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Well equipment and well construction materials in stainless and steel, HAGULIT

Stainless steel

HAGULIT

Connections

Stainless steel is corrosion- and heatresistant, meets high mechanical demands and withstands chemical agents. Stainless steel is an ideal material for long-term use in aggressive waters. However, even stainless steel can corrode if the surface has not been properly treated or if the material grade is not properly fit for the respective media. Appropriate surface treatment of the finished product is essential to give stainless steel materials the necessary resistance. We only treat surfaces after all other work has been completed (i.e. moulding, cutting, welding). The pickling and subsequent passivating is performed at our own facilities or those of our partners, using up-to-date techniques. This enables us to ensure that our stainless steel products are of the utmost quality. We stock all stainless steel grades normally used in well construction and are pleased to assist you in selecting the right material grade for your application. Progressive technology and solid expertise are the best guarantees for highquality products. Turnaround times are also considerably reduced thanks to our well-stocked inventory and our flexible production arrangements.

The HAGULIT coating is the result of our own long standing research, driven by our Clients needs for well construction products made out of steel and having a nearly unlimited and maintenance free lifetime. Casings and screens are coated with an especially developed epoxy-based powder. The coating process is performed using the fluidised-bed-coating process, being a leading-edge technology. The high qualities of the end products are ensured by monitoring all critical parameters continuously during the coating process. HAGULIT offers the following advantages: Safe transport and installation due to the extreme surface hardness of the coating, hence high impact resistance. Increased temperature resistance for use between -30C and +50C due to high elasticity of the coating. Long-term resistance against most cleaning and regeneration products and procedures. The key to the HAGULIT coatings premium quality lies in the selected epoxy powder as well as the pre-treatment of the steel products. Minimal oxygen diffusion through the coating layer. Excellent coating adhesion due to pretreatment by steelblasting. No below-coating rust or blistering.

The connector system ZSM (tension proof push-fit socket) HAGUESTA and HAGUDOSTA minimise the installation time for screens, casings and riser pipes in well construction. The amazingly simple connectors for HAGULIT -coated and stainless-steel pipes make the system highly cost effective. After spigot and socket are fitted together effortlessly one or two splines have to be inserted into the box of the socket. This ensures a mechanically and hydraulically pressure tight connection. The timesaving per joint boosts the economical advantage especially in deep wells. As an alternative to afore described connection systems our pipes can be fitted with round thread connectors or flanges in accordance with DIN standards. The disassembly of riser pipe columns in case of pump maintenance is performed as quickly as the original installation procedure of the riser pipes. In addition to sleeve connectors, our riser pipes can be fitted with threaded connectors or flanges, in accordance with DIN requirements.

For special applications, rubber-coated riser pipes are also available.

Riser pipes with flange connectors

Riser pipes compliant with DIN4927, in stainless steel, pickled and passivated Riser pipes with flange connectors in accordance with DIN4927, weld-neck flange at both ends DIN2633, PN16, with 2 cable cutouts.
Nominal size
Wall thickness (mm) External diameter Flanges DIN2633 Weight (kg)

ND
S d1 D k L = 1,0 m L = 2,0 m L = 3,0 m L = 4,0 m L = 5,0 m L = 6,0 m

50
2,0 60,3 165 125 8,6 11,5 14,4 20,6 23,5 26,4

65
2,0 76,1 185 145 10,3 14,0 17,6 21,3 24,9 28,5

80
2,6 88,9 200 160 14,1 19,7 25,1 30,7 36,2 41,8

100
2,9 114,3 220 180 18,1 26,0 34,0 42,0 50,0 57,9

125
2,9 139,7 250 210 23,0 32,8 42,5 52,3 62,1 71,9

150
3,2 168,3 285 240 30,0 42,8 56,0 69,0 82,0 95,0

200
4,0 219,1 340 295 44,8 66,2 87,7 109,1 130,5 152,0

L = effective pipe length

Riser pipes compliant with DIN4927, HAGULIT coating Riser pipes in accordance with the Association of German Engineers standard VDI2538, coating thickness 0.3mm 0.5mm.
Nominal size
Wall thickness (mm) External diameter Flanges DIN2633 Weight (kg)

ND
S d1 D k L = 1,0 m L = 2,0 m L = 3,0 m L = 4,0 m L = 5,0 m

50
2,3 60,3 165 125 8 12 15 19 23

65
2,6 76,1 185 145 11 16 21 26 31

80
2,9 88,9 200 160 13 20 26 33 40

100
3,2 114,3 220 180 18 27 36 45 55

125
3,6 139,7 250 210 24 37 49 62 75

150
4,0 168,3 285 240 31 48 65 82 99

200
4,5 219,1 340 295 44 69 93 118 143

250
5,0 273 405 355 95 129 164 198
Installation length L

61

d1

L = effective pipe length

Riser pipes compliant with DIN4927, in steel, galvanised Riser pipe with flange connectors in accordance with DIN4927, weld-neck flange at both ends DIN2633, PN16, with 2 cable cutouts.
Nominal size
Wall thickness (mm) External diameter Flanges DIN2633 Weight (kg)

