NPT
Stainless Steel Mesh
Steel or nylon fittings
Operating temperatures:
Steel fitting to 250F / 121C
Nylon fitting to 210F / 100C
Relief valve available
Note:PEC and SEH model st rai ners have hex nut st yl e out l et f i t t i ngs
(pi ct ured at t op of page). SEC model st rai ners have pi pe coupl i ng
st yl e (round) out l et f i t t i ngs. Al l st yl es have NPT t hreads i nsi de.
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Flow Rate (GPM)
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Flow Rate (L/Mi n)
0 50 100 150 200 250 300 350 400 450 500 550 600

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189 379 568 757 946 1136 1325 1514 1703 1893 2072 2271
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Flow Rate (L/Mi n)
0 10 20 30 40 50 60 70 80 90 100 110 120 130
38 76 114 151 189 227 265 303 341 379 416 454 492
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Flow Rate (L/Mi n)
38 76 114 151 189 227 265 303 341 379 416
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10 20 30 40 50 60 70 80 90 110 120
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SEC 200-300
SEH/SEC 3-100
PEC 3-100
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Suction Strainers
Donaldson Description Relief Valve Outlet Wire Dim. A Dim. B Screen Max.
Part No. Setting Pipe Size Mesh Size Area (sq.in.) Flow (gpm)
P562235 PEC-3-3/ 8-100 n/ a 3/ 8' ' NPT 100 1.9 2.7 20 3
P562240 PEC-5-1/ 2-100 n/ a 1/ 2' ' NPT 100 1.9 4.3 25 5
P562245 PEC-8-3/ 4-100 n/ a 3/ 4' ' NPT 100 2.7 4.3 40 8
P562246 PEC-8-3/ 4-100-RV3 3 psi d 3/ 4' ' NPT 100 2.7 4.3 40 8
P562244 PEC-8-1-100 n/ a 1' ' NPT 100 2.7 4.3 40 8
P562226 PEC-10-1-100 n/ a 1' ' NPT 100 2.7 5.6 70 10
P562227 PEC-10-1-100-RV3 3 psi d 1' ' NPT 100 2.7 5.6 70 10
P562228 PEC-20-1.1/ 4-100 n/ a 1-1/ 4' ' NPT 100 3.4 5.6 128 20
P562229 PEC-20-1.1/ 4-100-RV3 3 psi d 1-1/ 4' ' NPT 100 3.4 5.6 128 20
P562231 PEC-20-1.1/ 4-200 n/ a 1-1/ 4' ' NPT 200 3.4 5.6 128 20
P562232 PEC-30-1.1/ 2-100 n/ a 1-1/ 2' ' NPT 100 3.4 5.6 128 30
P562233 PEC-30-1.1/ 2-100-RV3 3 psi d 1-1/ 2' ' NPT 100 3.4 5.6 128 30
P562236 PEC-50-1.1/ 2-100 n/ a 1-1/ 2' ' NPT 100 4 8 200 50
P562237 PEC-50-1.1/ 2-100-RV3 3 psi d 1-1/ 2' ' NPT 100 4 8 200 50
P562238 PEC-50-2-100 n/ a 2' ' NPT 100 4 10.4 200 50
P562239 PEC-50-2-100-RV3 3 psi d 2' ' NPT 100 4 10.4 200 50
P562242 PEC-75-2.1/ 2-100 n/ a 2-1/ 2' ' NPT 100 5.2 8.5 316 75
P562243 PEC-75-2.1/ 2-100-RV3 3 psi d 2-1/ 2' ' NPT 100 5.2 8.5 316 75
P562223 PEC-100-3-100 n/ a 3' ' NPT 100 5.2 10.9 379 100
P562224 PEC-100-3-100-RV3 3 psi d 3' ' NPT 100 5.2 10.9 379 100
P562225 PEC-100-3-100-SST n/ a 3' ' NPT 100 5.2 10.9 379 100
P562221 SEH-3-3/ 8-100 n/ a 3/ 8' ' NPT 100 1.9 2.5 34 3
P169012 SEH-5-1/ 2-100 n/ a 1/ 2' ' NPT 100 2.63 3.1 62 5
P563305 SEH-5-1/ 2-100-RV3 3 psi d 1/ 2' ' NPT 100 2.7 3.1 62 5
P169013 SEH-8-3/ 4-100 n/ a 3/ 4' ' NPT 100 2.63 3.55 68 8
P173910 SEH-8-3/ 4-100-RV3 3 psi d 3/ 4' ' NPT 100 2.63 3.55 68 8
P169014 SEH-10-1-100 n/ a 1' ' NPT 100 2.63 5.35 110 10
P173911 SEH-10-1-100-RV3 3 psi d 1' ' NPT 100 2.63 5.35 110 10
P169015 SEH-20-1.1/ 4-100 n/ a 1-1/ 4' ' NPT 100 3.38 6.85 162 20
P173912 SEH-20-1.1/ 4-100-RV3 3 psi d 1-1/ 4' ' NPT 100 3.38 6.85 162 20
P169016 SEH-30-1.1/ 2-100 n/ a 1-1/ 2' ' NPT 100 3.38 8.01 225 30
P173913 SEH-30-1.1/ 2-100-RV3 3 psi d 1-1/ 2' ' NPT 100 3.38 8.01 225 30
P169017 SEH-50-1.1/ 2-100 n/ a 1-1/ 2' ' NPT 100 3.94 9.8 340 50
P173914 SEH-50-1.1/ 2-100-RV3 3 psi d 1-1/ 2' ' NPT 100 3.94 9.8 340 50
P562222 SEH-50-1.1/ 2-60 n/ a 1-1/ 2' ' NPT 60 3.94 9.8 340 50
P169018 SEH-50-2-100 n/ a 2' ' NPT 100 3.94 9.8 340 50
P173915 SEH-50-2-100-RV3 3 psi d 2' ' NPT 100 3.94 9.8 340 50
P169019 SEC-75-2.1/ 2-100 n/ a 2-1/ 2' ' NPT 100 5.12 10.1 400 75
P173916 SEC-75-2.1/ 2-100-RV3 3 psi d 2-1/ 2' ' NPT 100 5.12 10.1 400 75
P169020 SEC-100-3-100 n/ a 3' ' NPT 100 5.12 11.78 500 100
P173917 SEC-100-3-100-RV3 3 psi d 3' ' NPT 100 5.12 11.78 500 100
P562211 SEC-100-3-60 n/ a 3' ' NPT 60 5.12 11.78 500 100
P562212 SEC-100-3-60-RV3 3 psi d 3' ' NPT 60 5.12 11.78 500 100
P562213 SEC-200-3-100 n/ a 3' ' NPT 100 8.1 11.3 965 200
P563304 SEC-200-3-100-RV3 3 psi d 3' ' NPT 100 8.1 11.3 965 200
P562214 SEC-300-4-100 n/ a 4' ' NPT 100 8.1 15 1370 300
P562215 SEC-300-4-100-RV3 3 psi d 4' ' NPT 100 8.1 15 1370 300
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Reservoir Accessories
Tank Mounted Strainers
Features
Tank mounted strainers offer easy
installation. Access to reservoir interior
is not needed. You can mount these
units through a sidewall or through
the tank top and into a standpipe.
Flow Range: 0-100 gpm / 0-380 lpm
Outlet Port Size: 3/8" NPT to 1" NPT
or SAE-8 to SAE-20
140 Micron Stainless Steel Mesh
Steel SAE bushing
Cast iron NPT bushing
Operating temperatures to 250F / 121C
Relief valve available
Donaldson Description Relief Valve Wire Dim. A Dim. B Dim. C Dim. D Dim. E Screen Max.
Part No. Setting Mesh Size Area (sq.in.) Flow (gpm)
P562270 TM -3-100 n/ a 100 3/ 4' ' NPT 3/ 8' ' NPT 4 0.97 0.87 29 3
P562274 TM -5-100 n/ a 100 1' ' NPT 1/ 2' ' NPT 5.34 1.06 1.17 35 5
P562275 TM -5-100-RV5 5 psi d 100 1' ' NPT 1/ 2' ' NPT 5.34 1.06 1.17 35 5
P562256 TM -10-100 n/ a 100 1-1/ 4' ' NPT 3/ 4' ' NPT 8.17 1.2 1.36 64 10
P562257 TM -10-100-RV5 5 psi d 100 1-1/ 4' ' NPT 3/ 4' ' NPT 8.17 1.2 1.36 64 10
P562258 TM -10-60 n/ a 60 1-1/ 4' ' NPT 3/ 4' ' NPT 8.17 1.2 1.36 64 10
P562259 TM -10-60-RV5 5 psi d 60 1-1/ 4' ' NPT 3/ 4' ' NPT 8.17 1.2 1.36 64 10
P562260 TM -15-100 n/ a 100 1-1/ 2 NPT 1' ' NPT 8.2 1.22 1.66 86 15
P562264 TM -15-100-RV5 5 psi d 100 1-1/ 2 NPT 1' ' NPT 8.2 1.22 1.66 86 15
P562265 TM -15-200-RV5 5 psi d 200 1-1/ 2 NPT 1' ' NPT 8.2 1.22 1.66 86 15
P562266 TM -25-100 n/ a 100 2' ' NPT 1-1/ 4' ' NPT 9.04 1.35 2.12 125 25
P562267 TM -25-100-RV5 5 psi d 100 2' ' NPT 1-1/ 4' ' NPT 9.04 1.35 2.12 125 25
P562268 TM -25-200-C=6.29" n/ a 200 2' ' NPT 1-1/ 4' ' NPT 6.29 1.35 2.12 80 15
P562269 TM -25-200-RV5 5 psi d 200 2' ' NPT 1-1/ 4' ' NPT 9.04 1.35 2.12 125 25
P562271 TM -50-100 n/ a 100 3' ' NPT 2' ' NPT 9.7 1.7 3 260 50
P562272 TM -50-100-RV3 3 psi d 100 3' ' NPT 2' ' NPT 9.7 1.7 3 260 50
P562273 TM -50-100-RV5 5 psi d 100 3' ' NPT 2' ' NPT 9.7 1.7 3 260 50
P563306 TM -100-100 n/ a 100 4' ' NPT 3' ' NPT 11.3 1.8 4 315 100
P562255 TM -100-100-RV5 5 psi d 100 4' ' NPT 3' ' NPT 11.3 1.8 4 315 100
P562253 STM -5-100 n/ a 100 1-5/ 16' ' -- 12 UN 3/ 4' ' -- 16 UN 5.34 1.06 1.17 35 5
P562254 STM -5-100-RV5 5 psi d 100 1-5/ 8' ' -- 12 UN 3/ 4' ' -- 16 UN 5.34 1.06 1.17 35 5
P562247 STM -10-100 n/ a 100 1-5/ 8' ' -- 12 UN 1-1/ 16' ' -- 12 UN 8.17 1.2 1.36 64 10
P562248 STM -10-100-RV5 5 psi d 100 1-5/ 8' ' -- 12 UN 1-1/ 16' ' -- 12 UN 8.17 1.2 1.36 64 10
P562249 STM -15-100 n/ a 100 1-7/ 8' ' -- 12 UN 1-5/ 16' ' -- 12 UN 8.2 1.22 1.66 86 15
P562250 STM -15-100-RV5 5 psi d 100 1-7/ 8' ' -- 12 UN 1-5/ 16' ' -- 12 UN 8.2 1.22 1.66 86 15
P562251 STM -25-100 n/ a 100 2-1/ 2' ' -- 12 UN 1-5/ 8' ' -- 12 UN 9.04 1.35 2.12 125 25
P562252 STM -25-100-RV5 5 psi d 100 2-1/ 2' ' -- 12 UN 1-5/ 8' ' -- 12 UN 9.04 1.35 2.12 125 25
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Tank Mounted Strainers & Diffusers
A
B
D
C
E
240
120
Perforated
Non-Perforated
TMD
DFD
Diffusers
Features
Diffusers are highly effective in reducing aeration, foaming,
turbulence and noise caused by return lines. Reservoir
baffles can usually be eliminated, provided that the holes in
the tube are positioned facing away from the pump suction
inlet and below the reservoir oil level. Can be vertically or
horizontally mounted with discharge side directed away
from suction and preferably toward a tank wall or bottom.
Description:
Perforated Steel
Cast iron bushings (TMD-tank mount)
Zinc-plated steel (DFD-return line)
Operating temperatures to 250F / 121C
Flow Range: 0-450 gpm / 0-1,710 lpm
DFD
TMD
DFD - Line Mount Diffusers
Donaldson Desc. Rated Flow Pipe A B
Part No. gpm/l/min Size (in./mm) (in./mm)
P562287 DFD-30 33/ 125 3/ 4' ' NPT 3.4/ 86.3 3.0/ 76
P562288 DFD-60 53/ 201 1' ' NPT 3.4/ 86.3 4.2/ 107
P562289 DFD-90 93/ 342 1-1/ 4' ' NPT 3.4/ 86.3 6.5/ 165
P562290 DFD-120 126/ 479 1-1/ 2' ' NPT 4.5/ 114.3 6.6/ 168
P562291 DFD-200 209/ 794 2' ' NPT 4.5/ 114.3 10.3/ 262
P562292 DFD-250 300/ 1140 2-1/ 2' ' NPT 5.25/ 133.4 13.0/ 330
P562293 DFD-300 450/ 1748 3' ' NPT 5.25/ 133.4 12.3/ 394
TMD - Tank Mount Diffusers
Donaldson Desc. Rated Flow Dim. A Dim. B C D E
Part No. gpm/l/min Pipe Size Pipe Size (in./mm) (in./mm) (in./mm)
P562281 TM D-5 5/ 19 1/ 2' ' NPT 1' ' NPT 5.34/ 135 1.06/ 28 1.17/ 29
P562282 TM D-10 10/ 38 3/ 4' ' NPT 1-1/ 4' ' NPT 8.17/ 207 1.2/ 30 1.36/ 34
P562283 TM D-15 15/ 59 1' ' NPT 1-1/ 2' ' NPT 8.2/ 208 1.22/ 31 1.66/ 42
P562284 TM D-25 25/ 95 1-1/ 4' ' NPT 2' ' NPT 9.04/ 229 1.35/ 34 2.12/ 53
P562285 TM D-50 50/ 189 2' ' NPT 3' ' NPT 9.7/ 246 1.7/ 43 3.0/ 76
A
B
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Reservoir Accessories
M al e Pi pe
Thread
El ement
At t achment
Thread
Al umi num
Const ruct i on
O-Ri ng
(Buna-N)
Installation Tips
A pipe flange, weld collar, or half
coupling may be used to connect the
breather adapter to the reservoir. Make
sure that air cannot leak around the
adapter. When mounting on the side of
the reservoir, make sure the installation
is as high as possible to stay above the
surface of the fluid.
Maintenance Tips
Change the filter after each 500 hours of
operation. More frequent replacement
may be required when operating in
heavily contaminated areas such as
grinding operations, primary metal mills,
and on mobile equipment. Under such
conditions, Donaldson recommends
replacement every 250 hours.
Application
Adapting your hydraulic reservoir
with a Donaldson breather filter...
Reduces your parts inventory;
Improves your filtration to
extend equipment life;
Lengthens filter service intervals.
To create a tank breather, choose
either of the two threaded adapters
below, then select a breather spin-on
filter based on your desired efficiency
level, filter dimensions and the
maximum rate of reservoir drawdown
or air exchange rate. As a rule of
thumb, clean pressure drop should be
limited to 0.18 psi / 5" H
2
O.
Threaded Adapters for Creating Tank Breathers
Threaded
Adapt er
P564425 Spi n-On Breat her & Adapt er
P564424 Spi n-On Breat her onl y
Specifications:
Di amet er: 3.69" / 93.7mm
Hei ght : 3.6" / 91mm
Threads on adapt or: 3/ 4-14 NPT
Replacement for Schroeder ABF3/10
Breathers
Breathers are available in a variety of styles, materials
and sizes. Breathers provide clean airflow into reservoirs
and other storage containers where there is an exchange
of air during changing fluid levels. In high moisture
environments or applications with large changes in
machine attitudes, breather caps with pressure relief
and vacuum breakers limit air exchange and provide
a positive suction head at the pump inlet.
Direct Replacements for Schroeder Breathers
A replacement for Schroeder part ABF-3/10 is available
as a breather+adapter set. For other Schroeder replacements
and as an alternative on the ABF-3/10, you may purchase
adapters and spin-on filters as separate items.
Male Element
Donaldson LHA Pipe Attachment Length
Part No. Part No. Thread Thread (in./mm) Material
P173544 GBF-15 3/ 4' ' NPT 1' ' -12 UN 2.50/ 64 Al umi num
P173545 GBF-50/ 60 1-1/ 4' ' NPT 1-1/ 2' ' -16 UN 3.00/ 76 Al umi num
P562627 GBF-10 3/ 4' ' NPT 1-1/ 8' ' -16 UN 1.65/ 42 St eel
P562628 ABGBA Bayonet Fi t t i ng 1-1/ 8' ' -16 UN 1.36/ 35 Technopol ymer
Schroeder Donaldson Spin-On Adapter Spin-On
Part No. Breather +Adapter Set Breather
ABF-3/ 10 P564425 P562627 P564424
ABF-3/ 10-F - P562628 P564424
M BF-3-M -P20 - P173545 P550386
M BF-10-M -P20 - P173545 P550388
Breat her
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Breathers
Spin-On Breather Filters
Donaldson Use with Micron Length Diameter Flow
Part No. Adapter Rating (in./mm) (in./mm) (scfm/gpm)
P564424 P562627 or P562628 10 mi cron nom. 3.6/ 91 3.7/ 94 15/ 112
P556005 P562627 or P562628 10 mi cron nom. 5.4/ 137 3.7/ 94 23/ 172
P562198 P173544 10 mi cron nom. 5.4/ 137 3.7/ 94 23/ 172
P565069 P173544 10 mi cron nom. 7.9/ 200 3.7/ 94 28/ 216
P560693 P173544 10 mi cron abs. 5.4/ 137 3.7/ 94 23/ 172
P564357 P173544 5 mi cron abs. 7.9/ 200 3.7/ 94 28/ 216
P179089 P173544 10 mi cron abs. 7.9/ 200 3.7/ 94 28/ 216
P169430 P173545 3 mi cron abs. 6.7/ 170 5.0/ 127 35/ 262
P167832 P173545 3 mi cron abs. 10.7/ 272 5.0/ 127 42/ 314
P550386 P173545 3 mi cron nom. 6.7/ 170 5.0/ 127 35/ 262
P550250 P173545 3 mi cron nom. 10.7/ 272 5.0/ 127 42/ 314
P167162 P173545 5 mi cron abs. 6.7/ 170 5.0/ 127 59/ 440
P165762 P173545 5 mi cron abs. 10.7/ 272 5.0/ 127 64/ 479
P550388 P173545 10 mi cron nom. 6.7/ 170 5.0/ 127 59/ 440
P550251 P173545 10 mi cron nom. 10.7/ 272 5.0/ 127 64/ 479
P165875 P173545 10 mi cron abs. 6.7/ 170 5.0/ 127 59/ 440
P165876 P173545 10 mi cron abs. 10.7/ 272 5.0/ 127 64/ 479
NEW T.R.A.P.

