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Fine Focus Plasma Cutting Units
PA-S25 W PA-S45 W PA-S70 W
For cutting and gouging operations of all electrically conductive materials with machine and hand torches also with technical gases
interrupted cutting Bevel cutting up to 60°. using different plasma gases and gas mixtures PA-S25 W and PA-S45 W: Ar/H2/N2. Ar/N2. Decreased secondary costs because of low rework demand. aluminium and brass. the productivity and the variety of application of the products. high-voltage ignition Plasma gas O2 minimizes rework when cutting mild steels and prevents nitration Fast plasma torch adaptation for gouging or change of plasma gases by changeable cathode-nozzle system Hand torch PB-S25 WH Excellent application variability Standard length for hose parcels 6 m. oily and wet surfaces possible Top cutting results with Fine Focus Plasma Torches The Fine Focus Plasma Torches are granting an excellent cutting quality at both cutting surfaces (DoubleStraight-Effect). Ar/H2. 10 m or 25 m (hand torches). PA-S25 W and PA-S45 W available with compressor (optional) Adaptable to CNC controls Running cutting start and running piercing possible Straight and profile cutting.basis for success of the PA series More than 45 years ago Kjellberg Finsterwalde as the first and most competent producer in Europe has developed and manufactured plasma cutting technologies and equipment. and is the basis for the successful application of the plasma cutting in the industries and workshops. like mild and stainless steels. Small cutting kerfs reduce loss of material and minimize therefore the pollution. suitable for 2D and 3D applications Cutting on coated. Since that time the enterprise pioneer work is directed to the constant improvement of the cutting results. construction sites. Advantages for the technological application Cutting example from 1964: Comparision of a kerf with conventional torch and a kerf with the first Fine Focus torch (left) Outstanding price-performance-ratio Suitable for cutting and gouging processes on electrically conductive materials. training schools. resp. 15 m (machine torch) Enlarged operation radius up to 55 m by Hose Parcel Extension and Plasma Ignition Box Trouble-free operation with CNC control because of screened hose parcels Inclined torch heads and special torch shafts ensure optimum cutting of 3-D shaped parts Machine torch PB-S45 W-1 . Air or O2 PA-S70 W: Air or H35 (65% Ar / 35% H2) Best suitability for mechanised cutting jobs (machine torch). Cost reduction because of high availability Long life of cathode and nozzle due to the high effective direct liquid cooling of those parts. as well as for manual cutting (hand torch) at repair shops. The introduction of the Plasma Fine Focus Principle was one of the most important milestones. soft-start circuit for cutting start and piercing.FINE FOCUS Approved technology . This technology got global approval.
FINE FOCUS Various accessories enable flexible hand torch applications Kjellberg Finsterwalde provides the customers with a wide range of accessories for the plasma hand torches PBS25 WH and PB-S45 WH. bevel caps for approx. special cathodes for cutting difficult to reach positions. and also a bevel cutting attachment with free adjustable bevel angle. For bevel cutting. distance holders and caps for template cutting. For the PB-S70 WH also a wheel guide and a circle cutting device are available. as required for preparing welding seams. having a magnetic or suction holder. A variety of cutting applications can be solved by using our extensive and easy to handle accessories. a ceramic cap and a shock and heat protector are necessary. and accessories for gouging applications as well. 30° und 40° bevels are at disposal. Circle cutting can be performed easily and comfortable without interruptions by using the circle attachment. For your individual application we like to give you full assistance. When cutting along marking lines a wheel guide could be very helpful. For the plasma gouging only a special nozzle. For larger parts the electric driven Plasma Tractor FE 1 can be used for guiding the plasma torch. Template cutting Gouging with protector Bevel cutting with … bevel cap bevel cutting attachment Wheel guide Circle attachment Plasma tractor FE 1 . There are nozzles.
60° and 90° . 30 or 40 m can be offered. Only the nozzle has to be changed. and cast iron cleaning as well. A highfrequency screening protects the sensitive electronic controls.are available. They enable the inside and bevel cutting of hollow profiles. hose parcel extensions PBL with lengths 10. 20. The Plasmagas Mixing Unit PM-S45 W ensures an accurate adjustment of the gas mixture during the cutting process with the PA-S25 W and PA-S45 W in connection with the plasma gases Ar.FINE FOCUS Versatility even for mechanised plasma cutting Cutting with guiding systems Besides the combination with 2-D guiding systems for standard applictions the plasma cutting units PAS25 W. cracks. For extending the operation area. therefore very small distortion Full process observation Reduction of noise level and smoke development Higher gouging speed Gouging with hand torch . Towards the carbon arc gouging following technological advantages are given: No carburization of the material No rework like grinding. For those applications the Plasma Ignition Box PZ ensures a safe ignition at a maximum distance of 55 m. as usually necessary for large cutting tables. which requires an optimum adaptation of the plasma torches. and a ceramic cap (on demand with protector) placed. For operation with a robot the torches are provided with bent protection to avoid Short shaft torch with bent protection Robot torch 90° inclined Robot torch 60° inclined cable breaks and to ensure a stable gas supply. That increases the availability of the unit The plasma gouging technology favourably is used for the removal of weld defects. even with alloyed steels Low heat input. Additional to the standard torches and torches with a short shaft. blow holes and other inclusions in the material. H2 und N2. PA-S45 W and PA-S70 W are suitable as well for 3-D cutting operations. For an optimum cutting result the selection and quality of the plasma gas is of decisive meaning. special torches with inclined heads . Tube cutting with PA-S25 W Gouging Machine and hand torches easily can be prepared for plasma gouging within a few minutes.
