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EHV Power Cable Systems
Power Cables Cable Accessories Quality Assurance Systems Cable Monitoring & Maintenance Systems Cable Installation & System Design

ILJIN ELECTRIC CO., LTD. CABLE DIVISION
PLANT 112-83, Annyeong-dong, Hwaseong-si, Gyeonggi-do, Korea Tel.+82-31-220-0900 Fax.+82-31-220-0909 SEOUL OFFICE 7F ILJIN Building, 50-1 Dohwa-dong, Mapo-gu, Seoul, Korea Tel.+82-2-707-9711 Fax.+82-2-707-9685 ILJIN Electric USA Suite 1010, Del Amo Financial Center, 21515 Hawthorne Blvd, Torrance, CA 90503 T. +1-323-476-1212 MEA Branch No. 3503, JBC-2 Building, JLT, Dubai, UAE T. +971-4-443-3146 Russia Representative Office Office 1401 Ent.6, World Trade Center, 12 Krasnopresnenskaya nab, 12610 Moscow, Russia T. +7 495 258 1968 www.ILJINELECTRIC.com

Contents | Introduction | Laying Conditions | Accessories | Systems | Installation A passion for connecting the world through Power cables 1_Introduction 2_Power Cables 3_Cable Accessories 4_Quality Assurance Systems 5_Cable Monitoring & Maintenance Systems 6_Cable Installation & System Design 04p 05p 07p 14p 15p 16p 2 3 .

Ltd. PE or PVC Outer Sheath Major Supply Records for 220kV and greater Major Supply Records for HV cables (66~161kV) 4. Since the cable division began manufacturing HV cables in 1994. * Refer to the following pages for technical specifications of each cable design. Conductor Screen 3. Semi-conducting Tape 6. Conductor (Cu or Al) 2. XLPE insulation. Al or Cu Laminated Tape 8. XLPE Insulation 4. PE or PVC Outer Sheath 1 2 3 4 5 6 7 4 5 . Insulation Screen 5. XLPE Insulation 4. Semi-conducting Tape 6. Copper Wire Screen 7. Conductor (Cu or Al) 1 2 3 4 5 6 7 8 2. Single core XLPE cable with lead sheath 1. Lead Alloy Sheath 7. Conductor Screen 3. Single core XLPE cable with corrugated aluminum sheath 1. reflects our dream to become a world leader in the electric industry. Single core XLPE cable with corrugated copper sheath 1. Corrugated Copper Sheath 7.. Single core XLPE cable with copper wire shield 1. Corrugated Aluminum 7. Our cable division has played an especially important role in ILJIN's realization of this dream. Conductor (Cu or Al) 1 2 3 4 5 6 7 2. PE or PVC Outer Sheath 1 2 3 4 5 6 7 2. Insulation Screen 5. XLPE Insulation 4. Insulation Screen 5. Semi-conducting Tape 6.Contents | Introduction | Laying Conditions | Accessories | Systems | Installation ILJIN Electric Cable Division Introduction Power Cables The diagrams below illustrate typical XLPE insulated cable designs which consist of AL/CU conductor. PE or PVC Outer Sheath 3. The motto of ILJIN Electric Co. Conductor Screen 3. XLPE Insulation 4. Conductor (Cu or Al) 2. metallic sheath/wire shield and PVC/PE outer sheath. it has more than doubled in size each year to help make ILJIN one of best HV cable manufacturers in the world. Insulation Screen 5. FOR A GLOBAL FUTURE. Semi-conducting Tape 6. Conductor Screen 3.. 1.

5 1.2 1.04 1.82 Conductor Sleeve Protection Box Normal Joint (NJ) 50 0.5m 7) Frequency: 50Hz 2) Ambient temperature: 40(℃) 5) Installation formation: Trefoil formation 8) Load factor: 100% 3) Soil thermal resistivity: 1.Contents | Introduction | Laying Conditions | Accessories | Systems | Installation Continuous Current Ratings and Correction Factors The continuous current rating is calculated in accordance with IEC 60287.07 0.96 1. Ratings & Dimensions Approx.82 1.16 20 1.00 35 0. Pre Fabricated Joints TECH data for Cable Accessories Laying conditions The technical data which appears in the preceding pages is calculated based on the following laying conditions: 1) Ground temperature: 30(℃) 4) Depth: 1.0 0.10 30 1.06 30 1.74 A Insulating Barrier Conductor Sleeve Protection Box Insulation Joint (IJ) Other Cables * Technical data for the cables below is available upon request.5 0.m/W 6) Max.0 0.8 1.0 1.87 2.00 1.0 1.16 35 1.82 55 0.2K.11 25 1.94 40 0.2 1.74 2.07 40 1.92 1.69 2.92 50 0.m/W) Correction factor Depth of laying (m) Correction factor 25 1.16 0.5 0.88 45 0.ø 260 280 310 340 370 390 Insulation Joint Length (A) 1700 2000 2000 2200 2200 2200 Approx.Dimensions [mm] Rated voltage [kV] Conductor Size [mm2] Normal Joint Length (A) 60~69kV 110~138kV 150~161kV 220~230kV 240~2500 1700 2000 2000 2200 2200 2200 Approx.5 0.ø 270 310 330 360 380 400 Smooth welded metal sheath type Wire shield + Lead alloy + Aluminum armour type FOC embedded type (for DTS or DRS) 330~345kV 380~400kV 6 7 . conductor temperature: 90(℃) 9) Sheath ground: Cross bonding Stress Relief Cone Epoxy Unit Compression Device Correction factors for various laying conditions The technical data which appears in the preceding pages may be multiplied by the applicable correction factors in the table below if the laying conditions of the jobsite differ from those which appear above A Ambient temperature (℃) Correction factor Ground temperature (℃) Correction factor Thermal resistivity of soil (K.91 2.Max Outer Dia.00 1.5 0.08 0.82 Stress Relief Cone Epoxy Unit Compression Device 3.Max Outer Dia.00 45 0.0 0.8 1.