Breather Part Number P564669


Features and Benefits
Patented Media
Reduces dewpoint temperatures to
prevent condensation inside tanks
and reservoirs to help prevent
corrosion, maintain fluid quality,
and extend fluid life.
Reversible Flow
Reversible flow through media allows
moisture to exit the tank or reservoir.
Visual Indicator
Actuated by pressure differential,
flashes red to indicate change out
is needed. Indicator setting, 1 PSID
Highly Efficient
Stops particle sizes down to
3m @ 97%.
Easy To Install
Lightweight....simply hand tighten.
Rugged Design
Effective to -40F. Robust housing
protects media. Because it with-
stands high vibration, T.R.A.P.
is suitable for both stationary
and mobile applications.
Rated Airflow: 75 SCFM Max.
Operating temperature range
-40F to +150F / -40C to 66C
NEW! Donaldson Breathers with Thermally
Reactive Advanced Protection (T.R.A.P.)
provide fast-acting protection for hydraulic
reservoirs against airborne moisture and
particulate contamination.
Patented Donaldson T.R.A.P. technology
eliminates moisture condensation in hydraulic
system reservoirs. Moisture is prevented from
entering and is actually pumped out with
each flow cycle.
For more detailed specifications see page 191.
Eliminates Water & Dirt fromHydraulic Reservoirs Faster Than Silica Gel Breathers!
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Reservoir Accessories
ABS, MBS Series
Airflow
Donaldson Description Micron Capacity A B C D E Finish
Part No. Rating (CFM) * (in./mm) (in./mm) (in./mm) (in./mm)
P562510 M BS-10-N04 10 10 1.85/ 47 2.0/ 51 .75/ 19 1/ 4' ' NPT .2/ 5 Chrome Pl at ed
P562511 M BS-10-N06 10 10 1.85/ 47 2.0/ 51 .75/ 19 3/ 8' ' NPT .2/ 5 Chrome Pl at ed
P562512 M BS-40-N04 40 10 1.85/ 47 2.0/ 51 .75/ 19 1/ 4' ' NPT .2/ 5 Chrome Pl at ed
P562514 M BS-40-N06 40 10 1.85/ 47 2.0/ 51 .75/ 19 3/ 8' ' NPT .2/ 5 Chrome Pl at ed
P562515 M BS-Z-10-N04 10 10 1.85/ 47 2.0/ 51 .75/ 19 1/ 4' ' NPT .2/ 5 Zi nc Pl at ed
P562516 M BS-Z-10-N06 10 10 1.85/ 47 2.0/ 51 .75/ 19 3/ 8' ' NPT .2/ 5 Zi nc Pl at ed
P562517 ABS-03-N12 3 30 3.15/ 80 2.8/ 71 1.18/ 30 3/ 4' ' NPT .5/ 13 Chrome Pl at ed
P562518 ABS-10-B12 10 30 3.15/ 80 2.8/ 71 1.18/ 30 3/ 4' ' BSP .5/ 13 Chrome Pl at ed
P562519 ABS-10-N08 10 30 3.15/ 80 2.8/ 71 1.18/ 30 1/ 2' ' NPT .5/ 13 Chrome Pl at ed
P562520 ABS-10-N12 10 30 3.15/ 80 2.8/ 71 1.18/ 30 3/ 4' ' NPT .5/ 13 Chrome Pl at ed
P562521 ABS-10-N16 10 30 3.15/ 80 2.8/ 71 1.18/ 30 1' ' NPT .5/ 13 Chrome Pl at ed
P562522 ABS-40-N08 40 30 3.15/ 80 2.8/ 71 1.18/ 30 1/ 2' ' NPT .5/ 13 Chrome Pl at ed
P562523 ABS-40-N12 40 30 3.15/ 80 2.8/ 71 1.18/ 30 3/ 4' ' NPT .5/ 13 Chrome Pl at ed
P562524 ABS-40-N16 40 30 3.15/ 80 2.8/ 71 1.18/ 30 1' ' NPT .5/ 13 Chrome Pl at ed
P562525 ABS-W-03-N12 3 30 3.15/ 80 2.8/ 71 1.18/ 30 3/ 4' ' NPT .5/ 13 Epoxy Coat ed Bl ack
P562526 ABS-W-10-N08 10 30 3.15/ 80 2.8/ 71 1.18/ 30 1/ 2' ' NPT .5/ 13 Epoxy Coat ed Bl ack
P562527 ABS-W-10-N12 10 30 3.15/ 80 2.8/ 71 1.18/ 30 3/ 4' ' NPT .5/ 13 Epoxy Coat ed Bl ack
P562528 ABS-W-10-N16 10 30 3.15/ 80 2.8/ 71 1.18/ 30 1' ' NPT .5/ 13 Epoxy Coat ed Bl ack
P563901 ABS-W-40-B12 40 30 3.15/ 80 2.8/ 71 1.18/ 30 3/ 4' ' BSP .5/ 13 Epoxy Coat ed Bl ack
P563902 ABS-W-40-N08 40 30 3.15/ 80 2.8/ 71 1.18/ 30 1/ 2' ' NPT .5/ 13 Epoxy Coat ed Bl ack
P562529 ABS-W-40-N12 40 30 3.15/ 80 2.8/ 71 1.18/ 30 3/ 4' ' NPT .5/ 13 Epoxy Coat ed Bl ack
P562530 ABS-W-40-N16 40 30 3.15/ 80 2.8/ 71 1.18/ 30 1' ' NPT .5/ 13 Epoxy Coat ed Bl ack
P562531 ABS-Z-10-N16 10 30 3.15/ 80 2.8/ 71 1.18/ 30 1' ' NPT .5/ 13 Zi nc Pl at ed
P562532 ABS-Z-40-N08 40 30 3.15/ 80 2.8/ 71 1.18/ 30 1/ 2' ' NPT .5/ 13 Zi nc Pl at ed
P562533 ABS-Z-40-N12 40 30 3.15/ 80 2.8/ 71 1.18/ 30 3/ 4' ' NPT .5/ 13 Zi nc Pl at ed
Description:
Chrome plated, epoxy coated or zinc
plated steel cap
Air flow to 30 CFM
Compatible with petroleum based fluids
Temperature to 212F / 100C
1/2", 3/4" and 1" NPT on ABS
1/4" and 3/8" NPT on MBS
Options: 3, 10 and 40 micron (ABS),
10 and 40 micron (MBS)
Dipstick available on some
ABS models
Zinc and epoxy coated
weather-proof cap versions
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Breathers
PBS Series
Pressure Filler Breather
Cap - Screw In Style
Description:
Chrome plated or epoxy coated steel cap
Air intake valve opens at 0.435 psi
Compatible with petroleum based fluids
Temperature range
-22F to +240F / -30C to 115C
Buna gaskets standard
10 and 40 micron available
Relief valve settings at 5 or 10 psi
full rate flow


10PSI
Air intake in the reservoir
through vacuumbreaker
when pressure decreases
(.435psi)
Venting to atmosphere
through relief valve to
maintain a 5or 10psi
full rated flow
5PSI
Airflow Relief Valve
Donaldson Description Micron Capacity Setting Dim. A Dim. B Dim. C Dim. D Dim. E Finish
Part No. Rating (CFM) * (psi) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)
P563362 PBS-10-10-N12 10 30 10 3.15 / 80 2.8 / 71 1.18 / 30 3/ 4' ' NPT .5 / 13 Chrome Pl at ed
P563363 PBS-10-10-N16 10 30 10 3.15 / 80 2.8 / 71 1.18 / 30 1' ' NPT .5 / 13 Chrome Pl at ed
P563364 PBS-10-5-B12 10 30 5 3.15 / 80 2.8 / 71 1.18 / 30 3/ 4' ' BSP .5 / 13 Chrome Pl at ed
P563365 PBS-10-5-N12 10 30 5 3.15 / 80 2.8 / 71 1.18 / 30 3/ 4' ' NPT .5 / 13 Chrome Pl at ed
P563366 PBS-10-5-N16 10 30 5 3.15 / 80 2.8 / 71 1.18 / 30 1' ' NPT .5 / 13 Chrome Pl at ed
P563367 PBS-40-10-N12 40 30 10 3.15 / 80 2.8 / 71 1.18 / 30 3/ 4' ' NPT .5 / 13 Chrome Pl at ed
P563867 PBS-40-5-B12 40 30 5 3.15 / 80 2.8 / 71 1.18 / 30 3/ 4' ' BSP .5 / 13 Chrome Pl at ed
P563368 PBS-40-5-N12 40 30 5 3.15 / 80 2.8 / 71 1.18 / 30 3/ 4' ' NPT .5 / 13 Chrome Pl at ed
P563369 PBS-40-5-N16 40 30 5 3.15 / 80 2.8 / 71 1.18 / 30 1' ' NPT .5 / 13 Chrome Pl at ed
P563370 PBS-W-10-5-N12 10 30 5 3.15 / 80 2.8 / 71 1.18 / 30 3/ 4' ' NPT .5 / 13 Epoxy Coat ed Bl ack
P563371 PBS-W-40-10-N12 40 30 10 3.15 / 80 2.8 / 71 1.18 / 30 3/ 4' ' NPT .5 / 13 Epoxy Coat ed Bl ack
P563372 PBS-W-40-5-N12 40 30 5 3.15 / 80 2.8 / 71 1.18 / 30 3/ 4' ' NPT .5 / 13 Epoxy Coat ed Bl ack
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Reservoir Accessories
Filler Breather Caps
Description:
High impact-resistant technopolymer
construction
Cap diameters 1.22", 1.65", 2.25"
and 2.75"
Compatible with petroleum and water
based fluids
Temperature range
-22F to +240F / -30C to +115C
Displacements to 250 GPM without baffle
Displacements to 144 GPM with
anti-splash baffle
Dipstick option available
CPS / DPS / LPS BPS / RPS
Airflow Relief Valve
Donaldson Description Micron Capacity Setting Dim. A Dim. B Dim. C Dim. D Dim. E
Part No. Rating (CFM) * (psi) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)
P562486 LPS-40-N04 40 4.9 n/ a 1.22/ 31 1.18/ 30 .39/ 10 1/ 4' ' NPT 1.14/ 29
P562487 LPS-40-N04-A 40 2.1 n/ a 1.22/ 31 1.18/ 30 .39/ 10 1/ 4' ' NPT 1.14/ 29
P562494 DPS-40-N04 40 4.9 n/ a 1.65/ 42 2.05/ 52 .71/ 18 1/ 4' ' NPT 1.2/ 30
P562495 DPS-40-N04-A 40 2.1 n/ a 1.65/ 42 2.05/ 52 .71/ 18 1/ 4' ' NPT 1.2/ 30
P562496 DPS-40-N06 40 11.7 n/ a 1.65/ 42 2.05/ 52 .71/ 18 3/ 8' ' NPT 1.2/ 30
P562497 DPS-40-N06-A 40 5 n/ a 1.65/ 42 2.05/ 52 .71/ 18 3/ 8' ' NPT 1.2/ 30
P562500 DPS-40-N08-A 40 5.3 n/ a 1.65/ 42 2.05/ 52 .71/ 18 1/ 2' ' NPT 1.2/ 30
P562502 DPS-40-N12 40 12.5 n/ a 1.65/ 42 2.05/ 52 .71/ 18 3/ 4' ' NPT 1.2/ 30
P562503 DPS-40-N12-A 40 5.4 n/ a 1.65/ 42 2.05/ 52 .71/ 18 3/ 4' ' NPT 1.2/ 30
P562483 CPS-40-N12 40 27 n/ a 2.24/ 57 1.85/ 47 .87/ 22 3/ 4' ' NPT 1.53/ 39
P562484 CPS-40-N12-A 40 13.5 n/ a 2.24/ 57 1.85/ 47 .87/ 22 3/ 4' ' NPT 1.53/ 39
P562479 BPS-10-N12 10 33.4 n/ a 2.75/ 70 2.6/ 66 1.02/ 21 3/ 4' ' NPT 2.68/ 68
P562480 BPS-10-N12-A 10 19.3 n/ a 2.75/ 70 2.6/ 66 1.02/ 21 3/ 4' ' NPT 2.68/ 68
P562481 BPS-40-N12 40 33.4 n/ a 2.75/ 70 2.6/ 66 1.02/ 21 3/ 4' ' NPT 2.68/ 68
P562482 BPS-40-N12-A 40 19.3 n/ a 2.75/ 70 2.6/ 66 1.02/ 21 3/ 4' ' NPT 2.68/ 68
P562489 RPS-10-5-N12 10 30 5 2.75/ 70 2.6/ 66 1.02/ 21 3/ 4' ' NPT 2.68/ 68
P562491 RPS-40-2-N12 40 30 2 2.75/ 70 2.6/ 66 1.02/ 21 3/ 4' ' NPT 2.68/ 68
P562492 RPS-40-5-N12 40 30 5 2.75/ 70 2.6/ 66 1.02/ 21 3/ 4' ' NPT 2.68/ 68
DPO ABO
Airflow
Donaldson Desc. Micron Capacity Dim. A Dim. B Dim. C Dim. D Comment
Part No. Rating (CFM)* (in./mm) (in./mm) (in./mm) (in./mm)
P562476 ABO-10 10 30 2.75/ 70 1.5/ 39 .25/ 7 1.77/ 45 Fi t s over 1.50' '
OD t ube
P562477 ABO-40 40 30 2.75/ 70 1.5/ 39 .25/ 7 1.77/ 45 Fi t s over 1.50' '
OD t ube
P562493 DPO-40-A 40 5 1.7/ 42 1.89/ 48 .76/ 19 1.05/ 27 Fi t s 1' ' ID t ube
D
D

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Breathers
P173292 --- f i t s P171855, P171856, P171859
P173364 f or pressuri zed reservoi r --- f i t s P171860
Filler Cap Only (Replacement)
* For pressuri zed reservoi rs
Breather Filter
is inside cap
Air In
Attaching
Flange
Strainer
Air Out
P171859
wi t h wel dabl e f l ange
P171848
wi t h pre-dri l l ed hol es,
gasket and screws
P171855
wi t h pre-dri l l ed hol es,
gasket and screws
P171856
wi t hout pre-dri l l ed hol es
Filler Breather Specifications
FLANGE SPECIFICATIONS FILLER BREATHER SPECIFICATIONS
Part Outer Dia. No. of Hole Dia. Bolt Flow A B C D
No. (in./mm) Holes (in./mm) Circle (gpm/lpm) (in./mm) (in./mm) (in./mm) (in./mm)
P171848 2.01/ 51 3 .22/ 5.5 2.00/ 51 70/ 270 1.81/ 45 1.38/ 35 2.48/ 63 1.1/ 28
P171855 3.31/ 84 6 .22/ 5.5 2.88/ 73 124/ 470 2.76/ 70 1.81/ 46 3.94/ 100 1.5/ 38
P171856 3.31/ 84 n/ a n/ a 124/ 470 2.76/ 70 1.81/ 46 3.94/ 100 1.15/ 38
P171859 n/ a - wel dabl e 124/ 470 2.76/ 70 7.09/ 180 2.50/ 64
P171860 * n/ a - wel dabl e 124/ 470 2.76/ 70 7.09/ 180 2.50/ 64
P171859
P171860
P171848
P171855
P171856
How They Work
As fluid levels rise and fall inside
the reservoir, air flows in and out
through the strainer and breather
as shown below. The breather filter
inside the cap removes contaminants
as small as 10m from the air to
keep airborne contaminant from
entering the fluid. The strainer
removes large particles from fluid
as it is added to the reservoir.
Features
Removable 500m mesh strainer.
(Except model P171848, which has a
non-removable strainer.)
10m air breather/filter.
Models P171855 & P171848 include
drilled flanges with attaching screws.
Filler Breather Assemblies
D
B
A
A
D
B
C
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Reservoir Accessories
ABB Series
Filler Breathers - Bayonet Style
Airflow
Donaldson Description Features Micron Capacity Finish
Part No. Rating (CFM)
P562610 ABB-W-03-8S-IG 8' ' STAINLESS BASKET, INNER GUARD 3 30 Epoxy Coat ed, Bl ack
P562611 ABB-W-10-3S 3' ' STAINLESS BASKET 10 30 Epoxy Coat ed, Bl ack
P562612 ABB-W-10-3S-LT 3' ' STAINLESS BASKET, LOCK TAB 10 30 Epoxy Coat ed, Bl ack
P562613 ABB-W-10-3S-R 3' ' STAINLESS BASKET, BUNA GASKET 10 30 Epoxy Coat ed, Bl ack
P562614 ABB-W-10-N NYLON BASKET 10 30 Epoxy Coat ed, Bl ack
P562615 ABB-W-10-N-LT NYLON BASKET, LOCK TAB 10 30 Epoxy Coat ed, Bl ack
P562616 ABB-W-10-N-R NYLON BASKET, BUNA GASKET 10 30 Epoxy Coat ed, Bl ack
P562617 ABB-W-10-N-SM B NYLON BASKET, SIDE M OUNT KIT 10 30 Epoxy Coat ed, Bl ack
P562618 ABB-W-40-3S 3' ' STAINLESS BASKET 40 30 Epoxy Coat ed, Bl ack
P562619 ABB-W-40-6S 6' ' STAINLESS BASKET 40 30 Epoxy Coat ed, Bl ack
P562620 ABB-W-40-N NYLON BASKET 40 30 Epoxy Coat ed, Bl ack
P562623 ABB-Z-40-3S 3' ' STAINLESS BASKET 40 30 Zi nc Pl at ed
P562624 ABB-Z-40-3S-LT 3' ' STAINLESS BASKET, LOCK TAB 40 30 Zi nc Pl at ed
P562625 ABB-Z-40-N NYLON BASKET 40 30 Zi nc Pl at ed
P562626 ABB-Z-40-N-R NYLON BASKET, BUNA GASKET 40 30 Zi nc Pl at ed
Description:
Chrome plated, epoxy coated or
zinc plated steel caps
Air flow to 30 CFM
Compatible with petroleum based fluids
30 mesh technopolymer basket
Self tapping screws for flange mount
Cork gaskets
3, 10, or 40 micron
3"
76mm
6"
152mm
8"
203mm
3S
6S
8S
IG-18
IG-16
IG-13
F
H
.217"
5.5 mm
Holes
No. 10-32 x
1
/2"
screws
Metal
LOCKING TABS (AB ONLY)
30MESH
STAINLESS
STEEL BASKETS
INNER
GUARDS
2.88
[73]
3.25
[83]
3.14
[80]
3.18
[80.8]
2.17
[55]
3.82
[97]
1.9
[48]
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Breathers
Airflow
Donaldson Description Features Micron Capacity Finish
Part No. Rating (CFM)
P562573 ABB-03-N NYLON BASKET 3 30 Chrome
P562574 ABB-10 FLANGE, SCREWS & GASKET, NO BASKET 10 30 Chrome
P562575 ABB-10-3S 3" STAINLESS BASKET 10 30 Chrome
P562576 ABB-10-3S-LT 3" STAINLESS BASKET, LOCK TAB 10 30 Chrome
P562577 ABB-10-3S-R 3" STAINLESS BASKET, BUNA GASKET 10 30 Chrome
P562578 ABB-10-3S-SM B 3" STAINLESS BASKET, SIDE M OUNT KIT 10 30 Chrome
P562579 ABB-10-6S 6" STAINLESS BASKET 10 30 Chrome
P562580 ABB-10-6S-LT 6" STAINLESS BASKET, LOCK TAB 10 30 Chrome
P562581 ABB-10-6S-R 6" STAINLESS BASKET, BUNA GASKET 10 30 Chrome
P562582 ABB-10-8S 8" STAINLESS BASKET 10 30 Chrome
P562583 ABB-10-8S-D-IG 8" STAINLESS BASKET, DIPSTICK, INNER GUARD 10 30 Chrome
P562584 ABB-10-N NYLON BASKET 10 30 Chrome
P562585 ABB-10-N-LT NYLON BASKET, LOCK TAB 10 30 Chrome
P562587 ABB-10-N-R NYLON BASKET, BUNA GASKET 10 30 Chrome
P562589 ABB-40 FLANGE, SCREWS & GASKET, NO BASKET 40 30 Chrome
P562590 ABB-40-3S 3" STAINLESS BASKET 40 30 Chrome
P562591 ABB-40-3S-LT 3" STAINLESS BASKET, LOCK TAB 40 30 Chrome
P562592 ABB-40-3S-R 3" STAINLESS BASKET, BUNA GASKET 40 30 Chrome
P562593 ABB-40-3S-SM B 3" STAINLESS BASKET, SIDE M OUNT KIT 40 30 Chrome
P562594 ABB-40-6S 6" STAINLESS BASKET 40 30 Chrome
P562595 ABB-40-6S-D 6" STAINLESS BASKET, DIPSTICK 40 30 Chrome
P562596 ABB-40-6S-LT 6" STAINLESS BASKET, LOCK TAB 40 30 Chrome
P562598 ABB-40-8S 8" STAINLESS BASKET 40 30 Chrome
P562599 ABB-40-8S-D 8" STAINLESS BASKET, DIPSTICK 40 30 Chrome
P562600 ABB-40-8S-LT 8" STAINLESS BASKET, LOCK TAB 40 30 Chrome
P562601 ABB-40-CWOF CAP ONLY 40 30 Chrome
P562602 ABB-40-LT LOCK TAB, NO BASKET 40 30 Chrome
P562603 ABB-40-N NYLON BASKET 40 30 Chrome
P562605 ABB-40-N-LT NYLON BASKET, LOCK TAB 40 30 Chrome
P562608 ABB-40-N-R NYLON BASKET, BUNA GASKET 40 30 Chrome
P562609 ABB-40-N-SM B NYLON BASKET, SIDE M OUNT KIT 40 30 Chrome
Dipsticks available
for some models.
See Features section
on assembly tables.
SIDE MOUNT
Can be used with all
Bayonet and Threaded
Flange Breathers
(except MBB &
Pressurized Breathers).
Maximumtorque for
fastening 112in. lbs.
with washers.
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Reservoir Accessories
Mini Filler Breather
H
.217"
5.5 mm
Holes
F Airflow
Donaldson Description Micron Capacity Finish
Part No. Rating (CFM)
P562561 M BB-10-N 10 10 Chrome
P562562 M BB-40-N 40 10 Chrome
1.85
[47]
4.33
[110]
1.81
[46]
2.52
[64]
1.14
[29]
2.0
[50]
1.61
[41]
Non-Vent Filler
Breather, Bayonet
F
H
.217"
5.5 mm
Holes
No. 10-32 x
1
/2"
screws
Metal
Donaldson Description Feature Finish
Part No.
P562563 NVB-00-3S FILLER CAP ASSY W/ 3' ' Chrome
STAINLESS BASKET
P562564 NVB-00-N FILLER CAP ASSY W/ Chrome
NYLON BASKET
P562565 NVB-W-00-8S FILLER CAP ASSY W/ 8' ' Epoxy coat ed, Bl ack
STAINLESS BASKET
3.14
[80]
5.85
[149]
2.17
[55]
3.82
[97]
1.9
[48]
3.25
[83]
2.88
[73]
Non-vent Filler
Breather, Threaded
NVT
Donaldson Description Feature Finish
Part No.
P562549 NVT-00-3S-R FILLER CAP ASSY W/ 3' ' Bl ack Technopol ymer
STAINLESS BASKET,
BUNA GASKET
P562550 NVT-00-N FILLER CAP ASSY W/ Bl ack Technopol ymer
NYLON BASKET