ND
S d1 D k L = 1,0 m L = 2,0 m L = 3,0 m L = 4,0 m L = 5,0 m L = 6,0 m

50
2,0 60,3 165 125 8,6 11,5 14,4 20,6 23,5 26,4

65
2,0 76,1 185 145 10,3 14,0 17,6 21,3 24,9 28,5

80
2,6 88,9 200 160 14,1 19,7 25,1 30,7 36,2 41,8

100
2,9 114,3 220 180 18,1 26,0 34,0 42,0 50,0 57,9

125
2,9 139,7 250 210 23,0 32,8 42,5 52,3 62,1 71,9

150
3,2 168,3 285 240 30,0 42,8 56,0 69,0 82,0 95,0

200
4,0 219,1 340 295 44,8 66,2 87,7 109,1 130,5 152,0
k

L = effective pipe length

Riser pipes with tension-proof push-fit (ZSM) connectors

Riser pipes compliant with DIN4945-2, in stainless steel (1.4301, 1.4541, 1.4571), pickled and passivated Riser pipes with ZSM connectors in accordance with DIN4945-2, with two O-rings, one spline and torque security
Nominal size
Wall thickness (mm) External diameter

ND
S d1 D L = 1,0 m L = 2,0 m L = 3,0 m L = 4,0 m L = 5,0 m L = 6,0 m

50
2,0 60,3 85 5 8 11 14 17 20

65
2,0 76,1 102 6 10 14 18 21 25

80
2,6 88,9 115 9 15 21 27 32 38

100
2,9 114,3 139 12 20 28 36 44 52

125
2,9 139,7 165 14 24 34 44 54 64

150
3,2 168,3 198 19 32 45 59 72 85

175
3,6 193,7 226 25 42 59 76 93 110

200
4,0 219,1 31 52 74 95 117 138
Installation length L

249

Weight (kg)

d1

L = effective pipe length Torque security

Riser pipes compliant with DIN4945-1, HAGULIT coating compliant with VDI2538 steel ST37 Riser pipes with ZSM connectors in accordance with DIN4945-1, with two O-rings, two splines and torque security
Nominal size
Wall thickness (mm) External diameter

Mudring Spline Sealing

ND
S d1 D L = 1,0 m L = 2,0 m L = 3,0 m L = 4,0 m L = 5,0 m

50
2,0 60,3 84 6 9 12 16 19

65
2,0 76,1 100 7 12 17 22 27

80
2,6 88,9 115 10 16 23 29 36

100
2,9 114,3 141 13 22 32 41 50

125
2,9 139,7 170 17 30 43 55 68

150
3,21 168,3 202 24 41 58 75 92

175
3,6 139,7 229 30 51 73 95 117

200
4,0 219,1 255 34 58 83 108 133

250
5,0 273 310 45 79 114 148 182

Weight (kg)

L = effective pipe length O-Ring

Riser pipes compliant with Hagusta production standards, in stainless steel (1.4301, 1.4541, 1.4571), pickled and passivated Riser pipes with ZSM connectors in accordance with Hagusta production standards, with O-ring seal, one spline and torque security
Nominal size
Wall thickness (mm) External diameter

Spline Installation length L Notch for Splines D

d1 S

ND
S d1 D L = 1,0 m L = 2,0 m L = 3,0 m L = 4,0 m L = 5,0 m L = 6,0 m

40
2,0 48,3 69,0 3,1 5,4 7,7 10,0 12,1 14,6

50
2,0 60,3 85,0 4,5 7,4 10,3 13,2 16,0 19,0

65
2,0 76,1 102,0 5,4 9,1 12,9 16,6 20,3 24,0

80
2,6 88,9 115,0 8,4 13,9 19,5 25,4 30,8 36,4

100
2,9 114,3 139,0 11,4 19,4 27,6 35,6 43,6 51,6

125
2,9 139,7 165,0 14,2 24,2 34,1 44,0 53,9 63,8

150
3,2 168,3 198,0 19,4 32,6 45,8 59,0 72,7 85,4

200
4,0 219,1 249,0 29,5 51,1 72,6 94,2 115,7 137,2
Groove fore torque security

Weight (kg)

L = effective pipe length

Well construction pipes with round threads/flange connectors

Bridge slot screens and casings in stainless steel Screens and casings in accordance with DIN4922, in stainless steel (1.4301, 1.4541, 1.4571), pickled and passivated with round threads or flange connectors with sealing or screws and nuts.
Connection Nominal size
Wall thickness (mm) External diameter

Round thread

Flange

ND
S d1 D(Prf) D k

100
3,0 100 132 13 17 22 26 30 38 47 55

125
3,0 125 160 16 21 26 31 36 47 57 67

150
3,0 154 188 20 26 32 39 45 57 70 82

200
4,0 203 238 30 41 51 62 73 95 116 138

250
4,0 256 239 276 35 48 60 73 86 111 136 162

300
4,0 306 289 336 46 61 77 92 107 137 168 198

350
4,0 356 338 386 52 79 88 106 123 159 194 229

400
5,0 403 383 431 69 94 119 144 169 219 269 319

500
6,0 504 481 530 100 137 175 212 250 325 400 475

600 800
6,0 612 588 702 662 115 160 206 252 297 389 480 571 6,0 804 778 894 854 162 223 284 345 406 528 650 772
DF D5 D D k