Very Heavy 31 mm/kV 8 9 .Heavy 25 mm/kV IV .Light 16 mm/kV II .ø 260 280 310 340 420 420 Ratings & Dimensions Rated voltage (Um) Maximum voltage BIL Approx.ø 260 280 310 340 420 420 Insulation Joint Length (A) 1600 1800 2000 2000 2200 2200 Approx.Dimensions [mm] Rated voltage [kV] Conductor Size [mm2] Normal Joint Length (A) 60~69kV 110~138kV 150~161kV 220~230kV 330~345kV 380~500kV 240~2500 1600 1800 2000 2000 2200 2200 Approx.Contents | Introduction | Laying Conditions | Accessories | Systems | Installation Pre Molded Joints (PMJ) TECH data for Cable Accessories Outdoor Sealing Ends TECH data for Cable Accessories Conductor Rod A Protection Box Rubber Unit Conductor Sleeve & Shield Ring Normal Joint (NJ) Insulating Barrier Composite Insulator with Silicone Sheds Porcelain Insulator with Porcelain Sheds Silicone Oil A Protection Box Rubber Unit Conductor Sleeve & Shield Ring Insulation Joint (IJ) Protection Box Rubber Unit Stress Relief Cone Base Plate Supporting Insulator Protection Box Conductor Sleeve Composite Insulator Porcelain Insulator PE Protection Box Type (Plastic Housing) Ratings & Dimensions Approx.Max Outer Dia. weight (Porcelain) Approx. Height Approx.Medium 20 mm/kV III .Max Outer Dia.5kV 325kV 1000mm 100kg 18kg 110~115kV 123kV 550kV 1500mm 200kg 30kg 132~138kV 145kV 650kV 2200mm 300kg 40kg 150~161kV 170kV 750kV 2400mm 350kg 51kg 220~230kV 245kV 1050kV 2900mm 450kg 95kg 330~345kV 362kV 1175kV 5000 mm 2000kg 194kg 380~500kV 420kV 1425kV 5000mm 2000kg 315kg Pollution Levels of Selected Insulators (Based on IEC60815) Pollution level Minimum nominal specific creepage distance I . weight (Composite) 60~69kV 72.

5kV 325kV 310 110 300 196 110~161 kV 123~170kV 550~750kV 470 110 350 250 220~230kV 245kV 1050kV 620 200 400 375 330~500kV 362~420kV 1175~1425kV 960 250 400 500 10 11 . C (mm) D (ø. mm) Approx. mm) Approx. C (mm) D (ø. mm) •Dimension’s based on IEC60859 and 62271-209 60~69kV 72.Contents | Introduction | Laying Conditions | Accessories | Systems | Installation SF6 Gas Immersed Sealing Ends TECH data for Cable Accessories Oil Immersed Sealing Ends TECH data for Cable Accessories Conductor Rod Conductor Rod B B Shield Ring Conductor Sleeve Insulator Conductor Sleeve Insulator A A Stress Relief Cone Stress Relief Cone D D Compressing Device C C Compressing Device Protection Box Protection Box Plug-in type (IEC Type) Compressing Leading Conductor Type (Non-IEC Type) Plug-in type (IEC Type) Compressing Leading Conductor Type (Non-IEC Type) Ratings & Dimensions Rated voltage (Um) Maximum voltage BIL A (mm) B (ø. mm) •Dimension’s based on IEC60859 and 62271-209 Ratings & Dimensions 60~69kV 72.5kV 325kV 310 110 300 196 110~161 kV 123~170kV 550~750kV 470 110 350 250 220~230kV 245kV 1050kV 620 200 400 375 330~500kV 362~420kV 1175~1425kV 960 250 400 500 Rated voltage (Um) Maximum voltage BIL A (mm) B (ø.