2.88"
73 mm
6
0

1
1
/
4
" BSP
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Breathers
Filler Breathers
Airflow Relief
Donaldson Description Feature Micron Capacity Valve Finish
Part No. Rating (CFM) Setting (psi)
P562552 RPB-10-5-N NYLON BASKET 10 30 5 Bl ack Technopol ymer
P562553 RPB-10-5-N-D-TAD NYLON BASKET, DIPSTICK 10 30 5 Bl ack Technopol ymer
P562554 RPB-40-5-3S 3' ' STAINLESS BASKET 40 30 5 Bl ack Technopol ymer
P562555 RPB-40-5-6S 6' ' STAINLESS BASKET 40 30 5 Bl ack Technopol ymer
P562556 RPB-40-5-N NYLON BASKET 40 30 5 Bl ack Technopol ymer
P562534 BPB-10-A CAP ONLY BREATHER CAP 10 30 N/ A Bl ack Technopol ymer
P562535 BPB-10-N BREATHER 10 30 N/ A Bl ack Technopol ymer
P562536 BPB-10-N-A BREATHER 10 30 N/ A Bl ack Technopol ymer
P563813 BPB-40 CAP ONLY BREATHER CAP 40 30 N/ A Bl ack Technopol ymer
P562537 BPB-40-3S BREATHER W/ 3" STEEL BASKET 40 30 N/ A Bl ack Technopol ymer
P562538 BPB-40-3S-A BREATHER 40 30 N/ A Bl ack Technopol ymer
P562539 BPB-40-6S-D FILLER BREATHER W/ DIP STICK 40 30 N/ A Bl ack Technopol ymer
P562540 BPB-40-A CAP ONLY BREATHER CAP 40 30 N/ A Bl ack Technopol ymer
P562541 BPB-40-N BREATHER 40 30 N/ A Bl ack Technopol ymer
P562542 BPB-40-N-A BREATHER 40 30 N/ A Bl ack Technopol ymer
P562544 BPB-40-N-SM B BREATHER W/ SIDE M OUNT KIT 40 30 N/ A Bl ack Technopol ymer
Description:
High impact technopolymer
Temperature range
-22F to +240F / -30C to +115 C
2.75" diameter cap
Available with bayonet or threaded flange
Airflow to 30 CFM
Compatible with petroleum and
water based fluids
30 mesh technopolymer basket
Options: Dipstick
3", 6" and 8" stainless steel baskets
Bayonet Style (RPB) (BPB)
Airflow Relief
Donaldson Description Feature Micron Capacity Valve Finish
Part No. Rating (CFM) Setting (psi)
P562557 RPT-40-5-6S 6' ' STAINLESS BASKET 40 30 5 Bl ack Technopol ymer
P562558 RPT-40-5-8S 8' ' STAINLESS BASKET 40 30 5 Bl ack Technopol ymer
P562560 RPT-40-5-N NYLON BASKET 40 30 5 Bl ack Technopol ymer
P562559 RPT-40-5-CAP ONLY CAP ONLY 40 30 5 Bl ack Technopol ymer
P563817 BPT-40-CAP-ONLY THREADED BREATHER CAP 40 30 N/ A Bl ack Technopol ymer
P562548 BPT-40-N THREADED BREATHER 40 30 N/ A Bl ack Technopol ymer
Threaded Flange Style (RPT) (BPT)
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Reservoir Accessories
PBB Series
Pressure Filler Breather
Cap - Bayonet Style
Description:
Chrome plated, epoxy coated or zinc
plated steel cap
Air intake valve opens at 0.435 psi
Compatible with petroleum based fluids
Temperature range
-22F to +240F / -30C to 115C
Buna gaskets standard
10 and 40 micron available
Relief valve settings at 5 or 10 psi
full rate flow

5PSI
F
H
.217"
5.5 mm
Holes
No. 10-32 x
1
/2"
screws
Metal

10PSI
PBB
Bayonet
Style
1.9
[48]
3.14
[80]
2.17
[55]
3.82
[97]
5.85
[149]
3.25
[83]
2.88
[73]
3.25"
83 mm
2
.8
8
"
7
3
m
m
.217"
5.5 mm
Holes
No. 10-32 x
1
/2"
Metal
2.88"
73 mm
6
0

1
1
/
4
" BSP
RPT/BPT
RPB/BPB
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Breathers
Donaldson Description Feature Micron Airflow Capacity Relief Valve Finish
Part No. Rating (CFM) * Setting (psi)
P562631 PBB-10-10-6S 6' ' STAINLESS BASKET 10 30 10 Chrome
P562632 PBB-10-10-N NYLON BASKET 10 30 10 Chrome
P562633 PBB-10-10-N-LT NYLON BASKET, LOCK TAB 10 30 10 Chrome
P563862 PBB-10-5 FLANGE, SCREWS & GASKET, NO BASKET 10 30 5 Chrome
P563346 PBB-10-5-3S 3' ' STAINLESS BASKET 10 30 5 Chrome
P563347 PBB-10-5-6S 6' ' STAINLESS BASKET 10 30 5 Chrome
P563348 PBB-10-5-N NYLON BASKET 10 30 5 Chrome
P563349 PBB-10-5-N-LT NYLON BASKET, LOCK TAB 10 30 5 Chrome
P563350 PBB-40-10-N NYLON BASKET 40 30 10 Chrome
P563351 PBB-40-5 FLANGE, SCREWS & GASKET, NO BASKET 40 30 5 Chrome
P563352 PBB-40-5-3S 3' ' STAINLESS BASKET 40 30 5 Chrome
P563353 PBB-40-5-6S 6' ' STAINLESS BASKET 40 30 5 Chrome
P563354 PBB-40-5-8S 8' ' STAINLESS BASKET 40 30 5 Chrome
P563863 PBB-40-5-8S-LT-D 8' ' STAINLESS BASKET, LOCK TAB & DIPSTICK 40 30 5 Chrome
P563355 PBB-40-5-N NYLON BASKET 40 30 5 Chrome
P563356 PBB-W-10-5-N NYLON BASKET 10 30 5 Epoxy Coat ed, Bl ack
P563357 PBB-W-10-5-N-LT NYLON BASKET, LOCK TAB 10 30 5 Epoxy Coat ed, Bl ack
P563864 PBB-W-40-10-N NYLON BASKET 40 30 10 Epoxy Coat ed, Bl ack
P563358 PBB-W-40-5-3S 3' ' STAINLESS BASKET 40 30 5 Epoxy Coat ed, Bl ack
P563359 PBB-W-40-5-N NYLON BASKET 40 30 5 Epoxy Coat ed, Bl ack
P563360 PBB-Z-10-10-N NYLON BASKET 10 30 10 Zi nc Pl at ed
P563361 PBB-Z-10-5-N NYLON BASKET 10 30 5 Zi nc Pl at ed
Donaldson Description Length
Part No.
P562668 WR-5565 1.13"
Steel stamped construction
Predrilled holes align
with standard breather
tank flanges
Provides for easy installation
of filler breathers
3 / "
5
8
1"
2 / " Dia.
Hole
1
8
.171 Dia.
6 Holes Equally
Spaced on a
2 / " Dia. B.C.
7
8
Weld Risers
For Filler Breathers
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Reservoir Accessories
Sight Glasses
Features
Leak-free sight glasses come in plastic or metal with a
variety of threads, seals and lenses. In low visibility
areas, prism lens sight glasses are a good solution for
quick and accurate readings. In applications involving
high pressure or temperatures, steel sight glasses are
preferred. Locking nuts provide mounting into sheet
metal with minimum thickness and without welding.
Description:
Transparent polyamid lens
Shock resistant
Anodized aluminum reflector
Operating temperature 210F / 100C
BunaN seal
For use with mineral, petroleum and
water-based fluids
Any contact with alcohol or solvents
must be avoided
Design HFTX
Thread Size
Donaldson Description Dim. A Dim. B Dim. C Dim. D Dim. E Dim. F
Part No. (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)
P562419 SG-04 1/ 4' ' BSP .35/ 9 .71/ 18 .28/ 7 .24/ 6 .59/ 15
P562420 SG-06 3/ 8' ' BSP .43/ 11 .87/ 22 .32/ 8 .28/ 7 .75/ 19
P562421 SG-08 1/ 2' ' BSP .55/ 14 1.02/ 26 .32/ 8 .32/ 8 .87/ 22
P562423 SG-08-S 3/ 4' ' - 16 UN .51/ 13 1.02/ 26 .59/ 15 .32/ 8 .87/ 22
P562426 SG-12 3/ 4' ' BSP .79/ 20 1.22/ 31 .35/ 9 .39/ 10 1.06/ 27
P562427 SG-12-S 1-1/ 16 - 12 UN .75/ 19 1.38/ 35 .59/ 15 .39/ 10 1.18/ 30
P562428 SG-16 1' ' BSP 1.00/ 25 1.58/ 40 .43/ 11 .39/ 10 1.34/ 34
P562430 SG-20 1-1/ 4' ' BSP 1.18/ 30 1.85/ 47 .47/ 12 .51/ 13 1.61/ 41

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Sight Glasses
PrismSight Glasses
Description:
Prism lenses: special translucent
polyamide technopolymer
For low light applications
Body: special black polyamide
technopolymer
Available in ", " and 1" NPT sizes
Resistant to solvents, oils, greases,
alkaline acids
Avoid alcohol and detergents
containing alcohol
Flat BunaN seal
Description:
All nickel-plated steel construction
Glass prism lenses hermetically sealed
Leak-proof service
Greater mechanical strength
Easy installation
Reflects light in the presence of any liquid
Maximum operating temp. 500F / 260C
Suitable for petroleum and water
based fluids
Thread Size
Donaldson Description Dim. A Dim. B Dim. C Dim. D Dim. E Dim. F
Part No. (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)
P562416 PSG-08 1/ 2' ' NPT 0.55/ 14 1.10/ 28 0.40/ 10 0.31/ 8 0.95/ 24
P562417 PSG-12 3/ 4' ' NPT 0.70/ 18 1.38/ 35 0.40/ 10 0.33/ 8.5 1.26/ 32
P562418 PSG-16 1' ' NPT 0.90/ 23 1.70/ 43 0.43/ 11 0.36/ 9 1.50/ 38
Thread Size
Donaldson Description Dim. A Dim. B Dim. C Dim. D Dim. E
Part No. (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)
P562408 SVM -04 1/ 4' ' NPT 0.34/ 8 0.19/ 5 0.44/ 11 0.63/ 16
P562409 SVM -06 3/ 8' ' NPT 0.44/ 11 0.22/ 6 0.5/ 13 0.75/ 19
P562410 SVM -08 1/ 2' ' NPT 0.56/ 14 0.22/ 6 0.56/ 14 0.94/ 24
P562411 SVM -12 3/ 4' ' NPT 0.75/ 19 0.31/ 8 0.63/ 16 1.06/ 27
P562412 SVM -16 1' ' NPT 0.94/ 24 0.31/ 8 0.94/ 24 1.38/ 35
P562413 SVM -20 1-1/ 4' ' NPT 1.19/ 30 0.41/ 10 0.81/ 21 1.75/ 44
P562414 SVM -24 1-1/ 2' ' NPT 1.44/ 37 0.41/ 10 0.81/ 21 2.00/ 51
P562415 SVM -32 2' ' NPT 1.88/ 48 0.41/ 10 0.88/ 22 2.50/ 64

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Reservoir Accessories
Fluid Level Gauges
Features
Donaldson offers a wide variety of fluid level gauges
that let you accurately measure fluid levels in your
tanks and reservoirs. Gauges are made with transparent
lens material and are suitable for lubricants, mineral,
petroleum and water based fluids. They offer 180
visibility of fluid level.
Description:
Steel frame
Acrylic lens
Steel zinc plated bolts
5" mounting bolt centers
Maximum wall thickness: "
Maximum temperature:
SLT 225F / 107C; SLG 180F / 80C
Donaldson Desc. Feature Seals
Part No.
P562432 SLG-5 5' ' Level Gauge, Bl ack St eel Frame BunaN
P562433 SLT-1214 5' ' Level Gauge w/ Red Thermomet er, Chrome St eel Frame Neoprene
Bolt torque: 15ft./lbs. Do not exceed20ft./lbs.
SLT-1214
P562433
SLG-5
P562432
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Fluid Level Gauges
Description:
Transparent lens material
BunaN seals
Maximum working pressure
for pressurized tanks:
14.5 psi / 1 bar / 100 kPa.
Oil level and temperature or oil level only
Temperature scale:
35 to 210F / 30 to 90C.
(shown above ri ght )
(shown above l ef t )
Oil Level/Temperature Gauge Specifications (35- 210F / 30- 90C)
Part A B C D E F G H I
No. (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)
P171920 6.22/ 158 3.22/ 82 .89/ 22.5 1.57/ 40 .61/ 15.5 5/ 127 m12 .78/ 20 1.57/ 40
P171922 11.22/ 285 8.23/ 209 .89/ 22.5 1.57/ 40 .61/ 15.5 10/ 254 m12 .78/ 20 1.57/ 40
Oil Level Gauge Specifications
Part A B C D E F G H I
No. (in./mm) (in./mm) (n./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)
P171918 6.22/ 1.58 3.23/ 82 .89/ 22.5 1.57/ 40 .61/ 15.5 5/ 127 m12 .78/ 20 1.57/ 40
P171913 4.21/ 107 1.22/ 31 .89/ 22.5 1.57/ 40 .61/ 15.5 3/ 76 m10 .78/ 20 1.57/ 40
Bolt torque: 10 ft. lbs.
Inside nut for tightening
directly on the tank.
Suggested mounting hole
diameter: 11mm or 13mm.
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Reservoir Accessories
Note: Any contact with alcohol, alcohol-based washing
fluids, or petroleumdistillates must be avoided. Do not
chamfer tank mounting holes.
Options:
1/2-13 bolts (LG-5)
Protective guard (LG-5)
Viton seals
Red and blue thermometers
Alcohol resisitant version
Fast mount kit (requires no internal
access or threads to mount)
Description:
Ultrasonically welded polyamide
Suitable for pressurized reservoirs
(260 psi max.)
Maximum operating temperature:
212F / 100C
Scale: 32F to 212F / 0C to 100C
Maximum wall thickness:
LG-3 - 1/2", LG-5/LG-10 - 3/8"
BunaN O-Ring seals
Zinc plated bolts
Fluid Level Gauge Guard (LG-5 Series only)
Donaldson Description Feature Bolt Center
Part No. Dim. A Dim. B Dim. C Dim. D
P562453 LG-G 5' ' Level Gauge Guard 5.00/ 127 6.65/ 169 1.53/ 39 .98/ 25
Bolt torque: 9ft./lbs.
(7ft./lbs. fast mount)