Considerably faster cutting speeds can be obtained if a lower quality is acceptable. . The cutting speed depends on quality of material. the correct torch-to-workpiece distance and the used nozzlecathode-system. other gases or gas mixtures possible. The above charts are showing the values for an optimum cut quality.FINE FOCUS For each cutting range the suitable equipment: Data for the mechanized plasma cutting PA-S25 W Mild steel Gas Material thickness (mm) 1 3 5 10 15 20 25 Cutting current (A) 25 45 45 70 70 70 70 Air* Cutting speed (mm/min) 5400 2500 1600 1200 500 400 250 Cutting current (A) 25 45 70 70 70 70 70 Stainless steel Air* Cutting speed (mm/min) 1700 1500 2400 700 400 200 100 Cutting current (A) 25 45 70 70 70 70 70 Aluminium Air* Cutting speed (mm/min) 5400 3200 4500 1700 1100 800 650 PA-S45 W Material Gas Material thickness (mm) 3 5 10 15 20 25 40 45 Cutting current (A) 45 85 130 130 130 130 130 130 Mild steel O2* Cutting speed (mm/min) 2000 2500 1800 1250 800 600 200 150 Cutting current (A) 85 130 130 130 130 130 130 Stainless steel Ar/H2* Cutting speed (mm/min) 1800 1450 1200 700 400 250 200 Cutting current (A) 130 130 130 130 130 130 130 Aluminium Ar/H2* Cutting speed (mm/min) 5600 3000 1850 1100 950 350 250 PA-S70 W Material Gas Material thickness (mm) 4 6 8 10 15 20 30 40 50 60 70 Cutting current (A) 160 160 160 240 240 240 240 240 240 240 240 Mild steel Air* Cutting speed (mm/min) 3000 3150 2500 2600 1300 1100 800 500 230 200 125 Cutting current (A) 160 160 160 160 160 240 240 240 240 240 Stainless steel H35* Cutting speed (mm/min) 2630 2200 1750 1500 1000 1050 530 500 350 200 Cutting current (A) 160 160 160 160 240 240 240 240 240 240 Aluminium H35* Cutting speed (mm/min) 3500 3000 2000 1700 1750 1250 1000 600 350 250 *) These gases are for example. the plasma gas and pressure.
IP 22 950 X 710 X 1020 mm 240 kg PB-S45 W. Ar. Ar. XL and YellowXLife are trademarks of the Kjellberg-Foundation/ Kjellberg Finsterwalde and may be registered in Germany and/or other countries. N2. O2. PB-S45 W PB-S25 WH PA-S45 W 3x 400 V. Fuse.03238 Finsterwalde Leipziger Str. 09-08-16 . 50 Hz 38 kVA 63 A 4 x 16 mm2 370 V 45 A.c. N2 Coolant „Kjellfrost“ PB-S70 W 250 A 100% up to 70 mm Air. PB-S44W PB-S45 WH PA-S70 W 3x 400 V. They are developed and fabricated on basis of following standards and instructions: EN 60974 (VDE 0544). N2. . max. Cu Open circuit voltage Cutting current at 100% d.de Web: www. cutting current Protection class Dimensions (L x W x H) Weight Plasma torch (machine torch) Plasma torch (hand torch) 1) other voltages and frequencies on request PA-S25 W 3x 400 V. H2 Coolant „Kjellfrost“ PB-S45 W 130 A 100% up to 45 mm Air.c. 85 A 130 A at 60% d. cutting current Duty cycle Max.c.Technical data Power source Mains voltage1) Connected load. slow Cross section mains cable. We reserve the rights to change design and/or technical specification during the series fabrication. 50 Hz 76 kVA 125 A 4 x 35 mm2 370 V 80 A. Ar/H2-mixture Coolant „Kjellfrost“ Example: Configuration of a PA-S45 W with hose parcel extension for cutting with the plasma gases Air or Ar/H2 PZ PGE PZL Plasma Ignition Box Plasma gas controle unit Hose Parcel Extension (10. Max. documented by test certificate. The fabrication takes place according to DIN EN ISO 9001. H2 Coolant „Kjellfrost“ PB-S44 W 130 A 100% up to 45 mm Air.kjellberg. Ar/H2-mixture Air. The plasma cutting systems are labelled with the S-sign and therefore applicable to environments with increased hazard of electric shock. IP 22 1380 x 870 x 1080 mm 460 kg PB-S70 W PB-S70 WH Plasma torch Max. 20. IP 22 920 x 630 x 960 mm 168 kg PB-S25 W.c. HiFocus. 82 Phone: +49 3531 500-0 Fax: +49 3531 500-227 Email: plasma@kjellberg. cutting range Plasma gas Swirl gas Torch cooling PB-S25 W 70 A 100% up to 25 mm Air. 45 A 70 A at 75% d. PGC.de Copyright 2009 Kjellberg Finsterwalde Plasma und Maschinen GmbH All rights reserved. The factory-owned quality assurance comprises piece and cutting performance tests. O2. 30 or 40 m) Plasma Torch N2 Gases Ar H2 Air PB PGV 1 PGE 2-45 PA-S45 W FINSTERWALDE PZL PZ-45 W CE S PB-S44 W workpiece cable Kjellberg-plasma cutting systems are CE-conform and correspond with the valid guidelines and instructions of the European Union. 160 A 240 A at 80% d. Kjellberg Finsterwalde Plasma und Maschinen GmbH Germany D . 50 Hz 21 kVA 32 A 4 x 6 mm2 370 V 25 A. . Claims of any kind can not be derived from this prospectus. FINE FOCUS . Our products represent a high level of quality and reliability.
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