114,3 139,7 168,3 219,1

Weight (kg)

L = 1,0 m L = 1,5 m L = 2,0 m L = 2,5 m L = 3,0 m L = 4,0 m L = 5,0 m L = 6,0 m

L = effective pipe length

Bridge slot opening: 1.0mm 2.5mm


Open area h = 2.5mm Tensile strength screens Collapse pressure Tensile strength casings

% kN N/mm2 kN

23 66 4,4 100

23 91 3,7 138

23 122 3,1 185

16 180 2,3 270

16 188 1,3 285

16 225 0,9 340

16 260 0,7 400

14 370 0,8 570

13 555 0,7 845

13 380 0,5 450

13 420 0,3 560

Installation length L

d1 Bridge slot perforation in accordance with DIN4922

Sv X

Gravel pre-coated screens


Connection Nominal size
External diameter over gravel coating (mm) Weight with coating (kg)

Round thread

Flange

ND
D5 L = 2,5 m

100
175 58

125
200 68

150
210 85

200
265 126

250 300
315 160 365 183

350 400
415 210 470 267

500
570 363

600 800
675 463 870 672
Detail X Nut M 16, DIN 934 Washer, DIN 125 Gasket Washer, DIN 125 Nut M 16, DIN 931

Gravel coat thickness over bridge slot min. 15 mm, quartz gravel acc. to DIN 4924, available in grain sizes 1mm 2mm, 2mm 3mm, 3mm 5mm, 4mm 7mm Custom designs on request

Well construction screens and casings with threads/flange connectors

Bridge slot screens and casings in stainless steel with HAGULIT coating Screens and casings in accordance with DIN4922, with HAGULIT coating in accordance with Association of German Engineers standard VDI2538, steel ST37 with O-ring sealing.
Connection Nominal size
Wall thickness (mm) External diameter

Round thread

Flange 300 4,0 306 289 336 47 63 78 94 110 141 172 350 4,0 356 338 386 54 72 90 108 126 163 199 400 5,0 408 388 431 70 96 122 148 173 225 277 500 6,0 504 481 530 101 139 177 215 253 329 405 600 800 6,0 612 588 702 662 116 162 208 254 301 393 486 6,0 816 790 894 866 163 225 287 349 410 534 658
DF D5 D D k

ND
S d1 D(Test) D k

100 3,0 100 132 13 18 22 26 31 40 49

125 3,0 125 160 16 22 27 32 38 49 60

150 3,0 154 188 19 26 32 39 45 59 72

200 4,0 203 238 31 43 54 65 76 99 122

250 4,0 256 239 276 36 49 62 75 88 114 140

114,3 139,7 168,3 219,1

Weight (kg)

L = 1,0 m L = 1,5 m L = 2,0 m L = 2,5 m L = 3,0 m L = 4,0 m L = 5,0 m

L = effective pipe length

Bridge slot opening: 1.3mm 2.5mm


Open area h = 2.5mm Tensile strength (1kN = 100kp) Open area h = 2,5mm Tensile strength (1kN = 100kp)

% kN N/mm2 kN

23 66 23 100

23 91 23 138

23 122 23 185

16 180 16 270

16 188 16 285

16 225 16 340

16 260 16 400

14 370 14 570

13 555 13 845

13 380 13 450

13 420 13 560
Installation length L

Gravel pre-coated screens


Connection Nominal size
External diameter over gravel coating (mm) Weight with coating (kg)

d1

Round thread

Flange

Sv X

ND
D5 L = 2,5 m

100
175 59

125
200 69

150
210 86

200
265 128

250 300
315 162 365 185

350 400
415 212 470 271

500
570 366

600 800
675 465 870 676

Gravel coat thickness over bridge slot min. 15 mm, quartz gravel acc. to DIN 4924, available in grain sizes 1mm 2mm, 2mm 3mm, 3mm 5mm, 4mm 7mm Custom designs on request

Detail X Nut M 16, DIN 934 Washer, DIN 125 Gasket Washer, DIN 125 Nut M 16, DIN 931

Well construction pipes with push-fit connectors

Bridge slot screens and casings in stainless steel Screens and casings in stainless steel (1.4301, 1.4541, 1.4571), pickled and passivated with push-fit connectors with O-ring sealing and spline.
Nominal size
Wall thickness (mm) Wall thickness (mm) External diameter

ND SF SV d1 D(Test) D

100 3,0 3,2 114,3 100 140 13 17 22 27 32 41 51 69

125 3,0 3,6 139,7 125 165 17 23 30 36 43 56 69 82

150 3,0 4,0 168,3 154 200 24 33 41 49 57 74 91 112

200 4,0 4,5 219,1 203 251 35 47 59 71 83 108 132 156

250 4,0 4,0 256 239 288 37 50 63 75 88 113 139 164

300 4,0 4,0 306 289 348 47 62 77 92 108 138 168 199

350 4,0 4,0 356 338 398 55 73 91 108 126 162 197 232

400 5,0 5,0 403 383 445 70 95 120 126 170 220 270 320

500 6,0 6,0 504 481 546 110 147 185 170 260 335 410 485

Weight (kg)