NUT
BOLT
BUSHING
Installation:Tighten nuts on bolts to the point
where nuts are snug against bushings. Apply
one drop of thread lock to last exposed thread
at end of bolts. Mount on tank and tighten to
7 ft. lbs. (DO NOT OVER-TIGHTEN).
Removal:Loosen bolts and remove.
(IMPORTANT: THREAD LOCK PREVENTS
OVER-LOOSENING OF BOLTS TO POINT
WHERE NUTS DROP OFF INTO TANK.)
LG Series LGZ Series LG-5G Guard
LG-3FM optionE dia. =0.625(5/8)
LG-5, 10FM optionE dia. =0.688(11/16)
Fast Mount
Assembly Instructions
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Fluid Level Gauges
Transparent Polyamide Fluid Level Gauges
Donaldson DescriptionFeature Bolt Center Hole Dia.
Part No. Dim. A Dim. B Dim. C Dim. D Dim. E Bolt Size Dim. F Dim. G Dim. H Dim. I
P562438 LG-3 3' ' Level Gauge 3.00/ 76 4.17/ 106 1.06/ 27 .63/ 16 .42/ 10 M10 x 1.5 .71/ 18 1.31/ 33 .83/ 21
P562440 LG-3-FM 3' ' Level Gauge w/ 3.00/ 76 4.17/ 106 1.06/ 27 .63/ 16 .625/ 16 M10 x 1.5 .71/ 18 1.31/ 33 .83/ 21
Fast Mount ki t
P562441 LG-3-T 3' ' Level Gauge w/ 3.00/ 76 4.17/ 106 1.06/ 27 .63/ 16 .42/ 10 M10 x 1.5 .71/ 18 1.31/ 33 .83/ 21
Red Thermomet er
P562442 LG-3-TB 3' ' Level Gauge w/ 3.00/ 76 4.17/ 106 1.06/ 27 .63/ 16 .42/ 10 M10 x 1.5 .71/ 18 1.31/ 33 .83/ 21
Bl ue Thermomet er
P562454 LG-Z-3 3' ' Level Gauge 3.00/ 76 3.90/ 99 .90/ 22 .57/ 14.5 .42/ 10 M10 x 1.5 .70/ 18 1.30/ 33.6 .90/ 23 0.06/ 1.5
P562455 LG-Z-3-T 3' ' Level Gauge w/ 3.00/ 76 3.90/ 99 .90/ 22 .57/ 14.5 .42/ 10 M10 x 1.5 .70/ 18 1.30/ 33.6 .90/ 23 0.06/ 1.5
Red Thermomet er
P562444 LG-5 5' ' Level Gauge 5.00/ 127 6.34/ 161 1.22/ 31 .71/ 18 .47/ 12 M12 x 1.75 .90/ 23 2.91/ 74 .90/ 23
P562445 LG-5-13 5' ' Level Gauge w/ 5.00/ 127 6.34/ 161 1.22/ 31 .71/ 18 .50/ 13 1/ 2 - 13 UNC .90/ 23 2.91/ 74 .90/ 23
1/ 2' ' -13 bol t ki t
P563910 LG-5-AR 5' ' Level Gauge, 5.00/ 127 6.34/ 161 1.22/ 31 .71/ 18 .47/ 12 M12 x 1.75 .90/ 23 2.91/ 74 .90/ 23
Al cohol resi st ant
P562447 LG-5-FM 5' ' Level Gauge w/ 5.00/ 127 6.34/ 161 1.22/ 31 .71/ 18 .688/ 17.5 M12 x 1.75 .90/ 23 2.91/ 74 .90/ 23
Fast Mount ki t
P562448 LG-5-T 5' ' Level Gauge w/ 5.00/ 127 6.34/ 161 1.22/ 31 .71/ 18 .47/ 12 M12 x 1.75 .90/ 23 2.91/ 74 .90/ 23
Red Thermomet er
P562449 LG-5-T-13 5' ' Level Gauge w/ 5.00/ 127 6.34/ 161 1.22/ 31 .71/ 18 .50/ 13 1/ 2 - 13 UNC .90/ 23 2.91/ 74 .90/ 23
Red Thermomet er &
1/ 2' ' -13 bol t ki t
P562450 LG-5-TB 5' ' Level Gauge w/ 5.00/ 127 6.34/ 161 1.22/ 31 .71/ 18 .47/ 12 M12 x 1.75 .90/ 23 2.91/ 74 .90/ 23
Bl ue Thermomet er
P562451 LG-5-T-FM 5' ' Level Gauge w/ 5.00/ 127 6.34/ 161 1.22/ 31 .71/ 18 .688/ 17.5 M12 x 1.75 .90/ 23 2.91/ 74 .90/ 23
Red Thermomet er &
Fast Mount ki t
P563913 LG-5-T-G 5' ' Level Gauge w/ 5.00/ 127 6.34/ 161 1.22/ 31 .71/ 18 .47/ 12 M12 x 1.75 .90/ 23 2.91/ 74 .90/ 23
Red Thermomet er
& Guard
P562452 LG-5-T-SS 5' ' Level Gauge w/ 5.00/ 127 6.34/ 161 1.22/ 31 .71/ 18 .47/ 12 M12 x 1.75 .90/ 23 2.91/ 74 .90/ 23
Red Thermomet er,
St ai nl ess Bol t ki t
P562456 LG-Z-5 5' ' Level Gauge 5.00/ 127 5.9/ 150 .90/ 22 .57/ 14.5 .47/ 12 M12 x 1.75 .93/ 23.5 2.90/ 73.7 .90/ 23 0.06/ 1.5
P562457 LG-Z-5-T 5' ' Level Gauge w/ 5.00/ 127 5.9/ 150 .90/ 22 .57/ 14.5 .47/ 12 M12 x 1.75 .93/ 23.5 2.90/ 73.7 .90/ 23 0.06/ 1.5
Red Thermomet er
P562458 LG-Z-5-V 5' ' Level Gauge w/ 5.00/ 127 5.9/ 150 .90/ 22 .57/ 14.5 .47/ 12 M12 x 1.75 .93/ 23.5 2.90/ 73.7 .90/ 23 0.06/ 1.5
Vi t on seal s
P562434 LG-10 10' ' Level Gauge 10.00/ 254 11.42/ 290 1.38/ 35 .71/ 18 .47/ 12 M12 x 1.75 1.02/ 26 7.60/ 193 .90/ 23
P562435 LG-10-LF 10' ' Level Gauge w/ 10.00/ 254 11.42/ 290 1.38/ 35 .71/ 18 .47/ 12 M12 x 1.75 1.02/ 26 7.60/ 193 .90/ 23
Level Fl oat
P562436 LG-10-T 10' ' Level Gauge w/ 10.00/ 254 11.42/ 290 1.38/ 35 .71/ 18 .47/ 12 M12 x 1.75 1.02/ 26 7.60/ 193 .90/ 23
Red Thermomet er
P562437 LG-10-TB 10' ' Level Gauge w/ 10.00/ 254 11.42/ 290 1.38/ 35 .71/ 18 .47/ 12 M12 x 1.75 1.02/ 26 7.60/ 193 .90/ 23
Bl ue Thermomet er
P563909 LG-10-TB-SS 10' ' Level Gauge w/ 10.00/ 254 11.42/ 290 1.38/ 35 .71/ 18 .47/ 12 M12 x 1.75 1.02/ 26 7.60/ 193 .90/ 23
Bl ue Thermomet er &
St ai nl ess Bol t ki t
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Reservoir Accessories
Reservoir Magnets
Features
Reservoir magnets trap and hold ferrous metals. If not
contained these particulars will cause collateral damage
to significant components. Magnets are typically located
in a reservoir or at another point in the system with low
fluid velocity. Magnets should be positioned in the tank at a
point where all flow returning from the system intersects.
Description:
Removable
Easily Cleaned
Catch ferrous contaminants
Selection of lengths available
Easy Clean Rod Style
Donaldson Description Length (A)
Part No. (in./mm)
P562649 M-11 10.8 / 273
P562650 M-13 13.3 / 337
P562651 M-16 15.8 / 400
P562652 M-18 18.3 / 464
P562653 M-21 20.8 / 527
P562654 M-23 23.8 / 605
P562655 M-26 25.8 / 655
P562656 M-28 28.3 / 719
P562657 M-31 30.8 / 782
Tank Trapper Style
Donaldson Description Length (A) Comment
Part No. (in./mm)
P562658 MT-10 10.1 / 256 5 Magnet s
P562659 MT-13 13.3 / 338
NPT Mounting Plug
Donaldson Description Size Series
Part No.
P562666 PM-6 3/ 4" NPT M
P562667 PM-8 1" NPT M
P562662 PM-10 1-1/ 4" NPT M
P562663 PM-12 1-1/ 2" NPT M
P562664 PM-16 2" NPT M, MT
P562665 PM-20 2-1/ 2" NPT M, MT
Allow 1" minimumclearance between
magnet andreservoir bottom.
Easy Clean Rod Style Tank Trapper Style NPT Mounting Plug
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Reservoir Magnets & Caps, Plugs, Vents
Caps, Plugs, Vents
Features
Caps, plugs and vents are used to prevent oil spills, seal
reservoirs, tanks and crankcases. They are available in
plastic resins and a variety of thread configurations.
Vents keep positive pressure in crankcases and eliminate
air exchange, which can cause condensation in the
lubrication fluids. Lubrication oil contaminated with
moisture from condensation has a reduced life and poor
lubrication quality. Pressurized vents allow for thermal
expansion of the fluids during machine operation.
Black duroplast, resistant
to solvents, oils, grease
and other chemical
agents
Square cut BunaN
synthetic rubber
seal ring
Maximum continuous
working temperature:
250F / 120C
Can be supplied with
dipstick option
Special black matte finish glass fiber
reinforced technopolymer
Maximum operating temperature:
212F / 100C
FC Cap
Donaldson Description Feature
Part No.
P562475 FC-32-N 2" NPT/ BSP Cap

T-240 Caps
Donaldson Description d h D L
Part No. Size (in./mm) (in./mm) (in./mm)
P562466 T-240-06 3/ 8" BSP .35/ 9 1.02/ 26 .83/ 21
P562467 T-240-08 1/ 2" BSP .39/ 10 1.26/ 32 .94/ 24
P562468 T-240-12 3/ 4" BSP .39/ 10 1.53/ 39 .98/ 25
P562469 T-240-16 1" BSP .47/ 12 1.77/ 45 1.10/ 28
P562470 T-240-20 1-1/ 4" BSP .47/ 12 2.16/ 55 1.22/ 31
P562471 T-240-24 1-1/ 2" BSP .47/ 12 2.40/ 61 1.34/ 34
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Reservoir Accessories
TN Plugs
Donaldson Description d h D L
Part No. Size (in./mm) (in./mm) (in./mm)
P562459 TN-04 1/ 4" NPT .35/ 9 .75/ 19 .63/ 16
P562460 TN-06 3/ 8" NPT .35/ 9 .87/ 22 .63/ 16
P562464 TN-08 1/ 2" NPT .43/ 11 1.02/ 26 .71/ 18
P562465 TN-12 3/ 4" NPT .47/ 12 1.25/ 32 .79/ 20
SFV Vents
Donaldson Description d h D L d2 Valve Setting
Part No. Size (in./mm) (in./mm) (in./mm) (in./mm) mb
P562472 SFV-06-N 3/ 8" NPT .39/ 10 1.22/ 31 1.18/ 30 .39/ 10 100
P562473 SFV-08-N 1/ 2" NPT .39/ 10 1.22/ 31 1.18/ 30 .39/ 10 100
Special black matte finish
glass fiber reinforced
technopolymer
Resistant to solvents, oils,
grease and other
chemical agents
Square cut BunaN
seal ring
Maximum continuous
working temperatures:
266F / 130C
Unidirectional gaseous venting
Special polyamide technopolymer,
RAL 2004 orange cover
with graphic symbol
valve, and black
threaded connector
Resistant to solvents, oils,
greases and other chemical
agents
Square cut BunaN synthetic
rubber seal ring
Aluminum valve covered with
adhesion-resistant material
sealing against an O-Ring
Stainless steel spring
Valve setting 100mb: valve
opens when pressure
exceeds 1.4 PSI / 0.100 bar
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Plugs, Vents & Flanges
Flanges
Features
These Suction and Return Flanges with zinc-plated steel
stamping are designed for tank top mounting. Flanges
provide a seal to the pipe and reservoir without welding.
Each flange provides access to the inside of the reservoir
to service in-tank immersed suction strainers and diffusers.
B
C
D
A
C
F
Stiffening
Ribs
1/8" R
Gasket
Internal Washer
E
Nominal
Pipe Size
Top of
Tank
Bottom
Plate
Top
Plate
G
Drill and Tap
5/16-18NC Thread
Suction Flanges
Nominal Dimensions
Donaldson E A B C D FSLOT G
Part No. Pipe Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)
P562641 1/ 2" 5.25/ 133 5.50/ 140 4.25/ 108 2.125/ 54 .38x.62/ 10x16 4.0/ 102
P562642 3/ 4" 5.25/ 133 5.50/ 140 4.25/ 108 2.125/ 54 .38x.62/ 10x16 4.0/ 102
P562643 1" 5.25/ 133 5.50/ 140 4.25/ 108 2.125/ 54 .38x.62/ 10x16 4.0/ 102
P562644 1-1/ 4" 5.25/ 133 5.50/ 140 4.25/ 108 2.125/ 54 .38x.62/ 10x16 4.0/ 102
P562645 1-1/ 2" 5.25/ 133 5.50/ 140 4.25/ 108 2.125/ 54 .38x.62/ 10x16 4.0/ 102
P562646 2" 5.25/ 133 5.50/ 140 4.25/ 108 2.125/ 54 .38x.62/ 10x16 4.0/ 102
P562647 2-1/ 2" 7.50/ 190 7.50/ 190 6.25/ 159 3.125/ 79 .44x.88/ 11x22 6.62/ 168
P562648 3" 7.50/ 190 7.50/ 190 6.25/ 159 3.125/ 79 .44x.88/ 11x22 6.62/ 168
Seal suction lines passing
through the top plate
of a hydraulic reservoir
or similar application
Includes:
(1) top plate,
(1) internal washer,
(1) bottom plate,
(1) gasket, and
(4) 5/16-18 thread
forming screws
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Reservoir Accessories
4 / "
4"
3
4
A
Dia. Hole
/ " / "
5 9
16 x 16
Slot
1 / " Rad
9
16
/ "
1
4
Outside
Flange
Internal
Washer
Top of
Tank
Return Flanges
Donaldson Description Hole Dia. Pipe
Part No. A Size
P562634 RF-1369 1-3/ 16 1/ 2
P562636 RF-1370 1-3/ 4 3/ 4
P562637 RF-1371 1-3/ 4 1
P562638 RF-1372 2-1/ 2 1-1/ 4
P562639 RF-1373 2-1/ 2 1-1/ 2
P562640 RF-1374 2-1/ 2 2
Zinc-plated steel stamping
Designed to seal return
lines passing through
the top plate of a
hydraulic reservoir
or similar application
Includes:
(1) flange,
(1) internal washer, and
(2) 1/4-20 thread
forming screws
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Oil Analysis Service
Oil Analysis
Kit:
Part No.
X007377
Includes sampling
bottle, instructions,
forms, plus oil
analysis service
& report
It is vitally important to inform us of
any mechanical work or operating
problems with the sampled system.
This feedback influences our future
recommendations and interpretations.
Good communication between you
and the laboratory is essential for an
effective oil analysis program.
3. Label the Sample
The label on the sampling container
should always be filled out completely
to assist in our correct identification
and analysis of the sample.
4. Send the
Sample to Lab
Always use First
Class Mail, UPS,
FEDEX, or other
commercial
delivery service
for quick
transport
of samples.
We strongly
recommend
you do not hold
samples for any
length of time
before mailing them.
5. Review the Results
The summary on the next page
shows the basic layout of our typical
oil analysis report.
WHAT YOU GET:
Features of the Report:
Up to 6 sets of test results (current
and 5 previous) are displayed.
Spectrochemical and physical results
are underlined where applicable.
There are full headings for all results.
Guide to tests and their meaning are
on the back of the report.
(See illustration on next page)
Accessories:
Sampling Pump
(P176431) &
Plastic Tubing
(P176433)
Collecting the Sample
Obtaining a representative sample is
the most important part of a scheduled
oil analysis program. If a sample does
not represent the true condition of the
lubricant and component at the time
of sampling, the reliability of the test
results and their interpretation is
dramatically affected.
General comments on sampling
Areas where oil flow is restricted or
where contaminants and wear products
tend to settle/collect
should be avoided as
sampling points.
We recommend that
you sample a compo-
nent while it is running
(if it is safe to do so)
or within 30 minutes
after shutdown.
Both of these practices
ensure that wear
products and lubri-
cant contaminants
are thoroughly mixed
with the lubricant
and that the heavier
wear particles have
not settled out.
Recommended sampling points:
A good sampling point is between the
pump and the first control valve bank,
at an elbow or tee where the fluid is
most turbulent and well mixed.
5Processing Steps in the
Donaldson Oil Analysis Service
1. Collect the Sample
You remove a portion of oil from your
machine and send to our lab. Sampling
devices are ordered through your local
Donaldson distribution outlet. (Use part
number above listed above.)
2. Complete the Sample
Processing Form
For each piece of equipment to be
sampled, complete one of the sample
processing forms found in the kit.
Order our handy oil analysis kit and
sampling pump & tubing to help you
maintain clean oil.
The Donaldson oil analysis service
provides the quality testing necessary
for effective preventive maintenance.
Using an independent laboratory,
Donaldson provides fast, low-cost,
accurate and detailed information
about the status of your oil and
equipment. The program is based
on proven laboratory techniques
and covers a range of systems
and applications.
Oil Analysis Service
NOTE: Once a proper sampling
point and method is chosen for a
particular component, oil samples
from that component should
always be taken from the same
point with the same method.
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Oil Analysis Service
SECTION A
In Section A you will see the date when the oil
sample was drawn and its status. You will also
find the unit ID number along with the name of
the component being sampled. The Component
Reference Number is assigned by our system
for quick access to your results. Just below the
Component Reference Number is your purchase
order or accounting number.
SECTION B
Section B lists specific information about the unit
and component sampled; the worksite or location,
and the oil type in service.
SECTION C
This portion of the report is where our Data Analysts
make their evaluations and recommendations. This
evaluation is based on the specific tests performed on
the individual samples and the information provided
by you about the sample and the sampled system.
SECTION D
The Spectrochemical Analysis section identifies
and reports 21 metallic elements from the atomic
emission spectrometer. These elements provide a
positive means of identifying wear, contamination
and additive content. This section also documents
the date when each sample was drawn, and shows
the lab ID number we assigned to each sample.
SECTION E
Section E consists of unit operating information
provided by you.
SECTION F
Section F lists the Physical Test Results, a series
of related tests run to determine the classification,
contamination and degradation of a lubricant.
Reviewing the Oil Analysis Lab Report
A
B
D
E
F
C
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Oil Analysis Service
Normal 11-AUG-04
DONALDSON COMPANY #16
D.A. BEMBENEK
TED OSENGA
5200 COYE DR
STEVENS POINT WI 54481
ISO 9001 REGISTERED
STATUS WAS DNL
ON
UNIT I.D.: 014175-E CAN PRESS
COMPONENT: HYDRAULIC
COMP. REF. NO.: 664801
P.O. / REF. NO.:
WORKSITE UNIT MANUFACTURER
NOT SPECIFIED
OIL TYPE
BENZ ISO 68
COMPONENT TYPE
HYDRAULIC SYSTEM
COMPONENT MANUFACTURER AND MODEL
NOT SPECIFIED
COMPONENT SERIAL NUMBER
MAINTENANCE RECOMMENDATIONS FOR LAB NO.
0197 Received on 16-AUG-04
ANALYSIS INDICATES COMPONENT & LUBRICANT CONDITIONS ARE ACCEPTABLE. If still in service, the oil is suitable for
continued use. RESAMPLE a the next scheduled intervel.
EVAL ID:
# 1267
LAB NO.
SPECTROCHEMICAL ANALYSIS IN PARTS PER MILLION BY WEIGHT
SAMPLE INFORMATION PHYSICAL TEST RESULTS
UNDERLINED FIGURES INDICATE SIGNIFICANT VALUES. MAINTENANCE THAT MAY BE REQUIRED IS INDICATED ABOVE
UNDER MAINTENANCE RECOMMENDATIONS AND SHOULD BE PERFORMED BY A QUALIFIED MECHANIC. PLEASE
ADVISE US OF ANY MAINTENANCE PERFORMED ON THIS UNIT.
ACCURACY OF RECOMMENDATIONS IS DEPENDENT ON REPRESENTATIVE SAMPLE AND COMPLETE CORRECT DATA
ON BOTH UNIT AND SAMPLE. THIS REPORT IS NOT AN ENDORSEMENT OR RECOMMENDATION OF ANY PRODUCT
OR SYSTEM. ORIGINAL REPORT MAINTAINED IN ANALYSTS, INC. DATA FILES.
FOR LEGEND AND EXPLANATION OF PHYSICAL
PROPERTIES TESTS PLEASE SEE REVERSE SIDE
N/R = TEST NOT PERFORMED
COPYRIGHT 1990 ANALYSTS, INC. FORM NO. 6081-A 09/02
A
B
D
E
F
C
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"How...?" Information
How to read the Donaldson Visual Indicator
Filter OK Filter Needs Service
This simple device will tell you when
the filter needs to be changed. Always
check when the fluid is at operating
temperature and the system is at
normal operating flow.
If the top of the white panel is below
the lower half of the window, the filter
needs servicing.
Visual Indicators are found on these
Donaldson filter assembly models:
HAK05, HDK06, HFK08 & HEK11.
Donaldson Testing Procedures
The numbers on the performance curves refer to specific
Donaldson media formulations such as #1, #6, #20, etc.
Beta ratings and part numbers specific to each media can
be found on the individual filter pages of this catalog.
All flow measurements were made with 32cSt [150 SSU]
hydraulic oil at 100F (37.7C), fluid specific gravity of 0.9.
Pressure Drop Calculation
Clean Filter Assembly = head P + element P
Calculation Definitions
PE = Element pressure drop from curve
PM = Corrected element pressure drop
S.G. = New specific gravity
SSU = New SSU viscosity (Saybolt Seconds Universal)
cSt = New cSt viscosity (centistokes)
cP = New cP viscosity (centipoise)
Corrections
To correct el ement drops f or vi scosi t y and/ or speci f i c gravi t y,
use one of t hese f ormul ae:
PM = PE x (SSU/150) x (S.G./0.9)
- or -
PM = PE x (cSt/32) x (S.G./0.9)
- or -
PM = PE x (cP/29)
How Donaldson Derives
Filter Performance Data
0 5 10 15 20 25 30 35 40
0
2
4
6
8
/
/
/
/
/
#9
#20
#4
#2
#6
#1
P
r
e
s
s
u
r
e