Contents | Introduction | Laying Conditions | Accessories | Systems | Installation Link Boxes TECH data for Cable Accessories Others Transition Joints (XLPE-OF Cable) TECH data for Cable Accessories Epoxy Bell-Mouth Epoxy Unit Stress Relief Cone Earth Bar Earthing Terminal OF Cable XLPE Cable Conductor Sleeve Protection Box Normal Joint (TNJ) Bonding Cable Bonding Cable Bonding Cable Earthing Cable Bonding Cable Bonding Cable Bonding Cable Earthing Cable Epoxy Bell-mouth Epoxy Unit Stress Relief Cone 3-1 Way Link Box (Direct Buried Type) Cross-bonding Link Box OF Cable Insulating Barrier Conductor Sleeve XLPE Cable Protection Box Earth bar Insulation Joint (TIJ) Cold Shrinkable Joint Earth bar Earthing terminal Bonding cable Earthing cable 700kV .Wall Bushing (Polymer type) Bonding cable Bonding cable Bonding cable Earthing cable 3-1 Way Link Box (Wall Mounted Type) 1-1 Way Link Box 12 13 .

O/T. O/T. PMJ. PMJ. PMJ. and DRS PD Detection Dynamic Rating System DTS PD Sensor Detection PD Signal Transmission by optical fiber AC resonant testing equipment up to 900kV AC resonant testing equipment up to 750kV Impulse testing equipment up to 3600kV List of Test Certificates RATED VOLTAGE 400kV *Full list of test reports available upon request. G/T Cable. O/T. G/T 2000mm2 1600mm2 1200mm2 PD Diagnosis (U)HF PD Sensing Tools 132kV 630mm 300mm 2 2 115kV 110kV 800mm2 630mm2 800mm 2 66kV 1000mm2 PD Diagnosis system PD Diagnosis softwar •Real time cable system PD sensing •Applicable to both NJ and IJ •Uses CT to measure the value of currents in grounding wires for each phase *PMJ : Pre-Molded Joint. PMJ. DTS Cable. G/T. O/T. PMJ. G/T Cable. O/T.2. G/T Cable(FOC). O/T. O/T. G/T 2 TEST LAB KEMA KERI KEMA KERI KEMA KEMA KEMA KERI CESI SGS SGS SGS KEMA IPH Berlin SGS SGS CESI SPEC IEC 62067 IEC 62067 IEC 62067 IEC 62067 IEC 62067 IEC 60840 IEC 60840 IEC 60840 IEC 60840 IEC 60840 IEC 60840 IEC 60840 IEC 60840 IEC 60840 AS1429. PMJ. PJ. SIZE 2500mm 2 TESTED ITEMS Cable. O/T. IEC 60840 IEC 60840 ISSUED 2009 2009 2008 2001 2007 2002 1999 1998 2005 2008 2007 2004 2002 2009 2003 2007 2001 REMARKS +PQ TEST +PQ TEST TYPE ONLY +PQ TEST +PQ TEST • Cable temperature • Joint temperature • Ambient temperature • System load current Monitor > • Real time algorithms • Power cable thermal model Process > • Conductor temperature •Circuit rating capability • Time to over. OIL/T : Transformer Termination 14 15 . DTS. ****G/T : GIS Termination. ***O/T : Outdoor Termination. G/T Cable Cable. G/T Cable. PMJ. PMJ. **PJ : Pre-fabricated Joint. O/T. O/T. OIL/T Cable. COND. O/T. G/T Cable. G/T. G/T Cable.Contents | Introduction | Laying Conditions | Accessories | Systems | Installation Quality Assurance Systems Testing Equipment Cable Monitoring and Maintenance Systems Schematic Drawing of Real-time PD sensing. G/T Cable Cable. OIL/T Cable. G/T.temperature •Over current alarms • Loading history (Steady state and emergency) Output 345kV 2500mm2 2000mm2 220kV 161kV 154kV 150kV 2500mm2 630mm 2 1200mm Cable Cable Cable. PJ. O/T. O/T.

Inconvenient to maintain . From the pulling eye to the conductor .Expansion possibilities limited by permissible current . Maximum Cable Pulling Tension Cable pulling tension is calculated using the following equation and must be within the conductor's allowable tensile strength.Minimal exposure to external damage . Minimum Bending Radius Adhere to the minimum bending radius outlined below to avoid damaging the electrical and physical properties of cables during installation *Minimum Bending Radius Wire screen type Min.Good heat dispersion .Suitable for short routes generally without any joints .Sheath induced voltage is zero .Low cost . Bonding Systems *Typical Bonding Systems Solid Bonding System .Good heat dispersion Cable Installation & System Design 5.Aluminum : 6.Suitable for long routes with two or more joints Disadvantage Diagram earth continuity 2. ILJIN Cables after installation 3.Convenient to expand or remove . Bending Radius D : Cable overall diameter [mm] Lead sheath type 20D Corrugated sheath type 18D Armored cable 15D 20D 4.Risk of external damage In Underground Duct .High cost of installation .Contents | Introduction | Laying Conditions | Accessories | Systems | Installation Cable Installation & System Design 1. Maximum Sidewall Pressure P = T / R P : Maximum sidewall pressure [kg/m]] T : Maximum pulling tension [kg] R : Minimum bending radius [m] 16 17 .Copper : 7kg/mm2 of conductor 4kg/mm2 of conductor X : Distance / Y : Induced voltage Y Induced Voltage X Y Y X X .Low permissible current caused by circulating loss Single Point Bonding System Cross Bonding System Advantage Characteristics . Laying the Cable Direct Buried .Convenient for multi-line installations .High cost In Air (Tunnel) .

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