L = 1,0 m L = 1,5 m L = 2,0 m L = 2,5 m L = 3,0 m L = 4,0 m L = 5,0 m L = 6,0 m

L = effective pipe length

Bridge slot opening: 1.0mm 2.5mm


Open area h = 2.5mm Tensile strength screens Collapse pressure Tensile strength casings

Section A A

% kN N/mm kN
2

23 66 4,4 66

23 66 3,7 66

23 122 3,1 180

16 180 2,3 180

16 180 1,3 180

16 225 0,9 240

16 260 0,7 290

14 290 0,8 290

13 350 0,7 350


A A

Bridge slot perforation in accordance with DIN4922

Gravel pre-coated screens


Nominal size
External diameter over gravel coating (mm) Weight with coating (kg)

ND D5 L = 2,5 m

100 175 56

125 200 67

150 210 86

200 265 129

250 315 162

300 365 183

350 415 212

400 470 268

500 570 373

Gravel coat thickness over bridge slot min. 15 mm, quartz gravel acc. to DIN 4924, available in grain sizes 1mm 2mm, 2mm 3mm, 3mm 5mm, 4mm 7mm Custom designs on request A version with two splines is available for high-load applications.

D5

Sv d1

SF

Installation length L

Well construction screens and casings with push-fit connectors

Bridge slot screens and casings with HAGULIT coating Screens and casings with O-ring sealing, spline and HAGULIT coating in accordance with Association of German Engineers standard VDI2538, steel ST37, with push-fit connectors.
Nominal size
Wall thickness (mm) Wall thickness (mm) External diameter

ND SF SV d1 D(Test) D

100 3,0 3,2 114,3 100 140 13 17 22 27 31 40 50

125 3,0 3,6 139,7 125 165 17 23 29 36 42 55 68

150 3,0 4,0 168,3 154 200 25 33 42 50 59 76 93

200 4,0 4,5 219,1 203 251 35 48 60 73 85 110 135

250 4,0 4,0 256 239 288 38 51 64 77 90 116 142

300 4,0 4,0 306 289 348 48 63 79 95 110 141 173

350 4,0 4,0 356 338 398 57 75 93 111 129 166 202

400 5,0 5,0 403 383 445 72 98 123 149 175 226 278

500 6,0 6,0 504 481 546 111 149 187 225 263 339 415

Weight (kg)

L = 1,0 m L = 1,5 m L = 2,0 m L = 2,5 m L = 3,0 m L = 4,0 m L = 5,0 m

L = effective pipe length

Bridge slot opening: 1.3mm 2.5mm


Open area h = 2.5mm Tensile strength (1kN = 100kp) Open area h = 2,5mm Tensile strength (1kN = 100kp)

% kN N/mm2 kN

23 4,4 66 66

23 3,7 66 66

23 3,1 122 180

16 2,3 180 180

16 1,3 180 180

16 0,9 225 240

16 0,7 260 290

14 0,8 290 290

13 0,7 350 350

Bridge slot perforation in accordance with DIN4922

Gravel pre-coated screens


Nominal size
External diameter over gravel coating (mm) Weight with coating (kg)

ND D5 L = 2,5 m

100 175 57

125 200 68

150 210 93

200 265 130

250 315 164

300 365 186

350 415 215

400 470 272

500 570 376

D5

Section A A

Sv d1

SF

Installation length L

Gravel coat thickness over bridge slot min. 15 mm, quartz gravel acc. to DIN 4924, available in grain sizes 1mm 2mm, 2mm 3mm, 3mm 5mm, 4mm 7mm Custom designs on request A version with two splines is available for high-load applications.

Wire wrapped screens with push-fit or threaded connectors


Permeability in relation to slot width and screen diameter
2,50 2,25 2,00 1,75
ND 100 ND 150 ND 200 ND 250 ND 300 ND 400 ND 500 ND 600

Slot width in mm

1,50 1,25 1,00 0,75 0,50 0,25 0,00


0,1 1 10 100

Permeability in l/s (per m screen)

Smaller diameters can be drilled as gravel packing is not necessarily required The slots cant be clogged due to wedgeshaped surface wires A wire wrapped screen consists of a wedge-shaped surface wire that has been wrapped and welded to a number of perpendicular support rods that define the inner diameter. This type of screen has originally been developed in order to install wells in fine, uniform sands. Such wells are generally constructed in

Our wire wrapped screens are highly permeable and have excellent hydraulic properties. Advantages comprise: Up to 50% or more free open entry area Installation possible to depths of > 3000m

aquifers of low thickness and in shallow depths, but with high yield perspectives. Nowadays, wire-wrapped screens are highly effective in any formation and application due to the fact that slot widths of less than 0.2 mm can be realised. At the same time, the large open area ensures that friction as well as entrance losses are kept to a minimum. Depending on local requirements, a wire wrapped screen can be produced in a number of material grades, starting with simple stainless steel right up to highly corrosion-resistant alloys.