D
r
o
p

(
p
s
i
)
Flow (gpm)
0 50 100 150
0
10
20
30
40
50
(l/min)
0.0
0.1
0.2
0.3
0.4
0.5 /
kPa / bar
E
X
A
M
P
L
E
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Warranty
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Action Items to Process a
Warranty Claim?
Its simple. Call your customer
service representative immediately.
Your rep will ask you for the
following information to start
the process:
Donaldson part number;
Problem description;
Customer business name;
Customer locationspecify where
the product was purchased;
Individual to contact (including
phone and fax number); and
Location of defective product.
What to Do with the Product
Do not destroy the product
please hold the defective product
until contacted by Donaldson
technical support specialist.
If the Donaldson technical support
specialists asks you to return the
product to Donaldson, you will
receive a warranty claim package
that will include:
the Donaldson Return Material
Authorization form (RMA);
a special shipping label
(UPS-Authorized Return System
this UPS-ARS process will be used
only for the return of product for
warranty or liability review); and
and special packaging instructions.
Contact UPS for pickup
Application of Warranty
With the objective of providing the
maximum amount of protection with
the least amount of inconvenience to
the customer, we will apply the
Warranty Policy as follows:
1. Every effort will be made to deter-
mine the cause of failure. Cause of
failure will be used to determine the
responsible party(s). In the event of
damage to the equipment on which
the product is installed, if the cause
of failure cannot be clearly deter-
mined, and there is no evidence of
customer fault, Donaldson Company
will contribute toward repair of the
damage on a shared expenses basis
rather than leave the customer with-
out any recovery.
2. In cases where there is evidence
of customer responsibility in the
failure, we will negotiate a settle-
ment that is fair and reasonable
to all parties. With the customers
agreement, we will provide failure
investigation and product mainte-
nance and service training with the
goal of preventing future failures.
Provisions
Warranty coverage begins on the date
the part is purchased by the user and
expires when the specified number of
years has passed.
Donaldson Company, Inc.
warrants its products against failure
due to defects in materials and work-
manship for the period specified under
Terms and Conditions for the particular
part. Donaldson Companys obligation
under this warranty covers replacement
of the failed part including transportation
charges. If the Donaldson product failure
is the sole and direct cause of damage
to the equipment on which the product
was installed, Donaldson Company will
reimburse reasonable costs to restore
the equipment to the condition it was
in immediately before the failure. This
warranty does not cover failure due to
misapplication, misuse, abuse, neglect,
rust through and corrosion, improper
service practices or non-Donaldson
approved modification. This warranty
gives you specific legal rights. You may
have other rights which may vary from
state to state. Engine and Equipment
Manufacturers warranties remain in
effect when Donaldson products are
used. Donaldson Company must be
notified of any claims covered by this
warranty within one year of the date
of failure.
Warranty and Claims
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Worldwide Distribution
another facility in the Quincy area.
In the 20 years that Donaldson was
located here, the distribution center
grew to a total of 165,000 square feet.
In 1994, Donaldson moved its North
American warehouse operations into a
new, state-of-the-art distribution center,
centrally located in Rensselaer, Indiana.
See details on next page.
supply chain
Worldwide
Capability
our distri-bution center adjacent
to our manufacturing facility in
Aguascalientes, Mexico.
Many Donaldson customers in other
regions around the world place their
export orders through the Donaldson
European distribution center in Bornem,
Belgium or our Asia/Pacific distribution
center in Singapore.
30 Years of On-Time
Service to our
Distribution Partners
In 1974, the first Donaldson distribu-
tion center was located in the beautiful
river bluff country of Quincy, Illinois
USA. This ware-house was located in
the caves along the Mississippi River.
After a few years, the caves did not
have adequate space nor facilities to
meet the growing demands of our
independent and OE dealer distribution
channels, so Donaldson moved into
Donaldson Distribution
Centers Worldwide
Donaldson has developed the expertise
to ensure a constant supply of products
to meet the demands of our worldwide
customers. For example, each month
Donaldsons distribution center in
Rensselaer loads and ships over 95
ocean containers.
Donaldsons export distribution partners
rely on our ability to consistently process
and ship inter-national ocean and air
shipments quickly and accurately.
The majority of stocked product orders
from Donaldsons customers outside
of North America are enroute to their
final destination via ocean container
within five working days.
To minimize the duty and freight
expenses for our customers in Central
and South America, Donaldson can
ship international export orders from
Singapore
Ontario
Cape Town
Wyong
Aguascalientes
Mexico City
Bawtry
Bornem
Ostiglia Gunma
Jakarta
Rensselaer
Main Distribution Centers
Regional Distribution Centers
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Technical Reference Guide
Why Hydraulic Components Need Protection 154
How Contamination Damages Precision Parts 154
Types of Contaminant 154
Sources of Contamination 155
Fluid Conditioning 156
Proper Filter Application 157
Fluid Properties 157
Types of Hydraulic Fluid 158
Basic Hydraulic Filtration Principles 159
Hydraulic Filtration Pressure Drop ( P) 161
Fluid Viscosity Graph 162
Physical Characteristics of Filter Elements 163
Micron Size: Comparison of Familiar Particles 164
ISO Beta Rating System 165
Application Guide for Donaldson Media 166
Filter Efficiency Standards 167
Efficiency of Donaldson Filter Media
(Re-rated per ISO 16889) 169
Cleanliness Level Correlation Table 170
Compatibility of Donaldson Filter Media
with Various Hydraulic Fluids 171
Filter Positioning 172
Technical Reference GuideThe Blue Pages
D
onaldson provides this technical
reference as a short course in Hydraulic
Filtration 101for those who want to gain a
better understanding of fluid power filtration.
In industrial applications at factories all over
the world, we too often see hydraulic circuits
that dont include proper fluid filtration, or
include it as an afterthought. Good filtration
needs to be an integral part of the hydraulic
circuit to ensure the long life and proper
operation of the pumps, valves and motors.
A $100 filter protects your $100,000 equipment.
This guide is offered to aid in choosing the
filter that will help you achieve the ideal
cleanliness levels and longest life for your
critical components.
Material in this section is in the public
domain, not confidential, and may be
copied for educational purposes at any time.
Information was collected from many sources,
both public and private, including Donaldson
Company, Inc. Engineering Departments,
Eaton Corporation, the Lightning

Reference
Handbook from Berendsen Fluid Power,
Hydraulics & Pneumatics Magazine, National
Fluid Power Association (NFPA), and various
industry authorities.
Symbols Used
Bet a Rat i o
cSt Cent i st okes
P Pressure Drop or Di f f erent i al Pressure
ISO Int ernat i onal St andards Organi zat i on
m Mi cron or mi cromet er
ppm Part s per mi l l i on
SSU
SUS
Saybol t Seconds Uni versal
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154
Technical Reference Guide
Studies show that
most (typically 70%)
of hydraulic compo-
nent replacement is
necessary because of
surface degradation,
and most of that is
due to mechanical
wear. Proper
filtration of
hydraulic fluids
can lengthen
component life.
Typical Factors in Component Life
This cutaway
view of a simple
hydraulic valve
illustrates how
particles damage
components. In
normal operation,
the spool slides back and forth in the valve body,
diverting oil to one side of the valve or the other. If
a particle lodges between the spool and valve body,
it will erode small flakes from the metal surfaces. As
these flakes are moved back and forth by the action
of the spool, they can roll into a burr that jams the
spool and disables the valve.
Fluid power circuits are designed in all shapes and
sizes, both simple and complex in design, and they
all need protection from damaging contamination.
Abrasive particles enter the system and, if unfiltered,
damage sensitive components like pumps, valves
and motors. It is the job of the hydraulic filter to
remove these particles from the oil flow to help
prevent premature component wear and system
failure. As the sophistication of hydraulic systems
increases, the need for reliable filtration protection
becomes ever more critical.
Many different types of contamination may be
present in hydraulic fluid, causing various problems.
Some are:
Particulate (dust, dirt, sand, rust, fibers,
elastomers, paint chips)
Wear metals, silicon, and excessive additives
(aluminum, chromium copper, iron, lead, tin,
silicon, sodium, zinc, barium, phosphorous)
Water
Sealant (Teflon tape, pastes)
Sludge, oxidation, and other corrosion products
Acids and other chemicals
Biological, microbes (in high water based fluids)
Hydraulic Components
Need Protection
Types of Contaminant
How Contamination Damages
Precision Parts
70% mechanical wear from:
abrasion
fatigue
adhesion
70% Surface Degradation
30% corrosion
15% Accidents
15% Obsolescence

Component Damage
Looki ng down t he barrel of an hydraul i c cyl i nder, we can
see t he scrat ches al ong t he i nsi de surf ace. Dont cut cost s
by el i mi nat i ng hydraul i c f i l t ers! It coul d cost you more i n
t he l ong run i n maj or component repai rs!
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Technical Reference Guide
Load
Cl earance Si ze Part i cl es
i nt eract wi t h surf aces t o cause abrasi ve wear
Dynami c
Cl earance
(m)
Rubber & Elastomers
Due to temperature, time, and high-velocity
fluid streams, rubber compounds and elastomers
degrade thus releasing particulates into the fluid.
This may be from hoses, accumulator bladders,
seals, or other elastomer products.
High Water Based Fluids
The water in HWBF tends to support biological
growth and generate organic contamination and
microbes.
Replacement of Failed Components
Failure to thoroughly clean fluid conductor lines
after replacing a failed hydraulic pump will cause
premature catastrophic failure.
Donaldson recommends frequent oil sampling to
ensure proper contamination control. Sample test
points should be close to hydraulic pumps and at
other key locations that provide safe, reliable access
to the fluid while under full system pressure.
Where Contamination Comes From
There are surprising number of different sources of
system contamination in hydraulic filtration.
New Hydraulic Fluid
Adding new fluid can be a source; even though its
fresh from the drum, new hydraulic fluid isnt clean.
(It may look clean, but, remember, the human eye
can only see a particle the size of about 40m.) Oil
out of shipping containers is usually contaminated to
a level above what is acceptable for most hydraulic
systems: typically, new fluid has a cleanliness level
about the same as ISO Code 21/19, and water
content is typically 200 to 300 ppm. Never assume
your oil is clean until it has been filtered.
Built-in
Built-in contamination, also called primary
contamination, is caused during the manufacture,
assembly and testing of hydraulic components.
Metal filings, small burrs, pieces of teflon tape, sand
and other contaminants are routinely found in initial
clean up filtration of newly manufactured systems.
Ingressed
Ingressed or external contamination comes from
the environment surrounding the system. Dirt can
enter the hydraulic fluid supply through leaking
seals, reservoir breather caps, and worn cylinder
rod seals. Ingressed moisture, particularly, can
cause long-term problems. As a hot system cools
at night, cool moisture-laden air can be drawn
into the reservoir; as the air condenses, water is
released into the reservoir. Water in excess of 0.5%
by volume in a hydrocarbon-based fluid accelerates
the formation of acids, sludge and oxidation that
can attack internal components, cause rust, and
adversely affect lubrication properties. The severity
of ingression and type of contaminant are dictated
by the applications and environment.
Induced
Maintenance procedures can introduce contamination
into the system. Opening the system allows airborne
particles to enter. Leaving the system open during
operation provides continuous ambient particle
ingression. Keep your system closed as much
as possible.
In-Operation
The major source of contamination are the pump
& actuators, the hydraulic cylinder, or the
hydraulic motor. Wear-generated contaminants
are a hazard during normal hydraulic system
operation. The circuit actually generates additional
particles as the fluid comes into contact with the
precision machined surfaces of valves, motors and
pumps. Contaminant levels can keep doubling
with every new particle generated. The result
can be catastrophic if these contaminants are not
properly filtered out of the system.
Chi p/ Gri t
t oo l arge t o
ent er cl earance
Fl ow
M ot i on
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Technical Reference Guide
Chemical Removal
Removal of acids, sludge, gums, varnishes, soaps,
oxidation products and other chemicals generally
requires an adsorbent (active) filter with Fuller Earth,
active type clays, charcoal, or activated alumina.
Heat Removal
Removing heat is important to maintain viscosity
and prevent fluid breakdown. Usually performed
with heat exchangers, including air-to-oil and water-
to-oil types, finned coolers, or refrigerated units.
Heat Addition
Added heat is used for cold temp start-up to get
fluid viscosities within operational limits. Use
heaters, immersion or in-line.
Kidney Loop Filtration
One very effective way of ensuring thorough fluid
conditioning is with a dedicated off-line circulation
loop, or kidney loop, as illustrated below. Widely
used in industrial applications, this system uses a
separate circulation pump that runs continuously,
circulating and conditioning the fluid. Multiple
stages and types of filters can be included in the
circuit, as well as heat exchangers and in-line
immersion heaters. For further information on
fluid conditioning, consult your fluid power supplier
or a reputable manual.
Fluid Conditioning is the term for the overall
conditioning of the fluid in the hydraulic system,
and encompasses particulate removal via filters
along with other various methods for removing
silt, air, water, heat, acid, sludge or chemicals.
Particulate Removal
is usually done with mechanical filters. A well
designed reservoir that allows settling will also
help in keeping particulates out of the mainstream
fluid. For ferrous particulates and rust, reservoir
magnets or strainer band magnets can also be
used. Other methods such as centrifuging or
electrostatic filtration units can also be used,
particularly in continuous batch processing and
fluid reclamation.
Removal of Silt
Silt, defined as very fine particulate under 5m in
size, requires very fine filtration or oil polishing.
Air Removal
Getting air out of the system is best done by
adding 100 mesh screen in the reservoir,
approximately 30 from horizontal to coalesce
entrained air and allow larger bubbles to rise to
the surface when reservoir velocities are low.
Water Removal
This requires special water removal filters, referred
to as absorbent or inactive. In systems with large
quantities of water, a vacuum dehydration system
may be necessary.
Fluid Conditioning
Pump
Kidney
Loop
Filter
Pressure
Filter
Breather
Suction
Strainer
PM
Suction
Filter
Relief
Valve
PM
Return-Line
Filter
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Technical Reference Guide
Lubricity The propert y of t he f l ui d t hat keeps f ri ct i on l ow and
mai nt ai ns an adequat e f i l m bet ween movi ng part s.
Viscosity The t hi ckness of t he f l ui d as measured by resi st ance t o
f l ow. The f l ui d must be t hi n enough t o f l ow f reel y, heavy enough t o
prevent wear and l eakage. Hydraul i c f l ui ds t hi cken when t hey cool
and t hi n out as t hey heat up. Because some hydraul i c syst ems work
under wide t emperat ure ext remes, viscosit y can be an import ant f act or.
Viscosity Index (VI) The rat e of viscosit y change wit h t emperat ure:
t he hi gher t he i ndex, t he more st abl e t he vi scosi t y as t emperat ure
vari es. VI can somet i mes be i mproved by addi t i ves, usual l y pol ymers.
Rust Resistance Rust i nhi bi t i ng chemi cal s i n hydraul i c f l ui ds hel p
overcome t he ef f ect s of moi st ure f rom condensat i on.
Oxidation Resistance Oxi dat i on i nhi bi t ors del ay t he sl udgy/ aci di c
ef f ect s of ai r, heat , and cont ami nat i on i n t he syst em.
Foaming Resistance Al t hough cont rol of f oami ng depends l argel y
on reservoi r desi gn, ant i -f oami ng addi t i ves i n t he f l ui d al so hel p.
Fluid Properties
When selecting a filter or replacement element,
its important to first answer some basic questions
about your application. Where will the filter be
used? What is the required cleanliness level (ISO
code) of your system? What type of oil are you
filtering? Are there specific problems that needed
to be addressed?
Its also important to think about the viscosity
of the fluid in your system. In some machinery
lubrication applications, for example, the oil is
very thick and has a tougher time passing through
the layer of media fibers. Heating techniques and
the addition of polymers can make the liquid less
viscous and therefore easier to filter. Another option
is to install a filter with larger media surface area,
such as the Donaldson HFK08 or HEK11 low
pressure filters, that can accommodate more
viscous fluids.
Next, think about duty cycle and flow issues.
Working components such as cylinders often
create wide variations in flowalso called
pulsating flowthat can be problematic for
filters with higher efficiency ratings. On the other
hand, dedicated off-line filtration (also called
kidney loop) produces a very consistent flow,
so it makes sense to use a more efficient filter.
Filters used in applications with steady, continuous
operation at lower pressures will last longer than
filters that must endure cycles of high pressure
pulsating flow. Generally, the lower the micron
rating of a filter, the more often it needs to be
changed since it is trapping more particles.
Finally, its wise to ask yourself, How much is my
equipment worth? Calculate how much it would
cost to replace the equipment in your system, in
case of component failure, and make sure those
areas are well protected with proper filtration.
(For example, high performance servo valves are
very sensitive, costly components that need to be
protected with finer filtration media.)
Proper Filter Application
Minimizing maintenance costs through good
contamination control practices requires proper
filter application based on the specific contami-
nation problems. Good contamination control
means cost-effective filtration. When looking for
a filter, first assess the needs of your system and
any problem areas.
System Characteristics to Consider
When Specifying Filtration
1) Oil Viscosity
2) Flow
3) Pressure
4) What Components will be protected
by the filter
5) Cleanliness level required
(expressed in ISO code)
6) Type of oil/fluid
7) Environment (the system, the
surrounding conditions, etc.)
8) Duty cycle
9) Operating Temperature
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Technical Reference Guide
Some types of HWBF:
Oil-in-water emulsions: typically 95% water and
5% oil, with the oil droplets dispersed through-
out the water. Provide some fire resistance, but
due to oil content, other fluids are superior.
Water-in-oil emulsions (invert emulsion): typically
40% water and 60% oil, with the water dispersed
in the oil. Provide some fire resistance, but due to
oil content, other fluids are superior.
Water-glycol: typically 40% water and 60%
glycol. Excellent fire resistance. Since glycol
is an antifreeze, water-glycol can be used at
lower temps.
NOTE: HWBF may require reduced pressure
rating of pumps and other components.
Phosphate Ester: Somewhat fire resistant and
good in higher temp operations. Aggressive
fluids that attack elastomers, paints and plastics.
Special seals required (EPR, Butyl rubber, or
Viton