Technical details:

Standard construction (support rods with round profile) These screens can be installed with casing made of PVC or stainless steel; push-fit (ZSM) connectors or threaded connectors with threads in accordance with DIN 4922 or DIN4925. Nom. Diameter ND Outer/Inner Diameters mm Tensile Strength at Rm = 800N/mm2 kN 50 72 87 87 101 108 115 130 144 151 180 180 216 252 288 525 590 833 Compressive strength slot width: 0.5mm bar 163,0 63,9 39,3 31,8 22,0 18,7 14,6 11,4 10,2 8,7 8,5 7,0 5,3 4,6 4,6 3,6 3,0 1,9 Surface Wire Type Number of Support Rods Weight of Screens kg/m

50 80 100 for PVC 100 for steel 125 for PVC 125 for steel 150 for PVC 150 for steel 200 for PVC 200 for steel 250 for PVC 250 for steel 300 350 400 500 600 800

58/48 90/80 109/99 118/108 135/125 143/133 156/146 170/160 211/199 223/211 261/248 278/265 305/292 364/350 410/394 509/490 611/590 813/790

190 VS 190 VS 190 VS 190 VS 190 VS 190 VS 190 VS 190 VS W 200 W 200 W 230 W 230 W 230 W 260 W 290 W 330 W 370 W 420

14 x 3 20 x 3 24 x 3 24 x 3 28 x 3 30 x 3 32 x 3 36 x 3 40 x 3 42 x 3 50 x 3 50 x 3 60 x 3 70 x 3 80 x 3 82 x 3 92 x 3 130 x 3

3,18 4,83 5,83 6,19 7,11 7,55 8,19 8,99 12,92 13,63 18,23 19,22 21,40 28,55 35,67 53,00 69,86 105,43

Custom designs and other dimensions available on request

Stainless steel manhole covers

Chamber cover plate, weather proof in quadratic form and round design Chamber cover plates and frames, welded under protective gas, pickled and passivated. Installation by treenailing or concreting. Cover made of stainless steel, domed, self-locking. Stainless steel gas springs for easy opening. Can also be supplied with plug-in safety lock (optional). Burglar-proof version also available. Cover frame and plaster frame are screwed together on the inside corners so as to prevent unauthorised removal of the cover. Simultaneous locks can also be supplied. Dimensions, quadriform (mm) Dimensions, round ( mm) 600 x 600 600 700 x 700 700 800 x 800 1000 x 1000 800 1000

Chamber cover plate, watertight to 1 m water column Cover made of stainless steel, domed, with heavy-duty external hinges, mech. holding device, continuous, frost-proof rubber seal trapped in groove and central screwed lever lock. Frame for casting in concrete with anchors. Price includes operator key. Standard design, quadriform (mm) Dimensions, round ( mm) 600 x 600 600 800 x 800 800 1000 1000
x

D bzw. a x a

1000

Chamber cover plate, load bearing up to 15kN Class A load bearing up to 125kN Class B Chamber cover plate for at ground level installation. Cover made of stainless steel chequer plate of appropriate thickness with additional underlying reinforcement, appropriate to load, self-locking, only unlockable with special key, protection against unauthorised opening, internal hinges, self-locking holding device only unlockable by hand, gas springs for easy cover opening by one person. Extra: Anti-burglar plug-in safety lock. Floor-covering angular frame with fitted rubber seal and external anchors. Price includes operator key.
Standard size Inside pass External frame dimensions
Custom designs on request
f

exf

cxd axb e ca. 170

(a x b) (c x d) (e x f)

Length Length Length

600 x 600 565 x 565 810 x 700

800 x 800 765 x 765 1010 x 900

1000 x 1000 965 x 965 1210 x 1100

10

Stainless steel/reinforced concrete well chambers

Pre-fabricated, reinforced concrete chamber, single section Water-pressure-tight, buoyancy safe (optional), supplied from factory with water-tight over-concreted cover plate Pump sump with grated cover Protective painting on outside Quick assembly due to cast-in threaded sleeves Y-cover plate with drip flap, weighing approx. 8t
chamber diameter 1500 only one entrance and assembling opening coverplate 800 isolated coverplate 800

Dimensions: 1500 mm (2000, 2500, 3000 mm)


Other heights on request

2000 mm

a safety entrance ladder

all-around drop shield WU-concrete B 45 pressure-water-tight ventilating pipe ND 150 (turned in cutting plane)

H = 2000

core drillinng for cable on request core drilling for pressure pipe on request

wellhead H pump sump buoyancy security optionally

500x500

Compact chamber Weight up to approx. 80.0t Length up to 8.0m Width up to 5.0m Size tailored to application.

Pre-fabricated, stainless steel chamber, welded under protective gas, pickled and passivated With access and construction opening, pressure-water-tight, made buoyancy safe by customer Well head Domed top with round chamber cover, without air dome Safety ladder Entrance support, foldaway or tilting Air ventilation pipe ND150, ending over the chamber floor Double-flanged fitting Bracket for current distribution board Cable glands Lifting eyes Sloped floor with pump sump

ventilating pipe coverplate 800 isolated

chamber diameter 1500 only one entrance and assembling opening cover plate 800 with ventilation isolated

safety entrance ladder

Dimensions: 1500 mm (2000, 2500 mm)


H = 2000 Also available as completely pre-assembled units. Other lengths available. Custom designs on request. bracket for contol panel FF-piece wellhead cable ducts a D pump sump

11

Well heads in stainless steel/HAGULIT/galvanised/mild steel

Well heads Well heads are an important component of our extensive product range and are manufactured according to DIN 4926 or HAGUSTA production standards. For requirements which exceed these standards, we manufacture customised well heads according to your specifications in the following versions: In stainless steel With HAGULIT coating (up to ND800) Hot dip galvanised steel In mild steel

ND d1 s1 H1 D b1 k d2 n s2 h1 b2 ND H2 H3 h3 r1 r2 r3 s3 d l ds

200 204 4 500 284 10 248 16 8 6 150 10 310 230 110 50

250 256 4 500 336 10 300 16 8 6 150 10 310 230 110 75

300 306 4 600 386 10 350 16 8 6 250 10 310 290 170 100

350 356 4 600 446 10 406 20 8 6 250 10 310 290 170 125

400 408 5 600 498 12 458 20 12 8 250 12 310 290 170 150

6 M12 45 13

6 M12 45 13

6 M12 45 13

6 50

8 60

450 500 600 700 452 504 612 716 6 6 6 8 600 600 700 700 542 594 702 806 12 15 15 20 502 554 662 766 20 20 20 20 12 12 16 16 8 8 8 10 250 250 300 300 12 18 18 20 According to order specifications 310 350 350 350 290 290 300 300 170 170 180 180 170 200 250 300 According to order specifications According to order specifications 8 8 8 8 M16 60 60 60 65 17

800 816 8 700 906 20 866 20 20 10 300 25 350 300 180 350

900 916 8 700 1015 25 975 20 20 10 300 25 400 300 180 400

1000 1016 8 800 1115 25 1075 20 28 10 400 25 400 330 210 450

1100 1116 8 800 1215 25 1175 20 28 10 400 25 400 330 210 500

1200 1216 8 800 1315 25 1275 20 28 10 400 25 400 330 210 550

1) Lid

1) Protective casing

10 70

10 75

10 75

10 80

10 80

1) Accessories: Custom designs on request

1)

Gasket (3.0 mm thick) Screw dxl DIN 931 Washer ds DIN 125 Hexagonal nut d DIN 934

12

Stainless steel safety ladders

Safety ladders Over 5m drop height Fixed ladders with cages. Made entirely of stainless steel, pickled and passivated. Side rails made of piping material, steps of deep-drawn C profiles with profiled tread surface, rungs spaced at 280mm intervals. Clear width 400mm/500mm Cage 700mm, in accordance with DIN24532, fully welded or screwed. Ladder designed for vertical installation with brackets for treenailing, including fasteners. 1. Entrance support, tilting 2. Entrance support, detachable 3. Side rail extension for use as hand rail
700 300 ST 3D chamber depth ST 3D chamber depth ca. 1000 375 max. 100 ST 3D chamber depth L = length of ladder 150 L = length of ladder

Accessories:

Note: The climb height of a vertical ladder with cage may not exceed 10m. For descents over 10m, several ladders can be installed, but only if the ladders are linked by intermediate platforms which are fitted with a railing in accordance with DIN24533, T1. As an alternative to fixed vertical ladders with cage, we also supply ladders with a fall protection guard rail.

150

1500 1780 2060 2620 2900 3180 3460 3740

1550 - 1780 1781 - 2060 2061 - 2340 2621 - 2900 2901 - 3180 3181 - 3460 3461 - 3740 3741 - 4020

Side rails made of rectangular piping: 40mm x 20mm x 2.5mm Rungs made of special non-slip profiles: C 23mmx 30mm x 2mm Optional: adjustable wall holder

Single-rail safety ladder with fall protection guard rail Central rail shaped with fall protection guard rail with upper ad lower end stops in accordance with German safety guidelines provisions. Rung width 350mm, spaced at 280mm intervals with profiled tread surface and side stops. The single-rail ladder is designed for vertical installation with brackets for anchor bolts, including fasteners. Accessories for the fall protection guard rail: entrance support fall protection rail slider (GS certified) safety harness (GS certified) Note: By using the fall protection rail slider, the single-rail ladder meets the requirements for a guard rail in terms of German accident prevention provisions (safety guidelines).

L = length of ladder

Ladders Version in accordance with DIN3620 and German accident prevention provisions UVV-VGB74 300m/400mm step width

Ladder length (mm)

Chamber depth (mm)

max. 100

1000

50

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Stainless steel safety ladders

Entrance support (1) tilting (2) detachable 300mm/400mm step width

Chamber size
600 700 800 1000
ca. 1000

1)

2)

Entrance support (1) attachable or (2) foldaway


ca. 1350

Attachable entrance support, entirely in stainless steel. Consisting of guide (R48.3 x 2.6) and stay (R42.4 x 2.6). The guide is secured to the chamber wall by means of M10 anchor bolts. Welded entirely under protective gas, pickled in dipping tank and passivated.