). Note that synthetic fluids are typically


phosphate esters, chlorinated hydrocarbons or
a blend with good lubrication characteristics
but usually with low viscosity index. As with
straight phosphate esters, use special seals, paints
and plastics.
Biodegradable
With increasing concern about the environmental
impact of hydraulic system leaks and spills,
biodegradable fluids are receiving expanded
usage, particularly in Europe. There are two
types of common biodegradable hydraulic fluids:
(1) vegetable-based oils, such as sunflower or
grapeseed oils, and (2) synthetic oils like diesters,
etc. Generally, systems using biodegradable fluids
are derated for maximum and minimum tempera-
tures. Users who replace standard hydraulic oils
with biodegradable oils must check with filtration
component manufacturers to confirm that the fluid
and components are compatible.
There are many kinds of fluids used for power,
but they can basically be called petroleum-based
fluids, biodegradable fluids, and fire-resistant
fluids. A brief description of some of the types in
each category are listed below; for details on these
or others, consult your fluid power supplier or
refer to a reputable manual on hydraulics, such as
the Lightning Reference Handbook, published by
Berendsen Fluid Power, Whittier, CA 90601.
Petroleum Based (Hydrocarbon)
These are the most commonly used fluids in
hydraulic systems. Their major advantages are
low cost, good lubricity, relatively low/non-toxicity,
and common availability. This type of fluid is not
just plain oil; rather, it is a special formulation
with additives that make it suitable for hydraulic
systems. Mostly, the additives inhibit or prevent
rust, oxidation, foam and wear.
Variations:
Straight oils: same as petroleum-based oil
but without the additives.
Automatic transmission fluids (ATF): excellent
low temp viscosity and very high VI.
Military hydraulic fluids (ie: MIL-H-5606
& MIL-H-83282): also called red oil
because of the color. Low viscosity, good
for cold temp operations, but may have
to be modified for pumps.
Fire Resistant Fluids
There are two types of fire-resistant fluids
commonly used in hydraulic applications:
Phosphate Esters and High Water Based Fluids
(HWBF). Although generally not as viscous at
cold temperatures as petroleum-based fluids,
they are fire resistant due to their high content
of noncombustible material. Very useful in over-
coming the likelihood of fire caused by a broken
hydraulic line spraying petroleum fluid into a pit
of molten metal, onto a hot manifold, into a heat-
treating furnace, or other ignition source.
Types of Hydraulic Fluid

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Technical Reference Guide
B. Cellulose Media
Cellulose fibers are actually wood chips, micro-
scopic in size and held together by resin. As you
see in the photo below, the fibers are irregular in
both shape and size.
Celluose often has lower beta ratings, which
means there are smaller pores in the media.
Smaller media pores cause more flow resistance,
in turn causing higher pressure drop.
While cellulose provides effective filtration for a
wide variety of petroleum-base fluids, in certain
applications it results in poor filtration perform-
ance as compared to synthetic media.
C. Water Removal Media
This is media formulated with dessicants and
resins to remove moisture and condensation from
petroleum-based fluids. (For concentration of
water greater than half of 1 percent (0.05%) in the
hydraulic oil, we recommend you use a vacuum
dehydrator unit.)
D. Wire-Mesh Media
Wire-mesh media consists of stainless steel, epoxy-
coated wire mesh available in 3 mesh sizes:
100 mesh yields 150m filtration
200 mesh yields 74m filtration
325 mesh yields 44m filtration
Typically wire-mesh filters will be applied to catch
very large, harsh particulate that would rip up a
normal filter. You may also find this media useful
as a coarse filter in viscous fluid applications.
Filter Media
Media is a term used to describe any material used
to filter particles out of a fluid flow stream. There
are four basic types used to remove contamination
in hydraulic applications:
A. Synthetic Media
Synthetic fibers are man-made, smooth and rounded
of provide the least resistance to flow. Their consis-
tent shape allows us to control the fiber size and
distribution pattern throughout the media mat to
create the smoothest, least inhibited fluid flow.
Consistency of fiber shape allows the maximum
amount of contaminant-catching surface area
and specific pore size control. The result is media
with predictable filtration efficiencies at removing
specified contaminants (i.g., 4m) and maximum
dirt holding capacity.
The low resistance of synthetic media to fluid
flow makes it ideal for synthetic fluids, water
glycols, water/oil emulsions, HWCF, and petroleum-
based fluids.
Basic Hydraulic Filtration Principles
Donaldsons Synthetic
Media: Synteq

Photo of DonaldsonSynteq

synthetic filter media as seen


magnifiedhundreds of times
under the scanningelectron
microscope. The smooth
roundedfibers provide low
resistance to fluidflow.
Cellulose filter media
photo fromscanning
electron microscope
magnified hundreds
of times.
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Technical Reference Guide
How Filter Media Functions
In a Filtration System
The job of the media is to capture particles and
allow the fluid to flow through. For fluid to pass
through, the media must have holes or channels
to direct the fluid flow and allow it to pass. Thats
why filter media is a porous mat of fibers that
alters the fluid flow stream by causing fluid to
twist, turn and accelerate during passage
The fluid changes direction as it comes into contact
with the media fibers, as illustrated above. As the
fluid flows through the media, it changes direction
continuously as it works its way through the maze
of media fibers. As it works its way through the
depths of the layers of fibers, the fluid becomes
cleaner and cleaner. Generally, the thicker the
media, the greater the dirt-holding capacity it has.
Looking at a cross-
section view of the
fibers, we can see
how the flowstream
is accelerated as it
flows into the spaces
between the fibers.
How Filter Media Collects Particles
There are four basic ways media captures particles.
The first, called inertia, works on large, heavy
particles suspended in the flow stream. These
particles are heavier than the fluid surrounding
them. As the fluid changes direction to enter the
fiber space, the particle continues in a straight line
and collides with the media fibers where it is
trapped and held.
The second way media can capture particles is
by diffusion. Diffusion works on the smallest
particles. Small particles are not held in place
by the viscous fluid and diffuse within the flow
stream. As the particles traverse the flow stream,
they collide with the fiber and are collected.
The third method of particle entrapment is call
interception. Direct interception works on particles
in the mid-range size that are not quite large
enough to have inertia and not small enough to
diffuse within the flow stream. These mid-sized
particles follow the flow stream as it bends
through the fiber spaces. Particles are intercepted
or captured when they touch a fiber.
The fourth method of capture is called sieving
and is the most common mechanism in hydraulic
filtration. As shown
at right, this is when
the particle is too
large to fit between
the fiber spaces.
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Technical Reference Guide
Synteq

fibers offer the least amount of resistance


to fluid passing through the media. Consistency
of fiber shape allows the maximum amount of
contaminant-catching surface area and specific
pore size control. The result is media with
predictable filtration efficiencies at removing
specified contaminants (i.g., 4m) and maximum
dirt holding capacity.
Natural cellulose fibers are larger than synthetic
fibers and jagged in shape, so controlling size of
the pores in the media mat is difficult and there
is less open volume. In most applications this
results in higher P as compared to synthetic
filters. Higher beta ratings mean there are smaller
pores in the media; smaller media pores cause
more flow resistance, in turn causing higher
pressure drop.
2. Dirt, Contaminant
As dirt gets caught in the media, it eventually
begins to build up and fill the pore openings.
As the pore
openings shrink,
the differential
pressure (pres-
sure drop)
increases. This is
called restriction.
This photo from
our scanning
electron microscope shows actual dirt particles
building up in the media pores.
Excessive dirt in the media can cause dirt migration
or even filter failure. Dirt migration occurs when
the restriction is so great that the differential
pressure pushes dirt deeper into the media and,
eventually, through the media and back into the
system. Filter failure occurs when the restriction
becomes so high that the filter cartridge collapses
(outside-in flow) or bursts (inside-out flow) to
relieve the upstream pressure.
To avoid such catastrophe, use of a filter service
indicator is recommended. It measures the pressure
drop across the filter, then signals when the filter is
full and needs to be changed.
Hydraulic Filtration Pressure Drop
The difference between the inlet pressure and the
outlet pressure is called pressure drop or differential
pressure. Its symbolized by P. P is an irrecover-
able loss of total pressure caused by the filter, and is
mostly due to frictional drag on the fibers in the media.
P may increase as the particulate rating or efficiency
of the filter (as expressed by its beta ratio) gets better.
P also increases as the filter is being loaded with
contaminant.
Four Major Factors
Contribute to Pressure Drop
1. Filter Media
Media is, of course, the main factor influencing
pressure drop; indeed, it causes pressure drop.
Thats why having a low-friction, high-flowing
media is so
important. The
natural cellulose
or paper fibers
(shown at left)
typically used in
filtration are large,
rough, and as
irregular as nature
made them.
Donaldson developed a synthetic media with smooth,
rounded fibers, consistently shaped so that we can
control the fiber size and distribution pattern
throughout the media mat, and still allow the
smoothest, least inhibited fluid flow. Our synthetic
media is named Synteq

.
Natural Fiber Cellulose media,
as seen under the scanning
electron microscope.
Donaldsons synthetic Synteq

filter media
photo fromscanning electron microscope
magnified hundreds of times.
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Call 1-800-846-1846
Technical Reference Guide
Filter media, amount of contamination, the flow
rate, and fluid viscosity are all factors in the
importance of sizing the filter for the system
requirements. Filters that are too small wont be
able to handle the system flow rate and will create
excessive pressure drop from the start. The results
could be filter operation in the bypass mode, filter
failure, component malfunction, or catastrophic
system failures. Filters that are too large for the
system can be too costly. Oversized filters require
more system oil and higher cost replacement
elements. Optimimal sizing is best.
3. Flow
Higher flows create higher pressure drop. With
fast moving fluid, there will be more friction
causing higher pressure drop across the media.
4. Fluid Viscosity
Measured in centistokes (cSt) or Saybolt Seconds
Universal (SSU or SUS), fluid viscosity is the resist-
ance of a fluid to flow. As fluid viscosity increases,
the cSt rating increases. Higher fluid viscosities also
mean higher pressure drop because the thicker oil
has a tougher time passing through the layer of
media fibers. Cold start fluid is a good example
of highly viscous fluid. See chart below.
Viscosity/Temperature Chart
A.S.T.M. St andard Vi scosi t y-Temperat ure Chart f or Li qui d Pet rol eum Product s (D 341-43) Saybol t Uni versal Vi scosi t y
MIL-H-5606
KEROSENE
DIESEL
FUEL
J P4AVERAGE
AUTOMATIC
TRANSMISSION FLUID
TYPE A
SAE 30
SAE 20
SAE 140GEAR OIL
SAE 40
SAE 50
10W-30
SAE 10
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163
Technical Reference Guide
Inside the element, the filter media can vary in
thickness, pleat depth and pleat concentration.
For example, Donaldson hydraulic filters are
generally equipped with either white (Synteq
our synthetic material) or natural brown (paper
or cellulose material) media. It is important to
note that media colors vary according to each
manufacturerit should not be assumed that any
white-colored media is made of synthetic material.
Some of the most important characteristics of a
filter element (structure, fiber diameter, volume
solidity, basis weight, thickness, layering) can only
be detected under a microscope.
Physical Characteristics of Elements
There are two main differences in filter elements.
The first is the design of the filter element itself,
and the second is the type of media that is used
in such elements.
Filter elements have some attributes that are
immediately obvious to the casual observer, such
as height, inside diameter, outside diameter, media
concentration, type of liner, seal design, and the way
the media and componets are glued or potted together.
Liners must be structurally sturdy to withstand
pressure variance, yet open enough to allow
good flow.
Top seal design must be leak-free, with a gasket
or sealing device that ensures a good seal
throughout the life of the filter. Standard seals
are made of BunaN material, which is fine for
most applications. However, if the filtered fluid
is diester or phosphate ester fluid, youll need a
seal made of a fluoroelastomer such as Viton.
Media potting is key since it holds the media in
place at each end. Not only should the potting
be fully around the ends of the media to prevent
leaks, it should also be of a material that can
withstand the application. For instance, epoxy
potting should be used in elements that must
perform in higher temperature environments,
phosphate ester fluids and some high water
based fluids.
Damaged Equipment
Damage happens when key
filtration points are ignored!
The pistons in this pump
are severely damaged from
contamination in the oil.
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164
Technical Reference Guide
Micron Sizes of Familiar Particles
Grai n of t abl e sal t 100m
Human hai r 80m
Lower l i mi t of vi si bi l i t y 40m
Whi t e bl ood cel l 25m
Tal cum powder 10m
Red bl ood cel l 8m
Bact eri a 2m
Si l t <5m
Typical ISO Cleanliness
Here are some typical
ISO cleanliness
recommendations from
component manufacturers.
(These are guidelines;
always check the ratings
specified by the
manufacturer of your
specific components.)
* Requi res preci se sampl i ng pract i ces t o veri f y cl eani ness l evel s.
Source: Vickers
Combining the ISO Rating and
Filter Performance Ratings
While filter manufacturers publish beta ratings
for filter media to describe efficiency performance
levels, a direct connection between the beta rating
scale and the ISO rating scale cannot be made.
The solution is monitoring filter media performance
at removing particles in the 4m, 6m, and 14m
ranges. Oil analysis and field monitoring are the
only ways to get these measurements. Combine data
from several tests to form a range of performance.
Remember, actual filter performance will vary
between applications.
Heres how to determine which filter media will
best protect your hydraulic components: plot any
media performance range on the Application
Guide to Donaldson Filter Media (page 166),
then connect the dots to make a line. On the
same graph, plot your component requirement.
(Reference chart below for some popular
components, or ask your supplier for the
recommended ISO rating.) If the line of the media
falls below the ISO line, or if the bottom line of
the filtration range does not intersect the ISO line,
the component will be protected.
40m
25m
10m
2m
100m
80m
Disaster Strikes
When filters are not a main component
of the hydraulic circuit, disaster
awaits! Here, piston rings were eaten
away by contaminants.
Pressure <3000PSI >3000PSI
210Bar >210Bar
Pumps
Fi xed Gear Pump 19/ 17/ 15 18/ 16/ 13
Fi xed Vane Pump 19/ 17/ 14 18/ 16/ 13
Fi xed Pi st on Pump 18/ 16/ 14 17/ 15/ 13
Vari abl e Vane Pump 18/ 16/ 14 17/ 15/ 13
Vari bal e Pi st on Pump 17/ 15/13 16/ 14/ 12
Valves
Di rect i onal (sol enoi d) 20/ 18/ 15 19/ 17/ 14
Pressure (modul at i ng) 19/ 17/ 14 19/ 17/ 14
Fl ow Cont rol s (st andard) 19/ 17/ 14 19/ 17/14
Check Val ves 20/ 18/ 15 20/ 18/ 15
Cart ri dge Val ves 20/ 18/ 15 19/ 17/ 14
Load-sensi ng Di rect i onal Val ves 18/ 16/ 14 17/ 15/ 13
Proport i onal Pressure Cont rol s 18/ 16/ 13 17/ 15/ 12*
Proport i onal Cart ri dge Val ves 18/ 16/ 13 17/ 15/ 12*
Servo Val ves 16/ 14/ 11* 15/ 13/ 10*
Actuators
Cyl i nders 20/ 18/ 15 20/ 18/ 15
Vane Mot ors 19/ 17/ 14 18/ 16/ 13
Axi al Pi st on Mot ors 18/ 16/ 13 17/ 15/ 12
Gear Mot ors 20/ 18/ 15 19/ 17/ 14
Radi al Pi st on Mot ors 19/ 17/ 15 18/ 16/ 13
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165
Technical Reference Guide
Code More Than Up to & Including
14 80 160
13 40 80
12 20 40
11 10 20
10 5 10
9 2.5 5
8 1.3 2.5
7 .64 1.3
6 .32 .64
Range of number of particles per milliliter:
Code More Than Up to & Including
24 80,000 160,000
23 40,000 80,000
22 20,000 40,000
21 10,000 20,000
20 5,000 10,000
19 2,500 5,000
18 1,300 2,500
17 640 1,300
16 320 640
15 160 320
ISO 4406 Contamination Code
This correlates to the numbers in the boxes along the right side of the graph on the next page.
ISO 18/16/13

m
The Application Guide for Donaldson Filter
Media on page 166 provides a data format for
rating fluid contamination level and plotting
filter media performance.
The vertical numbers on the left side of the chart
represent particle counts in a logarithmic progression
of ten: .01, .1, 1,10, 10
2
, 10
3
, 10
4
, 10
5
and 10
6
. (This
represents the number of particle in the oil sample
at the given size.) The numbers across the bottom
of the chart represent particle size in microns.
Donaldson media efficiency performance levels are
derived from the ISO 16889 test standard with
NIST-certified on-line automatic particle counters
and ISO medium test dust. The Donaldson media
efficiency performance levels shown are based on
test averages under steady flow conditions. Actual
performance levels may vary by application, viscosity,
flow variance and contamination differences. Contact
Donaldson or your Donaldson distributor for specific
application calculations.
The international rating system for fluid contamination
levels is called the ISO contamination code and it is
detailed in the ISO 4406 document. Most component
manufacturers publish filtration level recommendations
using the ISO code. The ISO code, located on the right
side of the media application guide on page 166, is
easy to use if you remember the 4m, 6m and 14m
numbers along the bottom of the chart.
Manufacturers ISO contamination levels are based
on controlling the particle counts of 4m, 6m and
14m particles in hydraulic system oil. This level is
Media Application Guide and ISO Rating System
identified by measuring the number of particles 4m
and greater, 6m and greater, and 14m and greater
in one milliliter of the system hydraulic oil sample.
How to Use the ISO Rating
Example:A cart ri dge val ve manuf act urer recommends an ISO cl eanl i ness
l evel of 18/ 16/ 13.
1)On t he Appl i cat i on Gui de f or Donal dson Fi l t er Medi a on t he next
page, pl ace a dot on t he vert i cal 4m l i ne, hori zont al l y even wi t h
t he 18 box of t he ISO code.
2)Pl ace a dot on t he vert i cal 6m l i ne hori zont al l y
even wi t h t he 16 box of t he ISO code.
3)Pl ace a dot on t he vert i cal 14m l i ne hori zont al l y
even wi t h t he 13 box of t he ISO code.
4)Connect t he dot s t o get t he ISO cl eanl i ness
l evel 18/ 16/ 13.
As i l l ust rat ed bel ow, part i cl e count s f al l i ng on and above t he 18/ 16/ 13 l i ne
are damagi ng t o t he component and exceed t he 18/ 16/ 13 speci f i cat i on set
by t he manuf act urer.
Sel ect a Donal dson medi a t hat f al l s bel ow 18/ 16/ 13 t o achi eve cl eanl i ness
l evel t ol erabl e t o t he component .
4 6 14
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166
Technical Reference Guide
Application Guide for Donaldson Filter Media
m
m m

Logarithmic
Scale
Thi s represent s t he
number of part i cl es
at a gi ven si ze i n
t he oi l sampl e
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www.donaldson.com
Technical Reference Guide
Indicates that testing was done with
APCs calibrated with NIST fluid