1)

2)

(or mounting flange; installation clamps ND1501 as accessory)


Custom designs on request

ca. 100

Air ventilation pipe ND100/150/200 with dome and insect mesh with flanged wall channel for casting in concrete

length L

Air ventilation pipe available in: stainless steel, pickled and passivated galvanised steel

50

Air ventilation pipe (1) vertical installation (2) horizontal installation

ca. 1350

slope 5

150

1)

2)

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length L

Pipe sections and fittings

Cross-over flange, concentric Flange in accordance with DIN2632/33, reducer in accordance with DIN2616. Galvanised steel and stainless steel
Nominal size Nominal size / length

ND1
ND2/L

(mm) (mm)

50
65/182 80/187 100/199

65
80/187 100/199 125/229

80
100/204 125/234 150/247

100
125/236
ND 1 ND 2 L ND L ND 2 ND 1 L

150/249 200/268

Nominal size Nominal size / length L (mm)

ND1(mm)
ND2/L
(mm)

125
150/252 200/271 250/305

150
200/271 250/305 300/338

200
250/312 300/345 350/476

250
300/353 350/484 400/512

Custom designs on request

Q fitting r = 1.5d Flange in accordance with DIN2632/33, bend in accordance with DIN2605. Galvanised steel and stainless steel
Nominal size Length Nominal size Length
Custom designs on request

ND L

(mm)

50 122 200 368

65 141 250 452

80 166 300 536

100 206 350 616

125 247 400 696

150 285

(mm)

ND L

(mm)

(mm)

T fitting Flange in accordance with DIN2632/33, T fitting in accordance with DIN2615. Galvanised steel and stainless steel
Nominal size Nominal size / hight ND1 (mm) ND2/H (mm) 50 50/110 40/103 32/98 Length
L (mm)

65 65/122 50/116 40/110 244

80 80/137 65/129 50/122 274

100 100/158 80/149 65/141 316

125 125/180 100/170 80/161 360

150 150/199 125/192 100/183 398


H

220

Nominal size / hight Nominal size

ND1 (mm)

200

250 250/287 200/263 150/250 574

300 300/333 250/311 200/293 666

350 350/362 300/349 250/328 724

400 400/391 350/388 300/374 782

ND2/H (mm) 200/241 150/224 125/218

Length

L (mm)

482

Custom designs on request

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Pipe sections and fittings

Adapter and extender, stainless steel, adjustable Seal is suitable for drinking water and chlorine-resistant. Drilled plain flanges, PN10, in accordance with DIN2576, from ND250 onwards with reduced sheet thickness. Manufactured entirely of stainless steel, welded under protective gas, pickled and passivated.
Nominal size
Medium-conveying pipe Flanges Installation length (mm) Adjustment Flange thickness

ND DA D L +/-E B

50 60,3 165 300 40 18

65 76,1 185 300 40 18

80 88,9 200 300 40 20

100 220 300 40 20

125 250 300 40 22

150 285 300 40 22

200 340 300 50 24

250 395 300 50 18

300 445 300 50 18

350 505 350 50 18

400 565 400 50 18


B L (installation length in center position) -E +E DA D OKFB OKFB H adjustable H adjustable D

114,3 139,7 168,3 219,1 273,0 323,9 355,6 406,4

Custom designs on request

Adapter and extender, stainless steel, fixed Seal is suitable for drinking water and chlorine-resistant. Drilled plain flanges, PN10, in accordance with DIN2576, from ND250 onwards with reduced sheet thickness. Manufactured entirely of stainless steel, welded under protective gas, pickled and passivated.
Nominal size
Medium-conveying pipe Flanges Installation length (mm) Adjustment Flange thickness

S (threaded anchor length)

ND DA D L +/-E B

50 60,3 165 300 25 18

65 76,1 185 300 25 18

80 88,9 200 300 25 20

100 220 300 25 20

125 250 300 25 22

150 285 300 25 22

200 340 300 25 24

250 395 300 25 18

300 445 300 25 18

350 505 350 25 18

400 565 400 25 18


B L (installation length in center position) DA -E +E
DA

114,3 139,7 168,3 219,1 273,0 323,9 355,6 406,4

Custom designs on request

Pipe support with 1/3 shell Pipe support for bearing the underside of pipelines. For unfixed positioning of pipes on rubber-coated 1/3 shell. External diameter of pipe DA = mm Position height H = mm Load F = N Height adjustment = 30 mm Fixed to the ground by means of plug into stable concrete or masonry.

spindle

pipe

Pipe support with screw clamp Pipe support for bearing the underside of pipelines (see note). For fixed positioning of pipes in a pipe clamp. External diameter of pipe Position height Load Height adjustment DA = mm H = mm F = N = 30 mm
spindle
DA

pipe

Fixed to the ground by means of plug into stable concrete or masonry.


Pipes supports are also available in a heavy-duty version or as pipe brackets for side mounting.

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Pipe sections and fittings

Pipe support with screw clamp and upright spindles Pipe support for bearing the underside of pipelines (see note). For fixed positioning of pipes in a pipe clamp on threaded spindles. External diameter of pipe Position height Load Height adjustment DA = H = F = = mm mm N 30 mm
DA

spindle

Fixed to the ground by means of plug into stable concrete or masonry. Pipes supports are also available in a heavy-duty version or as pipe brackets for side mounting.
Note: Pipe supports with a fixed bearing in a clamp can also be used for suspended mounting. Rubber-treated clamps/shells are also available.
OKFB H adjustable

Installation equipment and accessories


Complementary to our well construction and riser pipes, we are also able to supply you with specialised equipment as well as the necessary tools to install our products. The following products are available: Installation (support) clamps Lifting caps (hoisting aids) Tail pipes Well chambers Adapters Screens and casings, mild steel, hot dip galvanised Pipe guides and centralisers Cross-overs, connectors Well lids or covers (caps)

Note: All diagrams, technical drawings and technical data are without obligation unless explicitly stated otherwise. This data represents our present state of knowledge, with the aim of providing information about our products, only. The data provided does not guarantee certain properties. Property rights and trademarks must be taken into consideration. Our quality is warranted by our General Sales Conditions. We reserve the right to make changes without prior notice.

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HAGUTHERM products for geothermal applications

HAGUTHERM products and services for geothermal applications Ever since geothermal energy started to be exploited, HagustaGmbH has worked closely with its partners in the geothermal sector to develop solutions for the construction of geothermal wells. Best possible corrosion resistance and tailored design govern the manufacture of our products. Riser pipes and well heads in rubbercoated steel are made to the quality and dimension specifications required by each individual project. These products are an innovation which has emanated from more than 70years experience in the manufacture of steel and stainless-steel well construction products and rubber coatings.

Capitalising on our experience At Hagusta we exploit the properties that different rubbers and steels have to offer. Materials are also professionally treated to produce the following benefits: Absence of corrosion High thermal and chemical resistance Good insulation properties Simple and repeated tripping in and out of riser pipes Excellent stability and tensile strength

Quality The quality of rubber-coated riser pipes and well heads is directly related to the expertise and skill of staff carrying out the work. In order for the rubber to adhere firmly to the surface, the metal substrate must be properly prepared. Bright and rough metal surfaces are created by Hagusta through automatic grit blasting of the products inner and outer surface before coating with rubber. On this substrate, the various grades of rubber achieve the firmest possible adhesion. The rubber is manually applied and our staff have years of experience as well as the necessary skill and expertise to create this special product line. Hagustas expertise also covers the rubber coating of products for the pumping of mineral water for the soft drink industry as well as thermal spa water.

Our expertise in specific applications is also what makes HAGUTHERM solutions so economical. Our application engineers and sales team will be happy to help you.

Features of our HAGUTHERM products in brief Rubber suitable for industrial or drin king water is available Pipes supplied with V-threads from DN100 to DN200 Installation lengths up to 6m Manufacture of adapters, fittings and well heads Max. temperature 100C Highly resistant to aggressive media Particularly suitable for use with geo- thermal waters

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HAGULIT properties

Our products are suitable for water showing maximum concentrations of the following substances:
Free carbon dioxide (CO2) Cations Sodium (Na+)
++

The HAGULIT coating The HAGULIT coating offers the following benefits: Excellent adhesion High impact resistance Screws easily No below-coating rust or blistering Physiologically safe and chemically resistant to wide range of agents

Features of our HAGULIT products in brief All-round plastic coating in procedure of fluidised bed coating on steel Epoxy powder (Duroplast) with applied layer thickness of between 0.3mm and 0.5mm Well construction screens and casings up to DN800 Installation lengths up to 5m Riser pipes up to DN300 Manufacture of adapters, fittings and well heads Max. temperature load 50C Highly resistant to aggressive media

(mg/l) (mg/l)

1.000 5.000 20.000 1.000 1.000 250 20.000

Total salt content (excl. NaCl)

(mg/l) (mg/l) (mg/l)

Calcium (Ca ) Calcium (K )


+

Magnesium (Mg++)
(mg/l)

Anions Chloride (Cl)


(mg/l) (mg/l)

Hydrogen carbonate (HCO3) Sulphate (SO )


-4

2.000 2.000

(mg/l)

Stainless steel products, if properly treated, will not rust and, depending on the grade of steel, are also resistant to substances in the surrounding media. The final treatment of our stainless steel products is either carried out at our facilities in Renchen, Germany, or by our experienced partners. At our site, the products are pickled in a chloride-free process and subsequently passivated with deionised water. This system ensures consistent pickling both for our own manufactured products and those of our customers. If required, we are able to pick up the unfinished products and return them using our own fleet of lorries. Give us a call!

Pickling of stainless steel products in the dipping tank

Products are delivered by our lorries

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GWE pumpenboese GmbH Moorbeerenweg 1 D-31228 Peine Germany Telephone +49 (0)5171 294-0 Fax +49 (0)5171 294-177 Email: info@gwe-group.com www.gwe-group.com

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312.002.6

10-2012