10(c)
=1000
1000 times more particles
upstream than downstream
that are 10 m and larger
Why the Efficiency Rating Test
Standard Was Updated
The International Industry Standard (ISO) for
multi-pass testing provides a common testing
format for filter manufacturers to rate filter
performance. This standardization gives you the
ability to reliably compare published filter ratings
among different brands of filters.
ISO test standards were updated in 1999 to
reflect the improved technology available in
particle counters and other test equipment. The
newer particle counters provide more precise
counting and greater detail reflecting a truer
indication of filter performance.
The National Fluid Power Association (NFPA),
the National Institute of Standards & Technology
(NIST), and industry volunteers, including several
engineers from Donaldson, helped revise the ISO
standard. ISO 16889 has been in force since late
1999 and ISO 4572 is officially discontinued.
Better Test Dust
The old test dust (AC fine test dust or ACFTD)
was ball milled, which produced dust particles
of varying size and shape. Particle distribution
was often different from batch to batch. The
accuracy of ACFTD distribution and previous APC
calibration procedure was questioned by industry,
due to lack of traceability and certification.
ACFTD hasnt been produced since 1992.
Now, the new test dust (ISO medium test dust)
is jet milled to produce consistent particle size,
shape, and distribution from batch to batch. See
dust size comparison chart below.
Liquid Automatic Particle Counters (APCs)
In the old test standard (ISO 4572), fluid samples
obtained in bottles and off-line particle counting
were allowed. Now, in the updated standard
(ISO 16889), on-line, laser-based automatic
particle counters, especially made for measuring
liquids, are required and bottle counting methods
are disallowed, as illustrated on next page.
Understanding the
Beta Rating System
This information is provided as an aid to
understanding fluid filter efficiency terminology
based on current ISO, ANSI and NFPA test
standards. It is not proprietary and may be
reproduced or distributed in any manner for
educational purposes.
What Is Beta Ratio?
Beta ratio (symbolized by ) is a formula used
to calculate the filtration efficiency of a particular
fluid filter using base data obtained from multi-
pass testing.
In a multi-pass test, fluid is continuously injected
with a uniform amount of contaminant (i.e., ISO
medium test dust), then pumped through the filter
unit being tested. Filter efficiency is determined
by monitoring oil contamination levels upstream
and downstream of the test filter at specific times.
An automatic particle counter is used to determine
the contamination level. Through this process an
upstream to downstream particle count ratio is
developed, known as the beta ratio.
The formula used to calculate the beta ratio is:
Bet a rat i o
(x)
= part i cl e count i n upst ream oi l ___
part i cl e count i n downst ream oi l
where (x) i s a gi ven part i cl e si ze
Filter Efficiency Standards
Fi nd f urt her i nf ormat i on on ISO 16889
at www.NFPA.com or your ISO document source.
Ask f or ISO/ TR16386: 1999 The Impact of
Changes i n ISO Fl ui d Power Part i cl e Count i ng
Cont ami nat i on Cont rol and Fi l t er Test St andards.
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Call 1-800-846-1846
Technical Reference Guide
Down
St ream
Up St ream
pump
pump
Inj ect i on
Reservoi r
Test
Reservoi r
Test
Fi l t er
* APC = Li qui d Aut omat i c
Part i cl e Count er
In-Li ne Li qui d Aut omat i c Part i cl e
Count ers (APC) are now
requi red f or proper t est i ng.
APC cal i brat i on f ol l ows ISO 11171
procedures
ISO 11171 uses NIST (Nat i onal
Inst i st ut e of St andards & Technol ogy)
cert i f i ed cal i brat i on f l ui d
ISO 16889
Test Dust Size Comparisons
ACFTD calibrated size (m) per ISO 4402 corresponds to a NIST-calibrated size [m
(c)
] per ISO 11171
ACFTD 0.8 1 2 2.7 3 4.3 5 7 10 12 15 15.5 20 25 30 40 50
NIST 4 4.2 4.6 5 5.1 6 6.4 7.7 9.8 11.3 13.6 14 17.5 21.2 24.9 31.7 38.2
Overall, you can have strong confidence in filter
ratings resulting from tests per ISO 16889, as they
are highly accurate. As always, keep in mind that
beta ratings are laboratory measurements under
steady flow conditions with artificial contaminants
the real proof of the performance is how clean the
filter keeps the fluids in the application. A good oil
analysis program that checks the cleanliness of the
oil periodically will verify that the proper filters are
being used.
Bot t l e
Sampl e
Bot t l e
Sampl e
pump
pump
Inj ect i on
Reservoi r
Test
Reservoi r
Test
Fi l t er
Down
St ream
Up St ream
ISO 4572
(Di scont i nued)
Ei t her bot t l e sampl es
or APCs were al l owed.
APC cal i brat i on f ol l owed ISO4402 ACFTD
(Di scont i nued)
The old particle counter calibration was based
on only 1 dimension of an irregularly-shaped
particle (the longest cord). Today, the particle
counter calibration is based on equivalent
spherical area of an irregularly-shaped particle.
NIST provides calibration suspension, which is
certified with X number of particles at a certain
size. This is verified by NIST. The new way to
list beta ratios includes a subscript (c) to indicate
NIST certified test suspension and assures you of
traceability and repeatability.
f l ow met er
f l ow met er
Onl i ne
APC*
Onl i ne
APC*
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www.donaldson.com
Technical Reference Guide
Donaldson hydraulic filter media beta ratings are
average ratings obtained from multi-pass tests per-
formed per the new ISO 16889 standard.
According to the ISO standard, each filter manu-
facturer can test a given filter at a variety
of flow rates and terminal pressure drop ratings
that fit the application, system configuration
and filter size. Your actual performance may
vary depending on the configuration of the
filter tested and test conditions.
Donaldson Hydraulic Filter Media
Beta Ratings
Highlights of ISO 16889
ISO 4572 is now replaced by ISO 16889
as the international standard for Multi-Pass
Tests to determine the efficiency (beta rating
or beta ratio) and the dirt-holding capacity
of the filter element.
The test bench for ISO 16889 must have
On-Line Liquid Automatic Optical Particle
Counters (APC) calibrated using NIST (National
Institute of Standards & Technology)-certified
calibration fluid. This includes added enhacements
to APCs, to allow for better resolution, accuracy,
repeatability and reproducibility.
ISO 12103-1,A3 (ISO Medium, 5mm-80mm)
Test Dust was selected as replacement dust for
calibration and testing procedures.
APCs are calibrated by passing a sample of cal-
ibration fluid with a known particle size distri-
bution and producing a calibration curve to
match the known count distribution.
NIST used the Scanning Electron Microscope
analysis and statistical analysis techiques to cer-
tify the particle size distribution.
Particle counts, upstream and downstream, are
taken every minute of the test.
Beta ratios are reported with (c) to designate
NIST traceability.
ISO 16889 recommends reporting beta ratings at:
Rating Efficiency
2 ......................50%
10 ....................90%
75 ....................98.7%
100 ..................99%
200 ..................99.5%
1000 ................99.9%
Example:
4(c)
=200 signifies that there are 200 times
as many particles that are 4m and larger upstream as
downstream. This is 99.5% efficiency.
Example:
5(c)
=1000 indicates that there are 1000
times as many particles that are 5m and larger
upstream as downstream. This is 99.9% efficiency.

NEW Donaldson Filter Media


Efficiency Ratings
Per ISO 16889 Test Standards
FORMER
Media Rating NEW Rating NEW Rating
Number Beta
X
=75 Beta
X(C)
=200 Beta
X(C)
=1000
per ISO4572 per ISO16889 per ISO16889
Donaldson Synteq

Synthetic Media
No. 2m <3m
(c)
<3m
(c)
No. 1 3m 4m
(c)
6m
(c)
No. 2 5m 5m
(c)
9m
(c)
No. 2 10m 8m
(c)
10m
(c)
No. 3 15m 12m
(c)
14m
(c)
No. 4 16m 15m
(c)
20m
(c)
No. 6 13m 10m
(c)
13m
(c)
No. 9 22m 18m
(c)
23m
(c)
No. 16 37m 16m
(c)
22m
(c)
No. 20 40m >50m
(c)
>50m
(c)
Donaldson Cellulose Media
No. 3 16m 18m
(c)
24m
(c)
No. 10 25m 19m
(c)
23m
(c)
No. 15 35m 25m
(c)
29m
(c)
No. 25 na 32m
(c)
>40m
(c)
Donaldson Wire Mesh Media
No. 44 45m nomi nal
No. 74 75m nomi nal
No. 149 150m nomi nal
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170
Technical Reference Guide
ISO Particles ISOFTD* Mil Std NAS
Code Per Milliliter Gravimetric 1236A 1638 SAE Level
>10microns Level (mg/l) (1967) (1964) (1963)
26/ 23 140,000 1000
25/ 23 85,000 1000
25/ 20 14,000 100 700
21/ 18 4,500 12
20/ 18 2,400 500
20/ 17 2,300 11
20/ 17 1,400 10
19/ 16 1,200 10
18/ 15 580 9 6
17/ 14 280 300 8 5
16/ 13 140 1 7 4
15/ 12 70 6 3
14/ 12 40 200
14/ 11 35 5 2
13/ 10 14 0.1 4 1
12/ 9 9 3 0
11/ 8 5 2
10/ 8 3 100
10/ 7 2.3 1
10/ 6 1.4 0.01
9/ 6 1.2 0
8/ 5 0.6 0
7/ 5 0.3 50
6/ 3 0.14 0.001
5/ 2 0.04 25
2/ .8 0.01 10
* SAE Fi ne Test Dust --- ISO approved t est and cal i brat i on cont ami nant .
Source: Mi l waukee School of Engi neeri ng Semi nar, Cont ami nat i on &
Fi l t rat i on of Hydraul i c Syst ems
Cleanliness Level Correlation Table
Conversion of cleanliness specifications to filter
performance is not an exact science because the
contamination level in a hydraulic system is a
function of the ingression and generation rate as
well as the filter performance.
Factors That Affect Cleanliness
Levels in a Hydraulic System
Abrasive wear in space between adjacent mov-
ing surfaces of components.
Erosive wear at component edges or direction
changes where there is high fluid velocity.
Fatigue wear by particles trapped between
moving surfaces.
Identification of the Most Sensitive
Component
Required cleanliness level is dominated by the
component with smallest clearances and/or
highest loading on the lubricating film.
Best source for determining this level is the
specification published by the component man-
ufacturer.
Higher pressures reduce component life, unless
contamination level is decreased accordingly.
Operating at half the rated pressure of compo-
nent will increase its life by more than four
times.
Percent of operating time at maximum
pressure depends on individual machines
and application.

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171
Filter Positioning Discussion
Fluid to be Recommended
Filtered Media
Petroleum-based Synteq
Cellulose
Phosphate Ester Synteq
Diester Synteq
Water Glycol Synteq
Water-Oil Emulsion Synteq
Biodegradable Fluid Synteq
HWCF (high water
content fluids) Synteq
Coarse Filtration Wire Mesh
Compatibility of Donaldson Filter
Media with Hydraulic Fluids
While Donaldson has developed many formula-
tions of media, they can be divided into two broad
categories: natural fibers, usually cellulose, and
synthetic or man-made fibers.
A Note on Seals
Filters with seals made of BunaN are appropri-
ate for most applications involving petroleum
oil and some high water content fluids. Filters
with seals made of Viton

or Fluorel

(both flu-
oroelastomers) are required when using diesters,
phosphate ester fluids. Donaldson offers both
types. (Viton

is a registered trademark of
DuPont Dow Elastomers, and Fluorel

is a reg-
istered trademark of 3M Company.)
In Donaldson filters with flurorcarbon elas-
tomer seals, epoxy potting is used to accommo-
date higher temperature environments and for
compatibility with fluids such as phosphate
ester and high water based fluids. The plastisol
(heat cured) and urethane (self curing) potting
materials used in other filters perform well with
petroleum-based fluids.

Piston Pump Damage


The severe score marks on the piston slippers leave no
question about why good hydraulic filtration is important.
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172
Technical Reference Guide
Pump
Kidney
Loop
Filter
Pressure
Filter
Breather
Suction
Strainer
PM
Suction
Filter
Relief
Valve
PM
Return-Line
Filter
Thi s port abl e ki d-
ney l oop
f i l t er cart i s manu-
f act ured
by Donal dson
Fi l t rat i on Asi a
Paci f i c Pt e Lt d
i n Si ngapore.
KIDNEY LOOP FILTERS
Benefit: High
Sometimes referred to as off-line
filters, kidney loop filters achieve
very fine filtration by maintaining
steady-state flow, independent of
the hydraulic circuit.
With this type of filtration, the
entire hydraulic system can keep
operating while the kidney loop fil-
ter is being serviced.
A kidney loop filter utilizes low-
pressure housings that are easily
accessible and serviceable. These fil-
ters can either be integrated into
the main hydraulic reservoir, or
used in mobile filter carts like the
one shown at left to service many
hydraulic systems.
Note that kidney loop filters do
not directly protect components
rather, their main function is
to polish the oil to a very clean
condition. Its also important
to remember that an additional
pump and motor will be required.
FILLER / BREATHER
Benefit: High
Tank breathers are placed on
hydraulic reservoirs to prevent
atmospheric contamination from
entering and to allow for sufficient
air movement
inside the reservoir.
Breathers should
prevent particles
larger than 3
microns from enter-
ing the system. This
is a sensible, afford-
able solution for any hydraulic sys-
tem, but by all means cannot be the
only filter on a hydraulic system.
How to Best Position Filters in Your Hydraulic Circuit
Within every industrial hydraulic
circuit there are many possible
places for filters.
The best systems are strategically
engineered to ensure that oil is fil-
tered properly at each stage of its
journey through the circuit.
Ideally, filtration should occur in
the following places:
In the Reservoir
Before/After the Pump
In the Return-line System
Off-line
In reality, many companies have
to make tough decisions about
which filters they can afford and
which ones theyll have to live
without.
Much depends on the cleanliness
level requirements of the compo-
nents, environment, duty cycle of
the equipment and other variables
that can vary from application to
application.
This diagramshows
how various types of
filters can be used in
hydraulic circuits.
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Filter Positioning Guide
173
Pressure Filters:
HFK08(p.48)
HEK11(p.52)
FIK (p.34)
HEK11(p.52)
Suction Filtration:
HPK04(p.88)
HPK05(p.92)
HDK06(p.44)
HFK08(p.48)
FPK02(p.80)
HPK02(p.76)
HPK03(p.84)
HMK24(p.64)
HMK05(p.68)
HMK25(p.68)
Donaldson Models Designed for
Return Line Filtration:
LPS04(p.12)
HBK05(p.16)
HMK04(p.64)
Downsides are few, but worth
notingreturn-line filters can
be subject to flow surges (which
contribute to poor filter
performance) and they do not
filter the drain lines.
NOTE regarding return-line and
kidney-loop filtration: If youre
looking for a great value filter
thats easy to maintain and with
lots of media choices, this is a
wise investment. Although these
filters are very common, one
downside is that there are very
few standards of consistency from
one manufacturer to thenext, so
replacement cartridges are not
necessarily interchangeable.
PRESSURE FILTER
Benefit: High
This is also known as last-chance
filtration. High pressure filters keep
clean the oil that comes directly
from the pump
so that the
more expensive
downstream
components
(such as valves
and actuators)
are protected.
Pressure line
filters offer
protection from
catastrophic
pump failure.
They are a
worthwhile
investment for
high-value systems
as are found in the
aircraft industry, paper and steel
mills, plastic injection molding, and
in die-casting machines.
One downside to high pressure
filters is, ironically, the high
pressure. The entire system must
be stopped in order to service
a high-pressure filterunless a
duplex configuration is used.
When oil is shooting out of a
pump at 6000+ psi, it will take
out anything in its way! By nature,
a high-pressure pump is a prime
mover of fluids, so it will experience
significant wear over time. Service
can also be more difficult because
of its heavy-duty construction...as
anyone whos ever tried to change
a slippery, 200-pound cast-iron filter
can attest.
RETURN-LINE FILTER
Benefit: High
The advantages of return-line filters
are many. They are usually low-
pressure housings, which are less
typically expensive. Their purpose
is to collect the dirt from around
the circuit as the oil returns to the
reservoir. Much like the kidney loop,
the return-line filter provides ultimate
flexibility in positioningit can
perform almost anywhere within
the return line circuit, either mounted
inline or built into the reservoir.
SUCTION FILTER
Benefit: Medium
Normally placed between the
reservoir and the pump, suction
filters are designed to remove
particles in the 5 to 150 micron
range. They are easier to service and
less expensive than many other types
of filtersbut because restriction in
the suction line must be kept very
low, filter housing size tends to be
larger than similar flow return or
pressure filter housings.
The most popular application for
suction filters is with variable-
speed hydrostatic pumps commonly
found in off-road mobile applications
and industrial variable-speed drives.
They are also often used in harsh
environments and charge pump
applications.
SUCTION STRAINER
Benefit: Low
Suction strainers, or sump-type
filters, are often used in hydraulic
fluid reservoirs. Their only real
use is to keep cigarette butts,
moths, nuts & bolts and the
like out of the pump. Instead,
such contaminants can easily
be eliminated by keeping the
reservoir sealed and by using
a Filler/Breather and Return-
Line Filter.
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About Donaldson
Profile: North American
Distribution Center,
Rensselaer, Indiana USA
Donaldson has over $17 million
in inventory and over 10,000
products in stock
Average growth rate of over 11%
18,000 orders processed per
month with an average first pass
fill-rate of 94% in 24 hours
2.2 million units shipped
per month
Over 100 people working 3 shifts
Service network of over
1,600 domestic independent
distributors, 2,000 OE dealer
locations, and an average of
95 export containers shipped
each month to distribution
locations around the globe
ISO9001:2000 and
TS16949 Certified
Need it yesterday? Call your
Donaldson distributorchances
are, hell have it in stock, but if
he doesnt, he can get it from
Donaldson overnight.
Unlike most filter manufacturers
serving the aftermarket, Donaldson
has most of our standard filters
in-stock, ready to ship when you
need them!
Combine the in-stock advantage
with our comprehensive selection
(the largest in the industry, we
think) of cross-reference filters,
PLUS Donaldsons 9 decades of
filtration expertiseand youve
got filters you can count on to
meet your cleanliness require-
ments, form/fit/function needs,
and your deadlines.
Count on Donaldson!
Most Filters are In-Stock, Ready to Ship
per YourSchedule & JIT Needs
400,000sq ft North American
Distribution Center
The 66dock doors
enable rapid response
WHY
carry inventory...
when Donaldson
can deliver your
filters next-day??
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175
About Donaldson
Donaldson: A World Leader in
Industrial Hydraulic Filtration
Large, wel l -st ocked
di st ri but i on cent ers i n
t he USA(above) and
Europe(ri ght ) enabl e
us t o get product t o
our cust omers qui ckl y
anywhere i n t he worl d.
D
onaldson Company, Inc. was founded in 1915. Since its
inception, the company has valued innovation. Over the
years, Donaldson pioneered many of the major advancements
in industrial filtration, such as new and unique filter media
technologies, including Synteq

synthetic media and Duramax

high-pressure spin-on filters. Donaldson personnel hold hundreds


of patents worldwide.
Our commitment to advanced products is surpassed
only by our commitment to quality, as evidenced by
ISO9001:2000 and TS16949 certification in our own
factories, as well as quality certification by over 60 of
our major OEM customers, including General Electric,
General Motors, Caterpillar, Ford, John Deere, Cummins,
Volvo/Mack and Boeing.
Donaldson has a network of over 40 worldwide engineering,
sales, manufacturing and warehouse operations. Annual
revenues now exceed a billion dollars. Three to five percent
of that revenue is reinvested each year into research and
development so that we can bring you the most advanced
filtration systems in the world.
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176
About Donaldson
Net sales....................$ 1,595,733
Net earnings..................$110,554
Return on sales ..................6.9%
Return on average
shareholders equity ........20.6%
Employees 7/31/05............11,123
Financial Highlights Fiscal year 2005
Cook
Donaldson Company, Inc. is a leading worldwide manufacturer
of filtration systems and replacement parts, including:
Schwab
Giertz
In-plant air cleaning and
dust/fume/mist collection
systems (Torit brand);
Compressed air and gas filters,
dessicant dryers, oil/water
separators, chillers and more
for in-plant compressed air
systems (Ultrafilter brand).
Air and chemical filters for
diverse applications including
fuel cells, computer disk drives,
commercial aircraft, and
semi-conductor processing.
A full line of hydraulic filter
assemblies and replacement
cartridges and spin-ons for
industrial applications;
Air and liquid filters, and
exhaust/emissions control
products for heavy duty
mobile equipment;
Air intake systems and
replacement filters for gas
turbines and generators
used in power generation
and oil and gas processing;
A Strong Vision, A Strong Company
Donaldson Leadership Team:
William M. Cook
Chairman, President and CEO
James R. Giertz
Senior Vice President,
Commercial and Industrial
Lowell F. Schwab
Senior Vice President,
Engine Systems and Parts
Geert Henk Touw
Senior Vice President and
General Manager, Asia Pacific
Norman C. Linnell
Vice President,
General Counsel and Secretary
Sandee Joppa
Vice President, Human Resources
William I. Vann
Vice President, Operations
Thomas R. VerHage
Vice President and
Chief Financial Officer
Our Value Proposition: To provide you the lowest cost of ownership
via clean oili.e: less downtime, longer machine life and lower
maintenance cost. To that end, we strive to design highly effective
filters with consistent and verifiable performance.
16 Consecutive
Record Years
Historical Performance
Cumulative Total Return, Year Ended July 31
16 Consecutive Years of Record EPS Growth
04 05
12
8
04 05
2,203
2,716
1,012

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177
About Donaldson
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21
st
Century
1990s
1980s
1970s
1960s
1950s
1940s
1930s
1920s
1910s
Historical Highlights
Working for the Bull Tractor Company, Frank Donaldson rigs up
his first air cleaner, The Twister, from eider cloth and a tin can.
Donaldson Engineering Company is founded in 1915 in St. Paul,
Minnesota, USA.
Donaldson expands its product line with the addition of the Simplex
and Duplex air cleaners for diesel engines, and a spark-free muffler.
The company develops and sells its new, patented, oil-washed air
cleaner to Ford, Caterpillar and John Deere. Despite the major
financial depression in the U.S., Donaldson continues to increase
sales and expand its facilities.
Donaldson wins a significant contract to supply the U.S. Army with
air filters for its tanks. Annual sales revenue tops the $1 million mark.
Donaldson Company, Inc. goes public in 1955 and sales reach
$7.8 million. The company revolutionizes the industry with the
introduction of the first ever dry-type air cleaner for diesel engines,
and begins operations in the United Kingdom.
Overseas operations expand with the opening of subsidiaries in Japan,
Belgium, Australia, South Africa, France, and Brazil.
Donaldson develops high-efficiency hydraulic filters and the company
diversifies into fluid, particle and accoustics technology. The company
acquires Torit Corp., a manufacturer of industrial air pollution control
equipment. In 1979, Donaldson stock begins trading on the New York
Stock Exchange under the symbol DCI.
Donaldson enters the exploding computer market and creates an
Industrial Group to focus on in-plant hydraulic filtration and dust
collection, gas turbine air filtration, disk drives, and other non-diesel
markets. The company sets new standards for air filtration efficiency
with the introduction of nanofiber technology, brand named Ultra-Web.
Donaldson expands and diversifies into new product and geographic
markets with its powerful technology, strong customer access, and
broad global reach.
Donaldson continues to expand its technological expertise with further
advancements in nanofiber media technology, improved synthetic medias
and PTFE medias, and more acquisitions.
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178
About Donaldson
FM28249
Most of Donadsons hydraulic
filters are made at our state-of-
the-art liquid filter manufacturing
plant in Wisconsin USA. Part of
its 204,000 sq. ft. (18,950 sq. mtr.)
manufacturing floor is pictured here.
The production process is auto-
mated, enabling us to build filters
faster and with greater precision.
Our workforce is fully committed
to consistent quality and continu-
ous improvement. All Donaldson
plants are ISO9001:2000 and
TS16949 certified.
It all adds up to high quality
filters you can count on to protect
your machinery and equipment.
State-of-the-Art Manufacturing Means
Quality You Can Count On
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179
About Donaldson Product Development
At the controls of
one of the filter
fatigue testers,
which violently
shakes the filter
twice per second
until it breaks. If
the design doesnt
hold up well, it
goes back into
Engineering for
re-design.
Donaldson uses UniGraphics CAD systems for designing
hydraulic filter heads, bowls, spin-ons and cartridges.
At the controls of the differential
pressure testing station for filters
using medium-viscosity oils.
MULTI-PASS TEST BENCH: In one of our
filter media development labs, media is put
into flat sheet holder to undergo multi-pass
analysis to determine its efficiency.
Quality Assurance TestingOperator
uses this state-of-the-art 3-D Coordinate
Measuring Machine to confirm height,
length, width and thread diameter, per
ISO/TS standards, of a filter taken from
the manufacturing line.
Donaldson Research & Development
Brings You Leading Edge Filtration Products
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180
About Donaldson
Comprehensive Industrial Filtration Solutions
Filters and Dryers for Compressed Air
Systems and Process Applications
Coalescing, particulate and specialty filters for
industrial and process applications.
Refrigerated, desiccant and membrane air dryers
for central or point-of-use installation
Oil-free and breathing air purification systems
Condensate management and process water
chiller systems
Dust & Mist Collection Systems
Dust, mist & fume collectors
Replacement cartridge filters & bags
Many media choices to suit your application
ASHRAE & HEPA filters
Dura-Life
TM
twice the life filters
Industrial Hydraulic Filters
Low, Medium & High Pressure
Complete line of heads, housings, cartridges,
spin-ons, replacement elements and accessories
Extensive cross-reference line
LHA filters and accessories
EPE Eppensteiner industrial filters
(N. America only)
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181
About Donaldson
Your Complete Filter Resource
Filters for Gas Turbine Systems
Cartridge-style air filters, panels, pre-filters
Media: Synthetic or Duratek

, our patented blend


of synthetic & natural fibers
Get either base media with Spider-Web

or Spider-
Web

XP nanofiber technology to reduce blade


fouling and improve fuel efficiency
GTM
TM
4-stage marine/offshore filtration system
removes salt, dirt and water droplets
Filters for Aerospace & Defense
Engine air filters for piston aircraft
Antimicrobial HEPA filters for commercial airliner
cabin air systems
Air filters for electronic equipment cooling
Filters for military aircraft, marine platforms, tanks
and other ground vehicles
Air, Lube, & Fuel Filters for Diesel Engines
Air cleaner housings and air filters
Complete line of liquid filterslube, hydraulic, fuel,
coolant and transmission
Mufflers and exhaust accessories
Emission systems
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Filtering Bulk Oil
At this oil depot, high-flow/low-pressure HEK11
filters are used to remove both ingressed & induced
contamination fromoil that is piped around from
reservoir to tank.
At this bulk oil processing facility in the central USA, HFK08
low pressure filters are used in parallel configuration to meet
the challenges of high volumes and high viscosity.
HEK11
When oil is filtered in the
bulk storage reservoir, its
easier to keep it clean after it
enters the machine or hydraulic
circuit. In bulk applictions, oil
can easily get contaminated
with bacterial growth, built-in,
ingressed or induced particulate.
A variety of Donaldson
hydraulic filters are used in
bulk oil applications around
the worldin reservoir
tanks...in return-line systems...
prior to or following transport
to storage sites.
Here are a few examples
of how Donaldson filters
are creating clean oil bulk
applications.
Filtering Bulk Oil is Key
to SystemCleanliness
HFK08
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Application Guide
This custom-built kidney loop cart
uses two HFK08 filters to clean the
many bulk oil tanks in a steel mill in
northern California.
Donaldson Duramax units at this South Africa
ore mine are used to filter the bulk oil as it
runs from the storage tanks into the delivery
trucks for transport to the customer. The filters
were mounted in parallel, with the objective of
obtaining a higher flow rate.
This truck transports hydraulic fluid to mines, steel mills, and other industrial sites in South Africa.
Four double-head HMK25 Duramax filters, with flow rates of 100gpm, are used to clean the oil
before it is piped into large storage tanks at the customer site.
HMK25
HFK08 HMK25
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Filtering Bulk Oil
A copper mine in southern
Indonesia has found a way to
save millions of dollars a year
by continuously filtering oil.
As is typical of bulk oil deliveries,
new oil coming to the site has
a high particle count. More
particles are added when oil
is transferred from one storage
container to another. Additional
particle ingression comes from
the lines between bulk storage
tanks. The result is a particle
count in excess of the desired
ISO cleanliness code.
To solve the problem, the mines
heavy equipment workshop
implemented a program to
continually circulate and
filter oil and antifreeze.
The bulk fluids are circulated
by economical basic air
diaphragm pumps. HEK11
assemblies are mounted in
parallel to filter oil as it
comes out of the bulk tanks
before it enters compartments.
Each filter is equipped with a
service indicator.
Bulk Oil Filtration Saves Money for Mine
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Application Guide
The impact of such a rigorous
oil cleanliness program is
measurable and impressive.
The life of 793C special rear
axle oil has been extended
from 2,000 hour to 8,000
hours, resulting in oil savings
of $1,714 per truck per year.
Total oil savings per year for rear
axle oil filtration is $78,844. The
world cost-per-hour average for
793 wheel groups is $7.00, or
about $6,619,200 per year. The
average cost-per-hour at this
site is $3.08, about $2,912,448
per year.
Thats $3,706,752 total
savings per year for this
120-wheel group.
The system has been operating for
over a year, producing immediate
results and showing continued
improvements in ISO cleanliness
ratings. The mine is also seeing
less downtime since filtering
of the new oil starts when oil
was scheduled for change.
Kidney loop filtering time
during preventative maintenance
is also significantly reduced.
The success of the mines
program in southern Indonesia
provides an excellent example of
how to save money and improve
productivity through clean oil.
The operation in southern
Indonesia is an open pit mine
with associated processing and
support facilities. It produces
copper concentrate containing
small quantities of gold, which is
transported to local and foreign
smelters for further processing.
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Application Guide
Filter Application Guide
Pressure
filters - see
pages 74-95.
DURAMAX Spin-Ons can
be used as pressure or
return line filters,
depending on the
pressure. See
page 58.
Reservoir
Tank-Mount
Return Filters
pgs
16-19
pgs
52-55
pgs
34-43
Suction
Strainer -
see pgs
120-121
Pump
pg 58
pgs
48-51
Dedicated Off-Line
Circulation Loop
(Kidney Loop)
filters
Pump
Relief valve
Directional
control valve
pgs
124-135
Filler
Caps
In-line
Return
Filters
pgs
16-19
Double-acting
Cylinder
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Application Guide
Donal dson Level Gauge
(see pg 148)
FIK l ow-f l ow
i n-t ank f i l t er
(see pg 34)
In-Tank Filter Keeps
Oil Clean on Heavy
Duty Equipment
SunSource chose our smallest FIK
in-tank unit, equipped with a pressure
gauge, to mount in a small reservoir
they build for heavy duty construction
equipment. The Donaldson level gauge
on the front will tell the operator when
to add oil to the tank.
Two LPS05 Spin-Ons
Used on Portable Filter Cart
Applieds Filter and Transfer Cart
is one of three standard styles the
company builds. Donaldson LPS05
(SP50) spin-on filter was chosen
because it offers a wide range of
filtration media, as well as an H
2
O
removal element. (see page 20 for
model list)
Applied provides this unit to a variety
of food processing, maufacturing,
and mobile equipment companies
that require filtration of their hydraulic
systems and the fluids being introduced
into the systems. This cart has also
been adapted to filter fluids other than
hydraulic fluids.
Products & Systems fromOur Distributors
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Product Designed by Donaldson Resellers
LPS05 f i l t ers wi t h pressure gauges
Kidney Loop Cart for Steel
Mill Uses Double HFK08s
For this high-volume custom kidney
loop cart designed to clean the bulk
oil tanks in a steel mill in northern
California, AIT choose two Donaldson
HFK08 low pressure in-line filters, run
in series, with 2m Synteq filter media.
The steel mill uses thousands of gallons
of hydraulic fluids and has filters
installed within the various circuits
to clean the oil in use in the machines.
This cart, as part of a preventive main-
tenance program, is taken around from
bulk storage tank to tank to clean the
stored oil via kidney loop method on a
regular basis.
The unit is 10 HP with a Denison T6E
vane pump, and uses ball valves to
select filters and pressure differential
switches to indicate filter condition.
Dual Filter Unit
For Hydro Electric Plan
Fluid Tech built this 7-gpm, dual filter
unit to filter the oil for the governors
on the power house generators at
a PG&E hydro electric plant in
northern California. The unit uses
two Donaldson LPS05 (SP60) filters,
one with water absorption media and
one with 10 m media. See page 20
for information on SP50/60 models.
HMK05 Protects Hydraulic
Systems for End Dump
Trailers
CATCO found that fleets were
constantly having head failures with
the low pressure spin-on filters used
for end dump applications.
CATCOs solution: The Donaldson
HMK05 Duramax

filter. Although its


a spin-on, the HMK05 Duramax

is
constructed to handle pressure spikes
caused by flow surges up to 800 psi
(5520 kPa), and oil flow up to 50 gpm
(189 l/min).
Its a simple change, CATCOs Tom
Nelson says, but a very effective one.
Our end dump customers no longer
have trouble with filter head failures
caused by flow surges and cold temper-
atures with this assembly.
Products & Systems fromOur Distributors
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Application Guide
Revitalized Hydraulic
System
AirHydo Powers customer was
having many problems with the old
hydraulics on a European-made Fine
Blanking Press. AHP did a turnkey
project to remove the old hydraulics,
build a new system, and integrate it
into the existing electrical controls.
Since the system has several contami-
nation-sensitive proportional valves,
clean oil is a must. For this cleaning
system, AHP chose two Donaldson
HPK04 series high-pressure filters
with 16", 10 m elements and both
visual & electrical P indicators.
They also added a recirculation loop
to the system with an air-cooled heat
exchanger and a Donaldson FIK
in-tank filter with a 10 m element
and visual/electrical P indicators.
HFK08 for Constant Face
Velocity
Sunsource modified the Donaldson
HFK08 by reducing its port size from
3" to 1.25", which reduced the flow
from 300 gpm to 50 gpm. This slower
flow enables constant face velocity
and prevents sloughing. Customers
say their systems clean up very fast
with this package! Donaldson #1/2
media is used. These units are made
for a company that has numerous
plastic injection molding equipment.
CustomHydraulic
Filter/Transfer Cart
AirHydro Power of Kentucky built
this custom kidney loop system with a
Donaldson spin-on filter; a HP/115
volt/single phase/1800 rpm electric
motor; a 9.6 gpm pressure plated gear
pump, and a 65 psig bypass check
valve. The inlet and outlet hoses have
wands for easy use. Its mounted and
painted on cart with custom drip tray.
Products & Systems fromOur Distributors
31958_169to192.qxp 1/23/2006 1:49 AM Page 189
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Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
And it has a way of sneaking into
your hydraulic circuits. Unless
you have a Donaldson T.R.A.P.


Breather standing guard over
your system.
NOmoisture slips by Donaldsons Thermally Reactive
Advanced Protection (T.R.A.P.). In fact, it removes moisture
at relative humidity levels as low as 15%! T.R.A.P. ltration
technology reacts instantly to thermal conditions, blocking
moisture completely.
T.R.A.P. Breathers from Donaldson are the ONLY breathers on
the market that literally strip moisture vapor from intake air and
exhale the moisture back to the atmosphere on the outow cycle.
The lter continuously regenerates its water holding capacity!
T.R.A.P. Breathers last longer. So will your budget.
As illustrated to the right, T.R.A.P. Breathers actually exhale
the moisture back out, which means you wont need to change
the breather due to water saturation unlike dessicant lters
that require frequent change-out. Like the name suggests,
it TRAPS water before it gets in, yet doesnt restrict air ow,
and lets your hydraulic reservoir BREATHE.
0 500 1000 1500 2000 2500 3000
T.R.A.P. Breathers last up to 50% longer!
Brand X
Brand Y
Donaldson T.R.A.P. Breather
T.R.A.P.

Breathers arrest moisture and free your budget.


Compare T.R.A.P. Breathers and youll be impressed. Try T.R.A.P. Breathers and youll be convinced!
Compare
Service life
Effectiveness
Maintenance costs
Technology
Filtration
Other Advantages
T.R.A.P. Technology
Extended Life (exhales moisture
and refreshes its holding capacity
on each cycle).
Reacts instantly to conditions in the
hydraulic circuit, creating a moisture
barrier without impeding airow.
Reduced man-hours.
Thermally reactive barrier that
removes moisture at relative humidity
levels as low as 15%.
Superior moisture blocking and
particulate ltration down to
3 microns at 97%.
Will not freeze in winter.
Desiccant Filters
Shorter life (due to saturation of
ltering material), leading to frequent
replacement.
Requires extended exposure to the air stream
before absorption begins. Restricts airow
and increases pressure.
Increased man-hours.
Absorbent ltering material that
loses holding capacity with each
cycle.
Less effective moisture blocking
and particulate ltration.
Subject to freezing in winter conditions.
The patented T.R.A.P. ltering material regenerates its water-holding
capacity, leading to a much longer service life. In competitive testing,
T.R.A.P. Breathers performed beyond 3,000 cycles, while silica gel
breathers lost efciency at less than 2,000 cycles.
The T.R.A.P. Breathers last longer. Theyre more durable.
Florida
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Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
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T.R.A.P. Breather
Moisture meets
its match.
U.S. Patent #5,575,832 ISO09001:2000 TSI16949Certified
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INTAKE CYCLE (INHALATION)
The circuit breathes in air containing
moisture vapor.
The T.R.A.P. Breather strips moisture from
the incoming air, allowing only dry air to
enter the circuit.
1
2
The T.R.A.P. Breathers have a longer service life.
Desiccant lters seem to plug up quickly.
Illinois
We test our oil every month. With
the old desiccant lters, we always
had free-standing water in the
sample. With the T.R.A.P. Breathers,
its nothing but pure oil.
Nebraska
Its time to stop trouble from
getting into your system!
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OUTFLOW CYCLE (EXHALATION)
During the exhalation cycle, The T.R.A.P.
Breather allows unrestricted airow outward.
The outow of dry air picks up the moisture
collected by the T.R.A.P. Breather during intake,
and blows it back out fully regenerating
the T.R.A.P. Breathers water-holding capacity.
HOW IT WORKS
Minimize water in your system
Maximize system uptime
Put your manhours where they
benet you the most!
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Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
Part Number Construction Connection Airow Indicator
P566151 Glass-lled ABS 1" NPT 45 CFM Max.
Optional
Mechanical
P566156 Glass-lled ABS Bayonet 45 CFM Max. No
P564669 Glass-lled ABS 1" NPT 45 CFM Max. Electronic
P565616 Glass-lled ABS Bayonet 45 CFM Max. Electronic
P565857 Epoxy Coated Steel 3/4" NPT 25 CFM Max.
Optional
Mechanical
P565858 Epoxy Coated Steel Bayonet 25 CFM Max. No
P566037 Epoxy Coated Steel 3/4" BSP 25 CFM Max. No
Donaldson T.R.A.P. Breathers
T.R.A.P. Breather
Moisture meets
its match.

click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
Hydraulic Filtration Solutions
Donaldson delivers quality hydraulic filters,
replacement elements and reservoir accessories for
industrial and mobile equipment & bulk fuel and
lube applications.
Consistent Quality
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High
Pressure
Filters,
p 74
Low Pressure Filters, p 10

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Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com